WIC-2402 - GS Global Resources
Contents
1. ken AER gll 118 9mm 118 9mm Figure 02 WIC 2402 with external Figure 03 WIC 2402 with internal antenna red antenna red Ip ZE Eji see 32 5mm 59 9mm D 6 0mm Figure 04 WIC 2402 Bottom View Figure 05 WIC 2402 Side View 3 3 INSTALLATION 1 Determine the location of your antenna from Figures 01 through 03 the antenna is designated with the red arrow Be sure to mount the antenna in direct line of sight of the operator and free from all obstructions 2 Do not mount the WIC 2402 near high levels of electric noise such as an unshielded variable frequency drive as it may cause minor interference When mounting the WIC 2402 near unshielded variable frequency drive Magnetek recommends that the WIC 2402 and all antenna cable routing be mounted a minimum of 24 inches from all unshielded variable frequency drives and cables 3 Allow adequate room for mounting the unit Make sure to allow a minimum of 5 between connector and nearest surface to allow for cable harness connections 4 For best reception and to help protect connectors from moisture and water damage mount the unit in an upright position 5 If obstructions cannot be cleared or the unit must be mounted inside a metal enclosure the remote antenna should be used see Figure 01 6 Do not enclose the antenna in steel For best reception keep all metal objects away from the antenna Consult the fac2. Enrange WIC 2402 Instruction Manual September 2013 Page 22 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED the CAN port configuration The second tab is the Programming tab which permits custom programming of the device The third tab is the CAN filter tab which allows the user to filter which CAN messages are transmitted between WIC 2402 units The fourth tab is the FDP tab which is used to program new firmware into the device For more information on the Programming and FDP tabs please refer to the RCP Users Guide Details on the CAN Filters tab can be found below Unit Info Tab This page allows the user to view the receiver Project ID and serial number The user can modify the receiver name access code RF channel receiver timeout and whether to use an internal or external RF antenna CAN bus properties are able to be set in this page as well NOTE Changing any of these details will require a reboot of the WIC 2402 after the new information has been sent to the device fs Magnetek Radio Control Programmer New project ele x J File Help i E Radio Control Programmer ty WW 3 Fo o Start Page Device x e Unit Info No configurable properties E Communications Frequency 433 MHz Access Code RF Channel 1 RF Antenna Internal Rx Timeout 450ms
3. 2 Click Receive and follow on screen prompts 3 RCP will confirm reception and automatically display current programming in the WIC 2402 unit Reading the RCP Software Version 1 Select Help 2 Select About 3 RCP Software Version number will be displayed Resetting WIC 2402 Back to Factory Default Settings 1 Select the Reset to Defaults button 2 A dialog box will pop up confirming that you want to proceed Click the button OK to restore the factory default settings On screen prompts will confirm that the unit has been reset to defaults or if there are any issues 3 Power cycle the WIC 2402 to implement the factory default values Enrange WIC 2402 Instruction Manual September 2013 Page 28 of 32 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ji RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 6 0 CHANNEL AND FREQUENCY DESIGNATIONS 6 1 2 4 GHz FHSS Channel sets are designated between 1 and 32 The frequency range is between 2402 2478 MHz The frequency hopping protocol does not use one particular frequency to transmit a message Messages are transmitted over multiple frequencies in a predefined sequence or channel set In doing so this protocol is able to compensate for interference that may be present on a single frequency by sending the message across multiple frequenc
4. Slow Blink Green Initialization ok no errors present Blinking Red Start up initialization error After initialization is complete the LED will then illuminate the signal strength and error code status as part of the normal operation 4 2 NORMAL OPERATION During normal operation each WIC 2402 unit will receive commands from the other unit and convert them to CAN signals During these operations the operator can verify that the system is online and functioning by interpreting the status LED lights on the front of the WIC 2402 units 4 3 LED STATUS INDICATION The WIC 2402 has three LEDs for indicating the unit status at a glance during normal operation e The center LED labeled STATUS indicates the WIC 2402 s signal strength error codes e The top LED RF indicates receiving of RF messages e The bottom LED COM indicates received CAN data 4 3 1 RF Messages LED Labeled RF on WIC 2402 Faceplate e Green Slow Blinks Transmitter is offline watchdog indicator e Green Fast Blinks Each blink is a valid RF message e Red Solid Error occurred refer to Error Code LED s blink code Enrange WIC 2402 Instruction Manual September 2013 Page 16 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 4 3 2 Signal Strength Error Code LED Labeled STATUS on WIC 2402 F
5. Client Server Client Mode General Device Name Project ID 1 Serial Number 1 Program Loaded False Device Memory Used 0 Vbattery 12 24 VDC Power Unit Info Programming CAN Filters FDP L The Unit Info page is broken into three sections The leftmost section is the Unit Info Properties grid The middle section which is the Device Block Diagram shows the pinout of the unit and each pin s function Clicking on a pin or function will show any configurable properties in the Pin Properties Grid which is the rightmost section Each section is described in greater detail in the following pages Enrange WIC 2402 Instruction Manual September 2013 Page 23 of 32 GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Unit Info Properties Unit Info EI Communications Frequency 433 MHz Access Code 12345 RF Channel 1 RF Antenna Internal Rx Timeout 450ms E General Device Name CAN 2 Project ID 11111 Serial Number 12345 Program Loaded False Device Memory Used 0 Frequency This field displays the operating frequency band of the unit The unit Radio Frequency is set by the factory and cannot be modified by the user Acces
