BullEx User Manual
Contents
1. Diagnostics Test Software Updates As Needed Plus Complete Parts and Labor Replacement Coverage Does not cover neglect such as dropped or crushed units BullEx pays return ground shipping ee ela ee Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digital ee a a FUEL REQUIREMENTS Use only the pressure regulator and hose assembly supplied with I T S or a replacement pressure regulator and hose assembly specified by BullEx Digital Safety NOTE A standard 20 Ib L P liquid propane cylinder is required when operating I T S L P cylinders can be purchased separately at an independent dealer Liquid Propane Tank Information Never use a dented or rusted L P tank or cylinder with a damaged valve L P cylinders must be equipped with an O P D Overfilling Prevention Device The device shuts off the flow of gas to a cylinder after 80 capacity is reached This limits the potential for release of gas when the cylinder is heated creating a fire or possible injury The L P gas supply cylinder must be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CAS B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods The usage must conform with local codes or in absence of local codes with the Standard for Storage and Handling of Liquefied Petroleum Ga2. Figure 23 Flare Up U S Patent 7 175 439 Manufactured in the USA BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 25 r1 51 BullEx Inc All Rights Reserved www bullexsafety com Intelligent Training System Contact 1 888 4BULLEX for assistance A Doe tao Set ee a Extinguisher Training with I T S M2 Standard Mode Training Evolution Preparation l 2 gt 4 Ensure the desired difficulty level and class are selected Ensure that the SmartExtinguisher is properly charged Ensure that no unnecessary personnel animals items are in the vicinity of I T S Ensure that the trainee is prepared to extinguish the fire Conducting the Training Evolution l Press and Hold the IGNITION button to light the burners a You will hear three sets of beeps one short beep when the button is pressed another long beep when the pilot lights and the system recognizes the pilot and three short beeps when the timer starts and the trainee should begin to extinguish the fire When you hear the three short beeps and the Handheld Controller displays a timer approach the 6 or 8 ft mark with the trainee The trainee should then Pull the extinguisher pin Aim at the base of the fire NOT the sensors Squeeze the handle and Sweep the extinguisher Remain behind the 6 or 8 ft mark at all times during every training evolution If the trainee properly aims and sweeps the SmartExtinguisher the
3. FLARE UP button down use the selector knob to select a difficulty a 4 level The levels are displayed in red next to the ee ig it al a class 1 easiest 4 hardest Figure 24 Setting the difficulty 4 To set the difficulty level release the FLARE UP button 5 The selected difficulty level will be displayed on the top line of the Handheld Controller display Changing the Fire Response for Different Props The Intelligent Training System M2 can use props to simulate a trash can fire stove top fire or motor fire The type of prop used is selected the same way in which the class of the fire is selected in Standard mode 1 Use the selector switch to select which prop is currently being used The selector switch may only be switched between training evolutions The selector switch may NOT be switched during a simulation In order to change the prop the bottom line of controller must say Ready to Start Switch to A for the Trash Can prop Switch to B for the Stove Top prop Switch to C for Motor prop The prop will be displayed on the top line of the Handheld Controller See Figure 25 A aa Note The instructor determines a suitable mode and level for the trainee FULL is not utilized when in Prop mode If the selector switch is pointing to FULL the system will not function Instead the system will beep and the controller will display Release
4. any time after the three quick beeps NOTE If the pilot does not successfully light call 888 4BULLEX for assistance The Ignition Button is an Emergency Stop Button Deadman Switch and must be held down the entire time the system is running Letting go of that button trips the emergency stop and prevents propane from entering the system Releasing this button will disengage the pilot and stop all gas flow Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 49 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety Using the Flare Up button Prop Mode 1 Ifthe FLARE UP button is pressed during a training evolution in prop mode the I T S enters Evacuate Mode See Figure 27 2 The flames will then grow to level unsafe to fight with an extinguisher beyond the incipient stage 3 This mode is meant to show students a fire in which it is better to evacuate the area than attempt to put the fire out with an extinguisher 4 Discharging an extinguisher during evacuate mode will cause the system to immediately stop the evolution Attempting to discharge an extinguisher at I T S while in Evacuate Mode will turn the flames off immediately the display will change to Figure 28 to the right and the system will beep continuously for 3 secon
5. L U 4 U D A OM Wil A RiillE amp v Inn A Dinhte Pacansan BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digi tal Safety BULLEX DIRECT SERVICE PACKAGES Basic Package Package Includes Annual Eight Point Inspection amp Maintenance Plan 1 Visual Inspection General Cleaning Clean Pilot Orifices replace pilot assembly if needed Leak Test Test Sensors replace if needed Visual Inspection of SmartExtinguisher Diagnostics Test Software Updates As Needed BullEx pays return ground shipping Se Oe Premium Package must be purchased within 30 days of receipt of system Package Includes Annual Eight Point Inspection amp Maintenance Plan 1 Visual Inspection General Cleaning Clean Pilot Orifices replace pilot assembly if needed Leak Test Test Sensors replace if needed Visual Inspection of SmartExtinguisher Diagnostics Test Software Updates As Needed Plus Complete Parts and Labor Replacement Coverage Does not cover neglect such as dropped or crushed units BullEx pays return ground shipping a OS Elite Package must be purchased within 30 days of receipt of system Package Includes Annual Eight Point Inspection amp Maintenance Plan 1 Visual Inspection General Cleaning Clean Pilot Orifices replace pilot assembly if needed Leak Test Test Sensors replace if needed Visual Inspection of SmartExtinguisher
6. and leveled place the Prop Mount in the burn box as seen in Figure 10 to the right 3 The Prop Mount has 4 holes used for the attachment of the desired prop as seen in Figures 10 and 11 Figure 11 is a close up There are 2 holes in the top right and left corners of the burner opening and two holes below the bottom center of the burner opening 4 All 3 props have pegs in the same positions on the bottom of the prop See Figure 12 The different positions of the pegs insure the props can not be installed backwards 5 Install the back pegs into the rear holes of the Prop Mount as seen in Figure 13 Then place the front pegs into the Prop Mount to finish the prop set up 6 The Trash Can is correctly set up in Figure 14 Gabbe dR SG Bl n B pea ot aaa as FIM ee aT ee As a Figure 12 Bottom of trash Figure 13 Rear pegs in place Figure 14 Correctly mounted can with mounting pegs Trash Can prop Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 17 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety PREPARING THE SMARTEXTINGUISHER The SmartExtinguisher must be charged prior to each training evolution with I T S Currently there are three types of SmartExtinguishers The 3X aluminum 5X stainless steel silver red or yellow and 7X stainless
7. at the connections a leak is detected If a leak is detected immediately turn off the gas supply and contact BullEx Otherwise wipe down system and proceed Turn off the valve on the top of the L P cylinder Disconnect the propane hose and regulator assembly Wash off hose assembly with water and towel dry Wipe down with rag eed Inspect all gas supply fittings before each use and each time the gas supply cylinder is connected to the regulator Have a qualified service technician leak test the appliance any time a part of the gas system is replaced It is recommended to perform a leak test at least twice a year Leak Testing Notes 11 Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety LT S SET UP INSTRUCTIONS An Example Setup The Intelligent Training System base package 1s shipped in two boxes One box contains the I T S base unit user manual training CD and sensor guard The second package contains the SmartExtinguisher Training Extinguisher s handheld controller controller cable equipment carrying case water measuring cup funnel power cable and the propane supply hose and regulator Set up for Operation 1 Place the I T S base unit in an open area away from all combustible materials I T S should be placed downwind The wind should be at the trainee s back blowing into the front of the system I T S must only be used outside 2 Remove the senso
