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Table of Contents Introduction 1 Chapter 1: Warranty

1. Chapter 10 Tire Safety Information NOTICE CHECK WHEEL LUGS 1 On first trip tighten wheel lugs at start and every 50 miles for first 200 miles Correct torque is 90 95 foot pounds 2 Thereafter check wheel lugs before each lug 3 Following winter storage check before beginning a trip 4 Following excessive braking inspect wheel lugs 87 A Thor Company E ui Li a 2 i E j i ni na 7 r f l j i by i a a n i fi i Manufacturing Appendix For assistance with this manual warranty information or information on Dutchmen Products please visit us on the web or contact Dutchmen Manufacturing Inc Retail Customer Service Address Dutchmen Manufacturing Inc Customer Service Dept 2164 Caragana Court Goshen IN 46526 Fax 574 537 0700 E Mail warranty dutchmenmfg com Business Hours 8 00AM 4 00PM EST Monday Friday Exterior Pre Travel Checklist e Fill the LP bottles e Empty the holding tanks e Connect the trailer to the tow vehicle and test all of the exterior lights e Inspect the awning and ensure that it is properly retracted and secured for travel It is recommended that a tie wrap be used on the awning arms preventing the possibility of the awning deploying while in travel e Inspect all exterior baggage doors and hatches ensuring they are locked e Inspect the tires and check the pressures Refer to Chapter 9 e Loosen and Torque the lug
2. DANGER IF YOU SMELL GAS 1 Extinguish the open flames pilot lights and all smoking materials 2 Do not touch electrical switches 3 Shut off the gas supply at the container valve s or gas supply connection 4 Open doors and other ventilating openings 5 Leave the area until odor clears 6 Have the gas system checked and leakage source corrected before using again FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY Never run the A C without the filter This could plug the unit evaporator cell substantially effecting perfor mance 35 Chapter 4 Appliances and Equipment Do not raise TV antenna near over head electrical wires as contact may cause injury or death 36 Antenna TV The television antenna installed is designed for either color or black and white television If reception is poor make sure the power supply switch is on and connections are tight Should the reception remain poor check with your authorized dealer To Raise Antenna 1 Check location to ensure no obstacles will be encountered while raising the antenna 2 Turn elevating crank clockwise in an UP direction about 13 turns or until resistance is felt 3 Turn Power Supply switch to ON If cable is being used the power supply switch needs to be set to OFF Rotate for Best Picture 1 Make sure antenna is fully raised 2 Pull down on lower ceili
3. 5 Place the refilled cylinder back on the trailer Secure the cylinder with the retaining bracket and wing nut 6 Remove the plastic plug and connect the flexible hose to the cylinder Tighten the hand nut securely but not over tight 7 Slowly open the main valve on the cylinder Do not snap open the valve The sudden pressure surge can damage the regulator diaphragm components Test the connection for leaks with propane leak detector solution or a soapy solution that does not contain ammonia or chlorine Take empty propane cylinder to a propane gas supplier or service station which sells propane Do not attempt to fill the cylinders yourself The cylinders can legally by filled to 80 of each cylinder s total capacity Filling a cylinder to 80 allows for 20 vapor and expansion space A built in safety feature indicates when the cylinder has been filled to the 80 level Overfilling propane cylinders can result in uncontrolled has flow which can cause fire or explosion A properly filled cylinder will contain 80 of its volume as liquid propane A simple way to determine the level of liquid in a propane cylinder is to slowly pour a pot of hot water down the side of the cylinder warming a path from top to bottom Wait 10 seconds Now run your hand down the path warmed by the water until you feel a cold line this indicates the liquid level Be sure to wipe the cylinder dry to prevent rust spots If the cylinder is to be put in
4. 8 Hole Star Pattern 74 2 Follow up Wheel Reinstallation When you reinstall a wheel the wheel nut torque must be applied in 3 stages This will ensure the wheel studs are centered in the wheel holes and will help the wheel nuts maintain proper torque 1 Start all wheel nuts by hand 2 Stage 1 Set your torque wrench to the 1st stage value3 on the Wheel Nut Torque Table Begin with the appropriate bolt for your wheel 12 o clock position for 8 and 6 hole wheels and 2 o clock position for 5 hole wheels and apply torque to all wheel nuts following the star pattern as shown in the Wheel Nut Torquing Sequence illustration Stage 2 Increase your torque wrench setting to the 2nd Stage value on the Wheel Nut Torque Table Begin with the appropriate bolt for your wheel and apply torque to all wheel nuts following the star pattern Following stage 2 the wheel can support the weight of the trailer and can be lowered off of the jack stands Stage 3 Increase your torque wrench setting to Final Torque value on the Wheel Nut Torque Table Begin with the appropriate bolt for your wheel and apply torque to all wheel nuts following the star pattern Step 2 Follow Up Retorque after 10 25 and 50 miles After the first 10 miles of your trip pull your recreation vehicle off the road into a safe work area Set your torque wrench to the Final Torque value on the Wheel Nut Torque Table for your wheels Begin with the appropriate b
5. Adjust brakes after the first 200 miles Every 3 months or 3000 miles test the brake drag and adjust Lead Mate I gt if required Full procedures Ng are outlined in the component manufacturer s guide included in the information cd Never adjust just one brake When adjusting brakes on any vehicle either replace or adjust all brakes at the same time or at least both brakes on the same axle Vent Cover Cell Battery Before performing any maintenance on the battery always disconnect the negative cable To inspect the electrolyte level remove the vent covers and visually ascertain the electrolyte level in each cell using a small flashlight may help If a maintenance free battery has been purchased no way exists to check these levels If the level needs to be replenished in any or all cells carefully pour in distilled water only Never use acid or tap water Tap water contains minerals and chemical impurities that will permanently damage the battery Besides maintaining the electrolyte level visually inspect the battery for loose terminals corrosion or any damage to the vent covers or case Tighten any loose clamps on the terminals of the battery and clean any corrosion off the terminals An inexpensive device for cleaning these terminals can be purchased at automotive stores When working with batteries be extremely careful The acid in batteries is highly corrosive and flammable Batteries produce a flammable
6. Be sure to match your wheel to the axle hub e Center hole diameter for the wheel e Wheel mounting offset from the rim center e Rated capacity of the wheel Make sure that the wheels have enough load carrying capacity and pressure rating to match the rated load of the tire s e Offset This is the relationship of the center line of the tire to the hub face of the axle Take care to match any replacement wheel with the same offset wheel as originally equipped Failure to match offset can result in reducing the load carrying capacity of your axle e Wheel fastener torque e Wheel nut size and shape including cone angle e The effects of any added wheel accessories that could affect proper seating of the wheel to hub surface Wheel Bearing Lubrication Wheel bearings should be repacked every 6000 miles or every 6 months Every time the wheel hub is removed the wheel bearings must be adjusted Turn the hub slowly to seat the bearings while tightening the spindle nut torque to 50 ft lbs Loosen the spindle nut so it may be turned by hand Tighten nut finger tight then loosen to first hub slot allowing alignment Install cotter pin The spindle nut and hub should be free to move with the cotter pin being the only restraint Prepare bearings by cleaning with solvent to remove the old grease Repack by pressing fresh bearing grease into bearing roller area Repack bearings more often if subject to extremely wet conditions If trailer has
7. Counter tops Draperies Faucets and Fixtures Flooring Vinyl Flooring Plank Glass and Mirrors Fabric and Upholstery Sinks Tubs and Toilets 67 67 67 68 Chapter 10 Tire Safety Information Safety First Basic Tire Maintenance Finding Your Vehicle s Recommended Tire Pressure and Load Limits Understanding Tire Pressure and Load Limits Checking Tire Pressure Steps for Maintaining Proper Tire Pressure Tire Size Tire Tread Tire Balance and Wheel Alignment Tire Repair Tire Fundamentals Information on Passenger Vehicle Tires Additional Information on Light Truck Tires Vehicle Load Limits Cargo Capacities How Overloading Affects Your RV and Tires Tire Safety Tips Appendix Exterior Pre Travel Checklist Interior Pre Travel Checklist Storage amp Winterization Plumbing Systems Preparing Electrical Systems for Storage Reactivating the Trailer after Extended Storage Severe Weather Use Running Gear and Body Trailer Weight Log Maintenance Log Manufacturer s Warranty Contacts Glossary of Common RV Terms 79 80 80 81 81 81 82 82 83 83 83 83 85 85 86 86 86 59 89 89 90 92 93 Introduction Dutchmen Manufacturing Inc 2164 Caragana Court Goshen IN 46526 Phone 574 537 0700 Fax 574 537 0496 www Dutchmenmfs com Warranty Dutchmen Manufacturing Inc has provided this manual solely for the purpose of providing instructions abo
8. Ensure that your batteries are properly maintained and fully charged to avoid problems associated with low voltage Limit the amount of 12 Volt lights and appliances in use when operating slide rooms The recreational vehicle must be level to avoid binding the slide rooms Remember stabilizing jacks are not capable of supporting the weight of your vehicle They are intended only to stabilize the unit maintaining a level condition Non leveled conditions cause sticking situations providing damaging strains on the slide out mechanism Weather and atmospheric conditions will in time cause rubber to deteriorate The seals around slide rooms should be regularly be inspected and replaced at the first sign of a problem This maintenance is the owner s responsibility and warranty coverage is outlined in the written warranty Slide room adjustments and leveling are owner responsibility which are not included in the warranty of your recreational vehicle Professional setup and adjustment regular maintenance and replacement of weather seals will greatly extend the life of the unit Weather seals which are allowed to remain in service after deterioration will allow rain snow or ice to penetrate the roof and walls and will cause extensive damage Inspect the seals at least every 90 days or change of season and look closely for signs of cracking or damage Electrically Operated Systems The Lippert Electric Slide out System uses a 12 Volt DC motor to
9. Improving air circulation by opening a window operating a fan or a dehumidifier will help to improve this condition Therma Rest Tent System The following images illustrate the proper steps for the correct set up of the optional Therma Rest test system Chapter 9 Care and Maintenance The instructions and recommendations located within this manual and the accompanying manufacturer s component literature should be read as failure to perform necessary or preventative maintenance may limit or void all or part of a specific warranty Care and maintenance of the recreational vehicle is an important step in maintaining the safety dependability and the appearance both interior and exterior of the unit Keep good records of all maintenance performed as these may be necessary for warranty information or may assist in possible repairs needed Operational usage and climates may affect the frequency of maintenance needed on certain components Preventative maintenance is important to the life and enjoyment of any recreational vehicle as many problems can be caught before they occur Please do not hesitate to call your dealer with a question on the maintenance or care of any item The care and maintenance of appliances are discussed within the appliance chapter Always refer to the manufacturers recommendations located within the separate component manuals provided with your trailer Exterior Fiberglass Gel Coat Finish Care of the f
10. TREAD RIB A tread section running circumferentially around a tire TREAD SEPARATION Pulling away of the tread from the tire carcass TREAD WEAR INDICATORS TWI The projections within the principal grooves designed to give a visual indication of the degrees of wear of the tread UNLOADED VEHICLE WEIGHT UVW Weight of the unit without adding fuel water propane supplies and passengers Also referred to as Dry Weight VEHICLE CAPACITY WEIGHT The rated cargo and luggage load plus 68 kilograms 150 Ibs times the vehicle s designated seating capacity Vehicle maximum load on the tire The load on an individual tire that is determined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two VEHICLE NORMAL LOAD ON TIRE The load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight and normal occupant weight distributed in accordance with Table of CRF 49 571 110 and dividing by 2 WEATHER SIDE The surface area of the rim not covered by the inflated tire WET WEIGHT Weight of the coach with fuel fresh water and LP tanks full WHEEL CENTER MEMBER In the case of a non pneumatic tire assembly incorporating a wheel a mechanical device which attaches either integrally or separably to the nonpneumatic rim and provides the connection between the non pneumatic rim and the vehicle or in the case of a non pneumatic tir
11. To super chlorinate 1 Connect your hose to your RV 2 Pour 1 teaspoon of chlorine bleach for every ten gallons of tank capacity into the opposite end of the hose prior to connecting it to the filling source 3 Connect the hose to your water supply and fill normally Use chlorine every time you fill up with fresh water This will also keep the filler hose sanitary and protect it from becoming contaminated Use a chlorine test kit regularly to determine the residual chlorine level 3 0ppm recommended Testing should not be done immediately after filling wait until the water has been standing for at least six hours Between trips or every few months you should do a routine tank sanitation to keep the tank and system fresh and odor free Chapter 7 Plumbing System A pressure regulator must be used to reduce the city water pressure to 45 PSI to the trailer Excessive pressure beyond 45 PSI can cause damage to plumbing connections and create leaks NOTICE Whenever you leave the trailer for a period of time turn off the water pump and or shut off the city water supply A sudden leak in the water system will allow the water system to run and flood the trailer Turn off the water pump while traveling A faucet may come open while traveling and all your fresh water could be pumped out If you leave a sink drain plugged the sink will overflow causing the interior of the trailer to be flooded 61 Chapt
12. VIN tag REINFORCED TIRE Atire designed to operate at higher loads and at higher inflation pressures than the corresponding standard tire RIM A metal support for a tire or a tire and tube assembly upon which the tire beads are seated RIM DIAMETER This means the nominal diameter of the bead seat RIM SIZE DESIGN This means the rim diameter and width RIM TYPE DESIGNATION This means the industry of manufacturer s designation for a rim by style or code RIM WIDTH This means the nominal distance between rim flanges ROADSIDE Refers to the side of the unit that faces the road when parked Also commonly referred to as Off DOOR SIDE RV Short for Recreational Vehicle RVIA Recreational Vehicle Industry Association SECTION WIDTH The linear distance between the exteriors of the sidewalls of an inflated tire excluding elevations due to labeling decoration or protective bands SHORE LINE The electrical cord that connects 110V from an exterior outlet such as campgrounds to the RV Also called Power Cord SHORE POWER The 110V outlet that connects to the Shore Line SIDEWALL That portion of a tire between the tread and bead SIDEWALL SEPARATION The parting of the rubber compound from the cord material in the sidewall TEST RIM The rim on which a tire is fitted for testing and may be any rim listed as appropriate for use with that tire TREAD That portion of a tire that comes into contact with the road
13. drying laundering and using appliances and non vented gas burners Open windows and use the vent fans e Maintain interior relative humidity at 60 or below In cold climates relative humidity may need to be 35 or less to avoid window condensation You can monitor relative humidity with a hygrometer Hygrometers are available at building supply or some electronics stores e Always use the vent hood when cooking e Keep the bathroom door closed and the vent or window open when bathing and for a period of time after you have finished e Do not hang wet clothes or wet shoes in the trailer e In hot weather start the air conditioner early as it removes excess humidity from the air while lowering the temperature e Keep the temperature as reasonably cool during cold weather as possible The warmer the interior of the trailer the more cold exterior temperatures and warm interior temperatures will contribute to creating condensation on interior surfaces Avoid nighttime thermostat settings at 10 or more degrees below your daytime settings Drastic temperature reductions that reduce the indoor temperature quickly can increase the chance for moisture to condense on windows and other interior surfaces e Use a fan to keep air circulating inside the trailer so condensation and mildew cannot form in dead air spaces Allow air to circulate inside closets and cabinets leave doors partially open Please keep in mind that a closed cabinet full of stor
14. light blue stripe This helps identify the hose and reminds you to keep it separate from other hoses especially any hose fittings or other hardware you use for waste drainage You should consider using a special FDA approved hose because many common garden hoses are made of reground rubber or other materials As they age and the compounds break down they can impart taste odor and impurities to your fresh water supply These are two things to remember about your fresh water hose Never use it for anything except filling the freshwater tank or connecting to city water and always store it away from all other assorted hoses and plumbing supplies Second if possible nothing should go through that hose unless it goes through an inline filter first NOTE Before filling the water tank be sure the water supply is potable that is drinking quality Not all water supplies may be drinking quality Water quality and contamination issues are discussed later in this chapter The gravity water tank fill inlet is not designed or intended for fast tank filling under pressure The volume of air in the tank must be allowed to escape at the same rate the water is entering the tank Sometimes filling too fast causes a back flow of water through the fill tube because the air in the system can t escape as fast as the water is coming in If you fill the tank too quickly air can be trapped in the tank This can cause the tank to bulge beyond its limi
15. manual 11 Recheck the torque every 10 25 and 50 miles my wh ti q ONDU Torsion Axles 1 Position a hydraulic jack on the frame under the lip of the axle Never attempt to use a stabilizer jack to lift the unit 2 Block the wheels on the opposite side from the tire you wish to change to prevent accidental movement 3 Use emergency flares when near a road or highway 4 Place a hydraulic jack on a level surface under the the lower lip of the axle Loosen the lug nuts Raise the trailer until the tire clears the ground Remove the Lug Nuts and remove the tire NOA 8 Install the spare tire and install the lug nuts until the wheel is tight against the hub Lower the trailer 10 Torque the lug nuts following the Wheel Nut Torque Procedure in this manual 11 Recheck the torque every 10 25 an50 miles Wheel Nut Torque Requirements amp Maintenance Tools Required Dial indicator or adjustable dial torque wrench e 7 8 or 13 16 socket DO NOT USE a 4 way socket or any other type of wrench which does not measure the actual pressure applied to the wheel nut Please refer to the torque wrench manufacturer s instructions for information on correct use storage and maintenance of your torque wrench Remember Check wheel nut torque before every trip Manufacturers recommend this maintenance procedure to ensure proper torque has been applied to wheel nuts before heading out on the
16. purchased the stabilizer jacks included will vary Although stabilizer jacks come in different types and sizes all perform the same function To stabilize the front and rear of all recreational vehicles while parked for camping Always park the recreational vehicle on level ground and use tire chocks It is extremely important to level the trailer front and rear using the tongue jack travel trailers or landing gear fifth wheels Using the crank for the particular stabilizer jack lower the jack s on the lowest side of the trailer first and check the level Adjust if necessary and then lower the other jack s to finish stabilizing the trailer Chapter 4 Appliances and Equipment What to do if you smell gas Do not try to light any appliance Extinguish any open flames including cigarettes Do Not Touch Any Electric Switch Open windows and doors Exit trailer Shut off the gas supply at the gas container bottle or source Immediately call a service center or gas supplier from an outside phone and follow their instructions Do not turn on the gas supply until the gas leaks have been repaired Refer to the individual manufacturer s owner s manual for operating instructions on the following equipment Air Conditioner Optional Roof mounted air conditioners are operated by an 110V AC power source through a separate circuit breaker Keep in mind that typically RV electrical systems are designed to handle 30 amps and that the ai
17. regulators and cylinders should be leak tested periodically with soapy water by the occupant Never use a lighted match or other flame when checking for leaks C Do not leave system turned on or containers connected until the system has been proven to be free of any leaks D Cooking appliances should not be used for space heating E When the containers are disconnected the propane supply line should be capped or plugged 56 e When filling the propane cylinders use extreme caution and make sure others do also Keep any flame spark or anything that might produce a spark at least 25 feet from the filling operation DO NOT SMOKE e Observe the warning label located near the propane cylinders The label reads DO NOT FILL CONTAINER S TO MORE THAN 80 PERCENT OF CAPACITY e Alterations even as simple as mounting a plaque can cause an unseen propane water or electrical line to be damaged Any nailing screwing drilling or similar operation on or in the trailer could be hazardous Always be careful when drilling holes or fastening objects to the trailer e Turn off the main propane valve pilot lights appliances and their ignitors when filling the propane cylinders and or tow vehicle fuel tank e Burning propane consumes oxygen in your trailer Keep you trailer properly ventilated at all times especially when the oven or stove is in use e Do not place or store propane tanks or cylinders gasoline or othe
18. the UVW Unloaded Vehicle Weight and the computation for CCC Cargo Carrying Capacity TREAD Tire and Wheel Certification Label DI 352 Ibs Location The TREAD tire and WHEEL certification label is located in the lower left front corner on the exterior of the off door side wall This tag contains the GVWR rating the UVW Unloaded Trailer Weight and the computation for CCC Cargo Carrying Capacity Weighing Your Unit Fifth Wheel e Pull forward on the scales until only the coach s axles are on the scale Record axle weight Pull off the scales and unhook from the fifth wheel Weigh the truck by itself and record this weight e To determine hitch pin weight subtract the weight of the tow vehicle from the combined truck coach weight Write this number down e To determine overall weight add the hitch weight plus axles Travel Trailer e Drive the loaded trailer onto the scales as shown in the picture below making sure that the hitch will be the only contact point with the scales after unhooking Unhook and drive the tow vehicle off the scales Level the trailer and record hitch weight e Hookup to the trailer and pull forward on the scales until only the trailer axles are on the scale Level the trailer and record axle weight e To determine overall weight add the hitch weight plus axles Hitches and Towing Fifth Wheel 1 SS DO Adjust the landing gear jacks until coach is at level for hooking to t
19. Fabric and Upholstery Do not laundry upholstery fabrics Blot up stains promptly and use an upholstery cleaner or mild solvent depending on the stain Never soak the fabric and use as little water as possible Blot rather than rub Towel dry or have professionally cleaned Upholstery can be vacuumed regularly using a soft brush attachment Sinks Tubs and Toilets Many of these products are made of stainless steel acrylics plastics or composite materials and use of non abrasive cleaners is recommended to protect the finish Use of harsh cleaning products can cause premature deterioration and or yellowing of the surface finish Chapter 10 Tire Safety Information This portion of the Owner s Manual contains tire safety information as required by 49 CFR 575 6 Section 1 based in part on the National Highway Traffic Safety Administration s Brochure entitled Tire Safety Everything Rides on It contains the following items Tire labeling including a description and explanation of each marking on the tires and information about the DOT Tire Identification Number TIN Recommended tire inflation pressure including a description and explanation of 1 Cold inflation pressure 2 Vehicle Placard and location on the vehicle 3 Adverse safety consequences of under inflation including tire failure 4 Measuring and adjusting air pressure for proper inflation Tire Care including maintenance and safety practices Vehicle
20. In addition to causing damage to your serious damage to the suspension RV tobacco smoke releases formaldehyde and other toxic chemicals frame or other components If you use dehumidifiers to control humidity be sure to drain and clean dehumidifier collection trays frequently so that they do not become a breeding ground for microorganisms See the section on biological pollutants for more information ADDITIONAL INFORMATION ABOUT FORMALDEHYDE e An Update on Formaldehyde 1997 Revision CPSC document 725 U S Consumer Product Safety Commission e American Lung Association 1740 Broadway New York NY 10019 4374 local ALA offices also have information e For further information on formaldehyde and consumer products call the EPA Toxic Substance Control Act TSCA Assistance Line 202 554 1404 Warranty Exclusion CHEMICAL OFF GASSING IS NOT A DEFECT IN YOUR RECREATIONAL VEHICLE AND IS NOT COVERED BY THE DUTCHMEN LIMITED ONE YEAR WARRANTY PLEASE FOLLOW THE RECOMMENDATION IN THIS SECTION TO ADDRESS THIS CONCERN 15 Chapter 3 Towing and Leveling Chapter 3 Towing and Leveling Towing Guidelines Weight distribution is an important factor when loading your fifth wheel and travel trailer A recreational vehicle with the cargo distributed properly will result in efficient trouble free towing Loading the coach as evenly as possible and then weighing the loaded RV can accomplish proper weight distribution
21. RESTORE GAS FLOW WITH ANY OPEN FLAME DEVICE Chapter 7 Plumbing System Your trailer s fresh water system is a vital part of your traveling life while on the road Your trailer is equipped with a dual fresh water system The demand fresh water system operates from the trailer s own self contained supply tank and water pump A monitor panel indicates the water level in the fresh water tank The city water hookup allows you to connect to a pressurized external system at a campground Fresh water for self contained use Is stored in a plastic tank located below the floor of the trailer The tank is vented to allow proper and complete filling This vent must remain open The monitor panel level sensors are mounted in the tank and a drain valve allows you to drain the tank Always drain the tank before storing the trailer for long periods When the trailer is in use drain and clean the tank every month or so The entire fresh water system should be sanitized before the first use after a period of nonuse or if the system becomes contaminated Sanitation and routine tank maintenance are covered later in this manual The easiest way to keep the tank full of clean water is to start with a dedicated clean water hose and an inline filter system These two items are not included with your trailer Non toxic FDA approved drinking water hoses are inexpensive and yield no taste or no odor to the water They are usually white in color with a
22. aS ee ce E _ tft Pesto M Mm o LL LL RE S S a Appliances Refrigerator Furnace eee T TE NENE Mm Ret O O O OOOO O eee TTT OT A a cui Miscellaneous eee TIT TT Appendix 103 Appendix 104 Furnace Range Top Miscellaneous Appendix MAINTENANCE amp REPAIR LOG Work Performed Repair Order l Dealer R Sa Date 105 Appendix 106 Manufacturer s Warranty Contacts A amp E DOMETIC DUO THERM USA Service Office 509 S Poplar Street Lagrange IN 46761 800 544 4881 Canada Service Office 866 Langs Drive Cambridge Ontario N3H 2N7 519 653 7390 ALKO KOBER Elkhart IN 46516 5 4 264 6651 LIPPERT 2703 College Avenue Goshen IN 46528 1 866 LCI SVC1 1 866 524 7821 PARALLAX USA BR Wholesale 800 848 0934 MASTERTECH 800 848 0558 PARALLAX CAN J amp J Sales 604 534 6336 Vern Gibson 818 897 7577 ONAN CORPORATION 1400 73RD Ave NE Minneapolis MN 55432 800 888 ONAN Flo Jet 20 Icon Foothill Ranch CA 92510 1 800 2 FLOJET BAL RV PRODUCTS GROUP 365 W Victoria St Compton CA 90220 310 639 4000 ANTENNA TEK INC 425 S Bowen 4 Longmount CO 80501 303 772 9591 WINEGARD USA 3000 Kirkwood St Burlington IA 52601 2000 303 754 0600 WINEGARD CAN Coast Distribution Canada Alberta 403 720 0046 Quebec 514 866 3613 ATWOOD MOBILE PRODUCTS 4750 Hiawatha D
23. addition this placard will show a statement regarding maximum cargo capacity Chapter 10 Tire Safety Information NOTICE Your trailer is equipped with tires designated as ST This designation means that the tires are built specifically for trailer applications They are correct for your trailer and the maximum loads the trailer was designed and rated to Carry Tire industry standards require tires with the ST designation are speed restricted to 65 MPH under normal inflation and load conditions Unless a different speed restriction is indicated on the sidewall of the tire it is best that you not operate your trailer at speeds above 65 mph NOTICE Although tires designated LT are sometimes used on trailers they are not recommended for use on your trailer and should not be considered as replacements for the original equipment ST designated tires 85 Chapter 10 Tire Safety Information 86 Cargo Capacities For TT Cargo can be added to the vehicle up to the maximum weight specified on the placard The combined weight the cargo is provided as a single number In any case remember the total weight of a fully loaded vehicle can not exceed the stated GVWR For TT Water and propane also need to be considered The weight of fully filled propane containers is considered part of the weight of the RV before it is loaded with cargo and is not considered part of the disposable cargo l
24. and freezer Wash down the interior walls with a mild soap solution An open box of baking soda or other absorbent inside will help reduce odors Block the doors open slightly to allow air to circulate Turn off the range and oven burners Clean the top and over interior Turn off any pilot valves Plumbing Systems Proper preparation and winterization of the fresh water and waste water systems Is vital to the continued safe and effective operation of these systems Freezing water expands and can rupture tubing fittings tanks and fixtures Damage from freezing could be extensive and very expensive to fix Since you will be running water and antifreeze solution through the drain piping into the gray and black water holding tanks we ll winterize the fresh water system first and finish the job with the waste water system Be sure to dump the holding tanks before starting winterization Turn off the water heater and let it cool Turn off the water heater electrical circuit breaker to prevent accidental operation with a dry tank To drain the water heater remove the plug at the bottom of the heater and open the pressure relief valve near the top of the heater When all water is drained from the heater close the pressure relief valve and replace the drain plug Set the bypass valve to prevent filling the water heater with antifreeze Open the tank drain valve to drain the fresh water tank If you have a full or nearly full tank be prepared f
25. batteries are not kept fully charged they will freeze lf they freeze they will be destroyed You must measure specific gravity with a hydrometer to determine battery state of charge A voltage reading will not give you useful information A battery that measures 12 volts is already 75 discharged If they battery measures below 12 volts the battery will freeze at a much higher temperature The batteries fully charged will not last more than about 10 hours in zero degree weather depending on battery condition and 12 volt loads In extreme temperatures don t plan on relying on batteries for longer than this unless you have a means to charge them If you expect to stay longer than overnight you should expect to either have a 120 volt AC power nearby or run the generator if equipped Minimize you use of electric power if AC power is not available or you cannot run the generator Without shore power or a generator to run the charger you can charge batteries with you tow vehicle alternator through the 7 way connector charge line If you do this monitor battery charge with the monitor panel or measure specific gravity with a hydrometer Cold weather preparation for your RV batteries is the same as for your car or truck keep them clean keep the electrolyte level correct and keep the cables and terminals clean and dry A battery terminal protectant spray or paste can help keep corrosion to a minimum Running Gear and Body Prepare your RV ch
26. caps Check tire pressure before going on a long trip Do not overload your vehicle Check the Tire Information and Loading Placard or User s Manual for the maximum recommended load for the vehicle SECTION 2 STEPS FOR DETERMINING CORRECT LOAD LIMIT 1 Locate the statement The combined weight of occupants and cargo should never exceed XXX lbs on your vehicles placard 2 Determine the combined weight of the driver and passengers that will be riding in your vehicle 3 Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds 4 The resulting figure equals the available amount of cargo and luggage capacity For example if the XXX amount equals 1400 lbs and there will be five 150 Ib passengers in your vehicle the amount of available cargo and luggage capacity is 650 Ibs 1400 750 5 x 150 650 Ibs 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage capacity calculated in Step 4 6 If your vehicle will be towing a trailer load from your trailer will be transferred to your vehicle Consult this manual to determine how this reduces the available cargo and luggage capacity of your vehicle For further information about wheel and tire safety and contacting the National Highway Traffic Administration NHTSA see Chapter 12 Contacting The National Highway Traffic Administration
27. components gears rails shafts etc Look for any damage or caked accumulation of grease and dirt Remove any of this accumulation Check the exterior rubber slideout seals Look carefully for any tears or splits in the seals This would be a good time to have repairs made Clean the seals with soap and water After cleaning apply a coating of 303 Protectant to the seals Use clean cloths to spread the protectant evenly over the surface of the seal Allow to air dry Leave the slideouts extended for now Retract them after your interior preparation is completed Check inside all exterior compartments Remove anything that you don t intend to store Vacuum out the compartments and carefully wipe down components inside Look over any exposed wiring Check for loose connections or damaged wires Make any repairs now Wipe down the rubber seals around the doors and apply 303 Protectant Lock all exterior compartments except propane compartment Lubricate locks hinges and latch mechanisms with silicone based lubricant If the trailer is parked outdoors remove any high grass and weed accumulation under and around the trailer as necessary Propane System Turn off all propane appliances refrigerator range oven water heater furnace Appendix 91 Appendix 92 Close the main outlet valves on the propane cylinders Cover the regulator and cylinders to keep moisture out Remove all food from the refrigerator
