User Manual - Comkit Online
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1. Continuous operation f lt T Normal operation Page 8 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Operating Procedures setting the controls DESCRIPTION The Electronic Hydroboil has user interface that consists of a graphic LCD and 4 Capacitive Sensor Switches CSS The user interface gives the current status of the Hydroboil and allows the user to configure it as required Legend 1 ZIP Symbol 2 Day of the Week indicator The user interface is shown below 3 Setpoint Value 4 CHANGE FILTER indicator 2 5 ON indicator 6 OFF indicator CHANGE FILTER SETPOINT 55 7 Sleep Symbol 8 Sleep mode Stand by indicator 1 BOILING WATER 9 Low light Symbol 10 24hour Clock 11 BOILING WATER indicator 000000000000000 000O0 CSS1 Capacitive Sensor Switch 1 n 10 9 CSS2 Capacitive Sensor Switch 2 CSS3 Capacitive Sensor Switch 3 CSS4 Capacitive Sensor Switch 4 The LCD and capacitive sensor switches connect to the Controller PCB via a 4 way serial cable The DIP Switches on the Controller PCB assembly should be configured as follows 15 Litre amp 25 Litre on fon forF on oF jon fon jon 40 Litre DIP Switches on fon jor forF orr on on JON ale The Electronic Hydroboil has a real time clock that operates in 24 hour mode and2. Position the heater so the tap will drain on to a draining board or drip tray VENT Position the base of the tap to be not less than 200 mm above the draining board O oe height should be increased only if essential for filling larger vessels Provide clearance for service access of not less than 150 mm top 65 mm left 20 mm right Mark corner positions for the heater on the wall so as to position the paper mounting hole template Step 2 Fastening Position mounting hole template on wall and drill holes where shown Drill holes for water inlet vent outlet and wiring if rear access is intended Remove cover fastening screws from heater and lift whole cover off heater Install plumbing and wiring and prepare pipe ends and wiring ends as shown Screw heater chassis to the wall using screws or bolts suited to the wall Screws or bolts must be able to support the weight as shown in the chart on the left Page 5 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Installation Procedures continued Wall template for 15 25 amp 40 litre models le 120 374 15L 25L ia clear 499 40L 150 clear l 295 15L 25L 39 5 420 40L 39 5 591 15L 771 25L 831 40L Internal r Plumbing al External Plumbing ji 188 15L 25L 313 40L BENCH TOP Step 3 Connecting a Pl
3. Installation and Operating Instructions Zip Hydroboil Electronic Large boiling water Affix Model Number Label Here 89956 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Page 1 of 16 This page intentionally left blank Page 2 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Read these warnings first 4 Installation Requirements 4 5 Installation Procedures 5 7 Step 1 Positioning 5 Step 2 Fastening 5 See page 6 Wall Mounting Template Dimensions Step 3 Connecting 6 a Plumbing 6 b Venting ex aa ae nd al aa ae ee 6 7 c Electrical 7 Step 4 Assembling 7 Step 5 Commissioning T Earthing Continuity Verification Tap Operating Procedures 8 Operational Procedure Settings 10 Default Settings 00 0 10 Setting Operational Modes 10 12 Normal Mode cece e eeu 10 Configurational mode 11 Problem Solving o oo nananana 13 End of life disposal nananana 13 Spare Parts nauuna 14 15 Contact Details nananana aaa 16 Note Read all instructions and precautions before proceeding This unit must be installed in accordance with water supply by laws and releva
4. the Hydroboil is as follows To enter Configuration Mode press and hold the CSS1 and CSS4 for 10 seconds The unit enters Configuration Mode and the user can configure the clock as follows SET SETPOINT To return to Normal Mode press CSS4 To increment the setpoint press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 Note 1 The setpoint moves in a circular fashion It goes from 98 to 99 to 100 to 65 to 66 etc Note 2 100 C may be indicated by 1H or 100 on the LCD SET CLOCK To return to Normal Mode press CSS4 To increment the Hours press CSS2 To increment the Minutes press CSS3 To step to the next configuration parameter press CSS1 SET DAY OF THE WEEK To return to Normal Mode press CSS4 To step to the next day of the week press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 SET FILTER EXPIRATION TIME To return to Normal Operation press CSS4 To increment the expiration time press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 Note 1 The Filter expiration time moves in a circular fashion It goes from OFF to 00 to 01 to 02 etc etc up to 14 months Note 2 00 is a test mode When the user returns to Normal Operation the CHANGE FILTER icon will appear on the LCD after approximately 1minute To clear the CHANGE FILTER icon the user must re enter Configuration set the Filter Expiration Time to OFF and return t