6. Manual September 2013 Page 21 of 32 e Re y i GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED A WARNING IF THE RECEIVE DEVICE DATA CHECK BOX IS UNCHECKED THE RCP PROGRAM WILL OVERWRITE ALL SETTING VALUES ON THE DEVICE WITH DEFAULT VALUES AND ANY SETTINGS CHANGED BY THE OPERATOR UPON SENDING THE PROGRAM TO THE DEVICE ALL STORED VALUE SETTINGS WITHIN THE DEVICE WILL BE REPLACED INCLUDING ANY PROJECT SPECIFIC VALUES MAGNETEK STRONGLY RECOMMENDS THAT THE RECEIVE DEVICE DATA CHECK BOX BE LEFT CHECKED E New Project xs Device Type 2 SPD telePilot a 2 SPD telePendant 3 SPD telePendant MBT PGT XLTX MLTX2 Flex VUE Receivers intele Smart MHR m MHC WIC 2402 CAN 2 WIC 2402 Relay Receiver Ka Name Device V Receive Device Data Add Cancel This screen also allows the programmer to create a specific name for the device to help keep track of device settings and changes It is recommended that a unique name is chosen for each device programmed with RCP 5 3 1 WIC 2402 Configuration Tabs The WIC 2402 has up to four configuration tabs that are used to configure and program the device The first tab is the Unit Info tab which permits configuration of general settings as well as
7. crane hoist or lifting device to lift support or transport people e Lift or carry any loads over people e Operate the crane hoist or lifting device unless all persons including the operator are and remain clear of the supported load and any potential pinch points e Operate a crane hoist or lifting device when the device is not centered over the load e Operate a crane hoist or lifting device if the chain or wire rope is not seated properly in the sprockets drum or sheave e Operate any damaged or malfunctioning crane hoist lifting device or other material handling equipment e Change any settings or controls without authorization and proper training e Remove or obscure any warning or safety labels or tags e Leave any load unattended while lifted e Leave power on the radio controlled equipment when the equipment is not in operation e Operate any material handling equipment using a damaged controller because the unit may be unsafe Enrange WIC 2402 Instruction Manual September 2013 Page 6 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED e Operate manual motions with other than manual power e Operate radio controlled equipment when low battery indicator is on A WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF ANY PRODUCT P
8. pass the filter and be processed by the WIC 2402 A value of X indicates that those bits will not be considered for matching the filter Example To add a filter that will only permit a J1939 CAN message with a PGN of 12345 to pass follow the steps below 1 Click the Add Filter button 2 Since J1939 utilizes the extended header format click the check box for the Extended ID of the newly created filter 3 Create the Mask to only look at the PGN portion of the CAN message header You will need to know the exact bits in the header that this affects a Hex OOFFFFOO b Binary 00000111111111111111100000000 c Decimal 016776960 4 Set the Filter to only accept PGN 12345 a Hex 00303900 b Binary 00000001 10000001 1100100000000 c Decimal 003160320 5 Click the Send button to update the WIC 2402 A WARNING INCORRECT FILTER SETTINGS COULD RESULT IN LOSS OF CAN DATA OR REDUCED PERFORMANCE ONLY PROPERLY TRAINED USERS SHOULD MODIFY CAN FILTER SETTINGS 5 3 2 Programing amp Other RCP Software Functions NOTE To program or read data from the WIC 2402 the unit must be turned on Saving the Programming File Once programming is complete click the file tab at the top of the RCP screen to open the file menu File location and name can be selected from this menu Old files can be deleted called up modified and renamed by this same menu Enrange WIC 2402 Instruction Manual September 2013 Page 27 of
9. to know understand and follow all of these requirements It is the responsibility of the owner of the Magnetek Products to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained No one should use Magnetek Products prior to becoming familiar with and being trained in these requirements WARRANTY INFORMATION FOR INFORMATION ON MAGNETEK S PRODUCT WARRANTIES BY PRODUCT TYPE PLEASE VISIT WWW MAGNETEKMOBILEHYDRAULIC COM Enrange WIC 2402 Instruction Manual September 2013 Page 3 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 1 2 WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment WARNING A warning highlights an essential operating or maintenance procedure practice etc which if not strictly observed could result in injury or death of personnel or long term physical hazards Warnings are highlighted as shown below A WARNING CAUTION A caution highlights an essential operating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions ar
10. 1 The server and client access code and channel must match before the system will communicate 2 Be aware of other radio channels in the surrounding area set your system to a unique channel 3 Make sure that your equipment is working properly in manual mode prior to system installation Make sure the power to the unit is the correct DC voltage Disconnect equipment power prior to system installation Ur P Enrange WIC 2402 Instruction Manual September 2013 Page 8 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 2 MECHANICAL DRAWINGS FRONT VIEW COVER REMOVED Figure 01 Remote Antenna marked in red Enrange WIC 2402 Instruction Manual September 2013 Page 9 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED LABEL AREA or LABEL AREA rz __ 035 THRU ys se THRU Le 7 1mm ed Id 4 7 1mm 1 54 Y S 2PL 1 54 N G N a3 2PL 39 1mm o 15 9mm 39 1mm ai VH 15 9mm L 1 b 32 5mm 32 5mm y SR H i Le 4 68
