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ORP3000 User Manual

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1. Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 42 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 Appendix A Additional Information Measurement Technique Sensor Range Sensor Outputs Resolution Accuracy Cable Type Standard Cable lengths Power Supply Reverse Polarity Protection Surge Current Protected Warm up time to stable reading Current Consumption On Board Battery Pack option Battery Capacity Typical Field Life Batt Pack Internal data logger Memory Size Measuring Units Data storage Logging frequency Averaging Alarms Operating temperature Storage temperature Depth Rating water column Weight Dimensions L x OD Wetted Materials Tyco Environmental Systems Platinum with internal Ag AgCl reference Field replaceable electrode 1000mV to 1000mV Internal data logger serial output via software Optional adaptor provides SDI12 output 3 wire ORP 1mV temperature 0 05 C ORP 2 full scale 20mV Temperature 0 2 C Battery 0 5V Polyurethane sheathed cable OD 8mm with 3mm vent tube moulded entry bare wire connection 10 20 30 50 100 150 m 32 65 100 165 325 490 ft 8 to 30vdc external supply or on board battery pack option Yes To 2kV 2 sec Sleep 0 5mA Logging 21mA Communicating 30mA Housing screws to sensor size O
2. ORP3000 with Battery Pack Battery Cover Screws off to reveal CX9 plug to connect to comms cable OHP3000 provides a complete measurement amp logging system for ORP Communication and configuration of the sensor is via the Smartcom Software on the supplied USB Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 45 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 4 Engineering Note Detachable Cables ENGINEERING NOTE RELEASE DATE 28 4 2008 SUBJECT Connecting and Disconnecting the Detachable Cable for Greenspan Sensors packaged in 47mm 65mm Tubes IMPORTANT NOTE You have been supplied with 2 x O Rings Greenspan part number 011 OR16X2 5 2 x Grub Screws Greenspan part number 512 M4X655316P 1 x Allen Key Prior to connecting your sensors to the detachable cable please ensure that the detachable cable entry has been fitted with O Rings supplied as detailed above Ensure O Ring grooves are greased and then slide O Rings and fit into the recessed grooves Refer to the following instructions for connecting to your sensor to the detachable cable 1 The sensor connector is exposed and ready to connect to the cable connector 2 Align the cable connector with the sensor connector and push together The connector is polarized and will only fit together one Way O Once connect
3. f Schedule Monitor Logger Clock 3 58 34 PM 5 10 2011 sensor connect sensor to a PC with appropriate Clear Memory 6 Select 1 point Offset Calibration Type 2 Paint Span and Wise Properties Restore Factory default communication cable Start Logger 3 Run SmartCom for i Dum nad Config File Windows mm calibrate 4 In SmartCom for Windows save Config File select User Cal from vu Channel RFCa F Logger Control menu reer 5 Select the ORPCal Set Clock Calibration Type Channel 1 Point Span 7 Put the sensor in a solution tear Calibrate Channel with a known ORP value Allow time for the electrode A y Eois Disconnect to stabilize User Calibration 8 The screen should display a window to allow entry of the new low value type in the value of the standard solution e g 0228 00 Click OK Calibrate ORPCal Enter Lower Scale Value 000228 0 OR Cancel Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 38 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 4 Installation 3 4 1 Shipping and Storage Cap The ORP3000 sensor is shipped with a rubber cap covering the ORP electrode This cap contains a small amount of 3M KCI solution and is in place to prevent the electrode from drying out during shipping and storage This cap m
4. zx BLACK STUMP ORP_05 Oct 11 dat Collect Data SISSE 5 72011 d The Data Logger does not need e 5710 201 z Set Clock pee to be stopped for the collection Data File Options process and normal logging of Clear Memory data will continue while the data Append Data to file downloads Properties C Overwrite Data file The Data is extracted in Binary User Cal View Data in amp quagraph Convert ta CSW Download Data Now Format and requires the Aquagraph program to decode Monitor Current Values Logger Control Discontect into text format n SmartCom Connection bd Data collection can take up to several minutes for direct connection serial cable or longer for remote modem connections It is always more efficient to perform regular data collections of New Data and append to a Master File rather than try to collect very large parcels of data Once complete the Data can be viewed in Tabular and Graphical format by hitting the View Data in Aquagraph button Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 35 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 21 Aquagraph Tabular View EZ AquaGraph 025090 EC3000 7 02 2008 1 40 00 PM 0 0000 T 02 2008 1 45 00 PM 5 0000 7 02 2008 1 50 00 PM 10 0000 7 02 2008 1 55 00 PM 15 0000 7 02 2008 2 00 00 PM 20 0000 7 02 2008
5. 01 56 30 Battery Capacity Ah 07 200 Accessones Load A 0 00000 Hefresh Hourly On Current Consumption Ah 0 058 Hourly Current Consumption Ah 0 062 Expected Number of Logging Days 93 with Baten specified Capacity Provides an estimate of the Memory life and Battery life days based on the amount of logging that has been specified via the schedules The calculator uses information on the sensor power usage the frequency of data logging and the battery capacity to determine how long it will operate before the memory fills or the batteries go flat If using a wrap memory function the logger will fill with data and commence to overwrite the earliest data If using a solar power supply the battery will likely last until its shelf life determines that it be replaced The user can enter the size of the Memory bytes amp Battery Ah and add other power usage such as a Data Modem Hit the refresh button to generate new estimates after changing any of the other parameters A text box also pops up to provide key information to the user to advise of battery and memory information 3 2 8 Temperature Channel Mame Temperature Unit Mame Celsius Unit Type Celsius Data Variation Value Channel Precision a Data Variation Value Enabled Last Reading Last Logged Reading Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 User configurable items includ
6. ve Depth Interpret Rainfall as Flow Meter Readings Delete Greenspan Binary Format data filesi GEF file on exit OK Cancel Other options support display of flow meter readings and conversion of pressure level to Depth of Water above or below specified Datum levels Fully documented Help Function is available for Aquagraph by hitting F1 key while software running Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 36 of 48 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 3 Quick Check and Re Calibration The Factory supplied Calibration Certificate will provide detailed information on the calibration of the sensor and should be retained for future reference To maintain high quality control over monitoring programs it is recommended ORP calibration is checked every 6 12 months It is not possible to calibrate Eh electrodes over a range of redox potentials as is done with pH electrodes Instead standard solutions that are stable with known redox potentials for specific indicator electrodes are used to check response There are two main solutions used for measuring redox potentials Lights solution and Zo Bell s solution The table below shows the theoretical potential of platinum ORP electrodes using two different common reference electrodes in the ORP standard Light s solution and Zo Bell s solut
7. Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 27 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Example Schedule Water Quality Parameters The Schedule controls the Properties measurement and logging E e 028120 Channels Used in Schedule of data as follows FE Channels Schedule Enabled Y 0 Field Suppl priis Me X Field Suppl Schedule Name 3 Temperature channels from the Tree AX Temperature HOURLY 5 ORP View into the adjacent When the logger wakes up 5 5 sias n to take measurements Y HOURLY Scan Time Y MAIN Logging Settings When the logger wakes up to Log Data Record Time Maximum No of Scans Optional not Scan Time 3 Minutes Y recommended Which Channels are Record Time 3Minues v included into the Schedule min One Maximum all channels Maximum Number of Scans nnnnnnn Stop Method This example shows a Schedule that will wake up and measure Temp and turbidity every 1 Hour It will also log the data for Cancel these channels every Hour Start Method Note The Schedule Must be enabled check box for it to operate It is possible to have several Schedules in the list that are not enabled and hence will not run when logger is started 3 2 10 Add New Schedule Wizard A wizard guides the user through the Add New Sche
