BATTERY FIRE - E
Contents
1. USER MANUAL CE TABLE OF CONTENTS 1 Application 2 Product line 3 Design features 4 Specifications 5 Stove structure 7 Marking and packaging 8 Proper use 9 Maintenance 10 Preventive maintenance 11 Warranty 12 Storage 13 Transportation 14 Disposal 15 Delivery package 1 APPLICATION Battery Fire interior wood air heating stove is intended for efficient air heating of residential and nonresidential premises with a temporary presence of people as well as for cooking The stove operation is allowed within the range of ambient temperature changes from 60 to 40 C climatic factors value corresponds to version UKHL placement category 3 according to GOST 15150 69 2 PRODUCT LINE Product line is represented by 4 models Battery Fire 5 Battery Fire 7 Battery Fire 9 Battery Fire 11 with a nominal capacity of 6 to 16 kW to heat the space with a maximum capacity of 100 to 250 cubic meters respectively Table 1 5 7 9 11 numbers in stove models designation correspond to the number of slot convectors pairs the stove equipped with or the number of slot convectors visible on one side The same application principle of operation and fuel type refer to all models of the stove They differ in size weight power heated space capacity a firebox size the number of slot convectors and the number of cast iron burners All models have two versions with an internal heat exchanger tank a2. ash drawer in a few seconds after that gradually open the door While putting the next firewood portion be careful not to put out the fire To terminate the stove operation you should wait until the fuel is completely burned then clean the stove of ashes and close the door and the ash drawer ATTENTION Do not extinguish with water ATTENTION If the room temperature when intervals version with a tank is less than 5 C then the water must be completely drained from the water heating system ATTENTION Do not operate the boiler with a defective flue ATTENTION The use of wood with a moisture content of more than 20 results in smoke and soot deposits rapid formation on the flue walls 7 9 Characteristic faults and methods of elimination Table 6 Trouble type Possible cause Troubleshooting Disturbance of a burning process Chimney draft has deteriorated Clean the chimney Emergence of fuming Chimney draft has deteriorated Clean the chimney Emergence of smell Evaporation of remains of oils and volatile components of enamel Preheat the stove in accordance with point 7 2 in a place of installation with maximum ventilation of a premise Drops on an external surface of a tube Insufficient impermeability of joints of chimney Densify joints with heat proof sealant Slow heating of a premise Insufficient heat insulation of a premise Incorrectly selected stove Make warmer a premise Selec
3. circulating through the heat exchanger ATTENTION To avoid injuries and burns it is necessary to provide maximum reliable fastening of the tank to the wall ATTENTION The wall at which the remote tank is installed shall support the weight of the tank fully filled in with water When water starts to boil cold water shall be added into the tank Don t pour the water in tank up to the top because when water starts to boil it may spill over ATTENTION It is prohibited to misuse the tank ATTENTION It is prohibited to use defective tank having visual damages and or leakages ATTENTION It is prohibited to use the tank under excessive pressure that differs from the atmospheric one ATTENTION It is prohibited to touch the warmed up to high temperatures surfaces of the tank with bare hands or with other parts of body in order to avoid burns and damages Termofor company recommends to use Battery Fire sauna stove along with tanks of Termofor trademark 7 8 Stove operation ATTENTION Before the stove firing up make sure that there is draft in the flue Home draft testing is performed as follows set a lighted match to the open firebox door if the flame is pulled into the firebox there is draft in the flue ATTENTION Those who did not read the operating instructions must not use the stove in order to avoid personal injury Check the firebox and ash drawer before every stove firing and if necessary clean them of ashes
4. external surface flue and wall should be at least m for unprotected constructions of combustible and fire resistant materials 500 mm m for constructions of non combustible materials 380 mm m for constructions of combustible and fire resistant materials protected in accordance with clause 7 2 380 mm Never install the stove in the corridor passage or about a flight of stairs it may hamper passage in case of fire Do not install the stove in the bedroom Do not place the stove in a recess in the wall a niche or in the fire place or in the stone stove 7 5 Stove pipe assembly During the use of the stove the stove pipe shall be treated very carefully Stove pipe chimney stack is the means of air ventilation of exhausted gases it provides the draught that facilitates the constant air intake into the heating equipment necessary for normal burning process The stove is designed only for operation with natural draught The stove shall have its own stove pipe ATTENTION It is prohibited to connect the stove to any air ducts except for the cases when the air duct is designed only for operation as the stove pipe ATTENTION It is prohibited to connect the stove to the stove pipe that is connected to another equipment or heating unit ATTENTION The stove does not draw The draught is made only with the stove pipe The stove pipe has two functions for the stove trouble free operation The first is the piping of exha
