CS05-06 User Manual 8-2015 V9
Contents
1. 505 506 HYDRAULIC CHAIN SAW USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 66864 8 2015 Ver 9 FETT T B iii b A 4 SAFETY PRECAUTION p aaa o 5 FLERE VE UTEN s e Se 7 TOOLS S TAG 9 HE E 10 HOSE RECOMMENDATION G hen 11 FIGURE T TYPICAL HOSE CONNECTIONS eee 11 NTMZRECOURENENO n a Ge ee Ee 12 GE o i 13 FIGURE 2 FELLINGA TREE oes Mn oe mee l o aaa pa 14 FIGURE 5 CROSSCUTTING LOGS WITH PRESSURE ON 15 FIGURE 4 CROSSCUTTING LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON TOP 15 FIGURE 5 CROSSCUTTING LOGS LIMBS WITH PRESSURE ON BOTTOM esse ede esse ee ee ee ee ee eee 16 FIGURE 6 CROSSCUTTING THICK LOGS WITH PRESSURE ON BOTTOM esse ees ee ee ee ee ee ee ee ee ee ee ee ee 16 TIOOLPROIEGCHON S CARE hj 18 TROUBLESHOOTING acc 19 SPEEN IG TINE 20 muB muc zi Tp O rte ce b oe Ee O 20 PRI ET 59 20 CS09 CS06 PARTS MS TR Nede 21 22 UNDERWATER TOOLS DEPTH GUIDELINE ee 24 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety2. FAE s b nin 11294 CU 11464 SERVICE TOOLS ONO TOON NI 04337 535 css e EE PE 07830 20 CS05 CS06 User Manual STAN L EY CS05 CS06 User Manual 4 21 STANLEY ITEM PART NO NO QTY DESCRIPTION 1 00753 CAPSCREW 09622 CAPSCREW U W MODEL 2 74750 1 NAME TAG CS06 74748 NAME TAG CS05 28323 CE DECAL CE ONLY 07652 REAR GEAR HSG ASSY 7 9 GPM 107834 REAR GEAR HSG ASSY 4 6 GPM 00289 DOVVEL PIN 6 04041 BUSHING 00020 O RING 8 107612 IDLER SHAFT 04106 2 DRIVE GEAR 7 9 GPM 07832 DRIVE GEAR 4 6 GPM Ho Nomen 11 00038 1 NUT 00788 NUT U W MODEL 01362 O RING 02921 AUTOMATIC OILER 14 117784 1 SOUND POWER LEVEL DECAL CE ONLY 15 106971 1 LOCKNUT 07724 LOCKNUT U W MODEL 16 107620 1 BAR ADJUSTMENT NUT 07714 BAR ADJUSTMENT NUT U W MODEL 11354 OC CC DECAL NOT ILLUSTRATED 18 107632 1 SCREW 07723 SCREW U W MODEL 19 100144 1 CAPSCREW 00230 CAPSCREW U W MODEL 01116 BUCKING CLEAT 02649 HANDLE BAR RETAINER 07611 HANDLE BAR 02634 WASHER 24 00429 1 NUT 09277 NUT U W MODEL 07473 HAND GUARD 13907 WARNING DECAL KICKBACK 27 112412 1 WARNING DECAL ELECTRIC Lad COMPOSITE SAFETY DECAL CE ONLY E 02446 CAPSCREVV UNV MODEL oross 1 WEAR s s r sunsanon wes r sawoan sm wee r sewcraw om 22 CS05 CS06 User Manual ITEM PAR
3. factor 10 000 14 000 ft kV phase to phase fm m fem m fm m 61001690 6 00 n s 610 208 705 226 2002420 mm 24 9 00 275 909 29 STAN L EY CS05 CS06 User Manual 4 7 Table 2 Minimum approach distances to energized conductors for persons other than qualified line clearance arborists and qualified line clearance ar borist trainees Nominal Voltage kV phase to phase 10 00 10 00 10 00 10 00 10 09 12 04 13 02 14 00 16 05 20 05 26 08 35 00 3 05 3 05 3 05 3 05 3 28 3 76 4 00 4 24 4 97 6 17 8 05 10 55 Exceeds phase to ground The tie in position should be above the work area and located in such a way that a slip would swing the arborist away from any energized electrical conductors or other identified hazard While climbing the arborist should climb on the side of the tree that is away from energized electrical conduc tors as required in Tables 1 and 2 Footwear including lineman s overshoes having electri cal resistant soles shall not be considered as providing any measure of safety from electrical hazards Rubber gloves with or without leather or other protec tive covering shall not be considered as providing any measure of safety from electrical hazards Ladders platforms and aerial devices including insulat ed aerial devices shall be subject to minimum approach distances in Table 1 and 2 Aerial devices and attached equ
4. operation and routine maintenance instructions Stanley Hy draulic Tools recommends that servicing of hydraulic tools other than routine maintenance be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN L EY CS05 CS06 User Manual 4 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could resul