5. the button faces toward the body of the appliance In this position an internal spring will push the button out Once the button is in the extended position the tap will be Locked and unable to dispense hot water Disengage safety feature Press and simultaneously rotate aprox 90 degrees the safety button on the right hand side of the control panel until it latches in the closed position and the unlocked indicator is illuminated Warning The unit is now capable of dispensing boiling water without the safety feature Dispensing Boiling water Zip Hydroboil is fitted with a safety two way cool touch safety tap for instant boiling water Normal operation for filling cups and small containers To activate the tap press the safety button on the right side of the control panel and while holding the button in gently push the lower end of the tap paddle inwards and boiling water will flow until the tap paddle is released Continuous operation for filling tea pots saucepans and large containers Press the safety button on the right side of the control panel and while holding the button in Lift the tap paddle until it locks into a horizontal position the button can now be released and boiling water will flow until the paddle is returned to its normal vertical position This operation allows a vessel to be filled without holding your hand where it may be affected by steam Locked unlocked indicators
6. allation amp Operating Instructions 89956 May 2012 v1 06 Spare Parts Kit No Description 90140 90496 90495 90994 90492 90996 90998 Key 6 8 po 20 Page 14 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Spare Parts 23 Contactor Only for 40L 15 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Page 15 of 16 Contact Details Head Office Zip Heaters Aust Pty Ltd ABN 46 000 578 727 67 Allingham Street 7 Condell Park NSW 2200 VW Postal Locked Bag 80 Bankstown 1885 Australia WaterMark WMKA00099 AS 3498 Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 As Zip policy is one of continuous product improvement changes to oO 2 specifications may be made without prior notice Images in this booklet have Zia been modified and may not be true representations of the finished goods Page 16 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06
7. can have 2 ON OFF times per day lf the user selects either of the energy saver modes See below ON OFF mode cannot be used The user is not able to access this part of the configuration The real time clock is battery backed meaning the unit does not loose the configuration data if power is removed The Hydroboil has two energy saver stand by modes that can be used in an either or configuration The energy saver modes differ from on off mode in that the water in the tank is maintained at 65 C rather than allowing it to drift back to ambient 1 Sleep Mode and 2 Low Light Mode Sleep when it s dark feature Sleep Mode can be set to 2 hours or 4 hours Sleep Mode is indicated by the Sleep symbol on the LCD Low Light Mode is indicated by the Low Light symbol on the LCD Page 9 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Default settings When the unit actually enters energy saver mode it is indicated by the Sleep Mode Indicator on the LCD In 2 Hour Sleep Mode if there has been no water drawn through the tap or no touches of the capacitive switch sensors for two hours the temperature of the water in the tank will be allowed to drop to and be maintained at 65 C The time taken for the water temperature to drop to 65 C can be as much as 12 hours depending on ambient conditions and other external factors In 4 Hour Sleep Mode if there has been no water drawn thro
8. d by testing between the earth wire Warning this appliance must be earthed on the product s lead and a exposed piece of i T metal ortie cas and th taj bad Following remedial service the earthing continuity of the heater must be checked by N a qualified technician using an appliance tester or continuity tester of accuracy Class 5 or better Class 5 denotes an accuracy of 5 full scale deflection 1 Isolate power supply 2 Set meter to 0 ohm with leads connected together 3 Connect one test lead to the earth wire on the product GRN 4 Connect the other test lead to a bare patch of metal preferably on the edge of the top of the cover then to the front cover of the unit Warning the water may be boiling show extra care 5 Test that in every instance the electrical resistance does not exceed 1 ohm Page 7 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Tap Operating Procedures Tap Operation Safety feature Zip Hydroboil has a unique safety device designed to reduce the incidence of accidental operation of the tap The tap can be Locked to prevent the Hydroboil from dispensing hot water In order to lock the tap ensure the safety button is protruding from the right hand side of the control panel and the locked indicator is illuminated This can be achieved by pressing the button and simultaneously rotating it until the groove in the head of
