MANUALE ISTRUZIONI DFW DFW-K
Contents
1. 1 2 TECHNICAL FEATURES OF THE WEIGHING SYSTEM 1 2 1 Main components The MCWO9 instrument is an electronic weighing device In order to better understand this product please find below the main components which are part of this machinery ou Im F2 B body in which there is the tension load cell shackle for connection between the lifting device hook and the load cell shackle for connection between the load cell and the load gripping devices electronic device for converting the signal coming from the transducer into a weight unit with measurement display and command and adjustment systems hole predisposed for the outlet of the antenna the version with radio module hole prepared for the standard connector RJ 45 for RS232 serial connection to any external devices hole is protected by a stainless steel cap screw threaded Connector for connecting to external power supply through jack MCWO09 PROFESSIONAL MCWO9 03 14 06 EN In MCWOSO electric crane scale power is supplied by a rechargeable 6 V 4 5 Ah to be inserted into the battery box located on the back of the equipment Are the battery box and the relative way of insertion in the electronic crane scale MCWO09 H is the insertion slot in which you insert the battery box The slot is located on the back of the instrument For more information concerning the battery and its features see paragraph ELECTRONIC CRANE SCALE BATTERY INSTRUC2. 4 In which CE marking Name of the series or model of the load cell Serial number sn Maximum useful load maximum capacity With the issuing of the July 22nd 2005 nr 151 decree law relative to the European Directive 2002 96 EC in regards to the Waste Electrical and Electronic Equipment known as WEEE the relative manufacturers are called to intervene and manage the life cycle end of their introduced products All the WEEE products must have impressed an easily visible and undeletable crossed out dumpster Therefore the manufacturers must offer all the instruments necessary for a correct disposal of this equipment DS 1 1 8 Directives and reference norms List of the EC directives taken into reference 2009 23 EC Non automatic weighing instruments 2004 108 EC Electromagnetic compatibility 2006 95 EC Low Voltage 2006 42 EC Machines 1999 5 EC Radio equipment only version with radio module 2002 95 EC 2003 118 EC 2002 96 EC RoHS and WEEE List of norms or other documents taken into reference FEM1 001 UNI EN 13155 2009 UNI EN 13889 CEI EN 61000 6 2 2006 CEI EN 61000 6 4 2007 CEI EN 61326 1 2007 CEI EN 55011 2009 1999 519 EC recommendation only version with radio module ETSI EN 301489 3 1 4 1 version only version with radio module ETSI EN 300220 2 2 1 1 version only version with radio module MCWO09 PROFESSIONAL MCWO09 03 14 06 EN
3. 42 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 6 Insert the power supply 12Vdc to the network at 230Vac and plug the charger by the connection jack Once the battery is charging it is possible to connect the spare battery pack to the crane scale A CAREFUL A The battery recharge must be performed using only the power supplied 12Vdc supplied with the instrument 43 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN PHASE OF THE BATTERY RECHARGE BY CHARGER ADAPTER The charger s led indicate the charge level reached 1 9 2 9 3 90 4 9 E DESCRIPTION 1 it indicates the presence of voltage When lit it indicates the presence of the battery it means that the battery is connected correctly to the charger 3 Whenlit it indicates that the battery is half charged 4 Whenlit it indicates that the battery is fully charged Once the full charge reached Disconnect the power supply charger Disconnect the battery charger 3 3 DECOMMISSIONING AND DISPOSAL Each consumer should help protect the environment by reducing pollution risks and adopting a responsible attitude according to the recycling norms in force in the country where the instrument is used The symbol of the crossed garbage on the product indicates that at the end of its useful life the product must be given to appropriate centres for collection or returned to the distrib
4. This manual takes into consideration the various types MANUFACTURER S DATA DINI ARGEO srl via della Fisica 20 41042 Spezzano di Fiorano MO Italy Tel 0536 843418 Fax 0536 843521 1 1 2 Premises The purpose of this manual is for the user to know all the fundamental norms and criteria for the installation the correct use and for carrying out the correct maintenance of the purchased instrument Therefore e This manual contains all the scale s user instructions and the necessary knowledge for its correct and safe use e his manual supplies useful instructions for the correct functioning and maintenance of the relative electronic crane scale it is therefore important to pay careful attention and refer to all those sections which illustrate the simplest and safest way to operate e his publication or any part of it can be reproduced without the written authorisation by the Manufacturer PS The person responsible for the use of the weight indicator must make sure that all of the safety rules in force in the country of its use should be applied to guarantee that the equipment is used in conformity with the use for which it is destined and avoid any dangerous situation for the users Any attempt of tampering or modifying the instrument by the user or non authorised personnel or improper use or different than what is foreseen in this manual will relieve the Manufacturer from all responsibility in the case of damages caused by p
5. I I 33 33 SA 34 32 MAINTENANCE AND VERIFICATIONS 34 LN 34 3 22 VL QING MANGO 35 int e PER E 37 E 39 3 2 5 Replacing the remote control nennen nnne nnns 39 3 2 6 Electronic crane scale battery instructions and recharge 40 3 Daltery TeGnarge b OpiionakKit renali 41 3 3 DECOMMISSIONING AND DISPOSAL recidere trahi lilla 44 AWARRAN TY E 45 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 1 GENERAL INFORMATION 1 1 INTRODUCTION Dear Customer We thank you for choosing a Dini Argeo product and we invite you to carefully read this manual before carrying out any operation on the instrument that you have purchased It is of utmost importance that the main checks and maintenance or repair interventions be recorded in the appropriate section of the booklet Therefore we kindly ask you to carefully keep this booklet and present it to the manufacturer Dini Argeo or to the authorised reseller each time that it is necessary to carry out maintenance repair or replace spare parts accessories on the instrument NOTE This manual is an integral part of the instrument and if sold it must be given to t
