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LXC63X0 / LXC51X0

1. 13 4 4 2 History eC rut Em 14 o OTS 15 ses cae oL 15 5 2 Shutdown 122 1 6 aae tassa aas 16 SS 16 17 6 WIRINGS CONNEC 9A 17 6 1 Description Of Terminal 18 7 Parameter 19 7 Date and ime Seting 19 7 2 Operating parameters iieri apekik anse i AA 19 7 3 Parameter setting content and scope of 8 2 2 0 1000 000 00 20 7 4 Programmable output port can be defined content table 1 6 24 7 5 Programmable input port 1 6 definition content list sss 28 CUSTOM Project 29 Sensor Selection 19 ri eran Eni Ear Se n I 30 7 8 Successful starting condition selection list 30 ema eeetm 31 SER IGA IGA ON c
2. www lixise com Page 3 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 2 Introduction LXC6310 LXC6320 LXC5110 LXC5120 series controllers real time systems using 32 bit microprocessor control technology to achieve 16 kinds of precise parameters of measurement 32 kinds of input 35 kinds of warning protection 85 kinds of output and the parameters almost can be adjusted by keypad It can show engine and generator parameters on LCD graphics display It has rapidly applied to many areas such as small power plants biogas power generation oil and power field engineering factory fire pumps mobile base stations and many other fields For gasoline diesel natural gas biogas and other power equipment many well known company inland and abroad has been widely supporting applications 2 1 Features With ARM based 32 bit MCU highly integrated hardware new reliability level 132 64 LCD with backlight multilingual interface including English Chinese or other languages 98 of the parameters can be set on the controller to facilitate the commissioning test machine 4 Start control and protection functions automatic Start amp Stop gen set ATS Auto Transfer Switch control with perfect fault indication and protection function 4 All parameters be using a PC via USB RS232 RS485 interface adjust and memory in the internal
3. Connected temperature sensor switch input arning Low Oil Pressure Warni Then oil pressure sensor switch input arning 1 Inhibit SMS Start Inhibit by SMS control start 20 22 OW EENEI Then fuel level sensor switch input Warning 23 When active the controller performs an overspeed shutdown action Shutdown External Alarm When activated the panel will display an alarm 25 Over Current Trip When active the panel displays an overcurrent alarm input LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD N 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 28 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD Damper Switch When the damper is closed the switching action Used to confirm Feedback whether the damper is closed 26 27 ode When active the panel display system in the monitor mode only the electric generator set monitoring parameters and alarm signal Raise Speed Corresponding output raise speed control Drop Speed Corresponding output drop speed control 7 6 Custom Project Name List High Water Temperature Input ON the panel displays the high water temperature input Low Oil Pressure Input When active the panel displays the low oil pressure input alarm When active the panel displays th
4. 10 12 E a NAY AA NON 5 unm e i oo a NH Ki gt ERE CREE Ki 8 E L N I 1 1 I 20 PEE EE EE EG 50H E i i i t QF i 1 180 2504 pore laid 1 i 2 2 a lc Wi aS 1 P oi 2 a x l d llic 3 0 9 9 9 9 k E E E i 2 N EN N i 191 i i L a 1 i i Siggi i A CONNECTION TO ANY OTHER DEVICE i This label indicates al anchor terminals For 51 1 i example indicates Ehe 1 terminal ____ I The battery negative must be grounded xx NOTE Lot US TTHESE GROUND CONNECTIONS MUST BE 8 XI7 Ce AE BUDE MUST BE ON THE ENGINE BLOCK AND MUST BE ON THE EN GNE BLOCK AND MUST BE 2 THESE GROUND CONNECTIONS MUST BE ON THE ENGINE BLOCK AND MUST BE gt THE GROUND WIRE TO TERMINAL 47 MUST BODIES NOT BE USED TO PROVIDE A GROUND CONNECTION TO ANY OTHER DEVICE LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 33 of 36
5. tm 32 10 Common Faults And Exclusion 1 36 I CK ACG NR E N E 36 LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 2 T 86 769 23836636 F 86 769 23 166296 A twww lixise com Page 2 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 1 Technical Parameter Operating Voltage DC8 0V to DC35 0V Continuous Power Supply Power Consumption lt 3W standby s 2W Alternator Input Range 3 Phase 4 Wire 3 Phase 3 Wire oingle phase 2 wire 20V AC 360 V AC 30V AC 600 V AC 20V AC 360 V AC 20V AC 360 V AC 2 Phase 3 Wire 1 0 to 7OV Peak to Working Conditions Temperature 25 70 humidity 20 90 Storage Condition Temperature 40 70 Protection Level Insulating Intensity IP55 when waterproof rubber seal installed between controller and panel fascia IP42 when waterproof rubber seal is not installed between the controller and panel fascia Object input output power Quote standard IEC688 1992 Test way AC1 5kV 1min leakage current 3mA Weight 0 90kg LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD T T 86 0769 23162896 a F 86 0769 23166296 Can
6. Only have the parameter Leasing Lon 2 technician configure permissions Companies 909 time not can unbound mE Client Dynamic calculations Dynamic Certain code time provided by effectivel the y customer Disposable only has a one time password Dynamic parameter configure password permissions and unbound can t change password LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD T T 86 0769 23162896 amp F 86 0769 23 166296 www lixise com Page 12 of 36 LIKiSt LXC63X0 LXC51X0 Generator controller user manual SMART GENSET Dongguan Tuancheng Automation Equipment LTD Password generation and change the interface f LXC6xxx LEC5xxx Controller Verl 1 Config Manager Edit Config Remote instrumentation Setup calibrate Heb E eli 2 Communications Security Module password Dynamic password Admin pasgword 4 digit Dynamic password Module random number _ MIS Cont roller Config Manager Edit Config Remote instrumentation Setup calibrate l Aboul Helo Communications Security Module password Dynamic password Binding Unbinding Input admin password 4 digits If bound DTU was removed 2 Alerion Generator rejects to boot next time Linbinding Change Password 4 digits Old password New passwor
7. www lixise com Page 30 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD Successful start condition setup considerations 1 Starter and the engine there are four separate conditions the magnetic sensor gens frequency oil pressure charge D both may be used alone Recommended oil pressure must comply with magnetic sensors gens simultaneously purpose is to make the starting motor and engine as soon as possible separation and accurate judgment starting successfully 2 Magnetic sensor is a magnetic device is installed in the engine block detection flywheel tooth number 3 When choosing the magnetoelectric sensor ensures that the engine flywheel tooth number and the set value otherwise it may appear overspeed shutdown or less speed down 4 the generator without magnetoelectric sensor please do not select the corresponding item or there will be a starting unsuccessful or speed loss of signal alarm shutdown 5 If the generating units without oil pressure sensor please do not select the corresponding item 6 If successful starting conditions did not choose the generator related to power the controller does not capture and display power which can be applied to the pump unit if the start condition did not choose the magnetic sensor the controller display speed by power signal conversion the generator without magnetoelectric senso
8. key Manual test mode Config Scroll key 3 2 Automatic start stop operation Press ep its indicator lights and controller enters Auto mode 3 2 1 Starting Sequence 1 LXC6320 5120 When Mains is abnormal over and under voltage over and under frequency loss of phase phase sequence wrong it enters into mains abnormal delay and LCD display count down time When mains abnormal delay is over it enter into start delay 2 LXC6310 5110 Generator enters into start delay as soon as Remote Start on Load is active 3 Start Delay timer is shown on Status page of LCD 4 When start delay is over preheat relay outputs if this be configured preheat start delay XX s is shown in LCD 5 When preheat delay is over fuel relay outputs 1s and then start relay output if engine crank fails during cranking time the fuel relay and start relay deactivated and enter into crank rest time to wait for next crank 6 If generator crank fails within setting times controller will send Fail to start and the warning will be shown on LCD at the same time 7 In case of successful crank attempt safety on timer starts During this period low oil pressure high water temperature under speed charge failure alarms are disabled As soon as this delay is over start idle delay is initiated if configured 8 During start idle delay under speed under frequency under voltage alarms are inhibited When t
