X-PR-SolidSense II Series-eng-Cover.pmd
Contents
1. Code Description Code Option Option Description I Base Model Code GE Pressure Transducer ll Body Type D Dead End hi Flow Through Ill PSI 00 30 01 100 02 250 05 300 10 1000 25 2500 30 3000 IV Pressure Reference A Absolute C Compound G Gauge V Output 3 0 00 to 10 00 Vdc 4 4 to 20 mA 5 0 05 to 5 05 Vdc VI Electrical Connection P 6 2m Pigtial M 5 0 127m Pigtail VII Fittings 4S Tube Stub 1 4 O D GFD Only CS Surface Mount 1 125 C Seal Standard GFD Only CH Surface Mount 1 5 High Flow K1H GFD Only SC Surface Mount 1 5 C Seal GFD Only 5W Surface Mount 1 5 W Seal GFD Only 4W Surface Mount 1 125 W Seal GFD Only VM VCR Face Seal fixed male x2 on Duncan T for GFF VS Face Seal fixed male swivel female on Duncan T GFF Only SM Face Seal swivel male x2 on Duncan T for GFF SF Face Seal swivel female x2 on Duncan T for GFF 4T Duncan T 1 4 Tube Stub GFF Only Sill Duncan T 3 8 Tube Stub GFF Only 3M Duncan T 3 8 with Face Seal swivel male GFF Only 20 Duncan T 1 2 Tube Stub GFF Only Sample Model Code Hop IW Voy VI VI GF F 02 C 4 Pa ESE Section 1 Introduction Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B1560AAG SolidSense II Series July 2011 1 5 SolidSense Il Pressure Transducer Specifications ET e eo e2. o 55M fF amp T I II U WARNING Do not operate this instrument in excess of the specifications listed in this manual Failure to heed this warning can result in serious personal injury and or damage to the equipment Electrical Power Requirement 10 to 30 Vdc for 4 to 20 mA Output 11 to 30 Vdc for 0 05 to 5 05 Output 13 to 32 Vdc for 0 00 to 10 00 Output Connections 4 Pin Bendix connector 6 ft 2m Pigtail 24 AWG shielded cable 15 Pin D Sub HD male connection Protection Reverse polarity for power connections Mechanical Proof Pressure 200 of ful scale F S up to 1000 PSI 150 of F S for higher ranges Refer to PDC paragraph 1 2 for options Shipping Weight approximate 0 70 lbs 0 32 kg Performance 0 25 BFSL Linearity Hysterisis and Repeatability Thermal Zero and Span Shift each 100 PSI Range F S 0 02 F S F 4 to 140 F 20 to 60 C 0 05 F S 20 to 60 C for 0 10 Vdc version 100 PSI Range F S 0 04 F S F 4 to 1409F 20 to 60 C 1 0 F S 20 to 60 FC for 0 10 Vdc version Storage 20 to 180 F 29 to 82 C Compensated 4 to 140 F 20 to 60 C Compensated 20 to 140 F 20 to 60 C for 0 10 Vdc version Temperature Certifications FM Approved Non Incendive for use in Class 1 Div 2 Groups A B C and D Excludes 0 10 Vdc and 15 Pin D Sub HD male connection Compliant to EMC Directive 2004 10
3. AEE a 2 9 2 10 1 Zero Adjustment SolidSense Il Standard Pressure Transducers sssssssss 2 9 2 10 2 Zero Adjustment ATEX SolidSense II Standard Pressure Transmitters Only 2 10 Warranty Local Sales Service Contact Intormaton nener enrnnnnnnennn nnne Back Cover Contents Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG SolidSense II Series July 2011 Figures Figure Page Number Number 1 1 SolidSense II Pressure Transducer Configurations ii 1 1 1 2A SolidSense Il Pressure Transducer Dimensions for Thru Tubes with DB15 Bendix and Pigtail CONNECHIONS nennen enses tens nnne nennen nenas 1 5 1 2B SolidSense Il Pressure Transducer Dimensions for Thru Tubes Dead End with DB15 Bendix and Pigtail CONNECTIONS nane aiaiai na 1 6 1 2C SolidSense Il Pressure Transducer Dimensions for Dead End with DB15 Bendix and Pigtail Connections ici eed aede nu dada e era 1 7 1 2D SolidSense Il Pressure Transducer Dimensions for Dead End with DB15 Bendix and Pigtail Connections eens enint edere iaia a a E E due 1 8 1 3 SolidSense Il ATEX Pressure Transmitter Option Dimensions i 1 9 2 1 4 20 mA Pigtail Cable Wirlng rsa lane acilia ii 2 4 2 2 0 5 Vdc or 0 10 Vdc Pigtail Cable Wiring 2 4 2 3 15 Pin D Sub HD Connector Wiring Pinot 2 5 24 4 20 mA Bendix Cable Wiring iii 2 5 2 5 0 5 Vdc or 0 10 Vdc Bend
4. THRUTUBE PIGTAIL GFFXXXXP3T FITTING A333125002 PIGTAIL 84 21 33 3 36 85 40 2X q 50 12 70 i 2X A2 1079 Le Lg 231 7 92 1 85 46 98 TUBE STUB TUBE STUB THRUTUBE PIGTAIL GFFXXXXP2T FITTING A333125003 BENDIX 84 21 33 i 3 89 98 84 EU NO 4 VCR SWIVEL MALE BENDIX GFDXXXXBSM FITTING A333124001 TUBE STUB TUBE STUB THRUTUBE BENDIX GFFXXXXB3T FITTING A333125002 DE 1 85 46 98 BENDIX no 84 21 33 2 82 71 62 2X g 50 12 70 i 2X 42 10 79 31 7 92 1 85 46 98 TUBE STUB TUBE STUB THRUTUBE BENDIX GFFXXXXB2T FITTING A333125003 84 21 33 2 92 74 13 lu ol 1 12 28 57 1 1 8 C SEAL DB15 GFDXXXXDCS FITTING A333127001 VCR SWIVEL MALE THRUTUBE PIGTAIL GFFXXXXP3M 5 55 140 97 FITTINGS A333125002 2 132 31109 000 2 A332396001 84 21 33 3 52 89 4 1 122 28 5 1 125 W SEAL BENDIX GFDXXXXBAW FITTING A333446001 BENDIX 84 21 33 3 30 83 86 NO 4 VCR SWIVEL FEMALE BENDIX GFDXX