8. materials To remove inorganic deposits and scale Soak sensor electrode in dilute KCI for an hour Wash well with water and condition in 20 KCI solution before use To remove solids and organics Wipe the sensor electrode with cotton or tissue soaked in mild non alkaline detergent Wash with water and condition in 20 KCI before use To remove plated metals from ORP Tips Soak the tip in approx 0 1M nitric acid for 15 20 minutes followed by conditioning in 20 KCI 3 4 8 Replacing Reference Protection Ring The reference protection ring can be removed and or replaced with the electrode still in place in the sensor by unscrewing the plastic shroud on the end of the electrode The white protection ring can be slid off the platinum electrode 3 4 9 Electrode storage ORP electrodes should be stored in such a way to prevent the electrode from drying out A rubber cap is provided with the electrode for this purpose A small amount of liquid should be placed in this cap prior to the cap being placed over the electrode 3M KCI is the preferred storage solution however tap water should be used if not available Soaking in 3M KCI solution overnight may restore some electrodes that have been allowed to dry out although some calibration drift can be expected until the electrode is fully re hydrated Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 41 of 48 O Copyright by Tyco International Ltd Greenspan Analytical
9. 18 19 20 21 22 23 24 25 26 27 28 29 Set Logger Clock Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 33 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 19 Start Logger A SmartCom Connection Hudson River Salinity Schedule Hourly Logger Clock 1 31 44 PM 7 02 2008 STOPPED Session Duration 01 40 27 Start Logger Load Config File Save Config File e Not Logging e Logging Active When starting the logger the user is able to enter comments and is given an option to clear memory All enabled Schedules will be started when logger starts Schedules of different logging frequency will start at different clock times E g a schedule running every 5 minutes will start at the next whole minute Enter Initials Comments Stat Logging Collect Data Clear Memory Set Clock E g a schedule running every 3 hours will start at the next whole 5 minute Clear Memory Properties User Cal dd Communications Status e AJ Do you wish to Start Logging ovs j Resetting Sensor Cancel uc SmartCom Connection BLACK STUMP ORP Schedule Schedule 3 Logger Clock 12 26 27 AM 3 06 2002 1 01 2006 Session Duration 00 15 20 Units Last Logged o Not Logging e Logging Active Confirm Logger is operational by checking the f
10. 2 05 00 PM 25 0000 T 02 2008 2 10 00 PM 30 0000 T 02 2008 2 15 00 PM 35 0000 000010808139 Parameters Temperature EC RAW EC NORM Celsius uS cm us cm TDS C Program Files Smartcom for windows MyNe TDS Salinit mal Shows all logged data from the sensor Data can be exported to excel spreadsheet To generate graph highlight columns s of interest and hit graph button 7102 2008 2 20 00 PM 40 0000 T 02 2008 2 25 00 PM 45 0000 1 02 2008 2 30 00 PM 50 0000 7 02 2008 2 35 00 PM 55 0000 1 02 2008 2 40 00 PM 60 0000 7 02 2008 2 45 00 PM 65 0000 3 2 22 3 2 23 Aquagraph Graphical View C AqueGraph 025090 ECIOGO 000000808139 C Program Filkes Smartcom for windows MytlewGroupittucson River Salinity Hucson River Salinity 07 Feb 08 dat Graphs will self scale across the dates and ranges requested 025090 EC3000 000010808139 Temperature Celsius Multiple channels can be plotted on single graph as well as stacked graphs for many parameters Various tools are available from Menu for highlighting points adding text zoom function etc Graph can be exported as a graphic bmp file for reports etc 3 2 24 Options Battery Details can be included If Top of Case value present Iw Cumulative Rainfall F Daily Rainfall Total Rainfall can be included in various formats Instant readings each tip Cumulative Total Daily Rainfall total Iw Convert Pressure to Depth C veDepth
11. Enabled Data Variation Value If the sensor is fitted with the Last Logged Reading internal on board battery pack Value 0 00 Date 12 00 00 AM select the Option at left Internal Battery Last Reading All batteries whether internal or external sealed or acid type will Internal Battery 9 uelit gradually degrade over time The Shelf life of batteries is generally 1 5 years but can be affected by extreme temperatures Battery a 1 107 2008 A feature of the logger allows the user to enter the date of TER installation and expected Date of FieNew on El Renewal of the batteries to ensure they are replaced before their due date Calculator 3 2 7 Battery Life amp Memory Calculator Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 25 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Memory and Battery Calculator This calculation i based on the Scan time and record time of all active schedule s and on the Default Battery capacity of 7 zZ amp h Please adjust the current battery capacity andor the Accessories load for a more accuracy of the calculation Memory usage Logger memory size 11 903248 bytes 119680 bytes Eran dav s Mumber of bytes used per day Number of logging days Battery s Life estimation Peak ON Current A 1 0 0871 Standby Current po
12. Repair The correct choice of sensor and assistance with field installation can be provided by Greenspan and their sales offices A correct choice of equipment together with technical advice and field experience should result in long term success in the field Greenspan Technical Services is dedicated to customer support and provides assistance in the selection installation deployment and commissioning of sensors with a full range of consulting services All Greenspan products are designed developed and manufactured in Australia and can be supplied at short notice If for some reason sensors are required to be returned to our factory or your sales representative please note the model and serial number Describe the problem including how and under what conditions the instrument was being used at the time of malfunction Clean the product and cable Decontaminate thoroughly if used in toxic or hazardous environment Carefully pack product in original packaging if possible amp include a statement certifying product and cable have been decontaminated with supporting information Products returned for repair must be accompanied by a completed GRA Goods Return Advice form All sensors returned for service and repair work must be properly decontaminated prior to return A cleaning charge may be applied to sensors that require further decontamination Service work will not commence until the quotation has been accepted by the customer A purchase order f
13. housing cover as indicated below and gently levering the battery cells until they slip out Replacement batteries must be inserted correctly or damage to batteries may occur Align the ve on the battery cells with the red indicator on the housing and push batteries in Batteries are subject to leakage after depletion The leakage is Thionyl Chloride a toxic corrosive non flammable liquid that can cause damage to equipment and personal injury if in contact with the skin or eyes Please replace batteries when depleted When installing replacement batteries within the battery housing it is necessary to push firmly on the cover until it clicks home over the O rings after this it can be easily tightened on the thread by hand Batt Pack Cover Battery Pack Housing Zo Top View showing 3 x 3 lithium AA batteries Screw on housing 9 x AA lithium Optional Battery Pack 2 6 1 Important Battery Information The type of battery used in the battery pack is Li Mn02 Lithium Thionyl Chloride 3 6V AA cells A total of nine batteries are required for each sensor battery pack This configuration supplies a maximum 10 8 volts at 5 2A Hr and a useful field life depending on sensor type and logging frequency of up to 12 months REPLACEMENT BATTERIES ARE AVAILABLE FROM GREENSPAN ANALYTICAL Standard AA lit
14. is not normally accessible by the user however it may be upgraded in the field if required 3 A utility program called AQUAGRAPH is also provided on the installation CD This allows the user to view graph and export the data AQUAGRAPH may be accessed from within SMARTCOM Online help is available from within the program The Software will load programs and other files into the following folders C Program Files SmartCom for windows Several programs will be loaded SmartCom Smartpoll Smart Standby Another folder will also be created C Program Files GSmartCom for windows AquaGraph With the Graphical display program Aquagraph Note Administrator Access is required for the Loading of SmartCom Program Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 19 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice It is recommended that shortcuts be created for the 2 main programs SmartCom amp Aquagraph and moved AS Sn A S into a dedicated folder on the desktop A CE S E ee To Run the Program double click on the SmartCom icon 7 Shortcut to AquaGraph Shortcut to SmartCom To use the full functions of the software a fully operational sensor with power supply and all communications leads should be available Either internal or external battery can be used to power the sensor Ground ve Supply blac