9. KH BE 5 3 EI 5 5 rr Lu IT 65 zg NOT BE USED PROVIDE A GROUND 1 THESE GROUND CONNECTIONS MUST BE CONNECTION TO ANY OTHER DEVICE ON THE ENGINE BLOCK AND MUST BE TO THE SENDER BODIES ZTHE GROUND WIRE TO TERMINAL 47 MUST Automation Equipment Co LTD Page 34 of 36 uan Tuanchen Don www lixise com 1 GROUND CONNECTIONS MUST BE ON THE ENGINE BLOCK AND MUST TO THE SENDER BODIES 2 GROUND CONNECTIONS MUST BE ON THE ENGINE BLOCK AND MUST THE SENDER BODIES NOTE1 F 86 0769 23166296 or XT8 LXC63X0 LXC51X0 Generator controller user manual T T 86 0769 23162896 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD Installation LXC63X0 LXC51X0 Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutout dimensions for panel please refers to as following 220mm 172mm 1 Battery Voltage Input LXC63X0 LXC51X0 series controller can suit for widely range of battery voltage 8 35 VDC Negative of battery must be connected with the shell of starter stable The diameter of wire which from power supply to battery must be over 2 5mm2 If floating charge configured please firstly connect outpu
10. 3 3 Test Mode Start Stop 2 2 0 7 4 40400400 00 7 3 4 Manual Start Stop DSL 7 8 226 LXCG520 5120 enpuer EEA A EEEN 8 3 6 1 Manual transfer ProC Cures ccccccccccsssssccccccceeeessssceeececeeeesssseeeeceeeeeesssseeeeceeeeseesssseeeeeeeeeetaaas 8 3 6 2 Auto transfer 8 3 7 LXC6310 5110 Switch control 9 3 7 1 Manual transfer procedures sse eene eennnnnns senten eerte nnns 9 3 7 2 Auto control a B9 a w eee 9 4 SMS remote control wireless remote control function 9 4 1 BASED ON THE GPRS DTU REMOTE ONLINE 2 2002 12120 00000001001 11 4 2 DTU WITH THE BINDING OF THE CONTROLLER eese 12 4 3 MULTILEVEL PASSWORD MANAGEMENT 12 4 4 HISTORY QUERY io No NR 6e deer 13 4 4 1 Event amp
11. Dongguan Tuancheng Automation Equipment Co LTD LXC63X0 LXC51X0 Generator controller user manual SMART GENSET 1 I J f 1 1 52 aa 0LLX EKA Had i35 PAE EKA a 4 ZX EE FEE HL gt indu geug 98019 E E EHO 1852 a HE GE aux gt av 027 Bi ux EL ons 5 n ree az LU E IKA dos o esiBueug 5 LSC arg SS CL S _ MEE mE mE om al o rL w mpiLbl o 5 pda 9 E S NO UEA 590 S ma 2 Ag e ERG 7T uae eine edu Sen Th 9 E LAE rmm SE ana E zi 2 8 OKZ SEX lt p nduIXT 24 peo uo peg 2 530435 ZELX 9 Quin qned oux B EN Oo do lo 30 Tan FHA es 4 a gt PE Uo E O IQ IO IQ ux EHD sux gt 6 4 3 Q 8 3 _ 5 0 py RH x AS p S UE 5 o prr ud 5 a Ota eB ZHE 2 ml x 710 5 a F
12. FLASH memory in the system when power is not lost RS485 communication port enabling remote control remote measuring remote communication via ModBus protocol RS485 is optional Equipped with SMS Short Message Service function When gen set is alarming controller can send short messages via SMS automatic to max 5 telephone numbers User can control or check gen set by sending Short Message Equipped with advanced networking capabilities via GPRS mobile network and Internet connectivity in any place where the network can be remotely monitor GPRS module to be installed LXI680 4 Variety of starting conditions for success speed sensor oil pressure generator frequency charging alternator to choose from suitable for all occasions applications Fault history with 200 and can record the fault instant oil pressure water temperature voltage current and other important parameters Equipped with real time clock scheduled start amp stop generator be se as start gen set once day week month with load or not reach automatic maintenance All output ports are relay out Five fixed analog sensors two temperature two oil pressure level two programmable analog sensor can be set to the temperature or pressure or level sensor A variety of temperature oil pressure level sensor curve can be used directly and customize sensor curve Widely power supply range DC 8 35 V suitable to different starting battery voltage env
13. Failed to stop alarm Emergency stop alarm Oil pressure sensor open circuit shutdown alarm LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD T T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 5 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 3 Operate 3 1 Key Function This button places the module into its Stop reset mode otop Reset key When engine is running pressing this key will stop the engine When a shutdown alarm occur pressing this key will reset alarm 9 Start key In manual or manual test mode pressing this key will start engine Pressing this key will set the module into manual mode In setting parameter status pressing this key will decease setting value Pressing this key will set the module into manual test mode In setting parameter status pressing this key will increase setting value Pressing this key will set the module into automatic mode Auto key Config enter key In setting parameter status pressing this key will shift cursor or confirm setting value View history record Press this button to display abnormal shutdown generator set records key press the key again to exit In the parameter display and record query screen press this key to make a scroll operation Manual mode key Config
14. 30HZ 15 When the engine frequency exceeds this frequency value the unit starter will disconnect 0 400kPa 200 When the engine oil exceeds this value the unit starter will disconnect Successful start D 3 32V 8 Successful start the D terminal voltage Co T do P LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 23 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 0 Three phase four wire 1 Two phase three wire 0 3 2 Single phase two wire 3 Three phase three wire GesPoes 4 103 Fuel level sensor 104 Fuel level sensor 0 Chinese 106 Temperature unit 4 F selection 107 Pressure unit selection 0 1 PSI 2 Bar 108 DTU binding Note Normally using speed sensor speed sensor option recommended or else please set this option as Not use Parameter setting items quickly jump user Select Parameters input parameters to be set item number press OK to jump directly to the related setting items The remaining parameters configuration only by PC software configuration table below Factory Defaults LED1 configuration The system in automatic mode LED2 configuration co
15. Fuel relay is deactivated and decides whether generator is stopped or not automatically 6 Then enter gen set Fail to stop timer auto decides whether generator is stopped or not 7 When the generator stopped enter the standby generator If the generator does not stop the controller alarm LCD Screen Display Shutdown failure warning 3 3 Test Mode Start Stop Operation 1 LXC63X0 51 X0 Press n controller enters into Manual starts mode and its indicator lights Press B hen controller enters into Manual Test Mode and its indicator lights In the both mode press to start generator can automatically detect crank disconnected and generator accelerates to high speed running With high temperature low oil pressure and abnormal voltage during generator running controller can protect genset to stop quickly please refer to No 4 9 of Auto start operation for detail procedures In Manual Test Mode generator runs well whether mains normal or not loading switch must be transferred to generator side Manual startup and shutdown operation In manual mode n the procedures of ATS please refer to ATS procedure of generator in this manual 3 4 Manual Start Stop Operation LXC63X0 51X0 Press i controller enters into Manual starts mode and its indicator lights Then press 0 start generator can automatically detect crank disconnected and generator accelerates to high speed running With high temperature low oil press
16. LCD D Open shutdown Generator starting on the D connected to detect if an alarm when open Note he input port shutdown alarm types must be user configuration fo be effective 1 Emergency Stop High Temperature 5 3 Trip Alarm When controller detects shutdown alarm signal it will shutdown generator quickly and stop after high speed cooling E gem alarm as following No Waming type Detection range When controller detects the value is higher than the set Over Current Remain valid value and the action select trip and shutdown it will send a trip alarm signal and it will be displayed in LCD When digital input port 1 6 is set as trip and shutdown Th tt Input port 1 6 ins aser Seung and the action is active it will send a trip alarm signal and it ge will be displayed in LCD Note fhe input port trip alarm types must be user configuration to be effective LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 16 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual 5 4 SMS alarm Dongguan Tuancheng Automation Equipment Co LID These items are sent via SMS to the user to set the GSM mobile communication terminal Emergency stop High temperature 1 shutdown Low oil pressure 1 sh
