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Model 6510e User`s Manual

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4. 7 4 Analog Output drawing 4 of 4 15VA o D9 545 2 172079 3 A R44 1 4177 199 3 C30 0 01 55 2 R5 15VA TF ANN 15VA 10k 9 27 010 545 s 2 an 2079 R43 95 7 gt gt 61028 4 J1 8 PAO gt gt 499 VOLTS PHASE 3 Tides AD7834 31 0 01 4 VOUT2 DATAIN mii DIN voura 21 k DIN E CLOCK 7 R8 Q 15VA LOAD 2 2 g B NAA RESET 288 10k 10k O 15VA 4 BAT54S gn LT2079 45 DGND2 g U2C 8 NN J1 9 499 WATTS PHASE 3 C32 0 01 3 J1 22 AGND O 15VA 10k 10k 15VA nd LT2079 WATTS SUM 12 Eg u25 131929 4 AGND 15VAO C33 0 01 R13 R14 10k ANN gt 0 0 m 2 g 62 Glossary Following is a list of abbreviations and terms used in this manual For a list of symbols and abbreviations used on the 6510e display refer to Section 2 3 2 Display Guide Active Power The sum of the instantaneous volts input multiplied by the instantaneous amps input true power watts Apparent Power The product of volts root mean square and amps root mean square Digital Signal Processing EXT SYNC External Synchronization Using
5. 3 3 1 Hardware Connection amp EE 9 pe 9 9 S A 9 CAUTION DOUBLE POLE 9 20 50 60 2 U L EARTH 9 H GROUND 9 SYNC GPIB IEEE 488 OL RS 232C 0 2 120V UL CSA 250mA 250V SB T 240V IEC 160 250V T MAGTROL INC se 77 LINE Figure 3 12 Current Potential Transformer Connection 3 3 4 2 Software Configuration To configure the 6510e amp scaling for a current transformer complete the following steps utilizing the USER MENU located on the front panel of the unit 1 Turn 65106 See Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should appear as shown in Figure 2 3 Device Setup Menu 3 Press lt and buttons until AMP SCALING appears in the display 4 Press ENTER button The display will appear as follows CURRENT VOLTAGE POWER PF 45 Lt LILILILI ANN Figure 3 13 Amp Scaling Setup Menu 5 set amp scaling press the RMS button under and use the A V gt buttons in USER MENU to adjust the value 21 Chapter 3 Installation Configuration Magtrol Model 6510e Single Phase Power Analyzer 6 To turn scaling ON press the PEAK CF button under OFF until ON is reached 7 Press ENTER to exit the Device Setup Menu Note When amps scaling has been activated will appear in the main menu next to the am
6. bases ien ole HD 14 3 2 PROTECTING YOUR 651086 M 15 321 TRANSIENT OVERLOADS b eT 15 322 CURRENT OVERLOAD c 15 3 28 SURGE PROTECTION ic A n RE OUO Re 15 324 CIRCUIT BREARKERS ro en toe potete ELO HERO TRU Ue isi OG 16 3 3 TESTING INSTRUMENTATION SETUP u elses ec eae 17 334 WIRING MODE sp aus 17 332 MEASUREMENT FILTER pere ete terit 18 333 EXTERNAL toti ritenere er 19 234 AMP SCALING 21 335 VOLIS SCALING 23 Toble of Contents Magtrol Model 6510e Single Phase Power Analyzer 336 PHASE SETUP ris acie Ee et ERE OP ome ERO o Edu 24 337 SPECIAL FUNCTIONS perte chest a SE e eS ERR Pe e 25 4 OPERATING PRINCIPLES DELIS 27 4 1 ANALOG PROCESSING teta rr E Erie rt rai i ob E C ERE PER D D ERU 27 27 4 12 28 4123 EXIERNAL
7. AMPS gt Where is the voltage current on the inputs full scale 10 Repeat steps 5 through 9 for all ranges 11 Remove amp and voltage inputs 12 Attach external input to calibrator voltage 13 Set amp range by entering the following command code AMPS gt RA1 m2 where m2 4 to 7 14 Set calibrator to 0 volts DC Note DC is used for zero 15 Enter the following command AMPS gt CA1 0 16 Set calibrator to volts full scale range AC Note AC 80 Hz is used for gain 17 Enter the following command AMPS gt Where is the voltage on the inputs full scale 4 gt Z 9 m 18 Repeat steps 13 through 17 for all ranges 19 When the calibration for all ranges is complete enter the CS command to save 47 7 Optional Features 7 1 7 1 2 ANALOG OUTPUTS An option to the 6510e is an analog output plug in module that provides 12 channels of analog output corresponding to volts amps and watts Each output is capable of and calibrated to 10 volts The user may apply a scale factor to all outputs by selecting Analog Outputs in the USER MENU See Section 7 1 4 Software Configuration Amps scaling is applied to all amp channels volts scaling is applied to all volt channels and watts scaling is applied to all watt channels SPECIFICATIONS Full scale output range 10 V max Number
8. sep eren deg Eie gebeten 29 4 2 DIGITAL PROCESSING ives screeds nesta ihe t tte 29 421 Seine e gH 30 LED CUIU TI Pcr 32 4238 ROUND OFF ERROR 34 4 3 MEASUREMENT MODES uncta ih terrre ERE GI a C RR ERE 34 431 uu eene tun ee D trc toL Eee 34 432 HOLD INRUSH CURREN ettet ennt ttp eap E E SA NE nb pee 35 1 33 DC uya ma qas de eqno dier e a pui 35 434 HO pr nec E ER 36 435 CREST FACTOR Sm 36 44 MEASUREMENT METHODS et ten roe SPERA es tinier eus 36 441 CYCLEE BY CYCLEE MODE uu un rr rt EGRE LIES 36 442 CONTINUOUS nune 36 5 COMPUTER CONTROLLED OPERATION l LLL U usa 37 ABOUT THE GPIB INTEREACE 3 hua 37 5 11 INSTALLING THE GPIB TEEE 488 CONNECTOR CABLE eene 37 5 1 2 CHANGING THE GPIB PRIMARY ADDRESS diene ae in ME CREE 37 5 2 ABOUT THE RS 232 INTERFACE nice ertt tet re ttr t cp e 38 5 44 CONNECTION tct eite de eod etue
9. 4 Disconnect the ground strap from the cover and lay the cover aside 5 Locate the connector J3 AUX2 6 On the back of the 6510 is a cover plate associated with that connector Remove the cover plate by removing the two screws 7 Slip the analog output board through the back of the unit and plug it into J3 AUX2 8 Using the screws removed from the cover plate screw the analog output card into position 9 Replace the top cover by reconnecting the ground strap and replacing the four screws 10 Finally plug the line cord in to the back of the unit When the power is turned on the 6510e will recognize the card is in place and start sending data to it 7 1 4 SOFTWARE CONFIGURATION To configure the 6510e analog output complete the following steps utilizing the USER MENU located on the front panel of the unit 1 Turn on 6510e See Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should appear as shown in Figure 2 3 Device Setup Menu 3 Press lt and buttons until ANALOG OUTPUT appears in the display 4 Press ENTER button The display will appear as follows CURRENT VOLTAGE POWER PF rnm 14711 FF 5 Figure 7 2 Analog Output Setup Menu 49 d 2 Chapter 7 Optional Features Magftrol Model 6510e Single Phase Power Analyzer 5 set amps value press the RMS button under AMPS and use
10. 19 1 1 a TW levy Law Blow TE scum ov Y 1 ES lv t t sv gt ow 21 VSvZLALLLOI VSvZLALLLOI Bt kT SE ous 882 mor 841 iv Pe pn 7 sar OVH sav sa sa 1400 aaow 055000 0 L vaON 000000 8 29 5 1008 IAOW oou ar pu m TWN LNId 1008 E Tin TOW m Ez APPENDICES anor E 65079 asto Magtrol Model 6510e Single Phase Power Analyzer ics Schemat Appendix A MAIN BOARD INPUT OUTPUT GPIB RS 232 A 2 s T Asna 5 Fr T canst 9338 ki p xay 069 siena 5 E
11. i E 112654 E vo vo L lt a i EY g gt SdL Aw vo ONIN Sur Sozezdo 122 sg 858 8 8868 ANY T I 2 gt gt gt L 222 ur oan Dump 95 s RE 9n T3 vv gt wugeLzoav vo xnv 1 4 xm 9 1341 ia vxnv Tod WU m ed vans Nalo Y vast 27 H LZ m 1 su wb X193 Sage lt iu 14 3 1 op m rs T en A098 0585 Ww 905 x NUS ieu al 053 do E el hi docs 1 45 Ast NOSE o v WFO 1 sn Y v ador 1T 1 net n v vise EN Wwe Sis al E ir eu A w 82 5029240 T e 7 ay E ra suze _ ast vans Hine Sisu s u 40199 ep 55010 0192 ZH 009 ui 56 ics Schemat Appendix A Magtrol Model 6510e SIngle Phase Power Analyzer INPUT MODULE VOLTAGE A 5
12. m indicates the input to be used as the fundamental source Values for m are 0 1 1 Al 6 EXT external input 7 LINE 50 60 Hz IS Starts average mode Em IC Clears average mode Sets the RMS or DC measurement mode of amps MA1 m2 lt terminator gt m2 indicates measurement mode Values for m2 are 0 RMS DC 1 DG Sets the RMS or DC measurement mode of voltage MV1 m2 lt terminator gt m2 indicates measurement mode Values for m2 are 0 RMS AC DC 1 DC Sets the continuous or cyclic measurement mode filter lt gt m indicates whether the measurement mode is continuous or cyclic Values for m are 0 continuous 1 cycle by cycle 42 gt 2 Magtrol Model 6510e Single Phase Power Analyzer Chapter 5 Computer Controlled Operation Command Code Function Explanation MFmc terminator Sets the AC and DC measurement mode filter m indicates the measurement filter low pass frequency response time Values for m are 1Hz 2Hz 5Hz 10 Hz 20Hz 40 Hz 100 Hz l H H H H H Il PC lt terminator gt Clears all peak hold values volt amp and watt RA1 m2 lt terminator gt Sets current range and input source m2 indicates current range Values for m2 are 20A 10A 5A 1A 1 V external sensor input range 50
13. VOLTS vs ANGLE Peak 250 200 150 100 50 50 10g 150 200 250 300 50 volts Figure 4 1 Peak Example 34 Magtrol Model 6510e Single Phase Power Analyzer Chapter 4 Operating Principles 4 3 2 4 3 3 Peak Ho pb INRUSH CURRENT Peak hold inrush current allows the 6510e to store the highest value read in a designated period of time the designated period of time being the time span since the last peak hold clear occurred Values include amps watts and volts in any preferred combination See Section 3 3 7 3 Peak Hold The graph below shows the current draw from a 1 3 horsepower motor during initial startup At startup the current inrush peaks at about 14 amps then settles to 4 25 amps When the unit is in peak hold inrush mode of operation the front panel current reading displays 14 033 amps The current reading indicates the peak inrush current which is determined by the RMS value The operation of the volts and watts peak hold follows the same operation as explained for the current above Plt v 8 0 7 0 6 0 00 200 400 edo 800 1000 1200 1400 1600 1800 2000 2200 24002510 Figure 4 2 Peak Hold Inrush Current Example DC See Section 4 2 2 DC Details 35 o lt Chapter 4 Operating Principles Magftrol Model 6510 Single Phase Power Analyzer 4 3 4 4 3 5 4 4 4 4 1 4 4 2 RMS See Section 4
14. ie 4 54 172079 5 349 12 Nu 2 R37 13150 1 AGND A 499 4 3 O 15VA O 15VA 10k 2 NNN C25 0 01 10k 60 gt 0 0 m 2 g Magtrol Model 6510e Slngle Phose Power Analyzer Appendix A Schematics A 7 3 Analog Output drawing 3 of 4 AMPS PHASE 2 VOLTS PHASE 2 J1 6 WATTS PHASE 2 VOLTS SUM HJt 24 uda D5 545 2 ES A 227 499 C26 0 01 3 ss R2 18VA gt o 5 c 10k 13 15 10k 1 06 BAT54S U3 2 S 172079 89 ug A R39 gt a 13 499 14 c27 0 01 3 thng SYNC 16 ES 4 DATAIN 10 O 15VA CLOCK R4 LOAD 5443 3 R3 AAA RESET 10k 10k O 15VA A D7 BAT54S 2 112079 10 A R41 8 DGND2 9191 1 i M C28 0 01 9 1 19 AGND R12 O 15VA R11 M 415VA ua 08 LT2079 548 125 11 14 R42 131979 4 A AGND 15VAO C29 0 01 RQ R10 10k gt 0 0 m 2 Oo m 61 Appendix A Schematics Magftrol Model 6510e Single Phase Power Analyzer
15. 55 gt 0 0 m 2 Oo m Magtrol Model 6510e Single Phase Power Analyzer ics Schemat Appendix A INPUT MODULE CURRENT A 4 APPENDICES vo v w mol mol E anor mw we 99 mo S Svo P 920 I T tiui SED T N MAAA 1 7 1 A ase vvar wanst vanoa a 08 Bath 5 ein savo sn 4 2 nO 2801 1 1 osin ozy vanga OO sz 3 nro nro nro nro Hop oq 1020 wx T T sein in vase voos nr jeu vanoa 1 9 voas TE
