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1. ecciesie Lie esee eieeee eese nennen nnne a nnnm 37 4 8 Video OUTPUT PFOLITIOE uui reise cee sieves I read aa E dd PDed aeuo uae E cU se vea E dpa usd E EUIS 37 4 9 Exposure Mode and Timing Chart eeee iere leeee eere rne nennen nnn nhan nnn 40 4 9 1 Free Run Exposure Mode Programming time setting 40 4 9 2 External Trigger Exposure Mode External trigger edge 41 4 9 3 External Trigger Exposure Mode Trigger Level 42 4 10 SCUING Be E E 43 zu isi ele CT aee utr E 44 4 12 Pixel C rrec tOM me M Q n 45 4 12 1 How tocalbratethecamera 46 AVS TOSU dune 47 5 Confirming Camera Settings sese 51 5 T Belofe EEGEN eher 51 5 2 ATOM POW Te PEE TET TED o D DLE 52 OON OPErat OM M 54 6 Sensor Handling Instructions cece 55 6 1 Electrostatic Discharge and the Sensor 1 ceeee ec eeeee eese eere enn 55 6 2 Protecting Against Dust Oil and Scratches eee 55 6 3 Cleaning the Sensor Window RE 55 7 Troubleshooting sss 56 7A When there IS NO IMAGE eege 56 7 2 When Noise is present in the Image e eeeeee eere eren enne nnn 58 7 3 When the Camera becomes hot EE 60 Qe edd p 61 8 1 OVEIVICW C
2. Digital o Send x1 x7 Offset 2 J 5 Ez cene Gains amp Offsets clock amp Integration Trigger amp wideo Intelligence Console Memory Dump Flash Laad Flash Save Flash Initialize Dis Connect It is possible to switch the page by clicking each tab under the window AAA A BCD E Buttons in the tool bar have the following functions A Exporting parameters in the text file format B Connection with the camera C Disconnection D Setting Communication E Version Information XCM2080SAT4 XCM2040SAT4 UME 0006 01 63 8 5 2 Selecting interface and Timeout setting 8 5 2 1 Selecting interface 1 Click button D Lommunication Settings x Select Interface COM partiBuild In ver Ai Camera Link API YVer 1 02 Timeouts First Recelve fi OO00 ee Mext Recelve j10000 ee Send Don er Default OK Cancel 2 Select the interface in Drop down list box x Select Interface Setting First Receive fi 0000 e Next Recelve 10000 eee Send 10000 ee Default OK Cancel 3 Click Setting button to set the interface See 8 5 2 2 and 8 5 2 3 4 Click OK button XCM2080SAT4 XCM2040SAT4 NED UME 0006 01 64 NED Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly 8 5 2 2 Setting Communication port Lommunications Port Properties x Fort
3. Users Manual Line Scan Camera Type XCM2080SAT4 XCM2040SAT4 NIPPON ELECTRO SENSORY DEVICES CORPORATION 2 NED Introduction Thank you for purchasing NED s Line Scan Camera We look forward to your continued custom in the future For safety use For your protection please read these safety instructions completely before operating the product and keep this manual for future reference The following symbols appear next to important information regarding safe product handling If the product is not handled properly this may result Wa ri Ng in serious injury or possible death A Caution If the product is not handled properly this may result in physical injury or cause property damage Safety precaution A Warning Never disassemble or modify this product unless otherwise specified to do so in this manual When hands are wet avoid handling this product and do not touch any of the connection cable pins or other metallic components Do not operate this product in an environment that is exposed to rain or other severe external elements hazardous gases or chemicals f the product is not to be used for an extended period of time as a safety precaution always unplug the connection cable from the camera unit Ifthe product installation or inspection must be executed in an overhead location please take the necessary measures to prevent the camera unit and its components from accide
4. Analog Amplifier Digital Digital x1to x2 512 Steps Offset Adjustable Range 15 to 15 DN 31Steps 8bit 60 to 60 DN 31 Steps 1Obit Control Input CC1 External Trigger Signal CC2 4 Not in use 3M MDR26 Camera Link x 2 CL1 CL2 Data Controller Connectors You can use only CL 1 at 2Tap Power Supply Hirose HR10A 4Pin Maximum Cable Length m Operating Temperature C 0 to 40 No Condensation XCM2080SAT4 XCM2040SAT4 UME 0006 01 12 NED Power Supply Voltage V DC 12 to 15 5 Consumption Current mA typically 390 320 size WxHxD mm 60x100x73 5 F Mount 60x100x44 5 C Moun Mass g Camera only 435 F Moun 360 C Moun 1 Shading Correction 2 Gain Offset Video Output Adjustable 3 Programmable Exposure Control Additional Function 4 Scan Direction Switching Note 1 Tested under the following conditions i Camera Link Cable 14B26 SZLB 500 0LC by 3M Full Configuration 5m ii Frame Grabber Board SOL 6M FCE by Matrox Solios Medium Configuration compatible 2 DN Digital Number 8bit 0 255 1Obit 0 1023 3 Measurements were made at room temperature and daylight fluorescent light The spectral responsivity is shown below Relative Responsivity 96 400 500 600 700 800 900 1000 Wavelength nm Figure 1 4 1 Spectral Responsivity XCM2080SAT4 XCM2040SAT4 UME 0006 01 Bo 21 2 Camera Setting and Optical Interface 2 1 Setting the Camera Use the M4 screw holes or
5. Thu Jan 05 10 43 22 2006 Infotile revizion 6 0016 Figure 5 2 3 Solios Intellicam dcf Window XCM2080SAT4 XCM2040SAT4 UME 0006 01 54 NED 5 3 In Operation 1 Does acquisition time out error occur lt Cause gt D Captured images are too heavy Note If there are many filtering processes the assignments to the driver may be insufficient The cables are detached from the connector Note Ensure that the power cable and Camera Link cables are connected to the camera correctly 3 Camera Link cables come under the influence of noise when the cables are laid near a light source inverter line or a power line Note The personal computer in use may be reset 2 Are there dark lines in the direction of vertical scanning on the image Cause Dust on the sensor window Note Dust may come on the sensor window from the inside or the outside of the camera Remove the dust with air or a lens cleaner XCM2080SAT4 XCM2040SAT4 UME 0006 01 595 NED 6 Sensor Handling Instructions 6 1 Electrostatic Discharge and the Sensor CMOS sensors are susceptible to damage from electrostatic discharge and can become defective 6 2 Protecting Against Dust Oil and Scratches The CMOS sensor window is part of the optical path and should be handled like other optical components with care If you use the camera in a dusty area prepare a dust proof enclosure Dust can obscure pixels producing dark lines on the image 6 3 Cleaning the Sensor Wi
6. 00 0x8012 CR gt Serial 123456 CR gt Sensor 12 CR gt Background Offset 3 CR gt Latter Harf of Tap Order 0 CR gt gax 1 CR gt gdx 0 CR gt odx 0 CR gt inm 0 CR gt int 2 1974 CR gt voa 0 0 CR gt ton 0 CR gt shc 1 512 CR gt rev 0 CR gt rst CR EOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 32 NED 4 2 12 Memory Load Reads out the camera settings from the flash memory e Format S1 CMD CR Format R2 gt R CR MEM CR gt SB CR EOT e CMD rfd Example rfd CR gt OKCR gt Type XCM2080SAT4 CR gt Ver 1 00 0x8012 CR gt Serial 123456 CR gt Sensor 12 CR gt Background Offset 3 CR gt Latter Harf of Tap Order 0 CR gt gax 1 CR gt gdx 0 CR gt odx 0 CR gt inm 0 CR gt int 2 1974 CR gt voa 0 0 CR gt ton 0 CR gt shc 1 512 CR gt rev 0 CR gt rfd CR EOT 4 2 13 Memory Save Stores the current camera settings in the flash memory e Format S1 CMD CR Format R2 gt R CR gt MEM CR gt SB CR EOT e CMD sav lt Example gt sav CR gt OK CR gt sav CR EOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 39 NED 4 2 14 Returning the Camera Settings to the its original status Returns the current camera settings e Format S1 CMD CR Format R2 gt R CR MEM CR gt SB CR EOT e CMD sta Example sta CR gt OK CR gt Type XCM2080SAT4 CR 2Ver 1 00 0x8012 CR gt Serial 123456 CR gt Sensor 12 CR gt Background Offset 3 CR gt Latter Harf of Tap Order 0 CR gt gax 1CR gt gdx 0 CR gt odx 0 CR gt inm 0 CR gt int
