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Wij gaan een 3D-printer bouwen

1. image 2 parts needed for this step Every panel needed for this step has two corresponding holes To place the ball bearings perform the following actions 1 Geta panel 2 Place the ball bearings Make sure you place the ball bearings as deep as shown in image 3 3 Repeat action 1 and action 2 for all panels Step 1 Inserting the ball bearings Assembling the frame 11 image 3 placing the ball bearings into the panel 6 1 2 Step 2 Mounting the limit switches AN Warning Do not strain the tapped thread on the inside of the switch housing by putting a lot of force on the bolts All limit switches are pre tapped you can fasten them directly with M3 bolts no nuts required here N Caution Note that all wires of limit switches need to be twisted see image 4 The following parts are needed in this step Letter Description Qnty FRONT panel 1 LEFT panel 1 BACK panel 1 RED wired limit switch 1 9 BLUE wired limit switche 1 BLACK wired limit switch 1 9 bolts M3 x 12mm 4 bolts M3 x 16mm 2 washers 2 12 Step 2 Mounting the limit switches Assembling the frame 1 20 image 4 parts needed for this step The orientation of the limit sw
2. 82 Step 5 assemble the filament holder Assembling the material feeder gt MOUNTING THE ELECTRONICS CIRCUIT BOARD WHAT YOU LL NEED TO MOUNT THE ELECTRONICS CIRCUIT BOARD Time about 30 to 60 minutes Tools hex keys 2mm tiny flat screwdriver 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed DQ 6 6 Mounting the electronics pagina 85 91 Bouwtips Het plaatsen van het printplaatje duurt ongeveer 1 5 uur blok 15 In de bouwbeschrijving van Ultimaker pagina 85 91 staan zeer belangrijke zaken met een uitroepteken aangegeven Lees deze dus ook goed Loop samen eerst alle pagina s door dan kan je het werk goed verdelen Hieronder per stap nog een aantal tips e Algemeen o De printplaat moet je voorzichtig uit de verpakking halen Ook tijdens het monteren even opletten dat je niets beschadigd o Voor het plaatsen van de printplaat en het aansluiten van alle snoertjes heb je wel geduld nodig Let goed op of je wel het juiste stekkertje op de goede plek in de printplaat steekt Ga vooral voorzichtig te werk e Ulticontroller o Is de Ulticontroller ook al af Vergeet deze dan niet ook aan te sluiten o Uit de Ulticontroller komen twee snoertjes Plaats deze op de juiste plek op het printplaatje e Wees ook voorzichtig als je uiteindelijk het houten afdekplaatje met de cooling fan op de printplaat vastschroeft Zachtjes en met beleid Bouwinspectie e Zitten alle stekkertjes g
3. Attach the other side of the limit switch slightly If you do not hear the click Release the other bolt and lower the switch a little more till it clicks Attach the bolts tight Notice the switch shouldn t move anymore Notice when you are using the control software for the first time test the response to the limit switches Especially the top Z limit switch 10 Move the extrusion head to the FRONT LEFT corner See image 110 1 Turn the thumbscrew till the acrylic platform touches the nozzle oxmMoos m Step 8 Aligning the Z stage Mounting the electronics circuit board 12 Move the the extrusion head rom the FRONT LEFT to the FRONT RIGHT corner 13 Turn the thumbscrew till the acrylic platform touches the nozzle 14 Move the the extrusion head rom the FRONT RIGHT to the BACK middle 15 Turn the thumbscrew till the acrylic platform touches the nozzle 16 Repeat the steps above to check if the allignment is correct 9 9 9 Dd dH MART ra i H E image 109 alligning the acrilic platform with the extrusion head Step 9 checking and aligning the top Z limit switch Mounting the electronics circui
4. Plug in the Heated bed temp plug in the connector called TEMP3 on the circuit board Step 4 connecting the limit switches To connect the limit switches perform the following actions 5 6 6 5 Connect the plug of BLACK wired limit switch 1 to the connector Z end stop on the circuit board The BLACK wired limit switch 2 is situated at the TOP of the machine Connect the plug of RED wired limit switch 4 to the connector Y end stop on the circuit board The RED wired limit switch 4 is situated at the FRONT of the machine Connect the plug of BLUE wired limit switch to the connector X end stop on the circuit board This BLUE wired limit switch situated at the LEFT of the machine Step 5 connecting the motors To connect the motors perform the following actions 1 Connect the plug of X motor to the connector called X motor on the circuit board The X motor is mounted on the BACK plane inside the machine Connect the plug of Y motor to the connector called Y motor on the circuit board The Y motor is mounted on the LEFT panel inside the machine Connect the plug of Z motor to the connector called Z motor on the circuit board The Z motor is mounted on BOTTOM panel under the machine Connect the plug of EXTRUDER MOTOR to the connector called EXTRUDER MOTOR on the circuit board The EXTRUDER MOTOR is mounted on the EXTRUDER outside the machine Step 3 connecting the print head electronics Mounting the electroni
5. bolts M3 x 16mm 6 Q Z stage cap 1 9 wooden parts 3B 2 9 12mm axes 2 Q M3 nuts 6 e 6 image 84 parts needed for this step To install the Z stage in the machine perform the following actions 1 Place the Z stage and the z stage cap in the machine 2 Move 12mm axis through the TOP panel and through the linear bearing of the Z stage see image 85 3 Move the 12mm axis further through the BOTTOM panel see image 85 Do the same for the second 12mm axis see image 85 5 Attach wooden part 3B on top of the 12mm axes Use two bolts M3 x 16mm for each wooden part 3B Step 6 installing the Z stage in the machine Assembling the Z stage 67 68 image 85 attaching the 12mm axes 6 Attach the Z motor with the spindel 7 Attach the four screws on the motor to secure it to the framewith see image 86 image 86 attaching the leadscrew M8 trough the drive nut The frame is now ready Step 6 installing the Z stage in the machine Assembling the Z stage 6 4 6 Step 7 grease it up The following parts are needed in this step Letter Description Qnty magnalube tube 1 To grease the leadscrew perform the following actions 1 Puta droplet of the supplied tube of grease on your finger a volume comparable with a Sportlife gum 2 Sp
6. hex nut 3mm 1 bolts M3 x 16mm 6 9 side plate B 1 washer 1 bolts M3 x 25mm 1 9 ball bearing 8mm 1 M lock nuts 7 Step 3 clamp assembly Assembling the material feeder 75 o 07 ai OU 3x 9 T Pe o 7x image 93 parts needed for this step To make the clamp assembly perform the following actions 1 Push the ball bearing 8mm in the black wheel see image 94 Tip use a piece of reduntant wood to apply more force if needed 2 Place a hex nut 35mm in the T slot of the mounting plate see image 95 for action 3 5 see image 96 3 Place the black wheel with ball bearing 8mm in the mounting plate 4 Place two side parts over the mounting and attach the parts together Use four bolts M3 x 16mm and four lock nuts Fl NOTICE mind the orientation 5 Place ONE bolt M3 x 20mm through the ball bearing 8mm and tighten loosely Use ONE lock nut 76 Step 3 clamp assembly Assembling the material feeder image 94 pushing the ball bearing 8mm in the black wheel image 95 placing a hex nut 3mm in the mounting plate Image 96 placing the side plates over de mounting plate Step 3 clamp assembly Assembling the material feeder 77 Place the U Bracket on side of the clamp assembly see image 97 Attach a spring and a washer on the hole of the U Bracket Use a bolt M3 x 20mm Notice because you have to pu
7. 357 x 342 x 388mm 9 kg TOV or 230 V Windows MAC and Linux Max head travel speed between 30mm s 300mm s Positioning lt 0 05mm 210 x 210 x 205mm FFF Fused Filament Fabrication 1B 4276 0 32 C 2 2 Environmental conditions The Ultimaker Original can only be used in a dry environment The product cannot be used in a humid environment and in an environment with lots of UV light Usage in other environments can result in unwanted effects on the performance of the product 3 Precautions and safety instructions Only use original accessories from the manufacturer The product should only be used for applications as described by the manufacturer All other applications are unprofessional and considered dangerous The manufacturer cannot be held liable for damage resulting from errors unintended or unprofessional use of the device Do not install the product outdoors or in any place where it might become wet Do not install the product in any place that might be exposed to extreme heat or cold Keep the product out of reach of children Disconnect the device from all power sources before cleaning it Remove the adapter from the power outlet during storms lightning and whenever the product will not be used for a longer period of time Install the product as indicated in this manual If in doubt consult a recognized technician and always take account of
