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TeSys® U-Line Motor Starters

1. m 7 09 2004 2004 Schneider Electric Rights Reserved TeSys U Line Motor Starters CHARACTERISTICS Environment Approvals E164862 NLDX NLDX2 LUeS12 LUeS32 and Accessories LR43364 3211 04 LUeS12 LUeS32 E164871 NKJH LUeB12 LUeB32 LR43364 3211 08 LUeB12 LUeB32 and Accessories E164862 NLDX LUALB1 SP LR43364 3211 08 LUALB1 meets the essential requirements of the LV and EMC IEC EN 60947 6 2 CSA C22 2 no 14 Type E UL 508 Type E Sonierming to standards LUtB12 LUtB32 with LUSSPO incoming line phase barrier Conforming to IEC EN 60947 1 over voltage category Ill 690 V Rated insulation voltage Ui degree of pollution 3 UL508 CSA C22 2 no 14 600 V Rated impulse withstand voltage Conforming to IEC EN 60947 6 2 6 kV Uimp D Conforming to IEC EN 60947 1 Between the control or auxiliary circuit and the main circuit 400 V Safety separation of circuits SELV appendix Between the control and auxiliary circuits 400 V Degree of protection Front panel outside connection zone IP 40 Protection against direct contact with a 1 mm diameter wire Conforming to IEC EN 60947 1 Front panel and wired terminals IP 20 Protection against direct finger contact protection against direct finger contact Other faces IP 20 Protection against direct finger contact Conforming to IE
2. 2004 Schneider Electric All Rights Reserved 09 2004 Communication Gateway Specifications Bus Type Environment Ambient air temperature Around the device Degree of protection Electromagnetic Emission compatibility Immunity Number of Modbus slaves which can be connected Modbus Connection To a PC Field bus Supply Max Consumption Typical Indication diagnostics Conforming to IEC 60664 TeSys U Line Motor Starters Communication and Function Modules Degree of pollution 2 IP 20 8 40 to 122 F 5 to 50 Conforming to IEC 50081 2 1993 Conforming to IEC 61000 6 2 1999 By RJ45 connector conforming to Schneider Electric RS 485 standard By RJ45 connector with PowerSuite connection kit f _ By 5 way removable By SUB D9 pin female connector By SUB D9 pin female connector ROIG External supply 24 Vdc 10 96 280 mA 100 mA By LED on front panel Command 26 configurable words 122 configurable words 256 configurable words 26 configurable words 122 configurable words 256 configurable words By gateway mini messaging facility PKW Services TENE Monitoring Configuration and adjustment If the gateway is configured using PL7 software and not the ABC Configurator the I O capacity is limited to a total of 26 words Communication Gateways Fipio Modbus LUFP1 0 54 0 245 TeSys U Line power bases Com
3. 1 2 0 4 0 6 0 8 1 2 3 4 6 8 10 20 30 40 60 80100 Prospective Isc kA 1 32A power base LUB32 2 12 A power base LUB12 8 2004 Schneider Electric All Rights Reserved 09 2004 CONTROL UNITS Function Characteristics Control Units Overload Protection Magnetic Trip Overcurrent Protection Short Circuit Protection Phase Loss Protection Phase Imbalance Protection Ground Fault Detection equipment protection only Overload Trip Class Motor Type AC only Test Function Overtorque Jam Underload Long Starting Times Reset Modes Alarm Log Function Monitoring Function With Function Modules Thermal Overload Pre alarm Fault Differentiation and Manual Reset Fault Differentiation and Automatic or Remote Reset Indication of Motor Load analog signal 0 10 V or 4 20 mA TeSys U Line Motor Starters Standard Advanced Multifunction LUCA LUCB LUCC LUCD LUCM 14 2 x the FLA setting 14 2 x maximum rated current of the control unit 1 3 to 17 x the FLA setting 201 5 to 30 1 e Single phase Single phase and 3 phase 1 1 1 1 Parameters can be set via integrated LCD and keypad communication module With function module LUFDA10 or LULCO31 LUFDA10 or LULCOS1 network or PowerSuite M Software Possible for each type of fault Indication via integrated LCD and keypad vi
4. NE i LUB LUA8E20 irm EH Z 11 24 535 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Application Examples Non Reversing Power Bases LUB LUS continued Control via AS i Communication Module ASILUFC5 Without pre wired coil connector With emergency stop 24VDC ASILUFC5 AS i Module fu pic Ur ae 24 Vdc LMB LUS A2 A1 Maintained Stop Control via AS i Communication Module ASILUFC5 With pre wired coil connector LU9BN11C With emergency stop 24VDC 1 ep ASILUFC5 AS i Module 24 Vdc LU9BN11C T Maintained Stop Control via AS i Communication Module ASILUFC5 Without pre wired coil connector With emergency stop and multifunction control unit LUCM 24VDC ASILUFC5 AS i Module LUB LUS Maintained Stop 54 2004 Schneider Electric All Rights Reserved Control via AS i Communication Module ASILUFC5 Without pre wired coil connector With emergency stop and hand off auto control 24VDC ASILUFC5 AS i Module 24 Vdc Maintained Stop Control via Modbus Communication Module LULC031 With pre wired coil connector LU9BN11C With general emergency stop local emergency stop and local control 24VDC LULCOS3
5. Weight LULCOS 0 176 0 080 For more detailed information please refer to TeSys U Line User s Manual LU9CD1 on CD ROM 32 2004 Schneider Electric All Rights Reserved 09 2004 LU2B LUL C031 LU9M LU9GC3 09 2004 TeSys U Line Motor Starters Communication and Function Modules Connection of Modbus Communication Module Output Terminals to the Power Base Coil Terminals By pre wired connector or removable screw terminal e Pre wired connector Pre wired components simplify wiring and reduce wiring errors The use of a power base without screw terminal control circuit connections is recommended when using LUSBN 11 or LU9MRC pre wired connectors m For use with power Weight Description bass Item Catalog Number Ib kg LUBee 2 LU9BN11C 0 099 0 045 LUSee Pre wired coil connectors LU2Bee 7 LU9MRC 0 066 0 030 LU2See e Removable screw terminal included with LULC031 Allows insertion for example of an emergency stop control or a voltage interface This type of connection must be used for a reversing power base assembled using an LU6M reversing block for separate mounting When reversing block LU6M and the power base are mounted side by side a pre wired connector LU9MRC may be used Connection of the Communication Modules on the Serial Bus Achieved either by means of a Modbus hub or using T junctions Length Weight Description ft m
6. Lr E illl e s x 9 i O 81 Common output from reverser block 82 Forward direction indication output contact 84 Reverse direction indication output contact T CN 3l I Al dl I 13 14 N O auxiliary contact M wired Connector 12 22 N C auxiliary contact With control unit LUCC or LUCM Single phase motor LUB LUS 21 NC 22 NC A1 Forward direction start input Vdc A2 Common input Vdc E Reverse direction start input Vdc LU2B ENSIS B1 Holding circuit for A1 direction 1 N x m lt B3 Holding circuit for A3 direction 2 QUEUE l Reverser Blocks LU2M LU6M Control terminal blocks Cusen io A1 Forward direction start input Vdc To N l S S3 mW 02 A2 Common input Vdc 106 Reversing Block Reverse direction start input Vdc B1 Holding circuit for A1 direction 1 2 B3 Holding circuit for A3 direction 2 51 Momentary input to A1 coil terminal on power base S2 holding circuit for A1 to auxiliary contact terminals 13 53 N C reverser electrical interlock to auxiliary contact terminals 21 LU6M with pre wired connector LU9MRC 51 Momentary input to 1 coil 0 6 S2 N O holding circuit for A1 LU6M Reversing Block S3 N C reverser electrical interlock LU9M RC
7. 120 1 Ji Start L2 Stop LUB12 M A1 A2 E p 13 14 4 LUCAt2FU Control Unit N EI E amp CN le 59 59 8 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters Application Examples Application Upgrading of an existing installation from previous page to meet the operating conditions described below Operating Conditions Monitor the status of the motor and obtain alarm signaling by an integrated mechanical contact in order to improve operation of the pump and anticipate any problems Functions Performed Alarm information is generated by the advanced control unit and is processed by the thermal overload pre alarm function module The advanced control unit includes a thermal trip test button Products Used 2 Wem Quantity atalog Number Replace the standard control unit with an advanced control unit and insert a thermal alarm function module Advanced control unit LUCB12FU Thermal overload pre alarm function module LUFW10 LUFW10 Thermal Overload Pre Alarm Function s LUCB12FU Module Control Unit 8 we LUFW10 provides output signal to E E E Pilot Lights PLC inputs etc N co ome 5 59 Other Functions The advanc
8. OX A O E 89 pinnate O 4 5 l jaa LULCOS1 Modbus Module 24 Vdc 24 LU9BN11C 5 a Connector poe 5 m 5 4 5 8 With pre wired coil connector LU9MRC LULCOS31 Modbus Module 24 Vdc 24 V Aux aco LUSMRC o a mue Gao NEN 39 fo mo B Roo aB Com Common output Vdc OA1 Forward direction output Reverse direction output LO1 Programmable output 2004 Schneider Electric All Rights Reserved 45 TeSys U Line Motor Starters Dimensions Mounting and Schematics Communication Modules Parallel wiring module Without pre wired coil connector Parallel bus Module 112 3 4 5 6 7 8 1 LU9BN11C Connector Parallel bus Module LUFCOO Sa 1 2 3 4 5 617 8 With pre wired coil connector LU9M RC LUFCOO Parallel bus Module LU9MRC Connector Basic scheme 112 1314 5161718 Forward running Reverse running Output common Pole state Reserved Fault Input common SAO Sey Com Common output Vdc OA1 Forward direction output Reverse direction output Gateways 24 V Aux X2 Fipio 46 2004 Schneider Electric All Rights Reserved Selector in Ready position T Parallel wiring splitter box LU9G02 Forward running Reverse running Output common N C Pole state N C Fault Input common Forward running N C Output common N C Pole
9. 19 looo 62 a ow B 5 31 135 1 t Minimum electrical clearance X1 1 38 85 mm for Ue 440 V and 2 76 70 mm for Ue 480 600 and 690 V X2 0 1 Maximum depth with Modbus communication module Reversing Block for Mounting Separately from Power Base Operation in High Ambient Temperatures LU6MBO DIN Rail mounting Screw mounting Power Base Power Base 80 15 LUCA LUCB LUCC LUCD LUCM Operating 113 F 45 113 to 131 F 45 C to 55 C 131 to 140 F b5 to 60 Sets of Busbars and Plug In Power Sockets GV2G445 and GV2G454 GV2Geee with terminal block GV1G09 GV2G245 and G254 GV1G09 Mounting Dimension a ambient temp i i 0 in 0 mm 0 35 in 9 mm 0 78 in 20 mm Dimensions in mm GV2G245 2x45 3 50 89 Dimensions in mm GV2G445 2 x 45 P 1 GV2G454 2 x 54 Dimensions in mm 7 04 179 1 77 45 8 11 206 2 12 54 GV2G254 2 54 3 85 98 Number of tap offs 0 19 5 0 23 6 0 27 7 0 31 8 Dimensions in mm GV2G445 2 x 45 GV2G454 2 x 54 HAA 8 81 224 10 59 269 12 36 314 14 13 359 10 23 260 12 36 314 14 48 368 16 61 422 GV2G345 2x 45 5 27 134 GV2G354 2 54 5 98 152 5 144 AK5PC13 PC33 PC33L 09
10. 110 240 Vac dc Operation Voltage limits Drop out max Inrush Typical consumption rms sealed Heat dissipation Closing Operating time Opening Resistance to micro breaks IEC EN 61000 4 11 In millions of operating cycles Resistance to voltage drops Mechanical durability Maximum operating rate In operating cycles per hour Main Pole Characteristics Number of poles Isolation function Possible to IEC EN 60947 1 Padlocking Rated thermal current In cat AC 41 In cat AC 43 To IEC EN 60947 6 2 Rated operating current Ue x 440V Rated operating voltage Frequency limits Of the operating current Power dissipated in Operating current the power circuits Power dissipated in all three poles Rated breaking capacity on short circuit 60 Hz Total breaking time With Isc max on 440 V Thermal stress limit 09 2004 TeSys U Line Motor Starters Characteristics LUB12 10512 LUCA or LUCB or LUCC or LUCD LUB32 LUS32 LUCA or LUCB or LUCC or LUCD LU2M LU6M LUB12 LUS12 LUB32 LUS32 LUCM 16 8 AWG 1 6 mm one or two conductors 14 6 AWG 1 5 10 mm 14 8 AWG 1 5 6 mm 16 8 AWG 1 6 mm 16 8 AWG 1 6 mm 16 6 AWG 1 10 mm 16 8 AWG 1 6 mm Phillips no 2 or 1 4 slotted screwdriver 15 Ib in 1 7 Nem 18 14 AWG 0 75 1 5 mm one or two conductors 18 14 AWG 0 75 1 5 mm 18 14 AWG 0 75 1 5 mm 22 14 AWG 0 34 1 5
11. 2004 Schneider Electric All Rights Reserved TSXCDP303 29 TSXCDP501 29 TSXCDP503 29 TSXFPACC12 35 V VW3A8306D30 35 VW3A8306R03 33 35 VW3A8306R10 33 35 VW3A8306R30 33 35 VW3A8306RC 33 51 VW3A8306TF03 33 VW3A8306TF10 33 VW3A8306TF3 51 X XBTNU400 21 XBTZ938 21 XZCG0142 31 50 XZMC11US 31 XZMG12US 31 09 2004 Schneider Electric USA Schneider Electric Canada 8001 Highway 64 East 19 Waterman Avenue Knightdale NC 27545 1 Y2 1 888 SquareD Toronto Ontario 1 888 778 2733 1 800 565 6699 8502CT0201R6 04 2004 Schneider Electric All Rights Reserved www us SquareD com www schneider electric ca Replaces 8502CT0201 dated 07 03 09 2004
