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ComBricks User Manual

1. CiS 9 cc elt 99 Slsos u u 2 800 e co 8 Ij Ors ol NEE x 9 moo Plz gaa c 5 90000 2 o Q lt aln 5 o wis o som rio 65 35 tls ul 82 95 m als Fig 20 Inserting modules ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 31 217 3 7 Removing modules To remove a module press the keys on both sides of the module this has to be done with 2 hands When both keys are pressed pull the module out of the slot see Fig 21 Modules can be removed during operation 1 Slot between 2 modules can remain empty when modules D are removed during operation Modules at the end of the backplane can always be removed 1 by 1 www proce ntec com combncks g Profitrace OE 2 on DO Profitrace OE 4 en MAC 9C B2 06 00 01 F4 PROCENTEC COMbricks Headstation HW ver 15 Fig 21 Removing modules ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 32 217 3 8 Wiring Ethernet The Ethernet connector is located on the top side of the Head Station The connector contains LEDs that indicate linkup green and reception of data orange It is recommended to use a cable RJ45 plug with grounding foil due to the nature of industrial applications The Ethernet interface complies with standard Ethernet guidelines The maximum cable length from ComBricks to switch device is 100 meter The MAC address is printe
2. 18 Bm MESI RR 18 P MEESUI d jes iei E omms 19 1 6 PUE ido NN RR Omm mem 19 1 7 Son PI n 20 LEE 10 Fl 6h ra T 21 2 1 eio Scis iu Sela sie Ac II aa Ode a td Lo ele a ed ie ed 21 2 2 Prepare the backplane serseri inca PIOS roO Dem Taro en Cee eee ee 22 2 3 Justia OURS E 22 2 4 Configure the repeater modules ccccccessecccesecccceseceeeescceceececsuececsuseceseneceeseecessuaceesenecetsenerets 22 2 5 Wiretherepeater tod ue en ne a rec et arta usa io ere conte 22 2 6 POW CR HE eas OO Em 22 2 7 Customizing the IP number through the web server ssssecccccessecceceeesecceceeeeeeceeseeeeeessaeeeeeees 22 2 8 Customizing the IP number through the Discovery Tool 24 2 9 Checking the modules and the administrative info in the web server 25 2 10 Testing ProfiTrace OE on the PROFIBUS installation ccccsssecccccssseccccceeseeceeseeseeceeseeaeeeessaensees 26 2 11 Resetting the Head Station ccccccssccccsssccccseccceesececesccceeecceseseceseuecesseeceseuseeeseuecesseecetsneeeesegecs 27 a 28 3 1 LOCA OM a a an he re be ie a ein Hm 28 3 2 AE ES AT e E E A Y 28 3 3 Mounting and un mounting backplane units ss 28 3 4 Adding DAC de IB AU RC a en ee ee EET 29 3 5 Detaching ACROSS nn eo nt ce 30 3 6 ASS mng PROS De DERE MEN E 31 3 7 Removing modules esses eene nn
3. PROCENTEC 79 217 6 6 LEDs on the Head Station In the tables below the LEDs of the Head Stations during normal operation are described The LED conditions in firmware update and menu mode are not described here Starting up X No Ethernet link established X DHCP configuration is pending X Ethernet link established X Backplane voltage too low under 5 5 VDC or current draw to high above 2 5 A Clock chip error contact your local Distributor or PROCENTEC Internal component or firmware error contact your local Distributor or PROCENTEC ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 80 217 No USB connection X USB connection X No SD card inserted X SD card inserted activity X SD card inserted no activity X ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 81 217 7 Repeater modules RS 485 The standard RS 485 PROFIBUS repeater modules can be a 1 or 2 channel type Suitable for 12 Mbps with screw terminals additional DB9 connector onboard termination diagnostic LEDs and redundancy feature The advanced 12 Mbps core of the repeater module is identical as the ProfiHub and repeater B1 it can be cascaded unlimitedly and has increased RS 485 strength It does not have the frustrating short circuit bug and the bus communication is constantly monitored for glitches which are digitally filtered out Every channel has on board switchable termination and is able to dri
4. RS 485 IS Barrier 101 201410 Technical Data RS 485 IS Barrier 101 201410 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission speed detection Data delay time normal mode Data delay time redundant mode Delay time jitter Oscilloscope specifications Frequency Resolution Differential range PROFIBUS cable specifications Cable lengths Number of devices Required termination Redundancy ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane 450 mA 740 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol No bus address required 9 6 kbps 1 5 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time 2 0 TBit 12 0 TBit Max TBit 192 MS s 27 mV 3 49 3 49 V 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps Maximum 31 devices per channel busloads DB9 IS connector with internal 2000 only Yes maximum 10 cables activated by switch 177 217 Technical Data RS 485 IS Barrier 101 201410 Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 R
5. j 1CH PBS4 RDY RXL ERL SWI HWEL TERME MIN SCOPE NWO omi User Manual User Manual ComBricks Monitoring Networking and Control PROFIBUS data hub for repeaters and fiber optic modules Transparent for all PROFIBUS DP protocols ProfiTrace for monitoring 4 networks Drives 32 modules 10 communication modules Hot swap Powerful web server 100 Mbps Ethernet 12 Mbps PROFIBUS DIN rail IP 20 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger Draws your attention to important information on handling the product a particular part of the documentation or the correct functioning of the product Warning This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply with PROFIBUS and RS 485 interface This product can only function correctly and safely if it is transported stored set up installed operated and maintained as recommended ComBricks is a CE class A product In a domestic environment it may cause radio interference in which case the user may be required to take adequate measures Wa
6. in the Ring Status Events setting See paragraph 4 7 and 5 4 for Output Control and Event Configuration to enable the Fiber Optic events ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 105 217 11 PROFIBUS Slave Module PBS 001 The PBS 001 PROFIBUS slave module enables your ComBricks set with real Remote 1 0 capabilities A unique feature is that it can also be used as a DP DP coupler a PB PN coupler or gateway between multiple PROFIBUS and or PROFINET networks E a The slave module can be placed side by side with any repeater module and can be used to control LEE Digital Inputs or Outputs or the relay card The slave module has a PROFIBUS address and Ed busmonitor data is directly available in the web server of the Head Station Ec It is possible to use the PBS 001 as a gateway between up to 10 PROFIBUS and or PROFINET networks simultaneously It transfers data on 1 0 level which means that the master can be programmed to send data to the slave which is forwarded to another PROFIBUS or PROFINET module in the ComBricks backplane Each module can transfer up to 64 words An additional benefit is that the DB9 connector of the PROFIBUS slave can be considered as a new segment If the module is used with any another module on the same network number then the signals coming out of the DB9 connector are re generated in the PBS 001 in the same way as any repeater firmware 1 275 or higher If an older firmware or GS
7. ComBricks The first PROFIBUS and PROFINET based automation system that unites network components permanent monitoring with ProfiTrace and remote 1 0 ComBricks is a modular system that allows a mix of automation components on a backplane Repeater modules can be inserted next to a PROFIBUS slave and at the same time in a web browser over Ethernet the condition of the installation can be remotely inspected with ProfiTrace OE 1 2 Application areas e Remote maintenance station with ProfiTrace OE e Modular repeater backbone with hot swap e Transparent data hub repeaters fiber optic RS 485 IS DP slave PROFINET etc Web server with ProfiTrace ProfiTrace 2 CommDTM SNMP OPC Email TELNET r l f Monitoring Networking and Control SEM NES FS CkS PN PN coupler Monitoring segments JE RS 485 Star networks UE 21 do Jaql4 DP DP coupler PN DP coupler 1 0 1 0 2 3 9 3 E 3 UJ Ej 2 GI 9 3 E FOS Non standard cable RS 485 IS PROFIBUS PA Alarm contacts a SU 1 3 Product features e Drives 32 modules 10 high speed modules e Wide range of modules available e Hot swap and extendible e Powerful web server e ProfiTrace OE for monitoring 4 networks e Multi language e DIN rail mounting e IP 20 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 10 217 1 4 Modular PROFIBUS repeaters The current trend in PROFIBUS pr
8. L 3 D T DB1 DBW 2 MULTIPLY VAL INCR VALUE 3 L DB1 DBD 0 COPY DB1 TO 4 BYTES GATEWAY T QD 8 120 217 11 7 3 Consistency over 8 bytes Configuration of Network 1 Configuration of Network 2 dmm ro Pes 001 PROCENTEC m 45 PBS 001 PROCENTEC Slot H DPID Order Number Designation Address O Address PB5 001 TT TTE Consistent 008 B IN OUT GATEWAY 0 7 194 BDO 24 0 5A a I O Data Block 1 of Network 1 i p uU eee Ir as pomi m o O OED struct E muri vise per ao Organization Block 1 of Network 1 DB1 DBW 0 INC DB0 INCR VALUE 1 DB1 DBW 0 CALL DPRD DAT LADDR W 16 0 RET VAL MWO RECORD P DB1 DBX0 0 BYTE 8 wn DB1 DBD 4 DB1 DBW 0 DO OUR OWN CALCULATION L 20 DPWR DAT call SCF 15 LADDR W 16 8 start output address 128 RECORD P DB1 DBX0 0 BYTE 8 write data from data block to output address of I O RET VAL MWO DB1 DBD DB1 DBD COMPARE OWN CALCULATION WITH RECEIVED CALCULATION RESULT DB1 DBD M004 JUMP IF CONSISTENT QB 32 OUTPUTS ARE INCREMENTED IF NOT CONSISTENT 1 QB 32 0 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 121 217 12 PA Link Coupler module The transparent PROFIBUS PA link coupler enables seamless high speed integration to PROFIBUS PA It powers the attached PA devices and fully emulates them as DP devices on the backplane Adjusted buspar
9. 2009 EN IEC60079 11 2012 EN IEC60079 25 2010 PROFIBUS International IS Installation Guidelines Certification number DEKRA 12ATEX019 CERTIFICATE EC Type Examination Equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 89 EC EC Type Examination Certificate Number DEKRA 12ATEX0192 issue Number 1 Equipment Pen M TUR cr gg See Model COMbricks 1CH485 15 SCOPE Manufacturer Exalon Delft B V Address Rotterdamseweg 183C 2629 HD Delft The Nethertands Jis septa qud ay acceptin vellus tonio iE Spaced N schedule 10 this documents therein referred to KRA Certification B V notified body number 0344 in accordance with Articie 9 of the Counci My ak eee edie ante vbr loa deg cd radar te 1 Requirements relating to the design and construction of equipment and protective potentially explosive atmospheres given in Annex II to the directive The examination and test results are recorded in confidential test report number 2144962 Compliance with the Essential Health and Safety Requirements has been assured by co EN 60079 0 2012 EN 50079 11 2012 ed is and di Un PM HM E it indicates that the equipment is for safe this certificate safe usa specified in the schedule to T EC haa andke CE drag examinalion and tests of the according to the Directive 94 B EC Further directive apply to the manutacty supply of this equipment eaux me BAADE U DATE riae The marking of the
10. After opening the web page all oscilloscope signals are displayed and updated live The SCOPE repeater is the most easy to use PROFIBUS oscilloscope available e You do NOT have to touch the installation e Works automatically even images saves to SD card since firmware version 1 286 e Oscilloscope data is never mistaken with the wrong segment e No probe wiring e No spur lines By clicking on the oscilloscope waveform of a device the oscilloscope triggers on the respective device and displays its signals in a new page The SCOPE repeater is only able to do differential measurements COMbricks Procentec Windows Internet Explorer ye E http 192 168 1 230 El COMbricks Procentec x En PROCENTEC IP address 192 168 1 230 MAC address 9C B2 06 00 02 03 System uptime 0 days 0 10 08 Site BoilerS Temperature 34 C System time 1 Jul 2011 13 15 44 Country Alaska Company Oil and Gas Company Oscilloscope imac Only stations which are active on the sele Bscilloscope module will be displayed Select oscilloscope module Slot 1 Select image type Last 4 master 24 slave 36 slave Timestamp 1 Jul 2011 13 15 42 Timestamp 1 Jul 2011 13 15 42 Timestamp 1 Jul 2011 13 15 44 55 slave Fig 43 Oscilloscope images from all devices ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 66 217 5 6 1 Oscilloscope Configurat
11. Nov 2012 15 22 02 Configuration General config Fig 81 Oscilloscope images 12 2 3 PA Bar Graph The Bar Graph illustrates the average AC signal strength from all available connected devices connected to the PA segment It is a helpful utility to get an impression of the overall signal quality of the network see Fig 82 The average amplitude should be around 750mV When there are bus problems the Bar graph will display different Voltage levels and the color of the bars will change if the minimum or maximum level has been reached These levels can be adjusted in the Oscilloscope Config menu see chapter 12 2 5 PROCENTEC ip address 192 168 1 216 0 days 5 01 22 Ol6ricks Site Nov 2012 16 11 00 Status conde Bargraph image ProfiTrace OE Select oscilloscope module Slot2 Live list Select sorting type Address Ascending Normalsortorder Statistics Reset the bargraph Pru Message recording Network event loq Event confiq Tag name confiq Special modules Oscill Oscilloscope errors Bargraph images PA measurements Oscilloscope config Configuration General config Network config Fig 82 Bargraph image for PA In the above example the amplitude is too high due to missing termination on one side Normally the amplitude should be between 750 and 1000 mV ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 125 217
12. and then on the PA module to configure these parameters See Fig 85 for available options ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 128 217 uxwmm EE Link function On User defined Watchdog Watchdog value ms 5 Retries Fig 85 Configuration of bus parameters on PA Options for the Watchdog selection e Off not recommended e Nochange PA watchdog is the same as DP watchdog e Scaled Watchdog is calculated based on DP watchdog e User defined enter the watchdog time manually The number of retries can also be adjusted This must be a number between 0 and 15 12 4 Coupler mode Make sure to set the 3 dipswitch LNK to OFF to the left Then connect a NWO power source to the connector on top of the module The DC voltage offered to NW1 the PA coupler module is the same as the output on the PA side The minimum viel is 11VDC maximum is 28VDC This module is now a fully functional PROFIBUS PA coupler It is totally transparent up to 1 5 Mbit s it also sends FDL status requests onto PA It supports connection of up to 32 devices that can take up a total of 500mA from the bus Furthermore all functionality described in paragraph 12 2 is also available in Coupler mode ComBricks backplane This module can be any PROFIBUS DP interface card either fiber optic or copper All modules in chapters 7 8 and 9 can be used Set this DP card to the same network a
13. e Check the configuration and assign a valid device name to the PND 001 module e Check the PROFINET Controller No physical link Remedy check the cable and switch 136 217 13 3 Quick Start checklist This checklist lists all the steps to a quick usage of the PROFINET Device module as a Remote 1 0 station STEP 1 STEP 2 STEP 3 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEP 10 Provide the Head Station 1B or 1C with the latest firmware at least v1 272 Add at least two empty backplane slots to the ComBricks set Use the rotary switch on the bottom to assign a custom or pre defined name to the PROFINET device Insert the PROFINET Device module in one empty slot Do not insert it in slot number 11 or higher this is not supported by the ComBricks Insert a DI DO Relay card in the other empty slot Provide power to the Head Station Connect the Head Station to the Ethernet network with an Ethernet cable Connect a PROFINET cable and connector to one of the RJ45 connectors Check the Channel List in web browser to see if the modules appear ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 7 2 2 13 4 2 3 2 3 4 2 4 2 4 2 137 217 13 4 Identification and name assignment 13 4 1 MAC address Each PROFINET enabled network component has its own unique MAC address The MAC address of the PND 001 is located on a label on the upper side of the module
14. swaps miswiring and split pairs e Large LCD clearly indicates the test results e 150 hours on one 9 V battery e Operating temperature 0 to 50 C e Just 1 key press to start continuous testing e It can also test telephone and coax cable www profinetcabletester com Compact PROFIBUS Repeater r e Single channel PROFIBUS repeater e Transparent e Increased signal strength e 12Mbps e Auto baudrate detection e Redundant power supply e Digital glitch filtering e No limit in cascading e Integrated switchable termination e Diagnostic LEDs e DB9 connector for measurements e IP 20 with DIN rail mounting www procentec com profihub b1 en ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 199 217 ProfiHub B5 RD e Integrated Diagnostics Device e Cable Redundancy e Extended temperature range e ULand DNV approved e 5 Isolated outgoing Channels e Transparent for all PROFIBUS DP protocols e RS 485 specifications for each channel e IP 20 classification e Max 12 Mbps e No limit in serial placement e Integrated termination facilities e Configurable grounding system ProfiHub A5 e 5 Isolated channels e Transparent e Increased signal strength e 31 devices per channel e 12 Mbps e 1200 m spur line length e No address required e Integrated switchable termination e IP 65 classification www procentec com profihub ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 200
15. 0 0 23 March 2015 PROCENTEC 86 217 7 8 PROFIBUS DP cable types The repeater modules can handle PROFIBUS cable based on multiple protection sheaths with a diameter between 6 to 12 mm when the grounding clip is used e Robust cable e Food cable e Ground cable e Trailing cable e Festoon cable e Fire and heat cable e Flexible cable e Shipboard cable e Rodent protection cable Robust cable Flexible cable gt Hybrid cable Food cable Shipboard cable Festoon cable FRNC cable Trailing cable Fig 54 Supported PROFIBUS cable types ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 87 217 7 9 Redundancy The bus redundancy technology of the repeater modules is very advanced A redundant system can be built using 10 parallel cables This architecture provides extremely high availability It is compatible with the RLMO1 from ABB The redundancy procedure is very simple All the repeater channels of the specific application have to be assigned to the same network group The repeater channels that carry the redundant task have to be activated with the RED switch After a reset or power up the redundancy system works directly ComBricks locks itself to the first redundant channel that has a valid start delimiter If this channel does not have valid telegrams anymore ComBricks locks itself to the next redundant channel with a valid start delimiter There is no logic which redundan
16. 1 Head Station and 2 regular modules Extendible with standard backplane units Improved durability Fits 1 Head Station and 1 regular module Extendible with standard backplane units Improved durability 190 217 Backplane Units 101 200011 e Pack of 5 pieces 5 pack e Suitable for all regular modules e NOT for Head Stations ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 191 217 38 Glossary Address Analyzer Bit Time TBit Class 1 master Class 2 master Data Exchange DGND DIN DNS DP VO ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Unique number of a device connected to the network With PROFIBUS this can be O to 126 127 is a broadcast address Software tool to observe the protocol traffic Combi Analyzers can also inspect the signal quality Other term Bus Monitor Example ProfiTrace To help simplify timing calculations it is convenient to normalize the time units One Bit Time is the time it takes to transmit one bit and is the reciprocal of the baudrate and is calculated as follows TBit 1 bit baudrate bps Examples 12 Mbps gt TBit 83 ns 1 5 Mbps gt TBit 667 ns Capacitance A class 1 master is normally a PLC or DCS system The class 1 master handles the cyclical Data Exchange with the slaves assigned to it A class 2 master is usually a laptop or programming console that is provided for commissioning maintenance or diagnostic p
17. 12 2 4 PA measurements The PA measurements page shows a static scope image it is not an actual scope measurement The blue arrows illustrate the measured value of the amplitude and the jitter The values are displayed in the corresponding boxes see Fig 83 12 2 4 1 Amplitude The amplitude is the difference between the highest and the lowest measured value of the AC signal the actual data The displayed result is measured by taking samples from all the bits in a telegram Not the entire bit is measured but only a small part to filter out irregularities such as overshoots 12 2 4 2 Jitter Jitter is described as Zero crossing point deviation which means that the changing of a bit does not occur at the intended time This is acceptable within the limit of 3200 nanoseconds positive or negative Causes for high jitter times can be wiring mistakes EMI cable cross talk or device problems 12 2 4 3 Polarity This is NOT the polarity of the bus wiring but the internal communication signal In some products it is possible that the polarity is switched This does not affect the communication 12 2 4 4 DC noise The DC noise indicates how much the voltage of the signal varies If the noise is too high it can influence the communication it should not exceed 100 mV PROCENTEC C OlBncus Site Tank 5 Temperature 42 C System time 4 Apr 2013 11 36 44 Company Oil and Gas Company Country The Netherlands Status M ECL E PA measur
18. 2 is connected to Network 2 These networks can now be coupled via the configuration tools of each master For example if you want to transfer 4 bytes the setup for the configuration tool of network 1 will look as follows 66 PES 001 Slot 4 DFID Order Number Designation Address Address Fig 72 Configuration for Network 1 The first slot is used for the PBS 001 module The next slot is used for anther PBS 001 module but a gateway module must be selected because the PBS 001 itself does not have any 1 0 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 117 217 The setup for the second network will look as follows 45 PES 001 Fig 73 Configuration for Network 2 Now the Inputs and Outputs of both networks can be sent to the 1 0 of the gateways in the PLC program ATTENTION in some configuration tools the slot numbers do not correspond to the slots displayed in Fig 70 The modules are numbered from 0 instead of 1 This is not the case for all configuration tools Make sure to check this before adding modules to your configuration 11 6 PROFIBUS PROFINET gateway The DP Slave module can also be used as a gateway to a PROFINET module This works in the same way as the DP DP coupler Simply replace the second DP module for a PROFINET PND 001 module Or extend the DP DP coupler with a PROFINET module as shown below With this example you can exchange 1 0 from and to all networks It is also pos
19. 211 217 PROFIBUS PROFINET Certificate PROFIBUS Nutzerorganisation e V grants to PROCENTEC Turfschipper 41 2292JC Wateringen The Netherlands the Certificate No Z01776 for the PROFIBUS Device Model Name PBS 001 Revision V2 1 SW FW Version 2 1 HW Version 1 3 GSD PROC696F GSD File Version 18 07 2013 This certificate confirms that the product has successfully passed the certification tests with the following scope 3 DP vo MSO Sync Freeze Fail Safe Set Slave Add DJ Physicallayer RS485 Test Report Number PCN174 DPS 02 Authorized Test Laboratory PROCENTEC Wateringen The Netherlands The tests were executed a ser isi ma dett von Test Specifications for PROFIBUS DP Slaves Version 3 09 September 2008 This certificate is granted according to the document Framework for testing and certification of PROFIBUS and PROFINET products For all products that are placed in circulation by August 20 2016 the certificate is valid for life i Board of PROFIBUS Nutzerorganisation e V Karsten Schneider 232 280 dL JME PE K P Lindner ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 212 217 PIB B PROFIBUS PROFINET Certificate PROFIBUS Nutzerorganisation e V grants to PROCENTEC Turfschipper 41 2292JC Wateringen The Netherlands the Certificate No Z10500 for the PROFINET IO Device Model Name PND 001 Revision V1 0 0 SW FW V1
20. 217 42 Sales offices and distributors HEADQUARTERS PROCENTEC Klopperman 16 2292 JD WATERINGEN Netherlands ARGENTINA eFALCOM Alcorta 2411 B1744 Moreno Buenos Aires Argentina AUSTRALIA IS Systems Pty Limited 14 Laverick Ave Tomago NSW Australia 2322 Pentair Flow Control Pacific 1 Percival Road Smithfield NSW Australia 2164 BELGIUM and LUXEMBOURG Bintz Technics N V Brixtonlaan 23 B 1930 Zaventem Belgium BRAZIL Westcon Instrument Indl Ltda Rual Alvaro Rodrigues 257 S o Paulo SP Brazil CEP 04582 000 CANADA Streamline Process Management Inc 3 4351 104 Ave SE Calgary Alberta T2C 5C6 Canada CHILE RP Ingenieria Limitada Tucapel 92 oficina 52 Concepci n Chile CHINA PROCENTEC Beijing Room E 1115 WangJingYuan YouLeHui ChaoYang Beijing China CZECH REPUBLIC FOXON s r o Poln 367 460 01 Liberec 12 Czech Republic DENMARK ProSaiCon Jernbanegade 23B DK 4000 Roskilde Denmark emma Topy emma 7mm x mmu mmo mmo mm CP er e qm m ou eh OS 31 0 174 671800 31 0 174 671801 info procentec com www procentec com 54 237 46 31151 54 237 46 31 150 santiago falcomer efalcom com www efalcom com ar 61 2 4964 8548 61 2 4964 8877 fritz woller issystems com au www issystems com au 61 2 4448 0466 61 2 4423 3232 sharee hazell pentair com au www profibuscentre com au 32 2 720 49 16 32 2 720 37 50 bloemen bintz be ww
21. 6 Mbps 11 TBit at 12 Mbps See manual for Slot time adjustment calculation Single mode 1310 nm Single Mode Fiber 9 125 um Max 30 km baudrate independent 17dB 0 4dB per km 4 x ST BFOC 2 channels Ring point to point direct hub split star No limit only busparameter limitation of the master 166 217 chnical Data Fiber Optic Ring SM1 101 201531 Dipswitches Network selection Network 1 NWO Left NW1 Left Network 2 NWO Right NW1 Left Network 3 NWO Left NW1 Right Network 4 NWO Right NW1 Right Use dipswitches or server settings Left DIP Right SERVER Enable or disable channel 1 or 2 Left ON Right OFF Ring Redundancy or Line Left RING Right LINE Head Station firmware 1 288 and higher Operating temperature 0 60 C Weight 121 gram MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 167 217 26 Technical Data Fiber Optic Ring XM1 101 201532 Technical Data Fiber Optic Ring XM1 101 201532 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission speed detection Fiber optic cable delay Delay time per ring module Total delay between 2 modules Fiber optic specifications Fiber Optic wavelength Cable type Cable length Optical budget Optical loss Connector
22. ComBricks can be very helpful Difficult to reach speed indicators above the highway can be monitored from the road side control cabinet or even from the control room Fig 8 Traffic control applications 1 5 10 Cranes Many harbour cranes use PROFIBUS There cranes are huge and sometimes hard to reach The whole crane can be monitored remotely which is especially useful if the crane is equipped with a WIFI connection T A TIT E EC gt a Fig 9 Crane applications ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 18 217 1 5 11 Other applications e Cross border installations e Water treatment e Long commissioning and test cycles e 24 7 service contracts 1 6 Output control Relay and digital output modules can be configured to respond directly to bus problems such as bus voltage too low retries syncs master lost diagnostics etc This offers a multitude of applications to directly and independently act on the machinery when the bus communication becomes unreliable Especially when safety human lives or the environment are at stake Power switches hold switches indicators backup systems and LED towers are a few examples of machine parts that can be hooked up to the relays ComBricks is the only monitoring product that has the capability to respond directly on the hardware with multiple relays Repeaters I O Fig 10 Output control The Head Station already contains 1
23. Delete image Delete PA measurements Oscilloscope config Configuration General config Network config IP config p Error type Parity framing error Error type Parity framing error Error type Parity framing error Timestamp 31 Oct 2014 13 03 12 31 Oct 2014 13 03 12 31 Oct 2014 13 03 12 e Danica manenement Delete image Delete Output control config User message Update license Downloads Not logged in Login Error type SD error Error type SD error Error type Parity framing error Timestamp 31 Oct 2014 13 03 12 Timestamp 31 Oct 2014 13 03 12 Timestamp 31 Oct 2014 13 03 12 Delete image Delete image Delete Delete Delete Fig 46 Oscilloscope error images You can view the Scope Error images per slot The Head Station can hold 16 error images per slot in memory and if there are more than 16 error images you can click Refresh error images to load these To clear all error messages from memory click Reset scope error images ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 69 217 5 7 Bar graph The Bar graph illustrates the average signal strength from all available connected devices behind a specific SCOPE repeater It is a helpful utility to get an impression of the overall signal quality of the network The average amplitude should be around 5 V When there are bus problems the Bar graph will display different Voltage levels and the color of the bars
24. L QB 32 IF NOT CONSISTENT OUTPUT BYTE 32 IS LOADED INC 1 INCREMENTED T QB 32 AND TRANSFERRED TO OUTPUT BYTE 32 M004 NOP 0 NO OPERATION NOTHING HAPPENS ComBricks User Manual L IW 0 COPY 2 BYTES GATEWAY INPUTS TO DB1 y DB1 DBW 0 L DB1 DBB 0 MULTIPLY RCV INCR VALUE 3 L 3 D L 255 AW L DB1 DBB 1 LOAD RCV MULTIPLY VALUE lt gt D COMPARE RCV MULTIPLY VALUE WITH RCV INCR VALUE 3 JCN M004 JUMP TO M004 IF CONSISTENT L QB 32 IF NOT CONSISTENT OUTPUT BYTE 32 IS LOADED INC 1 INCREMENTED T QB 32 AND TRANSFERRED TO OUTPUT BYTE 32 NOP 0 NO OPERATION NOTHING HAPPENS v6 0 0 23 March 2015 PROCENTEC Configuration of Network 2 45 PBS 001 PROCENTEC awe Number Designation Address O Address Data Block 1 of Network 2 ENIMS alee comment H 3 pa pe OC eum Variable increased END STRUCT Organization Block 1 of Network 2 L DB1 DBB 0 INCREMENT INCR VALUE INC 1 T DB1 DBB 0 L 3 D L 255 AW T DB1 DBB 1 MULTIPLY VAL INCR VALUE 3 L DB1 DBW 0 COPY DB1 TO 2 BYTES GATEWAY T QW 8 Configuration of Network 2 45 PBS 001 PROCENTEC J Address B 11 zu Block 1 of Network 2 Address Name Type Initial value jsrecr E emm e Eos Variable increased Multiply Result Organization Block 1 of Network 2 m L DB1 DBW 0 INCREMENT INCR VALUE INC 1 T DB1 DBW 0
25. Left DIP Right SERVER Enable or disable channel 1 or 2 Left ON Right OFF Ring Redundancy or Line Left RING Right LINE Head Station firmware 1 288 and higher Operating temperature 0 60 C Weight 121 gram MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 165 217 25 Technical Data Fiber Optic Ring SM1 101 201531 Technical Data Fiber Optic Ring SM1 101 201531 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission speed detection Fiber optic cable delay Delay time per ring module Total delay between 2 modules Fiber optic specifications Fiber Optic wavelength Cable type Cable length Optical budget Optical loss Connectors Topologies Cascading depth ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane t b d 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time See manual for calculation 2 TBit at 9 6 kbps 500 kbps 3 TBit at 1 5 Mbps 6 TBit at 3 Mbps 8 TBit at
26. Number is used within the e Set slave address procedure e Parameterization telegram byte 5 6 e Standard part of a diagnosis message byte 5 6 The Ident Number can be retrieved from a device Its main purpose is to make sure that a GSD file and configuration parameterization data between master class 1 and its slave are matching Light Emitting Diode Indicators on devices to inform he user of its status The Live List is a matrix that lists all the available devices It is directly visible which devices are troublemakers With different background colours the status of the devices is displayed The Live List can also generate the product name of the devices when a diagnostic message is captured synchronized with the GSD library A card that can be inserted in the backplane of ComBricks Examples of modules repeaters DP slaves or 1 0 cards Multiple Protocol Interface Protocol defined by Siemens which uses the layer 1 and 2 of PROFIBUS FDL See ProfiTrace OE See PROFIBUS PA PROFIBUS ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 194 217 PROFIBUS DP PROFIBUS PA ProfiTrace OE Reflection Repeater SD card Spur line Stub line TBit TELNET Acronym for PROFIBUS for Decentralized Peripherals Specification of an open fieldbus system with the following characteristics e Polling master slave system cyclic communications MSO e Flying masters with robin round tok