8. de goede boutjes gebruikt let op de lengte e Step 3 6 1 3 o De motoren lijken veel op elkaar en toch zijn ze verschillend De motor met het halve asje is in ieder geval voor later voor de feeder o Plaats het motortje zo dat de draadjes die uit de motortjes komen naar beneden gaan e Step 5 6 1 5 o Vergeet niet dat het snoertje van de limit Switch linksachter zwarte draad achter de zwarte spacers van het motortje moet lopen o Vergeet de kabelgootjes niet cable ducts o Gebruik een rubberen hamer om het frame zachtjes in elkaar te zetten Bouwinspectie e Zitten er geen kieren tussen de framedelen e Zijn alle boutjes van het frame goed aangedraaid vast is vast e Lopen alle snoetjes naar de onderzijde van de 3D printer door de kabelgootjes cable ducts 2014 3Dkanjers 3Dkanjers Tatentontwitteling door wetenschap en techniek 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed Step 2 6 1 2 SHADE SDkanjers Takertortwh eling door wetenschap en techniek 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed u Kf Mahar Step 5 6 1 5 Het resultaat 2014 3Dkanjers 3Dka ape I ot 3 6 1 1 Step 1 Inserting the ball bearings The following parts are needed in this step Letter Description Qnty FRONT panel 1 9 LEFT panel 1 9 RIGHT panel 1 BACK panel 1 Q ball bearings 8mm 8
9. je een tekst op het tandwiel Als je aan de tandwiel draait draait dan ook de as van de motor soepel omm Sbkanjers Tatentontwiteling door wetenschap en techniek 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed sen Step 3 6 5 3 Step 1 6 5 1 Step 1 6 5 1 Step 4 6 5 4 2014 3Dkanjers 3 Dkanjers door wetenschap en techniek 6 5 1 Step 1 drive mechanism main body assembly The following parts are needed in this step 1 quick fit coupling Letter Qnty Description Letter Qnty Description O 1 wooden part 10A G 1 stepper motor 1 wooden part 10B 2 hex nuts 3mm 1 wooden part 10C p 5 bolts M3 x 20mm 1 wooden part 10D 2 bolts M3 x 25mm Q 1 small black gear Q 2 ball bearings 8mm Q 6 image 87 parts needed for this step To assemble the extrusion head housing perform the following actions Move the small black gear over the motor axis see image 88 Notice make sure the small black gear is placed on the top motor axis so the motor axis does not sticks out Place a ball bearing 8mm in the hole of the wooden part 10A Place a ball bearing 8mm in the hole of the wooden part 10C see 1 2 Image 89 Step 1 drive mechanism main body assembly Assembling the material feeder 71 72 image
10. local installation codes and regulations The product should be kept out of direct sunlight The product must not be discarded as unsorted municipal waste it must be disposed of separately PPP P PPPP PRP P e Find out about the options in your region for disposing of the product after use Do not throw away electrical appliances or components but see whether the product components can be turned in recycled or reused 4 Preparation before assembling 4 1 Engraving All panels are marked with the side they belong to For all the panels except the FRONT panel and the BOTTOM panel the engraving faces The FRONT panel has the Ultimaker engraving facing outward The BOTTOM panel has the engraving facing downward 4 2 Sanding Before starting the assembly you may want to sand the panels slightly to remove any burn marks blemishes from the laser cutting process You can also paint or stain your Ultimaker Original Be aware that paint will not cover the brown cutting edges very well 5 What to expect reading the assembly instructions 5 1 Structure of the assembly instructions Before assembling the Ultimaker Original separate sub assemblies have to be built The description of every sub assembly in this manual will contain An overview of the needed tools lt An estimation of the needed time to built the sub assembly The steps Every step in this manual will be described usi
11. schroefdraad o Doe je dit andersom dan kan de printer later gaan lekken o Trek voorzichtig de snoeren van de thermocouple en de cartridge heater door de prinkop Trek je te hard aan de snoeren dan kunnen deze van binnen breken en wordt de printer niet warm e Mounting the housing to the XY frame o Gebruik de speciale afstandhouders om aan het einde de assen van de printerkop goed uit te lijnen pna Bouwinspectie Zijnalle boutjes van de pulleys weer goed aangedraaid vast is vast Ook die van de motoren Het zijn er in totaal 12 e Lopen alle grote zwarte bandjes in totaal 4 recht langs de assen en zit er goed spanning op e Zitten de kleine zwarte bandjes bij de motoren niet een beetje gedraaid Lopen ze tegen het hout Zit er goed spanning op e Schuift de printerkop redelijk soepel naar voren en naar achteren Van links naar rechts En ook schuin e Zit de heater block onderaan de printerkop stevig vast Kan je deze nog heel makkelijk draaien of zit deze redelijk vast als het heel makkelijk gaat dan zit de brass pipe waarschijnlijk niet goed vastgedraaid in de heater block e Zitten de draadjes goed in het groene blokje Geel links en rood rechts 2014 3Dkanjers 3Dkanjers Tatentontwitheling door wetenschap en techniek 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed EN Step 1 6 3 1 Step 1 6 3 1 L Step 1 6 3 1 S
12. the top of the machine 2 Take the 2 5 Hex key and tighten one of the 8 bolts on the bearing 3 Now grab the heated bed in the back where the spring is positioned and move it all the way up and down This is so the bearing can allign itself 4 Now repeat steps 2 and 3 for each of the 8 bolts on the bearings alternating between the left and right bearing 5 Ifthe Bed is aligned correctly it should move up and down without much effort ER Notice Move the bed all the way up and down between tightning each bolt 6 6 9 Step 9 checking and aligning the top Z limit switch H Notice this is de MOST important end stop of the machine It s important that the starting height is about O lmm above the heated bed To check and align the top Z limit switch perform the following actions for action 1 12 see image 109 1 Turn the leadscrew until the extrusion head is almost touching the glass platform Tip it must be possible to move ONE A4 paper between the nozzle and the acrylic platform TWO A4 papers must NOT be possible 2 Loosen the bolts slightly of the top Z limit switch You must be able to move the switch up and down 3 Turn the lead screw to elevate the acrylic platform until the nozzle of the extrusion head almost touches the platform Lower the limit switch Attach one side of the limit switch Move the other side Notice the limit switch will rotate a little Rotate the switch till you hear a click The switch is now closed
13. 2 H NOTICE Attach the peek through the aluminium plate to the brass pipe as tight as possible Step 1 Assemble the extrusion head housing Assembling the extrusion head image 52 attaching the peek and the brass pipe through the aluminium plate 8 Attach the cartridge heater and the PT100 through the wooden part 8B see image 53 NOTICE use the hole back RIGHT NOTICE the cartridge heater is the small 6 mm cylinder with a right angle NOTICE the PT100 is the small 3 mm cylinder with an aluminium sleve image 53 moving cardrigde heater and PTIOO through the aluminium plate and the extrusion head housing Step 1 Assemble the extrusion head housing Assembling the extrusion head 47 9 Attach the PT100 and cartridge heater in the back of the aluminium heater block see image 54 10 Lock the PT100 and cartridge heater Use ONE bolt M3 x 10mm image 54 attaching the thermocouple and the cartridge heater 1 Insert the teflon tube in the wooden part 8B see image 55 image 55 attaching the teflon tube 48 Step 1 Assemble the extrusion head housing Assembling the extrusion head 12 Attach the black injection moulded part on the wooden part marked TOP see image 56 Use ONE M3 x 12mm bolt and a hex nut image 56 attaching the black injection moulded part on the wo
14. 3Dkanjers Wij gaan een 3D printer bouwen O Ultimaker The fast easy to use Open source 3D printer 3Dkanjers Bouwinstructie Ultimaker Original Versie 1 0 2014 3Dkanjers 3Dkanjers keling door wetenschap en tec 3Dkanjers Wij gaan een 3D printer bouwen pe a Wij gaan een 3D printer bouwen Wat gaan we doen Met je groepje bouw je jullie deel van de 3D printer Ga eerst samen zitten en bespreek wat er moet gebeuren Daarna verdeel je de taken Als iedereen weet wat de bedoeling is ga je aan de slag Aan het eind vertel je in de groep wat je hebt gedaan Zorg ervoor dat je verhaal duidelijk is want iedereen moet weten waar jullie zijn gebleven Wat leer je hiervan Als je een deel van de 3D printer hebt gebouwd kun je zelfstandig informatie vinden over de 3D printer e begrijp je de Engelse termen die worden gebruikt als je wilt gaan printen op een 3D printer e weet je hoe een 3D printer werkt en uit welke onderdelen de 3D printer bestaat kun je later eventuele problemen met de 3D printer zelf oplossen Wat heb je nodig De bouwbeschrijving van de 3D printer Deze vind je in hoofdstuk 6 De onderdelen uit de doos In de bouwbeschrijving staat precies per onderdeel wat je nodig hebt om het te kunnen bouwen Gereedschap In de bouwbeschrijving staat precies wat je nodig hebt aan gereedschap Bouwtips en Bouwinspectie Voor elke stap in het bouwproces vind je aanvullende tips op een apa