7. 2 1974 CR gt voa 0 0 CR gt tpn 0 CR gt shc 1 512 CR gt rev 0 CR gt sta CR EOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 94 NED 4 3 Internal Circuit Configuration Block The internal circuit configuration block of XCM2080SAT4 XCM2040SAT4 is shown below FPGA receives the digital output from CMOS image sensor and converts the data into Camera Link Medium Configuration or Base Configuration T12 15V XO X1 X2 X3 XCIk c CC1 CC2 CC3 CC4 Serl FG SerTC YO Y1 Y2 Y3 YCIk x d CLISBee CMOS Image Sensor PD PD PD uos 512pixels 512pixels 512pixels anne Indicator E DES Channel Clock External trigger Round shape connector HR10OA DC Voltage SPl settings Link Driver 1 LVAL FVALS DVAL CK SP MPortA C gt LVDS Receiver FPGA LVDS Receiver Channel Link Driver 2 LVAL FVALS DVAL CK SP PortD F p Flash Memory Figure 4 3 1 Internal Circuit Configuration Block of Camera XCM2080SAT4 XCM2040SAT4 UME 0006 01 OO NED 4 4 Digital Processing flow in FPGA The digital processing flow in FPGA is shown below Exchange Pixel Order Flat Field Correction From Sensor Video Data DD C DOH Dark image reference Bright image reference subtract multiplication Scan Direction select DoD W nn O Za To Channel Link Driver Digital Gain Digital Offset Output Tap select amp 8 or 10bit select amp Value Set
8. 3 3 4 Power Supply Connector HIROSE HR10G 7R 4PB Table 3 3 2 Pin Assignment of Power Supply Connector NAME Color of Cable a was nm Notes The cable color in the table shows acceptable cable DGPS 10 3 4 Power Supply The camera requires a single power supply DC 12 to 15V The indicator LED green blinks when supplying power and it will change into lighting in about two seconds Notes 1 When selecting a power source choose one with the capacity to allow for inrush current 15W or more recommended 2 Insert the cable plug securely until it locks into position This is to prevent the connector from coming loose during power transmission 3 Please confirm whether you turn off the power supply at once and there is problem in the voltage and the capacity etc of wiring and the power supply when the indicator LED green doesn t light even if it supplies power 4 will recommend the shield processing of the power cable to be connected with GND on the power supply side AcceptableCable Acceptable plug DGPS10 HIROSE HR10A 4S Power supply voltage DC 12 15V 5 Consumption Current rated DC 12V 390mA XCM2080SAT4 DC 12V 320mMA XCM2040SAT4 XCM2080SAT4 XCM2040SAT4 UME 0006 01 24 NED 4 Camera Control The camera can be controlled through the serial communication Two methods can be used to change the camera s parameters The first approach is to change parameters using CLISBeeCtrl Camera con
9. 40MHz 4Tap or 40MHz 2Tap and 1024 pixel data through 40MHz 2Tap The block diagram of the image sensor is shown below Note The maximum data rate becomes 1 2 at 4tap when it output the data of 2048 pixels in 2tap XCM2080SAT4 XCM2040SAT4 UME 0006 01 VO NED Block Diagram of Image Sensor is shown below CLISBee CMOS Image Sensor Geer trigger OS1 OS2 OS3 OSA 1 512 513 1024 1025 1536 1537 2048 Figure 1 3 1 Block Diagram of Image Sensor XCM2080SAT4 XCM2040SAT4 UME 0006 01 11 NED 1 4 Performance Specifications The Performance Specifications are shown in Table 1 4 1 It shows the data when the camera is operating at maximum scan rate unless otherwise specified Table 1 4 1 Performance Specifications Items Specifications XCM2080SAT4 XCM2040SAT4 Number of Pixels 2048 1024 Pixel Size H x V um 14 x 14 Sensor Length mm 28 672 2K 14 336 1K opectral Responsivity nm 400 1000 Peak 625 DataRate MHz 2K 4Tap Scan Rate 1K 2Tap 8 0 125 0 16 0 62 5 us kHz 2K 2Tap 14 7 68 0 29 4 34 0 Saturation Exposure Ix s typically Minimum Gain Pixel Correction Initial 0 1 Visible Area 400 700nm Value Daylight Fluorescent Light Responsivity V Ix s typically 50 Visible Area 400 700nm Minimum Gain Pixel Correction Initial M Analog 5V Conversion Sensitivity Value Daylight Fluorescent Light Gain Adjustable Range Analog Amplifier x 1to x20 7 Steps
10. Padding 20 a Example In case of Camera is XCM2080SAT4 and commando is int L12 L11000 Clock 80 Dividing 2 Counter 1000 Programmable exposure time us 1000 80 2 2 50 scan rate us 50 20 6 80 2 2 51 3 4 9 2 External Trigger Exposure Mode External trigger edge In external trigger exposure mode Trigger Edge the exposure time is determined by the setting for the line period parameter each exposure starts with the rising edge and the line period is determined by the time from rising edge to rising edge of the internal control signal The range of programmable exposure time the timing chart of the exposure and the readout are shown below Table 4 9 2 1 Programmable Exposure Time Programmable 6 7 3276 7 ATAP 13 47 6553 A ATAP exposure time 13 4 3276 7 2TAP 26 8 6553 4 2TAP 6 4 2K 4TAP 1K 2TAP 12 8 2K 4TAP 1K 2TAP Readout time 12 8 2K 2TAP 25 6 2K 2TAP 8 3279 3 4TAP 16 6558 6 4 TAP Scan Rate S 14 7 3279 3 2TAP 29 4 6558 6 2 TAP unit us XCM2080SAT4 XCM2040SAT4 UME 0006 01 42 NED T3 T1 T2 External Trigger Signal Input CC1 D D S Exposure Readout LVAL Figure 4 9 2 1 External Trigger Trigger Edge Exposure Mode Notes 1 The timing of reading out does one scanning delay from the exposure 2 See 4 9 1 1 for the value of P and S 4 9 3 External Trigger Exposure Mode Trigger Level In external trigger exposure m
11. field and longer life span compared to other light sources However they also require a camera with excellent sensitivity e Halogen light sources generally provide very little blue light but have high infrared light IR proportions e Fiber optic light distribution systems generally transmit very little blue light relative to IR Metal halide light sources are very bright but have a shorter life span compared to other light sources 3 Generally speaking the brighter the light sources the shorter the life span CMOS image sensors are sensitive to infrared IR We recommend using daylight color fluorescent lamps that have low IR emissions If you use a halogen light source to prevent infrared from distorting the images use an IR cutoff filter that does not transmit wavelengths XCM2080SAT4 XCM2040SAT4 UME 0006 01 17 NED 3 Hardware 3 1 Camera Connection Use the camera in the following way 1 Camera Link cables must be used to connect the camera unit with the frame grabber board Notes 1 When it is used with 4Tap the connection of the camera uses two cables for Camera Link Please use the cable of the same manufacturer and the same length 2 Onecable for Camera Link is used when used with 2Tap Please connect it with the connector of CL1 CL2 is unused 3 Use asymmetric Camera Link cables and connect the camera with the connector labeled as Camera side 4 There are two connectors in for Medium Configuration o
12. puss or Zz N YCIk I I YClk O O 1000 5 I O I gt 2 O LI el Cable D D ling 3 P 100Q terminated D I i D gt O 2 rt 5 E S O I o O 5 sl NO 1002 I i 100Q 100 Q 100 terminated I l 100Q Figure 3 3 1 Camera Frame Grabber Interface XCM2080SAT4 XCM2040SAT4 UME 0006 01 21 NED Notes 1 The cable is unnecessary in CL2 because it becomes Bese Configuration at 2 Tap 2 Do not make the driver side of LVDS open but set the logic to H or L even if not used 3 Set the LVDS Channel Link receiver side to 100 ohm termination DRIVER WW RECEIVER 100 zech EL 6 r FA 04773 A Th n Vor Vor wo AE VN E OK ET E FONG Or V4 M24 A A V7 V dg V dg V4 V4 V7 n n V4 4 4 1 wu M v V V Vo FN 4 No o So od NN d NV 4d V 024 EON 04 NN d vw 4 04 4 M ef Akeef kees XP Lesi VIP Vl Figure 3 3 2 Circuit of LVDS The camera has 26 pin MDR connectors for control signals of Camera Link data signals and serial communications The camera also has a 4 pin HIROSE connector for power supply 44 40 13 12 11 26 25 24 16 15 14