5. from the box and carry it into the gray area b Remove te outer protective bag and discard c Carry the pressure transducer sealed in inner bag into the clean room CAUTION HANDLE CAREFULLY This SolidSense Il pressure transducer is a precision instrument and works by measuring stress Therefore the less stress placed on the SolidSense Il pressure transducer during installation and handling the greater its accuracy and life span will be 2 Install the SolidSense Il pressure transducer a Prepare the connection fitting in place on the gas line Any other fitting components such as stainless steel gaskets should be blown clean with filtered gas before use b Maintain a flow of at least 1 slpm 0 05 scfm of inert gas during installation to minimize tubing and pressure transducer contamination from environ mental moisture and particles The recommended purge gas is electronic grade Nitrogen c Open the inner bag and remove the pressure transducer Remove any fitting protection caps and seat the pressure transducer on the mating connections d For connections compatible with VCR fittings Tighten by hand Then turn the fitting 1 8 turn past finger tight using a wrench CAUTION DO NOT overtighten fittings Refer to specific technical guidelines that are supplies through the fitting manufacturer 3 Prepare the SolidSense Il pressure transducer for use a Verify integrity of the seal by appropriate helium leak
6. has a removable 4 pin locking connector with a shielded cable The connector cable is available from Brooks under part number EL3000032010 Red Excitation Black Common Bare Drain Wire Top key on mating side Red Excitation Black Common Bare Drain Wire No Connection Solder side view from inside connector Figure 2 4 4 20 mA Bendix Cable Wiring 2 5 Section 2 Installation Installation and Operation Manual SolidSense II Series X SolidSense II PT eng Part Number 541B160AAG July 2011 Green Output Red Excitation Black Common Bare Drain Wire Top key on mating side Red Excitation Black Common Connector No Connection Green Output Bare Drain Wire Solder side view from inside connector Figure 2 5 0 5 Vdc or 0 10 Vdc Bendix Cable Wiring The SolidSense Il pressure transducer can be wired directly to a 12 or 24 Vdc LR056 The pigtail cable is connected as shown in Figure 2 6 Red Excitation Yellow Black Common 2 6 Figure 2 6 4 20 mA Output Device Wiring to LR056 Supply Supply SP1 SP 1 SP 2 SP2 Installation and Operation Manual Section 2 Installation X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense II Series 2 9 Installation Instructions Non Incendive Field Wiring e o rr EEE 2 9 1 Non Incendive Field Wiring 4 20 mA POW
7. transit transport the device to the installation site in the same container used for transportation from the factory if circumstances permit 2 6 Removal from Storage Upon removal of the device from storage a visual inspection should be conducted to verify its as received condition If the device has been subject to storage conditions in excess of those recommended refer to 2 3 Recommended Storage Practice on p 2 1 if applicable it should be subjected to a pneumatic pressure test in accordance with applicable vessel codes Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG July 2011 2 7 Mechanical Connections Section 2 Installation SolidSense II Series Failure to follow these procedures may adversely affect the product s performance and could void the product warranty Inspect but DO NOT unwrap any parts until installation Contact your Brooks representative with any problems CAUTION Failure to follow these procedures may adversely affect the product s performance and could void the product warranty Inspect but DO NOT unwrap any parts until installation Contact your Brooks representative with any problems 1 The SolidSense Il pressure transducer is double bagged for cleanroom service and should remain packaged until installation DO NOT remove the pressure transducer from the protective bag unless you are in a clean environment a Remove the pressure transducer
