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1. SERIAL NUMBER DEALER NAME if applicable PURCHASE DATE PURCHASER DETAILS COMPANY eneen nanna TITLE SURNAME voseo GIVEN NAME POSTAL ADDRESS aiinsir TOWN OR CLOSEST a ioa nearr TELEPHONE 1800 645 688 www quikcorp com au 1800 645 688 www quikcorp com au Page 20 AFFIX STAMP Quik Corp Pty Ltd Warranty Division 37 Production Avenue Warana QLD 4575 Australia Fold here and seal at top for retuning by Post2. INSTRUCTION MANUAL UTV200 300 4 ih Proudly Australian Made amp Owned MANUFACTURERS OF QUIK SPRAY QUIKCORP 2 7 www quikcorp com au FIRE ENGINEERING Page 2 QUIK CORP CONGRATULATIONS QUIK CORP would like to thank you for investing in a remote control retractable hose reel spraying system Our units are manufactured to the highest standard of quality to give our customers the best product and service possible This manual should be considered a permanent part of your Quik Corp Unit and should remain with it at all times This manual covers the Operation and Maintenance of the Model 200 300 IMPORTANT READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE ATTEMPTING TO OPERATE THE UNIT No part of this manual may be reproduced without written permission All information in this manual is based on the latest product information available at the time of printing PLEASE KEEP THIS MANUAL WITH YOUR QUIK SPRAY SPRAYING SYSTEM AT ALL TIMES FOR QUICK INFORMATION amp TECHNICAL REFERENCE 1800 645 688 UIK CORP www quikcorp com au 3 Unpacking lt lt lt lt lt lt lt lt lt lt 9 9999 9999 nee n 4 Set Up amp Pre Operation Check 5 Safety First 2 222 22022222222 lt lt nn en lt lt lt ne ee nn en ene l
3. Belt type is an Automotive AX 51 1800 645 688 www quikcorp com au Reel Area Information Reel shaft compression fitting The blue Supa Slip on the reel runs through the hole in the reel side and then 15 fitted to this fitting Reel friction bearing break This break will completely lock the reel from turning when traveling or create drag to keep the reel from running on when spraying down steep embankments Page 10 Aerial base and short flexible rubber aerial Page 11 Gearbox bet gt 40 1 40 tooth sprocket 40 1 9 tooth sprocket 40 1 15 Tooth sprocket 25mm bore on the outside of the 94 bore pump shaft 12mm bore Chain length is 680mm Chain length is 400mm or 27 links 40 1 15 tooth sprocket or 16 links 1 bore on the inside of the pump shaft Gearbox Chain Guard and inspect chain and sprockets every 40 hours of run time for sprocket wear chain stretching and lubricate Replace Sprockets and chain when necessary 1800 645 688 UIK CORP www quikcorp com au Page 12 27 145 MHz Radio Receiver and Transmitter J G 3 13 Terminals from left to right Antenna internal coax earth positive 12V power in 12V power out to clutch Relay and white relay operational light The second relay to the right is not used in this single module radio Main red mother b
4. belts Page 9 1 Switch on or replace 2 Charge or replace 3 Repair 4 Replace with 10 amp fuse 1 12 dipswitches in transmitter must correspond with the dipswitches on the receiver board 2 Replace 9 volt battery 4 Call factory for radio return authorization form 1 800 645 688 QUIK CORP Page 14 Problem Probable Cause Remedy Reel only 1 Discharged 9 volt 1 Replace 9 volt battery retracts at transmitter battery close distance 2 Aerial broken or loose 2 Replace aerial or on aerial base tighten to base Finger tight only If more than finger tight the coax cable will break inside the aerial base 3 Coax cable broken inside 3 Replace aerial base of the aerial base and coax cable 4 Low 12 volt battery 4 Charge or replace 12 volt battery 12 5 voltage output allows optimum performance 5 Faulty radio receiver board 5 Call factory for radio or transmitter return authorization form 1 800 645 6838 6 Interference from overhead 6 Relocate the spraying power lines or other possible system sources of radio wave interference Call the factory if you are experiencing problems to obtain the radio return authorization form 1 800 645 6388 1800 645 688 www quikcorp com au Page 15 Warranty Policy This document sets out the warranties that are given by Quik Corp Pty Ltd ABN 18 081 235 556 in relation to the Product purchased from or manufactured by Quik Corp 1 Defin
5. may suffer other damage This warranty does not extend to OEM equipment which has its own warrant and the Customer must rely on the OEM equipment warranty for any defects in material or workmanship relating to the OEM equipment This warranty does not extend to cover corrosion due to any cause nor to any damage to painted or anodised surfaces that occurs after the Customer takes delivery of the product This warranty does not cover time required to diagnose a warranty problem The use of parts other than Quik Corp parts for repair of warranted items will automatically negate any warranty Warranted components must be replaced with genuine Quik Corp parts Repairs by an unauthorised agent will automatically forfeit any warranty Warranty repairs must be carried out by Quik Corp or an authorised Quik Corp Dealer Service Agent only 0065688 QUIK CORP Page 16 3 8 This warranty does not cover transportation or insurance costs for Products needing repair or replacement of warranted components Nor does it cover any freight or insurance costs in obtaining new parts or returning old parts to Quik Corp for inspection purposes 3 9 The time taken to remove and re install a warranted part or component into other brands of equipment will not be covered by the Quik Corp warranty Only parts and labour directly attributable to the repair of the Quik Corp unit 15 covered 3 10 Quik Corp does not pay for cleaning or clean the Product ac