16. The square root of the output is taken The result is multiplied by a gain value This value is stored for output The P sample is applied to an RC filter algorithm The square root of the output is taken The result is multiplied by a gain value This value is stored for output These values are updated at 873 912 readings per second Every 8th time through the loop or at a rate of 109 239 the V and I peak values are stored for output and the data ready flag is set 31 Chapter 4 Operating Principles Magftrol Model 6510e Single Phase Power Analyzer 4 2 2 4 2 2 1 DC Interrupt Driven The power analyzer will automatically update its data every 4 469 microseconds by completing the following sequence of events The volts input is read and checked for an over range condition The offset is then added to the reading and the reading is negated and saved The amps input is read and checked for an over range condition The offset is then added to the reading and the reading is negated and saved The volt reading is checked to see if it is the peak and if so is stored The amp reading is checked to see if it is the peak and if so is stored The volt reading is summed The amp reading is summed e The volt and amp reading is multiplied The multiplied value is summed Note After 256 readings are summed the sums are transferred to a 56 bit V register a 56 bit I registe
17. 2 2 E 5 gt 2 Chapter 2 Controls Magtrol Model 6510 Single Phase Power Analyzer Button To Use Function SOURCE Press SHIFT and release then Selects the signal that the cycle by cycle press this button measurement will be synchronized with Continue to press SHIFT then SOURCE and the source toggles through the following V1 voltage input A1 amps input e EXT external sync input LINE incoming AC line NOTE Selecting SHIFT then SOURCE will automatically switch unit to cycle by cycle z om 2 2 57 Z mode CYC CONT Press this button Selects continuous or cycle by cycle measurement method AVG Press SHIFT and release then Enables averaging mode press this button W VA PF Press this button Selects what calculated value is to be displayed Continue to press W VA PF and the displayed values toggle through the following WT inrush watts W watts V rms power factor PEAK HOLD SHIFT and release then Resets peak hold inrush values press this button HOLD Press this button Holds displayed values until hold is pressed again NOTE All internal machine functions will be halted except auto ranging when the HOLD feature is enabled 2 3 VACUUM FLUORESCENT DISPLAY VFD The VFD provides information about control functions phase voltage and current Top Row Bottom Row Current Curren
18. LF Provide them in that order 5 5 12 Codes for CR LF BASIC HEX DEC CR CHR 13 OD 13 LF CHR 10 OA 10 41 Chapter 5 Computer Controlled Operation Magtrol Model 6510e Single Phase Power Analyzer 5 6 6510e COMMUNICATION COMMANDS IEEE 488 Address 0 15 Terminator RS 232 Baud Rate Terminator When entering a command code carriage return followed by a line feed 300 600 1200 2400 4800 9600 19 2 k 115 2 k carriage return followed by a line feed 1 Type all characters in uppercase ASCII format 2 End all commands with a carriage return followed by a line feed 3 Do not string multiple commands together in one line Note If a command is not recognized the I O ERROR message will appear in the Status Display accompanied by a beep 5 6 1 CONFIGURATION COMMANDS Command Code Function Explanation IDN lt terminator gt Identification query Returns model number and code revision AA1 m2 lt terminator gt Sets auto or manual range mode for the amps ranges m2 indicates whether range mode is auto or manual Values for m2 are 0 manual range 1 auto range AV1 m2 lt terminator gt Sets auto or manual range mode for the voltage ranges m2 indicates whether range mode is auto or manual Values for m2 are 0 manual range 1 auto range FSm lt terminator gt Sets the frequency source for cycle by cycle mode
19. y MAGTROL Safety Precautions Make sure that all Magtrol dynamometers and electronic products are earth grounded to ensure personal safety and proper operation Securely ground the 6510e Power Analyzer case by connecting a good earth ground at the ground stud located on the rear panel of the unit Use a number 12 AWG or larger wire Check line voltage before operating Make sure that dynamometers and motors under test are equipped with appropriate safety guards Revisions To This Manual The contents of this manual are subject to change without prior notice Should revisions be necessary updates to all Magtrol User s Manuals can be found at Magtrol s web site at www magtrol com support manuals htm Please compare the date of this manual with the revision date on the web site then refer to the manual s Table of Revisions for any changes updates that have been made since this edition REVISION DATE Preliminary Manual Revision F November 2005 TABLE OF REVISIONS Date Edition Change Section s 11 03 05 Preliminary Manual Corrected time it takes for a new input to fully average 4 2 1 2 amp Rev F 0 07323388 ms 73 23388 ms 4 2 2 2 11 03 05 Preliminary Manual Updated crest factor and display range ratings 1 3 Rev F 08 10 05 Preliminary Manual External sensor input maximum voltage from 10 V to 1 V 1 3 2 5 Rev E AC DC 09 30 03 Pre
20. 1 2 3 and summation Cur rent DC Press SHIFT and release then press this button Selects DC amps measurement RMS Press SHIFT and release then press this button Selects RMS amps measurement PEAK CF Press SHIFT and release then press this button Selects displayed amps measurement Continue to press SHIFT then PEAK CF and the displayed values toggle through the following amps crest factor readings amps peak hold inrush readings amps peak readings Current Range Press this button Decrements amps range Press this button Increments amps range AUTO Press this button Selects deselects amps auto range Voltage DC Press SHIFT and release then press this button Selects DC voltage measurement RMS Press SHIFT and release then press this button Selects RMS voltage measurement PEAK CF Press SHIFT and release then press this button Selects displayed voltage measurement Continue to press SHIFT then PEAK CF and the displayed values toggle through the following Vcf voltage crest factor readings V T voltage peak hold inrush readings Vpk voltage peak readings Voltage Range Press this button Decrements voltage range Press this button Increments voltage range AUTO Press this button Selects deselects voltage auto range z on
21. 6966 18261 150 V 15 0 004645 0 0697 1826 150 0 004645 0 6968 18265 300 V 30 0 002323 0 0697 1827 300 0 002323 0 6969 18269 600 V 60 0 001200 0 0720 1887 600 0 001200 0 7200 18874 Converter Resolution 2 5 216 2 5 65536 0 00003814697 27 Chapter 4 Operating Principles Magftrol Model 6510e Single Phase Power Analyzer 4 1 2 Amps The amps signal is brought in through a precision shunt of 0 012 ohms This signal is amplified by 2 and passed into a programmable gain section The gains for the voltage ranges are given below Range Resistors Gain Amplifier 1A 12 k 620 19 350 5A 2 4 k 620 3 871 10A 1 2 k 620 1 936 20A 620 620 1 000 The signal is then presented to an AD7722AS 16 bit analog to digital converter The part accepts an input signal of 1 25 volts centered on a 2 5 VDC volt bias The chart below shows system input at 10 and 100 of range Range Amps Shunt Volts First Stage Gain Volts at A D Bits ADC Amp Input 1 0 1 0 0012 0 0024 19 35000 0 0464 1217 1 0 0 0120 0 0240 19 35000 0 4644 12174 0 5 0 0060 0 0120 3 87100 0 0465 1218 5 0 0 0600 0 1200 3 87100 0 4645 12177 10A 1 0 0 0120 0 0240 1 93600 0 0465 1218 10 0 0 1200 0 2400 1 93600 0 4646 12180 20 A 2 0 0 0240 0 0480 1 00000 0 0480 1258 20 0 0 2400 0 4800 1 00000 0 4800 12583 Converter Resolut
22. 7 Press ENTER to exit the Device Setup Menu Note When volts scaling has been activated will appear in the main menu next to the volts range as shown in Figure 3 14 Amp Volt Scaling Activated 23 Chapter 3 Installation Configuration Magtrol Model 6510e Single Phase Power Analyzer 3 3 6 PHASE SETUP Once the wiring mode measurement filter external sensor amp scaling and volt scaling have been connected and configured the unit is ready to be configured for phase setup 1 Select current measurement mode DC RMS peak crest factor or peak hold a To select DC press SHIFT and release then press DC button located in CURRENT RANGE section of front panel b select RMS press SHIFT and release then press RMS button located in CURRENT RANGE section of front panel c select peak crest factor or peak hold press SHIFT and release then press PEAK CF button located in CURRENT RANGE section of front panel Keep pressing SHIFT and PEAK CF buttons until desired selection appears in display For more information on peak crest factor and peak hold see Section 4 3 Measurement Modes 2 Select current range by using the A and buttons located in CURRENT RANGE section of front panel Selections include 50 mV 250 mV 0 5 V and 1 V when using an external sensor and 5 10 A and 20 A when using amps input 3 Select voltage measurement mode DC RMS peak crest factor or peak hold a To select
23. Account No 154033 Only ship ECONOMIC way 3 days max within Europe 3 Include the following documents with your equipment Delivery note with Magtrol SA s address as listed above Three pro forma invoices with Your VAT number e Value for customs purposes only Description of returned goods Origin of the goods in general Switzerland e Noticed failures 4 A cost estimate for repair will be sent to you as soon as the goods have been analyzed If the repair charges do not exceed 25 the price of a new unit the repair or calibration will be completed without requiring prior customer authorization 66 Testing Measurement and Control Torque Speed Power Load Force Weight 2 MAGTROL INC 70 Gardenville Parkway Buffalo New York 14224 USA Phone 1 716 668 5555 Fax 1 716 668 8705 E mail magtrol magtrol com Tension Displacement MAGTROL SA Route de Montena 77 1728 Rossens Fribourg Switzerland Phone 41 0 26 407 3000 Fax 41 0 26 407 3001 E mail magtrol 9 magtrol ch www mMmagtirol com Subsidiaries in Germany France China India Worldwide Network of Sales Agents BUREAU VERITAS Certification
24. DC press SHIFT and release then press DC button located in VOLTAGE RANGE section of front panel b To select RMS press SHIFT and release then press RMS button located in VOLTAGE RANGE section of front panel c select peak crest factor or peak hold press SHIFT and release then press PEAK CF button located in VOLTAGE RANGE section of front panel Keep pressing SHIFT and PEAK CF buttons until desired selection appears in display For more information on peak crest factor and peak hold see Section 4 3 Measurement Modes 4 Select voltage range by using the and buttons located in VOLTAGE RANGE section of front panel Selections include 30 V 150 V 300 V and 600 V 5 Press W VA PF button until desired selection is reached Selections include WT W VA and PF 6 Once the phase has been configured cycle by cycle or continuous must be chosen See Section 4 4 Measurement Methods a 1 For cycle by cycle mode press CYC CONT button until display shows source reading in lower right corner similar to the following figure CURRENT VOLTAGE POWER PF VV n VAN A AAA nmn Lt LOL Hz Figure 3 16 Cycle by Cycle Mode a 2 A source now needs to be selected Press SHIFT button and release then press SOURCE button Keep repeating until desired source selection is reached Selections include VOLT AMP EXT and LINE b For continuous mode press CYC CONT until display does not show any readings i