8. 01 ME131193 84 21 33 3 41 86 57 NO 4 VCR SWIVEL MALE DB15 GFDXXXXDSM FITTING A333124001 ME131193 BENDIX 84 21 33 5 0 BENDIX 3 45 87 6 Sp 18 4 6 suli pr i 1 34 34 1 REDUCER 1 I 9 37 9 5 0 25 6 4 TUBE STUB GFDXXXXB4SR I 1 06 26 92 2 95 74 98 VCR SWIVEL FEMALE BENDIX GFDXXXXBSFA FITTING A333124002 ME131190 Lu ml 84 21 33 P3 2 82 71 59 VCR SWIVEL FEMALE DB15 GFDXXXXDSF FITTING A333124002 ME131190 NO 4 KT 84 21 33 CSI 0 3 26 82 83 1 53 38 97 W SEAL DB15 GFDXXXXD5W FITTING A333366001 July 2011 PIGTAIL 84 21 33 3 42 86 90 1 12 28 57 1 1 8 C SEAL PIGTAIL 9 TO 15 PIN D SUB GFDXXX3ECS FITTING A333127001 CABLE 215 31423 000 PIGTAIL 84 21 33 3 96 100 67 18 4 6 98 25 0 1 34 34 1 si i 9 37 9 5 REDUCER 9281641 TUBE STUB GFDXXXXP4SR Figure 1 2D SolidSense Il Pressure Transducer Dimensions for Dead End with DB15 Bendix and Pigtail Connections Installation and Operation Manual Section 1 Introduction X PR SolidSense II PT en
9. 8 EC Compliant to EU Directive 2002 95 EC ATEX Compliant to EU Directive 94 9 EC SolidSense Il ATEX Pressure Transmitter Only Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG July 2011 84 21 33 84 21 33 A 2 78 70 64 3 28 83 23 Le 2 96 75 17 2 24 56 90 VCR FIXED MALE THRUTUBE BENDIX GFFXXXBVM FITTING A333125004 VCR SWIVEL FEMALE FITTING A333125001 THRUTUBE DB15 2 ME131131 GFFXXXDSF 2 ME0136103004 84 21 33 PIGTAIL BENDIX I ded Lu 84 21 33 3 26 82 90 3 36 85 40 II 2 60 66 04 2 24 56 90 VCR FIXED MALE THRUTUBE PIGTAIL GFFXXXXPVM FITTING A333125004 VCR FIXED MALE FITTING A333125005 VCR SWIVEL FEMALE ME131131 THRUTUBE BENDIX ME0136103004 GFFXXXXBVS La 84 21 33 84 21 33 BENDIX BENDIX 2 82 71 62 3 26 82 90 2X 9 25 6 35 E a 2X 42 10 79 L 1 85 46 98 i TUBE STUB TUBE STUB THRUTUBE BENDIX GFFXXXB4T FITTING A333125001 31 7 92 VCR SWIVEL FEMALE FITTING A333125001 THRUTUBE BEN
10. DIX 2 ME131131 GFFXXXBSF 2 ME0136103004 Section 1 Introduction SolidSense II Series PIGTAIL PIGTAIL a 84 21 33 gt pe 8412133 3 36 85 40 3 36 85 40 WI VCR SWIVEL MALE FITTINGS A333125001 THRUTUBE PIGTAIL 2 ME131122 GFFXXXXPSM VCRSWIVELFEMALE FITTING A333125001 THRUTUBEPIGTAIL 2 ME131131 GFFXXXXPSF 2 60 66 04 4 035 102 5 VCR FIXED MALE FITTING A333125005 VCR SWIVEL FEMALE ME131131 THRUTUBE PIGTAIL ME0136103004 2 ME0136103003 GFFXXXXPVS PIGTAIL PIGTAIL pe Le 84 21 33 L 84 21 33 3 36 85 40 3 36 85 40 D 31 7 92 2X 9 25 6 35 4 2X 42 10 79 Macs 1 85 46 98 TUBE STUB TUBE STUB THRUTUBE PIGTAIL GFFXXXXP4T 2 ME0136103004 FITTING A333125001 L 1 06 26 92 BENDIX BENDIX 84 21 33 2 89 73 40 3 28 83 23 of mm pei Le 42 10 79 1 5 46 98 LG 2 24 56 90 TUBE STUB TUBE STUB THRUTUBE BENDIX GFFXXXB4TA FITTING A333125001 VCR FIXED MALE BENDIX PINS THRUTUBE BENDIX B amp D JUMPERED GFFXXXJVM FITTING A333125004 Figure 1 2A SolidSense Il Pressure Tr
11. ER SUPPLY AND CONTROL EQUIPMENT COLOR SIGNAL HAZARDOUS LOCATION oe NON HAZARDOUS LOCATION EXCITATION NONINCENDIVE FIELD WIRING PARAMETERS BLACK PRESSURE GROUP A D RATINGS DO NOT SUPERCEDE 30 VDC HAZARDOUS LOCATION VALUES 21 mA APPROVED NONINCENDIVE TRANSMITTER ANY FM APPROVED ASSOCIATED NONINCENDIVE FIELD WIRING APPARATUS OR BARRIER TN 0 H j GFF GFD Notes 1 The non incendive field wiring curcuit concept allows interconnection of non incendive wiring apparatus with associated non incendive field wiring apparatus using any of the wiring methods permitted for unclassified locations 2 Vmax gt Voc or Vt Ca gt Ci C cable La gt Li L cable 3 For this current controlled curcuit the parameter I max is not required to be aligned with parameter Isc or It of barrier or associated non incendive field wiring apparatus 4 Installation shall be in compliance with the NEC Figure 2 7 Non Incendive Field Wiring for 4 20 mA 2 7 Section 2 Installation Installation and Operation Manual X SolidSense II PT eng Part Number 541B160AAG SolidSense II Series July 2011 2 9 2 Non Incendive Field Wiring 0 5 Vdc APPROVED NONINCENDIVE TRANSMITTER POWER SUPPLY AND CONTROL EQUIPMENT HAZARDOUS LOCATION NON HAZARDOUS LOCATION CLASS 1 DI
12. Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG July 2011 Brooks SolidSense II Series Pressure Transducer INSTRUMENT tee ri i INSTRUMENT DE vern z u z 5 NH re SolidSense II Pressure Transducer o 9 Pin Flow Thru SolidSense II Configuration Pressure Transducer with Bendix Configuration SolidSense ll SolidSense II Pressure Transducer Pressure Transducer Pigtail Configuration with Readout Configuration BROOKS www BrooksInstrument com INSTRUMENT Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG SolidSense II Series July 2011 Essential Instructions Read before proceeding Brooks Instrument designs manufactures and tests its products to meet many national and international standards These products must be properly installed operated and maintained to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety program when installing operating and maintaining Brooks Instrument products To ensure proper performance use qualified personnel to install operate update program and maintain the product e Read all instructions prior to installing operating and servicing the product If this instruction manual is not the correct manual please see back cover for local sales office contact information Save this instruction m