15. 6 7 1 Step 1 assembling the UltiController The following parts are needed in this step Letter Qnty Description Letter Qnty Description 0 1 UltiController BACK Qo 1 UltiController LEFT 1 display v1 0 LH 1 UltiController RIGHT Nylon bolts M3 x 4 tube spacer 4 o 25mm Nylon bolts M3 x 4 10 hex nuts 3mm 12mm Q 1 UltiController FRONT Q 1 button UltiController PCB 1 UltiController window 1 6 Connection Cable O 7 us 4 60 a ofo Oo o H 5 E IEOEL DEOEL DEEL DEEL nn S i 6 D ij Fo d O O Q 6 7 o Ultimaker controller E al O o Eun SS MEE o Q image 110 parts needed for this step To assemble the UltiController perform the following actions 1 Remove the foil from the display V1 0 Cif present 2 Remove the protective sticker from the piezo speaker if present 3 Place UltiController FRONT facing down and place the acrilic window in the cutout 4 Attach the display v1 0 to the UltiController FRONT see image 111 Use four bolts M3 x 25mm four tube spacers and four hex nuts 3mm Step 1 assembling the UltiController Assembling and connecting the UltiController image Ilt mo
16. 8 x S 9 linear bearings 4 FRONT slider LEFT slider RIGHT slider BACK slider block block block block e a af a af a ge 9 e o b al e b 9 b o O b PL l O g e O 2 C C C eos O5 es O e e d a 9 d 5 e d fe 6 d Q afb e En aji e am e af e TO e E O e o e of le J J J J image 24 parts needed for this step To assemble the FRONT RIGHT LEFT BACK slider blocks perform the following actions Push the bearing through the wooden parts see image 25 1 Make sure the bearing sticks out both sides of the FRONT slider block approx 1 mm image 25 assembling the LEFT slider block Step 1 Assembling the FRONT BACK RIGHT LEFT slider blocks Assembling the X Y axes 29 30 2 Dothe same for the RIGHT LEFT and BACK slider blocks Make sure the order of the wooden parts are correct FRONT slider block LEFT slider block RIGHT slider block BACK slider block image 26 Result assembling FRONT LEFT RIGHT and BACK slider blocks 6 2 2 Step 2 Attaching the claws The following parts are needed in this step Letter Description Qnty 0 FRONT LEFT RIGHT BACK slider blocks 4 9 bolts M3 x 10mm 8 4mm wooden parts marked C 4 hex nuts 3mm 24 Q bolts M3 x 50mm 12 9 wooden parts marked C 4 BACK slider b
17. 89 placing the ball bearings 8mm in the wooden part 10A and the wooden part 10C for action 4 9 see image 90 Place wooden part 1OA on top of the motor Notice make sure the engraving is facing the motor Place the wooden part 1OB on top of the wooden part 1OA Place the quick fit coupling in the T slot Place the wooden part 1OC on top of the wooden part 1OB Place the wooden part 10D on top of the wooden part 1OC Attach the wooden parts A B C and D on the motor Use four bolts M3 x 20mm and two bolts M3x25mm oons Step 1 drive mechanism main body assembly Assembling the material feeder 10 Place two bolts M3 x 20mm near the ball bearings 8mm and lock with two hex nuts 3mm image 90 mounting different parts on the motor 6 5 2 Step 2 drive bolt assembly The following parts are needed in this step Letter Description Qnty Letter Description Qnty w n r o aca W Washers ME i 9 wooden gear Cap 1 9 hex nut M8 3 9 delrinclip 1 hobbed bolt 1 Locknut 1 PB cap nut M8 1 9 M3xl4mm 3 3 74 image 91 parts needed for this step To make the drive bolt assembly perform the following actions A for action 1 9 see image 101 and image 92 Place the delrin clip on the groove of the hobbed bolt Move the hobbed bolt through the ball bearings 8mm Notice check if the good gripp
18. BACK panel image 35 attaching the wooden caps in corner C 4 Attach the wooden caps in corner D see image 36 The wooden caps WITH hole on the inside the wooden end caps WITHOUT hole on the outside Use ONE a wooden end cap WITHOUT hole at the LEFT panel El Notice Use ONE bolt M3 x 16mm and ONE hex nut 3mm at the BACK panel H Notice Use two bolt M3 x 16mm and two hex nuts 3mm at the LEFT panel Step 3 Mounting the caps Assembling the X Y axes 35 36 image 36 attaching the wooden caps in corner D 6 2 4 Step 4 Mounting the axes The following parts are needed in this step A 10 x Letter Description Qnty FRONT LEFT RIGHT BACK slider blocks 4 timing belts 4 axes SHORT 2 9 axes LONG 2 timing pulleys 10 o 4x 2x o c 2x image 37 parts needed for this step Step 4 Mounting the axes Assembling the X Y axes To help you performing the actions the following overview is provided see image 38 image 38 overview of the LEFT RIGHT BACK and FRONT axes To attach axis FRONT SHORT perform the following actions 1 Get axis SHORT 2 Rotate the wooden end cap WITHOUT hole RIGHT panel FRONT see image 39 3 Put the pulleys on the timing belts Use ONE timing pulleys for each timing belt E NOTICE the thinnest side of the timi
19. STL Go to Tools gt Switch to Quickprint Choose High Quality Print and PLA If asked enter the diameter of your filament Notice The filament should be approximately 2 85mm but it may vary O 7mm Notice If you do not have digital calipers enter a number between 2 85 2 90mm Notice You do not have to tick Print Support Structure m Mox ovsaana 97 98 Is the Ultimaker Original connected with the computer go to action 9 If it s not Go to action 10 Via the computer 9 If the Ultimaker is connected with the computer click Print Via the UltiController 1 A To print it with the UltiController save your gcode to SD card for example Place the SD card into the SD slot on the LEFT of your UltiController On the screen it should say Card inserted Press the navigation wheel go to card menu and select the file you want to print Your Ultimaker will go home heat up to the RIGHT temperature and calculate a path and start to print Slicer software Using the Ultimaker Original for the first time Slicer software Using the Ultimaker Original for the first time 99 100 Ultimaker The fast easy to use Open source 3D printer English Version 1
20. Step 6 attaching various parts 6 2 Assembling the X Y axes 6 24 Step 1 Assembling the FRONT BACK RIGHT LEFT slider blocks 6 2 2 Step 2 Attaching the claws 6 2 3 Step 3 Mounting the caps 6 2 4 Step 4 Mounting the axes 6 5 Assembling the extrusion head 6 3 1 Step 1 Assemble the extrusion head housing 6 3 2 Step 2 cooling fan assembly 6 3 3 Step 3 attaching the housing on the XY frame 6 4 Assembling the Z stage 6 4 1 Step 1 Assembling the Aluminium base plate Co 10 10 T 12 16 19 20 25 28 29 50 32 36 42 43 51 55 57 58 6 4 2 Step 2 Assembling the Heated bed PCB 6 4 3 Step 3 Connecting the PCB to the Baseplate 6 4 4 Step 4 finishing the Z stage assembly 6 4 5 Step 5 installing the Z stage in the machine 6 4 7 Step 7 greas it up 6 5 Assembling the material feeder 6 51 Step 1 drive mechanism main body assembly 6 5 2 Step 2 drive bolt assembly 6 5 3 Step 3 clamp assembly 6 5 4 Step 4 attaching the feeder to the machine 6 5 5 Step 5 assemble the filament holder 6 6 Mounting the electronics circuit board 6 61 Step 1 mounting the electronic circuit board 6 6 2 Step 2 connecting the heater and Heated Bed 6 6 3 Step 3 connecting the print head electronics 6 6 4 Step 4 connecting the limit switches 6 6 5 Step 5 connecting the motors 6 6 6 Step 6 mounting the electronics cover 6 6 7 Step 7 strain relief 6 6 8 Step 8 Aligning the Z stage 6 6 9 Step 9 checking and align
21. ape can be removed easily Place the RIGHT panel Attach the RIGHT panel Use twelve bolts M3 x 16mm and twelve hex nuts 3mm Step 5 Assembling the cube shaped frame Assembling the frame 14 Remove the blue Scotch tape image 17 placing and folding the LONG cable duct and placing the RIGHT panel for action 15 20 see image 18 15 Turn the Ultimaker Original on it s RIGHT side 16 Place the second SHORT cable duct on the LEFT side of the BACK panel fold it and tape it 17 Place the second LONG cable duct on the LEFT side of the FRONT panel fold it and tape it 18 Place the LEFT panel 19 Attach the LEFT panel Use twelve bolts M3 x 16mm and twelve hex nuts 3mm 20 Remove the blue Scotch tape Step 5 Assembling the cube shaped frame Assembling the frame 23 24 image 18 positioning the other SHORT and LONG cable ducts and attaching the LEFT panel k image 19 complete the frame by checking if all the bolts are tightened Step 5 Assembling the cube shaped frame Assembling the frame 21 Move the wires of the limit switches through the cable ducts 22 Move the wires of the X and Y motor through the cable ducts 23 Complete the frame see image 19 Use twelve bolts M3 x 16mm Well done the frame should look like this see image 20 Image 20 result assembl
22. ble spring 3 9 Strain Relief clip 2 Glass retainer clip To connect the PCB to the baseplate perform the following actions for action 1 6 see image 77 1 N 62 Take the M6 Washers and the Copper grease Put the Copper grease on the bold side of the washers Place the washers over the knurled nut with the grease upwards Place the Knurled nuts through each of the 3 holes in the aluminium baseplate Put the Table springs over each of the Knurled nuts place a glass retainer clip on top of it and place the Heated bed PCB on top Take the 3x M3x20mm countersunk screws and place them through the 3 holes in the PCB Take the cableclip and 2x m3x1Omm bolts and secure the Heated bed cable in place Take the glass plate and slide it into the assembly See image 78 Step 3 Connecting the PCB to the Baseplate Assembling the Z stage image 77 parts needed for this step Step 3 Connecting the PCB to the Baseplate Assembling the Z stage 63 image 78 parts needed for this step 6 4 4 Step 4 finishing the Z stage assembly The following parts are needed in this step Letter Description Qnty Letter Description Qnty Main Wooden part 1 Wooden Right part 1 O lomm e ght p Wooden middel part 2 M3x14mm bolt 4 4mm 6 9 Wooden Left part 1 M3x12mm bolt 6 M3 Nut 10 64 Step 4 finishing the Z stage assembly As
