ABB Jokab Safety - Smile Tina - User Manual
Contents
1. Emergency stop with indication Smile Tina Original instructions AL Nb ND PX IPIE Read and understand this document Please read and understand this document before using the products Please consult your ABB JOKAB SAFETY representative if you have any questions or comments WARRANTY ABB JOKAB SAFETY s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by ABB JOKAB SAFETY ABB JOKAB SAFETY MAKES NO WARRANTY OR REPRESENTATION EXPRESSED OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED USE ABB JOKAB SAFETY DISCLAIMS ALL OTHER WARRANTIES EXPRESSED OR IMPLIED LIMITATIONS OF LIABILITY ABB JOKAB SAFETY SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted IN NO EVENT SHALL ABB JOKAB SAFETY BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS ABB JOKAB SAFETY S ANALYSIS CONFIR2. 0 70 C Operation 10 55 C 35 to 85 with no icing or condensation Polyamide PA66 Macromelt polybutylenterephthalate PBT Polypropene PP UL 94 VO Silver alloy gold plated Smile 10EA Tina 5 pole cable 1 m Smile 10EA Tina Smile 11x Tina M12 5 pole male Smile 12x Tina M12 5 pole male M12 5 pole female x can be all models EA EAR SA SAR 84 x 40 x 52 Lx W x H see drawing 659g Yellow base red or black button 22 4N 4 mm to latch 50 000 operations Max 150 m s pulse width 11 ms 3 axis as per EN IEC 60068 2 27 Max 50m s at 10 Hz 10 cycles 3 axis as per EN IEC 60068 2 6 96 hours 25 C 97 55 C 93 relative humidity as per EN IEC 60068 2 30 56 days 40 C 93 relative humidity as per EN IEC 60068 2 78 96 hours 70 C as per EN IEC 60068 2 2 96 hours 40 C as per EN IEC 60068 2 1 96 hours 35 C in a chemical solution with NaCl as per EN IEC 60068 2 1 1 11 www abb com lowvoltage AA Nb ND P IPIE Safety Harmonized Standards Conformity European Machinery Directive 2006 42 EC CE EN ISO 12100 2010 EN 954 1 1996 EN ISO 13849 1 2008 EN 62061 2005 EN 61508 2010 EN 60204 1 2006 A1 2009 IEC 60664 1 2007 EN 61000 6 2 2005 EN 61000 6 4 2007 EN 60947 5 5 2005 EN ISO 13850 2006 IEC EN 61508 1 7 SIL3 PFHa 4 66 10 EN 62061 SIL3 EN ISO 13849 1 Performance level PL e category 4 EN 954 1 Category 4 Certificates T V Nord A Warning The
3. MS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE ABB JOKAB SAFETY shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request ABB JOKAB SAFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or government regulations oystems machines and equipment that could present a risk to life or property Please know and observe all prohibitions o
4. O c c O O Three Smile 11EA Tina and one Eden connected in series to Vital safety module or Pluto safety PLC through the connection block Tina 4A Smile 11EA Tina a 139 tO Smile 11EA Tina Pluto 2 Vital R e Smile 11EA Tina 4 Oe Eden HIE 21LC172159M0201 rev B 7 www abb com lowvoltage 2012 08 03 AA Nb ND PX IPIE 4 Installation and maintenance Installation precautions First mount Smile Tina to the surface with two M5 bolts and then attach the M12 connection s A Warning All the safety functions must be tested before starting up the system Maintenance A Warning The safety functions and the mechanics shall be tested regularly at least once every year to confirm that all the safety functions are working properly EN 62061 2005 In case of breakdown or damage to the product contact the nearest ABB Jokab Safety Service Office or reseller Do not try to repair the product yourself since it may accidentally cause permanent damage to the product impairing the safety of the device which in turn could lead to serious injury to personnel Testing of the safety functions Make sure the safety unit is working properly by following these steps e Interrupt the dynamic safety circuit before this unit The LED should flash between green and red e Interrupt protection i e push the E stop button The LED should light red e he LED should light green when protection is OK and the safe