5. PROBLEM CAUSE REMEDY Cuts slow Insufficient fluid flow or low relief Adjust fluid flow to proper gpm For valve setting optimum performance adjust relief valve to 2250 psi 155 psi Chain dull Sharpen per instructions or replace Backpressure too high Should not exceed 250 psi 17 bar at 8 gpm 30 lpm measured at the end of the tool operating hoses Insufficient oiler flow Adjust oiler per Service Manual Tool does not run Power unit not functioning Check power unit for proper flow and pressure 4 gpm 15 Ipm at 1500 psi 104 bar minimum for the 505 and 7 gpm 26 Ipm at 1000 psi 70 bar for the CS06 Coupler or hoses blocked Remove obstruction Mechanical failure Disassemble tool and inspect for damage Tool runs backwards Pressure and return reversed Connect for proper flow direction Motor shaft rotates clockwise On Off trigger is hard to press Pressure and return reversed Correct for proper flow direction Backpressure too high Should not exceed 250 psi 17 bar at 8 gpm 30 Ipm measured at the end of the tool operating hoses Oil leakage around drive sprocket Motor shaft seal failure Replace as required Make sure that oil present is not the result of excess oiler flow Oil leakage between rear gear hous Motor face seal failure Replace as required ing and valve handle assembly Chain continues to move after valve Chain is too loose Tighten chain s shut off Input fiow too high STAN L EY CS0
6. cutting immedi ately to prevent further saw chain and bar damage See the Maintenance and Adjustments section of the Service Manual for chain replacement or adjust ment procedures Underwater models require daily preventive mainte nance See the Maintenance and Adjustments sec tion of the Service Manual for these maintenance procedures FELLING CUTTING DOWN A TREE FIGURE 2 Observe all safety precautions DIRECTION OF FALL bol SECOND ail 45 FIRST DIRECTION OF FALL Figure 2 Felling a Tree NOTCHING OR UNDERCUTTING 1 The notching or undercutting cut is made on the side you want the tree to fall Place the saw so the hand guard is close to the tree trunk and the bucking cleat is dug in Start the cut horizontally Pivot the nose of the bar in last Cut to about one quarter of the tree s diameter Watch out for falling limbs Make a diagonal cut down to meet the horizontal cut and remove the wood from the notch 14 CS05 CS06 User Manual FELLING OR BACK CUT 4 The felling or back cut is made on the side opposite and at least 2 inches above the horizontal undercut the felling cut is made higher as the size of the tree increases Place the saw so the hand guard is close to the tree trunk and the bucking cleat is dug in 5 Start the cut horizontally Pivot the bar in until the cut is being made parallel to the notch cut Cut until the saw is about 1 or 2 inches from the notch
7. often provide information that will make your work safer and more productive CUTTING TIPS 1 Check the lean of the tree Tie a weight to a piece of string about 2 feet long Hang the weight in your line of sight The string is a good vertical line to help you judge the lean of the tree The tree should fall the way it is leaning Trees that are straight leaning no more than 5 degrees generally can be felled in any direction 2 Avoid felling across another tree log rocks gully or ridge Do not fell straight uphill or downhill Fell the tree diagonally to the hill Consider the wind direc tion and velocity Do not attempt cutting in strong winds 3 Check the weight distribution A tree is heavier on the side with the most limbs It will try to fall on its heavy side Trim a few limbs to balance the tree 4 Clear the work area You need a clean area all around the tree for good footing Get everything out of the area where the tree will fall Do not cut trees near structures Because of the danger of electro cution use extreme care when cutting trees near power lines 5 Before starting the cut prepare your escape path Make sure the escape path is clear of brush and branches The escape path should be at an angle away from the direction of fall CS05 CS06 User Manual 4 13 The saw chain should cut with very little pressure applied to the handle If you have to force the saw to cut or if the cut is not straight cease