12. Blanking cover is included with every power base 1 2004 Schneider Electric All Rights Reserved 27 TeSys U Line Motor Starters Communication and Function Modules Parallel Wiring Module Architecture 1 Parallel wiring module LUFCOO 2 Pre wired coil connection LU9BN11C 3 Connection cable LU9Re with one RJ45 connector at each end 4 Splitter box LU9GO2 for 8 motor starters with channel connections on the PLC side by 2 HE 10 connectors and on the power base side by 8 RJ45 connectors 5 Connection cable TSXCDPeee with one HE 10 connector at each end The parallel wiring system makes it possible to connect power bases to the PLC I O modules quickly and without any need for tools It replaces traditional screw terminal and hard wired connections The parallel wiring module allows for energization of the coil circuit of each power base and an output signal from a PLC Provides a Run and Fault status of each power base to the PLC Requires a 24 Vdc control unit LUCeeeBL The splitter box distributes information from the PLC I O modules to each of the power bases connected to it um Weight Description Item Catalog Number Ib kg Parallel wiring module LUFCOO 0 10 0 045 RJ45 connector for connecting to splitter box LU9G02 7 28 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters Communication and Function Modules Connect
13. ATSO1N212QN LUB32 LUCp32FU 75 ATSUOINZ22LT LUB32 LUCp32BL 75 22 501 2220 0832 LUCp32FU J ATSUO1N222LT LUB32 LUCp32BL 2222 ATSOIN222QN LUB32 LUCp32FU 5 832 ATSUOIN2z32LT LUB32 LUCp32BL 5 82 501 2320 LUB32 LUCp32FU 2 ATSUO1N206LT LUB12 LUCpO5BL E e ATSO1N206RT LUB12 LUCpO5FU fe ATSUO1N206LT LUB12 LUCp12BL fe ATSO1N206RT 10 12 LUCp12FU 5 9 ATSUO1N209LT LUB12 LUCp12BL 5 9 ATSO1N209RT 10 12 LUCp12FU 460 V ATSUO1N212LT LUB32 LUCpi8BL 460 V ATSO1N212RT 10832 LUCp18FU ATSUO1N222LT LUB32 LUCp18BL ATSO1N222RT LUB32 LUCp18FU ATSUO1N222LT LUB32 LUCp32BL ATSO1N222RT 10832 LUCp32FU ATSUO1N232LT LUB32 LUCp32BL ATSO1N232RT LUB32 LUCp32FU Standard power rating according to UL508 Depending on the configuration of the selected TeSys U Line motor starter replace the p with A for standard control unit B for advanced control unit and M for multifunction control unit mee 39 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters DIMENSIONS MOUNTING AND SCHEMATICS Power Bases Non Reversing LUB12 LUB32 LUS12 LUS32 Reversing LU2B12 LU2B32 LU2S12 LU2S32 DIN Rail mounting Screw mounting DIN Rail mounting Screw mounting 5 0 5 0 118 00415 A 1 44 0 15 a feo B FW LE s 7 fel i o D e leg o an 2 Sio ae e 88 lt
14. Base b Interface b Control ril 5 x Supply and Thermal detection of overload start memory sequence N EE E ee CENT EESTI 1 and 2 Trips 8 N C 3 and 4 Coil bobbin 9 Ground 5 Power base rating 10 6 N C 11 7 Ground 12 09 2004 8 Interface module 9 10 11 TeSys U Line Motor Starters Dimensions Mounting and Schematics Advanced control unit LUCB LUCC LUCD Basic internal scheme 1 2 3 4 56 Im Ir average current versus FLA setting Rx Tx transmit receive link to communication modules Vc1 auxiliary power to function modules Sensor L1 Sensor L2 Sensor L3 Supply and Detection of start sequence Trips 8 Coil bobbin 9 Power base rating 10 Im Ir N C 11 Ground 12 Display and Parameter Entry 9 Power Base Interface Control A S I C Interface module Thermal overload Test 7 8 9 10 11 72 Thermal status Set Reset mode Reset average current versus FLA setting Vc2 auto reset signal to function modules Vc1 auxiliary power to function modules 43 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Dimensions Mounting and Schematics For additional wiring information refer to pages 53 56 Thermal Overload Pre Alarm Function Module LUFW10 a Eu ERUIT EU Basic internal scheme ae 4 Advanced
15. Control Unit R ise EE e 1 250 2 24 Vdc 2 Motor Load Indication Module LUFV2 4 20 mA output 4 20 mA 24 V Aux 24 V Aux t l Nc 1 Basic internal scheme 1 Advanced Control Unit or Multifunction Control Unit 1 Analog Digital converter Digital Analog Converter 100 Q lt load lt 500 30 Vdc and 40 mA min 44 2004 Schneider Electric All Rights Reserved 09 2004 Communication Modules For additional wiring information refer to pages 53 56 Communication module ASILUFC5 Without pre wired coil connector l 24 V 4 Y ES ncm oF t m O0 O o L Q With pre wired coil connector LU9BN11C ASILUFC5 AS i Module 24 Vdc LU9BN11C n E Connector With pre wired coil connector LU9MRC 24 Vdc AS i LU9MRC Connector 0 22828 Basic Internal Scheme Ready Fault Pole 09 2004 TeSys U Line Motor Starters Dimensions Mounting and Schematics Modbus communication module LULC031 Without pre wired coil connector O0 c m of ce ec 24 Vdc 24 V Aux ats ET E a c
16. LO T N LO N LO O LO 400 V potui LO LO O N 440 V 16 2004 Schneider Electric All Rights Reserved 09 2004 Use in Category AC 44 per IEC 60947 previously IEC 947 AC 4 Ue x 440 V Millions of operating cycles 09 2004 50 166 100 200 40 60 80 170 Current broken in A Ue 690 V TeSys U Line Motor Starters Power Base Selection lions of operating cycles S 0 06 0 05 0 04 0 03 0 02 LAN SSS 2004 Schneider Electric All Rights Reserved 0 20 30 50160 100 200 40 54 80 126 Current broken in A 17 TeSys U Line Motor Starters Power Base Selection Short Circuit Ratings for Power Base LUB N Ue 460 V lt es esu s x E 5 TIN _ cmm k St tet eo C LLL LLLA LL LB E ee eee ase 6 LLL e ue I 1 22 ZA LL LLL LLL LLLELLCLL IL 11 0 1 1 04 0 6 0 8 1 no A o 20 30 40 60 80100 Prospective Isc kA 1 Maximum peak current 2 32A power base LUB32 3 12A power base LUB12 Thermal Limit on Short Circuit for Power Base LUB Ue 460 V 100 Sum of l dt 25 10
17. and the output terminal The impedance Pole impedance comprises a resistive component and an inductive component X Lo The total impedance therefore depends on the frequency and is normally given for 50 Hz This average value is given for the pole at its rated operational current Electrical durabilit The average number of on load operating cycles which the main pole contacts can perform without maintenance The electrical durability depends on the y utilization category the rated operational current and the rated operational voltage Mechanical durability The average number of on load operating cycles i e with zero current flow through the main poles which the contactor can perform without mechanical failure Conventional thermal current in free air conforming to IEC standards For AC applications the breaking and making capacities are expressed by the rms value of the symmetrical component of the short circuit current Taking into account the maximum asymmetry which may exist in the circuit the contacts therefore have to withstand a peak asymmetrical current which may be twice the rms symmetrical component NOTE These definitions are extracted from standard 6094 7 1 arr a gt _ _ 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters 58 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Mot
18. base to be fed back to the PLC and transmits commands Connection Cables from Splitter Box to Parallel Wiring Modules Length Weight Item ft m Catalog Number Ib kg 0 98 0 3 LU9ROS3 0 099 0 045 abe WIN 3 3 28 1 LU9R10 0 143 0 065 connectors MENDA ot c d llt SR 9 84 3 LU9R30 0 275 0 125 For connection from parallel wiring module LUFCOO to parallel wiring splitter box LU9GO02 Connection Cables from Splitter Box to PLC i Gauge Length Weight mm ft m Ib n 1 64 0 5 _ TSXCDPO053 0 187 0 085 3 28 1 TSXCDP103 0 330 0 150 22 0 324 6 56 2 TSXCDP203 0 617 0 280 HE 10 HE 10 9 84 3 TSXCDP303 0 903 0 410 20 way 20 way 16 4 5 TSXCDP503 1 47 0 670 3 28 1 ABFH20H100 0 176 0 080 28 0 080 6 56 2 ABFH20H200 0 308 0 140 9 84 3 ABFH20H300 0 462 0 210 HE 10 2 v 9 84 3 TSXCDP301 0 881 0 400 20 way 16 4 5 TSXCDP501 1 45 0 660 09602 99 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Communication and Function Modules AS i Communication Module Serial Type Connection The AS i communication module makes it easy to connect power bases to the AS i wiring system allowing remote control and command of these power bases The operating states of the module AS i voltage present communication fault addressing fault are indicated on the fro
19. coil electromagnet making power cos 0 7 10 times the power broken cos 0 4 of an electromagnet without economy resistor the time constant increasing with the load 60VA 120VA 280 560 960 1050 1440 M20W 90 W 75 68 W operating cycles even 16VA 32 80vA 160 280 300VA 420VA 70W 50 W 38 W 33 W operating cycles 10 million 4VA 8VA 20VA 40 70 80VA 100VA 25W 18W 14W 12W operating cycles 1 1 8 H 9 9 7 5 5 5 5 2 4 o 4 3 3 PT o 2 2 2 5 S 204 T T 05 06 0 5 0 4 0 4 0 3 0 3 T 0 2 0 2 0 1 0 1 0 1 0 2 0 3 0 4 0 6 0 8 1 2 3 4 1 6 8110 0 1 i E 1 1 l 6 8 0 5 0 7 0 9 5 7 9 Current broken in A Current broken in A 10 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters Characteristics Characteristics of Standard Control Units LUCA Motor type 3 phase Protection Conforming to standard IEC EN 60947 6 2 UL 508 CSA C22 2 no 14 Tripping class conforming to 10 UL 508 IEC EN 60947 6 2 Overload protection Frequency limits of the operating current 40 60 Hz Ambient temperature range 13 to 158 F 25 to 70 Protection against phase imbalance 30 96 Short circuit Tripping threshold 14 2 x
20. power base and starter only base Foruse only with LUB LU2B power bases Not for use with LUS power bases For compliance with NEC 430 74 disconnection of motor control circuits 1 2 1 2 1 2 2 2 3 4 26 eee 2004 Schneider Electric All Rights Reserved 09 2004 200 LUFV2 100 4 mA 09 2004 122 2kW 2 4kW 3 7 5 kW 12 20 TeSys U Line Motor Starters Communication and Function Modules Function Modules Catalog Weight Motor Load Indication Function Module Provides a signal proportional to the average currents in the three phases divided by the FLA setting The value of the output signal 4 20 mA corresponds to a load status of 0 to 2 x FLA 0 to 3 x FLA for single phase motor load The LUFV2 function module can be used with LUCB LUCC LUCD or LUCM control units The LUFV2 function module requires a 24 Vdc auxiliary power supply Includes removable screw terminal not shown 4 20mA LUFV2 0 11 0 050 Overload Short Circuit Fault and Manual Reset Function Module Includes an overload fault contact and a short circuit fault contact It can only be used with an advanced control unit from which it takes its power supply The control unit is forced to manual reset mode Includes removable screw terminal not shown 2 N O Contacts 24 to 250 Vac or Vdc LUFDH20 0 13 0 060 Overload Fault and Automatic Reset Function Module Inclu
21. state Input common gt lt 8 7 6 5 4 3 2 1 gt lt N 2 a ee SUNG S ICH Un 201908117161514131211110 9 8 7 6 5 4 3 2 1 2019 8117161514131211110 9 8 7 6 5 4 3 211 24 Vdc 24 Vdc Aux 45 20 way HE10 input connector 20 way HE10 output connector X2 Profibus DP Fault X1 Fault X2 Fault X3 Fault X4 Fault X5 Fault X6 Fault X7 Fault X8 Pole state X1 Pole state X2 Pole state X3 Pole state X4 Pole state X5 Pole state X6 Pole state X7 Pole state X8 24 V Aux 24 V Aux 24 V Aux 24 V Aux Forward running X1 Forward running X2 Forward running X3 Forward running X4 Forward running X5 Forward running X6 Forward running X7 Forward running X8 Reverse running X1 Reverse running X2 Reverse running X3 Reverse running X4 Modbus hub LU9GC3 uec jr 1 1 gt lt N jp DB 24 V Aux X2 DeviceNet PEE 112151415 BEEN 121314151 8 7 6 5 4 3 211 Shielding D A Shielding D Mc Profibus DP Modbus gateway LUFP9 DeviceNet Modbus gateway 24 V Aux 09 2004 Data Profile under AS i Control Unit Status Co
22. 020000002020 40 2004 Schneider Electric All Rights Reserved inches mm 09 2004 09 2004 Current Limiter Isolator Module LUALB1 and LUBee With LU9SPO 5 50 250 Control Circuit Contact Block LUA8E20 Door Interlock Mounting Kit LU9APO0O0 LU9AP11 LU9AP12 0 2 max 190 508 AS i Addressing Consoles XZMC11 Modbus Hub LU9CG3 6 06 154 5 04 TeSys U Line Motor Starters Dimensions Mounting and Schematics Operation in High Ambient Temperatures LUeB12 LUeB32 LUALB1 lt 158 F 70 C lt 32 A 131 158 F 55 70 C lt 22 A lt 131 F 55 C 22 32 A Communication Gateways LUFP 120 2 95 Y 79 Door cut out for handle Il 0178 43 4x 3 5 29 drill ASITERV2 59 1 d 1 38 35 Parallel Wiring Splitter 09002 6 163 5 04 20 15 inches 128 4 30 mm 41 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Dimensions Mounting and Schematics Power Bases 12 0r 32 A For additional wiring information refer to pages 53 56 Non reversing 3 phase motor Reversing 3 phase motor LUB LUS LU2B LU2S tH gt EN V
