LonWorks® Option Board for 9000X Drive
Contents
1. Interface Pluggable Connector 5 mm Communications Channel type TP FT 10 Transfer cable Twisted pair Baud rate 78 Kbit s Environment Ambient operating temperature 14 122 F 10 50 C Storing temperature 40 158 F 40 70 C Humidity 9595 no condensation allowed Altitude Max 1000m Vibration 0 5 G at 9 200 Hz Safety Standards Fulfils EN 50178 standard LonWorks Option Board User Manual MN04003008E For more information visit www eatonelectrical com 2 1 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 Physical Media and Wiring LonWorks networks can be implemented on many different physical media The OPTC4 option board is equipped with an FTT 10A transceiver supporting the Free Topology transformer coupled network which allows the network wire to be connected as bus star loop or combination of these This media reaches a communication speed of 78 kBits s The FTT 10A transceiver is compatible with Echelon s LPT 10 Link Power Transceiver and these transceivers can communicate with each other on a single twisted pair cable Termination N Termination Figure 2 1 Doubly Terminated Bus Topology Termination Figure 2 2 Singly Terminated Bus Topology Te2. State Value Command 0 0 off 0 0 1 200 0xC8 on 200 1 1 OxFF any invalid NULL nvoParResp Explained in chapter nviParCmd on Page 6 5 MN04003008E For more information visit www eatonelectrical com 6 7 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 Network Configuration Variables Table 6 10 Network Configuration Variables Function Variable Name SNVT Type Maximum motor speed nciMaxSpeed SCPTmaxSetpoint Minimum motor speed nciMinSpeed SCPTminSetpoint Receive heartbeat time nciRcvHrtBt SCPTmaxRcvTime Send heartbeat time nciSndHrtBt SCPTmaxSndTime Minimum output time nciMinOutTime SCPTminSndTime Nominal motor speed in RPM nciNmlSpeed SCPTnomRPM Nominal motor frequency nciNmlFreq SCPTnomFreq Minimum ramp up time nciRampUpTm SCPTrampUpTm Minimum ramp down time nciRampDownTm SCPTrampDownTm Default value for nviDrvSpeedScale nciDrvSpeedScale SCPTdefScale nciMaxSpeed This configuration property is used to define the maximum speed of a motor The value is entered as a percentage of nominal speed in RPM as defined by the Nominal Speed nciNmlSpeed configuration value The value of the maximum speed must be validated against the value of the minimum speed as follows 163 840 lt minimum speed lt maximum speed lt 163 830 nciMinSpeed This configuration property is used to define the minimum speed of the motor The value is entered as a
3. E T N Cutler Hammer LonWorks Option Board for 9000X Drive User Manual New Information April 2004 MN04003008E For more information visit www eatonelectrical com E T N Cutler Hammer LonWorks Option Board User Manual April 2004 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice
4. e X5 c E Figure 3 1 LonWorks Option Board OPTC4 21 22 23 OOO Table 3 1 OPTC4 Bus Connector Signals Signal Connector Description A1 21 Data A2 22 Data OShield 23 Shield Grounding of Bus Cable Shield in OPTC4 The bus cable shield can be grounded to the frame of the drive through an RC filter located on the OPTC4 board Note Normally the option board has already been installed in slot E of the control board It is not necessary to detach the whole board for the grounding of the bus cable shield Just detach the terminal block MN04003008E For more information visit www eatonelectrical com 3 1 E T N Cutler Hammer LonWorks Option Board User Manual April 2004 Grounding the Bus Cable Shield Directly to the Drive Frame Using the RC Filter Table 3 2 Grounding the Bus Cable Shield Step Procedure A Strip about 2 Inches 50 mm of the cable as shown in the picture B Leave no more than 1 4 Inch 7 mm of the data cable outside the terminal block top and strip the data cables at about 3 16 Inch b mm to fit in the terminals bottom C Insert the data cables and the shield in their respective terminals See Table 3 1 3 2 For more information visit www eatonelectrical com MN04003008E Cutler Hammer LonWorks Option Board User Manual April 2004 Table 3 2 Grounding the Bus Cable Shield continued Ste
5. 1 Board Information Sticker 00 cc cece eee 4 3 CHAPTER 5 START UP 000 ccc hh 5 1 Fieldbus Board Parameters llle 5 1 Start Up Test is see ego mx x Wr a xS x eR 5 2 CHAPTER 6 LONWORKS INTERFACE sse 6 1 Features of the LonWorks 8 een eens 6 General Information csse 6 1 Input Network Variables 6 3 Output Network Variables llle 6 6 Network Configuration 8 656 eens 6 8 Process Data dese Rx ERG FEAR Kb p ae RR ES 6 10 CHAPTER 7 FAULT TRACKING 000 n 7 1 CHAPTER A PROCESS DATA 0 00 cece Process Data OUT 0 ccc eee eee hn A 1 Process Data IN ies ode ducam deed e Mm bod ae eked oe Quse bedded dea A 1 ii For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks Option Board User Manual April 2004 List of Figures Figure 2 1 Doubly Terminated Bus Topology 2 2 Figure 2 2 Singly Terminated Bus Topology 2 2 Fig re 2 3 Star Topology uic lk Rex ku oe RE ERG cee e DEO ERR eee 2 2 Figure 2 4 Loop Topology 6 cece Re