6. and hooks supplied All the indicator connections must be made respecting the norms applied in the installation zone and environment Periodic verification with registry he electronic crane scale must be submitted to regular maintenance and repair interventions see section MAINTENANCE AND VERIFICATIONS File the test result and conserve it in the test register When one notices anomalies while using the electronic crane scale IMMEDIATELY stop all operations and do not reuse the instrument until the instrument has been submitted to specific controls by specialised and authorised personnel Incorrect use but reasonably foreseeable by untrained people entails a non acceptable residual risk MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 1 3 4 Indications and warnings regarding the crane scale It is strictly FORBIDDEN for non authorised personnel to enter in the operating zone It is strictly FORBIDDEN to use the dynamometer with other shackles and hooks than those supplied It is strictly FORBIDDEN to walk or halt below or near suspended loads It is strictly FORBIDDEN to exceed the nominal capacity of the crane the scale or of any load support element fixed to the scale It is strictly FORBIDDEN to lift loads exceeding the maximum capacity of the MCWN which is shown on the sides of the instrument MCWO09 PROFESSIONAL MCWO09 03 14 06 EN The crane scale is to be considered a scale for all purposes and t
7. cause explosions and injuries The electronic crane scale displays Low BAt when the batteries are about to complete their life cycle In this case it is necessary to connect the crane scale to external power 12Vdc to fully recharge the battery In order to recharge the battery you must Remove the rubber cap from the connector on the back of the crane scale Insert the jack of the feeder 12V in the connector on the back of the instrument Insert the power supply 12V in the power outlet at 230VAC Later on the indicator front panel lights the LED power on LED lights 40 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 3 2 7 The battery recharge by optional kit If there would need to use the MCWO9 crane scale constantly it is possible to request an optional kit including a spare battery pack and charger adapter To perform a battery change and development its functions perform the following steps 1 Screw out the socket head screws on the back of the instrument Screw out To CUM E GTO cales Weighina Ti TEE munem y AI 2 Slowly remove the battery pack 3 The battery is connected internally to the electronic card of the instrument thanks to an AMP automotive connector 41 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 4 Unplug the connector automotive AMP from the battery pack 5 Connect the charger to the battery pack by the auto motive AMP connector
8. efficiency of all parts of the weighing system like the safety lever of the hooks the locking nuts screwed well with the pin the shackles etc 34 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 3 2 2 Regular Maintenance Maintenance should be carried out only by persons who have acquired the necessary technical expertise and are specialized and trained for this purpose Every 3 months Check all dimensions of the parts which make up the instrument Check the wear on the handle or the eyelet by checking if there are any plastic deformations mechanical damages irregular cracks corrosion damage to threaded portions and the twists Check the tightness of the splice plate on the hook and the presence of defects and ensure its proper functioning Make sure that the split pin and the shackle nuts are firm f other metrological and mechanical irregularities are detected have the electronic crane scale repaired by qualified personnel Dini Argeo assistance service An incorrect measurement of weight may be a sign of a mechanical problem with the dynamometer If the dynamometer weighs bad the dynamometer must be repaired by skilled personnel service Dini Argeo Do not for any reason carry out the repair by yourself In case of non compliance turn immediately off the electronic crane scale All repair operations and the parts used are classified and stored in the maintenance register Every 12 months All of the elements that t
9. step It transmits the data from the serial port dedicated to the printer It turns the instrument on and off In the numeric input phase it quickly zeros the present value In the SET UP it allows to exit a step without confirming the change made Allows viewing the scale s metric information capacity division minimum weigh for each configured range 29 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 2 3 BASIC FUNCTIONS 2 3 1 Functioning with the remote control Through the remote control with 6 buttons is possible to remotely the function of ZERO TARE MODE ENTER PRINT C DEL and F Fn keys or just the TARE key depending on the operating mode set RIF MAN T Buttons on the remote control repeat usage of keys which are press both short and long pressure and correspond to the following key indicator REMOTE KEY Mode FulMode 1 TARE TARE ZERO TARE MODE 4 PRINT TARE ENTER PRINT TARE In the Full mode by holding down the C key you can put the instrument in stand by by pressing C on the keyboard any other key on the remote control you can return to the weighing While setting up the remote control RIF MAN T is also possible select if a Use multiple remotes with a single indicator without associating with it so without limit the number of remote controls used b Use different indicators in the same area matching eac
10. Elektromagnetische Kompatibilitat Con riferimento alle norme armonizzate With reference to these harmonised norms Mit Bezug auf die Normen En r f rence aux normes harmonis es Con referencia a las normas armonizadas CEI EN 61000 6 2 2006 CEI EN 61000 6 4 2007 CEI EN 61326 1 2007 CEI EN 55011 2009 2006 42 CE Macchine Machines Maschinen Machines M quinas UNI EN 13155 2009 UNI EN 13889 Dichiara inoltre che Declares also that Der Hersteller erklart auBerdem dass D clare galement que Declara tambi n que La persona autorizzata a costituire il fascicolo tecnico presso la sede del fabbricante e la Direzione Tecnica The person authorised to compose the technical file at the premises of the manufacturer is the Technical Management Die autorisierte Person die die technischen Dokumente im Firmensitz des Herstellers verwaltet ist das technische Management La personne autoris e constituer le dossier technique chez la si ge du fabricant est le directeur technique La persona autorizada a constituir el expediente t cnico en la sede del fabricante es la Direcci n T cnica Data Date Datum Firma Signature Unterschrift MCWO09 PROFESSIONAL MCWO9 03 14 06 EN 1 1 7 Markings On the equipment in relation to the allowed use one will find a label on which there are shown the metrological and technical information as well as the relative CE marking of the instrument For