5. of acidulous thin coating of soot will as the result erode and weaken the glass of the translucent screen It is important to obey the following instructions so that the glass can be used for a long period of time On the regular basis inspect the glass for chips and cracks Provided any cracks or chips are found immediately put out the stove and address the manufacture for glass replacement issue Don t slam the door don t otherwise hit the glass When shutting the door make sure that billets and other objects do not stick out from the fire chamber so that not to damage the glass Don t start up fire near the glass or in such a manner that during the burning process it may be close to the glass When cleaning the glass do not use materials that can scratch or in other way damage the glass Scratches on the glass may during the use lead to glass destruction Never try to clean the glass while it is still hot Before kindling the glass shall be completely dry Never put into the stove materials that can ignite explosively Even small explosion in the closed space is capable to smash out the glass Glass cleaning from sooty deposits shall be carried out as and when necessary by soft cloth wetted with special solution for fireplace and stove glasses in accordance with the instruction It is prohibited to use the stove with damaged translucent screen In case of glass damages for its replacement it is necessary to install only high temperature cerami
6. strainer the use of self drilling screws is allowed if necessary Flue stack Stack outlet Flue cleaning duct Figure 14 A schematic sketch of stove connection to masonry flue in the room decorated with non combustible materials In case of installation of thick walled metal ceramic asbestos cement or other chimney stack of greater weight it is necessary to unload the stove from its weight ATTENTION The manufacturer shall not be responsible for the influence of external factors on the reduction of natural draught in the stove pipe ATTENTION It is prohibited to use chimney stacks with galvanic coating ATTENTION Do not use pipes from different manufacturers in the stove pipe ATTENTION To avoid the smoke blowing into the heated room all the places of chimney stack units connection against each other and the stove it is necessary to compact with high temperature sealant not less than 1000 C providing the air tightness of the pipe junctions ATTENTION The junction of stove pipe units in overlaps and fire block is prohibited ATTENTION The section of chimney stack located in the zone of sub zero temperatures shall be obligatory heat insulated by non combustible material withstanding temperatures not less than 400 C The ideal solution for chimney stack is the installation of ready made pipe units w
7. the flame The changes of air supply into the fire chamber differing from the designed one will create dangerous conditions for the stove use ATTENTION Place power lead and electrical equipment in the safety area described in the manual During the economical combustion takes place the intensive generation of tar and other organic fumes that are mixing with exhausted steam and generated creosote Creosote fumes condensate at relatively cold surfaces of the stove pipe and may be accumulated there And if afterwards they ignite this creates extreme temperatures in the chimney stack and may lead to ignition of materials surrounding the pipe and cause fire ATTENTION Provided the creosote ignition in the stove pipe shut all air dampers of the stove leave the room and call the firemen ATTENTION The heating stove is a fire hazard source Open and close the door only by the handle Raked out ashes and drosses from the combustor shall be extinguished with water and shall be located in a special fireproof place 8 SERVICING ATTENTION Don t perform a mechanical cleaning and servicing of the stove till its full cooling 8 1 Servicing of the stove and the chimney Maintenance work of the stove and the chimney shall be regularly done for most efficient and safety operation of the stove Sweep chimneys and stoves before the beginning of heating season and also during it in accordance with the Rules of fireproof routine in the Russian Federat
8. the elements of the system which have arisen during the operation ATTENTION Dismantle the stove only after its full cooling The product does not contain in its composition dangerous or toxicant substance which would cause harm human health or environments At the time of end of operating life the stove is not danger for life human health and environments As a result of this the product can be utilized in accordance with the rules of utilization of common industrial waste 14 DELIVERY PACKAGE The set of delivery for all Battery Fire models includes Heating and cooking stove assembly 1 pe Cast iron burner set 1 pe Fuel outlet duct 1 pe Ash drawer 1 pe Operating instructions 1 pe Packing 1 pe EC distributorship and stock Certus ltd Unijas str 6 Riga Latvia t 371 67516914 www eertus lv
9. 0 370x805x760 Weight kg 60 63 Firebox door opening mm 150x300 150x300 Combustion chamber capacity 1 62 63 Fuel maximum amount 57 54 Firewood length max mm 545 525 Flue diameter mm 120 120 Flue recommended height m 5 5 Heat exchanger tank capacity 1 3 805 805 S O I S o pa Figure 5 Battery Fire 9WT gt overall dimensions with a fuel stack installed upwards Figure 6 Battery Fire 9WT gt overall dimensions with a fuel stack installed backwards Table 5 Battery Fire 11 and Battery Fire 11WT gt specifications Models Battery Fire 11 Battery Fire 11WT Heated space capacity max cu m 250 250 Nominal power kW 16 16 Overall dimensions WDH mm 370x930x760 370x930x760 Weight kg 72 T9 Firebox door opening mm 150x300 150x300 Combustion chamber capacity 1 76 73 Fuel maximum amount 1 71 68 Firewood length max mm 670 650 Flue diameter mm 120 120 Flue recommended height m 5 5 Heat exchanger tank capacity 1 153 930 S pa 780 gi T L B 850 Figure 7 lt Battery Fire 11WT gt overall dimensions Figure 8 Battery Fire 11WT gt overall dimensions with a fuel stack installed upwards with a fuel stack insta