17. SGH 120 degrees C 10 Curtis 11 SGD 120 degrees C 12 Pt100 Custom resistive input resistance range of 0 999 Europe silently think factory VDO 120 degrees C curve User defined temperature curve through the PC software settings 13 User defined Custom resistive input resistance range of 0 999 Europe the factory silence that VDO 10 bar curve User defined pressure curve through the PC software settings 1 not used 2 Digital input low effective 3 High efficient digital input 4 Ohm range 10 180 5 Tube type 90 0 6 US Ohm range 240 33 7 GM Ohm range 0 90 8 GM Ohm range Ohm range 0 30 9 Ford 73 10 10 NKZR12 24 1 04 Ohm range 100 0 11 User defined 7 8 Successful starting condition selection list Set the content Oil Pressure Speed sensor Gens frequency Speed sensor Oil Pressure Custom resistive input resistance range of 0 999 Europe the factory silence that VDO 10 bar curve User defined pressure curve through the PC software settings fuel level sensor 1 Do not use 2 digital input low effective 3 digital input high effective 4 VDO 5 bar 5 VDO 10 bar 6 Datcon 5 bar 2 7 Datcon 10 bar pressure sensor e Datcon 7 bar 9 SGX 10 bar 10 CMB812 11 SGH 10 bar 12 Curtis 13 SGD 10 bar 14 User defined LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID 23 T 86 0769 23162896 F 86 0769 23166296
18. artificially DTU bind failed removed and disconnected from the controller the controller will issue an alarm the alarm operation is performed after the user can set oo Controller performs load switch switch failure alarm is detected the alarm Note the auxiliary input port warning types must be user configuration to be effective LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 15 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 5 2 Shutdown Alarm When controller detects shutdown alarm it will send signal to stop the generator to load out and the display alarm type Shutdown alarms as following No Warning types When controller detects emergency stop signal it will send a stop alarm signal and it will be displayed in LCD When controller detected the temperature of water cylinder is higher than preset it will send a stop alarm signal and it will be displayed in LCD When controller detected oil pressure is lower than the preset it will send 3 Low Oil Pressure a stop alarm signal and it will be displayed in LCD A Over Sneed When controller detected genset speed is over the preset it will send a stop alarm signal and it will be displayed LCD B Under Spe
19. load does not allow the generation after normal operation Lamp Test All LED indicators are illuminating when input is active A ene Closed Connect mains loading switch is Aux Point Feedback 0 Inhibit Mains Load When the input is valid Forbidden City electric load has been loaded immediately uninstall 1 ban When input is valid the panel all keys do not its role the panel LCD y The first screen the first line on the right shows In the automatic mode when the input is valid and can automatically Remote Start Not E open the turbine generator normal operation is not loaded When the on Load A input is invalid can automatically stop generating set In the automatic mode when the input is valid and can automatically open the turbine generator normal operation after loading When the input is invalid can automatically stop generating set In manual mode when it s ready to take loads after the warm up and remote start up finished it will output generation swith on signal Inhibit Scheduled In Auto mode inhibit scheduled run genset when input is active 4 5 Remote Start on Load A lt N N Aux Mains In Auto mode mains are normal when input is active User Configured 422 High Temperature Connected temperature sensor switch input Low Oil Pressure Then oil pressure sensor switch input
20. set stop Fail to start the engine the maximum number Number of starts 1 10 of starts When you reach the set number of ome the controller sends start fail signal 10 Preheat Delay 0 300s Time of pre powering heat plug before Starter is F3 Cranking time Time Time of starter power up starter power up 42 Crank Rest Time x The waiting time before second power up when engine start fail Alarms for low oil pressure high temp 13 oafety On Delay 1 60s under speed under frequency voltage charge fail are inactive 14 Start Idle Time 0 3600s 0 Idle running time of genset when starting 15 warm up Time o 3600s Warming time before genset switch on after it into high speed running Cooling time 0 3600s EM Radiating time before genset stop after it unloads otop idle time 0 3600s e Idle running time when genset stop 18 ETS Solenoid Hod Solenoid ETS Solenoid Hod 120s Stee electromagnet s power on time when 15 stopping When the ETS output is set to 0 the delay from the end of idle time required to complete stop when ETS is output time is not equal to 0 the ETS delay from the end to complete stop required of the time 20 Closing pulse time 0 5s Mains closing and gen closing pulse width of 0 means continuous output LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equi
21. 21 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD me oll i 1 pressure is too low This value will only oil ress 2 Not When the value is equal to 0 no signal is s warning 1 399 used sent low oil pressure pressure sensors L il 2 t only not including programmable input 4 a 0 398 kPa port of the oil pressure alarm signal Fuel level warning 0024 10 In the generator during normal operation 46 Charging failure 0 39V when the charger D WL voltage is warning below this value and continues 5s the issue of charging failure alarm stop When the battery voltage is higher than A7 Battery under voltage 0 1 40V 33 this value and for 20 5 battery voltage warning abnormal signals this value is only warning non stop When the battery voltage is lower than pues under voltage 0 39 9V this value and for 20 s a battery voltage warning abnormal signals this value is only warning non stop External current transformer ratio Refers Current transformer 5 6000 5A to the generator rated current over current for load calculations percentage the over current delay When the load current is greater than the 54 Over current 1 36 36 set value and the continued delay time magnification namely that the overcurrent Delay time is calculated Over current trigger event 0 2 a 2 0 Warnin
22. CT Disable After the press power close break brake key according to the current load case in 2 processes 1 generator is opened when the generator is load lf the load is closed the generator is open 2 Mains is opened when the mains is load When the end of the sub gate delay generator closing Press mains close or open key if mains have taken load will output unload open lf the load is opened the mains close lf the generator is load the generator to open when the end of the open delay then mains to close breaker detect is SELECT Enable and Closing auxiliary input Principles as above but in every time after closing and break brake auxiliary input switching state through testing to determine If not normal will be closing or opening failure warnings Mofe This warning can be resolved by the alarm mute 3 6 2 Auto transfer procedures When controller is in Manual Test Auto or Stop mode switch control procedures will start through automatic transfer If Open breaker detect is SELECT Disable and Closing auxiliary input 1 When transferring load from mains to generator controller begins detecting fail to transfer then the open delay and transfer rest delay will begin When detecting time out if switch open failed the generator will not switch on otherwise generator switch on Detecting transfer failure while gens switch on When detecting time up if switch on fail it is need to wait for generator to switch on If tran
23. Co LTD Page 17 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 6 1 Description Of Terminal connection Function Description CC gt 1 DC DCinptB B 2 5mm 5mm 2 5mm DC negative input connect to negative of starter battery DC positive input connect to positive of starter T Ep s battery 20A fuse recommended Plant Supply B Also supplies fuel amp start EN outputs Recommended maximum 30A fuse Fuel relay output Start relay output B is supplied by 3 points rated 16A 6 8 Aux Output relay1 3 B output rated 7A 9 Charge failure input excitation Charging D input do not connect to ground 10 15 Aux Output1 6 Switch to B Common ground which can be accessed chassis starter battery negative Magnetic Pickup Magnetic Pickup Connect to Magnetic Pickup device Oil Pressure2 Input Connect to Oil pressure 2 sender 20 22 Auxiliary Output relay 4 Free voltage contacts 16 Amp rated 238 NC 72 RS485 The public 25 RS485 Isolated RS485 oSm 5mm Auxillary Output relay 6 2 5mm Free voltage contacts 16 Amp rated close mains output 5 s Auxiliary Output 6 2 5mm Free voltage contacts N C 16 Amp rated close generator output 31 33 Mains A C phase voltage Connected to A C phase of mains 2A fuse is