8. to the ON position to operate the tool NOTE If uncoupled hoses are left in the sun pressure in crease inside the hose may make them difficult to connect Whenever possible connect the free ends of the hoses together SYSTEM SELECTION OC CC Saws configured with the system selector option require setup for the system closed center CC or open center CC in which it will operate The selector screw is lo cated in the bottom end of the valve spool 1 Determine the system type 2 For operation in a CC system turn the selector screw fully clockwise When the selector screw bot toms CC operation is selected 3 For operation in an OC system turn the selector screw counter clockwise until meeting resistance from the retaining ring Turn the selector screw clockwise and then counter clockwise to be sure that you are sensing resistance of the retaining ring Do not force the selector screw STANLEY IMPORTANT To prevent damage to the retaining ring do not attempt to force the selector screw counter clockwise beyond the point of initial resistance OPERATING PROCEDURES The following are general wood cutting procedures and techniques Differences in the terrain vegetation and type of wood will make this information more or less val id for particular areas For advice on specific woodcut ting problems or techniques for your area consult your local Stanley representative or your county agent They can
9. yeyo siu eoueuuJoJied 00 WNUWIXEUI SINSUS o ja A9 aldejda22e uunuuiuiuJ e o ainssaid xoeq 9 eui d y o papusjul aie suon epusulluosal esau uldi eyjnuiu Jed sjelli udp aynuiu sed suojjeb uo peseq sujbuaj SOU SNOIIEA JO sJejeuleip esou WNWIUIW pepusualuosal SMOUS 1UDU v O yeyo SUI SUOIIEPUSWUWODJSY SOH UNIID 2IJNEJPAH JOO CS05 CS06 User Manual 4 11 STANLEY HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE I 4 6 gpm 15 23 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C TOOL TYPE TYPE II 7 9 gpm 26 34 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gpm 34 40 lpm 1500 psi 103 bar 2200 2300 psi 152 159 b
10. 5 CS06 User Manual lt 19 Capacity OG EE AE REEN IE 12 and 15 inch 30 and 38 cm Cut Lengths SJ EEE 12 15 and 20 inch 30 38 and 51 cm Cut Lengths aa sala 090 EE EEE 6 25 Ibs 2 8 kg Length WO BAT r ii 5 14 inches 36 cm MINN 9 inches 23 cm Pressure 0 EE OO 1500 2000 psi 105 140 bar EG ci I 1000 2000 psi 26 34 lpm Optimum Flow c 5 9 0 5 gpm 19 Ipm GOOD b n 8 gpm 30 Ipm KOTI 8 SAE O ring Connect Size and Type ae i ee ee EEE ie Se ie ee se 3 8 inch NPT Male Adapter MOSI o EEE REE No e mn na Ee Integral Kickback Reduction Features Low Kickback Saw Chain Small Radius Saw Bar Front Hand Guard Low Inertia Motor Drive System Sound Power m T a T 107 dBA Sound Pressure LEVE 1 meter c s enis OE AGE dk A ie aaa ki ala daaa dib 93 1 dBA YILIQLQIL RE EN soa n 3 1 m s ACCESSORIES Mee SZOPA NOO sis aa A EA b ee DA 07629 12 nel EEE EE 08347 Uo go TRE EE EE 07638 20 eri NE NOC 07639 ai Chan Tor ZOT PR T mE 08348 an Chan Tor TON N A ed 07641 Sam Chan TOF ZO AICI BAM PR mu t 07642 C Suide WIFE ses b sol De 12363
11. Do not cut through the notch NOTE The uncut wood between the felling and notch cuts is called the hinge The hinge controls the fall of the tree and should be of uniform thickness 6 As the saw nears the back cut watch the treetop and the cut for signs of movement Be alert as soon as the tree starts to move turn off the saw pull it from the tree and move away quickly on your es cape route 7 For trees larger than bar length make two felling cuts Cut in as far as the bar will go move to the other side and start the second cut in the same man ner as the first while pivoting the saw to complete the felling cut BUCKING Bucking is the sawing of a log or fallen tree into smaller pieces 1 Observe all safety precautions 2 Use both hands Grip the saw firmly 3 Stand uphill A log that is cut loose may role down hill 4 Keep the chain out of the dirt Dirt will dull the chain A dull chain is unsafe 5 Stand to the left of the saw CROSSCUTTING NOTE Before starting to cut through a log try to imagine what is going to happen Look out for stresses in the log and cut through the log in such a manner that the guide bar will not get pinched STANLEY LOGS WITH PRESSURE ON TOP FIGURE 3 1 Observe all safety precautions 2 Begin with an upper cut down from the top Do not cut too deeply A cut of about 1 3 of the log diameter is enough 3 Finish with a bottom cut They should meet Finis