10. and other items unburnt firewood foreign objects that were in wood nails remaining since the previous use Firewood should be put through the door on the grate When firing up put firewood loosely pull out the ash drawer and open the damper flap to provide intense fuel firing and access of air to the combustion zone Do not top up the stove it may cause a dangerous situation when opening the door Do not leave the door open after firing up ATTENTION Do not place burning firewood close to the door Failure to comply with this instruction may result in door deformation glass damage and room smoke ATTENTION Do not fire the stove with the door open This can lead to dangerous stove operation conditions room smoke and a fire accident ATTENTION Forced air feeding into the ash drawer is strictly forbidden To reduce the amount of harmful emissions you should first fire the upper portion of wood and during further operation add firewood in small portions It takes some time a stable draft to arise after the stove firing up Therefore light smoke is possible if you open the door when the stove operates in raising temperature conditions The first fuel portion burning is enough for the flue warming and draft effect to prevent smoke Later on the air supply which affects the combustion intensity can be controlled by opening or closing the ash drawer and damper flap To put the next wood portion fully open the damper flap and close the
11. ating ATTENTION To avoid the seal sticking to the stove body the first firing should be performed with open ash drawer Make sure that all elements of the stove are in safe conditions Never use the faulty stove Fault free stove m without visible body damages m the door hinges freely fits tightly to the body and securely locked m there is a peripheral sealing cord in the door cavity m the door glass without cracks chips or other damage m the firebox protection and grate without damage burnouts and cracks m the ash drawer moves freely and fits tightly to the body in the closed position m the fine adjustment valve flap rotates freely and tightly covers the opening in the closed position m the heat exchanger tank is sealed without cracks or leaks Place the stove on a specially prepared place for its operation 7 3 Preparation of premises to installation of the stove Protect from fire constructions of premises m Walls or partition of inflammable materials have to be protected with plaster with thickness 25 mm on an expanded metal or a metal plate on an asbestos paper with thickness 10 mm from a floor to a level of 250 mm above the top of the stove m A wall or partition through which fuel channel pass shall be from nonflammable materials from a floor to a level of 250 mm above the top of the stove Recommended thickness of a wall is 125 mm m A floor under the stove has to be protected by a foundation from br
12. base of fire resistant material 9 Pre firebox sheet 10 Metal sheet on asbestos board to protect the walls of combustible materials Figure 12 Battery Fire 7 installation in the room decorated with combustible materials wood on the base of non combustible material 7 4 Stove assembly ATTENTION All the stove assembly and stones setting into the stones section works shall be carried out only after total cooling off of the stove ATTENTION The stove is heavy Make sure that you have the possibilities and equipment for its moving ATTENTION It is prohibited to install the stove in the places where the stove will create obstacles for people moving during evacuation ATTENTION It is necessary to carry out the installation of smoke sensors and gas detectors in the rooms where the stove is installed Place the stove on a specially prepared place for its operation Make sure that the stove is assembled and installed properly Ifthe installation instructions are not completely understood or if you have doubts on whether the stove is properly installed consult an experienced expert who knows all details concerning the procedure of the stove safe and proper installation Installation drawings are shown in Figure 6 The distance from the firebox door to the opposite wall should be not less than 1250 mm The distance between the stove top and unprotected ceiling should be not less than 1200 mm The distance between the stove
13. c glass with thickness of 4 mm and correct dimensions For correct replacement order see cl 9 Do not use instead of the glass the heat strengthened glass or thickened window glass Contact the manufacturer for the glass replacement issue 9 PREVENTIVE MAITENANCE The firebox protection with the grate in it and heat exchanger tank are exposed to the highest temperature so the metal they are made of may deform or burnout during the operation time Should this happen the damaged parts must be replaced Such damage occurs due to improper use of the stove and is not covered by warranty To replace a damaged protection you should 1 Remove the damaged protection from the stove by bending the metal clamps on the firebox sides 2 Set a new protection in the stove The firebox protection must be set in the lower part of the firebox and the grate placed closer to the rear wall The grate is set in a seat in the protection turned with its flat side to the firebox To replace the heat exchanger tank first loosen the nuts on the Sleeve connections on the exterior side of a rear convector see Figure 16 and take out the heat exchanger tank from the stove through the door Put spacer sleeves on the connection between the firebox wall and the convector to prevent convector damage while tightening the nut Non combustible gasket which is placed on the connection should be placed on the inside of the firebox In operation the sealing cord in the s
