PD804DMX User Manual - Digital Lighting Systems
Contents
1. LOAD 5 LOAD 6 To Neutral Bus HOT out 7 LOAD 7 h in PD804 board 07588 NW 8th Street Miami FI 33126 e Tel 305 264 8391 or 1 877 264 8391 Fax 305 261 6637 ppgo4 Dmx um Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Rev A 04 02 Digital Lighting Systems PD804 DMX 8 Channel DMX Dimmer Pack User s Manual Page 5 Figure 6 PD804 DMX 24 12 Low Voltage Load and Power Wiring Electrical Distribution Panel NEUTRAL 5 PRIMARY SECONDARY HOT out 1 LOAD 1 LOAD 2 LOAD 3 HOT out 2 HOT out 3 HOT out 4 III LOAD 4 INT04 Control Board 1 2 3 4 Transformer SSR s OPTICAL ISOLATORS a AF UTRAL PUS ical INT04 Control Board Triac5 1 2 3 4 Triac HOT out 6 TriacZ HOT out 5 LOAD 5 LOAD 6 LOAD 7 HOT out 7 Z gt Wriac8s HOTout 8 LOAD 8 H For Full Load Operation Use 12 AWG copper conductor wire for Line amp Neutral Feeds 14 AWG copper conductors in out to each load Max Load per circuit 4 Amperes 96W at 24 VAC NOTES With PD8042. For higher addresses 257 509 jumper S3 must be removed See Table 5 NON DIM OUTPUT SETTING Any or all of the PD804 DMX outputs may be configured for non dim switch only operation This prevents inadvertent dimming or damage of loads that cannot be dimmed such as contactors mechanical relays motors non dim fluorescent etc Since this procedure involves adding external wire jumpers to the INT4 board it is preferable to have it performed by the factory at time of order However a qualified electronic technician can perform the procedure in the field when necessary Figure 8 shows the location for installing the non dim ND jumpers The numbers shown next to the ND jumpers represent the corresponding output number of the PD804 DMx Installing an ND jumper makes the corresponding output non dim switch only A DMX value greater than 3 turns a non dim output to full intensity A DMX value of 3 or less turns it fully off PD8S804 DMX INSTALLATION CHECK LIST BEFORE ENERGIZING THE PD804 DMX MAKE SURE Loads are tested before connecting to dimmers Breaker feed lines are on same electrical phase PD804 DMX has been properly grounded All line voltage screw terminals are properly tightened to prevent hot spots Low voltage data lines connections are properly insulated Low voltage data lines polarity is observed throughout the system Figure 7 PD804 DMX Address amp Mode Selection INT04 Solder Bac
3. SSR s OPTICAL ISOLATORS Figure 2 Typical Installation XLR Type DMX Connectors 4 12 AWG Typical 4 12 AWG Typical To Distribution Panel To Distribution Panel ToLoads ToLoads Table 3 XLR DMX Connectors Pin Assignment DMX CONTROL PD804 DMX PD408 DMX Pin Function Pin No EQUIPMENT Ground Shield 1 DATA 2 L C j DATA 3 4 5 DMX CC LEN Standard DMX Cable with 5 pin XLR Connectors Empty Empty 7588 NW 8th Street Miami Fl 33126 e Tel 305 264 8391 or 1 877 264 8391 Fax 305 261 6637 pngo4 omx um Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Rev A 04 02 8 Channel DMX Dimmer Pack User s Manual Page 2 Digital Lighting Systems PD804 DMX 8 1 4 210 mm Bottom View 2 Conduit Ports C B25 NX S LZ Top View 1 1 2 38 mm k DMX Ports Aya 108 2 3 16 56 mm 2 5 8 67 mm 1 500 38 mm O PD804 DMX Front Cover PD804 DMX LDM Load Driver Module H11 23 4NNNNNNNN12314H T04 2 ADDRESS SELECTORS 81 O O LED OUTPUT OOOO MONITORS OQO LED Pe i e 2 e 3 e 4 o 5 INT04 1 DMX