27. ProfiTrace will initially look very similar to the regular version but now with a reduced number of program option tabs offered near top of screen The ScopeWare Bargraph Topology ProfiCaptain and other tabs menus are missing to the right of the single ProfiTrace tab see Fig 48 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 70 217 m ProfiTrace for COMbricks V2 6 c 2004 2011 PROCENTEC File Action Filter Trigger Toolbars View Settings Help ProfiTrace Connect COMbrick Current state Idle Load Data Save Data System activity Live list gaer Start message recording Stop message recording Set record filter Set view filter Hecard to file x Messages z Messages with view Filter applied a Station statistics view J Data inspection HS4 0 Reset selected station Info Panel data Diagnostics Auto update Info Panel qq ws 4 1 a T s 4 Info Panel ProfiTrace V2 6 0 Driver Install for ProfiCore Ultra Ml End User License Lj Profitrace revision history beg ProfiTrace V2 6 for COMbricks m ProfiTrace V2 6 Uninstall ProfiTrace V2 6 OPC redistributables n ProfiTrace help amp manuals After clicking on the Connect ComBricks button a mid screen dialogue window is displayed which is used to setup the connection with ComBricks see Fig 49 COMbricks connection Connections ection Settings Mame Connect
28. Set Redund stot mode eene setby cen Redon ASUS sans 1 1 Off 1 Y PROFIBUS DP Slave Type 1 sloti Chi Software PROFIBUS DP Slave Type 1 slot2 Chi Software 2 2 elm DP Slave Type 1 Chi Software 3 3 PROFIBUS DP Slave Type 1 Chi Software 4 4 PROFIBUS DP Slave Type 1 Chi Software PROFIBUS DP Slave Type 1 Chi Software Empty Empty Empty Empty 11 3 1 Hardware addressing Use the rotary switches on the bottom of the module to set the address Make sure to use a suitable screwdriver to rotate the switches into the desired positions The upper rotary switch indicates the value 10 times the lower switch indicates its own value The addressable range is 1 to 99 Examples 0 0 Software addressing see 11 3 2 3 6 36 9 9 99 Now the module can be inserted in an empty backplane slot as described in paragraph 3 6 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 110 217 11 3 2 Software addressing If you are using the software address make sure the rotary switches are both set to 0 This enables a Class 2 Master to set the address with a telegram over PROFIBUS The addressable range is O to 126 where 126 is the default software address The address is stored in non volatile memory When the module is power cycled the address will be loaded from non volatile memory Use a configuration tool capable of sending Set Slave Address commands to change the address Below is an example with ProfiCap
29. TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Max 74 TBit Tdelay FO cable delay 2 x Module delay time x 2 Continued example 1 5 Mbps 22 5 TBit FO delay Tdelay 22 5 2x 1 x 2 52 2 TBit 162 217 Technical Data 2 Channel Fiber Optic Module Type 1 101 201510 Fiber optic specifications Cable type Multimode G62 5 125 OM1 Cable length Max 3 km baudrate independent Connectors 4 x ST BFOC 2 channels Topologies Point to point Star Bus Fiber Optic type Multimode 850 nm Compatible with most other vendors in 3rd party compatibility mode Cascading depth No limit only busparameter limitation of the master Redundancy Yes maximum 10 cables activated by switch Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 RED Redundancy LEFT OFF RIGHT ON H S Settings LEFT Hardware RIGHT Software Others Head Station firmware 1 264 and higher Operating temperature 0 60 C Weight 121 gram MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 163 217 24 Technical Data Fiber Optic Ring MM1 101 201530 Technical Data Fiber Optic Ring MM1 101 201530 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Proto
30. TS al A SE gt 0 c Uja Q 5f Psi O20 gt 200 n 5 C Ole X gt Q x N io tj n E TL ls 2 a 3 Fig 16 Menu switch Wier y E DRO IVidi JL Ww r 3 Installation instructions 3 1 Location ComBricks can be installed everywhere in a non hazardous area that complies with IP 20 DIN 40 050 and the specified temperature range of 0 60 Celsius 3 2 Position ComBricks can only be installed horizontally with the cables pointing down In this position the generated heat of the modules can escape through the grid in the top of the housing It is also easier to read the status LEDs in the horizontal position 3 3 Mounting and un mounting backplane units The backplane of the ComBricks has to be mounted on 35 mm DIN rail with a minimum width of 50 mm to fit a fixed backplane for 2 modules Fig 17 illustrates how to mount and dismount the backplane on and from the DIN rail For the un mounting an appropriate screwdriver is required Fig 17 Mounting pull down push Un mounting click tap pull ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 28 217 3 4 Adding backplane units The additional backplane units as described in Paragraph 3 3 To merge them remove the plastic covers on the side of the backplane units that have to be merged Push both backplane units together until no more movement is possible see Fig 18 This can cause serious dama
31. Technical Data 1 Channel Repeater 101 201101 seen 160 23 Technical Data Fiber Optic Module 101 201510 oor 162 24 Technical Data Fiber Optic Ring MM1 101 201530 ene 164 25 Technical Data Fiber Optic Ring SM1 101 201531 seme 166 26 Technical Data Fiber Optic Ring XM1 101 201532 oo eee 168 27 Technical Data SALT Repeater 101 201710 e 170 28 Technical Data PA Module 101 201610 sssem m 172 29 Technical Data 4 CH Relay Module 101 210210 oo eee 174 30 Technical Data 8 CH D out Module 101 210110 emm 125 31 Technical Data 8 CH D in Module 101 210010 oo eee 176 32 Technical Data RS 485 IS Barrier 101 201410 sseeemR 177 33 Technical Data PROFIBUS Slave Module PBS OOT 179 34 Technical Data PROFINET Device PNDOO1 eeseeeeeen 181 35 Technical Data 6A Power Module T1 101 230010 eee 183 36 Frequently asked questions FAQ 184 3 Proact and spare AIS ORTUS 187 O e E ES 192 he FEBIO ISTON ee ee ee eee On E EiS 197 24d e a S 198 ZI Other PROCENTECProdUCtS ea ne CA TENER 199 da Sades onces ana SOUS NNI TT 201 RO ee ee ed ce 206 AA adi ee A 207 T ec see rete saeco toa eres aes a nee san renee ed aioe T 214 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 1 Product description 1 1 Introduction
32. This is because this is not used in Factory Automation When an NTP server is used the time is always assumed to be winter time PROCENTEC General configuration Date amp time synchronization EM Status ES POE Synchronize time PC time 1 Nov 2013 13 05 20 COMbricks time 1 Nov 2013 13 05 20 System loq Set time manually date 1 11 2013 time 12 149 15 Set now ProfiTrace OE Live list Use NTP Server Interval min 60 Server 0 europe pool ntp org Statisti a Channel list Date amp time settings Message recording Network event log Time zone Event config Time display format Tag name config Special modules Oscilloscope images Oscilloscope errors c PROCENTEC Bargraph images Country The Netherlands TUR u nts Oscilloscone confia Site name PTK J Configuration Device name COMbricks Joost General config e Network config Pedes aa Joost IP config Password config E mail account confi Automatic refresh Device management Update interval seconds Output control config User message Website start page Channel list Update license Downl Website preferred network 1 Network 1 Not logged in Preferred language English Language status Current language is English Fig 31 General configuration The display refresh rate has to be tuned to the bandwidth of the Ethernet connection By default it is set to a 1 second a
33. Wiring repeater modules The PROFIBUS cable should be wired to the repeaters according to the PROFIBUS guidelines with suitable cable for the application you are using Regular and SCOPE repeater modules are equipped with screw terminals and a DB9 connector for the bus connection Both are linked with each other but it is not recommended to use them both Fig 25 illustrates 4 recommended connection topologies for the repeater modules t D ln li j Z Z Inf Inf T T B B p T aL p T ON PROCENTEC PROCENTEC Fig 25 Repeater connection topologies old modules only Because of the PROFIBUS spur lines limitations it is not recommended to use the screw terminal simultaneously with the DB9 connector ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 38 217 3 11 1 Screw terminals With a 1 channel repeater module the channel is marked CH1 With a 2 channel repeater module the channels are marked CH1 and CH2 D NOTICE Since March 2014 the 1 Channel 2 Channel and Scope Repeater modules are fitted with new more robust screw terminals Old modules The channels CHx have 2 screw terminals IN and OUT for the bus connection and a termination switch Always use the IN connector when the repeater module is the first or last on the segment The termination should be set to ON see Fig 25 configuration A New modules The channels have 1 screw terminal and a termination switch In most cas
34. also remove the USE cable if connected 2 While holding down the navigation button re apply the power The red SF amp IOF leds should now blink 3 Connect the mini usb cable to the headstation and to a USB port on the PC The green USB led should go on Current status Ok COMbricks headstation connected and in firmware update mode Start update Warning COMbricks ts restarting X DO NOT remove the power until the led animation is finished this takes approx 3 minutes Fig 105 Firmware update tool ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 150 217 16 2 Updating modules Some ComBricks modules can get new functionality by updating the module firmware These updates are not distributed through the Head Station firmware but in separate Module firmware packages For a listing of all available firmware see www procentec com ComBricks The tool for updating the module firmware is different than the tool for updating the Head Station It can be downloaded from the above mentioned location After downloading the update tool and the module firmware follow the procedure below STEP 1 Make sure the Head Station and targeted module s are powered and running STEP2 Connectan Ethernet cable between the Head Station and your workstation and verify the network connection STEP3 Start the Module firmware update tool and enter the IP address of the targeted Com
35. at the module or the module has a hardware defect Remedy Connect the 24 V DC supply voltage at the Head station Flashing The PND 001 module is connecting with the Head Station This state is allowed for a 1 H2 short time max 1 minute Flashing A backplane firmware update of the PND 001 module is executed by the Head 0 3Hz Station max 1 minute On The connection with the Head Station is established ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 135 217 loue PROHNET LEDS The PND 001 module has three PROFINET diagnostic LEDs RUN SF System Fail and BF Bus Fail LED RUN green SF System Fail red BF Bus Fail red ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC State Off Off Flashing 0 5 Hz Meaning Internal application firmware is not running PROFINET stack Remedy Update application firmware Internal application firmware is running PROFINET stack No error System error or the received expected configuration from configuration tool does not match the actual configuration I O or proxy modules in the backplane PND 001 module is not in Data Exchange with a PROFINET master PND 001 module is in Data Exchange with a PROFINET controller No data transfer between the PROFINET Controller and the PND 001 module although a physical link is established Causes e Incorrect device name e The PROFINET Controller is switched off Remedy
36. can be adjusted if software settings are enabled see Fig 32 It is possible to assign a module to Network 1 to 4 or to disconnect it from the backplanes This makes it possible to create a multiplexed system or temporarily remove certain slaves from the PROFIBUS network Dipswitch settings are always primary to software settings PROCENTEC C Ol6ncks Site PTK J Temperature 38 C System time 21 Mar 2013 14 56 39 Company PROCENTEC Country The Netherlands Status MUROS Network configuration ProfiTrace OE Livelist timeout sec Live list Network name 1 Network 1 e Statisti Network name 2 Network 2 Channel list Message recording Network name 3 Network 3 Network event log z event Network name 4 Network 4 Event confiq Tag name config Special modules Redund if Software if Software Osci loscope images Oscil 2 Channel RS485 Repeater Type 1 Software off 1 Oscilloscope errors slot Software off Bargraph images Bararaph ima 1 Channel RS485 SCOPE Repeater Type 1 TEN e lot2 ipswitc PA measurements s Oscilloscope config PROFIBUS DP Slave Type 1 Dipswitch of slo Configuration 4 Channel REL module Ty G I fi abc e Network config 8 Channel DIG 1 0 module Type 1 IP confiq 1 Channel PA coupler 500mA Type 1 Dipswitch Password confiq Empty E mail account config Empty Device management Empty Output control config Empty licer meceane Fig 32 Ne
37. change the PA GSD files 12 3 1 STEP 11 Setup a master on the DP side 12 4 1 STEP 12 Check the Scope Signals of the PA trunk 12 2 2 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 123 217 12 2 Monitoring mode If you have an existing PA network you can add up to three PA modules as a monitoring and alarming tool It measures telegrams and electrical signals which can be displayed in the web server This is very similar to the standard Scope repeater card for PROFIBUS DP The monitoring mode is enabled if NWO NW1 LNK H S 1 No power is connected to the PA Power connector on the top of the module The internal termination is automatically switched OFF in monitoring mode 2 The 3 dipswitch LNK is set to OFF left If the module is used in Monitoring Mode make sure to set the Network Selection to a different network than networks already used by the ComBricks set See paragraph 3 10 1 for an explanation how to do this If the module is set to the same network all PA messages will also be transmitted on the DP network This will cause errors 12 2 1 Module status The module status page in the web server displays the following useful status information see Fig 80 e DCvoltage measured PA bus voltage e DCplus and min value measured PA plus and min voltages e DCnoise measured variation in DC voltage e DCunbalance measured difference between and shield e Current consumption measured mA
38. connector 0 5 A per Digital Out direct current 15 30 VDC depends on provided voltage 0 211 Ohm loss per Digital Out 1 2 3 SH lt 2 5 mm Stranded or solid core 1 GND 2 9 DOO DC7 10 GND lt 1 5 mm2 Stranded or solid core V1 260 and later 140 x 110 x 25 mm 0 60 C 105g To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 175 217 31 Technical Data 8 CH D in Module 101 210010 Technical Data 8 Channel Digital In Module 101 210010 Backplane Controllers Modules Power supply Current consumption Compatible backplane units Digital Inputs Inputs Power per input Signal Voltage for 1 Input detection frequency Digital Input Connector Pins of Digital Inputs connector Wire diameter for the screw terminals Wire type Others Head Station firmware Dimensions Operating temperature Weight MTBF PROFINET IO device PROFIBUS DP slave 32 all slots Provided through the backplane Typ 169 mA 465 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 8 digital inputs on 1 connector 240 mW at 24 V 3 32 VDC Max 3 ms 1 GND 2 9 DIO DI7 10 GND1 GND 0 1 1 5 mm 3 3 4 Stranded or solid core s 7 GND PROCENTEC 101 210010 V1 271 and later 140 x 110 x 25 mm 0 60 C 100 g To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 176 217 32 Technical Data
39. equipment shall inciude the following 11 2 G Ex ia Gb NC This certificate is issued on 8 January 2013 and as far as applicable shall be revised before the Min M cessation of presumption of conformity of one of the standards mentoned above as communicated in fhe Official Journal of mios pui is allowed bata Eie ad mer P BERE OR dimit DEKRA Certcation B V Utrechtseweg 310 6812 AR Amhem P O Das N06 yep ee The Netherlands T 31 26 358 2000 F 31 28352 58 00 www dekra certfication com nhem 09085396 Fig 56 Dekra ATEX Certificate ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC D DEKRA SCHEDULE to EC Type Examination Certificate DEKRA 12ATEX0192 Description Profibus RS485 15 Bus Coupler Model COMbricks 1CH485 1S provides an intrinsically safe RS 485 interface for a COMbricks system that consists of various modules connected to a backplane thet provides power and communication to the modules The Bus Coupler provides galvanic isolation between the backplane and the RS 485 Profibus Profibus RS 48545 Bus Coupler Model COMbricks 1CH485 IS SCOPE additionally provides an aplion kb coment an oscilibeecge to chier tre Awad B Mes of ite RE 458 P Profibus The Bus Couplers are intended to be installed outside the hazardous area or in an enclosure with suitable type of protection Ambient temperature range 20 C to 60 C Electrical data Supply and communication signals backplane connector CN1 U
40. images in memory These can be saved manually to SD card by clicking on Refresh scope images in the Oscilloscope Images page of the corresponding module The images are saved in an XML based vector format svg which can be viewed in any compatible browser Recommended is Internet Explorer 9 or higher You can also find freeware SVG file viewers in the Internet The images are located in the following folder on the SD card mmcS graphs You can access the path via any FTP capable browser FTP program or simply put the SD card in your PC but make sure the SD card is write protected when you insert it in the PC See paragraph 4 8 3 for more information 5 6 1 5 Termination level For regular Scope Repeater modules you can change the Termination min and max trigger level This changes the idle voltage limit Normally the idle voltage should be around 1V You can change the sensitivity of this measurement If the level is exceeded the red LED TERM will illuminate 5 6 1 6 Bargraph OK limit You can change the red line in the Bar Graph which is the trigger point for the red MIN LED on the Scope module If the installation is very stable with high amplitudes of 4V and more you might consider raising the Bargraph OK limit to 3V for example Or if you have problems with a certain slave which cannot get a higher amplitude than 2 5V you can lower the limit to 2V 5 6 2 Oscilloscope Images PROCENTEC ry um MAC
41. it cannot be compared at all with a regular repeater Is there an overview available how to connect the PROFIBUS cable with the repeater modules and when to switch on the on board termination This image illustrates the 4 configurations that we support http www procentec2 com pics2 0009 j In configuration A and C the cable starts at the repeater module In configuration B and D the repeater module is in the middle of the cable Only in configuration A the on board termination should be set to ON With the other configurations the repeater module is in the middle of the segment or the termination is activated on the DB9 plug ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 186 217 3 Products and spare parts Component Order code Remarks Eco Monitoring Kit 101 200QBR Standard Monitoring Kit 101 200QBS amp e e Advanced Monitoring Kit 101 200Q4CS e e Fiber Optic Kit 101 200QQAFR amp e e e Fiber Optic Ring Monitoring Kit 101 2000BMS Multimode E e Fiber Optic Ring Monitoring Kit 101 200QBUS 8 Single mode e e e Fiber Optic Ring Monitoring Kit 101 200QBCS 8 Combination mode e e e RS 485 IS Monitoring Kit 101 200QBX e e e RS 485 IS Repeater 101 200QBXR e Monitoring Kit e e e PA Monitoring Kit 101 200QBP e ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Head Station type 1B 1CH repeater Fixed backplane unit Head Station type 1B Scope repeater Fixed
42. not overlap with other channels we recommend to use the free tool inSSiDer www metageek net products inssider 17 5 Some SNMP tools To test the ComBricks SNMP functionality you can use the tools below e SNMPb e NetSentinel by Micromedia e MiBbrowser by iReasoning e Solarwinds ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 152 217 18 Technical Data ComBricks in general Dimensions weight and mounting Dimensions H x D x W mm 140 x 110 x 25 mm 1 module Weight 150g DIN rail 35 mm minimal 50 mm wide Ambient conditions Operating temperature 0 60 Celsius Isolation class IP 20 DIN 40 050 Colours and material Housing RAL 5017 blue ABS Backplane RAL 7037 grey ABS DIN rail clip RAL 2004 orange PP Side cap RAL 7024 anthracite PP ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 153 217 19 Technical Data Head Station 1A 1B 1C Technical Data Head Station 1A 1B 1C Type differences Hardware is identical with all types Head Station 1A Head Station 1B Head Station 1C For all Head Stations Backplane Modules Current available for the backplane PROFIBUS networks Compatible backplane units Power supply specifications Nominal supply voltage Current consumption Power Reverse polarity protection Redundant power supply Wire diameter Ethernet Connector Cable length Link speed MAC address Supported protocols Default IP ad
43. of the proxies in the PLC programs ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 142 217 14 CommDIM The ComBricks Head Station with a 1C license features a fully functional gateway between any Windows platform and field devices using a CommDTM This enables the ComBricks to function as a real Asset Management tool Currently we support FDT 1 2 frame applications such as PACTware and E H FieldCare During interaction with the CommDTM all ComBricks functions can be used simultaneously web based monitoring oscilloscoping OPC and alarms via email If you are using Siemens EDD files you can convert these to DTM files using a tool called Sitrans DTM More information can be found on www siemens com sitransdtm 14 1 Installing drivers CommDTM and server You can download the required PCD server and CommDTM installers separately from our website located at the download section You can also find the files in the Download page of the ComBricks itself It is a ZIP file containing several executables which should all be installed 14 2 Setting up the PCD server Start the PCD PROCENTEC Communication Driver server located in Program Files PROCENTEC PCD You should see the PCD logo in the system tray 14 19 ental MUR 35202 Right click the PCD icon then choose Show Click Modify enter a name for the interface choose the latest ComBricks PROFIBUS x x driver and click OK Note You can
44. optic cable per km in bit times see table Number of fiber optic modules in ring Delay of one fiber optic module see table N FO modules Ndelay The above formula can be completed with the values in the following table ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 100 217 Baudrate IMaxrspn FOuelay in bit times Naeiay in bit times 12Mbps 800 240 84 6Mbps 450 120 43 3Mbps 250 60 22 1 5 Mbps 150 30 12 500 kbps 100 10 6 187 5 kbps 60 3 5 93 75 kbps 60 2 5 45 45 kbps 400 2 5 19 2 kbps 60 1 4 9 6 kbps 60 1 4 The total delay for the entire network must be set as the new Slot time Tsiot setting in the busparameters of the master Example 1 1 5 Mbps 5 km FO cable 6 FO ring modules Maxrsor FOiength X FOdelay Nro modules X Ndelay 150 5 x 30 6 x 12 150 150 72 372 bit times It is required to change the Tsiot to a value higher than 372 Example 2 6 Mbps 3 km FO cable 10 FO ring modules Maxrsor FOiength X FOdelay Nro modules X Ndelay 450 3 x 120 10 x 43 450 360 430 1240 bit times It is required to change the Tsiot to a value higher than 1240 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 101 217 10 3 Dipswitches Use the DIP switches at the bottom of the module to change the behavior of the channels The settings of these DIP switches are only read during startup of the module The switches have the following values Network s
45. out of range Fiber Optic signal is out of range ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Critical YES in most cases YES in most cases YES in most cases YES NO YES YES 74 217 6 Head Station 1A 1B 1C The Head Station is the primary element of ComBricks and has to be inserted in the most left slot of the fixed backplane socket It schedules the interaction between all modules and provides data storage and an Ethernet interface for the user 6 1 Overview Type 1A is the basic model and ALL Head Stations are hardware technically identical with type 1A Type 1B and 1C are enhanced types that contain a ProfiTrace core and advanced web server for permanent remote maintenance of the PROFIBUS installation over Ethernet hardware is identical as a type 1A e Type 1A NO monitoring capabilities no streaming no OPC e Type 1B Monitors 1 PROFIBUS network ProfiTrace 2 streaming OPC since June 2013 e Type 1C Monitors 4 PROFIBUS networks ProfiTrace 2 streaming OPC For the monitoring with ProfiTrace OE repeater modules or slave modules are required to provide PROFIBUS telegrams on the backplane network Head Station type 1B and 1C are able to stream live data directly in the ProfiTrace 2 software package over Ethernet ProfiTrace 2 will run with full monitoring functionality and the user can benefit from its features The Head Station provides power to all modules throu
46. production processes of end users Our innovative solutions ensure that our customers successfully operate in the world of industrial automation and enjoy maximum results from their process PROCENTEC globally supplies all the components required to install a measurable and steerable network We develop and produce all products in the Netherlands and they are exported through our worldwide distribution network At PROCENTEC we have a professional team of qualified support engineers who provide technical support on site and online Our professionals have more than 20 years of experience with PROFIBUS and PROFINET technology They provide the necessary support to end users during implementation procedures certification processes audits and malfunctions PROCENTEC also is the international accredited Competence and Training centre for PROFIBUS and PROFINET We provide training courses that help employees using those techniques optimally for their business objectives Products Training courses eProfiTrace e PROFIBUS training courses eComBricks e PROFINET training courses eProfiHub e Product training courses ePROFINET tools eCables and connectors ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Services Competence centre Support amp Consultancy Network certfication amp Audits Testlab amp Democenter 206 217 44 Certificates ausssicate of Compliance This certificate is issued under the condi
47. relay The relays can also be configured to be switched manually or on time ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 19 217 1 7 CommDIM The FREE ComBricks CommDTM offers FDT 1 2 based asset management tools a powerful Ethernet pass through to access PROFIBUS devices which are connected on ComBricks repeater modules The internal DP V1 class 2 masters are able to drive 2 out of 4 networks When a CommDTM connection is closed the user can enter another network The 2 active networks are managed by 1 or 2 PC Ethernet connections The CommDTM provides the same auto baudrate detection facilities as the famous ProfiCaptain It detects all busparameters before it goes online An available master address is required FDT Applications CommDTM LN P CommDTM COl6ncks Device DTM DTM PROFIBUS DP deb Device DTM PROFIBUS PA Fig 11 CommDTM structure ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 20 217 2 Quick start 2 1 Quick start checklist This checklist lists all the steps to a quick usage of ComBricks STEP 1 Provide the Head Station with the latest firmware 7 STEP2 Prepare the backplane with the amount of required backplane units 2 2 STEP3 Click the assembled backplane on the DIN rail 2 2 STEP 4 Insert the Head Station in the most left slot 2 3 STEP 5 Insert the other modules in the remaining slots 2 3 STEP 6 Configure the
48. robust screw terminals Old modules The channels CHx have 2 screw terminals IN and OUT for the bus connection and a termination switch New modules The channels have 1 screw terminal and a termination switch In most cases the channel starts here so the termination must be set to ON If the channel is not the beginning use the DB9 connector see paragraph 3 11 2 Alternatively use the dual ground clip supplied with the new models to install two cables in one screw terminal see Fig 26 i Network Repeater Selector Channel 1 NWO NW1 Network Repeater Selector Channel2 1 4 PROFIBUS NWO NW1 Networks Backplane Fig 50 Multiple channels per module ProfiTrace OE is able to monitor 4 PROFIBUS networks with 2 units of 2 channel repeater modules The DB9 connector is connected 1 on 1 to the connectors of channel 1 see Fig 50 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 83 217 7 2 Channel structure Every Channel is electrically isolated and internally connected to one of the transparent PROFIBUS networks on the backplane see Fig 51 The shielding of the PROFIBUS cable can be directly grounded or indirectly grounded see Paragraph 7 4 The termination is switchable and powered by the repeater module A LED on the front of the module or in the web server diagnostics indicate the status of the termination switch channel is disconnected If it is activated on Channel 1 th
49. setup according to the requirements of 100 the email server SMTP server port Yes Standard value for most servers has already been entered but has to be setup according to the requirements of the email server User name Optional A User name can be entered if the SMTP server 50 requires it Click on SMTP Username and password first Password Optional A password can be entered if the SMTP server 50 requires it Click on SMTP Username and password first When you have filled in all server parameters click on Save The settings can be tested by clicking on Send test email with saved settings Save the settings first before sending the test email D It might take a couple of minutes before the test email has been received by the recipient If the test email has not been received please check if it has been blocked by a Spam filter 4 11 1 Alive email ComBricks can send a periodic alive email to the recipient s entered in the To field If no events are triggered for a longer period ComBricks will not send emails This also happens when ComBricks has no connection to the mail server for some reason The alive email is the only way of knowing that the connection is still active ComBricks can auto send an email with adjustable intervals of one hour and one day ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 56 217 4 11 2 Troubleshooting e Check if ComBricks has access to the internet You can easily te
50. supplied to the PA network by the module PROCENTEC 1P address 192 168 1 250 MAC address 9C B2 06 00 04 6A System uptime 0 days 1 01 41 CO icus Site PTK J Temperature 39 C System time 30 Dec 2013 9 26 55 Status Aa PA Oscilloscope module status ProfiTrace OE Live list Slot 4 PAtrunk to Tank4 Statistics Vendor PROCENTEC Channel list Module type 1 Channel PA coupler 500mA Type 1 Message recording Serial number 000068 Network event loq Software revision V2 10 1 Event confiq Hardware revision V1 3 Tag name config Module status OK Special modules Number of channels 1 Oscilloscope images Link to oscilloscope images page Click here Oscilloscope errors Link to oscilloscope error images page Click here Bargraph images PA measurements il 0 onfi Link function Configuration User defined General confiq Watchdog Watchdog value Network config IP config ies 5 Password config E mail account confiq Device management Output control confiq xm User message 1 Network 1 Update license 1 5 Mbps Downloads Station count active on channel 2 mem T Link function On Setting Dipswitch DC voltage 23 50 V DC plus 12 16 V DC min 11 34 V DC noise 38 mV DC unbalance 7 Current consumption 32 mA Fig 80 PA Oscilloscope module status To view the page above click on Status in the upper left corner an