8. extinguisher cylinder until the o ring is compressed 12 Replace the extinguisher pin 13 Stand 8 ft away from the unit 14 Discharge Time 13 14 seconds Compressed air recharge Once the water recharge procedure is completed the SmartExtinguisher must be charged with compressed air A compressed air source with a standard Schrader valve air chuck regulated between 100 PSI and 110 PSI is required to recharge the SmartExtinguisher The compressed air charge is the same no matter which SmartExtinguisher is being used 44 DANGER Do NOT over charge the SmartExtinguisher Over charging the SmartExtinguisher may cause explosion 19 Intelligent Training System Contact 1 888 4BULLEX for assistance Compressed Air Recharge Instructions Boosting 1 Locate the Schrader valve a Schrader valve is what is used on an automobile tire for filling on the SmartExtinguisher headstock 2 Depress the Schrader valve on the SmartExtinguisher with the standard Schrader valve air chuck that is included Ensure that the compressed air source DOES NOT EXCEED 110 PSI 3 The air can be heard entering the SmartExtinguisher as it disburses through the water Continue to fill the extinguisher until the noise stops and the pin of the gauge is in the middle of the green See Figure 17 below Figure 15 Uncharged Figure 16 Under charged Figure 17 Correctly charged The gauge in Figure 15 shows that a SmartExtin
9. flames will eventually go out and the time it took to extinguish the flame will be displayed a The Handheld Controller will read Ext in XX X sec Release Ignition If the trainee does not aim and sweep properly the flames will not fully extinguish If desired the FLARE UP button can be pressed up to 3 seconds after the flame has been extinguished to relight the burners and continues the training evolution The timer will continue as if the flames were burning for those 3 seconds NOTE If the trainee does not aim and sweep properly and the burners are still lit after the SmartExtinguisher is completely discharged the burners can be shut down by releasing the E STOP switch NOTE If 1 T S s burners run at full for more than 30 seconds it will automatically shut off the burner flames ending the training evolution Once I T S has automatically shut down the system may be restarted by following the previously stated Conducting the Training Evolution instructions IMPORTANT THE BURNER FLAMES AND PILOT CAN BE SHUT DOWN INSTANTLY AT ANY TIME BY RELEASING THE IGNITION SWITCH 26 Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety General Training Evolution Procedure 1 Ifthe trainee does not successfully extinguish the flames the system may be shut down by releasing the IGNITION button Charge SmartExtinguisher appropriately Water and or compressed air r
10. the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives Assembly and use must be done in accordance with the instructions included with the product and all local and national fire codes This Limited Warranty does not cover any damage caused by misuse lack of maintenance hostile environments accident alterations abuse or neglect and parts installed by other manufacturers will nullify the warranty This Limited Warranty does not cover and scratches dents corrosion or discoloring by heat all stainless steel will discolor abrasive and chemical cleaners will also damage the appliance In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year BullEx INC will not be responsible for replacement part expense installation labor or any other costs or expenses related to the reinstallation of a replacement part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this Limited Warranty BullEx INC S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liabi
11. 223 NFPA 54 Storage and Handling of Liquid Petroleum Gases ANSI NFPA 58 or CSA B149 1 Natural Gas and Propane Installation Code RATINGS Oy ee Fuel Liquid Propane tucio ior Input 500 000 Btuh 146 4kW future reference Gas Supply psi max 62 1 kPA Duty Cycle 50 Electrical 12 VDC Input 6 A max DISCLAIMER Purchaser assumes all risk in the assembly and operation of this unit Failure to follow this manual s WARNINGs and instructions can result in severe personal injury death or property damage BullEx is not responsible for any damage death or injury that may arise from improper or mis use of I T S Intelligent Training System Contact 1 888 4BULLEX for assistance FOR YOUR SAFETY 15 Use gloves when changing or removing props 1 This appliance is for outdoor use only Do not use in a building garage or any other enclosed 16 Always fill this appliance with the proper amount of area water specified in the Set Up Instructions before 2 Do NOT use this appliance for indoor heating each use TOXIC carbon monoxide fumes can accumulate 17 Do NOT wear flammable or loose clothing when and cause asphyxiation operating this appliance 3 Always use in accordance with all applicable 18 Do NOT use in windy conditions local state and national codes Contact your l l f 19 Do NOT att tt lly light the pilot local fire department for details on outdoor ae aii aa burning 20 All surfaces of this applianc
12. Changing the Class of Fire Simulation The Intelligent Training System M2 can simulate the way class A B and C fires respond to a live fire extinguisher For example Class A fires respond by gradually extinguishing with the proper application of a dry chemical extinguisher while Class B fires are easily knocked down by a single sweep but are quick to flare up if enough extinguishant is not discharged I T S has the ability to simulate these differing responses 1 Use the selector switch to select the class of fire to simulate The selector switch may only be switched between training evolutions The selector switch may NOT be switched during a simulation In order to change the mode the bottom line of the controller must say Ready to Start 2 Switch to A for Class A Common Combustibles fires 3 Switch to B for Class B Flammable Liquids fires 4 Switch to C for Class C Electrical fires 5 The Class will be displayed on the top line of the Handheld Controller When the selector switch is set to FULL and a training evolution is conducted the sensors are disabled I T S will not respond to the SmartExtinguisher s signal and the flames will remain at full until the evolution is stopped Sensors Disabled will be displayed on the top line of the Handheld controller screen Note The instructor determines a suitable mode and level for the trainee Manufactured in the USA U S
13. Ignition Figure 25 Prop modes Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 98 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety Lighting the Pilot Prop Mode NOTE Before attempting to start up system move away from the system 1 When the level and class of fire have been selected and controller s screen looks similar to Figure 26 the system is ready to be lit 2 To light the system press and hold the IGNITION button on the Handheld Controller 3 The system will beep while I T S M2 begins to light the pilot a You will also hear clicking which is the electronic ignition attempting to light the pilot Figure 26 Ready to light the system If the pilot does not light in 30 seconds release the IGNITION button and wait 1 2 minutes before trying again When first lighting the pilot the propane hose is filled with air which must be purged by the propane It can take up to one 1 minute to light the pilot the first time during a training session 4 Once the pilot has been successfully lit the system will beep again and light the burners and prop 5 Continue to hold the IGNITION button The system will beep three times in quick succession and start the timer on the HandHeld Controller 6 Discharge the SmartExtinguisher
14. Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety Intelligent Training System Version 2 USER S MANUAL Made in the USA BullEx Digital Safety 105 Jordan Road Troy New York 12180 Phone 1 888 4BULLEX Fax 518 689 2034 44 DANGER Improper installation adjustment alteration service or maintenance can Do not store or use gasoline or other cause injury or property damage flammable vapors and liquids in the Read the setup operation and vicinity of this or any other maintenance instructions thoroughly appliance before installing or servicing this equipment Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury en Aig mad For Outdoor Use Only or death outside any enclosure AA TD IC AI Lt Dann minmn AN II y aye LN E INNTC WMWaAcCAaAr aAaNn BullE X Inc Al Ri gNtS Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Doe tao Set ee Table of Contents ROW ETS WORKS ariaa a is ass asec a 3 SAFETY FIRST oaeee rer EE E E O 5 INTELLIGENT TRAINING SYSTEM SPECIFICATIONS esseescseeeeececceccccccccccccccccccccccccccccccecccceceeceeee 6 LLES PACCESSOM ES SPCC CAlOMS e iv aaceaasiietuhe aaedsanube tne ie aeseaasubetntedee 6 BULLEX DIRECT OPTIONAL ACCESSORIES cccccccsssssssscccsscsccssssscccsscssccsscssscecssccsssscssssssssssssssseee
15. Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 23 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety Lighting the Pilot Standard Mode NOTE Before attempting to start up system move away from the system 1 When the level and class of fire have been selected and controller s screen looks similar to Figure 22 the system is ready to be lit 2 To light the system press and hold the IGNITION button on the Handheld Controller 3 The system will beep while I T S M2 begins to light the pilot a You will also hear clicking which is the electronic ignition attempting to light the pilot Figure 22 Ready to light the system If the pilot does not light in 30 seconds release the IGNITION button and wait 1 2 minutes before trying again When first lighting the pilot the propane hose is filled with air which must be purged by the propane It can take up to one 1 minute to light the pilot the first time during a training session 4 Once the pilot has been successfully lit the system will beep again and light the burners 5 Continue to hold the IGNITION button The system will beep three times in quick succession and start the timer on the HandHeld Controller 6 Discharge the SmartExtinguisher any time after the three quick beeps NOTE If the pilot does not su
16. Red rechargeable training extinguisher Discharges 5 times before requiring a water refill 7X SmartExtinguisher Yellow or Red rechargeable training extinguisher Discharges 7 times before requiring a water refill Air Compressor 6 gal or Air Regulator 6 Gallon upright air compressor with a maximum 150 PSI Fill SmartExtinguishers to 100 PSI Equipped with a 3 HP motor Ships with premium air hose 50 ft and brass fitting kit Air Regulator for charging extinguishers with SCBA bottle Ships with 10 ft air hose Battery Power Pack 17 Amp hr Power I T S without a vehicle using these portable rechargeable power packs Powers T S for 8 hours I T S Transport Case This black industrial grade high impact plastic case can be used to quickly and easily transport I T S to and from various sites to conduct training Includes a retractable pull handle and built in wheels Locking latches provide safe and secure storage of the system when not in use Transports I T S Base Unit handheld controller funnel and measuring cup Accessories Transport Case Additionally BullEx offers a black industrial grade high impact plastic case that can be used to store and transport all of your Intelligent Training System accessories This case is the same style as the I T S Transport case IICA We Dakta mht Hi FT AFI IISA IS P atent F 1 OG VA Wet I CG L Sil L TT ATY i i f QC Oo f L
17. To extinguish the Stove Top aim into the pot and at the burner c To extinguish the Motor aim all over the motor 11 Remain behind the 8 ft mark at all times during every training evolution 12 If the trainee properly aims and sweeps the SmartExtinguisher the flames will eventually go out and the time it took to extinguish the flame will be displayed a The Handheld Controller will read Ext in XX X sec Release Ignition 13 If the trainee does not aim and sweep properly the flames will not fully extinguish NOTE If the trainee does not aim and sweep properly and the burners are still lit after the SmartExtinguisher is completely discharged the burners can be shut down by releasing the E STOP switch NOTE If 1 T S s burners run at full for more than 30 seconds it will automatically shut off the burner flames ending the training evolution Once I T S has automatically shut down the system may be restarted by following the previously stated Conducting the Training Evolution instructions IMPORTANT THE BURNER FLAMES AND PILOT CAN BE SHUT DOWN INSTANTLY AT ANY TIME BY RELEASING THE IGNITION SWITCH 31 Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety General Training Evolution Procedure 10 If the trainee does not successfully extinguish the flames the system may be shut down by releasing the IGNITION button 11 Charge SmartExtinguisher appropria
18. ccessfully light call 888 4BULLEX for assistance The Ignition Button is an Emergency Stop Button Deadman Switch and must be held down the entire time the system is running Letting go of that button trips the emergency stop and prevents propane from entering the system Releasing this button will disengage the pilot and stop all gas flow Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 24 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety Using the Flare Up button Standard Mode 1 At any point during a training evolution the FLARE UP button can be pressed to immediately relight the burners 2 The burners will return to their full flame and the controller will display Flare Up as seen in Figure 23 below 3 The FLARE UP button can also be pressed up to three 3 seconds after the flames have been extinguished and it will relight the burners and continue the timer The timer will continue uninterrupted as if the flames were never extinguished The screen will display Flare Up as well The FLARE UP button can be used to change the difficulty at the trainer s discretion If one trainee extinguishes the flame too quickly it can be relit using the FLARE UP button and they must continue fighting the fire
19. ce side from combustible materials for example wood paper gasoline Always place I T S on a hard and level surface Do not use if the wind velocity is greater than 10 miles per hour Unit will operate at reduced efficiency below 40 F 5 C Do not use below 32 F 0 C Keep sprinklers and other water sources away from burner and controls Always use extreme caution when near I T S Alert both children and adults to the hazards of high temperatures especially to avoid burns or clothing catching fire No one should be in the vicinity of I T S unless under strict supervision Any guard such as the pilot housing or other protective device that is removed for servicing must be replaced prior to operating the I T S Do not alter I T S in any manner The pressure regulator and hose assembly supplied with the appliance must be used and replacements must be those specified by the manufacturer Inspect I T S before each use If a damaged part is detected do not operate until an original equipment replacement part has been properly installed Use of unauthorized parts will void warranty and create an unsafe condition Do not attempt to use this appliance without a functional factory supplied gas regulator in place If regulator becomes damaged contact 1 888 4BULLEX During operation do not touch burner assembly If using I T S with optional BullEx Props do not touch or remove Props while in operation Wait until all surfaces hav
20. ce person More frequent cleaning may be required as necessary It is imperative that the burners and burn box on I T S be kept clean The pressure regulator and hose assembly supplied with the appliance MUST be used and replacement pressure regulators and hose assemblies must be those specified by the appliance manufacturer DO NOT alter any part of the hose assembly U S Patent 7 175 439 Manufactured in the USA BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 14 r1 51 BullEx Inc All Rights Reserved www bullexsafety com Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety This appliance shall be used only outdoors in a well ventilated space and shall not be used in a building garage or any other enclosed area Inspect the burners before each use of the appliance Make sure the quick disconnect plug See Figure 5 on the system is solidly secured The burner must be replaced prior to the appliance being put into operation if it is evident that the burner is damaged The replacement burner shall be that specified by BullEx I T S must be located at least 8ft 10 ft in the U S or 10ft 3m in Canada from any propane gas container 15 Before operating the system for the first time ensure that the proper pre operation leak testing has been completed as directed in the Pre Operating Leak Testing section 16 Inspect the appliance before eac
21. ds The alarm will reset itself after 3 seconds and training can continue Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 30 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance A Doe tao Set ee a Extinguisher Training with I T S M2 Prop Mode Training Evolution Preparation 5 Ensure the desired difficulty level and prop mode are selected for prop being used 6 Ensure that the SmartExtinguisher is properly charged 7 Ensure that no unnecessary personnel animals items are in the vicinity of I T S 8 Ensure that the trainee is prepared to extinguish the fire Conducting the Training Evolution 8 Press and Hold the IGNITION button to light the burners inside the prop a You will hear three sets of beeps one short beep when the button is pressed another long beep when the pilot lights and the system recognizes the pilot and three short beeps when the timer starts and the trainee should begin to extinguish the fire 9 When you hear the three short beeps and the Handheld Controller displays a timer approach the 6 or 8 ft mark with the trainee 10 The trainee should then Pull the extinguisher pin Aim at the prop NOT the sensors Squeeze the handle and Sweep the extinguisher a To extinguish the Trash Can prop aim into the trash can from 8 feet away b
