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2. 1 91178 90 61 QUOIZEZZUOINE ENS 22195 1219 e O JLOIUNWOD o Ip uoo ajuasaud eyalsdoud Ip IUIWIS e IS VSON 87 N V GLO S 9LLP8 9002 01 91 N esejoda7 XSd 991 391 T yesowmmwy dyy panda Mg eq QUIYORIA afed 01 ATV LI IN ODVSNI 0600Z 1 ojenoiddy LU SIA eea a10JeubesIg Beg eji J 6 11 Jang Jejsue y EE O Ujo u abed 399 04 ubed 19001 Bed eq 1 101 1 d 5 My sa ed 43 a IN 20020164 GOL SLL S8 AD uoo e edwod ELIS v LI a JIM 1903 1VNOILdO wa x ALNVYNGYV VdiNOd LIY 1VYNOILdO BOL VAN TT ONald AldW3 L 28 1 E OddOUL OLONA o NOEZ T UL od 0 0 e 2 i TOULNOI dWNd 1304 434SNVHL pv pe pe WOLNY OSVAVHL OGNVWOO 1 1 1 1 1 1 i a 8 88 62 BE Z 5 y 2 2 DD Le 0c 6L ZI 9 SL bl EL ZL LL Andino ANNA Ey e 2 m lt oo VdWOd VLIOSN YIR EX zo 2 2655 22 3 Fo 5 a
3. 13 11 06 84116 Ricambi Ersatzteile Jl MOSA Spare parts Tabla de recambios GE 85 115 PSX SKID 2 1 _ 0 06 08 Pi ces de rechanges ND Pos Rev Cod Descr Note 1 325507305 AMPEROMETRO AMPEROMETER 2 JK0029770 UNITA CONTR MOTORE EP6 ENGINE UNIT CONTROL EP6 3 102042740 CAPPUCCIO CAP 4 744507057 CHIAVE SERRATURA QUADRO ELETT ELECTRICAL BOARD KEY 5 305717315 COMMUTATORE COMMUTATOR 6 325507027 COPERCHIETTO RELE DIFFERENZ RELAY COVER 7 325507210 INDICATORE LIVELLO CARBURANTE FUEL LEVEL GAUGE 8 744508103 CERNIERA X COPERCHIO FRONTALE LATCH X FRONT COVER 9 105191560 FRUTTO PRESA CONNETTORE SOCKET EAS 10 105191570 COPERCHIO PER PRESA EAS BLIND PLATE EAS SOCKET 11 105191550 CUSTODIA PER PRESA EAS BOX EAS SOCKET 12 315507215 AVVISATORE ACUSTICO ACOUSTIC ALARM SYSTEM 13 744507219 PULSANTE STOP D EMERGENZA EMERGENCY PUSH BUTTON STOP 14 841167032 PIASTRA DI CHIUSURA PLATE LOCKSOCKET 15 744507237 CONTATTO NC AGGIUNTIVO PER PULSANTE SUPPLEMENTARY CONTACT FOR PUSH KNOB 16 841167074 CORNICE FISSAGGIO PANNELLO IN GOMMA RUBBER FIXING FRAME 17 841167075 PANNELLO IN GOMMA RUBBER COVER 18 325507306 TRASFORMATORE AMPEROMETRICO AMOEROMETRIC TRANSFORMER 19 317619199 RELE 12V 70A RELAY 12V 70A 20 840857009 PIASTRA APPARECCHIATURE ELETTRICHE PLATE ELECTRICAL EQUIPMENT 21 359257032 COPERCH CHIUS FORO SCALDIGLIA COVER 22 841167020 PANNELLO FRONTALE FR
4. GG ga T aee l EE S OT eo e MF d TT j pm mu j J 4 GL LL e PL LI b G3 AV Ta 3 von 5 5 D Le S ug pe fz BL p D 80 vo UD so 50 L 10 4177 55 GL LL EL PL 1 BL oL IL L 49 Pa moeng ad UIST T H E M oc eze VOL AOSZ Me y v a S9LHM TWNOLLdO ep MO DI Nee INTO TAO 121 83 93 no e e 8 amp 9l 2 e lt 3 98 En d EN dois vr EST DA Me XTNO zoo ss eg 5i 4 ud gt 2 09 09 IDI A sg 13 E gt os sy A HOJANO J 58 t 6 CX ec segl 9 a eo t E 9 3 o N ere BENG an Lio ZOJ O86 1 eb Ls z bc Ez E b ets E sia 5 e e 5 LU MOSA MOSA
5. 12 06 03 M20 R HO2 GB CD MOS amp START ano stop 1 0 02 06 CF MOSA GE 20 55 75 PS PSX 21 GE 35 PS GE 85 115 PSX Check daily 3 NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts The starting of the unit can be effected in 3 different modes 1 Start with EP6 key Engine Control Put the Local Remote selector on Local Turn the key on ON the EP6 display shows only on the machines with mounted glow plugs for 5 secs the symbol UUUU then the message Sta appears the engine can be started for which turn the key on start and start the engine On the display the word Sta remains for about 20 secs then automatically disappears the engine must be started within 20 secs otherwise the EP6 blocks the starting and on the display the word fail appears Turning the key on OFF the EP6 is reset and a new starting cycle can be fixed Stop it is COMPULSORY to disconnect the load first then to stop the engine turn the key on OFF 2 Remote starting with TCM35 Put the Local Remote selector on Local Connect TCM35 to the plug on the front panel and put the switch on 0 Turn the key on ON in the EP6 Engine Control wait for the various signals to go out then press the button AUTO in the EP6 until the led AUTO flashes Shift the switch on 1 in the TCM35 an
6. 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators A ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor FUEL ATTENTION Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor A ZE Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin 86009 12 06 03 M20 R HO2 GB sa ee D M O SA Set up for operation O MOSA 1 0 06 03
7. FERRARI PASQUALI Unit Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viale Europa 59 20090 Cusago MI marchio MOSA ltalia E CONFORME ALLA NORMA SIN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES rra uet Gan uns epa o SO BE DAD sor arikan Voggetto 4 aget 38 26 a owi ca cee de vss 3 pentire per qu wran Den ine ld d Pa cot a tay PO quem d Po i ba coi comp management ICIM S p A cuz 2 20123 No The advantages for MOSA clients are Constant quality of products and services at the high level which the client expects Continuous efforts to improve the products and their performance at competitive conditions Competent support in the solution of problems Information and training in the correct application and use of the products to assure the security of the operator and protect the environment Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB CD OSA NDEN OMOSA 0 11 06 GE 85 115 SKID PSX M 1 01 M 1 1 M 1 4 M2 M 2 5 M 2 6
8. Slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations 2 o 5 The vapor and the heated cooling liquid under pressure can burn face eyes skin Z Static electricity can demage the x parts on the circuit Do not fill tank completely ul Wipe up spilled fuel before starting engine 5 Shut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Ingestion Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the lungs subject to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved t FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe woun
9. TS_ DSP_ GE 20 1 Water cooled systems A COOLING LIQUID ATTENTION Do not remove the radiator tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully Remove the tap and pour the liquid coolant into the radiator the quantity and composition of the liquid coolant are indicated in the motor operating manual Replace the tap ensuring it is perfectly closed After refilling operations allow the motor to run for a brief time and check the level as it may have diminished due to air bubbles present in the cooling circuit restore the level with water To replace the liquid coolant follow the operations described in the motor operating manual GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety
10. UE 1 Ts SIE 9 1 OM _ Z gt 1 0 NO y is Es Es y O 2 vz i Cal ae a wit gt je gt Oe 4 54 dWNd O3 NINO 0 2 Leg M wo gt 210 1 LIM YALAWOSI YO i n sam AV1391 139 303 AINO 09745 o 1 r NOLLO313S 2 e INdNI XAY 023 oe Us IS lt e E Mo 1 99 L G A A cos zn mE MM D lt O o INES Ses 209 08 LIM IVNOLLAO O lt n YN 5 te gt MOSA MOSA TUNIY IVNOLLdO 1 91178 90 LL EL 012822110 ens 22195 1219 e o ojInpoudi Ip uoo OUBasip jap ejeudoud e 15 YSOW 27
11. ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple connector N B The remote control TCM 35 can be used only with machines equipped with control and protection device EP6 U7 For use of TCM 35 see page M21 start and stop of this manual TELECOMANDO REMOTE CONTROL O 06 02 03 M38 GB rr I MOSA o protections MOSA 1 0 05 01 INSULATION MONITORING 39 10 NOTE Don not intervene on the setting of the protection switch Before using the machine check the ON warning lamp lighting USE AS TROUBLE INDICATOR Placed on the front panel the insulation monitor A3 is a relay which controls continuously the insulation of the generation a c circuits towards the ground The device generates internally a continuous 12V voltage which is applied between the circuit under control and the ground USE AS TROUBLE INTERVENTION The insulation monitor controls a device release coil contactor etc which opens the whole circuit lifting voltage in the whole part of the machine a c generation INDICATOR AND USE OF RI R22M MODEL To vary the regulation call our Technical Assistance Department The LED ON shows that the device is fed Check that it works correctly pressing the TEST push button The LED TRIP will simulate on intervention or an