15. of the Greenspan ORP3000 Sensor These should be maintained on file as a permanent reference as to the features applications and use of the ORP3000 Greenspan ORP3000 Specifications Brochure Greenspan ORP3000 Certificate of Conformance Greenspan ORP3000 Quick Start Guide Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 5 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 1 3 Certification The ORP3000 sensors are assembled and tested in accordance with Greenspan s ISO 9001 Quality Certified System Each Sensor is individually manufactured and certified against a traceable Standard See Section 2 7 Following calibration the sensors undergo a range of additional control processes to ensure that all specifications are consistent and documented e The instrument is visually inspected marked and labelled e The complete sensor calibration record is archived for reference and batch number information is kept on file for statistical analysis e An individual Certificate of Conformance is issued to the customer 1 4 Unpacking and Inspection All Greenspan Analytical Sensors are made to order and are individually calibrated and inspected This ensures that they leave the factory in a working condition They are packed in new cartons for shipping On receipt the customer should inspect the packaging and cont
16. on board data Logging of all data and serial output via RS232 to a Laptop or PC using the supplied SMARTCOM software A feature of the sensor is the ability to also provide serial output in SDI12 format using a small SDI Adapter unit connected to the end of the sensor cable The SDI12 Adapter unit Part No 7SDI 1000 provides a standard 3 wire SDI12 output for connection to a third party Data Logger or Process Controller The ORP3000 Sensor can simultaneously provide on board data logging as well as act as a standard SDI12 sensor lcjxif When data is requested via SDI 12 the sensor BLACK STUMP ORP Not Losing gt will wake up and take a new set of readings for oosing Active V all channels that are enabled in the sensor The sensor will then go into a low power sleep mode Channel Name Current Value Units Last Logged p Field Suppl 12 1 Volts N A The user can enable or disable channels using Temperature 24 6 DEG C N A ORP 0 05 zt N A omartCom See section 3 2 4 The easiest Memory Used 0 Percent N A way to confirm which channels are enabled and what order the data will be returned via SDI 12 is to view the SmartCom monitor screen see example Note Memory Used and Memory Used is not returned via SDI 12 The data is returned in the same order as what is displayed in the SmartCom monitor screen Monitor Current Values Logger Control Log Now Disconnect 2 5 5 Quick Set Up Sensor e Select data channels r
17. which enters the water body The sensor can then be slid down inside the pipe until the sensor protrudes into the water body This provides a high degree of protection for the sensor from environmental sunlight heat flood debris etc as well as from other influences such as Cattle vandalism etc Most sediment transport occurs during storm events and flood conditions Protection from floating debris damage is an important consideration along with adequate tethering of sensors Another widespread application of the sensors is to hang the sensors in the water body from a fixed structure or a floating buy or pontoon Generally in lakes or estuary applications the sensor can hang on its own cable and easily retrieved for routine servicing Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 39 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 4 3 Cabling Considerations Care should be taken with installation and field servicing to ensure the cable is not subjected to persistent pulling snagging or severe compression Cyclic loading of the cable should also be avoided through careful sensor deployment Additional stilling wells or mounting brackets may be required to prevent sensor movement which may cause long term cable movement Where cable runs are required which may be subject to environmental effects heat water movement
18. 3 Data Variation Event Based Logging To provide Event Based logging the Sensor can be configured to Scan take a measurement on a frequent basis but only Record Data Log data if a specific event size Data Variation has occurred since the last logged data point xi The Schedule must be 025120 enabled Ex Channels Channel Name JorP UN ly The Channel must be in the e Channel Precison p H Unit Type rvs Schedule and configured with oe Data Variation Value 00000 00 a valid Data Variation A si pira Reading This example shows OHP gs will be logged if the reading varies by more than OmV from the previous logged reading Note if the Data Variation is set to a very small amount then it is more likely that the data variation will be exceeded and data will be logged each Scan Time Hence it is necessary to set the Data Variation based on realistic variations of the Parameter being monitored CIN Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 31 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 14 User Calibration Screens uc SmartCom Connection lacu l Logger Clock 12 25 30 AM 3 06 2002 Logging Active Start Logger Load Config File calibrate Save Config File Collect Data Channel f set Clock Calibration Type f Point Span Clear Memory 1
19. 5 Jdquagraphr Tool R ODIORS ur at ERE AR De ues 36 3 9 QUICK Check and mne callbraliOh iss tro ote aat o rU eee muU amp iE 37 Qo COnDalson Table saxi ot D E tatam iu 37 30 2 QUICK CHOCK QE TERR 37 3 9 8 He Calibration Method Using Calibration Solutions 38 CE ASAA ger a hai hs an alee eee a 39 3 4 1 Shipping and Storage CAP scccccscesecececscossenrcccconseneccrcaneencesscaseereenseseeres 39 3 4 2 Field Deployment Considerations eese 39 34 3 Cabling Considerations EA RR E Da a ers 40 3 44 Typical Sensor Installations EE 40 3 4 5 Field Installation must ensure eei seeesee esee nnne nnn nnns 40 3406 OlherConsideraliOls xu icem in rto an cau ate D adv emm 40 3 4 7 Guidelines for cleaning equipment sees nennen 40 3 4 8 Replacing Reference Protection RING essere 41 9 4 9 EICCITOOC SION AOC cort E Ro oad RO D end DI ncaa eee does 41 34 10 Electrode replacement ui oe a 42 4 Appendix A Additional Information 2 2L ccce eere i erroe ee eene nna a nhan hana aun a annus 43 SN MEE So eedem PEE 43 4 2 Example Certificate of Conformance reposten a sees nnn naar n nna aaa nnns sanas 44 Tyco Environmental Systems OHP3000 User Manual 010 UM 700 5500 Page 3 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change produ
20. D x L 47mm x 250mm 9 x Lithium AA 3 6Volt Total capacity 5 2 Ah 10 8v Over 6 months remote operation 230 min logging Non volatile battery backed ram with real time clock 2Mb capacity with user selectable wrap function User definable 250 000 readings typically 5 minute data for gt 12 months User selectable from 1 second up to once per day User selectable via supplied Smartcom software 0 50 C 5 C to 60 C 100m 500g plus cable weight 665g per 10m length 384 20mm x 47mm 15 13 x 1 85 or 584 20mm x 47mm 23 0 x 1 85 with battery housing UPVC Acetal 316 Passivated Stainless Steel Polyurethane Viton ORP3000 User Manual 010 UM 700 5500 Page 43 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 2 Example Certificate of Conformance ORP3000 ORP Sensor CERTIFICATE of CONFORMANCE Customer Click here amp type Customer name ORP3000 Oxygen Reduction Potential Sensor Tyco Environmental Systems material 700 5500 Sales Order Reference Click here amp type SO Reference Serial Number Click here amp type S N Model No Product Information Range ORP 0 1000mV Temp 0O 50C Accuracy See note 6 Cable Length Click here amp type Cable length M Firmware Version RC3 11 v 9 s0 Yo Power ve Red Gnd Black Shield Yellow Green Output RS232 Connection Code HS7 Detachable CX9 dele
21. OHP Sensor ORP3000 User Manual Version 1 0 GR EENSPAN OW nvironmenta A a Table of Contents 1 ANTTOOGUCTION t 5 Ld VStem DOS CAD ari A NAAA AA AA 5 h2 HowioUsethedMabUals riadas rege ARO IA EA AD E A AAA us use 5 or COMICAS A ida 6 4 Unpacking and INSPECCION ai AAA A AA 6 Te Seal NUMO ise asear A E caeia eae vatine Duds TE e E E RTE 6 15 WANY POIS 7 1 7 Fagtoty S rvice amp HODAI ii AA sate AAA AA ede 7 BEC DUBII ERE 8 2 SENSON OVCIVICW art 9 Zl 3Deon FORMES UFO naaa 9 22 APPC e e a e e O 9 29 O IA AAA O o un acne AA 10 2 3 1 Gensor DEM tt A A 10 ZA NR lO ACA e e ou A 11 2 4 1 Mechanical Specifications cccooconncnnccoconnoonccononononnnnnnnnonnononanonnnnnnnanennnnos 11 29 OPOS ANd A CESSON ES sit a its 12 ZION Gensor BOV tt E dt ted 12 2 5 2 Cable Options Inc Detachable Cables sess 12 25 3 Communication Cables essei eese 12 2 5 4 Optional Serial Output SDI Adapter Unit seeseseesssssss 12 299 QUISO UN od iL E 12 2 5 6 On Board Battery Housing eise isses seen 13 20 uM AIC Leum ebededupeeth 14 2 6 1 Important Battery Information eee 14 202 Battery WamingS ssssaciocddeess sut inina ado px bua lume aeu RE HRS Du Rui e 14 27 SENSOR Faclo CANDIAUONR usu drei dd its 16 3 SCNSOF ODClAUON EET 17 3T WIIG GAC ORIIOCONS TEE 17 A ANC SOLED A
22. P E ER E TP 19 S21 PI eun qd A 19 ded SAC ODE aaa dae ina 19 IS IOS dette dich MR a tefie a Ud e und a a nan RIS dudar MICE 24 o ME rie A O aan E EEA 24 3 2 5 External Battery Field Supply sese sees 24 Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 2 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 6 Internal Battery Battery Pack sessi seien 25 3 2 7 Battery Life 8 Memory Calculator oooocccnnccconocccooooonononnnnoconononoconnnnnnnns 25 32G TEMPE Unica TUM 26 329 SODOOLllOS este poteri A A A A A A Torte he i 27 3 2 10 Add New Schedule Wizard eese eene 28 3 2 11 Add New Schedule Final Screen esee 30 Hate AUN T 30 3 2 13 Data Variation Event Based Logging ooocccccccnonnccncconocnconoconanncnnnnnnanonos 31 3 2 14 User Calibration Screens eese sees 32 3215 Clear Memory Tabu aieecscutetuo iud II no icti adt deca 32 ESA detenta ibis II O 33 SEN APOCO AAA A 33 93218 Manu l ENUY COCK ects eren E E AE E EEEE 33 D2 a EODUBE S iui du t mice E a 34 32 20 CONCA tii 35 3 2 21 Aquagraph Tabular View occcccccccnnccccccoonnononccoonononoconanonnonononcnnnononanonss 36 3 2 22 36 02 29 Aguagiapn GFapnical VIEW Lits aM Le La emai daca eases 36 3 2 24 36 32 29