14. ergy saving conditions it is pushed into the ashtray and snaps to the ledge see Figure 10 The seal on the drawer front wall let it full close The upper body surface is used as a cooking top 1 There is a cast iron burner 2 which may be solid or the circle with a cover on the cooking top to accelerate cooking process Ashtray ledge Seal Figure 10 Sealed ash drawer ATTENTION Cooking top is heated to a high temperature The stove external surface is coated with a heat resistant organosilicon enamel of KO 868 type ATTENTION The manufacturer reserves the right to change the stove design without impairing its consumer properties Fire gases are directed into the flue through the flue outlet of 120 mm diameter disposed at the rear of the stove There is a damper in the flue outlet to regulate flue draft Battery Fire provides an opportunity to set the flue stack both backwards Figure 11a and upwards see Figure 11 b b flue stack set upwards Figure 11 Variants for flue stack installation 6 MARKING AND PACKING OF THE STOVE 6 1 Marking On a stove there is an information code plate with details about a model of a stove its mass factory serial number production date of a stove and other technical features and also the information on certificates for this model 6 2 Packing A stove is packed in a transport pack Maintenance manual in a packaging bag and components are enclosed in the st
15. g elements of a pipe fitting with nominal width less than nominal width of fitting adapter of a heat exchange unit BHUMAHNE 3anpewaemca axcnayamupobamo cucmemy bodonazpeba nod u3z6oimounvim dabarenuem OMAUMHDLM om ammochepnozo ATTENTION Pressure test of the system by higher pressure shall be carried out when the heat exchange unit is switched off ATTENTION Only clear water shall be filled to a water heating system It shall meet requirements of quality in the context of salt iron lime content and other It is necessary to compact thread connections by plumbing sealant or PTFE 4 band GOST24222 80 GOST national state standard 7 7 Hot water tank assembly ATTENTION Hot water tank is the unit of extra high hazard that is why it is necessary to exercise caution while being near it ATTENTION Termofor company is not responsible for improper fastening of the tank ATTENTION Avoid corrosive substances entering the hot water tank and water heating system ATTENTION It is prohibited to pour water into the empty tank and or fill in empty water heating system if any after stove starting up until the full cooling off of the stove and the tank An external hot water tank can be used with the stove Battery Fire The external tank is attached to the wall of a room in a user friendly place and connected to the heat exchanger tank with the piping water heating system installation see 7 6 The water in the tank is heated
16. ick at least two coating or other nonflammable material at a distance of 380 mm from a wall of the stove m A floor of inflammable and combustible with difficulty materials in front of a door of a combustor has to be protected with a metal plate with size 700x500 mm with length its side along the stove m Make a fireproof partition in a passage of a flue through a ceiling m At the time of installation of a flue in premises with a roof of inflammable materials a flue has to be protected with a spark arrester of gauze with an opening with size no more 5x5 mm also have to block with nonflammable roofing materials a space around a chimney ATTENTION A place of installation the stove and chimney will be done in accordance with SNIP CHuI1 construction norms and rules 41 01 2003 or in accordance with technical standards of a country where the stove would be exploited tJ 380 ANN DN D a metal plate on a heat insulation material an i asbestos paper with thickness 10 mm D wood inflammable material sq a thermal insulation of a nonflammable material haydite dross basalt wool P po 1200 min NS bricks and so on a nonflammable material 1 Bonnet 2 Finish sandwich Termofor 3 Flue module insulated sandwich Termofor 4 Non combustible ceiling 5 Ceiling making 6 Start sandwich Termofor 7 Walls of combustible material 8 Stove
17. ion at least m Once in three months for stoves m Once in two months for continuous furnaces and fire places m Once in month for ovens and other stoves of continuous long term heat It is necessary to use the stove out of bounds of the Russian Federation in accordance with technical standards of a country where the stove would be exploited Involvement of experts for checking and sweeping a chimney is preferable ATTENTION The company Termofor doesn t have responsibility for consequences of unqualified work to sweeping and checking of the chimney or the stove The chimney can be cleaned both mechanically with special devices such as bristle brushes brushes loads scrapers and chemically with the special chemical purifier log sweep A bristle brush would be selected depending on a form and a cross sectional size of a tube ATTENTION Take necessary measures to protect eyes and anatomical airways from a dust and soot at the time of a mechanical cleaning of chimneys ATTENTION Read instruction through carefully and follow recommendation of a manufacturer of chemical purifiers Not recommend using compositions for carbon burning off are self made ATTENTION To avoid gas ducts clogging while cleaning the flue you must disconnect the stove 8 2 Service maintenance of door translucent screen To prevent soot accumulation at the translucent screen glass it is necessary to clean it from time to time Accumulation