23. 1 Operating threshold Breaking capacity Mounting Screw Clamp Terminals AWG conductor size Stranded cable without cable end Stranded cable with cable end Solid cable Screwdriver Tightening torque 690 V 32A rms 50 kA 440 480 wye 600 wye 130 kA 65 kA Directly on the upstream terminals of the LUB LU2B power base 16 8 AWG 1 6 mm one or two conductors 1 conductor 16 6 AWG 1 10 mm 2 conductors 16 8 AWG 1 6 mm 1 conductor 16 8 AWG 1 6 mm 2 conductors 16 8 AWG 1 6 mm 1 conductor 14 8 AWG 1 5 10 mm 2 conductors 14 8 AWG 1 5 6 mm Phillips no 2 or 1 4 slotted screwdriver 15 Ib in 1 7 Nem Characteristics of Control Circuit Contact Block LUA8E20 Rated operating voltage Ue Rated insulation voltage Ui conforming to standard IEC EN 60947 5 1 conforming to UL and CSA Conventional thermal current Ith Minimum switching capacity 12 2004 Schneider Electric All Rights Reserved Up to 600 Vac 125 Vdc 690 V 600 V Ambient temperature lt 70 C 5A 2 Watts 83 mA at 24 Vdc 09 2004 TeSys U Line Motor Starters Characteristics Characteristics of Thermal Overload Pre alarm Function Module LUFW10 Activation threshold Fixed at 8896 of the thermal tripping state Hysteresis between activation and switching off 5 96 Display By LED on front panel Supply Powered by the control unit Type N O contact Digital output characteristics AC 15 230 V max 400 VA 100 000 operatin
24. 1 Modbus Module LU9BN11C 22 E Connector 9 9 Maintained Stop Control via Modbus Communication Module LULCO31 With pre wired coil connector LU9BN11C With emergency stop 24VDC LUB LUS Maintained Stop 09 2004 TeSys U Line Motor Starters Application Examples Power Bases LUB Reversing Block LU6M Power Base LUS Reversing Block LU6M Customer provided short circuit protective device LUB LUS LU6M LUB LUS LU6M 3 wire control momentary start push button with holding contact 2 wire control with 3 position forward stop reverse switch L2 L2 LUB LUS LUB LUS L1 L1 LU6M Reversing Block LUB LUS LU6M Reversing Block y m e a d E o 0 Off For Rev Maintained Stop 55 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Application Examples Reversing Power Bases LU2B Reversing LU2S Customer provided short circuit protective device 2262 fe J E ies 5 5 l CN MENT L Control Unit 1 l 1 l a NOCHE 4 LU2B LU2S 2 wire control via 3 position switch
25. 22 14 AWG 0 34 1 5 18 14 AWG 0 75 1 5 mm 18 14 AWG 0 75 1 5 mm Phillips no 1 or 3 16 slotted screwdriver 7 0 8 Nem 24 240 Vac 24 240 Vdc 20 27 20 26 5 Vac 38 5 72 Vac 38 5 93 Vdc 88 264 Vac dc 14 5 Vdc 14 5 Vac 29 Vac dc 55 Vac dc 130 mA 140 mA 280 mA 280 mA 55 mA 70 mA 35 mA 30 mA 24 Vdc 20 28 Vdc 220 mA 220 mA 150 mA 200 mA 70 mA 90 mA 45 mA 20 mA 70 mA 75 mA Co 24 V 70 ms 48 V 60 ms gt 72 V 50 ms 35 ms 3 ms At least 70 75 ms 65 ms q 5 oo 5 of Uc for 500 ms 3600 Yes 1 padlock with 1 4 7 mm shank 0 lt 158 F 70 12 0 158 F 70 32 0x 131 F 55 12 A 0 lt 131 F 55 C 32A 0 lt 158 F 70 12 0 lt 158 F 70 32A 0x 131 F 55 12 A 0 x 131 F 55 32A 01W 03W 0 6W 1 1W 2 4W 4 6 W 7 5 W 230V 440 480 V 500 V 690 V 50 42 kA 15kA 4 2 ms 2 ms 2 ms 90 kA s 120 kA s 90 kA s 120 kA s 9 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Characteristics Specific Characteristics of Power Bases LU2B or LU2S and Reverser Blocks LU2M or LU6M Maximum Without change of direction 75 ms operating time With change of direction 150 ms General Characteristics of all Auxiliary Contacts Conventional rated thermal current Ith For ambient temperatur
26. C LCD 2 lines of 12 characters Language version Multilanguage English French German Italian Spanish Display Accuracy 596 Resolution 1 96 of Ir External type 24 Vdc maximum range of 0 90 to 1 10 of nominal voltage Auxiliary suppl Heat dissipation 0 8 W Configuration Table for Protection Devices and Alarms on Multifunction Control Units LUCM Overload Activated 10 100 thermal state 85 96 Long starting times This function cannot be deactivated N 1 The setting range depends on the rating of the control unit used Configuration of additional functions on Multifunction Control Units LUCM Factory setting Setting range Reset Manual automatic or remote Time before reset 1 1000 s Motor type 3 phase motor single phase motor Type of load Self cooled Self cooled auxiliary cooling fan Language English English French German Italian Spanish Display Average current thermal state of motor current in phase 1 2 ground fault current phase imbalance cause of last 5 faults 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Characteristics Characteristics of Limiter Isolator Module LUALB1 Rated insulation voltage Ui conforming to standard IEC EN 60947 1 Conventional rated thermal current Ith conforming to standard IEC EN 60947
27. C EN 60068 TH fungus resistant Protective treatment Conforming to IEC EN 60068 2 30 12 cycles Conforming to IEC EN 60068 2 1 1 48h Storage 40 to 185 F 40 to 85 C Power bases with standard and advanced control units 13 to 158 F 25 to 70 Power bases with multifunction control units At temperatures from 13 to 113 F 25 to 45 C gap not required between products At temperatures from 113 F 45 C to 131 F 55 allow a minimum gap of 9 mm between products At temperatures from 131 F 55 C up to 140 F 60 C allow a minimum gap of 0 79 20 mm between products Ambient air temperature around the device Operation Maximum operating altitude 6560 ft 2000 m In relation to normal vertical Operating positions mounting plane Vac and Vdc control V2 1760 F 960 C parts supporting live components 1200 F 650 C Cadmium free and silicone free recyclable Conforming to UL 94 Flame resistance Conforming to IEC EN 60695 2 12 Environmental restrictions Shock resistance Power poles open 10 gn 1 2 sine wave T1 ms Conforming to IEC EN 60068 2 27 Power poles closed 15 gn Vibration resistance Power poles open 2 gn 5 to 300 Hz Conforming to IEC EN 60068 2 6 Power poles closed 4 gn In open air 8 kV Level Immunity to electrostatic discharge Conforming to IEC EN 61000 4 2 On contact 8 kv Level 4 Immunity to radiated
28. Catalog 2004 a brand of Schneider Electric Telemecanique TeSys U Line Motor Starters File 8502 CONTENTS Description Page General Information and Selection 3 TT OER EGE 8 Power Base Selection 14 Control UniS 55 tet at ws es he te ee ee ee a 19 Communication and Function 5 25 PCCCssOlleS came enw ee oes tae ree 36 Altistart Soft Starts for TeSys 38 Dimensions Mounting and 5 lt 40 Application 48 Terms and Definitions 57 Catalog Number 59 TeSys U Line Motor Starters GENERAL INFORMATION AND SELECTION TeSys U Line motor starters provide motor control for choices ranging from a basic motor starter with solid state thermal overload protection to a sophisticated motor controller which communicates on networks and includes programmable motor protection Using a plug in modular design the U line starters allow maximum flexibility in motor control Simply select the 45 mm Power Base and mount either on a panel or on a 35 mm DIN rail Then select and install the various plug in c
29. Item Catalog Number Ib kg Modbus hub for 8 slaves 4 LU9GCS3 0 573 0 260 0 98 0 3 3 VW3A8306R03 0 099 0 045 Caes 3 28 1 3 VW3A8306R10 0 143 0 065 connectors 9 84 3 3 VW3A8306R30 0 275 0 125 2 0 98 0 3 5 VW3AS8306TF03 0 07 0 032 T junctions 3 28 1 5 VW3A8306TF10 0 07 0 032 RS 485 line terminator 6 VW3A8306RC 0 026 0 012 1 For connection from Modbus hub LU9GC3 to Modbus communication module LULCO31 ncludes 2 RJ45 female connectors bus side and a 0 3 m or 1 m cable supplied with an RJ45 male connector station side Required at end of Modbus serial bus TeSys U Line User s Manual Application Language Catalog Number guag g Ib kg User s Manual on CD ROM Multi language LU9CD1 0 048 0 022 1 The CD ROM contains user s manuals for the AS i and Modbus communication modules multifunction control units and gateway modules and ABC Configurator gateway programming software English French German Italian Spanish 33 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Communication and Function Modules Communication Gateways LUFP communication gateway allows connection between Modbus and field buses such as Fipio Profibus DP or DeviceNet After configuration these gateways manage information which can be accessed by the Modbus network and make this information available for read write functions command monitoring configu
30. LU2B LU2S 3 wire control momentary start push buttons L1 L2 L1 L2 LU2BLU28 ti LU2B LU2S Reversing Motor Controller Reversing Motor Controller a 85 5b LUFN20 For 0 0 0 0 0 0 0 O 53 54 Rev Rev Stop Forward 2 O 7 Control via communication module ASILUFC5 Control via Modbus communication module LULC031 Without pre wired coil connection Without pre wired coil connection With emergency stop running direction pilot lights and limit switches With emergency stop and local remote switch forward off reverse switch and pilot light 24VDC LU2B LU2S Reversing Motor Controller gt LU2B LU2S LULCOS1 Modbus Module Reversing Motor Controller Maintained Es a ue For Stop 42 ed p L Sw LUFN20 iud d Forward 7 Bee 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters TERMS AND DEFINITIONS The low oxygen atmosphere at high altitudes reduces the dielectric strength of the air and hence the rated operational voltage of the contactor It also reduces the cooling effect of the air and hence the rated operational current of the contactor unless the temperature drops at the same time Altitude No derating is necessary up to 3000 m 9 840 ft Derating factors to be applied above this altitude for main pole operational voltage and current AC supply are as follows 3500
31. Oo 10 02 Reversing block LU2MBOee for direct mounting beneath power base LUSAN 05 0 629 Reversing block LU6MBOee for 4 LU9M1 0 05 0 025 mounting separately from power base Control Terminal Blocks Description Application Reversing power base Reversing block LU6MBOee for Control block mounting separately from power base LU9MR1 0 06 0 030 Pre wired Control Connection Accessories For control connections between a power base and a direct mount reversing block Weight Ib kg LU9MR1C 0 08 0 035 Description Catalog Number Reversing prewiring connector p _ _ FS 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Power Base Selection Use in Category AC 41 per IEC 60947 previously IEC 947 AC 1 LUB12 LUS12 LUBS2 0532 Millions of operating cycles 0 8 0 6 0 5 1 2 3 4 5 678910 12 32 40 Current broken in A Use in Category AC 43 per IEC 60947 previously IEC 947 AC 3 Ue lt 440 V Ue 690 V LUBS2 0532 10 8 o S 6 gt 2 8 4 I o o 3 o 0 S 5 gt gt 1 0 8 0 6 i 0 5 i 1 2 3 4 5 678910 12 32 40 1 2 3 4 5 6 7 8910 12 21 32 40 Current broken in A Current broken in A LO LO O N 9 15 N kW 230 V LO
32. Pre wired coil Control terminal block LU6M Basic internal scheme A1 Forward direction start input Vdc A2 Common input Vdc A1 Forward direction LU2M Reversing Block Se vac A3 Reverse direction start input Vdc me ee B1 Holding circuit for A1 DOE NEC ES 8 B3 Holding circuit for A3 c MINE I A3 Reverse direction S 5 9 start input Vdc e 9 51 Momentary input to 1 coil terminal on power base B1 Holding circuit for A1 fol S2 N O holding circuit for A1 to auxiliary terminals 13 B3 Holding circuit for A3 53 reverser electrical interlock to auxiliary terminals 21 Auxiliary Contact Blocks Auxiliary Contact Function Modules LUA1D11 LUA1C11 LUA1C20 LUFN20 LUFN11 LUFNO2 53 54 17 18 17 18 33 34 43 44 31 32 4 poo fo 4 o oN 95 96 95 96 97 98 43 44 31 32 41 42 2004 Schneider Electric All Rights Reserved 09 2004 Control units For additional wiring information refer to pages 53 56 Standard control unit LUCA Basic internal scheme 1 23 4 5 6 Power Base Interface Control A S I C Sensor L1 Sensor 2 Sensor L3 Supply and Detection of start overload Thermal sequence memon x lt 1and2 Trips 3and4 Coil bobbin 5 Power base rating 6 N C Multifunction control unit LUCM Control terminal block 24 V Aux am ies a c3 NA PV a sB Bl Power