25. HIGH 9 CAUTION DOUBLE POLE FUSING V A 20 50 60 2 L EARTH 9 GROUND 9 SYNC GPIB IEEE 488 f dh 9 of Jo e J UUCSAZSOmA 250v SB 9 6 MAGTROL INC ris Gem EARTH Figure 6 1 Calibration Verification Test Setup The 6510e must be used with a personal computer to complete the calibration process 1 Begin the process with the 6510e turned OFF 2 Remove any external input connections 3 Connect the amps and volts 4 Turn the power ON while holding the SHIFT button See Section 3 1 Powering Up the 6510e Before the display panel shows the segments of the VFD series of rectangles the following display will appear indicating that the instrument has been placed in calibration mode m gt 9 m CURRENT VOLTAGE POWER PF Figure 6 2 Calibration Mode Enabled 46 Magtrol Model 6510e Single Phase Power Analyzer Chapter 6 Calibration 5 Set volt and amp range by entering the following command codes VOLTS gt RV1 m2 where m2 0 to 3 AMPS gt RA1 m2 where m2 0 to 3 6 Set calibrator to 0 volts DC and 0 amps DC Note DC is used for zero 7 Enter the following commands VOLTS gt CV1 0 AMPS gt 1 0 8 Set calibrator to full scale range for volts AC and amps AC Note AC 80 Hz is used for gain 9 Enter the following commands VOLTS gt
26. Phase Power Analyzer Appendix A Schematics A 3 MAIN BOARD FPGA CCLK CCLK 25 IRQC PROG PROGRAM USB_IRQ D P DONE 1 056 SGCK3 SCO V2 MODE 1 057 TIO2 VO58 PGCK3 SCO Vi 1 N C2 AUX1 N C1 AUX_A1 AUX2 wR VO1 PGCK1 TEST V1 VO D7 1 02 IRQD 1 0_D6 Vos Gi Vi VO 05 1 04 FREQ_V1 VOS TDI FREQ A1 VO6 TCK FREQ_V2 VO7 FREQ A2 1 08 FREQ 1 VO9 TMS FREQ EXT VO D2 1010 FREQ_LINE VO 1 VO11 FREQ V3 VO 12 _ IO_3 1013 AUX_A2 10_2 e G1_A3 015 bs 1 AUX_A3 FSO_A3 016 GO IO_5 VO17 IO_0 IO_6 18 G1_A2 IO_4 VO19 IO 1 D15 1 020 G0_A2 D14 VO21 G1 v2 D13 1 022 DIN D12 1 023 1 084 SGCK4 DOUT _ pour D11 024 O85 TDO TDO_X D10 1 025 GPIB_IRQ D9 1 026 1 087 PGCK4 SCO_A2 D8 1 027 1 088 IRQB SCO_V3 l O28 SGCK2 1 089 2 SCO_A1 VO29 PGCK2 1 090 G1 V3 VO30 HDC 1091 TEST_V2 D7 O31 1092 17 1032 19 Go_v3 VOS __ TEST V3 V OSAKLDC SDO A1 1 035 SDO_A2 1 036 SDO Vi 1 037 FSO_V1 1 038 IRQA 1 039 AA2 1 040 FSO_A2 von _ SDO V2 VO42 INIT FSO V2 1043 500 VO44 cs_GPIB 1 045 1 046 SDO V3 1 047 FSO V3 1 048 A16 1 049 RD 1 050 CS_VFD VO51 CS USB 1 052 AA3 1 053 SCO_A3 XCS10XL 4TQ144C 3VD XCS10XL DECOUPLING CAPS C41 0 1uF 5VD J12 CCLK 1 D P 5 p TCK_X DIN E PROG 9 Is TDI X Tus_x TP12 pour lt
27. Software Configuration 49 Analog Outputs 48 Analog Processing 27 Apparent Power 63 Average Mode 25 Baud Rate 39 Buttons 5 6 C Calibration 50 Commands 45 50 Mode 46 Process 46 51 Schedule 45 50 Setup 46 Channel Assignments 48 Circuit Breakers 16 Closed Box Calibration 45 50 Commands Calibration 45 50 Configuration 42 Data Output 44 Communication Commands 42 Communication Parameters 39 Configuration Commands 42 Connection 6530 to PC 39 Analog Output Board 49 RS 232 38 Continuous Mode 36 Contrast Settings 8 Controls 5 6 Crest Factor 36 Current Current Potential Transformer Connection 21 Current Overload 15 Custom Display 26 Custom Main Menu 14 Cycle by Cycle Mode 24 36 D Data Format 40 Data Output Commands 44 Data Sheet 2 Data Termination Characters 41 Digital Processing 29 E Ext Sync 11 63 External Sensor 10 19 External Sensor Scale Factor Setup Menu 20 External Shunt 29 F Features 1 Front Panel 5 Gain Amps 28 Volts 27 GPIB Installation 37 Primary Address 37 GPIB IEEE 488 11 GPIB Interface 37 H Hold Mode 25 Input Module 10 Inputs 10 Amps Input 10 Ext Sync 11 External Sensor 10 Voltage Input 10 Inrush 63 Inrush Current 35 Interrupt Driven AC 30 DC 32 L Line Voltage 13 M Main Menu 14 Main Program AC 31 DC 33 Magtrol Model 6510e Single Phase Power Analyzer Index Measurement Filter 18 Measurement Methods 36 Measurement Modes 34 M
28. between filter setting and response is as follows Filter Setting Response to Signal Change Outcome Low Slow Stable Reading High Fast Unstable Reading For more detailed information on theory see Chapter 4 Operating Principles 3 3 2 1 Hardware Connection Not applicable 3 3 2 2 Software Configuration To configure the 6510e measurement filter complete the following steps utilizing the USER MENU located on the front panel of the unit 1 Turn on the 6510e See Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should appear as shown in Figure 2 3 Device Setup Menu 3 Press lt and buttons until MEASUREMENT FILTER appears in the display Press and buttons until desired measurement filter is reached 5 Press ENTER to exit Device Setup Menu Magtrol Model 6510e Single Phase Power Analyzer Chapter 3 Installation Configuration 3 3 3 EXTERNAL SENSOR If currents continuously reach above 20 amps an external sensor must be used 3 3 3 1 Hardware Connection In the wiring mode the amp meter may be replaced The following diagram illustrates the connection Ay N B o B CABLE Figure 3 9 Sensor Substituton Wiring Schematic CAUTION DOUBLE POLE FUSING 20VA 50 60Hz NU B GROUND EXT H H SYNC GPIB IEEE 488 9 RS 232C 240V IEC 160mA 25
29. indicates the measurement value Values for m2 are 0 normal RMS DC depending on measurement mode setting peak instantaneous crest factor peak hold inrush RMS DC 1 2 3 OV1 m2 lt terminator gt OW1 m2 lt terminator gt Requests volt measurement value Requests watt measurement m2 indicates the measurement value Values for m2 are 0 normal RMS DC depending measurement mode setting 1 peak instantaneous 2 crest factor 3 hold inrush RMS DC m2 indicates the measurement value Values for m2 are watts VA power factor watts peak hold OF lt terminator gt Requests output of frequency OE1 lt terminator gt Requests phase measurement values amps volts watts OAVE Retrieves displayed values of current voltage and power Returns data in the same format as the OE command OT lt terminator gt Requests all measurement values 44 9 m gt 2 6 Calibration 6 1 6 2 6 3 CLOSED BOX CALIBRATION The 6510e features closed box calibration The advantage of closed box calibration is that the user does not have to disassemble the case or make mechanical adjustments CALIBRATION SCHEDULE Calibrate the 6510e e After any repairs are performed e At least once a year more frequently to ensure required accuracy CALIBRATION COMMANDS Command Code Function Expl
30. of channels 12 Output update rate all channels 200 samples sec 5 ms User selectable analog output scaling values are set from the front panel Amp volt and watt scaling values correspond to units per analog output volts units output volt x displayed measurement value output volts Examples 15 000 V1 with volts scaling set to 10 V V 41 500 V 100 00 V1 with volts scaling set to 100 V V 1 000 V 5 000 Al with amps scaling set to A V 5 000 V 123 0 W1 with watt scaling set to 100 W V 1 230 V CHANNEL ASSIGNMENTS Pin 14 Pin 1 Channel Input Pin Number 1 phase 1 amps 1 14 2 phase 1 volts 2 15 3 phase 1 watts 3 16 Pin 25 Pin 13 Figure 7 1 Analog Output 48 d z Magtrol Model 6510e Single Phase Power Analyzer Chapter 7 Optional Features 7 1 3 HARDWARE CONNECTION WARNING IN PERFORMING THE FOLLOWING PROCEDURE IT IS ASSUMED THAT PROPER ESD PROTECTION PROCEDURES WILL BEIMPLEMENTED THE CIRCUITRY INVOLVED IS VERY STATIC SENSITIVE If the analog output board is purchased separately the board will need to be installed in the 6510e with no other setup required Installation instructions are as follows 1 Turn the power OFF Disconnect the line cord 3 Open the top cover of the unit by unscrewing the top four screws Note Care should be taken when removing the top cover because there is a ground strap attached to it
31. or interface with a data acquisition system The Analog Output is also used as a safety feature to help trigger alarm events SPECIFICATIONS Resolution 14 bits 4 ppm FSR C typical 20 ppm FSR C maximum 10 V maximum 3 6510e 12 6530 3 least significant bits Temperature Coefficient Output Range Number of Channels Basic Accuracy Output Update Rate all channels 200 samples second 5 ms ORDERING INFORMATION 6510 Single Phase Power Analyzer 6510e 01 Single Phase Power Analyzer with Analog Output Option 6530 Three Phase Power Analyzer 6530 01 Three Phase Power Analyzer with Analog Output Option 6510e 6530 EXTERNAL SHUNTS SENSORS If currents continuously reach above 20 amps an external sensor must be used Magtrol offers three different types of external shunts for use with Magtrol Models 6510e or 6530 High Speed Power Analyzers Available Models HA Series shunt designed for Type P N Amps power cable hook up utilizing 3 8 HA 004640 50 16 screws has an insulating base HA 004641 100 and can be mounted on conductive HA 004642 150 surfaces The LAB Series shunt 004643 200 also comes with an insulating base HA 004644 250 along with thumb screws for the HA 004645 300 power leads and knurled nuts 004646 400 sensing terminals The FL Seriesis HA 004647 500 arelatively sm
32. resolution resolution resolution resolution ACCURACY DC 0 1 Reading 0 2 Range 0 4 of VA range 5 Hz 500 Hz 0 1 Reading 0 1 Range 0 2 of VA range 500 Hz 10 kHz 0 015 x F kHz Reading 0 3 Range 0 6 6 of VA range 10 kHz 100 kHz 0 015 x F kHz Reading 0 3 Range 0 6 0 03 x F kHz of VA range gt 100 kHz N A measurement band limited to 100 kHz FRONT PANEL Ready Custom for Rack Display Mounting Setup Amp Readings DC RMS Peak Crest Factor and Peak Hold Inrush COR ENT VOLTAGE 0 000 81 AUTO Volt Readings DC RMS Peak Crest Factor and Peak Hold Inrush 0 029 Vie Phase d Summation Data REAR PANEL Phase Input Module Auto Ranging Cycle by Cycle Synchronization Auto Ranging Continuous or Cycle by Cycle Measurement Mode External Sync Input e 0 Sensor Input Voltage Input Current Input not shown Cycle by Cycle Synchronized Source 011112 2 008 PF1 Averaging of Volts Amps and Watts Calculate Watts rms Arms an Power Factor MAGTROL INC BUFFALO NY Optional Analog Output Source V4 A4 Vo LINE or EXT Width 19 0 483 mm For Vx and source input must be gt 10 of range setting Height 35 89mm Accuracy 20 Hz to 500 Hz 0 05 Depth 12
33. the A Y 4 P buttons in the USER MENU to adjust the value 6 To set volts value press the RMS button under VOLTS and use the A Y 4 P buttons in the USER MENU to adjust the value 7 To set watts value press the AVG button under WATTS and use the A Y 4 P buttons in the USER MENU to adjust the value 8 Press ENTER to exit the Device Setup Menu 7 1 5 CALIBRATION 7 1 5 1 Closed Box Calibration The 6510e features closed box calibration for the analog output The advantage of closed box calibration is that the user does not have to disassemble the case or make mechanical adjustments 7 1 5 2 Calibration Schedule Calibrate the 6510e analog output board e After any repairs are performed e At least once a year more frequently to ensure required accuracy 7 1 5 3 Calibration Commands The following commands are accessible when the instrument is placed in calibration mode by holding the SHIFT key while the power is turned on CALIBRATION MODE ENABLED will appear on the display Note If the unit has not been placed in calibration mode all calibration commands will return CAL DISABLED response Response to all analog output calibration commands Default output_string lt NULL_STRING 0x00 gt lt terminator gt Command Code Function Explanation CMm lt eterminator gt Sets calibration mode for m indicates calibration mode OFF ON analog output D A channels Values for m are 0 D A calibratio
34. the instrument The factory default of the GPIB address on the 6510e is 14 37 Chapter 5 Computer Controlled Operation Magftrol Model 6510e Single Phase Power Analyzer Some PC interfaces can access from one to fifteen 4 bit primary addresses Other interfaces can access as many as thirty one 5 bit primary addresses The 6510e uses the 4 bit format For setup complete the following instructions utilizing the USER MENU control buttons 1 Press ENTER 2 Use the lt and P buttons until I O is reached 3 Press ENTER 4 Use the 4 and buttons until GPIB ADDRESS is reached The display should appear as follows CURRENT VOLTAGE POWER PF Figure 5 2 GPIB Address Setup Menu 5 Use the A and Y buttons until desired primary address is reached range 0 15 6 Press ENTER to return to main menu 5 2 ABOUT THE RS 232 INTERFACE The 6510e is equipped with an RS 232 serial interface that communicates with the host computer through a DB 9 interface connector The connector pin out consists of 2 RX 3 TX and 5 GND Figure 5 3 RS 232 Interface 5 2 1 CONNECTION The RS 232 requires null modem wiring To install use a null modem connector cable which can be purchased from your local electronics store 6510e PC 1 DCD DATA CARRIER DETECT 2 RECEIVE DATA 3 TX TRANSMIT DATA 4 DTR DATA TERMINAL READY 7 5 GND SIGNAL GROUND 6 DSR DATA SET READY 7 RTS REQUEST TO SEND DIGITAL GROUND 8