23. cs circuit board 87 88 Notice check the connections you have just made Notice if you have the UltiController assemble it before going to the next paragraph How to assemble the UltiCotroller is described in chapter 6 7 Step 5 connecting the motors Mounting the electronics circuit board 6 6 6 Step 6 mounting the electronics cover The following parts are needed in this step Qnty Description 4 bolts M3 x 10mm To mount the electronic cover system perform the following actions for action 1 4 see image 108 1 Attach the bolts M3x16mm into the Electronic s threated spacers but not all the way 2 Place the electronics cover over the bolts M3 x 16mm Move the electronics cover 4 Attach the bolts M3 x 16mm slightly more till they touch the wood A image 108 mounting the electronic cover 6 6 7 Step 7 strain relief To achieve strain reliefs perform the following actions 1 Wrap the black cable bow shaped tube and the white cables all connected with to the extrusion head together in transparant wire wrapping Goal is to get a tidy cable 2 Wrap all cables together at the underside of the BOTTOM plate Use the velcro strips Step 6 mounting the electronics cover Mounting the electronics circuit board 89 6 6 8 Step 8 Aligning the Z stage To Align the Z platform preform the following steps 1 Lift the wooden z cap up You can use the blue tape to tape it to
24. cted to axis LONG LEFT panel with ONE timing pulley Rotate the wooden end cap WITHOUT hole BACK panel LEFT back to its normal position Attach the wooden end ap WITHOUT hole with a bolt M3 x 16mm and a hex nut 3mm image 46 attaching the RIGHT axis Step 4 Mounting the axes Assembling the X Y axes 41 Step 4 Mounting the axes Assembling the extrusion head g9 _ ASSEMBLING THE EXTRUSION HEAD WHAT YOU LL NEED TO ASSEMBLE THE EXTRUSION HEAD Time about 60 to 90 minutes Tools hex keys 2mm hex keys 1 5mm pliers small screw driver 1 5mm 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed DQ 6 3 Assembling the Extrusion head pagina 42 56 Bouwtips Het bouwen van de Extrusion head duurt ongeveer 3 uur en is verdeeld in 3 blokken e Blok 6 step 1 e Blok 7 step 2 en 3 e Blok 8 step 4 In de bouwbeschrijving van Ultimaker pagina 42 56 staan zeer belangrijke zaken met een uitroepteken aangegeven Lees deze dus ook goed Loop samen eerst alle pagina s door dan kan je het werk goed verdelen Hieronder per stap nog een aantal tips Step 1 6 3 1 Assembling Extrusion head o Eerst de Nozzle goed en stevig in de heater block schroeven Dat is het koperen moertje met dat puntje erop eo o Dan pas de brass pipe goed en stevig in de heater 3 block schroeven Dat is het koperen buisje met aan beide zijden
25. den parts C Tighten the bolts M3 x 50mm Notice Do not force Make sure the X and Y axis do not bend 3 5 4 5 6 E 09 Boo image 66 moving the X and Y axis into the slider blocks 54 Step 3 attaching the housing on the XY frame Assembling the extrusion head image and attach with ONE bolt MS x 30mm 67 moving the wooden part C into the FRONT BACK and RIGHT slider block To calibrate the XY gantry perform the following steps 11 12 15 14 Align the X axis of the extruder head Use two spacers Tighten the timing pulleys which are attached to the LEFT timing belt see image 68 and 69 NOTICE make sure the spacers use the same notch Move the RIGHT sliderblock in the correct position if needed Tighten the timing pulleys which are attached to the RIGHT timing belt NOTICE use another notch if the timing pulleys can not be reached Repeat step 15 and 14 for the Y axis FRONT timing pulley and BACK timing pulley image 68 tighting the timing pulleys by using spacers Step 3 attaching the housing on the XY frame Assembling the extrusion head 55 7 la AAN Y a SQ fn M Y i S JW a 77 A 4 aM R Q NS image 69 adjusting the timing pulleys 15 Move the X motor down en keep it in position El Notice push ge
26. eeld een rubberen hamer Wel zachtjes slaan Bouwinspectie e Zijn de draadjes goed aangesloten De dikkere grijze draadjes links en de dunnere zwarte draadjes rechts zie foto 76 op pagina 61 Als je met de hand de Z as draait Gaat het platform omhoog en naar beneden 2014 3Dkanjers 3Dkanjers Tatentontwihteling door wetenschap en techniek 58 6 4 1 Step 1 Assembling the Aluminium base plate The following parts are needed in this step Letter Description Qnty Letter Description Qnty o Aluminium base plate 1 M4x10mm 1 Square Flanged Linear 3 9 M3x10mm 2 4 Bearing Z lead nut 8 ee Tt 8x0 t 4x9 o o C o o o o O oi O0 Lo o o o image 71 parts needed for this step To assemble the Aluminium baseplate preform the following steps 1 2 5 4 Position the Aluminium plate as shown in image 72 Place the 2 Linear Bearings over the holes in the back corners Secure them in place with 4x MAxlOmm bolts per bearing Make sure the bearings are free to move around this makes for easier calibration later on Place the Z lead nut in the hole at the back of the aluminum plate see image 73 Flip the aluminium plate over and secure it into place with the 4 M3x10mm bolts Step 1 Assembling the Aluminium base plate Assembling the Z stage image 73 assembling the drive nut as
27. elt in the FRONT slider block see image 44 6 Putthe timing belt in the BACK slider block see image 45 7 Rotate the wooden end cap WITHOUT hole BACK panel LEFT back to its normal position 8 Attach the wooden end cap WITHOUT hole with a bolt M3 x 16mm and a hex nut 3mm Step 4 Mounting the axes Assembling the X Y axes image 43 attaching the LEFT axis p lt lt E image 44 attaching the FRONT slider block on the timing belt image 45 attaching the BACK slider block on the timing belt To attach axis RIGHT LONG perform the following actions 1 Get a axis LONG 2 Rotate the wooden end cap WITHOUT hole BACK panel RIGHT 3 Put the pulleys on the timing belts Use ONE timing pulley for the timing belt which is connected to the motor Use ONE timing pulley for each timing belt which is connected to axis 40 Step 4 Mounting the axes Assembling the X Y axes LONG LEFT panel NOTICE the thinnest side of the timing pulley is facing to the outside Move the axis LONG from the BACK panel to the FRONT panel see image 46 Place the following five parts in order on the axis LONG timing belt which is connected to the motor with timing pulley timing belt which is connected to axis LONG with ONE timing pulley RIGHT slider block NOTICE the clamp of the RIGHT slider block is facing upwards along the RIGHT panel timing belt which is conne
28. er Description Qnty Letter Description Qnty XandYaxes 2 D wooden parts C 4 9 bolts M3 x 30mm 4 Q spacers 2 9 hex nuts 3mm 4 DN image 63 parts needed for this step To attach the housing on the XY frame perform the following actions 1 Place a wooden part C into the LEFT slider block see image 64 El Notice do not tighten yet image 64 moving the wooden part C in the LEFT slider block 2 Move X and Y axes in the extuder head see image 65 E Notice make sure the extruder head is placed inside the machine below the slider blocks Step 3 attaching the housing on the XY frame Assembling the extrusion head 53 El Notice make sure the FRONT side of the extruder head is faced to the FRONT panel image 65 moving the X and Y axes into the extruder head Move the X axis in the LEFT slider block see image 66 Notice make sure the Y axis do not fall out Move the Y axis in the FRONT and BACK slider blocks see image 66 Turn the RIGHT slider block Move the X axis in the RIGHT slider block Notice make sure the X and Y axis are placed in the right order in the slider blocks to prevent the X and Y axis from bending 7 Move the wooden part C in FRONT BACK and RIGHT slider blocks Attach ONE bolts M3 x 30mm in each FRONT BACK and RIGHT slider blocks see image 67 Notice do not tight the bolts M3 x 50mm yet Attach the woo
29. ew more panels To assemble to cube shaped frame perform the following actions QN UN for action 1 5 see image 15 Place the BACK panel on the table Make sure the markings are facing towards you Put the TOP panel with the markings downwards into the BACK panel Put the BOTTOM panel into the BACK panel Put the FRONT panel in the TOP and the BOTTOM panel Attach the four panels Use thirteen bolts M3 x 16mm and thirteen hex nuts 3mm Notice loose fixation is highly recommended You can tighten later Notice if you attach the hex nuts it can be helpfull to use some tape to keep them in position Notice make sure no cables get jammed before tightening Step 5 Assembling the cube shaped frame Assembling the frame 21 22 image 15 attaching the BACK TOR BOTTOM and FRONT panel moo for action 6 8 see image 16 Place a SHORT cable duct on the RIGHT side of the BACK panel Fold the SHORT cable duct Tape the folded SHORT cable duct to keep it folded Notice make sure the blue Scotch tape can be removed easily image 16 attaching and folding the SHORT cable duct Ti 12 13 for action 9 14 see image 17 Place a LONG cable duct on the RIGHT side of the FRONT panel and check if it is alligned correctly Fold the LONG cable duct Tape the folded LONG cable duct to keep it folded Notice make sure the blue Scotch t