22. e Figure 34 5 The screen will read Discharge Ext at the Left Sensors One will have approximately 5 seconds to discharge the SmartExtinguisher at both ultrasonic transducers on the left side of the unit The user should discharge the extinguisher from 6 or 8 ft away as if operating a normal training evolution See Figure 35 6 Next the screen will read OK Recharge with WATER and AIR Make sure the extinguisher has enough water to discharge a second time and boost the extinguisher back to 100 PSI See Figure 36 Press the FLARE UP button to continue 7 The System will then read Press to begin Aim at Sensors where the user will press the START STOP button when ready to begin See Figure 34 again 8 From there the user will have 5 seconds to aim at the right two ultrasonic transducers and discharge the extinguisher 9 Afterwards the screen will read OK Values less than 120 replace and after a few seconds will go to the value read out screen See Figure 37 10 The value read out screen displays the receiving strength of each transducer In our example above all are reading zero meaning they are all broken However any value below 120 1s unacceptable and must be replaced To replace transducers please contact BullEx for a replacement kit and instructions See Figure 38 Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 40 r1 51 www bulle
23. e are hot when in operation To avoid burns do NOT touch appliance until it has completely cooled for at least 15 minutes 21 Do NOT attempt to move or store I T S until completely cooled 4 When using this appliance exercise the same precautions you would with any open fire 5 The use of alcohol prescription or non prescription drugs may impair the consumer s ability to safely operate this appliance 22 Do NOT move this appliance when the burn box l contains water 6 Do NOT use this appliance without reading the entire User s Manual 23 Do NOT lean over this appliance when lighting or hen 1 7 Do NOT alter this appliance in any manner ean ee 24 Avoid breathing smoke from the fire and avoid 8 Do NOT store or use gasoline or other are getting t into your eyes flammable vapors or liquids in the vicinity of this or any other appliance 25 This appliance should be thoroughly inspected and H 7 leaned lar basis byta ncd l 9 Do NOT use this appliance within 40 feet of a a a automobiles trucks vans or recreational 26 CAUTION The gas pressure regulator provided vehicles with this appliance must be used This regulator assembly is set for an outlet pressure of 250 inches 10 Do NOT use in an explosive atmosphere Keep water column 9 PSI the area surrounding the appliance free and clear from combustible materials gasoline and other 27 The LP gas supply cylinder must be discon
24. e cooled before handling The surface of I T S and optional BullEx Props can reach temperatures approaching 1600 F After shutdown do not touch burner assembly until I T S has completely cooled Use protective work gloves at all times when handling optional BullEx Props 19 Only use BullEx manufactured optional Props When using BullEx Props the I T S must be set to Prop Mode Do not attempt to use Props in normal or full mode Do not attempt to use Props in evacuate training mode After shutdown do not touch burner assembly until I T S has completely cooled This product should not be used with any fuel other than propane Use of other fuels is dangerous and will void your warranty I T S must be used with water Running the system without water or any other liquid will void the warranty Do not use in an explosive atmosphere Keep I T S away from areas where flammable liquids gasoline vapors or explosives are stored or used Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digital Safety INTELLIGENT TRAINING SYSTEM SPECIFICATIONS This appliance The Intelligent Training System or I T S is intended to provide safe and cost effective live fire extinguisher training I T S should be used outdoors on a non combustible surface with adequate clearance from any combustible or flammable materials I T S is not intended to be used as a heater fireplace or cooking appliance and should not be u
25. e to hard water deposits The siphon tube should be wiped down and cleaned after use Cleaning can be done with a mild abrasive pad or just a general household cleaning agent and a cloth 36 Intelligent Training System Contact 1 888 4BULLEX for assistance y A Die tal Safety Periodic Maintenance Periodically check the pilot assembly and pilot flames e The housing should not be damaged in any way e The pilot should produce two equal size flames e The electrode tip should be approximately 1 8 1 4 from the pilot housing If the pilot changes size or shape or does not light consistently contact BullEx for further support Have the SmartExtinguisher s Hydro tested by a qualified Fire Equipment Dealer every year The I T S should be inspected at least annually by a qualified service agency trained in the function of LP gas controls and equipment For further periodic maintenance information see the maintenance guide included with this manual U S Patent 7 175 439 Manufactured in the USA BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 29 r1 51 BullEx Inc All Rights Reserved www bullexsafety com Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digital Safety DIAGNOSTIC TESTS The Intelligent Training System is equipped with 3 different diagnostic tests that can assist in the troubleshooting maintenance of the system There is a tilt sensor test flame sen
26. echarge between each discharge Ensure conditions are safe for I T S ignition Change the Difficulty and Class of Fire Settings if necessary Prepare the trainee to extinguish the fire Press and hold IGNITION to light the burners When the Handheld Controller reads Time XX X Sec System Running and the timer starts the trainee may begin to discharge the SmartExtinguisher The flames will automatically shut off if the trainee utilizes the SmartExtinguisher appropriately 9 Recharge the SmartExtinguisher and begin the next evolution pee a Sos Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 27 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety Selecting the Difficulty Level and Class Prop Mode Setting the Difficulty Level 1 To select a difficulty level ensure that the a a IGNITION button is NOT depressed then press and MP ee hold the FLARE UP button Ifthe IGNITION Mtelligent Training button is depressed and the FLARE UP button is aaa pressed this will immediately light the burners mn 2 After holding down only the FLARE UP button for two seconds the Handheld Controller will display Difficulty Set Level X where X is the difficulty level See Figure 24 3 While continuing to hold the
27. features This section also include selecting Standard mode and Prop mode This section also includes prop usage instructions I T S Shut Down Operations This section details shutting down the I T S and packing the system for transportation Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digi tal Safety PRE OPERATION LEAK TESTING PROCEDURE Although all gas connections on the appliance are tested prior to shipment a complete gas tightness check must be performed at the site of use This is due to possible shifting during transportation assembly or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks and immediately check the system if the smell of gas is detected Do not smoke while leak testing Extinguish all open flames Never leak test with an open flame Mix a solution of equal parts mild detergent or liquid soap and water or use gas leak detector available at your local plumbing supply store Testing procedure l Ensure I T S is unplugged de energized This ensures the safety shut off valve to the burners and pilot are closed 2 Connect the propane regulator and hose assembly as directed in the Assembly section 3 Turn the valve of the L P cylinder counterclockwise until fully open 4 Apply the soap solution to connections of the fuel supply assembly Ifno soap bubbles appear there is no gas leak If bubbles form
28. g into the cylinder regulator side Tighten the connection until snug See Figure 4 11 Connect the quick disconnect end of the propane hose to the quick disconnect propane inlet on the rear of the I T S base unit To do this pull the front of the coupling back and insert the coupling into the plug Push it forward until a click is heard See Figure 5 Figure 4 Propane hose threaded inlet Figure 5 Propane hose QD outlet Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 13 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digital Safety 12 Slowly open the valve on the propane cylinder 13 Fill I T S Burn Box with water See Page 13 For More Instructions 14 Plug the male end into a 12 Volt receptacle A vehicle s 12V cigarette lighter Figure 6 or 12V power pack Figure 7 may be used see I T S Accessories Specifications NOTE Any vehicle power supply or combustible materials should be a minimum of 40 ft from the I T S base unit Figure 6 12VDC car outlet Only use Yellow Power Cable with 12 VDC source DO NOT use with 110 V inverter transformer or any other similar device Doing so will void the warranty and may potentially cause a dangerous situation The appliance should be inspected before each use and at least annually by a qualified servi