28. from freezing Add the RV antifreeze through the toilet for the black water holding tank and down the shower or tub drain for the gray water tank The antifreeze will also protect the shower or tub P trap which is usually located below floor level The amount of antifreeze required for the holding tanks will be based on the size of the tanks and it will be necessary to add more RV antifreeze as waste water is added to the tanks to prevent the antifreeze from being diluted Electrical System The batteries and generator if equipped will be your primary electrical system concerns If you are connected to shore power you will likely have all the power you need to operate appliances and the battery charger You will also have necessary power if you have a generator IF Appendix 97 Appendix 98 you properly prepare it for extreme temperature operation This will mean making sure the correct weight of oil is installed and the engine is in good tune Preparing the generator for cold weather is relatively inexpensive But if you can t get it started or if it fails during extremely cold weather it is no better than not having a generator Be sure it is well prepared for the traveling conditions you expect If you expect to dry camp that is without the benefit of shore power or a generator the batteries are the most critical part of the electrical system since they will be your only source of electrical power If the
29. hydrogen gas that will explode if ignited Never place batteries in any compartment or near anything that could spark even a 12 Volt switch Never smoke or use open flames anywhere near the battery Secure batteries in a battery box or in a compartment specially designed for battery storage Wear safety glasses and appropriate clothing when performing any maintenance on a battery In case of a spill or splash immediately flush the affected area with cold water for 15 minutes and call the poison control center for further instructions Appliances See Chapter 4 Bedspreads Refer to the label attached to the bed spread by the manufacturer Care instructions should be given In most instances or whenever in doubt dry clean all fabric products such as drapes and bedspreads for best appearance and prolonged life Washing draperies and bedspreads in washers will cause premature deterioration fading shrinkage and or possible damage Blinds and Shades Venetian blinds and day night shades should be vacuumed regularly with a soft brush attachment Use of a soft cloth and mild cleaner on blinds will help keep them new looking For fabric shades upholstery cleaners are not recommended Instead spot clean when necessary using a mild soap and water solution on area Cabinet Doors and Drawers Wood The cabinet doors and drawer fronts are solid wood and should be cared for similar to the fine furniture in your home Using a quality furn
30. if necessary for another 5 minute run 5 Attach the ground clip securely to a bare metal part of the equipment to be fueled frame handle bar axle bolt etc 6 Remove the fuel hose and nozzle from its compartment An automatic bypass valve prevents pressure buildup when the pump is on with the nozzle closed 7 Place the nozzle into the equipment fuel filler and squeeze the handle to allow fuel to flow Be careful not to overfill the equipment fuel tank Wipe up any spilled fuel 8 When finished release the nozzle handle return the nozzle to its compartment 9 Lock the fuel transfer nozzle compartment to prevent unauthorized use The nozzle compartment must be locked at all times when not dispensing fuel 10 When you are finished with all fueling turn off the pump master switch N All parts of the fuel transfer system including but not limited to the hoses pump nozzle fittings and tank have been selected for their quality safety and intended application Any alteration or replacement of any part by other than Dutchmen parts could jeopardize the integrity of the system and may result in serious injury or even death If your fueling system is not working properly or you need additional information on the use of the system contact your authorized Dutchmen dealer immediately or call Dutchmen directly When dispensing gasoline into a container use only approved portable containers and place it on the ground to avoid a possib
31. igniter is the type designed for open flame burners Piezo Ignition Models Rotate the Piezo knob clockwise rapidly This will produce a spark to ignite the gas After lighting adjust burner flame to needed level If flame on burner goes out after initial lighting or during cooking turn burner knob to off and wait 5 minutes before attempting to relight Before attempting to relight check to make sure gas smell has disappeared If odor still present after 5 minutes DO NOT relight burners See What to do if you smell gas To turn burner s off turn the knob s to the OFF position The Range or Cook top installed is a Propane appliance Carefully read the manufacturer s manual for complete operational and safety instructions provided in the unit packet prior to using the appliance Operation Oven if equipped Oven pilot must be lit prior to operating Lighting Oven Pilot Be sure all valves and oven control knob are in the OFF position Assure the main gas supply is on Open oven door and smell for gas If odor present Stop and e Do not try to light any appliance e Extinguish any open flames including cigarettes e Do Not Touch Any Electric Switch e Open windows and doors e Exit trailer Shutoff the gas supply at the gas container bottle or source Chapter 4 Appliances and Equipment DANGER All pilot lights appliances and their ignitors see operating instructions must be
32. in Look all around the outside underside of the trailer Wherever you find plumbing fixtures piping etc is a good place to stuff in insulation material such as fiberglass wool Look especially for pipes where they enter through the floor or sidewalls Those are good places to put extra insulation And don t forget to keep the interior of the RV heated If youre expecting extremely cold temperatures open cabinet doors and drawers in the galley and bathroom The plumbing fixtures are closer to the outside walls in these area and will freeze faster If you leave the doors and drawers open the interior heat will have a chance to keep the plumbing above freezing e Keep the cold out Exterior utility compartments are directly exposed to outside temperatures The exterior compartment if equipped on some models can be stuffed with insulation if you don t have to get into it often You can also cut out pieces of foam insulating material to fit inside the door to help keep out the cold If you are going to be situated for several weeks or months during severe cold weather consider installing insulated underskirting all around the trailer Small ceramic heaters and heat tape can be used under the trailer and around plumbing components Try to seal up as many gaps as possible to keep cold winds and snow from getting under the trailer e Add heat where it is needed The most effective way to protect the water tanks water pump fresh and waste wate
33. in the START position for more than 10 seconds The indicator light will remain on after the switch is released 2 Ifthe generator does not start release the switch Wait two minutes and try again If the second try does not start the generator try starting using the START STOP on the generator control panel If the indicator light still does not light there may be an open in the remote wiring Contact a service center for assistance 3 Do not turn on the main breakers until the generator is running smoothly and is warmed up Check that there are no fuel or exhaust leaks 4 Turn off the individual breakers and set the main breakers ON Turn on the individual circuit breakers one at a time to prevent generator overloading 5 To stop the generator turn off the main breakers Let the generator run three to five minutes to cool down Press and hold the START STOP switch to the STOP position until the generator stops completely and indicator light goes out If the switch is released before the generator stops and the light goes out the generator will continue to run Generator Operating Safety Precautions The generator produces carbon monoxide while it is running Carbon monoxide is a colorless tasteless odorless gas CARBON MONOXIDE IS DEADLY Before you start and use the generator inspect the exhaust system DO not use the generator is the exhaust system is damaged Test the carbon monoxide detector every time you use
34. information regarding the maintenance of your recreational vehicle Terms and Symbols Used Introduction This manual is based on the latest information available at the time of publication Due to continuous product development and improve ments Dutchmen Manufacturing Inc reserves the right to make changes in product specifications and components without prior no tice Introduction Important Safety Precautions You ll find many safety recommendations throughout this section and throughout this manual The recommendations on these pages are the ones we consider to be the most important Do Not Allow Passengers to Ride in the Trailer During Travel The transport of people puts their lives at risk and may be illegal The trailer does not have seat belts therefore it is not designed to carry passengers Reducing Fishtailing or Sway Sway or fishtailing is the sideways action of a trailer caused by external forces Excessive sway of your travel trailer can lead to the rollover of the trailer and tow vehicle resulting in serious injury or death Be sure to follow the instructions and warnings Mold There are mold and mold spores throughout the indoor and outdoor environment There is not practical way to eliminate all mold and mold spores in the indoor environment the way to control indoor mold growth is to control moisture Towing and Weight Distribution Weight distribution is an important factor
35. locations Leave the water shutoff valve closed Dry out the ice maker mold assembly with a soft cloth Remove the white ice maker AC power cord from the outlet Be sure water pump and water heater switches are OFF Clean up around the dump valves and fittings Be sure the dump hose is clean and dry Pull off the termination caps clean around the sealing rings and reattach them Cycle the dump valves a couple of times Spray a silicone based lubricant on the actuating shafts and mechanisms Pour one or two cups of RV antifreeze down each lavy galley and shower drain Pour a couple of cups into the toilet and operate the flush valve Cap the holding tank drain city water inlet and fresh water fill inlet Coil and store the fresh water hose waste hose and flushing hose Preparing the Electrical Systems for Storage Preparing the electrical systems for storage mainly involves the batteries and the generator if equipped Properly storing the batteries will ensure that they will be able to power up your systems when you take the trailer out of storage and that you get the maximum life from the batteries If possible remove all batteries and store them in a clean dry location Arrange them in a way that allows you to get to them for periodic charging during the storage period If you can t remove the batteries disconnect the cables and clean the terminals Remove any dirt and or acid buildup Clean the tops of the batteries and
36. m Accidents including but not limited to the recreation vehicle striking or driving over a curb or any other object Chapter 1 Warranty Chapter 1 Warranty n Puncturing tearing or misuse of upholstery o Failure to seek and obtain repairs in a timely manner OWNER RESPONSIBILITY The owner is responsible for normal maintenance which is not covered under this Limited Warranty provided however minor adjustments Such as adjustments to the interior or exterior doors LP regulator pressure cabinet latches TV antenna control voids in sealants slide room adjustment and seals etc will be performed by the dealer during the first 90 days of the warranty coverage Thereafter such adjustments are the responsibility of the owner as normal maintenance unless required as a direct result of repair or replacement of a defective part under this Limited Warranty It is the responsibility of the owner to maintain the recreation vehicle as described in the Owner s Manual including taking whatever preventative measures necessary to maintain the exterior sealants of the unit and to prevent foreseeable secondary moisture or water intrusion damage to the unit from rain plumbing leaks condensation and other natural accumulation of water in the unit Examples of secondary damage include but are not limited to stained upholstery carpeting or drapes mold formation and growth and furniture cabinetry or floor deteriorati
37. not been used for more than 2 months the wheel bearings should be inspected and repacked if necessary Repack bearings using a high temperature automotive type wheel bearing grease produced by a reputable manufacturer The soap type should be polyurea lithium complex or equivalent Use a NLGI Grade 2 product with a minimum dropping point of 440F Chapter 9 Care and Maintenance 377 Some wheel assemblies require an extension DO NOT USE a flexible extension Also DO NOT USE a 4 way socket or any other type of wrench which does not measure the actual pressure applied to the lug nut If uncertain or unfamiliar with any procedure please call your local dealer Do not mismatch wheels and tires WHEEL SEPARATION CAN OCCUR On the first trip check for the proper torque every 10 25 and 50 miles traveled in your coach This proce dure should also be repeated every time a wheel is replaced Always torque wheel nuts to the wheel manufacturer s specifications Over or under torqued wheel nuts can cause the wheel to separate from the wheel mounting surface during operation causing property damage personal injury or loss of life Do not paint or apply anti seize or anti rust materials to the hub mating surface of wheels These materi als prevent a secure metal to metal contact with the hub surface Use of these materials may cause loosen ing of the wheel or wheel nuts caus ing wheel the wheel to sepa
38. power the rack and pinion style slide system room s Electricity for the motor assembly is supplied by the coach battery Normal operation is performed by pressing the wall mounted slide out switch to extend or retract the room Care and Maintenance When operating the Lippert Electric Slide out System it is recommended that the moving parts be kept clean especially when operating in harsh climates or environments Road salt ice sand and salt water climates are examples of such conditions The moving parts can be washed with a mild soap and water solution Slide out care does not require any grease or lubrication Use of any grease or lubrication may affect the long term dependability of the system Electrical Maintenance Electrical maintenance is also essential to the smooth operation of the slide out system Full battery current and voltage is essential for optimum performance Regularly check the terminals of the battery the control switch and the pump motor Look for signs of any corrosion or loose or damaged terminals and connections from environmental conditions as well as road debris and vibration Chapter 8 Slide Out System Before operating the slide room as sure there are no objects or people in the path of the room or the optional Slide Topper Wastewater tanks must be dumped at state approved locations During extended travel stays move the room in and out once or twice a week to he
39. pressurized by the water pump flowing from the city water inlet Water Pump The water pump is a demand type pump that runs when a pressure drop in the water lines is detected such as when a faucet is closed and the pressure is restored Itis self priming and can pump a constant rate of approximately 2 8 gallons per minute at approximately 40 45 psi A switch for the water pump is located on the monitor panel and an indicator light on the panel shows that the pump is operational A transparent water strainer is installed on the supply side of the water pump This strainer helps to filter out large particles such as leaves sand etc that might be in the fresh water supply It does not filter out bacteria or chemical pollutants in the water The strainer requires periodic cleaning To help speed priming after the fresh water tank has been emptied 1 Fill the fresh water tank 2 Turn onthe water pump switch Open all faucets both hot and cold Allow time for the water heater to fill Turn off each faucet as the water flow becomes steady and free of air 3 When the water heater tank is full and all air is expelled from the system close all faucets The water pump should stop running The system is now ready for use Sanitizing the Fresh Water Tank and System For RVers who consume water from their RV tanks the most important fact to remember is that potable water doesn t stay potable for long Even though you may be completely
40. products are made of urethane foam Urethane foam is flammable Urethane foams burn rapidly releasing great heat and consuming oxygen very quickly Lack of oxygen is a danger of suffocation hazard Hazardous gases released by the burning foam can be incapacitating or fatal to human beings if inhaled in sufficient quantities Do not expose urethane foams to open flames or indirect high temperature sources of ignition such as burning operations welding burning cigarettes space heaters or unprotected electric light bulbs Travel trailers are high profile vehicles and are subject to the effects of wind Be aware of any wind advisories and warnings in the areas where you travel and or camp Do not use your RV to take shelter during severe weather Seek shelter when severe weather or tornado warnings are issued 100 Do not place the heaters near upholstery clothing or other flammable materials If you have 120 volt power at your site turn on the tow vehicle engine block heater if equipped overnight to ensure the engine will be warm for a quicker start in the morning If you don t have block heater a trouble light placed under the engine oil pan or near the battery can help with cold weather starting Personal Comfort and Safety Extreme temperature and weather conditions require that you prepare yourself for the conditions you may encounter Extreme cold weather is often experienced in places where th
41. raise both bunks fully 2 Chapter 3 Towing and Leveling It is not safe for persons or pets to occupy the vehicle storage area while vehicles are present Failure to follow these important precautions may result in serious injury or death 28 5 Move things out of the way of your cargo whether you are loading or unloading Have an idea where your cargo will be positioned after your load unload activities 6 Use caution and proper lifting techniques when loading and unloading items from the cargo area 7 Use extreme caution when loading unloading ATVs motorcycles or other vehicles motorized cargo or vehicle s These machines are generally heavy and may be hot from operation and or covered with dirt oil or other substances that may make them slippery 8 Make certain that the door seals and hinge area are free of any debris such as sand or snow before closing the rear door loading ramp 9 Inspect the hinges assist springs and latch mechanism before each trip for signs of wear or damage and make any needed repairs for safe operation and towing Loading and Unloading Motorized Cargo Any motorized vehicle or any motorized equipment powered with flammable liquid can cause fire explosion or asphyxiation if stored or transported within the recreational vehicle To reduce the risk of fire explosion or asphyxiation e Passengers shall not ride in the vehicle storage area a
42. s Recommended Tire Pressure and Load Limits Tire information placards and vehicle certification labels contain information on tires and load limits These labels indicate the vehicle manufacturer s information including Recommended tire size Recommended tire inflation pressure Vehicle capacity weight VCW the maximum occupant and cargo weight a vehicle is designed to carry Front and rear gross axle weight ratings GAWR the maximum weight the axle systems are designed to carry For TT Both placards and certification labels are permanently attached to the trailer on the forward half of the left side and are easily readable from outside the vehicle without moving any part of the vehicle You can also find the recommended tire pressure and load limit for your vehicle in the vehicle owner s manual Understanding Tire Pressure and Load Limits Tire inflation pressure is the level of air in the tire that provides it with load carrying capacity and affects the overall performance of the vehicle The tire inflation pressure is a number that indicates the amount of air pressure measured in pounds per square inch psi a tire requires to be properly inflated You will also find this number on the vehicle information placard expressed in kilopascals kPa which is the metric measure used internationally Vehicle manufacturers determine this number based on the vehicle s design load limit that is the greatest amount of weight a
43. similar to that used in your home The plumbing is made of plastic is durable and resistant to most chemicals Chapter 7 Plumbing System 63 Chapter 7 Plumbing System For Winterization Procedures See the section Winterization in this chapter The water in the P traps also prevent odors from passing through the trailer interior Evaporation particularly in a little used shower can make the P trap ineffective and allow odors to back up into the trailer interior Make sure there is water in the traps NOTE Do not open the holding tank dump valves unless properly con nected to a sewer receptacle 64 Toilet Your trailer is equipped with a marine RV type toilet It operates from water supplied either by the fresh water tank or from an exterior water supply connected at the city water hook up The water pump must be turned on when utilizing the water from the fresh water tank The toilet flushes directly into the black water tank Most models have pedals or hand operated levers that operate independently One opens a water valve to fill the bowl the other operates the valve in the bottom of the bowl permitting the contents to be flushed into the black holding tank Complete instructions and care for the model installed are located in the separate component manual OPERATION Depress the pedal about half way to fill the toilet bowl prior to use Depress the pedal completely to flus
44. store your RV during severe winter weather please see the Storage and Winterization section of this chapter Operating and living in your RV during the winter requires some preparation and additional equipment and materials You will also need to learn to more closely manage your electrical and propane resources Successfully using your RV in extreme cold temperatures generally means doing three basic things 1 keeping heat in 2 keeping cold out and 3 adding heat where it s needed This guide will give you a few tips on dealing with those three basics Plumbing Systems Of all the systems in your RV the fresh and waste water plumbing will require the most attention during extreme cold weather use Freezing can cause extensive damage to the plumbing that can be very costly to repair and will not be covered under warranty The fresh water and waste tanks and most of the plumbing pipes and fixtures are not in heated compartments The plumbing pipes run through the walls or under the floors Some are exposed to the outdoors and can freeze Know where all of the plumbing on your RV is located Take a close look around and find where your tanks outdoor fixtures indoor plumbing drain valves and water pump are located Look under the RV and in all the compartments The plumbing componenis that are exposed to the outside are much more prone to freezing since they are directly exposed to outdoor air temperature e Keep the heat
45. the RV s forced air furnace It will consume more propane than any of the other propane fired appliances The propane tank or cylinders should be full before leaving on your trip Monitor the propane supply carefully during your stay e Keep the heat in Much of the heat inside your RV will escape through the windows Cover the windows with curtains drapes or almost anything to help hold some of the heat in Foam or other insulation material cut to fit the windows can help cut down on heat leakage during the night Several plastic films are available that can be applied to window frames with adhesive and then shrunk with a hair dryer that will act like storm windows to help keep the heat in and help reduce the formation of condensation on the window glass You can stuff insulation or heavy cloths into the slideout mechanisms and other openings that will help reduce drafts Use overhead and range vents to reduce the humidity inside the RV A cross flow of outside fresh air using the overhead vents will be better at conserving heat than opening windows or exterior doors In very severe weather you can cover or block the insides of roof vents with plastic or foam insulation Weather strip doors and windows Cold little drafts in your main residence are annoying they are much more serious in a recreational vehicle A few throw rugs over uncarpeted flooring can add another thermal layer When you arrive at your destination try to select a si
46. the vehicle Turn off the fuel pump master switch immediately e Do not over fill or top off your vehicle tank which can cause gasoline spillage e Never allow children under licensed driving age to operate the pump e Avoid prolonged breathing of gasoline vapors Use gasoline only in open areas that get plenty of fresh air Keep your face away from the nozzle or container opening e Never siphon gasoline by mouth Never put gasoline in your mouth for any reason Gasoline can be harmful or fatal if swallowed If someone swallows gasoline do not induce vomiting Contact a emergency medical service provider immediately e Keep gasoline away from your eyes and skin it may cause irritation e Remove gasoline soaked clothing immediately e Use gasoline as a motor fuel only Never use gasoline to wash your hands or as a cleaning solvent Fuel Transfer System Operation To operate the fuel transfer system also see the Fuel Pump Owner s Manual in your Owner s Information Package 1 Lower the tongue jack or 5th wheel jacks to the ground This will electrostatically ground the trailer to reduce the possibility of static discharge while refueling Set the cargo area disconnect switch to ON 3 Close the vents in the side of the trailer to prevent fuel vapor from entering the trailer 4 Press the fuel transfer pump master timer switch ON Each press of the switch allows the pump to run 5 minutes When the pump stops press again
47. therefore not all current is available for the trailer AC circuits To find out how much power capacity your trailer has select the type of service 30 amp or 50 amp then locate the type of power converter 32 amp or 45 amp and then match the system voltage The amperage shown is the total amount of amps that you can use at a single time The worksheet on the next page lists the typical power usage for many recreational vehicle appliances Write in any appliances or components you have that are not listed Then add up the amperage for the appliances you would like to run and then check the table below If the total amount exceeds the available amount listed on the chart you cannot use all of those appliances at the same time IF YOU ARE OPERATING ON 30 Amp Service 50 Amp Service 32 amp Converter 45 amp Converter 45 amp Converter 120 VAC 12 VDC 120 VAC 12VDC 120 VAC 12 VDC 25A 32A 22 2A 45A 42 2A 45A Chapter 5 Electrical Systems El4CK CREEN CHARGI CLEARANCE d Tiit LIGHTS BROWN und TEEN o E STOP LIGHTS LEFT TUEN di STOP EA ALLI WHITE FARES RAT 49 50 Chapter 5 Electrical Systems POWER USE WORKSHEET 12 Volt Appliance Radio Range Hood Fan Power Roof Vent Water Pump A C Circuitry Furnace CD Player Refrigerator TV Booster Trailer Lights Water Heater Other Other DC Current Draw 120 Volt Appliance Air Conditioner Microwave Oven
48. turned off before refueling of motor fuel tank and or propane containers Failure to comply could result in death or serious injury 41 Chapter 4 Appliances and Equipment To ensure a supply of fresh air to occupants open ventilators when fuel burning range fuel burning carry on appliance and or fuel burning lights are in operation Cooking appliances should not be used for space heating purposes Never use wire brushes or any me tallic item for cleaning range ports or orifice as wire brushes or metal lic items may shed leading to a fire or explosion Never use the range or oven for extra comfort heating Cooking ap pliances are not directly vented to the outside as are the furnace air conditioning systems e Immediately call a service center or gas supplier from an outside phone and follow their instructions e Do not turn on the gas supply until the gas leaks have been repaired If no gas smell present light a match depress and turn oven control knob to Pilot On and light pilot Operation of Oven Burner Depress oven knob and turn to desired setting A delay of appx 45 seconds will occur before burner is lit This is normal To Shut Down Oven Burner Turn oven control knob to Pilot On position This will keep the oven pilot lit To Shut Down Oven Pilot Turn oven control knob to OFF position Care and Maintenance Before cleaning make sure all knobs are in
49. until water flows out the tank vent on the side of the trailer 3 Remove and store the hose Connecting to City Water The city water system is connected through a potable water hose to a hookup on the exterior wall of the trailer Since campground water systems have varying pressures a pressure regulator should be used to reduce the city water pressure to the trailer see below To connect to the city water system 1 Set the water pump switch to OFF Pull out the fresh water hose 3 Turn on the site water supply and allow clean water to flow for a few seconds or until the water is clean and clear Turn off the site supply valve and connect the fresh water hose to the supply 4 Turnon the site supply valve N Pressure Regulators and Check Valves Water pressure will frequently vary from location to location and too much pressure can damage your plumbing system and components Always keep a water pressure regulator in the freshwater storage box and use it whenever you hook up to city campground water A number of reasonably priced inline regulators are available The majority of these regulators are set to limit the pressure to the RV to 45 psi Adjustable regulators are also available that allow you to adjust the pressure and flow for your specific needs A check valve built into the water pump prevents city water from flowing into the fresh water tank A check valve is also located at the city water inlet to prevent water
50. vehicle can safely carry and the vehicle s tire size The proper tire pressure for your vehicle is referred to as the recommended cold inflation pressure As you will read below it is difficult to obtain the recommended tire pressure if your tires are not cold Because tires are designed to be used on more than one type of vehicle tire manufacturers list the maximum permissible inflation pressure on the tire sidewall This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Checking Tire Pressure It is important to check your vehicle s tire pressure at least once a month for the following reasons Most tires may naturally lose air over time Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when parking With radial tires it is usually not possible to determine under inflation by visual inspection For convenience purchase a tire pressure gauge to keep in your vehicle Gauges can be purchased at tire dealerships auto supply stores and other retail outlets The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire is cold The term cold does not relate to the outside temperature Rather a cold tire is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore
51. weight resting on the hitch or pin and can become unstable when towing Therefore you must maintain a hitch weight percentage of 10 15 for travel trailers and 15 25 for fifth wheels Keep 60 of the cargo weight forward of the axle s center line loaded tongue weight between 10 and 15 of total weight for travel trailers and between 20 and 25 of total weight for Sth wheels Move cargo and or vehicles to maintain Cargo Ramp Trailer Loading The rear cargo door loading ramp gices you complete access to the trailer cargo area When lowered the loading ramp allows you to easily load rolling cargo bicycles small motorcycles and ATVs and small vehicles This section outlines the safety precautions you should take when loading and unloading cargo and vehicles as well as loading unloading procedures techniques and tips Chapter 3 Towing and Leveling Leveling Put a small round bubble level inside the refrigerator to determine proper level for refrigerator operation Slide Outs In extended use situations it is advisable to add support blocks under the slide room Do not raise the room Just touch the bottom Before towing this trailer consult the Owner s Manual for proper loading weighing procedures and definitions For safe operation on the road you must Keep the loaded tongue weight between 10 and 15 of the trailers total weight Do not exceed the trailer GVWR and GAWR Do not exceed th
52. your air conditioner or heat pump When the compressor starts after a two minute delay check your voltage It must be over 103 5 volts for the air conditioner to operate 2 When the fan runs and the compressor tries to start but won t run examine the exterior heavy duty long extension cord receptacle and plug If those are in working order check the AC voltage 3 If the fan runs but the compressor cycles on and off and doesn t cool correctly it could be improper or poor air flow a dirty filter dirty condenser short cycling a duct leak or the AC voltage may be the problem 4 If the compressor doesn t cycle at all a qualified technician should check the filter which must be clean and the condenser It is important to check the condenser to determine if it is blocked The condenser is visible with the Brisk Air units but the Penguin air conditioner shroud will need to be removed for inspection If the condenser is blocked the debris will need to be removed by a technician 5 Poor or improper air flow short cycling a dirty filter or placing the thermostat on its minimum temperature setting and the fan on low speed in high humidity situations can cause evaporator freeze up 6 It s leaking What should you do First this is something that should be repaired by a certified technician The technician will take a good look Chapter 4 Appliances and Equipment 39 Chapter 4 Appliances and Equipment Remote Lo
53. 20 volt AC current to 12 volt DC It provides DC power to operate the DC electrical system and charge the batteries Power is supplied whenever the trailer is connected to shore power or the generator is running Some converters include a cooling fan that will come on when certain temperatures are reached You may occasionally hear this fan running if outdoor temperatures are high or the DC load is high Ground Fault Circuit Interrupter GFCI The receptacles in the bathroom galley and exterior are protected by the GFCI This device provides ground fault protection from the potential electrical shock hazards of line to ground electric faults and electrical leakage shocks possible when using appliances in damp areas The GFCI disconnects the circuit and other outlets on the same circuit whenever a ground fault is detected limiting your exposure time to the shock hazard caused by current leakage to ground The GFCI device does not prevent electric shock nor does it protect a person who comes into contact with both hot and neutral sides of the circuit It does not protect against electrical circuit overloads Test the GFCI breaker each month while operating on 120 volt AC power To test the GFCI 1 Press the TEST button on the GFCI outlet The RESET button should pop out indicating that the protected circuit has been disconnected 2 Ifthe RESET button does not pop out when the TEST button is pressed ground fault protection on the
54. D SIDEWALL The sidewall that contains a white wall bears white lettering or bears manufacturer brand and or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing sidewall of an asymmetrical tire that has a particular side that must always face outward when mounted on a vehicle LIGHT TRUCK LT TIRE A tire designated by its manufacturer as primarily intended for use on lightweight trucks or multipurpose passenger vehicles Load rating The maximum load that a tire is rated to carry for a given inflation pressure NET CARRYING CAPACITY NCC Maximum weight without exceeding the GVWR Also referred to as Payload Capacity LOW POINT LOW POINT DRAIN Lowest point in the plumbing system Drain valves are placed at these points for sewage dumping Propane Liquefied Petroleum Gas Used to fuel appliances MAXIMUM LOAD RATING The load rating for a tire at the maximum permissible inflation pressure for that tire MAXIMUM PERMISSABLE INFLATION PRESSURE The maximum cold inflation pressure to which a tire may be inflated MAXIMUM LOADED VEHICLE WEIGHT The sum of curb weight accessory weight vehicle capacity weight and production options weight MEASURING RIM The rim on which a tire is fitted for physical dimension requirements NON PNEUMATIC RIM A mechanical device which when a non pneumatic tire assembly incorporates a wheel supports the tire and