51. the web server The first two slots are occupied by Scope Repeater modules then a Slave PBS 001 then an 8DO module followed by a 4 Relay module The slave has been assigned an address of 124 and is not in Data Exchange yet The master that will control the PBS 001 is on the first Scope Repeater with address 2 Open your configuration tool and insert import the PBS 001 GSD with filename PROC696F gsd download it from www procentec com gsd Then insert the correct modules into the configuration tool In the first slots 1 and 2 insert two Empty Slots These are not really empty because they are occupied by Scope Repeater modules but the PBS 001 cannot interact with them so they are considered to have no configuration In slot 3 place a PBS 001 in slot 4 an 8DO 24V 0 5A and the last module is the 4RO 230V 5A Fig 64 shows the complete configuration for this ComBricks system ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 112 217 124 PES 001 pO Empty Slot 0 Empty Sot 2 son 00 080 00 0 0 Fig 64 Configuration of the modules ATTENTION in some configuration tools the slot numbers do not correspond to the slots displayed in Fig 63 The modules are numbered from 0 instead of 1 This is not the case for all configuration tools Make sure to check this before adding modules to your configuration Even if a mistake has been made in the configuration for example the output ca
52. will change PROCENTEC tp address 192 168 1 230 MAC address 9C 82 06 00 02 03 System uptime 0 days 0 29 12 m um um Site Boiler 5 ure 38 C System time 8 Sep 2011 11 02 29 Company Oil and Gas Company Country Alaska a Status Sole Bargraph image ProfiTrace OE Select oscilloscope module Live list Select sorting type Address Ascending Normal sort order Statistics Reset the bargraph Reset bargraph for selected module Message recording Total stations 4 Fig 47 Bar graph 5 8 Streaming with ProfiTrace 2 Streaming with ProfiTrace 2 is a feature that allows the user to use the ProfiTrace 2 software and create a scenario as if a ProfiCore is connected to the PC ProfiTrace 2 is a software tool used by thousands of engineers worldwide so there is much experience with this tool A license for ProfiTrace 2 is NOT required Streaming with ProfiTrace 2 only works under the following circumstances and settings Only Head Stations Type 1B or 1C with firmware V1 253 or higher e Max 1 5 Mbps PROFIBUS e Clean TCP IP connection e ProfiTrace 2 6 0 or higher e Only 1 ComBricks connection After successfully installing ProfiTrace 2 you can find a ProfiTrace v2 x for ComBricks in the start menu of Windows see Fig 48 This is the standard ProfiTrace2 exe but with an additional parameter ProfiTrace2 exe CBMODE After Starting ProfiTrace V2 x for ComBricks
53. wish to connect 2 networks you need 2 PND 001 modules in one ComBricks set A typical ComBricks configuration for a PN PN setup may look like this Example layout Network 1 Slot 1 FREF FAIT CREDIT CINENTT i 20 23 Q 20 23 Network 2 Slot 2 Fig 95 ComBricks configuration screenshot of the web server Slot 1 belongs to Network 1 Slot 2 is connected to Network 2 These networks can now be coupled via the configuration tools of each master For example if you want to transfer 1 byte the setup for the configuration tool of network 1 will look as follows 1 COMbricks Slot Module Order number address address LL JL AQ us 0000000 500000000 o0 Po Ld O01 Byte IN OUT PROXY tot2200 ft oo S e e Fig 96 Schematic representation of the proxy The first slot is used for the PND 001 module The next slot is used for anther PND 001 module but a proxy module must be selected because the PND 001 itself does not have any 1 0 The setup for the second network will look as follows ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 140 217 2 COMbricks 1 Slot 8 sad IT number address address we ooo es NENNEN oor eye naUT PRORY 2 E E wb perzene o pe Now the Inputs and Outputs of both networks can be sent to the 1 0 of the proxies in the PLC program 13 7 PROFINET PROFIBUS proxy The PND 001 module can also be
54. 0 0 etwork1 11 3085 Network1 12 1037 etwork1 13 0 etwork1 14 1037 j etwork1 15 3085 Em 23 37 NEtWOTRI 2T 3085 Network1 22 1161 Networki 230 FE JNetwork1 24 0 hsliveTableNetworkd 25 1289 hsLiveTableNetwork1 26 5133 8 hsLiveTableMetworkl 27 0 hsLiveTableNetwork1 28 0 hsLiveTableNetwork1 29 0 hsLiveTableNetwork1 30 0 hsLiveTableNetwork1 31 3085 33 hsLiveTableMetwork1 32 1037 hsLiveTableMetwork1 33 0 hsLiveTableNetwork1 34 0 hsLiveTableNetwork1 35 0 hsLiveTableNetwork1 36 5133 8 hsLiveTableNetwork1 37 0 hsLiveTableNetwork1 38 0 hsLiveTableNetwork1 39 0 hsLiveTableNetwork1 40 0 2 hsLiveTableNetwork1 41 3085 3 hsLiveTableMetwork1 42 1037 1 hel iveTahleNetwnrk1 43 0 Fig 104 Example of reading SNMP data The info panel of SNMPb shows the description and details of the selected SNMP item For other freeware SNMP tools see Paragraph 17 5 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 148 217 16 Firmware updates The Updater tools and new firmware for the Head Station and for the modules can be downloaded from www procentec com ComBricks Firmware files have the extension PKG For updating the firmware of the Head Station a mini USB cable is required For updating modules an Ethernet connection to the ComBricks is required 16 1 Updating the Head Station be active during the update sequence This means that the repeater function
55. 0 0 23 March 2015 PROCENTEC 52 217 4 9 License update Head Stations 1A 1B 1C Firmware V1 254 and higher Login Administrator In case the user wants to update the license of the Head Station it can be done here via an internet connection or copy the content of a license file ec e v GQ 5 192 168 1 230 IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 54 42 Site Boiler 5 Temperature 41 C System time 28 Jun 2011 10 35 41 Company Oil and Gas Company CountyiAlaske Update license COMbricks serial number 000536 Enter new license code Copy paste text from license file Download new license from server An internet connection is required 200E000100040404040100000000000000000000000000000000000000000000 Currently installed license code 0000000000000000000000000000000000000000000000000000000000000043 446441F800B1E6DCDDFFB9BD2ESBFCD8EEDA65F7 Modules 32 Fig 35 License update ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 53 217 4 10 Document download page Head Stations 1A 1B 1C Firmware V1 254 and higher Login User or administrator To provide the user with documentation firmware and software the SD card has been provided with a document download page see Fig 36 e Download the latest version of the document download page from www procentec com e The content of the Z P file has to be copied to a di
56. 1 0 HW 1 Identnumber 0x4000 0x0001 GSD GSDML V2 25 PROCENTEC COMbricks PND 001 20120831 xml DAP DIM 1 DIM 10 Module ID 0x0001F900 909 together with PND 001 Module ID 0x00010500 This certificate confirms that the product has successfully passed the certification tests with the following PROFINET scope 4 Hardware Auto Negotiation Auto Polarity Auto Crossover 4 Conformance Class B RT CLASS 1 RTA LLDP SNMP MIB II LLDP MIB Test Report Number PN194 1 Authorized Test Laboratory SIEMENS AG F rth Germany The tests were executed in accordance with the following documents Test Specifications for PROFINET IO devices Version 2 2 4 from December 2010 and Test Cases for PN Tester for PROFINET IO devices Version 2 2 4 16 21 This certificate is granted according to the document Framework for testing and certification of PROFIBUS and PROFINET products For all products that are placed in circulation by September 06 2015 the certificate is valid for life por Board of PROFIBUS Nutzerorganisation e V Official in Charge Karsten Schneider E Qeg K P Lindner ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 213 217 45 Notes ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 214 217 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 215 217 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 216 217 PROCENTEC BV Klop
57. 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps 11 6 TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Max TBit 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps 2 5 mm Stranded or solid core Maximum 31 devices per channel busloads 160 217 Technical Data 1 Channel Repeater 101 201101 Termination Cascading depth Redundancy Dipswitches NWO NW1 LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED LEFT RIGHT H S LEFT RIGHT PROFIBUS connectors CH1 A B SH Others Head Station firmware Operating temperature Weight MTBF Integrated switchable Powered according to PB RS 485 390 220 390 Ohms No limit only busparameter limitation of the master Yes maximum 10 cables activated by switch PROFIBUS Network 1 2 3 4 Redundancy OFF ON Settings Hardware Software Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding I
58. 2015 PROCENTEC 114 217 Properties DP slave Address ID Parameter Assignment K Farameters E 3 Station parameters Device specific parameters Failsafe behaviour Failsafe value Failsafe value T j Hex parameter assignment edd keep last value Fallsafe value Cancel Help Fig 68 Parameter assignment window After selecting Failsafe value in the drop down list you can enter a decimal value of 0 to 255 in the Failsafe value box 11 4 3 Input test patterns with software version 2 1 or higher Please refer to paragraph 16 2 for a D The functionality in this paragraph is only available for PBS 001 modules guide to update your module Use the correct GSD file The input modules of ComBricks can be set to a test mode Different test patterns can be generated automatically for testing purposes for example during a commissioning or FAT SAT phase to see if the PLC is programmed correctly The following simulation patterns are available e On all inputs to ON e Off all inputs to OFF e Blinking all inputs will blink frequency is configurable e Up counter inputs will increase frequency is configurable e Down counter inputs will decrease frequency is configurable e Zig zag inputs will zigzag up and down frequency is configurable Open the properties of a ComBricks input module generally by double clicking on it in the configuration tool and select Parameter Assignment or Mo
59. 210 Data delay time 2 0 TBit at 9 6 kbps 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps Delay time jitter Max TBit Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 NU Not Used H S Settings LEFT RIGHT Hardware Software LEDs RDY ON Module is ready for operation RDY Flashing Connecting or updating RUN ON Internal firmware is OK SF ON System Failure diagnostics or configuration mismatch BF ON Bus Failure not in Data Exchange with master Others Head Station firmware At least version 1 275 Operating temperature 0 60 C Weight 120g MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 180 217 34 Technical Data PROFINET Device PNDOO1 Technical Data PROFINET PNDOO1 101 220110 Backplane Modules Power supply Current consumption Compatible backplane units Compatible partner gateway modules PROFINET specifications PROFINET conformance class Supported protocols Switch propagation time Cycle times PROFINET IO cyclic process image Transferrable bytes to proxies inputs and outputs 10 positioned in the first 10 slots Provided through the backplane 410 mA typical 625 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 101 220210 101 220110 101 210210 101 210110 101 210010 B RT CLASS 1 RTA UDP DCP ARP LLDP SNMP MIB II To be defined 1 ms 1 128 input or out
60. 27 48 Module added in slot 2 2 Channel RS485 Repeater Type 1 sn 200 e oc AUS 2 Apr 2011 16 27 42 Module added in slot 1 2 Channel RS485 Repeater Type 1 sn 201 General confiq 2 Apr 2011 16 27 34 System startup 00 Device management IP config Download Clear Last update 2 Apr 2011 16 29 41 5 lines 20 lines per page Password confiq Network confiq E mail account config User message Event config Fig 30 System log ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 45 217 4 4 General configuration Head Stations 1A 1B 1C Firmware V1 140 and higher Login Administrator The basic settings of the ComBricks are customized on the General configuration page For optimal use of ProfiTrace OE it is important that the time is synchronized and the site info is sufficiently filled in see Fig 31 If your ComBricks is connected to Internet or a local NTP server use the NTP server synchronization for automatic date amp time update This keeps your ComBricks always set to the right time this option is available in Head Station firmware v1 278 and up If the ComBricks clock differs more than 10 seconds from the NTP clock a line in the system log is added The automatic time update occurs when the set interval has passed The maximum interval that can be set is 1440 minutes which corresponds to 24 hours Please note that there is no option for auto updating to Daylight Saving Time DST
61. 3 Nwi 1 ptc 10 10 Lost 1 Jul 2011 13 30 22 Delete Fig 40 Setup recording trigger ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 62 217 The automatic triggering can generate 1000 PTC files per network After 1000 files have been generated the follow up event will delete the oldest file and replace it with the latest event This system secures the storage space of the SD card PTC files can be opened with ProfiTrace 2 5 3 and higher offline and no licenses required The file name contains the MAC address of the Head Station the network number and the file number 0 999 5 4 Event configuration For generating emails and entries in the network log the event configuration has to be set for each network Fig 41 shows an example with multiple event options Paragraph 5 9 describes the events and when they occur PROCENTEC C Ol6ncus Site Tank 5 Temperature 42 C System time 28 May 2013 10 48 07 Company Oil and Gas Company Country The Netherlands Status eae Event configuration ProfiTrace OE Live list Enable Statistics aa PEDE RE Redundant power change Interval Interval x Channel list Message recording All to Network event log qe eae Notification interval da 0 2 Event config Tag name config Special modules Oscilloscope images Oscilloscope errors Bargraph images PA measurements Station lost Interval x Interval x Oscilloscope config Syncs O
62. ARE STQRERRQIMERRRA CEN UI KIC AR UR HERE CER ERE RR GENRE 97 9 2 BI MU mm 97 9 3 Baudrate GC CLOCTON MERE TTE D 0 TT 98 9 4 Fiber optic modules in redundancy mode ss 98 10 Fiber Optic Ring module FOR MM1 SM1 XM1 mm 99 10 1 lesu 99 10 2 WI VETRO m ne 100 10 3 DS ee DIDI EUM 102 10 4 Hp P 103 10 5 Setting Up Fiber Optic lal S sareei a kuTE ea das UPC denses sax EPI Uso sidi 103 11 PROFIBUS Slave Module PBS 001 eene 106 11 1 S LED KM CH N 106 BENED EUIDM cE E 107 TELLA PROFIBUS LEDE I Em 107 LL DE vea T E m 108 11 2 M E E E a E E E MEM M E 109 11 3 Seine Up TES AVS Mod le aa ea ea ea deu dt ee De mt 109 11 3 1 Hardware addresse seniri neni enei EE NEEESE EEEE EEA RA 110 11 3 2 SOME Wa adare NE aa EE E tn on eine E T E S E 111 11 4 Remote 1 0 mode ccccccsesccccceseccccscccccseccccececcccnececssecescusescseneceasasesensseseseneseassescsenseseneneseaees 112 11 4 1 Strict Check CON ISSU ON acorde etit esa E Dur iiaeeeainoae erien EDO er rE ani 114 11 4 2 Failsafe behaviour OT CUE UNS costa se dedsneeten ur ue ut a Ec UN REUS VE YES xad rasa rts veto E eaae 114 11 4 3 Input test patterns secsccsecsecsecceceseesecsecsecaeccecescesecsecseceeceeeeeessececaeceeceectsetseesececeeceseees 115 11 5
63. Bricks Head Station If you do not know the IP address use Search network to open the Discovery Tool and select the correct Head Station STEP 4 Click Connect to Head station in the Update tool It will scan all slots to check the module types STEP 5 Double click the targeted module slot A file dialog will appear navigate to the local folder where you stored the firmware package STEP 6 The tool automatically filters all unrelated firmware files you cannot select incorrect files Choose the firmware and click Open The firmware update will start automatically You should see the windows as shown in Fig 108 and Fig 107 ERB COMbricks Module Updater V1 12 b rm Connect to headstatian IP Nr 1 ga 158 1 25l Search network PROCENTEG Disconnect Update Module Module list only the first 10 modules are displayed Module Vendor Produet Name Firmware Version s 1 PROCENTEC B 2 Channel R5485 Repeater Type 1 PROCENTEC 1 Channel NONPB SCOPE Repeater Type 1 V1 1 000103 1 8 0 PROCENTEC 1 Channel R5485 15 SCOPE Repeater Type 1 1 1 ogoogo 41 8 0 PROCENTEC PROFIBUS DP Slave Type 1 V O PROCENTEC 2 Channel Fiber Optic module Type 1 Empty or unsupported Empty or unsupported Empty or unsupported Oo co um c RB c r3 Empty or unsupported ce Empty ar unsupported Cb_updatemodule x Update OK in 104 seconds 5 Fig 108 Updating module Fig 107 Update complete ComBrick
64. D file is used the module will not go into Data Exchange due to a parameter error Please refer to Chapter 16 for a guide to update your Head Station and module Make sure to update your PBS 001 module with the latest module firmware and Head Station 11 1 Status LEDs The PBS 001 module has four diagnostic LEDs These LEDs indicate whether the module is functioning properly ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 106 217 11 1 1 ROY LED The RDY LED indicates power supply and connection with the Head Station Also a firmware update is indicated with this LED LED State Meaning RDY Off No power supply or PBS 001 module is faulty green There is no voltage at the module or the module has a hardware defect Remedy Connect the 24 V DC supply voltage at the Head station Flashing The PBS 001 module is connecting with the Head Station This state is allowed for a 1 Hz short time max 1 minute Flashing A backplane firmware update of the PBS 001 module is executed by the Head 0 3Hz Station max 1 minute On The connection with the Head Station is established 11 1 2 PROFHBUS LEDS The PBS 001 module has three PROFIBUS diagnostic LEDs RUN SF System Fail and BF Bus Fail LED State Meaning RUN Off Internal application firmware is not running PROFIBUS stack green Remedy Update application firmware On Internal application firmware is running PROFIBUS stack SF Off No error System
65. DP DP coupling or Gateway mode ccccccccccccccccceeccceeessesececececesscseeeeeuuueeessceeeeeeeesessueeeuuaaeesenssss 117 11 6 PROFIBUS PROFINET gateway axcexicsce ta web dex Ry EIER GINE E PEPNNDETA Gut FREY RUM rrtt ttrt RRYEPNEIET JMFEP PETRI E PPL MERE 118 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 11 7 BE Eae peen a 119 11 71 Con oten y over 2 DVIS o a ma ce aa ee a aE ES 120 11 7 2 Consistency over A DULBS otia omi dis estem EN EE ed sie cine sn hs 120 11 7 3 Consistency over 8 bytes ssesssssseesesrererreresrerssrerssrrrsrrerssreresrerssrerssreresrerssrerssreresreresrerssrerssrerese 121 12 PA Link Coupler module iii 122 12 1 Quick Start checklist nie ne H 123 12 2 Montorre MOGE ee 124 AOC SES acidic E E E E E ecm UM 124 122 2 PAOSCIIIOSCODE RAR a O EE EE A 125 P PAB De a O EAE 125 T2 DPAdUnedgsuLemelil5icsanteenmdta tinum INN MM E HMM ME MEMMIUS ERNST FERME MEE 126 12 2 5 Oscilloscope CO NAPPES cidit Ni nn ntn fI tun rs 127 12 3 Link mode module firmware v2 10 1 and higher only 128 1231 onveribs PACS DIR ae M aer on TID ae a Ie taa ee ci 128 12 3 2 Link configuration bus parameters id es X Y eei EXE hi SV ER S EFE Vo Seu eta lite 128 12 4 Coupler MONS na eee PP rhEa DL Epab as HUP v OO P SEN DIPRiF P Su UE NUM SEM PIP EN MP Rp S TMUE DS Oo NN PEUIE 129 Ar JBuspParamiete
66. Device YES YES YES management Output Control YES YES YES Changing passwords YES YES NO Adjusting all other settings YES YES NO When only the Administrator login has been activated the user can always enter the web server without a valid login When settings need to be altered the administrator is required to login ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 50 217 SMS Change password Profirace OE Passwords Newpassword Re enter new password Save Live list User password Statisti Admin password Channel list Message recording Network event log Event confiq Tag name confiq Special modules Oscilloscope images Oscilloscope errors Bargraph images PA measurements Oscilloscope config Configuration General confiq Network confiq IP confiq Password confiq E mail account confiq Device management Output control confiq User message a lindata li anca Please note These passwords apply to the WEB FTP TELNET STREAMING FDL MASTERS and DISCOVERY TOOL interfaces m Fig 34 Password setup 4 8 2 Password best practice We encourage you to at least setup the Administrator password if more than 1 person has access to the network e Activate the password s immediately after installation or at the office before it is transported to the final destination e Use different passwords for the Administrator and User e Never share pass
67. E E P AE E TET 84 73 EMCO AGEN seca ctetncce asses ceec tases E ose IM OMNE epe d EMEN Ene MEC DU MI NM EPIS DM AE eee 85 7 4 Grounding SY zi NRI T Em 85 7 5 BAUORATS Bel eot IDE a se tdt teta e inei Mente Urine Mu UNI a MN DUE 85 7 6 PROFIBUS DP cable leng US rsen be um dn Exp RIETI EUER Puro tried pua dra p cV a RENE TIUS cie 85 7 7 PROFIBUS DP cable specifications sisi 86 7 8 PROFIBUS DP Calle TUBOS ae P deo eee da 87 7 9 FR CUMIN Vy AAEE E AA DU mms 88 7 10 Mixing with other TRS Ra de nn Oo S 89 7 11 LEDS ONE repeater 2619910 aa a eo a tu an 90 8 RS 485 IS Barrier module nicccinwndennimemcnabaterd pe iayurensxadandnecansecnaeswidabienecanaanedubes 91 8 1 Compliancy and certificates a de de a en te ee den 92 8 2 Channel SPACE 2 dead EET et be 93 8 3 Connecting the Cable ET sun OO TT 93 8 4 SOU Sa AUC a de a 93 8 5 Be GN US D E O Se ee a nee E tiaras 93 8 6 PROFIBUS DP Cable leng CS one ad ne io de 94 8 7 PROFIBUS DP cable specifications sacassarsscoavstadamonesaptatedarsacsawssuarantedgsnstiqioandaesanoasenetapedsotnedeoswsansabeenean 94 8 8 LEDs and DIP switches of the repeater module ss 95 8 9 jer P 95 9 Fiberoptic module POEOO LR eee a nn rte 96 9 1 lee a esto E E E E E 96 9 1 1 Bus topology with ComBricks sesssssessseessssrrssrressrrresrressrrresrrresrrerssrerssrerssrerssterssreesererssrerssrerseeeress 97 9 1 2 Star Hub topology with ComBricks ussssotennci edad n ORE ERR
68. EB port 80 User message Update license Fig 14 Overview of the available modules ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 25 217 2 10 Testing ProfiTrace OE on the PROFIBUS installation When the repeaters are wired to the PROFIBUS installation ProfiTrace OE can be tested in the web server Click on Live List and the respective networks A Live List with devices should appear see Fig 15 COM bricks Procentec Windows Internet Explorer E cv a http 192 168 1 230 ll COMbricks Procentec x En Mad Site BollerS EE E Company Oil and Gas Company 1 ju Alaska Live list Tank 1 us QUO ye EN ES Model Name _Reset Live list_ PROCENTEC cp gm um Reserve Tank 2 Fig 15 ProfiTrace OE Live List See Chapter 5 for more information on how to use ProfiTrace OE ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 26 217 By means of the Menu Nav switch on the front of the Head Station see Fig 16 ComBricks can be reset warm started or loaded with configuration data Please follow the procedure described in Paragraph 6 5 The following selections are possible Read settings from SD card Save settings on SD card Clear password Reset to factory defaults Warm start lt u i 1 a ols SEL Qiao iP Git 99 dl Oo Uu 8 0600 u
69. EC 155 217 20 Technical Data SCOPE Repeater 101 201210 Technical Data SCOPE Repeater 101 201210 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission speed detection Data delay time normal mode Data delay time redundant mode Delay time jitter Oscilloscope specifications Frequency Resolution Differential range PROFIBUS cable specifications Cable lengths Wire diameter for the screw terminals Wire type Number of devices Termination Cascading depth ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane 400 mA 555 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time 2 0 TBit at 9 6 kbps 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps 12 0 TBit at 9 6 kbps 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Max TBit 192 MS s 50 mV 6 436 6 436V 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps 1 5 mm Stranded
70. ENTEC Driver Fig 102 CommDTM selection dialog After clicking OK the PCD server is launched automatically if it was not loaded already You will see the ComBricks and PCD icons appear in the system tray ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 144 217 In PACTware make sure to set the correct bus parameters by right clicking the PROCENTEC DP V1 master and choose Parameters Enter the correct parameters or select Start to auto detect these see Fig 103 Then click OK Next choose the icon Connect from the top menu File Edit View Project Device Extras Window Help m PROCENTEC DP V1 Master Ci iti PROCENTEC DP V1 Master Bojeye azmaq dy Fig 103 DTM master parameters After you have correctly applied these steps the ComBricks is now a DP V1 master and ready for communication to field devices For a detailed walk through refer to the Download section of the PROCENTEC website for a comprehensive Quick Start for PACTware and FieldCare ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 145 217 15 SNMP The Headstation has a powerful feature SNMP available free of charge in every Headstation version With SNMP you can retrieve any data via Ethernet that has been collected by the ComBricks system This SNMP data can be used by network management tools or SCADA systems to visualize the collected data This data ranges from Bargraph da
71. Fail red On System error or the received expected configuration from configuration tool does not match the actual configuration 1 0 modules in the backplane or gateway has a problem BF Off PBS 001 module is in Data Exchange with a PROFIBUS master red On PBS 001 module is not in Data Exchange with a PROFIBUS master ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 107 217 11 1 3 Dipswitches The PBS 001 has four dipswitches located on the bottom of the module See for a description of the dipswitches Fig 61 Dipswitch descriptions 108 217 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 11 2 Quick Start checklist This checklist lists all the steps to a quick usage of the DP Slave module as a Remote 1 0 station STEP 1 Provide the Head Station 1B or 1C with the latest firmware at least v1 272 7 STEP 2 Add at least two empty backplane slots to the ComBricks set 2 2 STEP 3 Use the dipswitches on the bottom to assign the DP Slave module to the desired network 2 4 STEP 4 Assign a unique address to the module either with rotary switches or software 11 3 STEP 5 Insert the DP Slave module in one empty slot Do not insert it in slot number 11 or higher this is not supported by the ComBricks 2 3 STEP 6 Insert a DI DO Relay card in the other empty slot 2 3 STEP7 Provide power to the Head Station 4 2 STEP 8 Connect the Head Station to the Ethernet netwo
72. Global projects and a shortage of qualified technical staff members are causing significant capacity problems ComBricks offers a solution by remotely monitoring PROFIBUS installations over the Internet and alerting the user by email The user can simply connect surrounding PROFIBUS networks and every network can be set to a unique baudrate The modular technology of ComBricks enables the network to be monitored when multiple repeater modules are installed All transparent messages from the backplane are constantly analysed Up to 10 Repeater modules with 2 channels each 20 galvanic isolated segments in total can be inserted into the backplane Using DIP switches or the web server repeater modules can be assigned to a network group This ensures isolated communication from the repeaters which are assigned to other network groups the networks are not combined or connected in any way Only the Head Station can see all networks groups 1 5 1 Web server A web server with a ProfiTrace shell visualizes the information in an understandable format ProfiTrace OE Because of the web browser additional software is NOT required and a constant connection with a PC to the ComBricks is NOT necessary bic 1 m Monitoring 4 networks Worldwide access to any COMbricks Monitoring 4 networks The monitoring and logging is performed by the repeater modules which are inserted in the backplane ComBricks is the first system that has integ
73. IGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 RED Redundancy LEFT RIGHT OFF ON H S Settings LEFT RIGHT Hardware Software ATEX electrical Uo 4 2 V lo 149 mA Ui 24 2 Li OuUHV Ci Negligibly small Output characteristic Linear ATEX compliance 11 2 G Ex ia Gb IIC EN IEC60079 0 2009 EN IEC60079 11 2012 EN IEC60079 25 2010 PROFIBUS International IS Installation Guidelines Certification number DEKRA 12ATEX0192 LEDs RDY Module is ready for operation ON RX Receiving telegrams blinking HWE Internal repeater error contact PROCENTEC ER No or bad telegrams detected MIN Signal amplitude of the telegrams too low 1 64 V TERM Idle voltage too low 0 35 V 50 75 V Alarm values can be changed through the web server Others Head Station firmware At least version 1 272 Operating temperature 0 60 C Weight 150g MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 178 217 33 Technical Data PROFIBUS Slave Module PBS 001 Technical Data PROFIBUS Slave PBS 001 101 220210 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Compatible partner gateway modules PROFIBUS DP Slave Device Supported protocol Ident Number GSD filename Bus address Transmission speed Transmission speed detection Maximum transferrable data Max transferrable data per gateway Maximum number of gateway
74. Internet Explorer e Il http 192 168 1 230 ll COMbricks Procentec x PROCENTEC EE ONG ES COlbricus Company Oil and Gas Company N Status s Semia Live list ProfiTrace OE Tank 1 Tank 2 Reserve Tank 1 ModelNeme ResetLivelist System uptime 0 days 0 20 50 System time 1 Jul 2011 13 26 26 Reserve Tank 2 Fig 38 ProfiTrace Live List 5 1 1 Updating the GSD file library The procedure below describes how to update the GSD file information in ComBricks so that all devices in the Live List have a full model name STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 Start regular ProfiTrace 2 6 or higher no license required Copy all GSD files you require into the ProfiTrace GSD directory This is usually s AProfiTrace Vx x XXGSD Create a ComBricks GSD library Settings Create ComBricks GSD library A question is asked if you want to re scan the GSD files Select YES followed by re Scan GSDs Click Close when the process has been finalized A pop up box allows us to select the destination folder Select a temporary destination folder for the file GSD BIN for example the Windows desktop GSD BIN has to be copied to the SD card of the ComBricks You can do this by inserting it in your PC or FTP admin account After inserting the SD card back into the Head Station or c
75. P z w uo a c D I der code 10120011A aww p oca te MAC LU HE HW ver 15 Ors A Redundant power supply option Fig 23 Head Station power supply ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 35 217 3 10 Configuring repeater modules The repeaters can be configured using the dipswitches located at the front of the module or the web server 3 10 1 Customizing the PROFIBUS network NWO NW1 Set these dipswitches to the following positions to customize a network number for a specific PROFIBUS network NWO NW1 Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 D When software settings are preferred these dipswitches do not have to be set 3 10 2 Redundancy RED Set this dipswitch to enable the redundancy group for the channel RED Redundancy LEFT OFF RIGHT ON D When software settings are preferred this dipswitch does not have to be set ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 36 217 3 10 3 Hardware or software settings H S Set this switch to enable hardware dipswitches or software settings H S Settings LEFT Hardware RIGHT Software When software is enabled all switch settings D are overruled The settings are saved in the internal memory of the Head Station Fig 24 Dipswitches and LEDs of the repeaters ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 37 217 3 11
76. P address Device name Power supply 1 Power supply 2 Micro SD card present Micro SD card capacity Current consumption ref 5 75V Temperature Uptime Attached modules System status 1 0 status Fig 28 Example of a module status PROCENTEC Head Station Type 1C 001130 V1 274 V1 9 9C B2 06 00 04 6A 192 168 1 250 Demo COMbricks Not connected Yes Total 1 84 GB free 1 77 GB used 76 03 1 74A 67V 42 C 0 days 1 25 49 6 OK OK ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 43 217 4 2 Channel list Head Stations 1A 1B 1C Firmware V1 152 and higher Login User or Administrator A helpful utility is the Channel list This page visualizes a graphical overview of all stations in the network and to which network module they are connected It is almost comparable with a logical topology scan see Fig 29 PROCENTEC E ee ME Device channel list ProfiTrace OE Only the first 10 slots and their respective channels are displayed Live list Display network 1 7 Display network 2 Display network 3 Display network 4 Statistics Message recording Network event log Event config Tag name config Special modules Oscilloscope images ce rrors z ra h ll RKI ER E RKI ERI PA measurements vn wr s ws Oscilloscope config e f HE p wn D ro ws Configuration General config Netw