6. 2004 3 6 For more information visit www eatonelectrical com MN04003008E Cutler Hammer LonWorks Option Board User Manual April 2004 essem Chapter 4 Installation of LonWorks Option Board A CAUTION Make sure that the drive is switched OFF before an option or fieldbus board is changed or added Table 4 1 Installation of LonWorks Option Board Step Procedure A 9000X Adjustable Frequency Drive B Remove the cable cover C Open the cover of the control unit MN04003008E For more information visit www eatonelectrical com 4 1 LonWorks Option Board User Manual Table 4 1 Installation of LonWorks Option Board continued E T N Cutler Hammer April 2004 Step Procedure D Install LonWorks option board in slot E on the control board of the drive Make sure that the grounding plate see below fits tightly in the clamp r1H3 aks 5 X5 22 S 9 23 s Grounding Plate E Make a sufficiently wide opening for your cable by cutting the grid as wide as necessary F Close the cover of the control unit and the cable cover 4 2 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer April 2004 Board Information Sticker The LonWorks option board package delivered by the factory includes a sticker shown LonWorks Option Board User Manual below Ple
7. ER ee ee UR ERU els 2 2 Figure 3 1 LonWorks Option Board OPTC4 3 1 Figure 3 2 Using Jumper to Set the Bus Termination 00 3 3 Figure 3 3 LED Indications on the LonWorks Board 3 4 Figure 4 1 Information Sticker eee eee 4 3 Figure 5 1 Changing the Parameter Value 00 cece eee 5 1 Figure 6 1 The Node Object Diagram 00 0 nen 6 1 Figure 6 2 The Adjustable Frequency Motor Drive Object Diagram 6 2 Figure 6 3 Control of Drive through LonWorks sslleeeee ee 6 10 List of Tables Table 2 1 LonWorks Technical 8 ees 2 1 Table 2 2 Line Length for Different Transmission 5 66 5 2 3 Table 3 1 OPTC4 Bus Connector Signals ccc cece eee eens 3 1 Table 3 2 Grounding the Bus Cable Shield 0000 cece eee eee eee ees 3 2 Table 3 3 Neuron Status H3 GREEN 0 000 cece 3 4 Table 3 4 Board Status LED H2 YELLOW 0 0 cc eee ne 3 4 Table 3 5 Bus Status LED H1 GREEN 3 5 Table 4 1 Installation of LonWorks Option Board 000 cece nee ees 4 1 Table 5 1 LonWorks Parameters 000 e eee tee 5 1 Table 6
8. Page 6 10 The valid range is 0 to 65535 163 840 to 163 835 nviDigitalln1 8 These input network variables are sent directly to the application see more detailed explanation in Figure 6 3 on Page 6 10 Default value is 0 0 Table 6 4 Digital In Variable Parameters State Value Command 0 any off 0 0 1 0 off 0 1 1 50 on 200 1 1 OxFF any invalid no action 6 4 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks Option Board User Manual April 2004 nviParCmd This input network variable is used to read and write the parameters The parameter addresses are determined in the application Every parameter and actual value has been given an ID number in the application The ID numbering of the parameter as well as the parameter ranges and steps can be found in the application manual in question The parameter value must be given without decimals Find the ID numbers of each parameter actual value in the application manual The ID numbers are grouped as follows Table 6 5 Grouping of ID Numbers Parameter ID Group Description 0 Not used 1 98 Actual Values 99 Active Fault Code 100 Not Used 101 899 Parameter 900 999 Reserved Reserved for LonWorks board internal usage 1000 Not Used 1001 1999 Parameter Examples Data format in examples is learn selector byte 3 byte 2 byte 1 byt
9. preset nvoParResp nvae SNVT preset gt Figure 6 2 The Adjustable Frequency Motor Drive Object Diagram 6 2 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks Option Board User Manual April 2004 Input Network Variables Table 6 1 Input Network Variables Function Variable Name SNVT Type Min Value Max Value Node Object request nviRequest SNVT obj request Driver speed setpoint nviDrvSpeedStpt SNVT switch n a n a Driver setpoint speed nviDrvSpeedScale SNVT lev percent 163 840 163 830 scaling Reset fault nviRstFault SNVT_switch n a n a Clear kWh trip or Drive nviClrCntr SNVT_switch 1 2 total running hours trip counters Process In Data nviProcessIn1 8 SNVT lev percent 0 65535 Digital Inputs nviDigitalln 1 8 SNVT switch 0 4 Parameter Set nviParCmd SNVT preset n a n a nviRequest This input network variable provides the mechanism to request a particular mode for the Node object or the Adjustable Frequency Motor Drive object within a node Supported requests are RO NORMAL RO UPDATE STATUS CLEAR STATUS RO REPORT MASK DISABLED RO ENABLE and RO CLEAR ALARM nviDrvSpeedStpt This input network variable provides control and a low resolution speed setpoint Table 6 2 Speed Setpoint Variable Parameters State Value Command 0 NA Stop 1 0 096 1 1 to 200 0 5 to 10096 1 201 to 255 1