12. ER STAN LEY CS05 CS06 User Manual 4 23 UNDERWATER MODELS ONLY A CAUTION Operation Overview DO NOT USE HYDRAULIC TOOLS UNDER WATER THAT ARE NOT DESIGNATED AS AN UNDERWATER MODEL OR THIS WILL RESULT IN DAMAGE TO THE TOOL Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below F drae ls th licati accumulator PSI or underwater hydraulic tools the applications are max increase 40 broken down into four quadrants depending on PSI for every 100 type of tool and method of operation Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers The types of tools are percussive and rotational each with different characteristics allowing for dif ferent depth operation With percussive tools the nitrogen accumulator PSI must counter the in crease in ambient pressure found at lower depths Since there is a maximum PSI for percussive tools they are limited to certain depths Rotational tools do not have accumulators and thus capable of deeper depths Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below accumulator PSI max increase 40 PSI for every 1009 The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an on board hydraulic power source that is depth compensated c
13. INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE Read and OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE DANGER DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALVVAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALVVAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION VVHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POVVERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD P
14. LS REPLACEMENT BARS AND CHAINS OR THEIR EQUIVALENTS 6 THIS CHAIN SAW IS EQUIPPED WITH TWO OR MORE KICKBACK REDUCING FEATURES 13907 Kickback Warning Decal MENT INSTRUCTIONS INJURY 2 CONTACT OF THE GUIDE BAR TIP WITH ANY OBJECT 3 TIP CONTACT MAY CAUSE THE GUIDE BAR TO MOVE SUDDENLY UPWARD AND BACKWARD WHICH MAY CAUSE 4 TWO HANDS ARE ALWAYS TO BE USED IN THE OPERATION STANLEY Stanley Hydraulic Tools 3810 SE Naef Rd Milwaukie Oregon 97267 U S A Model No 505 74748 Name Tag 505 1 THIS CHAINSAW IS CAPABLE OF KICKBACK THAT COULD RESULT IN SERIOUS INJURY TO THE USER READ AND FOLLOW ALL SAFETY PRECAUTIONS IN THE OWNER S MANUAL FAILURE TO FOLLOW INSTRUCTIONS COULD Lwa 107 N 17784 101 Sound Level Decal STANLEY Stanley Hydraulic Tools 3810 SE Naef Rd Milwaukie Oregon 97267 U S A Model No 74750 Name Tag 506 28323 CE Decal CE Models Only DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE VVHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE VVITH YOUR SAFETY DEPART A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION
15. P HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DONOTEXCEED HOSE WORKING PRESSURE ORABUSE HOSE IMPROPER USE OR HAN DLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPE
16. RATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC SEE OTHER SIDE CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE Shown smaller than actual size 10 CS05 CS06 User Manual STANLEY VL SIHL AAOWSY LON OG VL SIHL AAOWSY LON OG suonoeuuo EDIdAJ 81nGI4 RETURN HYDRAULIC CIRCUIT PRESSURE lt lt lt MO 14 NANLAA MOT4 gt gt gt JYNSSIYUd 0 8 g 0 dn 09 0 06 51 06 06 00 00L Ov 6l GOL G G 7 0 dn cz o dn Z G Ob SYOLONGNOD a Z0 H IRE M E YVAN ASN LON OG Plelg Jaqig 10 pleig SJIM SOH SB NINPUOJ syoniy y ngi AHINN 40 plesg d qiq soH 9Aljonpuo2 uoN inss lq BUDHOM UIN 18 8WEIQ apisuj RETURN PRESSURE LVGP AVS Aq YO Jas SE suoneoyroeds p x JO ul jsnuu sou DIJNEJPAV rv Bunes AJLA jeljei ujejs s oi neup u WINUI IXELU y jenbe ainssaid BUDHOAM UINUIIUIU e SEO le SAEU JSNW esou OIJNEJPAU IV suorjeoijdde Jeu 0 Aue Joj p sn aq jou pjnous pue sluawejinbsJj burnjelado joo sjooj Inep H Aelue S uo peseq Ajuo suorjesijdde joo oINEIPAU 104 p sn ad o papuajul si
17. RO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size CS05 CS06 User Manual 4 9 CE Models Only The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthe
18. T NO NO QTY DESCRIPTION 66578 CHAIN GUIDE PLATE OUTSIDE 07618 CHAIN GUARD 35 1007631 2 NUT 07722 NUT U W MODEL 36 100453 1 NUT 00808 NUT U W MODEL 07617 WASHER 07629 RIM SPROCKET 07616 SPROCKET ADAPTER 06635 RET RING 41 00335 4 BALL BEARING 07720 BALL BEARING U W MODEL 04746 AUTOMATIC OILER DECAL 04539 WASHER 07623 CHAIN CATCHER 07630 STUD 46 02688 1 CAPSCREW 02764 CAPSCREW U W MODEL 04037 SHAFT SEAL 07615 SEAL BACK UP WASHER l49 104856 1 RETAINING RING 04044 2 g NEEDLE NEEDLE ROLLER 8 07613 DRIVE SHAFT 07710 DRIVE SHAFT U VV MODEL 152 16070 m RETAINING RING ra 10536 SELECTOR SCREW 54 00026 O RING LEN 07627 O RING 00072 4 ROLL PIN 00875 ROLL PIN U W MODEL EM 07603 Ki SAFETY CATCH 58 107602 1 SPRING 07715 SPRING U W MODEL 34093 TRIGGER CASTING 60 03972 COUPLER FEMALE 03973 COUPLER MALE 64 107693 1 VALVE HANDLE ASSY 07713 VALVE HANDLE ASSY U W MODEL 65 107624 1 ROLL PIN 07718 ROLL PIN U W MODEL 03009 2 ROLLPIN 03278 ROLL PIN U W MODEL 11207 CIRCUIT TYPE D DECAL CE ONLY 68 10535 ON OFF VALVE SPOOL s lees r ome 0 STANLEY NO RO arv NO NO QTY DESCRIPTION 72 ow rouen 0 Ta wes EER 74 ores r mu surn 7s ors r crustexertsem p ewe 1 eemsnckeRusem Hs ose r 8ARGGHANGUARO sew z ADAPTER NOT SHOWN e egee NOT SHOWN een T cowuemser le DI