11. 1 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 RESOURCES Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED When compared to a wired CAN bus the WIC virtual CAN bus connection has increased latency which must be accounted for within the customer s system design The latency is typically 10 30mS which is the time between when the first WIC 2402 receives a CAN message to when the second WIC 2402 transmits the same CAN message out on the other CAN bus Unfortunately this is inherent with the wireless connection so it cannot be modified When a valid radio link is established between the WIC units both of the machine stop outputs will become active on each WIC 2402 unit if configured as machine stops During normal operation each WIC 2402 unit will receive commands from the other unit and convert them to CAN signals During these operations the operator can verify that the system is online and functioning by interpreting the status LED lights on the front of the WIC 2402 units If there are errors during operation the LED lights can help troubleshoot the problem NOTE Some WIC applications are custom engineered so refer to your system drawings for any application specific logic that could differ from the above description 4 1 INITIALIZATION During startup of the WIC 2402 module the signal strength error code LED will illuminate to provide initialization status
12. 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Sending a Program to the WIC 2402 A WARNING AFTER EVERY PROGRAMMING OF THE UNIT TEST THE UNIT BY UTILIZING THE APPROPRIATE TRANSMITTER IF THE UNIT DOES NOT RESPOND DO NOT ACTIVATE A FUNCTION BUTTON THE UNIT MAY HAVE INCORRECT PROGRAMMING RE CHECK THE PROGRAMMING IN THE UNIT AND RETEST AFTER ACTIVATION OF THE UNIT FUNCTIONALLY TEST ALL COMMANDS ON THE TRANSFORMER BY INITIALLY JOGGING THE BUTTONS THEN WITH A FULL MOVEMENT BEFORE RETURNING TO SERVICE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT To send a program file to an WIC 2402 1 Plug in the USB programming cable or position 2 Click the send button on the RCP screen A dialog box will pop up confirming that you want to proceed Check the box marked I accept and then click the button Continue send to radio On screen prompts will confirm that the unit has been programmed or if there are any issues 3 Data will need to be sent separately for the Unit Info and CAN Configuration screens 4 The LEDs on the unit will blink 3 times when the new data is received and saved Receiving Reading the WIC 2402 Programming To read a program file from the WIC 2402 1 Plug in the USB programming cable
13. CANL CANH CANH CAN_REF Common CANL CANL CANH CANH VBATT Common 2 1 OUTPUT2 Output ESTOP 2 VBATT Pin 7 The WIC 2402 is designed to work in any 12 24 VDC nominal 9 36 VDC max powered equipment The VBATT pins should be connected to the positive terminal of the machine power supply through an approved Emergency Stop device VBATT Pin 6 The VBATT connections must be made directly to the negative supply and not to the chassis ground Machine Stop Outputs Pins 11 and 12 In order to ensure maximum safety of the equipment controlled by the WIC 2402 a Machine Stop output is recommended Pins 11 and 12 can be set as Machine Stop outputs for redundancy or pin 12 can be set as a single Machine stop output Pins 11 and 12 are high side switch outputs that can supply a current of up to 6 Amps per output When programmed the pin 11 and 12 outputs or pin 12 alone are normally closed and will go to an open state in the event of an unsafe condition such as loss of communications Enrange WIC 2402 Instruction Manual September 2013 Page 13 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED MACHINE E STOP STOP RELAY CHASSIS GROUND BATTERY Figure 10 WIC 2402 Machine Stop Wiring Additionally make sure that a Machine St
14. ERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT A WARNING TO AVOID ELECTROSTATIC DISCHARGE THAT COULD DAMAGE THE PRODUCT THE OPERATOR SHOULD AVOID CONTACT WITH THE CONTROLLER ANTENNA PORT 2 4 PRE OPERATION TEST At the start of each work shift or when a new operator takes control of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Test all warning devices Test all direction and speed controls Test the system emergency stop Enrange WIC 2402 Instruction Manual September 2013 Page 7 of 32 SS em GL ODBAL GS Global Resources 1 800 261 8735 gsglobalresources com ji RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 0 WIC 2402 INSTALLATION A WARNING BEFORE OPERATING THE SYSTEM FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL STATE OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 3 1 PRE INSTALLATION
15. ES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 5 CAN TERMINATING RESISTOR SETTING For CAN signaling to work correctly the first and last devices on the CAN bus must have terminating resistors of 120 ohms The WIC 2402 has a built in terminating resistor that can be enabled or disabled by a built in jumper After removing the WIC 2402 from the housing locate the terminating resistor jumper P2 on the PCB near the main connector in the lower right as seen in Figure 07 de N P2 TERM Figure 07 WIC 2402 Terminating Resistor Figure 08 Terminating Resistor Location Setting When the jumper is matched to the TERM position the terminating resistor is enabled When the jumper is in any other position it is disabled 3 6 REINSTALLATION OF WIC 2402 TO HOUSING To reinstall slide the board and connector plate into the housing and press firmly to fully seat the bottom connector plate onto the housing Enrange WIC 2402 Instruction Manual September 2013 Page 12 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 7 PIN OUT DIAGRAM AND DEFINITIONS Figure 09 Pin out diagram Table 1 Connector Connections FUNCTION DESCRIPTION CANL
16. R DEATH AND DAMAGE TO EQUIPMENT AN AUDIBLE AND OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED EQUIPMENT AS REQUIRED BY CODE REGULATION OR INDUSTRY STANDARD THESE AUDIBLE AND OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROLLED EQUIPMENT ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE HOIST LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES DE ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH TESTING ANY EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS LE MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT 2 1 GENERAL Radio controlled material handling equipment operates in several directions Cranes hoists lifting devices and other material handling equipment can be large and operate at high speeds Quite frequently the equipment is operated in areas where people are working in close proximity t