9. his will require an isolating switch fitted in the fixed wiring and attached to a secure surface This switch must provide all pole disconnection and a contact seperation of at least 3mm installed in accordance with the wiring rules Alternatively a standard 220 240V 10 amp general purpose outlet within 1500 mm of the Hydroboil Unit c Cold water supply with a minimum working pressure of 70 kpa and a maximum working pressure of 700 kpa connected via an isolation valve d Outlet drainage to a sink draining board or to a drip tray Page 4 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Installation Requirements continued e Access to drainage from a vent situated at the base of the heater f In all installation instances the walls of the heater must be vertical and the base horizontal there can be no exceptions to this rule Note If the water pressure is likely to exceed 700 kpa a 350 kpa pressure reducing valve must be installed in the cold water supply line Installation procedure COLD VENT Before You Begin INLET OUTLET Locate the paper mounting hole template packed with the heater l Read the installation and operating instructions completely R Decide whether to install with concealed or exposed plumbing and or electrical connections Concealed connections are preferred for superior appearance INLET i __ POSITION Step 1 Positioning
10. ller should contact a Zip authorised agent for high altitude settings This appliance must be earthed If the power supply cable is damaged it must be replaced by a Zip authorised agent or a qualified electrician Do not remove the cover of the heater under any circumstances without first isolating the heater from the power supply Do not use strong corrosive or abrasive cleaners to clean the case of the heater Frost protection If this heater is located where ambient air temperature could fall below 5 C when the heater is not in use do not turn off the appliance electrically This safeguard does not offer the same protection to the connecting pipework and fittings This heater is intended only for indoor use and should never be installed outdoors or be exposed to the elements of nature This unit must not be positioned in an area that may be cleaned by a water jet This unit must not be cleaned by a water jet Installation Requirements Before installing ensure that the following are available a Sufficient space to position the heater so there is at least 150 mm clearance above the heater for service access 65 mm to its left and 20 mm to its right the tap outlet usually should be positioned at least 200 mm above a draining board or drip tray b Standard local requirement power cable positioned as shown on the paper mounting template for connection from the rear of the heater to the terminal block within the heater t
11. nt local authority by laws All plumbing must comply with AS3500 4 1 amp AS3500 4 All electrical must comply with AS NZS3000 Page 3 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Read These Warnings First Please read all installation requirements installation procedures and precautions before installing any Zip Hydroboil instant boiling water heater Never attempt to install any Zip Hydroboil instant boiling water heater without reading all of the applicable instructions In some hard water areas where mineral scale accumulation in the boiling chamber of the Zip Hydroboil may become a problem consideration should be given to the maintenance required A suitable form of water treatment may be necessary All plumbing connections must be made in accordance with local regulations The Zip Hydroboil instant boiling water heater is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Young children should be prevented from having access to ensure that they are not able to use or play with the heater If the installation site is located more than 1000 metres above sea level the insta
12. o Normal Operation Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Setting operational modes continued CONFIGURE SLEEP MODE Sleep display To return to Normal Mode press CSS4 To configure sleep mode to kick in after 4 hours press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 Note Configuring Sleep Mode moves in a circular fashion It goes from 2 hours to 4 hours to OFF and back to 2 hours etc ENABLE LOW LIGHT SENSOR Sleep when it s dark feature Low light display ON To return to Normal Operation press CSS4 To configure Low Light Sensor ON OFF press either CSS2 or CSS3 is To step to the next configuration parameter press CSS1 Note 1 Daylight Sensor ON OFF flip flops with each press of CSS2 or CSS3 Note 2 If either Sleep Mode or Low Light sensor is configured as on pressing CSS1 will return the user to Normal Operation Note 3 If both Sleep Mode and Low Light sensor is configured as off the user will be able to use ON OFF mode Sun on time display SUN ON TIME 1 SUN OW To return to Normal Mode press CSS4 08 00 To increment the hour for SUN ON TIME 1 press either CSS2 or CSS3 To step to the next configuration parameter press CSS1 SUN OFF TIME 1 Sun off time display To return to Normal Mode press CSS4 OFF To increment the hour for SUN OFF TIME1 press either CSS2 or CSS3 To step to the next configuration pa