6. unit is in an open space exhaust gas is poisonous 10 Start engine See engine manual 11 Adjust engine revs to approximately 2400 rpm 34 revs Ee CAUTION Children livestock and pets must kept away from area of operation CAUTION Know how to stop the engine quickly CAUTION Make sure the fuel cap is closed securely 1800 645 688 UIK CORP www quikcorp com au 6 Safety First IMPORTANT Heed all these warnings as failure to do so may result in serious injury permanent injury or death DO NOT let any person near the unit while it is operating DO NOT start the unit until you have read this manual carefully DO NOT start motor with pressure lever in the press position DO NOT pull the hose out too fast as the reel may run on causing the hose to become entangled 5 DO NOT alter the equipment in any manner If repairs are necessary use only genuine factory repair parts DO NOT leave unit running unattended at any time 7 DO NOT operate the unit if there are any leaks from hoses fittings ECT Fluids which are under high pressure can penetrate the skin DO NOT operate near power lines as contact could result in electrocution 9 DO NOT refuel the engine until it has stopped and if any fuel is spilled make sure the area is dry before starting the engine im GW N N QO 1800 645 688 www quikcorp com au Reel break 2 way ball adjus
7. Honda GX 160 manual for information on the pump and motor of this unit 1800 645 688 www quikcorp com au 5 Set Up 1 Mount the machine securely by strapping down the system on both sides through the tank rails located on each side Ensure minimum of 50mm clearance from all sides to prevent damage 2 Fit the aerial to the aerial mounting base CAUTION VERY IMPORTANT Do not over tighten the aerial to aerial base Finger tight and a nip more is all it needs to be attached properly Any more than this will cause the coax cable to break in the solder cap of the aerial base severing the connection to the aerial The result of this will be a radio range of only 20 40 meters rendering the aerial incapable of receiving a signal 3 Connect the 2 core flex wire supplied to a 12 volt battery with in line fuse fitted in the red positive wire The 2 pin plug can be fitted between the unit and vehicle for ease of removal CAUTION Make sure that the twin core flex is securely mounted so that it is not able to rub on any moving parts of machine or vehicle Pre Operation Check Spray gun connected and water tight Fuel in motor unleaded Correct oil level in pump Bertolini pump manual Correct oil level in motor Honda motor manual Pressure lever in bypass position All safety guards and shields in place All nuts bolts and screws are in place and tight Radio on off switch in the off position Make sure that the
8. cessories or work area before or after the warranty repair 3 11 Quik Corp assumes no responsibility for improper choice of models or where products are used in excess of rated capacities and design functions or under abnormal conditions We make available a free technical service to help with any product selection application or situation 4 Repair or Replace 4 1 During the warranty period Quik Corp or its authorised Dealer Service Agent shall repair or replace at Quik Corp s discretion without charge for parts and standard labour any part of the Quik Corp Product which fails because of defects in material or workmanship unless the damage arises from 4 1 1 Failure resulting from neglect or misuse such as improper operation lack of required maintenance or continued use of the Product after the discovery of a defect which results in greater damage to the Product 4 1 2 Deteriorated or failed components such as but not limited to diaphragms O rings hoses seals electrical wiring and connections damaged by corrosive chemicals dirt and sand excessive heat or moisture The Customer should ensure the type and strength of chemicals used in the Product are compatible with the design of the Product 4 1 3 The use of accessories hardware or software which were not manufactured by installed by or approved in writing by Quik Corp 4 1 4 The use of consumable items such as but not limited to oils lubricants diaphragms O rin