11. Indicates that the weight detected by the weighing system is close to zero within 74 of the division Indicates that the weight is unstable Indicates that the displayed value is a net weight Indicates the unit of measure in use and that one is in the first weighing range Indicates the unit of measure in use and that one is in the second weighing range 9190101019101019 Indicates that a specific function of the indicator is active 28 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN SCALE KEY FUNCTION ZERO Zeros the displayed gross weight if it is within 2 of the total capacity Cancels the negative tare value When entering numbers it decreases the digit to be modified If pressed for a long time it allows to enter the MENU of the user see paragraph USER MENU TARE If pressed for an instant it carries out the semiautomatic tare If pressed at length it allows entering the manual tare from keyboard Cancels the negative tare value In the numeric input phase it increases the digit to be modified MODE It carries out a specific function of the operating mode set in the set up environment In the numeric input phase it selects the digit to be modified from left to right PRINT It carries out a specific function of the operating mode set in the set up environment In the numeric input phase it confirms the entry made In the SET UP it allows to enter a step or to confirm a parameter within a
12. LE HOLD or PEAK MODE Press SINGLE WEIGHING Press TOTAL Press 2 sec GRAND TOTAL TOTALISER MODE PRINT ENTER PIECE COUNTING E EE SWITCH PCS WEIGHT Press TYPE MODE PCS NH PRINT MODE ENTER e Press 2sec SAMPLE MODE 32 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 3 TECHNICAL INFORMATION 3 1 PACKAGING TRANSPORT HANDLING STORAGE AND INSTALLATION 3 1 1 Packaging The instrument is delivered in a box for transport Package contents Alifting safety pin shackles versions MCW09T30 and MCWO9T50 External power 12Vdc Infrared remote control Instruction manual and REGISTRATION DOCUMENT FOR MAINTENANCE AND WARRANTY Certificate of calibration CE Declaration of Conformity Before making the first user verification make sure that the package contains all the items in the above list and that the material has not been damaged during the transport 3 1 2 Transport handling storage In the transport of electronic crane scales it is necessary to use their wooden boxes ready to protect the instrument from any cut or damage during transportation The realization of the box provides the lift by forks to make the instrument handling easier For transportation one must consider that the package should not be compressed in neither the top nor side by any external bodies It is important that the wooden box and the electronic crane scale itself are stored in enclosed spaces which meet th
13. MCWO9 PROFESSIONAL MCWO9 03 14 06 INSTRUCTIONS MANUAL ELECTRONIC CRANE SCALES Instruments b y PCE Americas Inc PCE Instruments UK Ltd 711 Commerce Way Units 12 13 Suite 8 Southpoint Business Park Jupiter Ensign way FL 33458 Hampshire Southampton USA United Kingdom 5031 4RF From outside US 1 From outside UK 44 Tel 561 320 9162 Tel 0 2380 98703 0 Fax 561 320 9176 Fax 0 2380 98703 9 M W O info pce americas com info pce instruments com www pce instruments com english PROFESSIONAL www pce instruments com MCWO9_03_14 06_EN_U MCWO09 PROFESSIONAL MCWO09 03 14 06 EN INDEX RC Seley 13914 7 16 ae aa 3 TOEINTISODUG ION ae cca 3 1 1 1 Designation of the machine and manufacturer 3 3 SMP 4 Mer ce UU NR D reset est eut URL IIS D T 136 CE COBTORID declara lO te edet t EE ee dente e fito 6 bielle 7 1 1 8 Directives and reference omissis 8 1 2 TECHNICAL FEATURES OF THE WEIGHING SYSTEM 9 COMPONEN a dicci 9 122 2 CIM SIONS OE Res aeon E E M SE MuR E 11 1 2 Snacke CIMEARSIONS RN EE m m m Tm 12 Ne CONUS PPM 13 1 2 9 Environmental operating Tat OS a re Dietro totem Dee deed 14 1 2 5 Ixemo
14. TIONS AND RECHARGE MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 1 2 2 Crane scale dimensions DIMENSIONS EXPRESSED IN mm C D E 6 186 270 220 320 98 10 40 130 400 MCWO9T50 1350 350 292 5 620 MCW09T25 290 MCW09T30 280 MCWO09 PROFESSIONAL MCWO9 03 14 06 EN 1 2 3 Shackle dimensions Along with the MCWO 9 electronic crane scale 2 lifting shackles are supplied The fitted shackles have the following characteristics SCREW PIN SHACKLE models MCW09T12 MCW09T17 and MCW09T25 ELLE MCWO9T12 4 52 36 210 120 42 6 460 MCWO9T17 1 1 2 61 42 25 16 49 6 740 MCWO9T25 V34 74 50 314 178 63 6 1420 MATERIAL Bonified 6 degree highly resistant steel PIN RAL 3001 red pin with metric threading SAFETY PIN SHACKLE models MCW09T30 MCWO09T50 MODEL CAPACITY t mm inch MCWO9T30 MCWOSTSO 2 MATERIAL Bonified 6 degree highly resistant steel PIN RAL 3001 red pin with metric threading MCWO09 PROFESSIONAL 1 2 4 Features ACCURACY PROTECTION DEGREE POWER SUPPLY MAXIMUM POWER MINIMUM VOLTAGE PER DIVISION DISPLAYED DIVISIONS DISPLAY RESOLUTION IN COMTAGE KEYBOARD TARE FUNCTION AUTO POWER OFF LOW BATTERY WARNINC MEASUREMENT UNIT AVAILABLE IN CALIBRATION PHASE CONTAINER POWER OF LOAD CELLS I O SECTION MCWO09 03 14 06 EN 0 1 of full scale IP 67 6 Vdc 4 5 Ah rechargeable internal battery standard range
15. d only as a weighing instrument The dynamometer is not designed for cargo handling Therefore an improper or different use than what is foreseen in this manual will release the Manufacturer from all responsibilities in case of damages caused to people or things MCWO09 PROFESSIONAL MCWO9 03 14 06 EN 1 3 3 Organisational measures of the user company Respect the safety measures established by the manufacturer of the electronic crane scale the manufacturer of the lifting device and eventually of the safety board of the product to be weighed The electronic crane scale must be used only for the foreseen purposes Entrust the use of the instrument only to expert and trained people also with experience in using the lifting equipment Entrust the execution of installation putting into function maintenance and repair operations only to specialised personnel section MAINTENANCE AND VERIFICATIONS Make sure that the user manual is always available where the scale is used Carefully read and apply what described in the section POWER SUPPLY START UP SWITCH OFF The nominal capacity of the scale must be equal or greater than the crane If the nominal capacity of the scale is greater than the maximum capacity of the crane make sure that loads which are greater than the maximum capacity of the crane or of any support element of the load are lifted Use only original spare parts Do not remove or replace shackles