13. the expressed written consent of NED Contents of this document are subject to change without prior notice Every care has been taken in the preparation of this User s Manual If you should discover any errors or omissions please notify your nearest NED representative 9 2 Contact for support Nippon Electro Sensory Devices Corporation Head Office 2 5 12 Itachibori Nishi ku Osaka 550 0012 Japan Phone 81 6 6534 5300 Fax 81 6 6534 6080 Tokyo Branch Jiburaruta Seimei Oi BLDG Room No 402 1 45 2 Oi Shinagawa ku Tokyo 140 0014 Japan Phone 81 3 5718 3181 Fax 81 3 5718 0331 Nishi Nippon Branch Twin Square 1 8 28 Enokida Hakata ku Fukuoka 812 0004 Japan Phone 81 92 451 9333 Fax 81 92 451 9335 URL http ned sensor co jp E Mail sales ned sensor com XCM2080SAT4 XCM2040SAT4 UME 0006 01 15 NED 9 3 Product Support If there is still a problem with your camera after checking it in accordance with the troubleshooting guide turn off the power and call your NED representative In such case please inform us of the status of the camera You can get the status by 1 executing the sta command or 2 clicking Memory Dump button when using CLISBeeCtrl The example of the camera status sta gt OK gt Type XCM2080SAT4 CR gt Ver 1 00 0x8012 CR gt Serial 123456 CR gt Sensor 12 CR gt Background Offset 3 CR gt Latter Harf of Tap Order 0 CR gt gax 1CR gt gdx 0 CR gt odx 0 CR gt
14. y 403eoIpul A 40399uuo MUTIEISuUEC NX eV1VG CD 2 A TEES mee LVLVG vVHal NVOS ANIT IVLISIC Y S 99 gSI TID FCO Leid 351 WOLLOG dOL NIPPON ELECTRO SENSORY DEVICES CORP MADE IN JAPAN 9 d33Q vW v NVdVf NI 3QVIA Ks iz ere S391430 Ns e E Sue Ee Eg E NOddIN Figure 2 2 2 Dimensions of the Camera C Mount UME 0006 01 XCM2080SAT4 XCM2040SAT4 16 NED 2 3 Optical Interface The mount that installs the lens is different according to the model of the camera Nikon F mount is prepared as a standard issue and when 1024 pixels are used C mount can be selected Notes 1 Quantities of light and the wavelength etc of a source of light necessary to take the image for which the customer hopes are different according to the usage The factor to decide these contains physical properties the speed the spectrum characteristic of the object taken a picture of the exposure time and the characteristic of the source of light and the specification etc of the taking system It is a luminous exposure exposure time x quantities of light that it is important because an appropriate image is obtained Please decide the exposure time and quantities of light after examining which element the customer values enough 2 Keep these guidelines in mind when setting up your light source e LED light sources are relatively inexpensive provide a uniform
15. 20 usec i Range 3 20 584 80 7 fo USec acanrate gt Counter Calculating XCM2080SAT4 XCM2040SAT4 UME 0006 01 71 NED 8 6 3 Exposure mode Trigger Mode amp Video output mode Operating it in the Trigger amp Videod tab Exposure mode Trigger Mode Select Free Run Exposure mode External Trigger Exposure mode and External Trigger level The signal will be sent to the camera every time you make a selection from the menu in the drop down list box Video output Select the number of the output bit and the output block The signal will be sent to the camera every time you choose make a selection from the menu in the drop down list box Direction of scanning The order of outputting data from the camera is switched in positive direction forward or opposite direction reverse Trigger Mode Free Run Video output etit Iren 6192pixels ADC Characteristic linear Direction of scanning forward XCM2080SAT4 XCM2040SAT4 UME 0006 01 32 5 0 NED 8 6 4 Intelligence Operating it in the Intelligence tab lt Calibration gt Calib White Acquisition of white data and saving the calibration data to camera s flash memory Mode Level First choose the mode from the drop down list box Next set a value with the slider the edit box or the spin button Then click Send button Test Pattern ON OFF of the test pattern output is switched clicking the check box Calibration Cali
16. CL2 and frame grabber side connector CHANNEL 1 are connected CL1 CHANNELZO CL2 CHANNEL 1 CLISBee S DIGITAL LINE SCAN CAMERA DATA CLi CTRL ni CHANNEL 0 CHANNEL 1 Figure 5 1 3 Channel of Camera Link Cables XCM2080SAT4 XCM2040SAT4 UME 0006 01 92 EI 5 2 After Power on 1 Confirm sent and received commands using the camera control utility Launch CLISBeeCtrl set COM port and connect Click Memory Dump and wait for the response CLISBeeCtrl BEEN Lini xj kr Jh d engl Figure 5 2 1 Confirmation of Connection 2 Set a trigger mode and a video output mode with the camera control utility Figure 5 2 2 Setting of Exposure Mode and Video Output Mode XCM2080SAT4 XCM2040SAT4 UME 0006 01 53 NED 3 Capture images using a camera interface board utility In case of Matrox s Solios it is convenient to use Intellicam FF Matrox Intellicam s xcm4040SAT4 fr PERSE File Edit Vien Det Digitizer Options Window Help e KS geen RS NS soles Cl Weini v P amp TY M EN OT EUEIET SENE Solios General Information Digitizer number I0 x Camera name MED M4040 Free Runt Camera sienal Digital Camera resolution 4096 x 1000 8 bits Vertical timing Ma Vertical Video signal Monochrome Trigger type Continuous Camera type Line Scan Pixel clock 40 0000 MHz DGF Information Directory CX Documents and SettinggnedX m 3 5 by 7 DCFEdci Creation date
17. Figure 3 3 3 Camera Link Connector XCM2080SAT4 XCM2040SAT4 UME 0006 01 22 NED Table 3 3 1 Camera Link Connector 26 pin MDR Connector pin assignments CL1 Base Medium Configuration CL2 Medium Configuration No name no wwe vo No me no me Is Lt erstes 1a regen 1 Y regen 14 reegen 2 w x jw ef w ve ow e x e x Jouri vs e vas our r Sem z serro m 7 orema 20 roams f serre m serros our e Ow m Om 100 Q terminated 100 Q terminated el regen 1 rege DESEN DESEN egen mge 18 mersus 25 imer stea e Explanation of Signals Inner Shield Shield cable GND X0 X0 X3 X3 Data output Channel Link Xclk Xclk Yclk Yclk Clock output for above data output synchronization Channel Link YO YO Y3 Y3 Data output Channel Link SerTC SerTC Serial data input LVDS SerTFG SerTFG Serial data output LVDS CC1i CC1 External synchronous signal input LVDS CC2 CC2 CC3 CC3 CC4 CC4 Not in use LVDS e Camera Link compatible cable 3M 14B26 SZLB xxx OLC by or equivalent Notes 1 To avoid uncoupling of the cable connectors during power on make sure to clamp them with the locking screws 2 Do not unplug the cables while power is being supplied to the camera XCM2080SAT4 XCM2040SAT4 UME 0006 01 23 NED This camera uses 4 pin round shape push pull lock type connector for the Power Supply Figure
18. Pixel Correction shc 0 1 2 Setting San SEW SS EL mme correction target value 10 bit Scanning Direction rev 1 Arbitrary user s correction data is acquired and stores it in the memory Returns the current camera settings m Memory Initializing Memory Load o Ala ga Memory Save Pixel Correction a Data Save Operation Status o r Q Readout NNWN i XCM2080SAT4 XCM2040SAT4 UME 0006 01 20 27 4 1 5 Memory Setup Values Factory Settings The memory setup values factory settings are shown in Table 4 1 5 1 Table 4 1 5 1 Memory Setup Values Factory Settings waosan sm po Gd Geet 98 7us XCM2080SAT4 197 4us XCM2040SAT4 Digital Offset odx Exposure Mode Programmable Exposure Time Factory correction data ON Pixel Correction Setting User correction target value 512DN 10bit SS SS EN s or SS Scanning Direction rev 4 2 Details on Commands 4 2 1 Setting Analog Gain Sets analog gain in 7 steps between x 1 and x 20 e Format S2 CMD VAL1 CR Format R1 gt R CR SB CR EOT e CMD gax e VAL 0 x1 to 6 x20 Example gax 5 CR Setting analog gain 5 x12 gt OK CR gt gax 5 CR EOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 28 NED 4 2 2 Setting Digital Gain Sets digital gain in 512 steps between x 1 and x 2 e Format S2 CMD VAL1 CR Format R1 gt R CR SB CR EOT e CMD gdx e VAL O x 1 to 511 x 2 Ex
19. Settings Fort m Receive Buffer Size 24 Bits per Second 9600 A Transmit Buffer Size mm Data bits 8 H Receive Timeout Parity None gt Transmit Timeout Stop bits ios Notify receive EE Flow control Mone b Parity replace H E 0 H 1 Set up each item as follows NED standard However when the setup which differs to the camera to connect is shown follow there 1 Port Select connecting port 2 Bits per Second 9600 3 Data bits 8 4 Parity None 5 Stop bits 1 6 Flow control None Note Other parameters are not used 2 Click OK button Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly XCM2080SAT4 XCM2040SAT4 UME 0006 01 65 NED 8 5 2 3 Setting Camera Link API Camera Link Properties x Place of Camera Link DLL Browse Serial Index fo ent 1 Input the DLL file name for Camera Link API by edit box Or click Browse button and select this file File name Cer d Files of type Camera Link API File clser dll Cancel Zi 2 Input value corresponding to the position of Camera Link cable to connect into Serial Index column 3 Click OK button Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly Note DLL for Camera Link API is pro