4. User s Manual Page 3 PD804 DMX General Wiring Instructions WIRING NOTES r DO NOT EXCEED 480 W 4 Amps per dimmer output 120VAC n All wiring between the DMX control panel dimmers and other DMX equipment is low voltage NEMA Class 2 and may be run with one shielded twisted pair 18 AWG wire Standard Industry DMX 512 compatible cables may be used r PD804 DMX dimmer packs may be fed by one or two 20 A maximum branch circuits and may have up to eight separately dimmed loads o Both breakers must be on the same power phase o CAUTION DO NOT attempt to parallel outputs to increase capacity o Installations must conform to local and or NEC code requirements o Each load must have its own Neutral wire for full load operation o All line voltage wires must have copper conductors of adequate Gauge with 90 C wire insulation POWER EACH LOAD DIRECTLY BEFORE CONNECTING IT TO THE PD804 DMX TO ENSURE PROPER WIRING Figure 4 PD804 DMX Typical 120 VAC Wiring Earth Ground Ground ON E Breaker A HOT out 1 LOAD 1 LOAD 2 To Neutral Bus HOT out 3 LOAD 3 in PD804 board HOT out 4 HOT out 2 LOAD 4 a To Breaker Panel Control Neutral Bus Board 1 2 3 4 Transformer 2x20 A 120 VAC Breakers On Same Phase NEUTRAL BUS Neutr
5. XLR Connectors Components Side O Q Solder Side INTO4 Circuit Legend Microprocessor Nonvolatile Memory Communications Chip Quartz Crystal Power Supply Capacitor Voltage Regulator Signal amp Power Connector Output LED Monitors Address Expansion Jumper S3 On Solder Side NON OOR WHY Address Selectors Address Expansion Figure 3 PD804 DMX Enclosure And Circuit Details ENCLOSURE INSTALLATIDN Surface mount the dimmer pack in a well ventilated area where the ambient temperature does not exceed 90 F for full load operation Allow 4 of side clearance for proper air circulation Installation clearance shall meet local and or NEC code requirements Enclosures may be attached to the wall or other mounting surface by holes in the heat sink flanges Refer to the drawings above for the proper dimensions Conduit shall be pulled to the top of the dimmer packs NOTE The PD804 DMX may create a slight buzzing noise and should not be located where this is objectionable 7588 NW 8th Street Miami FI 33126 Tel 305 264 8391 or 1 877 264 8391 Fax 305 261 6637 ppo4 omx um Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Rev A 04 02 Digital Lighting Systems PD804 DMX 8 Channel DMX Dimmer Pack
6. 0 I 385 80 H 417 449 co il 481 263 06 359 66 301 86 265 08 361 68 266 09 362 69 304 20 268 oB 364 270 oD 366 eD 308 eD 401 90 ff 433 Bo 465 po 407 430 ps 471 De 409 98 473 D8 410 99 ff 442 B9 474 vo 412 9B 476 DB 414 oD 446 Bo 47s po Table 5 PD804 DMX Decimal to Hexadecimal Address Chart Address Selection Chart Using 2 S1 with JUMPER 3 REMOVED 7588 NW 8th Street Miami Fl 33126 e Tel 305 264 8391 or 1 877 264 8391 Fax 305 261 6637 ppsou pmxun Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Rev A 04 02 LIMITED WARRANTY Digital Lighting Systems warrants to the purchaser that its products have been carefully manufactured and inspected and are warranted to be free from defects of workmanship and materials when used as intended Any abuse or misuse contrary to normal operation shall void this warranty Digital Lighting Systems obligation under this warranty shall be limited to replacement or repair of any units as shall within two years of date of invoice from Digital Lighting Systems prove defective and Digital Lighting Systems shall not be liable for any other damages whether direct or consequential The implied warranties of merchantability and fitness for a parti