77. TBF Web server PROFINET IO device PROFIBUS DP slave 32 all slots Provided through the backplane 225 mA 465 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 4 2 on the front and 2 on the bottom 5 A per relay 230 VAC 300 mOhm including connectors 100000 at 5A 230 VAC 1 No normally open 2 Common 3 Nc normally closed 2 5 mm Stranded or solid core PROCENTEC 1 01 210210 V1 260 and later 140 x 110 x 25 mm 0 60 C 125 g To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 174 217 30 Technical Data 8 CH D out Module 101 210110 Technical Data 8 Channel Digital Out Module 101 210110 Backplane Controllers Modules Power supply module electronics Power supply digital outputs Current consumption module electronics Compatible backplane units Digital Outputs Outputs Current Voltage range Losses Power Connector Pins power connector Wire diameter for the screw terminals Wire type Digital Output Connector Pins DO connector Wire diameter for the screw terminals Wire type Others Head Station firmware Dimensions Operating temperature Weight MTBF Web server PROFINET IO device PROFIBUS DP slave 32 all slots Provided through the backplane Provided through an additional 3 pin connector 290 mA 465 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 8 Digital Outs on 1
78. US connectors CH2 A B SH CH1 A B SH Others Head Station firmware Operating temperature Weight MTBF Integrated switchable Powered according to PB RS 485 390 220 390 Ohms No limit only busparameter limitation of the master Yes maximum 10 cables activated by switch PROFIBUS Network 1 2 3 4 Redundancy OFF ON Settings Hardware Software Screw terminals Green wire Red wire Direct grounding Indirect grounding Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding Indirect grounding ALL 0 60 C 125 grams To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 159 217 22 Technical Data 1 Channel Repeater 101 201101 Technical Data 1 Channel Repeater 101 201101 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission speed detection Data delay time normal mode Data delay time redundant mode Delay time jitter PROFIBUS cable specifications Cable lengths Wire diameter for the screw terminals Wire type Number of devices ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane 160 mA 270 mA max 101 200011 101 200012 101 200023
79. able settings of each individual network and of the Head Station are saved to SD Card These settings include Message recording settings name and identification tags scope settings and IP and email settings This feature allows a quick and easy replacement of a defective Head Station If a Head Station needs to be replaced and settings have been backed up on SD card remove the SD card from the slot and place it in the new Head Station Then continue with paragraph 4 12 2 4 12 2 Restore settings from SD Card When you replaced the SD card with information from another Head Station click Restore settings from SD Card to load all information into the new Head Station Then click OK on the confirmation window Settings are loaded and activated instantly no restart is required 4 12 3 Restore settings to factory defaults This button clears all entered information and restores the ComBricks Head Station to the default factory values The new IP address is 192 168 1 254 4 12 4 Clear all data When a ComBricks set has been installed and is ready for normal operation it may have recorded several events which are not real faults This can happen during wiring or commissioning phase Press Clear all data to start the ComBricks logging and recording functions with a clear memory Then click OK on the confirmation window IMPORTANT NOTE This will also clear all Message Recording files 4 12 5 Restart the device To restart
80. activate this feature go to the user parameter assignment of the PROFIBUS device in your configuration tool and change the value of the Strict Check Configuration from Disable to Enable Remember to download the new configuration for the settings to take effect The slave will also generate diagnostics These can be read as described in Fig 66 11 4 2 Failsafe behaviour of outputs with software version 2 1 or higher Please refer to paragraph 16 2 for a The functionality in this paragraph is only available for PBS 001 modules guide to update your module Use the correct GSD file In case of failure of the master cable ComBricks Headstation or backplane the outputs of the ComBricks modules can be set to a failsafe state This happens after a certain time out period during which the slave did not receive any telegram from its master This time out is called the watchdog in the master configuration You can configure the failsafe behaviour in the module parameters of the master configuration tool The following options are available for fail safe state e All outputs to 0x00 off e All outputs to OxFF on e Keep last value no change e Pre defined value configurable Open the properties of a ComBricks output module generally by double clicking on it in the configuration tool and select Parameter Assignment or Module Parameters A screen similar to Fig 68 will appear ComBricks User Manual v6 0 0 23 March
81. address 9C B2 06 00 02 EA System up Temperature 42 C System tir Country The Netherla The oscilloscope modules can be viewed by clicking on the Oscilloscope images menu on the left of the webserver screen ii his Only stations which are actives e selected oscilloscope module will be displayed ill Slot 3 Scope 2 Live list Select oscilloscope module p If more than one module with Scope functionality has been installed in the fesses M ComBricks you can select that module in the e Massaan recording Total stations 2 Measurement method AB Diff stable voltage Network event log Statistics Select image type Last v drop down list and see Scope images from Is devices connected to that module The Image type lets you view the Last Min or Qsxilloscope images Max scope image The Min and Max are the sus Address 34 steve Ea Bargraph images PA measurements lowest and the highest measured amplitudes Address SCOPE Repeater O El Timestamp 5 Nov 2014 15 29 02 Timestamp 5 Nov 2014 15 29 04 Fig 45 Oscilloscope images When the Min value drops below the configured Bargraph OK limit default 2 5V the red LED Min will illuminate on the Scope module To reset the Min and Max values simply click the Reset oscilloscope images button ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 68 217 5 6 3 Oscilloscope e
82. age 0 5 V e Same specs as regular Scope Repeater e Backplane unit included ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 189 217 Component RS 485 IS Barrier Module PROFINET Device Module PND 001 PROFIBUS Slave Module PBS 001 4 Channel Relay Module 8 Channel Digital Out 8 Channel Digital In Power Module Fixed Backplane 7 Modules Fixed Backplane 4 Modules Fixed Backplane 3 Modules Fixed Backplane 2 Modules Order code 101 201410 101 220110 101 220210 101 210210 101 210110 101 210010 101 230010 101 200027 101 200024 101 200023 101 200012 Remarks ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 1 RS 485 IS channel repeater with oscilloscope Suitable for Zone II 2 G Ex ia Gb IIC 192 MS s sample rate Backplane unit included Couples up to 10 networks PB PN Conformance class B RT CLASS 1 Backplane unit included Couples up to 10 networks PB PN Remote 1 0 digital and relay contacts Auto baudrate detect Backplane unit included 5 A 230 VAC Backplane unit included 0 5 A 24 VDC Backplane unit included 3 32 VDC Backplane unit included Provides 6 A to the backplane Backplane unit included Fits 1 Head Station and 6 regular modules Extendible with standard backplane units Improved durability Fits 1 Head Station and 3 regular modules Extendible with standard backplane units Improved durability Fits
83. al measurements per slave e Min e Max e Last e idle voltage per slave e Bargraph settings 15 2 Viewing the MIB file As an example the tool SNMPb will be used This tool can be downloaded for free Prepare the SNMPb tool as follows 1 Download and install SNMPb Download the MIB file and place it in C Program files x86 Snmpb mibs 3 Start SNMPb and click the tab Modules Search for the module PROCENTEC COMBRICKS HS T1 MIB select it and click the button gt so that the module moves to the right table It is now loaded 4 Go back to the tab Tree and click the setup button p b 5 Enter a name for the profile and enter the IP address of the target ComBricks Use default SNMP port 161 and other default settings Then click OK t ComBricks General Properties 1 Target SNMP Agent Agent Address Name 192 168 11 21 Agent Port 161 Timeout and Retries Retries Timeout sec Supported SNMP Version SNMPVI suMpv2 Now you can expand the items in the MIB tree by right clicking on MIB Tree and select Expand The first SNMP item you see is hsGenSerial in the General folder To read this value right click and choose Get The program will now send an SNMP message to the ComBricks and the ComBricks will send the requested information back which will now be visible in blue text ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 147 217 Y
84. ality of the ComBricks aD The Firmware Update procedure requires a power down of the ComBricks system Modules will not is disabled and parts of the network will be down After downloading the firmware and installing the firmware update tool follow the procedure below STEP 1 Shutdown ALL power to the Head Station also USB cables and power modules STEP2 Hold the menu switch of the Head Station down and at the same time provide power to the Head Station In the firmware update mode the SF and IOF LEDs should be blinking STEP3 Connectthe mini USB to the Head Station see Fig 106 STEP 4 Start the firmware update tool If the tool detects the Head Station in the firmware update mode the Start update button is enabled see Fig 105 STEP 5 Click on Start update to browse to the PKG file and click OK The tool will now upload the new firmware to the Head Station STEP 6 After the upload the Head Station will update the firmware This can take a few minutes The window that appears be can closed directly STEP 7 Verify the firmware update by checking the firmware version in the web server bottom of each web page ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 149 217 Fig 106 Firmware update cable COMbricks headstation firmware update tool V1 5 c 2011 PROC ENTEC Steps to put the COMbncks headstation in firmware update mode 1 Remove all power from the headstation
85. ame way as regular DP DP and PN DP couplers Configurations from the GSD file define the data area between the modules ComBricks has the advantage that 10 PROFINET modules can cross exchange information When the PROFINET Device has to publish 1 0 modules the configuration steps are the same as any PROFINET device By means of the GSD file the respective 1 0 modules have to be selected in the configuration tool after which the PLC can map the I Os to its application Application areas e Coupling small machines e Linking networks with different controllers e Coupling PROFIsafe networks to regular networks e Migrating from old control systems to new control systems e Quasi master master communication 13 1 Topologies The PROFINET modules can be used as a proxy between one or multiple PROFIBUS or PROFINET networks and or can be configured as PROFINET devices which control one or more output modules DP PN Proxy PN PN Proxy PN PN DP Proxy EH a 2 ports integrated switch for easy wiring ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 134 217 13 2 Status LEDs The PND 001 module has four diagnostic LEDs These LEDs indicate whether the module is functioning properly 13 2 1 RDY LED The RDY LED indicates power supply and connection with the Head Station Also a firmware update is indicated with this LED LED State Meaning RDY Off No power supply or PND 001 module is faulty green There is no voltage
86. ameters are not required and therefore suitable for all DCS and PLC systems even running on 12 Mbps The combined internal ProfiTrace and oscilloscope make this product extremely useful for remote maintenance over Ethernet Jitter noise DC current DC voltage bar graph and oscilloscope it is all there and easy to access The free CommDTM allows access for asset management tools over Ethernet ComBricks is able to carry 9 PA links and an RS 485 or Fiber Optic module It can also be a customized mix of PA modules with other communication modules The PA link provides 500 mA current on a customizable bus voltage The integrated PA termination is automatically activated PA when the module works as a link or coupler It is switched off in the monitoring mode PROCENTEC 101 201610 It does not require configuration and operates the same way as regular ComBricks repeaters In the web server the behavior on the PA side can be set like retries default 5 and the watchdog default 3 seconds This product can directly replace 3rd party Non Ex PA couplers links and can be used as a monitor behind existing 3rd party Non Ex PA couplers This module is not suitable for use in Ex environments unless a barrier is used between the PA module and the Ex zone Communication errors Repeater module status or bad telegrams Received data on PA Overcurrent noise unbalance DC polarity NWER PA signal too low Jitter asymmetry or too high field dev
87. and game players The SDHC High Capacity card family has a capacity of 4 GB to 32 GB A cable attached to a bus segment with a T connection Spurs are not recommended with PROFIBUS DP They are prohibited with 12 Mbps and PROFIsafe operations German term is Stichleitung See Spur line See Bit Time TELetype NETwork Is a network protocol used to make raw TCP sessions terminal like access Basically keyboard commands typed by a remote user can cross the network and become input for the server On many operating systems the TELNET client program is available to communicate without specialized client software It was developed in 1969 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 195 217 Termination A powered resistor network at both ends of a segment to prevent reflections with PROFIBUS DP the termination has to be powered Topology In a communications network the pattern of interconnection between network nodes e g bus ring star configuration ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 196 217 39 Revision history Version 5 4 0 e Added paragraph Device Management e Changed PROCENTEC address e Updated chapter Sales offices and distributors Version 5 5 0 e Added paragraph 5 6 1 Oscilloscope configuration e Updated paragraph 3 11 description of the new screw terminals e Updated chapter 7 description of the new screw terminals e Updated p
88. and has the following format 9C B2 06 XXx Xx xx 13 4 2 Assigning a custom name The PND 001 supports fixed name assignment and custom name assignment On the bottom of the module is a rotary switch In position 0 the module is programmable with a custom device name and the name is stored in non volatile memory With the rotary switch set to 0 during startup the name will be read from memory The device name can be assigned with configuration tools or supervisor tools such as Step 7 or Netilities as shown in Fig 90 and Fig 91 4 Netilities V1 1 0 C 2011 2012 PROCENTEC File Interfaces Options Help Flash LED on device Modify IP address Modify device name raies Vendor Device 1D Lartreceived pace Set to factory defaults Search for Profinet devices Continuously search for Profinet devices Search for IP devices Continuously search for IP devices 192 168 1 252 PND 001 IO Devie 4000 0001 29 5 2012 10 28 04 Remove selected device from list WARNING 9C B2 06 10 00 18 192 168 1 252 has a device name which is incompatible with the Profinet standard S N 1150600221 Incoming 0 Packets s Buffer OK Fig 90 Assigning a new device name Modify device name Device MAC 2c 82 06 10 00 18 Old device name Clear device name New device name combricks M Permanent value keep value after power down Modify Cancel Fig 91 New device name options The ch
89. aragraph 3 2 e Minor textual changes Version 5 5 1 e Adapted manual to comply with UL guidelines e Changed COMbricks to ComBricks e Minor textual changes Version 5 6 0 e Added SNMP chapter e Added paragraph IP Configuration e Updated FTP chapter 4 8 3 e Changed Head Station specification supplied SD card now 1 GB Industrial instead of 2 GB non industrial e Updated Certificates e Minor textual changes Version 5 7 0 e Added chapter 10 Fiber Optic Ring module FOR MM1 SM1 XM1 e Inserted chapters 24 to 26 Fiber Optic Ring modules e Updated Channel structure image of paragraph 8 2 Version 6 0 0 e Complete overhaul to new corporate identity style e Updated chapter 10 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 197 217 40 Next versions Fiber Optic chapter e Delay time example tables New chapter e RS 485 SALT repeater module e Backplane structure e Commissioning Checklist Channel list LEDs Backplane current Installation e Commissioning channel list module status LEDs e Technical drawings of the ComBricks Others e New images on the cover ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 198 217 41 Other PROCENTEC products PROFINET Cable Tester e Suitable for 4 and 8 wire PROFINET and regular Ethernet cables e Suitable for straight and 90 metal or plastic PROFINET plugs e Tests cable shielding e Detects short circuits wire breaks
90. arts of the ComBricks can be recycled For further information about environment friendly recycling and the procedure for disposing of your old equipment please contact PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands Tel 31 0 174 671800 Fax 31 0 174 671801 Email info procentec com Document Updates You can obtain constantly updated information on PROCENTEC products on the Internet at www procentec com You can also contact PROCENTEC Customer Support e by phone at 31 0 174 671800 e by fax at 31 0 174 671801 e by email at support procentec com ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Contents Moroni diio DRE lO TERRENT 4 ME Uso CO CR Rm ee ee E 10 1 1 OO Seid old PRETENDE D Dmm 10 1 2 ADDIICOIIOI ARR sens mI Co td etn Lc Md N SLM d LEE CU Le eee EE qu 10 1 3 Product 2 lt LU de CR 10 1 4 Mo d lar PROFIBUS repeat l dm e li 11 t41 Cable Redundanty ee a GG ea ne a ne or ere 12 1 4 2 Comparison between ProfiHub and ComBricks Us 13 1 4 3 PVN ANSI CQ ONS a na ae a a 13 1 5 ProfiTrace OE Remote monitoring in a web browser ss 14 D SN ee ee 14 1 e En 15 Toor INC SR E A E E E 15 1 5 4 Comparison between ComBricks and ProfiTrace 2 15 tSS OST A6 ILES OS OE mom 16 1 5 6 Mining IONIC OR de da ae da ee D de 16 RO DOCS ae ea 17 Eao 208 124 4 8 6c an ed a ae sc a ee Te D Da ene 17 ESS uueoji m
91. as regular 1 channel repeater e 192 MS s sample rate e 50 mV resolution e 6 436 6 436 V e Backplane unit included 2 Channel Repeater 101 201102 e 2 RS 485 channels e 12 Mbps e 31 devices per channel e Screw terminals e DB9 connector e Redundancy e Termination e Backplane unit included ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 188 217 Component Order code Remarks 1 Channel Repeater 101 201101 e 1RS 485 channel e 12 Mbps e 31 devices per channel e Screw terminals e DB9 connector e Redundancy e Termination e Backplane unit included 2 Channel Fiber Optic Module 101 201510 e 2 fiberoptic channels e 3kmcable length e 2x 2ST connectors e Redundancy e Backplane unit included Fiber Optic Ring Multimode 101 201530 e 2 fiberoptic channels e 5kmcable length e 2x2ST connectors e Ring Redundancy e Backplane unit included Fiber Optic Ring Single mode 101 201531 e 2 fiberoptic channels e 30 km cable length e 2x2STI connectors e Ring Redundancy e Backplane unit included Fiber Optic Ring Combi mode 101 201532 e 2 fiberoptic channels one MM and one SM e 5and 30 km cable length e 2x28STconnectors e Ring Redundancy e Backplane unit included PA Coupler Module 101 201610 e transparent up to 1 5 e trunk voltage up to 27 V e trunk current 500 mA e auto termination in coupler mode e Backplane unit included SALT Repeater Module 101 201710 e Adjustable termination 94 940 Ohm e Adjustable idle volt
92. assign tags to individual stations in each network Tag names are stored on the SD card Use the Backup and Restore feature to reload the names if you change the Head Station see paragraph 4 12 The tag names are visible in the Channel List page if you hover over a module or station address It is also possible to show the tag names in the Live List ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 64 217 PROCENTEC COl necus Country T iet Live list ProfiTrace OE Tank 1 Reserve Tank 1 Live st K Channel list Model Name Message recording Vendor Name Min Slave Intervall Network event loq Max Diag Data Len Eoi Hardware_Release Event config NI Software Release T Ident Nr Module amp Channel Nr Special modules EE Tag Tag names of modules are also displayed in drop down references to modules and in tables on the following pages e Oscilloscope Images e Oscilloscope Error Images e Oscilloscope configuration e Bar Graphs e PA measurements e Network Configuration e Output Control configuration ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 65 217 5 6 Oscilloscope images The easiest PROFIBUS oscilloscope ever SCOPE repeater modules have an integrated oscilloscope to measure the signal quality of the telegrams The oscilloscope has an interface with the web server to display the signals from the devices which are connected to its channel
93. bSunosesusndsenubirsd E eal uda pP See dane EE E T 129 12 5 MO Lec Momm 130 E51 Connecting d PA SOMME en REE te DEA On uM io 130 12 5 2 Cable specifications ccccccccccseccccenececcesececeuececcunececeusececeueceeeuecessuneeesegeceteuseceseuecessuecesseeeesegers 131 Fe MEE VM E m T T 132 12 5 4 Current consumption CAICUlATIONS ccccccsssccccsececeesececeececeuseccceueceesenecessuueceseucessunecetsueeeesenecs 132 12 5 5 Voltage at the end of the segment inserer 133 13 PROFINET Device PNDUDT ous satu bet pepe prae dr p ek pre da uy nad ata 134 13 1 MOON ERN 134 13 2 cH Lap 135 1321 RDO LED di pdististidetep teste e E I E D MI MEE EM ME EE EM 135 lis oe MEUVedugs m 136 13 3 iilo dicc giten zie NETT 137 13 4 Identification and name assignment sssseessseeeeeeeeneeeeeneeenen nennen nnn nnne annees 138 134 1 WAC Te oT E TO Tm 138 134 7 Assigning a CUSTONL NING 2 ntm nee tenseur ten sem nee sentent eee 138 13 4 3 Assigning a pre defined NAME ccccccccssssecccccessecceceeesecceesueececesuaeceessueueceeessaneceessauaeeeessuageeeeees 139 13 5 Remote OO aa de E ASST 139 13 6 PN PN coupling OF PFOXy MOS ssccsscossccnssdcaocsasnsncananscnmstteaneananiotinedtaassnaanantinostnansnactiutaawttaessnadienxanwns 140 13 7 PROG INET 7 PROFIBUS DEO nee ta den ch Dono un cene MOanE n e A concen
94. backplane unit Head Station type 1C 4pcs Scope repeater Fixed backplane unit Head Station type 1A 1CH repeater 2CH FO coupler Fixed backplane unit Head Station type 1B Scope repeater FO Ring MM module Fixed backplane unit Head Station type 1B Scope repeater FO Ring SM module Fixed backplane unit Head Station type 1B Scope repeater FO Ring XM module Fixed backplane unit Head Station type 1B RS 485 IS module Fixed backplane unit Head Station type 1B 1CH repeater RS 485 IS module Fixed backplane unit Head Station type 1B PA coupler module Fixed backplane unit 187 217 Component Order code Remarks PA Coupler Monitoring Kit 101 200QBPR e Head Station type 1B e 1CH repeater e PA coupler module e Fixed backplane unit Head Station Type 1C 101 20011C e ProfiTrace OE on 4 networks e 1GBSDcard e Ethernet port e Redundant power supply e Drives 32 modules e CommDTM e Backplane unit e Streaming in ProfiTrace 2 e OPC in ProfiTrace 2 Head Station Type 1B 101 20011B e ProfiTrace OE on 1 network e 1GBSDcard e Ethernet port e Redundant power supply e Drives 32 modules e Backplane unit included e Streaming in ProfiTrace 2 e OPC in ProfiTrace 2 Head Station Type 1A 101 20011A e Basic web server e 1GBSDcard e Ethernet port e Redundant power supply e Drives 32 modules e Backplane unit included e NO ProfiTrace OE SCOPE Repeater 101 201210 e 1RS 485 channel repeater with oscilloscope e Same specs
95. be changed in General Settings So if you have many nodes it will take a long time to refresh all the images on the page 5 6 1 2 Line Color You can change the line color of the scope Default is purple for clear contrast when printing the page 5 6 1 3 Error images buffer type The error images buffer type can be set to Ring Buffer default or Stop when full The ring buffer keeps recording new images to memory so you can keep refreshing the page for new error messages The module keeps a maximum of 16 latest images in memory The Stop when full mode only logs the first 16 error images and 16 into memory and then stops recording 5 6 1 4 Auto save images to SD card This feature available since firmware version v1 286 makes sure the images are periodically saved to the SD card so they are not lost in the event of a power cycle ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Every 15 minutes the following images are saved automatically if they need to be updated e The Min and Max image types per address per module so a maximum of 2 x 127 per module e Bar Graph one per module e Error images maximum 16 per module If all images have been saved to SD card one entry per module will be added to the system log This makes it possible to check if an image has been saved to SD card after a certain event or error The first 16 error images are saved to SD card After this the Scope module saves another 16
96. be reported e Signal quality deterioration and quality improvement e Ring failing and ring established On the module status page all vital module information is displayed You can see the detected baudrate and channel 1 and 2 signal status Also the ring status is displayed ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 103 217 IP address 192 168 11 29 MAC address 9C B2 06 00 09 CD System uptime 7 days 21 35 31 Site Mountain Tunnel Tube 2 System time 13 Mar 2015 9 21 26 Company Tunnel Inc Country Switzerland Fiber optic module status Slot 1 FO Ring Vendor PROCENTEC Module type Fiber Optic Ring module Type 1 Serial number 000011 Software revision V1 0 1 Hardware revision V1 0 Module status OK Number of channels 1 Network 1 Right lane Baudrate 1 5 Mbps Station count acbve on channel 1 Setting Dipswitch Signal CH1 e ok Signal CH2 ok Ring status Ring OK Signal CH1 O Low signal Signal CH2 ex EN Ring status Ring OK Signal CH1 No signa l Signal CH2 ok Ring status Ring failure These statuses are monitored by the ComBricks webserver and can be used as triggered events To set up the triggered event go to the Fiber optic config page as shown in Fig 59 and Fig 60 IP address 192 168 11 29 MAC address 9C B2 06 00 09 CD System uptime 7 days 22 29 46 Site Mountain Tunnel Tube 2 Temperature 42 C System t
97. ch www profitrace ch 886 2 87519941 9097 886 2 87519533 sales fulldata com tw www fulldata com tw 90 216 420 8347 90 216 420 8348 tolgaturunz emikonotomasyon com www emikonotomasyon com 971 4 3262692 971 4 3262693 sales synergycontrols ae 44 0 1625 871199 andy verwertraining com www verwertraining com 44 0 8452 90 20 30 44 0 2392 552880 sales hiport co uk www hiport co uk 44 0 1292 311 613 44 0 1292 311 578 sales itech troon co uk www itech troon co uk ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Parkelect Ltd 84 Dargan Road Belfast BT3 9JU N Ireland UNITED STATES Grid Connect Inc 1630 W Diehl Road Naperville Illinois 60563 USA VIETNAM Bavitech Corporation 42 Truong Son Street Ward 2 Tan Binh District Ho Chi Minh City Vietnam Te 23 se ME uM o ge REA 44 2890 777743 44 2890 777794 jgillan parkelect co uk www parkelect co uk 1 630 245 1445 1 630 245 1717 sales gridconnect com www gridconnect com procentec html 84 8 3547 0976 84 8 3547 0977 hai hoang bavitech com www bavitech com For the up to date list of the Sales Offices and Distributors see www procentec com company distributors ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 205 217 m r UN V nmm Ew 43 About PROCENTEC PROCENTEC is a specialist in PROFIBUS and PROFINET technology and develops products to optimize the
98. chipper 41 2292 JC WATERINGEN The Netherlands pplicant s representative Mr M de Brabander In the capacity of Manufacturer Date of measurement 2010 November 4 5 i h measurement results are laid down in report 10C01037RPTO2 The product has been examined 4 Ad 2 according to Emission 47 CFR 15 class A D van der Vlugt Director Woerden 2011 March 15 Consultancy Has deen Firm in compliance with Mae darmanited standards under the EM directive ANMM PON Fi ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 208 217 QualityMasters eU ISO Certificering QualityMasters hereby declares that end Procentec B V Wateringen has a management system that meets the requirements of the standard NEN EN ISO 9001 2008 for the scope Providing training courses technical support product development and the exploitation of the test laboratory Date of original approval 10 02 2003 Date of issue 10 04 2013 Valid until 10 02 2016 Certificate number NL 6313uk On behalf of Stichting QualityMasters QI d CRETE N B The falluse te meet the conditions as set Forth in the certification agreement or nom complisca with e m the given standant and or guidelines may bead to rhe suspension o Cancellation of the certific ate This cestificate remains the property of Stichting QualityMasters Nieuwland Parc 157 3351 U Papendrecht ComBricks User Manual v6 0 0 23 Ma
99. cols Address Transmission speed Transmission speed detection Fiber optic cable delay Delay time per ring module Total delay between 2 modules Fiber optic specifications Fiber Optic wavelength Cable type Cable length Optical budget Optical Loss Connectors Topologies Cascading depth ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane t b d 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time See manual for calculation 2 TBit at 9 6 kbps 500 kbps 3 TBit at 1 5 Mbps 6 TBit at 3 Mbps 8 TBit at 6 Mbps 11 TBit at 12 Mbps See manual for Slot time adjustment calculation Multimode 1310 nm Multimode Fiber G62 5 50 125 uum OM1 Max 5 km baudrate independent 13dB 2dB per km 4 x ST BFOC 2 channels Ring point to point direct hub split star No limit only busparameter limitation of the master 164 217 2chnical Data Fiber Optic Dipswitches Network selection M Wc Network 1 NWO Left NW1 Left Network 2 NWO Right NW1 Left Network 3 NWO Left NW1 Right Network 4 NWO Right NW1 Right Use dipswitches or server settings
100. cts in Siemens Step7 which can be used in a real byte consistent project Example setup Network 1 Network 2 1 5 Mbit 500 kbps The example shows how to transfer consistent data from network 2 to network 1 If the data is consistent nothing happens If the data is not consistent this is visualized by incrementing the outputs of the 8DO card assigned to network 1 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 119 217 11 7 1 Consistency over 2 bytes Configuration of Network 1 10 PBS 001 PROCENTEC Order Number Designation rr Consistent 002 B IN OUT GATEWAY Address Q Address 8D0 24 0 54 DE Data Block 1 of Network 1 Bikes ame we eiat value EE um cv mcn vau we jenes EM a Ze 7 Received Variable increased Multiplied value Organization Block 1 of Network 1 11 7 2 Consistency over 4 bytes Configuration of Network 1 10 PES 001 PROCENTEC Data Block 1 of Network 1 faces iame ue initial value Ld Bm pcv mcr aue wr fo EM ee Received Variable increased Multiplied value Organization Block 1 of Network 1 L ID 0 COPY 4 BYTES GATEWAY INPUTS TO DB1 T DB1 DBD 0 L DB1 DBW 0 MULTIPLY RCV INCR VALUE 3 L 3 D L DB1 DBW 2 LOAD RCV MULTIPLY VALUE D COMPARE RCV MULTIPLY VALUE WITH RCV INCR VALUE 3 JCN M004 JUMP TO M004 IF CONSISTENT