20. Value Set Scan Direction select Test Patter select Figure 4 4 1 FPGA Processing Block Diagram 4 5 Startup After turning on the camera run a startup procedure before it starts getting images and outputting data It takes about four seconds The start up is executed by the following sequence and as for the camera the preparation for the image acquisition and the output is complete when normally ending 1 The camera hardware initializes The indicator LED green blinks 2 Reads out the latest camera settings from the flash memory User settings if any or factory default settings 3 Set up the camera with the setting value from the flash memory The indicator LED green changes from blinking into lighting XCM2080SAT4 XCM2040SAT4 UME 0006 01 96 NED 4 6 Saving and Loading Camera Settings The camera settings data is saved in the internal memory flash memory and is loaded from the memory when turning on the power supply or loading sending the rfd command Commands for rewriting the memory are as follows Reset to factory settings rst e Store present setup data in memory sav e Store pixel correction data in memory wht Notes 1 The number of times the flash memory can be rewritten will vary depending on actual operational conditions 2 After turning on the power supply the camera always checks the memory status When it is content outside a set range due to the breakdown etc it automatically rewrites i
21. Y 61 9 2 System RhequiremeritS 2 5 ocior ione euo ias oma cea RD ra oa Ee Lic vP Lux EU VV RM VU U v ERE Ra DU Ta US dud 61 E TASCA ee 61 XCM2080SAT4 XCM2040SAT4 UME 0006 01 fi NED SUIS CIE 61 S S le e eee mere rU P E 62 9 5 1 Start Dee TU EE 62 8 5 2 Selecting interface and Timeout setting cece ceeecceceeeeeeeeeeeeeeesaeeeeesaaees 63 sms Reg COMMGCE MERERETUR 66 8 5 4 Disconnect and end program 67 8 5 5 Check of the contents of communication 67 8 5 6 Export Parameters to text le 68 8 5 7 Import Parameters from text fie cc ccccceeeeceeeee ee eeeeeeeeseeeeaeeeeseeeeaaeeeseeeens 68 O0 CONTO EN 69 8 6 1 Gains and Offsets EE 69 0 0 2 Clock Gc Intedrallon EE 70 8 6 3 Exposure mode Trigger Mode amp Video output mode 71 0 0A TE ce 67 EE 72 8 6 5 Memory in RTE EE 72 Bl ND GAO E 73 8 8 HOW TO E TOON AI EE 73 S HEGER 73 SNL TT T m 74 R eje 74 9 2 Gonltact TOL HE Ee 74 9 3 Product SUPPO atte 75 PS VI SIO EHO OTY EE 76 XCM2080SAT4 XCM2040SAT4 UME 0006 01 8 NED 1 Product Outline 1 1 Features XCM2080SAT4 XCM2040SAT4 e High speed readout 320MHz XCM2080SAT4 160MHz XCM2040SAT4 Easy control of gain offset video output 8 10bit with software outside the camera e Easy connection with a variety of frame grabber boards via Camera Link interface e Single power source DC12V to 15 for operation t can corr
22. ample gdx O 255 CR Setting digital gain 255 1023 1023 255 x1 33 gt OK CR gt gdx LI 255 CR EOT 4 2 3 Setting Digital Offset Sets digital offset 15 to 15 1DN step at 8bit 60 to 60 4DN step at 10bit e Format S2 CMD VAL1 CR Format R1 gt RCR gt SB CR EOT e CMD odx e VAL 15 to 15 lt Example gt odx 5 CR Setting digital offset 5 20DN at 10 bit gt OK CR gt odx SCREOT 4 2 4 Setting Exposure Mode Sets the exposure mode e Format S2 CMD VAL1 CR Format R1 gt R CR gt SB CR EOT e CMD inm e VAL 0 1 2 lt Example gt inm 0 CR Setting the exposure mode free run gt OK CR inm O0 CREOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 29 NED 4 2 5 Setting Exposure Time Sets the exposure time Format S3 CMD VAL1 VAL2 CR Format R1 gt RCR gt SB CR EOT e CMD int e VAL1 2 4 Setting Dividing e VAL2 134 32 6 Setting Counter value Example int 2 456 CR Setting exposure time 22 8us for XCM2080SAT4 gt OK CR gt int OU 2 O 456 CR EOT Note See 4 9 1 1 for the calculation of the exposure time 4 2 6 Setting Output Signals Setting Data Format Sets the data format of output signals e Format S3 CMD VAL1 VAL2 CR Format R1 gt R CR SB CR EOT e CMD voa e VAL1 0 1 0 8bit 1 10bit e VAL2 0 1 2 0 2048 pixel 4Tap 1 1024pixel 2Tap 2 2048 pixel 2Tap Example voa 0 2CR 8bit 2048 pixel 2Tap output gt OK CR gt voa LI 0 LI 2CR EOT 4 2 7 Setting the Pixel Readout Direction Sets the pixel readout di
23. b White Mode Factory White d Level J BOO Send Test Pattern 8 6 5 Memory in camera Memory Dump Flash Load Flash Save Flash Initialize Memory Dump Read the data from the camera s work memory Flash Load Loading the data from the camera s flash memory Flash Save saving the data in the camera s flash memory Flash Initialize Initializing the camera s flash memory with the factory standard data Note It takes a while to save and initialize XCM2080SAT4 XCM2040SAT4 UME 0006 01 73 NED 8 7 Upgrade When installing a newer updated software version from our company Please perform in the following procedure 1 Check the CLISBeeCtrl has not started 2 Uninstall the old version software See 8 4 Uninstall 3 Install new version software See 8 3 Install 8 8 How to Program Please refer sample programs in CLISBeeCtrl SampleProgram folder 8 9 Attention on use 1 Reproducing and distributing without notice the part or all of this software and this book is prohibited 2 Reverse engineering decompiling disassembling and modifying without notice the part or all of this software is prohibited 3 The specification of this software and the contents of this book may be changed without announcement in future XCM2080SAT4 XCM2040SAT4 UME 0006 01 74 NED 9 Others 9 1 Notice No part of this document may be reproduced in any form in whole or in part without
24. ease note that exposure to long wavelength light outside of the sensors visible optical range can affect the image Sensitivity may fluctuate depending on the spectral response level of the light source In cases like this changing the light source to one with a different spectral response level may reduce this problem For stabilized image capturing turn ON the power supply and execute aging for ten to twenty minutes before actually using the camera unit Do not share the power supply with motor units or other devices that generate noise interference The signal ground SG and the frame ground FG are connected inside the camera unit Design the system configuration so that a loop will not be formed by the ground potential differential Do not disconnect the camera while rewriting an embedded memory When you change exposure mode that is set at NED factory input control signal CC1 from the capture board XCM2080SAT4 XCM2040SAT4 UME 0006 01 4 NED Exclusion Clause The manufacturer assumes no responsibility for damages resulting from natural disasters earthquakes or acts executed by a third party Warranty excludes any accidents resulting from improper handling or misuse of this product whether intentional or not and any camera operations conducted under abnormal conditions The manufacturer assumes no responsibility for any incidental damages loss of corporate profits interruption of business etc resulting for
25. ect the difference between bits and shading 1 2 Application Inspection of Transparent panels and PCBs Visual inspection of high speed moving objects Flat panel display inspection Inspection of glass and sheet like objects Printed circuit board inspection This camera utilizes an Intelligent Transportation System Outdoor surveillance An example of Visual Inspection is shown below B Example of using of one camera B Example of using of three cameras inspection of only surface inspection of surface and roller end face Line scan Camera VI obiect of inspection Figure 1 2 1 Visual Inspection of PCBs Object of inspection example Metallic part of cylinder and conical geometry surface and roller end face XCM2080SAT4 XCM2040SAT4 UME 0006 01 9 NED Automobile component Architectural reinforcement parts Various pin parts Typical detection item chip dent scratch chip of roller end face external dimensions Device specification 1 Camera Line scan camera of number of 2048 pixels 2 Controller Dedicated software for PC system 1 3 Image Sensor The camera adopts a CMOS sensor with the maximum data rate of 320MHz XCM2080SAT4 160MHZ XCM2040SAT4 to acquire high quality images and highly sensitive Both of the pixel sizes are 14umx14um XCM2080SAT4 outputs its 2048 pixel data through 80MHz 4Tap or 80MHz 2Tap and 1024pixel data through 80MHz 2Tap XCM2040SAT4 outputs its 2048 pixel data through