30. he slots of the BACK panel see image 101 2 Place the bow shaped tube in the tube couple of the material feeder mechanism 3 Secure the bow shaped tube with a blue horse shoe 4 Move the wires from the material feeder through the hole below the material feeder of the BACK panel 5 Move the wires through the corner hole of the BOTTOM panel image 101 attaching the clamp assembly with U Bracket and lever on the main body of the drive mechanism 6 5 5 Step 5 assemble the filament holder The following parts are needed in this step Letter Description Qnty Letter Description Qnty wooden parts 11B 2 wooden parts 11C 6 Small wooden part lB 2 Step 4 attaching the feeder to the machine Assembling the material feeder du 4 X image 102 parts needed for this step To assemble the filament holder perform the following actions 1 Position two wooden parts 11B next to each other 2 Push the four wooden parts 11C in the slots of the two wooden parts 11B see image 105 image 103 attaching the BACK TOR BOTTOM and FRONT panel 3 Place the filament holder in the slots in the BACK panel see image 104 Step 5 assemble the filament holder Assembling the material feeder 81 image 104 attaching the filament holder in the BACK panel
31. ing part of the drive bolt is positioned straight between the two wooden parts If not consider to attach the wooden parts of the drive mechanism main body a little more tight Place the hex nut M8 inside the wooden gear Place the Wooden gear cap over the wooden gear make sure to line up the 4 holes Bolt them together with 3x M3x14mm bolts and 3x Locknuts Make sure the locknuts are on the engraved side of the wooden gear cap Place two washers M8 over the hobbed bolt Between the bearing and the wooden gear Attach the wooden gear on the hobbed bolt Notice Do not attach too tight Check if the gear can rotate freely in the ball bearings 8mm Place the cap nut M8 loosely on the hobbed bolt Now carefully tighten the cap nut M8 and the wooden gear Be sure the hobbed bolt is able to rotate in the ball bearings 8mm Notice do not force Check if the motor with the small black gear makes contact with the wooden gear Adjust if necessary Step 2 drive bolt assembly Assembling the material feeder H Notice make sure the small black gear and wooden gear are not under pressure image 92 assembling the drive bolt assembly 6 5 3 Step 3 clamp assembly The following parts are needed in this step side plate A Letter Description Qnty Letter Description Qnty U Bracket 1 bolts M3 x 20mm 3 black wheel 1 spring 1 9 mounting plate 1 DP
32. ing the cube shaped frame 6 1 6 Step 6 attaching various parts The following parts are needed in this step Letter Description Qnty wooden part 11A wooden part 3A bolts M3 x 16mm hex nuts 3mm lock nuts M3 CO ee N OO N Step 6 attaching various parts Assembling the frame 25 26 OO Q 6x 4x gt Q V A 2x image 2I parts needed for this step To attach the various parts perform the following actions 1 Attach wooden part 11A see image 22 Make sure the lock nuts M3 are attached on the outside Use two lock nuts M3 and two bolts M3 x 16mm 2 Attach two wooden parts 3A to the bottom of the machine Use two bolts M3 x 16mm and two lock nuts M3 for each wooden part 3A See image 23 H Notice wooden part 3A is 6mm thick NOT 4mm Step 6 attaching various parts Assembling the frame SS 2 2 image 22 attaching part 11A Image 23 attaching wooden parts 3A Great work The frame is now ready On to the next section Step 6 attaching various parts Assembling the frame ASSEMBLING THE X Y AXES WHAT YOU LL NEED TO ASSEMBLE THE X Y AXES Time about 60 to 90 minutes Tools hex keys 2mm hex keys 1 5mm 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original hea
33. ing the top Z limit switch 6 7 Assembling and connecting the UltiController 6 71 Step 1 assembling the UltiController 6 7 2 Step 2 connecting the controller 7 Usage of the Ultimaker Original 71 Using the Ultimaker Original for the first time 741 Slicer software 60 62 64 67 69 70 71 75 73 80 80 83 84 85 87 87 87 89 89 90 90 92 95 95 96 96 97 1 Introduction 1 1 Product description The parts of the Ultimaker Original can only be used for assembling the Ultimaker Original An assembled Ultimaker Original can only be used for 3D printing of products Ultimaking B V cannot be held liable for any damage caused by improper incorrect or unwise use Please read this manual completely and make sure you understand it 1 2 Used symbols AN Warning A warning indicates the risk of serious damage to the user or the product if the user does not carry out the procedures with care Caution A comment makes the user aware of possible problems El Notice A notice makes the user aware of convenient functions and additional options 2 Technical specifications 2 1 General product specifications Product description Name Model type Year of production Dimensions W x D x H Mass Technical specifications Power source Operating system Speed Accuracy Build volume XY Z Technology Ambient Operating Temperature Storage Temperature Ultimaker Original Revision 4 2014
34. itches are engraved on the panels except for the FRONT panel The machine has 3 limit switches e 1 with BLUE wires e Iwith RED wires e 1 with LONG BLACK wires Step 2 Mounting the limit switches Assembling the frame 13 14 To mount the BLUEwired limit switches perform the following actions 1 Place the BLUE wired limit switch as shown in image 5 2 Attach the BLUE wired limit switch with two bolts M3x12mm image 5 attaching the RED wired limit switches To attach the RED wired limit switch perform the following actions 1 Attach the REDwired limit switch as shown in image 6 2 Attach the RED wired limit switch with two bolts M3 x 12mm Step 2 Mounting the limit switches Assembling the frame image 6 attaching the BLUE wired limit switch To attach the BLACK limit switch with LONG wires perform the following actions 1 Attach the BLACK limit switch with LONG wires as shown in image 7 Fine tuning the position will be described in another part of this manual 2 Attach the BLACK limit switch with LONG wires Use two bolts M3 x 16mm and two washers image 7 attaching the BLACK wired limit switch with LONG wires Step 2 Mounting the limit switches Assembling the frame 15 6 1 3 Step 3 Assembling the X and Y motor The following parts are needed in this step Letter Description Qnty LEFT panel BACK panel motors wi
35. ker Original USING THE ULTIMAKER ORIGINAL FOR THE FIRST TIME Seep 4 connecting the controller Using the Ultimaker Original for the first time We recommend you to use supplied software but feel free to use different types of programs if you feel like you are up to it or just simply disagree Playful experimenting and innovating is what made Ultimaking B V to what it is today We also supply an Usermanual where you can find a more detailed guide how to handel the machine There are 2 different types of software that you will need to get your Ultimaker printing Some software have these combined others do not First you need a slicer to create the file that containes all the parameters of a print called the Gcode Secondly you need software to sent this Gcode to your Ultimaker In the beginning you most likely will download a file from the world wide web to print Plenty of these files can be found on websites like www youmagine com One of the files that is printable is called a STL 7 1 1 Slicer software As a slicer we can recommend you to use Cura The basic idea of slicing is that it converts a printable file STL to a code that contains all the information to create your print We will take you along to create a Gcode to print with PLA Cura Go to our website menu community download for the latest version of Cura Open Cura Go to Expert gt Install default Marlin Firmware Use the default
36. locks 24 x image 27 parts needed for this step To attach the claws perform the following actions 1 ij 2 3 4 I Attach the bolt to the wooden part marked C see image 28 Use one bolt M3 x 1Omm and two hex nuts 3mm Notice the last hex nut will barely fit in This is normal Place the wooden part marked C in the FRONT slider block Place three bolts M3 x 50mm see image 29 Attach the nuts see image 29 Notice do not tighten the nuts too much The claw must be able to rotate Repeat action 1 5 three times to attach all wooden parts marked C on all slider blocks Assemble the wooden parts marked FRONT C RIGHT C LEFT C and BACK C see image 30 Use one bolt M3 x 1Omm and one nut Notice this assembled wooden parts marked C will be used later image 28 attaching the bolt to the wooden part marked C Step 2 Attaching the claws Assembling the X Y axes 31 32 image 29 placing the wooden part marked C in the FRONT slider block T image 30 assembling wooden parts marked FRONT C RIGHT C LEFT C and BACK C 6 2 3 Step 3 Mounting the caps The following parts are needed in this step Letter Description Qnty wooden end caps WITHOUT hole 8 9 wooden caps WITH hole 6 9 bolts M3 x 16mm 16 hex nuts 3mm 16 Step 3 Mounting the caps Assembling the X Y axes o 8 o 16