7. 4 4 tp LO 0 LOT tO LO LO LO LO LO G LO FH lO o o 6 LO N S N o O BR o o s mo t Q KR oI s mo Q 5 Ze co RIND RPM MP S 8 co CO CO CO olol ol o S cN co ti EO oin olo m Q Wy u aloji TS OO CO m O Wy Ww s Slolt om o Nh o o oO lt al om l o olni o o oO Kl alo Lo N o o st 6 z CO CO COL OO CO CO OOP j Sy 4 Sy wo wo LO LO LO LO co co Go OI OI CO OC oO oO O w w y y q y g lt qm s 3 c Lo o N oO o o oO Lo o N o o o Pack User s Manual Page 7 immer 8 Channel DMX Di DMX a cO m A c G x Lo cw _ S 9 O0 0 N O n 2 O o lt fh 4 St q vo s lt 2 a co m A Table 4 PD804 DMX Decimal to Hexadecimal Address Chart Digital Lighting Systems Address Selection Chart Using S2 S1 with JUMPER 3 INSTALLED 7588 NW 8th Street Miami Fl 33126 e Tel 305 264 8301 or 1 877 264 8391 Fax 305 261 6637 ppsoaomy um Rev A 04 02 Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Digital Lighting Systems PD004 DMX CGhannel DID ier pes PD804 DMX Address Selection Information Table 5 Addresses 257 509 257 00 239 20 H 321 353 6
8. 7588 NW 8th Street Miami FL 33126 www digitallighting com Tel 305 264 8391 Fax 305 261 6637 em info digitallighting com Printed in U S A April 2002
9. DMX 24 you may use a single 24 VAC 800 VA or better transformer or two separate 24 VAC 400 VAor better transformers With PD804 DMX 12 you may use a single 12 VAC 400 VA or better transformer or two separate 12 VAC 200 VAor better transformers Follow transformer s installation amp wiring instructions from manufacturer Maximum Load Per Output 48 Watts at 12 VAC Maximum Load Per Output 96 watts at 24 VAC 7588 NW 8th Street Miami FI 33126 e Tel 305 264 8391 or 1 877 264 8391 Fax 305 261 6637 ppg04 DMX UM Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Rev A 04 02 Digital Lighting Systems PD804 DMX 8 Channel DMX Dimmer Pack User s Manual Page6 DMX ADDRESS SETTING Up to 128 INT04 DMX boards two in each PD804 DMX one in each PD408 DMX may be installed in any one system Their DMX inputs should be daisy chained using standard DMX 512 cables Different addresses ranging from 1 to 509 may be selected for each dimmer depending on which DMX channel s will be used to control it Each INT04 uses four consecutive DMX bytes from the input stream beginning at the address selected using rotary selectors S1 S2 and address expansion jumper S3 See Figure 3 on page 2 for selectors location The PD804 DMxX is shipped from the factory with jumpers S3 installed allowing a DMX address range between 1 and 256 to be selected by S1 amp S2 See Table 4
10. Digital Lighting Systems Inc PD804 DMX Eight Channel DMX Dimmer and Switch Packs PD804 DMX USER S MANUAL PD804 DMX UM Rev A 04 02 Digital Lighting Systems PD804 DMX 8 Channel DMX Dimmer Pack User s Manual Page 1 GENERAL DESCRIPTION The PD804 DMX is an 8 channel DMX 512 compatible dimmer pack It contains three printed circuit boards the load driver module LDM and two INT04 control modules The LDM is equivalent to eight solid state relays SSR s assembled on a single circuit board Power is fed to the PD804 DMX from two 20 Amp breakers on the same electrical phase Each breaker feeds four relays and each relay is rated for a maximum output current of 4 amperes The LDM is mounted at the bottom of the PD804 DMX s enclosure which also serves as a heat sink The relays are triggered by low voltage signals generated by the INT04 modules These signals are optically isolated by the LDM circuitry from all line voltage elements A step down 10 VAC transformer on the LDM board supplies power to the INT04 modules DMX 512 control information is received by the INT04 s over a shielded twisted pair cable Several PD804 DMX and or PD408 DMX dimmer packs may be daisy chained together using standard DMX cables with 5 pin XLR type connectors Each PD804 DMX has two sets of address selectors which may be set to unique addresses and will occupy the next four DMX control channels beginn