13. L L_ 1 53 38 97 84 21 33 3 42 86 90 I 1 12 28 57 1 1 8 C SEAL W AMP ON PIGTAIL GFDXXXXMCS FITTING A333127001 CABLE A333110004 PIGTAIL fH Section 1 Introduction SolidSense II Series 1 06 26 92 lii 3 67 93 11 3 00 76 20 VCR SWIVEL FEMALE PIGTAIL GFDXXXXPSFA FITTING A333124002 ME131190 84 21 33 3 45 87 67 1 48 37 59 1 5 C SEAL BENDIX GFDXXXXB5SC FITTING A333367001 PIGTAIL VCR SWIVEL FEMALE WIAMP 5 PIGTAIL 84 21 33 i 3 40 86 36 FITTING A333124002 ME131190 GFDXXXXMSF CABLE A333110004 PIGTAIL 84 21 33 3 93 99 82 4 49 37 85 1 1 2 C SEAL PIGTAIL 9 TO 15 PIN D SUB GFDXXX3ECH FITTING 220 32832 000 CABLE 215 31423 000 Figure 1 2C SolidSense Il Pressure Transducer Dimensions for Dead End with DB15 Bendix and Pigtail Connections 1 7 1 8 Section 1 Introduction Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B1560AAG SolidSense II Series BENDIX _ 1 06 26 92 1A 3 48 88 39 VCR SWIVEL MALE BENDIX GFDXXXXBSMA FITTING A3331240
14. RES On standard SolidSense Il pressure transducer models the zero adjustment screw is located on the body as shown in Figure 2 8 Zero Adjustment Screw Figure 2 9 Zero Adjustment Screw Location on the Standard SolidSense ll pressure tranducers Position the SolidSense Il pressure transducer with the electrical connector facing pointing upward Using a small flat bladed screw driver turn zero adjustment screw in a clockwise direction to increase the signal Turn the screw in a counterclockwise direction to decrease the signal 2 9 2 10 Section 2 Installation Installation and Operation Manual X SolidSense II PT eng Part Number 541B160AAG SolidSense II Series July 2011 2 10 2 Zero Adjustment ATEX SolidSense Il Pressure Transmitters Only On ATEX SolidSense ll pressure transmitters the zero adjustment screw is located underneath the access cover nut as shown in Figure 2 10 A B Unscrew the access cover by turning it in a counterclockwise direction with the electrical connector pointing upward The cover should drop down after five complete revolutions Access Cover Zero Adjustment Nut Figure 2 10 Location of the Zero Adjustment Screw on the ATEX SolidSense Il Pressure Transmitters Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense Il Series THIS PAGE WAS INTENTIONALLY LEFT BLANK I
15. SUPPORT Brooks is committed to assuring all of our customers receive the ideal flow solution for their application along with outstanding service and support to back it up We operate first class repair facilities located around the world to provide rapid response and support Each location utilizes primary standard calibration equipment to ensure accuracy and reliability for repairs and recalibration and is certified by our local Weights and Measures Authorities and traceable to the relevant International Standards Visit www BrooksInstrument com to locate the service location nearest to you START UP SERVICE AND IN SITU CALIBRATION Brooks Instrument can provide start up service prior to operation when required For some process applications where ISO 9001 Quality Certification is important it is mandatory to verify and or re calibrate the products periodically In many cases this service can be provided under in situ conditions and the results will be traceable to the relevant international quality standards CUSTOMER SEMINARS AND TRAINING Brooks Instrument can provide customer seminars and dedicated training to engineers end users and maintenance persons Please contact your nearest sales representative for more details HELP DESK In case you need technical assistance Americas 1 888 554 FLOW lt i gt A 9001 QUALITY Europe 31 0 318 549 290 nn Asia 81 0 3 5633 7100 SYSTEM Due to Brooks Instrument s