19. an operate hydraulic tools at depths of thousands of Recommended Hose Diameters feet ROV operation is still limited to the tool for Depth ft example a percussive tool has the same depth limitation whether ROV or diver operated FATE A T BL 24 gt CS05 06 User Manual STAN L EY STAN L EY CS05 06 User Manual lt 25 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
20. ar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE III 11 13 gpm 42 49 pm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS CLASSIFICATION AAAA Flow Range 3 5 4 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar Nominal Operating Pressure at the power supply outlet System relief valve setti
21. back so that you will not be struck when the tension on the limb is released Keep the handles dry clean and free of oil Do not operate a chain saw while in a tree unless you have been specially trained to do so When using tools near energized transmission lines be sure to use only hoses labeled and certified non conductive Turn off the power unit or move the hydraulic control valve to neutral before setting the saw down Use a guide bar scabbard when transporting the Saw Know the location of buried or covered electrical services before starting work To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel STANLEY The following guidelines must be followed to prevent 1 Branches or limbs being removed cannot first be accidental contact with overhead electrical conductors cut with a pole pruner pole saw to sufficiently and or communication wires and cables ref ANSI clear electrical conductors so as to avoid con 4133 1 2000 tact Working in Proximity to Electrical Hazards 2 Roping is required to remove branches or limbs An inspection shall be made by a qualified arborist to from such electrical conductors This does not determine whether an electrical hazard exists before apply to individuals working on behalf of or em climbing or otherwise entering or performing work in ployed by electrical system owners ope
22. before operation Failure to do so could result in personal injury or equipment damage operator must start in a work area without by standers Flying debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation e Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary e The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Do not inspect clean or replace any part s if the hydraulic power source is connected Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good condi tion Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort STANLEY Do not operate a damaged improperly adjusted or incompletely assembled chain saw Be sure that the chain stops moving when the control trigger is re leased Never wear loose clothing tha
23. cling the chain saw handles A firm grip will help reduce kickback and maintain control of the saw Do not let go Make sure the area in which you are cutting is free of obstructions Never allow the nose of the guide bar to contact the log branch or any ob struction that can be accidently hit while operat ing the saw Never start the tool while it is lying on the ground Cutat rated operating speeds gpm Do not overreach or cut above shoulder height Follow the manufacturer s sharpening and CS05 CS06 User Manual 4 5 maintenance instructions for the saw chain Only use replacement bars and chains specified by Stanley Hydraulic Tools Chains must meet the requirements of ANSI B175 1 for low kick back performance Always be well rested and mentally alert before op erating the chain saw Do not allow other persons to be near the chain saw when starting or cutting with the chain saw Keep bystanders and animals out of the work area Do not starting cutting until you have a clear work area secure footing and a planned escape path from a falling tree Carry the saw with the unit de energized and the bar and chain to the rear of your body Use extreme caution when cutting small size brush and saplings Twigs may catch the saw chain and be whipped toward the operator or pull the operator off balance 6 gt CS05 CS06 User Manual When cutting a limb that is under tension be alert for spring