5. S 5 Wu ile egjee tee E 5 wm recette 5 3 CONN COINS NS ia a e a E 6 Comecon examples RETE E e E EES 7 4 installation and maintenance ssssnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnnm nnmnnn M 8 Hsialation PS ANOS sssrin T mem 8 Juss a E T E E E E EE E E m 8 Testing of the safety functions MO reenn 8 T OUDIESNOOUN Gecesi E N E E A ee ee ee ee 8 CCF CONN oe E EES 9 EE ONIL AON e A E E E A EE 9 Information output signal attributes eesisseessssssssesesseeeeene nennen nennen nennen nnns nnn nnns sanies na nnns nn nnn nnns 9 0 Mo od l vervieW ee 10 1 WSCA Call CAN e 11 DITS HON rection siren natewarnastpon E E unan sates stanton MER sina asias sane nafeu bimauman imleceta imac autos tain E anlesarnaemausuiou E 12 8 EC Declaration of conformity sicsseivessevcessineeascsvessearwcceueteteenecsduenecwenteuscssebcuseaetatedcatniedeonadeonsencwanceutessess 13 2TLC172159M0201 rev B 3 www abb com lowvoltage 2012 08 03 AL Nb ND PX IPIE 1 Introduction Scope The purpose of these instructions is to describe the emergency stop Smile Tina and to provide the necessary information required for installation and operation Audience This docu
6. Sgy 3 M12 5 pole male M12 5 pole female S seen jon cable seen in cable i i 9 m Smile 11EA Tina Smile 12EA Tina 1 1 7 _ k ek male 4 t 4 1 24 VDC gt smile TEATHA Vli 2 Dynamic signal input 3 0 VDC 4 Not used 5 Not used Smile 10EA Tina Smile 11EA Tina Output 5 pole wired M12 5 pole male M12 5 pole female 1 Brown 24 VDC 1 24 VDC 1 24 VDC 2 White Dynamic signal input 2 Dynamic signal input 2 Dynamic signal input 3 Blue OVDC 3 OVDC 3 0 VDC 4 Black Dynamic signal output 4 Dynamic signal output 4 Not used 5 Grey Information output 5 Information output 5 Information output NB Shielded cable is recommended between this unit and the rest of the safety circuits A Warning The information channel output shall never be used for the safety purpose s 21LC172159M0201 rev B 6 www abb com lowvoltage 2012 08 03 Connection examples Connection example Smile 12EA Tina Three Smile 12 EA Tina connected in series to Vital safety monitor or Pluto safety PLC Smile 12EA Tina Smile 12EA Tina Smile 12EA Tina IQ10 Pluto Connection example Smile 11EA Tina Three Smile 11EA Tina connected in series to Vital safety module or Pluto safety PLC through connection terminals in the electrical cabinet Electrical cabinet IQ10 T lO H Pluto Vital Connection example Smile 11EA Tina and Eden Smile 11EA Tina Dos Smile 11EA Tina E D c o
7. e 10EA Tina Description Emergency stop red button M12 5 pole male Emergency stop red button M12 5 pole male reversed Emergency stop red button M12 5 pole male M12 5 pole female Emergency stop red button 1m integrated cable Safety stop black button M12 5 pole male Safety stop black button M12 5 pole male M12 5 pole female Safety stop black button M12 5 pole male reversed Smile 11EA Tina Smile 12EA Tina 2TLC172159M0201 rev B 2012 08 03 10 www abb com lowvoltage 7 Technical data Manufacturer Address Power supply Operating voltage Total current consumption Time delay t in out Voltage supply at normal operation protection OK and 24 VDC supply voltage General Protection class Ambient temperature Humidity range Housing material Contact material Connectors Size Weight Colour Actuator force E stop button Actuator travel Mechanical life Impact resistance half sinusoidal Vibration resistance half sinusoidal Climate resistance Damp heat cyclical Damp heat sustained Dry heat Cooling Salt mist 2TLC172159M0201 rev B 2012 08 03 ABB AB JOKAB SAFETY Varlabergsv gen 1 1 SE 434 39 Kungsbacka Sweden 24 VDC 15 25 47 mA 57 mA with max information output Information output Max 10 mA t lt 70 us Dynamic input between 9 and 13 volt RMS Dynamic output between 9 and 13 volt RMS Information output 23 VDC IP65 Storage 3