29. ges are required every 3 extinguisher discharges for the 3X SmartExtinguisher every 4 5 extinguisher discharges for the 5X SmartExtinguisher and every 6 7 extinguisher discharges for the 7X SmartExtinguisher 18 Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety Water Recharge for the 3X aluminum SmartExtinguisher l AAR AN Unscrew the headstock from the SmartExtinguisher Fill the water measuring cup to 1 25 Liters using the 1L measuring cup Pour the water into the SmartExtinguisher Screw the headstock back into the extinguisher cylinder until the o ring is compressed Replace the extinguisher pin Stand 6 ft away from the unit Discharge Time 8 9 seconds Water Recharge for the 5X stainless steel SmartExtinguisher l NA e S Unscrew the headstock from the SmartExtinguisher Fill the water measuring cup to 4 Liters using the 1L measuring cup Pour the water into the SmartExtinguisher Screw the headstock back into the extinguisher cylinder until the o ring is compressed Replace the extinguisher pin Stand 8 ft away from the unit Discharge Time 10 11 seconds Water Recharge for the 7X stainless steel SmartExtinguisher 8 Unscrew the headstock from the SmartExtinguisher 9 Fill the water measuring cup to 6 Liters using the 1L measuring cup 10 Pour the water into the SmartExtinguisher 11 Screw the headstock back into the
30. guisher is empty The gauge in Figure 16 shows that a SmartExtinguisher is under pressuriezed and is not ready to be used with your I T S Unit The gauge in Figure 17 shows a pressurized SmartExtinguisher which is ready for use Manufactured in the USA U S Patent 7 175 439 P N 05011 BullEx Digital Safety 85 Broadway Menands NY 12204 USA 20 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digital Safety USING THE INTELLIGENT TRAINING SYSTEM MARK 2 IMPORTANT THE BURNER FLAMES AND PILOT CAN BE SHUT DOWN INSTANTLY AT ANY TIME BY RELEASING THE IGNITION SWITCH Always keep your face and body as far away from I T S as possible when lighting The I T S system reduces risk for flashbacks but does not entirely eliminate this risk IMPORTANT When turning the gas supply valve on be sure to turn the knob very SLOWLY until it is completely open Unlocking the Controller 1 Make sure that none of the push buttons on the Handheld Controller are depressed intelligent Training System 2 Make sure the gas supply valve located on top of your L P tank is open 3 When I T S is powered up the Handheld Controller will display Enter start up code 4 IMPORTANT To use I T S one must first enter a button sequence that ensures the operator has read the User s Manual a Enter the following button sequence 1 Move se
31. h use and at least annually by a qualified service person 17 The hose assembly shall be visually inspected prior to each use of the appliance If it 1s evident there is excessive abrasion or wear or the hose is cut 1t must be replaced prior to the appliance being put into operation The replacement hose assembly shall be that specified by the manufacturer Additional Equipment I T S requires a compressed air source capable of providing 100 PSI consistently during the use of the system A compressor or a regulated SCBA bottle may be used See the I T S accessories specifications section for recommended equipment 18 Setup the compressed air source and water source 15 Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety 19 IMPORTANT I T S must be filled with water to the Overflow marks on the sidewalls of the Burn Box before use This will prevent overheating Operating the system without filling with water as directed in this manual will void the warranty Figures 8 and 9 below i Do NOT pour water over the pilot assembly ii Do NOT pour water into the burners iii Only pour water into open areas inside the burners tal Salet Figure 8 Filling ITS burn box Figure 9 Overflow cut outs 20 Level I T S The base unit must be level prior to use 1 Using the adjustable feet ensure I T S is stable and level ii The feet may be adjusted from the bottom of I T S by screwi
32. ident that the burner is damaged the burner must be replaced prior to the appliance being put into operation Examples of damage to the burner include but are not limited to rust pits cracks ruptures or tears The replacement burner shall be specified by the manufacturer Ensure that there 1s no build up of soot or other deposit on any burner holes before each use Inspect the SmartExtinguisher before each use If there are any signs of damage or rust on the cylinder body do not use the SmartExtinguisher and contact BullEx for further support Occasionally some rust might build on the threads of the cylinder The user must wipe down scrub the threads with a rust removing agent and or a mild abrasive pad DO NOT USE LUBRICANTS ON ANY PARTS OF THE SYSTEM Remove any debris and combustible materials from the burn box I T S must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids The supply hose assembly should be visually inspected prior to each use of the appliance If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to putting the appliance into operation The replacement hose assembly shall be specified by the manufacturer See parts list It is recommended that the SmartExtinguishers be dried inside and out after completing a training session The siphon tube on the SmartExtinguisher gradually forms a coating on its surface du
33. ieeii elan EE A NE EE A ER 44 Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Doe tao Set ee HOW LT S WORKS The Intelligent Training System utilizes patented sensor technology to detect how well the trainee uses the SmartExtinguisher I T S can sense if the user has aimed at the base of the fire is properly squeezing the extinguisher handle and is properly sweeping the nozzle of the extinguisher The four sensors on the I T S base unit detect the discharge of compressed air and water vapor from the SmartExtinguisher The onboard microprocessor based control system then varies the flow of propane to each burner via electronic gas valves to increase or decrease the size of the flames To successfully extinguish the fire the trainee must sweep the extinguisher across the base of the fire If the trainee aims just below or just above the base the flames will go down but will not extinguish Ifthe trainee only aims at one side of the fire that side will be extinguished while the other side continues to grow The sensors are critical to the operation of the system and should be treated with care to ensure the long life of the Intelligent Training System I T S comes with a sensor guard which should be placed over the ultrasonic housing whenever I T S is not in use The use and installation of this product must conform to local codes In absence of local codes use the National Fuel and Gas Code ANSI Z
34. iting the Pilot section If the unit is knocked or bumped into the tilt alarm will activate The Handheld Controller will read Error 211 Tilt To reset this alarm Release the IGNITION switch Ensure that the person or object that struck I T S is safe Inspect I T S for any damage that may have been caused by the collision If damage is found do not use I T S Contact BullEx for further support If no damage is found ensure the system is set up correctly for continued use and attempt to re ignite the pilot per the Igniting the Pilot section S N ACAA A CHIN UJU II YV DUILCA HIO IJ TIO MCGCocI VGU Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety Low Voltage Alarm The low voltage alarm is triggered when the power source used is not or no longer capable of supplying the necessary current to run the Intelligent Training System When using a battery pack and this alarm occurs DO NOT continue to use the battery pack Doing so can cause permanent damage to the battery The pilot is not lighting e Make sure the propane tank is turned on e Make sure the propane hose is firmly connected e Check that the pilot is sparking if not contact BullEx The pilot is lit but not recognizing e Perform a flame sensor test as described on page 32 e Ifthe sensor reads correctly try to light the system again If it does not work contact BullEx e Ifthe value is between 50 and 100 try to clean
35. lected the I T S will display Not in Prop mode Cycle Power shut down the controller and beep continuously until the power is cycled Figure 20 Standard mode reminder Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 27 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digital Safety Selecting the Difficulty Level and Class Standard Mode Setting the Difficulty Level 1 To select a difficulty level ensure that the IGNITION button is NOT depressed then press and hold the FLARE UP button If the IGNITION button is depressed and the FLARE UP button is pressed this will immediately light the burners 2 After holding down only the FLARE UP button for two seconds the Handheld Controller will display Difficulty Set Level X where X is the ee difficulty level See Figure 21 3 While continuing to hold the FLARE UP button down use the selector knob to select a difficulty l 3 level The levels are displayed in red next to the a class 1 easiest 4 hardest Figure 21 Setting the difficulty 4 To set the difficulty level release the FLARE UP button 5 The selected difficulty level will be displayed on the top line of the Handheld Controller display Intelligent Training oy f a oe Se