10. 00 096 OxFF NA Auto nviDrvSpeedScale This input network variable provides scaling for nviDrvSpeedStpt Negative values indicate a motor direction in reverse For example if the nviDrvSpeedStpt value is 5096 and nviDrvSpeedScale 15096 then the actual speed setpoint is 7596 or 0 75 times the nominal speed in reverse direction The valid range is 163 84096 to 163 830 The value Ox7FFF 163 835 will be handled as an invalid value Default value is determined by nciDrvSpeedScale This value will be adopted at power up and in case of not receiving an update within the specified Receive Heartbeat time For more information visit www eatonelectrical com 6 3 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 nviRstFault This input network variable provides a fault reset Setting value 1 for State and a non zero value for Value will reset an active fault Default value is 0 0 Table 6 3 Fault Reset Variable Parameters State Value Command 0 any no action 0 0 1 0 no action 0 1 1 gt 0 reset fault 200 0 1 any invalid no action nviClrCntr This input network variable provides a mechanism to clear the kWh trip counter or the Drive total running hours trip counter 1 MWh trip counter 2 Operation day trip counter nviProcessin1 8 These input network variables are sent directly to the application see more detailed explanation in Figure 6 3 on
11. 1 Input Network Variables cece ee 6 3 Table 6 2 Speed Setpoint Variable Parameters eee eee eens 6 3 Table 6 3 Fault Reset Variable Parameters llli 6 4 Table 6 4 Digital In Variable 6 4 Table 6 5 Grouping of ID Numbers 0 00 cece eee nen eens 6 5 Table 6 6 Output Network Variables llle 6 6 Table 6 7 Object Status Variable Parameters llle eee 6 6 Table 6 8 Status Word Bit Descriptions 00 ees 6 7 Table 6 9 Digital Out Variable Parameters scele 6 7 Table 6 10 Network Configuration Variables llle 6 8 Table 7 1 LonWorks Option Board Faults 000 cece eee eee ee eee n 7 1 Table 7 2 Drive Response to Faults eee ees 7 1 Table A 1 Process Data OUT Values 0 00 cece teens A 1 Table A 2 Basic Standard Local Remote and Multi Step Applications A 1 Table A 3 Multipurpose Control Application llle A 1 Table A 4 PID Control and Pump and Fan Control Applications 44 A 2 MN04003008E For more information visit www eatonelectrical com iii LonWorks Option Board User Manual Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be
12. 3 Control of Drive through LonWorks 6 10 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer April 2004 Saal Chapter 7 Fault Tracking LonWorks Option Board User Manual The table below presents the faults related to the LonWorks option board For more information also see 9000X AF Drive User Manual The LonWorks option board status LEDs are described in more detail on Page 3 4 Table 7 1 LonWorks Option Board Faults Fault Code Fault Possible Cause Correcting Measures 37 Device change Option board changed Reset 38 Device added Option board added Reset 39 Device removed Option board removed Reset 40 Device unknown Unknown option board Contact Eaton Electrical 53 Fieldbus fault The received heartbeat time has Check the installation expired If installation is correct contact Eaton Electrical 54 Slot fault Defective option board or slot Check the board and slot Contact Eaton Electrical You can define with parameters how the drive will react to certain faults Table 7 2 Drive Response to Faults Code Parameter Min Max Unit Step Default ID Note P2 7 22 Response to 0 3 1 0 733 0 No response fieldbus fault 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting P2 7 23 Response to 0 3 1 0 734 0 No response slot fault 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by