23. Point Offset f 2 Paint Span and Offset Properties Restore Factory default User Cal Calibrate Channel x Allows re calibration of channels within the logger Please consult your sales or technical support specialist before recalibrating the sensor The Option Hestore Factory default allows the sensor to be reset to the original factory calibration Monitor Current Values Logger Control T 3 2 15 Clear Memory Tab Yes No Help This control is used to clear the contents of the Data Logger Memory Once the memory is cleared it is gone forever Only perform this function if you have collected and checked all the data from the sensor Aquagraph can be used to view and check data before deleting the memory contents If using the memory Wrap function the memory will fill and then overwrite the oldest earliest data If not using the Memory Wrap function the memory will fill and then no more data will be logged i e all the data from the start of the logging period will be retained until it is cleared Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 32 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 16 Set Clock The logger has an internal clock to provide time stamping for all data logging The clock can be reset to the correct local time via two diffe
24. Pty Ltd reserves the right to change product designs and specifications without notice 3 4 10 Electrode replacement ORP electrodes will require periodic replacement How long they last is dependant on the environment and to a lesser extent the cleaning and maintenance In a typical environment electrode life between 1 and 3 years is quite possible The electrode is sealed in its mount with two O rings on the electrode body The electrode is removed by unscrewing it from the housing Spanner flats are machined on the electrode to assist Prior to removal of an electrode the sensor must be thoroughly cleaned and dried Care must be exercised to ensure that no liquids or other contaminants enter the electrode cavity The ORP sensor should not be stored or transported without an electrode Immersion of an ORP3000 without an electrode will likely cause damage to the sensor With the old electrode removed the electrode cavity should be carefully inspected A small ring of contamination may be present at the mouth of the cavity If present this contamination should be removed with a clean cloth in such a way so that the contamination is not pushed inside the cavity Do not flush the cavity with water or other cleaning solvents as damage to the electronics inside the sensor could occur Once clean a new electrode can be screwed into the electrode mount lt is recommended that the calibration of the new electrode be checked prior to re deployment
25. Turbidity Data a AI every hour whenever the Averaging Disabled Number of BEES f Schedule is enabled and the Interval between Readings lo logger is turned on Logging Active Green LED on Monitor lt Back Hest gt Cancel screen flashing 3 2 12 Averaging Averaging enables several an readings to be taken and averaged each time the sensor cw 028120 Channels Used in Schedule Bu Schedule Enabled V Fa Suppl cacas wakes up at the Scan Period Field Suppl Schedule Name 3T t r i cual Emu 1 ur ee This allows data fluctuations to A ORP be smoothed For example chedul r e Bls rye j Logging of Tidal Water levels is Qf MAIN typically averaged over say 10 gus pisce readings say 3 seconds apart to remove the effects of Wind and v Swell As averaging can increase the time required to generate a nn i y reading a warning will advise the limits of the averaging Number of Readings to amp verage or 0 Warning Number of Readings x Interval lt 3 Note Averaging does require the sensor to turn on more frequently at each Scan period and does have an impact on power usage and battery life E Ep pec Averaging can be configured for any or all channels Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 30 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 1
26. ally factory fitted at time of manufacture in specified lengths Cables can be joined or repaired in the field providing a waterproof connection can be maintained Alternatively cables can be terminated in waterproof junction boxes where cabling to other devices or longer cable runs are required Cable Construction 6 1 Vent Tube Polyamide size ID x OD 2 40 x 3 20 mm 2 12x Conductors 7 x 0 20 mm Tinned Copper 3 Section 0 22mm2 AWG24 Insulation Polypropylene size 1 10 mm 0 05 mm 3 Tape Polyester 4 Drain Wire 7x0 20 TinCu 5 Tape Polyester Aluminium 6 Jacket Polyurethane black size OD 8 05 mm x 0 15 Mechanical Specifications opecially Manufactured Greenspan Cable with 12 cores and Internal Vent High chemical resilience and abrasive resistance Conductor cross section AWG 24 Electrical Resistance 9 ohm per 100m per conductor Operating temperature 85 C max Bending radius static 6 Bending radius dynamic 12 Max Operating voltage 250V Jacket Printing white colour each meter Conductor colour codes green yellow white black brown turquoise violet pink red blue grey Tensile Strength is sufficient to self suspend the Greenspan Sensor to depths of 300m Long term creep due to temperature effects or tensile loading is negligible The moulded cable is fitted to the sensor using a double o ring seal and located using 2 x grub screws The length of the cable is
27. ants all new Greenspan products against defects in materials and workmanship for 12 months from the date of invoice Products that prove to be defective during the warranty period will be repaired or replaced at the discretion of Greenspan Analytical Under Greenspan Analytical warranty conditions it is the responsibility of the customer to cover shipping charges back to the factory Upon repair replacement Greenspan Analytical will cover the return shipping charges to the customer This warranty does not apply to products or parts thereof which have been altered or repaired outside of the Greenspan Analytical factory or other authorised service centre or products damaged by improper installation or application or subjected to misuse abuse neglect or accident This warranty also excludes items such as reference electrodes and Dissolved Oxygen membranes that may degrade during normal use Greenspan Analytical will not be liable for any incidental or consequential damage or expense incurred by the user due to partial or incomplete operability of its products for any reason whatsoever or due to inaccurate information generated by its products All Warranty service will be completed as soon possible If delays are unavoidable customers will be contacted immediately Any sensor should not be dismantled unless under instruction from Greenspan Analytical Technical Service staff Incorrect handling will void the warranty 1 Factory Service amp
28. as been pulled away from cable mould the connector will be revealed as pictured left 4 Release locking device on the connector by gently pinching rocker arm on the cable connector and pull apart 5 The sensor and cable are now detached Note When the cable is not connected to a sensor please ensure the supplied vent cap is fitted to the vent tube if applicable Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 48 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice
29. be removed To turn off the logger after exiting from SmartCom disconnect the communications cable and unscrew the battery cover This exposes the battery compartment to allow removal of the batteries Removing power will not affect any data remaining in storage so sensors could be downloaded away from the site if required Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 15 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 7 Sensor Factory Calibration e Sensors are calibrated using a stable precision DC source The sensor with electrode fitted is checked in Zo Bells Standard solution An extensive range of final calibration and inspection tests are carried out on every sensor The sensor is visually inspected and packed ready for despatch The complete calibration records sensor history and batch number are placed on file and archived Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 16 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 SensorOperation 3 1 Wiring amp Connections The ORP3000 is designed as a self contained data logging sensor It is normally powered by a 8 30V DC power supply which can be battery solar or Mains Plug Pack The Logger has a large memory capacity a