13. on Procedures continued more than 3 right angle bends and discharges to a waste water drain For concealed vent plumbing direct the vent outlet from the heater rear using a visible tundish see diag at left c Electrical For concealed electrical connection connect a power cable through the rear access opening of the heater to the terminal block within the heater as shown Vent line Do not turn the power ON until the heater is filled to the tap level with water Step 4 Assembling Place the heater case back on to the heater and secure the top 2 case screws Secure two bottom case screws Insert Outlet Nozzle into the heater case Ensure the outlet tube is correctly positioned within the outlet nozzle Step 5 Commissioning Inlet Water Temperature Check previous steps Turn water supply ON Water is now flowing into heater check Model 15 C 10 C connections for leaks Wait approximately 5 minutes and check outlet tap for water This is 15 Litre achieved by pressing the tap paddle 29 Litre 47 min 50 min Power is only to be turned on when water is available from this outlet 40 Litre 60 min 64 min es Turn power ON After a short period boiling water will be available and will be maintained close to boiling point thereafter Initial heating periods are shown in the table on the left Earthing Continuity Verification If required an earth continuity test can be aan thi 5 performe
14. rameter press CSS1 08 00 Note If ON TIME OFF TIME this disables the timer Note The same procedure is followed for all the ON OFF time periods aLi If no action is sensed on the CSS s for 20 seconds the unit will revert to Normal Mode After SAT OFF TIME 2 pressing either CSS1 or CSS4 will revert the unit to Normal Mode Page 12 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Problem Solving Water isolating valve turned off Blocked filter blocked meter tube blocked strainer jammed ball valve assy airlock in transfer tube Incorrectly positioned outlet tube Fails to dispense water No power Water not boiling Faulty PCB faulty NTC faulty element faulty cutout Runs out of boiling water and fails to refill Outlet tap drips Overflow from vent Excessive steam from vent Power on but no heat Overload repeatedly tripping with excessive steam Overload repeatedly tripping without excessive steam Internal adjustment Check water supply valve Reposition silicon outlet tube in outlet nozzle Contact Zip authorised agent Check power supply Contact Zip authorised agent Contact Zip athorised agent End of life Disposal In order to help preserve our environment we ask that you dispose of this product correctly Please contact your local city council for collection centre details Page 13 of 16 Zip Hydroboil Electronic Inst
15. ugh the tap or no touches of the capacitive switch sensors for four hours the temperature of the water in the tank will be allowed to drop to and be maintained at 65 C As soon as water is drawn through the tap or there is a touch on the capacitive switch sensors the Hydroboil returns to full power mode In Low Light Mode as soon as the ambient light in the room where the Hydroboil is installed drops below 100lux the unit goes into energy saver mode and will allow the temperature of the stored water to drop to and be maintained at 65 C As soon as the ambient light rises above 100lux the Hydroboil returns to full power mode A normal office has an ambient light level of 200 300lux TEMPERATURE SETPOINT 98 C FRI ON TIME 1 FRI OFF TIME 1 FRI ON TIME 2 FRI OFF TIME 2 Setting operational modes The Hydroboil has 2 modes of operation 1 Normal operation mode 2 Configuration mode Normal display Normal operation mode MON In Normal operation mode the LCD will display as follows Note The BOILING WATER symbol is not displayed until the water reaches temperature BOIUNG WATER Page 10 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Setting operational modes continued Setpoint display SETPOINT 38 Clock display e305 Day display MOK Filter display CHANGE ili Page 11 of 16 Ob Configuration mode The Default configuration for
16. umbing Aprox weight when filled For exposed plumbing connection connect the cold water inlet pipe from the base of the heater directly 15 Litre models__ 34 5 ko to the 15 mm or half inch compression fittings with the nuts and olives provided 25 Litre models 40 Litre models For concealed plumbing connections connect the cold water pipe through the rear of the chassis using a 15 mm or half inch capillary elbow Cold water pipes must be flushed before connection to the inlet Any clogging due to sediment or fines will adversely affect the operation of the heater The heater must be installed with an isolating valve which allows it to be isolated from the mains supply for servicing Water pressure requirements Minimum 70 kpa maximum 700 kpa Warning If pressure is likely to exceed 700 kpa a pressure limiting valve must be installed in the cold K Concealed Water supply line Zip recommends a valve rated at 350 kpa for this application Concealed Vent i b Venting Inlet A vent at the base of the heater must be plumbed to a safe visible location as under certain conditions it may discharge cold or boiling water and or steam For exposed vent plumbing connect vent outlet from the base of heater to a 15 mm or half inch OD pipe which has a continuous fall is no more than 3 metres long has no Page 6 of 16 Zip Hydroboil Electronic Installation amp Operating Instructions 89956 May 2012 v1 06 Installati
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