55. Keep heavier items as low as possible and distribute evenly front to back and side to side Securing your possessions can prevent damage from shifting during towing and maintain the weight distribution balance achieved during preparation for travel You must not exceed the GVWR or GAWR of the unit see definitions To verify GVWR total the loaded hitch and axle weights If this total exceeds GVWR you must remove items until the vehicle weight is within this limit You can verify that the coach s axles are not overloaded by comparing the loaded axle weight with the GAWR If the reading is above this limit redistribute the item load Finally make sure the hitch weight or pin weight of the loaded travel trailer fifth wheel falls within the limits of the tow vehicle Weight Ratings Definitions GVWR Gross Vehicle Weight Rating The maximum permissible weight of this coach when fully loaded It includes all weight at the unit s axle s and tongue or pin UVW Unloaded Vehicle Weight The weight of this fifth wheel as manufactured at the factory It includes all weight at the coach s axle s and tongue or pin If applicable it also includes full generator fluids fuel engine oil and coolants CCC Cargo Carrying Capacity Is equal to GVWR minus each of the following UVW full fresh potable water weight including water heater and full Propane weight GAWR Gross Axle Weight Rating The maximum allowable weight that an ax
56. LATION PRESSURE The pressure in the tire before you drive CORD The strands forming the plies in the tire CORD SEPARATION The parting of cords from adjacent rubber compounds CRACKING Any parting within the tread sidewall or inner liner of the tire extending to cord material CT A pneumatic tire with an inverted flange tire and rim system in which the rim is designed with rim flanges pointed radially inward and the tire is designed to fit on the underside of the rim in a manner that encloses the rim flanges inside the air cavity of the tire CURB WEIGHT The weight of a motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if so equipped air conditioning and additional weight optional engine DUCTED AC Air conditioning distributed through a ducting system DUCTED HEAT Warm air distributed through a ducting system DUAL ELECTRICAL SYSTEM Coach equipped with appliances and lights which operate on 12V power when self contained and with a converter on 110 AC when in campgrounds or run off of a generator DUMP STATION Term used for locations to drain the waste holding tanks gray and black tanks In most states it is illegal to dump your tanks anywhere except at dump stations DUMP VALVE Another name for the T Handle used to drain the black and gray tanks EGRESS WINDOW Term for the emergency exit windows within recreational vehicles Usually identified by a red handles
57. Owner Registration As aconvenience to you the owner registration form is completed at the dealership at the time of delivery After an owner signs this form the dealer will send the completed form or electronic submission to Dutchmen Manufacturing Inc within 30 days Please make sure this form is completed and signed prior to leaving the dealership Obtaining Warranty Service Dutchmen Manufacturing Inc recommends obtaining service from your dealer or the nearest authorized repair facility Service must be obtained within a reasonable time after discovery of the defect and prior to the applicable warranty expiration period If assistance is needed in locating an authorized repair center please contact Dutchmen Manufacturing Inc Customer Service at 1 574 537 0700 Get To Know Your Unit Before Heading Out Throughout the manufacturing process your recreational vehicle has been inspected by qualified inspectors and then again at the dealership As the owners however you will be the first to camp and extensively use every system Dutchmen Manufacturing Inc wants the first camping experience to be a enjoyable one and recommends a Trial Camping Experience before heading out Plan a weekend in the yard or driveway and really camp in your unit By camping for a couple of days full time in your unit you will have the opportunity to use and become accustomed to the systems within your unit and find out what items are needed not ne
58. TION Appliance and component manufacturers may or may not provide their own warranties These warranties are separate from this Limited Warranty and constitute the only warranty for those specific appliances and components The terms conditions and warranty periods of these items may vary from this Limited Warranty For the appliance and component manufacturers providing warranties Dutchmen may however administer those warranties during the terms of this one year Limited Warranty except for tires batteries and generators All warranty service claims on components can therefore be directed to Dutchmen during the one year of this Limited Warranty After the one year period all appliance and component warranty claims must be directed to the respective appliance and component manufacturers Dutchmen does not warrant any appliance or components and is only representing that it is authorized to administer the services for such products In no way shall this Limited Chapter 1 Warranty Please have the following available when you call Vehicle Identification Number 17 digit VIN Model eDate of Purchase Description of the problem Previous repair history and location if applicable Chapter 1 Warranty Tow Vehicle Disclaimer In connection with the use and operation of Dutchmen recreational vehicles Dutchmen customers and owners of Dutchmen recreational vehicles are solely responsible for the selection and p
59. Table of Contents Introduction Warranty Danger Warning Caution and Note Boxes Contacting The National Highway Traffic Administration Chapter 1 Warranty Information LIMITED ONE YEAR WARRANTY Owner s Responsibilities Dealer Responsibilities Inspection Unit Information Packet Owner Registration Obtaining Warranty Service Get To Know Your Unit Before Heading Out If You Need to Make an Appointment Chapter 2 Effects of Prolonged Occupancy J To Avoid Condensation CHOON U BW G 00 Problems Follow These Tips 10 About Molds 11 Chapter 3 Towing and Leveling Towing Guidelines Weight Ratings Definitions Weight Ratings Labels Federal Certification Label RVIA Weight Label Weighing Your Unit Hitches and Towing Towing Before Heading Out While Driving Fifth Wheel Leveling Procedures Ramp Trailer Weight Distribution Travel Trailer Leveling Procedures Stabilizing Jacks 15 Chapter 4 Appliances and Equipment 35 What to do if you smell gas 35 Air Conditioner Optional 35 Antenna TV 36 Awning Patio Optional 37 Awning Slide Out Optional 37 Cable Hook Up 38 Furnace 38 Fireplace Optional 40 Generator Optional 40 Microwave Convection Oven Optional 40 Fan Tastic Vent Optional 43 Northern Breeze by VENTLINE Optional 43 Range Cook Top 41 What to do if you smell gas 41 Operation Top Burners Range or Cook top 41 Refrig
60. Toaster Blow Dryer Ceiling Fans Water Heater Refrigerator Coffee Pot Other Other Other Other Other Other AC Current Draw Current Draw in Amps 5 6 0 Current Draw in AMPS 12 0 7 0 10 0 10 0 6 0 8 0 2 0 12 0 3 0 4 0 8 0 Total Current Requirement in Amps Note Water heaters and refrigerators may require both 12 volt DC and 120 volt AC power depending upon the ignition 120 Volt Electrical System The 120 volt AC system in your trailer is similar to that in your home The system also charges the batteries through the converter charger 120 volt AC power is supplied to the load center from either the generator if equipped when dry camping or through the shore power cord when plugged into campground power Load Center Circuit Breaker Circuit breakers for the 120 volt system are usually located under the refrigerator either combined in the converter charger or on a separate panel The location may vary depending on model and floor plan AC current from the power source or the generator is routed to the main circuit breakers in the distribution panel The current is then distributed to the other circuits through individual circuit breakers The circuit breakers open the circuits if the rated current is exceeded Never substitute a circuit breaker with a higher value than the original breaker installed Main Converter Charger Your trailer is supplied with a converter The converter converts 1
61. acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get immediate medical attention 46 equipped is not running most power needs are supplied by the batteries If the batteries are low all sorts of problems can occur It is very important to maintain the batteries in a full state of charge or monitor their charge state The converter charger system will help you manage your electrical requirements and charging needs When the trailer is not connected to shore power or you are not running the generator if equipped be energy efficient Turn off lights and appliances when they are not being used Later in this chapter we ll discuss power management and give you some worksheets and charts to help you manage your 12 volt power needs Under low voltage fuses and circuit breakers can blow without a short circuit condition The refrigerator control system requires at least 10 5 volts and will shut down even with propane supplied potentially ruining food in the refrigerator Never completely discharge the batteries and maintain the electrolyte level in each battery cell at the proper level Permanent damage may occur from using or charging a battery with a low electrolyte level Add only distilled water to the proper level Low battery charge or bad batteries are the most common cause of poor performance of slid
62. ad sealants The two pictures directly below are examples of good sealants For stubborn stains a cloth dampened with mineral spirits is suggested Do not however pour mineral spirits directly onto the roof material or allow a stain to soak Keeping the roof free of debris and clean will help prevent staining Avoid parking in areas where fruit or tree sap may fall and remain directly on the roof for extended periods causing irremovable stains Seals and Adhesives The seals and adhesives used perform an important job keeping out an RV enemy water Close inspection and routine maintenance are crucial to the longevity of the trailer While many types are used none have a pre set lifetime as exposure to the elements and regional variances of climate can accelerate any sealants deterioration Therefore every 90 days or change of season inspection of all seals is recommended and a quick inspection prior to every trip will help reduce potential problems down the road When inspecting check for cracks voids shrinkage or any sign of deterioration If any of these signs are noticed have your dealer inspect and replace the sealant if necessary It is important to use the same kind of sealant that was previously used Windows Exterior As with seals check the sealant around the windows at least once every 90 days or change of season If any interior leaks are noticed contact an authorized dealer immediate
63. aned with soap and mild detergents which will remove most stains Do Not Use products containing bleach Stubborn stains may require the use of a white Scotch Brite pad and a non abrasive cleaner like Soft Scrub Scratches may be removed carefully using a green Scotch Brite pad and an abrasive cleaner like Ajax or Comet Chapter 9 Care and Maintenance 11 Chapter 9 Care and Maintenance Do not operate unless the privacy curtain is secured Failure to com ply could result in fire or serious injury 78 Cover an area large enough to blend the area needing repair using a circular motion while applying Laminate Countertops Dust and clean with a soft damp cloth or chamois wiping surface gently Use pure soap and lukewarm water to clean The manufacturer also suggests cleaners like 409 or Fantastik A complete list can be found in the unit cd Strong soaps and abrasive cleaners should not be used Light scratches can be removed by waxing with Simonize wax Draperies Draperies and upholstery fabrics should always be dry cleaned like any other fine fabric by a competent dry cleaning establishment Many window treatments and bedspreads are fire retardant When dry cleaning be sure to inform attendant of fire retardant items Spots and stains should be removed with a non water based commercial spot remover manufactured for this purpose Faucets and Fixtures To protect the finishes on your kitch
64. aning Facial and or wet strength tissues paper towels sanitary products including those labeled flushable Colored toilet paper Use the inexpensive white toilet tissue as it dissolves easily Biodegradable tissue is recommended and available at RV supply stores Detergents bleach lye petroleum products or ammonia Automotive antifreeze alcohols or acetones Grease or oil from cooking table scraps or other solids that may cause clogging Use only potable antifreeze products which are approved by the toilet and tank manufacturers when winterizing the trailer Whenever the waste system is not connected to a sewer receptacle the dust cap should be kept on the drain connection to prevent dust and or dirt from entering the connection and damaging the dump valves Holding Tank Monitor The level in each holding tank is indicated on the monitor panel To check the level press the switch for the tank and check the indicator light Dumping the Holding Tanks During self containment the sewer line is securely capped to prevent leakage of waste material onto the ground or pavement Do not pull the holding tank knife valves open when the protective cap is installed on the pipe Always drain the tank into an acceptable sewer inlet or dump station Drain the holding tanks only when they are at least 3 4 full If necessary fill the tanks with water to 3 4 full This provides sufficient liquid to allow complete flushing of wa
65. ants Indoors mold growth is unfavorable Left unchecked molds break down natural materials such as wood products and fabrics Knowing the potential risks is important for any type of consumer to protect their investment What factors contribute to mold growth For mold growth to occur temperatures indoors or outdoors must be between 40 degrees and 100 degrees Fahrenheit and there must be a source of moisture such as humidity standing water damp materials etc Indoors the most rapid growth occurs with warm and humid conditions How can mold growth be inhibited By controlling relative humidity the growth of mold and mildew can be inhibited In warm climates use of the air conditioner will reduce the relative humidity Vents are located in the bathing and cooking areas and constant use is advised during food preparation and bathing even during colder weather Additionally opening a window during these activities will assist in ventilation In extremely humid conditions using a dehumidifier can be helpful Further Information About Molds Frequent use of your coach and maintaining its cleanliness are important preventive measures Further any spills should be wiped up quickly and dried as soon as possible Avoid leaving damp items lying about On safe surfaces use mold or mildew killing cleaning products Check sealants regularly and reseal when necessary to avoid water leaks Proper preventive maintenance to the trailer and its ac
66. ar the bottom of the cylinder and as the cylinder get closer to empty the concentrated odorant becomes more obvious Any time you smell gas you should investigate the cause It is possible that you may not be sensitive to the odorant used and therefore would not notice the smell of gas That is why it is very important that you pay attention to the propane leak detector installed in your trailer If the leak detector sounds or if you smell gas 1 Extinguish any open flames pilot lights and all smoking materials Do not touch electrical switches Shut off the gas supply at the cylinder valves Open doors and other ventilation openings Evacuate the trailer of all occupants Have the gas system checked at the leak source corrected before using the system again DARN Propane Safety Precautions Propane is highly flammable and is potentially explosive if not handled properly Itis not poisonous but can cause drowsiness and may result in suffocation If you maintain the system properly you can expect nearly trouble free operation Always observe the following when handling and using propane Do not obstruct access to the cylinders Access to the cylinders is critical in an emergency e Inspect the entire propane system for leaks or damaged parts before each trip and before filling the cylinders e Never check for leaks with an open flame Use an approved leak detection solution or a non ammoniated non chlorinated soap solutio
67. assis running gear and body as you would your car or truck A good coat of wax will help protect the exterior panels Be sure tires bearings brakes and exterior lighting are all in good operational condition Many locations use corrosive substances to de ice roads Whenever you can use fresh water to flush the undercarriage and rinse off accumulations of mud and road salts Before traveling in severe weather do a thorough inspection of exterior sealants Water that gets into walls or under the roof area can cause severe damage Open seams or moldings can become filled with water and freeze causing even more damage from expanding ice Be sure roof vents furnace refrigerator and water heater exhaust vents and the generator exhaust system are not damaged and are functioning properly Fault exhaust vents can allow the buildup of deadly carbon monoxide Interior Outside of comfort heating humidity and condensation will be your main concerns during cold weather Moisture buildup on walls the ceiling and even in closets can cause damage and lead to mold and mildew formation This Owner s Guide has a detailed section on humidity and condensation control Please see that chapter for more information as you plan your cold weather RVing activities Cold weather comfort involves the same three basics as keeping your plumbing systems working 1 keeping heat in 2 keeping cold out and 3 adding heat where it is needed The best heat source is
68. ation vehicle including but not limited to transportation to and from vehicle dealerships and Dutchmen repair facilities loss of time loss of income loss of use inconvenience or aggravation commercial loss including lost profits towing charges bus fares vehicle rental service call charges gasoline expenses lodging expenses damage to tow vehicle and incidental charges such as telephone calls facsimile transmissions and mailing expenses Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you STATUTE OF LIMITATIONS No action may be brought against Dutchmen for breach of this Limited Warranty any applicable implied warranty or for any other claim relating to the recreation vehicle more than one 1 year after the expiration of the one 1 year term of this Limited Warranty THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE G Thor Dutchmen 2009 Limited Warranty rev Inspection To assist you in avoiding problems Dutchmen Manufacturing Inc requests that each dealer review the limited warranty and inspect the unit along with you The dealer has been provided with a pre delivery checklist Review this checklist with the dealer Do not sign the checklist until this review is complete and any questions about anything you do not understand have been answered
69. attached to any part of the tow vehicle assembly Crank the jack all the way up Install and adjust side mirrors Pull forward and check the operation of the trailer brakes with the hand control to assure proper operation Refer to manufacturer specifications on setting the brake control Before Towing Ensure the TV antenna is down and in the correct position Disconnect all park connections and are securely stored Close and secure all doors windows awnings and roof vents Return the Entry step to the travel position Refer to the Pre Travel Checklist located in the Appendix Towing Towing a recreational vehicle can be enjoyable and worry free if special attention toward safety is applied every time you hit the road and before heading out on our first camping trip practice turning stopping and backing in low traffic areas or large parking lots In time traveling with a recreational vehicle in tow will be as easy as driving the family car Chapter 3 Towing and Leveling Disconnect the unit from the Barg man Seven Way Tow Vehicle Cord prior to testing the breakaway switch Failure to do so may cause damage to the brake controller SAFETY BREAK AWAY SWITCH WILL NOT OPERATE unless con nected to a power source equivalent to or greater than an automotive type 12 volt 12 amp hour wetcell battery The breakaway switch is for emer gency use only Check tires for proper inflation and wheel lug torque t
70. attaches either integrally or separably to the wheel center member and upon which the tire is attached NON PNEUMATIC SPARE TIRE ASSEMBLY A non pneumatic tire assembly intended for temporary use in place of one of the pneumatic tires and rims that are fitted to a passenger car in compliance with the requirements of this standard NON PNEUMATIC TIRE A mechanical device which transmits either directly or through a wheel or wheel center member the vertical load and tractive forces from the roadway to the vehicle generates the tractive forces that provide the directional control of the vehicle and does not rely on the containment of any gas or fluid for providing those functions NON PNEUMATIC TIRE ASSEMBLY A non pneumatic tire alone or in combination with a wheel or wheel center member which can be mounted on a vehicle NORMAL OCCUPANT WEIGHT This means 68 kilograms 150 Ibs times the number of occupants specified in the second column of Table of 49 CFR 571 110 OCCUPANT DISTRIBUTION The distribution of occupants in a vehicle as specified in the third column of Table of 49 CFR 571 110 OPEN SPLICE Any parting at any junction of tread sidewall or innerliner that extends to cord material OUTER DIAMETER The overall diameter of an inflated new tire OVERALL WIDTH The linear distance between the exteriors of the sidewalls of an inflated tire including elevations due to labeling decorations or protective bands or rib
71. ay experience eye nose and throat irritation and possibly headache nausea and a variety of asthma like symptoms Elderly persons and young children as well as anyone with a history of asthma allergies or lung problems may be more susceptible to the effects of off gassing Formaldehyde Formaldehyde is an important chemical used widely by industry to manufacture building materials and numerous household products It is also a by product of combustion and certain other natural processes It is used to add permanent press qualities to clothing and draperies as a component of glues and adhesives and as a preservative in some paints and coating products Thus it may be present in substantial concentrations both indoors and outdoors Sources of formaldehyde in your RV include pressed wood products such as particleboard used as sub flooring and shelving and in cabinetry and furniture hardwood plywood paneling used for decorative wall covering and used in cabinets and furniture and medium density fiberboard MDF Chapter 3 Towing and Leveling used for drawer fronts cabinets and furniture tops Formaldehyde is also found in tobacco smoke household products and the use of un vented fuel burning appliances The rate at which products like pressed wood or textiles release formaldehyde can change Formaldehyde emissions will generally decrease as products age When the products are new high indoor temperatures or humidity can cause i
72. battery remove rings metal watchbands and other metal jewelry Be careful when using tools A short circuit across the battery terminals could cause injury explosion or fire Lead acid batteries produce a short circuit high enough to weld metal to skin causing a severe burn 48 While Driving If you tow vehicle has been wired accordingly it will under driving conditions or with the tow vehicle s engine running charge your trailers battery Connected to Shore Power When you are connected to shore power or when the generator if equipped is running all batteries will be charged automatically by the converter charger The 120 volt AC is the power input source to the converter charger The converter charger changes the 120 volt AC power to 12 volt DC to operate the DC appliances and accessories in the trailer It is very important to understand that the difference between a fully charged battery and a fully discharged one is only about 1 volt A fully charged battery at rest in which no discharging or recharging has occurred for 24 hours has a voltage of 12 63 volts at 77 degrees F A completely discharged battery has a voltage of 11 82 volts Don t be fooled by voltage readings a battery that measures 12 volts is already 75 discharged If you experience dead batteries 1 Pluginto shore power if available or start and run the generator if equipped 2 Reduce the loads on the batteries by turning of
73. ce must first be cleaned and dried Any residual stains can be painted over Be sure to understand and eliminate the source of moisture accumulation as a part of the clean up Clean up small amounts of mold as soon as it appears Use a detergent soap solution or an appropriate household cleaner The cleaned area should be thoroughly dried Dispose of any sponges or rags used to clean mold Several drying methods can be used e Remove excess water with an extraction vacuum e Use a dehumidifier to aid drying e Use portable fans to move air across the wet surfaces Chemical Sensitivity After you first purchase your new RV and sometimes after it has been closed up for an extended period of time you may notice some strong odors and feel some chemical sensitivity This is not a defect in your RV Many different products are used in the construction of your RV Some of these materials such as carpet linoleum plywood insulation upholstery may off gas different chemicals including formaldehyde This off gassing is especially noticeable when the materials are new or are exposed to high temperatures and or humidity Formaldehyde is also a by product of combustion and numerous household products such as some paints coatings and cosmetics Since your RV is much smaller than your home and because the air inside the RV is exchanged less often the concentration of these chemicals in your RV is more noticeable Under some conditions you m
74. ces and equipment The burners and orifices of the propane gas appliances and equipment should be cleaned out by an authorized dealer or repair facility whenever necessary but no less frequently than each year e Always think safety Propane System Components The propane system consists of the propane cylinders with overfill protection devices OPD the automatic change over regulator hoses and associated pipe and tubing All components meet UL or CSA requirements The system has been tested and approved for use in your trailer and has been performance tested at both the factory and the dealership You should check the system for leaks periodically Twice a year or after a long storage period the system should be checked by a qualified propane service facility Check hoses for signs of deterioration every time you have the propane cylinders filled or serviced Be sure any replacements meet original performance specifications See the Care and Maintenance chapter for details on leak testing and system service A gas leak detector is installed in your trailer that will detect the presence of propane and sound an alarm A description of this device is in the operating instructions which is included in your Owner s CD Information The regulator reduces the pressure of the gas from the cylinders to a safe even level for use by the appliances The regulator is adjusted for the proper pressure and is rechecked by your dealer Do not adjus
75. ces or at high speeds while seriously under inflat ed will overheat to the point where the tire may lose air suddenly and or catch fire possibly resulting in dam age to the vehicle and its contents and or personal injury 83 Chapter 10 Tire Safety Information 84 R The R stands for radial Radial ply construction of tires has been the industry standard for the past 20 years Next number This two digit number is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or three digit number is the tire s load index It is a measurement of how much weight each tire can support You may find this information in your owner s manual If not contact a local tire dealer Note You may not find this information on all tires because it is not required by law M S The M S or M S indicates that the tire has some mud and snow capability Most radial tires have these markings Speed Rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time The ratings range from 99 miles per hour mph to 186 mph These ratings are listed below NOTE You may not find this information on all tires because it is not required by law Letter Rating Speed Rating a CI R smi O SSS 168 mph 186 mph For tires with a maximum speed capability over 149 mph tir
76. cessories as described both in this manual and in accompanying literature will help reduce the possibility of mold and mildew problems Chapter 2 Effects of Prolonged Occupancy Remember your trailer is not designed nor intended for permanent housing Use of this product for long term or permanent occupancy may lead to premature deterioration of structure interior finishes fabrics carpeting and drapes Damage or deterioration due to long term occupancy may not be considered normal and may under the terms of the warranty con stitute misuse abuse or neglect and may therefore reduce the warranty protection If using a dehumidifier please read and follow all manufacturer instruc tions and recommendations for use and cleaning 13 Chapter 2 Effects of Prolonged Occupancy 14 Dry any areas exposed to water leaks or spills as soon as possible and definitely within 24 48 hours Quickly drying minimizes the chance for moisture damage and possible mold growth which can begin to form colonies in 48 hours Since moisture is key to mold issues treat all signs of condensation and spills seriously and deal with them promptly Failure to deal with a moisture issue promptly may cause more severe problems where there werent any before or may make a small problem much worse Learn to recognize the signs of mold Don t paint over suspicious discolorations until you are sure it is not mold The affected surfa
77. chocks on hand They often get left behind or lost during outdoor activities Chocking the wheels of a truck trailer or other piece of mobile equipment provides a physical stopper to the wheels to prevent runaways that can crush or injure people and damage equipment When chocking use wheel chocks of the appropriate size and material to securely hold the vehicle Don t use lumber cinder blocks rocks or other make shift items to chock Make it easy to find and use the correct chocking equipment store chocks inside the trailer or tow vehicle Keep chocks available at places where you typically load and unload Use extra caution when loading from the ramp If the trailer rolls away you and the equipment you are loading can fall with severe injuries or death Never load equipment from the ramp into the trailer until you ensure that the wheels are properly chocked Ensure that the trailer floor is in good condition and that it can support the weight of the equipment you are loading Blocking stabilizes loaded cargo to prevent shifting and trailer overturns If the load shifts while in motion the sudden shift in position and center of gravity may cause towing instability possibly causing the trailer to overturn Securely block all cargo not just wheeled equipment and round or oddly shaped items Block items separately and on all four sides using wood blocks thick enough to prevent cargo movement Use tie downs and D rings caribiners strong en
78. closing After cleaning allow the fabric to dry completely before rolling up When raining lower one end of the awning so that the water will run off and not pool on the fabric and avoid rolling it up when wet If necessary unroll as soon as conditions permit to allow the awning to dry Awning Slide Out Optional Ca ee ar mira Se resa When installed the A amp E Slidetopper awning will automatically open and close along with the slide room Fully extended the awning is level which may cause water to puddle on top of the canopy As the slide room is closed the awning will roll up and cause any puddles to spill over the sides of the awning Before retracting the slide room check to make sure the Slide Topper is free of any debris leaves twigs etc which can damage the awning or slide room components Chapter 4 Appliances and Equipment If rain or wind is predicted or whenever you leave the awning unattended it is best to close the awning Damage to the awning or unit due to weather is not covered under the Dutchmen Manufacturing Inc Limited Warranty or the awning manufacturer warranty DO NOT attempt any repairs to the awning The awning roller tube is under extreme spring tension Re pairs should only be performed by an authorized dealer repair center DO NOT USE the Slidetopper in snowing or freezing rain conditions as it may prevent the awning from retracti
79. components appliances and accessories not manufactured by Dutchmen whether or not warranted by another person or entity including but not limited to tires batteries washer dryer generators and fuel stations 2 Dutchmen recreation vehicles that are used for business rental commercial residential or disaster relief purposes or any other purpose other than recreational travel and camping 3 Dutchmen recreation vehicles which are not originally sold through an authorized Dutchmen dealer such as recreation vehicles sold at auction as a result of repossession or in a salvage or other distressed condition 4 Dutchmen recreation vehicles licensed registered or primarily used outside the United States or Canada 5 Maintenance including but not limited to a caulking re caulking or waxing of the body of the recreation vehicle b tightening of screws c brakes d latches e locks f combustion systems g fuel filters h oil filters i fuses j light bulbs and k maintenance of the air conditioning and heating systems 6 Adjustments including but not limited to adjustments to doors and drawers slide room systems blinds LP pressure and wheel alignment and balance 7 Normal deterioration due to wear or exposure including but not limited to the fading of fabrics or carpet 8 Representations warranties and guarantees made by any person or entity including your dealer beyond the coverag
80. confident in your water supply by the time city water reaches the tap the chlorine level is already reduced Air heat and the sloshing of the water will quickly dissipate the remaining chlorine Any micro organisms that the chlorine had inhibited but not killed will not become active This new growth of micro organisms will render the water unpalatable and perhaps unpotable producing slime and algae in the tank and lines To prevent this problem you as an RV owner must maintain a safe system treat the water that is stored in your holding tank and consider installing a water purification system How to Maintain Your System There are two sanitation procedures that you need to learn and use One can be considered a shock treatment for serious contamination and before you use the system for the first time and the other is for routine maintenance to keep the system fresh during your normal travels We ll cover the shock treatment in the Care and Maintenance chapter The Environmental Protection Agency EPA advocates a method called super chlorination de chlorination to prevent bacterial growth while traveling This method adds chlorine to the water in increased amounts to provide a minimum chlorine residual of 3 0ppm parts per million for a contact period of five minutes Your tank will be full of water with a high concentration of chlorine A granular activated carbon GAC filter can be used to remove the chlorine taste
81. d in the path of equipment when loading unloading with the ramp and keep bystanders away from the ramps e Keep body parts completely clear of the ramp door hinge pinch area at all times e Check parking brakes on the vehicle s you are loading unloading and on the tow vehicles e Inspect ramp and trailer floor loading area for cracks damage oil or other debris that may cause slippage e Do not allow persons or pets to ride inside the vehicle storage area at any time e Close doors and windows in separation walls while the vehicles are present e Close tank fuel valves and operate the engine s to run fuel out of engine s of stored vehicles e Do not store or transport motor fuel anywhere inside the trailer e Ventilate the interior of the trailer to reduce the risk of fire explosion or asphyxiation e Do not operate gas appliances pilot lights or electrical equipment when motorized vehicles or motorized equipment are inside the trailer FAILURE TO COMPLY COULD RESULT IN AN INCREASED RISK OF FIRE EXPLOSION OR ASPHYXIATION e Load and store your equipment and motorized vehicles according to the Loading and Weighing chapter in this Owner s Guide e During transit secure motorized vehicles and motorized equipment so that items do not move while in transit e Remove carpet from section where fueled vehicles or motorized equipment will be stored Loading Technique Ramp Positioning The ramp angle from the traile