24. MODE NOT START Cannot start in stop mode SMS START OK Start in manual or auto mode AUTO MODE START OK In automatic mode start 5 mmt RET mersrwoxo _ ormsa _ SMS DETAIL Users check setting As shown below Users can query through a text message multiple generators LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 10 of 36 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD LXI680 connection diagram Generator controller GPRS wireless data transmitter eS SS Se GSM antenna Pa Aa Pa E GPS antenna 4 1 ON THE GPRS DTU REMOTE ONLINE MONITORING The program based on LXI680G provide wireless data transmission network remote control operation of the generator on the Internet and through the increase in the generator controller LXI680G Room communication protocol so that the controller can the use of LXI680G SMS via SMS to control the generator run and generators receive alarm SMS Remark LXI680G is Dongguan Feirui Electronics Co Ltd designed tailor made for the generator controller wireless data transmission module in parti
25. Mains over and under frequency overvoltage undervoltage auxiliary mains abnormal input effective action Action when mains undervoltage 57 58 EN d EI pressure 1 Action when low oil pressure 1 shutdown shuidown Oil pressure sensor open Action when oil pressure sensor open 60 Open Generator Control generator to take load Generator pulse switch output output time divided by the gate pulse 66 Overspeed warning Action when engine overspeed warning action 67 Pre heat during The output controls the pre heater Pre heat output is available for preheat timer the duration of the pre heat timer which terminates prior to cranking Pre heat until end of The output controls the pre heater As Pre heat during preheat timer cranking mode but pre heat is also available during cranking The output controls the pre heater As Pre heat until safety on but pre heat is also available while waiting for the delayed alarms to become active The output controls the pre heater As Pre heat until end of cranking but pre heat is also available while waiting for the delayed alarms to become active This output source is intended to be used to control the load switching 72 Open breaker device Whenever the 6320 module has taken load t his control source will be active System in the manual test machine mode of action System in Auto Mode The output indicates that the module is in the Auto mode 15 System in Ma
26. St SMART GENSET LXC63X0 LXC51X0 Generator control ler user manual Dongguan Tuancheng Automation Equipment Co LTD 5 Protection 5 1 Warnings When the controller detects warning signal controller only warning does not stop and the LCD display a warning alarm type The following table warning volume controller No Waming type 1 Hiah Temp Warn When controller detects the temperature is higher than the set value it will 9 send a warn alarm signal and it will be displayed in LCD 2 Low oil pressure When controller detects the oil pressure is lower than the set value it will warn send a warn alarm signal and it will be displayed in LCD When controller detects the speed is higher than set value it will send a 3 Over Speed Warn ie warn alarm signal and it will be displayed in LCD When controller detects the speed is lower than the set value it will send a 4 Under Speed Warn warn alarm signal and it will be displayed LCD Loss of Speed When controller detects the speed is 0 and the action select Warn it will Signal Warn send a warn alarm signal and it will be displayed in LCD Over Frequency When controller detects the frequency is higher than set value will Warn send a warn alarm signal and it will be displayed in LCD 7 Under Frequency When controller detects the frequency is lower than the set value it will Warn send a warn alarm signal and it will be displayed in LCD When controller det
27. Valid input 3 Input function selection 4 Controller Fixed setting T N do O 9 oil pressure stop 0 Closed Activation 9 1 Disconnect Activation Input 4 activation O gt 7 Input Trigger Event 4 Valid input 4 Input function selection 5 Controller Fixed setting N 2 6 Highe water temperature alarm 0 Closed Activation Input 5 activation 1 Disconnect Activation 4 5 Input Trigger Event 5 Valid input 5 Input function selection 6 Controller Fixed setting Qo CO CO N 4 N No Go 24 External alarm input O Closed Activation 1 Disconnect Activation lt lt 97 Input 6 activation 8 9o NO GO _ N Input Trigger Event 6 Valid input 6 Controller Fixed setting Power up mode 0 Stop Mode 1 Manual Mode 2 Automatic mode Module address 1 254 Controller mailing address Password Settings 0 9999 0000 0 0 0000000000000 Engine starter separation conditions Starting conditions for generation magnetic sensors oil 93 0 7 2 SUCCeSS purpose to make the starter motor and the engine quickly separated Table 7 8 04 Successful start speed 0 3000RP A50 When the engine speed exceeds this M value the unit starter will disconnect 95 Successful start 10
28. XN Se LIAISe SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD LXC63X0 LXC51X0 Generator controller user manual Ver1 2 Date 2013 06 06 Without our company consent no part of this manual can not be copied including pictures and icons The Company reserves the right to change the contents of this manual without notifying the user Version history 2010 10 20 Start publishing 2011 08 21 Increased DTU binding and remote monitoring function 2013 06 06 Increase the panel can set parameters of the items LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 2 T 86 769 23836636 amp F 86 769 23 166296 A twww lixise com Page 1 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD CONTENTS acciaio 3 Ze 4 2 Wem UU DES ee eee eee 4 2 2 Special industry application 4 SM Be fc ene eee nee m 6 6 3 2 Automatic start stop 6 VI es CAS 6 cio iU AE Tm 7
29. al After the mains normal delay controller will transfer ATS if fitted and into mains load After cooling time controller will stop genset and make it in to at rest mode until there is abnormal of mains 8 When mains is abnormal again genset will be started automatically and into normal running then controller send signal to make generator switch on and control the ATS as generator load If not like this please check ATS wires connection of control part according to this manual 9 fthere is any other question please contact Feirui s service LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 31 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 9 Typical applications 1 GPRS MODEM recommended Dongguan Feirui Electronics Co Ltd is equipped with LXI680 need to buy separately RS232 Communication lines connected correctly according to the figure 2 the engine starting voltage for 24V battery measure the starter output fuel outlet and downtime starting output outlet depending on user configuration of battery cathode resistance should not be less than 2 ohms if less than 2 ohm please also extended the corresponding output current greater than 30 a relay If engine starting battery voltage
30. cular to optimize the data exchange between the controller and the DTU truly a fast and reliable data transmission Brief introduction LXI680G is an industrial GPRS DTU with GPS global satellite positioning products The product is integrated within the high performance low power industrial grade GPS module and GPRS module GPS global positioning technology and GPRS wireless communication technology the perfect combination of a product LXI680G platform based on ARM and embedded operating system built in industrial grade module it can be used in harsh environments working temperature range can be up to 40 85 C LXI680G provide standard RS232 serial interface can be quickly and PLC industrial control instruments meters RTU equipment is linked together through the GPRS network will be linked to LXI680G equipment data transmission to a host on the Internet realize the data remote transparent transmission at the same time to the front end equipment of GPS location information reported to host realize positioning of the equipment LXI680G with positioning wireless data communications and data processing capabilities in a compact rugged reliable easy to install can be widely used in construction transportation and other industries Particularly suitable for tower crane monitoring heavy machinery management but also can be used in the field of taxi operations management transport vehicles special vehicles vehicle rental managemen
31. d Change Admin Module language 4 4 HISTORY QUERY 4 4 1 Event log In the control panel press 5 keys to view controller before abnormal shutdown record including the wv keys can search record back Return time of the outage warning content display and the state press Dongguan Tuancheng Automation Equipment Co LTD LXC63X0 LXC51X0 Generator controller user manual S T 86 0769 23162896 amp F 86 0769 23166296 www lixise com Page 13 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD according to state controller real time show press h key again LXC63X0 LXC51X0 controller can record 99 abnormal downtime record recently 4 4 2 History alarm Controller will record the momentary generator all monitoring parameters Users can remote access easy to cause analysis due to a single record data is more the record can only be through monitoring software review monitoring software can be through the DTU wireless remote read data Record reading window LECSxxz LEC5xxx Controller Yeri 1 Config Manager Config Remote instrumentation Setup calibrate Abou Mimic display Alarms status display Engine Generator Mains Eventlog History Alarms Ordin DateTime Alarms 30 2013 05 08 10 40 12 Low battery voltage Oil pressure sender open circuit Read 2013 05 08 10 40 12 Low battery v