36. lector knob to FULL ii Press and release the FLARE UP IGNITION switch BUTTON iii Move the selector knob to A iv Press and release the FLARE UP switch b This will activate the system and Handheld Controller will display Level 2 EStop 5 I T S is now ready for use HOLD TO RUN Figure 18 ITS controller Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 21 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety Selecting Prop Mode or Standard Mode After entering the sequence the controller will ask the user to select Standard mode or Prop mode e Ifthe trainer is not using available props then turn the selector switch to A for Standard mode and press the FLARE UP button e Ifthe trainer is using available props then turn the selector switch to B for Prop mode and press the FLARE UP button Figure 19 Standard and Prop Mode Continue to page 28 for Prop information Intelligent Trainin Intelligent Training har DO NOT attempt to use Standard mode with any of props installed Every time Standard mode is selected the screen will display the reminder message to the right Press the FLARE UP button to continue If props are used with Standard mode se
37. lity of BullEx INC with respect to the BullEx INC gas appliance and any other warranties expressed or implied with respect to this product This limited warranty does not cover damages resulting from the use of components not supplied with the appliance or the use of fuel other than that specified Any damages to appliance due to weather long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of BullEx The bill of sales or copy will be required together with a serial number and a model number when making any warranty claims from BullEx or authorized dealer BullEx INC reserves the right to have its representative inspect any product or part thereof prior to honoring any warranty claim BullEx INC or its representatives shall not be liable for ANY transportation charges labor charges or duties 44
38. n a well ventilated area out of reach of children Disconnected cylinders must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed area IMPROPER USE WILL CAUSE A DANGEROUS SITUATION Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A i eit a Sef ety INTELLIGENT TRAINING SYSTEM INTRODUCTION Pages 11 through 34 contain the usage instructions for the Intelligent Training System Read these instructions in their entirety before using the system These operations include Pre Operation Leak Testing This section details how to check your propane equipment for leaks before usage BullEx recommends testing your equipment at least once every six months I T S Set up Instructions This section begins with removing the system from its packaging and explains all the set up instructions for the I T S base unit including propane supply power supply controller connections filling the burn box leveling the base unit and setting the engagement distances for the SmartExtinguishers There is a section for setting up props as well SmartExtinguisher Instructions This section details SmartExtinguisher charging recharging and usage I T S Usage Instructions This section explains how to unlock the controller how to change the difficulty level and class how to light the pilot how to conduct a training evolution and a list of the I T S safety
39. nected flammable liquids when this appliance is not in use 11 Do NOT use this appliance under any overhead 28 Connect only to cylinders marked PROPANE or or near any unprotected combustible LPG constructions Do not use this appliance near or 29 Do NOT use for cooking food under overhanging trees and shrubs 30 Do NOT use I T S when the temperature is below 32 12 Always use this appliance on a hard level degrees Fahrenheit 0 degrees Celsius non combustible surface such as concrete accorso De NO me oirwooderdecks 31 Do NOT drop I T S In case you drop your I T S Unit inspect thoroughly before use 13 Do NOT smoke while using unit 30 Death serious injury or damage to property may 14 Do NOT change props until the prop is occur if the above is not followed exactly completely cool ti A FE i 4 LL y g p pm A P Q gt Jatan t fF Ssh A lt U Dp m ALm F i I f a ep v waua E CACY a FF a fey Wr tw 12 13 14 15 16 17 18 20 Zils 22 23 Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety SAFETY FIRST Read and become familiar with this entire manual especially the preceding warnings and following precautions If you are unsure of anything in these instructions STOP and contact 1 888 4BULLEX for assistance Caution This appliance is for outdoor use only outside any enclosure Always maintain at least 40 feet clearan
40. ng them in and out Use water in the burn box to determine if I T S is level i Use Overflow Cut outs to see if the I T S Unit is level This can be done by checking the water level on either side of the I T S unit The water should be same height on both sides relative to the overflow cut outs 21 Set the Distance Mark i Measure 6 ft from the front of the I T S unit and mark the ground This distance is where the trainee will stand when using a 3X SmartExtinguisher to extinguish the flame ii Measure 8 ft from the front of the I T S unit and mark the ground This distance is where the trainee will stand when using a 5X or 7X SmartExtinguisher to extinguish the flame i Trainees should remain behind these marks at all times during training with I T S Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 16 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance y Digital Safety PROP SET UP INSTRUCTIONS The Intelligent Training System Mark 2 can be fitted with props for additional training situations The prop kit includes a Trash Can Stove Top and Motor All props fit onto the I T S M2 easily using the Prop Mount Set up for Prop Operation 1 To set up the props begin by following all the set up steps found on pages 12 16 2 After the system filled with water
41. ode cccccccceseseesseeeeeeeeeeeeeeeesseeseeesesseesseeeeeeees 26 Selecting the Difficulty Level and Class Prop Mode ccccccccccccccccsseceeeeeeeeeeeeeeeeeceeeeeeeceeeeseeseeeeeeeeeeeeeas 28 Lighting the Pilot Prop Mode arer sas ses pease dates iba chetnwensas teed diane eee ee 29 sing the Flare Up button Prop Mode kereme ienn E devon estaetideleieeteses 30 Extinguisher Training with 1 1T 5 M2 Prop Mode jc ire cae eee 31 DATO By COLIC S crete ot tecc terete ete casters ale eae ct es Oates or Mead Galt assed haat a Mae Gatch na tema 33 SHUT DOWN OPERA DION sisi E oot tesserae eae eects 33 SHUT DOWN OPERA TTON zioei eenei aeaee beatae ste Ne emcees eens Se cetacean 34 SYSTEM TRANSPORTATION visccteccienccecetinsetadaacecscads a tecd deta cicedinscheraiacssends Enano vicedinscbeusdeceseuds ediodensteetys 35 MAINTENANCE INSTRUCTIONS tosesicre ccs eee es ee eh ee es ee eke 36 GI TG Gali a ICCA Cota Fs het aa ange eet oral eae eee ee ee 36 PSPC IVES CS esseer aiee E A IAO cela vw Cecio Oana OEN 37 DIAGNOSTIC TES TS oiiire ree s a a a EE ENa 38 TIE SONS OR Testas aa a dua tbdaa ddA he tase adiute 39 Transducer Te Use cine seins a Sosa visto pits eso eas ce aes arsine ad aves Rear ane Dem plese Give anaes 40 Flame ocnsor and System Voltage TeS ineen a a a Weasel cuciaubel inks 41 TROUBLESHOOTING wisccscecoscteves teeccetcacicies ason akese a eoe e Rana aO A kese a Oae EREDA A okas Eas a Ea doana 42 WARRANTY INFORMA TON ei
42. ow can damage the battery pack If a car is being used do not use that vehicle if the voltage is below 11 volts Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 4 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Dag tal Sa fe ty TROUBLESHOOTING Handheld Controller displays Intelligent Training System v2 If you plug in the Handheld Controller after powering up the system the display will read Intelligent Training System v2 After a short time the screen will display Unplug yellow cable and plug back in Reset the system by unplugging the yellow power cable and plugging it back in The Handheld controller displays Read manual before use The entry sequence has been entered incorrectly Cycle the power by unplugging the yellow power cable from the battery pack and plugging it back in Then see page 21 for assistance entering the sequence For further problems call BullEx for assistance Tilt Alarm If the unit is not leveled properly the tilt alarm will activate The Handheld Controller will read Error 211 Tilt To reset this alarm Release the IGNITION switch Disconnect all cables and hoses from I T S Level I T S correctly Reconnect all cables and hoses as directed in the Preparation Instructions Attempt to re ignite the pilot per the Ign