18. irebox eliminates unburned fuel buildup which gradually pours on the grate under the influence of gravity m A removable protection guards the firebox against burnout in hot coals clusters m A sealed lock ash drawer eliminates uncontrolled air flow but at the same time you can remove ashes with ease 4 SPECIFICATIONS Each model specifications are shown in Tables 2 5 and their dimensions are shown in Figures 1 8 The fuel types permitted are wood peat briquettes sawdust briquettes for closed type heaters and pellets IMPORTANT The maximum capacity of heated space defined by the conditions for effective convection heat transfer and the walling overall heat transfer resistance standards according to SNiP 23 02 2003 construction norms and regulations or according to the technical standards of the country in which the stove is used Table 2 lt Battery Fire 5 and Battery Fire 5WT gt specifications Figure 1 Battery Fire 5WT gt overall dimensions with a fuel stack installed upwards Models lt Battery Fire 5 Battery Fire 5WT Heated space capacity max cu m 100 100 Nominal power kW 6 6 Overall dimensions WDH mm 370x555x760 370x555x760 Weight kg 42 44 Firebox door opening mm 150x300 150x300 Combustion chamber capacity 1 35 32 Fuel maximum amount 1 30 27 Firewood length max mm 295 275 Flue diame
19. ith heat insulation of sandwich type of Termofor trademark In case of connection of the stove to fixed built in stove pipe or in other cases it is not recommended to deflect the axis of chimney stack from the vertical line for more than 45 ATTENTION sauna stove and chimney stack assembly shall be carried out by qualified workers from the specialized construction and installation company in compliance with the requirements of SNIP 41 01 2003 construction norms and rules or in compliance with technical norms of the country where the stove will be used ATTENTION It is strictly prohibited to make dismountable the connections of the stove with the stove pipe or other structural elements of the room ATTENTION In case of fire in the stove pipe shut the dampers of air supply into the fire chamber leave the room and immediately call the firemen In case of fire in the stove pipe it is necessary to have a clear scheme of actions that shall be elaborated by consulting the specialist After the fire in the stove pipe will die down the stove pipe shall be cleaned and checked for the destructions Make sure that there are no flammables around the stove pipe 7 6 Water heating system installation The interior wood air heating stove Battery Fire of WT version includes the heat exchanger tank to heat water for domestic use ATTENTION Don t connect a heating system to a heat exchange unit The general scheme of water heating sy
20. ive pressure the air flow in the stove pipe will go backwards at that negative draught or backdraught is created Negative pressure can be neutralized by opening the door or window in the room with the stove The stove pipe temperature the draught in the warmed up stove pipe is better than in the cold one The cold stove pipe quickly cools off hot gases going upwards and this will prevent their further going upwards Combustion of the first fuel charge will be enough for the stove pipe warming Stone stove pipes and stove pipes with section larger than the heating device are warmed up for a considerably longer period of time The chimney stack shall have minimal number of elbows The straight pipe is preferable The use of more than two piping may lead to the draught loss and possible smoke generation The manufacturer recommends the use of Termofor modular light wall superalloy rust resisting steel stacks with diameter of 120 mm They are effective long life and require minimal effort for installation and operation Steel stack installation with upward outlet is shown in Figure 13 a When installing the stove with the stack backward outlet it is recommended that the stove should be connected to the flue through cleanout fitting with plug optional figure 13 b Backward stack outlet makes it convenient to connect the stove to the stationary flue Figure 14 For reliable fastening of the units together it is necessary to use collar
21. l high temperature flame at the moment of ignition ATTENTION The stove is designed to operate only in smouldering conditions Never use the stove in open fire conditions open flame is permitted only with firing prolonged active burning conditions reduce the stove service life For the further stove operation the air required for burning is supplied through the fine adjustment valve 7 under the firebox door that allows you to choose any mode of the stove operation from nominal to minimum steplessly 1 Cooking top 2 Cast iron burner 3 Deflector 4 Firebox door 5 Translucent wall 6 Firebox 7 Fine adjustment valve 8 Ash drawer 9 Flue damper lock 10 Flue stack outlet 11 Slot convector panel 12 Heat exchanger tank 13 Cast iron grate 14 Support legs 15 Firebox protection Figure 9 Battery Fire 7WT General view and the main elements location Secondary air enters the firebox through the after burners The removable protection 15 with the grate 13 is installed at the bottom of the firebox Reasonable in configuration the firebox bottom does not let unburned coals collect Ashes and slag gradually pour on the cast iron grate 13 under the influence of gravity and through its slots fall into the ash box with the help of which you can clean the stove easily without interrupting the combustion process There is a sealed ash drawer in Battery Fire stoves When passing to en