30. be taken against possible corrosion in high Chloride Sulphate or Ferric solutions The body should always be totally immersed under the water to ensure that the sensor is at water temperature and to also avoid any possible anodic cathodic action taking place on the components at the water air interface If using clamps to mount the sensor these should be of a type that evenly clamps the sensor body without excessive loading that could damage the sensor body 3 4 7 Guidelines for cleaning equipment The sensor may be cleaned using a soft cloth mild detergents and warm water If the sensor shows signs of marine growth a light biocide can be used to clean and kill any biological growth on the sensor Sensors are supplied with a removable shroud that provides added protection for the electrode This shroud unscrews for cleaning Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 40 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice The sensor must be cleaned with the electrode in place The sensor will be damaged by the ingress of water or other solutions into the electrode cavity The electrode should only be removed when it is to be replaced Cleanliness of the sensor and junction is critical for accurate measurement Drift and slow response is often due to unclean sensor electrodes and reference junction DO NOT use abrasive
31. ct designs and specifications without notice 43 ExampleqQUick Statt GUIE ics iis cs ratio Ro dia adi ade apud eben etas 4 4 Engineering Note Detachable CAblIES ooocccnnccconococonononnconnononnnonononnnnnnonononananennnnnnnns Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 4 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 1 introduction 1 1 System Description Thank you for purchasing the Greenspan Oxygen Reduction Potential Sensor Model ORP3000 This manual provides a guide to the configuration operation and maintenance of the sensor to provide long term reliable and accurate monitoring Reactions involving ions are both pH and Eh mV dependent therefore chemical reactions in aqueous media can often be characterised by pH and Eh acting together with the activity of dissolved chemicals The ORP3000 probe uses a combination Platinum ORP and reference electrode in the one body This electrode is field replaceable by the user Electrodes made of platinum are most commonly used for Eh measurements The standard hydrogen reference electrode is fragile and impractical for routine field use The Greenspan ORP3000 uses a silver silver chloride electrode and these are commonly used The reference consists of a specially coated wire in a salt filled cavity This cavity makes electrical contact with the outsid
32. dule This varandi well help you setup a schedule Schedules are a cet ol procedure inictructioni Toe Lois dense on hat and when lo collect dala Ck Meat to contrae Schedule Name Enter a name for the schedule The name should be no longer than 15 characters and should uniquely identify the schedule Give the New Schedule a Meaningful Name E g Hourly hourly Select Channels Select the channels you want to measure in the schedule To select channels drag channels listed on the left pane to the right pane To remove or add all at once use the buttons at the bottom of lt Back Nest gt each pane Channels Available for Schedule Channels Used in Schedule Field Suppl Temperature Highlight and Drag over the Channels that are required in the new schedule This example shows Field supply Temperature and OHP Channels Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 28 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Add a Schedule Summary of Schedule Schedule Mame Schedule 3 Channels Selected Scan Time 000005 3 Temperature Record Time 000005 5 ORP Start Method Timed Averaging Disabled xi Number of Readings fi Interval between Headings lo Back Cancel Start and Stop times can be configured for the Schedule Select the Scan and Record times fr
33. e e Unit Name e Unit Type e Precision No of decimals Data Variation can be ticked and a value entered which allows event based logging should the amount vary by more than the variation between Scan periods Page 26 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 9 Schedules ee i Schedules are user Se 0210 Scans Completed configured El Channels HOURLY 1 01 2002 Def STOP Date 0 e Added A Field Suppl MAIN 1 01 2002 Def STOP Date O N Temperature e H emo ved N ORP 7 E E Schedules id Modif ed df HOURLY e Enable ii e Disabled Up to 4 Schedules can be running together Cancel Example Schedule Battery Volts Field supply coletilla sealed M N engane rr 7 Eae Mane sede drag and dP This Schedule shows that Field Supply Field supply View into the adjacent External Battery volts will be ro measured Scan Time every 3 Hours sci The Data will be logged Record Time select remove every 3 Hours Logging Settings Po Averaging O O The Schedule is Enabled b e Schedule is Enabled box checked and will operate whenever the Logger is turned on Logging Scan Time 3 Hours The start an end time were set to Manual which means that this Schedule will start and stop with the Record Time 3 al a logger Masimum Number of Scans stop Method start Method
34. e aqueous solution through a small porous wick A common cause for premature ORP sensor failure is the chemical or biological contamination or fouling of the wick or salt filled cavity Added protection for the reference electrode is provided by a reference protection ring constructed of porous PTFE that is impregnated with a special conductive gel It is placed over the reference wick and should prevent most contaminants from reaching the wick while still allowing good electrical contact with the sample If the low cost protection ring is contaminated or fouled it can be simply replaced extending the life of the combination electrode Designed for low power consumption the sensor can be operated from remote power sources for extended periods An Optional On board Battery Housing provides for a complete stand alone remote monitoring sensor Standard output is RS232 with easy connection and set up using SmartCom software The Sensor is packaged in an Acetal or 316 Stainless Steel tube with Double O ring connections for the cable and sensor head This fully submersible sensor design is rugged and well proven and can withstand the harsh conditions found in remote field applications The sensors are suitable for applications in harsh remote applications including groundwater salty or acidic water conditions 1 2 Howto Use the Manual Along with this manual there are several other documents that may assist in the successful configuration and operation
35. ents for any signs of damage during transportation The customer should also check that all items on the delivery note have been received Please contact the factory in case anything is missing or has been damaged during transit A Certificate of Conformance including Quick Start Guide will be provided with all equipment User documentation can be accessed using the provided USB drive Users will require internet access Hardcopy versions of the user manual can be provided upon request at the time of order entry Because an individual sensor may be used in a variety of locations media compatibility should be checked before installing and advice sought from Greenspan if any doubt exists 1 5 Serial Number Checking the Model Number and Range Before installing your Greenspan ORP3000 sensor check the information on the label is correct to confirm you have received the instrument you have ordered The label will look similar to this MODEL ORP3000 RANGE 1000 mV S N 012345 The customer is advised to keep a record of the serial numbers in case the sensor is lost or the label damage Greenspan Analytical keeps records of all sensors sold including a calibration history Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 6 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 1 6 Warranty Policy Greenspan Analytical warr
36. equired using SmartCom See Section 3 2 4 Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 12 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 7SDI 1000 Refer to SDI 1000 User Manual e Set model type e Set data channel output order if required e Set data precision if required 2 5 6 On Board Battery Housing The Greenspan range of logging Sensors including the ORP3000 Sensor may be factory fitted with a non rechargeable long life battery pack This enables the sensor to be deployed at remote sites completely independent of above surface power supplies no cable connection and allows for discreet applications It also functions as a backup power supply in the event of a surface disturbance to the main supply The unit is designed to allow easy access to the battery compartments for battery changeover and is housed in a cylindrical body of approximately the same dimensions as the sensor housing thus doubling the length of the sensor Sensor Battery Pack Cover Removable Sensor with Battery Pack Cover Ready to Deploy Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 13 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 6 Battery Replacement Batteries are removed by unscrewing the