13. 320m LONAK 2x2x0 8 shielded LonMark Functional Profiles describe in detail the application layer interface including the network variables configuration properties and default and power up behaviors required on LonMark devices for specific commonly used control functions Frequency Drive Profile Leading manufacturers of drive technology have jointly defined the LonMark profile The profile specifies how the drives are to be parameterized and how the setpoints and actual values are to be transmitted This enables drives from different vendors to be exchanged The profile contains necessary specifications for speed control and positioning It specifies the basic drive functions while leaving sufficient freedom for application specific expansions and further developments MN04003008E 2 3 For more information visit www eatonelectrical com LonWorks Option Board User Manual E T N Cutler Hammer April 2004 2 4 For more information visit www eatonelectrical com MN04003008E Cutler Hammer LonWorks Option Board User Manual April 2004 TIS Chapter 3 LonWorks Fieldbus Board Layout and Connections The Cutler Hammer LonWorks Fieldbus Board is connected to the fieldbus through 3 pin pluggable bus connector The communication with the control board takes place through the standard Interface Board Connector LonWorks OPTC4 Option Board H3 H1
14. 60 nciRampUpTm nc161 nciRampDownTm nc162 nciDrvSpeedScale nviRstFault nvoDrvStatus Jave 22 Manufacturer wm gt I I ne nviClrCntr Defined nv2g nvoDrvEnrgy SNVT switch Network Variables nvoActFault nv10 nviProcessIN1 nvas SNVT count b SNVT lev percent nviProcessIN2 nvoProcessOut1 nil SNVT_lev_percent nvao SNVT lev percent I I nviProcessIN3 nvoProcessOut2 avi SNVT_lev_percent Anvar SNVT lev percent I nviProcessIN4 nvoProcessOut3 yis SNVT lev percent nv32 SNVT lev percent I nviProcessIN5 nvoProcessOut4 wn SNVT lev percent nv33 SNVT lev percent I nviProcessIN6 nvoProcessOut5 5 SNVT lev percent nvaa SNVT lev percent nviProcessIN7 nvoProcessOut6 gt nv16 SNVT lev percent nv35 SNVT lev percent I nviProcessIN8 nvoProcessOut7 yw SNVT lev percent nva SNVT lev percent ille nv37 ee nv18 SNVT switch NVT percent Digi IIn2 Di l lOut1 nviDigitalln nvoDigitalOut avi SNVT switch gt nvee SNVT switch gt I I nviDigitalln3 nvoDigitalOut2 nvao SNVT switch p nvee SNVT switch I I nviDigitalln4 nvoDigitalOut3 yn SNVT switch nvao SNVT switch I I nviDigitalln5 nvoDigitalOut4 wa2 SNVT switch gt wat SNVT switch I I nviDigitalln6 nvoDigitalOut5 nvas SNVT switch gt wa SNVT switch I I nviDigitalln7 nvoDigitalOut6 nvaa SNVT switch gt nvas SNVT switch I I nviDigitalln8 nvoDigitalOut7 nvas SNVT switch nvaa SNVT switch nvoDigitalOut8 nvae gt nvas SNVT switch 2 NVT
15. Cover Photo Cutler Hammer 9000X Drives MN04003008E For more information visit www eatonelectrical com LonWorks Option Board User Manual E T N Cutler Hammer April 2004 BRI Table of Contents LIST OF FIGURES ei dies Sane Pas Rerum Re VAT te eee Ske RUNE DECRE Ro CR e iii LIST OF TABLES eese iii E recent NES abe fe LEE iv Definitions and Symbols iv Hazardous High Voltage nA iv Warnings and CautionS 0 00 ce ehh V CHAPTER 1 1 1 CHAPTER 2 LONWORKS OPTION BOARD TECHNICAL DATA 2 1 General Specifications 0 0 c ce eee 2 1 Physical Media and eee 2 2 Profiles xxileitestaenesieeverbrbsewvve v rervues emreryacRe eu Rex 2 3 Adjustable Frequency Drive Profile c cece ee eee eh 2 3 CHAPTER 3 LONWORKS FIELDBUS BOARD LAYOUT AND CONNECTIONS 3 1 LonWorks OPTC4 Option Board 00 ccc ens 3 1 Grounding of Bus Cable Shield in 3 1 Bus Termination Resistors 2 3 3 LED IMGICATONS s ius Leste ice Se up aucune aen RUP OR x 3 4 CHAPTER 4 INSTALLATION OF LONWORKS OPTION BOARD 4
16. Status H3 GREEN LED Is Meaning State Code OFF Configured 4 ON Applicationless and Unconfigured 3 Flashing Unconfigured 2 Table 3 4 Board Status LED H2 YELLOW LED Is Meaning OFF Option board not activated ON Option board in initialization state waiting for activation command from the drive Blinking fast Option board is activated and in RUN state 15 Option board is ready for external communication Blinking slow Option board is activated and in FAULT state once 5S Internal fault on option board 3 4 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks Option Board User Manual April 2004 Table 3 5 Bus Status LED H1 GREEN LED Is Meaning OFF Fieldbus module is waiting for parameters from the drive No external communication ON Fieldbus module is activated Parameters received and module activated Module is waiting for messages from the bus Blinking very fast Fieldbus module has received a wink request for 5S once 0 2S Blinking fast Module is activated and receiving messages from the bus once 1S Blinking slow Module is in FAULT state once 5S No messages from Net within the watchdog time Bus broken cable loose MN04003008E For more information visit www eatonelectrical com 3 5 LonWorks Option Board User Manual E T N Cutler Hammer April