22. l tar This is the mixture of phenols mainly guaiacol and cresols Soluble in alcohol and ether Poisonous Creosote will inevitably be generated in your stove and stove pipe To reduce the speed of its generating it is necessary to Use only dried billets that were dried during the period for not less than one year Use hardwood of broadleaf woods that is more compact more heavy and combust with the higher temperature Before the use of the stove check and amend all that can influence the draught Reducing or increasing of draught may influence the draught by set of different factors some of them may change in the course of time Factors influencing the draught Atmospheric pressure may act from outside of a room from inside and from both side by turns Weather conditions to which the high pressure conforms clear and cold days usually create the perfect conditions for combustion Negative pressure outside the heated room is created with the help of ventilation facilities such as Flue stack Flue stack lt Termofor cleanout fitting with plug Stack outlet Stack outlet A Heat resistant upward flue stack b Heat resistant backward flue stack Figure 13 A schematic sketch of stove connection to steel flue ventilation inside the sauna room draft hood equipment for clothes drying boilers with forced draught Upon the negat
23. lient which has sold these Products Herewith the Client has right to address to the Manufacturer that settle the Claim Ifan identified misstatement is satisfied the following conditions the Manufacturer will make reworking the Products integrally or its unit in accordance with decision of the Manufacturer substituting a damaged unit or its elements free of charge or compensating for damage by other means with the approval of the Consumer 1 It has established that a defect is in 12 months from the date of transfer the Products to the Consumer 2 It has established that a defect is due to the fault of the company Termofor Warranty doesn t apply to the Products and also its units or elements which have been changed by the Consumer Warranty doesn t apply to elements of the Products which shall be substituted at the time of normal operation The Manufacturer doesn t give warranty to the products if the Consumer wouldn t fulfill the requirements of the Maintenance manual Ifthe Consumer a person who has installed the product wouldn t follow the technical requirements of products installation and operation it leads to release of the Manufacturer from liability Warranties are ended from the time of determine of conditions stated above and in the future will not be renewed 11 STORING The product shall be kept in the pack in accordance with GOST TOCT 15150 69 group 3 enclosed premises with a free ventilation without artificiall
24. lled backwards 5 STOVE STRUCTURE All Battery Fire models have the same structure They differ only in the number of slot convectors and as a result in stove length The main elements location is exemplified by Battery Fire7b in Figure 9 The stove body has an originally shaped fully welded design The stove firebox 6 is made of structural steel 3 mm thick The deflector 3 separates the firebox room from the fuel stack The convector slotted panels 11 on the stove sides shield hard infrared radiation from the stove and accelerate the ambient air heating Their original design allows Battery Fire stove to be fitted in with any modern interior In the version WT the heat exchanger tank 12 is installed at the rear of the firebox inside to heat water for domestic use Water heating system male connectors G3 4 extend through the rear convector High vertically oriented firebox door is opened at an angle of 120 that allows you to top up the stove with wood easily The firebox door 4 has a cavity with a gasket mounted therein to press the door tightly to the stove body Locking mechanism securely locks the door in the closed position by turning the handle On the door there is a translucent wall made of heat resistant glass SCHOTT ROBAX 5 When firing primary air required for burning is supplied to the fuel through the ash drawer 8 door left ajar and cast iron grate 13 to provide supplemental firing and a powerfu
25. n t use the stove in autohouses trailers and tents ATTENTION Don t commit overheating of the stove at the time of its operation Overheating of the stove can be identified by red glow of the metal in the dark This situation can appear upon the uncontrolled air supply into the fire box For example when the door is open The stove warming up may lead to dangerous conditions of the stove operation and its premature breakdown 7 2 Commissioning of the stove ATTENTION At the time of the first heating of the stove applied on the metal industrial oils and light volatile compounds of organosilicone enamel evolve smoke and smell which aren t evolved in the following People having chest troubles and owners of the pets susceptible to smoke for example birds should take precaution measures The first heating of the stove it is necessary making open air with fire prevention discipline at least one hour with charging of a fire box in halfin the regime of active combustion For correct operation of the stove at the time of the first heating it is necessary to organize a temporary flue with height at least 2m For the model of stove with built in heat exchange unit it is necessary to organize temporary water heating system during the first pre heating ATTENTION Don t make mechanical action to a surface of a stove till complete cooling and final polymerization of paint at the time of the first heating in order to avoid damage of a lacquer co
26. nd without it Heat exchanger tank is intended to heat water for domestic use The stove version with an internal heat exchanger tank marked with the letter WT tank in its designation as follows Battery Fire 7WT Table 1 Battery Fire model line Overall dimensions mm Weight kg 42 52 60 72 3 DESIGN FEATURES All Battery Fire models have design features that distinguish them among the stoves of the class m Stylish design allows the stove to be installed in any modern interior m The cast iron burner with two rings of different diameter allows you to cook food on an open fire in pots of different sizes feed from the top and clean the stove upper part of soot m The stainless steel heat exchanger tank in versions with the letter WT allows you to heat water for domestic use m High performance slot convectors protect against hard infrared radiation and convert up to 77 of useful heat into soft convective streams m A capacious firebox provides maximum amount of wood feeding for a long continuous burning a A large vertically oriented firebox door allows you to top up the stove with wood easily a Burning intensity fine adjustment allows you to choose any mode of the stove operation steplessly a A versatile flue outlet allows you to install the flue stack both upward and backward with equal ease m The flue damper lock securely holds it in the chosen position m A reasonable in configuration f