37. hium batteries Duracell or Energiser Type are NOT suitable for use in the sensor 2 6 2 Battery Warnings e Do not dispose of batteries in fire dispose of in appropriate manner e Do not short circuit e Do not expose to water e Do not crush or puncture e Do not charge e Do not over discharge To maintain the maximum possible life of the cells before replacement it is strongly recommended that an external power supply is connected to the sensor when downloading data The power drawn when downloading is at its greatest level therefore battery depletion will be much more rapid Battery life will depend on the battery type as well as the frequency of logging Connection to a computer will drain the battery supply more quickly due to the higher current imposed by the RS232 Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 14 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice serial data communications and will considerably reduce battery life An additional internal lithium battery maintains logger data at all times but does not sustain the logging state This battery is not user accessible and will maintain data for up to 10 years If the Sensor is fitted with On Board Internal battery pack option and is to be placed in storage it is recommended that the logger be powered down and lithium batteries in the battery pack
38. ion The actual potential of the Greenspan ORP electrode in Light s solution is specified as 465mV 10mV 3 3 1 Comparison Table Reference Standard Hydrogen Electrode SHE Greenspan Ag AgCl Electrode Light s Solution 675mV 465mV 10mV 229mV Saturated KCL ZoBell s Solution If the readings obtained are outside the expected values the electrode should be cleaned and or replaced Sensors may be returned to an authorised Greenspan agent for re calibration 3 3 2 Quick check 1 Remove the sensor from the water ensure the sensor is clean Dirty electrodes could be a key source of calibration errors Connect the sensor to a DC power source and Connect the sensor to a PC and run SmartCom Place the sensor in a standard solution so that the electrode is fully submerged Once connected the monitor screen will display the readings The ORP value displayed on the monitor screen should be the standard solution value 2 of the full scale range of the sensor 5 Carefully rinse the electrode in water and shake off any attached droplets Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 37 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 3 3 Re Calibration Method Using Calibration Solutions 1 Ensure the sensor is clean AA SmartCom Connection and dry BLACK STUMP ORP Not Losging
39. k 8 30VDC ve Supply re Shield Gnd gr Communication Cable PC or laptop running SmartCom Software Fully Documented Help Function is available for SmartCom by hitting F1 key while software is running Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 20 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice E E E L CHI CH3 Mangost P521346 Z Y Ps2127 4 PS2100mew CTDP3030 PS210020715 The Main Screen is divided into 2 Panels The left side shows the Groups The right side shows the locations within each Group The concept allows all sensor sites to be put together into logical groups e g by catchment area client sensor type etc Garden Island i a A PF CTDOZ1405 P5310 ii Ln E m Locations refer to individual sensors that may be located locally or remotely Groups and Locations should be named to reflect the actual station details 5 E 2 B E 3 AA SmartCom Locaton Group View Help E ut 4 The 4 buttons at the top allow the creation and Delete Group New Location NUNC NBN GIC EE removal of Groups and Locations naan To create a new Group Hit the New Group Button and fill in the preferred name Test e Hi oh To create a new location highlight the Group then hit the New Location Button A wizard will s
40. nd can operate for long periods between field visits Typically the logged data is collected via laptop using the supplied SmartCom Software The following diagram illustrates the typical wiring arrangement for the ORP3000 Ground ve Supply 8 30VDC ve Supply Shield Gnd Communication Cable PC or laptop running SmartCom Software The SmartCom software provides for configuration of the data logger collection of logged data and all other functions The Greenspan Aquagraph software provides graphical and tabular presentation of logged data and export to spreadsheet format A brief description of the key components of the SmartCom software is included in this manual A fully documented online help function is also included within the SmartCom software It can be started by Hitting F1 key Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 17 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Alternatively the ORP3000 Sensor can be used as an SDI12 Sensor using the optional Greenspan SDI12 Adaptor Sensor cable with HS7 Connector SDI 12 Adapter V ly red Eve Supply Signal comms white Ground ve Supply black ve Supply red Ground ve Supply black Note Power leads from sensor not connected when used with an SDI 1000 Greenspan ORP3000 Data Logger or controller with SDI 12 Commu
41. nications Sensor Typically the sensor will be connected to a Data Logger or Process Controller which will provide the power and ground connections and provide connections for serial SDI12 output The Power requirements of the sensor are detailed in the Specifications Brochure The sensor can support internal Data logging and operate as an SDI12 sensor concurrently This provides a benefit of having redundant Data Logging capability internal while also having the advantage of serial output to a third party Data Logger or Controller that may be connected via some type of telemetry or communications system The configuration and operation instructions of the SDI12 Adaptor can be located in the 7SDI 1000 User Manual Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 18 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 Software Setup Communication with the Greenspan logging Sensors is performed through the PC s RS232 serial port using the supplied software SmartCom for Windows The software supports older style 9 Pin Serial Ports Com1 amp Com2 as well as newer style USB serial Ports If using a USB port a USB to Serial 9 pin adaptor must also be used To load the software insert the USB key in the USB drive of the computer and click the Start Here icon Navigate to the Software and Tools secti
42. not critical to the long term calibration and operation of the sensor provided the electrical requirements such as minimum supply voltage are maintained Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 11 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 5 Options and Accessories 2 5 1 Sensor Body Sensor is available with a black Acetal or passivated 316 Stainless Steel body For applications in harsh environments it is recommended that the Acetal body material be specified 2 5 2 Cable Options Inc Detachable Cables A standard sensor is supplied with a fixed moulded cable entry An optional detachable cable is available Both cables have a 7 pin Hirschman connector at the end of the cable opposite to the sensor Detachable cables are available in a range of standard lengths and are interchangeable amongst the range of Greenspan sensors This option can provide benefits and cost savings Please refer to the Engineering Note in the appendix section of the manual for detailed instructions on connecting and disconnecting the detachable cable 2 5 3 Communication Cables A communication cable is required to connect the sensor to a PC The standard cable 5CC 700 has a 7 socket Hirschman connector on one end and a DB 9 on the other end 2 5 4 Optional Serial Output SDI Adapter Unit The ORP3000 provides
43. nternet Tyco Environmental Systems www tyco environmental com ORP3000 User Manual 010 UM 700 5500 USA Goyen Valve Corporation 1195 Airport Road Lakewood New Jersey 08701 USA Telephone 1 732 364 7800 Facsimile 1 732 364 1356 Greenspan Singapore Pte Ltd 02 01 Minwa Industrial Building 39 Genting Lane Singapore 349554 Telephone 65 6748 0140 Facsimile 65 6748 2534 Mecair S r l Via per Cinisello 97 20054 Nova Milanese Milano ITALY Telephone 39 362 375 118 Facsimile 39 362 375 124 Page 8 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 SensorOverview 2 1 Theory of Measurement The principle means of detection is by measuring the difference in potential between an inert indicator electrode and a reference electrode At redox equilibrium the potential difference between the ideal indicator electrode and the reference electrode equals the redox potential of the system 2 2 Applications Applications in which the Greenspan ORP3000 can be used include e Monitoring of streams and rivers e Monitoring of water storage bodies including stratification studies e Intermediate and final effluent treatment monitoring e Hydrological run off studies e Ground and bore water analysis e Drinking water filtration efficiency e Industrial process monitoring e Sludge and dredge monitoring T
44. ollowing Clock time is set to local time amp date Green light flashing Logging Active Blue dial top right updates every 10s Current Value will update every 10s Last Logged will update at the logging interval Sensor can be put in bucket of water heated cooled etc to confirm the sensor is working ok Channel Name Current Yalue Field Suppl 12 1 Volts N A Temperature 24 5 DEG C N A ORP 0 05 my H A Memory Used 42 Bytes HA Memory Used 0 Percent HA A data collection after several fad minutes logging is a check that everything is working OK Log Maw Disconnect ORP3000 User Manual 010 UM 700 5500 Monitor Current Values Logger Control Tyco Environmental Systems Page 34 of 48 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 20 Collect Data This allows collection of the logged data Various options BLACK STUMP ORP LE oe allow collection of all Data New Data or Data between specific uc SmartCom Connection Logger Clock 3 57 27 PM 5 10 2011 Session Duration 00 03 01 Logging Active dates Data can be downloaded to Seine Folder Download Options new files Or appended to AlDaia eee Mae Load Contig File Filename A BLACK STUMP ORP_O50a11 New Dats dl aos iban m Logger during this process and Save Contig File File History lel eiam Between Dates can be re collected many times