35. to instrument interfacing because The GPIB parallel interface is faster than serial interfaces GPIB enables testers to access up to 15 instruments on one port Because typical motor testing requires that at least five separate parameters be synchronized a system of easy fast access to more than one instrument is essential e The GPIB has rigid data formatting and hardware standards These standards help to ensure that all functions will work properly when the hardware and software are installed Note The GPIB interface is not standard on most personal computers An interface card and driver software must be installed An IEEE 488 cable must also be installed between the computer and the 6510e Magtrol recommends National Instruments Corporation hardware and software 5 1 1 INSTALLING THE GPIB IEEE 488 Connector CABLE CAUTION MAKE SURE BOTH THE COMPUTER AND 6510 ARE TURNED OFF BEFORE INSTALLING THE GPIB CONNECTOR CABLE 1 Connect one end of a high quality double shielded cable to the 6510e GPIB connector 2 Connect the other end to the GPIB interface in your PC gt 2 Magtrol Test and Measurement Software Figure 5 1 GPIB Installation 5 1 2 CHANGING THE GPIB Primary ADDRESS Each instrument serviced by the GPIB has its own primary address code which enables the computer to obtain readings from
36. 0 mV external sensor input range 250 mV external sensor input range 50 mV external sensor input range NOOR ON O RV1 m2 lt terminator gt Sets voltage range m2 indicates voltage range Values for m2 are 600 V 300 V 2 150 V 3 30V 1 SA1 m2 lt terminator gt Sets the amps scaling constant current transformer m2 indicates the amps scaling constant in A A and must be set within the following range 0 01 lt m2 lt 10000 When m2 0 the amps scaling mode will be cleared SV1 m2 lt terminator gt Sets the voltage scaling constant potential transformer m2 indicates the voltage scaling constant in V V and must be set within the following range 0 01 lt m2 lt 10000 When m2 0 the voltage scaling mode will be cleared SE1 m2 lt terminator gt Sets the external current sensor scaling constant m2 indicates the external current sensor scaling constant in A mV and must be set within the following range 0 0001 lt m2 lt 99999 NOTE External sensor voltage input values are divided by this value to give output in amps in external sensor input current ranges 43 v m gt a 2 Chapter 5 Computer Controlled Operation Magtrol Model 6510e Single Phase Power Analyzer 5 6 2 Data Output 5 Command Code Function Explanation OA1 m2 lt terminator gt Requests amp measurement value m2
37. 0000000000000000000000000000000000000000000000000000000 00000000000000000000000000000000000000 s s5 99982E 01 r n v m gt 2 5 4 1 2 Over Range Condition s s1 85048E 01 s4 94537E 01 s4 20193E 00 000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000 00000000000000000000000000000000000000 s s5 99860E 01 r n 40 Magtrol Model 6510e Single Phase Power Analyzer Chapter 5 Computer Controlled Operation 5 4 2 OE Total 43 characters Output String 1 42 measurement value float E notation ANSI Data Position Ax Vx Wx where x requested phase 5 4 2 1 Good Response s s1 83352E 01 s s1 19342E 02 s s1 29812E 01 r n 5 4 2 2 Over Range Condition s s1 84250E 01 s4 95238E 01 s4 26064E 00 r n 5 4 3 OA OV OW OF Total 15 characters Output String 1 14 measurement value float E notation ANSI 5 4 3 1 Good Response s s1 19494E 02 r n 5 4 3 2 Over Range Condition s4 94796E 01 r n 5 5 PROGRAMMING S 75 m Note Check the manual provided with your software for full instructions 5 5 1 DATA TERMINATION CHARACTERS Use the following information to answer the formatting questions asked when installing your GPIB software All GPIB data acquisition systems require the use of data termination characters The 6510e uses the GPIB standard termination characters Carriage Return CR and Line Feed
38. 0V T FUSE 5x20mm MAGTROL INC EARTH 77 ACVACO oor z Tt avol 20 9 Figure 3 10 Sensor Substitution Wiring Connection Chapter 3 Installation Configuration Magtrol Model 6510e Single Phase Power Analyzer 3 3 3 2 Software Configuration To configure the 6510e external sensor complete the following steps utilizing the USER MENU located on the front panel of the unit 1 Turn the 6510e See Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should appear as shown in Figure 2 3 Device Setup Menu 3 Press lt and buttons until EXTERNAL SENSOR appears in the display 4 Press ENTER button The display will appear as follows CURRENT VOLTAGE POWER PF Figure 3 11 External Sensor Scale Factor Setup Menu 5 set the scale factor press the RMS button under and use V 4 buttons in the USER MENU to adjust the value 6 Press ENTER to exit the Device Setup Menu 20 Magtrol Model 6510e Single Phase Power Analyzer Chapter 3 Installation Configuration 3 3 4 SCALING The current measurement range can be extended by using a current transformer Frequency response will be determined by the characteristics of the transformer used
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40. 2 1 AC Details Crest Factor The crest factor measurement is determined by dividing the peak measurement by the RMS measurement See the following graph for reference RMS 0 707 Volts CF Peak RMS CF 1 0 707 1 41 Peak 1Volt Figure 4 3 Crest Factor Example MEASUREMENT METHODS In the cycle by cycle mode the power analyzer looks at each complete cycle of the incoming waveform The measurements are valid from 20 Hz to 500 Hz The power analyzer may be synchronized from any of the phase volts or amps inputs the line voltage or the back panel external sync input If using volts or amps for synchronization the input must be greater than 10 of the range setting Continuous In the continuous mode the measurement values are determined from continuously processed and filtered volts and amps input values The measurements are valid from DC to 100 kHz and the output data rate from the process is about 109 24 samples per second The power analyzer does not have to be synchronized to the measured waveform and the user may select the filter to be used in the mean process of the RMS value 36 AYOSAHL 5 Computer Controlled Operation Using the 6510e with a personal computer PC enables the unit to perform at its full capacity 5 1 ABOUT THE GPIB INTERFACE Magtrol prefers the GPIB General Purpose Interface Bus IEEE 488 Standard for computer
41. 4 in 315 mm EXT Input BNC non isolated earth ground referenced with handles 13 8 351 mm Input Impedance 100 Weight 12 97 10 5 88 kg Voltage Level TTL CMOS Maximum Voltage 50 V _ eS Holds Current Value RS 232C and GPIB IEEE 488 Interfaces for Connection to Personal Computer 3 2 Om 2 2 E 5 5 or 2 Chapter 1 Introduction Magtrol Model 6510e Single Phase Power Analyzer Options and Accessories ANALOG OUTPUT OPTION The Analog Output is a plug in module designed specifically for use with the 6510e Single Phase Power Analyzer and 6530 Three Phase Power Analyzer It provides up to 12 channels 3 for the 6510e 12 for the 6530 of analog output corresponding to volts amps and watts Each output is capable of and calibrated to 10 volts With the analog output option the user may apply a scale factor to all outputs Amps scaling is applied to all amp channels volts scaling is applied to all volt channels and watts scaling is applied to all watt channels Other features include Simple Installation Plug in module automatically configures power analyzer for operation Frequent Output Updates Updates every 5 milliseconds Output Short Protected Factory Calibrated Calibration data values stored on board EEPROM Industry Standard 25 Pin Connection The Analog Output can be used along with a 6510e or 6530 Power Analyzer to output information to a strip recorder
42. 6 LEA 4 e uno NI H TT 2 t ORR Q 1OS08ZW1 2 05082 9416 t a 2 01401126 pu 2 lt oN 4 95 186241 g o EHA qAS 01401176 zin T 99 AS N O ldOW en lt 59 Appendix A Schematics Magtrol Model 6510e Single Phase Power Analyzer 4 AMPS PHASE 1 J1 2 VOLTS PHASE 1 18 J1 3 WATTS PHASE 1 J1 t6 1 10 AMPS SUM J1 23 A 7 2 Analog Output drawing 2 of 4 O 15VA D1 BAT54S LT2079 2 3r A R35 g US m lt lt died C22 0 01 3 gt 8 gt gt 17 O 15VA R18 10k 10k 8 o Q 15VA 888 gt gt 2 ce 545 15 OUT 22 172079 2 16 2 6 SI 7 R36 SYNC 1 18 ESYNC 21 6 958 i Y DATAIN tO DIN VOUT3 CLOCKS 16 7 LOAD 20 z VOUT4 C23 0 01 3 71 RESET 995 CO e 17 Q 15VA 19 10k 10k iu DGND2 D3 BAT54S LT2079 2 10 5 R37 gt AGND 050 gt 8 WN 499 C24 0 01 3 R27 O 15VA R26 10k 0 15VA
43. ATURES Figure 751 Analog OWIpUl iuuat itemm enini tec editi re E EU EC e E EH co ee 48 Figure 7 2 Analog Output Setup Mh eire hc 49 vi Preface PURPOSE OF THIS MANUAL This manual contains all the information required for the installation and general use of the Model 6510e Power Analyzer To achieve maximum capability and ensure proper use of the instrument please read this manual in its entirety before operating Keep the manual in a safe place for quick reference whenever a question should arise WHO SHOULD USE THIS MANUAL This manual is intended for those operators who are planning to use the Model 6510e Power Analyzer for power measurement purposes either as a stand alone instrument or in conjunction with any Magtrol Hysteresis Eddy Current or Powder Brake Dynamometer any Magtrol Dynamometer Controller and M TEST Motor Testing Software MANUAL ORGANIZATION This section gives an overview of the structure of the manual and the information contained within it Some information has been deliberately repeated in different sections of the document to minimize cross referencing and to facilitate understanding through reiteration The structure of the manual is as follows Chapter 1 INTRODUCTION Contains the technical data sheet for the 6510e Power Analyzer which describes the unit and provides its mechanical and electrical characteristics Chapter 2 CONTROLS Description o
44. CTS CLEAR SEND 9 9 RI RING INDICATOR Figure 5 4 Cable Connection Using Null Modem 38 v m gt o z Magtrol Model 6510e Single Phase Power Analyzer Chapter 5 Computer Controlled Operation 5 2 2 COMMUNICATION PARAMETERS No parity 8 data bits stop bit 5 2 3 Baup RATE There are several different baud rates to choose from including 300 600 1200 2400 4800 9600 19200 and 115200 To set up the desired baud rate complete the following instructions utilizing the USER MENU control buttons 1 Press ENTER 2 Use the 4 and buttons until I O is reached 3 Press ENTER 4 Use the 4 buttons until RS 232 BAUDRATE is reached The display should appear as follows CURRENT VOLTAGE POWER PF Figure 5 5 RS 232 Baud Rate Setup Menu 5 Usethe A and buttons until desired baud rate is reached 6 Press ENTER to return to main menu 5 3 CHECKING THE 6510e TO PC CONNECTION v m gt 2 Note Make sure that the 6510e and its host computer are communicating before acquiring data Make sure the primary GPIB address is set correctly for the 6510e 2 Set the input variable to 15 characters 13 variable characters and the two required data termination characters CR and LF See Section 5 5 Programming 3 Issue output data command IDN and read 15 characters according to the instructions for your GPIB int