16. V 2 GROUPS A B C D Ee FIELD WIRING PARAMETERS EXCITATION BLACK EXCITATION GROUND 0 VDC RED GREEN PRESSURE 05 TO 5 05 VDC ue RATINGS DO NOT SUPERCEDE ANY FM APPROVED HAZARDOUS LOCATION VALUES ASSOCIATED NONINCENDIVE SHIELD FIELD WIRING APPARATUS OR BARRIER Mas GFF GFD Notes 1 The non incendive field wiring curcuit concept allows interconnection of non incendive wiring apparatus with associated non incendive field wiring apparatus using any of the wiring methods permitted for unclassified locations 2 Vmax gt Voc or Vt Ca gt Ci C cable La gt Li L cable 3 For this current controlled curcuit the parameter I max is not required to be aligned with parameter Isc or It of barrier or associated non incendive field wiring apparatus 4 Installation shall be in compliance with the NEC Figure 2 8 Non Incendive Field Wiring for 0 5 Vdc Installation and Operation Manual Section 2 Installation X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense II Series 2 10 Zero Adjustment UE The SolidSense Il pressure transducer is factory calibrated and does not normally need a field adjustment If a field adjustment becomes necessary adjust the zero as noted below 2 10 1 Zero Adjustment SolidSense Il Standard Pressure Transducers
17. XXBSF FITTING A333124002 ME131190 Figure 1 2B SolidSense II Pressure Transducer Dimensions for Thru Tubes Dead End with DB15 Bendix and Pigtail Connections Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG July 2011 PIGTAIL 84 21 33 T 3 40 86 36 jo w NO 4 VCR SWIVEL FEMALE PIGTAIL GFDXXXXPSF FITTING A333124002 ME131190 PIGTAIL L 84 21 33 4 00 101 6 NO 4 VCR SWIVEL MALE PIGTAIL GFDXXXXPSM FITTING A333124001 ME131193 PIGTAIL L 84 21 33 4 00 101 6 VCR SWIVEL MALE 3 METER PIGTAIL GFDXXXXSSM CABLE A333110003 FITTING A333124001 ME131193 84 21 33 3 74 95 10 E W SEAL BENDIX GFDXXXXBWS GFDXXXXB5W FITTING A333366001 1 53 38 97 84 21 33 2 97 75 40 L 1 48 37 59 1 5 C SEAL DB15 GFDXXXD5SC FITTING A333367001 PIGTAIL 1 06 26 92 4 26 108 10 3 59 91 19 VCR SWIVEL MALE PIGTAIL GFDXXXXPSMA FITTING A333124001 ME131193 PIGTAIL 84 21 33 E 3 80 96 52 W SEAL BENDIX GFDXXXXPWS GFDXXXXP5W FITTING A333366001 PIGTAI
18. ansducer Dimensions for Thru Tubes with DB15 Bendix and Pigtail Connections 1 5 Section 1 Introduction Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B1560AAG July 2011 1 6 SolidSense II Series PIGTAIL 7 1 06 26 92 3 60 91 54 2 94 74 62 2X 9 37 9 52 311 92 25 6 35 1 85 46 98 La 42 10 79 TUBE STUB TUBE STUB THRUTUBE PIGTAIL GFFXXXXPATA FITTING A333125001 BENDIX 84 21 33 O o 2 82 71 62 HI 5 55 140 97 VCR SWIVEL MALE THRUTUBE BENDIX GFFXXXXB3M FITTINGS A333125002 2 132 31109 000 2 332396001 PIGTAIL 84 21 33 3 42 86 90 1 12 28 57 1 1 8 C SEAL PIGTAIL GFDXXXXPCS FITTING A333127001 PIGTAIL 84 21 33 3 36 85 40 S 2X 9 37 9 52 BENDIX put e 84 21 33 LEG 2 82 71 62 31 7 92 i l i 2X 42 10 79 PIGTAIL LS 84 21 33 3 36 85 40 f 2X 42 10 79 gt 1 85 46 98 la TUBE STUB TUBE STUB
19. anual for future reference A WARNING Do not operate this instrument in excess of the specifications listed in the Instruction and Operation Manual Failure to heed this warning can result in serious personal injury and or damage to the equipment If you do not understand any of the instructions contact your Brooks Instrument representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources Operation 1 Slowly initiate flow into the system Open process valves slowly to avoid flow surges 2 Check for leaks around the flow meter inlet and outlet connections If no leaks are present bring the system up to the operating pressure Please make sure that the process line pressure is removed prior to service When replacement parts are required ensure that qualified people use replacement parts specified by Brooks Instrument Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place to prevent electrical shock and personal injury except when maintenance is bei
20. commitment to continuous improvement of our products all specifications are subject to change without notice Supersedes Doc A333382001 Rev 002 08 07 TRADEMARKS sf Tore de Amphenol Areospace Brooks aksessere Brooks Instrument LLC SolidSense Il ie ems Brooks Instrument LLC VOR e Cajon Co Brooks Instrument Brooks Instrument Brooks Instrument 407 West Vine Street Neonstraat 3 1 4 4 Kitasuna Koto Ku P O Box 903 6718 WX Ede Netherlands Tokyo 136 0073 Japan Hatfield PA 19440 0903 USA T 31 0 318 549 300 T 81 0 3 5633 7100 T 215 362 3700 F 31 0 318 549 309 F 81 0 3 5633 7101 F 215 362 3745 E Mail BrooksEu gBrooksInstrument com E Mail BrooksAs BrooksInstrument com E Mail BrooksAm BrooksInstrument com www BrooksInstrument com BROOKS Copyright 2011 Brooks Instrument LLC All rights reserved Printed in U S A INSTRUMENT