16. d or improper use incorrect maintenance loss or impossibility of presenting the maintenance booklet This warranty does not provide for any compensation for losses or damages incurred by the Customer due to complete or partial failure of instruments even during the warranty period 45
17. e environmental conditions mentioned above see paragraph ENVIRONMENTAL CONDITIONS The box weight varies according to the models SIZES mm WEIGHT x w x h 30 kg 72 kg MCWO09T25 950X500x500 88 kg MCWO9T30 950X500x500 104 kg MCWO9T50 950X500x500 176 kg Sizes Length 1 x width w x height h CAREFUL Take care when handling the box to avoid collisions or falls that could cause injury to the instrument If necessary carry out the handling procedure with the help of various people or with the appropriate aids 33 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 3 1 3 Installation Inside the wooden box used to transport the instrument all system components are inserted The equipment is not supplied ready to use so it is necessary to perform some operations to enable the instrument to function The installation steps are Open the wooden box containing the electronic crane scale Install the shackle on top of the load cell Install the shackle on the bottom of the load cell Make sure that the nuts of the shackles are fully screwed and the pins are properly placed in versions MCW09T30 and MCWO9T50 Ensure that the shackles are fastened securely in versions MCW09T12 MCW09T17 and MCW09T25 Carefully check the suitability of the crane hook in which the crane scale will be installed Connect the system to the safety hook of the crane taking care that the shackle rests on the saddle of the crane hook and it
18. eople or things MCWO09 PROFESSIONAL 1 1 3 Symbols MCWO09 03 14 06 EN Please find below the symbols in the manual which recall the operator s attention in regards to the various danger levels The danger levels will be subdivided in four classes of importance DANGER A A A A Concept or procedure which if not carried out accurately causes the danger or harsh personal injuries in case of accident Concept or procedure which if not carried out accurately can cause harsh personal injuries or damages to the instrument in case of accident In case of an accident concept or procedure which can cause damages to the instrument or materials or adjacent to it if it does not carry out accurately WARNING Important information or procedure which advises the operator regarding the optimal use of the system and on all the connected work modes Besides the symbols of the four different danger levels other symbols used will be shown in the manual to recall the attention of the reader on the instrument to recall the attention of the user Declaration of Conformity Identifies the Class Of Precision defined by the OIML to represent 3000 divisions TECH MAN REF means that an advanced function is being described therefore for the technical personnel which will be further explained in the corresponding technical manual by the current regulations The crossed out wheeled bin on the produc
19. h remote controls to the indicator desired in order to execute the function only on it and thus avoid that the function is repeated Enabling this feature will be possible to combine up to 3 different remote controls for example for 3 different operators for each indicator To associate a new remote control press simultaneously TARE and ZERO keys for 3 seconds When the instrument shows the message aut rd by pressing the ENTER key on the keyboard it will be associated with the remote control With the C key on yhe keyboard if the serial number exist the remote control is removed 30 MCWO09 PROFESSIONAL MCWO9 03 14 06 EN 2 4 FUNCTIONING 1 Suspend the instrument from the crane it will be used on and press push button C for a few seconds all segments on the display will light for a few seconds as the MCW conducts a lamp and other self tests 2 After the self tests if the display shows a non zero value without a load on the scale press the ZERO key 3 If any accessories have been applied to the MCW connection rings chains hooks etc it is necessary to press the TARE key or by using the remote control s TARE button NOTES The key can be used with any weight applied in the range of its capacity If slings are used to handle the load make sure that the load is properly balanced and that the slings are positioned properly 4 When the display indicates 0 the instrument is ready for use 5 Start lifting t
20. he first installation of the instrument we RECOMMEND disconnecting the battery if the instrument is not going to be used for more than 30 days BATTERY CHARACTERISTICS Material LEAD Power 4 5 Ah Output 6V THE BATTERY MUST ONLY BE REPLACED WITH AN ORIGINAL FROM THE MANUFACTURER In order TO CHARGE THE BATTERY through the 230Vac mains one should insert the plug end of the AC DC power adapter into the socket in the back of the instrument and the adapter to your 230Vac current source the power on led on the front panel turns on Do not connect other equipment to the same socket as the one that the adapter is in Do not step on or crush the power supply cable TO TURN ON the instrument press the C key until the indicator turns on then release The display shows in sequence is the installed software version bt XXX in which XXX is a number from 0 to 100 which indicates the battery level The indicator has an auto zero at start up function in other words it means that if at start up a weight within 10 of the capacity is detected it will be zeroed if the weight is not within this tolerance with a non approved instrument the display shows the present weight after a few instants while with an approved instrument ZEro is shown continuously on the display until the weight does not re enter within this tolerance the auto zero function at start up may be disabled in the set up environment only with non approved instrumen