33. U9MR1C which uses the standard auxiliary contacts of the power base When using the pre wired connector the power base auxiliary contacts at terminals 13 14 and 21 22 are not available for customer use Customers can provide the electrical control and interlock functions themselves with the control terminal blocks LU9M1 and LU9MR1 The reversing blocks have additional contacts 2 N O Form C contacts at terminals 81 82 84 which signal the direction of the motor These contacts maintain their status even after loss of power and change condition only when the reversing block changes direction Reversing block Connection Refer to the connection diagrams on page 42 and the application examples on pages 54 56 for more details Weight Catalog Number For mounting directly beneath the 2 power base LUB LUS Screw clamps Without connections LU2MBOece 0 88 0 400 For mounting separately from the power base LUB LUS Screw clamps Without connections 23 LU6MBOce 0 94 0 425 screw or 35 mm DIN rail mounting Complete the catalog number by selecting the proper voltage code from the table above Must order reversing pre wiring connector LU9MHR1 C Must order control terminal block LU9M1 or pre wired coil connector LUSMRC Must order control terminal block LU9MR1 Must order control terminal block LU9M1 or pre wired coil connector LUSMRC Weight Catalog Number Mem Ib without connections LU2BAOee or O
34. Use a double cable end Tightening torque 1 SS CES 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters POWER BASE SELECTION The U Line motor starter consists of one power base selected from this page and one control unit select from page 20 or 21 as a minimum The power bases are available in two control circuit methods e With screw clamp terminals e Without screw clamp terminals Each power base with control circuit screw clamp terminals includes one N O and one N C auxiliary contact to indicate the open or closed position of the power contacts When ordering power bases without control circuit screw clamp terminals i e when building a reversing unit or pre wiring the low voltage control the terminal assemblies must be ordered separately Full Voltage Non Reversing for Standard Applications Self Three Phase Single Phase Max Protected Starter Base Control Current hp max hp max Starter Base Weight Sn Amps Catalog Catalog Ib kg 200 208 V 220 240 460V 575 600V 120V 240V Number Number With screw LUB12 LUS12 1 98 0 900 ee LUB32 95 0900 Without 1 112 LUB120 LUS120 1 90 0 865 terminations 32 10 10 2 5 0 05320 1 90 0 865 Must order LU9BN11 LU9BN11C LU9MRC or LU9MR1C Terminal Blocks for Non Reversing Power Bases LUBee0 LUSee0 without Terminations Weight Control Connection For Us
35. a communication module DC voltage with range of 0 90 to 1 10 of nominal 3 48 72 Vdc 48 Vac Weight Ib kg 0 30 0 135 0 30 0 135 0 30 0 135 0 30 0 135 0 30 0 135 0 30 0 135 Complete the catalog number by selecting the proper voltage code from the table below Weight Ib kg 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 Complete the catalog number by selecting the proper voltage code from the table below Weight Ib kg 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 Complete the catalog number by selecting the proper voltage code from the table below Weight Ib kg 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 0 31 0 140 Complete the catalog number by selecting the proper voltage code from the table below 09 2004 LUCMeeBL 005 xm 5 IL p XBTNU400 09 2004 TeSys U Line Motor Starters Control Units Multifunction Description 1 Extraction and locking handle 2 Built in display window 2 lines 12 characters 3 4 button keypad 4 24 auxiliary power input 5 RS 485 external communication port Connection by RJ45 connector 6 Sealing of locking handle The display window and keypad allow e configuration mode local configuration of protection functions and alarms e nrun mode display o
36. a remote terminal via PowerSuite Software With function module LUFW10 or communication module LULC031 With function module LUFW10 or communication module LULC031 Log of the last 5 trips includes number of starts number of trips number of operating hours Indication on integrated LCD and keypad via remote terminal or PowerSuite Software 20 With function module LUFW 1 2 With function module LUFDH20 1 I With function module LUFDA10 With function module LUFV 1 With Communication Module or via RS 485 Modbus port on LUCM control unit Starter Status ready run trip Reset Mode Alarm Remote Reset via the Bus Indication of Motor Load Fault Differentiation Remote Programming and Monitoring of all Functions Log Function Monitoring Function 1 Built in function With communication module ASILUFC5 or LULC031 Parameters can be set via the bus EN With Modbus communication module Wilh Modbus communication module E LULCO31 and RS 485 Modbus port on the 2 LUCM control unit alarm possible for all types EDU of fault thermal overload alarm only 1 With Modbus communication module LULCOS31and RS 485 Modbus port on the control unit With Modbus communication module LULCO31and RS 485 Modbus port on the LUCM control unit With Modbus communication module LULCOS31and RS 485 Modbus port on the control unit LUS and LU2S require customer provided suppl
37. ase motors Class 10 Class 20 Class 10 overload protection overload protection overload protection Advanced control Advanced control Self protected unit LUCB unit LUCD unit LUCC starter LUB Status of Overload Overload power short circuit fault poles fault indication indication and and manual automatic reset reset Thermal Analog Status and commands transmitted by the bus overload indication pre alarm of motor 4 20 mA Fault differentiation and manual remote or automatic reset Alarm Indication of motor load 2 WE NE Blanking Auxiliary Fault Diff Fault Diff Thermal Motor Load Parallel AS i Modbus Cover Contact Manual Reset Auto Reset Overload Pre Indication Wiring Communication Communication LU9C1 Module Module Module Alarm Module Module Module Module Module LUFNee 2 LUFDH20 LUFDA10 LUFW10 LUFV2 LUFCOO ASILUFC5 LULCO31 Status of power poles handle position and fault signaling C A Short circuit protection provided by LUB self protected starter only LUS starter requires Blanking Cover Auxiliary customer provided short circuit protection per national and local electric codes Contact Block LU9C2 LUA1 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters General Information and Selection Protection against thermal overloads and short circuit Programming of trip level and trip times alarm levels and reset times for the fol
38. ccording to multiples of the setting current tolerance 20 10000 2 eS et eT LL LLL NS oo 100 1 LL NOS ME 1 e AL aE TTT PORES ee p m a H es eV COCO Cn ee 2 3 4 5 6 7 8 9 1 30 11 13 15 17 19 x the setting current Ir 24 2004 Schneider Electric All Rights Reserved 09 2004 09 2004 TeSys U Line Motor Starters COMMUNICATION AND FUNCTION MODULES PowerSuite Software PowerSuite software is a Windows based program providing an intuitive graphical user interface for the TeSys U Line LUCM multifunction control units Altivar 11 ATV11 Altivar 28 ATV28 and Altivar 58 ATV58 drive controllers and Altistart 48 ATS48 soft start controllers The software is designed to run on e PC using the Microsoft Windows 95 Windows 98 Windows NT V4 0 or Windows XP operating system e Pocket PC PPC with an Intel Xscale processor and Windows 2003 for PPC and PowerSuite V2 0 software The PowerSuite commission software allows you to e Create modify and store multi function control unit configurations e Transfer data to and from the multi function control unit
39. des overload fault contact Short circuit signaling can be obtained by using an add on fault signaling contact LUA1 see page 26 The module can only be used with an advanced control unit from which it takes its power supply The control unit is forced to automatic reset mode Includes removable screw terminal not shown 1 N O Contact 24 to 250 Vac or Vdc LUFDA10 0 12 0 055 Thermal Overload Pre Alarm Function Module Through load shedding this module makes it possible to avoid stoppages in operation due to overload tripping Imminent overload tripping is displayed as soon as the current drawn by the load exceeds 1 05 x FLA Signaling is possible via an LED on the front panel of the module and externally by a N O relay output The module can only be used with an advanced control unit from which it takes its power supply Includes removable screw terminal not shown 1 N O Contact 24 to 250 Vac or Vdc LUFW10 0 12 0 055 Auxiliary Contact Function Modules Module with 2 contacts indicating state of LUB or LUS power base power poles For use with 24 to 250 Vac or Vdc 5 A Weight Connection Application Catalog Number Ib kg 2 N O Contacts 24 to 250 Vac or Vdc LUFN20 0 11 0 050 1 N O 1 Contacts 24 to 250 Vac or Vdc LUFN11 0 11 0 050 2 N C Contacts 24 to 250 Vac or Vdc LUFNO2 0 11 0 050 Accessories Description Catalog Number weight Ib Blanking cover 4 LU9C1 0 04 0 020 module slot
40. e lt 158 F 70 C Frequency of the operating current Up to 400 Hz Minimum switching capacity X 10 Short circuit protection Conforming to IEC EN 60947 5 1 gL fuse 4A Short time rating Permissible for 40A Insulation resistance 10 mo Non overlap time Guaranteed between N C and N O contacts 2 ms on energization and on de energization Specific Characteristics of Auxiliary Contact Built into the Power Base LU9BN Linked contacts Conforming to IEC EN 60947 4 1 Each power base has 1 N O contact and 1 N C contact which are mechanically linked Mirror contact standard The N C contact in each power base reliably represents the state of the power contacts safety scheme Rated operating voltage Ue Up to 690 Vac 250 Vdc Rated insulation Conforming to IEC EN 60947 5 1 690 V voltage Ui Conforming to UL CSA 600 V Specific Characteristics of Auxiliary Contacts in Modules LUFN Auxiliary Contacts LUA1 and Reverser Blocks LU2M and LU6M Rated operating voltage Ue Up to 250 Vac 250 Vdc Rated insulation Conforming to IEC EN 60947 5 1 250 V voltage Ui Conforming to UL CSA 250 V Operational power of contacts LUFN LUA1 LU2M LU6M Conforming to IEC EN 60947 5 1 AC supply categories AC 14 and AC 15 DC supply category DC 13 Electrical durability up to 3600 operating cycles hour on an inductive load such as the coil of an Electrical durability up to 1200 operating cycles hour on an inductive load such as the
41. e On Catalog Number Ib kg LUB120 LUB320 i inati 1 2 LU9BN11 0 10 0 45 1 SSS 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters Power Base Selection Full Voltage Reversing for Standard Applications Max Three Phase Single Phase Self Protected Current hp max hp max Starter Base i Weight onnection Amps 200 208 V 220 240 V 460 V 575 600 V 120V 240V Catalog Number Catalog No 0 K9 Complete the catalog number by selecting the proper voltage code from the table below 2 Voltage Codes Volts 24 48 72 110 240 DC BL 2 5 DC or AC ES 3 FU Voltage code to use for a power base with a communication module DC voltage with range of 0 90 to 1 10 of nominal 3 48 72 Vdc 48 Vac Reversing blocks for assembly by the customer Reversing blocks can be mounted directly to the power bases LUBee or LUSee using LU2MBOee or mounted separately using LU6MBOee to provide the reversing function The design and operation of the reversing blocks provide mechanical interlocking internally The reversing blocks latch in one direction or the other and remain latched in position even after a loss of power The reversing block will not change state until given a control signal to change direction When directly mounted to the power base control wiring and electrical interlocking is provided by the pre wired connector L
42. e Print a hard copy of the multi function control unit configuration for reference e Operate the multi function control unit to verify proper commissioning e Display and view run time data e Display and view faults and fault history Catalog Number VW3A8104 VW3A8106 VW3A8111 VW3A8105 Description PowerSuite2 commissioning software on CD PC connection kit Includes the following to connect a PC to a TeSys U line LUCM control unit ATV11 ATV28 ATV31 ATV58 or ATS48 controller e RJ45 to DBY adapter for use with an ATV58 controller Cable adapter for use with an ATV11 controller VWS3A1 1301 Pocket PC connection kit Includes the following to connect a Jornada or iPAQ PPC to a TeSys U line LUCM control unit ATV11 ATV28 ATV31 ATV58 or ATS48 controller e 1 m cable with RJ45 connectors e RS 232 to RS 485 adapter with RJ45 and DB9 female connectors e adapter for use with an ATV11 controller VW3A1 1301 Cable to connect the serial port on the PPC to the DB9 connector on the RS 232 to RS 485 adapter e 1 2 m cable with RJ45 connectors e RS 232 to RS 485 adapter with RJ45 and DB9 male connectors e RJ45 to DB9 adapter for use with an ATV58 controller PowerSuite M upgrade CD e For current owners of PowerSuite versions 1 0 1 4 or 1 5 e Software for PC and Pocket PC e Includes technical documentation and ABC Configurator gateway programming software 25 2004 Schneider Electric All Rights Re