11. N N l oo 4 9 eo ml O O W e G co st 0 K lt m O Wy LL g s Of st Ol o RI CO BJ Of N st Of Of OD o Of s o o ZA o o lt sl O co O O CO o o O o RI I NI NR RI RI I N co CO GD CO CO co o CO DO D S lt q b ws w y w qm q qm wes ee b w w y L gaa y b NES uaa qm ve q g y bl y gm AN oj Q Es lt m O W LL oO Q N lt O Wy Ww CO CO CO CO co CO DQ o ol o D gt rep O s s 2 SO NTO ST BO o RI s o S NI leo GO o o s lo RNR a o o al N OO MO MO CO OO OO MO MO OO Ol 4 wo wo wo LO LO Lo WA iO Oo lt Em w r b aad w k TEB w sal w y L w w y b b b me w w w aN w k TEB k Ta s SB Tae ws N oj st LO N lt O wj NI o o ol Ni ol ojl lt m O QO Wy Ww co co O O co oO ol o NI NINI NI NINI NINI NINININI SIR N S 6 sin S OO t o RI ojl o Of NI o t O BR o Of s EO o o N Blo oO OF O O O O O O O OF olol TP TI NI N N N NN N N N N o lt q ka a w i y ba i x q ye qm y ha yn x q k a q b Jsu qq qm sae S N MO tT BO o RN o o lt A O O WL oJ LO o N 2 o lt m O Q Wy u 4 Sp
12. al From Loads SSR s OPTICAL ISOLATORS INT04 Control To Breaker Panel B d Triac5 Neutral Bus riac HOT out 5 Oar 5 ou 6 LOAD 5 LOAD 6 e HOT out 6 1 2 3 4 Triac6 Tria a 7 Z Tria s n 8 HOT out 8 LOAD 8 To Neutral Bus HOT out 7 LOAD 7 in PD804 board ON Breaker For Full Load Operation Use 12 AWG copper conductor wire for Line amp Neutral Feeds 14 AWG copper conductors in out to each load Max Load per circuit 4 Amperes 480W at 120 VAC 7588 NW 8th Street Miami FI 33126 e Tel 305 264 8391 or 1 877 264 8391 Fax 305 261 6637 pngo4 omx um Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Rev A 04 02 Digital Lighting Systems PD804 DMX 8 Channel DMX Dimmer Pack User s Manual Page 4 PD804 DMX 220 General Wiring Instructions WIRING NOTES o DO NOT EXCEED 960 Watts 4 Amps per dimmer output at 240 VAC n All wiring between the DMX control panel dimmers and other DMX equipment is low voltage NEMA Class 2 and may be run with one shielded twisted pair 18 AWG wire Standard Industry DMX 512 compatible cables may be used r PD804 DMX dimmer packs may be fed by one or two 20 A maximum branch circuits and may have up to eight separatel
13. cular purpose are limited to the duration of the expressed warranty Some states do not allow the exclusion of the limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights you may also have other legal rights which vary from state to state Defective merchandise may be returned to Digital Lighting Systems prepaid after prior notification has been given and approval obtained for the return To obtain prior approval for the return of the defective items contact your local Digital Lighting Systems distributor representative or Digital Lighting Systems Inc Attn Customer Service Department 7588 NW 8th Street Miami FL 33126 305 264 8391 Upon request replacement unit s will be shipped as soon as available Unless immediate shipment of replacement merchandise is requested Digital Lighting Systems will not ship replacement merchandise until defective merchandise is received inspected and determined to be defective No labor charges in connection with warranty problems will be reimbursed by Digital Lighting Systems without prior written approval from the factory Digital Lighting Systems distributors and representatives have no authority to change this warranty without written permission Digital Lighting Systems reserves the right to determine the best method of correcting warranty problems Digital Lighting Systems Inc