21. he load slowly 6 Ifthe load is greater than the full scale value not maximum capacity the display will show Which means overload Unload to avoid any need for recalibration 7 To switch off the instrument keep the C key pressed until the Off message appears on the display DANGER If during the weighing operations with the crane scale one views Over Load message one should IMMEDIATELY stop the weighing operations and quickly place on the ground the load attached on the crane scale 2 4 1 Quick reference Brass TARE 28 ENABLE SELECTED MODE Press 2sec MANUAL TAHE PT MODE Press CANCEL Press CONFIRM Press 2 sec ON OFF Press PRINT Press 3 sec INFO Max Min e 31 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 2 4 2 Functioning modes STANDARD Press SWITCH Kg Lb NET GROSS Press SWITCH NET GROSS PRINT ENTER IN OUT Press IN WEIGH Press OUT WEIGH ALIBI MEMORY La REWRITING ID SRNT ID ET ENTER ENTER TOLEHANCE CHECK gt PRINT WEIGHT PRINT MODE ENTER ENTER PERCENTAGE Press SWITCH 95 WEIGHT d D 26 VALUE PRINT MODE ENTER Press 2sec SAMPLE DISPLAY x10 gt ENABLE DISABLE x10 MODE HOLD or PEAK gt ENABLE DISAB
22. he new owner 1 1 1 Designation of the machine and manufacturer data The instrument MCW is an electronic weighing to be considered as equipment removable gripping the load and its installation on the lifting means is limited to the needs of weighing and must be removed after operation The dynamometer is suitable to be used on cranes trucks on the deck or similar lifting equipment Itis made up by a tension load cell an electronic device for weight measuring and indication a shackle for the connection between the lifting device hook and the load cell and by a shackle for the connection between the lifting device and the load cell and the grip load devices The crickets for the connection are an integral part of the instrument and cannot be removed or replaced The use of the instrument free of crickets is not allowed Normally the remote command of the measuring instrument takes place through an infrared ray system It is possible also to use radio devices both for the remote commands as well as for the data transmission RF In relation to the load cell and shackle sizes the equipment can have maximum capacities ranging from 12 t to 55t Finally the instrument may be suitable for use with a third part M or for internal use In the event that the instrument is suitable for internal use is characterized by the possibility to operate in multiple weighing ranges each with its own resolution division B1W1 B1W2 B1W3 see section MARKING
23. herefore should only be used as a weighing instrument Monitor the lifting of the load During lifting pay attention to the movement of the load Lift the load the least distance to do the weighing Use the scale EXCLUSIVELY for lifting and weighing the suspended loads and for TENSION measurements Place the crane so that the load is lifted vertically Place the load without causing knocks using a low speed of the crane MCWO09 PROFESSIONAL MCWO09 03 14 06 EN Once the load harnessing operation is done move away and make sure that the load is well balanced lifting it up a few centimetres from the ground Use structures with single hitch elements which allow a correct alignment of the scale Do not use structures with single hitch large sized elements which could block the correct alignment near the hitch point ouspended loads which can cause applied torsion stresses MUST be hung with flexible or swivelling bindings Itis FORBIDDEN to make oblique moves and rotations on the load 20 MCWO09 PROFESSIONAL MCWO9 03 14 06 EN Carefully read and apply what described in section POWER SUPPLY START UP SWITCH OFF Periodically check the integrity of all the scale parts see section MAINTENANCE AND VERIFICATIONS Any maintenance repair or cleaning operations must be made with the electronic crane scale turned off see section MAINTENANCE AND VERIFICATIONS Use the DPI prescribed by the manufactu
24. le Control KEYS ana Commana boi cvs 14 1 2 Rado module liceale ED EMI NES 14 T 9 GENERALE SAFETY NORMS asce 15 TT AWS ana patornal a 15 ao ssa A fucci dean a ul Saad A LUE 15 1 3 3 Organisational measures of the user company 17 1 3 4 Indications and warnings regarding the crane 6 18 1 3 5 Indications and bans for working in safe conditions essen 22 AGO INCA e END 25 PAUSE aio 26 MM II dE 26 2 151 sce TL EL m 26 Re T ITE 26 2 1 9 Gothi gd edulDITie Latisana iano 26 2 2 DESCRIPTION OF THE MACHINES AND CONTROLS 27 221 la MAUS SWC O does aoo ES e Eb RU EI em BO OR VEDO RAM DN DD I UEM 27 22 2 Front panel KEYS ANd INGICAIONS siciliana 28 2 9 BASIC FUNC 30 2 3 1 Functioning with the remote lilla 30 24 FUNCTIONING dr EID LE I II EI IDA 31 2A Io QUICK Tee eO ricche 31 24 2 diode S uccide US tt ew 32 STEGANIGALINFORMATION initio chain ioni tton ceu e esc feta S teo 33 3 1 PACKAGING TRANSPORT HANDLING STORAGE AND 33 CAIO EE m
25. leaned Clean the keyboard of electronic crane scale with a soft damp cloth with a detergent or a mild detergent solution Do not use any type of solvent or industrial chemical product while cleaning the instrument and all the system parts 3 2 5 Replacing the remote control batteries As mentioned above the MCWO9 electronic crane scale is supplied with a remote control that duplicates the functions of the keyboard When using the remote control the battery may die and must be replaced To replace the batteries in the remote control carry out the following steps out the battery box placed on the back of the remote control replace the old battery with a new one and make sure that it s correctly inserted reinsert the box with the new battery in the remote control 39 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 3 2 6 Electronic crane scale battery instructions and recharge As mentioned earlier the power supply in 09 electronic crane scale is provided through a rechargeable 4 5 Ah to be included in the box on the back of the equipment see section MAIN COMPONENTS In order to prevent problems with the battery it is recommended to remove the battery from the load cell if the electronic crane scale is not used for a long time so as not to cause damage to both the battery and the crane scale itself A CAREFUL A Never throw the battery into the fire will bring them closer to sources of heat can
26. must be selected in the Setup environment in the lt lt ir ConF gt gt step NOTE The infrared remote controls are for indoor use only CAUTION Do not press the keys with hard and or pointed objects only use fingers The configuration instructions are described in section FUNCTIONING WITH REMOTE CONTROL 1 2 7 Radio module features The version with the radio module allows for communicating in radio frequency with eventual external devices PC printer or weight repeater it is fitted with two multipoint radio frequency modules one is installed on the measurement device and the other on the remote unit The multi channel radio module functions in a frequency band without need for a license WORK FREQUENCY From 868 to 870 MHz MCWO09 PROFESSIONAL MCWO9 03 14 06 EN 1 3 GENERAL SAFETY NORMS The user must respect the manufacturer s recommendations for the crane scale one must respect the instructions requested by the manufacturer of the lifting device and those highlighted in the eventual safety data sheet of the product which must be weighed 1 3 1 Laws and national norms Before putting into service and while using it the user must ascertain that all norms in force in the country where the instrument is used in regards to safety and prevention of casualties and metrology are respected It is also important to take into account and respect the laws and guidelines of the Bodies assigned to the safety control