82. d using the tow vehicle brakes unless there is a danger of collision Reduce speed gradually whenever possible If you can do safely use the brake hand controller independent of the tow vehicle brakes to gently and progressively apply the trailer brakes This will help to keep the vehicle aligned Practice using the brake hand controller on a deserted parking lot Don t wait until an emergency occurs before using it Location of the brake hand controller is important and should be made easily accessible 2 Steer as little as possible while maintaining control of the vehicle Because of natural lag time quick steering movements to counter trailer sway will actually cause increased sway and loss of control Keep both hands on the wheel Hold the wheel as straight as possible until stability is regained 3 Donotjam on the brakes or attempt to press the accelerator to speed your way out of fishtailing Both actions make the situation worse and could cause severe injury or death 4 Once the swaying is under control stop as soon as possible Check tire pressures cargo weight distribution and look for any signs of mechanical failure Travel at reduced speeds that permit full control until the problem can be identified and corrected Sharply Winding and Narrow Roads Keep well to the center of the lane equally away from both the center line and pavement edge This allows the trailer to clear the edge of the pavement without Chapte
83. diasis hits hardest those water systems that draw their water from mountain streams Chemical Contaminants The vast majority of chemical contaminants have no taste or smell and leave the water appearing clear and clean Even well water can t always be trusted Acommon belief once was that if water came from the ground it had to be safe Water contamination is a serious and complex problem By taking a few precautionary measures you can travel and enjoy the outdoors without risking illness As said in the beginning the simplest first line of defense is to use only water you are reasonably certain is potable Waste System The waste water system in your trailer is made up of sinks tub shower toilet plumbing drain and vent lines Waste water from the sinks and shower is contained in a gray water holding tank Toilet waste is contained in a separate black water holding tank The holding tanks make the system completely self contained allowing you to dispose of waste at your convenience In addition there is a dump valve for each holding tank the toilet P traps at each sink and shower drain and an indicator on the monitor panel for each tank Each holding tank is vented through the roof to reduce the buildup of interior odors A flexible sewer hose and several fittings are required to connect the holding tank outlet to the inlet of an approved waste water dump station or sewer system The drain and waste plumbing is very
84. dry thoroughly Reattach the cable and apply a battery terminal protectant Check the charge in each battery with a hydrometer Be sure the specific gravity in each cell is no less than 1 260 Recharge as necessary A fully charged battery will not freeze until 50 to 60 degrees below zero but a partially discharged one may freeze at only 20 degrees below zero A frozen battery is a ruined battery Checking the voltage is not a good way to determine battery charge A battery that measure 12 volts is already 75 discharged A fully charged battery will measure about 12 63 volts Appendix 93 Appendix 94 at 77 degrees F The hydrometer specific gravity method is the best way to determine battery charge level Check the charge in the batteries every 30 days Recharge to specific gravity of at least 1 260 Change the oil and oil filter in the generator if equipped Turn off any unnecessary DC and AC loads Turn devices off open the main battery disconnect switch Unplug all 120 volt AC appliances Turn off all AC breakers including the main breakers at the main panel You may want to do this after all interior preparations have been completed leaving it as the last things you do Clean and re coil the shore power cord Check the plug end of the shore power cord Clean the prongs with electrical contact cleaner or a ScothBrite pad Interior Thoroughly clean the interior Remove all traces of food including p
85. e manufacturers sometimes use the letters ZR For those with a maximum speed capability over 186 mph tire manufacturers always use the letters ZR voo U S DOT Tire Identification Number This begins with the letters DOT and indicates that the tire meets all federal standards The next two numbers or letters are the plant code where it was manufactured and the last four numbers represent the week and year the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Additional Information on Light Truck Tires Maximum bond Load amp inflation when i used as a dual amp inflation when Load inflation Used as a single limits Tires for light truc
86. e assembly not incorporating a wheel a mechanical device which attaches either integrally or separably to the non pneumatic tire and provides the connection between tire and the vehicle WHEEL HOLDING FIXTURE The fixture used to hold the wheel and tire assembly securely during testing Appendix 113
87. e battery If you expect to store the trailer for more than 10 days turn the knob to OPEN or pull the switch knob out Remember to close it when you take the trailer out of storage Battery Inspection and Care Check the condition of the batteries at least monthly Check the cracks in the cover and case Check vent plugs and replace them if they are cracked or broken Make sure the hold down hardware is tight to prevent the batteries from shaking Make sure the battery tray or compartment is clean and free of corrosion Do not store anything in the compartment or tray which could cause a short circuit across the terminals of the batteries To clean the batteries 1 Be sure the vent caps are installed and tight 2 Wash the batteries with a diluted solution of baking soda and water to neutralize and acid present Gently rinse the batteries with clean water NOTE Foaming around the terminals or on top of the batteries is normal acid neutralization Avoid getting the solution in the battery Dry the cables and terminals before reinstalling them Clean the terminals and the cable ends with a brush Reinstall the cables and use a plastic ignition protective spray to the protect the terminals Do not use grease on the terminal or cable bare metal Grease is an insulator St Batteries and Battery Charging Most of the time you will use your trailer under three different conditions dry camping driving or connected to shore power Dry Campin
88. e cable from the breakaway switch should be attached to the tow vehicle so that it remains connected in the event the trailer coupling detaches from the hitch ball The breakaway switch is powered from the RV 12 Volt battery If separation occurs the pin is pulled out of the switch and current from the RV battery is applied to the trailer brakes Tire Pressure Maintaining proper tire pressure is another key to safety The Cold Inflation Pressure for each axle is located on the Federal Certification Label Cold inflation pressure refers to the pressure in the tire prior to traveling Always check your tire pressure before traveling Under inflated tires will cause excessive sidewall flexing and produce extreme heat leading to early tire failure and possible loss of control Over inflated tires can Cause uneven tire where and also lead to early failure More information on tires and maintenance can be found in the Care and Maintenance section Level Towing Having the tow vehicle and recreational vehicle level with each other will help improve tow ability as well as safe driving A hitch that is too low can cause the front to drag A hitch that is too high can cause the rear to hit those high spots in the road Lights Check all electrical connections to ensure all lights on the tow vehicle and travel trailer are functioning properly The break lights hazards and turn signals should be in synchronization with the tow vehicle Equipment Whe
89. e is not supplied with your trailer When an article of cargo is not blocked or positioned to prevent movement in the forward direction the number of tiedowns needed depends on the length and weight of the articles In all cases use enough tiedowns to secure the cargo from moving in any direction Heavy tool chests or cabinets may require tiedowns around the bottom middle and top to secure them Be sure to lock or secure drawers in these chests or cabinets so they can t open while traveling Keep handle bars mirrors etc away from the trailer interior walls The walls can be damaged by contact with hard sharp objects Rear Door Loading Ramp Operation The rear cargo door weighs approximately 200 pounds It is designed for two person operation 1 Hitch the trailer to a tow vehicle before loading and unloading the rear cargo area Select a parking site where the edge of the rear door loading ramp will rest entirely on a flat level surface and the corners of the door will be supported Avoid soft sand or mud surfaces When the trailer is loaded the added cargo weight may cause the l The maximum cargo capacity trailer and or tow vehicle to become struck of the rear cargo door ramp is 2500 pounds 2 Level and stabilize the trailer The maximum capacity for each 3 Unlock the rear door landing ramp and carefully lower it to the tiedown point in the cargo area ground is 1000 pounds 4 If equipped with a power bunk
90. e of this Limited Warranty 9 Defects or damage caused in whole or in part by a acts or omissions of any kind by a person or entity other than Dutchmen b misuse abuse neglect theft vandalism failure to obtain maintenance product modification improper customer or dealer installation unauthorized repair or failure to follow instructions supplied with the recreation vehicle c unauthorized attachment modification or alteration of the structure body pin box or frame of the recreation vehicle including but not limited to trailer hitches for towing or platforms for supporting cargo d exposure to natural atmospheric elements including but not limited to lightning hail salt and other chemicals corrosive chemicals and ash or fumes generated or released by vehicles e collision road hazards and rock chips f condensation and the results of condensation including water damage and the growth of mold mildew or fungi g Improper use or hookup of electrical components including voltage issues h Rodents or other animals i Overloading or improper balancing of the recreation vehicle s load j Tow vehicle selected to pull the recreation vehicle including but not limited to improper selection or installation of a towing hitch and accessories k Owner or driver s operation use or misuse of the tow vehicle I Willful or negligent acts or omissions of the driver of the tow vehicle
91. e out rooms appliances and other components connected to the 12 volt DC electrical system Low voltage can also cause the furnace fan to run too slowly to operate an internal switch controlling the furnace gas valve This will shut the furnace down Learn to conserve your battery power The power use chart at the end of this chapter can help you determine your power needs To help insure that you don t have a battery failure have your batteries checked and serviced regularly Avoid running down the batteries completely The breakaway braking system depends on the 12 volt power from the trailer battery bank If the batteries become discharged quickly high current use over a short period of time a high amperage charge rate can be used to quickly recharge them Disconnect batteries before high amperage charging Battery Installation The way that batteries are installed in your coach is critical Improperly installed batteries create the potential for serious injury Although Dutchmen does not provide batteries here are guidelines for their proper installation Batteries should be installed in a protective battery box or tray This reduces the possibility of accidental contact with the battery terminals and contains any leakage of battery acid e You can operate your trailer with either single or dual batteries In either case we recommend deep cycle batteries typically Group 24 or better e Always install multiple 12 volt batter
92. e tow vehicle GVWR GAWR GCWR or hitch rating Failure to move cargo or remove cargo to keep within the weight limits can result in damage and or loss of stability when towing which could result in serious injury or death h m 23 Chapter 3 Towing and Leveling Secure cargo and vehicles as far forward as possible Excess weight in the rear of trailers can result in loss of stability when towing 24 Cargo Ramp Trailer Loading Safety The loading ramp door area of your trailer can be a very hazardous part of your recreational activities Many combinations of hazards and a large volume of activities occur in this area Some of these hazards are ramps and inclines overhead obstructions dissimilar surfaces that are often wet and slippery poor lighting during night or early morning activities other vehicular traffic pedestrians restricted views awkward heavy or unbalanced loads sheer drops trailer creep congested staging areas accumulations of empty containers and debris These are all hazards which can all be present at the same time within a very confined area You need to be aware of these potential hazards when loading unloading and rigging your cargo Your continuous attention to safety measure will help prevent accidents and possibly serious injuries and property damage The biggest reason to put a priority on loading safety is not so much related to the frequency of accidents as it is to the potentia
93. e weather can change rapidly Watch for sudden weather changes Always carry a survival kit in your vehicle The kit should contain flashlights batteries rain ponchos a portable weather radio first aid kit nonperishable packaged or canned food and a manual can opener blankets prescription and nonprescription drugs pet supplies bottled water and any special items for infants elderly or disabled family members What you put in this survival kit is up to you but be sure to include everything you might need You must be prepared with appropriate clothing fuel supplies and food Adding these extra severe use items may affect the load you carry in your RV and how you load is Equip your tow vehicle with snow tires or have tire chains available when conditions warranty their use Watch for ice on roads and trails Always obey posted speed limits and proceed with caution No matter what extreme weather conditions you may encounter whether extreme heat or extreme cold remember that you may be isolated You may be far away from food or fuel supplies other RVers and emergency help If you have cell phone service be sure your service is usable in the areas where you intend to travel Always tell someone where you are going how long you plan to be gone and how to contact you in case of emergency An aftermarket GPS systems can be a good emergency preparedness investment Weather Planning Many RVers do not take into consideration the
94. eathering Across the Face Loose Bearings Cupping or Wheel Balance Flat Spots Wheel Lock Up Square Axles and or Have Alignment Checked Check Bearing Adjustment and Wheel amp Tire Balance Adjust Bakes Tire Balance and Wheel Alignment To avoid vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel and tire assembly A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle s frame This adjustment maximizes the life of your tires These adjustments require special equipment and should be performed by a qualified technician Tire Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly inspected before being plugged and patched Tire Fundamentals Federal law requires tire manufacturers to place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall Information on Pass
95. ed goods prevents circulation and allows the buildup of condensation e During cold weather the natural tendency is to close up the trailer tightly This will actually make the problem worse You need to remove some of the warm air and allow some cool outside air to get inside the vehicle so the furnace will not recycle the humid interior air Even when it s raining or snowing outside the outside air will usually be dryer than the inside air e When cleaning floors and carpet use the least amount of water necessary Be sure to extract or dry any residual moisture thoroughly If floors and carpet are cleaned before storing the trailer be sure carpet is completely dry before closing up the trailer for an extended period e Keep the exterior shell of the trailer properly maintained The shell includes the roof side and end walls windows doors compartments and exterior accessories slideouts and under floor Proper maintenance of sealants will help maintain a tight barrier against water intrusion If you ever make modifications to your trailer be sure any changes are done by a qualified service firm to minimize the possibility of moisture intrusion or accumulation problems later e Using your trailer in severe climates or weather conditions such as extreme hot and humid or cold weather will require extra care and maintenance to avoid moisture related issues In both extremely cold and hot humid climates you will need to pay more attentio
96. eded while camping Note any questions that arise difficulties encountered or problems that occur After your trial call your dealer and ask any questions that have arisen Getting to know your unit before the first adventure can save a lot of frustration and leave more time for fun NOTE PLEASE WEIGH UNIT FOLLOWING INSTRUCTIONS ON PAGE 16 TO ENSURE PROPER WEIGHT DISTRIBUTION IT SHOULD BE LOADED PRIOR TO LEAVING FOR TRIPS TO ENSURE YOU ARE WITHIN THE RATINGS If You Need to Make an Appointment Call Ahead Give thought to an appointment time and call ahead Mondays and Fridays are generally the busiest times at a dealer s service center as are right before seasonal holidays Be Prepared If warranty work is to be done please have a copy of your warranty paperwork available and provide the service center with any helpful information on past repairs that may pertain and help the technicians in diagnosing the problem Make a List Have a list ready and be reasonable with repair expectations Some repairs may require special order parts or parts shipped from a manufacturer Explain what you would like to have done over the phone or stop by ahead of time so that you and the service manager or writer can discuss possible repair times While Waiting Drop your unit off if possible If you wait on your repair do not be surprised if you cannot enter the repair area Many insurance policies prohibit customers or non personnel from ent
97. efore uncoupling level the fifth wheel from side to side with suitable lengths of 2 x 6 wood blocks under the coach s wheels Place the wood blocks on the ground forward of the wheels and tow the unit onto the blocks Block the wheels to be sure the fifth wheel cannot roll 3 Lower the quick drop landing gear legs before extending the landing gear The positioning of the quick drop legs will depend upon how level your campsite is from side to side and front to rear The landing gear is then extended It may be necessary to place a sturdy 2 x 6 wood block under the foot pads to support the landing gear on soft ground surfaces 4 After stabilizing the unit be sure the fifth wheel frame is not twisted buckled or stressed Check that all doors and windows operate freely and do not bind 5 Before resuming travel be sure the stabilizer jacks are fully retracted Cargo Ramp Trailer Weight BPO Distribution Se AE RE A All loaded trailers must remain within trailer can result in loss of stability when towing GVWR and GAWR limits Proper load Og End EIA AE SEO Kee distribution is especially important for ramp cargo trailers These trailers are designed to carry a variety of cargo and nica ria ine a E a or vehicles in the cargo storage area ratings of the trailer or tow vehicle vie These cargo items are typically heavy and you must consider how they are loaded Incorrectly loaded trailers can have too little
98. efueling system or when using gasoline anywhere else e Use only the refueling latch provided on the gasoline dispenser nozzle e Never jam or otherwise try to lock the refueling latch on the nozzle open e Do not re enter your vehicle during refueling If you cannot avoid reentering your vehicle discharge any static build up BEFORE Chapter 3 Towing and Leveling Portable fuel burning equipment including wood and charcoal grills and stoves must not be used inside the recreational vehicle The use of this equipment inside the recre ational vehicle may cause fires or asphyxiation Do not store or use gasoline or other flammable vapors and liquids in the vicinity of any appliance No smoking before dispensing fuel turn off all engines fuel burning appliances and their ignitors Con nect the bonding jumper wire to the vehicle receiving fuel Do not dispense fuel within 20 feet of an ignition source Failure to comply could result in fire death or serious injury DANGER Do not smoke when filling the tank Before dispensing fuel turn off all engines and fuel burning appli ances and ground the trailer Do not dispense fuel within 20 feet of an ignition source 31 Chapter 3 Towing and Leveling DANGER Potentially explosive fuel vapor may be present at fuel filling stations and during refueling of equipment with the fuel transfer system Never enter a fuel filling stating or refue
99. elow the refrigerator Batteries The batteries and charging system are the heart of the 12 volt DC system When the trailer is not connected to shore power or if the generator if Chapter 5 Electrical Systems CARBON MONOXIDE GAS CAN KILL YOU Fuel burning devices such as ATVs or motorcycles that burn gaso line diesel or other fuels produce carbon monoxide when they are operating Carbon monoxide gas is invisible odorless and colorless Dangerous levels of carbon monox ide gas can accumulate in a trailer which cannot be detected by sight smell or taste Even small quantities of carbon monoxide can cause carbon mon oxide poisoning and suffocation which will cause death serious injury or permanent disability Exposure to high concentrations of carbon monoxide for even a few minutes will also cause death seri ous injury or permanent disability DO NOT start ATVs motorcycles or other fuel burning devices while they are located in your trailer 45 Chapter 4 Appliances and Equipment The 12 volt battery is not supplied with the trailer by Dutchmen Manu facturing You must purchase the battery separately Make sure the area around the battery is well ventilated Have someone within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes If battery
100. en and bath faucets and fixtures use only a damp soft cloth or soonge Do not use abrasive cleaners or materials as they can damage the finish Flooring Vinyl For routine cleaning sweep or vacuum regularly Follow by using a damp mop with warm water and clean a small area at a time Rinse the mop frequently as to not redistribute the dirt picked up If washing is needed use a quality product designed for no wax flooring To polish the floor do not use solvent based waxes or polishes as damage to the flooring may result Use only polishes recommended for no wax flooring Flooring Plank For routine cleaning sweep or vacuum regularly to remove loose dirt grit Lightly soiled floors can be damp mopped with clear water Do not use cleaners that contain abrasives or solvents or promise one step mop and polish Permanent damage may result from use of these cleaners Wipe up any spills immediately Certain inks mustards polishes tars paints varnishes etc can cause stains If normal clean up does not remove the substance use a cloth dampened with mineral spirits and wipe lightly DO NOT USE MINERAL SPIRITS NEAR A FIRE HAZARD Glass and Mirrors Clean glass and mirrors as you would at home using a cleaner designed for glass To reduce spotting on outside windows use a squeegee promptly after rinsing with water For stubborn spots cleaning with a mixture of vinegar and water is recommended and is safe for most finishes
101. enger Vehicle Tires Radia Aim dismmpipr i comin Aalia of height lo wii aspaci ratio 4 lire in maimeotora US GOT fire idenification number Pa car re Tire ply de Se F i composition a ee i and maier P The P indicates the tire is for passenger vehicles NOTE Passenger car tires are not recommended for use on trailers because the capacity ratings are not marked on the side walls of these tires In the event a passenger car tire is used the capacity must be derated by 10 Next number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire Next number This two digit number known as the aspect ratio gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement Chapter 10 Tire Safety Information Check tire pressure before traveling Always check tire pressure when tires are cold Do not exceed the maximum recommended pressure The air pressure recommended on the tire information placard is for the original standard equipment tires only Your trailer may be equipped with optional sized tires Always fol low the pressure recommendations stamped in the tire sidewall for any replacement tire Keep tires properly inflated A tire that is run long distan
102. equired 7 ON Air conditioner fan runs continuously to circulate air 8 Set the system switch to the COOL position 9 When the SYSTEM switch is in the OFF or FURNACE and the AUTO ON 10 Switch is in the ON position the A C fan will run continuously at the selected fan speed This circulates air inside the RV Heat Pumps and Air Conditioners What s the Difference Simply stated an air conditioner will cool your vehicle while a heat pump can operate both a heating and cooling mode With heat pumps the flow of the refrigerant is reversed compared to an air conditioner An air conditioner not only lowers the temperature of the air but also conditions the air by removing moisture and filtering it Because moisture is involved humidity is a large factor in how efficient your air conditioner will operate Climate Control Hints Whether you have an air conditioner or a heat pump in your RV here s a list of things you can check before you call for a technician 1 If the air conditioner heat pump doesn t run the fan and or the compressor check the AC voltage If the thermostat has no lights showing it means it is not receiving DC power The 12 volt DC fuse should be checked You may also want to look at the breaker at the electrical source To check your AC voltage when you arrive at your destination plug in your electrical cord Inside your vehicle place a voltmeter into a receptacle and start
103. er 7 Plumbing System Never let the water pump run while the fresh water tank is empty Dam age to the pump and or a blown circuit may occur 62 Routine tank sanitation 1 Drainthe water tank completely then refill halfway with clean fresh water 2 Mix 1 6 cup of regular chlorine bleach not fragranted for every 15 gallons of tank capacity into a container filled with a gallon or two of clean water 3 Pour this mixture into the water tank 4 Top off the water tank with fresh water Drive the trailer around the block a couple of times to mix the solution 5 Pump about a quart of water through each faucet so that all the lines are filled with the water bleach mixture from the tank 6 Because the hot water tank holds around 6 gallons of water run the hot water faucets until this much of the water bleach solution has passed to ensure that the old water has been purged from the tank and replaced by the new solution 7 Letthe water stand in the system for three to six hours Drain the entire water system hot water tank included To remove the bleach odor mix a cup of baking soda with a gallon of water and pour into the fresh water tank 10 Fill the tank completely and pump this solution through the water heater and the rest of the water lines as in step 5 Let this solution sit in the system for a few days to neutralize the odor 11 Drain the entire system and refill with fresh clean water 00 F
104. er and the appearance of visible moisture especially in cold weather Just as the moisture collects on the outside of a glass of cold water during humid weather moisture can condense on the inside surfaces of the trailer during cold weather when the relative humidity of the interior air is high This condition is increased because the insulated walls of your trailer are much thinner than house walls Estimates indicate that every day a family of four can vaporize up to three gallons of water through breathing cooking bathing and washing During cold weather and even in short term occupancy condensation often forms on ceiling vents and may even accumulate to the point of dripping onto the surface below This is sometimes thought to be a leaking roof vent but is most often condensation Unless the water vapor is carried outside by ventilation or condensed by a dehumidifier it will condense on the inside of the windows and walls as moisture or in very cold weather as frost or ice It may also condense out of sight within the walls or the ceiling where it will manifest itself as warped or stained panels Appearance of these conditions may indicate a serious condensation problem When you see signs of excessive moisture and condensation in the trailer you should take action to minimize their effects To Avoid Condensation Problems Follow These Tips e Allow excess moisture to escape to the outside when bathing washing dishes hair
105. erator 42 Roof Vents 43 Safety 44 LP Detector 44 Smoke Detector 44 Carbon Monoxide Detector 44 Chapter 5 Electrical System 45 Batteries 45 Battery Installation 46 Battery Inspection and Care 47 7 Way Power Cord 49 Power Worksheets 49 120 Volt Electrical System 50 Load Center Circuit Breaker 50 Main Converter Charger 50 Ground Fault Circuit Interrupter 50 Power Shore Cord 52 Electrical Hookup 52 Generator if equipped 52 Generator Control Panel 53 Generator Operating Precaution 53 Chapter 6 LP Gas System 99 Propane Safety Precautions 55 Propane System Components 56 Filling Propane Tanks 57 Using Propane in Low Temperatures 58 Chapter 7 Plumbing System Filling the Fresh Water Tank Connecting to City Water Pressure Regulators and Check Valves Water Pump Sanitizing Fresh Water Tank and System How to Maintain Your System Fresh Water Filter Systems Dealing with Water Contaminations Water System Toilet Solid Build Up Holding Tanks Holding Tank Monitor Dumping the Holding Tanks Sani Flush optional Holding Tank Care Chapter 8 Slide Out Systems Basic Slide Out Tips Electrically Operated Systems Manual Crank Option Bunk Tents Chapter 9 Care and Maintenance Exterior Roof Seals and Adhesives Windows Exterior Frame and Chassis Tires and Wheels Battery Bedspreads Blinds and Shades Cabinet Doors and Drawers Wood Carpeting Ceilings and Walls
106. ering into the work area for safety reasons Chapter 2 Effects of Prolonged Occupancy Chapter 2 Effects of Prolonged Occupancy 10 Inspecting Your Repairs Dutchmen Manufacturing Inc and your dealer want you to be satisfied with any repair After a repair is performed inspect thoroughly Check off your list and go over the repairs with the service center representative Once satisfied sign the Dutchmen Manufacturing Inc Warranty Claim In the event a problem should reoccur after you have left the dealership contact the repair center or Dutchmen Manufacturing Inc as soon as possible so that the situation can be resolved expediently Chapter 2 Effects of Prolonged Occupancy Your recreational vehicle was designed primarily for recreational use and short term occupancy If you expect to occupy the coach for an extended period be prepared to deal with indoor air quality issues that you may encounter These issues include condensation and high humidity concentrations of formaldehyde and other airborne irritants and biological pollutants This chapter outlines some basic information about these air quality concerns and how you can minimize their effects on your RV lifestyle Condensation and Excessive Humidity The relatively small volume and tight compact construction of modern RVs means that the normal living activities of even a few occupants will lead to rapid moisture saturation of the air in the trail
107. es of extreme heat 240 degrees to 300 degrees Fahrenheit at the connection the connection to the cylinder will be shut down The empty cylinder can be removed without disturbing the gas flow to the system 1 Before removing an empty cylinder for refilling close the main valve on the empty cylinder hand tighten only Rotate the changeover lever on the regulator so that it points to the full cylinder 2 Loosen the hand nut attaching the flexible hose to the cylinder 3 Loosen the wing nut holding the retaining bracket for each cylinder Remove the empty cylinder Install the plastic plug in the cylinder port 4 Have the empty cylinder filled at a safe distance from the trailer Caution the fill station attendant not to overfill the cylinder All DOT propane cylinders have overfill protection devices OPD which will prevent overfilling Chapter 6 LP System Do not fill LP Gas contrainer s to more than 80 percent of capacity Failure to comply could result in a fire or personal injury This gas piping system is designed for use with LP Gas only Do not connect natural gas to this system Secure cap inlet when connected for use After turning on gas except after normal cylinder replacement test has piping connections to appli ances for leakage with soapy water or bubble solution Do not use products that contain ammonia or chlorine Follow the instructions and warn ings noted in the appliance and equipment
108. et food Vacuum in and under cabinets Remove all canned goods and personal items if they contain liquids that will freeze A burst can or jar of food can be a real mess to clean up in the spring Open closet doors drawers and cabinets so air can circulate through This will help reduce the buildup of condensation and musty odors Close and cover all vents to prevent entry of snow etc Close and lock all windows Turn vent fan and range hood fan switches OFF Turn off all radios TVs interior and exterior lights Close curtains and or miniblinds and pull shades This will help reduce fabric fading from exposure to sunlight Remove clean or replace air conditioner filter Remove batteries in clocks and other battery operated devices such as smoke detectors Leave the cover off the smoke detector to remind you to replace the battery when reactivating the trailer after storage After all cleaning chores are complete and you are ready to leave the trailer do a walk through to make sure you haven t forgotten something When exiting the trailer close and lock the entry door and retract the entry step Check the condition of the trailer weekly During long term storage operate the air conditioning system if equipped periodically to lubricate the compressor seals Operate the slideout s several times to keep seals from sticking and to lubricate the mechanism Reconnect batteries or connect to shore power Reactivating the Tra
109. ew tires that are the same size as the vehicle s original tires or another size recommended by the manufacturer Look at the tire information placard the owner s manual or the sidewall of the tire you are replacing to find this information If you have any doubt about the correct size to choose consult with the tire dealer Tire Tread The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding especially when the road is wet or icy In general tires are not safe and should be replaced when the tread is worn down to 1 16 of an inch Tires have built in tread wear indicators that let you know when it is time to replace your tires These indicators are raised sections spaced intermittently in the bottom of the tread grooves When they appear even with the outside of the tread it is time to replace your tires Another method for checking tread depth is to place a penny in the tread with Lincoln s head upside down and facing you If you can see the top of Lincoln s head you are ready for new tires i Condition Even Center Possible Cause Remedy Check amp Adjust Over Inflation Pressure When Cold Check amp Adjust Under Inflation Pressure When Cold Inside amp Outside Check amp Unload as Necessary and or Have Alignment Checked Smooth Outside Wear One Loss of Camber or Over Loading Fi Axle Not Square to Frame or Incorrect Toe In F
110. f any lights fans or other 12 volt DC powered equipment that is not absolutely necessary Avoid turning off the refrigerator You must reduce loads as much as possible for charging to take place Run the generator while monitoring the battery charge status indicator on the monitor panel Running the generator will supply AC current to the converter charger system thus charging the batteries 3 Connectthe 7 way cord to your tow vehicle and run the engine at high idle to increase charging current and reduce charging time Keep loads reduced until batteries are fully charged If your tow vehicle battery is dead or discharged and the generator will not start an external jumper battery or battery charger must be used to either start your tow vehicle engine or the generator You may also connect to available shore power to operate the converter charger system to charge the batteries Tips for Dead Batteries Dead batteries raise a lot of questions and in most cases are the result of owners misunderstanding their use maintenance and capabilities e Compartment patio and bathroom lights left on are common causes of battery drain If you are going to park the trailer for a period of time plug in to shore power to insure the batteries are topped up prior to your next use Check the batteries while the trailer is plugged in to make sure they are not overcharged or the electrolyte has not evaporated out Battery failures caused by lack of water a