101. d Station e Atleast 1 PA module e Allinvolved modules on the same network number e After changing the network number reset the ComBricks e Power the PA module check the respective LED e If itis a floating power supply without ground regular adapter it is recommended to short the GND on the power supply connector of the PA module e Proper termination at the other end of the PA segment and ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 184 217 e In some cases the PA cable should also be more than 1 meter same as RS 485 e Verify your calculation of DC current with the current consumption stated in the web server status screen e Verify the PA power supply voltage e Correct addresses of your PA devices e Adjust the busparameters in the master to the specific baudrate http www procentec2 com pics2 0018 jpg e Check the master in the Live List e Check the devices in the Live List e Check the PA oscilloscope signals ProfiTrace Do you need a constant PC connection to monitor the network NO This is a great feature for permanent monitoring ComBricks contains a kernel and web server that works independently directly after power up Updates of the Live List Statistics Logging Emailing etc are all carried out on its own initiative and can always be viewed Do need to install buy monitoring software NO ComBricks is based on a web server For the basic operation you only need a
102. d on the side of the Head Station escststio Fig 22 Wiring Ethernet ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 33 217 3 9 Power Supply The Head Station contains two 3 pin screw type power connectors on the bottom If power redundancy is NOT required either one can be used The layout is as follows when the wires are pointing down 1 left 2 middle 3 SH right The power supply must comply with the following specifications e Voltage 10 8 26 4 VDC e Current Min 800 mA e Wire diameter lt 2 5 mm 3 9 1 Procedure To connect the 24 VDC supply to the 3 pin screw type terminal proceed as follows STEP 1 Strip the insulation of the conductors of the 24 VDC power supply STEP2 Secure the conductors in the screw type terminal STEP3 Insert the entire connector block in the power socket see Fig 23 To connect the power supply a 3 mm screwdriver is required 3 9 2 Testing and commissioning If the power is switched ON it can be diagnosed by the following indicator procedure e All LEDs on the Head Station should be shortly ON e The RDY LED should be shortly Blinking e The SD LED should be ON if an SD card is inserted e The RDY LED should be ON also on other inserted Modules ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 34 217 F4 C 9C 22 06 00 01 umber 000500 ran ci e n re 49 e I U c c I m X 9 L s o
103. d then the appropriate PA module ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 124 217 12 2 2 PAoscilloscope images The PA module has an integrated oscilloscope to measure the signal quality of the telegrams The oscilloscope has an interface with the web server to display the signals from the devices which are connected to its channel After opening the web page all oscilloscope signals are displayed and updated live see Fig 81 By default one scope image is updated every second This can be adjusted in the General Config page see paragraph 4 4 Click the button Reset oscilloscope images to delete all scope images from memory If the red AMP LED on the PA module was on this will be switched off If the values are still not good the LED will remain on PROCENTEC IP address 192 168 1 216 MAC add c 0 days 4 12 25 7 Nov 2012 15 22 03 Company PROCENTEC Status RAMS Oscilloscope images Only stations which are active on the selected oscillose ale will be displayed ProfiTrace OE Select oscilloscope module Slot 2 Live list Statisti Select image type Last Channel list Reset the images Reset oscilloscope images Message recording Measurement method PA Signal level Network event log Event config Tag name config Special modules Oscilloscope images Oscilloscope errors Bargraph images PA measurements Oscilloscope config slave
104. dress after reset purchase Connections ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC No ProfiTrace OE ProfiTrace OE for 1 PROFIBUS network ProfiTrace 2 live streaming OPC since June 2013 ProfiTrace OE for 4 PROFIBUS networks ProfiTrace 2 live streaming OPC CommDTM 32 10 repeater modules positioned in the first 10 slots 2 5A 4 101 200012 101 200023 101 200024 101 200027 10 8 26 4 VDC 800 mA fully loaded 20 W Yes Yes lt 2 5 mm Installation notes The device shall be supplied from an isolating transformer having a secondary Listed fuse rated either e Maximum 5 amps for voltages 12 20 V or e Maximum 4 amps for voltages 21724 V or is supplied by a Class 2 power supply or equivalent RJ 45 Max 100 m 10 100 Mbps 9C B2 06 xx xx xx label on the side of the Head Station HTTP FTP SMTP TELNET DHCP SNMP 192 168 1 254 20 simultaneous web server clients 154 217 Relay contact Resistance 300 mOhm plug included Voltage 24 VAC Current 0 5 A Installation notes The Relay output shall be supplied from an isolating transformer having a secondary Listed fuse rated either e Maximum 5 amps for voltages 12 20 V or e Maximum 4 amps for voltages 21724 V or is supplied by a Class 2 power supply or equivalent SD Card SD and SDHC Max 32 GB 1 GB is provided 150g To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENT
105. dule Parameters A screen similar to Fig 69 will appear ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 115 217 va m DP gt Address D Parameter Assignment K Parameters Sq Station parameters c Device specific parameters TE Simulation on Input Simulation Timer 3 Hex parameter assignment Uni LIFE Blinking Up Counter Fig 69 Input simulation window After selecting a simulation pattern you can enter a decimal value of 0 to 255 in the Simulation Timer box This value indicates the waiting time in seconds before the input changes to the next value ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 116 217 11 5 DP DP coupling or Gateway mode A unique feature of the PBS 001 is that it can be used as a DP DP coupler for up to 10 networks where each network can have different bus parameters and baud rates It connects the networks on an 1 0 level where you can decide how many bytes need to be transferred For each network a PBS 001 is needed So if you wish to connect 2 networks you need 2 PBS 001 modules in one ComBricks set A typical ComBricks configuration for a DP DP setup may look like Fig 70 Example layout Network 1 12 Mbit xm o N N 8 i 20 23 Q 20 23 N Network 2 500 kbps Fig 70 ComBricks configuration screenshot Fig 71 Schematic representation of the web server of the gateway Slot 1 belongs to Network 1 Slot
106. e DB9 connector is NOT disconnected In that case check for possible termination errors An extra termination on the connected plug could jeopardize the communication on the segment See paragraph 3 11 for examples D For the old models When the termination is switched ON the OUT connector of the specific Isolation Circuit IN Indirect grounding Direct grounding SH 4 PROFIBUS Networks To direct grounding of Backplane other Channels and DIN rail Fig 51 Channel structure of the repeater modules ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 84 217 7 3 EMC barrier The galvanic isolation and bit recovery circuit in the repeater modules make the ComBricks perfect to act as an EMC barrier for sensitive areas 3 i bres27 0 MATHT 1 VI Sous 1 PA i i 4 j ENS O CO ILNA S 2 45 1 5 hiad Clean signal Noisy signal Max 1200 m Max 1200 m Max 31 devices Max 31 devices Fig 52 ComBricks as EMC barrier 7 4 Grounding system There are 3 methods to ground the PROFIBUS cable 1 Direct grounding 2 Indirect grounding through a capacitor 3 Combination of direct and indirect In most cases it is recommended always to use Direct Grounding with the power supply and the shielding of the PROFIBUS cables If you do not want to ground all or some cables to the common ground the cable shielding should be connected to pin I A capacitor with a parallel high value resistor wi
107. e PUER LLOLUE IT ne IRE CUIU ERA EAA NAAA EN EE ENEAS 62 5 4 Event COn ULI O de tesa IB essa tms dent ee ee ne 63 5 5 Tes RAM CONTRE a a a T ae B E rteEnORE UEM NUM UNE 64 5 6 OS CWO SC OPO M cT Em 66 50 1 Oscilloscope CONSTAT Tos 67 5 6 2 OSCINOSCODE MAGES REO EET 68 5 6 3 Oscilloscope errors ccceeecccesseccceseccccenececeuseccceecccsuececsusccecauececseeceseueceeseneceesenececsuecessenecetseaeeetees 69 5 7 SR AD T m 70 5 8 SECAM WEP ONAC Zeca de a a du Cabana Oo UNE 70 5 9 Summary of Statistics and EVENES 2e ea SEE rx YE Qe NR s eREvO E T Pa messes one ates bec sense ad Fu nmrecnene 73 6 Head Station 1A 1B 1C issssssssssssse mener nennen nens 75 6 1 VET VIC WY 75 6 2 REA Roe 15 6 a ne ee 76 6 3 sic Tc 76 6 3 1 Inserting replacing the SD card enne nnn nenne nennen sss s sn nn nina nnns 76 632 Lilecycleoithe SD CAP desee dn c tubi an iM UMS ee uM CPU ed tte 77 onc Die COS GR MI ETT 77 6 4 husTsj dT 78 6 5 Switch navigation of the Head Station 1A 1B 1C screens 79 6 6 LEDs onthe Head SO na ae ed OI a a ee EDO e DUM Ui UE 80 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 7 Repeater modules RS 485 Hee eene e enne 82 7 1 Multiple channels per MOQUE een tac ocen oo ten ce ait ressource 83 7 2 ie VE Us SUP ein i
108. eccccesecccescccceneccceesececeusccceeecsceuseceseueceeseeceseueeeseuecetsuaecetegeeeesenecs 50 qo Ll ACCESSING NG TT D MIN UC SET hDap Rute I a POSU a PDLO MIS NE eM DU Qf 50 4 8 2 Password pest Pratite ae ee aa EE 51 P s MEME riz dtt Melqeirefere ETE 52 4604 Clearing DaSSW 10 NO PR RUE ed aiit a qo FUSE MICE D equa Q atboE rau Ea aD Se A edt aba eU br eiea esq DUE 52 4 9 ICONS DOS ae a a mm Umm 53 4 10 Document download NS Sg a nd Om 54 4 11 Email account COW lS serene ene sterner sera den ae da ae ee ae ne 55 AIT ANNEE a BICIS UIN U E A M INIM MNINUnd M NI MIDI E 56 2 112 TROIS ODA ntosa mcm eT ea PUE MEINE E ME USE 57 4 12 Device MANAGeME NL c ccseccseccsccseccseceuccseccseceuscseccseccuceseceseceuecseceseceuetseceseceeseseceseceeetseeeseseeenaeess 57 417 1 Back p settings to DO ra ea dem anne NER UM Cm Ust ITE S PEDI er 58 4 12 2 Restore settings from SD CaEd eseteio inerte bv pP he avra ra bu Ha did reu Fare ERR EIE SEP VIP RUE nb Vae EP VET edi OS 58 412 3 Restore settings to factory del aults i oasec i na sata aie annees es ones cr odeur 58 zm MS 2 ES L O LE Re 58 4 17 5 Restart thie deVi Coassstn v te PR En iss DM ON mE DM INIM TUE IMMISI m tMMFIMI MM DM DUM 58 LEE Sei 18 omm 59 Dial Rib S 59 5 1 1 Updating the GSD file library sise 60 5 2 succ 61 5 3 Message recording 2e eres gu
109. eckbox Permanent value should be enabled if you wish to save the name to non volatile memory ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 138 217 13 4 3 Assigning a pre defined name The positions 1 9 of the rotary switch assign a pre defined name to the device The name has the format ComBricks x where x corresponds to the selected digit of the rotary switch For example in position 4 the module has the following device name ComBricks 4 The name is read during startup of the module changing the rotary switch during operation does not change the device name 13 5 Remote I O mode The PND 001 module can be included in a PLC project with the GSDML as any other PROFINET device After the module has been set up with a name you can start configuring it in the network with the configuration tool of the PLC Refer to the manual of the supplier of your configuration tool for instructions for that tool This example a typical ComBricks setup with remote 1 0 is built up as follows see Fig 92 lt lt lt lt Fig 92 Example configuration for Remote I O The first slot is occupied by the PND 001 module and next to it are an 8DO and Relay module Open the PROFINET Controller configuration tool and insert import the PND 001 GSD with filename GSDML V2 25 PROCENTEC ComBricks PND 001 20120831 xml download it from www procentec com gsd Then insert the correct modules into the c
110. election Network 1 NWO Left NW1 Left Network 2 NWO Right NW1 Left Network 3 NWO Left NW1 Right Network 4 NWO Right NW1 Right In case both channels are connected in line mode to two different ComBricks FO modules disable the RED switch switch to RIGHT In case of one line connection disable the RED switch switch to RIGHT and disable the unused fiber channel CH1 or CH2 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 102 217 10 4 LEDs The table below explains the function of all the LEDs on the front plate of the Fiber Optic module RDY RX1 RX2 LV1 LV2 ER1 ER2 OFF 3 Module has NOT been powered initialized yet o NO signal or NO valid telegrams detected on this channel or channel is off Signal quality is good or channel is off No errors or channel is off 10 5 Setting up Fiber Optic alarms Blinking o Head Station is initializing or updating the module 1 or more devices are communicating on this channel Not possible Not possible ON Module has been initialized and is operational A fiber optic cable is connected and link is established correctly 3 Low signal received messages can still be decoded 3 No baudrate detected or no connection signal The webserver and the FO Ring module are capable of sending alarms on critical events in the fiber connection The following events can
111. ements ProfiTrace OE Select oscilloscope module Slot6 PA coupler Live list Statistics Channel list Message recording Network event loq Event config Tag name co Select station address i Polarity Normal DC Noise Amplitude 53 mV i j 782 mV Special modules Oscilloscope images Oscilloscope errors Bargraph images o P 2M 751 322 PA measurements Oscilloscope confiq Configuration General config Network config Fig 83 PA measurements ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 126 217 12 2 5 Oscilloscope configuration In the Oscilloscope Config page see Fig 84 you can set various warning levels for the PA module These warning levels are shown in the PA Bar Graph and are used for e mail alarms logging and output control see paragraphs 0 and 5 4 PROCENTEC COltricus IP address 192 168 1 216 MAC address 9C B2 06 00 02 8C System uptime 0 days 4 18 18 Temperature 42 C svstem time 7 Nov 2012 15 27 56 Company PROCENTEC Country The Netherlands Oscilloscope configuration Maximum number of images per page Line color Error images buffer type Term
112. en passing coordination MM e Connection based MS1 and connectionless MS2 MS3 acyclic communication between masters and slaves Options e g e Data exchange broadcast DXB i e slave to slaves communication e sochronous mode of slaves e Clock synchronization e Redundancy PROFIBUS DP is standardized within IEC 61158 and IEC 61784 communication profile families 3 1 and 3 2 The term PROFIBUS DP also is a synonym for the RS485 based deployments within factory automation Acronym for PROFIBUS for Process Automation This is an application profile based on PROFIBUS DP independent from the physical profiles RS485 Fiber Optics MBP The requirements of continuous manufacturing are covered within the application profile PA Devices and the extension MBP to the physical profiles ProfiTrace Over Ethernet A ProfiTrace core which has been implemented in ComBricks that permanently monitors the installation through the repeaters and visualizes the information in a web server Part of the original signal that is transmitted back along the cable It corrupts the original signal Active physical layer device that receives and retransmits all signals over a different port to increase the distance and number of devices for which signals can be correctly transferred for a given medium Secure Digital SD is a non volatile memory card format developed by the SD Card Association for use in portable devices like cameras phones
113. er 2 FDL and NO are rare In the telegram recording you will see SD1 telegrams with for example an RS Reject Service or RR Reject Resources Examples of situations where this occurs e DP V1 connections to DP VO devices e Watchdog has run out on a DP device and the master sends a Data Exchange output telegram e Non certified DP devices that do not support a specific service command or cannot handle a command in time External Diag All responses from Get Diagnostics requests from all masters NO ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 73 217 Statistics Diag while in DX Master lost Baudrate change Low High signal Bargraph Redundancy Failure PA signal and levels Fiber Optic signal Description Only responses to Get Diagnostics requests from the master that controls this slave primary class 1 master e When the first 2 bytes of the diagnostic content contains a 08 OC or 08 04 a red indicator blinks in the left corner of the device in the Live List critical content One of the masters is not active after getting the token it is not responding anymore Note that this also happens when a Class 2 DP V1 master is disabled The detected baudrate of the PROFIBUS network has been changed At least one station has a too low in DP and PA networks or too high in PA networks only amplitude One of the redundant cables has failed PA values such as jitter DC voltage or DC noise
114. es the channel starts here so the termination must be set to ON If the channel is not the beginning use the DB9 connector see paragraph 3 11 2 Alternatively use the dual ground clip supplied with the new models to install two cables in one screw terminal see Fig 26 Only in configuration A of Fig 25 the on board termination should be set to ON In configurations B and D the repeater module is in the middle of the segment OFF Pin layout of the screw terminals Pin A Green wire Pin B Red wire Pin SH Cable shielding OR Pin I Cable shielding Fig 26 Use the Dual Ground Clip to connect two PROFIBUS cables in one screw terminal ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 39 217 3 11 2 DB9 connector The bottom channel CH1 is additionally equipped with a DB9 connector to offer an alternative connector for standard 9 pin PROFIBUS plugs 1 on 1 with the screw terminals When the DB9 connector is utilized and located at the end of the segment it is recommended to use the termination on the DB9 connector and NOT on the repeater module see Fig 25 configuration C To connect the PROFIBUS cable to the repeater modules screw terminals a 2 5 mm screwdriver max 0 4 mm is required 3 11 3 Testing and commissioning If the channel recognizes valid PROFIBUS messages from 1 or more connected devices the RX LED of this channel should be blinking and ER should be OFF When the te
115. ge to the ComBricks set D Do not add or remove backplane units while the backplane is powered Fig 18 Adding backplane units ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 29 217 3 5 Detaching backplane units Detaching backplane units is a delicate procedure that should be done according the description below and Fig 19 in order to prevent damages Do not add or remove backplane units while the backplane is powered This can cause serious damage to the ComBricks set STEP 1 Push the top arm down with a screwdriver and delicately pull the top of the backplane unit that has to be removed The arm should now be unlocked STEP 2 Push the bottom arm down with a screwdriver and delicately slide the bottom of the backplane that has to be removed The arm should now be unlocked STEP3 Slide the backplane unit away from the section that remains Fig 19 Detaching backplane units ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 30 217 3 6 Inserting modules Push and click the modules in the slots of the backplane see Fig 20 The Head Station with the red front plate should be placed in the most left slot with the largest connector and the other modules in the remaining slots When the modules are inserted the correct way a sharp clicking sound should be heard during the push Modules can be inserted during operation D The slots have a polarity and fit only one way
116. gh its redundant power supply Table 3 Head Station comparison Head Station 1C Head Station 1B Head Station 1A 101 20011C 101 20011B 101 20011A Backplane networks 4 4 4 for repeater modules Web server YES YES YES CommDTM Class 2 master YES YES YES SNMP YES YES YES ProfiTrace OE networks 4 1 for monitoring ALL networks network 1 Oscilloscope features YES YES ProfiTrace 2 live streaming YES YES OPC YES YES ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 75 217 6 2 Relay contact With the relay contact it is possible to react on an event retries lost bus voltage too low etc It is also possible to control the relay manual or on a timer Refer to Paragraph 4 7 for details The relay is capable of switching 0 5 A 24 VAC 6 3 SD card The SD card is used to store ProfiTrace file recording data logs the GSD info file and backup settings By default a 1 GB SD card is supplied together with the Head Station but it can be exchanged by an SD card with a maximum size of 32 GB The SD card is addressable directly with an FTP client In the FTP software the SD card has a drive letter with a directory structure on which files can be read and written from and to the SD card When the password is set in the web server this same password has to be used by the FTP software to establish a connection 6 3 1 Inserting replacing the SD card The socket is located on the front plate of the Head S
117. gle power supply Bus redundancy DTM OPC SNMP HTTP Fig 1 Latest trend in segmentation ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 11 217 2 segments 2 segments C Mix of 1 3 segments Fig 2 Repeater configuration examples 1 4 1 Cable Redundancy The bus redundancy technology of the repeater modules is very advanced A redundant system can be built using 10 parallel cables This architecture provides extremely high availability Most suppliers only allow 2 cables see Fig 3 Fig 3 Redundancy configuration example ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 12 217 1 4 2 Comparison between ProfiHub and ComBricks One component Modular PROFIBUS Multi interface RS 485 only Multi network Easy installation ProfiTrace OE IP 65 version Asset management Low cost Light weight 1 4 3 Typical applications e Repeaters with permanent ProfiTrace e Removable drives and motors e Star tree and bus structured networks e Motor control centers drawers e Redundancy for high availability e EMC vulnerable applications e Spur lines e isolator for sensitive devices ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 13 217 1 5 ProfiTrace OE Remote monitoring in a web browser Permanent and simultaneous monitoring of 4 PROFIBUS networks is a powerful feature of ComBricks
118. hall have a value of 200 Ohms Do not connect a cable which is connected to non IS components This will damage the internal electronics and makes the use of this module dangerous in Intrinsically Safe segments 8 4 Grounding system Always use Direct Grounding with the power supply and the shielding of the PROFIBUS cables If you do not want to ground all or some cables to the common ground the cable shielding should be connected to pin T A capacitor with a parallel high value resistor will separate the 2 potentials see Fig 51 If by accident the Direct Grounding is connected with the Indirect Grounding the Direct Grounding wins 8 5 Baudrate detection Refer to paragraph 7 5 for a description of the baudrate detection ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 93 217 8 6 PROFIBUS DP cable lengths The length of the PROFIBUS cable connected to the repeater channels should comply with the PROFIBUS DP cable specifications for RS 485 IS Baudrate kbps 96 192 45 45 93 75 187 5 1500 Segment length m 1200 1200 1200 1200 1000 400 200 Example 1000 m cable per channel at 187 5 kbps JJ L3 LO L3 I PROFIBUS DP IS Max 31 devices PROFIBUS DP 8 7 PROFIBUS DP cable specifications The cable should comply with the PROFIBUS DP cable specifications for RS 485 IS Table 7 PROFIBUS DP cable specifications Parameter Value Parameter Value Wires 2 twisted Wire diameter g
119. he existing network You can connect 1 channel of a ComBricks repeater module as a regular bus participant Like a ProfiCore and ignoring the repeater functionality Once a repeater channel is in contact with the cable communication ProfiTrace monitors telegrams How many files does the automatic message recording triggering save The automatic triggering saves 1000 files per network Each file has its own name When a new trigger takes place after 1000 files have already been saved the oldest file is replaced by the new one ring recording ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 185 217 36 1 1 1 Repeater modules Are the ComBricks repeaters suitable for PROFIsafe networks YES especially in combination with the repeater redundancy makes ComBricks a perfect infrastructure component for PROFIBUS safety networks Remote maintenance with ProfiTrace OE only makes it better Can ComBricks be used in MPI networks YES MPI is using PROFIBUS FDL telegrams with its own user data implementation Every ComBricks repeater and fiber optic coupler can interpret and forward MPI telegrams Also the cabling rules are the same for MPI How are repeater modules powered All power is distributed over the backplane by the Head Station The power to the Head Station is provided by 24V power connectors redundant option How can I remotely deactivate a repeater module during operation Officially there is no shutdown function Wha
120. ible backplane units PROFIBUS PA power specifications Trunk voltage Trunk current Current consumption Number of devices Baudrate PROFIBUS PA cable specifications Cable length Wire diameter Wire type Termination Connector specifications 2 Removable PA screw terminals PA PA SH Removable power connector E SH PROFIBUS DP specifications Transmission speed Transmission speed detection PROFBIUS busparameters Address Supported Protocols ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server Link mode 9 modules in the first 10 slots Coupler mode 9 modules in the first 10 slots Monitoring mode 4 modules in the first 10 slots Provided through the backplane 350 mA 555 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 10 27 V customizable and Non Ex 500 mA 10 mA in all modes 32 PROFIBUS PA specifications 31 25 kbps PA signal Max 1900 m cable length PROFIBUS PA specifications lt 2 5 mm2 Stranded or solid core Automatic ON in Link and Coupler mode 1 on 1 Wire colors are undefined Direct grounding Indirect grounding 11 28 V Max 600 mA Direct grounding 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time No adjustments required in Link mode NO bus address required Link has address 1 on PA DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdr
121. ice polarity Fig 78 Overview of LEDs ay T ad 25 190 7 Repeater internal failure lt i Network selection Link or Coupler mode Dipswitch or web server settings Fig 79 Overview of dipswitches ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 122 217 12 1 Quick Start checklist This checklist lists all the steps to a quick usage of the PA module in Link or Coupler mode It is assumed that a running ComBricks set with at least one DP repeater module or fiber optic coupler module is already active STEP 1 Provide the Head Station 1B or 1C with the latest firmware at least v1 279 7 STEP 2 Add an empty backplane slot to the ComBricks set 2 2 STEP3 Configure the PA module to the same network as a DP repeater module NOTE for monitoring mode use a different and unused network 2 4 STEP 4 Insert the PA module in the empty slot 2 3 STEP 5 Check the Channel List in web browser to see if the PA module appears 4 2 For Monitoring Mode skip to STEP 8 STEP6 Powerthe top of PA coupler module 2 6 STEP 7 Check the status page of the PA module is DC voltage OK Not too much noise on DC Current consumption 10mA 12 2 1 STEP8 Connectthe PA trunk cable with PA station s 12 5 1 STEP9 Checkthe status page of the PA module Current consumption increased 12 2 1 For Monitoring mode Skip to STEP 11 STEP 10 Use the GSD Converter to
122. ime 13 Mar 2015 10 15 42 Compeny Tunnel Inc Country Switzerland Fiber optic configuration Signal port 1 OK Signal quality events Fiber Optic Ring module Type 1 All changes FO Ring Signal port 2 ok on datedorailon Set to default Ring state Ring OK X Only on ring fail M Fig 59 Signal quality event setup If the signal quality gets worse due to cable or component aging cable bends or dirt on the connector for example this is a trigger You can choose to have a trigger also on signal improvement you can set this up in the configuration page There are 3 levels for the signal event 1 Signal OK 2 Signal low 3 No signal ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 104 217 If you choose All changes in the Signal Quality Events setting a transition between any of these stages will be triggered Otherwise only a transition from 1 to 2 1 to 3 or 2 to 3 will cause a trigger PROCENTEC i address 192 168 11 29 MAC address 9C B2 06 00 09 CD System uptime 7 days 22 30 34 um um um Site Mountain Tunnel Tube 2 Temperature 42 C System time 13 Mar 2015 10 16 30 Company Tunnel Inc Country Switzerland es Fiber optic configuration Signal port 1 Signal port 2 Ring state Fig 60 Ring status event setup If the ring fails this is a trigger You can choose to have a trigger also on ring reconnection To set this up choose All changes
123. ination min level mV Termination max level mV Bargraph OK limit mV Use above Use above Idle level 1111 mV table table 1 1 Channel RS485 SCOPE Repeater Type Chi Use above Bargraph level 7925 mV Te Bargraph level max 774 mV Jitter level 1000 nS 2 1 Channel PA coupler 500mA Type 1 Chi DC voltage 23955 mV 45 mV 100 5 mA Fig 84 Oscilloscope configuration ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 127 217 12 3 Link mode module firmware v2 10 1 and higher only To use the module in Link mode make sure it has module firmware version 2 10 1 and up and NOT version 1 x Refer to paragraph 16 2 for updating your PA module Also update the Head Station firmware to 1 279 or higher Set the 3 dipswitch LNK to ON to the right Then connect a power source to the connector on top of the module The DC voltage offered to the PA coupler module is the same as the output on the PA side The minimum is 11VDC maximum is 28VDC NWO NW1 LNK H S This module is now a fully functional PROFIBUS PA Link Coupler combination It is semi transparent on all baud rates it also sends FDL status requests onto PA It supports connection of up to 126 devices that can take up a total of 500mA from the bus Furthermore all functionality described in paragraph 12 2 is also available in Link mode ComBricks backplane This module can be any PROFIBUS DP in
124. ion The following changes can be made to the Oscilloscope pages e Number of images per page e Line color e Error images buffer type e Auto save images to SD card e Termination min max level e Bargraph OK level e For DP IS Ex and PA modules Specific trigger levels Click the Oscilloscope Config in the left menu to change these settings PROGENTEG is vies MAC address sonores e Site Production siteX RE System time 23 Sep 2014 8 42 22 Company Oil amp Gas Company Country USA Status darles Oscilloscope configuration ProfiTrace OE Live list Maximum number of images per page 9 L Statistics Line color Purple Channel list Message recording Error images buffer type Ring buffer Y Automatically save images to SD card Termination min level mV Termination max level mV Bargraph OK limit mv Other SCOPE Repeater settings these settings will be saved in the modules themselves Siot Module ee variable cuentos towar imit Upper nit 1 1 Channel RS485 SCOPE Repeater Type 1 chi Password config ee ET itae shows E mail account config KEENE table E acc Eg Bn 2 Fig 44 Oscilloscope configuration 5 6 1 1 Max number of images per page You can change the number of scope images per page If you want a larger overview of all stations choose a larger number But keep in mind that one image is updated every second by default can
125. ion 1 P Mr ONS name 192 168 1 230 Port 38888 lt Default 38888 Use Password Fassword Add Update F Connection 1 ip dns 192 168 1 230 nw 1 Discover IP Nr Disconnect transfer only possible for 1 5Mbps or lower and if TCP IP bandwidth is sufficient Fig 49 Setting up the connection ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 71 217 Important parameters for the connection and the streaming process e P number e User type and password e Network number If one of the connection parameters is incorrect the connection will not be established or no data is streamed It is recommended to start the discovery tool to verify the IP connection Multiple connection instances can be saved and loaded each with their own connection parameters ComBricks itself can handle 1 streaming connection but on the PC multiple ProfiTrace instances can be opened that simultaneously communicate with different ComBricks units ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 5 9 Summary of Statistics and Events This paragraph contains a description of the items listed in the statistics and or events Statistics Description Critical Lost How many times a device in data exchange fails to respond after YES the maximum retries have been reached Lost is retriggered when the device recovers back to data exchange and fails to respond again e Live Lis