17. ase mark the board type 1 the slot into which the board is mounted 2 and the mounting date 3 on the sticker Finally attach the sticker on your drive Drive modjfed Option board OPT Date in slot A B C D E 2 IP54 upgrade Collar Date ceres EMC level modified H gt T T gt H Date Figure 4 1 Information Sticker MN04003008E For more information visit www eatonelectrical com 4 3 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 For more information visit www eatonelectrical com MN04003008E Cutler Hammer LonWorks Option Board User Manual April 2004 Sasa Chapter 5 Start Up First read the Start Up chapter in your 9000X AF Drive User Manual Fieldbus Board Parameters The LonWorks board is commissioned with the control keypad by giving values to appropriate parameters in menu M6 for locating the expander board menu see the 9000X AF Drive User Manual Expander Board Menu M6 The Expander board menu makes it possible for the user 1 to see what expander boards are connected to the control board and 2 to reach and edit the parameters associated with the expander board Enter the following menu level G with the menu button right At this level you can browse through slots A to E with the browser buttons to see what expander boards are connected On the lowermost line of the display you also see th
18. cations Data Value Unit Step PD1 PD8 Not used Table A 3 Multipurpose Control Application Data Value Unit Step Process Data IN1 Torque Reference 96 0 196 Process Data IN2 Free Analog INPUT 96 0 0196 Process Data IN3 Adjust Input 96 0 0196 PD3 PD8 Not Used MN04003008E For more information visit www eatonelectrical com A 1 LonWorks Option Board User Manual Table A 4 PID Control and Pump and Fan Control Applications E T N Cutler Hammer April 2004 PD4 PD8 controller Not Used Data Value Unit Step Process Data IN1 Reference for PID 96 0 0196 controller Process Data IN2 Actual Value 1to PID 0 0196 controller Process Data IN3 Actual Value 2 to PID 0 01 A 2 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks Option Board User Manual April 2004 MN04003008E For more information visit www eatonelectrical com A 3 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 For more information visit www eatonelectrical com MN04003008E Company Information Eaton Electrical Inc is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton Electrical pr
19. chitecture is needed Nodes on a network communicate with each other using LonTalk9 protocol Interoperable nodes use Standard Network Variable Types SNVT for communicating over the network The definition of an SNVT includes units a range and an increment The Cutler Hammer OPTCA option board uses only Standard Network Variable Types for the data types All network variables are either input data is coming from the network to the device or output data is sent to the network by the device network variables When network variables on different nodes on the network have been bound together by an installation tool passing of data is automatic between the right nodes Only the same type of network variables can be bound together so it is very important to have compatible interfaces A WARNING Internal components and circuit boards are at high potential when the drive is connected to the power source This voltage is extremely dangerous and may cause death or severe injury if you come into contact with it MN04003008E For more information visit www eatonelectrical com 1 1 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 1 2 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer April 2004 IT EZ Chapter 2 LonWorks Option Board Technical Data General Specifications Table 2 1 LonWorks Technical Data Description Specification LonWorks Connections
20. coasting MN04003008E For more information visit www eatonelectrical com 7 1 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 7 2 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks Option Board User Manual April 2004 EE Appendix A Process Data Process Data OUT The nodes can read the drive s actual values using process data variables Basic Standard Local Remote Multi Step PID control and Pump and Fan control applications use process data as follows Table A 1 Process Data OUT Values Data Value Unit Scale Process data OUT 1 Output Frequency Hz 0 01 Hz Process data OUT 2 Motor Speed rpm 1rpm Process data OUT 3 Motor Current A 0 1A Process data OUT 4 Motor Torque 96 0 196 Process data OUT 5 Motor Power 96 0 196 Process data OUT 6 Motor Voltage V 0 1V Process data OUT 7 DC link voltage V 1V Process data OUT 8 Active Fault Code The Multipurpose Control Application has a selector parameter for every Process Data The monitoring values and drive parameters can be selected using the ID number see 9000X AF Drive Application Manual tables for monitoring values and parameters Default selections are as in Table A 1 Process Data Process Data is used with All in One applications as follows Table A 2 Basic Standard Local Remote and Multi Step Appli
21. dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A WARNING This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery E T N Cutler Hammer April 2004 For more information visit www eatonelectrical co
22. e 0 day hour minute second millisecond x meaningless Example 1 Write to parameter number 102 Max frequency Basic Application par ID102 value 4500 45 Hz Write command to nviParSet LN LEARN CURRENT 102 lt x x 1194 x X x x If the write command is successful then nvoParOut value is LN LEARN CURRENT 102 00 119420000 If the write command fails then nvoParOut value is LN NUL 102 00 119420000 Example 2 Read parameter number 112 Nominal speed of the motor Basic Application par ID112 default value 1440 1440 rpm Read command to nviParSet LN RECALL 112 lt x x X X2 X xxx If the read command is successful then nvoParOut value is LN RECALL 112 005 A0 0000 If the read command fails then nvoParOut value is LN LN NUL 112 40000 20000 MN04003008E For more information visit www eatonelectrical com 6 5 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 Output Network Variables Table 6 6 Output Network Variables Function Variable Name SNVT Type Min Value Max Value Node Object status nvoStatus SNVT obj status Drive speed feedback nvoDrvSpeed SNVT lev percent 163 84096 163 830 Actual motor current nvoDrvCurnt SNVT_amp 0 0A 3276 7A Actual drive power nvoDrvPwr SNVT_power_kilo 0 0 kW 6553 5 kW Drive total running hours nvoDrvRunHours SNVT_time_hour Oh 65535 Status word nvoDrvStatus SNVT_state n a n a kWh trip counter n
23. e number of parameter groups associated with the board If you still press the menu button right once you will reach the parameter group level including one parameter Service pin LonWorks Parameters To commission the LonWorks board enter the parameter G6 5 1 1 from the Parameters group G6 5 1 Give the desired value to the LonWorks parameter Table 5 1 LonWorks Parameters Name Default Range Description 1 Service Pin 0 0 1 Broadcasts a service pin message to the network um Go cD n 665 UD Expander Board y OPTC5 1 G5 gt G1 gt G2 gt du 66 5 1 ED D Change Value to 1 and Service Pin lt P Service Pin 0 E ww J Confirm Change Figure 5 1 Changing the Parameter Value MN04003008E For more information visit www eatonelectrical com 5 1 LonWorks Option Board User Manual E T N Cutler Hammer Start Up Test April 2004 Drive Application Choose Fieldbus Bus Comm for the active control place see the 9000X AF Drive User Manual Master Software 1 2 3 4 Write 100 0 1 to nviDrvSpeedStpt Drive status is RUN and output frequency is 1 00 nviDrvSpeedScale Write 0 0 0 to nviDrvSpeedStpt Drive status is STOP If nvoDrvStats bit 3 1 Status of drive is FAULT 5 2 For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks O
24. m MN04003008E Cutler Hammer LonWorks Option Board User Manual April 2004 Warnings and Cautions A WARNING Internal components and circuit boards are at high potential when the drive is connected to the power source This voltage is extremely dangerous and may cause death or severe injury if you come into contact with it A CAUTION Make sure that the drive is switched OFF before an option or fieldbus board is changed or added MN04003008E For more information visit www eatonelectrical com LonWorks Option Board User Manual E T N Cutler Hammer April 2004 vi For more information visit www eatonelectrical com MN04003008E Cutler Hammer LonWorks Option Board User Manual April 2004 sass Chapter 1 General Cutler Hammer 9000X drives from Eaton Electrical can be connected to the LonWorks network using a fieldbus board The drive can then be controlled monitored and programmed from the Host system The LonWorks board shall be installed in slot E on the control board of the drive LonWorks technology has been developed by Echelon Corporation LONWORKS network is used in applications like industry and building automation controlling household electronics medical instrumentation and many others The target of the LONWORKS network is to provide a common vendor independent communication network for intelligent devices In a LONWORKS network no central control or master slave ar