21. g Part Number 541B160AAG July 2011 SolidSense II Series PIGTAIL 1 06 26 92 PIGTAIL PIGTAIL 1 1 06 26 92 m 1 06 26 92 3 60 91 54 2 94 74 62 4 26 108 10 3 67 93 11 3 59 91 19 3 00 76 20 emt I 3 25 6 35 Z Le 42 1079 18514699 a VCR SWIVEL FEMALE PIGTAIL VCR SWIVEL MALE PIGTAIL GFDXXXXPSFA TUBE STUB TUBE STUB GFDXXXXPSMA THRUTUBE PIGTAIL FITTING A333124002 GFEXXXXPATA ME131190 FITTING A333125001 FITTING A333124001 ME131193 Figure 1 3 SolidSense II ATEX Pressure Transmitter Option Dimensions For more details on the SolidSense Il ATEX compliant pressure transmitters visit our website at www BrooksInstrument com Products for the data sheet DS PR SolidSense Il ATEX PT eng or contact your nearest Brooks Customer Service Center for assistance 1 9 1 10 Section 1 Introduction SolidSense II Series THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B1560AAG July 2011 Installation and Operation Manual Section 2 Installation X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense II Series 2 1 General This section provides installation instructions for the Brooks SolidSense Il pressure transducers Refe
22. he Brooks SolidSense Il Series pressure transducers meet the most rigid semiconductor and industrial high purity application requirements With accuracy of 0 25 of full scale SolidSense Il pressure transducers are used to provide years of reliable pressure monitoring in a variety of applications The SolidSense Il Series pressure transducers have one of the smallest footprints in the industry for quick and easy installation in the tightest areas 1 3 Notice and Caution Statements e Warning caution and notice statements are located throughout this manual in the ANSI format A WARNING statement indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION statement indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices A NOTICE statement describes specific information that requires special attention Installation and Operation Manual Section 1 Introduction X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense II Series 1 4 Product Description Code een EECH The following Product Description Code PDC identifies the SolidSense Il pressure transducer in various configurations This code is used to order your SolidSense Il pressure transducer Call your Brooks Service and Support Representative if you need assistance
23. ix Cable Witng eene nennen 2 6 2 6 4 20 mA Output Device Wiring to LRO56 eene 2 6 2 7 Non Incendive Field Wiring for 4 20 MA aiaa aai 2 7 2 8 Non Incendive Field Wiring for 0 5 VOC sssssssssssssseseeeeeeeeeen nennen nens 2 8 2 9 Zero Adjustment Screw Location on the Standard SolidSense Il Pressure Transducers 2 9 2 10 Location of the Zero Adjustment Screw on the ATEX SolidSense Il Pressure Transmitters Installation and Operation Manual Section 1 Introduction X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense II Series 1 1 Introduction EE EE This manual covers the Brooks SolidSense II Series pressure transducers as shown in Figure 1 1 below Included herein is general information operating specifications installation removal instructions and product warranty information This manual is organized into the following sections Section 1 Introduction Section 2 Installation Back Cover Limited Warranty and Contacts It is recommended that this manual be read in its entirety before attempting to operate the Brooks SolidSense Il Series devices Figure 1 1 SolidSense Il Pressure Transducer Configurations Section 1 Introduction Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B1560AAG SolidSense II Series July 2011 1 2 Intended Use rare e Skee i lt I 5G iGf P5 E E5E VC dc zi M iI T
24. ng performed by qualified persons A WARNING For liquid flow devices if the inlet and outlet valves adjacent to the devices are to be closed for any reason the devices must be completely drained Failure to do so may result in thermal expansion of the liquid that can rupture the device and may cause personal injury All pressure equipment with an internal pressure greater than 0 5 bar g and a size larger than 25mm or 1 inch falls under the Pressure Equipment Directive PED The Specifications Section of this manual contains instructions related to the PED directive Meters described in this manual are in compliance with EN directive 97 23 EC All Brooks Instrument Flowmeters fall under fluid group 1 Meters larger than 25mm or 1 inch are in compliance with PED category Il or Ill Meters of 25mm or 1 inch or smaller are Sound Engineering Practice SEP European Electromagnetic Compatibility EMC The Brooks Instrument electric electronic equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility 2004 108 EC EMC directive 89 336 EEC Special attention however is required when selecting the signal cable to be used with CE marked equipment Quality of the signal cable cable glands and connectors Brooks Instrument supplies high quality cable s which meets the specifications for CE certification If you provide your own signal cable you should use a cable which is o