45. External Sensor Alternate amps input for current sensor or shunt CAUTION VOLTAGE SHOULD NOT EXCEED 1 AC DC Magtrol Model 6510e Single Phase Power Analyzer Chapter 2 Controls ANALOG Connects strip chart recorder or data acquisition system providing 3 OUTPUT analog outputs 2 optional Volts m Amps Watts gt 10 volts range See Section 7 1 Analog Outputs for detailed information about this option EXT SYNC Provides alternate method to synchronize the power analyzer with the measured signal in cycle by cycle mode CAUTION INPUT IS NOT ISOLATED FROM EARTH GROUND Ext SYNC SHOULD NOT EXCEED 0 5 V DC TTL CMOS LEVELs RS 232C Use this socket for RS 232 connector cable Figure 2 6 RS 232C Interface GPIB Use this socket for GPIB cable meets IEEE 488 specifications IEEE 488 24 23 22 21 20 19 18 17 16 15 14 13 1 D1 13 D5 2 D2 14 D6 3 D3 15 D7 4 D4 16 D8 5 E01 17 REN 6 DAV 18 DAV COM 7 NRFD 19 NRFD COM 8 NDAC 20 NDAC COM 9 IFC 21 IFC COM 10 SRQ 22 SRQ COM 11 ATN 23 ATN COM 12 SHIELD 24 SIGNAL GROUND Figure 2 7 GPIB IEEE 488 Interface Chapter 2 Controls Magtrol Model 6510e Single Phase Power Analyzer Q POWER Attach power cord here Sz Q EARTH Attach earth ground here GROUND STOP WARNING MAKE SURE THAT ALL MAGTROL 5 DYNAMOMETERS AND ELECTRONIC PRODUCTS ARE EARTH GROU
46. MAGTROL Model 6510e Single Phase Power Analyzer gt 1 0 000 815 0 920 Vis 0 008 1 if 500 AUTO tpe D mem mmm mpm m User s Manual Purchase Record Please record all model numbers and serial numbers of your Magtrol equipment along with the general purchase information The model number and serial number can be found on either a silver identification plate or white label affixed to each unit Refer to these numbers whenever you communicate with a Magtrol representative about this equipment Model Number Serial Number Purchase Date Purchased From While every precaution has been exercised in the compilation of this document to ensure the accuracy of its contents Magtrol Inc assumes no responsibility for errors or omissions Additionally no liability is assumed for any damages that may result from the use of the information contained within this publication COPYRIGHT Copyright 2001 2005 Magtrol Inc All rights reserved Copying or reproduction of all or any part of the contents of this manual without the express permission of Magtrol is strictly prohibited TRADEMARKS LabVIEW is a trademark of National Instruments Corporation National Instruments is a trademark of National Instruments Corporation Windows is a registered trademark of Microsoft Corporation Preliminary Manual Rev F November 2005
47. NDED TO ENSURE PERSONAL SAFETY AND PROPER OPERATION SECURELY GROUND THE 6510e POWER ANALYZER CASE BY CONNECTING A GOOD EARTH GROUND AT THE GROUND STUD LOCATED ON THE REAR PANEL OF THE UNIT USEA NUMBER 12 AWG OR LARGER WIRE 3 Installation Configuration Note Before installing the 6510e you should become familiar with the front and rear panels as outlined in Chapter 2 Controls 3 1 POWERING UP THE 6510e WARNING TO REDUCE THE RISK OF ELECTRIC SHOCK MAKE SURE THE 6510e IS EARTH GROUNDED BEFORE STARTING 3 1 1 LINE VOLTAGE The 6510e will operate from 85 to 264 VAC on a 50 60 Hz line voltage 3 1 2 SELF TEST After turning the power to the 6510e the display panel will show all segments of series of rectangles indicating that the 6510e is downloading the program CURRENT VOLTAGE POWER PF Figure 3 1 Program Download Display When the program download is complete the Title Display will appear CURRENT VOLTAGE POWER PF Figure 3 2 Title Display Chapter 3 Installation Configuration Magtrol Model 6510e Single Phase Power Analyzer Then an additional display will appear indicating the version of your Magtrol 6510e Power Analyz
48. ON rene VII CONVENTIONS USED IN THIS MANUAL VIII 1 INTRODUCTION 1 1 1 UNPACKING YOUR 6510 POWER ANALYZER tret ett tr reni 1 1 2 NEW FEATURES OF THE 6510e POWER ANALYZER aasan teer nuni aenea erae a pene hereto 1 1 3 DATASHEET U u Suasana OR ED e i DIR HR ERE AD 2 2 o EO E 5 2 1 FRONT PANE EN E 5 22 PANEL CONTROLS AND uu iscritti tec 5 221 ENABLING SECONDARY FUNCTIONS oi 6 222 USING FRONT PANEL CONTROLS AND BUTTONS 6 2 3 VACUUM FLUORESCENT DISPLAY VFD 8 2 31 rc ge bove EXE 8 2 3 2 DISPLAY GUIDE rane rte Gn ere e E ioe sas 9 2 4 REAR sane ERE RR E Sd tegis I a eg 10 2 5 PANEL INPUTS AND OUTPUTS aeterne tte ede cta rne 10 3 INSTALLATION CONFIGURATION nnus El am 13 3 1 POWERING UP THE 65108 13 SJ 25 8 5 umu monium imde oni bend ase 13 3 12 SELF TES 13 3 22 MAIN MENU
49. R CALIBRATION eee 66 RETURNING EQUIPMENT MAGTROL INC UNITED STATES eene ee 66 RETURNING EQUIPMENT TO MAGTROL SA 5 eene emen emen 66 Toble of Contents Magtrol Model 6510 Single Phase Power Analyzer TABLE OF FIGURES 2 CONTROLS Figure 2 1 Front Panel p E Figure 2 2 Secondary Function Menu Figure 2 3 Device Setup Tioure 2 4 Regr Panel G au a E E ET ASE Figure 2 5 Input Module Figure 2 6 RS 232C Interface Figure 2 7 GPIB IEEE 468 Interface 3 INSTALLATION CONFIGURATION Figure 3 1 Program Download Display tanien eee oeil niii idit 13 SD Title Display q sa cei NO E RIS endi ee 3 3 Revision Display RE EE uet Figure 3 4 Phase Main Menu us Figure 3 5 Custom Main Menu iier tho estin hn th EINEN 14 Figure 3 6 Transient Voltage SupDression uideo 16 Figure 3 7 Single Phase Two Wire Wiring Schematic 17 Figure 3 8 Single Phase Two Wire Wiring Connection 17 Figure 3 9 Sensor Substituton Wiring Schematic 2 Figure 3 10 Sensor Substitution Wiring 19 Figure 3 11 Externa
50. VFD Lire C CURRENT VOLTAGE POWER PF Z Y USER MENU DISPLAY RMS PEAK CF DC RMS PEAK CF SOURCE AVG PEAK HOLD AUTO AUTO CYC CONT W VA PF HOLD CURRENT RANGE VOLTAGE RANGE Figure 2 1 Front Panel 2 2 FRONT PANEL CONTROLS AND BUTTONS The front panel controls and buttons from left to right are Power switch Display button e Nine double function control buttons Primary Function Secondary Function CURRENT RANGE DC current A CURRENT RANGE RMS current AUTO CURRENT RANGE PEAK CF current Y VOLTAGE RANGE DC voltage A VOLTAGE RANGE RMS voltage AUTO VOLTAGE RANGE PEAK CF voltage CYC CONT SOURCE W VA PF AVG HOLD PEAK HOLD SHIFT enables secondary functions printed in blue above control buttons Five USER MENU buttons Left Arrow 4 Right Arrow P gt UpArrow Down Arrow Y ENTER Chapter 2 Controls Magtrol Model 6510e Single Phase Power Analyzer 2 2 1 2 2 2 2 2 2 1 ENABLING SECONDARY FUNCTIONS To enable the secondary function of the double function control buttons 1 Press the blue SHIFT button and release it The word SHIFT appears in the display CURRENT VOLTAGE POWER PF Fui 4 SHIFT Figure 2 2 Secondary Function Menu 2 Pre
51. ach per phase Isolated BNC Sensor VAN Connectors 1 each per phase Calibration Certificate 2 Inspect the contents for any evidence of damage in shipping In the event of shipping damage immediately notify the carrier and Magtrol s Customer Service Department Note Save all shipping cartons and packaging material for reuse when returning the instrument for calibration or servicing 1 2 NEW FEATURES OF THE 6510e POWER ANALYZER Magtrol s new Model 6510e Single Phase Power Analyzer is an upgraded version of the 6510 The new features that make the unit unique include Analog Outputs Plug in module that provides 12 channels of analog output corresponding to volts amps and watts Peak Hold Allows the unit to store the highest value read since the last peak hold was cleared Values can include amps watts and volts in any preferred combination e Average Will average the volts amps and watts over the period that the average function is enabled Custom Readout Display can be configured to present data in any desired format 2 z e 2 m m gt Chapter 1 Introduction Magtrol Model 6510e Single Phase Power Analyzer 1 3 DATA SHEET Models 6510e and 6530 Power Analyzers FEATURES Single Three Phase Capabilities For single 65106 or three phase 6530 power measurements Ranges Up to 600 Vms 20 A conti
52. all bus bar mounted 004648 750 shunt with large end blocks The LAB 004649 1000 comparatively large end blocks 005214 2000 short spacing aid in cooling and 005286 3000 allow the shunt to operate in more extreme environments All shunts are calibrated on equipment with current certifications traceable to 5 SPECIFICATIONS HA Series LAB Series FL Series Rated Current 50 to 500 750 to 1000 2000 to 3000 Output 50 mV Bandwidth DC to 60 Hz 0 25 Accuracy 0 1 accuracy with calibration certificate is available for an additional cost Operating For optimum accuracy temperature of Temperature shunt should be 30 C to 70 C Sensor Substitution Wiring Connection lt 9 19 6510e Single Phase Power Analyzer NOTE For the 6530 Three Phase Analyzer any or all of the Amps inputs may be replaced with a shunt for any of the wiring modes ath SHUNT HA Series Due to the continual development of our products we reserve the right to modify specifications without forewarning T 9 m Z m gt 2 Controls 2 1 FRONT PANEL 2 om 2 2 57 2 The front panel provides a power switch sixteen control buttons and Vacuum Fluorescent Display
53. an external source to synchronize the measurements in cycle by cycle mode GPIB oe General Purpose Interface Bus IEEE 488 Instrument Bus Standard IEEE Institute of Electrical and Electronics Engineers Organization best known for developing standards for the computer and electronics industry Inrush 1 The initial current that is drawn when an electronic device is turned on The inrush current can be substantially higher in magnitude than when the circuit is at its steady state scene Metal Oxide Varistor transient suppressor needed when inductive loads are used PA Power Analyzer PC Personal Computer PE ua ein Power Factor COS True Power Vims X 1 554 RMS cessere Root Mean Square 5 232 Recommended Standard 232C a standard interface approved by the Electronic Industries Association EIA for connecting serial devices True Power The sum of the instantaneous volts input multiplied by the instantaneous amps input active power watts Volt Amperes W Watts Vrms x Irms x COS True Power Active Power where is the phase angle between V and I gt 0 0 m g m 63 Index A Abbreviations Used 9 Active Power 63 Amp Scaling 21 Amp Scaling Setup Menu 21 Amps Gain 28 Amps Input 10 Amps Signal 28 Analog Output 11 Hardware Connection 49 Setup Menu 49
54. anation CA1 m2 lt terminator gt Calibrates amps measurement m2 indicates the calibrated input value of present input range value applied to the input When m2 is equal to 0 the unit assumes zero calibration is requested and zero amps are on input When m2 is greater than 0 the unit assumes gain calibration is requested and m2 amps are on input CV1 m2 lt terminator gt Calibrates volts measurement m2 indicates the calibrated input value of present input range value applied to the input When m2 is equal to 0 the unit assumes zero calibration is requested and zero volts are on input When m2 is greater than 0 the unit assumes gain calibration is requested and m2 volts are on input CS lt terminator gt Saves calibration values to EEPROM CR lt terminator gt Restores all calibration values from used for testing only 45 m gt 9 m Chapter Calibration Model 6510e Single Phase Power Analyzer 6 4 BASIC CALIBRATION PROCESS PHASE VARIABLE LOCK PHASE IN I OUTPUT VOLTAGE CALIBRATOR FLUKE 5700A OR VOLTAGE CALIBRATOR FLUKE 5700A OR EQUIVALENT FLUKE 5100A OR EQUIVALENT as VOLTS HIGH LOW OPTIONAL FOR AMPS gt 2 TRANSCONDUCTANCE AMP FLUKE 5725A 5205A GUILDLINE 7620A OR EQUIVALENT CURRENT