27. no reason the data or closing and legalisation seals on the instrument s plate must be modified or removed In case of tampering or removal of this information the warranty of the instrument ceases and the manufacturing company is released from any eventual damage direct or indirect caused to people or to things THE LABELS ARE OF THE ADHESIVE TYPE WHICH DETACH THEMSELVES WHEN DESTROYED 5 8 4 9 oS 03 008 7 6 VDC 4 9 e Kg Min DINI ARGEOxsrl Spezzanowi Fiorano Made in Italy i A 6 3 2 2 DINAMOMETRO KRANWAAGEN CRANE SCALE CROCHETS PESEUR GANCHOS PESADORES In which NO DS DNA Company and fabrication status Name of the machine Name of the machine model and the type of installed electronic device serial Number sn CE Markings Power supply voltage oymbol of the dumpster indicates that at the end of its useful life the product must be disposed in the appropriate waste collection bins Instrument s precision class Measuring field Max maximum capacity or full range of the instrument Min minimum weigh Weighing accuracy is not guaranteed below this value e division value 10 Space reserved for the CE type approval certificate number 11 Building year of the machine MCWO09 PROFESSIONAL MCWO09 03 14 06 EN Markings on the load cell S3 DINI ARGEO 2 3 STD xxx C3 S N e E max xxxkg
28. o be considered as removable equipment load handling suitable to be used on cranes or on similar lifting devices In regards to the weight measurement it is possible to identify the following operating conditions use for determining the weight for commercial transactions use for determining the weight for internal use The name of the equipment model are marked by their own APPROPRIATE MARKING see paragraph MARKINGS The device can be used only in ordinary work environments For further details see section ENVIRONMENTAL CONDITIONS MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 1 1 6 Typical CE conformity declaration DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITY KONFORMITATSERKLARUNG D CLARATION DE CONFORMIT DECLARACI N DE CONFORMIDAD Fabbricante Manufacturer Hersteller DINI ARGEO srl Fabricant Fabricante Dinamometro elettronico modello Electronic crane scale model Electronische Kranwaage Modell Dinamom tre lectronique mod le Gancho pesador electrnico modelo Anno di costruzione Manufacturing year Herstellungsjahr Ann e de fabrication Ano de construcci n Numero di serie Serial number Seriennummer Numero de s rie Numero de serie E conforme alle direttive Conforms to the directives Konform mit folgenden richtlinien ist Est conforme aux directives Es conforme a las directivas 2004 108 CE Compatibilita Elettromagnetica Elecrtomagnetic Compatibility
29. od in the workplace 2 1 2 Location The operator of lifting equipment which was installed on the crane scale must not only respect the safety conditions but is also responsible for accidents that may occur around the machine Therefore the operator must place himself in a working position which is safe for people things and vehicles in the workplace In particular the operator must Be very careful to never position below the load or in positions which could be dangerous if there was a rupture of an accessory of lifting equipment Always have a good visibility of the load and eventual personnel nearby Evacuate the people and things from the work area 2 1 3 Clothing and equipment The personnel must wear clothing and be fitted with personal protective equipment required for the lifting vehicle used helmets protective gloves safety shoes etc 26 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 2 2 DESCRIPTION OF THE MACHINES AND CONTROLS 2 2 1 Power supply Start up Switch off The instrument is powered by a 6 VDC internal rechargeable battery It is possible to charge the battery through the 12V power adapter supplied which should be connected to the 230 Vac mains voltage oafety norms must be respected for the connection to the mains voltage including the use of a line which has to be free from noise generated by other electronic equipment NOTE is advisable to completely recharge the battery 12 hours in t
30. of about 60 hours 12 Vdc with external power supply 100 240 Vac 50 60 Hz 12 standard 9 VA 0 3 uV Homologated instrument 0 03 uV non homologated instrument 10000e 3X3000e for legal for trade use expandable to 800 000 for internal factory use with minimum signal coming from the 1 6mV V cell DOT LED 6 digits 40 mm high 1500000 points with input signal equal to 3mV V Water resistant key polycarbonate membrane with tactile feedback oubtractive on the entire capacity Adjustable from 1 to 255 minutes of no use deactivated Low bat shown on the display g grams kilograms t tons Lb pounds Sturdy stainless steel against dust and splashes 5 120mA max 8 load cells 350 Ohm 1RS232 TTL input output 1 RS232 input output for connection to PC PLC THE PARTS OF THE INSTRUMENT CONTAINING DANGEROUS ELECTRICAL TENSION ARE ISOLATED AND INACCESSIBLE TO THE USER UNLESS IT HAS BEEN DAMAGED OPENED OR ALTERED MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 1 2 5 Environmental operating features OPERATING TEMPERATURE From 10 to 40 C RELATIVE HUMIDITY From 10 to 85 95 without condensation 1 2 6 Remote control keys and commands Along with the MCW electronic crane scale an infrared remote control is supplied with which it is possible to repeat the keyboard functions Alternatively it is possible to have a 6 key radio remote control The type of remote control to be used