25. ovides customer driven solutions under brand names such as Cutler Hammer Durant Heinemann Holec and MEMS which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www eatonelectrical com Eaton Corporation is a global diversified industrial manufacturer with 2002 sales of 7 2 billion that is a leader in fluid power systems electrical power quality distribution and control automotive engine air management and fuel economy and intelligent drivetrain systems for fuel economy and safety in trucks Eaton has 51 000 employees and sells products in more than 50 countries For more information visit www eaton com Eaton Electrical 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www eatonelectrical com 2004 Eaton Corporation All Rights Reserved A Printed in USA e ut e r a m m 8g r Publication No MINO4003008E CPG m April 2004
26. p Procedure D If the LonWorks board was detached from the control unit place it into slot E of the control board see Page 4 2 Otherwise attach the terminal block Fix the cable on the frame with the clamp Bus Termination Resistors To assure a proper data transmission termination of the network segments is required Depending on the type of network either one or two terminations are necessary Free topology network segment requires only one termination whereas a doubly terminated bus topology requires two The jumper X5 on the LonWorks board must be set accordingly Use 94 ohm termination resistance when only one termination is needed and 47 ohm for two terminations 4792 00 9 9 943 e e e No Termination 6 e e 21 22 23 Figure 3 2 Using Jumper X5 to Set the Bus Termination MN04003008E For more information visit www eatonelectrical com 3 3 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 LED Indications The three LED indications next to the connector show the present statuses of the Neuron green H3 the LonWorks board yellow H2 and the Fieldbus Module green H1 From the user s viewpoint the first two are the most significant H3 Neuron Service LED GREEN H2 Board Status YELLOW H1 Bus Status GREEN Figure 3 3 LED Indications on the LonWorks Board Table 3 3 Neuron
27. percentage of nominal speed in RPM as defined by the Nominal Speed nciNmlSpeed configuration value The value of the minimum speed must be validated against the value of the maximum speed as follows 163 840 lt minimum speed lt maximum speed lt 163 830 nciRcvHrtBt This configuration property is used to control the maximum time that elapses after the last update of the network variables nviDrvSpeedStpt or nviDrvSpeedScale before the VSD object starts to use the default values nciSndHrtBt This configuration property defines the maximum period that expires before the network variables nvoDrvSpeed nvoDrvCurnt and nvoDrvPwr are automatically updated nciMinOutTime This configuration property defines the minimum period of automatic network variable transmission For more information visit www eatonelectrical com MN04003008E E T N Cutler Hammer LonWorks Option Board User Manual April 2004 nciNmlSpeed This configuration property is used to provide the nominal speed of the motor in RPM This value is necessary to determine the minimum and maximum speeds for the motor based on the configuration properties nciMinSpeed nciMaxSpeed entered as a percentage of nominal speed nciNmlFreq This configuration property is used to provide the nominal frequency for the motor nciRampUpTm Defines the acceleration time for the 9000X drive The valid range is 0 0 to 6 553 4 sec 0 1 sec nciRampDownTm Defines the decelera
28. ption Board User Manual April 2004 esses Chapter 6 LonWorks Interface Features of the LonWorks Interface e Direct control of 9000X drive e g Run Stop Direction Speed reference Fault reset e Full access to all 9000X drive parameters e Monitor 9000X drive status e g Output frequency Output current Fault code General Information a Node Object 0 B nv1 nviRequest Mandatory nv2 nvoStatus SNVT obj request Network Variables SNVT obj status Ns a Figure 6 1 The Node Object Diagram MN04003008E For more information visit www eatonelectrical com 6 1 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 Adjustable Frequency Motor Drive N 6010 nv1 oviDrvSpeedStpt Mandatory nv4 nvoDrvSpeed SNVT_switch 1 SNVT levPercent Network Variables nvoDrvCurnt pave SNVT_amp nv2 nviDrvSpeedScale Optional nv6 nvoDrvPwr SNVT lev percent Network Variables SNVT power kilo nv7 nvoDrvRunHours SNVT time hour Configuration Properties nc50 nciMaxSpeed nc53 nciMinSpeed nc48 nciRcvHrtBt nc49 nciSndHrtBt nc52 nciMinOutTm nc158 nciNmlSpeed nc159 nciNmlFreq nc1