111. for any extended period sever wheel damage could occur af fecting the handling of your trailer Do not attempt to repair or modify a damaged wheel Even minor modi fications can cause a dangerous failure of the wheel and result in personal injury or death 12 All travel trailers and fifth wheels are equipped with tubeless tires The average standard trailer tire is designed for 65 mph speeds and are rated to carry the weight of the trailer plus your family s personal needs for an extended vacation If you should require an adjustment on a fault or defective tire secure the name of the nearest tire dealer or distributor and request an adjustment according to the conditions and terms of the tire warranty Tire Changing Basics Leaf Spring Axles 1 Position a hydraulic jack on the frame close to the spring hanger Never attempt to use a stabilizer jack to lift the unit 2 Block the wheels on the opposite side from the tire you wish to change to prevent accidental movement Use emergency flares when near a road or highway Place a hydraulic jack ona level surface under the frame rail as close to the jack as possible Loosen the lug nuts Raise the trailer until the tire clears the ground Remove the Lug Nuts and remove the tire Install the spare tire and install the lug nuts until the wheel is tight against the hub Lower the trailer 0 Torque the lug nuts following the Wheel Nut Torque Procedure in this
112. g You will be using power from the batteries to operate lights fans and other DC components as listed on the power use charts You will be discharging the batteries Chapter 5 Electrical Systems Do not install fuses with amperage ratings greater than that specified on the fuse panel or fuse holder label BATTERY HOOKUP POSITIVE TO BLACK WIRE NEGATIVE TO WHITE WIRE Keep the batteries fully charged at all times Storing a discharged battery will shorten the life of the battery 47 Chapter 5 Electrical Systems Never replace circuit breakers or fuses of higher current rating than those originally installed This could overheat the wiring and start a fire Disconnect all electrical power both 120 volt AC and 12 volt DC systems before working on the electrical systems Make sure all accessories are off so you don t cause a spark When checking or filling the electrolyte level in the batteries do not allow battery electrolyte to contact skin eyes fabrics or painted surfaces The electrolyte is a sulfuric acid solution which could cause serious personal injury or damage to the trailer Wear complete eye protection when working with batteries Avoid touching your eyes while working near batteries Do not smoke have an open flame or generate sparks near batteries that are being charged or that have recently been charged Gases from the battery could explode When working around a
113. g products Indications of CO poisoning are but not limited to Mild Exposure e Symptoms of the flu minus a fever e Slight Headache e Dizziness e Fatigue Medium Exposure e Sever Throbbing Headache e Drowsiness e Confusion e Fast Heart Rate Extreme Exposure e Unconsciousness e Convulsions e Cardiorespiratory Failure e Death For your safety and to keep your carbon monoxide alarm in good working order follow the steps below e Verify the unit alarm lights and battery operation by pushing the Test button weekly e Vacuum the CO alarm cover with a soft brush attachment once a month to remove accumulated dust e Instruct children never to play with the CO alarm Warn children of the dangers of carbon monoxide poisoning e Never use detergents or solvents to clean the carbon monoxide alarm e Avoid spraying paint hair spray air fresheners or other aerosols near the CO detector e Do Not paint the CO detector Paint will seal the vents and interfere with the sensor ability to detect CO e Do not place near a diaper pail e Test the alarm operation after your coach has been in storage before each trip and at least once a week during the camping season Chapter 5 Electrical System The trailer 12 volt system includes components that operate an electrical power from the tow vehicle engine alternator a converter charger or the trailer battery s House electrical components such as the lights and water pump are s
114. h the contents into the holding tank Refill the bowl about half way after flushing if desired When flushing the toilet make sure all contents are flushed out If toilet tissue gets caught between the seal and the valve the toilet may allow odors from the holding tank into the interior of the trailer Solid Build Up The most common problem associated with the waste system Is solid build up Use plenty of water when flushing the toilet and keep the tank valves closed until ready to flush the system to reduce the risk of build up Should you ever have a build up of solids close the valves fill the tanks about 3 4 full with fresh water drive a distance to agitate the solids and drain the tanks Use a holding tank deodorizing product is also highly recommended Many deodorizing products are available from RV dealers or wherever Camping supplies are sold Holding Tanks The holding tanks provide maximum flexibility and convenience for complete self contained operation The tanks terminate at a three inch drain fitting under the trailer Each holding tank has a separate dump valve The dump valve is a quick opening knife type slide valve Each waste tank is made of seamless molded plastic and will not corrode To insure proper operation of the toilet dump valves monitor and holding tanks never flush the following items down the toilet See the Care amp Maintenance chapter for more information on toilet and holding tank cle
115. h the toilet directly drains BLACK WATER The term associated with sewage contained within the black tank BRAKE CONTROLLER Device located under the dash of a towing vehicle that controls the braking system of the fifth wheel BTU The measurement of the amount of heat required to raise the temperature of one 1 pound of water one 1 degree F CARCASS The tire structure except tread and sidewall rubber which when inflated bears the load CHUNKING The breaking away of pieces of the tread or sidewall CITY WATER Refers to exterior water source not water from the fresh water tank that you hook up to at campgrounds City Water refers to pulling water from a central source like in a city CONDENSATION The result of warm humid air coming in contact with cold glass also known as Sweat CONVERTER Device that converts 110V AC to 12V DC CURBSIDE Term used to refer to the side of your coach which faces the curb or shoulder when parked Also called DOOR SIDE the main entrance door or OFFROAD SIDE DC ELECTRICITY Direct Current Also termed Battery Power Used to run all 12 Volt powered systems or lighting DRY CAMPING Refers to camping using only the resources within your unit and without amenities such as city water hook ups electrical hook ups etc often provided at commercial campsites DSI IGNITION Direct Spark Ignition The method of lighting a main burner on a LP fired appliance COLD INF
116. he ramp tipping sideways and possibly falling on the rider causing injury Failure to properly secure cargo could cause property damage in jury and or death 30 3 Approach straight on not on an angle If you are off to one side and the ground is uneven where the ramp touches the ground an unbalanced situation can occur 4 The operator should apply throttle smoothly and climb the ramp at low speed Too much or sudden increases in throttle will cause the vehicle to be harder to control and may cause the vehicle to impact the front of the trailer cargo area or over turn 5 Stop when fully in the trailer Keep handle bars mirrors etc away from the trailer interior walls The walls can be damaged by contact with hard sharp objects 6 After loading close the fuel valve and run the engine until it stops motorcycle and ATVs Turn the ignition key off and remove it Set the parking brake For manual clutch machines leave the machine in gear 7 Secure the vehicle with tie downs The attachment points you select on your equipment must be strong enough to support the weight of the equipment Usually attachment points that are low and centered on the equipment frame will be good An attachment to a decorative piece of chrome or plastic will usually not be a good tie down point Consider any leverage action that may occur An attachment point past the center of the equipment could cause the equipment to either swing aro
117. he tow vehicle Place wheel chocks behind fifth wheel s tires Lower the tailgate on truck Release the fifth wheel lock handle on the tow vehicle Line up the tow vehicle so the fifth wheel will accept the kingpin Close and latch tailgate Back truck slowly until kingpin engages the fifth wheel and automatically locks Ensure the lock is closed Connect the power seven way cord between the tow vehicle and the fifth wheel Connect the emergency breakaway switch cable Test the fifth wheel brakes and exterior lights Completely raise the landing gear Store the wheel chocks Check the tire pressure while the vehicle tires are cold Re torque the lug nuts Refer to Wheel Nut Torque Travel Trailer 1 2 DES 10 Check all lights on the trailer and tow vehicle 12 Crank the tongue of the trailer jack up until the hitch coupler is high enough to clear the tow vehicle Back the tow vehicle to the trailer until the hitch ball is directly under the coupler on the trailer Set the parking brakes raise the locking latch on the coupler and crank it down on the ball Move the locking latch down to lock it on the ball Engage the lock and retainer clip Raise the tongue by cranking the jack down The tow vehicle will come up with it if the high coupler is properly latched Connect the power cord between the tow vehicle and the trailer Connect the breakaway switch assuring the breakaway cable is not
118. iberglass finish is similar to caring for a new car Any finish will deteriorate over time Exposure to extreme sunlight pollutants and excessive moisture can cause dulling fading and yellowing Regular washing and periodic waxing will help maintain the glossy new look When washing use a mild automotive or RV wash solution available at your dealer being sure to rinse off any loose debris first Avoid spraying water directly into the furnace and refrigerator vents Waxing the Filon areas twice a year is recommended Wax with an automotive wax or polish developed for boats Follow all directions by the wax manufacturer carefully and remember to wash and wax out of direct sunlight and when surfaces are cool Metal The aluminum exterior has a baked on enamel finish Washing frequently with an automotive or RV wash solution will help avoid staining from debris and soil build up Always rinse unit with clear water prior to washing to remove any loose dirt Waxing two to three times a year with a good automotive paste wax will help preserve the finish DO S and DON TS e Do Use Automotive Marine grade non abrasive waxes e Do Use Soft cloths to clean and wax e Do be careful around graphics Wax and wash with the graphic not against it e DONOT USE products containing ammonia or caustic harsh cleaners as they may cause discoloration to the fiberglass Surface Do Not use high pressure washers rotating brushes such as in car washe
119. ick the lane in which you want to move and stay in it preferably keeping to the slower lane on the right Turning Corners Here is where you find a first basic difference when towing The trailer wheels do not follow the path of your tow vehicle s wheels The trailer will make a closer turn than the tow vehicle Compensate by pulling further into the intersection so that the trailer will clear the curb or clear any parked vehicles along the road Left turns require a wider than normal swing into the new lane of traffic to keep the trailer from edging into the opposing lane Use the turn signals early to communicate to traffic behind and slow down well in advance Mud and Sand Let the momentum of the tow vehicle and trailer carry you through Apply power genily and stay in the tracks of the previous vehicle If stuck tow the trailer and tow vehicle out together without unhitching Parking Whenever possible avoid parking on a grade with a recreational vehicle in tow If it is necessary turn the front wheels of your tow vehicle into the curb and set the parking brake For added safety place wheel chocks under the trailer wheels on the down roadside Fifth Wheel Leveling Procedures 1 Choose a site that is as level as possible Some sites are equipped with a prepared surface such as concrete or asphalt Ensure the ground is not soft and will support the weight of the fifth wheel on the stabilizing jacks or other support devices 2 B
120. ies in parallel or 6 volt in series parallel Route cables carefully to avoid pinching the cables after installation Pinching the cables may damage the cable insulation and lead to a short e Remove the batteries from the trailer before recharging them with an accessory battery charger Battery Monitor The monitor panel provides a effective way to keep an eye on your battery bank To check the battery charge press the CHARGE or BATTERY LEVEL button Indicators show the charge level in the batteries Disconnect the shore power source when check the battery condition If the batteries becomes drained over an extended period of time a low charge rate over a long period of time works best to recharge them The converter charger will automatically charge the batteries at the proper rate when you are connected to shore power or running the generator if equipped Battery Disconnect Some accessories or equipment in the trailer may draw small amounts of current even when turned OFF A battery disconnect or load disconnect system allows you to disconnect the house batteries Disconnecting the batteries will help reduce the possibility of battery discharge over long storage periods The battery disconnect switch optional on some models may be either a rotary or push pull type Push pull types will be located near the 12 volt fuse panel converter or near the battery in an exterior compartment The rotary type will be mounted near th
121. ight bulb or cover switch with a piece of tape Leave the door s open and empty drip pan when necessary Dry with a soft cloth when done ANY SERVICE TO THE REFRIGERATOR MUST BE PERFORMED BY A QUALIFIED REPAIR TECHNICIAN Roof Vents Manual and or power roof vents are installed on Dutchmen Recreational Vehicles For Fan Tastic Vent see the information on this specific product in this section Operate the roof vents when showering bathing washing dishes or anytime hot water is used as it allows moisture to escape Ventilation is extremely important in reducing condensation formation Fan Tastic Vent M Optional The Fan Tastic Vent runs on 12V Dependent upon the model operational control may be by a thermostat like control switch or by controls directly mounted on the vent See the information included in the unit packet for operating instructions concerning the installed model When using the Fan Tastic Vent close all vents and slightly open the windows on a shaded side of the coach The direction of the airflow is determined by which window s are opened Please note that the dome of the vent must be opened at least three inches for the motor to operate A safety switch will prevent operation if the dome is closed or open less than three inches Northern Breeze by VENTLINE Optional The Northern Breeze is powered by 12V DC and has both exhaust or Intake ability Fully integrated controls makes it possible to
122. ile loading unloading Visually inspect the trailer before loading A damaged spot in the floor can cause cargo to be unstable and damaged or missing tie down rings will prevent you from securing your load properly Use caution tape traffic cones or portable barricades to designate staging and loading areas in high activity situations where other vehicles and or pedestrians are present Keep the loading area clean and free of clutter and debris Clean up water and oil on the floor Designate areas at your campsite or activity area for storage of trash tools equipment supplies and expendable containers such as food beverage oil and fuel containers Give special attention to large loads that may obstruct the view of the loading crew Wear boots that provide adequate ankle support and a slip resistant tread design and hand protection when loading unloading Always communicate with the person doing the loading Know what the plan is and make sure you agree Maintain eye contact with other persons involved at all times during loading unloading operations Slow down and pay attention never hurry around loading unloading operations Train everyone in your travel group on the hazards of loading and unloading Establish and enforce compliance to all safety procedures Chapter 3 Towing and Leveling 29 Chapter 3 Towing and Leveling 26 Your Loading Equipment The loading equipment furnished with y
123. iler after Extended Storage If the trailer was properly and carefully prepared for storage getting it ready for another travel season should not be difficult The following checklist assumes that you stored the trailer with care If damage from freezing or other serious deterioration has occurred please consult with your dealer or Dutchmen Mfg for advice on how to get your trailer back to operating order If you have added checklist items of your own make sure those items are covered as you prepare your trailer for travel Thoroughly inspect the outside of the trailer Look for animal nests in wheelwells in compartments or in other out of the way places Remove all appliance vent covers roof vent covers or other coverings Be sure all furnace water heater and refrigerator openings are clean and free or debris Open all doors and compartments Check for animal or insect intrusion water damage or other deterioration Check charge level in all batteries Refill and recharge as necessary Reinstall batteries if necessary Be sure cable ends and terminals are clean and free of corrosion Always install the positive cable first Close the main battery disconnect switch Check tire pressures Reinflate to specified cold pressure Lube chassis Check all exterior lights and replace as necessary Remove covering from inside windows for interior ventilation Drain flush and sanitize the fresh water system as outlined in the Ca
124. imits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires This booklet presents a comprehensive overview of tire safety including information on the following topics Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires Tire safety tips Use this information to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure Safety First Basic Tire Maintenance Properly maintained tires improve the steering stopping traction and load carrying capability of your vehicle Under inflated tires and overloaded vehicles are a major cause of tire failure Therefore as mentioned above to avoid flat tires and other types of tire failure you should maintain proper tire pressure observe tire and vehicle load limits avoid road hazards and regularly inspect your tires Finding Your Vehicle
125. inistration NHTSA in addition to notifying Dutchmen Manufacturing Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Dutchmen Manufacturing Inc To contact NHTSA you may call the Auto Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Chapter 1 Warranty Information DUTCHMEN WARRANTY One Year Bumper to Hitch Limited Warranty Two Year Structural and Appliance Limited Warranty For Travel Trailers and Fifth Wheels Manufactured By Dutchmen Manufacturing Inc COVERAGE PROVIDED GENERAL Dutchmen Manufacturing Inc One Year Limited Warranty Except as excluded or limited below Dutchmen Manufacturing Inc hereinafter Dutchmen WARRANTS for a period of one 1 year that Dutchmen will repair or replace components of your Dutchmen recreation vehicle that are defective in materials and workmanship supplied by and attributable to Dutchmen Dutchmen at its sole discretion reserves the right to substitute parts or components of substantially equal quality touch up cosmetic flaws or
126. is routed through the load center main breakers Generator Control Panel Operation See the generator Operating Guide in your Owner s Package for complete operating and maintenance instructions The generator control panel features Hourmeter Indicates total generator operating time in hours and tenths of hours Use the hourmeter with the generator maintenance schedule for periodic maintenance Start Stop switch To start the generator press and hold at the RUN position Release the switch when the engine starts the GEN RUN lamp will come one To stop the generator hold the switch at the STOP position until the engine stops Every time before starting the generator e Check the fuel level in the fuel tank e Check the oil level e Check all fuel lines for fuel leaks e Inspect generator for loose or damaged components and fasteners e Correct any problems before operating the generator e Inspect the generator exhaust system for damage or leaks Be sure the exhaust pipe is clear of walls snow banks or any obstruction that would prevent exhaust gases from dissipating e Be sure the trailer is not parked in high grass or brush e Set the main circuit breakers to OFF e Connect the shore power cord to the generator and or the shore power receptacle 1 Press and hold the START STOP switch in the START position at either control panel until the generator starts Release the switch when the generator starts Do not hold the switch
127. iture polish will help maintain the beauty and luster of the wood as well as keep the wood from drying out The accidental scratches can be covered satisfactory with a good quality commercial furniture scratch remover Carpeting The carpeting installed is made of nylon and is easy to maintain Vacuum regularly to remove abrasive grit Water based spills and spots should be removed immediately with a damp cloth Grease or oil based stains and spots should be spot cleaned with a good commercial spot cleaner made for this purpose If complete shampooing is desired it is best to have it done be a competent professional carpet cleaner Never soak or water log your Carpeting Ceilings and Walls Clean only with a mild detergent in warm water using a damp cloth to clean the ceiling Never use strong chemicals or excessive water moisture as either can damage the ceiling or walls Countertops Most countertops are made of high pressure plastic laminates and are highly resistant to normal spills and scuffs Soap and lukewarm water or a mild non abrasive cleaner are recommended Avoid use of abrasive pads and scouring powders which can dull the surface and make it more stain prone Always use a chopping block or cutting board when using knives Pots and pans straight from the burner or oven should be placed on lined hot pads and not directly on the counter surface Solid Surface Countertops The solid surface composite countertops can be cle
128. k with the grade of gasoline required by your equipment When replacing the fuel fill cap be sure it seats squarely and turn it firmly to lock it on the fill pipe neck Fuel Transfer System Safety Static electricity related incidents when refueling are extremely unusual They appear to happen most often during cool or cold and dry climate conditions In rare circumstances these static related incidents have resulted in a brief flash fire occurring at the fill point You can minimize these and other potential fueling hazards by following safe refueling procedures A build up of static electricity can be caused by re entering a vehicle during fueling particularly in cool or cold and dry weather If you return to the fuel fill pipe during refueling the static may discharge at the fill point causing a flash fire or small sustained fire with gasoline refueling vapors If you cannot avoid getting back into the vehicle always first touch a metal part of the vehicle with a bare hand such as the door or some other metal surface away from the fill point upon exiting the vehicle Here are some additional refueling safety guidelines when refueling your vehicle or filling up gasoline storage containers e Turn off vehicle engines Disable or turn off any auxiliary sources of ignition the trailer furnace water heater cooking unit and any pilot lights Turn off main propane valve e Do not smoke light matches or lighters while operating the r
129. ks have other markings besides those found on the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST An ST is an indication the tire is for trailer use only Max Load Dual kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Max Load Single kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Vehicle Load Limits Determining the load limits of a vehicle includes more than understanding the load limits of the tires alone For TT On a trailer there is a Federal Certification Label that is located on the forward half of the left road side of the unit For TT The certification label will indicate the vehicle s gross vehicle weight rating GVWR This is the most weight the fully loaded vehicle can weigh It will also provide the gross axle weight rating GAWR This is the most a particular axle can weigh If there are multiple axles the GAWR of each axle will be provided For TT In the same location as the certification label described above there is a vehicle placard This placard provides tire and loading information In
130. l equipment if your furnace or water heater is operating or if your re frigerator is operating on propane Both the flame and the ignitors in the burners of these appliances are sources of ignition and could cause an explosion These appli ances must be turned OFF before entering a fuel filling station or refueling equipment Turning off the propane main tank valve only is not sufficient The appliances must be OFF at their electrical operating switches If a fuel spill occurs in the storage area of the trailer open the windows and sidewall vents and wipe up the fuel with cloth or paper towels Dispose of the towels in a suitable hazardous waster container Do not hose out the trailer with water Clean the fuel spill areas with a grease oil dissolving cleaner such as 409 Thoroughly dry the spill areas Fuel soaked rags or other materials contain flammable and or explosive fuel vapors and other hazardous substances Clean up materials should be temporarily stored ina nonflammable vapor tight container until proper disposal facilities are available Do not store flammable clean up rags or materials inside any other vehicle or near any source of flame or ignition 32 reaching for the nozzle by touching something metal with a bare hand such as the vehicle body or frame away from the nozzle e In the unlikely even a static caused fire occurs when refueling leave the nozzle in the fill pipe and back away from
131. l Reinstallation Chapter 9 Care and Maintenance If equalizer weight distribution bars are attached to vehicle while at tempting to operate a power tongue jack the motor may clutch and or seize upon attempting to bear the load Damage to the jack under these circumstances will not be cov ered by Dutchmen Manufacturing Inc or the jack manufacturer WHEEL SEPARATION CAN OCCUR On first trip torque wheel nuts at 10 25 and 50 miles and every 50 miles during the first 200 miles thereafter and before each trip After winter storage check wheel nut torque before beginning atrip After ex cessive braking check wheel nut torque Installation of wheel which are not compatible with the manufacturer installed axle assembly could result in wheel separation which can lead to property damage serious injuries or loss of life DANGER Some procedures require the use of special tools for safe and cor rect maintenance Do not attempt to service repair or work on any axle brake or wheel system un less you have appropriate skills and knowledge Lack of proper training failure to follow procedures or use special tools and safety equipment could result in property damage serious injury or loss of life 73 Chapter 9 Care and Maintenance Never use the stabilizer jacks to raise the trailer e o 4 5 Hole Star Pattern z Q 6 Hole Star Pattern
132. l severity of injuries that can occur in these types of accidents The kinds of injuries that can occur in these types of accidents The kinds of injuries sustained when a load tips over or falls from the ramp s or falls out of the trailer or those that occur if the load shifts unexpectedly during travel tend to be very serious and sometimes fatal You can prevent these types of accidents by paying attention to what you are doing and thinking through the consequences of poor loading Poor hazard assessment decisions are directly responsible for many accidents You can help minimize these risks avoid hazards and enjoy your recreational activities safely by using an effective decision making strategy Look around you and your situation Get a good idea of what s going on around you before you act Identify hazards or specific problems in your path Equipment materials debris other vehicles children pets or any number of other things may be in your way when you load or unload cargo or vehicles Predict what may happen and think of the consequences of your actions If you are loading unloading alone are you physically capable of handling the load safely and keeping it under control Ask yourself what would happen if your load falls over slips off the ramp or falls out of the trailer If you are unable to control your cargo what will happen to it you and any other people equipment or materials if when it becomes uncontrollable If y
133. le static electricity ignition of fuel vapors Never fill a container while the container is inside a vehicle a car trunk the bed of a pickup truck or the floor of a trailer When filling a portable container manually control the nozzle valve throughout the filling process Fill a portable container slowly to decrease the chance of static electricity buildup and minimize spilling Keep the fuel nozzle in contact with the rim of the container opening while refueling Fill container no more than 95 percent full to allow for expansion Place cap tightly on the container after filling do not use containers that do not seal properly Store gasoline only in approved containers Never store gasoline in glass or any other unapproved container If gasoline spills on the container clean up the spill immediately When transporting gasoline in a portable container make sure it is secured against tipping and sliding and never leave it in direct sunlight or in the trunk of a car Travel Trailer Leveling Procedures 1 Chose a site that is level as possible Some sites are equipped with a prepared surface such as concrete or asphalt Ensure the ground is not soft and will support the weight of the trailer on the stabilizing jacks or other support devices 2 Before uncoupling level the trailer from side to side with suitable lengths of 2 x 6 wood blocks under the trailer wheels Place the wood blocks on the ground forward of the wheels and
134. le system is designed to carry Weight Ratings Labels The information on the weight ratings is contained on two labels The Federal Certification Tag and the RVIA Weight Label Each label contains the Vehicle Identification Number VIN Serial Number for the vehicle rated These ratings are specific for each fifth wheel and travel trailer manufactured Use only the ratings found on these labels Federal Certification Label MANUFACTURED BY FABRIQUE PAR DUTCHMEN MANUFACTURING INC GVWR PNBV 5530 KG 12192 LB DATE JULY 2007 GAWR PNB A S JANTE co FL P P FL A FROID ST225 7SR15 D 15X6JJ 448 KPA SINGLEX 2304 KG 5080 LB 65 pa LPC DUAL INTERM INTERM PA SINGLE KG LB ia DUAL FRONT AVANT n A IST225 75R15 D 448 KPA SINGLE xX 2304 KG 5080 LB 65 PSI LPC DUAL THIS VEHICLE CONFORMS TO ALL APPLICABLE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE CE V HICULE EST CONFORME TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU R GLEMENT SUR LA S CURIT DES V HICULES AUTOMOBILES DU CANADA EN VIGUEUR LA DATE DE SA FABRICATION ALL WEIGHTS ARE APPROXIMATE V I N N I V 47CFCRS248XXXXXXX TYPE TRA REM MODEL 31RL Location The Federal Certification Tag on your fifth wheel or travel trailer ca
135. load limits including a description and explanation of the following items 1 Locating and understanding the load limit information total load capacity and cargo capacity 2 Calculating total and cargo capacities with varying seating configurations including quantitative examples showing illustrating how the vehicles cargo and luggage capacity decreases as combined number and size of occupants increases This item is also discussed in Section 3 3 Determining compatibility of tire and vehicle load capabilities 4 Adverse safety consequences of overloading on handling and stopping on tires Section 2 contains Steps for Determining Correct Load Limit Section 3 contains a Glossary of Tire Terminology including cold inflation pressure maximum inflation pressure recommended inflation pressure and other non technical terms SECTION I The National Traffic Safety Administration NHTSA has published a brochure DOT HS 809 361 that discusses all aspects of Tire Safety as required by CFR 575 6 This brochure is reproduced in part below It can be obtained and downloaded from NHTSA free of charge from the following web site http www NHTSA dot gov cars rules TireSafety ridesonit tires_index html Chapter 10 Tire Safety Information 19 Chapter 10 Tire Safety Information 80 Studies of tire safety show that maintaining proper tire pressure observing tire and vehicle load l
136. lp keep the seals and internal moving parts lubricated During long term storage periods it is advised to have the room retracted 6 Chapter 9 Care and Maintenance The maximum weight limit of the bunk door while in the bunk position is 1500 Ibs 68 Manual Crank Option The Lippert Electric Slide Out System comes with a manual override system This option can be utilized in case of power interruption or system failure On using this option can be found in the separate component manual for this slide out system found in the trailer Bunk Tents Conventional Tent System Set Up e From the inside remove the cushions from the bunk wall e From the outside release the latch assemblies open the bunk from the top by pulling it down to a horizontal level e Install the support tubes slide the tent canvas out secure the canvas to the platform on all three sides and put the tension rafters and bow rafters in place e Reverse the procedure to close the bunks making sure they are secure e Before the bunk are folded up the tent canvas must be dry and free of moisture If they are not completely dry when folded up for transit reopen the bunks and let the canvas air out indoors or during dry weather as soon as possible Condensation may collect in the form of water droplets on the inside surfaces of the tent canvas This is particularly true as the evenings get cooler and the heater is used in the trailer
137. ly To ensure window operation adjust and lubricate latches and any moving parts annually A light oil or powdered graphite can be used for lubrication Periodically use a vacuum attachment to clean any debris out of the window weep holes which are necessary to drain any condensation or moisture from hard driving rains that may collect Frame and Chassis Frame and Bumper Over time weather and climate such as rain snow salt etc lead to corrosion Rinse the undercarriage wheel wells hitch and bumper when needed to remove dirt oil tar salt and other debris Periodically inspect for rust Near coastal regions inspect more frequently If needed lightly sand and repaint with a rustproof enamel Steps Clean regularly to remove dirt salt mud etc and lubricate pivot points with a quality automotive grade lubricant every 30 60 days Seal any nicks or scratches with primer and then cover area with a quality high gloss paint to prevent rusting If rust is noticed sand the area lightly and then cover with primer Follow with high gloss paint Hitch Couplers Inspect prior to each trip The ball socket and clamp should be cleaned and lubricated monthly with wheel bearing grease If coupler or coupler components appear damaged or worn contact your dealer upon notice of the problem Fifth Wheel Coupler Inspect monthly or prior to each trip The hitch plate and locking mechanism should be generously lubed with a high
