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Fuel Flow Manager - Faria Instruments

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1. Fuel Manager Fuel Manager Red DC Input Voltage Green Ground White Transducer Signal O O Ground Sender Black DC Input Voltage Connector 3 Shield Ground e White Transducer Signal Shield Green White O i White Fuel Flow Red Black Transducer 1 amp fuse not included Ignition lg Positive Battery Every effort has been made by the manufacturer to ensure that the materials used in the Fuel Flow transducer will operate reliably with different fuel mixtures The manufacturer or its distributors can not be held responsible for how the formulation of the fuel may affect the performance and durability of the transducer as in many countries the petrol chemical companies are free to change the contents of the fuel This transducer has been specially developed for use in Marine application with gasoline inboard and outboard engines only The manufacturer does not warrant its operation of suitability for any other application Installation of the Fuel Flow Transducer The fuel flow transducer is designed for installation in a Coast Guard approved 3 8 9 5 mm flexible fuel line The transducer MUST be installed AFTER the main fuel filter It should be located well away from any area where it will be effected by excessive heat or vibration from the engine It is preferable to mount the transducer in a vertical position as shown below If yo
2. 3 MARINE INSTRUMENTS Fuel Manager Fuel Management System IMPORTANT READ THE COMPLETE USER S MANUAL BEFORE INSTALLING AND OPERATING YOUR NEW FUEL MANAGER FUEL MANAGER IZ TLA E LII Displays Fuel Flow in GPH or LPH Total or Trip Fuel Used Low Fuel Alarm Calculates Fuel Remaining In Tank Gas Engines Only Owner s Manual Issue Date Description 1 26 11 Rev A ecr 8415 01 2011 2 08 11 Rev A1 ecr 8415 02 2011 Contents Specifications n saa wie Ps we ewe Leak SA s 1 Installation LOCATON AA id bed ie ee bu REA ed 2 Mounting seora saai aS ete Ss Bh VN en ee ce ao 2 Wiring Connection i2c 0235 00e0 e94 2524006 Urea tria 3 Installation of the Fuel Flow Transducer 4 DeSCHIPUON c imet cte SR ay eae DEREN e t 5 Instrument Setup Select units of measure 5 Calibtatio n s sius ei fue tie aeei es Stute Sae 5 Flow Averaging sy Pale spe pL PEDEM E 7 Fuel Flow Menus ss 320 Suc Re UNES 7 Operation Fiel FOW TM 8 Fuel Remaining Functions 8 Trip LOG A x s RR eR ER DER a Te 8 Total OG EET 8 Reset Trip and TotalLogs 8 Low Fuel Alarmi 13 2 8 Mat A EO Et Rd 9 Setting Low Fuel Alarm 9 Fuel Remaining Gas 10 Changing the Fuel Remaining value 10 Things you should know 11 Troubleshooting Chart No Display
3. Ne 5 Press and hold both the up and down buttons together for one 1 second to save the new averaging period and return to Normal mode O unm Operation Fuel Flow Press the up button to display the current fuel flow rate Fuel Remaining Functions Press the down button to cycle through the functions of the Fuel Manager Trip Log The Trip Log display shows the amount of fuel used on a trip or since the last time the log was reset by the operator Total Log The Total display shows the total amount of fuel used since last reset Resetting the TRIP or TOTAL Log To reset a log press the down button until the display indicates the name of the log to be reset Press and hold both the up and down buttons together for two 2 seconds SY The display will flash while pressing the buttons Release the buttons and the log will reset to zero 0 The Trip log value may be reset without changing the Total log value If the Total log is reset to zero 0 then the Trip log will automatically reset to zero 0 Note If the Total log exceeds 999 then both it and the Trip log will be reset to zero 0 Low Fuel Alarm The Low Fuel Alarm displays desired remaining volume of fuel which will trigger an alarm The number indicates the number of units based on your settings If the fuel remaining value drops below the fuel alarm value the alarm will sound and the ALRM will flash
4. grio zeva uve te xi s ped cx rue 12 No Flow Reading indicated Low Flow Reading indicated Nov Fuel Reading 45 ebur Pt e owas 12 High or Erratic reading 2 6 052000 06 eee lees 12 Specifications for use with gas engines only and it will not work with recirculating fuel systems such as Diesels and certain EFI Motors Size Mount 21 16 diameter hole Depth behind face plate 3 min Display Multi character LCD Backlighting White colored diffused back lighting Water Integrity Front will withstand direct water spray Alarm Audio and visual alarm indicates remaining fuel total has dropped below a preset alarm value Flow 0 5 to 34 US gallons per hour 2 to 129 liters per hour 0 4 to 28 imperial gallons per hour The instrument may show erratic readings or indicate 0 flow below 5 GPH due to the differences in manufacturer s fuel management systems However the total fuel consumed shown will be accurate Logs Logs record fuel used up to 999 display units Both Trip Log and Total Log are saved in memory at power down Backlit for Night Operation Both Trip Log and Total Log can be reset Fuel Remaining User enters a fuel value into memory Thequantity offuel used is automatically subtracted from the total This value remains in memory at power down Operating Voltage 8 VDC to 16 5 VDC Operating Temperature 0 C to 50 C 32 F to 122 F Current Drain 90 mA maximum with transdu