12. 1450 Kg SKID Measured acoustic power PSX Version 95 LWA 70 db A 7 m Garanteed acoustic power PSX Version 96 LWA 71 db A 7 m Dimensions and weight are inclusive of all parts 96 LWA 71 db A 7 m 97 LWA 72 db A 7 m OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power P R P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the P R P Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a I P D Individual Protection Device Acoustic Noise Level LWA Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its
13. Arc striking circuit 4 PTO HI 30 l min indicator A7 Transfer pump selector AUT 0 MAN C1 110V D C 48V D C diode bridge B4 PTO HI reset indicator B7 Fuel transfer pump D1 E P 1 engine protection C4 PTO HI 20 l min solenoid valve C7 GECO generating set test E1 Engine stop solenoid D4 PTO HI 30 l min solenoid valve D7 Flooting with level switches F1 Acceleration solenoid E4 Hydraulic oil pressure switch E7 Voltmeter regulator G1 Fuel level transmitter F4 Hycraulic oil level gauge F7 WELD AUX switch H1 Oil or water thermostat G4 Preheating glow plugs G7 Reactor 3 phase 11 48V D C socket H4 Preheating gearbox H7 Switch disconnector L1 Oil pressure switch 14 Preheating indicator 17 Solenoid stop timer M1 Fuel warning light L4 R C filter L7 VODIA connector N1 Battery charge warning light M4 Heater with thermostat 7 F EDC4 connector 01 Oil pressure warning light N4 Choke solenoid N7 OFF ON DIAGN selector P1 Fuse 04 Step relay 07 DIAGNOSTIC push button Q1 Starter key P4 Circuit breaker P7 DIAGNOSTIC indicator R1 Starter motor Q4 Battery charge sockets Q7 Welding selector mode S1 Battery R4 Sensor cooling liquid temperature R7 VRD load T1 Battery charge alternator S4 Sensor air filter clogging S7 230V 1 phase plug U1 Battery charge voltage regulator T4 Warning light air filter clogging T7 V Hz analogic instrument V1 Solenoid valve control PCBT U4 Polarity inverter remote control U7 Engine pro
14. Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch 22 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same t In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page t During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or
15. PCB C6 QEA control unit D G F I D3 Booster socket D6 Connector PAC E Welding PCB transformer E3 Open circuit voltage switch E6 Frequency rpm regulator F Fuse F3 Stop push button F6 Arc Force selector G 400V 3 phase socket G3 Ignition coil G6 Device starting motor H 230V 1phase socket H3 Spark plug H6 Fuel electro pump 12V c c I 110V 1 phase socket 13 Range switch 16 Start Local Remote selector L Socket warning light L3 Oil shut down button L6 Choke button M Hour counter M3 Battery charge diode M6 Switch CC CV N Voltmeter N3 Relay N6 Connector wire feeder P Welding arc regulator 03 Resistor 06 420V 110V 3 phase transformer 0 230V 3 phase socket P3 Sparkler reactor P6 Switch IDLE RUN R Welding control PCB Q3 Output power unit Q6 Hz V A analogic instrument S Welding current ammeter R3 Electric siren R6 EMC filter T Welding current regulator 53 E P 4 engine protection S6 Wire feeder supply switch U Current transformer T3 Engine control PCB T6 Wire feeder socket V Welding voltage voltmeter U3 R P M electronic regulator U6 DSP chopper PCB Z Welding sockets V3 PTO HI control PCB V6 Power chopper supply PCB X Shunt Z3 PTO HI 20 l min push button Z6 Switch and leds PCB W D C inductor W3 PTO HI 30 l min push button W6 Hall sensor Y Welding diode bridge X3 PTO HI reset push button X6 Water heather indicator Y3 PTO HI 20 l min indicator Y6 Battery charge indicator A1 Arc striking resistor B1
16. gt Cu i RESET Man NH Aut rs D 8 25 05 01 M39GB CD OSA o protections OMOSA 1 0 10 05 EP6 ENGINE PROTECTION 39 12 EP6 OEM s Manual Contents 1 0 Introduction M39 12 2 0 Operating Mode selection M39 12 2 1 AUTO operating mode M39 12 2 2 MANUAL operating mode M39 12 2 3 OFF operating mode M39 12 3 0 DISPLAY features M39 12 4 0 ALARM messages M39 12 1 4 1 Operating Messages M39 12 1 5 0 LEDs for visual indication M39 12 1 5 1 LEDs and Display Test M39 12 1 6 0 Parameters and Settings M39 12 1 7 0 Remote Start M39 12 4 8 0 Safety M39 12 4 9 0 Automatic Periodic Test M39 12 4 10 0 Front Panel Description M39 12 4 11 0 Dimensions and Rear View M39 12 4 1 0 INTRODUCTION The EP6 features Engine and Generating Set control and monitoring The EP6 provides visual indication by means of LEDs solid state lamps and a Display see section 10 0 It features OFF MAN and AUTO operating modes The display gives Messages for alarms and Measurement indications 2 0 OPERATING MODE selection The EP6 features AUTO section 2 1 MANUAL section 2 2 and OFF section 2 3 operating modes When the power supply is switched on the EP6 behaves as follow A if the KEY SWITCH is in the OFF position the EP6 enters the OFF operating mode B if the KEY SWITCH is in the ON position the EP6 enters the AUTO operating mode That is if the EP6 was in AUTO prior to the supply removal If not
17. 5 o o o H vit o YE LU E o dal MOSA MOSA CD Schema elettrico Electric diagram REV 0 11 06 CE Schemas electriques GE 85 115 SKID PSX ATTENZIONE Scollegare ponticello per disabilitare G F l ATTENTION To disable G F I disconnect jumper G F l RELAY RG a SG M TG Ta NG mk lt 5 g ISOMETER 409 La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione RG SG Lu TG D NG m ag d 65 71615 31211 ISOMETER DOSSENA 4 2 17116115114 T 11 65 5 56 5 Esp D Dis i Ey Medication Date Desi A Da Pag Denominazione Progetto Pag din From Page Denomination Project Pagen ofn ES lt Electrical diagram for Relay or Is
18. 91178 90 LLEL Ricambi Ersatzteile Jl MOSA Spare parts Tabla de recambios GE 85 115 PSX SKID 3 1 _ 0 06 08 Pi ces de rechanges ND Pos Rev Cod Descr Note 1 309509005 GUARNIZIONE qm 2 841168080 SCHERMO PER PORTELLA 3 841168426 FIANCATA LATO STRUMENTI 4 6033050 GOLFARE 5 1018130 ANELLO OR 6 841658361 GHIERA PER COPERCHIO ERMETICO 7 841658360 COPERCHIO ERMETICO 8 841659357 TIRANTE INGOMMA 9 841659358 ANELLO DOPPIO 10 841168035 CARENATURA POSTERIORE 11 744508140 CERNIERA PER FIANCATA 12 841258125 COPERCHIO MANUTENZIONE ALTERNATORE 13 841168080 CARENATURA ANTERIORE 14 741167032 PIASTRA DI CHIUSURA 15 841168458 FIANCATA INTERMEDIA BATTENTE 16 841168461 LISTELLO FERMO FIANCATA 17 842258460 FILO ARMONICO 18 842258163 CHIUSURA A CRICCHETTO 19 105111450 MORSETTO 20 841168428 FIANCATA INTERMEDIA 21 841168220 CASSONETTO ASPIRAZIONE Pos Rev Cod Descr Note 1 309509005 GASKET qm 2 841168080 GLASS COVER 3 841168426 COVER COMMANDS SIDE 4 6033050 UP EAVING RING 5 1018130 OR RING 6 841658361 FLANGE FOR AIR TIGHT SEALED COVER 7 841658360 ERMETIC COVER 8 841659357 TIE ROD 9 841659358 DOUBLE RING 10 841168035 REAR COVER 11 744508140 LATCH 12 841258125 ALTERNATOR INSPECTION COVER 13 841168080 FRONT COVER 14 741167032 PLATE LOCKSOCKET 15 841168458 CENTRAL WING DOOR 16 841168461 PANELIST FOR SIDE COVER 17 842258460 HARMONIC WIRE 18 842258163 JACK GEAR LOCK 19 105111450 TERMINAL 20 8411684
19. 94 23 g 59 RA VL a NANI 1331 o MISAN OSSAYONI wavy ON Sez kadang INUVTIV 1 m S men 3 EF z 82 08 C VdWOd z 90 mg 22 ER 3NOIZVIN3WIIV 3833 3NOIZVLN3WITV 25 22 39 Se 55 OSS3UONI F m5 20 2 o 0L6 8 2 9 S v eS e c o D ESE 98 8 Sov pc B 5 NYA inv SAC T E 6 tS 78 3 S 59 12198 VOL di Pei 2 MOSA MOSA 1 91178 90 LL EL euoizezzuojne ens 22195 219 e O JLD UNWOD o Ip uoo oubasip ajuasaud jap eyeuidoud abBay ura e EAIASL Is YSON T V 020 S 9LLv8 900201 2 N XSd SU 39 pesourmmmy dyy Z u ajeg esa abeqo ATWLHIW ODVSNI 0600Z LU SIA eq 19102069517 Beg ey 3 J y IN 1062 100 xnv WS O W 19 99 S318VO MANNINI INVH bed 209 014 i abeg LOANNOO ANY UIP bed onebold 121 Beg eg OYLAWOIZNALOd 130 29 99 x xy Er in 93 3HV93T10O 3 OTISDILNOd 39311901 B Y TN 70020161 69 39 uoo e O ezuajod ojunib6y y a N LO r NT LO 5 EO e 6 v v hdtv sas 91139 VO9L 7 NA H 6839 vez v9 29 9 19 09 69 zr ON N N
20. Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 0000A AA PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The b
21. M PROTECTIONS EP6 ENGINE PROTECTION 39 12 3 P 16 P 17 P 18 P 19 P 20 P 21 P 22 P 23 P 24 P 25 P 26 P 27 P 28 P 29 Stop Solenoid Timing 2 Range 2 99 secs Duration of the Stop cycle Alarm Output Timing 1 inh 59 secs 1 15 mins and cont Time out of the alarm output The code cont disables the time out and the alarm remains energized until the OFF operating mode is selected The inh mode enables the use of the external contactor Temperature Switch n o Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens ALARM Control n c Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens Remote Start n o Selection n o or n c n o the engine starts if the contact closes n c the engine starts if the contact opens Under Speed setting Inh Inh or 100 4000 r p m The Inh code disables the Under Speed shut down Over Speed setting Inh 100 4000 rpm or Inh The EP6 provides one second bypass delay The Inh code gt 4000 r p m disables the Over Speed shut down Number of Teeth of the Flywheel Inh Inh or 1 500 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under Speed alarms and the Crank termination see P 24 Crank OF
22. advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple p e PP P PPE PROHIBITIONS harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires on the electric machines with non inserted voltage It is prohibited to make interventions before having disinsert
23. id at the time of issue of this certificate Updated information is available under www ignet certification com uos is epi ne USA bythe Flowing pate AFA The list of IQNet partners is A r UNI EN ISO 9001 2000 ISO 9001 2000 Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality 5 www jcim R CERTIFICATO n 0192 4 CERTIFICATE No S CERTIFICA OE 5 SISTEMA DI GESTIONE PER LA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI marchi BCS
24. may show one of the following OIL Low Oil Pressure C High Temperature O SPd Over Speed of the engine U SPd Under Speed of the engine bELt Failure of the belt ALAr External Emergency Stop FUEL 1 Low Fuel in the tank FAIL 3 Starting Failure Alarm E 05 2 Generator Overload Hi H 2 Generator Over Frequency Lo H 2 Generator Under Frequency Hi U 2 Generator Under Voltage Lo U 2 Generator Under Voltage XX X Battery Voltage Err Memory error E 04 Alternator Failure 1 FUEL This message indicates Low Fuel in the tank The engine stops if the contacts remain closed for 5 minutes continuously To clear the alarm follow the instructions a turn OFF the key switch b fill the tank c turn ON the key to display the message FULL d turn OFF the key in order to cancel the alarm e turn ON the key to select the MANUAL or AUTO operating mode 2 To determine the value that caused the failure push the F1 pushbutton 4 1 OPERATING messages EP6 features messages to inform you about the following uuuu Glow plugs timing U Voltage out of range StA Start prompt Starting by key switch rESt Rest timing tESt Automatic Test CAL Calibration Pro Programming rEAd Parameter reading StOP Stopping cycle MM SS Remote Start or Remote Stop cycle 5 0 LEDs for visual indication The EP6 featu
25. movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine AN 6 Sg MUSA caso SILENCED LY AMOS eso SILENCE Ca m_ 30 03 00 M4GB arn D M SA Set up for operation MOSA 1 1 09 05 TS_ DSP_ GE Water cooled systems BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SEA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24
26. of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GE 85 SKID PSX GE 115 SKID PSX GENERATOR Power three phase stand by 88 400 V 127 A 110kVA 400 V 159 A Power three phase P R P 80 kVA 400V 115A 100 kVA 400 V 144 A Active power stand by 70 4 kW 400 V 88 kW 400 V Active power P R P 64 kW 400 V 80 kW 400 V Frequency 50 Hz 50 Hz Cos 0 8 0 8 ALTERNATOR Type synchronous three phase self excited self regulated Insulation class H ENGINE Make Model PERKINS 11046 44TAG1 PERKINS 1104C 44TAG2 Type 4 Stroke 4 Stroke Displacement 4400 cm 4400 cm Cylinders 4 4 Power stand by P R P 78 4 kW 105 CV 71 3 kW 95 5 CV 98 kW 131 4 CV 89 kW 120 CV Speed 1500 giri min 1500 rpm Fuel consumption 208 g kWh 208 g kWh Cooling system Liquid Liquid Cooling system capacity 131 131 Engine oil capacity 81 81 Starter Electric Electric Fuel Diesel Diesel GENERAL SPECIFICATIONS Battery 12V 100Ah 12V 100Ah Tank capacity 230 230 Running time 75 16h 14h Protection IP 44 IP 44 Dimensions max on base Lxwxh mm 2740 2000 skid x1200x1640 2740 2000 skid x1200x1640 Weight on base 1655 Kg PSX 1425 Kg SKID 1680 Kg PSX
27. parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products h
28. the EP6 enters the MANUAL operating mode 2 1 AUTO operating mode To enter the AUTO operating mode use the following instructions A Turn ON the key switch the Display and LEDs illuminate for 1 second B Wait for the end of the LAMP test then push the AUTO pushbutton after the UUUU Pre glow or Sta Start prompt has been displayed After this the yellow Led AUTO will illuminate If the REMOTE START input is not operative the LED will flash If operative the LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank C In order to cancel the AUTO operating mode push the AUTO pushbutton the yellow Led will turn OFF or turn the KEY SWITCH to OFF Once in AUTO the EP6 waits for a REMOTE START activation see section 7 0 In case of an Automatic Periodic Test A P T the display will show the message tESt 2 2 MANUAL operating mode To start the engine follow the instructions A Turn ON the KEY SWITCH the EP6 illuminates the LEDs and Display B If the display shows the message uuuu the EP6 is counting the PRE GLOW time wait until the message disappears C After the display shows the flashing message StA NOTE turn the Key to START position momentary position with spring loaded return until the engine starts The message indicates a MANUAL start D To stop the engine turn the KEY SWITCH to OFF NOTE EP6 s
29. there are mounted protections and measuring instruments which are protected by a same sized cover 13 11 w lt gt M O SA Quality system OMOSA 1 2 05 03 GE_ MS_ TS_ EAS_ 01 FESES RESIS SS a THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IONet and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 Hoa Abbiategrasso MI BCS FERRARI PASQUALI Trade Operative er Via Valbrina 17 19 1 42045 Luzzara RE FERRARI PASQUALI Trade Marks Viale Europa 59 ode Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard 150 9001 2000 on 2005 5505 Validity date 2009 03 0 Registration Member IT 3722 esa Gao Prati President of CISQ Th Sabio Rovers President of IQNet LT IQNet Partners AENOR Spain AFAQ France AIB V impone Internacional ANCE Mexico APCER Portugal CISQ che China LA Venezuela ovi SAI Global porten SS Finland E psy 50 Slovenia Mind SRAC Romania TEST 5 acral fo sig Serbia and Q AIB Vingotte CISQ DOS NSAI and SAI Global
30. value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level LWA of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol Lu when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 13 11 06 84116 GB D M MOS A G SYMBOLS AND SAFETY PRECAUTIONS TS_ 2 MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety t N B The information contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices
31. 08071 30 03 00 M45GB D Dimensioni 7 Abmessungen M MOSA Dimensions Dimensiones GE 85 115 PSX 53 OMOSA REV0 1106 Dimensions D Ch 1580 310 284 _ 250 2200 1375 13 11 06 84116 1 CD Dimensioni Abmessungen M MOSA Dimensions Dimensiones GE 85 115 SKID 53 1 OMOSA REV0 1106 Dimensions D e 1120 BER 3000 oe MESA Gl P SI CA CA 1580 1310 5 2200 131 50 016 n 4 fori 1100 1200 13 11 06 84116 1 GE 85 115 PSX D Abmessungen Dimensiones D 08 MOSA rev o 06 08 Dimensions MOSA 858 5 858 5 660 5 858 5 IE 1 91178 90 LL EL CD M o ELECTRICAL SYSTEM LEGENDE GE_ MS_ TS_ 60 MOSA REV 6 06 08 O A Alternator A3 Insulation moitoring A6 Commutator switch B Wire connection unit B3 E A S connector B6 Key switch on off C Capacitor C3 E A S