32. e high oil temperature input alarm Box High Temperature Input 2 active the panel displays the box high temperature input Low Level Input When active the panel displays the low level input alarm High Oil Temperature Input External Alarm Input When active the panel displays the external input alarm Over Current Input When active the panel displays the over current input alarm 10 Half Oil Level Input MA active the panel displays half the oil level level input When active the panel display system in the monitor mode only 11 Monitor Mode Input the genset electric monitoring parameters and alarm signal low speed low voltage alarm is not monitored Note The input port 1 6 only use computer software to configure Low Oil Level Input When active the panel displays the low oil level input alarm Over Speed Input When active the panel displays the over speed input alarm LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 29 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 7 7 Sensor selection list 0 Rma _ 1 Do not use 2 digital input low effective 3 digital input high effective 4 120 degrees 5 Datcon high temperature 22 7 7 SGX 120 degrees C 8 Cummins 9
33. ects the voltage is higher than the set value it will send Over Voltage Wan ie a warn alarm signal it will be displayed LCD Under Voltage When controller detects the voltage is lower than the set value it will send Warn a warn alarm signal and it will be displayed in LCD When controller detects the current is higher than the set value it will send 10 Over Current Warn aoe a warn alarm signal and it will be displayed in LCD Fail to Stop When generator cannot stop after the stop delay ETS delay controller 13 14 will send warning alarm signal and it will be displayed in LCD When controller detects the oil lever is lower than the set value it will send a warn alarm signal and it will be displayed in LCD Charae Alt Fail When controller detects the charger voltage is lower than the set value it 9 will send a warn alarm signal and it will be displayed in LCD Battery Under When controller detects the battery voltage is lower than the set value it Voltage will send a warn alarm signal and it will be displayed in LCD 15 Battery Over When controller detects the battery voltage is higher than the set value it will Voltage send a warn alarm signal and it will be displayed in LCD 16 Auxiliary input port When digit input port 1 6 is set as warning and active controller sends 1 6 warning corresponding warning signal 17 12 Low Level Warn When setting the DTU and the controller binding if the DTU is
34. ed When controller detected genset speed is under the preset it will send a stop alarm signal and it will be displayed LCD Loss Of Speed When controller detected genset speed is O it will send a stop alarm Signal Signal and it will be displayed in LCD 7 When controller detected genset frequency is over the preset it will send q y a stop alarm signal and it will be displayed in LCD Under Frecuent When controller detected genset frequency is under the preset it will q y send a stop alarm signal and it will be displayed in LCD ver Voltage When controller detected genset voltage is over the preset it will send a 9 stop alarm signal and it will be displayed in LCD dG inderWelacc When controller detected genset voltage is under the preset it will send a 9 stop alarm signal and it will be displayed LCD 44 Over Curent When controller detected genset current is over the preset and delay is not O it will send a stop alarm signal and it will be displayed in LCD 12 Fail To Start During the start attempt times if genset start failed it will send a stop alarm signal and it will be displayed in LCD 13 When oil pressure sensor opens circuit and the input is active controller sensor Open will send a stop alarm signal and it will be displayed in LCD 14 Input Port 1 6 When controller detected the input port 1 6 external warning is active controller will send shutdown alarm signal and it will be displayed in
35. ermediate parentheses 1 week display which is composed of microprocessor based on the current set date calculated the user does not need to be amended 7 2 Operating parameters Pressed on the controller sa enter the password to confirm the parameter configuration interface press the key or key input corresponding password value 0 9 bit shift byNbutton press the ball bond in position fourth password checking the password is correct according to the parameters of the main interface of different access password to enter different permissions password error directly from the factory default password is 0000 the factory default password users can modify Press the key and key parameters can be configured on the screen turning operations according to tick button on the configuration parameters screen under the present into the current configuration mode the current values of the first black display press the key or button for the numerical adjustment shift byVbutton the last one to tick button to confirm this setting The value is stored permanently to the control device of FLASH Password Description The controller has three privilege account Default factory settings 1 Technician password is 0000 2 Administrator Password 1234 3 dynamic password The difference between the three users Only the administrator password and dynamic passwords DTU tie binding or unbinding settlement functions Note In the se
36. g 1 stop 2 Trip down opeed loss trigger event 0 1 V 1 0 Warning 1 stop Output 1 function selection 20 Preheat during preheat timer 0 open output selection 0 open output selection 0 A open output selection 0 a eller open output selection 0 M open output selection LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD lt lt 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 22 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD O Normally open output PUER WAY 1 Normally closed output 66 Input function selection 1 1 29 13 Remote start load 67 m O Closed Activation Input 1 activation 1 Disconnect Activation 0 1 68 B 00 Controller Fixed setting 69 Valid input 1 0 3 2009 Input function selection 2 19 19 High temperature warning input O Closed Activation 1 Disconnect Activation Input 2 activation Input Trigger Event 2 Valid input 2 Input function selection 3 15 Input 3 activation 76 OIO O xw Controller Fixed setting N 021 09 7 20 20 Low oil pressure warning input O Closed Activation 1 Disconnect Activation Input Trigger Event 3
37. gency stop input Check whether the circuit is open OW oll pressure alarm after crank Check the oil pressure sensor and its connections disconnect High water temp alarm after crank Check the temperature sensor and its connections disconnect E IEEE Check related switch and its connections according to the 9 information on LCD Check programmable inputs Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Siarter no response Check starter connections Check starting batteries Check ATS Genset running while ATS not transfe Check the connections between ATS and controllers 11 Product Packaging LIXiSE SMART GENSET Controller emergency stop Crank not disconnect The final package of this product should contains Dongguan Tuancheng Automation 1 1 piece of controller model Equipment Co LTD 2 4 pieces of fixed cards Tel 86 769 23836636 3 1 piece of product certificate 86 769 23166296 4 1 piece of product munual http www lixise com http www lixise net E mail sales lixise com Add Wentang Road Chashang industrial zone 18 Dongcheng Dongguan Guangdong China LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 a F 86 769 23 166296 www lixise com Page 36 of 36
38. his delay is over warming up delay starts if configured LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 6 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 9 When warming up delay is over if generator state is normal its indicator will be illuminated If voltage and frequency has reached on load requirements the closing relay will be energised generator will accept load generator power indicator will turn on and generator will enter Normal Running state if voltage and frequency are abnormal the controller will initiate alarm alarm type will be displayed on LCD alarm page 3 2 2 Stopping sequence 1 LXC6320 5120 When mains return normal during gen set running enters into mains voltage Normal delay When mains normal delay are over enter into stop delay 2 LXC6310 5110 Generator enters into stop delay as soon as Remote Start on Load is inactive 3 When stop delay is over close generator relay is un energized generator enters into cooling time delay After transfer rest time close mains relay is energized Generator indicator extinguish while mains indicator lights 4 Idle relay is energized as soon as entering stop idle delay 5 If enter ETS hold delay ETS relay is energized