26. f Camera Link please after confirming the specification of a frame grabber board and connect it Connect the camera with the designated power supply Notes Use the designated power cable to connect the camera with the power source for the camera Insert the plug end of the cable into the camera Attach the opposite end loose wires to the power unit Other than those above a personal computer a frame grabber board a compatible lens a lens mount a light source and an encoder are necessary depending on the situation XCM2080SAT4 XCM2040SAT4 UME 0006 01 18 NED Camera Link Cable 3M 14B26 SZLB xxx 0LC l Camera Link Medium Configuration Frame Grabber Board Line Scan Camera XCM2080SAT4 XCM2040SAT4 Power Cable Camera Power supply DC 12V 15W Figure 3 1 1 Connections between Camera and Frame Grabber Board and Power Supply XCM2080SAT4 XCM2040SAT4 UME 0006 01 19 NED 3 2 Input Output Connectors and Indicator The layout of input output connecters and the LED indicator are as follows CLISBee S DIGITAL LINE SCAN CAMERA aS CameraLink Connector MDR26 indicator Power Connector HIROSE HR10A 4P Figure 3 2 1 Input Output Connectors and Indicator XCM2080SAT4 XCM2040SAT4 UME 0006 01 20 T 3 3 Connectors Pin Assignments Cables This camera adopts Medium Configuration of Camera Link interface standards Figure 3 3 1 shows the interface for the camera and a typical im
27. f the object 2 Send the wht command through serial communication 3 Confirm that the camera returns gt OK and wht Thus arbitrary white correction data is saved and loaded to the camera 4 Send the shc 2 VAL2 command through serial communication Then the arbitrary white correction will be on and set the correction level as VAL2 Notes 1 The numerical value of 0 1023 is input to above mentioned Val as a user correction target value 2 The user correction target value is not full scale output if it doesn t make it to a value that is a little larger than the acquired picture brightness XCM2080SAT4 XCM2040SAT4 UME 0006 01 47 NED 4 13 Test Pattern This camera can generate a test pattern Use the test pattern to verify the proper timing and connections between the camera and the frame grabber board The test pattern of XCM2080SAT4 XCM2040SAT4 is below 299 192 128 54 o dz 1024 1336 204 j Figure 4 13 1 Test Pattern of 10bit 2048 Pixels Figure 4 13 2 Test Image of 10bit 2048 Pixels It increases in increments of 1DN to 255DN in order from the first pixel ODN This pattern is repeatedly output XCM2080SAT4 XCM2040SAT4 UME 0006 01 A8 NED 1023 JD U ae 124 1535 204 j Figure 4 13 3 Test Pattern of 8bit 2048 Pixels Figure 4 13 4 Test Image of 8bit 2048 Pixels It increases in increments of 1DN to 1023DN in order from the first pixel ODN This pattern is repeatedly outpu
28. ing Message PC Receiving Message 000nn000nnnnn01nnnnnnnnnn1111nn 25 4 1 4 Camera Control Commands aon SUE ise Rom eee Ms 26 4 1 5 Memory Setup Values Factory Gettngsl 27 4 2 Details n Commands E 27 4 2 1 Setting Analog Gall o Set 27 4 22 Setting Digital Gal od SU a tana t S eue Eod 28 4 2 3 Setting Digital Offsel 1 diee Evian depo Errant fo ee ablata delet isl etnt isi debi ius 28 4 2 4 Setting Exposure Mode D bo invi e etate regen obe ual tueri ee aaa 28 4 2 5 Setting Exposure Time eio o ee DV e ete n e Deer oe sextum oet eoe Pa Messe he tuts 29 4 2 6 Setting Output Signals Setting Data Format 29 4 2 7 Setting the Pixel Readout Direction cc ceccccceeeeeseeeeesaeeeeseeeeesaeeeeeaeeeeeas 29 4 2 8 Saving Pixel Correction Data 30 4 2 9 Setting Pixel Correctoh ne GAEREN EEN 30 4 2 10 Generating Test Palterh iei c on Eti bite ut oed Sa dcn Uu 30 4 2 11 Memory Initializing Initializing Camera Settings 31 XCM2080SAT4 XCM2040SAT4 UME 0006 01 6 NED 4 212 Memory TEE 32 A2 13 MEMOIV SIVE cens 32 4 2 14 Returning the Camera Settings to the its original status ee 33 4 3 Internal Circuit Configuration Block 34 EE Un OT m 35 4 6 Saving and Loading Camera Settings 11 eee Leeeee ee eeeee eren eren 36 4 7 Serial Communication Settings
29. inm 0 CR gt int 2 1974 CR gt voa 0 0 CR gt tpn 0 CR gt shc 1 512 CR gt rev 0 CR gt sta CR EOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 176 NED Revision History Revision Date Changes Number 01 24 Mar 2010 Initial release XCM2080SAT4 XCM2040SAT4 UME 0006 01
30. it box or the spin button Then click Send button Gain Analog 1 1 0 Y Analog 2 a O00f0dB Digital fo Send x1 pon Offset Digital XCM2080SAT4 XCM2040SAT4 UME 0006 01 70 NED 8 6 2 Clock amp Integration Operating it in Clock amp Integration tab Clock Shows the camera internal clock frequency Note Read Only Integration Time Setting integration time Unit us When the trigger mode is Free Run and Ext Edge Dividing Counter First choose a dividing clock from the drop down list box Next set a counter value with the slider edit box or the spin button Then click Send button Padding Read Only Scanrate gt Counter automatic setting The Counter value of Clock Dividing and Padding is calculated and set from the present value when the scanning cycle to be set to the edit box is input and it then click on the scanrate gt counter calculating button Note 1 The calculating formula and the value at exposure time Integration Time are displayed by the unit of us 2 The calculating formula and the value of PaddingTime are displayed by the unit of us 3 The calculation value at scanning cycle Scanrate is displayed by the unit of us Clock en MHz Exposure time Dividing 18 E Counter BO Send Integration Time Counter i Clock 2 Dividing 2 32 00 usec Padding fo send Padding Time Padding i Clock 2 Dividing 0 00 usec Sctanrate 36
31. m use or non use of this product The manufacturer assumes no responsibility for damages resulting from failure to follow the instructions and procedures indicated in this User s Manual The manufacturer assumes no responsibility for any damages resulting from malfunctions caused by combined use of this product with other peripheral equipment The manufacturer assumes no responsibility for damages resulting from malfunctions caused by non authorized repair or modifications made to this product XCM2080SAT4 XCM2040SAT4 UME 0006 01 5 NED Table of Contents 1 Product TEE 8 1 1 Features XCM2080SAT4 XCM2040SATA cerne nnne nennen nnne nnn nnn nnn nn anas nnn REENEN 8 DP el elle d e ee 8 13 IMAGE SCNSON mee 9 EEGEN 11 2 Camera Setting and Optical Interface 13 2 1 Setting ilie Camel iei tee iine naI a tup aaa 13 22 Mute de E 13 2 3 ele e Tu gre Co C 16 3 Hardware osse 17 xm Re enter TS 17 3 2 Input Output Connectors and Indicator eee eeeeeereeeee re 19 3 3 Connectors Pin Assignments Cables 1 e ee eeeeee ee Leeeee eese nennen nnn 20 SA Nue 23 4 1 Flow or camera Control EE 24 4 1 1 Command OVervIeW siieoe vcrc vc D io d ctn m i 24 4 1 2 Camera Receiving Message PC Sending Command aes 24 4 1 3 Camera Send