43. e coil terminals Adjustment console infrared 1 ASITERV2 Wiring Diagrams c N 1 L1 3 L21 5 L3 LU9BN11C Connector LUCA1XBL Control Unit 1 XZCG0142 Tap off 09 2004 Modbus profile IEC 64915 Commands Register 704 Forward running Reverse running Reserved Reset Reserved Connection test Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 09 2004 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Status Register 455 Ready available Poles closed Fault Alarms Reserved Reserved Reserved Motor running Motor current bit 0 Motor current bit 1 Motor current 96 bit 2 Motor current bit 3 Motor current bit 4 Motor current bit 5 Reserved Motor starting TeSys U Line Motor Starters Application Examples Application Monitoring operation of a surface pump in a water treatment plant to avoid running empty which could lead to destruction of the pump Operating Conditions Power 20 hp at 480 V FLA 27A Utilization category AC 43 Control circuit voltage 24 Vdc Control command by PLC and serial link using Modbus network Functions Performed e Short circuit protection with le
44. ed control unit provides other functions depending on the type of function modules used instead of the LUFW10 module described above fault differentiation with function module LUFDA10 or LUFDH20 indication of motor load with function modules LUFV which delivers a 0 10 V or 4 20 mA analog signal which is proportional to the average 3 phase current drawn by the motor Can be used with a customer provided analog ammeter Allows the load current to be monitored and provides access to other application functions using this value or allows predictive or preventive maintenance information replacement of the motor before it breaks down 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Application Examples 50 2004 Schneider Electric All Rights Reserved Application Control and protection of a packing machine conveyor belt Operating Conditions Power 0 5 hp at 480 V FLA 1 0A Utilization category AC 43 Two wire control Maintained emergency stop push button Limit switch e Control circuit voltage 24 Vdc e Control and command by the AS i wiring system Functions Performed e Short circuit protection with level of protection of 42 kA at 480 V delta Total coordination of protection devices conforming to IEC EN 60947 6 2 continuity of service in the event of a short circuit Solid state protection against therma
45. emental short circuit protection fuses or circuit breaker per national and local electric codes 3 Mounting possibilities 1 function module or 1 communication module 09 2004 19 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Control Units 20 2004 Schneider Electric All Rights Reserved LUCBeeee LUCCeeee LUCDecee Standard and Advanced Control Units Description 1 Extraction and locking handle 2 Test button on advanced control unit only 3 Adjustable Full Load Amps FLA dial 4 Locking of settings by sealing the transparent cover 5 Sealing of locking handle Standard 3 Phase Class 10 Overload Protection Setting Range Used with power bases Catalog Number Amps 0 15 0 6 LUeB12 LUeB32 LUeS12 LUeS32 8 32 LUeB32 LUeS32 1 Advanced 3 Phase Class 10 Overload Protection Setting Range Used with power bases Catalog Number 0 15 0 6 LUeB12 LUeB32 LUeS12 LUeS32 1 Advanced Single Phase Class 10 Overload Protection Setting Range Amps Used with power bases Catalog Number 0 3 1 4 LU B12 LUeB32 LUeS12 LU S32 1 25 5 0 LU B12 LUeB32 LUeS12 LUeS32 1 Advanced 3 Phase Class 20 Overload Protection Setting Range Amps Used with power bases Catalog Number 8 32 LUeB32 LUeS32 1 Voltage Codes Volts 24 48 72 110 240 DC BL DC or AC ES 3 FU Voltage code to use for a power base with
46. en if the soft start is faulted or if the motor has stopped NOTE For additional information refer to catalog 8637C T0401 Altistart 01 Soft Start and TeSys U Line Motor Starter Combinations 901 24 Control Power 901 110 240 Vac Control Power Motor Power Rated Motor Power Rated Current TeSys U Line Current 501 Soft Start TeSys U Line Voltage Start Power Control Voltaae Power Control 9 Base Module 9 Base Module 075 t 6 ATSUOIN20BLT LUB12 LUCpOSBL 075 1 6 ATSOIN200LU LUB12 LUCp05FU 230 V 5001 Soft 145 6 j ATSUOIN20LT LUB12 LUCp12BL ATSO1N206LU 10812 LUCp12FU 15 9 209 LUB12 LUCp12BL 15 2 ATSOIN209LU LUBI2 LUCp12FU ATSUO1N212LT LUB12 LUCp12BL ATSO1N212LU LUB12 LUCp12FU ATSUO1N212LT LUB32 LUCp18BL ATSO1N212LU 10832 LUCp18FU ATSUO1N222LT LUB32 LUCp18BL ATSO1N222LU 10 32 LUCp18FU ATSUO1N222LT LUB32 LUCp32BL ATSO1N222LU 10 32 LUCp32FU ATSUO1N232LT LUB32 LUCp32BL ATSO1N232LU 10832 LUCp32FU 15 6 2061 LUB12 LUCpO5BL 15 f 6 j ATSOiN206QN LUBI2 LUCpO5FU 22 ATSUOIN206LT LUBI2 LUCp12BL 22 j ATSOIN206QN 10 12 LUCp12FU le ATSUO1N209LT LUB12 LUCp12BL 9 ATSO1N209QN 19 12 LUCp12FU aa 4 fg ATSUO1N209LT LUB12 LUCpi2BL 4 9 ATSO1N209QN LUB12 LUCp12FU 55 2 ATSUO1N212LT LUB32 LUCp32BL 55 2
47. f parameter values and events The RS 485 Modbus communication port is used to connect e operator terminal XBTNU400 on an enclosure door e Personal computer with Windows 95 or higher and with PowerSuite V2 0 software e Pocket PC PPC with an Intel Xscale processor and Windows 2003 for PPC and PowerSuite M V2 0 software Multifunction Control Units Programming of motor protection parameters monitoring of motor load values and consultation of faults statistics by Front panel using the integrated LCD and keypad Remote terminal XBTNU400 via Modbus communication bus Personal computer or Pocket PC with PowerSuite software VW3A8104 Remotely via a Modbus communication bus to a PLC Multifunction control units must be connected to a 24 Vdc auxiliary power supply for programming Multifunction Programmable Units Built in Modbus communication port 24 Vdc only oo n 0 15 0 6 LUeB12 LUeB32 LU S12 LUeS32 0 38 0 175 1 25 5 0 LUeB12 LUeB32 LUeS12 LUeS32 0 38 0 175 2 12 1 12 LUeB32 LUeS12 LUeS32 0 38 0 175 4 5 18 LUeB32 LUeS32 0 38 0 175 8 32 LUeB32 11532 0 38 0 175 1 Standard voltages These control units can operate only 24 Vdc supply DC voltage with range of 0 90 to 1 10 of nominal User s Manual Application Languages Catalog Number _ Weight Ib kg 5 lt U Line User s 2 manual on CD ROM Multi language LU9CD1 0 05 0 022 The CD ROM contains user manua
48. g current Ir 1 LUCD 3 poles from cold state class 20 2 LUCA LUCB 3 poles from cold state class 10 3 LUCA LUCB LUCD 3 poles from hot state Tripping Curves for Control Unit LUCC Average operating times at 70 F 20 C according to multiples of the setting current tolerance 20 1000 Time s 100 P if AE CRT TUTTI 0 1 Po A N 10 12 14 20 30 x the setting current Ir 1 LUCC single phase cold state 2 LUCC single phase hot state 22 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters Control Units Tripping curves for control unit LUCM Cold state curves Average operating times at 70 F 20 C according to multiples of the setting current tolerance 20 ML LEE 7 7 10000 MANSA 770 100 10 CLE ULL nm 4 LLLA 13 15 1718 11 x the setting current Ir 23 2004 Schneider Electric All Rights Reserved Telemecanique 09 2004 TeSys U Line Motor Starters Control Units Tripping Curves for Control Unit LUCM Hot state curves Average operating times at 70 F 20 C a
49. g cycles DC 13 24 V 50 W 100 000 operating cycles Characteristics of Motor Load Indication Function Module LUFV2 Analog output 4 20 mA Signal delivered Value of average Ir ratio within the range of 0 to 2 I Load impedance 5000 Signal characteristics with advanced control unit t Signal characteristics with 10 multifunction control unit 1 of Ir Supply External 24 Vdc Characteristics of AS i Communication Module ASILUFC5 Approval AS i V2 1 no pending AS i profile 7 D F 0 Ambient air temperature Operation 13 to 158 F 25 to 70 C AS i supply 29 5 31 5 V Normal operation 25 mA Fault condition 30 mA 24 30 Current consumption By the AS i system Auxiliary supply Current consumption On 24 V supply for the outputs 200 mA Number of outputs 2 dedicated to power base coil operation Switching capacity of the solid state outputs 0 5 A 24 V outputs protected against short circuits Indication diagnostics By 2 LEDs on front panel Characteristics of Modbus Communication Module LULCO31 Physical interface RS 485 multi drop Connector RJ45 on front panel Protocol Modbus RTU Maximum transmission speed 19 200 bit s self configuration up to this value Maximum return time 30 ms from LULCOS31 to PLC and back to LULCO31 Addressing Modbus drop numbers By switches from 0 31 Ambient air temperature Operation 13 to 131 F 25 to 55 Supply for the outputs 24 Vdc Current consump
50. high frequency disturbance Conforming to IEC EN 61000 4 3 10 V m Level 3 All circuits except for serial link 4 kV Level 4 Serial link 2 KV Level Conforming to IEC EN 61000 4 5 Serial mode nmay To cencered Conforming to IEC EN 61000 4 6 10 kV high frequency disturbance Immunity to fast Conforming to IEC EN 61000 4 4 transient currents 8 2004 Schneider Electric All Rights Reserved 09 2004 Power Base and Control Unit Type Power Circuit Connection Characteristics Screw Clamp Terminals AWG Conductor Size Stranded cable 1 conductor without cable end 2 conductors Stranded cable 1 conductor with cable end 2 conductors Solid cable 1 conductor without cable end 2 conductors Screwdriver Tightening torque Control Circuit Connection Characteristics Screw Clamp Terminals AWG Conductor Size Stranded cable without cable end 1 conductor 2 conductors Stranded cable 1 conductor with cable end 2 conductors Solid cable 1 conductor without cable end 2 conductors Screwdriver Tightening torque Control Circuit Characteristics Rated voltage 50 60 Hz of control circuit 24 Vdc 24 Vac 48 72 Vac dc 110 240 Vac dc 24 Vdc 24 Vac 48 72 Vac dc 110 240 Vac dc 24 Vdc 24 Vac 48 72 Vac dc 110 240 Vac dc 24 Vdc 24 Vac 48 72
51. hts Reserved TeSys U Line Motor Starters Communication and Function Modules Modbus Communication Module Series Type Connection Communication module LULCO31 enables the U Line power base to be connected to the Modbus network It must have a 24 Vdc supply and must be used in conjunction with 24 Vdc control unit LUCeeeBL It incorporates a 0 5 A 24 Vdc digital output for local command requirements Architecture Stare topology Bus topology Ooo NODOJ Communication module LULC031 Pre wired coil connection LU9BN11C Connection cable with one RJ45 connector at each end VW3A8306Ree Modbus hub LU9GC3 with channel connections to PLC and to power base with RJ45 connectors T junction VW3A8306T Fee Line terminator VW3A8306R Module status signaling LED 24 Vdc supply connection RJ45 connector RS 485 for Modbus link B 8 B B BIN 10 Programmable digital output 11 Outputs for starter commands 11 10 9 8 stop forward start reverse start Information carried by the bus depends on the type of control unit used Control Unit Starter status ready running fault Alarms over current M E Multifunction Thermal overload alarm Remote reset via the bus Indication of motor load Fault differentiation Remote programming and monitoring of all functions Log function Monitoring function Start and Stop commands Functions performed Description Modbus Communication Module
52. ion of Parallel Wiring Module Output Terminals to the Power Base Coil Terminals By pre wired connector or removable screw terminal e Pre wired connector Pre wired components simplify wiring and reduce wiring errors The use of a power base without screw terminal connections is recommended when using LU9BN11C or LUSMRC pre wired connectors m For use with Weight Description power base Item Catalog Number Ib kg LUBee 2 LU9BN11C 0 099 0 045 Pre wired LUSee coil connectors LU2Bee 8 LU9MRC 0 066 0 030 LU2See e Removable screw terminal Allows insertion for example of an emergency stop control or a voltage interface This type of connection must be used for a reversing power base assembled using an LU6M reversing block for separate mounting When reversing block LU6M and the power base are mounted side by side a pre wired connector LU9MRC may be used Connection of Parallel Wiring Module to the PLC No tools are required to connect the parallel wiring module to the PLC Connection is via a splitter box which allows up to 8 power bases to be connected a maximum of 4 reversing starters per splitter box is allowed The splitter box requires a 24 Vdc power supply Parallel Wiring Splitter Boxes PLC Connection Weight 161 120 Power Base Connection ltem Catalog Number Ib kg Eight RJ45 ports 4 09902 1 0 573 0 260 Cable with two HE 1020 way connectors Allows and fault status of each power