138. make design and or manufacturing improvements as the exclusive remedy under this Limited Warranty All owners must be Chapter 1 Warranty Chapter 1 Warranty properly registered with Dutchmen in order to obtain the benefits of this Limited Warranty This Limited Warranty extends to the first retail purchaser is not transferable and begins on the date of original retail delivery or the date the recreation vehicle is first placed into service whichever occurs first This Limited Warranty is effective for a period of one 1 year from such date Written notice of defects must be given to the selling dealer or to Dutchmen no later than ten 10 days after the expiration of this Limited Warranty Warranty repairs if required will be made without charge and within industry standards after you take your recreation vehicle to an authorized service center LIMITATION OF IMPLIED WARRANTIES Implied warranties arising under applicable state laws if any including but not limited to implied warranties of merchantability or fitness for a particular purpose are disclaimed to the extent allowable by law or limited in duration to the term of this Limited Warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WHAT IS NOT COVERED BY THIS LIMITED WARRANTY This Limited Warranty does not provide coverage for any of the following 1 Equipment products
139. may result from either overfilling or leaving hose unattend ed Rapid filling of the fresh water tank may cause inadequate venting or water to escape the tank when full Excessive pressure in the tank may cause damage to the tank IMPORTANT NOTE The fresh water tank is mounted under the trailer to allow it to belly down as it is filled It may appear to be unsupported It is designed to be this way If the tank is not allowed to expand downward it will expand upward The tank is mounted securely against the trailer floor and if it expands upward it may cause damage to the trailer floor cabinetry and other components DO NOT ADD ADDITIONAL SUPPORT MEMBERS BELOW THE FRESH WATER TANK 60 Fill the tank slowly allowing the air inside to escape through the inlet vent It takes a little more time but slow filling will reduce the possibility of damaged tanks damaged floors and gushing water Structural damage from overfilling tanks is not covered under warranty It is considered operator error To fill the fresh water tank 1 Remove the cap from the tank fill on the side of the trailer The tank fill may be behind a lockable door on some models 2 Connect one end of a potable water transfer hose to a water supply turn on the supply and let the water run until it is clean and clear Turn off the supply Place the other end into the water inlet on the side of the trailer Turn on the water supply and fill the tank
140. men and your dealer Seek prompt professional assistance in assessing the trailer and its gear Keep but don t re use the wheels wheel nuts and studs involved Don t repair or service the trailer yourself 81 Chapter 10 Tire Safety Information Tire load ratings are dependent on tire inflation pressures Under inflated tires can be damaged and result in a loss of inflation pressure There is a danger of serious injury or death if a tire of one bead diam eter is installed on a rim or wheel of a different rim diameter ALWAYS replace a tire with another tire of exactly the same bead diameter des ignation and suffix letters All tires on your trailer should be the same type size construction and load rating do not mix bias belted and radial tires If you have been driving your vehicle and think that a tire is under inflated fill it to the recommended cold inflation pressure indicated on your vehicle s tire information placard or certification label While your tire may still be slightly under inflated due to the extra pounds of pressure in the warm tire it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer s recommended cold inflation pressure than to drive with a significantly under inflated tire Since this is a temporary fix don t forget to recheck and adjust the tire s pressure when you can obtain a cold reading Tire Size To maintain tire safety purchase n
141. n products are expelled outside through a vent New furnaces sometimes emit smoke and an odor during the first 5 10 minutes of initial use due to paint burning off the heating chamber Do not mistake this for a malfunctioning furnace Opening the windows and door prior to first lighting will help vent any smoke or odor Thermostat Wall Mounted Dutchmen travel trailers and fifth wheels have either a heat only thermostat or a combination air conditioner furnace thermostat if an air conditioner is equipped at the factory Please refer to the user s manual for the specific thermostat installed Operation Heat Only Thermostat To turn ON Set temperature to desired level To turn OFF set thermostat to lowest setting and follow instructions for furnace operation in the manufacturer s user s guide Heat Operation A C and Heat Thermostat Set the temperature select lever to the desired temperature level Set the system switch to FURNACE Cooling Operation A C and Heat Thermostat ieat AC Phererma stat Pal n Uno TEEN m mr Par m A PLUTO TI ee 10 coo DFF Pats b 4 HT HERT ITETF co A ID 1 Set the temperature select lever to the desired temperature level 2 Select the FAN speed 3 HI Maximum cooling dehumidification 4 LO Maintaining temperature level night use 5 Select FAN AUTO ON switch 6 AUTO Runs whenever cooling required and stops when not r
142. n be located on the road side off door side near the front of the unit as seen in the diagrams below This tag contains the GVWR GAWR front and rear and tire pressure limits Ta gt Travel Trailer Fifth Wheel RVIA Weight Label WIN 4AFCPORSI BIOL MODEL 3LRL GROSS VEHICLE WEIGHT RATING IS THE MAXIMUM PERMISSIBLE WEIGHT OF THIS TRAILER WHEN FULLY LOADED IT THCLUDES ALL WEIGHT AT THE TRAILER AXLE S AND TONGUE OR PIN UWW UNLOADED VEHICLE WEIGHT IS THE WEIGHT OF THIS TRAILER AS MANUFACTURED AT THE FACTORY IT INCLUDES ALL WEIGHT AT THE TRAILER AXILE S AND TONGUE OR PIN IF APPLICABLE IT ALSO INCLUDES FULL GENERATOR FLUIDS TNCLUDING FUEL ENGINE DIL AND COOLANTS CCC CARGO CARRYING CAPACITY IS EQUAL TO GVWR MINUS EACH OF THE FOLLOWING Uv PULL FRESH POTABLE WATER WETGHT INCLUDING WATER HEATER AND FUIL ppt dirti mica MINUS FRESH WATER 56 GALLONS m 6 35 LEGAL MINUS PROPANE 14 GALLONS i 4 2 LEGAL DEALER INSTALLER EGUIPMENT WILL REDUCE Coe CONSULT OWNER MANUALS FOR SPECIFIC WEIGHING INSTRUCTIONS AND TWING GUIDELINES ALL WEIGHTS ARE APPROXIMATE Chapter 3 Towing and Leveling See appendix for worksheet to cal culate travel trailer weight 17 Chapter 3 Towing and Leveling Location The RVIA Weight Label is located on the inside of an upper kitchen cabinet door In general the tag is affixed to the cabinet above or adjacent to the sink This tag provides the GVWR rating
143. n hitched together the trailer and the tow vehicle must be level The tires of both the trailer and tow vehicle should be in good condition and inflated to the pressure recommended as noted on the exterior of the trailer and in the owner s manuals of the trailer and tow vehicle Your trailer brakes should work in synchronization with your tow vehicle brakes Never use your tow vehicle or trailer brakes alone to stop the combined load Your brake controller must be set up according to the manufacturer s specifications to ensure proper synchronization between the tow vehicle and the trailer Additionally you may have to make small adjustments occasionally to accommodate changing loads and driving conditions Also we recommend a friction sway damper or hitch with built in sway control be provided for your unit Please consult your dealer regarding this equipment as the RV manufacturer does not provide sway control devices Tongue Weight The tongue weight should be between 10 to 15 of the total travel trailer weight See manual regarding the proper weight distribution of your recreation vehicle Driving This is the most important component The tendency for the vehicle to sway increases with speed therefore obey all speed limits and reduce speed during inclement weather or windy conditions Corrective Measures If sway occurs the following techniques should be used 1 Slow down immediately remove your foot from the accelerator Avoi
144. n only If the leak cannot be located take the trailer to a propane service facility e Do not attempt to fill the propane cylinders yourself Filling should be done only by qualified personnel using the required special tools and fittings Chapter 6 LP System Do not under any circumstances operate the generator while you are sleeping You would not be able to monitor outside conditions to assume that engine exhaust gases are being safely dissipated and is not entering the trailer interior You would not be alert to exhaust odors or the symptoms of carbon monox ide poisoning Do not block the generator ventilat ing air inlets or outlets Restricting ventilating air inlets or outlets can cause engine failure or fire from engine overheating Shut off gas supply before discon necting appliance 59 Chapter 6 LP System If a leak is detected do not continue to use the propane system until the leak is repaired This system is designed for use with propane only Do not connect natural gas to this system Before turning on propane A Be certain appliances are certified for propane and are equipped with correct burner orifices B Make certain all propane connections are tight by testing with soapy water all appliance valves are turned off and any unconnected outlets are capped After turning on propane A Light all pilots B All connections including those at the appliances
145. n to controlling relative humidity inside the trailer You may need to use a portable dehumidifier to manage the relative humidity within an acceptable range About Molds and Biological Contaminants What are biological contaminants Biological contaminants include bacteria molds mildew viruses animal dander and saliva house dust mites cockroaches and pollen There are many sources of these pollutants Pollens originate from plants viruses are transmitted by people and animals bacteria are carried by people animals and soil and plant debris and household pets are sources of saliva and animal dander The protein in urine from rats and mice is a potent allergen When it dries it can become airborne Biological contaminants are or are produced by living things Biological contaminants are often found in areas that provide food and moisture or Chapter 2 Effects of Prolonged Occupancy 11 Chapter 2 Effects of Prolonged Occupancy 12 water For example damp or wet areas such as cooling coils humidifiers condensate pans or unvented bathrooms can be moldy Draperies bedding carpet and other areas where dust collects may accumulate biological contaminants Contaminated air conditioning heating systems can become breeding grounds for mold mildew and other sources of biological contaminants and can then distribute these contaminants throughout your RV Many of these biological contaminants are small eno
146. ncreased release of formaldehyde from these products Passengers are not permitted in Health Effects of Formaldehyde the coach while it is in motion Formaldehyde is a colorless pungent smelling gas that can cause watery eyes burning sensations in the eyes and throat nausea wheezing and coughing fatigue skin rash and difficulty in breathing in some people and severe allergic reactions High concentrations may trigger attacks in people with asthma It has also been shown to cause cancer in animals and may cause cancer in humans lf you have any questions or concerns about the health effects of formaldehyde please consult your doctor or local health professionals How to Reduce Exposure To reduce or lessen your exposure to chemicals from off gassing you must ventilate your RV Open windows doors exhaust vents frequently after purchase and whenever the temperature and or humidity is high Operate ceiling and or other fans roof air conditioner s and the furnace Use a fan to force the stale air out and bring fresh air in e Use air conditioning and dehumidifiers to maintain moderate DANGER temperature and reduce humidity levels Use the recommendations in this chapter on controlling moisture and humidity Wheel separation can occur Ex e Increase ventilation particularly during the first few months after ceeding the GVWR and GAWR purchasing your RV ratings for your unit could result in e Do not smoke inside your RV
147. ng You would not be aware of exhaust entered the trailer or alert to symptoms of carbon monoxide poisoning e DO NOT operate the generator when the trailer is parked in high grass or brush Heat from the exhaust could cause a fire in dry conditions e DO NOT operate the generator when parked in close proximity to vegetation snow building vehicles or any other object could deflect the exhaust under or into the vehicle e DO NOT simultaneously operator the generator and a powered ventilator which could result in the entry or exhaust gas When exhaust ventilators are used open a window on the opposite side of the trailer upwind of exhaust gases to provide cross ventilation e When parked position the vehicle so that the wind will carry the exhaust away from the vehicle DO NOT open nearby windows ventilators or doors into the passenger compartment especially those downwind even part of the time e Never operate the tow vehicle or generator engine longer than necessary when parked e Do not fill the fuel tank while the generator is running Fuel contact with the hot generator or exhaust is a fire hazard e Do not smoke or have an open flame near the generator or fuel tank e Never store anything in the generator compartment Always keep the compartment clean and dry e Do not start the generator while a load is connected Make sure the MAIN circuit breakers are OFF before starting e Disconnect the generator from the battery before
148. ng plate with both hands until it disengages and will turn 3 Slowly rotate clockwise or counterclockwise for best picture and sound To Lower Antenna 1 Rotate antenna until pointer on directional handle aligns with pointer on ceiling plate 2 Turn elevating crank counterclockwise in DOWN direction about 13 turns or until resistance is felt Antenna is now locked in travel position Awning Patio Optional A patio awning is a very popular accessory on recreational vehicles They provide additional living area for your campsite as well as protection Dutchmen Manufacturing Inc uses several awning models The appropriate instructions for the equipped awning are included in the unit packet Please review the manufacturer instructions carefully prior to using the patio awning Care and Maintenance The best way to extend the life of the awning is to keep it clean and operating smoothly At the start of every camping season or after extensive traveling inspect the top and bottom brackets and tighten if loose Moving parts such as the lift handle rafter and support arms may become hard to operate due to weather exposure and use If this occurs spray the part s with a silicone spray To keep the awning operation smooth repeat the process on a regular basis Mold and mildew on the fabric can be avoided by periodically cleaning the vinyl with a mild non abrasive cleaner and inspecting it for leaves or other debris before
149. ng properly with the slide room and cause damage to the awning and or slide room Before operating the slide room as sure there are no objects or people in the path of the room or the Sli detopper Failure to close the awning prior to any rain or wind conditions may cause damage to awning compo nents and possible personal injury 3 Chapter 4 Appliances and Equipment DANGER Failure to read the furnace user s information manual and follow instructions could cause a fire or ex plosion causing property damage serious injuries or loss of life 38 Cable Hook Up At many commercial campgrounds cable access is provided To utilize the cable access locate the exterior hookup on the side of the recreational vehicle Attach cable to access hook up and trailer hook up Finally make sure the antenna power booster is set on Cable and not Antenna Converter See Electrical Section Furnace The furnace installed is a Propane appliance Carefully read the manufacturer s manual for complete operational and safety instructions provided in the unit packet prior to using the appliance et N a r e LA iH i r a n if 4 ly 1 i Oe i lu i I The furnace utilizes a sealed combustion system which means the combustion chamber is completely sealed from the inner atmosphere of your vehicle Combustion air is drawn from the outside and combustio
150. not covered under the warranty Refer to Chapter 9 e Inspect the seals around the windows doors and appliance vents Clean and reseal as required Refer to Chapter e Remove debris from the window weep holes Refer to Chapter 9 Frame and Chassis e Inspect the frame for signs of corrosion Clean and lightly sand any corroded areas and touch them up with good quality paint Refer to Chapter 9 e Inspect the steps for corrosion Clean and touch up any corroded areas Lubricate the pivot points on the steps Refer to Chapter 9 e Check the tire pressure Refer to Chapter 9 e Generator Review the preventative maintenance requirements in the manufacturer s owner manual Refer to Chapter 4 Plumbing e Flush the waste water system and sanitize Refer to Chapter 7 e Flush the water heater tank Refer to Chapter 7 e Replenish the water tank air pocket Refer to Chapter 7 e Winterize your coach prior to the onset of freezing temperatures During extreme freezing temperatures it is recommended that the unit be winterized Damage to the plumbing system due to freezing is not covered under the warranty Roof Remove all debris from the roof and thoroughly clean using a mild detergent Refer to Chapter 9 e Inspect the roof seals for signs of deterioration Reseal areas as required Refer to Chapter 9 Storage amp Winterization The checklists and procedures in this section will help you take a systematic approach to preparing your
151. not use automotive coolant system antifreeze Be sure the trailer 12 volt electrical system is activated Turn the water pump ON to pressurize the cold side of the fresh water system Pump about a gallon of antifreeze into the system Put aS aS s i the free end of the hose into another container of antifreeze Open each faucet lavy shower galley exterior shower and wash up faucets until the antifreeze solution flows freely Close each faucet when you see the antifreeze Open the toilet water inlet valve and activate the toilet flush valve so antifreeze gets into the toilet With the system pressurized press the check valve in the city water inlet until antifreeze flows out Open the low point drain valves until you see antifreeze flowing out then close the valve Turn off the water pump disconnect the temporary hose reconnect the inlet tubing and open all faucets Winterize the refrigerator ice maker if equipped Push the ice maker arm up to the OFF position Remove the vent from the exterior side of the trailer Close the water shutoff valve for the ice maker Place a shallow pan under the water solenoid valve Disconnect the water supply line from the water solenoid valve Drain the water from the supply line Unscrew the plastic nut and disconnect the water line from the outlet side of the water solenoid valve Drain the water from the ice maker line Reconnect both lines to the water solenoid valve in their original
152. nto an approved dump station Both black and gray wa ter holding tanks must be drained and thoroughly rinsed regularly to prevent accumulation of harmful or toxic materials Do not use the fresh water hose you use for filling the fresh water tank or connecting to city water to rise the sewer hose Harmful or toxic materials could come into contact with the fresh water hose and could contaminate the fresh water supply tank and plumbing system Always use a separate hose for rinsing the sewer system components 66 Sani Flush optional If equipped the Sani Flush kit has been installed to rinse the interior of the blank tank Similar to the water fills located on the exterior of the unit a separate hookup is placed on the exterior Flush the tank after dumping by connecting the sewer hose and attaching a garden hose not your fresh water hose to the inlet labeled Sewer Valve Must be Open When Using This Inlet OR Black Tank Flush Open the water supply to full pressure to flush tank When water runs clear from sewer hose shut off water supply and disconnect garden hose from source Do not disconnect hose from flush inlet until water has drained from system e DO NOT leave any hose connected when not in use e DO NOT add any check valves to this system Holding Tank Care The holding tanks are virtually trouble free The most common problem is also an unpleasant one clogging You can reduce the chance
153. nuts Refer to Chapter 9 e Connect the breakaway switch and test the brakes on the trailer Adjust the tow vehicle brake controller in accordance with the manufacturer s recommendations e Secure the rear leveling jacks in the up position e Position the battery disconnect to the on position This is required to engage the trailer s brakes in the event of an emergency Ensure the steps are retracted Interior Pre Travel Checklist e Close all vents and windows e Place the television antenna down position e Retract the slide rooms e Inspect the interior of the unit ensuring that all cabinet interior and the shower doors are closed and secured e Secure all loose items in storage compartments e Ensure that the travel latch is closed on the refrigerator e Test the smoke carbon monoxide and LP alarms Battery e Check the electrolyte levels in the battery cells Refer to Chapter 5 e Clean the battery terminals and ensure they are securely tightened Refer to Chapter 5 Exterior e Wash and wax the exterior of the coach at least monthly Pay particular attention to the graphics when washing and waxing Power buffers and high pressure washers can remove or damage Appendix 89 Appendix Use only RV water system antifreeze for winterization Do not use auto motive coolant antifreeze ethylene or propylene glycol Automotive antifreeze is poisnous 90 the graphics This type of damage is
154. ny reason that occurs after the recreation vehicle is delivered is not covered under this Limited Warranty Maintenance services are also excluded from this Limited Warranty because it is the owner s responsibility to maintain the recreation vehicle Dutchmen does not undertake responsibility to any owner beyond the Original cost of the recreation vehicle to Dutchmen or for any undertaking representation or warranty made by any dealer beyond those expressed herein HOW TO OBTAIN WARRANTY SERVICE To obtain warranty service the owner must deliver the recreation vehicle to an authorized Dutchmen dealer with proof of purchase and freight prepaid within a reasonable time after discovery of the defect within the warranty period Upon requesting the warranty services be prepared to be asked for a Your name b Date of purchase C Dutchmen vehicle ID number d An explanation of the anticipated warranty claim If the dealer is unable to resolve any warrantable issues or for assistance in arranging repairs please contact Customer Service Department Dutchmen Manufacturing Inc 2164 Caragana Court Goshen Indiana 46526 Telephone Number 574 537 0700 Upon receipt of notice of a claim where the dealer was unable or unwilling to resolve the problem either an alternate dealer or the manufacturing plant or factory service facility will take action pursuant to this Limited Warranty APPLIANCE AND COMPONENT WARRANTY SERVICE ADMINISTRA
155. o meet manufac turer s specifications Chapter 3 Towing and Leveling 20 Before Heading Out Weight Distribution Proper weight and load distribution is absolutely essential to safe towing lt is necessary to maintain a certain percentage of gross vehicle weight on the tow vehicle Common recommendations place approximately 10 15 of a loaded weight on a travel trailer hitch and approximately 20 25 on a fifth wheel pin weight as the weight comes out of the tow vehicle payload capacity Too much or too little weight upon the hitch leads to dangerous driving conditions such as sway and reduced tow vehicle control In no circumstance should the loaded weight ever exceed the GVWR or the GAWRs Safety Chains Always use safety chains when towing They maintain the connection between the travel trailer and tow vehicle in the event of separation of the ball and trailer coupling Safety chains are included with every travel trailer and in most states are required when towing a travel trailer Hook them to the frame of the tow vehicle not the hitch crossing them under the trailers tongue Inspect the length of the chains once attached to the tow vehicle frame They should be long enough to allow for turns but short enough to avoid any drag Breakaway Switch The breakaway switch is another safety device as it provides a means of automatically slowing and stopping your RV if it should become detached during traveling Th
156. oad Water however is a cargo weight and is treated as such If there is a fresh water storage tank of 100 gallons this tank when filled would weigh about 800 pounds If more cargo is being transported water can be off loaded to keep the total amount of cargo added to the vehicle within the limits of the GVWR so as not to overload the vehicle Understanding this flexibility will allow you the owner to make choices that fit your travel and camping needs For TT When loading your cargo be sure it is distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low and as close to the axle positions as reasonable Too many items on one side may overload a tire The best way to know the actual weight of the vehicle is to weigh it at a public scale Talk to your RV dealer to discuss the weighing methods needed to capture the various weights related to the RV This would include weights for the following axles wheels hitch or pin in the case of a trailer and total weight How Overloading Affects Your RV and Tires The results of overloading can have serious consequences for passenger safety Too much weight on your vehicle s suspension system can cause spring shock absorber or brake failure handling or steering problems irregular tire wear tire failure or other damage An overloaded vehicle is hard to drive and hard to stop In cases of serious overloading brakes can fail completely particularl
157. of clogging by remembering the following e Keep the black water tank knife valve closed Fill the tank to at least 3 4 full before draining Be sure to cover the tank bottom with water after draining e Use only toilet tissue formulated for use in septic tank or RV sewer systems e Use only cleaners that are approved for use in septic tank or RV sewer systems e Use a special holding tank deodorizer chemical approved for use in RV sewer systems These chemicals aid the breakdown of solid wastes and make the system more pleasant to use e Do not put facial tissue paper automotive anti freeze household toilet cleaner or sanitary napkins in the holding tanks e Do not put anything solid in either tank that could scratch or puncture the tank e Keep both knife valves closed and locked and the drain cap tightly in place when on the road If the drain system does get clogged e Use ahand operated probe to loosen stubborn accumulations e Seriously clogged P traps may require disassembly Be careful not to overtighten when assembling e Do not use harsh household drain cleaners e Do not use motorized drain augers e Sometimes the holding tank valve will get clogged In this case a hand operated auger may be necessary Be ready to close the valve quickly once the clog is cleared Chapter 8 Slide Out Systems Dutchmen uses basically three types of slide room systems depending on the product application Basic Slide Out Tips
158. of solid wastes 5 To drain the gray water tank open the gray tank termination valve the smaller one and drain Drain the gray tank last to aid in flushing the outlets and hose When the tank is empty push the valve handle back into close the valve 6 Disconnect sewer hose reinstall termination cap on the outlet 7 Rinse out the sewer hose with fresh water and remove the sewer hose from the dump station 8 Replace the sewer or dump station covers and store the sewer hose and fittings Chapter 7 Plumbing System Potable water only Sanitize flush and drain before using See instruc tion manual Failure to comply could result in death or serious injury NOTE Prime the waste holding tank with an odor control chemical and one or two gallons of water at the start of each trip Vehicle movement helps to liquefy solids for easier dumping DANGER DO NOT USE Automotive Anti Freeze Automotive Anti Freeze is poisonous and not for use in po table water systems 65 Chapter 7 Plumbing System Please Practice good housekeeping when draining wastes at a campsite or disposal station Be a good RV citizen and leave the site in good order Leave it the way you would like to find it Above all do not pollute Local or State regulations may pro hibit highway travel unless the hold ing tank outlet is securely capped Holding tanks are enclosed sewer systems and as such must be drained i
159. olt for your wheels and apply torque to all lug nuts following the star pattern Reapply torque at the Final Torque value for your wheels and repeat steps 1 2 amp 3 again at 25 miles and at 50 miles of your first trip The follow up process is complete and you should refer to the general lug nut torque maintenance process described in Pre Trip Torquing Procedure TORQUE TO 110 120 FT LBS Wheel Nut Torque Table Steel Chrome plated Aluminum Wheel Steel Wheel Wheel 1st Stage 20 30 ft Ib 20 30 ft Ib 35 40 ft Ib 2nd Stage 55 60 ft Ib 55 60 ft Ib 75 80 ft Ib 3rd Stage 90 95 ft Ib 90 95 ft Ib 120 ft Ib Replacement Wheel Requirements RV Manufacturers install axle systems with hubs and drums that are compatible with many wheels used in the recreational travel trailer industry that have similar or matching bolt patterns If the original manufacturer installed equipment must be replaced contact the replacement wheel manufacturer to ensure compatibility prior to replacement and use Customers replacing original equipment must ensure the replacements are compatible with the hub and drum assembly installed This compatibility includes but is not limited to e Diameter of the hub mounting surface e Stud length and diameter e Location and number of studs Many bolt circle dimensions are available Some vary by so little that it might be possible to attach an improper wheel that does not match the axle hub
160. on Mold is a natural growth given certain environmental conditions and is not covered by the terms of this Limited Warranty Owner must read the Owner s Manual and the corresponding component information and warranty package DEALER RESPONSIBILITY The dealer is responsible to orient and familiarize the customer with the operation of all systems and components of the new recreation vehicle Explain and review the Owner s Manual and the Limited Warranty provisions to the customer and document this action on the Product Delivery Inspection PDI form Assist the customer in completing all necessary registrations and warranty cards for your new recreation vehicle and assist in locating serial numbers Instruct the customer on how to receive local and in transit service on the recreation vehicle and its separately warranted components whether in or out of warranty Complete the warranty registrations and return them to the proper entity within 30 days from the date of retail delivery DUTCHMEN S RESPONSIBILITY Please note the distinction between defects and damage as used in this Limited Warranty subject to the other terms of this Limited Warranty defects are covered because Dutchmen is responsible on the other hand we have no control over damage caused by such things as collision misuse and lack of maintenance which occurs after the recreation vehicle is delivered to the owner Therefore damage for a
161. operate from their own wells which should be tested and labeled as approved Since you may not be able to determine when the water was last tested and since contamination can show up at any time always be on guard In the Great Outdoors Drinking from any non treated source such as a lake pond or cool mountain stream is risky Although mountain water rushes over rocks gravel and sand most harmful contaminants are still in the water There is also the possibility that you are downstream from a dead animal or even human waste Micro organisms The most formidable villains while on the road are microbes and cysts which includes bacteria viruses protozoa and fungi Not all microbes are harmful to humans but those that are can be serious Among these are the viruses that cause infectious hepatitis and the protozoans or amoebic dysentery All of these contaminants can be present in any water supply that has been polluted by sewage This is the major reason why you should keep your fresh water hose and fittings away from any hardware or supplies you use for waste system chores Giardiasis is caused by giardia lambia It infects the small intestines and causes symptoms that may include severe diarrhea cramps nausea vomiting and fatigue lt has been considered the most common disease causing intestinal parasite in the United States It resists typical chlorination and filtration procedures and thrives in a wide range of temperatures Giar
162. or levers EXTRA LOAD TIRE A tire designed to operate at higher loads and at higher inflation pressures than the corresponding standard tire Groove The space between two adjacent tread ribs FULL HOOK UP SITE A Campsite that offers full amenities City water sewer and electrical hook ups many have cable and phone available GALLEY TANK A gray water holding tank used specifically for the kitchen waste water GENERATOR Powered by Propane generates 110 Volt power GRAY TANK the waste holding tank into which water from the kitchen and bath sinks shower and tub drains GRAY WATER Water drained into the gray holding tank GROSS AXLE WEIGHT RATING GAWR Maximum amount of weight in lbs that can be placed on the axle Appendix 109 Appendix 110 GROSS COMBINED WEIGHT RATING GCWR Maximum load weight in lbs allowed for the coach and tow vehicle GROSS VEHICLE WEIGHT RATING GVWR Maximum load weight in los allowed for the vehicle GROSS Fifth Wheel WEIGHT GTW Weight of the fully loaded coach in its actual towing condition HITCH WEIGHT Amount of a coach s weight that rests on the tow vehicle s hitch HOLDING TANKS Refers to the tanks typically known as fresh water gray and black where the water is held HOOK UPS Where you connect to a campground s facilities INNERLINER SEPARATION The parting of the innerliner from cord material in the carcass INTENDED OUTBOAR
163. or the full capacity of the tank to drain Close the valve when the tank is completely drained Open all faucets both hot and cold in the galley bathroom and shower Open the shower head valve This will allow the water in the lines to flow to the low point drains Open the system low point drain valves These are the lowest points in the water system The low point drains are located under the trailer Drain out all water Close the low point valves when ALL water is drained Press the toilet flush pedal to completely drain the water from the toilet Remove the water filter cartridge if equipped If you are draining for storage do not reinstall the filter cartridge Store the cartridge in a safe place Turn off the supply valve to the filter Disconnect the outside shower hose if equipped and drain the hose After all water is drained from the hose reconnect hose For Storage in Freezing Conditions Add potable RV antifreeze to the system Dutchmen Mfg recommends disconnecting the water pump inlet tube and pumping antifreeze from a container into the system Close the fresh water tank drain valve and the low point drain valves Close the faucets and be sure the water purifier if installed supply valve under the galley is closed Disconnect water pump inlet line Attach a 3 or 4 length of hose to the pump inlet port and put the other end of the hose into at least a one gallon container of RV water system antifreeze Do
164. ord turn off all electrical applianc es so as not to start under a load which could cause a breaker to open Reverse this process before unplugging 52 Power Shore Cord Your trailer is equipped with a heavy duty power cord to connect to an external 120 volt 30 or 50 amp depending on model rated AC service The cord and plug are a molded weatherproof assembly The cord provides a correct ground connection to the site service Do not alter or cut the cord in any way Do not remove the ground pin from the plug or defeat the ground circuit in the trailer If you have to use an adapter to plug into an electrical service make sure the ground is maintained through the adapter Never use a two conductor extension cord or any cord that does not assure correct and adequate ground continuity Never plug the 120 volt cord into an ungrounded receptacle Depending on model the power cord is either wired permanently to the trailer electrical system or is removable Removable cords attach to the trailer inlet with a twist lock connector and locking ring When attaching the cord to the trailer be sure to align the pins correctly before locking the cord in place The locking ring provides extra strain relief and a weather resistant seal When connecting the cord to the service push the plug straight into the receptacle until it seats completely Electrical Hookup Before connecting to the electrical supply check the