17. WIC 2402 Enrange Wireless CAN Module RY MAGNETEK WIC 2402 Wireless CAN Module Pe Lot CC E N R A N G E September 2013 Part Number 198 00345 0001 RO Copyright 2013 Magnetek Material Handling GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Foremost in Machine Performance for Life Your New Radio Thank you for your purchase of Magnetek s Enrange WIC 2402 Radio Controller Magnetek has set a whole new standard in wireless control performance dependability and value with this unique line of Radio Controllers If your product ever needs modification or service please contact one of our representatives at the following locations U S Service Information For questions regarding service or technical information contact 1 866 MAG SERV 1 866 624 7378 International Service 1 262 783 3500 World Headquarters Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 Telephone 1 800 288 8178 Website www magnetekmobilehydraulic com e mail info magnetekmh com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information EU Market Contact 4090B Sladeview Crescent Brian Preston Mississauga Ontario Magnetek Uk Ltd L5L 5Y5 Canada Unit 3 Bedford Business Centre Mile Road Phone 1 800 792 7253 Bedfo
18. Wired Cable kit the 195 50539 USB cable can be added by simply plugging in the connector This option provides a USB mini B plug for connection to a computer system If not using the WIC 2402 Pre Wired Cable Kit the WIC 2402 can be wired for USB connection using the pin outs in Figure 14 Enrange WIC 2402 Instruction Manual September 2013 Page 18 of 32 ay GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com en RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Figure 14 USB Connection Wiring When plugging in a WIC 2402 controller to a computer system it is strongly recommended that a USB isolation hub like Magnetek part 195 50645 is used between the WIC 2402 and the computer system WIC 2402 UNITS UTILIZING A DIFFERENT POWER SOURCE FROM THE COMPUTER SYSTEM BEING CONNECTED TO IT CAN HAVE A DIFFERENT GROUND POTENTIAL FROM THE COMPUTER SYSTEM DIFFERENT GROUND POTENTIALS WILL DAMAGE EITHER THE COMPUTER SYSTEM OR THE WIC UNIT AN ISOLATED USB HUB MUST BE UTILIZED TO PREVENT DAMAGE TO THE WIC 2402 THE COMPUTER SYSTEM BEING CONNECTED TO THE WIC 2402 OR BOTH 5 3 PROGRAMMING WITH RCP Magnetek RCP software makes the programming of the WIC 2402 easier and allows the programmer to store all of the WIC 2402 settings in files for later use or reference Help is provided for each function at the bottom of
19. aceplate Solid Green Good RF signal strength to between units Solid Yellow Average RF signal strength to between units Solid Red Low RF signal strength to between units Blinking Red Error code is picked up from number of blinks o Red 2 Blinks Commanded Power Down Red 3 Blinks RF Data Timeout Red 4 Blinks CAN bus Timeout Red 5 Blinks Initialization Hardware Error Red 6 Blinks Machine Stop Power Down Red 7 Blinks Invalid RF Firmware O O O O O Refer to Section 7 0 for the troubleshooting table to interpret error codes NOTE SIGNAL STRENGTH ERROR CODE LED only illuminates green when both WIC 2402 units are communicating with each other The SIGNAL STRENGTH ERROR CODE LED will not illuminate green if one of the WIC 2402 units goes offline 4 3 3 Communication LED Labeled COM on WIC 2402 Faceplate During normal operation if there is CAN data currently being received on the bus this LED will light solid blue as an indication that the CAN bus is connected properly 4 4 INFRARED COMMUNICATION The IR port is accessible when the board is within the housing There is no need to remove the board from the housing to utilize the IR pairing feature See Figure 13 for the location of the IR port on the WIC 2402 iz 4 63 REF 117 6mm ts 00 S 101 6mm LABEL AREA wei me Pp 1 54 N Ge ag 2PL 39 1mm CH yi 15 9mm 1 5 4 68 118 9mm Figur
20. agnetek offers a broad range of radio remote control products control products adjustable frequency drives and industrial braking systems for overhead material handling applications This manual has been prepared by Magnetek to provide information and recommendations for the installation use operation and service of Magnetek s material handling products and systems Magnetek Products Anyone who uses operates maintains services installs or owns Magnetek Products should know understand and follow the instructions and safety recommendations in this manual for Magnetek Products The recommendations in this manual do not take precedence over any of the following requirements relating to cranes hoists and lifting devices e Instructions manuals and safety warnings of the manufacturers of the equipment where the radio system is used e Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used e Regulations issued by the Occupational Health and Safety Administration OSHA e Applicable local state or federal codes ordinances standards and requirements or e Safety standards and practices for the overhead material handling industry This manual does not include or address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the responsibility of the owners users and operators of the Magnetek Products