5. the tank or other operator controlled actions that may render the device inaccurate Perform the following steps to calibrate your Fuel Manager 1 Reset the total log value to zero see page 8 2 Set the Fuel Remaining value to the size of your tank See page 10 3 Fill the tank Go boating Note The larger the amount the more accurate the calibration will be The recommended minimum volume is 10 gallons or at least 1 4 of the total tank volume if smaller than 40 gallons 4 Refill the tank Take note of the actual volume of fuel used to fill the tank and the fuel used indicated by the total log If these two totals are different the instrument may require calibration 5 While holding the up button power up the unit by turning on the ignition key 6 Release the button The display flashes the current total log value If no action is performed within twenty 20 seconds the unit will return to the normal operating mode 7 Calibrate Use the up or down button to change the display and indicate the actual volume of fuel used Sol Once calibration is completed 8 Press both the up and down buttons together and hold for two 2 seconds to save the value DIZ 9 Shut the ignition off to power down the Fuel Manager 10 Set your desired AVG setting See page 7 follow steps 1 thru 5 Flow Averaging This function sets the period over which the fuel flow is averaged The period can be
6. Press any button to mute the alarm The ALRM will continue to flash as long as the alarm condition remains If no setting has been set or the user has entered zero 0 then the display will show OFF Set the Low Fuel Alarm To change the value of the Low Fuel Alarm press the down button until the display shows the ALRM display Press and hold both up and down buttons together for two 2 seconds ay 7 The displayed value will begin to flash Use the up or down button to change the value of the alarm ay A value of zero 0 will turn off the alarm Press and hold the up and down buttons together for three 3 seconds to save the new value and exit the function O Gas Press and hold the up and down buttons together for three 3 seconds to save the new value and exit the function D 7 The Gas display shows the amount of fuel remaining in the tank DI Le Changing the fuel remaining value To change the value of fuel remaining in the tank press the down button until the display shows the GAS display DU rx m e amm mum Let Press and hold both up and down buttons together for two 2 seconds SY The displayed value will begin to flash Y rz m e GAS Use the up or down button to change the value Sol Things you should know A It is possible for erratic fuel flow readings at low RPM values due to the fuel reservoir filling
7. and emptying this is normal and expected B It is possible for very low fuel flow readings often even 0 0 GPH at idle due to the low fuel consumption of the engine C It is possible for up to 0 5 GPH fluctuations in fuel flow readings at low RPM due to the fuel consumption of the engine A recommendation would be to increase the fuel flow averaging TIME by following the instructions on page 8 Troubleshooting Chart No display 1 Check DC power connections and DC polarity with voltmeter 2 Check the fuse No flow reading indicated 1 Check connection to flow transducer 2 Remove the transducer from the fuel line and perform a no pressure flush with the residual fuel left in the transducer by covering the sensor inlet and outlet and shaking for 20 to 30 seconds When complete with flush finish with a low to medium pressure 5 PSI maximum blow into the transducer from both directions manually When blowing trough the transducer a whistling noise will indicate that the turbine is rotating Low flow reading indicated 1 Check your primary and secondary filters for obstructions If no filters are fitted this will lead to blockage and damage of the flow transducer see page 4 2 Check calibration is correct No fuel reading 1 Check your primary and secondary filters for obstructions If no filters are fitted this will lead to blockage and damage of flow transducer see page 4 High or erratic reading 1 Check fuel c
8. cer supplied Compliance Certifications 6 dB quieting on any marine radio channel with 3 dB gain antenna within one meter of the instrument Complies with CE EMC standards EN50081 1 and EN50082 1 and FCC Section 15 Complies with International Standard ISO 8846 1990 E Changes Value Up Changes Value Down IMPORTANT READ THE COMPLETE USER S MANUAL BEFORE INSTALLING AND OPERATING YOUR NEW FUEL MANAGER Always install the Fuel Flow Transducer AFTER the primary filter The primary filter must be a good quality water separator type with a minimum filtration of 30 microns or better A 10 or 2 micron filter is preferred The lower the micron rating the finer the filtration Failure to provide this level of filtration protection will result in inaccurate readings or total failure or damage to the transducer If there is not a suitable length of hose after the primary filter an in line filter 30 micron or better should be fitted before the Fuel Flow transducer Damage due to insufficient filtration is not covered by warranty If in doubt please consult your local Marine dealer for advice prior to installation Installation Always wire your Fuel Manager into your boat s ignition so that when the engine is turned on the gauge is recording the fuel used If an accessory switch is used and you forget to turn the unit on then the gauge will not have recorded the fuel used and will be inaccurate If you are unsure how to