55. ate NIST Traceable Rack Mounting 19 482 6 mm with handles SYSTEM CONFIGURATIONS Measuring Instrumen Switching Power Supplies Power Inverters Lighting Fixtures Ballasts Office Equipment Household Appliances Power Tools HVAC Equipment The 6510e s 6530 s data transfer rate makes it ideal for bot static and dynamic tests e Transformers Magtrol Dynamometer Input Power wamane MODEL 6530 THREE PHASE POWER ANALYZER RS 232 Appliances Ballasts Drives etc Tl e 2 WHYANSAD ele MODEL 6510e SINGLE PHASE POWER ANALYZER POR AC DC Input Power Magtrol Model 6510e Single Phase Power Analyzer Chapter 1 Introduction T ifiean Specifications 6510 6530 VOLTAGE INPUT CURRENT INPUT EXTERNAL SENSOR INPUT POWER Ranges 30 V 150 V 300 600 1A 5A 10A 20A 50 mV 250 mV 500 mV 1 V Maximum Voltage 750 V AC DC terminal V 1000 V AC DG 1 V AC DC to terminal and 1000 V AC DC terminal to earth ground terminal to ground Crest Factor 1 7 full scale input 2 7 full scale input 2 4 full scale input Impedance 2mQ 12 mQ 17 KQ Display Range 5 digits with 1 mV 5 digits with 1 mA 5 digits with 1 5 digits with 1 mW
56. e This is intended to draw the operator s attention to complementary information or advice relating to the subject being treated It introduces information enabling the correct and optimal functioning of the product to be obtained DIRECTIVES PROCEDURES ETC WHICH IF IGNORED MAY RESULT IN DAMAGE BEING CAUSED TO THE MATERIAL BEING USED THE ASSOCIATED TEXT DESCRIBES THE NECESSARY PRECAUTIONS TO TAKE AND THE CONSEQUENCES THAT MAY ARISE IF THE PRECAUTIONS ARE IGNORED CAUTION THIS IS USED TO DRAW THE OPERATOR 5 ATTENTION TO INFORMATION PRECAUTIONARY MEASURES ETC WHICH MUST BE EXECUTED OR FOLLOWED WITH THE UTMOST CARE AND ATTENTION OTHERWISE THE PERSONAL SAFETY OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT RISK THE READER MUST ABSOLUTELY TAKE NOTE OF THE ACCOMPANYING TEXT AND ACT UPON IT BEFORE PROCEEDING FURTHER STOP WARNING THIS INTRODUCES DIRECTIVES PROCEDURES viii 1 Introduction 1 1 UNPACKING YOUR 6510e POWER ANALYZER Your 6510e Power Analyzer was packaged in reusable shock resistant packing material that will protect the instrument during normal handling 1 Make sure the carton contains the following 9 pg mese Or 5 oon oot Au 21 8 0 e 6510e Single Phase Power Analyzer Line cord Magtrol User Manual CD Rom s X Certificate of Calibration Banana Jack Connectors 4 e
57. e configured to present data in any format set press SHIFT button and release then press DISPLAY The display will appear as follows CURRENT VOLTAGE POWER PF NANA Figure 3 20 Custom Display e There are 6 fields in the display that can be customized with information based on the phase setup To set from the USER MENU control buttons toggle from field to field by using the 4 and P buttons and make selections using the and Y buttons If there is not a preferred value for a specific field press ENTER when the field is selected and it will be deleted from the display 26 4 Operating Principles 4 1 ANALOG PROCESSING The volts signal is brought in through a precision voltage divider of 2 M and 2 4 k resistors The gain is 0 0012 This signal is buffered GAIN 1 and passed into a programmable gain section The gains for the voltage ranges are given below Range Resistors Gain Amplifier 30 V 12 k 620 19 350 150 V 2 4 k 620 3 871 300 V 1 2 k 620 1 936 600 V 620 620 1 000 The signal is then presented to an AD7722AS 16 bit analog to digital converter The part accepts an input signal of 1 25 volts centered on a 2 5 VDC volt bias The chart below shows system input at 10 and 100 of range Range Volts In VDC Gain total Volts at A D Input Bits 30 V 3 0 023220 0 0697 1826 30 0 023220 0
58. ell BINA OG OU Por dese ret idet 48 SPECIFICATIONS u 48 142 OHANNBEEASSIGNMENJIDES intet tete DOE or re UNE EU eben een tpe 48 713 HARDWARE CONNECTION irte n rr tete e eph re REP rg 49 7 14 SSOBDWARECONEIGURATION 2 3 58 nean gib E u S ates 49 1 15 CALIBRATION rne 50 8 TROUBLESHOOTING anh rn iua rin dt opina rdg ia xg SR RR RE HERR CR EUM E YR o ZERO d EU ADI iraan LU REIR ERE 52 APPENDIX A SCHEMATICS eu cas ac Ma 53 Ad MAIN BOARD DSP RAM u u e eR Eo Er ee En 53 2 MAIN BOARD INPUT OUTPUT GPIB 5 232 54 A3 MAIN BOARD 55 AA INPUTIMODULE CURRENT icr orte HE d a ea E RED 56 A S INPUT MODULE VOLPEPAGE 33 EIU dai ib nd aee 57 AGO KEY PAD E bees 58 A27 ANALOG OUTPUT uu aan EE EPI 59 GLOSSARY e n 63 pp m M 64 SERVICE INFORMATION UU Uu KE na Rd E ZR Ro ace dex VI URINE CELER UD FREE 66 RETURNING MAGTROL EQUIPMENT FOR REPAIR AND O
59. enus Amp Scaling Setup Menu 21 Analog Output Setup Menu 49 Custom Main Menu 14 External Sensor Scale Factor Setup Menu 20 Main Menu 14 Phase Main Menu 14 Volt Scaling Setup Menu 23 Metal Oxide Varistor 15 63 O Output Amps 41 Output Element 41 Output Frequency 41 Outputs 10 Analog Output 11 Output Total 40 Output Volts 41 Output Watts 41 P Peak 34 Peak Hold 26 35 Phase Main Menu 14 Phase Setup 24 Primary Address 37 Programming 41 R Rear Panel 10 Remote Voltage Sense 16 RMS 36 63 Round Off Error 34 RS 232 Connection 38 RS 232C 11 RS 232 Interface 38 s Scaling Activated 22 Secondary Functions 6 Self Test 13 Sensor Substitution 19 Setup 17 Signal Amps 28 Volts 27 Surge Protection 15 Symbols Used 9 T Testing Instrumentation Setup 17 Transient Overloads 15 Transient Voltage Suppression 16 Troubleshooting 52 U Unpacking 1 V Vacuum Fluorescent Display 8 Voltage Gain 27 Voltage Input 10 Voltage Signal 27 Volt Scaling Setup Menu 23 Volts Scaling 23 w Wiring Modes 17 26 65 Service Information RETURNING MAGTROL EQUIPMENT FOR REPAIR AND OR CALIBRATION Before returning equipment to Magtrol for repair and or calibration please visit Magtrol s Web site at http www magtrol com support rma htm to begin the Return Material Authorization RMA process Depending on where the equipment is located and which unit s will be returned you will be directed to either ship your equi
60. er CURRENT VOLTAGE POWER PF Figure 3 3 Revision Display 3 1 3 Main Menu When the 6510e is completely powered up and ready for use the main menu will appear on the display The main menu is defined by the last configuration that was used This could include one of two different menus phase or custom The phase menu will appear as follows CURRENT VOLTAGE POWER PF VV n nnm vvv 4 LW WIL Figure 3 4 Phase Main Menu The custom menu can include up to 6 fields with selections dependent on the measurement mode CURRENT VOLTAGE POWER PF Figure 3 5 Custom Main Menu 14 Magtrol Model 6510e Single Phase Power Analyzer Chapter 3 Installation Configuration 3 2 PROTECTING YOUR 6510 Before the 6510e is used for power measurement guidelines regarding transient overloads current overload surge protection and circuit breakers must be followed 3 2 1 TRANSIENT OVERLOADS Connect an appropriate transient suppressor in parallel with all inductive loads Consult the suppressor vendor s application literature for proper selection and sizing CAUTION DAMAGE TO THE 65 10 CAN RESULT FROM EXCESSIVE VOLTAGE TRANSIENTS GENERATED BY UNSUPPRESSED INDUCTIVE LOADS THIS DAMAGE IS NOT WITHIN THE SCOPE OF THE NORMAL INSTRUMENT SERVICE AND IS NOT COVERED BY THE MAGTROL W ARRANTY 3 2 2 OVERLOAD There are no fuses in the 6510e measuring circuits Therefore excessive current passed t
61. er A sample ready flag is set 30 I m lt Magtrol Model 6510e Single Phase Power Analyzer Chapter 4 Operating Principles 4 2 1 2 Main Program The main program reads that a sample is ready Divide the V register by 256 Store V in a 24 bit register See Section 4 2 3 Round Off Error The result is appended to a 32 word circular buffer Add buffer contents and divide by 32 The result is appended to a 2cd 32 word circular buffer Divide the register by 256 Store I in a 24 bit register The result is appended to a 32 word circular buffer Add buffer contents and divide by 32 The result is appended to a 2cd 32 word circular buffer Divide VI register by 256 Store VI in a 24 bit register The result is appended to a 32 word circular buffer Add buffer contents and divide by 32 The result is appended to a 2cd 32 word circular buffer I m lt Add 2cd buffer contents and divide by 32 Save this value Add 2cd P buffer contents and divide by 32 Save this value Add 2cd VI buffer contents and divide by 32 Save this value Each sample is now 256 X 32 32 16384 a d samples At 223721 5625 samples per second that is 73 23388 ms for a new input to fully average The VI sample is applied to an RC filter algorithm The output of the filter is multiplied by a gain value This value is stored for output The sample is applied to an RC filter algorithm
62. erface or serial Desired Results output string 76510 R x xx lt delimiter gt Note If the desired results did not occur please see Chapter 8 Troubleshooting 39 Chapter 5 Computer Controlled Operation Magftrol Model 6510e Single Phase Power Analyzer 5 4 DATA FORMAT measurement values are returned as ASCII string floating point in E notation The same data format will be used for both IEEE 488 and RS 232 interface See Section 5 6 6510e Communication Commands Datais separated by commas Character Definition s space r carriage return n line feed A Located in the first returned character position indicating peak input value is above range user needs to increase range NOTE If a space is located in the first returned character position the input signal is within range and no changes need to be made Sections 5 4 1 through 5 4 3 contain return data format examples for the following Output Total OT Output Volts OV Output Element OE Output Watts OW Output Amps OA Output Frequency OF 5 4 1 OT ExAMPLE Total 183 characters Output String 1 182 2 measurement value float E notation ANSI Data Position WI A2 V2 W2 W3 XV XW Frequency 5 4 1 1 Good Response s s1 86707E 01 s s1 19568E 02 s s 1 32201E 01 s OO00000000000000000000000000 000000000000000
63. f the elements located on the front and rear panels of the unit Chapter 3 INSTALLATION CONFIGURATION Provides information needed for setup of the 6510e including wiring mode measurement filter external sensor amp scaling and volt scaling along with phase setup instructions and special functions available Chapter 4 OPERATING PRINCIPLES Information pertaining to theory of operation including analog processing digital processing measurement modes and measurement methods Chapter 5 COMPUTER CONTROLLED OPERATION How to run a test when the 6510e is used with a PC Includes information on IEEE 488 and RS 232 Interface data format programming and command set Chapter 6 CALIBRATION Provides recommended calibration schedules along with step by step instructions for the calibration procedure Chapter 7 OPTIONAL FEATURES Provides information regarding various optional features available with the 6510e including analog outputs Chapter 8 TROUBLESHOOTING Solutions to common problems encountered during setup and testing Appendix A SCHEMATICS For the main board input modules key pad and analog output Glossary List of abbreviations and terms used in this manual along with their definitions vii Prefoce Magtrol Model 6510 Single Phase Power Analyzer CONVENTIONS USED IN THIS MANUAL The following symbols and type styles may be used in this manual to highlight certain parts of the text S gt Not