126. irmware 1 288 and higher Operating temperature 0 60 C Weight 121 gram MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 169 217 27 Technical Data SALT Repeater 101 201710 Technical Data Alternative Cable Repeater 101 201710 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission speed detection Data delay time normal mode Data delay time redundant mode Delay time jitter Oscilloscope specifications Frequency Resolution Differential range Cable specifications Cable lengths Wire diameter for the screw terminals Wire type Number of devices Cascading depth Redundancy 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane 400 mA 555 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time 2 0 TBit at 9 6 kbps 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps 12 0 TBit at 9 6 kbps 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Max TBit 192 MS s 50 mV 6 436 6 436 V Depends on the cable type used lt 2 5 mm Stra
127. ive and any other FDL based protocol 172 217 Technical Data PA Module 101 201610 Oscilloscope specifications AC PA voltage 4 MS s resolution 7 5 mV range 0 95 0 95 V DC PA voltage 1 kS s resolution 75 mV range 38 38 V DC PA current 1 kS s resolution 1 mA range 0 1024 mA Dipswitches NWO NW1 PROFIBUS Network LEFT LEFT 1 RIGHT LEFT 2 LEFT RIGHT 3 RIGHT RIGHT 4 LNK Link mode LEFT RIGHT OFF ON H S Settings LEFT RIGHT Hardware Software LEDs RDY Module is ready for operation ON RX Receiving PA telegrams blinking HWE Internal repeater error contact PROCENTEC ER No or bad telegrams on PA detected AMP PA signal too low or too high POW Over current noise unbalance DC polarity NWER Jitter asymmetry field device polarity Alarm values can be changed through the web server Others Head Station firmware At least version 1 279 Operating temperature 0 60 C Weight 133 g MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 173 217 29 Technical Data 4 CH Relay Module 101 210210 Technical Data 4 Channel Relay Module 101 210210 Backplane Controllers Modules Power supply Current consumption Compatible backplane units Relays Relays Current Voltage Resistance Toggles Connectors Pins Wire diameter for the screw terminals Wire type Others Head Station firmware Dimensions Operating temperature Weight M
128. k AS Boks 641 N 1401 SKI Norway PERU ControlWare Jr Los Silicios 5409 Los Olivos L39 Peru POLAND INTEX Sp z o o ul Portowa 4 44 102 Gliwice Poland ROMANIA S C SVT Electronics S R L Br ila 7 540331 Tg Mure Romania SAUDI ARABIA ASM Process Automation Al Zahra Dist Attas st cross section with helmy Kutby St Villa no 25 Jeddah 21553 Saudi Arabia SINGAPORE SOUTH EAST ASIA Allegro Electronics 236 Serangoon Avenue 3 07 98 Singapore 550236 mos OS mm 4 7 mmo mmo emma mm 7 mmo cr n 81 3 6450 3739 81 3 6450 3739 info profibus jp 82 82 31 216 2640 82 82 31 216 2644 chays hiprotech co kr www profibus co kr 961 1 491161 961 1 491162 sales iteclb com www iteclb com 1 530 219 2565 Spanish tomf gridconnect com www gridconnect com 31 0 174 671800 31 0 174 671 801 info procentec com www procentec com 47 64 97 60 60 47 64 97 60 70 kai ade no www ade no 51 1637 3735 51 1528 0454 info controlware com pe www controlware com pe 48 32 230 75 16 48 32 230 75 17 intex intex com pl www intex com pl 40 365 809 305 40 365 809 305 sajgo tibor svt ro www svt ro 966 2 691 2741 966 2 682 8943 info asmestablishment com www asmestablishment com 65 62878063 sales allegro com sg www allegro com sg ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 203 217 SLOVAKIA ControlSystem s r o St rova 4 977 01 BREZNO S
129. leave the serial number field empty PCD Server V1 1 c 2010 2011 PROCENTEC amp Interfaces Interfaces Interface Settings Interface Name COMbricks ChemPlant PA2x COMBricks Profibus V1 1 1 Leave empty if serial nr is irrelevant Fig 101 Setting up the PCD server ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 143 217 COMbricks Connection Configurator V1 0 Connection Settings IP Nr DNS name 192 168 10 110 Port 38890 Default 38890 eve Use Password Username User Password Lx Cee Next select this location again and click Setup Enter the correct IP address of the ComBricks Head Station and choose the port and network you wish to connect to Depending on the password settings in the ComBricks you might also have to fill in a username and password Then click Ok 14 3 Using the CommDTM Start your FDT manager and create or load a project Vendor independent platform PACTware is used in the example below Refer to the manual of your FDT manager for details In the upper menu choose Device Add device and click on PROCENTEC DP V1 Master as shown in Fig 102 g All Devices All Devices PRE Driver D ndr er Device Protocol Vendor Group Device Versio 112200 TEC PROCENTECDP VI Masir Profibus DPV1 PROCENTEC FDT 1 0 5 0 201 Driver Ven Gro Type Prot Show unselected devices too 4 PROC
130. ll separate the 2 potentials see Fig 51 If the Direct Grounding is connected with the Indirect Grounding by mistake the Direct Grounding wins 7 5 Baudrate detection It takes less than 10 seconds for a module to detect the baudrate in practice it will be around 3 seconds The detection mechanism is started when telegrams enter the module from the field side not the backplane If the baudrate has been detected the ER LED will be OFF When the baudrate has been detected the module has to see a valid telegram within 50 seconds otherwise the module unlocks the baudrate and the ER LED will be ON 7 6 PROFIBUS DP cable lengths The length of the PROFIBUS cable connected to the repeater channels should comply with the PROFIBUS DP cable specifications for RS 485 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 85 217 eei oe Tos Te Tom n T e m em m M pon pene oe vo Jo oe oe aeo m Example 1000 m cable per channel at 187 5 kbps PITIN Other channels with the same cable length Max 31 devices Fig 53 PROFIBUS DP cable lengths 7 7 PROFIBUS DP cable specifications The cable should comply with the PROFIBUS DP cable specifications for RS 485 Table 4 PROFIBUS DP cable specifications 2 twisted Wire diameter Impedance 150 Ohm 3 to 20 MHz Wire area Capacity Shielding resistance lt 9 5 Ohm km Loop resistance lt 110 Ohm km ComBricks User Manual v6
131. losing the FTP session the GSD information is directly available in the Live List Paragraph 17 1 describes a method of testing the updated GSD BIN ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 60 217 5 2 Statistics Click and go The statistics matrix is the most powerful feature of the analyzer This field can really indicate what the condition of the installation is It displays all the important information that a user especially a maintenance technician is really interested in see Fig 39 e Retry messages e Fall outs e Diagnostic messages e Location of the connected devices etc Paragraph 5 9 describes the statistics and when they occur COMbricks Procentec Windows Internet Explorer ew E http 192 168 1 230 ll COMbricks Procentec x PROGENTEG iP sdaress 192 168 1 230 mag COR cs System time 1 Jul 2011 13 30 37 Company Oil and Gas Company a Status eee Statistics ProfiTrace OE Tank 1 Tank 2 Reserve Tank 1 Reserve Tank 2 Sees l Ge s rousse Reset sies Syncs The number of messages sent to a slave which was not available in the previous cycle Fig 39 ProfiTrace OE Statistics Because of this feature the user does not have to inspect messages or do difficult operations to ensure the quality of the installation If the statistics do NOT show deviations the installation is on the 1st degree OK Here it stop
132. lovakia SOUTH AFRICA IDX ONLINE CC 1 Weaver Street Fourways Johannesburg South Africa 2191 SPAIN LOGITEK S A Ctra de Sant Cugat 63 Esc B Planta 12 Rub BARCELONA 08191 Spain SWEDEN P amp L Nordic AB Box 252 S 281 23 Hassleholm Sweden SWITZERLAND Berner Fachhochschule PROFIBUS Kompetenzzentrum Jicoweg 1 CH 3400 Burgdorf Switzerland TAIWAN Full Data Technology 6F No 200 Gangqian Rd Neihu District Taipei City 114 Taiwan TURKEY Emikon Otomasyon DES Sanayi sitesi 103 sokak B 7 blok No 16 Yukari Dudullu Umraniye Istanbul 34776 Turkey UNITED ARAB EMIRATES Synergy Controls 907 IT Plaza Silicon Oasis Dubail United Arab Emirates UNITED KINGDOM and N Ireland Verwer Training amp Consultancy 5 Barclay Road Poynton Stockport Cheshire SK12 1YY United Kingdom Hi Port Software The Hub 2 Martin Close Lee on Solent Hampshire PO13 8LG United Kingdom iTech Unit 1 Dukes Road Troon Ayrshire KA10 6QR United Kingdom rn rn m Inm v TO equo e eo c Inc mol s quim c Eom 421 486115900 421 486111891 jan snopko controlsystem sk jan snopko controlsystem sk 27 11 548 9960 27 11 465 8890 sales idxonline com www idxonline com 34 93 588 6767 xavier cardena logitek es www logitek es 46 451 74 44 00 46 451 89 833 hans maunsbach pol se www pol se profibus 41 0 34 426 68 32 41 0 34 426 68 13 max felser bfh
133. ly be inserted in the first 10 sockets repeater and fiber optic modules If you only have 5 high speed modules the rest of the sockets can be completed with regular modules I O modules What is the Backplane Network These are the 4 internal networks on the backplane that repeater modules utilize to transfer PROFIBUS messages transparently to other inserted repeater modules who are locked to the same network number Each network can have its own masters slaves and baudrate They are completely isolated http www youtube com watch v zP3 gSC1pJO4 When I buy a module is a backplane socket provided YES with every module a backplane socket is provided If you require more sockets because of spare parts an additional set can be purchased Installation What is the default IP address after purchase or reset The default IP address is 192 168 1 254 This can be customized through the web server of the Head Station or the ComBricks Discovery Tool PROFIBUS PA Coupler Module How can I make the PA Coupler Module transparent for 500 kbps You have to update the busparameters in the master Here is a link to a table with recommended settings IMAGE Keep in mind that some configuration tools cannot handle the large Tslot values I cannot make my PA module working What are the steps to take e Head Station type 1C for the monitoring e Atleast 1 module with a DP master RS 485 or Fiber Optic or CommDTM class 2 master through the Hea
134. m Capacitive asymmetry 2 nF km Max propagation delay change 7 9 to 39 kHz 1 7 usec km Max shield coverage 9096 Cable length 1900 m ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 131 217 12 5 3 Spur lines The trunk line on the PA module can have up to 32 spur lines with the following lengths Table 10 Spur lines Number of Length of the spur spur lines Non Ex 25 to 32 Max 1 meter 19 to 24 30 meter 15 to 18 60 meter 13 to 14 90 meter 1 to 12 120 meter The PROFIBUS PA specification allows up to 3 devices on a spur Please refer to paragraph 12 5 1 for an explanation on how to connect the PA trunk to the PA module 12 5 4 Current consumption calculations The PA module provides a maximum of 500mA to the PA trunk The total current consumption of all slaves on this trunk cannot exceed 500mA The PA module consumes 10mA At least one FDE Fault Disconnection Electronics stated in the manual of the PA device should also be calculated The calculation for the current consumption is as follows Isec Igo 181 leu FDE Ises Total current in a segment lay Basic current of devices Impe Current of the Fault Disconnection Electronics See Fig 88 for an example ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 132 217 JJ L3 LO Ld I JWE 5 500 mA Ibo 10 mA JWE 4 ali j lai 10 mA Ino 12 mA 23 18 mA lepe 10 mA Fig 88 Example of c
135. management Outnut control confia IP address 192 168 1 250 MAC address 9C B2 06 00 04 6A System uptime 0 days 2 12 33 Site PTK J Temperature 44 C System time 21 Mar 2013 16 07 12 Company PROCENTEC Country The Netherland E mail account configuration EE info procentec com To recipient E mail address CC recipient E mail address From E mail address combricks procentec com E mail subject COMbricks status message SMTP Server address procentec com SMTP Server port 25 7 SMTP Username and password SMTP Username SMTP Password Can contain up to 3 E mail addresses separated by a semicolon or a comma Enable alive e mail Alive interval days hours Send test E mail with saved settings Fig 37 Email configuration The server parameters have to comply with the email server parameters listed in Table 2 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 55 217 Table 2 Email server parameters Server parameters Mandatory Additional information Size To YES If you enter multiple addresses max 3 separate 200 them with the character Cc Optional If you enter multiple addresses max 3 separate 200 them with the character From Yes Depending on the email server you are using this 100 has to be an existing email address Subject Optional Can be anything you want it to be 100 SMTP server Yes Has to be
136. mizable controls that can be set to the following behavior e Not active e Manual ON OFF e Time e PROFIBUS event e System event PROCENTEC COltricus System log ProfiTrace OE tive Del Statistics Channel list Message recording Network event loq Event confiq Tag name confiq Special modules Oscilloscope errors n Bargraph images PA measurements Oscilloscope config Configuration General config Network config IP confiq Password config E mail account config Device management Output control config User message Update license Dawnlaad Live toggle of the output channels Time ON and Time OFF Syncs retries bus voltage too low redundancy failure PA failure fiber optic failure etc Redundant power change or ComBricks failures Output control e 1 Headstation relay 24V 0 25A v 2 Slot 6 4 Channel REL module 3 Slot 6 4 Channel REL module 4 Slot 6 4 Channel REL module 5 Slot 6 4 Channel REL module 6 None v 7 None v 8 None v 9 None v Fig 33 Output Control Rel 0 Rel 0 Rel 1 Rel2 Rel3 None None None None off On On Profibus event Manually M Time 24h Y N off System event dl e off Unknown Unknown Unknown Unknown Profibus event None None None None Low High signal bargraph M Network 1 Ne
137. modules Selectable number of 1 0 bytes or words per gateway Consistent Gateways Failsafe options Simulation input patterns RS 485 Repeater Bus channels Connector Number of devices Cable lengths Supported protocols ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 10 web server 4 dipswitches and web server 10 positioned in the first 10 slots Provided through the backplane 390 mA typical 625 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 101 220210 101 220110 101 210210 101 210110 101 210010 DP VO certification number 201776 696F PROC696F gsd www procentec com downloads 1 99 set by rotary switches or 0 126 set by software 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 244 bytes input and 244 bytes output 128 bytes input and 128 bytes output 9 1 2 3 4 8 12 16 20 24 28 32 64 bytes 48 64 words 2 3 4 8 12 16 20 24 28 32 64 bytes 48 64 words Outputs OFF Outputs ON Keep last value Custom failsafe value ON OFF Blink Up counter Down counter Zig Zag 1 x RS 485 DB9 A B 5V GND Maximum 31 devices per channel busloads 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol 179 217 Technical Data PROFIBUS Slave PBS 001 101 220
138. n enterprise LAN WLAN and with a direct cable between ComBricks and PC If you are not sure which ComBricks you are customizing the LEDs can be flashed with a button in the Discovery tool flashing The LEDs will blink for 5 seconds to give the user a visual confirmation s COMbricks Discovery Tool V1 4 0 PRO File Action Help ALRIS Station type Device name Serial Sw rev MAC address IP address IP Netmask DHCP Uptime COMbricks Head Station Type 1 COMbricks Headstat 000000 V1 272 00 00 00 00 00 00 192 168 1 254 255 255 255 0 No 0 days 0 00 43 COMbricks Head Station Type 1 000066 VO 182 0C B2 06 00 00 42 192 168 1 222 255 255 255 0 278 days 5 58 17 COMbricks Head Station Type 1C COMbricks Headstat 000746 V1 272 9C B2 06 00 02 EA 192 168 1 205 255 255 255 0 No 0 days 23 49 42 3 devices found Fig 13 ComBricks Discovery Tool It is recommended to have only one network interface connection active only wireless or only wired In some cases the Discovery tool does not list all the ComBricks units when multiple network interfaces are active ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 24 217 2 9 Checking the modules and the administrative info in the web server After customizing the IP address the modules can be checked in the web server Click on Status to see an overview of the available modules and their respective description version numbers see Fig 14 Modules can be in
139. nce Interval Configuration ie ie General config Repeats Interval Interval v Network config Illegals Interval Interval IP config ia Password config Internal Diagnostics Of x Interval x E mail account config External Diagnostics Off Interval Device management Output control config Diagnostics while in DX Off Interval User message Update license e Downinade Raidrate channe OW Master lost Off Interval x Intan al Fig 41 Event configuration To reduce an unwanted overload of emails or log entries the events can be set to Off Once or Interval This feature is available in firmware version 1 264 and higher ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 63 217 Even parameter Description Retrigger required Off No event generation Once Event will be generated once 1 shot Yes Interval Event will be generated once within the customized interval No time After the interval time the event is automatically retriggered to be generated in the next interval If no trigger was captured in the new interval period no event will be generated The interval time can be customized between 1 minute and 365 days 5 5 Tag name configuration Every ComBricks module and every station in every network can be tagged with a name PROCENTEC C Ol6ncks Site Tank 5 Temperature 44 C System time 14 Mar 2013 15 20 03 C
140. nd stage of extension of PROFIBUS DP after DP V1 DP V2 devices shall comply with the following features e Data Exchange Broadcast DxB for slave to slave communication publisher subscriber principle e sochronous Mode time tick synchronized operating slaves e g drives e Up and or download of Load Region Data domains e Clock Control synchronization within slaves and Time Stamping e Redundancy See Spur line See EMC The extent to which an electric or electronic device will tolerate electrical interference from other equipment immunity and will interfere with other equipment Within the European Community as well as in other countries it is regulated by law that electric and electronic components and equipment comply with basic standards such as IEC 61000 6 2 or IEC 61326 or corresponding individual product standards Fieldbus Datalink Layer Layer 2 of PROFIBUS Function in the Discovery Tool that will blink the LEDs of a selected ComBricks Flashing is a support feature that gives the user a visual confirmation about the installed location of the ComBricks File Transfer Protocol Allows a user to transfer files between two computers The FTP client program runs on one computer and a server program on the other FTP is primarily for transferring files but can be used to perform other functions creating directories removing directories listing files etc It is TCP based Generic Station Description It is pr
141. nded or solid core Maximum 31 devices per channel busloads No limit only busparameter limitation of the master Yes maximum 10 cables activated by switch ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 170 217 Technical Data Alternative Cable Repeater 101 201710 Termination Termination range MIDDLE Idle voltage range PULL UP Dipswitches NWO NW1 LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED LEFT RIGHT H S LEFT RIGHT PROFIBUS connectors CH1 A B SH LEDs RDY RX HWE ER MIN TERM Others Head Station firmware Operating temperature Weight MTBF 94 940 Ohm DC 57 1500 Ohm AC 0 5V PROFIBUS Network 2 3 4 Redundancy OFF ON Settings Hardware Software Screw terminals Green wire Red wire Direct grounding Indirect grounding Module is ready for operation ON Receiving telegrams blinking Internal repeater error contact PROCENTEC No or bad telegrams detected Signal amplitude of the telegrams too low lt 2 5 V Idle voltage too low 0 5 V gt 1 7 V Alarm values can be changed through the web server At least version 1 264 0 60 C 120g To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 171 217 28 Technical Data PA Module 101 201610 Technical Data PA Module 101 201610 Backplane PROFIBUS networks Modules Power supply for the module Current consumption Compat
142. ndirect grounding ALL 0 60 C 110 grams To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 161 217 23 Technical Data Fiber Optic Module 101 201510 Technical Data 2 Channel Fiber Optic Module Type 1 101 201510 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission speed detection Fiber optic cable delay calculation between 2 modules 1 direction Module delay time normal mode Module delay time redundant mode Delay time jitter Total delay between 2 modules 2 directions ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane 360 mA 510 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time FO cable delay 5 x 109 x FO cable length x Baudrate Example 1 5 Mbps 3 km FO cable FO cable delay 0 000005x3x1500000 22 5 TBit 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps 11 6
143. ne with the dipswitches located at the front of the module see Paragraph 3 10 1 or with the software settings in the web server see Paragraph 4 5 2 5 Wire the repeater modules Connect the PROFIBUS cables to the repeater modules see Paragraph 3 11 2 6 Power the Head Station Provide a 24 VDC power supply to the Head Station through one of its 2 power connectors see Paragraph 3 8 2 7 Customizing the IP number through the web server The default IP address of the Head Station is 192 168 1 254 Follow the steps below to customize the IP address of the Head Station STEP 1 Insert an Ethernet cable in the Head Station which is connected to the enterprise LAN or directly to the PC STEP2 Make sure the IP address of your PC is on the same subnet as the switch 192 168 1 xxx STEP3 Open your web browser and enter 192 168 1 254 in the address field This is default IP address of the ComBricks STEP4 The web server of the ComBricks will appear STEP 5 Click in the menu on the left on IP config STEP 6 Update the IP settings and confirm it by clicking on Save see Fig 12 STEP7 The web page will now reload with the new IP address ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 22 217 COMbricks Procentec Windows Internet Explorer EY v Ul http 192 168 1 254 uy Favorites ll COMbricks Procentec PROCENTEC MAC address 9C B2 06 00 02 18 a Temperature 39 C S
144. nfig Device management User message Update license Ll SD card Head Station Type 1 Form to download the 09 08 2011 BG 3 0M Firmware V1 253 latest version Downloads Fig 36 Software and document downloads ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 11 Email account config Head Stations Firmware Login 1A 1B 1C V1 253 and higher Administrator The email account information has to be entered if the user wants to have ComBricks signal events by email The required information is generally the same as any other email related setup see Fig 37 Setting up the email server parameters is not enough The events that generate the emails have to be setup in the Event config menu see Paragraph 5 4 The SMTP server has to support unencrypted connections because the current ComBricks firmware does NOT support encrypted connections such as SSL TLS The DNS address IP config menu has to be modified according to the DNS addresses of your internet provider PROCENTEC COl6ncks gt System log ProfiTrace OE Live list Statistics Channel list Message recording Network event log Event config Tag name config Special modules Oscilloscope images Oscilloscope errors Bargraph images PA measurements Oscilloscope confiq Configuration General config Network confiq IP confiq Password config E mail account config Device
145. nnection with the ComBricks could become relatively slow The minimum version requirements for Web browsers are Firefox 2 0 24 October 2006 Internet Explorer 6 0 27 Augustus 2001 Google Chrome 1 0 24 April 2009 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 41 217 4 1 Status Head Stations 1A 1B 1C Firmware V1 140 and higher Login User or Administrator The Status screen is the first web page that appears when the web server is accessed This page gives an overview of the available modules and their respective description version numbers see Fig 27 Modules can be inserted and removed during operation Changes in hardware should be directly visible in the Status screen The User message with custom messages info is also displayed here see Fig 27 On the top of the screen the network and site info can be inspected see Fig 27 On the bottom of the screen the connected clients with this ComBricks are visible see Fig 27 COMbricks Procentec Windows Internet Explorer JS v E http 192 168 1 225 beat eas ll COMbricks Procentec x PROCENTEC IP address 192 168 1 225 MAC address 9C B2 06 00 02 5C System uptime 0 days 0 07 42 C Ol6ncks Site Boiler 5 Temperature 30 C System time 6 Dec 2011 11 18 37 Company Oil and Gas Company Country Netherlands satus C n Status ProfiTrace OE NENNEN Live list 5 December 2011 Service on Wago remo
146. ns nennen nennen nene ensis e essa as esses esse anres 32 3 8 WNE EEG ON ST TOR e d33 0 Ri Da Mid E atm Seu Fenumibe ME Te 33 3 9 OMS DD TT 34 391 ProcedUre sirens m Pm 34 3 9 2 Testing and commissioning sssssssessressressressressrersrersressressrrosrresrresrresrresressrrsreesrrsressresreesreesereseeee 34 3 10 Configuring repeater modules sise 36 3 10 1 Customizing the PROFIBUS network NWO NW1 ccccccccceececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 36 10 2 ROCCO RED Nm 36 3 10 3 Hardware or software settings H S ii enn nnnnnennenes nsns nnn nnns 37 ComBricks User Manual v6 0 0 23 March 2015 O PROCENTEC 3 11 Wirine TEE Ole ae ee UFOEBIOPTURGP TUI TOU End I SUI RN TOTUU 38 Sea SCLC WW aci 39 21 2 OE A COMMING CGO Mr 20d a aer AUN v Se pcm Dim E eset aint eee ace lene ete tee ete eee 40 3 11 3 Testing and COMMISSIONING ccccsssccccesecccceecccseusecceeecccseececseueccseaseeseuecessaecesaueeeseaeeessansessaes 40 EU i1 ou eT cE EEEEEEE ELERE EE eene 41 4 1 sica c 42 4 2 Sal M RE A ee el 44 4 3 SO MEE IMEEM MM E eter 45 4 4 EELE e E WT ee ee the 46 4 5 NetWork con gurat iON serieren QU PR at nan iom MEVS ie Ud eS MM NE 47 4 6 ICONE OR m 48 4 7 OO CO NER EE E mom 0T 49 4 8 Password setup and IOPIN c ces
147. oan RE opto Don nai 141 RD na 143 14 1 Installing drivers CommDTM and server ss 143 14 2 SE be POD Se Ie a E de a do 143 14 3 Using the CommDTM cccsesccccessccccesecccesececeeeceeseseceeeuseceseeceesuececeuncesseeecessueceseueceesenecesseeeetees 144 a a A E 146 15 1 VST Cie RE a a te 146 15 2 Viewing the MIB Ua NNUS ee Ld Up UE EU 147 JE TIENE HIE DES e uei veep ee erecting eee dened tinder MEE eae eels 149 16 1 Updating the Head Station cccccccsccccessececesececcesececeeseceseeceeeeececeusceseeeecesseeceseueceesegecetseesetees 149 16 2 Updating modules ccccccesecccceseccccenececeusececeeceesesececeuseceseuececsuaececeuceesenecessuaecetsueceesenecetsuaesetees 151 A Male TERRENT 154 17 1 laent Namber OO Ra es te UM un UEM ot SEU UDIN UEM ON DE 152 17 2 Solution for secured email connections c cceeccccssccecesececesececeececcuececeueeeeeeuecessuecetsuecessenecets 152 17 3 IP address adjustment OR adu hU S CEUSUE DR IINE REM TETUR de 152 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 17 4 Free Wi Fi channel detector 20 0 cece eeceececceccecceceecccecceccecaececcecceceeceecucceceececescuececeectscusceeeecaecueens 152 175 Some SNMP gibus a RU UR M UNDE 152 18 Technical Data ComBricks in general e 12 19 Technical Data Head Station 1A 1B 1C Lie 154 20 Technical Data SCOPE Repeater 101 201210 e 156 21 Technical Data 2 Channel Repeater 101 201102 oo eee 158 22
148. ojects is to use segmentation with repeaters fiber optic and ProfiHubs to bridge the common faults of the end user concerning his cabling difficulties ComBricks adds another important element the creation of modular and random repeater hubs which can be maintained remotely with a permanent internal ProfiTrace see Fig 1 ComBricks is based on a backplane which can hold up to 10 hot swap repeater modules Each module has one or two channels so a total of max 20 galvanic isolated transparent segments Every channel can handle 31 PROFIBUS stations and maximum 1200 m cable length depends on the baudrate Fig 2 illustrates some configurations Each channel has a fail safe circuit which ensures that the remainder of the PROFIBUS network continues to operate correctly and that the availability of the installation remains optimal The connection of the bus cable allows for a high degree of flexibility as the repeater modules contain both a 9 pin and screw connector It is possible to dynamically exchange equipment during operation ComBricks is ideal for flow meters pH analysers actuators drives and especially motor control centres that make use of drawer systems COMbricks ProfiTrace OE Standard repeaters ProfiHubs Modular and hotswap ProfiTrace over Ethernet 1 Meter rule problems 5 fixed channels Termination problems RS 485 only Power supply overload No asset management Costs and installation time Sin
149. ollowing formulas FO cable delay 5 x 10 9 x FO cable length x Baudrate Example 1 5 Mbps 3 km FO cable FO cable delay 0 000005 x 3 x 1500000 22 5 TBit Tdelay FO cable delay 2 x Module delay time x 2 Continued example 1 5 Mbps 22 5 TBit FO delay Tdelay 22 5 2x 1 x 2 52 2 TBit This is between 2 fiber optic modules More calculations have to be done when more modules are involved see Fig 58 The total delay for the entire network has to be added to the Slottime setting in the busparameters of the master ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 97 217 RDY RDY RX1 ER RX1 ERM O RX2 ER ER2 RX2 ER2 PROCENTEC PROCENTEC PROCENTEC 101 201510 101 201510 101 201510 backplane backplane backplane Fig 58 Fiber optic delay time 9 3 Baudrate detection See paragraph 7 5 for an explanation 9 4 Fiber optic modules in redundancy mode For correct pass through of telegrams in redundancy mode keep in mind that the delay time is longer in this mode Increase the MinTSDR busparameter to at least 20 bittimes ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 98 217 10 Fiber Optic Ring module FOR MM1 SM1 XM1 The PROFIBUS Fiber Optic Ring module makes it possible to create reliable ring structured fiber optic connections over multimode single mode or a mix of these modes It is a galvanic isolation between devices and segments and can be u
150. ompany Oil and Gas Company Country The Netherlands Status RP Tag name configuration p E Tag names for modules Live li 1 To PLC41 ETE 2 Scope 1 Statistics ill in th in the edit b he righ Re Channel list Fill in the tag names in the edit box on the right 4 Scope 3 e Message recording Each tag must be in this format Slot Name 9 To PLC43 6 P coupler Network event loq The Slot should be a value from 1 to 32 7 To Ex zone Each Name is limited to 16 characters 8 test Event config Colon and quote or characters are not allowed Tag name config Special modules Oscilloscope images Save Oscilloscope errors Bargraph images ee Oscilloscope co 3 PLC 57 3152PN DP 34 1790P TS8BV8B Configuration Fill in the tag names in the edit box on the right General config Each tag must be in this format Address Name Network config The Address should be a value from 0 to 126 IP confiq Each Name is limited to 16 characters 2 Colon and quote or characters are not allowed Password config E mail account config Device management Fig 42 Tag name configuration screen The first block of tag names is used to assign tags to the ComBricks modules Each tag must have the format slot name where slot is the slot number The tag names are limited to 16 characters The Colon and quote or characters cannot be used The second to the fifth block of tag names are used to
151. onfiguration tool Drag the following device into the configuration Head Station PND OO1 SLOT 01 Make sure that this slot corresponds with the physical slot of the PND 001 See Fig 93 Profle Standard X PROFIBUS DP mS PROFIBUS PA H S PROFINET 10 EC Additional Field Devices B 1 i BM COMbricks PROCENTE D F HEADST14 PND OO1 SLOT 02 HEADST1A PND 001 SLOT 03 HEADST1A PND 001 SLOT 04 HEADST1A PND 001 SLOT 05 1 D ILB PN 24 DITS DIDTE 2TX PHOENIX i mA oU xim maim P ATPL PPA 19177 Fig 93 Select the device with correct slot number Next insert the correct modules into the configuration tool In the 2 slot place a 8DO 24V 0 5A and the last module is the 4RO 230V 5A ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 139 217 Fig 94 shows the complete configuration for this ComBricks system 2 COMbricks Slot WA Module Order number address address Diagnostic address pu hits Merona i RENTEN wp RR BERBO NENNEN NENNEN o Ag Ae LT d 800 24 058 poeno fo o 7 d 4R0 230V5A pozan B EEE a Fig 94 Configuration of the modules 13 6 PN PN coupling or Proxy mode A unique feature of the PND 001 module is that it can be used as a PN PN coupler for up to 10 networks It connects the networks on an 1 0 level where you can decide how many bytes need to be transferred For each network a PND 001 is needed So if you
