TP08 Ops Manual 9
Contents
1. TPO8 PARTS LIST ftem No Part No Description temNo PartNo Descrptin 33 1 Motor Assy Incl 20 24 29 48 Seal O ON bh 0 N N N N NY N N NY N MM SP SP a Sa SF Se SP 3 3 2 N gt O O N C Bb Y NY O O 0 a N O Co Co Volute Weldment Wing Nut Capscrew Lockwasher Capscrew TP08013 Only Capscrew TP0801302 Only Capscrew Hex Nut Brace Wear Plate Base Shim Male Camlock Handle Decal Stanley Sticker GPM Sticker Name Tag Warning Tag Not Shown Washer Capscrew Plate Volute Motor Mount Wear Plate Top Impeller V Ring Acorn Nut Washer Woodruff Key Capscrew Seal Anvil Housing Lip Excluder Grease Fitting Seal Carrier 16 NO ITEM O Ring Retaining Ring Bearing Race Thrust Bearing Motor Shaft Key Bearing Carrier Dowel Pin Drive Gear Idler Gear Idler Shaft O Ring Motor Cap Assy Capscrew Capscrew Adapter O Ring Supplied with Item 50 Adapter O Ring Supplied with Item 52 Capscrew SEAL KIT WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmansh2. ss 10 COLD OPERATION cocaina tii iio oda 11 EQUIPMENT PROTECTION amp CARE 22 cito e idad 12 TROUBLESHOOTING oia dais a a dia a ara io 13 SPECIFICATIONS ast as aa Seis esta 14 ACCESSORIES tives teu O 14 TPOS PARTSALELUSTRATION RR 15 TPOS 5 55 a a a A A aa ARA ai a 16 WARRANTY a E A af A 17 SERVICING THE STANLEY HYDRAULIC Trash Pump This manual contains safety operation and routine main tenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative 3 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equip ment NOTI
3. TPOS HYDRAULIC TRASH PUMP SERIOUS INJURY OR DEATH COULD RESULT FROM IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER To avoid serious injury or death SAFETY OPERATION AND MAINTENANCE USER S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 2005 The Stanley Works 4 E SVCE MAINT USA 503 659 5660 Printed in U S A FAX 503 652 1780 66364 9 2005 ver 2 www stanley hydraulic tools com TABLE OF CONTENTS SAFETY SYMBOLS e H M 4 SAFETY PRECAUTIONS a a V 5 TOOL STICKERS amp TAGS 3 aa a a 7 HYDRAULIC HOSE REQUIREMENT S ssai teni b icit a cerent tp eria err cad gach iio e dedo e 8 HOSE TY PES c 8 REQUIREMENTS comision a 9 OPERATION bein 10 PREOPERATON PROCEDURES ite stag o cris erra reb i a eines aan gf a a ka ie si 10 CHECK POWER SOURCE 10 CONNECT HOSES 20 ari ii iii af an 10 ni
4. bar 138 bar 138 bar SYSTEM RELIEF VALVE SETTING 2100 2250 psi 2100 2250 psi 2100 2250 psi 2200 2300 psi at the power supply outlet 145 155 bar 145 155 bar 145 155 bar 152 159 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes TEMPERATURE 140 F Sufficient heat rejection capacity 60 C to limit max fluid temperature to at max expected ambient temperature Min cooling capacity 3 hp 5 hp 7 hp 6 hp at a temperature difference of 2 24 kW 3 73 kW 4 47 kW 5 22 kW between ambient and fluid temps 40 F 40 F 40 F 40 F 22 C 22 C 22 C 22 C NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 Ipm 114 Ipm 114 Ipm 114 Ipm For cold temp startup and max dirt holding capacity HYDRAULIC FLUID 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu Petroleum based 20 82 centistokes premium grade anti wear non conductive VISCOSITY at min and max operating temps NOTE When choosing hydraulic fluid
5. cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow or pressure refer to Specifications in this manual for correct flow rate and pressure If specifications are exceeded rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended 12 TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure as listed in the table Use a flowmeter know to be accurate check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Turn on power unit and check that 7 10 No hydraulic fluid flow or pressure gpm 26 38 Ipm at 2000 psi 140 bar is available at the trash pump Check the couplers by connecting them together with the hydraulic power supply operating and with the control valve in the ON position The power suppl
6. hands or any other body part under the volute while the trash pump is running Do not lift the trash pump by pulling on the hydraulic hoses Use a suitable line fastened to the trash pump handle Do not point water discharge toward bystanders TOOL STICKERS amp TAGS Stanley Hydraulic tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 05152 Stanley Logo Decal CAU AI Stanley Hydraulic Tools 3810 SE Naef Road 7 10 GPM 26 34 LPM Milwaukie OR 97267 DO NOT EXCEED 2000 PSI 140 BAR MODEL NO 7 10 GPM 26 38 LPM 2000 PSI 140 B AR DO NOT EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER TPOS SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER 22360 MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE CONTACT AT A LEAK OR BURST Name Tag CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY 03787 GPM Decal The safety tag p n 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURR
7. plates for damage and exces Wear plates worn or damaged sive wear Replace if necessary Replace the motor shaft seal Discharge hose kinked or restricted Hydraulic fluid in discharge flow Motor shaft seal failure Ensure power unit is delivering 7 10 gpm 26 38 Ipm 13 SPECIFICATIONS ecole LEE 800 gpm 3028 Ipm Mz AR 59 Ibs 26 7 kg Height over handle 16 5 in 42 cm Lengi M 19 in 48 3 cm lo 15 in 38 1 ilicsje P M 2000 psi 140 bar FION RAM CER 7 10 gpm 26 38 lpm MAXIMUM ms 10 gpm 38 oll ena se 10 SAE pressure 12 SAE return Connect Size and Type inu ciim Dodd eto a GR 1 2 in Male Pipe pressure 1 2 in Male Pipe return Discharge Diameter sssssssssssessssee nennen enne nennen 4 in 100 mm Camlock Inlet Diam m 4 in 100 mm Description Part No Adapter in NPT 3 Camlock 52720 Lay Flat Discharge Hose in x 25 ft with Camlock Fittings 56761 Lay Flat Discharge Hose 4 in x 25 ft with Camlock 65624 14 TPO8 PARTS ILLUSTRATION
8. the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements OPERATION PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge make sure the hydraulic power source develops a flow of 7 10 gpm 26 38 lpm at 2000 1 140 bar 2 Make certain that the power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar maximum 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar 4 Make sure the trash pump inlet is clear of debris Re move any obstruction before operating CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections IMPORTANT Do not connect pressure to the return port Motor shaft seal limit Is 250 psl 17 bar PUMP OPERATION 1 Observe all safety precautions 2 Attach a 4 inch 102 mm diameter fire hose to the trash pump outlet For best performance keep the fire hose as short as possible and lay it out to avoid sharp bends or kinks Do not attach a nozzle to the outlet end of the fire hose For high pressure water pump
9. CE IMPORTANT IHIG This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose To avoid serious injury or death 12 These
10. CONDUCTIVE ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS DANGER DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE SIHL JAOWSY LON OG 9 lt E E I E gt ul x m o z a The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE U
11. ENT LEAKAGE IN ACCOR DANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROP ERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUSTALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE RE VERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY 5 BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL USE
12. ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR TOOL OPERATOR SAFETY TAG P N 15875 shown smaller then actual size HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydrau lic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DO NOT REMOVE THIS TAG DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON
13. SING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC SIDE 1 DANGER 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE KK SIDE 2 shown smaller than actual size HOSE PRESSURE RATING hydraulic system SIHL JAOWSY LON OG HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE Il TYPE lll TYPE RR FLOW RATE 4 6 11 13 9 10 5 15 23 Ipm 26 34 Ipm 42 49 34 40 Ipm TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 138 bar 138
14. TY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 17 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com
15. ate from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficien
16. cy attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pres sure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRAN
17. gement of the tool can cause serious injury Never operate the tool near energized transmission lines know the location of buried or covered services before starting work Do not wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause damage to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool SAFETY PRECAUTIONS To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Do not put your