32. 12 06 03 40 CD MAINTENANCE WARNING e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING e Use suitable tools and clothes HOT surface PARTS e Do not modify the components if not authorized can can injure See pag M1 1 hurt you NOTE ENGINE and ALTERNATOR By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance
33. 28 MIDDLE COVER N k 841168220 INDUCTION CASE 13 11 06 84116 1 GE 85 115 PSX SKID Tabla de recambios Ersatzteile CD Ricambi M O SA Spare parts 0 06 08 Pi ces de rechanges D MOSA eee ci A V 15 10 11 12 13 14 1 91178 90 LLEL CD Ricambi Ersatzteile Jl Spare parts Tabla de recambios GE 85 115 PSX SKID 4 1 REv 0 06 08 CF Pi ces de rechanges D MOSA MOSA Pos Rev Cod 1 841168068 2 841178091 3 841168025 4 840858215 5 841168075 6 841252050 7 105112270 8 840858168 9 841172078 10 841172081 11 325252069 12 840752069 13 841168020 14 841168070 15 841168340 16 841168015 17 309509005 18 841168003 19 841168004 20 841168464 Rev Cod 1 841168068 2 841178091 3 841168025 4 840858215 5 841168075 6 841252050 7 105112270 8 840858168 9 841172078 10 841172081 11 325252069 12 840752069 13 841168020 14 841168070 15 841168340 16 841168015 17 309509005 18 841168003 19 841168004 20 841168464 Descr Note GOCCIOLATOIO CARENATURA SUPERIORE COMPL FIANCATA POSTERIORE SINISTRA PARETE SCARICO ARIA MOTORE PIASTRA PARA ACQUA SILENZIATORE DI SCARICO GUARNIZIONE L MT 1 qm PANNELLO INFERIORE PER CASSONETTO SCARICO RACCORDO TUBO SCARICO TUBO SCARICO COLLEGAMENTO MARMITTA GUARNIZIONE GUARNI
34. ATOLA ALTERNATORE FILTRO GASOLIO CARICAMENTO LATERALE OLIO ANTIVIBRANTE SPESSORE 4mm TRAVERSA SUPPORTO ALTERNATORE TAPPO 1 GAS CONICO TAPPO 1 2 GAS CONICO SERBATOIO CARBURANTE FONDO BASAMENTO BASAMENTO TAPPO SERB CARBUR BAIONETTAD80 SENSORE LIVELLO CARBURANTE L 225 MORSETTO 35mmq GUIDA PER MORSETTIERA PIASTRINA BATTERIA 12V 100Ah SENZA MANU STAFFA FISSAGGIO BATTERIA SUPPORTO BATTERIA SPINOTTO SUPPORTO SCATOLA APP ELETTRICHE SCATOLA APP ELETTRICHE ROLL BAR TUBO SCARICO OLIO STAFFA SUPP POMPA SCARICO OLIO POMPA SCARICO OLIO Descr Note PERKINS ENGINE 1104C 44TAG2 ALTERNATOR COVER ALTERNATOR BOX FUEL FILTER SIDE OIL FILLER UNIT VIBRATION DAMPER THICKNESS 4mm ALTERNATOR SUPPORT BRACKET TAP TAP FUEL TANK BASE BOTTOM BASE FUEL TANK CAP FUEL LEVEL SENSOR TERMINAL 35mmq TERMINAL GUIDE PLATE BATTERY 12V 100Ah WITHOUT MAINTENANCE BATTERY BRACKET BATTERY SUPPORT PLUG SUPPORT ELECTRICAL EQUIPMENT ELECTRICAL EQUIPMENT ROLL BAR EXHAUST OIL PIPE BRACKET FOR OIL DISCHARGE PUMP EXHAUST OIL PUMP 13 11 06 84116 1 M SA Spare parts MOSA CD Ricambi Ersatzteile REV 0 06 08 Pi ces de rechanges Tabla de recambios GE 85 115 PSX SKID 8 9 10 11 12 13 14
35. F Inh Crank Termination setting 100 800 rpm If the speed rises above the setting the EP6 terminates the crank cycle One seconddelay avoids false termination The code Inh inhibits the crank termination Low Oil Pressure Alarm By Pass 6 Range 0 99 secs By Pass Delay to ignore the Oil Pressure input 3 during the engine starting cycle This input requires normally closed contact Automatic Periodic Test Cycle inh Range inh 1 99 days This is the interval time between the automatic periodic tests of the engine The code inh disables the Automatic Periodic Test see section 19 0 Automatic Engine Test Duration 5 Range 1 99 minutes This is the duration of the automatic engine test Generator warm up timing 20 Range inh 1 59 secs or 1 15 mins inh No warm up Active only when P17 inh and the ALARM output is used to drive the contactor Generator cooling timing 30 Range inh 1 59 secs or 1 15 mins inh No cooling Active only when P17 inh and the ALARM output is used to drive the GEN SET contactor 12 10 05 M39GB O DS A o protections OMOSA 1 0 10 05 EP6 ENGINE PROTECTION 39 12 4 7 0 REMOTE START The EP6 features REMOTE START only in AUTO operating mode To operate the REMOTE START follow the instructions A Turn the KEY SWITCH to the ON position the Display and LEDs illuminate for 1 sec B Wait until the end of the LEDs te
36. GE 85 SKID PSX GE 115 SKID PSX 841169003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOGS 13 11 06 84116M00 preparato da UPT approvato da DITE MOS A DESCRIPTION OF THE MACHINE OMOSA REV 0 06 08 GE 85 115 SKID PSX Main Characteristics of GE 85 e Three phase electric power max 88 kW 400 V 50 Hz Perkins Diesel engine 1104C 44TAG1 e Synchronous alternator e Tank of 2301 with autonomy of 16h Dimensions weight 2740 2000 skid x1200x1640 1655 Kg PSX 1425 Kg SKID e Noise level at 7m 70dB A e Prepared for automatic start unit e Prepared for remote start stop FILTER CONNECTOR FOR EAS OR REMOTE START EMERGENCY STOP Main Characteristics of GE 115 Three phase electric power max 110 kW 400 V 50 Hz e Perkins Diesel engine 1104C 44TAG2 Synchronous alternator Tank of 2301 with autonomy of 14h Dimensions weight 2740 2000 skid x1200x1640 1680 Kg PSX 1450 Kg SKID Noise level at 7m 71dB A Prepared for automatic start unit Prepared for remote start stop BATTERY MUFFLER a The unit is composed by a base a tank an engine alternator unit fixed on the base by 4 elastic dampers 2 roll bar with hook for an easy and sure lifting a base complete with doors for a quick access to the 3 engine to the air filter and to the battery The set is also equipped with a electrical board where
37. M 2 7 M3 M 4 2 M 20 M21 M 30 M 31 37 38 6 M 39 10 M 39 11 M 39 12 M 40 2 M 43 M 45 M 46 M 51 M 60 M 61 COPYRIGHT NOTES NOTES SYMBOLS AND SAFETY PRECAUTIONS ADVICEM 2 6INSTALLATION AND ADVICE INSTALLATIONS AND ADVICE INSTALLATION UNPACKING TRANSPORT AND DISPLACEMENTS SET UP FOR OPERATION START AND STOP CONTROLS LEGEND CONTROLS USING THE GENERATOR TCM 35 REMOTE CONTROL INSULATION MONITORING PROTECTION EARTH LEAKAGE RELAY EP6 ENGINE PROTECTION TROUBLE SHOOTING MAINTENANCE OF THE MACHINE STORAGE CUST OFF TECHNICAL DATA ELECTRICAL SYSTEM LEGEND ELECTRICAL SYSTEM 13 11 06 84116 GB MOSA copyright MOSA 1 0 10 02 C GE MS TS EAS ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners m The reproduction and total or partial use in any form and or with any means of the documentation is allo
38. ONT PANEL 23 306418310 GUARNIZIONE L MT 1 PROTECTION GASKET L MT 1 qm 24 1243020 GUIDA PER MORSETTIERA TERMINAL GUIDE 25 744508112 SERRATURA PER COPERCHIO FRONT FRONT COVER LOCK 26 102013290 COMMUTATORE COMMUTATOR 27 309509005 GUARNIZIONE GASKET qm 28 1241010 PIASTRINA PLATE 29 107509045 PORTAFUSIBILE HOLDER FUSE 30 841167036 STAFFA SUPPORTO INTERR MAGNETOT BRACKET MAGNETO SWITCH 31 841157325 INTERRUTTORE MAGNETOTERMICO CIRCUIT BREAKER 32 306479199 RELE AVV ELETTRICO RELAY ELECTRIC START 33 107509005 GUARNIZIONE GASKET 34 841167010 SCATOLA ELETTRICA ELECTRIC BOX 35 744507170 CUSTODIA FISSA CONNETTORE CONNECTOR HOUSING 36 744507171 FRUTTO PRESA CONNETTORE SOCKET EAS 37 107509903 PRESA SOCKET 38 746507270 PRESA CEE 400V 125A 3P N T EEC SOCKET 39 344027270 PRESA CEE 63A 400V 3P N T EEC SOCKET 40 305907270 PRESA CEE 16A 400V 3P N T EEC SOCKET 41 105111510 PRESA CEE 380V TRIFASE EEC SOCKET THREE PHASE 380V 42 307017240 PRESA 220V 16A EEC SOCKET 43 155307107 DISGIUNTORE TERMICO 15A 250V THERMAL SWITCH 15A 250V 44 841167065 PANNELLO PORTA PRESE SOCKETS HOLDER FRONT PANEL 45 259107241 PRESE SCHUKO SCHUKO SOCKETS 13 11 06 84116 GE 85 115 PSX SKID Tabla de recambios Ersatzteile CD Ricambi M SA Spare parts REV 0 06 08 Pi ces de rechanges D MOSA 2 13 14 15 17 16 18 1
39. ZIONE SCARICO MOTORE fornita con motore FIANCATA POSTERIORE DESTRA TUBO SCARICO CORNICE SUPPORTO CARENATURA FIANCATA CARENATURA DESTRA GUARNIZIONE qm FIANCATA CARENATURA DESTRA FIANCATA CARENATURA SINISTRA STAFFA FERMO FONO ASSORBENTE Descr Note DRIPPER TOP COVER COMPL REAR LEFT COVER ENGINE AIR EXHAUST SITE WATER BAFFLE BOARD EXHAUST MUFFLER STRIP SEALING L MT 1 qm LOWER PANEL FOR AIR INLET BOX PIPE FITTING EXHAUST PIPE EXHAUST PIPE FOR MUFFLER GASKET GASKET REAR RIGHT COVER EXHAUST PIPE SUPPORTING FRAME FOR COMPLETE COVER COVER RIGHT SIDE GASKET qm COVER RIGHT SIDE COVER LEFT SIDE SOUND PROOF MATERIAL BRACKET 13 11 06 84116 1