27. ove combustor On a pack of a stove at the front part there is a label with information about a model of a stove its mass design features and production date 6 3 Procedure of remove the packaging by a consumer Cut a packing tape Remove cardboard boxes Remove a polyethylene Pull from a stove maintenance manual and components if available and take off a packing Take away blocks and turn off fixing bolts Nu Fw YN PF Remove advertising stickers from a surface of a protective film 7 SUITABLE APPLICATION 7 1 Operational constraints ATTENTION Don t use the stove for industrial premises of categories A B V of fire and explosion safety in accordance with NPB HIB 105 95 classification of premises and buildings of fire and explosion safety ATTENTION Don t use matters as fuel which aren t mentioned under point 4 ATTENTION Expressly prohibited using charcoal and coal briquettes as fuel ATTENTION Don t use alcobol containing means benzene kerosene and other highly inflammable matters for ignition Don t use a glossy paper trimmings of wood particle boards laminated flooring board orgalite because these matters would evolve noxious substances under burning and would be cause of outburst and damage of a stove ATTENTION Don t use the stove with an empty heat exchange unit and a hot water tank or an unconnected system of water heating if available ATTENTION Don t use the stove inappropriately ATTENTION Do
28. rbon monoxide has neither smell nor colour and is generated during the combustion of wood coal oil gas and other combustion agents It is important to have good draught and reliable ventilation system so that combustion products were exhausted through the stove pipe Correctly installed stove designed so that to be maximally safe during operation nevertheless it is recommended to install the carbon monoxide sensors The sensors shall be installed at a distance from the stove to avoid false actuation During the assembly and service maintenance of smoke sensors it is necessary to follow the instruction provided by the manufacturer for their assembly and location It is recommended to install the sensors at the level of table but not close to the ceiling to avoid false actuation Make sure that sensors actuate for the presence of carbon monoxide In case of fire alarm sensor actuation m Pay attention to the signs of poisoning with carbon monoxide headache sickness sleepiness m Increase the intensity of ventilation open windows doors m Make sure that door and ash drawer at the stove are shut tight m Check if there is smoke from the stove through the air dampers m Check the connecting pipe and stove pipe for the presence of blowing smoke obstacle and back draught m Check carbon monoxide sensors for false actuation It is strictly prohibited to change the system of air supply into the fire chamber if you want to increase
29. stem installation is shown in Figure 15 The water heating components with the exception of an internal heat exchanger tank are not supplied optional A water heating system consists of m A heat exchange unit 3 with two fitting adapter m Connective pipes pipeline 7 m An outboard tank 5 for hot water with two fitting adapters for connecting to a heat transfer system and one fitting adapter for installation of a tap of hot water distribution m A tap for hot water 6 a tap for water drain from a system 8 At the time of installation of a water heating system a bottom of an outboard tank for hot water shall be over of a level of a top fitting adapter of a heat transfer device no less than 30 cm 1 Flue 2 lt Battery Fire stove 3 Internal heat exchanger tank 4 Venting 5 External hot water tank 6 Hot water distributing valve 7 Communication pipes 8 Water draining tap Figure 15 General scheme of water heating system installation ATTENTION Water heating system installation should only be performed by qualified personnel from a specialized construction organization ATTENTION At the time of pipelines installation don t permit its sagging in horizontal segments It is recommended to install these pipelines at an angle of up no less than 30 ATTENTION Don t use pipes with work temperature of operation less than 95 C for a water heating system ATTENTION Don t use connectin
30. t a stove of higher power Burnout of the fire bar and or side walls Have used a fuel with high Repair or replace the stove thereafter use recommended fuel burning temperature Overheating of the stove 7 10 Security measures at the time of the stove operation Before the beginning of heating season the stove shall be tested In the case of a fault the stove shall be repaired A faulty stove is not permitted to operation See signs of an efficient stove under point 7 2 ATTENTION Don t leave an unattended heating stove and also don t trust children and people who are in a state of drug alcoholic or other toxic intoxication controlling the stove ATTENTION Don t touch to heated till high temperature of surfaces of the stove with hand without defense and other exposed parts of a body to avoid burns and injuries ATTENTION Don t locate a chimney other inflammable materials on the plate in front of the combustor or nearer of 0 5 m to the surface of the stove ATTENTION To avoid an accident contact with a heat surface of the stove it is recommended to make a barrier in the form of a netting or a fender of nonflammable material which shalln t prevent air flow near of the stove ATTENTION Don t install a closed sheathing which would prevent free convective stream ATTENTION Don t dry any things and objects on a partly cold surface of the stove ATTENTION Carbon monoxide generation may be deathful Ca