21. at project It is recommended that you create a folder in which to save all programming files Enrange WIC 2402 Instruction Manual September 2013 Page 20 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Learn More About Radio Control Programmer Customer Service MHCustomerservice magnetek com Contact Us Magnetek Inc N49 W13650 Campbell Drive Webinar Example red Menomonee Falls WI 53051 eee Toll Free 800 288 8178 ae Fax 800 298 3503 New project red New project red Visit Us www Magnetek com New project red111 1red Testred Truck project red For New Projects Select Device Type After the New Projects icon is selected a menu will open listing the available device types Select the device type that matches the product you wish to program selecting a project type will display a picture of the product for verification Receive Device Data Checkbox At the bottom of the New Project window there is a check box that allows the system to automatically upload the setting values from the device upon connection NOTE This check box is selected by default Having Receive Device Data checked will cause the program to automatically read the data that is current on the device upon clicking the Add button Enrange WIC 2402 Instruction
22. auera anina aaa aaen edea a nina aaa aaa 6 SA PRE OPERATION TESI sissseccccsssaccanseanccatsnaaccensstaveceastenasechaaaciceanddanehuened stehanaecttbaancanchanane 7 3 0 WIC 24A09INGTALLATION ennenen 8 3 1 PRE INSTALLATION wccasicninsssccccnsascensteneccnebeadscautnancceatanasesinandachuasadansaabaaaatehanaecetbaaecntoaee 8 3 2 MECHANICAL DRAWINGG nnn ne nnn 9 3 3 INSTALLATION ME 10 3 4 REMOVAL OF WIC 2402 FROM HOUOING 11 3 5 CAN TERMINATING RESISTOR SETTING cc ccccceeeeeeeeeceeeeeeeeeeeseesaeenaeseaeseueeeeees 12 3 6 REINSTALLATION OF WIC 2402 TO HOUSING ssssssssssssssssssinrnssrnnnsrnsrnsrnsrnnrnnnensrnnt 12 3 7 PIN OUT DIAGRAM AND DEFINITIONS ssssinsseesesseesensnesrnsnssrnsrnstnsrnsnnsrnnnnnsrnnnsrnsnnsnnnt 13 3 8 CONNECTOR COMPONENT INFORMATION 14 4 0 OPERATION iy scscesca sees sane Sek aaa ae aia e a cane epee Janae ea 15 dt INITIALIZATION srccts css ccs ceane ec centis seceetca eege deed onc annasa NEE ege ege 16 4 2 NORMAL OPERATION nnne nn anenee 16 4 3 LED STATUS INDICATION 00 2 0 cccceeccceecceeeceeeeeeeeeeeeeeeeeeeeecaeeeeeeseeeesaeesaaesaeecaeeeaeseeeeeaees 16 4 3 1 RF Messages LED Labeled RF on WIC 2402 Faceplate ssseesseeeseeeseesseereees 16 4 3 2 Signal Strength Error Code LED Labeled STATUS on WIC 2402 Faceplate 17 4 3 3 Communication LED Labeled COM on WIC 2402 Faceplaiel 17 4 4 INFRARED COMMUNICATION rtnn ennet 17 5 0 PROGRAMMING WITH BC 18 51 AGGESS CODES e ecsdccacegs
23. e GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CAN Filters Tab By default the WIC 2402 system will allow all CAN packets to pass through and be transmitted between WIC 2402 modules Utilizing the filters will limit the messages that are accepted and transmitted via RF by the WIC 2402 module Filters are extremely beneficial as they assist in preventing the RF link from becoming saturated with CAN messages The filters utilized by the WIC 2402 are acceptance filters that allow messages which match these filters to be transmitted via RF to the other WIC 2402 unit s within the system Filters look at the header bits of the CAN message to determine if a message is permitted to be accepted by the WIC 2402 e T Magnetek Radio Control Programmer New project Se WI Radio Control Programmer ty weeds ta o e xX Start Page Device1 Device Send Receive Reset to Defaults Display as Hex Enable up to 16 filters Add Filter Enable ExtendedID Mask Filter There are no filters enabled Click add filter to enable a filter Programming CAN Filters FDP a When you create a filter and update the WIC 2402 with the filter information the WIC 2402 will no longer accept all CAN messages It will only allow those messages which match the CAN filter to be transmitted via RF The WIC 2402 can have up to 16 different filters added to permit the acceptance of CAN messages The Display as opti
24. e 13 WIC 2402 Infrared Port Location red j Enrange WIC 2402 Instruction Manual September 2013 Page 17 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 5 0 PROGRAMMING WITH RCP Using the RCP software allows for simple configuration of the WIC 2402 and allows for settings A WARNING THE USE OF RCP RADIO CONTROL PROGRAMMER IS INTENDED FOR USE BY AUTHORIZED to be saved for future reference PERSONS ONLY CHANGES TO ANY RADIO DATA VALUE MAY LEAD TO UNEXPECTED UNDESIRABLE OR UNSAFE OPERATION OF EQUIPMENT AND FURTHERMORE MAY LEAD TO EQUIPMENT DAMAGE PERSONAL INJURY OR EVEN DEATH ALL EQUIPMENT OPERATORS AND OR PERSONNEL SHOULD BE NOTIFIED OF ANY RADIO DATA VALUE CHANGES THAT MAY AFFECT OPERATION 5 1 ACCESS CODES WIC 2402 units must be programmed with the same access code to properly communicate with each other A WARNING TWO OPERATIONAL WIC SYSTEMS WITH THE SAME ACCESS CODES OPERATING AT THE SAME TIME IS A DEFINITE SAFETY HAZARD DO NOT OPERATE THEM AT THE SAME TIME FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 5 2 CONNECTING THE WIC 2402 TO A COMPUTER The WIC 2402 contains circuits that permit communication with a computer system via USB If the WIC 2402 was ordered with the Pre
25. e highlighted as shown below A CAUTION WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED The safety rules in this section are not intended to replace any rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following information is intended to be used in conjunction with other rules or regulations already in existence It is important to read all of the safety information contained in this section before installing or operating the Radio Control System Enrange WIC 2402 Instruction Manual September 2013 Page 4 of 32 Na GLOBAL GS Global Resources e 1 800 261 8735 gsglobalresources com ee RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 0 CRITICAL INSTALLATION CONSIDERATIONS A WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES HOISTS LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY O