40. adjustable operating current do not modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 10 C roughly corresponds to a variation of 5 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current ADO 12 06 03 M37GB_1500G_GE sa ee D M O SA Using the generator MOSA 1 1 09 05 M GE_ 37 2 Diesel engine DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it intervenes by cutting off power to the circuit connected In the case of an intervention by the differential switch check that there a
41. andling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab A A Be sure that the lifting devices are correctly mounted sence of parts envelopes manuals etc ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country 2 gt gt gt LA opal eis 1 Take the machine out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate gt 30 03 00 CD M O SA TRANSPORT AND DISPLACEMENTS COVERED UNITS AND SKID GE 5 15 4 2 1 0 03 00 NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of
42. attery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced NOTE THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB D M MOS A G MAINTENANCE GE 43 1 emosa _ 10 0905 ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH event AND OR AFTER EVERY YEAR WEEK INTERVENTION ON LOAD keep the generat
43. ave been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB MUSA o ce 1 4 it OMOSA REV 4 10 07 Any of our product is labelled with CE marking attesting its conformity to appliab
44. ax 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE 0 In spots where it often rains and or there are flooded areas do not put the machine inthe bad weather m in flooded places Protect all the electric parts at risk because water infiltrations could cause short circuits with damages at persons and or things The protection degree of the machine is put on the data plate and in this manual at page Technical Data 20 max 26 11 99 M2 6GB 2 7 GE 85 115 SKID PSX Instalaci n D CD Installazione Luftzirkulation Installation MOSA REV 0 11 06 Installation MOSA 1 91178 90 61 CD OSA GS UNPACKING GE_ MS_ TS_ 11 02 04 NOTE adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough h
45. d automatically the starting cycle will start On the machines with mounted glow plugs appears in the display EP6 for about 5 secs the symbol UUUU the starting cycle includes starting trials When the engine starts the led AUTO remains lit continuously and simultaneously the red warning light will light in the TCM35 Stop it is COMPULSORY to disconnect the load first then shift the switch of the TCM35 on 0 the engine will stop immediately 3 Start with Automatic start unit EAS Put the Local Remote selector on Remote Connect the EAS to unit The EAS controls the starting as well as the stop of the engine Follow attentively the instructions reported in the EAS manual In these conditions the EP6 has the only function to measure the electric values hour meter etc MACHINE WITH EMERGENCY BUTTON AN CAUTION Pressing the button the engine will stop immediately in any working condition n IN lbn 1 C 217175 E u Il V Turn clockwise to reset the button MES o A RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual CAUTION A NOTE For safety reason the key must be kept by qualified personel 02 02 06 84210 GB OSA 2 MOSA S
46. ds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water Not to be used void the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the urfaces close to the fire Particular protection ear an autorespiratory mask when heavy smoke is present Useful warnings void by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low WARNING N CAUTION A DANGEROUS TAN A Y THE MACHINE MUST NOT BE USED IN AREAS WITH WARNING EXPLOSIVE ATMOSPHERE 10 06 00 2 51 MIOSAG INSTALLATION AND ADVICE OMOSA 1 0 11 99 GE_ MS_ TS_ 2 6 INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES m Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Maximum leaning of the machine in case of dislevel 10 X 20 m
47. e VERSIONE STANDARD STANDARD VERSION 6 SOCKETS KIT SR 13 11 06 84116 m M O SA Using the generator MOSA 1 1 09 05 M GE_ 37 Diesel engine WARNING It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements
48. ed the voltage moking It is prohibited to smoke while filling the tank with fuel welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable b It is advisable to use protections suitable for the different welding works Use only with safety protections ide It is advisable to use protections suitable for the different daily checking works Use only with safety protections is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB zi OSA INSTALLATION AND ADVICE BEFORE USE GE_ MS_ TS_ 2 5 MOSA 1 0 00 00 CF A The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces
49. ed with three tests two of which are effected automatically by the instrument 1 manual test trial push button 2 automatic test of the toroid relay connection guard 3 automatic test of the board electronics In case of fault the output relay trips and the Fault led lights with fixed light It is able to work correctly even in presence of harmonic distortion or anyway with very disturbed signals In case the internal temperature goes over the threshold for a good functioning the Fault led will twinkle Its interruption due to a fault of the toroid break of the connection wire or a fault in the internal circuits brings to the automatic intervention of the protection To help the user in setting up the intervention delay the potentiometer t s rotation in correspondence of a reference mark causes the Fault led to twinkle for a few seconds LEGEND D1 Potentiometer for earthing fault current regulation D2 Potentiometer for intervention time regulation D3 Multifunction led for indication of internal electronics fault internal temperature out of range t s centred correctly D4 Led indicating presence of feeding 05 Led indicating intervention of GFI relay 06 Micro switches for setting up of the instrument D7 Trial push button D8 Push button for the manual reset D4 D2 ie 0 751 0 P Ne T Y NX D 197 IA A 55 Woost 6 9 0 5 D5 D3 eee _ TEST N De OM D7 D 6__
50. efer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generator s LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group Q During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information ADO 12 06 03 M37GB_1500G_GE CD Es 35 REMOTE CONTROL MOSA 1 0 03 06 N MAKE SURE LOCALSTART Put the selector switch board N7 on ON 3 The selector LOCAL START REMOTE START 16 of the generating set must be switched on The coupling of the TCM 35 with the generating set
51. elf loading prearrangement C 1 0 03 04 89 62cIN v0 0 80 9149842 oyioeds ay ees 9 sue 94 pe1oeuuoo seu ay Jana any n yue T 18858410 usum Sy 0 sdeo Jo ees 3 epe uo peni si Vo N J L O s C o UYOUYM qUe y 7 janj pue yue apisino ue o uuni9J 7 aul JO uonoeuuoo ay oj edid ay jo JESUS 7 Jo sJesys jan 10 z 12995 yue apisino ue Bujana JO uonoeuuoo 02 e peau Malus 94 uo MOO181vaqil INTO Buy edid ay ess ay aunoas oj ay 21098 NVLEOdINI 80 OSA G8 CONTROLS LEGENDE 1 0 05 01 GE TS 30 4A 9 10 12 15 16 17 Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exha