43. r guard by pulling the center of the Figure 1 Removing the sensor housing guard above the Il in BullEx See Figure 1 Attempting to remove the sensor guard at another location will be more difficult 3 Inspect the entire I T S system for any signs of physical damage If there is any sign of physical damage STOP and call BullEx s customer support line 1 888 4BULLEX Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 12 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety 4 Plug the male end of the controller cable black cable into the appropriate connector on the rear of the I T S base unit See Figure 2 5 Plug the female end of the controller cable into the connector on the Handheld Controller 6 Attach the power cable yellow cable to the rear of the I T S base unit by lining up the guide marks on the inside of the plug and screwing the connectors together See Figure 3 Figure 2 Controller cable Figure 3 Power Cable 7 Place the propane cylinder 8 10 ft behind the I T S base unit 8 Locate the gas hose in a safe position locate the hose out of pathways where people may trip over it or in areas where the hose may be subject to accidental damage Ensure the valve on the propane cylinder is closed completely 10 Thread the propane fittin
44. re 29 44 DANGER Wear protective gloves at all times when handling optional BullEx Props The surface of BullEx Props can reach temperatures approaching 1600 F Thoroughly cool I T S with water before handling 34 BullEx Inc All Rights Re f Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety SYSTEM TRANSPORTATION After performing the steps in the Shut Down Procedure the system is ready to be transported When transporting the system there are a few procedures that should be followed I When transporting I T S the self leveling feet should be screwed in as much as possible If they are left extended they could be bent upon dropping or severe contact with another object Ensure that the sensor guard 1s in place Do not transport I T S by grabbing or picking it up by any other means except the handle Picking it up any other way could damage the system and void the warranty When transporting SmartExtinguishers one MUST de pressurize them It may be illegal to transport any kind of pressurized cylinder BullEx recommends that when transporting the SmartExtinguishers one removes the headstock to ensure they are de pressurized and properly pack them into the accessories carrying case Empty water from SmartExtinguishers and dry before transporting When using an I T S transport case the unit should be completely wiped down or allowed to dry before it is
45. s 7 BULLEX DIRECT SERVICE PACKAGES ecnin E E A E 8 MPs TANK USE nonusers a a uesedeacutedaw ee esate seueseeeneeese 9 INTELLIGENT TRAINING SYSTEM INTRODUCTION i000 cccsssssssssccesttssssscccccccccssssssssssssssees 10 PRE OPERATION LEAK TESTING PROCEDURE1j eccccccccccsccssssssssssssssssssssssccsssssssssssssssssseees 11 ITS SET UP INS PRU GUTTONS sresercesicccccescccctecoskccccvdccocenedscewce sudcseansaceuee cuncevedsdcecesbscecseteel cncnsesececeedsceceevt 12 PROP SET UP INSTRUCTIONS bivcesecccsetesteaccesdedsaddstecscussuzevatdeuvesedesteksetecteveiesistevsentsuesseids ceseessenssetzcesearts 17 PREPARING THE SMARTEXTINGUISHER scsscsssosssssssssssassassasssssesssensensensensensenseassnssnssncnecnenscnss 18 USING THE INTELLIGENT TRAINING SYSTEM MARK 2 0000 ccccsssssssssssssssssrcccccccsscssssssssssseees 21 Unlocking MEC ontTroller creerse n site nel ea tsi elisa acig Gan encase owe tances capt e A 21 Selecting Prop Modecor Standard Mode xcsccc axa nereed n E dua aoataneiastoaae ae aie 22 Selecting the Difficulty Level and Class Standard Mode ccccccccccccccssceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 23 Lighting the Pitot Standard Mode scsccsitsscice teeanteeristigdatsvatoontianissutesninsriadsieautauetenndtoskeevsudetworieedacstoukaartennts 24 Using the Flare Up button Standard Mode iis is2ece 2ccccsiives ses sawecdosaseed tiated astani eanan ana taai 25 Extinguisher Training with I T S M2 Standard M
46. sed as such The maximum inlet gas supply pressure is 2 PSI or 14 inches water column I T S is designed to be supplied by a standard 20 Ib propane cylinder The regulator and supply hose provided with I T S should be attached directly to the 20 Ib propane cylinder Parts List To order replacement parts contact BullEx Digital Safety at 518 689 2023 Number l SmartExtinguisher Training Extinguisher Water Measuring Cup WCO001 FF001 7 10 SG001 11 UM001 Training CD DVD cD001 I T S Accessories Specifications Air Compressor e 150 psi max fill SmartExtinguishers with 100 psi e Minimum tank size of 6 gallons e Minimum motor power of 1 3 HP Air Regulator for SCBA bottle e Adjustable Regulator 5000 max psi e Hand tight SCBA attachment Air Accessories e 25 hose w air compressor or 10 hose w air regulator e Dual Headed Angled Air Chuck e Quick Disconnect Air Fittings with necessary bushings I T S Shipping Case e Interior Dimensions of 30 x 25 x 15 Booster Pack Higher peak amp and amp hour ratings are highly recommended e 12 VDC e Peak Amp Minimum of 2 amps e Amp Hour Minimum rating of 17 amp hours Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety BULLEX DIRECT OPTIONAL ACCESSORIES 3X SmartExtinguisher Aluminum rechargeable training extinguisher Discharges 3 times before requiring a water refill 5X SmartExtinguisher Yellow or
47. ses ANSI NFPA 58 and the Natural Gas and Propane Installation Code CSA B149 1 L P TANK USE When turning the L P cylinder on make sure to open the valve slowly and completely to insure proper gas flow Most gas tanks are equipped with a leak detector mechanism internal to the tank when gas is allowed to escape rapidly it shuts off the gas supply Opening the valve rapidly may simulate a gas leak causing the safety device to activate restricting gas flow causing low flames Opening the valve slowly will insure this safety feature is not falsely triggered The propane cylinder should always be placed upright as shown in the adjacent diagram when supplying the Intelligent Training System so as to draw only propane vapor from the cylinder bii P F we TH on P Attempting to place the propane cylinder in any other orientation is dangerous and will damage I T S components This action will void the warranty If at any time the L P cylinder tips over immediately unplug the power cable straigthen the cylinder close the valve on the L P cylinder and wait 5 minutes before using the system as liquid propane may have spilled into the regulator Consult Propane supplier for more safety instructions The propane cylinder must include a collar to protect the cylinder valve Storage of an appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors i
48. sor test and transducer test To Enter Diagnostic Mode Hold down the Flare Up button while plugging the system into a power source battery pack 12V car adapter Figure 30 Test Mode Once in diagnostic mode Turn the selector switch to choose desired test then press the Flare Up button to select it A Tilt Sensor Test B Tilt Sensor Test C Transducer Test Full Flame Sensor Test Intelligent Figure 31 Tilt Test selected U S Patent 7 175 439 P N 05011 Manufactured in the USA r1 51 BullEx Digital Safety 85 Broadway Menands NY 12204 USA 38 BullEx Inc All Rights Reserved www bullexsafety com Intelligent Training System Contact 1 888 4BULLEX for assistance y A Digital Safety Tilt Sensor Test The Intelligent Training System has a tilt sensor that it uses to determine if the system is level ITS should always be set up on a level surface or ITS adjustable feet should be used to level the system If that is not possible training should not be conducted If the water cut outs do not provide enough information when leveling the tilt sensor test can be used to determine if the system is level Figure 32 Figure 33 Press the FLARE UP button on the hand held controller when Tilt Test is selected See Figure 32 Release the FLARE UP button and the screen will display Calibrating Please Wait See Figure 33 3 After a few seconds the screen will display
49. steel silver red or yellow The number corresponds to the amount of discharges one can get from a cylinder before having to refill it with water When you are done using your SmartExtinguisher Bullex recommends that you wipe the head stock off as hard water deposits or some rust may accumulate This rust does not affect functionality or performance only appearance JONOT USE ON ACTUAL Fit 6 use Oly NOT A REAL ETN INSTRUCTIONS FOR USE General Extinguisher Usage 3X Example 1 Remove the extinguisher s headstock 2 Fill extinguisher with water Described on page 17 3 Replace the extinguisher s headstock the valve nut only needs to be hand tight 4 Charge extinguisher with compressed air source to 100 psi Described on page 18 5 Discharge extinguisher on I T S flame during a training evolution 6 Recharge extinguisher with air to 100 psi 7 Discharge extinguisher on I T S flame during a training evolution 8 Recharge extinguisher with air to 100 psi 9 Discharge extinguisher on I T S flame during a training evolution 10 Refill with water as necessary NOTE The water recharge is only required once every 3 compressed air recharges for the 3X SmartExtinguisher once every 4 5 compressed air recharges for the 5X SmartExtinguisher and once every 6 7 times for the 7X SmartExtinguisher The compressed air recharge is required after each extinguisher discharge Water rechar
