Horner Electric
Contents
1. GE Fanuc PowerMate Motion Controller 1 3 Hardware Description The Operator Interface Unit HE69301U190 consists of five main components They are A Keypad Mounting plate B Main Circuit Board C Vacuum Fluorescent Display Circuit Board D Genius Network Interface UGENI Board E Steel Rear Cover Page 1 2 CHAPTER 1 INTRODUCTION The OIU is a microprocessor based high performance communications device The core of the Main Circuit Board is the Intel 800152 microprocessor running at 11 0592 MegaHertz The firmware memory is con tained in a programmable memory storage device The Main Circuit Board is also equipped with 32K bytes of high speed static RAM memory There is no retained memory on the unit The OIU incorporates a Genius Network Interface board UGENI that provides the link to the Genius network 1 4 Specifications Mounting Requirements Panel Mounting NEMA 4 12 Communications Genius Network Interface UGENI Additional Communications Standard RS232 for PowerMate Power Requirements 12 5 32 VDC 7 5 Watts power max Operating Environment 0 to 60 C 32 to 140 F 0 to 95 humidity non condesing Non Volatile Memory None CHAPTER 2 INSTALLATION Page 2 1 CHAPTER 2 INSTALLATION 2 1 Mounting Requirements The OIU is designed for permanent panel mounting To install the OIU A B Cut the host panel as described by the drawing in Appendix A Make sure all terminal connecto2. Genius O Network and Universal Automation s FloPro Copyright C 1994 Horner Electric Inc 640 North Sherman Drive Indianapolis Indiana 46201 3899 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner Electric Inc Information in this document is subject to change without notice and does not represent a commitment on the part of Horner Electric Inc Genius Logicmaster and Series 90 are trademarks of GE Fanuc Automation North America Inc FloPro is a trademark of Universal Automation PUBLICATION NUMBER HFK 60 190 A A First Edition April 1994 Page vi PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner Electric Inc HE warrants to the original purchaser that the Operator Interface Unit manufactured by HE is free from defects in material and workmanship under normal use and service The obligation of HE under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the
3. OPEN OPEN 153 6K standard ALWAYS OPEN Figure 2 2 uGENI DIP Switch Assignments APPENDIX A PANEL CUTOUT Page A 1 APPENDIX A PANEL CUTOUT The OIU module is designed for panel mounting The drawing below illustrates the panel cutout required for OIU module mounting All dimensions shown in brackets are in millimeters and those shown without brackets are in inches 6 8750 175mm tr O 1 127mm 5 0000 4 6250 117 5mm 4 8mm 0 1875 f t la 0 1875 4 8mm N 0 1875 184mm Page A 2 APPENDIX A PANEL CUTOUT This page has been intentionally left blank APPENDIX B RS 232 CABLE PINOUT Page B 1 APPENDIX B RS 232 CABLE PINOUT Following is the wiring diagram for the RS 232 cable for communications between the OIU190 serial port and the PowerMate Motion Controller Serial Port HIU190 PUWERMATE RS 232 PORT VERALL SHIELD RS 232 PORT N RXD 2 3 RD RIS 7 4 RS TAD 3 2 ID CIS 8 do CS DIR 4 i 6 DR 20 E GND 5 7 SG e 1 FG Wee 50 FEET MAX te Page B 2 APPENDIX B RS 232 CABLE PINOUT This page has been intentionally left blank APPENDIX C DISPLAYABLE CHARACTERS Page C 1 APPENDIX C DISPLAYABLE CHARACTERS The following chart lists the charac
4. if any is usually configured as device number 30 C The Hand Held monitor is usually configured as device number 0 When shipped from the factory the OIU dip switches are configured for device number 29 and for communi cation baud rate of 153 6K standard Multiple OlUs may reside on the network provided that they have unique device numbers Available dip switch settings are illustrated in Figure 2 4 2 6 OIU DIP Switches The MAIN circuit board is equipped with a bank of 6 DIP switches These switches are accessable by removal of the metal back cover The user should never need to change the default position s These switches are used to configure the following OIU options Switch Definition when Closed Default 1 Always Closed Closed 2 Always Closed Closed 3 Always Open Open 4 Power to Pin 5 of RS485 Port Closed 5 Watchdog Timer Enabled Closed 6 Run Open for Serial Debug Closed Table 2 3 MAIN board DIP Switch Assignments 2 7 Logicmaster 90 70 Configuration The 90 70 Genius Bus Controller must be configured by Logicmaster to communicate with the OIU The proper settings are as follows GENI based device the proper bit memory type Config Mode manual l M G etc will be To bit type memory determined by GE Fanuc and Input Length 8 Universal Automation 2 8 FloPro Configuration Consult documentation provided with Universal Automation FloPro for the configuration of Remote Mess