64. f the filter is multiplied by a gain value This value is stored for output The I sample is applied to an RC filter algorithm The output of the filter is multiplied by a gain value This value is stored for output These values are updated at 873 912 readings per second Every 8th time through the loop or at a rate of 109 239 the V and I peak values are stored for output and the data ready flag is set 33 Chapter 4 Operating Principles Magtrol Model 6510e Single Phase Power Analyzer 4 2 3 4 3 4 3 1 Error The interrupt routine adds 256 56 bit squared readings This reading is then divided by 256 and put into a 24 bit register Some error occurs during the move to the 24 bit register The result of the 16 bit A D conversion is put into the high 16 bits of a 24 bit register Example 1 A D reading 000B 56 bit register 00 000B00 000000 0 0003357 Square of 56 bit 00 000000 F20000 0 00000012269 Store to 24 bit 000000 0 0000000 Example 2 A D reading 000C 56 bit register 00 000 00 000000 0 0003662 Square of 56 bit 00 000001 200000 0 00000013411 Store to 24 bit 000001 MEASUREMENT MODES PEAK I m lt The peak value is defined as the highest value that occurs in cycle of a repetitive waveform The graph below shows one cycle of a repetitive waveform The peak value is shown The absolute value of the reading is used to determine the peak value
65. hrough the amps terminals will cause excessive internal heating and possible unit damage CAUTION THIS OVERLOAD ABUSE IS NOT COVERED BY THE MAGTROL WARRANTY Know your load conditions and double check all connections If an overload should occur immediately remove all power and locate and correct the problem before re energizing your circuit If a circuit breaker is installed it must be installed on the load side of the 6510e downstream This will keep the low impedance of the input line connected to the 6510e for surge suppression If the line side must also contain a breaker it should be delayed in operation to open after the load side breaker has opened 3 2 3 SurGE PROTECTION Use Metal Oxide Varistors MOV or other equivalent transient suppressors connected between lines at the load across the load These suppressors are an absolute necessity when inductive loads are used In three phase systems each load must have a suppressor 15 Chapter 3 Installation Configuration Model 6510e Single Phase Power Analyzer Vime TO LINE V uov gt TO LINE LINE 1 LINE 1 LOAD L1 LOAD L1 MOV MOV MOV MOV NEUTRAL L2 L2 L3 L3 DELTA CONNECTED WYE CONNECTED THREE PHASE LOAD THREE PHASE LOAD Vuov gt LINE LINE LOAD LINE HIGH MOV LINE LOW SINGLE PHASE TWO WIRE LOAD Figure 3 6 Transient Voltage Suppression 3 2 4 Circuit BREAKERS The circui
66. ion 2 5 2 16 2 5 65536 0 00003814697 Shunt resistance 0 012 28 m lt Magtrol Model 6510e Single Phase Power Analyzer Chapter 4 Operating Principles 4 1 3 EXTERNAL SHUNT The external shunt signal is brought in through a precision voltage divider of 9 1 k and 9 1 k resistors The gain is 0 50 This signal is buffered and passed into a programmable gain section The gains for the voltage ranges are given below Range Resistors Gain Amplifier 50 mV 12 k 620 19 350 250 mV 2 4 k 620 3 871 500 mV 1 2 k 620 1 936 1000 mV 620 620 1 000 The signal is then presented to an AD7722AS 16 bit analog to digital converter The part accepts an input signal of 1 25 volts centered on a 2 5 VDC volt bias The chart below shows system input at 10 and 100 of range Range Volts In VDC Gain total Volts at A D Input Bits 50 mV 0 005 9 67500 0 0484 1268 0 050 9 67500 0 4838 12681 250 mV 0 025 1 93550 0 0484 1268 0 250 1 93550 0 4839 12684 m 0 050 0 96800 0 0484 1269 500 mV 5 0 500 0 96800 0 4840 12688 0 100 0 50000 0 0500 1311 1 000 0 50000 0 5000 13107 Converter Resolution 2 5 2116 2 5 65536 0 00003814697 4 2 DIGITAL PROCESSING Starting at the AD7722AS analog to digital converter the input clock to the device is 14 31818 MHz This clock frequency gives a sample rate or data output ra
67. l Sensor Scale Factor Setup 20 Figure 3 12 Current Potential Transformer 21 Figure 3 13 Amp Scaling Setup Menu anie s net tiem e 21 Figure 3 14 Amp Volt Scaling Activated 22 Figure 3 15 Volt Scaling Setup Menu Figure 3 16 Cycle by Cycle Mode Figure 3 17 Hold uapa man am a o qaa a apa Figure S18 AVERAGE Mode susu oet qaqam Figure 3 19 Peak Hold Clear Display ae Figure 3 20 Custom Display toca ta ERO XO ORO RH HER 4 OPERATING PRINCIPLES Figure 4 1 r R P 34 Figure 4 2 Peak Hold Iirush Current nde ae mci ai e i e REFER Free dene 35 Fig red 3 Crest Tactor Example 36 5 COMPUTER CONTROLLED OPERATION SL GPIB Installations scant od de hero tei CAO UE na Q dre Figure 5 2 GPIB Address Setup Menu Figure 5 3 RS 232 ET Figure 5 4 Cable Connection Using Null 38 LVigure5 5 RS 232 Baud Rate Setup Menu s eiie ie nette RR ERO Ge te 39 6 CALIBRATION Figure 6 1 Calibration Verification Test Setup 46 Figure 6 2 Calibration Mode 46 7 OPTIONAL FE
68. liminary Manual Correction Line voltage no setup required 3 1 1 Rev D 06 19 03 Preliminary Manual Added configuration commands IS and IC to start clear average 5 6 1 Rev C mode 06 19 03 Preliminary Manual Added data output command OAVE to retrieve displayed 5 6 2 Rev C values 06 19 02 Preliminary Manual Added analog output option information to data sheet 1 3 Rev B 05 20 02 Preliminary Manual Changed mV A to A mV in External Sensor Scale Factor Setup 3 3 3 2 Rev A Menu graphic 05 20 02 Preliminary Manual Updated units and value range SE1m2 lt terminator gt 5 6 1 Rev A command code Table of Contents SAFETY PRECAUTIONS Ki EGG KR KU dA SR EL ERU M HARE IU REVISIONS TO THIS MANUAL IU UU IIIa aaa asss II REVISION DATE uyu ota rt eye sa e tute e d TABLE OF REVISIONDSS erret tern bigs leva II TABLE OF CONTENT nk xb x M eX I SU EF EA UE KU QU UNE KU DU ITE EE EII ER II TABLE OF FIGURES VII PURPOSE OF THIS et ii rtr beet apashasqa VII WHO SHOULD USE THIS ntt to eto nire nescia Op VII MANUAL ORGANIZATI
69. n the lower right corner 24 Magtrol Model 6510e Single Phase Power Analyzer Chapter 3 Installation Configuration 3 3 7 SPECIAL FUNCTIONS 3 3 7 1 Hold e Freezes display values To set press and release HOLD button The display will appear as follows indicating that the hold function is enabled CURRENT VOLTAGE POWER PF HOLD MODE INDICATORS Figure 3 17 Hold Mode e disable press and release HOLD button 3 3 7 2 Average Mode in which the power analyzer displays the running average of amps volts and watts Used to stabilize mildly fluctuating readings or to determine watt hours when used in conjunction with a timer To set press SHIFT button and release then press AVG The display will appear as follows indicating that the Average Function is enabled CURRENT VOLTAGE POWER PF rur VV AA Lt LILILI AN AAA D AVERAGE MODE INDICATORS Figure 3 18 Average Mode e disable press SHIFT button and release then press AVG 25 Chapter 3 Installation Configuration Magtrol Model 6510e Single Phase Power Analyzer 3 3 7 3 Peak Hold Clears peak hold inrush reading e Toenable press SHIFT button and release then press PEAK HOLD The display will flash the following then return to the main menu CURRENT VOLTAGE POWER PF PERA HOLD CLEAR Figure 3 19 Peak Hold Clear Display 3 3 7 4 Custom Display display can b
70. n Message Meaning SHIFT Shift button was pressed ERROR Command not recognized V Volts A Amps Watts PF Power Factor pk Peak cf Crest Factor Scaling function is activated Average function is activated Peak Hold Inrush function activated T Peak Hold Inrush DC RMS AC DC Chapter 2 Controls Magtrol Model 6510e Single Phase Power Analyzer 2 4 REAR PANEL The rear panel provides connectors and receptacles for connecting to appropriate equipment m Z m gt 69 VOLTS AMPS 219 CAUTION DOUBLE POLE FUSING 20 50 60 2 U z T EARTH H GROUND gj GPIB IEEE 488 18 ACVACO oor z 120V UL CSA 450mA 250V SB MAGTROL INC E m G Figure 2 4 Rear Panel 3 2 5 REAR PANEL INPUTS AND OUTPUTS INPUT Contains the Voltage Input Current Input and External Sensor connector MODULE VOLTS AMPS Figure 2 5 Input Module Voltage Input Connect wires to measure voltage across the load parallel CAUTION VOLTAGE SHOULD NOT EXCEED 750 V AC DC TERMINAL V TO TERMINAL AND 1000 V AC DC TERMINAL TO EARTH GROUND Current Input Connect wires to measure amps through the load series CAUTION AMPS SHOULD NOT EXCEED 20 A CONTINUOUS VOLTAGE SHOULD NOT EXCEED 1000 V AC DC TERMINAL TO GROUND
71. n mode OFF normal output mode 1 Setall D A output channels to Positive Full Scale 10 V nominal 2 Setall D A output channels to Negative Full Scale 10 V nominal CGm1 m2 lt terminator gt Calibrates D A output channel m1 indicates D A channel 1 3 gain m2 indicates the measured D A channel output voltage positive or negative full scale depending on calibration mode CX lt terminator gt Saves all D A analog output calibration values to EEPROM z 50 Magtrol Model 6510e Single Phase Power Analyzer Chapter 7 Optional Features 7 1 5 4 Basic Calibration Process 1 ON i Turn on the unit with SHIFT button pressed Send CM1 command This sets all DAC outputs to 10 volts nominal Using a volt meter measure the voltage on the channel Send the appropriate CG command See Section 7 1 5 3 Calibration Commands Repeat steps 3 and 4 until all 3 channels are complete Send CM2 command This sets all DAC outputs to 10 volts nominal Using a volt meter measure the voltage on the channel Send the appropriate CG command See Section 7 1 5 3 Calibration Commands Repeat steps 7 and 8 until all 3 channels are complete 10 Send CX command to save calibration values 51 2 8 Troubleshooting Problem Reason Solution Display indicates ERROR Command does not match the unit s
72. ns Active Power W Active Power is the sum of the instantaneous volts multiplied by the instantaneous amps inputs Apparent Power Aq VA Apparent Power is the product of volts root mean square and amps root mean square Power Factor W VA The following diagrams show the connections for a 1 Phase 2 wire measurement SOURCE LOAD SOURCE LOAD OO Figure 3 7 Single Phase Two Wire Wiring Schematic 9 WR s 20 50 60Hz L EARTH 9 HB GROUND H B 9 SNC GPIB IEEE 488 o RS 232C o 0 120V UL CSA 250 250V SB 240V IEC 160mA 250V T MAGTROL INC FUSE 00 EARTH 77 T LINE MOV S AS 5 Figure 3 8 Single Phase Two Wire Wiring Connection Chapter 3 Installation Configuration Magtrol Model 6510e Single Phase Power Analyzer 3 3 1 2 Software Configuration The 6510e wiring mode default is set at 1 phase 2 wire therefore no software configuration is needed 3 3 2 MEASUREMENT FILTER During the RMS calculations in the signal processing path there is a digital low pass filter The user can program the filter s cutoff frequency Measured Value Filter Square Value Root e Selections include 1 Hz 2 Hz 5 Hz 10 Hz 20 Hz 50 Hz and 100 Hz e Correlation
73. nuous duty Interfaces RS 232 amp IEEE 488 Data Transfer Rates Up to 100 per second Accuracy Up to 0 196 Vacuum Fluorescent Display High quality easy to read customizable readout displays volts amps power and power factor Measurement Continuous or cycle by cycle Bandwidth DC up to 100 kHz Input Power Accepts 120 240 Vms 60 50 Hz power at 20 VA max Auto Ranging Automatically scales instrument for most accurate range Isolation 1000 to earth 750 Vms line to line Average Displays running average of amps volts and DESCRIPTION The Magtrol 6510e and 6530 Power Analyzers are eas to use instruments ideal for numerous power measuremei applications From DC to 100 kHz AC the 6510 653 measures volts amps watts volt amps frequency cre factor Vpeak Apeak and power factor in one display They may be used either as stand alone instrumen or in conjunction with any Magtrol Hysteresis Eddy Curre1 or Powder Brake Dynamometer any Magtrol Controller and M TEST Software for more demanding test applications watts Peak Hold Stores the highest value read Values can APPLICATIONS include amps watts and volts in any combination Motors and Drives Calibration of Test an Analog Outputs Plug in module provides 12 channels of analog output corresponding to volts amps and watts External Shunt Input Calibration Certific