8. em Smile Tina is intended for use in safety circuits in accordance with EN 60204 1 Smile Tina units are adapted for the dynamic safety circuit and must be connected to either a Vital safety module or Pluto safety PLC A Warning The emergency stop Smile Tina normally needs to be complemented with other safety functions such as interlocking guards etc Refer to risk analysis NB The emergency stop shall not be used as normal stop of the machine only in case of emergency Safety regulations A Warning Carefully read through this entire manual before using the device The devices shall be installed by a trained electrician following the Safety regulations standards and the Machine directive Failure to comply with instructions operation that is not in accordance with the use prescribed in these instructions improper installation or handling of the device can affect the safety of people and the plant For installation and prescribed use of the product the special notes in the instructions must be carefully observed and the technical standards relevant to the application must be considered In case of failure to comply with the instructions or standards especially when tampering with and or modifying the product any liability is excluded 21LC172159M0201 rev B 5 www abb com lowvoltage 2012 08 03 AL Nb ND PX IPIE 3 Connections Electrical connections Smile Tina 4 ar NC P oh ee LE Smile 10EA Tina
9. f use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE ABB JOKAB SAFETY PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA While every effort has been taken to ensure the accuracy of the information contained in this manual ABB JOKAB SAFETY cannot accept responsibility for errors or omissions and reserves the right to make changes and improvements without notice Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of ABB JOKAB SAFETY S test conditions and the users must correlate it to actual application requirements Actual performance is subject to the ABB JOKAB SAFETY Warranty and Limitations of Liability 21LC172159M0201 rev B 2 www abb com lowvoltage 2012 08 03 Table of Contents EB oblig m 4 OPE Utm EINE UEM UMECUEM M MP NENNEN SUEDE Mec m DEMNM ANI MESH EN EU Em UDE 4 A TDre p e serenos re RE m 4 miciceci t T E 4 OCI AN INQ OS EI E IEE E T T OO m OE mmm 4 UE q
10. maximum number of operations cycles for the emergency stop Smile Tina is 6050 operations Dimensions Dimensions Smile Tina NB All measurements in millimetres 21LC172159M0201 rev B 12 www abb com lowvoltage 2012 08 03 ABB AB JOKAB SAFETY Varlabergsvagen 11 SE 434 39 Kungsbacka Sweden Authorised to compile the technical file Product Emergency stop device Smile Tina Emergency stop device Inca Tina Certification body Used harmonized standards Other used standards Jesper Kristensson PRU Manager Kungsbacka 2012 06 05 8 EC Declaration of conformity AIDED EC Declaration of conformity according to 2006 42 EC Annex2A declare that the safety components of ABB AB make with type designations and safety functions as listed below is in conformity with the Directives 2006 4 2 EC 2006 95 EC 2004 1 08 EC ABB AB JOKAB SAFETY Vanlabergsvagen 11 SE 434 39 Kungsbacka Sweden Certificate 44 799 12 408341 004 Serialnumber 000 000 999 999 44 799 12 408341 004 000 000 999 999 T V NORD CERT GmbH Langemarckstrasse 20 45141 Essen Germany EN ISO 12100 2010 EN ISO 13849 1 2008 EN 62061 2005 EN 60204 1 2006 A1 2009 IEC 60664 1 2007 EN 61000 6 2 2005 EN 61000 6 4 2007 EN 60947 5 5 2005 EN ISO 13850 2006 EN 61508 2010 www abb com www jokabsafety com Original ABB AB JOKAB SAFETY Varlabergsvagen 11 SE 434 39 Kungsbacka Sweden 2TLC172159M0201