45. om drop down list Sensor will wake up and take a measurement every Scan time and check if the Data Variation is exceeded for the various Channels If Data Variation has occurred Data will be logged The unit will force a Data Log every Record time A limit can be placed on the Maximum scans Schedule will stop after Max scans reached Averaging can be configured for the Schedule It is strongly recommended to use Manual start and stop default to ensure that all schedules are operational when logger is started Select how you would like to start this schedule Select how wou would like the schedule to stop w Manual Stop Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 29 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 11 Add New Schedule Final Screen Summary of Schedule The final Screen shows Sce etae a channel SS ed summary of the new Schedule Scan Time 000005 3 Temperature Record Time 000005 5 URP The Schedule will now appear in the list of Schedules One or more Channels must be _ tttLLLL LLL LL LA added to the Schedule and it Stat Method Timed must be enabled to allow it to run LN This example shows that the Stop Method ffimed Schedule named Hourly will Ned measure and log Field supply Temperature and
46. on and click the SmartCom for Windows link omartCom for Windows includes two main components 3 2 1 Direct Link This program is a simpler version of SmartCom which bypasses the Location Explorer Interface to provide connection to a sensor lt is suitable for Direct Com Port Connections only To connect to a sensor select the Com Port and click the connect button Once connected to the sensor the user has the full range of SmartCom functionality available to them but no local Database records of changed or existing Sensor Properties are stored by the software This version of the Software is recommended for the casual field visit or for technical staff examining the sensor 3 2 2 SmartCom This is the full version of SmartCom which includes the Location Explorer Interface to provide management of individual and or multiple sensors This version of the software is the recommended version for customers wanting management of sensor s and their logged data The following software is required for running the ORP3000 Sensor 1 SMARTCOM for Windows runs on a PC and facilitates manipulation of system setup information processing and data retrieval The program is supplied on a CD disk along with support files It is compatible with WIN98 WIN2000 NT and XP operating systems Mouse and keyboard operation is fully supported 2 Internal firmware The logger has a resident program that manages communications data logging and data retrieval It
47. or all repair and service work will be required before work is carried out Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 7 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 1 8 Contact Details Australia Head Office Goyen Controls Co Pty Ltd 268 Milperra Road Milperra NSW 2214 Telephone 1800 805 372 Facsimile 1300 658 799 Asia Goyen Controls Co Pty Ltd Shanghai Representative Office 1209 Greenland Business Centre 1258 Yu Yuan Road Shanghai PC200050 CHINA Telephone 86 21 5239 8810 Facsimile 86 21 5239 8812 Europe Goyen Controls Co UK Ltd Unit 3B Beechwood Chineham Business Park Basingstoke Hampshire RG24 8WA UNITED KINGDOM Telephone 44 1256 817 800 Facsimile 44 1256 843 164 Address Sales and Service Queensland South Australia Victoria Western Australia Telephone 1800 805 372 Facsimile 1300 658 799 Goyen Controls Co Pty Ltd 73 M Jalan Mega Mendung Kompleks Bandar OUG 58200 Kuala Lumpur MALAYSIA Telephone 60 37 987 6839 Facsimile 60 37 987 7839 Tyco Umwelttechnik GmbH Im Petersfeld 6 D 65624 Altendiez GERMANY Telephone 49 6432 1001 1002 Facsimile 49 6432 63810 Tyco Environmental Systems Greenspan Analytical Manufacturing Plant 22 Palmerin Street WARWICK QLD 4370 AUSTRALIA Phone 61 0 7 46601888 Fax 61 0 7 46601800 I
48. ormation on the location you ve just created Review it and Click Finish IF you wish to make Step 3 Gives a Summary Of the entered Data any changes just Click Back to the necessary section and asks for confirmation ou can change the Location Name and Communications Settings settings later if you wish Summary Information Change Details or Location Name BLACK STUMP ORP Hit Finish Button pu EPR Em Communication Type Direct Communications Device COM Communications Address M A B Exit Back Het oix Location Group View Help GREENSPAN LAE SP A 4 El The screen then reverts to the original start El reenspan sensors screen and should now show the new Group PS2100 7 and the new location EC3000 PS53100 PH3000 bs To connect to the Sensor Select the Group o P L y Highlight the location and Hit Connect Or Double click on the location CTD350 CTDP300 y e ORP3000 D03000 All information relating to the Site is held in files created in the SmartCom folder directory C Program Files SmartCom for windows Group NamelLocation Name Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 22 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice AA Communications Status A A Pop up will show the steps involved in communicating with the Sensor e Attempting Wake Up e A
49. ors are completely pushed together the rocker arm on the sensor connector will clip in with the cable connector and secure the connection Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 46 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Carefully feed the connection back into the sensor tube taking caution not to crimp or damage any wiring Ensure the O Rings have been fitted to the moulded cable entry as directed at the beginning of this document Twist carefully to align the grub screw holes Firmly push the tube back onto the moulded cable entry Screw in two 2 512 M4X6SS316P grub screws to secure the cable and the sensor with supplied Allen key The cable is now securely fitted to the sensor Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 47 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Hefer to the following instructions for disconnecting to your sensor to the detachable cable 1 Sensor with cable attached and ready for cable disconnection 2 Remove the two 2 grub screws Greenspan part 512 M4X6SS316P using the Allen key supplied N B Allen key is supplied in spare parts kit with original packaging 3 CAREFULLY pull tube away from cable mould Once the tube h
50. rent methods Hudson River Salinity Schedule Hourly Logger Clock 11 34 45 AM 7 02 2008 S5cans O Session Duration 00 24 12 Start Logger Load Config File Save Config File PC Clock Manual Entry Clock En February 2008 February 2008 Collect Data Sun Mon lue wed Thu Fn sat 1 2 1 2 3 4 5 6 ems 3 3 4 5 6 os 39 Set Lick 10 11 12 13 14 15 16 10 11 12 13 14 15 16 17 18 19 20 21 22 23 17 18 19 20 21 22 23 Clear Memory 24 25 26 27 28 29 24 25 26 27 28 29 Properties User Cal Set Logger Clock Monitor Current Values Logger Control Disconnect 3 2 18 Manual Entry Clock Option 2 allows the Logger Clock to be set to a User Manually Entered time PC Clock Manual Entry Clock New Logger Time 3 48 52 PM Screen shows the drop down menus for the user to enter the correct local time and date settings into the L Clock TEE SUE New Logger Date f 02 2008 v Logger Clock shown in green right The Logger clock is displayed in the top of the screen and should be checked to confirm it is correct 3 2 17 PC Clock Option 1 allows the Logger Clock to be set to the clock time of the PC being used PC Clock shown in red left Logger Clock shown in green right The Logger clock is displayed in the top of the screen and should be checked to confirm it is correct Logger Clock February 2008 gt 1 2 3 4 5 6 8 3 10 11 12 13 14 15 16 17
51. s Save Config File Set Clock Properties All Sensors are supplied from the factory fully User Cal calibrated and tested It is not normally required to perform any additional calibration Monitor Current Values Logger Control Puoi fu n cti ons on th e sensor Ea CEA Em ESE HS EE Hess MEA Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 23 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 3 Properties w Logger Settings Properties EA Channels A Field Supply M Temperature N ORP E E Schedules Main 3 2 4 Channels Location Name Logger Name Sensor ID Sensor Type Factory Calibration D ate Firmware Version Memory Used Memory Free Wrap Memory Apply Dk m Logger Settings Properties E 028120 Channels A Field Supply N Temperature N ORP EJ Schedules 4 Main Field v ORP Monitor Channel Name DateLastLoaged Supply Temperature Cancel 3 2 5 External Battery Field Supply Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Cancel xi Key functionality of each of the Property Buttons will be described below This front screen provides a summary of all the key sensor information including Serial Numbers Model Types Firmware Versions etc It also details the Channels tha