39. ironment 2 2 Special industry application characteristics 4 Leasing industry applications management provides the perfect solution leased out via PC remote management of the unit you can monitor all operating parameters oil pressure water temperature voltage current power etc you can always change the configuration to protect the unit is not proper application can record 200 detailed fault information including time to failure because when the voltage current power oil pressure water temperature and other key parameters and ready to upload to the monitoring machine Another multi level password management options to facilitate the lease management Fire pump industry applications Close electrical parameter measurement function use powerful programmable input and output ports and internal programmable logic to achieve automated pump control system Instead of the conventional engine controller PLC simple manner making the system more stable and reliable Air compressor industry applications Close voltage measurements protection according to the need to configure programmable analog input overload protection with programmable digital inputs complete startup control temperature and pressure control protection parameter settings LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise c
40. is 12V measurement start output fuel outlet and downtime starting output outlet for battery cathode resistance should not be less than 1 ohm if less than 1 ohm please also extended the corresponding output current greater than 30 a relay Three phase three wire connection wiring diagram in the case of the LXC6320 5120 GENERATOR 36 4941 42 32 33 34 35 3 phase 3 wires The single phase two wire connection wiring diagram in the case of the LXC6320 5120 GENERATOR GENERATOR 2 phase 3 wires LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID T T 86 0769 23162896 F 86 0769 23166296 A www lixise com Page 32 of 36 LIAISE SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD LXC6310 5110 Typical application diagram CTs MUST BE 5 pr i i I i poo alias LOAD SWITCHING I i i i i i i i i DEVICE ssim o QQ 2 AMP FUSES RARA 7 QS a cry ea ae Communication Interface OUTPUTS SENDER COMMON IN1 IN3 ING WATER 2 he c J CHARGER _ P E 4 ATE CHGALT VISITE 8 WATER ms xras HEH amp Level CAH s 0 HEH QHH gt
41. lure warning is SEL Enable there is warning signal that switch on fail If input port is not configured as Close Mains Auxiliary Gens un load is transferred into gens load gens switch on and output Gens load is transferred into gens un load gens switch off and output 4 SMS remote control wireless remote control function description SMS code is described as follows A Note lf the operation of the controller the controller internally set to fly letter phone number can not start with a 86 LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 9 of 36 XN Se LIAISe SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD A Note Write text messages are not case sensitive but must be written in strict accordance with the instructions in the format the spaces between all the words are a bit of spaces all commands have to wait until the return code indicates that the operation 15 valid only NO SMS Command SMS return information alarm SYSTEM IN STOP MODE GENSET AT SYSTEM TEST MODE GENSET SMS GENSET 1 RUNNING 9 IS RUNNING RUNNING RUNNING GENSET ALARM Generator is shutdown alarm or trip alarm GENSET IS RUNNING The generator is running SMS START SMS START INHIBIT SMS start prohibited STOP
42. mmon to Start Alarm LED3 configuration common shutdown alarm LED4 configuration common alarm Genset regular start No SMS function is activated No Phone number 1 5 7 4 Programmable output port can be defined content table 1 6 No X Type Function Description 1 Air Flap Action when over speed shutdown and emergence stop It also can close the air inflow to stop the engine as soon as possible Action when warning shutdown trips Can be connected 3 Audible Alarm annunciator externally When alarm mute configurable input port is active it can remove the alarm 4 5 7 Start Relay Action when genset Is starting and disconnect when start is completed LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 24 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD Fuel Relay Action when genset is starting and disconnect when stop is completed start time effectively start time running effective action no action is invalid Charge Alt Fail Action when charge fail warning alarms Close Generator Control generator to take load 14 Generator Pulse close Pulse generator switch output the output time from the closing time of the control pulse Close Mains close Can be controlled mains switch
43. nual Mod This output indicates that the module is in the manual mode 6 system in Stop Mode The output indicates that the module is in the Stop mode Under speed warning This output indicates that an under speed warning pre alarm has occurred pacer specs This output indicates that an under speed shutdown has occurred Shutdown LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID Pre heat until end of warming N y N N N A o Pre heat until safety on IN 7 7 78 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 26 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD prohibited the automatic shutdown disable input effective action This output is active from cranking continues to be active until the start idle timer has elapsed Also this output is active during the period of the stop idle timer continues to be active until the engine has stopped The oil output In the starting Safety during operation action This output is active during the warming up timer This output is available for the period of the crank timer This output 83 Excite generator will energize for 2 second during the period of the safety on timer if generator has no voltage run control This output is available during the period of the c
44. oltage alarms 2013 05 08 10 34 59 Low battery voltage pressure sender open circuit 2013 05 08 103459 Low battery voltage Cancel 2013 05 08 10 12 28 Low battery voltage Oil pressure sender open circuit 201 3 05 08 10 12 28 Low battery voltage 2013 05 08 09 18 16 Emerg ency stop Oil pressure sender open circuit 2013 05 08 09 18 12 Emergency stop 2013 05 08 07 35 32 Emergency stop Oil pressure sender open circuit 2015 05 08 7 Emer eae 2073 05 08 07 3346 Low battery voltage Oil pressure sender open circuit 2013 05 08 07 33 46 Low battery voltage gt Import gt LXc5120 WI gt 01306 1121131 Recorded data display window fa LAC6xxxz LEChxxx Controller Verl 1 Config Manager Edit Config Remote instrumentation Setup calibrate Abou L Hep Mimic display Alarms status Engine Gen erator Event m History Alarms Shutdown Low battery voltage supervisor state Mains detection state Auto start available Mains abnormal Engine generator state Load switching state Generator at rest Mains an load E pU Umm cue Warning XC5120 EB 41 loo 3 06 1 12 17 2 LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID T T 86 0769 23162896 amp F 86 0769 23 166296 www lixise com Page 14 of 36 LIAI
45. om Page 4 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD Fully functional and can detect almost all the generating units of electrical parameters and non electrical parameters Mains Uab Ubc Uca Phase voltage Ua Ub Uc Line voltage Frequency Hz Gens Line voltage Uab Ubc Uca Phase voltage Ua Ub Uc Frequency Hz Load current IA IB IC Each phase and total active power KW kVar Each phase and total apparent power KVA Each phase and total reactive power Each phase and average power factor PF Accumulate total gens power kWh kVarh kVAh Sensor Temperature WT C F Choose to display Oil pressure OP kPa Psi Bar Choose to display Fuel level FL unit Speed SPD RPM unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate Max 65535 hours Start times can accumulate Max 65535 times Mains and generator abnormal conditions Voltage is too high Voltage is too low Frequency is too high Frequency is too low Phase loss Loss of power The fault display and protection function project High water temperature warn High water temperature shutdown alarm Low oil pressure warning Over speed shutdown alarm Box high temperature warn Low fuel level warn Battery voltage is too high warn Battery voltage is too low warn Load over current shutdown alarm