53. l overloads with an adjustment current range of 4 Load switching 2 million operating cycles in category AC 43 Motor status signaling by N C or N O contact Interlock between the motor starter control and the handle position not possible to start motor when the handle is in the OFF position e Start Stop commands and Ready Run and Stop motor states are transmitted by the bus The AS i 7 DE profile of the new AS i V2 protocol implemented in the starter controller ensures total compatibility with that of the LF enclosed starter range e Indication of module operation and communication status by 2 LEDs on the front panel of the communication module e Addressing of the module is achieved via an infrared link using adjustment console ASITERV2 or console XZMC11 Using pre wired terminal block LU9BN11C avoids having to wire the control connections However easy access to the control connector on the front panel of the starter allows any control scheme required by the user to be included in the line local controls emergency stop safety contact Products Used Item Quantity Catalog Number Power base 12 A without screw 1 1 LUB120 clamp control terminals Standard control unit 2 1 LUCA1XBL AS i communication module 3 1 ASILUFC5 Tap off for connecting the communication module to the 1 XZCG0142 serial bus Pre wired coil connector for connecting the AS i communication module 4 1 LU9BN11C output terminals to the power bas
54. lowing Phase loss and phase imbalance Thermal overload and thermal overload pre alarm Ground fault detection equipment protection only Overtorque jam underload long start Manual automatic or remote reset Indication programming and monitoring of all run trip and alarm parameters via Built in LCD and keypad Modbus RS 485 port to remote terminal or personal computer and Pocket PC Log function of last 5 faults Fault differentiation Power Bases Single or 3 phase motors Class 5 to 30 overload protection Magelis remote terminal XBTNU400 VW3A8104 PowerSuite software for personal computer and Pocket PC Status of Analog Status and commands transmitted by the bus power poles indication of motor load Parallel Remote programming and monitoring of all functions Control Unit Self Protected LUCM Starter LUB Blanking Cover Auxiliary Contact Motor Load Parallel Wiring AS i Modbus LU9C1 Module Indication Module Communication Communication LUFNee Module LUFVCOO Module Module LUFV2 ASILUFC5 LULCOS31 Status of power poles handle position and fault signaling Shortcircuit protection provided by LUB self protected starter only LUS starter requires customer provided short circuit protection per national and local electric codes MEN See page 27 for complete catalog number vid over are y j
55. ls for the AS i and Modbus communication modules multifunction control units and gateway modules and ABC Configurator gateway programming software English French German Spanish Italian Operator Terminal This compact Magelis terminal enables the parameters of multifunction control unit LUCM to be read and modified Requires XBTZ938 connector cable It is supplied pre configured to provide dialogue with a quantity of 8 LUCM control units Modbus protocol application pages and alarm pages loaded Power base alarm and fault management takes priority Language Display Window Supply Voltage Catalog Number ba Multi language anco ord 24 XBTNU400 0 32 0 150 characters E English French German Spanish Italian 1 Connecting Cable Weight Connects terminal XBTNU400 to LUCM 8 2011 25m 080 2a Way multifunction control unit XBTZ938 0 43 0 200 If a terminal is used with several control units this cable can be connected to a Modbus hub LU9GC3 or to T junctions VW3A8306TF 21 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Control Units Tripping Curves for Control Units LUCA LUCB LUCD Average operating times at 70 F 20 C according to multiples of the setting current tolerance 20 1000 a E 1 100 2 3 10 1 0 1 1 2 3 4 5 6 7 8 10 12 14 20 30 x the settin
56. ls to the coil terminals T junction for connection from _ 1 VW3A8306TF3 communication module RS 485 line terminator required at end 1 VW3A8306RC of modbus serial bus Wiring Diagram 24 Vdc UCM32BL ontrol Unit Maintained stop r VW3A8306TF3 T junction VW3AB8306TF3 _ Modbus 51 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Application Examples 52 2004 Schneider Electric All Rights Reserved Application Control and protection of a reversing motor Example 2 position turntable Operating Conditions Power 5 hp at 480 V FLA 7 5 Maximum of 1 class 10 start per minute Utilization category AC 43 3 wire control Push button for Forward start direction Push button for Reverse start direction Push button for emergency stop Stopping at the positions is achieved by limit switches Control circuit voltage 120 Vac Functions Performed e Short circuit protection with level of protection of 42 kA at 480 Vac e Total coordination of protection devices conforming to IEC EN 60947 6 2 continuity of service in the case of a short circuit Electronic protection against thermal overloads with an adjustment current range of 4 Load switching 2 million operating cycles in category AC 43 at In Motor status signaling by N C or N O contact Interlock between the motor starter control and the handle position
57. m 4000 m 4500 m 5000 m Altitude 11 480 ft 13 120 ft 14 760 ft 16 400 ft Rated operational voltage 0 90 0 80 0 70 0 60 Rated operational current 0 92 0 90 0 88 0 86 The temperature of the air surrounding the device measured near to the device The operating characteristics are given Ambient air temperature with no restriction for temperatures between 5 and 55 23 and 131 F with restrictions if necessary for temperatures between 50 and 70 58 and 149 F Rated operational current le This is defined taking into account the rated operational voltage operating rate and duty utilization category and ambient temperature around the device Rated conventional 1 The current which a closed contactor can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards thermal current Ith Permissible short time rating The current which a closed contactor can sustain for a short time after a period of no load without dangerous overheating Rated operational The voltage value which in conjunction with the rated operational current determines the use of the contactor or starter and on which the corresponding tests voltada and the utilization category are based For three phase circuits it is expressed as the voltage between phases Apart from exceptional cases such as rotor g short circuiting the rated operational voltage Ve is less than or equal to the rated i
58. mini soft start is compact easy to install and complies with the following international standards IEC EN 60947 4 2 UL CSA CCC C Tick and CE Altistart 01 low power mini soft starts e control two phases of the AC voltage supplying the motor to limit starting torque and current e have a motor power ratings range of 1 to 20 HP 0 75 to 15 kW three phase only have a motor voltage range of 208 to 460V 38 2004 Schneider Electric All Rights Reserved 09 2004 TeSys U Line Motor Starters Description The Altistart 01 soft start is equipped with e 1 green LED 4 to indicate that soft start power is ON e 1 yellow LED 5 that will illuminate 10 seconds after a start command has been given indicating that the soft start s voltage ramp is complete the internal shorting contactor has closed and the motor is up to speed e a potentiometer to set the starting time 6 e apotentiometer to set the initial voltage applied to the motor when starting begins 7 e a potentiometer to set the stopping time 8 e aremovable I O terminal block 9 that includes 2 logic or control inputs for Run and Stop commands 1 logic or control input for the BOOST or Kickstart function 1 open collector logic or signal output to indicate that the soft start ramp is complete and the motor is up to speed 1 normally open relay contact that is closed when the soft start is running the motor op
59. mmands TeSys U Line Motor Starters Dimensions Mounting and Schematics Control Units Standard Advanced Multifunction Do Ready available Poles closed running 3 7 Register Addresses Accessible under Modbus Control Units Control Unit Standard Advanced Multifunction i Log ie 0 Status Alarm bits fault signaling bits Words Bits Reserved S O SO See 3 Commands Hip meum 1 Register 452 oenen 5 Biz Temaombei 3 git Tripped TRIP position Po Fault acknowledgement alowed 7 me statusand register ase values Motor current bit 0 N N Motor current bit 1 Po y y Motor current bit 2 N Motor current bit 3 N Motor current bit 4 D N Motor current bit 5 EN N BA mese Hrs Mesa 88 Wemaoemaidam Fesses i Fesses Word woore mg i CO 7 Register 602 reset on thermal i Biz Automatic reset on thermal averoad fault i i 7 Configuration Register 682 i vaneg 7 7 failure Y Value 4 Outputs OA1 forced to 1 and OA3 unchanged y y y Value 5 Outputs OA3 forced to 1 and OA1 unchanged y y y Register 700 Bit 0 LO1 outpu
60. munication gateways Altistart 48 Altivar 28 58 and 58FVC Profibus DP Modbus LUFP7 0 54 0 245 DeviceNet Modbus LUFP9 0 54 0 245 Connection Accessories 5 Length Weight eves pa connectar ano VW3A8306D30 0 330 0 150 one end with stripped wires TSXFPACC12 TT 0 98 0 3 2 RJ45 type connectors VW3A8306R03 0 110 0 050 3 28 1 2 RJ45 type connectors VW3A8306R10 0 110 0 050 a a 9 84 3 2 RJ45 type connectors VW3A8306R30 0 330 0 150 B Fipio 1 SUB D 9 pin male connector TSXFPACC12 0 088 0 040 Er Profib hs 1 SUB D 9 pin male connector 490NAD91 104 Connectors mid line W 490NAD91103 dias T 1 SUB D 9 pin male connector 490NAD91103 TeSys U Line User s Manual Weight User s manual on CD ROM Multilingual English French German Italian Spanish LU9CD1 0 048 0 022 1 This CD ROM contains user s manuals for AS i and Modbus communication modules multifunction control units and gateways and ABC Configurator gateway programming software 35 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters Ast 5 S Y 5 M M Y 1 Vick WE Y ZU OW 4 V Y LIN a 4 y X 7 e e e T 36 2004 Schneider Electric All Rights Reserved ACCESSORIES Pre wi
61. nd powers the power base control circuit without need for hard wiring Communication modules allow either parallel or serial communication via Modbus or AS i networks Other communications protocols are possible via gateways Auxiliary contact function modules provide a hard contact to monitor status of the power poles Modules are available in three configurations 2 N O 1 N O 1 N C and 2 N C This contacts indicate the status of the power poles and provide a fault signal as traditional hard wired contacts Other function modules provide alarm indications fault indication overload or short circuit manual or automatic reset on overload trip and indication of motor load Amps 4 Auxiliary Contact Blocks provides indication of power pole status ready Door Interlock Mounting Kit position of the control handle and fault signalling 5 Control Circuit Pre Wiring Connectors allows simple plug on connection to be made to other units such as the reversing block 6 Current Limiter Isolator Module mounts directly to the self protected power bases and provides increased short circuit breaking capacity up to 130 kA at 480 V and 65 kA at 600 V Also provides visible circuit isolation from the main power with provisions for padlocking Other options include a reversing block 8 control circuit contact block 9 incoming line phase barrier required for UL 508 Type E self protected combination motor controller a
62. not possible to start the motor when the handle is in the OFF position Electrical interlocking is ensured by prewiring block LUSMRC included on power base LU2B12 The design of the reversing power block makes mechanical interlocking unnecessary Products Used Item Quantity Catalog Number Power base reversing 12 A with 1 LU2B12FU screw clamp control connections Standard control unit 2 1 LUCA32FU Wiring Diagram LU2B12FU 1028328 Reversing Power Base HEN 3 L2 5 L3 Forward l Forward LUCA32FU Control Unit Reverse 4 L Reverse 2 T1 09 2004 TeSys U Line Motor Starters Application Examples Non Reversing Power Base LUB Non Reversing Power Base LUS Customer provided short circuit protective device 3 L2 1 L1 3 L2 5 L3 Control Unit L n INIM e EJ E S 6 59 595 59 59 LUB LUS 2 Wire Control with 2 Position Selector Switch LUB LUS 3 Wire Control Momentary Start Push Button with Holding Contact LUB LUS LUB LUS Control Circuit Contact Block LUA8E20 Power Bases LUB or LUB2 Motor Load Indicator Module LUFV2 24 Vdc 24 690 Vac Outputs 4 20mA 24VDC Aux 24VDC Aux l 1 Power ae NC n Base i