31. of the country of use 1 3 2 General warnings DO NOT exceed the nominal capacity of the crane of the scale or of any support element of the load fixed onto the scale Use the scale EXCLUSIVELY for the lifting and the weighing of suspended loads and for TENSION measurements Do not stand or pass under a suspended load ouspended loads which may cause applied torsion stresses MUST be hung with flexible or swivelling bindings Carefully respect all the safety measurements established by the manufacturer of the electronic crane scale which are shown in the instruction manual MCWO09 PROFESSIONAL MCWO9 03 14 06 EN It is forbidden to exceed the nominal capacity of the crane the scale or any support element of the load that is fixed onto the scale The electronic crane scale is to be considered a scale and therefore use should be limited to only weighing needs Therefore any improper use or use that is different than what is foreseen will relieve the Manufacturer from all responsibilities in case of damages caused to people or things Entrust the installation set up maintenance operations only to trained personnel Entrust the execution of maintenance operations only to trained personnel in security controls for lifting devices Remove the scale at the end of the weighing operation DO NOT spill liquid on the instrument The crane scale is to be considered like an actual scale and therefore it must be use
32. ransmit the load should be checked by specialised personnel qualified in inspection and maintenance of cranes and bridge cranes It is of utmost importance that all the maintenance and repair operations and the used pieces are recorded and filed in the appropriate produce maintenance registry 35 MCWO09 PROFESSIONAL MCWO9 03 14 06 EN For further information on regular checks see the following table COMPONENT PART CONTROL LIMIT bolts e No slack allowed e Deformation Dmax Dmax 5 e Wear No sign or E Cricket e Deformation allowed Cotter pin Mandatory Surfaces of hook e Mechanical e Wear and tear DOMALA Hook and eye Emax 10 e Corrosion Hmax 10 e Eyelet orientation It can not be twist Opening the hook Cmax 10 Hook e Twist Torsion gt 10 Slip on safety No damage allowed Frequency of tests I e _ I e e p CT a _ i S User Specialized personnel 36 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN Form and structure of the shackle The shackles should be examined regularly by a qualified person The time interval from one check to another depends on how much the instrument is used but it is recommended to not exceed six months Therefore one must always inspect the shackle before use carry out regular vi
33. rer of the lifting system and eventually those highlighted in the safety data sheet of the weighing article helmet accident prevention shoes etc DANGER The nominal capacity of the electronic crane scale must not be lower than the maximum capacity of the lifting device 21 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 1 3 5 Indications and bans for working in safe conditions Itis FORBIDDEN to use the equipment for lifting or transporting people Itis FORBIDDEN pull or drag loads apply only vertical stress Do NOT exceed the rated capacity of the crane scale or any bearing element attached to the scale DO NOT swing the load by pushing it or putting it beyond the work area of the lifting device 22 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN DO NOT use multiple attachment points DO NOT push nor pull the load or the loaded scale DO NOT pull the hook from the side 23 MCWO09 PROFESSIONAL MCWO9 03 14 06 EN Itis FORBIDDEN to make any changes to the scale DO NOT PASS BELOW THE LOAD Itis FORBIDDEN to use other shackles or hooks than those supplied MEM DO NOT spill liquid on the instrument DO NOT use solvents or industrial chemicals for cleaning the instrument 24 MCWO09 PROFESSIONAL 1 3 6 Environmental conditions MCWO09 03 14 06 EN DO NOT install in an area with risk of explosion DO NOT expose the instrument to direct sunlight or near sources of heat DO NOT e
34. s lever is safely positioned The system slinging completed go properly away and lift a few inches the crane scale The crane scale is supplied with battery already installed Thus pressing the C button on the front panel the electronic crane scale can be switched on and used immediately CAREFUL In case you need to replace the hook and or shackle contact the Authorized Service 3 2 MAINTENANCE AND VERIFICATIONS The electronic crane scale and all lifting accessories must be regularly subjected to inspection and maintenance For the prevention of accidents or damages it is necessary that the maintenance is done according to the manufacturer s instructions Maintenance must be performed only by persons who have acquired the necessary technical expertise To ensure a safe operation follow these instructions carry out a continuous regular maintenance and cleaning entrust the maintenance and repair operations only to trained and authorized personnel use only original spare parts do use the electronic crane scale where there is non compliance with the safety checklist any maintenance repair or cleaning should be done out from danger areas and with the electronic crane scale turned off 3 2 1 Daily monitoring Each time the operator starts a new work cycle with the electronic crane scale one must check all instrument parts carry out a general visual inspection of the whole system check the integrity and
35. sual inspections to look for nicks cracks wear or damaged areas damaged threads on the pivot and body if it is necessary carry out a magnetic test or non destructive testing keep a file in regards to the accessory sheet and keep track of the checks the shackles which do not fully or partially satisfy the requirements must be discarded 3 2 3 Maintenance registry In order to cope with problems like the wear of the mechanic and electronic components and the grip load devices it is necessary that one carries out a regular and systematic maintenance The maintenance and respective time intervals must take place according to the indications of the manufacturer shown in the instructions manual of the instrument The maintenance interventions must be made only by specialised and qualified personnel The maintenance person must have attended training courses and must know the safety norms in the use of crane scales and concretely apply them In this booklet the user must document in chronological order all the maintenance interventions carried out on the crane scale inspection control revision repair as well as any fact or particular event which might have influenced safety matters Upon receipt of the dynamometer or at least before the commissioning of the instrument make sure all sizes of hooks and shackles and bring in the service manual All subsequent dimensional checks specified in the plan check and maintenance will be compared