32. ndow Dust Can usually be removed by blowing the window surface using a compressed air blower Oil Wipe the window with a lint free cloth wiper moistened with ethyl alcohol carefully and slowly XCM2080SAT4 XCM2040SAT4 UME 0006 01 56 NED 7 Troubleshooting The following pages contain several troubleshooting charts that can help you find the cause of problems user sometimes encounter i Are the correct connectors being used 7 1 When there is no Image between the camera and the power The indicator is glowing No supply and are they properly connected Yes The power source meets the specified voltage ves When switched on the power source meets Yes the specified voltage The camera could be faulty Please contact us Arrange a power source that for assistance meets the specifications The camera has the correct Connect the camera and the frame connection with the frame grabber grabber board with camera cables The frame grabber board is After being energized set up the switched on and set up frame grabber board suitably Is the sample software program being used to No The frame grabber control the camera is communicating Yes with the camera The sample software program is used to Mo successfully control the camera and is communicating E with the camera successfully To next page ws 8 To next page To next page p pag pag Confirm the communication software the contr
33. ntally falling to the ground If smoke an abnormal odor or strange noise is emitted from the camera unit first turn OFF power then unplug the cable from the camera unit This product is not intended for use in a system configuration built for critical applications XCM2080SAT4 XCM2040SAT4 UME 0006 01 NED Instructions before use 9 999 Only operate this product within the recommended environmental temperature range Use only the specified power source and voltage rating Do not drop this product Avoid exposure to strong impact and vibrations Install the camera unit in a well ventilated environment in order to prevent the camera from overheating If the camera must be installed in an environment containing dust or other particles take required measures to protect the camera unit from dust adhesion Do not unplug the cable while power is being supplied to the camera unit To prevent product damage always shut down the power supply before unplugging the power cable When the surface of the camera window becomes dirty due to dust or grime black smudges appear in the displayed image Use an air blower to remove the dust particles Dip a cotton swab into ethanol alcohol and clean the camera window Be careful not to scratch the glass Use of non infrared lighting such as a fluorescent lamp is recommended If halogen lighting is employed always install an infrared filter into your system configuration Pl
34. ode Trigger Level the exposure time is determined by the setting for the line period parameter each exposure starts with the rising edge and the line period is determined by high trigger pulse time The range of programmable exposure time the timing chart of the exposure and the readout are shown below Table 4 9 3 1 Programmable Exposure Time Trigger Level Symbol XCM2080SAT4 XCM2040SAT4 6 4 2K 4TAP 1K 2TAP 12 8 2K 4TAP 1K 2TAP Readout time 12 8 2K 2TAP 25 6 2K 2TAP Trigger pulse H time 6 7 4TAP 13 4 4TAP Exposure Time gt 13 4 2TAP gt 26 8 2TAP Trigger pulse cycle 8 4TAP 16 4TAP Scan Rate 14 7 2TAP 29 4 2TAP XCM2080SAT4 XCM2040SAT4 UME 0006 01 unit us 43 NED External Trigger Signal Input CC1 D e Exposure CC CNN CNN NNNNNNNNNNNNN NNNNNNNNNNN Readout LVAL Figure 4 9 3 1 External Trigger Trigger Level Exposure Mode Note The timing of reading out does one scanning delay from the exposure 4 10 Setting Offset The offset can be adjusted It is possible to set it in the adjustable range of 60 60 DN when 10bit is output 15 15 DN when 8bit is output It sets by command odx Output DN ee Plus offset N Se Saturation Exposure DN Fs Saturation Output DN Minus offset Df Dark Current DN e 0 oe Volume of Light yes Figure 4 10 1 Saturation Exposure and Dark Current Ou
35. ol A B protocol for the camera and commands XCM2080SAT4 XCM2040SAT4 UME 0006 01 ol The communication port is set correctly NED Set the communication port correctly The camera could be faulty Please contact us for assistance The capturing software program is custom made No image is captured with the sample software program provided S Nothing blocks off the light No The amount of the illumination is enough No image at the full aperture Yes The optical axes of the camera and the image sensor are aligned The capturing software program is provided with the board as a sample program Check the compatibility between the camera and the frame grabber board If a lens cap is on take it off Check the light source If the images are too dark try to increase the light intensity and vice versa The camera could be faulty Please contact us for assistance XCM2080SAT4 XCM2040SAT4 UME 0006 01 58 NED 7 2 When Noise is present in the Image The camera has been used for 3 or Noise is present at the more years or the ambient point of first use temperature is higher than room temperature A servomotor or magnetic valve is placed There are some degradable parts near the camera in the camera Please contact us for assistance Yes Turning on a servomotor The power supply has been used for or a magneue Valve 3 or more years
36. or the ambient generates an electric temperature is higher than room HEES temperature Yes Yes Prevent the noise Check the condition of the power source from disturbing supply the camera cables and the power cable The camera and or cables are used in a moving environment attached to a machine which applies stress to the cables Check the condition of the camera cables and the power supply cable The camera could be faulty Please To next page C J contact us for assistance XCM2080SAT4 XCM2040SAT4 UME 0006 01 59 NED Cables are asymmetric such as thin cables Yes One of the connectors of an asymmetric camera cable is to be connected with a camera Labeled as Camera side The camera cables are too long Use camera cables in accordance with the transmission rate The cables should not be too long to avoid the noise disturbance The power source has no fluctuation in voltage and is not deteriorated When the camera gain is on a Use a stable power supply high level bright spots occur without incident light Secondary radiation rays The camera could be faulty Please could cause bright spots but contact us for assistance this is not malfunction XCM2080SAT4 XCM2040SAT4 UME 0006 01 60 NED 7 3 When the Camera becomes hot The consumption current of the power supply is larger than the rating Yes The camera is too hot to touch No Ye
37. p 1024Pixel 2 3 4 509 510 ii 512 XCLK TEP LJ LELA14 4 A 1 4 A4 A j ALL j I DVAL LVAL Tap1 Tap2 2Tap 2048Pixel XCLK I DVAL LVAL Tap1 Tap2 Figure 4 8 3 Video Output Phase of the Camera Note FVAL 0 low level fixed XCM2080SAT4 XCM2040SAT4 UME 0006 01 40 NED 4 9 Exposure Mode and Timing Chart The camera has three exposure modes The overview of each mode and the timing are as follows 4 9 1 Free Run Exposure Mode Programming time setting In free run exposure mode the camera generates its own internal control signal based on two programmable parameters exposure time and readout time Table 4 9 1 1 Programmable Exposure Time XCM2080SAT4 XCM2040SAT4 Programmable 6 7 3276 7 ATAP 13 4 6553 4 4TAP exposure time 13 4 3276 7 2TAP 26 8 6553 4 2TAP 6 4 2K 4TAP 1K 2TAP 12 8 2K 4TAP 1K 2TAP Readout time 12 8 2K 2TAP 25 6 2K 2TAP 8 3279 3 4TAP 16 6558 6 4TAP Scan Rate S 14 7 3279 3 2TAP 29 4 6558 6 2 TAP unit us Exposure Readout LVAL Figure 4 9 1 1 Free Run Exposure Mode Note The timing of reading out does one scanning delay from the exposure XCM2080SAT4 XCM2040SAT4 UME 0006 01 41 NED 4 9 1 1 Programmable exposure setting time and calculation of scan cycle Calculation 1 P Counter Clock 2 Dividing Calculation 2 S P Padding 6 Clock 2 Dividing Programmable exposure time us woo Scan rate us
38. plementation for the frame grabber interface Camera Frame Grabber Board LVDS DRIVER NS i LVDS RECEIVER NS Channel Link Bus DS90CR287MTD DS90CR288AMTD LVAL FVAL equivalent recommended DVAL SP PortA C X0 qs i X0 28 gc TM 100 Q2 28 hs WE 100 Q2 X3 d E x32 Z 1 CLK80 or 40MHz SI No n I XCIk SC O 1000 D 1 LVDS DRIVER Z 5 LVDS_DRIVER RECEIVER NS O RECEIVER NS DS90LVO19TM JU Z DS90LV019TM equivalent O UO recommended t Cable A SerTFG sertFo Q CO SerTFG T gt SerTC 5 100Q E ec SerTOt 5 O serTC I 100 Q I gt Q LVDS_RECEIVER NS O 2 LVDS_DRIVER NS DS90LV048AT 5 c DS90LV047AT equivalent O I o recommended CC1 control input S Boise EE cci CC2 100 H Joor l CC2 100 g NES CC3 CC3 c CC4 100 Q lt 4 m E CC4 _ CC4 100Q LVDS DRIVER NS i i LVDS_RECEIVER NS Channel Link Bus DS90CR287MTD DS90CR288AMTD LVAL FVAL equivalent recommended DVAL SP i i PortD F YO YO 28 De m via 1009 28 eg gl aa 1100 p Yor I Y23 i808 Is Y3 NO Y3 es CLK80 or 40MH P