152. or solid core Maximum 31 devices per channel busloads Integrated switchable PB RS 485 390 220 390 Ohms No limit only busparameter limitation of the master 156 217 Technical Data SCOPE Repeater 101 201210 Redundancy Dipswitches NWO NW1 LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED LEFT RIGHT H S LEFT RIGHT PROFIBUS connectors CH1 A B SH LEDs RX SW HWE ER MIN TERM Others Head Station firmware Operating temperature Weight MTBF Yes maximum 10 cables activated by switch PROFIBUS Network 1 2 3 4 Redundancy OFF ON Settings Hardware Software Screw terminals DB9 connector 1 on 1 Green wire Red wire Direct grounding Indirect grounding Receiving telegrams blinking Termination ON Internal repeater error contact PROCENTEC No or bad telegrams detected Signal amplitude of the telegrams too low 2 5 V Idle voltage too low 0 95 V 1 26 V The alarm values be changed through the web server At least version 1 260 0 60 C 120g To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 157 217 21 Technical Data 2 Channel Repeater 101 201102 Technical Data 2 Channel Repeater 101 201102 Backplane PROFIBUS networks Modules Power supply Current consumption Compatible backplane units Protocol specifications Supported Protocols Address Transmission speed Transmission
153. ork config IP config Password config E mail account config PROCENTEC 101 20021A Device management chi chi chi chi chi chi M User message 3 Update license Downloads chi Eg Fig 29 Channel list ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 44 217 4 3 System log Head Stations 1A 1B 1C Firmware V1 140 and higher Login User or Administrator The system log saves ComBricks events When this page is accessed all the ComBricks events are displayed It can be downloaded as text file and cleared deleted see Fig 30 You cannot change the system log in the web server The System log is e kept intact after a power down and continues its logs after a power up e auto live updating when this screen is accessed e saved on the SD card COMbricks Procentec Windows Internet Explorer v http 192 168 1 230 A a y Favorites ll COMbricks Procentec PROCENTEC IP address 192 168 1 230 MAC address 9C B2 06 00 02 18 System uptime 0 days 0 02 18 COl6ncus Site Boiler 5 Temperature 28 C System time 2 Apr 2011 16 29 41 Status Company Oil and Gas Company Country Alaska System Log System log rds oa Pages a Live List Statistics 2 Apr 2011 16 28 18 Module added in slot 2 2 Channel RS485 Repeater Type 1 sn 200 e ordi 2 Apr 2011 16 28 10 Module removed from slot 2 e N 2 Apr 2011 16
154. ou can also retrieve all information in the selected folder Right click a folder and choose Walk All information of items in the selected folder or entry will now be retrieved File Tools Options Help Tree Remate SNMP Agent ComBricks J 8 SNMPvi SNMPv2c SNMPy3 ag hsNwStatCh2 4 x hsLiveNetworkTable 4 i hsLiveNetworkTableEntry aj hsliveTableNetwor Expand a hsLiveTableNetwor a hsLiveTableNetwor 4 ex physical 4 m bargraphValues a hsBargraphValue Ta a hsBargraphVal A hsBargraph a hsBargraph Collapse n decimal integer format d in hex it is coded with these bits a contains livelist info for one station repress ach item contains a 16 bit integer value When 1 Station is a slave Station is a master Slave is in data exchange Ba Station exits Diag parameter error Diag config error 40 Diag ext diag bit set BO Diag static disg bit set Diag station not ready for data exchange Diag requested feature not supported Channel number on which the station is active 1 20 normal channel 2 channels per module max 10 modules 31 internal channel of the headstation Query Results 5NMF query started hsLiveTableNetwork1 0 31746 hsLiveTableNetwork1 1 1034 3 hsLiveTableNetwork1 2 0 hsLiveTableNetwork1 3 0 e iene 40 Network1 9 0 Network1 1
155. over to fix a possible problem On the LAN local technicians can also monitor the networks Fee em Fig 4 Offshore applications 1 5 6 Mining applications Because of the depth gasses and inaccessible areas ComBricks is required to keep the control room and the experts on a distance to monitor the PROFIBUS installations Multiple WLAN routers can bring Ethernet up to the surface With DTM technology the devices can also be diagnosed and parameterized Fig 5 Mining applications ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 16 217 1 5 7 Robot cells Robot cells are hazardous environments with many safety zones Crossing a safety border can cause a machine shutdown and restarting can take a long time Measuring PROFIBUS remotely decreases costs and improves human safety COUSEZ D PIRIOJFI QUE Il diy A US Fig 6 Robot cells 1 5 8 Logistics In demanding high speed applications ComBricks is ideal The technician does not have to touch the installation and can measure the network from a distance This is also convenient if the installation is behind a high security zone such as baggage handling systems at airports or parcel handling systems Oo 95 COltricus Fig 7 Baggage handling or parcel systems ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 17 217 1 5 9 Traffic control When distance and downtime are critical factors
156. ovided by the device manufacturer and contains a description of the PROFIBUS DP PA device GSD files provide a way for an open configuration tool to automatically get the device characteristics The Head Station is the primary element of ComBricks and has to be inserted in the most left slot of the fixed backplane socket It schedules the interaction between all modules and provides data storage and an Ethernet interface for the user ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 193 217 HSA Hub Ident Number LED Live List Module MPI OE PA PB Highest Station Address The highest address to which the master will look for new masters This is done with the FDL Status message It has nothing to do with the configured slaves Default value is 126 but the end user can decrease it to a lower value We recommend leaving it on 126 in order to display not configured slaves in the Live List This value does not influence the I O cycle time of the network A Hub refreshes a signal and passes the information on to all nodes which are connected to the Hub Data frames which were received on one port are transferred to all the other ports chicken foot topology The primary slave device identification is an Ident Number This is a unique 16 bits number assigned by the PNO It is stored within the device and defined in the corresponding GSD file In addition it is part of the GSD file name At runtime the Ident
157. ower supply Power supply connectors Pins Wire diameter for the screw terminals Wire type LEDs ERR ON ERR RUN OFF Others Head Station firmware Dimensions Operating temperature Weight MTBF ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 32 all slots 130 mA 465 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 6A 12 A provided by all inserted power modules 12 30 VDC Max 2 A 24 VDC Max 42 W Yes Yes Installation notes The device shall be supplied from an isolating transformer having a secondary Listed fuse rated either e Maximum 5 amps for voltages 12 20 V or e Maximum 4 amps for voltages 21724 V or is supplied by a Class 2 power supply or equivalent 1 left 2 middle 3 Ground right 2 5 mm Stranded or solid core Input voltage too low or maximum current No power supply connected V1 265 and later 140 x 110 x 25 mm 0 60 C 125g To be defined 183 217 36 Frequently asked questions FAQ General Are the Kits in the product list really required NO the Kits are just an easy step into the ComBricks world because they contain all required components You can also order all items separately Head Station repeater modules I O modules etc Kits are also cheaper than separate items Backplane How many modules can I insert in the backplane ComBricks can handle 32 modules but high speed modules can on
158. perman 16 2292 JD Wateringen The Netherlands T 31 0 174 671 800 F 31 0 174 671 801 E support procentec com W www procentec com
159. put bytes 2 ms 129 256 input or output bytes 4 ms 257 512 input or output bytes 8 ms 513 1024 input or output bytes 1024 input bytes provider IOPS and consumer IOCS data qualifiers bytes included e PND 001 module 4 bytes IOPS e Each input module 1 byte IOPS e Each output module 1 byte IOCS 1024 output bytes provider IOPS and consumer IOCS data qualifiers bytes included e PND 001 module 4 bytes IOCS e Each output module 1 byte IOPS e Each input module 1 byte IOCS 1 2 3 4 8 12 16 20 24 28 32 64 96 128 160 192 204 PROFINET cable and connector specifications Technology standards Transmission speed detection Cable length Connectors ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 100BaseTX 10BaseT Auto detect Auto cross over Auto polarity Max 100 m RJ 45 e 90 Degree connector for port 1 is not recommended e Shielded connectors are recommended 181 217 Technical Data PROFINET PNDO0O1 101 220110 PROFINET Device Name Rotary switch 0 Stored device name set by software DCP protocol the use of setting position 1 9 overrides 1 2 ComBricks 1 9 ComBricks 9 the stored device name Maximum device name length 63 characters separated by or and a total length of max 240 characters LEDs RDY OFF Module is not powered or module is faulty RDY blinking at 0 3Hz Module is receiving new firmware from the Head Station Do not remo
160. r contact PROCENTEC 90 217 8 RS 485 IS Barrier module The ComBricks RS 485 Intrinsic Safety barrier is capable of creating segments for use in potentially explosive atmospheres It complies with the specifications for PROFIBUS DP in IS segments and drives 31 RS 485 IS PROFIBUS DP devices ProfiTrace and an Oscilloscope are integrated and also suitable for Intrinsic Safety The RS 485 IS barrier is the only available product for remotely monitoring IS segments over Ethernet from the safe zone Because of the permanent mounting of the barrier the user does not have to touch the installation anymore This avoids hot permits and other paper work As an alternative it can also be used as a busmonitor on existing IS segments created by 3rd party barriers The IS barrier can be mixed on the backplane with other ComBricks modules such as the PROFIBUS PA Fiber Optic and regular RS 485 modules The only Ex barrier with an integrated ProfiTrace and oscilloscope for remote monitoring over Ethernet from the safe ProfiTrace in a web server 8 zone Oscilloscope in a web server Bee FDT DTM JOIE L Can also be used on existing segments 131 devices per IS module JOG C Certified for IH 2 G Ex ia Gb IIC PLC DCS ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 91 217 8 1 Compliancy and certificates The RS 485 IS Barrier module complies with 11 2 G Ex ia Gb IIC EN IEC60079 0
161. rated a busmonitor in network components Deploying ComBricks repeaters for regular automation means automatic availability of ProfiTrace OE ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 14 217 1 5 2 Email Email messages provide real time alerts in the event of detected faults in the PROFIBUS communication These email alerts are easy to set up in the web server 1 5 3 Channel List A brand new functionality within ProfiTrace OE is the Channel List It gives a detailed overview of all repeater channels segments and all connected stations 1 5 4 Comparison between ComBricks and ProfiTrace 2 The application area for ComBricks ProfiTrace OE compared to ProfiTrace 2 is completely different ProfiTrace OE should be seen as a watchdog and ProfiTrace 2 as the mobile analyzer to do on site work ProfiTrace 2 ComBricks troubleshooting on site watchdog e USB power supply e Ethernet Internet e Mobile e Permanent installation e Software e Web server e C1 Master e Multi network monitor e Triggers and filters e Multi access e Large file recording e Email and Log e Reporting e Fast ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 15 217 1 5 5 Offshore applications With satellite internet offshore PROFIBUS networks can be remotely monitored Emails can inform the mainland about the status of the installation These applications simplify maintenance and eliminate the hassle to fly an expert
162. rch 2015 PROCENTEC 209 217 PROFIBUS PROFINET Certificate for a PI Competence Center PI confirms that PROCENTEC Klopperman 16 2292 JD Wateringen THE NETHERLANDS is a fully accredited Pl Competence Center for PROFIBUS basic and PROFIBUS PA This certificate is granted according to the Quality of Services Agreement for PI Competence Centers and is valid for 2 years until December 31 2015 A r f j j J Official in Charge Chairmen of PI Karsten Schneider Chairman 27132 538 spre Michael J Bryant Deputy Chairman ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 210 217 PROFIBUS PROFINET Certificate for a PI Training Center PI confirms that PROCENTEC Turfschipper 41 2292 JC Wateringen THE NETHERLANDS is a fully accredited PI Training Center for PROFIBUS Installers Engineers amp PA Engineers Instructors Dennis van Booma Elmer Vis Mark de Brabander Dave van Cappelle Fedor Meyer Paulo Silva Joost van der Nat Sander Vermin Alois Schenkeveld Edward Dumay Aad Onderwater This certificate is granted according to the Quality of Services Agreement for PI Training Centers and is valid until December 31 2014 ee baszd Official in Charge Chairmen of PI Karsten Schneider Chairman 2 43 L9 Ed RU LUE Michael J Bryant Deputy Chairman ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC
163. rds have been switched the slave will go into Data Exchange It will generate an external diagnostics message see Fig 65 which can be captured and read with a busmonitor such as ProfiTrace see Fig 66 Fig 65 Slave indicating External Diagnostics PROFIBUS DP VO Message Get Diagnostics Con Rez Status bits Ext_diag_Bit Watchdog on Master Add 2 Ident Mumber 696F hex Extended diagnostics 18 bytes Contains 1 diagnostic black Block 0 Device related 18 bytes 12 01 0001 100000 00 Do 00 00 BO 00 00 00 OC General Not Correct Module s Slot 4 Not Correct Module Slot 5 Mot Correct Module Fig 66 Diagnostics from the GSD in the Info Panel of ProfiTrace ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 113 217 11 4 1 Strict Check Configuration This feature enables you to select if the slave should report a configuration mismatch if this situation occurs A configuration mismatch will take the slave out of Data Exchange In the above example the slave was online and could send diagnostics With Strict Configuration the configuration of the modules in the backplane must be exactly the same as the configuration in the PLC or the slave will show up with a purple background in ProfiTrace as shown in Fig 67 This feature gives you more control over how the slave behaves if a module is removed Fig 67 Slave indicating a configuration error or module mismatch with Strict check config enabled To
164. rectory DOC on the SD card e Ifthe directory does NOT exist create it and copy the content of the ZIP file to it e Reload the web server to update the information e There should be an item called Downloads on the bottom of the left menu It is possible to replace the PROCENTEC download page with a customized version Replace index html with your own version and you can point to directories files which are located on the SD card If you are interested in such activities we recommend you to inspect the structure of the PROCENTEC index html first COR CUS Software and Document Downloads Status A System log CY SD card User Manual Download the latest 21 08 2011 EE 5 0M version from internet ProfiTrace OE Live list CY SD card Datasheet Head Download the latest 12 04 2011 SE 1 0M Station 1A 1B 1C version from internet Statistics 53 SD card Datasheet 2CH Download the latest 16 06 2011 SEP 1 0M Message recording repeater T1 module version from internet Network event Log SD card Datasheet 1CH Download the latest 16 06 2011 SE 1 0M repeater T1 module aversion from internet _ Event config Configuration General config x Network config SD card Discovery Tool Form to download the 01 03 2011 1 0M IP config V1 3 2 latest version Password config amp G SD card Firmware Update Form to download the 01 03 2011 BG 1 0M Tool V1 5 latest version E mail account co
165. repeater modules to their appropriate networks 2 4 STEP7 Wire the repeater modules with PROFIBUS cables 2 5 STEP8 Powerthe Head Station 2 6 ComBricks units with Head Stations type 1A are now operational and no further steps have to be taken For type 1B and 1C Head Stations proceed with the next steps STEP 9 Insert an Ethernet cable in the Head Station STEP 10 Set the IP address to the required value 2 7 2 8 ComBricks units with Head Stations type 1B and 1C are now operational ProfiTrace OE is autonomously logging PROFIBUS events After these basic steps ComBricks can be further configured through the web server STEP 11 Checking the modules and administrative info in the web server 2 9 STEP 12 Testing ProfiTrace OE on the PROFIBUS installation 2 10 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 21 217 2 2 Prepare the backplane Click the fixed backplane on the DIN rail and add additional backplane units to the right side if required see Paragraph 3 3 and 3 4 2 3 Insert modules Insert the required modules in the slots of the fixed backplane see Paragraph 3 6 The Head Station with the red front plate should be placed in the most left slot with the large connector Place the other modules in the remaining slots The slots have a polarity and can only be inserted one way 2 4 Configure the repeater modules Configure the repeater modules to their appropriate networks This can be do
166. rk with an Ethernet cable 4 2 STEP9 Connect a DP cable to the DB9 connector or make sure the module is assigned to another active ComBricks module STEP 10 Check the Channel List in web browser to see if the modules appear and check if the correct network and address is displayed 4 2 11 3 Setting up the slave module Before inserting the module into your ComBricks set first decide if you want to use the hardware address or if you want to use software addressing Also decide to which network it listens by selecting the correct network number see paragraph 3 10 1 The baud rate cannot be set the device detects the bus speed automatically If you wish to connect more than 4 networks you need to make sure that these PBS 001 modules are not connected to one of the four available networks The 5 up to and including the 10 module need to be set to Not Connected To do this set the H S switch to S reset the module and browse to the web server of your ComBricks In the left menu choose Network Config open the drop down menu in the column Set Network and select N C which means Not Connected Then click Save amp Apply now This enables you to connect up to 10 different networks Please note that all PBS 001 modules which are Not Connected cannot be analysed by ProfiTrace in the Head Station ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 109 217 Current Current Set Network
167. rmination of a specific channels is set to ON the SWx LED should be ON The plug is the best place to activate the termination When you remove the connector from the module you still have the termination in the plug which is attached to the bus cable It is true that the termination is not powered by 5V which is always required but better an unpowered termination than nothing at all ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 40 217 4 Webserver To access the web server of ComBricks open your web browser and enter the IP address that has been setup after purchase or reset the default IP address is 192 168 1 254 In the Discovery Tool you can find a button to access the web server with the default Windows browser server If only the Administrator password has been setup it is not necessary to login to directly but If a User password has been setup a screen will appear to login first in order to access the web when settings are altered you must be logged in See Paragraph 4 8 Some web pages described in this manual are only accessible with certain Head Station types licenses or firmware versions After the web page has been loaded the pages of the web server can be browsed by clicking on the items in the menu on the left side of the screen The next paragraphs will explain the primary web server pages The web server can handle 20 simultaneous client connections When all 20 are utilized the co
168. rranty Warranty is void if you open ComBricks Qualified Technicians Only qualified technicians should be allowed to install and work with this equipment Qualified technicians are defined as persons who are authorized to commission to ground to tag circuits and systems in accordance with established safety practices and standards It is recommended that the technicians carry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate Disclaimer of Liability We have checked the contents of this manual as much as possible Since deviations cannot be precluded entirely we cannot guarantee full agreement However the content in this manual is reviewed regularly and necessary corrections will be included in subsequent editions Suggestions for improvements are welcome Copyright 2015 PROCENTEC All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher ComBricks is a registered trademark of PROCENTEC Other products or company names are or may be registered trademarks and are the property of their respective companies ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC Important information Purpose of the Manual This user manual provides information how to work with ComBricks Recycling and Disposal The p
169. rrors Whenever an illegal message is seen by ComBricks and the message occurred on a module with a Scope you will be able to find the signal of that illegal message This is very useful for troubleshooting because it captures the moment of a failure This makes it easy to prove EMC or other cable problems PROCENTE tp address 192 168 11 20 MAC address 9C B2 06 00 02 EA System uptime 9 days 2 42 04 mm um Site Tank 5 Temperature 42 C aj System time 5 Nov 2014 15 27 08 Company Oil and Gas Company Country The Netherlands io Oscilloscope error images Only the last 16 errors of the selected oscilloscope module will be displayed System log ProfiTrace OE Live list Select oscilloscope module Slot 3 Scope 2 hd Statistics Refresh the images Refresh oscilloscope error images 0 images pending in module Channel list Reset the images Reset oscilloscope error images Message recording Total errors 13 Pages a 2 Network event log Event config Tag name config Special modules Oscilloscope images Error type Parity framing error Error type Parity framing error Error type Parity framing error oscilloscope errors Timestamp 4 Nov 2014 10 04 34 Timestamp 31 Oct 2014 13 03 12 Timestamp 31 Oct 2014 13 03 12 Delete image Delete Delete image Delete
170. s 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane t b d 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time See manual for calculation 2 TBit at 9 6 kbps 500 kbps 3 TBit at 1 5 Mbps 6 TBit at 3 Mbps 8 TBit at 6 Mbps 11 TBit at 12 Mbps See manual for Slot time adjustment calculation Multimode 1310 nm Single mode 1310 nm Multimode 62 5 50 125 um Single mode 9 125 um Multimode Max 5 km baudrate independent Single mode Max 30 km baudrate independent Multimode 13dB Single mode 17dB Multimode 2dB per km Single mode 0 4dB per km 4 x ST BFOC 2 channels ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 168 217 Topologies Ring point to point direct hub split star Cascading depth No limit only busparameter limitation of the master Dipswitches Network selection Network 1 NWO Left NW1 Left Network 2 NWO Right NW1 Left Network 3 NWO Left NW1 Right Network 4 NWO Right NW1 Right Use dipswitches or server settings Left DIP Right SERVER Enable or disable channel 1 or 2 Left ON Right OFF Ring Redundancy or Line Left RING Right LINE Head Station f
171. s User Manual v6 0 0 23 March 2015 PROCENTEC 151 217 17 Tips and Tricks 17 1 Ident Number lookup It is possible to check if ComBricks has info on a certain Ident Number located in gsd bin ComBricks IP or DNS address data srv cgi data gsdinfo Ox Ident Number Example http 192 168 1 230 data srv cgi data gsdinfo 0x6012 It should display a line comparable with this ABB 20Drives 20NPBA 2D12 1FABB 2DDRIVES 1F40 1F8 1FNPBA 2D12 17 2 Solution for secured email connections Because ComBricks can only handle unsecured email connections a proxy between ComBricks email and outgoing email could be helpful hMailserver is a free tool that creates a mail server on one of the local PCs in the network ComBricks can mail the events to this mailserver and the mailserver can forward it through a secured connection to an external mailserver www hmailserver com 17 3 IP address adjustment tool Every time you go 1 on 1 with a laptop to a ComBricks unit the IP settings of your laptop have to be adjusted to fit the local IP address of the ComBricks To make this step very easy a tool is available with the name NetSetMan to automatically change all the settings according to customized profiles www netsetman com 17 4 Free Wi Fi channel detector For ComBricks streaming with the ProfiTrace 2 software over Wi Fi a clean connection is required to keep the streaming performance as high as possible To verify that your Wi Fi does
172. s for the technician who is only interested in a quick feedback The advanced technician can proceed with a message recording and an inspection of the signal quality ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 61 217 5 3 Message recording Catch it all The message recording in ProfiTrace OE follows a different strategy than ProfiTrace 2 Within ProfiTrace 2 the user needs to setup the message recording first and is he responsible to start it himself Because ComBricks is a unit for permanent monitoring it automatically starts a message recording when an event has been detected The following event automatically starts a message recording again When the unit is purchased or reset it is automatically triggered on the statistic Lost This works directly after startup The user can change the settings during operation see Fig 40 The recorded files can be opened with an offline ProfiTrace 2 no license required Lost Int diag Syncs Ext diag Repeats Diag while in Dx Illegals Message count before trigger Message count after trigger At least 2 messages before the trigger are requered for this trigger type Start capturing start message recording M Auto re trigger Stop capturing stop message recording Waiting for trigger Capture status E P Previous capture Finished successfully Refresh file list La 000203 Nwi 2 ptc 10 10 Lost 1 Jul 2011 13 30 26 Delete 00020
173. s the PA Coupler module D To receive telegrams from a PLC or DCS in Coupler mode you need to install another module in the 12 4 1 Bus Parameters Some adjustments to the bus parameters in the PLC or DCS need to be made Follow Table 8 for your master project ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 129 217 Table 8 Bus Parameters for PA projects in bit times Baud rate Tslot MaxTSDR Tslot MaxTSDR only DX only DX with DP V1 with DP V1 9 6 19 2 kbps 330 145 1500 150 45 45 kbps 640 480 640 480 93 75 kbps 2500 1000 2500 1000 187 5 kbps 3200 1500 14000 1400 500 kbps 8500 4000 38000 3700 1 5 Mbps 25500 11500 110000 11000 These are worst case values It is recommended to examine the timing of your installation and decrease the bus parameters to a suitable value for your network The DP V1 table has higher slot times than the Data Exchange table because DP V1 telegrams can be up to 240 bytes Such a telegram takes a long time to be generated and therefore the Tslot needs to be larger In small applications it is required to set a value for the Tset parameter Usually a value of 95 is sufficient Because of the longer Slot Time and MaxTSDR it is also recommended to set the Watchdog to at least 2 seconds This is normal in PA networks In Coupler mode the module has no bus address on either side When configuring your PA network there is no restriction in the use of addresses for field de
174. sed over long distances It is even possible to create chain structured networks by using two or more modules in one ComBricks set The fiber optic ring modules can be placed side by side with repeater modules Just like any other communication module the channels are directly connected with the ProfiTrace OE core in the Head Station Busmonitor data is directly available in the web server PROCENTEC PROCENTEC CENTEC 1 1 The use of mixed mode modules enables network designs with multimode 01 201530 01 201531 101 201532 and single mode Firmware version v1 288 or higher is required to run these modules Please update your firmware before using the Fiber Optic Ring modules 10 1 Topologies The ComBricks Fiber Optic Ring Module supports many topologies Multimode Ring Single mode Ring Mixed mode Ring Redundant chain mixed ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 99 217 Point to point in a hub topology Point to point bus structure mixed multimode and single mode 10 2 Delay time Fiber optic applications require a delay time calculation to adjust the Slottime busparameter in the configuration of the master s To calculate the total delay including the fiber optic modules and extra time for ring events use the following formula Tstot gt Maxrspn FOrength X FOdelay ar Nro modules X Naelay FOlength Total length of fiber optic cable in km FOdelay Delay of fiber
175. serted and removed during operation A change in hardware should be directly visible in the Status screen On the top of the screen the administrative info is also visible see Fig 14 If the administrative information has to be altered it can be done by clicking on General config On the bottom of the screen the connected clients with this ComBricks are displayed All connections are listed here e Web connections e FTP connections e CommDTM connections e Telnet connections e ProfiTrace Streaming connections COMbricks Procentec Windows Internet Explorer v JM htip 192 168 1 225 ba lll coMbricks Procentec x PROCENTEC C Ol6ncks Site Boiler 5 Temperature 30 C System time 6 Dec 2011 11 18 37 Company Oil and Gas Company Country Netherlands Status System log Status ProfiTrace OE joy Live list 5 December 2011 Service on Wago remote I O Mm 6 December 2011 Replaced plug on Siemens ET200S Statistics Ch FIT Call John Doe in case of problems 11 222 56882312 Message recording Network event Log Event confiq PROCENTEC 000604 Configuration 2 Channel RS485 Repeater Type 1 PROCENTEC 000655 General confiq 2 Channel RS485 Repeater Type 1 PROCENTEC Network config IP config Password config 192 168 1 11 WEB port 80 E mail account con 192 168 1 19 WEB port 80 Device management 192 168 1 25 WEB port 80 Qutput control config 192 168 1 44 W
176. sible to exchange data between more than 3 networks up to 10 networks can be connected It does not matter if these networks are PROFIBUS or PROFINET Network 1 Network 2 12 Mbit 500 kbps R JUG JUG Network 3 Fig 74 Example network layout of two PROFIBUS and one PROFINET networks ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 118 217 The configuration of the networks is as follows 65 Pes on dmm 45 Pes 001 PBS 001 001 byte IN OUT PROXY 01 byte IN OUT PROXY ee G Fig 75 Configuration for PROFIBUS network 1 Fig 76 Configuration for PROFIBUS network 2 1 combrcks Slot A Module Order number address O address Ee PE jj O01 Byte IN OUT PROXY 101 22 Ld O01 Byte IN OUT PROXY fotas Mo o J wb eraon RS NEN Fig 77 Configuration for network 3 PROFINET Now the Inputs and Outputs of all networks can be sent to the 1 0 of the gateways in the PLC programs 11 Data consistency For some applications it is required to have consistent bytes for example robot cells with X Y and Z axis The polling of 1 0 in the PBS 001 and the processing in the Head Station and PLC is asynchronous which can cause data inconsistency in the PLC which means that not all bytes in a telegram are up to date The use of Consistent Gateways defined in the GSD file instead of normal Gateways offers a solution The paragraphs below describe a simple example of two PLC proje