63. nst thermal overload and short circuit Protection against phase failure and phase imbalance Power Bases Protection against ground fault equipment protection only Manual reset 3 phase motors Class 10 overload protection Starter LUS Standard Control Unit LUCA Self protected starter LUB Status and commands transmitted by the bus Parallel Bus Status of power poles Serial Bus p ls HT Blanking Cover Auxiliary Parallel Wiring ce Modbus 9 LU9C1 Contact Module Module Communication Communication L UFNee 2 LUFCOO Module Module ASILUFC5 LULCOS1 Short circuit protection provided by LUB self protected starter only LUS starter requires Blanking Cover Auxiliary Contact customer provided short circuit protection per national and local electric codes LU9C2 Block See page 27 for complete catalog number LUAT r X 5 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters General Information and Selection 6 1 See page 27 for complete catalog number Protection against thermal overload and short circuit Protection against phase failure and phase imbalance Power Bases Protection against ground fault equipment protection only Manual reset 3 phase motors 3 phase motors Single ph
64. nsulation voltage Ui Rated control circuit voltage The rated value of the control circuit voltage on which the operating characteristics are based For AC applications the values are given for a near sinusoidal Uc wave form less than 5 total harmonic distortion Rated insulation The voltage value used to define the insulation characteristics of a device and referred to in dielectric tests determining leakage paths and creepage distances voltage Ui As the specifications are not identical for all standards the rated value given for each of them is not necessarily the same nated TPF ine withstang The peak value of a voltage surge which the device is able to withstand without breaking down voltage Uimp nared operational pet The rated power of the standard motor which can be switched by the contactor at the stated operational voltage expressed in kW Rated breaking capacity The current value which the contactor can break in accordance with the breaking conditions specified in the IEC standard Rated making capacity The current value which the contactor can make in accordance with the making conditions specified in the IEC standard The ratio between the time the current flows t and the duration of the cycle T t mat On load factor m T fui Rh Cycle duration duration of current flow time at zero current The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal
65. nt panel by 2 LEDs green and red Operation of the module is continuously monitored by auto testing in a way that is totally transparent to the user The incorporation of AS i V 2 functions allows diagnostics to be performed on the module either remotely via the bus or locally via the ASITERV2 addressing terminal The communication module must have a 24 Vdc supply and must be used in conjunction with a 24 Vdc control unit LUCeeeBL The product is supplied with a yellow connector 6 for connection to the AS i system a black connector 7 for connection to the 24 Vdc auxiliary supply and a black connector 8 for connection of the outputs Architecture Communication module ASILUFC5 Tap off XZCG0142 Pre wired coil connection LU9BN11C Green LED AS i voltage present Red LED AS i or module fault Yellow connector for connection to the AS i system Black connector for connection to a 24 Vdc auxiliary supply Outputs for starter commands oOo gt AS i profile Bit value ASILUFCS CoM DA 7 D F 0 0 p per POWER FAULT DA 1 Command DO Data bits command Command D1 Stop forward Stop reverse Forward running Reverse running Command D2 Not used Not used Command D3 O Not used Not used Bit value 0 1 Status DO 1 Not ready or fault Ready Data bits status Status D1 1 Stopped Running Status D2 1 Not used N
66. ntrol power schemes The panel space required to install the ATSO1 soft start and the TeSys U Line motor starter is minimal with a standard 45 mm product width and side by side mounting The Altistart O1 soft start enhances the starting performance of asynchronous motors by allowing them to start gradually smoothly and in a controlled manner It is ideal for applications that do not require high starting torque The 501 limits starting torque and reduces the current inrush experienced with other motor starting methods The transitionless starting method of the Altistart 01 soft start avoids the torque surges associated with other reduced voltage starting methods Using the Altistart 01soft start avoids the damage and expense associated with full voltage starting e wear and tear to motors shafts bearings clutches belts and other attached machinery damage to product being moved due to sudden starts and stops e production downtime and material waste e maintenance labor and replacement equipment cost The Altistart 01 soft start is designed for the following simple applications e material handling conveyors belt driven machinery e fans and pumps e small compressors e automatic doors and gates e process machinery grinders mixers agitators etc filling lines e people movers e other application that can benefit from the pluses of stepless reduced voltage starting The Altistart 01 low power
67. omponents for the application Plug in design allows wiring to be prepared in advance of final installation or to assist in any maintenance work without unwiring 1 Power Base provides the main contacts power poles for the device Self protected starter base shown 12 or 32 A approved for group motor installations or UL508 Type E self protected combination motor controller Starter base 12 or 32 A approved for group motor installations 2 Interchangeable Control Units provide the control and thermal overload functions for the power bases Interchangeable wide range control units provide motor protection from 0 15 A to 32 A The low consumption low heat dissipation control units include built in surge protection Standard Control Unit provides basic Class 10 trip characteristics no communications capabilities manual reset only Advanced Control Unit provides a choice of Class 10 or Class 20 trip characteristics and allows for network communications and manual auto reset when used with appropriate function modules Multifunction Control Unit provides a wider range of programmable Examples of Various U Line Components protection with built in Modbus communication capabilities 3 Function Modules each power base includes a blanking cover which can be replaced by one of the following function modules Parallel wiring module allows for connection to PLC I O modules without need for tools a
68. or Starter INDEX Numerics 490NAD91103 35 490NAD91 104 35 A ABFH20H100 29 ABFH20H200 29 ABFH20H300 29 AK5JB144 36 AK5PC13 36 AK5PC33 36 AK5PC33L 36 ASILUFC5 30 50 ASITERV2 31 50 G GV1G09 36 GV1G10 36 GV2G245 36 GV2G254 36 GV2G345 36 GV2G354 36 GV2G445 36 GV2G454 36 GV2G554 36 L LAD90 37 LU2B12 15 LU2B12FU 52 LU2B32 15 LU2BAO 15 LU2BBO 15 LU2MBO 15 LU2S12 15 LU2S32 15 LU2SA0 15 LU2SBO 15 LU6MBO 15 LU9AP00 37 LUSAP11 37 LUSAP12 37 LU9BC11 26 LU9BC20 26 LU9BD11 26 LU9BN11 14 LU9BN11C 29 31 33 50 o1 LU9C1 27 LU9C2 26 LU9CD1 21 31 33 35 LU9GO2 29 LU9GC3 33 LU9M1 15 LU9MR1 15 LU9MR1C 15 LU9MRC 29 31 33 LU9ROS3 29 LU9R10 29 LU9R30 29 LUSSPO 37 LUA1C11 26 59 LUA1C110 26 LUA1C20 26 LUA1C200 26 LUA8E20 26 LUALB1 37 LUALF1 37 LUB12 14 48 LUB120 14 50 LUB32 14 LUB320 14 51 LUCAO5 20 LUCA12 20 LUCA12FU 48 LUCA18 20 LUCA1X 20 LUCA1XBL 50 LUCA32 20 LUCA32FU 52 LUCAX6 20 LUCB05 20 LUCB12 20 LUCB12FU 49 LUCB18 20 LUCB1X 20 LUCB32 20 LUCBX6 20 LUCCO5 20 LUCC12 20 LUCC18 20 LUCC1X 20 LUCC32 20 LUCCX6 20 LUCDOS 20 LUCD12 20 LUCD18 20 LUCD1X 20 LUCD32 20 LUCDX6 20 LUCMOSBL 21 LUCM12BL 21 LUCM18BL 21 LUCM1XBL 21 LUCM32BL 21 51 LUCMX6BL 21 LUFDA10 27 LUFDH20 27 LUFNO2 27 LUFN11 27 LUFN20 27 LUFP1 35 LUFP7 35 LUFP9 35 LUFW10 27 49 LULCO31 32 51 LUS12 14 LUS120 14 LUS32 14 LUS320 14 I TSXCDP053 29 TSXCDP103 29 TSXCDP203 29 TSXCDP301 29
69. ot used Status 1 Not used Not used Description Item Catalog Number re AS i Communication Module 1 ASILUFC5 0 143 0 065 30 2004 Schneider Electric All Rights Reserved 09 2004 LIES inp n In n Sa Gu HERI LM LLL NE E Dum e 09 2004 Configuration example with Premium TSXSAY100 1000 module TeSys U Line Motor Starters Communication and Function Modules Connection of AS i Communication Module Output Terminals to the Power Base Coil Terminals By pre wired connector or removable screw terminal e Pre wired connector Pre wired components simplify wiring and reduce wiring errors The use of a power base without screw terminal control circuit connections is recommended when using LU9BN11C or LU9MRC pre wired connectors T For use with Weight Description power base Item Catalog Number Ib kg LUBee 9 LU9BN11C 0 099 0 045 LUSee Pre wired coil connectors LU2Bee 5 LU9MRC 0 066 0 030 LU2See e Removable screw terminal included with ASILUFC5 Allows insertion for example of an emergency stop control or a voltage interface This type of connection must be used for a reversing power base assembled using an LU6M reversing block for separate mounting When reversing block LU6M and the power base are mounted side by side a pre wired connector LUSMRC may be used Connection of the Communication Module on the Serial Bus Achieved by using a ta
70. otected Combination Motor Controller Control circuit contact block for NEC 430 74 compliance disconnection of motor control circuits Reversing blocks Plug in terminal blocks Control circuit pre wiring blocks Soft Start modules 4 2004 Schneider Electric All Rights Reserved Current Limiter Isolator Module LUALB1 1 Power Bases required select one 2 Control Units required select one Standard unit LUCA Class 10 3 phase Advanced unit LUCB LUCC LUCD Class 10 1 phase Class 10 3 phase Class 20 3 phase Multifunction programmable unit LUCM I 3 Function Modules optional select one r L Parallel wiring communication and auxiliary contact modules Can be used with any control unit Available modules are LUFCOO ASILUFC5 01 031 EE and LUFNe shown Overload short circuit fault indication and manual auto reset modules Can be used with advanced control unit only Available modules are LUFDH20 and LUFDA10 shown Load Indication modules Can be used with either advanced or multifunction control units Available modules are LUFV 1 and LUFV2 4 Auxiliary Contact Blocks optional Auxiliary contact block LUA1 09 2004 TeSys U Line Motor Starters General Information and Selection Protection agai
71. p off for connection to 2 ribbon cables e 1 for AS i yellow e 1 for separate 24 Vdc supply black Length Weight Description ft m Catalog Number Ib kg Tap off 6 56 2 XZCG0142 0 584 0 265 Consoles and Cable Adapters Weight Description Catalog Number kg A i ddressing console XZMC11US 1 21 0 550 Battery operated Battery charger supplied AS i V 1 and V 2 1 compatible Adjustment and diagnostics console Runs on LR6 batteries ASITERV2 1 10 0 500 Allows addressing of AS i V 2 1interfaces and diagnostics Cable adapter XZMG12US 0 154 0 070 For console XZMC1 1 Software Set Up AS i configuration is carried out using PL7 Micro Junior Pro software From the module declaration screen it is possible to configure all the slave devices corresponding to all the AS i I O Configuration is carried out by following the instructions on the screen TeSys U Line User s Manual t Weight Application Language Catalog Number Ib kg User s Manual On CD ROM Multi language LU9CD1 0 048 0 022 1 The CD ROM contains user s manuals for the AS i and Modbus communication modules multifunction control units gateway modules and ACB Configurator gateway programming software English French German Italian Spanish Degree of protection IP 54 Connection by 4 x 0 34 wires Black wire 24 V Blue wire AS i White wire 0 V Brown wire AS i 31 2004 Schneider Electric All Rig