165. ou tie down your load what will happen if a tie down comes loose What will happen if all tie downs come loose What will you do if someone else does something dangerous during your loading unloading Decide what to do based on your abilities and the capabilities of your equipment Always use proper lifting techniques and personal protection equipment as necessary such as gloves helmets kneepads and other protective clothing Be sure your cargo does not exceed the capacity of your loading ramp and the trailer Here are some general safety rules about loading and unloading your cargo trailer Other safety items will be covered throughout this section Always consider the equipment you are loading After use it may be hot wet slippery dirty or in some other condition that may be potentially hazardous In all situations follow the loading and weight guidelines in the Loading and Weighing chapter of this Owner s Guide Never exceed the GAWR and GVWR ratings of either your trailer of your tow vehicle Connect to the tow vehicle and use wheel chocks in addition to the forward loading gear jack of spotted trailers when loading and unloading to prevent potential forward or backward movement when loading or unloading Be sure the work loading area is well lit Avoid loading unloading at night or in conditions of poor visibility Do not allow anyone who is not engaged in loading or unloading to be inside the trailer cargo area wh
166. ough to secure the load Avoid using other cargo as a block Cargo Placement and Restraint Cargo that is likely to roll vehicles tool chests barrels etc should be restrained by chocks clocks wedges a cradle or other equivalent means Chapter 3 Towing and Leveling to prevent rolling Whatever you use to prevent rolling should not be able to be accidentally unfastened or loosened while the trailer is in motion Proper Use of Tiedowns Avoid using tiedowns and securing devices with knots Be sure to attach and secure each tiedown so that it can t come loose unfastened opened or released while the trailer is in motion Also use edge protection whenever a tiedown could be damaged or cut at the point where it touches an article of cargo Tiedown Minimum Working Load Limit The working load limit of a tiedown associated connector or attachment mechanism is the lowest working load limit of any of its components including any tensioner device or the working load limit of the anchor points to which it is attached whichever is less When you choose tiedown hardware choose items that are strong enough to hold the load you are securing The load limit of each tiedown used should be at least one half the working load limit of each tiedown that goes from an anchor point on the trailer to an attachment point on an article of cargo Check the tiedown manufacturer s specifications to determine working load limits NOTE Tiedown hardwar
167. our trailer is the ramp door and the tiedown attachment points in the cargo area floor The rated capacity of the ramp door is 2500 pounds Each tie down D ring attachment is rated at 1500 pounds No tiedown straps cables hooks chains wheel chocks blocks etc are supplied with your trailer Refer to your trailers Cargo capacity rating to determine the maximum load capacity of the trailer Chocks and Blocks Chocks and blocks prevent accidental or unintended movement of mobile equipment and cargo while you are loading unloading hitching unhitching or performing service or maintenance Wheel chocks are wedge shaped blocks placed in front of or behind the rear wheels of a trailer or tow vehicle to prevent the trailer from moving while the trailer is being loaded Trailer creep occurs when the sideways and vertical forces exerted each time a load enters and exits the trailer cause the trailer to slowly move away from the loading area The weight and speed of loading can affect trailer creep The grade the trailer it parked on the softness of the suspension and whether the trailer has been dropped off or if it is still connected to the tow vehicle are also factors Loading accidents can also occur when a driver prematurely pulls away while the trailer is still being loaded unloaded Always hitch the trailer to the tow vehicle and use wheel chocks or other vehicle restraining devices when loading and unloading the trailer Keep spare
168. owner s manuals as well as the ones listed here DANGER DO NOT attempt to adjust or repair regulator Adjustments and repairs require specialized training and tools Contact a qualified LP Service Technician Failure to follow these instructions could result in a fire explosion and or injuries including loss of life 57 Chapter 6 LP System The supply cylinder is not complete ly empty until the red indicator is fully visible in the indicator window There will still be pressure in the empty cylinder With a cylinder removed the hose from the regulator must be capped Gas will escape to the atmosphere through the open connection if pres sure in the supply cylinder drops to 5 psig red indicator flag visible If the changeover lever is turned to the disconnected side gas will escape The propane gas system in your trailer is designed for propane gas only Do not connect natural gas to this system The propane regulator must always be installed with the diaphragm vent facing downward Regulators that are not in compartments have been equipped with a protective cover Make sure that the regulator vent faces downward and that the cover is kept in place to minimize vent blockage which could result in excessive gas pressure causing fire and explosion Open the tank main valve slowly Opening the tank main valve quickly can be hard on the regulator dia phragm and result in leaks 58
169. performing any generator maintenance e DO NOT touch the generator while it is running or immediately after turning it off Heat from the generator can cause burns Allow the generator to cool before attempting maintenance or service NOTE During long periods of inoperation or if the engine does not reach operating temperature moisture can condense in the engine making starting difficult and causing damage to the engine Operate the generator with a 50 capacity load for two hours once a month A long exercise period that allows normal operating temperatures is preferable to short periods Generator Maintenance Details of service and maintenance are in the generator Operator s Guide in your Owner s Package Chapter 6 Propane System Propane gas is used to operate the range oven furnace water heater and the refrigerator when 120 volt AC power is unavailable The gas is stored in portable DOT cylinders In its natural state propane is colorless and odorless An odorant is added to the gas at the refinery to give it a very distinct odor similar to onions or garlic You may smell this odor occasionally especially after filling the tank The filling process requires venting a small amount of gas and sometimes high outdoor temperatures can cause expansion of the gas in the cylinder and venting of the excess pressure through the safety valve Another reason and probably the most common is that the odorant tends to settle ne
170. pre set the vent for automatic operations or for manual control A rain sensor with manual override will automatically close the vent during periods of rain and cut off the power to the fan Chapter 4 Appliances and Equipment 43 Chapter 4 Appliances and Equipment DANGER If the alarm sounds provide ventila tion by opening windows and doors The CO build up may dissipate before help arrives but may be only temporarily solved It is crucial that the source of the CO is determined and repaired DANGER The CO alarm can only warn you in the presence of CO It does not prevent CO from occurring nor can it solve an existing CO problem Test smoke alarm operation after vehicle has been in storage before each trip and at least once per week during use Failure to comply may result in seri ous injury DANGER Carbon monoxide can be fatal When the device detects carbon monoxide in the air it will sound Consult the individual detector s user manual for specific instructions and or audible warning meanings Safety Fire safety is important whether at home or in a recreational vehicle The best way to limit fire risk is by prevention Follow the manufacturers instructions on the use of all appliances and observe all safety warnings and instructions included Before camping make certain the locations of all safety equipment inside the coach and all emergency exit windows as well as door
171. protected circuit has been lost Do not use the outlet or other outlets on the same circuit Have the trailer electrical system checked by your dealer or a qualified electrician Do not use the system until the problem has been corrected 3 Press the RESET button to reset the GFCI and restore power to the protected circuit Chapter 5 Electrical Systems The power cord prongs should al ways be clean and solid Clean with a contact cleaner emery cloth and or a nail file Electrical connections work better when clean Exceeding the amperage rating of an adapter can cause low voltage which may cause damage to the appliances or other components It may also cause the adapter or the shore cord to melt leading to fire which could cause property dam age personal injury or death Exceeding the amperage rating of an extension cord can cause low volt age which may damage appliances or other components It may also cause the extension cord to melt leading to fire which could cause property damage personal injury or death 51 Chapter 5 Electrical Systems NOTICE Always run off the main circuit breakers before plugging into the site receptacle If the power conductors hot legs make contact before the neutral unbalanced voltage can damage electronic devices connected to the electrical system This connection is for 110 125 Volt AC 60 HZ 30 Amphere supply Before plugging in the RV shore c
172. r conditioner takes a sizable portion of that when the compressor starts Limited product models have an optional 50 Amp capability See Chapter 5 Electrical Systems Reduce other loads as much as possible when using air conditioning to reduce the chance of overload and possibly tripping the main breaker For thermostat operation on the air conditioner see Thermostat in this section Air Conditioning Circuit This rated 110 125 Volt AC 60 HZ Amperes Maximum not exceed circuit rating Capability vs Environment The capability of the air conditioner to maintain the desired inside temperature is directly effected by the heat gain of the RV During extreme high outdoor temperatures the heat gain of the vehicle may be reduced by 1 Parking in a shaded area 2 Keeping blinds down or drapes shut 3 Keeping windows and doors shut and minimize usage 4 Operation on High Fan Cooling mode will provide the maximum efficiency in high humidity or high temperatures 5 Using awnings to block direct sunlight exposure on the unit 6 Avoiding use of heat producing appliances 7 Giving the A C a head start by turning the air conditioner on early in the morning Care and Maintenance Periodically remove the return air filter and wash with hot soapy water During extended use situations cleaning is recommended after two weeks of daily usage connection is for air conditioners Do Chapter 4 Appliances and Equipment
173. r 3 Towing and Leveling Excessive sway or fishtailing of your travel trailer can lead to the rollover of the trailer and tow vehicle Serious injury or death can occur It is important that you read and understand the information in this section 21 Chapter 3 Towing and Leveling Due to slower speeds cars can become trapped behind you on a two lane road It is courteous and practical to signal and pull onto the shoulder when possible allowing them to pass This reduces passing hazards and saves tempers 22 the likelihood of the wheels dropping onto the shoulder causing potential dangerous sway Do not overcrowd or cross the center line All sharp turns should be taken at low speeds Professional drivers when rounding turns slow down well in advance of the turn entering it at reduced speed and then accelerate smoothly as they come out again into the straightaway Steep or Long Grades Down shifting into a lower gear or range in advance assists braking on descents and adds power on the climb Avoid situations that require excessive and prolonged use of the brakes Apply and release brakes at short intervals to give them a chance to cool Slippery Pavement On slippery and icy pavement reduce speed and drive slowly Hydroplaning can occur with little water on the pavement If skidding begins remove your foot from the throttle and gently apply the trailer brakes only Freeways and Highways Try to p
174. r and size Inspect and clean the interior Check sealants around all roof and body seams and windows Reseal if necessary as outlined in the Care and Maintenance section Wash and wax the exterior Inspect the body for scratches or other damage Touch up or repair as necessary Flush the underside of the trailer thoroughly Appendix 95 Appendix 96 Severe Weather Use Your RV was designed primarily for short term use in moderate temperature and climate conditions Generally this means in temperatures between 0 degrees F and 110 degrees F There may be situations when you may choose to use the RV outside of this range But you must be aware that the plumbing systems heating and cooling appliances and structural components of the RV are not appropriate for long term use in either the coldest or warmest climate conditions Before you consider using your RV in temperature extremes please take time to read this section We ve provided some guidelines for operating various systems and appliances in either very cold or very hot weather We ve also provided some lift style tips if you intend on using your RV in temperature extremes Please also be aware that although the components and appliances in your RV will perform very well within their design specifications damage to components appliances or RV structural materials while used in severe weather conditions may not be covered under the warranty If you intend to
175. r flammable liquids inside the trailer Standard models only Carrying these items in cargo hauler models is permitted e Do not use any other propane container other than the ones furnished with your trailer without being sure that all connecting components are compatible and that it meets all applicable regulations and codes e Do not use cooking appliances for comfort heating e Before opening the main propane valve be sure that all inside valves and burners are closed e Make sure all appliances plumbing and outside vents are open and free from obstructions such as ice and snow Make sure the breather vent on the propane regulator is clean and clear of obstructions e Make sure the regulator vent is facing downward e Portable fuel burning equipment including wood and charcoal grills and stoves should not be used inside the trailer The use of this equipment inside the trailer may cause fires or asphyxiation e Do not use a wrench or pliers to close the main shut off valve This valve is designed to be closed leak tight by hand If a tool is required to stop a leak the valve probably needs repair or replacement e If you do not have the special tools and training necessary do not attempt to repair or modify propane system components e Annual maintenance on the propane system appliances and equipment should be done only by an authorized dealer or repair facility e Insects can build nests in the burners of the various applian
176. r floor to the ground affects the risk when loading unloading cargo If the ramp angle is reduced and all other conditions remain the same rick is reduced Always try to reduce the loading ramp angle the shallower the ramp angle the easier cargo loading will be Position the trailer to take advantage of any terrain features that will help reduce the ramp angle In all cases be sure the ends of the ramp door can be fully supported Always position the loading ramp so the ends in contact with the ground are level or at the same height An uneven ramp may cause the cargo to tip over sideways during loading unloading Loading Under Power Motorized cargo should be walked up the ramp When preparing to load the vehicle into the trailer the operator s hands should be positioned on the controls so as to keep the vehicle in control during loading 1 Shift into lowest gear before ascending ramps 2 Align wheels with ramps both loading and unloading Chapter 3 Towing and Leveling There is a hazard of serious per sonal injury when using a loading ramp Never ride motorized cargo up a loading ramp Do not load motorized cargo motorcycles ATVs etc by riding them up the ramp door Loss of control could cause serious personal injury Dutchmen does not recommend loading motorized cargo under power 29 Chapter 3 Towing and Leveling If the motorized cargo loses traction and spins sideways it may slip side ways off t
177. r plumbing is to add heat in the areas where it is needed Keep the compartment doors closed Foam insulating material can be cut to fit inside the compartment doors and help keep the heat inside Check inside occasionally to make sure everything is okay If you have AC power available wrap the fresh water inlet plumbing and waste lines with heat tape Plug the heat tape into an extension cord Be sure to follow all installation and use instruction provided by the heat tape manufacturer e Afew more tips Thoroughly drain water from hoses before your store them If you don t and you need to use a hose it will probably be frozen You can take hoses inside to thaw out if need be or use a hair dryer Drain holding tanks before they are completely full during cold weather camping This will reduce the chance of freezing resulting in damage to the holding tanks Leave the water heater turned on whenever the water tank is full so there is no chance of it freezing Depending on your travel situation you might consider traveling with the water system winterized Take bottled water along for drinking and other needs like cooking washing up and brushing your teeth when the RV is winterized Even with the fresh water system winterized you can still use the bathroom facilities Gallon jugs filled with water can be used in the toilet If your holding tanks are not heated you can put some RV antifreeze in the holding tanks to prevent the contents
178. rate from the axle and may lead to property damage serious injury or death 75 Chapter 9 Care and Maintenance When storing a battery do not place the battery directly on concrete as the battery will discharge more rapidly The acid in batteries is highly corro sive and hydrogen gas is produced which is extremely flammable Avoid placing near a possible igni tion source such as open flame or potential spark producing wiring Before performing any maintenance on the battery always disconnect the battery removing the negative cable first and then disconnecting the positive Always disconnect the negative cable prior to working near batteries to reduce risk of arching and ignit ing 76 ULTRULUBE If the Recreational Vehicle is equipped with Ultrulube there is no need to lift the RV prior to greasing axles To grease follow these simple steps 1 Remove the rubber plug from the grease cap 2 Insert grease gun on the grease zerk 3 Pump until new grease begins to appear 4 Replace rubber plug Hubs and components still need to be inspected and maintained per the manufacturer s guidelines Carefully read the component manufacturer s manual and any safety instructions provided in the information cd prior to performing any maintenance Brake Adjustment Terminal The electric brakes are of the drum and two shoe type Y and adjust the same as most automotive brakes
179. re and Maintenance chapter Inspect the drain hose for leaks Replace the hose if necessary Install a new fresh water filter cartridge if equipped Operate all faucets and fixtures in the fresh water system Check for leaks at all joints and fittings Repair any leaks Check all 12 volt DC circuit fuses Operate all 12 volt DC lights and equipment Install new batteries in battery operated devices Check the operating guides for these devices for additional operating information Test the carbon monoxide propane and smoke detectors and alarms Check the monitor panel operation Open and operate vents and vent fans including the range hood fan Inspect the 120 volt AC electrical system Check the shore power cord converter all outlets and any exposed wiring If defects are found refer service to your dealer Prepare the generator if installed for operation following instructions in the generator operating manual Make sure the main circuit breakers are off Start and run the generator if equipped Check the generator exhaust system for leaks or deterioration Operate 120 volt appliances and trailer air conditioning system if equipped Inspect the propane system and check for leaks as described in the Care and Maintenance section If the propane cylinder s appear rusted or corroded have them inspected by a qualified propane service center Operate each propane appliance Observe all burner pilot flames for proper colo
180. re not covered under the battery warranty e In most refrigerators there is a humidity control switch usually just inside the door Be sure it is off when you leave your trailer as this one function can draw down your battery quickly e Furnace and vent fans are one of the most common and significant power draws in your trailer If you leave a furnace or vent fan on all night your battery will be nearly completely drained by morning 7 Way Power Cord The power cord circuits are protected by automotive type auto reset circuit breakers mounted on a panel either in a forward compartment or under the front of the trailer on the chassis frame rail Be careful to prevent damage to the 7 way cord When hitching and unhitching make sure the cord is out of the way and cannot be damaged by the hitch and or pin box Do not allow the cord to drag on the ground When not in use cover the cord connector to prevent moisture from entering the connector Clean the contacts in the cord with a contact cleaner every six months Power Worksheets The following chart illustrates various combinations of power service and converters The maximum available power to your RV depends on both the electrical service you connect to and the output capability of the converter installed in your trailer NOTE You do not have the total output current amps available when operating on 120 volt AC service The service input current is also converting to DC and
181. resh Water Filter Systems Many water filters are designed to remove sediment and particles from the water Removing sediment and particles can help reduce the cloudiness of the water You can also purchase filters that will help remove odors and improve the taste of the water Over time these filters will eventually become clogged with filtered sediment and must be replaced When you notice reduced flow and decreased water pressure it is time to replace the filter There are also filters that will reduce chemicals bacteria viruses and various other organic impurities that can cause sickness These filters are usually installed at the galley faucets or at a special filtered water faucet for drinking cooking water only If you will be traveling in places where the water supply is questionable you might consider a filter system with these capabilities Your dealer can advise you on specific filter systems for your needs Dealing with Water Contamination Water contamination creates a challenge for RVers Not only must RVers draw water from unfamiliar sources they must deal with what can happen to the water once it s inside the holding tank and plumbing You can reduce health risks by following a few common sense precautions You might also consider using water purification equipment At the Campground Always connect to a water supply of known quality If water is being delivered as potable it has probably been tested Many campgrounds
182. reverse Driving a motorized vehicle backwards down a hill the ramp is not recommended A slight turn of the handle or slip of a wheel can cause your vehicle to fall tip or roll sideways If you are on or in the vehicle you can be inured or killed Unload the vehicle safely as follows 1 Be sure the back tires of the vehicle are aligned with the ramp and there are no people pets or obstructions in the unloading area at the end of the ramp Assure that the ground surface will support the vehicle and that the vehicle cannot roll away uncontrolled Stand at the front of the vehicle Push the vehicle backward in line with the ramp As the rear tires start down the ramp let go of the vehicle and let it roll backwards don t try and slow or control the vehicle as this can cause injury PS IN Fuel Transfer System A fuel transfer system allows you to store gasoline for use in motorcycles snowmobiles ATVs or other vehicles and equipment while at a campsite This system consists of a fuel tank fuel tank filter fuel gauge fuel transfer pump fuel transfer valve and hose with fill nozzle A master pump switch is located on the inside control panel and an emergency shutoff switch is located on the trailer frame rail near the fuel transfer pump A metal ground clip reduces the possibility of static electricity discharge between the fuel station and the equipment being fueled To fill the tank remove the fuel filler cap and fill the tan
183. rive Rockford IL 61103 800 825 4328 THETFORD USA P O Box 1285 Ann Arbor MI 48106 800 521 3032 THETFORD CAN 2710 Slough St Mississauga ONT L4T1G3 CARLISLE TIRE amp WHEEL COMPANY 25 Windham Boulevard Aiken SC 29805 1 800 260 7959 DURO TIRE amp WHEEL CORPORATION 14290 Lochridge Blvd Covington GA 30014 800 966 8473 POWERKING TOWMAX TIRES 1 800 238 6469 DEXTER AXLES 2900 Industrial Parkway East Elkhart IN 46516 574 295 7888 Appendix 107 Appendix 108 Glossary of Common RV Terms ACCESSORY WEIGHT The combined weight in excess of those standard items which may be replaced of automatic transmission power steering power brakes power windows power seats radio and heater to the extent that these items are available as factory installed equipment whether installed or not AC ELECTRICITY Alternating Current Standard Household 110 Volt AC current ANODE ROD Part of the water heater that attracts impurities in the water that cause corrosion BEAD The part of the tire that is made of steel wires wrapped or reinforced by ply cords and that is shaped to fit the rim BEAD SEPARATION This is the breakdown of the bond between components in the bead BIAS PLY TIRE A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the center line of the tread BLACK TANK The holding tank into whic
184. road Always follow the appropriate tightening sequence star pattern as indicated in these instructions or in your axle manufacturers owner s manual to assure proper torque Torque wheel nuts in the correct stages and follow up intervals after any wheel reinstallation For further information on these steps you may want to refer to the axle manufacturer s owner s manual provided with your trailer Proper torque of wheel nuts can only be achieved by using a torque wrench and a socket Setting Torque Value on a Dial Indicator Wrench 1 Make sure your indicator needle is set to 0 2 As you apply clockwise pressure to the wheel nut both needles will show the current amount of torque being applied 3 When you reach your desired torque value stop applying pressure and your indicator needle will stay at the highest torque value reached Setting Torque Value of Adjustable Dial Wrench 1 Unlock the handle and set the dial to your desired torque value 2 Lock the handle back in place 3 As you apply clockwise pressure to the lug nut you will hear and audible click when the desired torque wrench value is reached Do not apply further pressure once you hear the click 4 Torque lug nuts in the correct stages and follow up intervals after any wheel reinstallation Torquing After Wheel Reinstallation After removing a wheel from your RV for any reason you must carefully follow a 2 step process 1 Whee
185. roper use of tow vehicles All customers should consult with a motor vehicle manufacturer or dealer concerning the purchase and use of suitable tow vehicles for Dutchmen products Dutchmen further disclaims any liability with respect to damages which may be incurred by a customer or owner of Dutchmen recreational vehicles as a result of the operation use or misuse of atow vehicle NOTE DUTCHMEN S LIMITED WARRANTY DOES NOT COVER DAMAGE TO THE RECREATIONAL VEHICLE OR THE TOW VEHICLE AS A RESULT OF THE OPERATION USE OR MISUSE OF THE TOW VEHICLE Please note your Dutchmen Manufacturing Inc Lim ited Warranty covers warrantable repairs that are performed by an au thorized Dutchmen Manufacturing Inc dealer at their service center or facility only It is important for the owner to know that if you are un able to bring your unit in for repairs Dutchmen Manufacturing Inc is not responsible for any costs incurred for the service call charge or time accrued to come out to your unit Your unit is a recreational vehicle and not intended nor manufactured as residential or commercial struc ture use as such will void your war ranty 8 Warranty be modified or amended due to Dutchmen providing services for appliances and components DISCLAIMER OF INCIDENTAL AND CONSEQUENTIAL DAMAGES Dutchmen hereby disclaims any and all incidental and consequential damages arising out of or relating to your Dutchmen recre
186. rsonnel only Carefully read the component manufacturer s manual and any safety instructions provided in the information cd prior to performing any maintenance Tires and Wheels The tires should be checked before starting out on any trip See chapter 10 Tire Safety Check them regularly and keep inflated to recommended pressures The recommended tire pressure is on the side of the tire A tire gauge is a very inexpensive and valuable tool for checking tire inflation Rotate the tires at least once every 5 000 miles You may want to have a spare tire with you in case of an emergency Chapter 9 Care and Maintenance 71 Chapter 9 Care and Maintenance Do not tow the trailer with missing lug nuts or faulty lug bolts It is critical that the wheels be prop erly torqued every 50 miles during the first 200 miles of road operation Although the wheels have been properly torqued before leaving the manufacturing plant settling and wearing in of components during the first few miles of operation may cause some loosening of the wheel nuts This occurs after the check for proper torque at 10 25 and 50 miles and wheel replacement DANGER Installation of wheels which are not compatible with the manufacturer installed axle assembly could result in wheel separation which can lead to property damage serious injuries or loss of life Loose wheel nuts can damage the stud and or wheel If driven in this condition
187. rticular allergens Reducing Exposure to Biological Contaminants e General good housekeeping and maintenance of heating and air conditioning equipment are very important Adequate ventilation and good air distribution also help e Maintain the relative humidity between 30 60 to help control mold dust mites and cockroaches e Use the recommendations in the section on Condensation and Excessive Humidity to keep the humidity level down e Humidifiers can become breeding grounds for biological contaminants They have the potential for causing diseases such as hypersensitivity pneumonitis and humidifier fever Clean evaporation trays in air conditioners dehumidifiers and refrigerators frequently Thoroughly clean and dry water damaged carpets and building materials within 24 hours if possible Water damaged carpets and building materials can harbor mold and bacteria It is very difficult to completely rid such materials of biological contaminants e Avoid drying wet clothes inside e Keep the RV clean Dust mites pollens animal dander and other allergy causing agents can be reduced although not eliminated through regular cleaning e Take steps to minimize biological pollutants in storage compartment and indoor closets and cabinets Specifically about Molds Molds are microscopic organisms that naturally occur in virtually every environment indoors and out Outdoors mold growth is important in the decomposition of pl
188. ructure that is safer than your RV like a bathhouse or the campground office Always stay on the lowest level possible an away from doors and windows Tell everyone who is with you about the emergency plan Explain to children how to respond to different disasters and the dangers of severe weather fires and other emergencies Instruct children on emergency exits Instruct them on how and when to call 911 or other emergency phone numbers Make sure everybody knows exactly what his or her job is in case of severe weather Monitor the weather radio for emergency information Emergency weather watches and warnings are posted for counties and towns so always check a map for the county or town where you are staying Trailer Weight Log Pulling Vehicle Individual Axle amp Gross Vehicle Weights STEP V STEP 1B STEP 1 Scale Weight AVY From Owner s Manual Pulling Vehicle Individual Wheel Position Weights STEP 2A STEP 2B m ce M STEP HLP 20 Fight fas ea 20 2A Scale Weight Calculate Other Side Weight Seo ite 1 amp 2 ol eu Inflation Travel Trailer Individual Axle amp Gross Vehicle Weights Ibs Ibs Ibs psi Appendix 101 Appendix 102 e TITTI fear BE DTT SN a LD ese __ oo NS RISE Exterior 0 DI E TT Sealants DITE e TITTI Frame amp Chassis J r Inspect amp lubricate couplers amp steps a a o S ee ee ee ee ee nn ae
189. s PILOT Small flame that is used to ignite the main burner of a LP fired appliance PIN WEIGHT The vertical trailer load supported by the king pin of a fifth wheel hitch PLY A layer of rubber coated parallel cords PLY SEPARATION A parting of rubber compound between adjacent plies PNEUMATIC TIRE A mechanical device made of rubber chemicals fabric and steel or other materials that when mounted on an automotive wheel provides the traction and contains the gas or fluid that sustains the load PRODUCTION OPTIONS WEIGHT The combined weight of those installed regular production options weighing over 2 3 kilograms 5 Ibs in excess of those standard items which they replace not previously considered in curb weight or accessory weight including heavy duty brakes ride levelers roof rack heavy duty battery and special trim PRIMITIVE CAMPSITE Campsite that offers limited connections May have city water or electrical available but not both PULL THROUGH SITES Camp sites that you can pull your recreational vehicle through eliminating the need to back in RADIAL PLY TIRE A pneumatic tire in which the ply cords that extend to the beads are laid at substantially 90 degrees to the center line of the tread Appendix 111 Appendix 112 RECOMMMENDED TIRE INFLATION PRESSURE This is the inflation pressure provided by the vehicle manufacturer on the Tire Information label and on the Certification
190. s An escape plan for emergencies whether at home or camping is always a good idea Egress Windows Egress or Emergency Exit Windows are labeled from the factory with the word EXIT All Egress windows can be distinguished by red operational handles or levers Dependent upon the window type an egress window may be a large section or an entire window Review the locations and operational instructions posted upon the window with all passengers Fire Extinguisher Each recreational vehicle includes a fire extinguisher which is located near the main entry door The fire extinguishers are rated for Class B gasoline grease and flammable liquids and Class C electrical fires Test and operate according to manufacturer instructions LP Detector See the LP section of this manual Smoke Detector For safety a smoke detector is installed in the living cooking area Smoke detectors should be tested prior and during each camping trip or weekly during the season Most detectors are powered by a 9 Volt battery Keeping fresh extra batteries on hand is a good idea Carbon Monoxide Detector A carbon monoxide CO detector is installed in your coach For specific information regarding the specific operation or functions of the particular detector in your unit consult the individual manufacturer s owner s manual Common sources of CO are malfunctioning or misuse of gas appliances vehicle engines generators and many other fuel burnin
191. s and power buffers Use of these products can damage graphics and or paint finishes e Do not dry wipe surfaces e Do not use rubbing compounds ABS Plastic Molded Parts Some components of Dutchmen products are constructed of strong ABS molded plastic A mild solution of soap and water should be used when cleaning When using any product make sure the product is recommended for use on plastics Avoid harsh abrasive cleaners ammonia or citric based products as discoloration may result Carefully read the component manufacturer s manual for complete instructions and any applicable safety instructions provided in the unit packet prior to performing any maintenance Roof The EPDM Rubber roofing system is a polymer membrane that will not rust or corrode and is quieter than metal roof systems The rubber roof material itself does not require annual coatings or additional sealants Wrinkles may develop in the material due to expansion and contraction from heating and cooling but this does not affect the integrity of the roof and is not a cause for concern The roof material can however be cut by sharp objects Use caution when walking on or loading articles on the roof Care is needed when Chapter 9 Care and Maintenance The rubber roofing material when wet may be slippery Always use caution when working on top of the RV 69 Chapter 9 Care and Maintenance The two pictures directly below are examples of b