26. ermination resistor is the receiver are l Sg not being set incorrectly appropriately set received Ensure the correct baud rate is set by all Incorrect baud rate devices on the bus WW Check all wires for loose or damaged Faulty Wiring Outputs not connections functioning Check all wires and connections for Output is shorted or opened damaged insulation 7 2 ASSEMBLY AND REPLACEMENT PARTS If your system ever needs repair we always recommend that you have Magnetek perform the repair If you need to refer to a parts list refer to your receiver s drawing that was included in the shipment of your receiver Please contact Magnetek s service department at 1 866 MAG SERV for information regarding parts and service Enrange WIC 2402 Instruction Manual September 2013 Page 31 of 32 ay GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com e RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 8 0 EU DECLARATION OF CONFORMITY MAGNETEK EU Declaration of Conformity Certificate For the following equipment Product Enrange Series Radio Remote Control Manufacturer s Name Magnetek Inc Manufacturer s Address N49 W13650 Campbell Drive Menomonee Falls WI 53051 USA The undersigned hereby declares on behalf of Magnetek that the above referenced product to which this declaration relates is in conformity wi
27. hin 300 feet from the System out of range receiver location If equipped with the WIC 2402 units will not S ae e i i k communicate Signal Strength Indicator make sure the level is greater than 0 Inspect the antenna on the receiver for damage and try to place the The antenna on the receiver is missing ae antenna in a location that is visible damaged or improperly when operating the equipment at all installed times Make sure the antenna setting The antenna setting on internal or external is for the antenna type being used the receiver is incorrect Enrange WIC 2402 Instruction Manual September 2013 Page 30 of 32 ay GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com e RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Use the supported messages OR contact your supplier to inquire about a software update The CAN message being CAN messages sent is not supported are not bein mg received by K Termination resistor has an Verify that the setting of the terminating receiver incorrect value resistor is correct for the application Ensure the correct baud rate is set by all Incorrect baud rate l devices on the bus i J Make sure that the source address of the ncorrect source address CAN messages receiver is set correctly transmitted by The termination resistor is Ensure the t
28. ies 6 2 FCC Statements Compliance Statement Part 15 19 This portable transmitter with its antenna This device complies with Part 15 of FCC complies with FCC s RF exposure limits rules for general population uncontrolled Operation is subject to the following two exposure conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Warning Part 15 21 Changes or modifications not expressly approved by the party responsible for compliance should void the user s authority to operate the equipment Enrange WIC 2402 Instruction Manual September 2013 Page 29 of 32 e Re y i GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 7 0 TROUBLESHOOTING 7 1 TROUBLESHOOTING TABLE Problems Possible Reasons Suggestions Supplied voltage is out of Ensure the voltage is within 12 the acceptable range 24VDC nominal 9 36VDC max Internal fuse has blown Contact the factory Make sure the receiver and Incorrect system RF transmitter unit are both set to the channel same RF channel Make sure the receiver and Incorrect system access transmitter both have the same code access code Make sure that the startup procedure is initiated wit
29. lls WI USA Date of Issuance Enrange WIC 2402 Instruction Manual September 2013 Page 32 of 32 e Re y i GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
30. n t available will result in reduced RF performance Rx Timeout The Rx Timeout is the amount of time the unit will keep the machine stop outputs closed after the receiver has stopped receiving data from the transmitter Device Name The name field allows the user to create a custom name for the unit The name can be up to 16 ASCII characters long Project ID This section displays the Project ID for the unit The Project ID is set by the factory and cannot be modified by the user Serial Number This section displays the serial number for the unit The serial number of the unit is set by the factory and cannot be modified by the user Pin Properties Grid By clicking on one of the CAN functions in the Device Block Diagram the Pin Properties Grid will permit the user to change the configuration of the CAN interfaces CAN Configuration H CAN Configuration Source Adddress 0 Baud Rate 50K Source Address This is the address that the WIC 2402 will use as the source address when transmitting messages on the CAN bus network Baud Rate This pull down menu allows the user to modify the communication speed of the CAN bus network The user selectable options are 50k 125k 250k and 500k Enrange WIC 2402 Instruction Manual September 2013 Page 25 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Lif
31. o the material handling equipment The operator must exercise extreme caution at all times Workers must constantly be alert to avoid accidents The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries damage to equipment or even save a life 2 2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT Only properly trained persons designated by management should be permitted to operate radio controlled equipment Radio controlled cranes hoists lifting devices and other material handling equipment should not be operated by any person who cannot read or understand signs notices and operating instructions that pertain to the equipment Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness is taking any medication that may cause loss of equipment control or is under the influence of alcohol or drugs Enrange WIC 2402 Instruction Manual September 2013 Page 5 of 32 ay GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com en RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 3 SAFETY INFORMATION amp RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS Anyone being trained to operate radio controlled equipment should possess as a minimum the foll