9. e only warranty given to the customer in respect of that part of the Product 6 Statutory Rights and Exclusions New Zealand Only 6 1 Ifthe Product has been acquired for the purposes of a business then pursuant to section 43 2 of the Consumer Guarantees Act 1993 it is agreed that the provisions of the CGA do not apply To the fullest extent permitted by law in New Zealand Quik Corp excludes any liability for any direct or indirect loss or damage of any kind arising from the Product including consequential loss or damage or loss of profits and loss or damage arising from the negligence of Quik Corp s employees and agents The warranty is personal to the Customer and cannot be transferred to a subsequent purchaser although the purchaser in some circumstances may have rights under the CGA or the Sale of Goods Act These exclusions do not exclude Quik Corp s liability in respect of any warranties or guarantees implied by any relevant legislation in New Zealand which cannot legally be contracted out of 7 Warranty Claim Procedure 7 1 To obtain warranty service 7 1 1 The Warranty Registration Form must be returned to Quik Corp by Customer within 14 days of taking delivery of the Product 7 1 2 The Customer must read the Operating manual before operating the Product 7 1 3 The Customer must provide with notice of the defect Quik Corp within watranty period and within 14 days of discovery of the claimed p
10. eplacing or repairing the Product or 8 2 4 Refund of the purchase price paid by the Customer 8 3 Subject to clause 7 2 in no event shall Quik Corp the authorised Dealer Service Agent be liable for any loss of profit or any consequential indirect or special loss damage or injury of any kind whatsoever arising directly or indirectly from the Product or any defect 8 4 The benefits under this Warranty are in addition to other rights and remedies under a law in relation to the Product 8 5 judgement of Quik Corp in all cases of claims under this warranty shall be final and conclusive and the Customer agrees to accept its decisions on all questions as to defect repair and to the exchange of any part or parts Appendix A 1 Bertolini Pumps Warranty period is 6 months If Quik Flush pump and tank cleaner is used from new then the warranty period is extended to 18 months 2 Honda Motors Refer to your Honda Manual Warranty period is up to 3 years 3 Radio Receiver Warranty period is 5 years on all non moving parts 1800 645 688 www quikcorp com au 19 WARRANTY REGISTRATION FORM THIS FORM MUST BE COMPLETED AND RETURNED TO QUIK CORP PTY LTD 37 PRODUCTION AVENUE WARANA QLD 4575 WITHIN 14 DAYS OF TAKING DELIVERY OF THE UNIT ONLY WHEN THIS REGISTRATION FORM 15 COMPLETED AND RETURNED QUIK CORP FULFIL ALL WARRANTY OBLIGATIONS PRODUCT INFORMATION
11. gs hoses seals gaskets filter elements flow meters clutches drive belts pivot pins paint batteries radio transmitters radio relays push buttons switches hose rollers aerials spray guns and nozzles as these items are considered to be normal wear items and are not warranted 4 1 5 Component failure caused by not performing scheduled maintenance service such as oils grease failure to clean tanks pumps filters spray lines nozzles or any other components and not tightening or replacing loose or missing bolts nuts fittings shields and covers 4 1 6 Damage or machine failure caused by carelessness or accidental damage improper operation inappropriate transportation or storage of the Product 4 1 7 Any contamination or leakages caused or induced by the Customer 4 1 8 Any use or operation of the Product outside the physical electrical or environmental specifications of the Product 1800 645 688 UIK CORP www quikcorp com au Page 17 4 1 9 alterations modifications attachments or unauthorised repairs to Product which have not been authorised in writing by Quik Corp and 4 1 10 Failures due to faulty or inadequate electrical sources of power 5 Warranties 5 1 OEM Original Equipment Manufacturer components are covered by the Original Manufacturer s Warranty It 1s the Customer s responsibility to familiarise themselves with these warranties and subject to clause 7 that 15 th
12. itions 1 1 In this warranty policy Quik Corp means Quik Corp Pty Ltd ABN 18 081 235 556 Customer means the party who originally acquired the Product from Quik Corp or an authorised distributor reseller or dealer for Quik Corp for their own use OEM Equipment means the items of equipment fitted to the product by Quik Corp and which items have been manufactured by others and have their own manufacturer s warranty Product means the goods or machinery that the Customer acquired and which were manufactured by Quik Corp 2 Warranty ZN 2 Subject to clause 3 and clause 4 Quik Corp warrants to Customer that Product will be free from proven defects in material and workmanship for twelve months from the date of purchase by the Customer unless a specific warranty period applies to a component listed in appendix A The warranty is not transferable 3 Limitations Jl Ted gt 3 4 a 3 6 3 7 1800 645 688 This warranty does not cover damages resulting from shipping and handling abuse accidents alterations normal wear or failure to maintain or use the Quik Corp product with due care Quik Corp does not warrant that the operation of the product will be uninterrupted or error free The Customer must read and follow all instructions and manuals for the setup maintenance and use of the Product If the Customer fails to do so the product may not function correctly and