52. ensions 91mm 0 5 x 91mm 0 5 Front view SIDE VIEW Cables outlet 12 10 05 M39GB CD M M SA Troubleshooting GE 40 2 OMOSA REV 3 07 06 Diesel engine Problem Possible cause Solution The motor does not start 1 up Start up switch 16 where it is assembled in incorrect position 2 Emergency button L5 pressed Preheating where itis assembled 4 Engine control unit or starting key faulty 5 Battery low 6 Battery cable terminals loose or corroded 7 Start up motor defective 8 No fuel or air in feed circuit 9 Malfunction on feed circuit defective pump injector blocked etc Air filter or fuel filter clogged Air in the gasoil filter Motor stopping device defective Malfunction on electrical power circuit on generator control panel The motor does not 1 accelerate Inconstant 2 Speed Air filter or fuel filter clogged Malfunction on feed circuit defective pump injector blocked etc 3 Oillevel too high Motor speed regulator defective 1 Check position 2 Unblock 3 Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair Replace Recharge or replace Check the battery charge circuit on motor and automatic panel 6 Tighten and clean Replace if corroded Repair or replace Refill tank un aerate the circuit Ask for intervention of Service Department Clean or replace Take the air out filling the filt
53. er 3 Ask for intervention of Service Department 4 Check the sensor and electrical circuit 1 Check the load connected and diminish Check the cooling vent and relative transmission belts Restore level Check for leaks or breakage in the entire cooling circuit pipes couplings etc 2 3 28 01 03 401 150006 GE CD M M SA Troubleshooting GE 40 2 1 OMOSA 3 07 06 Diesel engine Problem Possible cause Solution Water radiator or oil clogged where it is assembled Water circulating pump defective Only for water cooled motors Injectors defective Injection pump requires calibration Alarm malfunction 4 5 6 7 Clean cooling fins on radiator Ask for intervention of Service Department Ask for intervention of Service Department Check the sensor and electrical circuit GENERATOR Absence of output voltage 1 N Sa Voltage switch in position O Voltage switch faulty Protection tripped due to overload Differential protection device tripped Differential switch differential relay Protection devices defective Alternator not sparked Alternator defective Check position Check connections and working of the switch repair or replace Check the load connected and diminish Check on the entire installation cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground Replace Carry out
54. er with gasoil Replace 4 1 1 13 Check and repair 0 1 2 3 1 Clean or replace 2 Ask for intervention of Service Department Eliminate excess oil Ask for intervention of Service Department 3 4 aaa Black smoke 1 Air filter clogged 2 Overload 3 Injectors defective Injection pump requires calibration 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department ______________ White smoke 1 Oil level too high 2 Motor cold or in prolonged operation with little or no load Segments and or cylinders worn out 1 Eliminate excess 2 Insert load only with motor sufficiently hot Ask for intervention of Service Department 3 ___________________________________________________________ Air filter clogged Insufficient fuel distribution impurities or water in feed circuit Injectors dirty or defective Too little power provided 1 by motor 2 3 1 Clean or replace 2 Check the feed circuit clean and refill once again 3 Ask for intervention of Service Department _______________________________________ Low oil pressure 1 Oil level insufficient 2 Air filter clogged 3 Oil pump defective 4 Alarm malfunction High temperature 1 Overload 2 Insufficient ventilation 3 Insufficient coolant liquid Only for water cooled motors 1 Reset level Check for leaks 2 Replace filt
55. external spark test as indicated in alternator manual Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Ass No load voltage too low or too high Corrected no load voltage too low with load Unstable tension 1 2 3 1 2 3 1 2 3 Incorrect motor running speed Voltage regulating device where it is assembled defective or requires calibration Alternator defective Incorrect motor running speed due to overload Load with cos q less than 0 8 Alternator defective Contacts malfunctioning Irregular rotation of motor Alternator defective 1 2 3 1 2 3 1 Regulate speed to its nominal no load value Adjust regulator device as indicated in alternator manual or replace Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check the load connected and diminish Reduce or rephase load Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check electrical connections and tighten Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department B_1500G_GE
56. he several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization In case of necessity for first aid and fire prevention see page M2 5 IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 064
57. he user may experiment with shifting the periodic tests To avoid error accumulation and in case your unit is programmed to allow Automatic Periodic Test we recommend the following procedures disconnect the power supply of the EP6 consult your genset supplier wait for the desired start time external clock reference apply the power supply to the EP6 consult your genset supplier select the AUTO operating mode The EP6 will start the engine after the programmed number of days and the engine will run for the programmed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter P 26 and P 27 IMPORTANT NOTES If the supply battery voltage is removed the EP6 loses the counts and timings If the supply restores the EP6 starts to count the A P T according to the programmed parameters P 26 and P 27 It is important to synchronize the power on sequence with the desired Automatic Periodic Test 10 0 FRONT PANEL 4 digits DISPLAY UP DOWN Button Ideograms Green LED engine on Button Button F1 AUTO AUTO Yellow Button Led ENTER Button Key Button OFF ON START 5 The use of these buttons is reserved only to the manufacturer of the generating set 75mm 11 0 DIMENSIONS 130mm 45mm Be24 Closing cover Rear cove 9 Rear view Recommended hole dim
58. hows the blinking StA message for 20 seconds After this time if the engine does not start the EP6 displays the message FAIL Fail to start see section 4 07 To clear the alarm turn the KEY SWITCH to OFF 2 3 OFF operating mode This function is obtained by turning the KEY SWITCH to OFF The OFF operating mode clears the fault alarms and shuts down the Display after 5 seconds A blinking dot indicates the presence of the power supply Press one of the pushbuttons to energize the display In OFF operating mode the EP6 allows reading of the parameters see section 6 0 3 0 DISPLAY features The EP6 features a 4 Digit Display section10 0 to show measurements settings and error messages The UP DOWN pushbutton selects one of the following menus Generator Current measurement UXXX The Voltage of the Generating Set rPM XXXX Speed of the engine HXX X Frequency of the Generator bXX X Battery Voltage cXX X Charger Alternator Voltage h XXXX HOUR METER the message h appears for a moment and then the counter will be displayed continuously the symbol X means a numerical field 12 10 05 M39GB 0 MOSA o protections OMOSA _ 1 0 10 05 EP6 ENGINE PROTECTION 39 12 1 4 0 ALARM messages The alarms are displayed by means of messages In case of alarm consult your Generating Set manufacturer To remove the message turn OFF the KEY SWITCH The EP6
59. ing set constantly operative X X 2 Check all levels engine oil fuel level battery electrolyte if X X necessary top it up 3 Control of electrical connections and X X cleaning of control panel rs Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB O OSA o STORAGE MOSA 1 0 06 00 CF GE_ MS_ TS_ In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine rs Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with
60. ities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the R phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model c In models with