25. nstallation and Operation Manual X PR SolidSense II PT eng i Part Number 541B160AAG SolidSense Il Series July 2011 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Seller Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer All replacements or repairs necessitated by inadequate preventive maintenance or by normal wear and usage or by fault of Buyer or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions or by abuse accident alteration misuse improper installation modification repair storage or handling or any other cause not the fault of Seller are not covered by this limited warranty and shall be at Buyer s expense Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller BROOKS SERVICE AND
26. ontainer b Ambient temperature 21 C 70 F nominal 79 C 175 F maximum 29 C 20 F minimum c Relative humidity 45 nominal 60 maximum 25 minimum 2 1 2 2 Section 2 Installation Installation and Operation Manual X SolidSense II PT eng Part Number 541B160AAG SolidSense II Series July 2011 2 4 Return Shipment rr or ed se e se loco retto i Prior to returning any device to the factory visit the Brooks web site www BrooksInstrument com for a Return Materials Authorization Number RMA or contact one of the locations provided on p 2 1 Prior to returning the device it must be purged in accordance with the following AWARNING Before returning the device purge thoroughly with a dry inert gas such as Nitrogen before disconnecting gas connections Failure to correctly purge the instrument could result in fire explosion or death Corrosion or contamination may occur upon exposure to air All devices returned to Brooks require completion of Form RPR003 1 Brooks Instrument Decontamination Statement along with a Material Safety Data Sheet MSDS for the fluid s used in the instrument Failure to provide this information will delay processing by Brooks personnel Copies of these forms can be downloaded from the Brooks website www BrooksInstrument com or are available from any of the Brooks Instrument locations provided on p 2 1 2 5 Transit Precautions REESEN To safeguard against damage during
27. r to Section 1 of this manual for dimensions 2 2 Receipt of Equipment cT ed ie A SEE hl E C ERES When the instrument is received the outside packing case should be checked for damage incurred during shipment If the packing case is damaged the local carrier should be notified at once regarding his liability A report should be submitted to your nearest Product Service Department Brooks Instrument 407 W Vine Street P O Box 903 Hatfield PA 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E mail BrooksAm BrooksInstrument com www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 81 0 3 5633 7100 6710 BK Ede Netherlands Fax 81 0 3 5633 7101 Tel 31 0 318 549 300 Email BrooksAs BrooksInstrument com Fax 31 0 318 549 309 E mail BrooksEu BrooksInstrument com Remove the envelope containing the packing list Carefully remove the instrument from the packing case Make sure spare parts are not discarded with the packing materials Inspect for damaged or missing parts 2 3 Recommended Storage Practice pom 1 If intermediate or long term storage of equipment is required it is recommended that the equipment be stored in accordance with the following a Within the original shipping c
28. se contact your local Brooks Sales and Service Office listed on the back cover of this manual or visit www BrooksInstrument com Yours sincerely Brooks Instrument Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG SolidSense II Series July 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual Contents X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense II Series Paragraph Page Number Number Section 1 Introduction 1 1 INTOGUCTON tme O 1 1 1 2 Ju RE cT 1 2 1 3 Notice and Caution Statements 22s ssid ei en ean Mie de RP eee 1 2 1 4 Product Description Code AAA 1 3 1 5 SolidSense Il Pressure Transducer Specifications raner nrnnnnnnnnnrenn 1 4 Section 2 Installation 2 1 General M Luc PM 2 1 2 2 Recelpt of sio en E 2 1 2 3 Recommended Storage Practice eene nnne nennen nnns 2 1 2 4 Return Shipments T c ian albini 2 2 2 5 Ritciszidgicce mImM c 2 2 2 6 Removal from Storage tecnica rentes te rette eade Cere edt cA a tup edo eevee 2 2 2 7 Mechanical Connections ii 2 3 2 8 Electrical Conn ctons Mat eee ueniet OU lau ili i 2 4 2 9 Installation Instructions Non Incendive Field Wiring 2 7 2 9 1 Non Incendive Field Wiring 4 20 mA eene nennen nennen 2 7 2 9 2 Non Incendive Field Wiring 0 5 Vd 2 8 2 10 Zero Adjusiment z niali iin Hae R