37. ng five parts in order on the axis SHORT timing belt which is connected to axis SHORT FRONT panel with ONE timing pulley BACK slider block timing belt which is connected to axis SHORT FRONT panel with ONE timing pulley timing belt which is connected to the motor with ONE timing pulley Step 4 Mounting the axes Assembling the X Y axes H NOTICE the clamp of the BACK slider block is facing downwards along the BACK panel timing belt which is connected to axis SHORT FRONT panel with ONE timing pulley 5 Rotate the wooden end cap WITHOUT hole RIGHT panel BACK back to its normal position 6 Attach the wooden end cap WITHOUT hole with ONE bolt M3 x 16mm and ONE hex nut 3mm image 42 attaching the BACK axis To attach the Axis Left LONG perform the following actions 1 Get an Axis LONG 2 Rotate the wooden end cap WITHOUT hole BACK panel LEFT 3 Put the pulleys on the timing belts Use ONE timing pulley for each timing belt E NOTICE the thinnest side of the timing pulley is facing to the outside 4 Move the axis LONG from the BACK panel to the FRONT panel see image 43 Place the following five parts in order on the axis timing belt with ONE timing pulleys LEFT slider block E NOTICE the clamp of the LEFT slider block is facing upwards along the LEFT panel timing belt with ONE timing pulleys 5 Putthe timing b
38. ng pulley is facing to the outside 4 Move the axis SHORT from the RIGHT panel to the LEFT panel see image 41 Place the following five parts in order on the axis SHORT timing belt with ONE timing pulley FRONT slider block H NOTICE the clamp of the FRONT slider block is facing downwards along the FRONT panel see image 40 timing belt with ONE timing pulley 5 Rotate the wooden end cap WITHOUT hole RIGHT panel FRONT back to its normal position 6 Attach the wooden end gap WITHOUT hole with a bolt M3 x 16mm and a hex nut 3mm Step 4 Mounting the axes Assembling the X Y axes 37 38 image 39 rotating the wooden end cap image 40 Side view FRONT slider block WITHOUT hole image 4t attaching the FRONT axis To attach the axis BACK SHORT perform the following actions 1 2 3 Get a axis SHORT Rotate the wooden end cap WITHOUT hole RIGHT panel BACK Put the pulleys on the timing belts Use ONE timing pulley for each timing belt which is connected to axis SHORT FRONT panel Use ONE timing pulley for the timing belt which is connected to the motor NOTICE the thinnest side of the timing pulley is facing to the outside Move the axis SHORT from the RIGHT panel to the LEFT panel see image 42 Place the followi
39. ng the following structure e Cautions and warnings Cif applicable The needed parts The actions to perform the step To make this manual easy to understand images are used as much as possible 5 2 Different sides of the Ultimaker Original In this manual you will read about FRONT side BACK side LEFT side RIGHT side TOP side and BOTTOM side In image 1 these terms are clarified image 1 sides of the Ultimaker Original 6 1 Assembling the Ultimaker Original ASSEMBLING THE FRAME WHAT YOU LL NEED TO BUILD THIS SUB ASSEMBLY Time about 60 to 90 minutes Tools hex key screwdriver 1 5mm hex key wrench 2mm 5 5mm M3 socket wrench or pliers 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed DQ 6 1 Assembling the Frame pagina 10 27 Bouwtips Het bouwen van het frame duurt ongeveer 3 uur en is verdeeld in 3 blokken e Blok 1 step 1 en 2 e Blok 2 step 3 en 4 e Blok 3 step 5 en 6 In de bouwbeschrijving van Ultimaker pagina 10 27 staan zeer belangrijke zaken met een uitroepteken aangegeven Lees deze dus ook goed Loop samen eerst alle pagina s door dan kan je het werk goed verdelen Hieronder per stap nog een aantal tips e Step 1 6 1 1 o Sla niet met een gewone hamer op de ball bearings Gebruik bijvoorbeeld een rubberen hamer of als je sterk bent je duim e Step 2 6 1 2 o Schroef de Limit Switches niet te hard aan Heb je
40. nium heater block see image 48 E NOTICE A space between the brass pipe and the alluminium heater block is allowed see image 49 brass pipe nozzle image 48 attaching the nozzle and brass pipe into the aluminium heater block D image 49 result assembling the nozzle brass pipe and aluminium heater block Place the linear bearing in the FRONT and the BACK sides of the extrusion head housing see image 50 H NOTICE make sure the linear bearing is sicking IN but NOT sticking THROUGH the sides 3 Place ONE linear bearing in the RIGHT and the LEFT sides of the extrusion head housing see image 50 E NOTICE make sure the linear bearing is sicking IN but NOT sticking THROUGH the sides Step 1 Assemble the extrusion head housing Assembling the extrusion head 45 46 image 50 placing the linear bearings in the sides of the extrusion head housing 4 Attach the sides together see image 51 Use four bolts M3 x 10mm and four hex nuts 3mm 5 Place the extrusion head housing into the wooden part 8B see image 5 image 51 attaching the sides together and placing into wooden part 8B 6 Place the peek into the aluminium plate see image 52 H NOTICE the aluminium plate is symmetric You can choose any hole you want 7 Attach the peek into the brass pipe keep the aluminium heater block in position as shown see image 5
41. ntly do not overdo 16 Tighten the bolts see image 7O 17 Repeat step 14 and 15 for the Y motor image 7O tightening the bolts of the X motor 18 Move the extruder head all to the end of the X axis E Notice Make sure you hear the limit switch clicking If not move the RED wired limit switch till the clicking sound occurs 19 Tighten the RED wired limit switch 20 Repeat step 19 and 20 for the BLUE wired limit switch Step 3 attaching the housing on the XY frame Assembling the extrusion head __ ASSEMBLING THE Z STAGE WHAT YOU LL NEED TO ASSEMBLE THE Z STAGE Time about 60 to 90 minutes Tools hex keys 2mm small screw driver 1 5mm 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed 6 4 Assembling the Z stage pagina 57 69 Bouwtips Het bouwen van de Z stage duurt ongeveer 4 uur en is verdeeld in 4 blokken e Blok 9 step 1 en step 2 e Blok 10 step 3 e Blok 11 step 4 e Blok 12 step 5 en 6 In de bouwbeschrijving van Ultimaker pagina 57 72 staan zeer belangrijke zaken met een uitroepteken aangegeven Lees deze dus ook goed Loop samen eerst alle pagina s door dan kan je het werk goed verdelen Hieronder per stap nog een aantal tips Step 6 6 4 6 o Het plaatsen van de twee assen is best lastig De gaatjes bovenop de machine waar ze door heen gaan zijn net groot genoeg Ga de gaten vooral niet verder groter schuren Gebruik bijvoorb
42. oden part TOP 13 Move the wires of the PT100 the cartridge heater and the small fan through the middle hole of the wooden part TOP see image 57 image 57 moving the wires of the thermocouple cartridge heater and the small fan through the wooden part TOP for action 20 22 see image 58 14 Attach WHITE bowden tube clamp in the front RIGHT hole of black injection moulded part 15 Move the LONG studding bolts through the corner holes 16 Place 2x 3mm spacers around the 2 LONG studding bolts that don t go Step 1 Assemble the extrusion head housing Assembling the extrusion head 49 50 17 through the black injection molded part Attach the LONG studding bolts Do not attach the LONG studding bolts too tight e image 58 Attaching the WHITE bowden tube clamp and the long studding bolts 18 19 20 NOTICE keep a small gap between the wooden part and the aluminium plate Move the bowden tube through the WHITE bowden tube clamp and through the teflon tube NOTICE use the end of the bowden tube which has no blue tape Tip you can use a screwdriver to guide the bowden tube through the teflon tube Lock the bowden tube by putting the blue horse shoe under the WHITE bowden tube clamp see image 58 NOTICE give some light pressure on the bowden tube while placing the blue horse shoe Tighten the long studding bolts completely Step 1 Assemble
43. oed En ook goed vast e Zijn alle snoertjes onderop de 3D printer goed vastgebonden Hangt er niks los Als je de printer nu aanzet met de bijgeleverde voeding o Zie je dan Een blauw lampje aangaan op de printerkop Op het scherm van de Ulticontroller de tekst Ultimaker Ready o Hoor je dan Een ventilator draaien onderop de printer emo 3Dkanjers Tatentontwitteling door wetenschap en techniek 84 What you need to know before you start attaching the electronics The electronics simply need to be attached to the machine and a few wire connectors plugged in Warning When handling electronics make sure that you are not statically charged This can permanently damage your electronics 6 6 1 Step 1 mounting the electronic circuit board The following parts are needed in this step Letter Description Qnty Letter Description Qnty electronic circuit bolts M3 x 30mm 4 1 board 9 Spacer 8mm 4 Electronics Cover 1 0 o o Ultimaker 0 40 oe QD Ue DU image 105 parts needed for this step To attach the electronic circuit board perform the following actions for action 1 4 see image 106 On the BOTTOM panel put four bolts M3 x 50mm from INSIDE towards OUTSIDE Place the tube spacers over the four bolts M3 x 50mm Place the electronic circuit board over the bolts M3 x 50mm on the Step 1 mounting the elec