61. le directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B B 9 gt Vie Europa 59 20090 CUSAGO ITALY o te 39 02903521 fax gt 39 0290390466 Vie Europa 69 20090 CUSAGO M ITALY http wwwmosait e mai infoemosait M 0 GG tel 39 02903521 fax 39 0290390466 hit tp www mosa it e mail infoemosa it N T 2 TYPE SY OTE cca w i 3 E e Ea pan Hal Jesse A e POS OL rar a O Furthermore on each model it is shown the noise level value the symbol used is the following O ba dB war The indication is shown in a clear readable and indeleble way on a sticker 10 10 02 M1 4 GB M Mi O SA TECHNICAL DATA GE 85 115 SKID PSX 1 5 OMOSA REV 0 11 066 The generating set GE 85 115 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed
62. load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it ina dry place In case of necessity for first aid and of fire prevention see page M2 5 N IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place GAGO 30 00 00 M45GB OSA s cust orr OMOSA 1 0 03 00 CF GE MS 5 ri Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc T
63. o the programming done by the genset manufacturer 12 10 05 M39GB 2 OMOSA 1 0 10 05 M PROTECTIONS EP6 ENGINE PROTECTION 39 12 2 Display P 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 P 8 P 9 P 10 P 11 P 12 OFF P 13 P 14 P 15 Parameter Default Remote Start Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous REMOTE START command to initiate the automatic engine start see section 7 0 and P20 in this section Remote Stop Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous absence of the REMOTE START command to initiate the stop cycle see section 7 0 and P 20 in this section Crank Timing Output 10 5 Range 1 20 seconds Maximum insertion time of the Starter Motor Engine Running Trigger Input 1 8 0 Range 3V 24V inh If the voltage of the Charger Alternator rises above the setting the Starter Motor is disconnected Rest Timing 3 Range 3 20 secs Time interval between starting attempts Starting Attempts 3 Range 1 10 This parameter sets the number of attempts in the automatic start cycle Generator UnderVoltage short circuit inh Range 80 400V If the voltage drops under the setting for at least 6 secs or under setting 20 for 1 sec the Under Voltage protection Lo U will shut down the engine Generat
64. ometer 84165 prg 7 9 3 c gt Alla Pag Macchina Disegnatore ta Dis n Approvato 20090 CUSAGO MI ITALY To Page Machine Designer Date Dwg n pproved http www mosa it _ gt GE 165 PSX Leporace 16 10 2006 84116 S 025 90 DS G SPARE PARTS LIST MOSA 1 0 03 00 MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only is The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is O EIER Europa 59 20090 CUSAGO MI ITALY Tel 39 be 1 fax 39 02 90390466 serial number recommended to indicate 1 2 model of welder and or generating set 3 n table 4 position 5 quantity M O A TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE F T 13 13 18 17 16 20 21 22 12 1 _ 12 21 22 23 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter
65. only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986Q16M31 22 03 00 R1GB GE 85 115 PSX SKID Tabla de recambios Ersatzteile CD Ricambi M SA Spare parts 0 06 08 Pi ces de rechanges D MOSA 1 91178 90 LLEL D A N 3 a m TA CD Ricambi Ersatzteile Jl Spare parts Tabla de recambios GE 85 115 PSX SKID 1 1 REv 0 06 08 CF Pi ces de rechanges D MOSA MOSA Pos Rev Cod 1 841 162200 2 841153100 3 841163024 4 841162228 5 841162352 6 105611550 7 744502032 8 841163101 9 840951262 10 842251262 11 841162020 12 841161296 13 841161050 14 842252026 15 764409975 16 1240060 17 1243020 18 1241010 19 764409150 20 400409154 21 841161061 22 107509905 23 841167102 24 841167004 25 841161100 26 841162212 27 740352211 28 317802310 Pos Rev Cod 1 841162200 2 841153100 3 841163024 4 841162228 5 841162352 6 105611550 7 744502032 8 841163101 9 840951262 10 842251262 11 841162020 12 841161296 13 841161050 14 842252026 15 764409975 16 1240060 17 1243020 18 1241010 19 764409150 20 400409154 21 841161061 22 107509905 23 841167102 24 841167004 25 841161100 26 841162212 27 740352211 28 317802310 Descr Note MOTORE PERKINS 1104C 44TAG2 ALTERNATORE PANNELLO SC
66. or Over Voltage 500V Range 110 550V or inh If the Generator voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U see section 4 0 to stop the engine The inh code inhibits the over voltage Generator Under Frequency Inh inh 1 to 99Hz inh disables the under frequency This protection is delayed by about 6 seconds The EP6 shuts down the engine and the display will show the Lo H message Generator Over Frequency 55 45 Hz to inh inh disables the over frequency This protection is delayed by about 2 seconds The EP6 shuts down the engine and displays Hi H Current Transformer Size The range is 10 5 up to 1000 5 Generator Overload Setting inh Range inh to 1000 AThe EP6 shuts down the engine after a delay of 6 secs and shows the message E05 Generator Failure Alarm selection on or OFF The code on enables the Generator failure alarm The EP6 shows the E04 message and the engine will shut down Glow Plugs Choke Control Output 11 5 Range 1 to 99 secs The EP6 energizes the output 11 for the programmed time Output Control 0 The following options are available 0 None 1 Choke Control 2 Glow Plugs Control 3 Choke Control Belt Break Control ON Selection on or OFF The Belt Break alarm is indicated by means of the message DELt 12 10 05 M39GB MOSA CD SA 10 1005
67. provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death WARNING This heading warns of situations which could result in injury for persons or damage to things CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things IMPORTANT ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories NOTE 26 11 99 M2GB MOSA OMOSA 141 0403 SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ 2 1 SYMBOLS for all MOSA models STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the
68. r A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit EP5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 1 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Watertemperature indicator 10 05 01 M30 GB T Comandi D M M LO SA Controls Mandos GE 85 115 SKID PSX 31 OMOSA Rev o 11 1065 Commandes ND C2 Z5 V5 SR Kit MG4 SR T5 SR E 22 22 e i
69. re no sheathing defects in the installation connection cables sockets and plugs utilities connected Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole ID gt i E PRESS TO OFF RESET ATTENTION Do not keep the central pole on the thermic protection forcefully pressed to prevent its intervention USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information r
70. re switch P8 Water in fuel Q2 T E P engine protection Q5 Water temperature switch Q8 R2 Solenoid control PCBT R5 Water heater R8 S2 Oil level transmitter 5 Engine connector 24 poles S8 T2 Engine stop push button T C 1 T5 Electronic GFI relais T8 U2 Engine start push buttonT C 1 U5 Release coil circuit breaker U8 V2 24V socket V5 Oil pressure indicator V8 Z2 Thermal magnetic circuit breaker Z5 Water temperature indicator Z8 W2 S C R protection unit W5 Battery voltmeter Ws X2 Remote control socket X5 Contactor polarity change X8 Y2 Remote control plug Y5 Commutator switch series parallel Y8 26 07 04 M60GB 1 91178 90 LLEL euorzezzuojne ens ezues 1219 e Ip uoo ouBesip ejueseJd ep eeudoud e Ip ule e BASH IS VSON 1 OLO S 9LLv8 90020 9 N eoeioda7 291 Pp _ resourmmwrdyy xu Bmg aed seuBjseq abeqo ATVLF IW ODWSNI 0600Z U sig 2ed eyojeubeasi euiooew Bed lt 9 z boire ZOVLPP OPOLL sUpuod W pelold uBed euomeuiuoueg Bed ed d gt lt addy seg eq dE e addy si eyed ds3 a LI amp l x e on sd LO 2 Y k ER 1 E