72. pplications 10 and door interlock mounting kit for through the door operation of the self protected LUB power base i Ssm T e 3 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters General Information and Selection Incoming Line Phase Barrier LU9SPO required for UL508 Type E compliance Va AL 7 oi 5 Accessories optional Self protected base LUB12 LUB32 Control circuit contact block For use only with self protected starter LUB Starter base LUS12 LUS32 Steps for Configuring a U Line Motor Starter 1 Select a power base required from the tables on pages 14 15 Blanking covers are supplied with each power base to cover the control unit function module and auxiliary contact block cavities 2 Select a control unit required from the tables on pages 20 21 3 Select a function module or communication module optional from the tables on pages 27 33 4 Select an auxiliary contact block optional from the table on page 26 5 Select one or more accessories optional from the table on pages 36 amp 39 Accessories include Current limiter isolator module Incoming line phase barrier for UL 508 Type E compliance Self Pr
73. ption 480 V 600 V For Use With ka p CUbrent MMILEr 130 65 LUB LU2B 1 LUALB1 0 683 0 310 __1 isolator module Replacement limiter LUALB1 ia LUALFi 0 297 0 135 cartridge UL508 Type E Phase Barrier for use with LUBee and LU2Bee Phase barrier LU9SSPO is required to create UL 508 Type E self protected combination motor controller Without the phase barrier the LUB LU2B power base is a UL 508 motor starter 2 2 Catalog Weight Mounting mm Ib kg uu LUB or LU2B 12 or 120 Direct on eie LUB or LU2B 32 or 320 terminals 2 LU9SPO 0 066 0 030 LUA LB1 Lts LA Door Interlock Mounting Kit and Handles for use with LUBee and LU2Bee um Catalog Weight tom Ramee Ib kg Mounting Kit LU9APOO 1 080 0 490 Handle kit black blue NEMA Type 12 3R LU9AP11 0 330 0 150 Handle kit red yellow NEMA Type 12 3R LU9AP12 0 330 0 150 Other Accessories Clip on Power bases it aM and reversing 5 LAD90 0 002 0 001 identification markers blocks 1 LUALB 1 supplied with LUALF1 limiter cartridge LUB LU2B power bases are rated for 480 V 60 Hz 42 kA short circuit breaking capacity For applications requiring higher short circuit breaking capacity add the LUALB1 current limiter isolator module which provides capacity at 480 V 60 Hz 130 kA 600 V 60 Hz 65 kA and 690 V 60 Hz 70 kA LUALB1 is required for all 600 V 690 V motor load applications For enclosures with 7 5
74. ration and adjustment on the field buses An LUFP communication gateway can be clipped onto a 35 mm DIN rail allowing connection of up to 8 slaves to the Modbus bus Example of Architecture Configuration U Line power bases 7 Himm of gateway j ji by PC EE mmm FF I E ab BEN CJ O O 0O O o NN gg gv Te ER Profibus DP HH HH DeviceNet Modbus Lo d L 8 ae E ATS48 28 ATV58 1 VW3A8106 connection kit for PowerSuite software ATV58FVC Description Front panel of the product 1 LED indicates communication status of the Modbus buses gateway status communication status of the Fipio Profibus DP or DeviceNet bus Connectors for connection to Fipio Profibus DP or DeviceNet buses RJ45 connector for connection on the Modbus bus RJ45 connector for link to a PC 24 Vdc power supply x 59 T9 561512 Software Set Up For the Fipio bus software set up of the gateway is performed using either PL7 Micro Junior Pro software or ABC Configuration software For the Profibus DP and DeviceNet buses software set up is performed using the ABC Configurator This software is included e Inthe PowerSuite software workshop for PC see VW3A8104 e Inthe TeSys U Line user s manual LU9CD1 on CD ROM 4
75. red System for Power Connections up to 63 A Suitable for group motor installations only Description Application Sore lly Cala og inches mm lots of Number Ib kg 1 77 45 2 GV2G245 0 080 0 036 2 power bases 2 12 54 GV2G254 0 083 0 038 B 1 77 45 GV2G345 0 127 0 058 Set of 3 pole power bases 63 A busbars 212 80 GV2G354 0 132 0 060 4 power bases 5 power bases 2 12 54 GV2G554 0 220 0 100 For unused busbar outlets Terminal block for supply to one or more Connection from the top Protective end cover 5 1 1 1 1 1 GV2G445 0 169 0 077 1 1 GV1G10 0 011 0 005 1 C too B too 0 20454 0 187 0 085 AN GV1G09 0 088 0 040 busbar sets MNI MEN als S o Pre wired System for Power Connections up to 160 A The busbar system can be screw mounted to any type of support 4 Pole Busbar Set 3 Phase Neutral or 3 Phase Common Number of Tap offs at LE Catalog Weight 0 71 18 mm Intervals inches mm Enclosure Width mm Number Ib kg 18 AK5JB144 1 98 0 900 Number of Points used Thermal EE Sold in Catalog Weight on the Busbar System Current Length lots of Number Ib k inches mm kg AK5PC13 0 088 0 040 2 e AK5PC33 0 099 0 045 e AK5PC33L 0 132 0 060 09 2004 TeSys U Line Motor Starters Accessories Current Limiter Isolator Module Breaking Capacity Iq Weight Descri
76. served TeSys U Line Motor Starters Communication and Function Modules Auxiliary Contact State for Each Power Base Mode Contact Normal Overload Tri Terminals Contact Indicates ircui i p Catalog Number Status Ready Short Circuit Overload Trip Remote Auto g Trip Manual Reset Reset d LUA1C11 LUA1C110 lt a d LUA1C20 LUA1C200 Hindicates closed contact O indicates open contact 2 Mustorder LU9BN11 LU9BN11C LU9MRC or LU9MR1C Requires multifunction or advanced control unit plus fault indication function module LUFDDA10 Requires multifunction or advanced control unit plus fault indication function module LUFDDA10 Auxiliary Contact Blocks Status and Fault Indication Connection Wem Catalog Number D 1 N O contact indicating that Screwclamps 1 2 1 11 0 07 0 030 control handle is in ready position and 1 N C fault signaling Without LUA1C110 0 03 0 012 connections contact 1 N O contact indicating that control handle is in ready position and 1 fault signaling Without contact connections LUA1C20 0 07 0 030 ai LUA1C200 0 03 0 012 Accessories m Weight LUA1D110 LU9BD11 0 05 0 022 Screw clamp LUA1C110 LU9BC11 0 05 0 022 terminal blocks LUA1C200 LU9BC20 0 05 0 022 1 for auxiliary contact Blanking cover LU9C2 0 02 0 010 Control circuit contact block 2 LUB LU2B a LUASE20 2 Blanking cover is included with every
77. t command y y y Bit 0 OA1 output command y y y Bit 1 OA3 output command y y y Bit 2 Reserved Commands Register 704 Bit 3 Fault acknowledgement y y Bit 4 Reserved Bit 5 Trip test y y Bit 6 15 Reserved Data Accessible 09 2004 2004 Schneider Electric All Rights Reserved 47 TeSys U Line Motor Starters APPLICATION EXAMPLES Application Control and protection of a motor pump fan etc Operating Conditions Power 5 hp at 480 V FLA 7 5 A Class 10 overload protection Utilization category AC 43 3 wire control Start button Stop button Control circuit voltage 120 Vac Functions Performed e Short ircuit protection with level of protection of 42 kA at 480 V 10 kA at 600 V 2 total coordination of protection devices conforming to EN 60947 6 2 continuity of service in case of a short circuit Electronic protection against thermal overloads with an adjustment current range of 4 Load switching 2 million operating cycles in category AC 43 Indication of motor status by N C or N O contact Interlock between the motor starter control and the handle position not possible to start motor when the handle is in the OFF position Products Used M TT Item Quantity Catalog Number Power base 12 A with Screw 1 1 LUB12 clamp control connections Standard control unit 2 1 LUCA12FU Wiring Diagram ef ay ecd LUB12
78. the setting current protection Tripping tolerance 20 96 Characteristics of Advanced Control Units LUCB LUCC and LUCD Control unit type LUCB LUCC LUCD Motor type 3 phase Single phase 3 phase Protection Conforming to standard IEC EN 60947 6 2 UL 508 CSA C22 2 no 14 Tripping class conforming to Motortype Conforming to standard Short circuit 14 2 x the setting current Characteristics of Multifunction Control Units LUCM Motor type Selectable single phase or 3 phase Conforming to standard IEC EN 60947 6 2 UL 508 Tripping class conforming to UL 508 IEC EN 60947 6 2 Frequency limits of the operating current 40 60 Hz Protection 5 10 15 20 25 30 selectable Overload protection Power bases with multifunction control units At temperatures from 13 to 113 F 25 to 45 C gap not required between products At temperatures from 113 F 45 C to 131 F 55 allow a minimum gap of 9 mm between products At temperatures from 131 F 55 C up to 140 F 60 C allow a minimum gap of 0 79 20 mm between products Ambient temperature range Physical interface RS 485 multi drop Communication Connector RJ45 on front panel interface for terminal Protocol Modbus RTU on enclosure door Maximum transmission speed 19 200 bit s self configuration up to this value Maximum return time 200 ms from PLC to LULCO31 communication module to LUCM control unit back to LULC031 and back to PL
79. tion 200 mA Number of outputs 3 of which 2 are dedicated to power base coil operation Switching capacity of the solid state outputs 0 5 A 24 V Indication diagnostics Connection Characteristics of Function and Communication Modules ASILUFC5 Module type LUFW10 LUFV2 Inputs and LULCO31 LUFCOO 24 V auxiliary 1 conductor 0 2 1 5 mm 0 14 1 mm 0 2 1 5 mm 0 14 1 mm 0 14 1 mm 0 14 1 mm Flexible cable without cable end 2 identical conductors 0 14 0 75 mm 0 14 0 75 mm 0 14 0 75 mm 0 14 0 75 mm Without insulated 1 conductor 0 25 1 5 mm 0 25 1 mm 0 25 1 5 mm 0 25 1 mm 0 25 1 mm 0 25 1 mm Flexible cable ferrule 2 identical conductors 0 25 1 mm 0 25 0 34 mm 0 25 1 mm 0 25 0 34 mm 0 25 0 34 mm 0 25 0 34 mm with cable end with insulated 1 conductor 0 25 1 5 mm 0 25 0 5 mm 0 25 1 5 mm 0 25 0 5 mm 0 25 0 5 mm 0 25 0 5 mm ferrule 2 identical conductors 0 5 1 5 mm 0 5 1 5 mm 0 5 mm 0 5 mm 1 conductor 0 2 1 5 mm 0 14 1 mm 0 2 1 5 mm 0 14 1 mm 0 14 1 mm 0 14 1 mm Solid cable without cable end 2 identical conductors 0 14 0 5 mm 0 14 0 5 mm 0 14 0 5 mm 0 14 0 5 mm AWG conductor size one or two conductors 12 24 AWG 16 28 AWG 12 24 AWG 16 28 AWG 16 28 AWG 16 28 AWG 5 2 Ib in 5 Ib in 2 Ib in 2 Ib in 2 0 5 0 6 Nem 0 22 0 25 Nem 0 5 0 6 Nem 0 22 0 25 Nem 0 22 0 25 Nem 0 22 0 25 Slotted screwdriver 3 32 in 3 32 in 3 32 in 1 8 in
80. to 20 190 5 mm to 508 mm mounting depth 3 Sold in lots of 100 p 7 09 2004 2004 Schneider Electric All Rights Reserved TeSys U Line Motor Starters ALTISTART SOFT STARTS FOR TESYS U LINE Overview While Altistart 01 soft starts can be used with almost any motor starter it now adds soft start and soft stop motor control to the TeSys U Line family of motor starters When either an ATSO1 LU QN RT or an ATSUO1 LT model 3 is combined with the TeSys U Line motor starter 1 by means of a power connector 2 the result is a unique innovative motor starting solution A low power soft start installation now has access to all of the benefits of the TeSys U Line motor starter e Modular design with a standard 45 mm width e Short circuit and multi class overload protection e Phase loss phase imbalance ground fault jam under load and long start protection e Fault history e PC and PDA based programming software e Optional LCD display e Networking capabilities Modbus AS i DeviceNet Ethernet TCP IP Profibus DP Monitoring of motor status Remote starting and fault reset e Electronic Reversing The 5001 1 soft start is optimized for installations offering 24 Vdc control power The ATSO1 LU QN RT soft start is self powered from the AC line supply and is compatible with all other co
81. vel of protection of 42 kA at 480 V e Total coordination of protection devices conforming to IEC EN 60947 6 2 continuity of service in the case of a short circuit Electronic protection against thermal overloads with an adjustment current range of 4 Load switching 2 million operating cycles in category AC 43 at In Measurement of load current and undercurrent detection by the multifunction control unit Interlock between the motor starter control and the handle position not possible to start motor when the handle is in the OFF position e Noload or underload To use this function the following parameters must be entered trip enable or disable underload protection time before tripping the time period during which the value of the current must be below the tripping threshold in order to cause tripping adjustable from 1 to 200 s tripping threshold value as a percent of the load current ratio in relation to the setting current If the ratio remains below this threshold for the time specified in the previous parameter the product trips adjustable from 30 to 100 e ndication of the various motor starter states and currents Products Used Item Quantity Catalog Number Power base 32 A without screw clamp 1 1 LUB320 control connections Multifunction control unit 2 1 LUCM32BL ModBus communication module 3 1 LULCO31 Pre wired coil connector for connecting the communication module 4 1 LU9BN11C output termina

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