32. on adjusts how the Mask and Filter values are displayed They can be displayed as Decimal Binary or Hex representations To add a filter 1 Click the Add Filter button to add a new filter mask combination to the configuration 2 Ifthe headers for the CAN messages utilize the extended header format click the checkbox for the Extended ID Otherwise leave the checkbox blank 3 Enter the mask The mask determines which bits in the header will be verified against the filter bits Enrange WIC 2402 Instruction Manual September 2013 Page 26 of 32 GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 4 Enter the filter bits The filter bits determine the value that the bits in the header need to be 5 Repeat steps 1 4 until all of the desired filters have been entered 6 After the filters have been entered click the Send button to update the WIC 2402 To delete a filter 1 Click the Delete button next to the filter that should be deleted 2 Repeat the above step until all of the desired filters have been deleted 3 Click the Send button to update the WIC 2402 The mask filter Result box shows the result of the filter mask configuration chosen The value shown here is an indicator of what messages will be allowed to
33. op is provided elsewhere on the equipment in which the WIC 2402 is installed in order to comply with all applicable Machinery Directives CAN Pins 1 2 4 and 5 There is only one CAN bus on the WIC 2402 There are 2 sets of pins to support proper daisy chained connections to a CAN network CAN Reference Pin 3 On isolated WIC 2402 devices pin 3 should be connected to the common pin of the device using the isolated CAN bus On non isolated WIC 2402 units this pin can be connected to the system common 3 8 CONNECTOR COMPONENT INFORMATION Table 2 Connector Part Numbers DEUTCH Connector Information DEUTCH Part Magnetek Part Connector Housing DTM06 12SA 01 525 0029E Wedge Lock WM 12S 01 525 0030E Crimp 16 22 AWG 1062 20 0122 PS 01 550 0029E Connector Boot DTM12S BT Gray 20 990 0092E Connector Kit all components N A 25 04 030 163E above CAN RX 6 Harness Assembl N A 25 04 030 173E Enrange WIC 2402 Instruction Manual September 2013 Page 14 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 4 0 OPERATION A WIC system is used to wirelessly connect two physically separated CAN buses into one virtual CAN bus Each of the physically separated CAN buses can be as simple as one device or a complete network of devices Each separate CAN b
34. owing knowledge and skills before using the radio controlled equipment The operator should e Have knowledge of hazards pertaining to equipment operation e Have knowledge of safety rules for radio controlled equipment e Have the ability to judge distance of moving objects e Know how to properly test prior to operation e Have knowledge of the use of equipment warning lights and alarms e Be trained how and when to report unsafe or unusual operating conditions e Test the system emergency stop and all warning devices prior to operation testing should be done on each shift without a load e Be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control e Know how to keep the operator and other people clear of lifted loads and to avoid pinch points e Continuously watch and monitor status of lifted loads e Know and follow cable and hook inspection procedures e Know and follow the local lockout and tagout procedures when servicing radio controlled equipment e Know and follow all applicable operating and maintenance manuals safety procedures regulatory requirements and industry standards and codes The operator shall not e Lift or move more than the rated load e Operate the material handling equipment if the direction of travel or function engaged does not agree with what is indicated on the controller e Use the
35. rd MK42 9TW UK Fax 1 905 828 5707 Phone 44 1234 349191 1 416 424 7617 24 7 Service pager Fax 44 1234 268955 2013 MAGNETEK All rights reserved This notice applies to all copyrighted materials included with this product including but not limited to this manual and software embodied within the product This manual is intended for the sole use of the person s to whom it was provided and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of MAGNETEK Enrange WIC 2402 Instruction Manual September 2013 Page 1 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED TABLE OF CONTENTS 130 INTRODUCTION waste tonite aie SEENEN 3 1 1 PRODUCT MANUAL SAFETY INFORMATION 3 1 2 WARNINGS and CAUTIONG nnna stnn nn nenne 4 2 0 CRITICAL INSTALLATION CONSIDERATIONS sssssssessesesseissesrnsressrnrtnsrnrrnsrnsrnnrnsrnnsrnnn 5 ST GENERAL gienen teste teeeg getigert gie aatesbeasaleubaauanehaserddetdexandhvescnlvabiauaushhhaes 5 2 2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT 5 23 SAFETY INFORMATION amp RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS scrascsikacnnea t
36. s Code The access code acts as the unit address The WIC 2402 will only listen to other WIC 2402s with the same access code This feature is selectable by the user NOTE Both WIC 2402 units must be set with the same access code to properly communicate A WARNING THE ACCESS CODES IN THE UNIT ARE UNIQUE AND FACTORY PRESET DO NOT CHANGE THESE with each other ACCESS CODES UNLESS YOU ARE REPLACING AN EXISTING UNIT AND ITS ACCESS CODE CHANGING THIS CODE COULD MAKE IT COMMON WITH ANOTHER UNIT ACCESS CODE WHICH COULD MOVE OTHER EQUIPMENT NO TWO SYSTEMS IN ANY LOCATION SHOULD EVER HAVE THE SAME ACCESS CODES INDEPENDENT OF FREQUENCY FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT RF Channel The RF channel is user selectable through the pull down menu This function is used to prevent interference with other radio devices The user selectable channels for a 2 4 GHz system are 1 through 32 Enrange WIC 2402 Instruction Manual September 2013 Page 24 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED RF Antenna This section allows the user to select between using the internal antenna that is built into the unit or use the external antenna attachment if available NOTE Selecting the external antenna when one is