24. h Begin Figure 3 Crosscutting Logs with Pressure on Top THICK LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON TOP FIGURE 4 Observe all safety precautions Begin by cutting on the opposite side of the log Pull the saw towards you and cut from the top props qe A Cut from the bottom Make a boring cut if the log is close to the ground 5 Finish with a bottom cut STANLEY Figure 4 Crosscutting Logs Larger than Bar Length With Pressure on Top CS05 CS06 User Manual 4 15 LOGS LIMBS WITH PRESSURE ON BOTTOM FIGURE 5 1 Observe all safety precautions 2 Begin with a bottom cut The depth of the cut should be about 1 3 of the log diameter 3 Finish with an upper cut down from the top The saw cuts should meet FINISH REALTIVE DEPTH OF SAW CUTS Figure 5 Crosscutting Logs Limbs with Pressure on Bottom THICK LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON THE BOTTOM FIGURE 6 1 Observe all safety precautions 2 Begin by cutting on the opposite side of the log 3 Pull the saw towards you and cut from the top 4 Cut from the bottom Make a boring cut if the log is close to the ground 5 Finish with a top cut 16 CS05 CS06 User Manual Figure 6 Crosscutting Thick Logs with Pressure on Bottom STANLEY PRUNING AND DEBRANCHING 1 Observe all safety precautions 2 Use both hands Keep a firm grip 3 Be alert for kickback Do not allow the tip of the bar t
25. ipment such as chip pers contacting energized electrical conductors shall be considered energized Contact shall be avoided except where emergency rescue procedures are being carried out Emergency rescue should be performed in accor dance with 4 3 8 gt CS05 CS06 User Manual STORM WORK AND EMERGENCY CONDITIONS LINE CLEARANCE Line clearance shall not be performed during adverse weather conditions such as thunderstorms high winds and snow and ice storms Qualified line clearance arborists and qualified line clearance arborists trainees performing line clearance in the aftermath of a storm or under similar conditions shall be trained in the special hazards associated with this type of work Line clearance operations shall be suspended when storm work or emergency conditions develop involving energized electrical conductors Electrical system own ers operators shall be notified immediately STANLEY DANGER_ Fallure to use hydraullc hose labeled and certifled as non conductive when using hydraulic tools on or near electric lines may result In death or serious Injury For proper and safe operation read owners manual and mwke sure that you have been properly tralned In correct procedures required for work 257 on or around electric lines 12412 Electrical Warning Decal CAUTION A MM zULpm at 138har BHTMA CATEGORY 28409 Composite Decal CE Model
26. ng 2495 psi at the power supply outlet 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements 12 CS05 CS06 User Manual STANLEY PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 4 6 gpm 15 23 lpm at 1500 2000 psi 105 140 bar for the CS05 or a flow of 7 9 gpm 26 34 lpm at 1000 2000 psi 70 140 bar for the 506 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is good practice to connect return hoses first and discon nect them last to minimize or avoid trapped pressure within the tool 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female cou pler on the tool hose is the inlet pressure coupler 4 Move the hydraulic circuit control valve
27. o touch anything while the chain is in motion 4 Do not cut overhead Keep the saw below chest lev el The chain is too close to your face in this position COLD WEATHER OPERATION If the saw is to used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended oils oil should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or saw can result from use with fluid that is too viscous or thick Cutting frozen wood causes the cutters to wear crack and break at the back rivet hole unless proper precau tions are taken To extend chain life when cutting in cold weather 1 Besure the oiler is working 2 Keep the chain tensioned and check often 3 Keep the cutters properly sharpened Touch up at least every hour Never force a dull chain to cut 4 Clean out the bar groove and keep the oil hole open Turn the bar over to equalize wear on the rails 5 Always install a new sprocket with a new chain STANLEY CS05 CS06 User Manual 4 17 NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy dra