46. oolant down timer 84 Drop speed and remain until the engine has stopped Oil pressure output Action during the safe operation of preheating E Action when low oil pressure2 warning warning Low oil pressure 2 Action when low oil pressure2 shutdown shutdown LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 27 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD 7 5 Programmable input port 1 6 definition content list No Type Function Description Alarm Mute Can prohibit Audible Alarm output when input is active TE All shutdown alarms are prohibited except emergence stop Means 2 battle mode override mode In Auto mode during generator normal running when input is active 3 Inhibit Auto Stop inhibit generator shutdown automatically This function is only LXC6320 5120 Inhibit Auto Start In Auto mode inhibit generator start automatically when input is active Aux Mains Fail In Auto mode mains are abnormal when input is active Aux Gens Closed Feedback Connect generator loading switch s Aux Point Inhibit Gens Load If the generator has been loaded the input is not its function when the generator is not loaded when the input is valid the
47. pment Co LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 20 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD Tooth number of the engine for judging 10 500 TE of starter separation conditions and Wheel Westh ETH iie inspecting of engine speed See the installation 22 Generator abnormal 1 30s 10 Gens voltage is too high or too low alarm delay delay When the gens voltage is higher than this value and sustained set of gens abnormal delay time which is that the 23 9 20 273 gens voltage is too high while giving shutdown 624 V abnormal shutdown alarm generation When set to 620V the voltage is too high the signal is not detected When the gens voltage is higher than this value and sustained set of gens 24 2 0 265 abnormal delay time which is that the warning 624 V gens voltage is too high while giving gens overvoltage alarm under voltag 50 360 624 V warning fats under 360 624 voltage shutdown Under td KY AEN the engine speed is lower than this 0 5998RPM gt 5998 value and lasted 10s namely that the low Under edi warning 1 5999RPM 1350 Stop signals issued Over speed warning 1 5999RPM 1650 When the engine speed exceeds this Ove
48. r and Oil pressure sensor the Charger D is optional as a starter motor separation conditions It is recommended to select Oil Pressure Charger D for safety 8 COMMISSIONING Please make the under procedures checking before commissioning 1 Ensure all the connections are correct and wires diameter is suitable 2 Ensure that the controller DC power has fuse controller s positive and negative connected to start battery are correct 3 Emergence stop must be connected with positive of start battery via scram button s normal close point and fuse 4 Take proper action to prevent engine to crank disconnect e g Remove the connection wire of fuel value If checking is OK make the start battery power on choose manual mode and controller will executive routine 5 Set controller under manual mode press start button genset will start After the setting times as setting controller will send signal of Start Fail then press stop to make controller as reset 6 Recover the action of stop engine start e g Connect wire of fuel value press start button again genset will start If everything goes well genset will normal run after idle running if idle run be set During this time please watch for engine s running situations and AC generator s voltage and frequency If abnormal stop genset running and check all wires connection according to this manual 7 Select the AUTO mode from controller s panel connect mains sign
49. r procedures When controller is in Manual mode manual transfer will be executive Users can control switch on or off by pressing key Press generator switch on or off key if generator have taken load will output unload signal if taken no load generator will output load signal 3 2 Auto control procedures When controller is in manual test auto or stop mode switch control procedures will start auto transfer If input port is configured as Close Mains Auxiliary 1 If Open breaker detect is SELECT Disable Gens load is transferred into generator un load after the delay of switch off detecting transfer failure while switch off output When detecting time up if switch off failed to wait for switch off Otherwise switch off is completed Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outputting When detecting time up if switch on failed to wait for switch on Otherwise switch on is completed If transfer failed and warning SEL Enable there is alarming signal whatever switch on or off failure 2 f Open breaker detect is SELECT Enable Gens load is transferred into gens unload after the delay of switch off switch off is completed Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outputting When detecting time up if switch on failed to wait for switch on Otherwise switch on is completed If transfer fai
50. r speed shutdown 2 6000RPM 1710 valueand sustited specding delay Over speed shoot 0 10 0 namely that over speed alarm stop signal Over speed delay 0 10s 0 74 8Hz When the generator frequency Is below frequency shutdown this value and not zero and continuing Generator under 10s namely that low frequency low 34 frequency warning 1 74 9 2 frequency alarm stop signal is issued ES Generator over When the generator frequency exceeds frequency warning this value and continues 2s namely that Generator over Stop sinat overclocking send alarm D frequency shutdown CLE Stop signal When the external temperature sensor FIL larmo temperature is greater than this value send temperature signals This value will eee only start after the safety delay judgment shutdown only the temperature sensor input port external temperature sensor judgments When the value is equal to 140 when the 81 139 shutdown used temperature is too high not to issue a signal only for temperature sensor High temperature goo NOt programmable input port does not include shutdown used over temperature alarm signal warning is less than this value the delay start oil LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page
51. rting failure alarm The fuel level upper and lower limit to control its motion Gen effective The generator cooling during normal operation and high speed action a Frequency Action when generator over frequency warning Gen over frequency Action when generator over frequency shutdown alarm shutdown alarm A A 42 Gen over voltage warn Action when generator overvoltage warning A 4 18 19 0 2 Common trip alarm NO N oO N 6 2 2 2 2 Q C9 3 es Co 9 5 7 0 1 3 Gen Action when generator overvoltage shutdown shutdown Gen under frequency 4 warning Action when generator under frequency warning 45 Action when generator under frequency shutdown shutdown LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 25 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD Cen Ogg Action when generator undervoltage warning warning 47 Action when generator undervoltage shutdown shutdown Control Action in genset starting and disconnect when genset stopped completely Low fuel level Action when Low fuel level Speed signal loss In safe operation the engine speed detection equal to 0 action
52. sensing input Mains N wire input Connected to N wire of mains 35 37 Genset A C phase Voltage 4 Gram Connect to A phase of gen set 2A fuse 15 sensing recommended Genset N wire input Connected to N wire of gen set CT I C phase sensing Outside connected to secondary coil of current 39 41 2 5mm inp transformer rated 5A RS232GND RS232TXD 0 5mm Connect to GSM module RS232RXD 152 4 153 12 RS232 connector 0 5mm Connect to the computer 2 3 TXD 5 GND LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 18 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD Note Never run the engine during starting batteries removed otherwise it will cause the contro system due fo excessive DC input voltage and burned 7 Parameter setting 7 1 Date and time setting In the controller start and ress oM v In the controller start and press The interface will display two lines date and time the current date and time display second user behavior modification status display the black display digital for current user can modify the number press the key and key changes to the digital reverse black display press button can be modified to confirm and tick to the right one Int
53. sfer failed and warning SELECT Enable there is alarming signal whatever switch on or off failure Note This warning be resolved by the alarm mute Nofe This warning can be resolved by the alarm mute 2 Gens to a the mains load the same principle If Open breaker detect is SELECT Disable 1 Mains load is transferred into generator load after the delay of switch off and transfer interval generator LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 8 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD switch on Detecting transfer fail while generator switch on After detecting time up if switch on fail then wait for generator switch on If transfer fail and warning SEL Enable there is alarming signal 2 Gens to a the mains load the same principle If input port not configured as Close Mains Auxiliary Mains load be transferred into gens load after switch off and transfer interval delay gens switch on NOTE When using ATS of no interposition switch off detecting is SELECT Disable When using ATS of having interposition switch off SELECT Disable or SELECT Enable both are OK If choose SELECT Enable switch off output should be configured 3 7 1 6310 5110 Switch control procedures 3 1 Manual transfe