74. ozoqv Aana d A E E M mo rao Tu row AW F cu j i 2 idi 11024 Y i v N F T id cos ord ayo pz I 1 9 DE E tou ir 029 1102284 w vou lt 980 57 Model 6510e Single Phase Power Analyzer Appendix A Schematics Lal z u3zzng nd 1945 6 10 KEY PAD A 6 APPENDICES 7421 8 rz T z z T Tz IIMS GIMS YIMS SIMS 7 7 MON kb Y le D o_o le D z T 2 T 2 2185 UMS 0185 BMS f f NOW Y t e Y Lil gt 2 T 2 2 T 2 T BMS 185 IMS GMS T 7 IMON YMS MS TNS lt 1 10 58 ics Schemat Appendix A ANALOG OUTPUT Magtrol Model 6510e SIngle Phase Power Analyzer A 7 APPENDICE
75. pment back to Magtrol Inc in the United States or Magtrol SA in Switzerland Returning Equipment to Magtrol Inc United States When returning equipment to Magtrol Inc s factory in the United States for repair and or calibration a completed Return Material Authorization RMA form is required 1 Visit Magtrol s Web site at http www magtrol com support rma htm to begin the RMA process 2 Complete the RMA form online and submit 3 An RMA number will be issued to you via e mail Include this number on all return documentation 4 Ship your equipment to MAGTROL INC 70 Gardenville Parkway Buffalo NY 14224 Attn Repair Department 5 After Magtrol s Repair Department receives and analyzes your equipment a quotation listing all the necessary parts and labor costs if any will be faxed or e mailed to you 6 After receiving your repair estimate provide Magtrol with a P O number as soon as possible A purchase order confirming the cost quoted is required before your equipment can be returned Returning Equipment to Magtrol SA Switzerland If you are directed to ship your equipment to Switzerland no RMA form number is required Just send your equipment directly to Magtrol SA in Switzerland and follow these shipment instructions 1 Ship your equipment to MAGTROL SA After Sales Service Route de Montena 77 1728 Rossens Fribourg Switzerland VAT No 485 572 2 Please use our forwarder TNT 1 800 558 5555
76. programmed set of instructions Use correct command and format No GPIB communication Setup error and or hardware fault Check GPIB address of power analyzer GPIB cable should be functioning and attached to power analyzer and computer interface card No RS 232 communication Setup error and or hardware fault Check Baud rate of power analyzer Pinout of serial cable Cable attachment to power analyzer and serial interface port of computer If you require additional assistance please contact Magtrol Customer Service at 1 716 668 5555 52 2 z gt Z 9 m APPENDICES Schematics 53 Appendix A MAIN BOARD DSP RAM FLASH A 1
77. ps range as shown in the following figure CURRENT VOLTAGE POWER PF n VV n nnm vvv LI LILILI Lt Lt LILI AAA nnnvv s ULLA A gt SHIFT SCALING ACTIVATED Figure 3 14 Amp Volt Scaling Activated 22 Magtrol Model 6510e Single Phase Power Analyzer Chapter 3 Installation Configuration 3 3 5 3 3 5 1 3 3 5 2 Vorrs SCALING The voltage measurement range can be extended by using a potential transformer Frequency response will be determined by the characteristics of the transformer used Hardware Connection See Figure 3 12 Current Potential Transformer Connection Software Configuration To configure the 6510e volt scaling for a potential transformer complete the following steps utilizing the USER MENU located on the front panel of the unit 1 Turn on the 6510e See Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should appear as shown in Figure 2 3 Device Setup Menu 3 Press lt and buttons until VOLT SCALING appears in the display 4 Press ENTER button The display will appear as follows CURRENT VOLTAGE POWER PF Vtt vi Figure 3 15 Volt Scaling Setup Menu 5 To set volt scaling press the RMS button under and use the Y gt buttons in the USER MENU to adjust the value 6 turn scaling ON press PEA K CF button under OFF until ON is reached
78. r and a 56 bit VI register A sample ready flag is set 32 I m lt Magtrol Model 6510e Single Phase Power Analyzer Chapter 4 Operating Principles 4 2 2 2 Main Program The main program reads that a sample is ready Divide the V register by 256 Store V in a 24 bit register The result is appended to a 32 word circular buffer Add buffer contents and divide by 32 The result is appended to a 2cd 32 word circular buffer Divide the I register by 256 Store I in a 24 bit register The result is appended to a 32 word circular buffer Add buffer contents and divide by 32 The result is appended to a 2cd 32 word circular buffer Divide the VI register by 256 Store VI in a 24 bit register The result is appended to a 32 word circular buffer Add buffer contents and divide by 32 The result is appended to a 2cd 32 word circular buffer I m Add 2cd 2 buffer contents divide by 32 Save this value Add 2cd I2 buffer contents and divide by 32 Save this value Add 2cd VI buffer contents and divide by 32 Save this value Each sample is now 256 X 32 32 16384 a d samples At 223721 5625 samples per second that is 73 23388 ms for a new input too fully average The VI sample is applied to an RC filter algorithm The output of the filter is multiplied by a gain value This value is stored for output The V sample is applied to an RC filter algorithm The output o
79. r eee 38 522 COMMUNICATION PARAMETERS 5 0 rent er trt i ROT HP i e 39 223 BAUD RATE uuu u ca cee secede eene ve p ER 39 5 3 CHECKING THE 6510e TO PC CONNECTION ua 39 2 4 ions d 40 541 eee tetto d aet n HERR RERO OT E REO ERU UG ERR passa ORDRE 40 54 22 OBEXAMBEE 5 debi hives 41 543 OA OVIOW OF EXAMPLE u m rere atit rests te stets 41 2 5 PROGRAMMING Rt xs sas eR EEG Eee t dee te ER ERE tenes 41 5 51 DATA TERMINATION CHARACTERS 2 ua tier Eee o 41 5 6 65 10e COMMUNICATION COMMANDS e eer See ase 42 5 6 1 CONFIGURATION COMMANDS erosioaren voseo sponte eei 42 2 02 DATACOUTPUT COMMLZANDDS tee e ie er HOD E E 44 CALIBRATION 45 6 T CEOSED BOX CALIBRATION ii irn eee ee dye 45 6 2 CALIBRATION SCHEDULE 45 63 CALIBRATION akaqa 45 6 4 CALIBRATION PROCESS uu usu hr eme ted t e tied e See 46 T OPTIONAL FEATURES u T 48 Magtrol Model 6510e Single Phase Power Analyzer Table of Contents T
80. ss any control button to enable the function shown in blue letters above the button UsiNG Front PANEL 5 AND 5 Controls Single Function Buttons Button To Use Function POWER Press to turn power ON Press Turns power ON or OFF O to turn power OFF SHIFT Press this button and release Enables the function written in blue above then press desired control control button button User Menu ENTER Press this button Enables Disables USER MENU lt Press this button When USER MENU is enabled toggles between fields selections or the digits in a numerical value gt Press this button When USER MENU is enabled toggles between fields selections or the digits in a numerical value A Press this button When USER MENU is enabled toggles between selections or increases the selected digit of a numerical value v Press this button When USER MENU is enabled toggles between selections or decreases the selected digit of a numerical value z T m 2 gt Magtrol Model 6510e Single Phase Power Analyzer Chapter 2 Controls 2 2 2 2 Double Function Buttons Button To Use Function DISPLAY Press SHIFT and release then press this button For further instruction see Section 3 3 7 4 Custom Display Shows custom display PHASE Press this button Toggles through phase
81. t Range Voltage Voltage Range Power PF Source Status 2 3 1 CONTRAST SETTINGS The 6510e Power Analyzer is shipped with the Contrast Setting on low in order to prolong display life If it is necessary to increase the Contrast for improved readability execute the following steps using the USER MENU located on the front panel of the unit 1 Press the ENTER button The display should appear as follows Magtrol Model 6510e Single Phase Power Analyzer Chapter 2 Controls CURRENT VOLTAGE POWER PF lt gt A AAAAAAAAAAA AAAAAA m m gt T 2 Figure 2 3 Device Setup Menu 2 Press gt 4 buttons until I O appears in the display 3 Press ENTER button 4 Press 4 buttons until DISPLAY BRIGHTNESS appears in the display 5 Use the A and Y buttons until desired brightness is reached 6 Press ENTER button to return to main menu Note There are three settings available low medium and high Make sure the lowest possible setting is used to achieve desired result Using a setting higher than necessary may cause display seements to burn in over a period of time resulting in uneven illumination from segment to segment 2 3 2 DisPLAY GuIDE Following is a reference for symbols abbreviations and messages that are used in the 6510e Symbol Abbreviatio
82. te of 14318180 64 223721 5625 samples per second The DSP processor uses fractional data representation for all Data ALU operations Using long words 48 bit the most negative number that can be represented is 1 5800000000000 The most positive number that can be represented is 1 277 7FFFFFFFFFFF Example 123456 Hex integer 0001 0010 0011 0100 0101 0110 Binary 0 142222166 Fractional 29 Chapter 4 Operating Principles Magftrol Model 6510e Single Phase Power Analyzer 4 2 1 4 2 1 1 Interrupt Driven The power analyzer will automatically update its data every 4 469 microseconds by completing the following sequence of events The volts input is read and checked for an over range condition The offset is then added to the reading and the reading is negated and saved The amps input is read and checked for an over range condition The offset is then added to the reading and the reading is negated and saved The volt reading is checked to see if it is the peak and if so is stored e The amp reading is checked to see if it is the peak and if so is stored e The volt reading is squared and the squared reading is summed volt and amp reading is multiplied and the multiplied value is summed The amp reading is squared and summed Note After 256 readings are summed the sums are transferred to a 56 bit V register a 56 bit VI register and a 56 bit I regist
83. ts described in Section 3 3 1 1 Hardware Connections use the 6510e remote voltage sense by measuring the voltage at the load This increases measurement accuracy by eliminating line voltage drop from the power measurement For safety an overload circuit breaker removes all load voltage during an over current condition The voltage sense lines are connected at the line side of the circuit breaker to help prevent inductive transients from entering the 6510e as the circuit breaker opens Make sure that connections from the circuit breaker to the load are heavy conductors and short as possible CAUTION IF A CIRCUIT BREAKER IS USED IN THE INPUT LINE TO THE 65 10 A CIRCUIT SHOULD BE USED THAT PREVENTS THE BREAKER FROM OPENING UNTIL AFTER THE LOAD SIDE BREAKER HAS OPENED OTHERWISE POTENTIALLY DAMAGING INDUCTIVE TRANSIENTS CAN BE APPLIED TO THE 6510e DAMAGE CAUSED BY THESE TRANSIENTS ARE OUTSIDE THE SCOPE OF THE MAGTROL WARRANTY 16 Magtrol Model 6510e Single Phase Power Analyzer Chapter 3 Installation Configuration 3 3 3 3 1 3 3 1 1 TESTING INSTRUMENTATION SETUP Before the 6510e can be utilized it must be configured and connected to the devices intended for power measurement Wirinc The 6510e has the ability to support a 1 phase 2 wire wiring connection Hardware Connection Most commonly used for single phase AC and DC motor applications Power Factor is derived from the following equatio

Model 6510e User`s Manual

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