18. ing use a Stanley SM20 or SM50 and nozzle The TP08 is designed for high GPM water flow at low water pressure head 3 Attach a rope or cable to the trash pump s handle Lower the trash pump into the liquid to be pumped Do not raise or lower the trash pump by its hoses or couplers to avoid damage to the hoses or couplers IMPORTANT Never point the hose at bystanders 2 Connect the hoses from the hydraulic power source to the couplers on the trash pump or trash pump hoses It is a good practice to connect return hose first and disconnect it last to minimize or avoid trapped pressure within the trash pump motor Note If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the trash pump is the inlet pressure coupler 10 4 Turn on the hydraulic power source Watch for solids in the liquid being pumped If solids are excessive the dis charge flow might decrease If this happens stop the trash pump and check for the cause of the problem Under some conditions the liquid being pumped might be slowed enough so It can no longer push particles in the liquid If this happens particles can accumulate in the pumping chamber causing further restriction The impeller then acts as a grind
19. ing liquids with a solids to liquid ratio greater than 30 percent solids to 70 percent liquid will cause accelerated impeller wear 7 To maintain optimum performance it is good practice to periodically inspect the impeller for wear or damage This is especially important following the pumping of liquids containing sharp abrasive solids COLD WEATHER OPERATION If the trash pump is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or pump motor seals can result from use with fluid that is too viscous or thick 11 EQUIPMENT PROTECTION amp CARE NOTICE In addition to the Safety Precautions in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse circuit flow This can
20. ing wheel which causes accelerated trash pump wear Reduced liquid flow can be caused by the following The trash pump sinks into solids at the bottom of the hole The end of the outlet hose is too high causing an exces sive lift height for the column of liquid being pushed by the trash pump This slows the flow of liquid to a level where it can no longer carry solids The flow and pressure of hydraulic fluid to the trash pump is too low which reduces impeller speed A 20 percent de crease in hydraulic fluid flow can reduce pump performance by 50 percent When operating at reduced hydraulic flow and pressure the end of the outlet hose should not be more than 30 ft 9 m above the liquid Note It will not damage the pump to operate it dry OPERATION 5 When pumping is complete set the hydraulic control valve to the OFF position Lift the trash pump from the work area using the rope or cable to avoid damage to the hoses or couplers IMPORTANT Observe the following for trash pump protection and care 6 The trash pump must maintain a minimum impeller speed in order to move solid particles through the pump While pumping liquids containing large solids monitor the flow from the outlet of the fire hose If it begins to slow turn off the hydraulic power source and lift the trash pump from the work area Disconnect the hydraulic hoses and clean at the water hose and the pumping chamber IMPORTANT Pump
21. ip at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping d
22. safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The models TP08 Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and under stand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operations Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Operating Instructions Do not install or remove this tool while the hydraulic power source is connected Accidental enga
23. y should operate without loading from the cou plers Impeller jammed with debris Clean the pumping chamber Impeller rubbing against wear plates Check and adjust the impeller clearance Defective power module Repair or replace the power module Check that the hoses are correctly con nected to the pump motor ports The Hydraulic flow reversed female coupler should be connected to the IN port The return fluid must never flow through a reversing valve Check that 7 10 gpm 26 38 at 2000 psi 140 bar is available at the trash pump Improper hydraulic fluid flow A 2096 decrease in flow can result in a 5096 decrease in pump performance 8 gpm 30 Ipm is the best circuit flow Pump will not start Defective couplers Lift the pump from the bottom of the hole Trash pump submersed in sediment or chamber Use a flat support under the pump if necessary Poor pump performance Trash pump inlet restricted Remove restriction and thoroughly clean Straighten the hoes If the hose must bend at the top of the hole use a piece of split rigid conduit with large diameter of the expanded hose This keeps the hose from kinking Use a 90 4 inch pipe elbow on the trash pump outlet if necessary Discharge hose too small Use a 4 inch diameter fire hose Water lift too high Lower the outlet end of the discharge hose Check impeller for damage and excessive Impeller worn or damaged wear Replace if necessary Check wear
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