52. sunlight flood debris etc it is advisable to protect the sensor cable inside a slightly larger diameter conduit such as PVC steel or polyethylene This also allows the sensor cable to be pulled out should a sensor change over be required at the site Maximum cable runs up to several hundred meters are possible without affecting electrical signals The maximum cable length is dependant on the capability of the com port of the computer Most computers should be capable of driving a 150 to 200m cable length 3 4 4 Typical Sensor Installations e Edge of river stream lake embankment e Side of boat vessel e Mounted within a stilling well off stream from main flow e Mounted within drainage channels pipes e Suspended from dam walls or floating pontoon e Sensor anchored to bed of lake stream 3 4 5 Field Installation must ensure e The sensor is anchored or held in position or located so it is not subject to any movement during normal operations e Sensor is protected from direct sunlight to avoid high temperature fluctuations e Sensor is protected against high turbulence and possible debris loading during flow events e The rubber storage cap is removed from the electrode 3 4 6 Other Considerations Environmental compatibility should be checked before using the sensors and advice sought from Greenspan if any doubt exists The sensor utilises some 316 stainless components that are suitable in a majority of situations but care should
53. t are configured for the sensor and the Schedules that control which channels are logged and the frequency of logging Controls and displays the various Channels that will be displayed on the Monitor Screen Channels that are not being used or not required to be displayed can be un checked and will not be displayed on the Monitor Screen This screen below shows that Internal Battery Battery Pack is not used and will not be displayed on the Monitor Screen Page 24 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice x The Sensor will be powered by some type of DC 8 30V power eo 8 A supply which may be either an Pid Suy Channel Precision T Urit Type Ma gt internal battery pack or an emperature YN ORP Data Variation Value Enabled Data Variation Value external battery system The s E ces user must click and select the Main Last Reading a correct battery type to ensure N A accurate battery life amp voltage calculations Select the Option External Battery if using an external 12V battery Cancel 3 2 6 Internal Battery Battery Pack Greenspan Sensors can be configured with an on board Eh IN Unit M M DUST MEUM mens vols lithium battery pack to provide a Channel Precision 2 Unit Type Volts complete stand alone logging e Sensor Data Variation Value
54. tart up to guide you through the process An SmartCom xo Rename Group Delete Group la Add New Location Wizard Step 1 of 3 iz D Select the method ol communicator for the new localion Direct Connection Modem Connection The Wizard Has 3 Steps Select the device to use From the fet COM z Page 1 requests how to connect to Sensor E g Direct Connection via Com port Serial cable between Sensor and PC Or Modem connection via GSM 3G landline Modem You will need to enter the phone number je 3 3 3 n n n n n n i T a rh in r of the remote modem m Hit Next Button g Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 21 of 48 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Add New Location Wizard Step 2 of 3 Enter the name you wish to give this location The name iz used to identify the location when connecting The lacatian Step 2 requests Site Details name can be up to 100 characters long Location Mame Location Name BLACK STUMP ORF Instrument Type Model Type Instrument Type 3000 E g this screen will add a new site With an ORP3000 Logging Sensor Named Black Stump ORP Model Type JORP3000 Hit Next Button Y ea Add New Location Wizard Step 3 of 3 You ve finished adding a new location Il Below i summary inf
55. te applicable Warranty 1 year or 2 years delete applicable User Notes Da A WMH a The sensor is protected against reverse polarity Do not attempt to dismantle the sensor as it will void the warranty Contact your agent for technical advice The sensor utilises a platinum electrode and Ag AgCl reference The sensor turn on time is factory set to 5 seconds Maximum submersible pressure 100m H20 Accuracy 2 of span Inspected By 6 October 2011 Manufactured By Tyco Environmental Systems Greenspan Analytical Plant 22 Palmerin Street GREENSPAN WARWICK QLD 4370 G A ELN FUCO cow Environmental AUSTRALIA Phone 61 0 7 46601888 Aa TCO Conroy Systems Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 44 of 48 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 43 Example Quick Start Guide Quick Start Guide ORP3000 ORP Sensor Procedures for connecting and configuring the Greenspan ORP3000 Sensor Further details in the sensor manual located on the website You should have received e Certificate of Conformance Sheet USB with software Ground ve Supply black L e Greenspan ORP3000 Sensor L 8 30VDC ve Supply red Cable Options per order id Shield Gnd green yellow Communication Cable Part 4 5CC 700 PC or laptop running Smartcom Software Communication Cable Part 5CC 102
56. ttempting to Connect e Reading Details This will take approx 30 seconds If connection cannot be established check all power and communication connections AA SmartCom Connection mje xj When connection is established the Monitor BLACK STUMP ORP By Not poes Screen will appear Schedule Monitor Logger Clock 12 12 00 AM 3 06 2002 4 This screen updates every 10 seconds and shows Channel Nome Current Value Units Last Logged the real time data Field Suppl 12 1 Volts N A Temperature 24 6 DEG C N A ORP 0 05 mV NZA Memory Used 42 Bytes N Clock times Battery Volts Logging Schedules uae icis ae Memory Usage should be noted The Green or Red Leds indicate if Sensor is actively Logging or Not There are 2 tabs at the bottom Hit the Logger Control Tab for all configuration and Logger set up details E Monitor Current Values Logger Control Log Now Disconnect lx The Logger Control Screen provides access to all configuration Data retrieval Logger BLACK STUMP ORP Not Logging Queso Activo management and Calibration routines elastin The Logger is very flexible and care must be Load Config File taken to check that Data Logging has been initiated and is working properly prior to deploying the sensor into a remote site Collect Data It is recommended that thorough testing of the sensor be performed in the office to provide confidence and experience with the Clear Memory various logger function
57. ust be removed prior to installation The cap should be retained so that it can be placed back on the electrode if the sensor is to be removed 3 4 2 Field Deployment Considerations The sensor head should always be completely submerged and positioned such that the possibility of air bubbles becoming entrapped on the sensor face is minimised Bubbles trapped on the electrode can potentially cause errors and inaccurate readings For applications in harsh environments it is recommended that the optional Acetal body material be specified The sensor head should be periodically inspected for fouling and can be cleaned with fresh water and damp cloth In marine environments crustaceans may need removal at regular intervals The body should always be fully immersed under the water to ensure the electronic module is at water temperature and to avoid any possible anodic cathodic action taking place on the stainless body due to the oxygen difference across the boundary Care should be taken if clamps are to be attached to the Stainless Steel body as the depletion of oxygen to the clamp probe interface can cause corrosion due to anodic cathodic action lt is recommended that Acetal body sensors be used if clamping Sensors should generally be installed such that they can be easily and safely removed for cleaning servicing replacement of the wiper etc For environmental applications the sensor can often be mounted inside a section of PVC or steel pipe
58. yco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 9 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 3 Instrument Details 2 3 1 Sensor Design The Greenspan ORP Sensor consists of the following primary elements e Field replaceable ORP electrode fitted with reference protection ring e Protective Shroud removable for cleaning e Microprocessor controlled signal conditioning and logging device e Stainless steel or Acetal Body Material e Moulded cable entry with fitted cable OHP platinum electrode with Data Cable protective shroud y Y N 316SS or Acetal Body Power and Double O Ring connections Moulded Cable entry ORP3000 Primary Elements Tyco Environmental Systems ORP3000 User Manual 010 UM 700 5500 Page 10 of 48 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 4 Cable Details All Greenspan Sensors utilise a specially designed Polyurethane Cable The cable contains 12 x conductors 1 x drain wire and an internal vent tube The outer jacket is made from UV stabilized Polyurethane and is suitable for all external underwater or harsh environment applications This common cable construction is utilized for vented and non vented sensors and all Greenspan Water Quality Sensors Cables are gener

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