5. Horner Electric s ame Operator Interface Unit for GE Fanuc GENIUS and Universal Automation FloPro User s Manual for HE6930 U190 Horner Electric Advanced Products Group GENIUS is a trademark of GE Fanuc Automation North America Inc FloPro is atrademark of Universal Automation 12 10 97 MANO062 01 FOR NORTH AMERICA ONLY MODEL NUMBER HE69301U190 SERIAL NUMBER WARRANTY REGISTRATION FORM Please fill out this form and return it to Horner Electric This information is vital to Horner Electric should warranty service be required This document is also used to keep you informed of new product enhancements software revisions and documentation updates IT IS IN YOUR BEST INTEREST TO FILL OUT AND RETURN THIS FORM Date of purchase Name Title Company Department Division Street Address City State Zip Area Code Phone Number Purchased from Distributor Please indicate the type of application where this product is to be used check all that apply Chemical processing Demo equipment Education Energy management Food processing Military Product assembly testing Waste processing Other specify OL product OOOOOULI Horner Electric Inc APG Controls Division 640 North Sherman Drive Indianapolis Indiana 46201 3899 ATTN Warranty Registration Department PREFACE Page v PREFACE This manual explains how to use the Horner Electric Operator Interface Unit for use with the GE Fanuc
6. age Units OlUs in FloPro Page 2 4 CHAPTER 2 INSTALLATION address address CLOSD CLOSD CLOSD CLOSD CLOSD 0 OPEN CLOSD CLOSD CLOSD CLOSD 16 CLOSD CLOSD CLOSD CLOSD OPEN 1 OPEN CLOSD CLOSD CLOSD OPEN 17 CLOSD CLOSD CLOSD OPEN CLOSD 2 OPEN CLOSD CLOSD OPEN CLOSD 18 CLOSD CLOSD CLOSD OPEN OPEN 3 OPEN CLOSD CLOSD OPEN OPEN 19 CLOSD CLOSD OPEN CLOSD CLOSD 4 OPEN CLOSD OPEN CLOSD CLOSD 20 CLOSD CLOSD OPEN CLOSD OPEN 5 OPEN CLOSD OPEN CLOSD OPEN 21 CLOSD CLOSD OPEN OPEN CLOSD 6 OPEN CLOSD OPEN OPEN CLOSD 22 CLOSD CLOSD OPEN OPEN OPEN 7 OPEN CLOSD OPEN OPEN OPEN 23 CLOSD OPEN CLOSD CLOSD CLOSD 8 OPEN OPEN CLOSD CLOSD CLOSD 24 CLOSD OPEN CLOSD CLOSD OPEN 9 OPEN OPEN CLOSD CLOSD OPEN 25 CLOSD OPEN CLOSD OPEN CLOSD 10 OPEN OPEN CLOSD OPEN CLOSD 26 CLOSD OPEN CLOSD OPEN OPEN 11 OPEN OPEN CLOSD OPEN OPEN 27 CLOSD OPEN OPEN CLOSD CLOSD 12 OPEN OPEN OPEN CLOSD CLOSD 28 CLOSD OPEN OPEN CLOSD OPEN 13 OPEN OPEN OPEN CLOSD OPEN 29 CLOSD OPEN OPEN OPEN CLOSD 14 OPEN OPEN OPEN OPEN CLOSD 30 CLOSD OPEN OPEN OPEN OPEN 15 OPEN OPEN OPEN OPEN OPEN 31 baud rate CLOSD CLOSD 153 6K extended CLOSD OPEN 38 4K OPEN CLOSD 76 8K
7. age 2 3 Page 2 3 Page vii Page viii PREFACE This page has been intentionally left blank CHAPTER 1 INTRODUCTION Page 1 1 CHAPTER 1 INTRODUCTION Congratulations on your purchase of the Horner Electric Operator Interface Unit This unit has been designed using state of the art electronic components and incorporates a sophisticated firmware package that gives the Original Equipment Manufacturer OEM the ability to utilize this unit with the powerful FloPro Development Package from Universal Automation 1 1 What You Have The Horner Electric Operator Interface Unit OIU comes complete with the following items A Assembled OIU module and mounting hardware including the Micro Genius Network Interface board UGENI B Steel Rear Cover for OIU C This manual 1 2 Operator Interface Unit Features The Horner Operator Interface Unit provides the following features A Gasketed NEMA 4 12 panel with a rugged Lexan overlay mounting hardware included B Four line by 20 character dot matrix vacuum fluorescent display C Tactile feel keypad with numeric support plus special function keys D Integrated Genius Network Interface board UGENI for communications on GE Fanuc s Genius Distributed I O Network E Acts as a high performance FloPro Remote Message Unit by communicating over a high speed I O network instead of a slower serial based connection F Standard 9 pin RS232 communications port for connection to a