11. ment is intended for authorized installation personnel Prerequisites It is assumed that the reader of this document has knowledge of the following e Basic knowledge of ABB Jokab Safety products e Knowledge of machine safety Special notes Pay attention to the following special notes in the document Danger of severe personal injury A Warning An instruction or procedure which if not carried out correctly may result in injury to the technician or other personnel Danger of damage to the equipment ion n LL An instruction or procedure which if not carried out correctly may damage the equipment NB Notes are used to provide important or explanatory information 21LC172159M0201 rev B 4 www abb com lowvoltage 2012 08 03 2 Overview General description In order to fulfil the need for a small and easy to install E stop Smile Tina has been developed The size of the device makes it possible to be installed wherever needed With M12 connections or cable and centralized mounting holes Smile Tina is very easy to install especially on aluminium extrusions There are three different versions available either with one or two M12 connections or cable Two M12 connectors are used to enable the connection of E stops in series which is often used with dynamic safety circuits fulfilling PL e according to EN ISO 13849 On the top of the Smile Tina E stop unit an LED indicates the actual status according to the dynamic syst
12. nstant 24 VDC signal is applied high H e OVDC The pin is connected to 0 VDC low L The information output signal depends on the input signal according to the table below Note that if the safety is interrupted i e if the emergency button is pressed the information output signal is always low L Input signal pin 2 Dynamic signal No dynamic signal 24 VDC 0 VDC Info output signal pin 5 High High Low High The delay for switching the information signal output from high to low H gt L and low to high L gt H is given in the table below Info output signal switch HSL LOH Delay 12ms Oms NB If the unit detects an error short circuit or interruption lasting shorter than 13 ms the information output signal is set to low for 1 2 s 1200 ms and then set to high again This does not affect Vital since it needs a longer interruption to release Pluto however does release which means that a filter 20 ms must be implemented if this function is needed A Warning The information output signal is not a failsafe signal and shall never be used for the safety purpose s 21LC172159M0201 rev B 9 www abb com lowvoltage 2012 08 03 AL Nb ND PX IPIE 6 Model overview Type Article number Smile 11EA Tina 2TLA030050R0000 Smile 11EAR Tina 2TLA030050R0100 Smile 12EA Tina 2TLA030050R0200 Smile 10EA Tina 2TLA030050R0400 Smile 11SA Tina 2TLA030050R0500 Smile 12SA Tina 2TLA030050R0600 Smile 11SAR Tina 2TLA030050R0700 Smil
13. rev B www abb com lowvoltage 13 www abb com lowvoltage
14. ty circuit is not previously broken Troubleshooting LED indicator note Expected causes of faults Checking and measures to take E stop button is down d button by turning it clockwise and pulling it Lights red l d Check if there is 24 VDC to input pin 2 If Yes eo ES IDET LO PINE DIO ATIUM in check cable or unit before mL No lights Loss of power supply Check 24 VDC 0 VDC power supply Lights green but no dynamic output Defected dynamic signal input to unit Ghadkibadummcduurepihdumrbsrss detected asymmetric pulses y p Weak lights or red and green lights at the fhedntisdelsc The unit needs to be replaced Contact ABB Jokab same time Safety 21LC172159M0201 rev B 8 www abb com lowvoltage 2012 08 03 5 Operation LED indication LED Indication Description Input signal on pin 2 Green Safety circuit closed protection OK Dynamic signal in LED on Tina Green Red flash Safety circuit open protection OK No dynamic signal in or 0 VDC in Red Safety circuit interrupted protection open 24 VDC in or safety circuit interrupted Information output signal attributes The information output of the unit pin 5 is set either high 24 VDC or low 0 VDC depending on four different input signals pin 2 e Dynamic signal Dynamic signal input exist i e the safety circuit is OK up until this unit e No dynamic signal Dynamic signal input does not exist i e the safety circuit is interrupted before this unit e 24 VDC A co
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