44. read the droplet across the ledscrew on straight line from top to down is fine ER Notice the drive nut will spread the grease later when the leadscrew rotates i Notice Do not use this grease to grease the x and y axis Step 7 grease it up Assembling the Z stage 69 ASSEMBLING THE MATERIAL FEEDER WHAT YOU LL NEED TO ASSEMBLE THE MATERIAL FEEDER Time about 30 to 40 minutes Tools hex keys 2mm adjustable wrench has to fit M8nuts or pliers small screw driver 2mm Step 7 grease it up Assembling the material feeder 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed Q 6 5 Assembling the Material feeder Pagina 70 82 Bouwtips Het bouwen van de Material feeder duurt ongeveer 2 uur en is verdeeld in 2 blokken e Blok 13 step 1 en 2 e Blok 14 step 3 4 en 5 In de bouwbeschrijving van Ultimaker pagina 70 82 staan zeer belangrijke zaken met een uitroepteken aangegeven Lees deze dus ook goed Loop samen eerst alle pagina s door dan kan je het werk goed verdelen Hieronder per stap nog een aantal tips e Step 1 6 5 1 o Het plaatsen van het zwarte radartje op de motor is vrij lastig Kijk eerst even of je wel de juiste motor hebt Het is de motor met het halve asje plat kantje op de as Lukt het niet met de hand vraag dan even om hulp Wellicht lukt het met een hamer Wel heel voorzichtig slaan Bouwinspectie e Zijn alle boutjes goed aangedraaid Zie
45. rt blad Je vind hierop ook een aantal punten waarmee je kan controleren of alles goed gegaan is Hoe ga je het aanpakken De 3D printer bestaat uit een aantal onderdelen bijvoorbeeld het frame de Z stage en de Material feeder Per onderdeel vind je in de bouwbeschrijving een uitgebreide uitleg Zoek je onderdeel op en lees de beschrijving met elkaar goed door Bespreek samen wat er moet gebeuren en verdeel de taken Ga dan pas de benodigde onderdelen bij elkaar zoeken Tips e Gebruik bij het bouwen niet alleen de plaatjes als voorbeeld Lees de bijbehorende beschrijvingen e Je kan de Engelse teksten vertalen met Google translate of een woordenboek e Gebruik de juiste maat boutjes De maten staan erbij e Gooi niets weg Misschien hebben we het later nog nodig Wat is de planning In de werkplanning die je van de leerkracht krijgt staat precies beschreven welk onderdeel je met jouw groep gaat maken en hoeveel tijd je hiervoor hebt emo 3Dkanjers Tatentontwihteling door wetenschap en techniek Ultimaker Original Assembly manual Dear customer Thank you for purchasing the Ultimaker Original DIY kit and welcome to our community This assembly manual will guide you through the build process step by step During the excitement of the build process you learn more and more This will help you understand the workings of a 3D printer even better and give you the opportunity to get the most out of your Ultimaker Be
46. sembling the Z stage Ultimaker o 9 image 79 parts needed for this step To assemble the Z stage Cap perform the following actions 1 Take the 6mm wooden part and place it facing down so you can t read the word Ultimaker 2 Take the wodden middle parts and place them into the middle to slots 3 Fold the 6mm wooden part 90 degrees and secure it in place with 4x M3x14 and 4x M3 nuts See image 80 image 80 attaching the RIGHT arm on the drive nut assembly Step 4 finishing the Z stage assembly Assembling the Z stage 65 66 4 Place the six hex nuts 3mm in the slots of the 6mm wooden panel See image 81 5 Place the 4mm wooden side parts on theZ stage cap One side has the extra protruding part at the top see image 82 6 Attach the parts together Use six bolts M3x12mm image 81 rotating the wooden end cap image 82 Side view FRONT slider block WITHOUT hole If done correctly the result must look like this see image 83 image 83 result of the Z stage assembly Step 4 finishing the Z stage assembly Assembling the Z stage 6 4 5 Step 6 installing the Z stage in the machine The following parts are needed in this step Letter Description Qnty Letter Description Qnty Z motor 1 6
47. sembly Step 1 Assembling the Aluminium base plate Assembling the Z stage 59 60 6 4 2 Step 2 Assembling the Heated bed PCB The following parts are needed in this step Letter Description Qnty Letter Description Qnty DV Heated bed PCB 1 9 Heated bed Cable 1 Countersunk Bolts 4 GI Retai Cli 2 ace ass Retainer Clip 9 Lock Nut M3 0 T e o 006 image 74 parts needed for this step To assemble the Heated bed PCB perform the following actions Take the 2 glass retainer clips and place them on the back side of the PCB See image 75 Use the 4x M3x8mm countersunk bolts and 4x M3 Locknuts to bolt it down Place the Heated bed PCB with the aluminum side down on a flat surface Connect the Heated bed cable to the Connector on the Heated bed See image 76 The Gray FAT wires go on the left side and the black THIN wires go on the right side image 76 Connecting the Heated bed Cable Step 2 Assembling the Heated bed PCBThe following parts are needed in this step Assembling the Z stage 61 6 4 3 Step 3 Connecting the PCB to the Baseplate Take the Subassemblys made in step 1 and 2 Together with the extra parts listed below Letter Description Qnty Letter Description Qnty Countersunk Bolts Washer M 0 ka 3 Q asher M6 3 Knurled Nut 3 9 Copper Grease 1 9 Ta
48. sh the spring it can take some force Notice the spring should stick out about 11mm gY 4 image 97 placing the U Bracket on the clamp assembly The result must look like this see image 108 image 98 result after attaching the U Bracket on the clamp assembly 78 for action 9 10 see image 99 Attach the clamp assembly with U Bracket on the main body of the drive mechanism Use ONE bolt M3 x 20mm and ONE lock nut Notice do not screw too tight the clamp assembly with U Bracket must be able to move Notice make sure the lock nut is NOT placed on the side of the gear Connect the lever to the main body of the drive mechanism Step 3 clamp assembly Assembling the material feeder Use ONE bolt M3 x 20mm and a ONE lock nut E Notice do not screw too tight it must be able to move E Notice make sure the lock nut is NOT placed on the side of the gear image 99 attaching the clamp assembly with U Bracket and the lever on the main body of the drive mechanism The result must look like this see image 100 i image 100 result after attaching the clamp assembly with U Bracket and lever on the main body of the drive mechanism Step 3 clamp assembly Assembling the material feeder 79 6 5 4 Step 4 attaching the feeder to the machine To attach the feeder to the machine perform the following actions 1 Attach the feeder in t
49. sides this assembly manual there s also a user manual available online www Ultimaker com pages support manuals Meet other Ultimaker users at our community forum www Ultimaker com forum Visit YouMagine for fun projects and free printable models www youmagine com Happy building and printing and we ll be in touch Team Ultimaker Contact information We would love to hear from you We are easy to reach and enjoy answering all your questions Technical assistance sales enquiries or general information we are there for you Find the information below to contact us General info Ultimaker com Support support Ultimaker com Sales sales Ultimaker com Marketing PR pr Ultimaker com Phone 31 0 345 712 O17 Meet us online at Table of contents 1 Introduction 1 Product description 12 Used symbols 2 J Technical specifications 21 General product specifications 2 2 Environmental conditions 3 Precautions and safety instructions 4 Preparation before assembling 4 Engraving 42 Sanding 5 What to expect reading the assembly instructions 5 Structure of the assembly instructions 5 2 Different sides of the Ultimaker Original 6 Assembling the Ultimaker Original 61 Assembling the frame 611 Step 1 Inserting the ball bearings 6 1 2 Step 2 Mounting the limit switches 6 1 3 Step 3 Assembling the X and Y motor 6 1 4 Step 4 Preparing the BOTTOM panel 6 1 5 Step 5 Assembling the cube shaped frame 6 1 6
50. t board 91 __ ASSEMBLING AND CONNECTING THE ULTICONTROLLER WHAT YOU LL NEED TO ASSEMBLE AND CONNECT THE ULTICONTROLLER Time about 10 to 20 minutes Tools hex keys 2mm Step 9 checking and aligning the top Z limit switch Assembling and connecting the UltiController 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed JO 6 7 Ulticontroller pagina 92 95 Bouwtips Het plaatsen van de Ulticontroller duurt ongeveer 1 uur blok 16 In de bouwbeschrijving van Ultimaker pagina 92 95 staan zeer belangrijke zaken met een uitroepteken aangegeven Lees deze dus ook goed Loop samen eerst alle pagina s door dan kan je het werk goed verdelen Hieronder per stap nog een aantal tips e Ulticontroller o Uit de Ulticontroller komen twee snoertjes Plaats deze op de juiste plek op het printplaatje e Wees ook voorzichtig als je uiteindelijk het houten afdekplaatje met de cooling fan op de printplaat vastschroeft Zachtjes en met beleid Bouwinspectie e Zitten alle stekkertjes goed En ook goed vast e Zijn alle snoertjes onderop de 3D printer goed vastgebonden Hangt er niks los Als je de printer nu aanzet met de bijgeleverde voeding o Zie je dan Een blauw lampje aangaan op de printerkop Op het scherm van de Ulticontroller de tekst Ultimaker Ready o Hoor je dan Een ventilator draaien onderop de printer omm sDkanjers Taterntontwihteling door wetenschap en techniek
51. ted bed 6 2 Assembling the X Y axes pagina 28 41 Bouwtips Het bouwen van de x y axes duurt ongeveer 2 uur en is verdeeld in 2 blokken Blok 4 step 1 en 2 e Blok 5 step 3 en 4 In de bouwbeschrijving van Ultimaker pagina 28 41 staan zeer belangrijke zaken met een uitroepteken aangegeven Lees deze dus ook goed Loop samen eerst alle pagina s door dan kan je het werk goed verdelen Hieronder per stap nog een aantal tips Step 1 6 2 1 o Druk de koperen buisjes met de hand door de houten delen Lukt dit niet gebruik dan een rubberen hamer Gebruik een stukje overgebleven hout als onderlegger Bouwinspectie e Zijn alle boutjes van de pulleys goed aangedraaid vast is vast e Zitten alle slider blocks op de goede plaats Left Links Back Achter Right Rechts en Front is Voorkant 2014 3Dkanjers 3 Dkanjers door wetenschap en techniek 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed Q Step 1 6 2 1 Step 1 6 2 1 Step 1 6 2 1 Step 4 6 2 4 Step 1 6 2 1 a Step 1 6 2 1 Step 4 6 2 4 omuiehs te I 4 6 2 1 blocks Step 1 Assembling the FRONT BACK RIGHT LEFT slider The following parts are needed in this step Letter Description Qnty f sliderblock parts 6mm 12 x SI lock t 2 der pice pari sliderblock part 4mm