28. rators or on a tree engaged in line clearing operations incidental to Only qualified line clearance arborists or qualified line their normal occupation clearance arborist trainees shall be assigned to work Qualified line clearance arborists and line clearance where an electrical hazard exists Qualified line clear arborist trainees shall maintain minimum approach ance arborist trainees shall be under the direct supervi distances from energized electrical conductors in ac sion of qualified line clearance arborist cordance with Table 1 A second qualified line clearance arborists or line clear All other arborists shall maintain a minimum ap ance arborist trainees shall be within vision or voice proach distance from energized electrical conductors communication during line clearing operations aloft in accordance with Table 2 when line clearance arborists or line clearance arborist trainees must approach closer than 10 feet 3 05 me ters to any energized electrical conductor in excess of 750 volts primary conductor or when Branches hanging on an energized electrical con ductor shall be removed using non conductive equip ment Table 1 Minimum approach distances from energized conductors for qualified line clearance arborists and qualified line clearance arborist trainees Includes 1910 269 Includes 1910 269 elevation factor elevation factor Includes 1910 269 elevation Nominal Voltage sea level to 5000 ft 5001 10 000 ft
29. s Only 4 6 GPM 15 22 LPM DO NOT EXCEED 2000 PSI 140 BAR DO NOT EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER MAINTENANCE OF TOOL COULD RESULT IN ALEAK BURST OR OTHER TOOL FAILURE CONTACT AT ALEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY RESULT IN SERIOUS PERSONAL INJURY SHOULD BE AVOIDED 03782 GPM Decal CS05 Model 03786 GPM Decal CS06 Model Not Shown 30 LPM Q 138 B AR EHTMA CATEGORY OILER 11207 Circuit Type D Decal CE Models Only 04746 Auto Oiler Decal NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag PIN 15875 at right is attached to the tool vvhen shipped from the factory understand the safety instructions listed on this tag before removal VVe suggest you retain this tag and attach it to the tool when not in use STANLEY THIS CHAIN SAW IS EQUIPPED WITH AN AUTOMATIC CHAIN SEE YOUR PARTS amp SERVICE BOOK FOR PROPER ADJUSTING PROCEDURES SERIOUS INJURY OF THE CHAIN SAW 5 USE ONLY STANLEY HYDRAULIC TOO
30. t can get entangled in the working parts of the tool Keep all parts of your body away from the chain saw and maintain proper footing and balance at all times Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person Do not rely exclusively upon the safety devices built into the saw As a chain saw user several steps must be taken to keep your cutting jobs free from accidents or injury With basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel Keep a good firm grip on the saw with both hands the right hand on the rear handle and the left hand on the front handle when operating the saw Use a firm grip with thumbs and fingers encir
31. t in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTIGE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel NL ig 4 gt 505 506 User Manual STAN L EY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The model CS05 CS06 Hydraulic Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and un derstand this manual and any stickers and tags attached to the tool and hose
32. tic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER DO NOT REMOVE THIS TAG O lt He 2 I LLI gt LLI ad a FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEE
33. ulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar 18 CS05 CS06 User Manual Do not exceed the rated flow see Specifications page in this manual for correct flow rate and model number Rapid failure of the internal seals may re sult Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the saw always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure to the saw as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C
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