36. t see SEtuP gt gt ConFiG gt gt PArAM gt gt 0 parameter TECH MAN REF By pressing the ZERO key for an instant while the version is shown in the LED display the indicator will show the following in this order CLoCk if there is the optional board with date and time XX YY in which XX indicates the instrument type YY indicates the metrological software version XX YY ZZ isthe installed software version XXXXXX is the name of the installed software bt XXX in which XXX is a number from 0 to 100 which indicates the battery level K in which identifies the type of keyboard K 0 5 key keyboard 1 17 key keyboard X YY is the installed software version After this hi rES is displayed in case of non approved instrument or LEGAL and the g gravity value in case of approved instrument then the programmed capacity and minimum division and finally it executes a countdown self check TO TURN OFF the instrument keep the C key pressed until the oFF message appears the display then release the key 27 09 PROFESSIONAL 09 03 14 06 EN 2 2 2 Front panel keys and indicators The front panel is projected in order to make easy and immediate use of the indicator by the user it consists of a display 6 DOT LED 40mm high digits 7 LED indicators and a waterproof film keypad at 5 keys Indicates the presence of power supply Sensor for the reception of the infrared signal
37. t means that at the product end of life it must be taken to separate collection or to the reseller when a new equivalent type of equipment is purchased The adequate differentiated refuse collection in having the product recycled helps to avoid possible negative effects on the environment and health and supports the recycling of the materials of which the equipment is made The unlawful disposal of the product by the user will entail fines foreseen It is forbidden to halt or transit under suspended load MCWO09 PROFESSIONAL MCWO9 03 14 06 EN 1 1 4 General Instructions The warnings shown in this manual recall the ATTENTION OF THE OPERATOR in regards to information or procedures which advise the best use of the equipment in order to work safely lengthen the duration and functionality avoid the damages or loss of the programming optimise the work by taking into account the metric and safety norms in force in the country where it is used The crane scale is to be considered a scale and therefore should only be used as a weighing instrument Therefore any improper use or different than what is foreseen in this manual will relieve the Manufacturer of all responsibilities in case of damages direct or indirect caused to people or things For the indications and warnings for working in safety conditions see the GENERAL SAFETY NORMS section 1 1 5 Destination of use The 09 instrument is a non automatic weighing device t
38. utor when purchasing a new equivalent product A proper collection for recycling the product will prevent any negative effects on the environment and health and encourage the recycling of materials Therefore before disposing the product it is necessary to separate the components of the instrument in each recycling category and place them in the appropriate collection centres The unlawful disposal of the product by the user causes the application of the administrative sanctions foreseen by the law 44 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 4 WARRANTY The two years warranty period begins on the day the instrument is delivered It includes spare parts and labour repair at no charge if the instrument is returned prepaid to the dealers place of business Warranty covers all defects not attributable to the Customer such as improper use and not caused during transport If on site service is requested or necessary for any reason where the instrument is used the Customer will pay for all of the service technician s costs travel time and expenses plus room and board if any the Customer pays for the transport costs both ways if the instrument is shipped to dealer or manufacturer for repair The warranty is voided in the event that the instrument is returned or if there are damages caused by inobservance of indications in the manual interventions by non authorised personnel and or non original spare parts user incapacity an
39. with the first measurement and the tolerance limits given in the above table refer to the actual size detected in the first inspection In the following pages of this booklet there is a maintenance registry in which all ordinary and extraordinary maintenance interventions on your instrument should be reported All information is very important and can invalidate the validity of the warranty in the case that it s not reported in detail and accurately It is also advisable to make sure that the internal responsible person carries out the quarterly verification and regularly records it on this booklet the authorised personnel stamps the appropriate box at the end of each annual maintenance intervention 37 MCWO09 PROFESSIONAL MCWO9 03 14 06 EN di E Preaenc asd potter Lower cricket S mami Lower cricket B rem Controller cotter pin Onginal Sire of the crane Serial n mber Upper cricket 9 months 12 months 15 month 18 months 21 months 24 month 27 months 30 month 34 months de month 45 month months 51 months 54 month 57 months ED months Check before put inta service Fi permissible deviation 38 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN 3 2 4 Clean If the electronic crane scale is often used in different places especially in places with the presence of dust and moisture it 15 necessary to have the instrument regularly c
40. xpose the instrument to strong magnetic or electrical fields DO NOT install the instrument in an environment at risk of corrosion Itis FORBIDDEN to use the device beyond the temperature range from 10 40 Itis FORBIDDEN to use the device outdoors or in very humid environments 25 MCWO09 PROFESSIONAL MCWO09 03 14 06 EN Protect the electronic crane scale from the high humidity vapours liquids or powders If the electronic crane scale is installed in a much warmer environment than it was before it can form an undesired condensation condensation of humid air on the device In this case turn off the electronic crane scale and wait until it adapts to the temperature of the environment approximately 2 hours 2 USER MANUAL 2 1 USER 2 1 1 Professional features The staff assigned to the electronic crane scale and all activities related to it must Have appropriate physical and mental characteristics Be an expert or have sufficient knowledge on lifting equipment and be trained in the proper use of scales Be familiar with the requirements of labour protection and accident prevention in the field Be able to evaluate the safety condition of the lifting equipment Understand the safety signs on the machine the warnings and the messages highlighted in the manual of the instrument even if he does not have a good command of the language in which the crane operates Be able to make oneself understo
Download Pdf Manuals
Related Search