39. r the bottom window CLISBeeCtrl EB c x File F Communication C HelprH FO Send Clear W Append CR Gains amp Offsets Clack amp Integration Trigger amp Video Intelligence Console Memory Dump Flash Laad Flash Save Flash Initialize Disconnect XCM2080SAT4 XCM2040SAT4 UME 0006 01 68 NED 8 5 6 Export Parameters to text file 1 Click button A 21x Save in C3 CLISBeeCt de t E EZ SamplePragram File name bd Save as hype Text Del txt Cancel E 2 Input file name and click Save button Present setting value of each control is saved by text format 8 5 7 Import Parameters from text file 1 Select menu File Text Load Text Load Look in CLISBeeCu DI E EE SamplePragram File name bd Files af type Test file tet L ancel Zi 2 Input file name and click Open button Each command preserved in the text file is issued one by one XCM2080SAT4 XCM2040SAT4 UME 0006 01 69 NED 8 6 Control 8 6 1 Gains and Offsets Operating itin Gains amp Offsets tab Gain gt Analog 1 The signal will be sent to the camera every time you make a selection from the menu in the drop down list box Note This camera does not use Analog 2 Digital Set a value with the slider the edit box or the spin button Then click Send button lt Offset gt Digital Set a value with the slider the ed
40. rection e Format S2 CMD VAL1 CR FormatR1 gt RCR gt SB CR EOT e CMD rev e VAL1 0 1 0 Forward 1 Reverse lt Example gt rev 1 CR Reverse gt OK CR gt rev LJ 1 CR EOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 30 NED 4 2 8 Saving Pixel Correction Data Acquires the current pixel correction data and saves it in the flash memory One correction data can be saved at each step of analog gain e Format S1 CMD CR Format R1 gt RCR gt SB CR EOT e CMD wht Example wht CR gt OK CR gt wht CR EOT 4 2 9 Setting Pixel Correction Sets pixel correction e Format S3 CMD VAL1 VAL2 CR FormatR1 gt R CR SB CR EOT e CMD shc e VAL1 0 1 2 O Correction OFF 1 Factory correction data ON 2 User correction target value ON e VAL2 0 to 1023 Setting user correction target value 10bit Example shc 2 7 00 CR User correction target value is 7OODN gt OK CR gt shc U 2 O 700 CR EOT 4 2 10 Generating Test Pattern Generates test pattern e Format S2 CMD VAL1 CR Format R1 gt R CR SB CR EOT e CMD tpn e VAL 0 1 0 Image data 1 Test pattern Example ton 1 CR Generating test pattern gt OK CR gt ton LI 1 CR EOT XCM2080SAT4 XCM2040SAT4 UME 0006 01 ol NED 4 2 11 Memory Initializing Initializing Camera Settings Reset the flash memory to the factory default e Format S1CMDCR FormatR2 gt R CR MEM CR gt SB CR EOT e CMD rst lt Example gt rst CR gt OKCR gt Type XCM2080SAT4 CR gt Ver 1
41. s The camera will become hotter than the ambient temperature while in operation because of self heating Allow sufficient air circulation around the camera to give it the longer life Keep the ambient temperature within the range of the specifications The camera could be faulty Please contact us for assistance XCM2080SAT4 XCM2040SAT4 UME 0006 01 61 NED 8 CLISBeeCtrl 8 1 Overview The CLISBeeCtrl is the remote control software for CLISBee camera using NED Camera Control Protocol NCCP from a PC Connectable interfaces are following 1 Camera Link API 2 Communication Port COM port RS232C CLISBee is the nickname for XCM series camera 8 2 System Requirements PC PC AT compatible Operating System Microsoft Windows 2000 or XP Windows Vista not confirmed Free disk space 1 2MB It may fluctuate with the number of camera parameter files Connection Camera Link frame grabber board Camera Link cables 8 3 Install Copy the CLISBeeCtrl folder in the media CD ROM etc which our company provides to your hard disk 8 4 Uninstall Remove the CLISBeeCtrl folder and all files in CLISBeeCtrl folder XCM2080SAT4 XCM2040SAT4 UME 0006 01 D EB 8 5 Operation 8 5 1 Start Program Open Windows Explorer and Double click the CLISBeeCtrl exe jf CLISBeectrl E Lis File F Communication C Helo 21D bl ele L Type Ver Serial No Ir Gain Analog 1 x1 M Analog E DU OU
42. t XCM2080SAT4 XCM2040SAT4 UME 0006 01 AQ NED Figure 4 13 5 Test Pattern of 8bit 1024 Pixels Figure 4 13 6 Test Image of 8bit 1024 Pixels It increases in increments of 1DN to 255DN in order from the first pixel ODN This pattern is repeatedly output XCM2080SAT4 XCM2040SAT4 UME 0006 01 50 NED i 29b a Metz 1023 Figure 4 13 7 Test Pattern of 10bit 1024 Pixels Figure 4 13 8 Test Image of 10bit 1024 Pixels It increases in increments of 1DN to 1023DN in order from the first pixel ODN XCM2080SAT4 XCM2040SAT4 UME 0006 01 ol NED 5 Confirming Camera Settings 5 1 Before Power on Please check the exterior for any damages that may have been caused during transportation or handling etc D Confirm the pin assignment of the power cable See table 3 3 2 and Figure 3 3 4 2 Confirm the direction and the channel of the cables Some Camera Link cables are directional Note There is something that the connection direction is specified in the Camera Link cable If one of the connectors says Camera side connect it to the camera Camera side Frame grabber UNE BLO ue el Lam II mL 3 IS 387 eis Wil cj i 31 vw p 32 5 Figure 5 1 2 Connection Direction of Camera Cable Confirm the connection with the Camera Link cable and frame grabber The connection channel of in case of Solios Camera side connector CL1 and frame grabber side connector CHANNELZO are connected Camera side connector
43. t in the memory setting value when the factory is shipped 3 If the camera power is disconnected while rewriting the memory the whole data saved in the memory will be deleted 4 As it takes several seconds to rewrite the memory do not disconnect power supply before receiving the answer from the camera 5 Please do when you change the exposure mode from factory setting with externaltrigger signal CC 1 supplied from the frame grabber board side If you do not send CC1 or sending control input signals are out of the designated range you cannot get images and cannot change the settings oee 4 9 2 and 4 9 3 Table 4 6 1 Camera Operation Mode and Control Input Camera operation mode Control input Exposure mode From frame grabber board Free Run Programmable time setting Not in use Factory Setting Ext Edge External trigger edge External trigger CC1 is required Programmable time setting Ext Level External trigger level time External trigger CC1 is required setting XCM2080SAT4 XCM2040SAT4 UME 0006 01 Sy NED 4 7 Serial Communication Settings Serial communication is performed through the Camera Link Interface Table 4 7 1 shows serial communication settings Table 4 7 1 Serial Communication Settings Parameter Items Setup Value Communication Speed Baud rate 9600bps Flow Control None 4 8 Video Output Format The camera outputs 8 bit or 10 bit digital data through 4 taps or 2Tap When 8bit is ou
44. t text 0x3E R Camera receive command analyzed results See table 4 1 3 1 SB Camera receive command send back MEM Memory data readout value CR Separated text 0x0D EOT Send command all text end text 0x04 Table 4 1 3 1 Error Messages Camera executed command CMD ERR Command is not valid Command text line is too long CMD OVR ERR When the control character exceeds 254 characters VAL ERR Parameter accepted was outside of specified When the scanning interval becomes more than between TRG ERR a few seconds when arbitrary pixel correction data is acquired XCM2080SAT4 XCM2040SAT4 UME 0006 01 26 NED 4 1 4 Camera Control Commands Table 4 1 4 1 shows the list of Camera Control Commands Table 4 1 4 1 Lists of Camera Control Commands Control Item VAL1 VAL2 Control Description Analog Gain gax Oto6 x1 x2 x4 x8 x10 x12 x20 Digital Gain 0 to 511 x1 x2 x0 003906 step 15 to 15 15 1DN step at8bit Digital Offset odx 15 60 60 4DN step at Obit Exposure Mode 0 1 2 p di Free Run Ext Edge Ext Level Programmable 134 6 7 3276 7us XCM2080SAT4 Exposure Time int 2 4 32767 13 4 6553 4us XCM2040SAT4 Dividing Counter Obit 10bit Output Signal Setting voa 0 1 O 2 2048 pixel 4Tap 1024 pixel 2Tap 2048 pixel 2Tap maraen tom on orFON 0 O Correction data OFF 1 Factory correction to1023 data 2 User arbitrary correction data User