71. res two LEDs see section 10 0 to indicate the following conditions ENGINE RUNNING this green led illuminates when the engine is running AUTO this yellow LED blinks to indicate a standby mode The EP6 monitors the REMOTE CONTROL and expects a command The LED illuminates continuously when the REMOTE START is activated 5 1 LEDs and Display Test A test of the LEDs and DISPLAY is obtained automatically anytime the key switch is turned ON The LEDs and DISPLAY light up for about 1 second 6 0 Parameters and settings The unit is programmed by the supplier of the Generating Set Contact the Generator manufacturer in order to have the permission to program the module It is possible to read the status of the internal programming at anytime Follow the instructions A Turn the Key in OFF if the display indicates STOP wait until it disappears B Push and hold the F1 pushbutton until the message rEAd appears 10 secs C Release the button the display will show the first programmable parameter P 0 D Push the F1 pushbutton the display will indicate the value of the parameter 1 E Push the UP DOWN pushbutton to select a parameter P 0 to P 29 Push F1 to display the setting F The display returns to menu mode if you have not used the pushbuttons for 30 seconds The list of the parameters follows means minutes and means seconds Some parameters may differ according t
72. singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which in any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 10 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed reg
73. so 120 UD 2 kQ I E ce LEGEND D1 Regulation of Alarm threshold D2 D3 D4 05 06 07 Regulation of Fault threshold Led fault indication Led feeding indication Led Alarm indication Test push button Reset push button 25 05 01 M39GB MOS A Go ENGINE PROTECTION USE OMOSA _ 11 1005 EARTH LEAKAGE RELAY 39 11 A NOTE Don not intervene on the setting of the protection switch Before using the machine check the ON warning lamp lighting The relay allows to select the tripping current value so as to keep values of contact voltage of the limits indicated by the electrical security norms These adjustments allow to perform a tripping selecticity or either current or delay when more relays are located along the same line in protection of the different starting signals SW G F I The SW G F I switch placed inside the electric control panel or inside the electric box allows to exclude the differential relay in case of need from the group to be feeded WARNING Have qualified personnel to exclude protection in order to foresee other electrical safety solutions USE OF THE DER2 D2B MODEL MOSA SET UP 1 Manual reset 2 Regulation of intervention time 0 5 seconds 3 Regulation of fault current 30 mA 4 Output relay N De or N E according to the model of the machine n order to modify the set up the Technical Assistance Centres The GFl is equipp
74. st C Push the AUTO pushbutton as soon as possible otherwise after 20 seconds the EP6 enters the STARTING FAILURE the AUTO yellow LED will illuminate as described in the next section 7 1 REMOTE START SWITCH If the REMOTE START input is activated the AUTO yellow LED illuminates continuously and the display will indicate the count down of the internal start delay timer by means of the message MM SS Minutes and seconds The engine will start after the programmed start delay time If the REMOTE START is deactivated the EP6 drives the stop delay time The display will indicate the count down by means of the message MM SS Minutes and seconds and the AUTO yellow LED will flash The engine will stop after the programmed stop delay time Note start delay time see section 6 0 parameter P O Note stop delay time see section 6 0 parameter P 1 8 0 SAFETY NOTE High voltage is present inside the EP6 To avoid electric shock hazard operating personnel must not remove the protective cover Do not disconnect the grounding connection Any interruption of the grounding connection can cre ate an electric shock hazard Before making external connections always ground the PANEL first by connecting the control panel to ground 9 0 Automatic periodic TEST The EP6 does not use a clock to count the programmed days P 26 setting section 6 0 The maximum error and drift of the counter is 0 5 T
75. tection EP6 Z1 Solenoid valve V4 Polarity inverter switch V7 G F l relay supply switch W1 Remote control switch Z4 Transformer 230 48V 27 Radio remote control receiver X1 Remote control and or wire feeder W4 Diode bridge polarity change W7 Radio remote control trasnsmitter socket X4 Base current diode bridge XT Isometer test push button Y1 Remote control plug Y4 PCB control unit polarity inverter Y7 Remote start socket A2 Remote control welding regulator A5 Base current switch A8 Transfer fuel pump control B2 E P 2 engine protection B5 Auxiliary push button ON OFF B8 Ammeter selector switch C2 Fuel level gauge C5 Accelerator electronic control C8 400V 230V 115V commutator D2 Ammeter D5 Actuator D8 50 60 Hz switch E2 Frequency meter E5 Pick up E8 Cold start advance with temp switch F2 Battery charge trasformer F5 Warning light high temperature F8 START STOP switch G2 Battery charge PCB G5 Commutator auxiliary power G8 Polarity inverter two way switch H2 Voltage selector switch H5 24V diode bridge H8 Engine protection EP7 12 48V a c socket 15 Y s commutator 18 AUTOIDLE switch L2 Thermal relay L5 Emergency stop button L8 AUTOIDLE PCB M2 Contactor M5 Engine protection EP5 M8 A4E2 ECM engine PCB N2 G F I and circuit breaker N5 Pre heat push button N8 Remote emergency stop connector 02 42V EEC socket 05 Accelerator solenoid PCB 08 V A digital instruments and led VRD PCB P2 G F I resistor P5 Oil pressu
76. ue for the power factor is cos 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power kW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires I start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no util
77. ulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 96 static or droop while under static conditions precision is maintained within 196 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load 8 frequency can be 62 5 63Hz POWER The electrical power expressed in kVA on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos q 12 06 03 M37GB_15 1 T1T3 M O SA Using the generator MOSA 1 1 09 05 M GE_ 37 1 Diesel engine In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS 9 The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power kVAR supplied by the alternator The nominal val
78. ust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater Spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 1 1 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump 48V A C socket Welding scale switch Preheating indicator Y A switch Start Local Remote selecto
79. wed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal 10 10 02 M1 01 GB D M MOSA 0 Notes GE MS_ TS_ EAS 1 1 OMOSA 1 01002 INFORMATION INFORMATION OF GENERAL TYPE Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention ts In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established rz The use of non original spare
80. yway will show the real intervention in case the insulation fails Reset the circuit pressing the RESET push button after having checked the plant and removed the problem cause OO TEST 25 100 ON TRIP k ohm LEGEND A3 1 Adjustment potentiometer insulation resistance A3 2 Manual reset push button A3 3 Test push button A3 4 Auxiliary fedding presence LED A3 5 TRIP LED USE OF SRI D3 MODEL To vary the regulation call our Technical Assistance Department The warning light ON shows that the device is fed Pressing a long time the Test push button the Fault led lights and the Alarm led twinkles Leaving it the Alarm led goes off while the Fault led remains lit The pressure on the Reset key brings the device back to initial conditions If the insulation resistance goes down below the fixed alarm value the Alarm led twinkles at the same time the Alarm contact switches if the insulation resistance goes down furtherly and becomes inferior to the fixed value for the Fault the Fault led lights and at the same time both exchange contacts switch putting the Fault in activity and the Alarm at rest After having checked the device and removed the cause of the problem re establish the circuit pressing the push button RESET Surveyor SRI D3 TEST Alarm RESET D 4 k lt p7 D 5 Alarm 200 50 3 3 40 D 1 S gt 3007 N

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