13. oard PN 442942 This remote control module 1s used on Quik Corp Models SDSM SSDE 9SDE UTV SSCE PTOS 3PL5SDM 27 145 MHz Transmitter PN 4440000 The 12 blue and white dipswitch toggles need to match the receiver board for remote operation 27 145 MHz receiver board blue operational light and mother board red operational light 27 145 MHz receiver board PN 4430000 The set of 12 blue and white dipswitch toggles need to match the corresponding set in the 9 V battery compartment of the hand held transmitter for remote oneration 1800 645 688 www quikcorp com au Page 13 Trouble Shooting for Radio Electrics and Reel Rewind Problem Reel too hard to pull out Reel rewind speed too slow Reel does not retract and manual button does NOT work Reel does not Retract and Manual button DOES work 1800 645 688 www quikcorp com au Probable Cause 1 Reel break adjustment too tight 1 Engine revs too low 2 Drive belts slipping pd Switch not on or faulty Fig 4 2 Flat battery 12 Volt 3 Break in vehicle battery connection 4 Blown fuse pd Digital dipswitch code not synchronised 2 Discharged 9 volt transmitter battery 3 Faulty receiver board transmitter pre regulator board relay or wiring Remedy 1 Adjust break on reel side 1 Increase engine Revs to 34 revs 2400 RPM 2 Adjust
14. roblem and allow reasonable time for replacement or repair 7 2 Quik Corp may at its discretion request the Customer to deliver the alleged defective parts to an authorised servicing Dealer Service Agent or to Quik Corp Transportation of the Product to the authorised servicing Dealer Service Agent or Quik Corp for warranty work is the responsibility of the Customer and is at the Customer s expense Alternatively the Customer may request a Quik Corp service technician to travel to the site of the Product to effect repairs or replacement however the reasonable travel costs including traveling time of the service technician must be paid for by the Customer 7 3 service outside the scope of this warranty will be charged for at Quik Corp s rates and terms then in effect 8 Other 1800 645 688 UIK CORP www quikcorp com au Page 18 8 1 This warranty is in lieu of all other warranties except those of title expressed or implied and there are no warranties of merchantability or fitness for a particular purpose 8 2 Unless the Product has been purchased for personal domestic or household use any liability of Quik Corp to the Customer arising under statute which may not be excluded restricted or modified by agreement in limited to an amount equal to as determined by Quik Corp 8 2 1 Replacement of the Product or supply of equivalent Product 8 2 2 The repair of the Product 8 2 3 The payment of the cost of r
15. t lt lt 6 Main System Simple Overview 222 7 Karin Pressure Control Overview 8 Main Control panel 2 2 2 222202222 22220020222 2 9 Reel Area Info lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 10 Gearbox 11 27 145 MHz radio receiver amp trans 12 Trouble shooting for radio electrics amp reel rewind 13 amp 14 Warranty Policy 0 2 00 002 0020 2202 15 Warranty Registration Form 19 1800 645 688 www quikcorp com au 4 Unpacking When unpacking your new Quik Corp Quik Spray unit check thoroughly for any transport damage and that all parts accessories and extra options ordered have been included 1 Aerial 2 Transmitter 3 Instruction Manuals Honda Bertolini Quik Corp 4 All accessories as ordered WARNING READ THIS MANUAL MOTOR MANUAL AND PUMP MANUAL CAREFULLY AND IN ITS ENTIRETY BEFORE USING THIS UNIT This manual is the manual for your new UTV200 300 Quik Spray unit Please refer to your Bertolini PA430 pump manual and 5 5 HP
16. ter valve for tank reel swivel shut off to PA 430 filter when pump Opening and pump oil cleaning of glass and the filter filter 1800 645 688 Main System Simple Overview Page 7 www quikcorp com au Main control panel tachometer and remote engine start 3 way ball Pressure valve for safety valve changing and pressure from controller normal operation bypass back to tank to Tank lid area for filling tank with chemical and water Main drive guard and Honda motor QUIK CORP Page 8 Karin Pressure Controller Overview 40 Bar Pressure Gauge High pressure inlet from pump Pressure bypass to tank or press lever shown in the press position Extra 2 way ball valve outlet Pressure adjustment clock wise for more pressure counter clockwise for less Bypass flow back to tank 40 Bar Safety Valve 2 way ball valve for flow to reel 1800 645 688 www quikcorp com au Radio receiver box containing 27 145 MHz radio electronics Red power on indicator light and main on off power switch 1800 645 688 www quikcorp com au Main Control Panel Remote Honda engine start button and tachometer Always run the motor at 2400 RPM this is optimal revolutions per minute for the pump and 1 amp charging coil to recharge the 12 Volt battery Page 9 Left manual reel rewind push button The right button 15 not applicable for the Spray Unit
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