29. rmination Figure 2 3 Star Topology Termination Figure 2 4 Loop Topology 2 2 For more information visit www eatonelectrical com MN04003008E FTIN April 2004 Profiles Adjustable Cutler Hammer LonWorks Option Board User Manual Up to 64 FTT 10 transceiver nodes are allowed per network segment the individual segments can be connected together by a router See Table 2 2 for recommended cable types and cable lengths for FTT 10 Even if unshielded cable types are recommended to be used with this type of transceiver it is still highly recommended to use only shielded cables with adjustable frequency drives Attention should be paid to proper grounding of the shield to ensure bus operation Grounding of the shield should be done at both ends of the cable Table 2 2 Line Length for Different Transmission Speeds Cable Type Maximum Doubly Terminated Bus Length Maximum Free Topology Wire Length Maximum Node to Node Distance Belden 85102 unshielded 8 860 Ft 2700m 1 640 Ft 500m 1 640 Ft 500m Belden 8471 LONAK 2x1 3 unshielded 8 860 Ft 2700m 1 640 Ft 500m 1 315 Ft 400m Level IV 22 AWG LONAK 2x2x0 65 unshielded 4 595 Ft 1400m 1 640 Ft 500m 1 315 Ft 400m JY St 2x2x0 8 mm 2 955 Ft 900m 1 640 Ft 500m 1 050 Ft
30. the SNVT s maximum value the network variable stays at its maximum In such cases the real value can be seen on the operating keypad nvoDrvStatus This output network variable provides the drive status Table 6 8 Status Word Bit Descriptions Description Bit Value 0 Value 1 0 Not Ready Ready 1 FC stopped Running 2 Clockwise Counterclockwise 3 No fault Fault active 4 No warning Warning active 5 Reference Actual value Reference Actual value nvoDrvEnrgy This output network variable provides the drive resettable energy consumption counter The maximum value for used SNVT is 65535 kWh On the drive the value can go much higher If the counter exceeds the SNVT s maximum value the network variable stays at its maximum In such cases the real value can be seen on the operating keypad nvoActFault This output network variable provides the drive active fault code If the value is 0 the drive has no fault See the fault code list in the 9000X AF Drive User Manual for fault identification nvoProcessOut1 8 These output network variables are sent directly from the application see more detailed explanation in Figure 6 3 on Page 6 10 The valid range is 0 to 65535 163 840 to 163 835 nvoDigitalOut1 8 These output network variables are sent directly from the application see more detailed explanation in Figure 6 3 on Page 6 10 Table 6 9 Digital Out Variable Parameters
31. tion time for the 9000X drive The valid range is 0 0 to 6 553 4 sec 0 1 sec nciDrvSpeedScale This configuration property is used as the default value for nviDrvSpeedScale This value will be adopted at power up and in case no input variable within the specified Receive Heartbeat time is received MN04003008E For more information visit www eatonelectrical com 6 9 LonWorks Option Board User Manual E T N Cutler Hammer April 2004 Process Data z dile m l RESP Application l l nviProcessIn 1 8 gt FBProcessDataln1 8 l I nviDigitaln 1 gt bit 3 FBFixedControlWord nviDigitaln 2 gt bit 4 nviDigitaln 3 1 gt bit5 nviDigitaln 4 l gt l bit 6 l nviDigitaln 5 H gt bit7 l l nviDigitaln 6 l gt bit 10 nviDigitaln 7 gt bit 11 nviDigitaln 8 gt bit 12 8 nvoProcessOut1 8 lt i i FBProcessDataOut1 8 l l l I nvoDigitaOut 1 lt bit 0 FBGeneralStatusWord l nvoDigitaOut 2 lt bit 1 nvoDigitaOut 3 lt bit 2 nvoDigitaOut4 lt l bit 3 nvoDigitaOut 5 lt bit 4 l nvoDigitaOut 6 lt bit 5 nvoDigitaOut 7 lt bit 6 nvoDigitaOut 8 bit 7 l l l l Ra eS J arte m m e t Figure 6
32. voDrvEnrgy SNVT_elect_kwh 0 kWh 65535 kWh Active fault code nvoActFault SNVT_count 0 41 Process Out nvoProcessOut1 8 SNVT_lev_percent 0 65535 Digital Out nvoDigitalOut1 8 SNVT_switch 0 4 Parameter Out nvoParResp SNVT_preset NvoStatus This output network variable reports the status for Node object or Adjustable Frequency Motor Drive object Table 6 7 Object Status Variable Parameters Field Description object id ID of object within node invalid id 1 means requested ID is not implemented in this node invalid request 1 means request for unimplemented function disabled electrical fault 1 means object disabled 1 means drive is faulted in alarm 1 means drive is in alarm 1 means status is an event mask report mask nvoDrvSpeed This output network variable provides the speed of the drive as a percentage of the nominal speed nvoDrvCurnt This output network variable provides the drive output current in amperes nvoDrvPwr This output network variable provides the drive output power in kW 6 6 For more information visit www eatonelectrical com MN04003008E FIN April 2004 Cutler Hammer LonWorks Option Board User Manual nvoDrvRunHours This output network variable provides the drive resettable operation time counter for the motor in running hours The maximum value for used SNVT is 65535 h On the drive the value can go much higher If the counter exceeds
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