52. tep 1 6 3 1 Step 1 6 3 1 2014 3Dkanjers 3Dkanjers 3Dkanjers Bouwtips en Bouwinspectie Ultimaker Original heated bed Q Step 3 6 3 3 _ Step 3 6 3 3 T Step 3 6 3 3 Step3 63 3 Step 3 6 3 3 omues te L ot ad 6 3 1 Step 1 Assemble the extrusion head housing The following parts are needed in this step moulded part Letter Description Qnty Letter Description Qnty 9 spiral wrapping 1 cartridge heater 1 9 long studding bolts 4 PTIOO 1 wooden part FRONT brass pipe 1 4 AP 9 BACK LEFT RIGHT teflon tube 1 9 wooden part 8B 1 peek 1 9 aluminium plate 1 aluminium heater Q doped 1 9 wooden part TOP 1 nozzle 1 blue horse shoe 1 WHITE bowden tube linear bearin 1 1 j clamp P hex nuts 3mm 6 bowden tube 1 9 bolts M3 x 16mm 2 spacer 3mm 2 9 bolts M3 x 12mm 1 DP Small Fan 1 black injecti bolts M3 x 10mm 7 dr ipd 1 Step 1 Assemble the extrusion head housing Assembling the extrusion head 43 44 og o H et ewe o amp 9 image 47 parts needed for this step To assemble the extrusion head housing perform the following actions 1 Attach the nozzle into the aluminium heater block see image 48 EE NOTICE Attach the nozzle as tight as possible to the aluminium heater block 2 Attach the brass pipe into the alumi
53. th long wires and rounded axles Motor spacer M3 washers short timing belts pulleys with a 5mm internal diameter 6 6006 bolts M3 x 25mm O Ni NI Os N IN am E x n i oF T MB J D a cs n O JO E Hi Do n m a o a a J image 8 parts needed for this step 16 Step 3 Assembling the X and Y motor Assembling the frame To assemble the Y motor perform the following actions 1 Place the pulley 5mm internal diameter on the Y motor see image 9 When placing make sure to keep a distance of 1 2mm between the pulley and the Y motor Place the timing belt around the pulley see image 10 Attach the Y motor on the LEFT panel with Y motor engraved on the inside see image 11 Notice Do not attach the X motor and Y motor too tight The X motor and Y motor must be able to move up and down Notice Place the X motor and Y motor in position that the wires face down in direction of the text 4 To assemble the X motor repeat action 1 2 5 Make sure to attach the X motor on the BACK panel with X motor engraved on the inside image 9 placing the pulley on the Y motor axis Step 3 Assembling the X and Y motor Assembling the frame 17 image 10 placing the timing belt around the pulley image It attaching
54. the Y motor on the BACK panel 18 Step 3 Assembling the X and Y motor Assembling the frame 6 1 4 Step 4 Preparing the BOTTOM panel The following parts are needed in this step Letter Description Qnty BOTTOM panel 1 9 pieces of Velcro 4 bolts M3 x 10mm 4 1 ti t 1 y onu s Ih e Oe d Ge B o L m J C o J 4x p SS C J E J Tt Ax image 12 parts needed for this step To prepare the BOTTOM panel perform the following actions 1 Move 4 pieces black Velcro through the 4 2 slots of the BOTTOM panel see image 14 Make sure the soft side is facing itself after placing Step 4 Preparing the BOTTOM pane Assembling the frame 6 1 5 image 13 moving black Velcro through the slots Step 5 Assembling the cube shaped frame The following parts are needed in this step Letter Description Qnty panels TOP BOTTOM FRONT LEFT BACK and RIGHT 6 SHORT cable ducts 2 ILONG cable ducts 2 9 blue Scotch tape 1 bolts M3 x 16mm 37 9 hex nuts 3mm 37 20 Step 5 Assembling the cube shaped frame Assembling the frame image 14 parts needed for this step Warning Be careful not to put any force on the panels because they are weak in this configuration however they will become very sturdy once you mount a f
55. the extrusion head housing Assembling the extrusion head 6 3 2 Step 2 cooling fan assembly The following parts are needed in this step Letter Description Qnty Letter Description Qnty 9 Metal Fanduct 1 9 bolts M3 x 16mm 2 Bolt M3x4mm 2 self Tapping Bolts 4 image 59 parts needed for this step To assemble the cooling fan assembly perform the following actions 1 Take the Metal fanduct and place it around the heaterblock See image 60 2 Use the 2x M3x4mm bolts to lock it into place by screwing them into the aluminium plate of the hot end assembly The fancap screws into the bottom of the hotend Position the fan correctly between the metal fancap and the hotend 4 Use the 2x M3x16mm bolts to screw it into the aluminum plate of the hotend assembly See image 61 5 Secure the fan to the metal fancap by using the 2 self tapping screws See image 62 N Step 2 cooling fan assembly Assembling the extrusion head 51 52 image 60 attaching the front of the fancap image 61 attaching the back of the fancap and fan image 62 attaching the fan to the metal fanduct Step 2 cooling fan assembly Assembling the extrusion head 6 3 3 Step 3 attaching the housing on the XY frame The following parts are needed in this step Lett
56. tronic circuit board Mounting the electronics circuit board tube spacers 4 Secure with four threaded spacers 9 d image 106 mounting the electronics circuit board 6 6 2 step 2 connecting the heater and Heated Bed To connect the heater perform the following actions 1 Connect the WHITE wires of the heater element to the terminals of the heater 1 output see image 107 Notice do not strip the wires too much This can cause short circuit Notice do not strip the wires too short This can cause no contact Attach the terminals Use a small screwdriver Notice make sure the cable is secure Connect the Gray wires of the heater element to the terminals of the heated bedoutput Attach the terminals Use a small screwdriver oH mm 85 KTI LN aw 86 image 107 connecting the heater step 2 connecting the heater and Heated Bed Mounting the electronics circuit board 6 6 3 Step 3 connecting the print head electronics The following parts are needed in this step Letter Description Qnty Black electronic cable with 3 tiny plugs on both sides 1 To connect the print head electronics perform the following actions 1 2 6 6 4 Turn the machine on its side Plug in the BLUE PURPLE plug in the connector called FAN PWM on the circuit board Plug in the PT100 plug in the connector called TEMP1 on the circuit board
57. unting the display v 1 0 to the UltiController FRONT for action 4 8 see image 112 5 Turn the controller on its back 6 Plug both of the PCB connector cables into the connectors Plug 1 into connector 1 Plug 2 into conncetor 2 7 Place six hex nuts 3mm inside the slots of the UltiController BACK Tip Use tape to keep the hex nuts 3mm in position 8 Attach the UltiController BACK onto the UltiController FRONT Use two bolts M3 x 10mm at the long sides 9 Attach the side parts Use two bolts M3 x 10mm for every side image 112 mounting the back plate and the side parts 10 Put the button in place see image 113 94 Step 1 assembling the UltiController Assembling and connecting the UltiController ZT controller O qme c image 115 placing the button 6 7 2 Step 2 connecting the controller To connect the UltiController perform the following actions 1 Turn off the Ultimaker Original Disconnect the electronic cover Guide the cables through the hole in the BOTTOM panel Connect the cable Place back the Electronics cover Put the UltiController on the lower part of the FRONT panel Turn the power on Insert the SD card Notice check for firmware updates and information the Software setup guide oo Nas WN Congratulations You are ready to print now Step 2 connecting the controller Assembling and connecting the UltiController 95 zc Usage of the Ultima
58. x Yo 16x image 31 parts needed for this step The wooden caps have to be attached in four corners of the Ultimaker Original To help you performing the actions the following overview is provided see image 32 image 32 overview different corners Step 3 Mounting the caps Assembling the X Y axes 33 To attach the wooden caps perform the following actions 1 Attach the wooden caps in corner A see image 33 The wooden caps WITH hole on the inside the wooden end caps WITHOUT hole on the outside Notice Use two bolts M3 x 16mm and two hex nuts 3mm at both panels image 33 attaching the wooden caps in corner A Attach the wooden caps in corner B see image 34 The wooden caps WITH hole on the inside the wooden end caps WITHOUT hole on the outside Notice Use ONE bolt M3 x 16mm and ONE hex nut 3mm at the RIGHT panel Use two bolts M3 x 16mm and two hex nuts 3mm at the FRONT panel image 34 attaching the wooden caps in corner B 34 Step 3 Mounting the caps Assembling the X Y axes 3 Attach the wooden caps in corner C see image 35 The wooden caps WITH hole on the inside the wooden end caps WITHOUT hole on the outside Use ONE wooden end cap WITHOUT hole at the BACK panel El Notice Use ONE bolt M3 x 16mm and ONE hex nut 3mm at the RIGHT panel El Notice Use ONE bolt M3 x 16mm and ONE hex nut 3mm at the

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