50. stored in the transport case The transport cases hold moisture that can evaporate and recollect on the controller which could damage the LCD screen or other components Do NOT place anything on top of I T S during storage or transportation Anyone in proximity to the Intelligent Training System should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition People or animals should not be in the area of the appliance without strict supervision Storage of an appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area and out of reach of children Disconnected cylinders must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed area 35 Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digi tal Safety MAINTENANCE INSTRUCTIONS General Maintenance Surfaces of the appliance may be cleaned with a general household cleaner degreaser Only clean I T S when it is not in use or plugged in Do not use petroleum based cleaners to clean any components of the appliance It is recommended that the burners and burn box be cleaned after each use of I T S The burners and burn box may be wiped clean with a cloth and water Inspect the burner before each use of the appliance If it is ev
51. t Sensor I T S is equipped with a sensor that can determine 1f I T S has been leveled properly during setup If I T S is not leveled correctly the tilt sensor will not allow the system to start up The Handheld Controller will read Error 211 Tilt To reset this alarm during set up disconnect all cables and hoses from I T S and properly level the base unit Follow the procedure in Preparation Instructions to restart the system The tilt sensor will also alarm 1f the unit is knocked or bumped The Handheld Controller will read Error 211 Tilt To reset this alarm after being bumped release the IGNITION switch and ensure that the person or object that struck I T S is safe Inspect I T S for any damage that may have been caused by the collision If damage is found do not use I T S and contact BullEx for further support If no damage is found ensure the system is set up correctly for continued use and attempt to re ignite the pilot per the Igniting the Pilot section Use of BullEx Props with I T S requires proper settings be used on the hand held controller Do not attempt to use BullEx Props with Standard mode FULL mode or evacuate mode settings Do not attempt to use I T S without BullEx Props when set to prop mode 33 Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety SHUT DOWN OPERATION l To shut down the Intelligent Training Sys
52. tely Water and or compressed air recharge between each discharge 12 Ensure conditions are safe for I T S ignition 13 Change the Difficulty and Class of Fire Settings if necessary 14 Prepare the trainee to extinguish the fire 15 Press and hold IGNITION to light the burners 16 When the Handheld Controller reads Time XX X Sec System Running and the timer starts the trainee may begin to discharge the SmartExtinguisher 17 The flames will automatically shut off if the trainee utilizes the SmartExtinguisher appropriately 18 Recharge the SmartExtinguisher and begin the next evolution Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 32 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance p A Digital Safety Safety Features I T S has many built in safety features Itis important that the operator be familiar with all safety procedures and precautions Emergency Stop Deadman Switch The IGNITION switch acts as a deadman switch for the propane gas supply to I T S The INGITION switch must be depressed for any gas to flow to the pilot or burners Ifat any time the IGNITION switch is released the propane will automatically be shut off to the pilot or burners In case of an emergency or unsafe situation release the IGINITION switch to shut down the unit Til
53. tem release the IGNITION button Turn off the L P cylinder gas supply valve located on top of the 20 lb L P gas tank by turning the knob clockwise until snug Loosen the drain cock underneath the burn box and drain the water from I T S Unplug the power cable yellow from the 12V power supply Unscrew the power cable from the rear of the I T S base unit Unplug the Handheld Controller cable from the controller Unplug the Handheld Controller cable from the rear of the I T S base unit Release the propane hose quick disconnect from the rear of the I T S base unit Unscrew the propane hose regulator assembly from the L P cylinder 0 IMPORTANT WHEN OPERATING SURFACES OF LT S REACH EXTREMELY HIGH TEMPERATURES Wait until I T S is completely cooled before touching any surfaces The operator should wait a minimum of 15 minutes before handling When the water has drained out of burn box step 3 the system will be cool 4 oa m SH OCHONAARYW Only when I T S has completely cooled for at least 20 minutes 11 Wipe down any soot covered areas with a cloth and water a Be sure to clean the burners and remove any deposits especially around the burner holes 12 Replace the sensor guard by holding it in position and pressing the top of the guard above the Il in BullEx the guard will snap into place See Figure 29 13 Place I T S in a secure and safe place for transportation i a nE ii 3 a Figu
54. the FB Tilt and LR Tilt These values are a leveling assistance 3000 is perfectly level however anywhere between 2900 and 3100 is acceptable t Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 39 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance 4 A Digital Safety Transducer Test The transducers are an important yet delicate part of I T S With proper care they will last a long time However scratches and dents will damage them and require replacement In order to tell if they need to be replaced a transducer diagnostic test can be performed Figure 34 Figure 35 Figure 36 Intelligent Training System Intelligent Training System Intelligent Training System Pl EE ea RullEx RullEx ullEx Pull Safety Digital Safety Intelligent Training System Intelligent Training System a CEFTA ullEx Digital Safety ullEx Figure 37 Figure 38 Steps 1 Ensure that a SmartExtinguisher is filled with air and water 2 Press the FLARE UP button on the hand held controller when Sensor Test is selected In Choose Mode see Figure 31 3 The controller will ask you to Stand 6 feet back Aim left sensors 4 After a few moments the screen will read Press to begin Aim at Sensors To begin the diagnostics press the FLARE UP button Se
55. the bulb with a household cleaner and then attempt to use the system again If that does not work contact BullEx Manufactured in the USA U S Patent 7 175 439 BullEx Digital Safety P N 05011 85 Broadway Menands NY 12204 USA 43 r1 51 www bullexsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance WARRANTY INFORMATION All parts such as stainless steel sheet metal components gas valves controls and hoses are covered and BullEx will provide replacement parts free of charge during the warranty period The warranty period shall begin on the ship date and continue for one full year Labor related to warranty repair is covered free of charge during the warranty period Repair work however requires the prior approval of an authorized company official Labor costs to the account of BullEx are based on a predetermined rate schedule and any repair work must be done through an authorized BullEx dealer This warranty covers labor and parts related defects This warranty does not cover neglect accidents mis use or negligence on the operator s part CONDITIONS AND LIMITATIONS BullEx INC warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on invoice for the I T S system provided that the purchase was made through BullEx or an authorized BullEx dealer and is subject to
56. xsafety com BullEx Inc All Rights Reserved Intelligent Training System Contact 1 888 4BULLEX for assistance A Digital Safety Flame Sensor and System Voltage Test The Intelligent Training System has a flame sensor that it uses to determine if the pilot is lit If you believe the flame sensor is not responding or that the voltage to the system 1s low this test can be NO m Figure 39 Figure 40 Press the FLARE UP button on the hand held controller when Flame Sensor is selected See Figure 31 Release the FLARE UP button and the screen will display Hold Hold to Run Button See Figure 39 Make sure the line has been purged of air and the pilot will light If necessary cycle the power enter the sequence and press and hold ignition until the line is purged If you are sure the line is purged press and hold the IGNITION button After a few seconds of the testing the screen will look as seen in Figure 40 A flame sensor value and voltage reading will be displayed The flame sensor value in Figure 40 is a good 469 Any value above 100 is good Values between 50 and 100 will work but may cause the system to light slower than normal Attempt to clean the bulb with a household cleaner Replace the bulb if the value is below 50 even after cleaning The voltage displayed in Figure 40 is also good Recharge the battery pack if the voltage 1s below 11 Volts Attempting to run the system when the battery pack is l
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