14. ing with the address selected at the front panel When two or more units are set to the same address their respective outputs work in unison increasing the amount of load that can be controlled by a single DMX channel Each of the PD804 DMX outputs may be independently configured not to dim In such case a DMX input value greater than 3 switches its respective output to 100 else the output remains at 0 Figure 1 shows a functional block diagram of the PD804 DMX Figure 2 shows a PD804 DMX and a PD408 DMxX in a typical installation Table 1 Terminals Definition Figure 1 PD804 DMX Functional Block Diagram NAME DESCRIPTION LDM Load Driver Module Output Of Solid State Relay 1 Output Of Solid State Relay 2 Output Of Solid State Relay 3 Output Of Solid State Relay 4 Output Of Solid State Relay 5 Output Of Solid State Relay 6 Output Of Solid State Relay 7 Output Of Solid State Relay 8 INTO4 Hot Line Feed For Relays 1 2 3 amp 4 0 Hot Line Feed For Relays 5 6 7 amp 8 Control Neutral Bus Connections Board 10 VAC Transformer Table 2 Absolute Maximum Electrical Ratings INTO4 Electrical Characteristic Terminal Maximum Control Relay Load Current 1to8 4 Amps Board Input Current For Relays 1 amp 2 H1 20 Amps Input Current For Relays 3 amp 4 H2 20 Amps Input Voltage H1 H2 240 VAC 1 Phase
15. k Side NON DIM JUMPERS ND1 ND4 Installed Output Is Non Dim Switch Only Removed Normal Dimmer Output Unit is shipped without ND jumpers ADDRESS EXPANSION JUMPER S 3 Installed S2 S1 Address Range 1 256 Removed S2 S1 Address Range 257 509 Unit is shipped with S3 Installed 7588 NW 8th Street Miami Fl 33126 e Tel 305 264 8391 or 1 877 264 8391 Fax 305 261 6637 pngo4 omx um Copyright 1999 Digital Lighting Systems All rights Reserved Specifications are subject to change without notice Printed in U S A Rev A 04 02 S ck Mm t o co BR oO o lt m O Q Wi LJ ole c Om t o O o ojl lt m O A uu a s 5 9 OLR o o S l s o til o CLR o o S sil co t o OF o o NI Q N N Nl NIN o o Mlali aL MO MO MO O MO D to to LO tO S lt N Nl N N NI N NENT NENT N N N N N N N N N N N N NT NT ONT NY N NI ON S t wo OC oO o C Mm OF r u uw ajl o Q lt O W LL O OF O OF O OF O OF OF OF O OF OF OI olo QA QA A a a O Q Q O a s BS Ol ST ol o o o S l a 2 oi o Of N t oj O RNR o Of N oO gy lt ol O O O O O O O GO OF ojl ol OF OF OF S O O FS cl cl cl Sl Sl cl mI NI G QN QN N G 4 rl TP TIENT NI NENT NT NIN AT NI AT N N N NT N N N N N N N N
16. y dimmed loads o Both breakers must be on the same power phase r CAUTION DO NOT attempt to parallel outputs to increase capacity C Installations must conform to local and or NEC code requirements o Each load must have its own Neutral wire for full load operation n All line voltage wires must have copper conductors of adequate Gauge with 90 C wire insulation ri POWER EACH LOAD DIRECTLY BEFORE CONNECTING IT TO THE PD804 DMX TO INSURE PROPER WIRING Figure 5 PD804 DMX Typical 220 240 VAC Wiring Earth Ground LDM Load Driver Module Ground ON E Breaker A HOT out 1 LOAD 1 LOAD 2 To Neutral Bus HOT out 3 LOAD 3 in PD804 board HOT out 4 LOAD 4 INT04 3 To Breaker Panel Control Neutral Bus Board N 1 2 3 4 HOT out 2 Transformer 2x20 A 220 240 VAC Breakers On Same Phase SSR s OPTICAL ISOLATORS __NEUTRAL BUS Neutral From Loads INTO4 J Control To Breaker Panel HH Neutral Bus Board Tass Te HOT out 5 1 2 3 4 Trias 6 HOT out 6 Tria a 7 Triac8 8 HOT out 8 LOAD 8 Ot H2 ON Breaker A I S ion Use e oy For Full Load Operation Use 12 AWG copper conductor wire for Line amp Neutral Feeds WYO w 14 AWG copper conductors in out to each load xX O Max Load per circuit 4 Amperes 960W at 240VAC
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