54. t and leasing LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LTD T T 86 0769 23162896 F 86 0769 23166296 A www lixise com Page 11 of 36 LIKiSt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD LXC63X0 LXC51X0 Generator remote monitoring program Date forward to User m NE A User terminal Satellite Can control generator by wireless terminal Mobile base station dum La zx des 1 LX1680G LXC63X0 LXC51X0 Genset 4 2 DTU WITH THE BINDING OF THE CONTROLLER Controller and LXI680G after binding it is only through the password to unbundling if forced the controller and the DTU apart the controller will record the alarm and displayed on the LCD panel and the warning information or refuse the next start generator the user can set up the binding deal after failure this feature is especially suitable for generator leasing industry 4 3 MILTILEVEL PASSWORD MANAGEMENT Users need to configure the parameters through different permissions password input the parameters of the controller will present different configuration interface Password Password Parameter Password All change permissions dynamic password Led manager based on the password 9 companies and the application code for calculating income
55. t wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s positive and negative input ports in order to prevent charge disturbing the controller s normal working 2 Speed Sensor Input Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires controller should apply for 2 cores shielding line The shielding layer should connect with No 16 terminal in controller while another side is hanging in air The else two signal wires are connected with No 17 and No 18 terminals in controller The output voltage of speed sensor should be within 1 24 VAC effective value during the full speed AC12V is recommended in rated speed When install the speed sensor let the sensor is spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at last 3 Output And Expand Relays All outputs of controller are relay contact output type If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or increase resistance capacitance return circuit when coils of relay has AC current in order to prevent disturbance to controller or others equipment 4 AC Input LXC63X0 LXC51X0 Current input of controller must be connected to outside current transformer And the current transformer s secondary side current must be 5A At
56. the same time the phases of current transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct vofe a COM port must be connected fo negative pole of battery controller power b When there s load current transformer s secondary side prohibit from open circuit LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 a F 86 769 23 166296 www lixise com Page 35 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 5 Withstand Voltage Test When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal connections in order to prevent high voltage into controller and damage it 10 Common Faults And Exclusion Method Following in my company controller process more common failure and exclusion method if there is a failure of the other can not be solved please contact my company Check starting batteries Controller no response with power Check controller connection wirings Check DC fuse Gesn do 00000 Check the water cylinder temperature is too high or not Genset shutdown Check the genset AC voltage Check DC fuse Check emergence stop button is correct or not Check whether the starting battery positive be connected with the emer
57. tup process any time according immediately interrupt the current setting of parameters and returns the operation of standby LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment Co LID 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 19 of 36 LIAISt SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 7 3 Parameter setting content and Rasa 2 of list When the mains voltage EE HEN abnormal to Mains transient 0 30s normal or abnormal from normal to confirm the time for switching the ATS When the sampling voltage is below this 50 360 value namely that the mains voltage is 2 624 V is too low when set to 30V low voltage Signal is not detected hysteresis is 10V When the sampling voltage is higher this 3 Harns Over udag 50 360 value namely that the mains voltage is 9 too high when set to 620 high voltage Signal is not Oo hysteresis is 10V 4 Mains Under Frequency 0 75 2 5 Mains Over Frequency 0 75 2 the mains is opened to the gens is Switching Transfer time 0 100s 2 close or from the gens is opened to mains close interval times Sta rt delay 0 9999s hc from mains abnormal or remote start signal is active to start genset Stop Delay 0 9999s Time Pom eri mains normal or remote start Pom eri Is inactive to gen
58. ure and abnormal voltage during generator running controller can protect genset to stop quickly please refer to No 4 9 of Auto start operation for detail procedures After generator runs well if remote start signal is active controller will send closing gens signal if the remote signal is inactive controller won t send closing signal LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 23 T 86 0769 23162896 F 86 0769 23166296 www lixise com Page 7 of 36 5 SMART GENSET LXC63X0 LXC51X0 Generator controller user manual Dongguan Tuancheng Automation Equipment LTD 3 5 Manual Stop Press stop the running generator please refer to No 7of Auto stop operation for detail procedures Start stop timing diagram Safety 8 I 1 delay al 8 a a H 8 Stags UF P P 8 P Second lIl Start Idle al i l start Delay Preheat motor 8 dle Jay oe L SS al 3 6 LXC6320 5120 Switch control procedures 3 6 1 Manual transfer procedures When controller is in Manual mode the switch control procedures will start through manual transfer Users can control the loading transfer of ATS via pressing button to switch on or off But according to the ATS switch configuration is different the specific process have some distinction breaker detect is SELE
59. utdown Over speed shutdown Under speed shutdown 6 Speed signal loss shutdown Under frequency shutdown L9 Over voliage shutdown Under voltage shutdown 6 WIRINGS CONNECTION 9101112 13 MAh ETIT AUZ 1144 Aux GUPUTS CHATTER AL INPUT Aux INP JT Sut INP JTA ALX INP JTA AL INP ITE Al INT ITS CONTROLLER PICKUP 16 17 18 19 20 Input 3 shutdown Input 4 shutdown Input 5 shutdown Input 6 shutdown D Open shutdown Over current trip alarm Input port 1 trip alarm LXC63X0 LXC51X0 controller s rear as following 141516171819 el PRESSLE 2 23 24 25 26 27 28 29 Input port 2 trip alarm Input port 3 trip alarm 23 2425 26 AMF module 5485 communication USB R3232 P5285 15 70 ATL NI T NIU V W K A IB IC Icom SENS VOLTAGE n CURRENT RATED AUS OLTPUYA MAINS VOLTAGE 27 48 28 Generator controller user manual LXC63X0 LXC51X0 En ra IE TERPS areas T T 86 0769 23162896 F 86 0769 23166296 fy www lixise com EY SENSE 44 45 46 47 39 40 41 42 43 Dongguan Tuancheng Automation Equipment
60. with overload time control Frequency warning frequency warning has been activated The output indicates that either an under frequency or over Frequency shutdown frequency shutdown has been activated The output indicates that either an under voltage or over voltage over voltage shutdown shutdown has been activated Combined under amp The output indicates that either an under voltage or over voltage over voltage warning warning has been activated The output indicates that a warning electrical trip or shutdown alarm Common alarm has been activated Reset rules as above depending on whether it is a Warning or a Shutdown fault The output indicates that an electrical trip alarm has been activated This output can only be reset by removal of the fault and by then pressing the Stop Reset Common shutdown The output indicates that a shutdown alarm has been activated This alarm output can only be reset by removal of the fault and by then pressing the Stop Reset button or by using an external Alarm Reset Input Common warning alarm Action when public warning alarm action High temperature Action when high temperature1 warning warning High temperature 1 Action when high temperature 1 shutdown alarm shutdown alarm Cooling Delay Action when Cooling Delay 8 29 34 Input port 1 6 Action when Input port 1 6 effective Action when emergency stop alarm Time delay in the ETS within the movement Action when Sta

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