29. testing procedures 2 3 2 4 Section 2 Installation Installation and Operation Manual X SolidSense II PT eng Part Number 541B160AAG SolidSense II Series July 2011 b Turn the gas flow ON then OFF 10 times to remove any particles generated during installation The flow rate used should at least equal the process flow specifications c Mechanical Installation is complete Complete the electrical wiring connec tions as noted in the next section 2 8 Electrical Connections BEE NOTICE Grounding of the cable braid and drain wire are necessary in order to comply with CE immunity requirements A shielded cable is permanently connected to the SolidSense Il pressure transducer Electrical Wiring diagrams are shown in Figures 2 1 through 2 6 Connect the cable braid and drain wire to an earth ground to help reduce inductive signal interference Red Excitation Black Common Bare Drain Wire Figure 2 1 4 20 mA Pigtail Cable Wiring Green Output Red Excitation Black Common Bare Drain Wire Figure 2 2 0 5 Vdc or 0 10 Vdc Pigtail Cable Wiring Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG July 2011 Section 2 Installation SolidSense II Series Pin 2 Output Signal Pin 5 Power Supply Common Pin 7 Power Supply Input Pin 12 Output Common Figure 2 3 15 Pin D Sub HD Connector Wiring Pinout The Bendix connector cable
30. trostatic discharge sensitive components Most modern electronic designs contain components that utilize metal oxide technology NMOS SMOS etc Experience has proven that even small amounts of static electricity can damage or destroy these devices Damaged components even though they appear to function properly exhibit early failure Installation and Operation Manual X PR SolidSense II PT eng Part Number 541B160AAG July 2011 SolidSense II Series Dear Customer We appreciate this opportunity to service your pressure measurement and control requirements with a Brooks Instrument device Every day customers all over the world turn to Brooks Instrument for solutions to their gas and liquid control applications Brooks provides an array of flow pressure and level measurement and control products for various industries from biopharmaceuticals oil and gas fuel cell research and chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior performance reliability and value to the user It is designed with the ever changing process conditions accuracy requirements and hostile process environments in mind to provide you with a lifetime of dependable service We recommend that you read this manual in its entirety Should you require any additional information concerning Brooks products and services plea
31. verall completely screened with a 100 shield D or Circular type connectors used should be shielded with a metal shield If applicable metal cable glands must be used providing cable screen clamping The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 Degrees The shield should be terminated to an earth ground Card Edge Connectors are standard non metallic The cables used must be screened with 100 shield to comply with CE certification The shield should be terminated to an earth ground For pin configuration Please refer to the enclosed Instruction Manual ESD Electrostatic Discharge A CAUTION This instrument contains electronic components that are susceptible to damage by static electricity Proper handling procedures must be observed during the removal installation or other handling of internal circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via a wrist strap or other safe suitable means before any printed circuit card or other internal device is installed removed or adjusted 3 Printed circuit cards must be transported in a conductive container Boards must not be removed from protective enclosure until immediately before installation Removed boards must immediately be placed in protective container for transport storage or return to factory Comments This instrument is not unique in its content of ESD elec
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