45. the tripod screw hole to set the camera 2 2 Fixing the Camera Use the M4 screw holes 4 on the front 8 on the side to set the camera Or use the 1 4 20UNC screw hole for a tripod 1 place at bottom If using the front panel M4 mounting holes 4 places at front 8 places at side the screw length for fixing the camera at the front should be less than 6mm No X Y axis orientation and tilt adjustment mechanism is available Please prepare an adjustment mechanism if required XCM2080SAT4 XCM2040SAT4 UME 0006 01 NED 14 The dimensions of the camera are shown below 40399uuorT 49MOg 403eoIpul 4039euuo xur TeJeuer SKI uu jrun ASL C dm d3MOd cVLVd 219 Tes LVLVG vHal NVOS ANIT IVLISIC S 9eo8sri5 aadis G 0v 84 NIPPON ELECTRO SENSORY DEVICES CORP MADE IN JAPAN NO LLOS8 9 dad Pa Y uow uoxN 9 d33d ONNOZ Y l 14 LNOH43 9 d33G vIA r Co Y 6S vL y 8v0c lexid 35 G 0G ON i WOLLOG dOL 9 d33Q vN v NVdVf NI Sav dHOO S391430 AHOSN3S OH12313 NOddIN Figure 2 2 1 Dimensions of the Camera F Mount UME 0006 01 XCM2080SAT4 XCM2040SAT4 NED 15 uu jrun WO LLOS8 9 d33d ONNOZ Y l 14 DOS 926 L 9017 LNOH43 9 dad vW v uow o 9 dad vYW v 4019euuo 49MOg ZEN ASL ZLOG e H3MOd
46. tput Note 1 Adjust amount of offset in accordance with the requirements of your camera system 2 The gradients of lines do not change XCM2080SAT4 XCM2040SAT4 UME 0006 01 44 NED 4 11 Setting Gain The camera can adjust the analog gain x1 to x20 in 7 steps and the digital gain x1 to x2 in 512 steps As the diagram below indicates increasing the gain setting increases the slope of the camera s response curve and results in a higher camera output for a given amount of light Analog gain can be changed by sending the gax command Digital gain can be changed by sending the gdx command Output data DN 5 Gc en Plus gain Se Saturation Exposure DN Fs Saturation Output DN Df Dark Current DN K Minus gain EN Se Volume of Light Ix s Figure 4 11 1 Gain Adjustment Gain Sensitivity of digital gain x1 pixel correction default factory white correction data is shown below Table 4 11 1 Gain Sensitivity x oae X2 6dB 100 XA 12dB 200 X8 18dB 400 X10 20dB 500 6 mmm am xz Qd Note Gain and noise values are proportionally related Adjust amount of gain in accordance with the requirements of your camera system XCM2080SAT4 XCM2040SAT4 UME 0006 01 4 12 Pixel Correction NED Generally speaking image sensors CCD CMOS and so on have fixed pattern noise and photo response non uniformity When you use the lens lens shadings and light sources also can ca
47. tput high rank 8bit is output as video data though the A D converter resolution is 1Obit 8 bit Default 10 bit MSB N 8bit LSB LSB Figure 4 8 1 Pin Assignments of Digital Data XCM2080SAT4 XCM2040SAT4 UME 0006 01 38 NED As for the output pattern three following patterns can be selected D 4Tap 2048 pixel 2 2Tap 1024 pixel 2Tap 2048 pixel 2048Pixel 4Tap TAP3 2047 2045 1027 1025 buffer 512pixel buffer 512pixel 1 3 1021 1023 TAP2 TAP4 2 4 1022 1024 buffer 512pixel buffer 512pixel 2048 2046 1028 1026 1024Pixel 2Tap TAP1 513 515 1533 1535 f buffer 512pixel 1537 1538 2045 2046 2047 2048 1 2 3 4 sn 512 TAP2 514 516 1534 1536 e buffer 512pixel 2048Pixel 2Tap TAP1 1 3 2045 2047 buffer 1024pixel buffer 1024pixel TAP2 2 4 2046 2048 Figure 4 8 2 output pattern Notes 1 It becomes Camera Link Medium Configuration when 4Tap is selected and it becomes Base Configuration output when 2Tap is selected 2 When 2Tap 2048 pixel output is selected scan rate becomes about 1 8 times at 4Tap XCM2080SAT4 XCM2040SAT4 UME 0006 01 39 NED Video output phase of the camera is shown below 4Tap 2048Pixel 2 3 4 509 510 51 512 XCLK ITIITI L a LaLa LAL LALALALALE Ly FF DVAL LVAL Tap1 Tap2 Tap3 Tap4 Ta
48. trol software See 8 CLISBeeCtrl Or you can also change the parameters directly from your application by using binary read write commands to set values in the camera register Once the camera has been set up according to your requirements the camera can be used to read data without need of controlling it via the serial interface 4 1 Flow of Camera Control 4 1 1 Command Overview The serial interface uses a simple ASCII based command e Communication begins when the computer sends control commands to the camera The camera receives and interprets the computer commands and then executes control operations accordingly e Transmission ends when the camera returns the analyzed results of the control commands to the computer Always allow the previous transmission to end before starting the next transmission Only one command can be sent per transmission 4 1 2 Camera Receiving Message PC Sending Command e Format S1 CMD CR e Format S2 CMD VAL 1 CR e Format S3 CMD VAL1 VAL2 CR CMD Control text 3 Bytes Use 3 lowercase letters only No numerals allowed CR Carriage Return 0x0D Space 0x20 or Comma 0x2C VAL1 Setting value decimal the character is not used VAL2 Setting value decimal the character is not used XCM2080SAT4 XCM2040SAT4 UME 0006 01 25 NED 4 1 3 Camera Sending Message PC Receiving Message e FormatR 1 gt RCR gt SB CR EOT e FormatR2 gt R CR MEM CR gt SB CR EOT gt Results star
49. use non uniformity The camera is set to the optimal correction before shipping in order to provide images of high grade The camera also has the function of user white correction to cope with lens shading and non uniform illumination Cal bl Output data of each pixel at perfectly dark factory correction Cal wh Output data of each pixel or in taking a picture of subj in uniform illumination factory correction ect for correction user white correction Target Val Target value for user correction 10bit output conversion value Vin Input data Before correction Vout Output data After correction The corrected data is expressed in the following equation Vout Vin Cal bl x Target val Cal wh Cal bl is corrected Image after user arbitrary pixel is corrected 512 1024 1536 Image before user arbitrary pixel Green line is Luminance Profile 0 512 1024 1536 Luminance Profile Green line is Luminance Profile Figure 4 12 1 Waveform and image before and after bit correction XCM2080SAT4 XCM2040SAT4 UME 0006 01 46 NED 4 12 1 How to calibrate the camera 1 Remove the lens cap and point it at the white illumination in order to set a uniform wave level Then you can acquire arbitrary white correction data With a lens the shading by both a lens and a light source will be simultaneously corrected At this time please defocus a little to avoid being affected by the un uniformity o
50. vided by the manufacturer of the grabber board Some frame grabber boards are connected directly to the PC s COM port in this case select interface to COM port RS232C Please contact the manufacturer of the grabber board for detail XCM2080SAT4 XCM2040SAT4 UME 0006 01 66 NED 8 5 2 4 Setting Timeout Communication Settings x Select Interface First Recelve fi 0000 Se Mext Recelve 10000 m Send j10000 ere Default OK Cancel 1 Input each timeout value in the edit box unit ms When you will click on the Default button the value will be reset to the cameras default values The meanings of each timeout are as follows First Receive The maximum time from sending a command to receiving the first data Next Receive The maximum time between a letter and the next one send The maximum time until finishing sending a command 2 Click OK button Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly 8 5 3 Connect Click button B Then you can control the camera See 8 6 Control Click the Memory Dump button to acquire the current data of the camera Connect XCM2080SAT4 XCM2040SAT4 UME 0006 01 67 NED 8 5 4 Disconnect and end program Click button C Then click X button in the upper right of the window viet Disconnect 8 5 5 Check of the contents of communication Click Console tag nea

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