9. do this contact a qualified marine electrician Location Mounting The Fuel Manager is designed for The instrument panel may be up to above or below deck installation 3 4 in thickness Drill a 2 1 16 hole in the instrument panel Select a position that is Ona flat surface Remove brackets and insert the At least 12 from a compass k instrument so the back is flush with Easy to read by the helmsman and Slide the back clamp over the Crew instrument and tighten mounting Protection from physical damage nuts until secure Six inch pounds of Accessible to electrical cable torque is only required connection Instrument Panel 2 the Hole Pos N V Q ges v a Ww Mounting Hardware Mounting Bracket IMPORTANT READ THE COMPLETE USER S MANUAL BEFORE INSTALLING AND OPERATING YOUR NEW FUEL MANAGER Wiring Connection Keep electrical and transducer cables away from alternator or other noise generating electrical cables Avoid connecting the instrument to power circuits that share loads with ignition alternators inverters and radio transmitters Electrical power supply connections should always be as short as possible Connect the red wire from the gauge to the ignition switch DC Positive Voltage through a 1 amp fuse not included Connect the green wire from the gauge to the electrical ground Connect the fuel flow transducer to the gauge as follows
10. onnections are well made Air in fuel lines will cause erratic or high readings Copyright 2005 by the Thomas G Faria Corporation Uncasville CT USA Faria is the trademark of the Thomas G Faria Corporation All rights reserved No part of this publication may be reproduced in any form in an electronic retrieval system or otherwise without the prior written permission of the company
11. s concerning the Fuel Remaining in the tank 7 Instrument Setup Select units of measure The Fuel Manager can display fuel values in US gallons Liters or Imperial gallons To change the current display setting perform the following steps 1 While holding the down button power up the unit by turning on the ignition key Z 2 Once the unit is on release the down button The current display setting is shown as pictured below I 1 LOM Cd Imperial Gallons T MI avin L3 MT II Us Gallons EI HL t 1 Uu Lit LUXGG C 01 7775 3 To select another display setting use the up or down button to change the value Ney 4 To save the change and exit this mode press and hold both the up une down buttons together for one 1 second ay 7 The fuel values are now displayed using the new setting Calibration The fuel transducer supplied with the Fuel Manager when installed properly will provide readings at better than 596 accuracy Individual calibration will increase this level of accuracy to better than 2 over a fuel flow range of 2 to 32 US gallons per hour 10 to 120 Liters per hour While a properly calibrated unit should provide accuracy within the published limits it is recommended the user should also have a level sender or fuel level gauge installed in the boat This is necessary due to possible operator induced errors such as forgetting to reset the fuel used when filling
12. set in the range of 1 to 99 seconds Description Normally engines do not draw fuel from the tank at a constant rate Instead they draw fuel at a high rate for a short time until the carburetor bowl or injection reservoir is full and then draw no fuel for a few seconds If the true flow rate were displayed it would be too erratic to read Usually a value of 10 15 seconds will give satisfactory results for two stroke naturally carburetor engines Four stroke engines that use an electronic fuel injection may require longer periods If the reading seems erratic you can increase the period A large number means the fuel flow display will have a slow response time but more accurate average readings and a short period means the display will have a quick response time and erratic display readings The flow period setting only affects the fuel flow display It does not affect the fuel used or fuel remaining measurement in terms of accuracy Flow Average menu Enter the flow averaging menu 1 While holding the up button power up the unit by turning on the ignition key 2 Press and hold both the up and down buttons together for two 2 seconds to enter fuel flow average mode ay 7 3 The fuel flow average period menu AVG is displayed briefly and the default value of 10 seconds is displayed if you have not previously changed it 4 Use the up or down button to select a new value between 1 and 99 seconds
13. ur boat does not have a flexible fuel hose and is fitted with a metal fuel line or fuel line other than the US Coast Guard 3 8 9 5 mm a section of 3 8 9 5 mm must be fitted between the fuel transducer and the existing fuel lines Consult an Engine Specialist for professional advice to ensure the various fuel line connection are correctly made Always ensure that the hose on either side of the transducer is clamped to the hull or similar rigid structure to minimize vibration Mounting hardware is NOT supplied After selecting a suitable location cut the fuel line and using the fuel hose attaching clips provided install the transducer so that the FUEL IN side of the transducer connects to the fuel tank UP to Shield Fuel White Manager Black Fuel Flow Transducer Fuel Flow Clamp to Hull or simular rigid structure Transducer must sit above the maximum fuel level 3 8 9 5 MM Description The Fuel Manager is a device that shows the amount of fuel used by measuring the amount of fuel passed through a transducer and averages that flow to give an estimate of the fuel used while operating your boat You can learn more about this averaging on page 7 The Fuel Manager is designed for ease of use There are two buttons S FLOW TOTAL z Pressing the up button will show you the Rate of Flow through the transducer O Pressing the down button allows the user to select the function

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