31. ter mm 120 120 Flue recommended height m 5 5 Heat exchanger tank capacity 1 1 3 555 _ _ M oO pe n gt 660 SS Figure 2 Battery Fire 5WT overall dimensions with a fuel stack installed backwards Table 3 Battery Fire 7 and Battery Fire 7WT specifications Models lt Battery Fire 7 Battery Fire 7WT Heated space capacity max cum 150 150 Nominal power kW 10 10 Overall dimensions WDH mm 370x680x760 370x680x760 Weight kg 52 54 Firebox door opening mm 150x300 150x300 Combustion chamber capacity 1 47 45 Fuel maximum amount 42 40 Firewood length max mm 420 400 Flue diameter mm 120 120 Flue recommended height m 5 5 Heat exchanger tank capacity 1 13 A 680 530 250 600 Figure 3 Battery Fire 7WT gt overall dimensions EE Figure 4 Battery Fire 7WT overall dimensions with a fuel stack installed upwards with a fuel stack installed backwards Table 4 lt Battery Fire 9 and Battery Fire IWT specifications Models Battery Fire 9 gt Battery Fire 9WT Heated space capacity max cu m 200 200 Nominal power kW 13 13 Overall dimensions WDH mm 370x805x76
32. tove door and the ash drawer gasket wear out that reduces the tightness when closing The manufac turer recommends that you should periodically replace them This damage wear and tear is not covered by warranty Connection Convector Non combustible gasket Heat exchanger tank Figure 16 Heat exchanger removal Top Self drilling screw Glass Frame Glass Sealing cord Sealing cord Bottom Figure 17 Battery Fire stove door Figure18 Battery Fire door glass In case of door translucent wall glass damage you should replace it see Figure 15 1 Remove the 6 screws securing the frame Figure 17 2 Remove the frame with the glass remnants Be careful glass pieces may fall and cause personal injury 3 Set the new glass with attached tape into the frame The tape on the glass must be attached as shown in Figure 18 4 Secure the frame with glass to the door with screws Paint coating damage during operation may cause corrosion which is not covered by warranty To avoid this the manufacturer recommends that you should touch up the body with heat resistant organosilicone enamel with heat resistance of at least 600 C 10 WARRANTY Warranty period for the product is 12 months from the date of transfer it to the Consumer Ifthe Consumer finds an inadequacy in the stated specifications features of the Products the Consumer will have the right to address his Claim to the organization the C
33. ust gases generating during the fuel combustion The second is draught for air intake into the fire chamber for combustion maintenance Draught is the natural air or gases movement through the stove pipe It generates due to the feature of warm air to go upwards As far as the warm air moves in the stove pipe the low pressure is generated in the place of the stove connection to the stove pipe The greater pressure from the outside of the stove makes the air move into the area of lower pressure into the area of fire box Thus the air intake into the fire chamber happens This constant air inflow is the draught The stove won t be operating effectively if there is no draught of the definite value The optimal draught for operation of stoves of Termofor trademark equals to 122 Pa Provided the excessive draught the considerable air flow will be entering the fire chamber and this will lead to the stove overheating Fire hazard may appear With the insufficient draught the insufficient amount of air for fuel proper and complete combustion will be entering the fire chamber and this may lead to smoke generation in the room The creosote generation increases upon the formation of excessive smoke in the stove pipe and that may ignite creating the fire hazard in a house Creosote is colourless sometimes yellowish or yellow green inflammable hardly soluble in water oily liquid with strong smell and pungent taste extracted from wood and coa
34. y adjustable climate conditions at a temperature from 60 till 40 gt C and relative air humidity no more than 80 at a temperature of 25 gt C In air of a premise of storing the product shalln t be aggressive substances acid fumes alkalies Storage requirements concern to storehouses of the Consigner and the Consumer An expiration date of the product in a consumption package without reconservation is no more than 12 month 12 CARRIAGE 12 1 Conditions of carriage Carriage of the product is permitted in a transport packaging by all types of transport including heated airproof compartments of aircrafts no limits distance The kind of carriage shall be small and low rise at the time of waggonage At the time of carriage of the product it shall be provided for defense from intrusion of dust and rainfall Canting of the product is not allowed 12 2 Preparation for carriage The products shall be fastened for guarantee of steady position and excluding mutual displacement and strokes before carriage The requirements of handling instructions on the package shall be strictly observed at the time of load handling 13 UTILIZATION The stove and its elements shall be dismantled and sent to utilization at the time of end of operating life or breakdown of the stove in consequence of improper operation At the time of disconnect the stove and its elements from the flue shall protect eyes and anatomical airways from a dust and soot in
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