8. he product to your distributor after obtaining a Return Material Authorization Include a description of the problem proof of purchase post paid insured and in a suitable package ABOUT THE PROGRAM EXAMPLES Any example programs and program segments in this manual are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner Electric cannot assume responsibility or liablity for actual use based on the examples and diagrams Itis the sole responsibility of the system designer utilizing this software to appropriately design the end system to appropriately integrate the Operator Interface Unit and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply PREFACE TABLE OF CONTENTS CHAPTER 1 INTRODUCTION What You Have Hardware Description Specifications _ h h 1 Roh gt CHAPTER 2 INSTALLATION 2 1 Mounting Requirements 2 2 Power Requirements 2 3 Genius Network Connector 2 4 RS232 Connector 2 5 uGENI Configuration 2 6 OIU DIP Switches 2 7 Logicmaster 90 70 Configuration 2 8 FloPro Configuration APPENDIX A PANEL CUTOUT APPENDIX B RS 232 CABLE PINOUT APPENDIX C DISPLAYABLE CHARACTERS Operator Interface Unit Features Page 1 1 Page 1 1 Page 1 2 Page 1 2 Page 2 1 Page 2 1 Page 2 2 Page 2 2 Page 2 2 Page 2 3 P
9. rs are removed from the OIU Remove the steel back cover if installed by removing the screws securing it to the OIU Carefully lift the cover off the rear of the OIU a few inches disconnecting the power terminal from the power supply circuit board The rear cover should now be completely free of the OIU Remove the 6 32 hex nuts and washers from the outer mounting studs on the rear of the OIU panel Insert the OIU module through the front panel cutout The gasket material should lie between the host panel and the OIU panel Install the 6 32 nuts and lock washers on the six mounting studs of the OIU Tighten these nuts until the gasket material forms a tight seal do not overtighten Re install the rear cover Be sure to re connect the power terminal to the power supply circuit board Re connect all terminal connectors power and Genius network terminals This completes the mechanical installation of the OIU module 2 2 Power Requirements The OIU power supply requires a DC supply voltage between 12 and 32 volts A maximum of 7 5 watts will be drawn by the OIU The OIU power supply features a 2 position removeable terminal block See Figure 2 1 for connector location The pinout for this connector is shown below in Table 2 1 oe Table 2 1 DC connector pinout Page 2 2 CHAPTER 2 INSTALLATION So ali BOQOUIGOOE OBS See ssINE Sg EK Ww DOSHOGGaY Soelsl
10. satisfaction of HE after examination by HE of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS OPERATOR INTERFACE UNIT THIS WARRANTY SHALL NOT APPLY TO THIS OPERATOR INTERFACE UNIT OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE OPERATOR INTERFACE UNIT IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES Inno event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE orits suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return t
11. ters which are displayable by the 4 line by 20 character vacuum fluorescent display The ASCII code for each character is indicated by the row first digit O F in hex and the column second digit 0 F in hex in which the character resides For instance the character q is represented by ASCII code 17H O OINI IOI AIAI OIMN NI lt x ixi l lt cl aAaln Dl oOo Tola g 0 1 2 3 o 4 5 6 7 8 9 Al B C D E Note Characters with second digit E column E above are Russian Letters
12. vletetetess os Genius Bus Connector on main board Power Connector on main board RS 485 Port 2 DB 15 O O RS 232 Port 1 DB 9 Figure 2 1 Connectors 2 3 Genius Network Connector The OIU is also equipped with a 4 pin Genius bus connector The mating connector provides screw terminals for each circuit The pinout for this connector is as follows Shield Out Shield In Table 2 2 Genius Network Connector Pinout 2 4 RS232 Connector s The 9 pin D connectors on the main circuit board provides an RS232 interface to the GE Fanuc PowerMate Motion Controller The OIU to PowerMate cable pinout is shown in Appendix B 2 5 uGENI Configuration The uGENI board located on the rear of the OIU module is equipped with a bank of 8 DIP switches DO NOT CONFUSE THIS DIP SWITCH WITH THE 6 POSITION DIP SWITCH ON THE MAIN CIRCUIT BOARD DESCRIBED LATER These switches are used to configure the Genuis bus address or Device Number for the OIU module and to set the module s Genius baud rate CHAPTER 2 INSTALLATION Page 2 3 Each device on the Genius network must have a unique Device Number 0 to 31 The OIU may be config ured for any device number however the following conventions should be followed when chosing the device number for the OIU A The bus controller is usually configured as device number 31 B The redundant bus controller
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