37. sehisedeusaleeedea abd antaxahcasdedusdenel siahadedevsacchavtstlnedauandepacznsaecaveasegaattvaes 18 5 2 CONNECTING THE WIC 2402 TO A COMPUTER sssssssssessssnesessnsrnnrnssrnnnsrnntnssrnnnsrnnnnnne 18 5 3 PROGRAMMING WITH BC 19 5 3 1 WIC 2402 Configuration Tabe nnt 22 5 3 2 Programing A Other RCP Software Functons 27 6 0 CHANNEL AND FREQUENCY DESIGNATIONS ssssssssessnesnesissrnrnssnnrnsrrntnssrnrrnsrnsrnnne 29 6il E ME Ee LEE 29 6 27 DEE 29 7 0 TROUBLESHOOT ING scorie a i aaia aiaa aada 29 7 1 TROUBLESHOOTING TABLE 0 ccccccceeesceeeeeeeeeeeaecaeecececaaecaaeceaeceaeseaeseeseeeesenesnees 30 7 2 ASSEMBLY AND REPLACEMENT PARTS ccccceeeeceeeceeeeeeeeeeeeeeeeaeeeeeeeeeeeeneeeneeaes 31 8 0 EU DECLARATION OF CONFORMITN ne 32 Enrange WIC 2402 Instruction Manual September 2013 Page 2 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 1 0 INTRODUCTION Thank you for your purchase of Magnetek s Enrange brand WIC 2402 These instructions are to be used as a reference for personnel operating the Enrange brand WIC 2402 and the equipment that this Enrange brand WIC 2402 is attached to The user of these instructions should have basic knowledge in the handling of electronic equipment 1 1 PRODUCT MANUAL SAFETY INFORMATION Magnetek Inc M
38. th the provisions of CE Mark Directive 93 68 EEC Machinery Safety Directive MD 2006 42 EC Low Voltage Directive LVD 2006 95 EC and Radio and Telecommunications Equipment Directive R amp TTE 1999 5 EC The standards relevant for the evaluation of the product referenced above conformity to the directive requirements are as follows EN 301 489 1 v1 8 1 2008 04 EN 300 220 2 v2 1 2 2007 06 EN 301 489 3 v1 4 1 as modified by EN 62061 EN 300 328 2 v1 7 1 2006 05 EN 301 489 17 v2 1 1 2009 05 EN 60204 1 2006 EN 61010 1 2010 EN 60204 32 2008 EN ISO 13849 1 EN 13557 2009 05 EN 60950 1 2006 EN 60529 1992 The Technical Construction File is maintained at Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 USA The European contact for technical documentation is Brian Preston Magnetek Unit 3 Bedford Business Centre Mile Road Bedford MK42 STW United Kingdom Per Annex II B of the Machinery Directive 2006 42 EC The machinery product assembly or sub assembly covered by this Declaration of Conformity must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the applicable Directive s This statement is only necessary where the product is to be incorporated into a machine or system e g a safety component Signature of Authorized Person PO hellar Ben Stoller Director Radio Controls March 26 2013 For Magnetek Inc ech Menomonee Fa
39. the RCP screen The RCP software allows one to select frequency access code and communication configuration Follow the steps below NOTE Older versions of RCP may show the WIC 2402 as CAN 2 WIC If using a version of RCP that shows this please update RCP by visiting the download section of the Magnetek website to get the latest version Enrange WIC 2402 Instruction Manual September 2013 Page 19 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Install the RCP Software Install the RCP software onto your computer The software is self installing simply insert the USB stick into a USB slot on your computer and follow the onscreen prompts Refer to the installation instruction sheet for help You will be prompted to enter an activation code The code can be found within the packaging that the USB stick came with The software can be used 10 times before product activation is required Run the RCP Software After installation of the RCP Software double click the RCP icon to launch the program Cre New Project or Open Project Select New Project if you are creating a new program file or select Open Project if you want to retrieve an existing program file A list of recent projects will appear under Open Project Clicking on one of these will open th
40. tory for more information regarding your application 7 The power supply to the WIC 2402 system must have a master disconnect NOTE Magnetek strongly recommends the use of circuit disconnects for all WIC 2402 units Consult factory for more information Enrange WIC 2402 Instruction Manual September 2013 Page 10 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 4 REMOVAL OF WIC 2402 FROM HOUSING It might be necessary to access the internal circuit board to adjust the CAN terminating resistor jumper To remove the WIC 2402 from the housing first remove power from the WIC 2402 by turning off the master disconnect Remove the connectors from the bottom of the unit by squeezing in the release tabs on both sides of the connector The bottom connector plate with the internal circuit board is removed by inserting a flat screwdriver into the top slots for the two side release tabs and giving a gentle twist a Figure 06 WIC 2402 housing removal procedure After releasing both sides one at a time gently pull the circuit board from the housing this may require gently rocking it side to side as it is being removed Enrange WIC 2402 Instruction Manual September 2013 Page 11 of 32 GLOBAL GS Global Resources e 1 800 261 8735 e gsglobalresources com RESOURC
41. us must have proper termination since bus termination cannot transfer through the virtual WIC CAN bus Wireless communication between server CAN Device WIC 2402 WIC 2402 Server Client CAN Device K and client Terminating Terminating Resistors Resistors Figure 11 Basic wireless CAN bus communication between two devices CAN Device CAN Device CAN Device gt CAN Device Figure 12 Wireless CAN bus communication between two multi device networks CAN Device Wireless communication between server and client WIC 2402 Server Terminating Resistors CAN Device Terminating Resistors CAN Device When compared to a wired CAN bus the WIC virtual CAN bus connection has reduced bandwidth which must be accounted for within the customer s system design The standard WIC system can send up to four CAN messages every 20mS If this rate is exceeded CAN messages will be lost To help alleviate this concern up to sixteen custom CAN receiver filters can be set through the Magnetek Radio Control Programmer RCP software These filters allow the customer to set up which CAN messages will go through the WIC system and which ones will be blocked Refer to section 5 3 1 for more information on setting the filters via RCP Enrange WIC 2402 Instruction Manual September 2013 Page 15 of 32 GS Global Resources 1 800 26
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