192. s under the wheels if necessary Be sure the breakaway switch activating pin is secure in the switch Coil and stow the 7 way power cord Grease the hitch king pin 5th wheels to prevent rust and corrosion Block the tires front and rear Cover tires with cloth plywood or aftermarket tire covers to protect them from ultraviolet exposure from the sun if stored outdoors Body Exterior Close all vents and windows and thoroughly wash the exterior including roof sidewalls and front and rear caps Be sure to remove all debris road grime bugs tree sap bird droppings etc While washing make note of any maintenance that may be needed Closely inspect the sealants around roof accessories vents antennas racks etc and windows and doors Reseal as necessary before winter rains or snows accumulate Cover all exterior appliance vents water heater refrigerator range hood to prevent insects small birds or other creatures from getting in Extend the awnings if equipped Sweep or vacuum away branches leaves and any other debris Wash both the tops and bottoms of the awnings with a mild natural soap This will help reduce the growth of mildew on the awnings Allow them to dry completely before retracting them After they are dry and still extended spray a light coat of silicone based lubricant on all metal moving parts Extend the slide outs if equipped and prepare them for storage Wipe down all exposed mechanical slide
193. st For cooling or heating press the FURN EMER or the COOL EMER button on the Wall Unit Display For more information on this procedure please refer to the owner s guide DANGER A generator produces carbon mon oxide from exhaust fumes from its engine during operation Carbon monoxide can be fatal When the device detects carbon monoxide in the air it will sound Consult the in dividual detector s user manual for specific instructions and or audible warning meanings Do not under any circumstance operate any engine while sleeping You would not be able to monitor outside conditions to assure that engine exhaust does not enter the interior and you would not be alert to exhaust odors or symptoms of carbon monoxide poisoning 40 at the mounting bolts roof gasket and condensation drain holes It is also good to be sure the technician checks for roof damage We d like to stress that the best way to keep your air conditioner or heat pump in peak operating condition is to have maintenance and repair tasks performed by a qualified technician This may also be something that s required by your warranty Your owner s manual will supply the specifics if this is the case Fireplace Optional Fireplaces run on standard 120V and have full electrical certification throughout North America If you choose to activate the heat feature the fireplace will provide up to 5 115 BTU s Flame brightness is adjus
194. st time or after extended storage allow up to four hours for the cooling cycle to become fully operational Operational Controls Auto Mode The control system on the refrigerator will automatically select between gas and AC electric operation AC will always be selected if available If AC becomes unavailable the refrigerator will switch to gas mode operation When in auto mode the indicator lamp on the control panel will be lit Gas Mode This mode when selected provides gas operation only The indicator lamp for auto mode will not be lit Care and Maintenance Exterior Ventilation of the refrigerator is essential Make sure the vents are clear of any obstructions such as bird insect nests spider webs or any other debris Periodically clean the coils on the back of the refrigerator with a soft bristled brush At no time should any combustible materials such as gasoline flammable liquids or vapors be stored near the refrigerator Interior When cleaning the interior lining of the refrigerator use a weak solution of soda and warm water Use only warm water however when cleaning the finned evaporator ice trays and shelves Never use harsh chemicals or abrasive cleaners to clean these parts or their protective coatings will be damaged Defrosting When defrosting the refrigerator shut off the power by turning the main power button to the off position Remove any food and leave the drip tray under the finned evaporator Remove l
195. ste material into the sewer line Whenever possible drain the tanks before traveling Waste water and sewage in the holding tanks reduce the carrying capacity of the trailer and there s no sense driving around with it During extended hookups waste materials will build up in the tank and cause serious plugging if the tank valves are left open Keep the valves closed until the tanks are 3 4 full then dump into the sewage system When not connected to a sewage system keep the protective cap in place on the drain line fitting To dump the holding tanks 1 Turn the outlet cap counterclockwise to remove it 2 Attach the sewer hose to the holding tank outlet by turning counterclockwise locking the end levers over the termination end 3 Place the other end of the sewer hose into an approved dump station inlet Push it far enough into the opening to be secure Adapters may be required between the line and the inlet Arrange the hose so it slopes evenly to the sewer inlet Avoid sharp bends 4 Open the blank tank termination valve the larger one and drain Grasp the valve handle firmly and slide the valve open with a quick steady pull Allow enough time for the tank to drain completely Rinse and flush the tank through the toilet When the tank is empty push the valve handle back in to close the valve Run enough water upto five gallons into the tank to cover the bottom This will help to break up solids and reduce pyramiding
196. storage for a length of time or is empty close the main valve on the cylinder and install the plug in the cylinder port This will minimize entry of moisture in the regulator or cylinder Moisture can cause freezing damage in the regulator Using Propane In Low Temperatures If you expect to use the system in cold temperatures be sure to use a gas mixture that will not freeze up Your local propane gas service facility can advise you on the best mixture of gas for your anticipated traveling needs As long as the system components are kept above the vapor point of the gas the system will function in low temperatures Different gas blends are available and you should contact your gas supplier for information on blends appropriate for your needs and the areas where you will be traveling Propane systems can freeze up during extremely cold weather Although properly blended gas does not freeze moisture or water vapor in the system or absorbed by the gas can freeze and partially or totally block the flow of gas You can help prevent propane system freeze up 1 If you are unsure whether a cylinder is completely moisture free have your propane supplier inject a special approved antifreeze or deicer into the cylinder 2 Use the proper blend of gas for your traveling area With the proper blend freeze up is unlikely If you do experience freeze up have your propane service facility service the cylinders and regulator as required NEVER TRY TO
197. supply rating Be sure itis 110 volt to 125 volt single phase AC for 30 amp service or 2 phase 220 to 240 volt AC two 110 to 120 volt legs for 50 amp service Connecting to Shore Power Be sure the site power source breakers are OFF both legs on 50 amp service 1 Ifthe site power source breakers are not accessible turn OFF the main breakers inside the trailer 2 Insert the plug of the cord into the site source receptacle seating the connector squarely and completely 3 Turn site source breakers ON 4 Turn trailer main breakers ON To disconnect 1 Turn trailer main breakers OFF OR Turn site source breakers OFF 2 Pull the plug end of the cord straight out of the source receptacle 3 Coil and stow the shore power cord Generator If Equipped The generator will provide 120 volt AC power when shore power is not available It can be controlled both at the generator and from the remote START STOP controls located inside the trailer IMPORTANT BE SURE TO READ AND UNDERSTAND THE GENERATOR OPERATOR S MANUAL BEFORE OPERATING THE GENERATOR Observe all operating instructions and warnings as well as all recommended maintenance schedules and procedures Depending on model the output of the generator is connected to the trailer AC electrical system either automatically through a transfer switch in the converter when the generator is started or by plugging the shore cord into the generator outlet In either case power
198. t any time e Occupants shall not sleep in the vehicle storage area while vehicles are present e Doors and windows in walls of separation if installed shall be closed while the vehicles are present e Fuel shall be run out of engines of stored vehicles after shutting off fuel at the tank e Motor fuel shall not be stored or transported inside this vehicle e The vehicle storage area shall be ventilated e Gas appliances pilot lights or electrical equipment shall not be operated when motorized vehicles or motorized equipment are inside vehicle e FAILURE TO COMPLY COULD RESULT IN AN INCREASED RISK OF FIRE EXPLOSION ASPHYXIATION DEATH OR SERIOUS INJURY Many recreation ATV or motorcycle accidents and injuries happen while loading or unloading Steep inclines unstable ramps power and a short stopping area are what make loading motorized cargo difficult and unsafe There is no absolute safe way to drive your motorized cargo into the trailer Take the following steps to aid in reducing the risks associated with transporting storing or occupying the trailer Take the following steps to reducing the risks associated with transporting storing or occupying the trailer with motorized equipment and vehicles e Wear personal protective equipment while loading and unloading vehicles to from the trailer This includes but is not limited to an approved motor vehicle helmet leather boots appropriate gloves and eye protection e Never stan
199. t the regulator If necessary have the regulator checked and adjusted by an authorized propane service facility The automatic changeover features allows an uninterrupted flow of gas to the system as long as both cylinders main valves are open The arrow on the changeover lever points to the supply cylinder When the supply cylinder becomes empty the control will automatically begin to draw gas from the reserve cylinder An indicator on the changeover will show red By turning the arrow on the changeover lever to the reserve cylinder the red indicator will disappear as long as there is gas in the reserve cylinder Filling the Propane Tanks Your trailer is equipped with two propane cylinders When one cylinder becomes empty you can switch over to the other without interrupting the gas flow This makes it convenient when you are located at a location that may be a long way from a gas supplier Dutchmen Manufacturing propane systems are equipped with a Type cylinder connector This connector makes them as easy to connect and disconnect as a garden hose The Type connection system uses the excess flow pigtail hose distinguished by the large green nylon swivel nut The green swivel nut attaches to the outside of the cylinder valve with right hand threads Tighten the swivel nut by hand DO NOT use tools The safety features of this system prevent gas from flowing unless the connection is tight and will limit excessive gas flow In cas
200. table and the choice is yours whether or not to use the heat feature Built in safety features include impact resistant safety glass cool glass upon touch and a safety switch for overheating with user reset Read all documentation included prior to using Generator Optional Any service or maintenance recommended by the manufacturer should be performed at an authorized service center and in accordance with all generator manufacturer recommendations Please thoroughly read the accompanying manual Microwave Convection Oven Optional Installed microwaves operate on 120V AC power only and are a popular for quick and convenient heating and cooking Due to differing models used it is recommended that the Owner s Guide in the Unit Packet be read to for use on special features and operations Care and Maintenance To clean exterior surface and the oven interior use only mild non abrasive soaps or detergents applied with a soft sponge or cloth Never operate the microwave when oven is empty Monitor Panel See Plumbing Section Care and Maintenance In the interior vacuum any dust or lint from the fan screen and use only mild detergent on a damp soft cloth to clean the garnish and area around the screen To clean the exterior always disconnect the power before attempting any care or maintenance Frequent cleaning using a mild detergent on the dome fan blades and related surfaces will eliminate heavy dirt build up Never use sol
201. te that will be exposed to sun throughout the day but also where there is some type of wind break available Position the RV on the site so the front or rear rather than the side will be facing into the wind And if possible situate so that the site with the utility connections water sewer electrical is on the sunny side e Keep the cold out The best way to keep the cold out is to avoid opening doors and windows Avoid opening the entry door as much as possible Block off sections of the RV you won t be using with blankets or sheets The more heat where you are the better That doesn t mean that you shouldn t heat parts of the RV just keep most of the heat in the areas where you will spending most of your time Check all around doors windows and other openings for drafts or cold air Block these areas with blankets carpet or other insulating materials to help keep the cold out e Add heat where it is needed There may be times in exceptionally cold weather when you will have to add heat to the interior If you are connected to shore power or can operate a generator use low wattage electric ceramic heaters for spot heating an area Never use the range or oven for interior comfort heating These appliances produce deadly carbon monoxide when they are operating If you use electric heaters be sure to follow all instructions Appendix 99 Appendix Some upholstered components and mattresses carpet and insulation
202. temperature rated grease at all times Consult the paper work that accompanied the hitch purchase for manufacturer recommendations Safety Chains Safety chains should be inspected monthly If chains are damaged or weakened replace immediately Never tow without use of the safety chains Carefully read the component manufacturer s manual and any safety instructions provided in the information cd prior to performing any maintenance Jacks e Tongue Jacks Manual travel trailers Whenever preparing to travel inspect the jack for any damage and test operation If jack is difficult to operate clean and oil lightly If jack is still difficult to operate or freezes call your dealer Service on any jack should be performed by qualified service personnel only e Tongue Jacks Power travel trailers Prior to traveling inspect the jack for any damage and test operation Check connections at battery and keep contacts clean and secure If the power jack malfunctions at any time call a local dealer Service on all power jacks should be performed by trained service personnel e Fifth Wheel Jacks Prior to each use inspect drop tube and inner ram tube Replace or repair as required per component manufacturer instructions Follow all preventative maintenance instructions provided on the specific component installed If malfunction occurs immediately call your local dealer Service on any jack should be performed by qualified service pe
203. the OFF position and wait until all surfaces including burners are cool Use warm soapy water only Do not use oven cleaners bleach or rust removers on the range cook top surface Wipe up any spills as soon as possible to avoid possible discoloration or pitting on the surface Check burner ports when cleaning If the ports or the orifice is clogged carefully clean with a toothpick Refrigerator The refrigerator installed is a LP gas appliance Carefully read the manufacturer s manual for complete operational and safety instructions provided in the unit packed prior to using the appliance Operation The refrigerator operates on either 120V AC or LP Gas and has a gravity based cooling system This system requires that the recreational vehicle be level for efficient operation The cooling coils are sloped to allow continuous movement of the liquid chemicals and if the unit is not level for extended periods the flow of these chemicals will slow and pool inside the tubing resulting in a loss of cooling During towing the leveling is not as crucial as the movement of the trailer will prevent the liquid inside the tubing from pooling If needing to park for several hours the trailer should be leveled if operating the refrigerator or the refrigerator needs to be turned off Placing a small bubble level inside of refrigerator will assist in determining if level for operational efficiency When starting the refrigerator for the fir
204. the RV To protect yourself from the Chapter 5 Electrical Systems NOTE If bath galley or exterior outlets don t work check the bath GFCI Reset it if necessary If it continues to trip have the electrical system checked by a qualified electrician IMPORTANT SPECIAL NOTE If you store your RV over the winter or don t operate it often enough to refuel the gas tank every month a fuel varnishing problem could develop in your generator engine and fuel system Fuel varnish is a gummy residue that clogs the generator carburetor and fuel pump and is caused by the deterioration of fuel Depending on fuel quality and storage conditions gasoline can deteriorate in as little as 30 days As long as you refuel frequently with fresh gasoline and exercise the unit regularly fuel varnishing is less likely to occur But if you leave the same gasoline in the tank for several months you re very likely to have problems The only way to prevent fuel varnishing is to add a fuel preservative to the fuel gasoline tank and to run the generator For more information see the Onan generator operating and maintenance manual 53 Chapter 5 Electrical Systems Do not place flammable material or store any other materials in the generator compartment Do not modify the generator installa tion or exhaust in any way DANGER CARBON MONOXIDE IS POISON OUS AND CAN CAUSE UNCON SCIOUSNESS AND DEATH Follo
205. to get an accurate tire pressure reading you must measure tire pressure when the tires are cold or compensate for the extra pressure in warm tires Steps for Maintaining Proper Tire Pressure 1 Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual 2 Record the tire pressure of all tires 3 Ifthe tire pressure is too high in any of the tires slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure 4 Ifthe tire pressure is too low note the difference between the measured tire pressure and the correct tire pressure These missing pounds of pressure are what you will need to add 5 Ata service station add the missing pounds of air pressure to each tire that is under inflated 6 Check all the tires to make sure they have the same air pressure except in cases in which the front and rear tires are supposed to have different amounts of pressure Chapter 10 Tire Safety Information Keep the date and mileage when you check the wheel nut torque Note any wheel nut that has lost torque Investigate the reason s if the wheel nut torque is not maintained after more than one re torquing This indicates there is something wrong with the wheel nuts nut studs wheel and or hubs and should be corrected If you ever experience a wheel separation incident notify Dutch
206. tow the trailer onto the blocks Block the wheels to be sure the trailer cannot roll 3 Put the foot pad on the hitch jack post uncouple the trailer from the tow vehicle and level the trailer front to rear It may be necessary to place a sturdy 2 x 6 wood block under the jack post foot pad to support the jack post on soft ground surfaces 4 Check the level of the trailer with a carpenter s level both crosswise and lengthwise on the trailer floor 5 After stabilizing the trailer be sure the trailer frame is not twisted buckled or stressed Check that all doors and windows operate freely and do not bind 6 Before resuming travel be sure all stabilizers are removed or fully retracted Chapter 3 Towing and Leveling DANGER Any motorized equipment powered with flammable liquid can cause fire and explosion or asphyxiation if stored or transported inside the trailer To reduce the risk of fire explosion or asphyxiation 1 Do not allow passengers to ride inside the storage area at any time 2 Prior to storing vehicles in the trailer run fuel out of the engine after shutting off fuel at the vehicle fuel tank 3 Do not store or transport any mo tor fuel inside the trailer 4 Ventilate the interior of the trailer to reduce the risk of fire explosion or asphyxiation Open the ventila tion panels on either side of the cargo area 5 Do not operate propane appli ances pilot lights or electrical eq
207. trailer for storage in cold weather conditions These checklists do not include every detail required any you may want to expand them to suit your needs or perform the tasks in an order that suits your situation and work style The sections are not necessarily presented in the order that you should do them Other manuals included with your trailer may contain more detailed procedures for some of the items on these checklists Contact your dealer or Dutchmen Manufacturing for additional suggestions suitable to your climate and storage conditions Chassis e If possible select a storage area that is dry well ventilated and protected from wind and sunlight A garage would be ideal but a protected outdoor area will be fine e Lubricate all grease fittings on the axle hubs e Check all tires for damage and set tire pressure to the maximum as indicated on the tire sidewall Clean the tires and wheels with your regular soap car wash solution It is not necessary or desirable to treat the tires with any commercial tire dressing e Wash the trailer underside Hose off any accumulations of mud and or road salts on frame axles and other chassis components This is also a good time to inspect the underside of the trailer Look for obvious damage and for small cracks separations or openings in storage compartments Check for any damaged components or wear Park the trailer as level as possible front to rear and side to side Use blocks or ramp
208. ts and possibly rupture The excessive bulging can damage the trailer floor surrounding cabinets and chassis structure Chapter 7 Plumbing System When refueling tow vehicle shut off all Propane appliances Most Propane appliances are vented to the outside Gasoline fumes could enter the appliance and ignite from the burner flame causing an explo sion or fire Propane containers shall not be placed or stored inside the vehicle Propane containers are equipped with safety devices that relieve ex cess pressure by discharging gas to the atmosphere DANGER LP powered appliances produce carbon monoxide Carbon monox ide can be fatal When the device detects carbon monoxide in the air it will sound Consult the individual detector s user manual for specific instructions and or audible warn ing meanings Propane may be present in other areas before it can reach the detec tor s location The detector only indicates the presence of Propane at the sensor Never check for leaks with open flame Use only a mild soap and water solution 39 Chapter 7 Plumbing System TIP If you screw the two ends of the fresh water hose together following each use you will minimize the possibility that impurities will get into the hose while it is in a storage compartment NOTICE Do NOT leave hose unattended during filling of potable water Turn water OFF immediately when tank is full Damage
209. ugh to be inhaled By controlling the relative humidity level in a recreational vehicle the growth of some sources of biologicals can be minimized A relative humidity of 30 50 percent is generally recommended Standing water water damaged materials or wet surfaces also serve as a breeding ground for molds mildews bacteria and insects House dust mites the source of one of the most powerful biological allergens grow in damp warm environments Heath Effects from Biological Contaminants Some biological contaminants trigger allergic reactions including hypersensitivity pneumonitis allergic rhinitis and some types of asthma Infectious illnesses such as influenza measles and chicken pox are transmitted through the air Molds and mildews release disease causing toxins Symptoms of health problems caused by biological pollutants include sneezing watery eyes coughing shortness of breath dizziness lethargy fever and digestive problems Children elderly people and people with breathing problems allergies and lung diseases are particularly susceptible to disease causing biological agents in the indoor alr Allergic reactions occur only after repeated exposure to a specific biological allergen However that reaction may occur immediately upon re exposure or after multiple exposures over time As a result people who have noticed only mild allergic reactions or no reactions at all may suddenly find themselves very sensitive to pa
210. uipment when motorized vehicles or motorized equipment are inside the trailer Set the cargo electrical disconnect switch to OFF JN DANGER When refueling tow vehicle shut off all Propane appliances Most Propane appliances are vented to the outside Gasoline fumes could enter the appliance and ignite from the burner flame causing an explo sion or fire 33 Chapter 3 Towing and Leveling Stabilizing jacks are designed to level and stabilize your coach Do not attempt to lift the unit to change a tire or for any other purpose After market stabilizer stands must be placed only under chassis frame rails Stabilizer jacks should not be placed at extreme corners of the frame Locating stabilizers in these locations can cause slide room damage if leveling blocks were to shift or settle Do not attempt to level raise or otherwise place all of the weight of the unit on the stabiliz er jacks Do not use stabilizer jacks for tire changing When the trailer is unhooked from the tow vehicle lower and check the stabilizing jacks before using the loading ramp Failure to do so could cause the trailer to tip back as the load is shifted to the rear of the cargo area causing property damage personal injury and or death Hitch the trailer to a tow vehicle before loading and unloading the rear cargo area 34 Stabilizing Jacks Dependent upon the type travel trailer fifth wheel product and model
211. und or flip over causing damage to the equipment or personal injury If you have any doubt about the attachment point you have selected stop and find a better attachment point Secure the Load Install blocking devices in the front back and on both sides of the wheels to keep it from rolling This block is strictly an additional safety precaution and does not reduce the need for strapping the vehicle in securely Use a minimum of three tiedowns to secure the vehicle to the trailer Use one tiedown to secure the front of the vehicle to the trailer Use two tiedowns to secure the rear of the vehicle to the trailer Four tiedowns one at each corner are preferred Attach tiedown hooks to the vehicle s frame not to an accessory such as a mirror handle bar pedal etc Hooks on the other end must be attached to vehicle cargo anchors installed in the trailer For transport motorized cargo with manual transmissions should be left in first gear Vehicle s with automatic transmissions should be in the Park position The vehicle s ignition key should be turned off and removed the parking brake set the run stop switch in the stop or off position and the fuel lever turned to the off position The Safest Way to Unload Your Motorized Cargo The safest method of unloading is to push the vehicle down the ramp carefully braking to ensure control of the vehicle If you loaded your vehicle forward front in that means you will unload it in
212. upplied by the house battery bank The house battery bank may consist of only one battery or several batteries connected together The converter charger charges the batteries when the trailer is connected to 120 volt shore power or when the generator if equipped is running The tow vehicle engine alternator also charges the trailer battery while the tow vehicle engine is running The tow vehicle engine alternator also charges the trailer battery while the tow vehicle engine is running and the 7 way cord is connected Power for the trailer exterior 12 volt DC system is provided by the tow vehicle through the 7 way power cord This system powers the trailer running lights brake lights turn signals backup lights if equipped and brakes The 7 way power cord also provides a common ground and a 12 volt charge line from the tow vehicle alternator to charge the trailer batteries The trailer interior 12 volt DC system operates 12 volt motors pumps 12 volt appliances interior lighting landing gear furnace slide outs etc The batteries also provide power to the breakaway switch to apply the trailer brakes in the trailer ever becomes uncoupled from the tow vehicle Power from the batteries tow vehicle alternator and or converter is routed to the main fuse panel From the main fuse panel power Is supplied to the various circuits in the trailer The circuits are listed on a label attached to the distribution panel door usually located b
213. ut the operation and maintenance of its recreational vehicle Nothing in this manual creates any warranty either express or implied The only warranty offered by Dutchmen Manufacturing Inc is set forth in the limited warranty applicable to your vehicle The Limited Warranty and limited warranties issued by the component manufacturers require periodic service and maintenance and the owner s failure to provide these services and or maintenance may result in loss of warranty coverage for that item The owner should review Dutchmen Manufacturing Inc s limited warranty and the warranties of all other manufacturers Instructions included in this manual are for operating some components which may be optional on your vehicle This manual is devoted to instructions on fifth wheels and travel trailers Danger Warning Caution and Note Boxes We have provided many important safety messages in this manual Always read and obey all safety messages DANGER indicates an hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury This applies to hazardous situations involving property damage only Important
214. vents or abrasive cleaners on the dome surfaces or the seal Range Hood The range hood operates on 12V power and should be used as a ventilating system when cooking Operational switches for the fan and or light are on the front panel of the range hood Care and Maintenance Care of the range hood is similar to the range Use warm soapy water and wipe off any grease before staining can occur Do not use harsh chemical cleaners or abrasives Clean the plastic light lens and filter by removing and washing in hot soapy water Frequency of cleaning is dependent upon range usage by removing and washing in hot soapy water Frequency of cleaning is dependent upon range useage The range or cook top installed is a Propane appliance Carefully read the manufacturer s manual for complete operational and safety instructions provided in the unit packet prior to using the appliance Range Cook Top Operation Top Burners Range or Cook top Prior to Lighting Assure the gas supply to the trailer is turned on Open a window and or vent for ventilation purposes Check for any hazards flammable liquids fabrics objects near burners If gas smell is present Do Not Light See What to do if you smell gas Depress knob corresponding to burner to be lit and turn to Lite position Immediately Light Burner Match Light Models Hold a long match or a hand held igniter near the burner port Make sure the hand held
215. w all instructions in this sec tion as well as the ones outlined in the generator operator s manual NOTE The output from the generator may be interrupted if the main generator circuit breakers trip These breakers are located on the main generator control panel If there is not power when the generator is running check and reset these breakers 54 effects of carbon monoxide poisoning please read and understand the following precautions There are a number of symptoms of carbon monoxide poisoning Dizziness Intense Headache Throbbing in temples Nausea Vomiting Muscular Twitching Weakness Sleepiness Inability to think clearly If you or others including pets experience any of these symptoms get out into the fresh air immediately Get medical attention if any of the symptoms persist Turn the generator off and do not operate it until it has been inspected and repaired by a generator repair facility e Review the safety precautions for fuel and exhaust fumes elsewhere in this manual e DO NOT operate the generator if exhaust gases cannot be discharged away from the trailer or other vehicle Do not block the exhaust pipe Do not park the trailer where the exhaust gases can accumulate either outside underneath or inside the trailer or other vehicles Make sure exhaust gases are clear of walls snow banks or any obstructions that can prevent exhaust gases from dissipating e DO NOT operate the generator while sleepi
216. weather conditions at their travel destination When you travel several hundred miles a day in your RV the weather conditions can change several times The weather is often the last thing on your mind Severe weather can occur without much warning and if you are caught in it it can be disastrous RVers need to have an emergency plan in case of a severe storm The National Oceanic Atmospheric Administration NOAA Weather Radio NWR is a nationwide network of radio stations that broadcast National Weather Service warnings watches forecasts and other hazard information 24 hours a day Alerts inform people if they need to take some type of action in order to protect themselves Consider both a portable GPS unit and a weather radio receiver as part of your travel gear Receivers are available in many price ranges depending on the quality of the receiver and its features It is well worth the investment to be able to pinpoint your exact location to know what type of weather to expect when traveling or camping in your RV For more information on the NOAA Weather Radio visit their website at www nws noaa gov It is a good idea to monitor the weather radio while traveling Develop an emergency evacuation plan in case of severe weather When you arrive at a Campground ask about emergency plans in case of a severe storm such as a tornado or a thunderstorm with high winds If the Campground doesnt have a plan you need to make your own Locate a st
217. when loading your fifth wheel and travel trailer or motorhome A recreational vehicle with the cargo distributed properly will result in efficient trouble free towing Formaldehyde Formaldehyde is an important chemical used widely in building materials and numerous household products It is also a by product of combustion and certain other natural processes Thus it may be present inside the trailer with some individuals being sensitive to it Ventilation of the unit normally reduces the exposure to a comfortable level Generator Safety Do not operate the generator in an enclosed building or in a partly enclosed area such as a garage Nor should the generator be operated while sleeping Be sure to follow instructions and warning in this manual and the manual provided by the generator manufacturer Lug Nut Torquing Being sure wheel mounting nuts lug nuts on trailer wheels are tight and properly torqued is an important responsibility that trailer owners and users need to be familiar with and practice Inadequate and or inappropriate wheel nut torque tightness is a major reason that lug nuts loosen in service Loose lug nuts can rapidly lead to a wheel separation with potentially serious safety consequences Contacting The National Highway Traffic Administration If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Adm
218. y on steep hills The load a tire will carry safely is a combination of the size of tire its load range and corresponding inflation pressure Excessive loads and or under inflation cause tire overloading and as a result abnormal tire flexing occurs This situation can generate an excessive amount of heat within the tire Excessive heat may lead to tire failure It is the air pressure that enables a tire to support the load so proper inflation is critical Since RVs can be configured and loaded in many ways air pressures must be determined from actual loads determined by weighing and taken from the load and inflation tables provided by the tire manufacturer These air pressures may differ from those found on the certification label However they should never exceed the tire limitation for load or air pressure If you discover that your tires cannot support the actual weights the load will need to be lightened Tire Safety Tips Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist Check tire pressure regularly at least once a month including the spare Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glass and foreign objects wedged in the tread Make sure your tire valves have valve

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