177. speed detection Data delay time normal mode Data delay time redundant mode Delay time jitter PROFIBUS cable specifications Cable lengths Wire diameter for the screw terminals Wire type Number of devices ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 set by dipswitches or web server 10 positioned in the first 10 slots Provided through the backplane 300 mA 500 mA max 101 200011 101 200012 101 200023 101 200024 101 200027 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol NO bus address required 9 6 kbps 12 Mbps including 45 45 kbps Auto detect 10 s detection and 50 s lost time 1 6 TBit at 9 6 kbps 93 75 kbps 1 7 TBit at 187 5 kbps 500 kbps 1 8 TBit at 1 5 Mbps 2 0 TBit at 3 Mbps 2 75 TBit at 6 Mbps 3 75 TBit at 12 Mbps 11 6 TBit at 9 6 kbps 93 75 kbps 11 7 TBit at 187 5 kbps 500 kbps 11 8 TBit at 1 5 Mbps 12 0 TBit at 3 Mbps 12 75 TBit at 6 Mbps 13 75 TBit at 12 Mbps Max TBit 1200 m at 9 6 kbps 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps 12 Mbps 2 5 mm Stranded or solid core Maximum 31 devices per channel busload 158 217 Technical Data 2 Channel Repeater 101 201102 Termination Cascading depth Redundancy Dipswitches NWO NW1 LEFT LEFT RIGHT LEFT LEFT RIGHT RIGHT RIGHT RED LEFT RIGHT H S LEFT RIGHT PROFIB
178. st this by going to the Download page in the ComBricks menu and download a datasheet from the web e Compare the DNS settings with the requirements of the email server you are using e Make sure your email server supports unsecured connections e Check the email settings and generate the test email Start with only 1 email address To e Ifthe test email works please check that your events have been correctly enabled and an event is really triggered 4 12 Device Management Head Stations 1A 1B 1C Firmware V1 253 and higher Login Administrator The Device Management page allows the user to perform backup restore and restart actions for the ComBricks For some actions Administrator login is required IP address 192 168 11 28 MAC address 9C B2 06 00 04 6A System uptime 0 days 0 03 45 Site PTK J Temperature 42 C System time 20 May 2014 7 56 38 Company PROCENTEC Country The Netherlands Device management Backup settings from internal memory to SD card Backup settings to SD Card Restore settings from SD card to internal memory Restore settings from SD Card Restore settings to factory defaults Restore settings to factory defaults Clear all gathered information Clear all data Restart the device soft reset Restart the device ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 57 217 4 12 1 Backup settings to SD Card When this button is clicked all customiz
179. t Generated with the ProfiTrace 2 software See Paragraph 5 1 1 how to generate this file Head Station settings IP address name location etc License files ProfiTrace OE message recoding files located in the Busmon directory The files can be opened with ProfiTrace V2 5 3 and higher See Paragraph 5 3 on how to generate PTC files Firmware files Log files located in the Log directory ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 77 217 6 4 Audio jack Not supported This connector is removed from hardware versions higher than 1 5 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 78 217 6 5 Switch navigation of the Head Station 1A 1B 1C Execution confirmed XC Hold up For 5 seconds Tap Down Up Hold up for 5 seconds Tap Down Up Clear password Reset to factory defaults Tap Down Up Hold up for 5 seconds Done Hold up for ue 5 seconds Tap Down Read settings dicis DE pene from SD card Beno Key T 5 seconds L1 Tap Down Up E pane Save settings os cis or held down 9 SL Gs 5 seconds L2 for 5 seconds Description NL Normal mode starting point SL All LEDs Blinking L1 RDY Blinking L2 ETH Blinking L3 SF Blinking L4 IOF Blinking L5 USB Blinking XC LED walk through all the LEDs Tap Down Up ComBricks User Manual v6 0 0 23 March 2015
180. t 0 64 mm Impedance 135 165 Ohms at 3 20 MHz Wire area gt 0 34 mm Capacity lt 30 pF m Shielding resistance lt 9 5 Ohm km Loop resistance lt 110 Ohm km ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 94 217 8 8 LEDs and DIP switches of the repeater module The LEDs on the repeater modules are very useful for visual diagnostics YY RX ER HWE TERM MIN COPE NWO ES NW REQ H 8 9 Redundancy Refer to paragraph 7 9 for a description of the redundancy system ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 95 217 9 Fiber optic module 2FO 001 The 2 channel PROFIBUS fiber optic module is suitable for 3 km multimode cable This module enables long cable distances and a galvanic isolation between devices and segments It can be deployed in a point to point bus star and hub topology The fiber optic modules can be placed side by side with repeaters modules Just like any other communication module the channels are directly connected with the ProfiTrace OE core in the Head Station Busmonitor data is directly available in the web server ComBricks can easily be transformed to a fully dedicated fiber optic hub mixed with copper segments The hub topology delivers an optimized delay time and live expansion The advanced 12 Mbps core of the fiber optic module can be cascaded unlimitedly with other fiber modules It contains diagnostic LEDs and suppor
181. t channel is selected should fail the replacement pull plug and wiring will not affect the other redundant repeater D It is recommended to use single channel repeater modules for redundant applications If a module modules channels Fig 55 illustrates an application with 3 redundant segments 3 Repeater modules of each ComBricks are set with the RED switch set to ON and are wired to the redundant segments The devices and the controller s are connected to the regular repeater modules The maximum amount of devices which is allowed behind a regular repeater module depends on the application between 1 and 31 devices Redundant i Fig 55 Application with 3 redundant segments ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 88 217 7 10 Mixing with other repeaters Normally it is advised not to mix regular repeaters because of the limitation in cascading that these repeaters have caused by the bit width alteration due to internal opto couplers and digital electronics ComBricks regenerates the telegrams same as a ProfiHub or B1 Repeater This means there is just a small delay time but no limitations in cascading If you mix ComBricks with other repeaters you only have to follow the cascading rules of the other repeater manufacturer If the other repeaters are also from PROCENTEC you can cascade and mix without problems Keep in mind that monitoring will fully work but the SCOPE repeaters only meas
182. t will indicate a yellow colored address after time out e When the device was already lost after the activation of ProfiTrace Lost will not be updated Only Syncs will indicate the problem Syncs Attempts of the master to contact a device for the first time or YES establish a communication relationship This occurs in most cases in most after station lost device unavailability or startup of the master In cases the statistics view this values adds up relatively quick e Some DCS systems read diagnostics all the time with Syncs ON e Live List could indicate a yellow colored address Repeats Total Attempt of the master to get a response from an unanswered YES telegram The response did not come or has content errors The maximum amount of repeats a master attempts can be customized in the master e When the retries have reached the limit the master goes to the Syncs state Repeats Max This value represents the highest amount of retries that were YES worst sequence attempted on this specific device in one cycle e This value will never get higher than the retry value that has been setup in the master Illegal Responses The response to a master request telegram contains framing errors YES parity error wrong FCS SD error etc This mostly happens with EMC and cabling problems e When this statistic adds up relatively quick it could also be a double device address Internal Diag Negative responses at the lowest telegram level Lay
183. t you can do is set the repeater network number by software web server instead of dipswitches When you want to shut it down change the assigned network number to a number that is not used This will cause the repeater to be isolated from the rest With a Head Stations 1B ProfiTrace for 2 networks can I still wire 4 networks divided over 10 repeater modules YES ProfiTrace OE on a 1B Head Station will monitor network 1 and 2 There is no link with the repeater modules which can be set to network 1 2 3 and 4 have changed the dipswitches on the repeater modules How can actualize them in the system without removing the power on the Head Station You can soft start the system with the nav button on the Head Station or in the Device Management menu of the web server It is also possible to remove and insert the respective module When a slot contains a 1 channel repeater module can I hot swap it with a 2 channel repeater module YES every time a module is inserted it is configured without looking at the past Is a 2 channel repeater module the same as a regular repeater YES and NO Of course you have 2 RS 485 sides like a regular repeater but there is a 3rd channel going to the backplane to link up with the other inserted repeater modules This means a 2 channel repeater module can also be compared with a 3 channel repeater but the 3rd channel is not RS 485 Additional to this the RS 485 channels can also be assigned to networks Then
184. ta voltages to statistics and Live List information You can also retrieve the Headstation temperature or power consumption for example This turns a SCADA system into a versatile monitoring or alarming station The SNMP MIB Management Information Base file which is available for download on our website contains the descriptions for all items This MIB file should be used in a management tool or MIB viewer to retrieve the data from ComBricks 15 1 List of data items The following items can be retrieved with SNMPv1 from the ComBricks General items e Serial number of the Headstation e Firmware version of the Headstation e Hardware version of the Headstation e Backplane version e FPGA version of the Headstation e General description of the Headstation Ethernet status e MAC address e P address e Subnet mask e Default gateway e DNS address e DHCP state Device e System time e System temperature e System current e System voltage e System status e System I O status e Micro SD card status e License code e Number of modules e Module info ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 146 217 Data e Livelist of all 4 networks e Statistics of all 4 networks Lost Syncs Repeats total Repeats Max illegals Int diag Ext diag DX diag e Ident numbers of active devices of all 4 networks e Detected baudrate of all 4 networks e Connected Ethernet clients e Connected ports e Physic
185. tain Class 2 commands dialog Set Change Slave Address Diagnostics Inputs amp Outputs Get Configuration Network scan Set Slave Address Current Address 99 New Address fi 8 Lock Address Station address change successfull Change Address Fig 62 Software addressing of a slave 11 3 2 1 Locking the software address The Set Slave Address command also has a Lock feature see Fig 62 If you enable this feature this locks the device for any new attempts to change the software address Unlocking is only possible as described in paragraph 11 3 2 2 11 3 2 2 Unlocking the software address If the Lock feature was used in setting the address the station address can only be unlocked if the PBS 001 is powered down and then powered up while the two rotary switches are NOT set to O This resets the software address to 126 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 111 217 11 4 Remote I O mode After the module has been set up with an address you can start configuring it in the network with the configuration tool of the PLC Refer to the manual of the supplier of your configuration tool for instructions for that tool This example a typical ComBricks setup with remote 1 0 is built up as follows see Fig 63 i MC Ra MC ra 1 3 s i Ls EEROBErmTELD 101 2120110 ch 1 chi chi 124 Fig 63 ComBricks configuration screenshot of
186. tation To remove the SD card gently press it inwards The SD card is unlocked and released from the socket With insertion just insert the SD card in the socket and press it inwards The SD card socket has a polarity to make sure it is not inserted backwards The SD card is hot swappable but there is a risk that D monitoring data is lost when the system wants to write at exactly the same time as the removal or insertion ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 76 217 6 3 2 Life cycle of the SD card The life of a SD card depends on the following factors e Number of read and write operations e Ambient temperature At an ambient temperature of up to 60 C the SD card has a service life of 10 years at maximum 100000 write delete sequences If the maximum number of read and write operations has exceeded the limits data loss may be possible 6 3 3 Directories and files The following directories have been standardized for ComBricks and are in most cases located on the SD card Directories Busmon Log Doc Files and extensions Journal DAT GSD BIN SETTINGS INI LIOoooxxxx TXT PTC PKG CSV Description ProfiTrace message recording files Head Station type 1B and 1C only Log files Contains the web server download page See Paragraph 4 10 on how to set it up Description System file Do not delete or remove it File with GSD information for the Live Lis
187. te I O NS 6 December 2011 Replaced plug on Siemens ET200S Statistics o dis Call John Doe in case of problems 11 222 56882312 Message recording Network event Log Event config PROCENTEC 000604 Configuration 2 Channel RS485 Repeater Type 1 PROCENTEC 000655 General confiq 2 Channel RS485 Repeater Type 1 PROCENTEC Network config Password config 192 168 1 11 WEB port 80 E mail account config 192 168 1 19 WEB port 80 Device management 192 168 1 25 WEB port 80 Qutput control config 192 168 1 44 WEB port 80 User message Update license Fig 27 Status screen Most of the module types offer their specific status screen Click on the link name in the module column and the respective web page will be displayed see Fig 28 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 42 217 PROCENTEC COltricus Tag name config Special modules Oscilloscope images Oscilloscope errors Bargraph images PA measurements Oscilloscope config Configuration General config Network config IP confiq Password confiq E mail account confiq Device management IP address 192 168 1 250 MAC address 9C B2 06 00 04 6A System uptime 0 days 1 25 49 Temperature 42 C System time 21 Mar 2013 15 20 29 Company PROCENTEC Country The Netherlands Head station status Vendor Module type Serial number Software revision Hardware revision MAC address I
188. terface card either fiber optic or copper All modules in chapters 7 8 and 9 can be used Set this DP card to the same network as the PA module D To receive telegrams from a PLC or DCS in Link mode you need to install another module in the 12 3 1 Converting PA GSD files For PA devices to correctly work in a DP configuration environment it is necessary to alter the GSDs It is highly recommended to use our GSDConvert tool for this and NOT do it manually The tool changes several lines in the GSD file so that it can be used on all baud rates instead of only the PA baud rate GSD Converter V0 3 c 2013 PROCENTEC mE Download the tool on www procentec com Simply choose a GSD file and click Open then choose the location to save it and click Save The program will create a new GSD file with LNK_ as the first four characters The last four characters are the Ident number of the slave Import the new file into the configuration tool and use it as if it was a normal DP slave Any baudrate can be used on the DP side In Link Coupler mode the module has a fixed master address 1 on the PA side The use of address 1 for PA field devices is therefore not possible 12 3 2 Link configuration bus parameters The PA module in Link mode offers the possibility to configure the Watchdog time and the number of retries on the PA bus These bus parameters are independent from the DP master parameters Click on the Status page
189. the device for example to let it read new dipswitch settings or DNS server settings click the Restart the device button Then click OK on the confirmation window This soft reset will not affect PROFIBUS communication on the repeater modules the repeater functionality will continue during reset ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 58 217 5 ProfiTrace OE ProfiTrace OE Over Ethernet is a web based version of ProfiTrace It offers the basic functionality of regular ProfiTrace like Live List Statistics and Message recording ProfiTrace OE is available on the Head Stations 1B and 1C 5 1 Live List Colours make it easy The Live List is a matrix that continuously lists all the available devices It is directly visible which devices are troublemakers With different background colors the status of the devices is displayed see Fig 38 e Green Deviceis in Data Exchange e Yellow Device is lost the time out is adjustable see paragraph 4 5 e Red Parameter fault e Purple Configuration fault e Nocolor On the bus but not in Data Exchange The Live List can also generate the product name of the devices when a diagnostic message is captured synchronized with the GSD library The button Display Legend pops up a window explaining all colours in more detail ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 59 217 C COMbricks Procentec Windows
190. tions as described in the test report as mentioned below Certificate number I0 01036C RTO02 Product name COMbricks Model number Serial number COMbricks head station SN203 Product identification COMbricks 2Ch Repeater SNI01 Manufacturer Procentec Turfschipper 41 2292 JC WATERINGEN The Netherlands Measurements carried out on behalf of Procentec Turfschipper 41 2292 JC WATERINGEN The Netherlands pplicant s representative Mr M de Brabander In the capacity of Manufacturer Date of measurement 2010 November 4 5 The measurement results are laid down in report 10C01036RPTO2 The product has been examined according to Emission EN 55022 2006 Al 2007 class A Immunity EN 55024 1998 Al 2001 A2 2003 D van der Viugt Director Woerden 201 March 15 Consultancy Has Aven fonnd in compliance will Mae darmanited shamdandk under the EM directive OOd OR Fi ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 207 217 ausssicate of Compliance This certificate is issued under the conditions as described in the test report as mentioned below Certificate number I0 01037C RT02 Product name COMbricks Model number Serial number COMbricks head station SN203 Product identification COMbricks 2Ch Repeater SNIO Manufacturer Procentec Turfschipper 41 2292 JC WATERINGEN The Netherlands Measurements carried out on behalf of Procentec Turfs
191. ts the redundancy feature The fiber connection is utilized by 4 ST BFOC connectors PROCENT EC 101 201510 The 2FO 001 does not support ring redundancy See chapter 10 for modules that do support ring topologies 9 1 Topologies The ComBricks fiber optic module supports multiple topologies point to point bus star and hub topology see Fig 57 Mix of topologies and interfaces in the same or different networks Point to point with split up over the same or different networks Point to point redundant Point to point bus structure Fig 57 Fiber optic topologies ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 96 217 Fiber optic communication is in all situations point to point where the receiver and transmitter wires are crossed The combination of modules can create complex topologies like bus and star hub topologies Every topology has its own advantages and disadvantages 9 1 1 Bustopology with ComBricks e Long delay time e Long range possible cascading e Extendable only at the ends without adding new modules 9 1 2 Star Hub topology with ComBricks e Relative short delay time no busparameter adjustments required e Adjustable at any time e More module are required e High availability 9 2 Delay time Fiber optic applications require a delay time calculation to adjust the Slottime busparameter in the configuration of the master s ComBricks complies with the f
192. twork 1 M Active high pulse Y Pulse hold time sec 1 Ontime h m s 8 0 0 Off time h m s 20 0 0 Redundant power change M Active high pulse bed Pulse hold time sec 1 Station lost Y Network 1 Network 1 M Active high pulse X Pulse hold time sec 1 After power down up the ComBricks loads and restores these settings It is recommended to have a security policy concerning passwords with this feature because the user is able to control REAL output points ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 49 217 4 8 Password setup and login Head Stations 1A 1B 1C Firmware V1 100 and higher Login Administrator Passwords are NOT activated when the D product is purchased or reset and all menu items are accessible and adjustable ComBricks supports 2 types of passwords User Is limited to read information Administrator Has access to the full web server and can adjust settings e The Administrator password has to be set first e The passwords can have a length between 1 and 16 characters Fig 34 illustrates the password setup web page 4 8 1 Access rights After a password s has been setup it complies with the access rights from Table 1 Table 1 Access rights after password setup ios Administrator man Passwords Admin is set Login required at NO NO YES web server access Visiting web pages YES YES YES Clear System log YES YES YES Restart the device in the
193. twork configuration ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 47 217 4 6 IP Configuration Head Stations 1A 1B 1C Firmware V1 252 and higher Login Administrator The IP Configuration screen offers some basic IP settings The DHCP functionality can be enabled If the ComBricks will be connected to a network where a DHCP server is active the settings can be automatically set into the ComBricks by enabling this feature The IP address will be set by the DHCP server If a fixed IP address is needed enter it manually in the IP address box By default the IP address is 192 168 1 254 Next enter the subnet mask default gateway and DNS server according to the settings of the network For more information contact the network administrator Please note that changing the DNS server address requires a soft reboot of the Head Station before the new setting becomes active Soft resetting the Head Station does not affect repeater modules this is a separate process You can safely soft reset the Head Station without disrupting the repeater functionality ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 48 217 4 7 Output Control Head Stations Firmware Login 1A 1B 1C V1 254 and higher User With the Output Control feature the user can directly respond to an event with the onboard relay in the Head Station or the channels from output modules in the backplane The web server offers 10 custo
194. ure the signals up to the first repeater module a en COl ne s gus 9 L3 EL JWE ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 89 217 7 11 LEDs of the repeater module The LEDs on the repeater modules are very useful for visual diagnostics Table 5 LEDs on the standard repeater module RDY RX ER SW OFF 3 Repeater module has NOT been configured yet e NO valid telegrams detected on this channel The baudrate has been detected Internal termination for this channel is OFF Blinking e Head Station is configuring the repeater module 1 or more devices are communicating on this channel 3 Problem in the cabling has been detected on this channel Table 6 Additional LEDs on the SCOPE repeater module MIN TERM HWE OFF Valid telegram signal amplitude gt 2 5 V Valid idle voltage 1 V Repeater is operational Blinking ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC ON Repeater module has been configured and is operational 1 or more devices are communicating on this channel 3 This channel has not detected the baudrate yet or there is a problem with the wiring of the cable Internal termination for this channel has been activated ON 3 Telegram signal amplitude is too low 2 5 V 3 Idle voltage is too low lt 1V 3 Internal repeater erro
195. urposes The state of a slave after parameterization and configuration has been completed in which it cyclically exchanges 1 0 data with the master Normally the slave stays forever in Data Exchange until the bus communication or device are stopped Digital Ground German Institute for Standardization www din de Domain Name Service When ComBricks is sending an e mail it uses a DNS server to look up the domain name it is trying to access and convert it to an IP address ComBricks uses a default DNS server but if your email server does not support this one you can enter an alternative DNS server DP VO is the basic stage of the PROFIBUS DP communication protocol DP VO devices master and slaves perform the following basic functionalities e Cyclic exchange of I O data between controlling and slave devices e Device Identifier module and Channel related Diagnosis e Parameterization of DP slaves e Configuration of DP slaves 192 217 DP V1 DP V2 Drop cable Electromagnetic Compatibility EMC FDL Flashing FTP GSD file Head Station DP V1 is the first extension of PROFIBUS DP VO DP V1 devices comply with the following features e Device related diagnosis is replaced by status and alarms e The first three octets of the user parameterization data are standardized Optionally these devices may support e Acyclic communication MS1 MS2 e If alarms are used MS1 is supported DP V2 is the seco
196. urrent consumption calculation in a PA segment 12 5 5 Voltage at the end of the segment The resistance of the cable causes a lower voltage at the end of the cable At least 9V should be available for the last device at the end of the cable The following calculation is a worst case scenario where all devices are connected at the end of the cable Us Us Isec Reaste Lsec where Us Unin Us Bus voltage at the last device V Us Voltage of the segment coupler V Iss Total current In a segment A Rcague Resistance per unit length of the cable O km Lseg Length of all cables in the segment including stubs km Umi Minimal specified operating voltage of the last device V gus L9 L3 IU JWE lee 50 mA 120m 20m 10m e c C EE Fig 89 Example of voltage calculation at the end of the cable In this example the voltage at the end of the cable is 24 V 0 05A 44 1 5 20 7 V ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 133 217 13 PROFINET Device PND 001 The ComBricks PROFINET Device enables multiple proxies between other inserted PROFINET modules Simultaneously the user can let the PROFINET Device publish 1 0 modules which are controlled by the PLC that has the PROFINET Device in Data Exchange It s the component of choice to establish communication between multiple PROFINET controllers that manager their own specific network The proxy works the s
197. used as a proxy to a PROFIBUS module This works in the same way as the PN PN coupler Simply replace the second PN module for a PROFIBUS PBS 001 module Or extend the PN PN coupler with a PROFIBUS module as shown below With this example you can exchange 1 0 from and to all networks It is also possible to exchange data between more than 3 networks up to 10 networks can be connected It does not matter if these networks are PROFIBUS or PROFINET um Network 3 1 5 Mbps Fig 97 Example network layout of two PROFINET and one PROFIBUS networks NEN aa Eus The configuration of the networks is as follows 1 COMbricks dm i2 covicksa Slot 3 Module Order number address address mw O T S i ET NE CS J ewer eee 0 wA mme o0 eod NENNEN TA Fat as NENNEN NENNEN Ld O01 Byte IN OUT PROXY poese fe eooo SES eee eee ee i fi ES PS 1 Ld 001 Byte IN OUT PROXY 02260X MoO o tt Ld O01 Byte IN OUT PROXY 0 2260X 2 de EEE EES SSE ESE Fig 98 Configuration for PROFINET network 1 Fig 99 Configuration for PROFINET network 2 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 141 217 gt 1 PES 001 Order Number Designation Address O Address 1 f 19 BU byte IN OUT PROXY 2 194 OOI byte IN OUT PROXY Je e E PS Fig 100 Configuration for the PROFIBUS network Now the inputs and Outputs of all networks can be sent to the 1 0
198. utomatic refresh If the bandwidth is limited it is recommended to increase this time or to switch the automatic refresh OFF see Fig 31 It is possible to select the start page which is first displayed when browsing to the Head Station IP address You can select the Main Status page System Log page Live List Statistics Channel list Message Recording or Network Event log You can also select for which network this should apply The interface language can be changed in the Preferred Language drop down box More languages will be added in the future which will become available in new firmware updates ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 46 217 4 5 Network configuration Head Stations 1A 1B 1C Firmware V1 252 and higher Login Administrator The network names and the assignment of the repeater modules are customized here For optimal use of ProfiTrace OE it is important that correct and understandable network names are defined see Fig 32 The network names are used in multiple components ProfiTrace Live List event emails message recording etc Each of the 4 Live Lists can be individually setup to a different time out The default value is 5 seconds The time indicates how long a slave will be displayed as green when it has lost communication to the master After the set time it will turn yellow if it has no communication anymore The network assignment of the repeater modules is also displayed and
199. va Italy z m Im n m mm n T oed mom o vw RIAM ve HT on suo vw E m eg 2 02 2524 2842 2 02 2524 2843 aya elshafei masautomation com www masautomation com 372 605 2526 372 605 2524 info saksa automaatika ee www saksa automaatika ee 358 40 8222 014 info hantekno com www hantekno fi 33 247 76 10 20 33 247 3795 54 jy bois agilicom fr www agilicom fr 49 0 721 831 663 0 49 0 721 831 663 29 info procentec de www procentec de 91 202 696 0050 91 202 696 2079 dileep miskin ulepl com www ulepl com 353 61 202107 or 35361240240 353 61 202582 info profibus ie www profibus ie 972 9 8357090 972 9 8350619 info instrumetrics ic co il www inst ic co il 39 030 6595111 39 030 6595000 profibus csmt it www csmt it profibus profinet 39 010 86 02 580 39 010 65 63 233 procentec gfcc it www gfcc it ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 202 217 JAPAN TJ Group C O Japanese PROFIBUS Organisation West World Building 4F 3 1 6 Higashi Gotanda Shinagawa ku Tokyo 141 0022 Japan KOREA Hi PRO Tech Co Ltd 82802 U Tower 1029 Youngduk dong Giheung gu Yongin Si Kyunggi do 446 908 Korea LEBANON Industrial Technologies S A L ITEC Point Center Boulevard Fouad Chehab Sin El Fil Beirut Lebanon MEXICO Grid Connect Inc NETHERLANDS PROCENTEC B V Klopperman 16 2292 JD Wateringen Netherlands NORWAY AD Elektronik
200. ve 31 devices PULL UP a NOLLVNIWWU3L CENT PROCEN ROCENTE PRO EC R TEC PROCENTEC P zC 101 201102 101 201210 101 201410 The repeater channels are directly connected with the ProfiTrace OE core in the 1B 1C Head Station Busmonitor data is directly available in the web server 10 Repeater modules can be inserted in the backplane This is independent of the amount of D channels on the repeater modules for comparison purposes only For a detailed description of the RS 485 IS Barrier module refer to D This chapter does not apply to the characteristics of the RS 485 IS Barrier module It has been listed chapter 8 1CH Repeater 2CH Repeater 1CH SALT repeater 1CH RS485 IS 1CH SCOPE Rep module module 101 201210 module Rep 101 201101 101 201102 101 201710 101 201410 Channels 1 2 1 1 1 Networks 4 4 4 4 4 Redundancy YES YES YES YES YES ProfiTrace YES YES YES YES YES busmonitor Oscilloscope NO NO YES YES YES bus signals bargraph EMC and NO NO NO YES NO cable improving Intrinsically NO NO NO NO YES safe See chapter 8 ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 82 217 7 1 Multiple channels per module Repeater modules contain 1 or 2 channels Fig 50 illustrates a 2 channel repeater module Every channel can be assigned to a specific backplane network by means of the NW dipswitches or the web server D NOTICE Since March 2014 the 2 Channel modules are fitted with new more
201. ve module or power down the Head Station RDY blinking at 1Hz Module is communicating with the Head Station RDY ON The communication with the Head Station is established RUN ON Application is running SF ON PROFINET configuration mismatch or system error BF OFF Device is in PROFINET Data Exchange BF blinking at 0 5 Hz No Data Exchange but physical link established BF ON No physical link Certification Approvals and Identification Approvals PNO PROFINET certificate GSDML 2 25 CE Emission acc to EN 55022 2006 A1 2007 class A CE Immunity acc to EN 55024 1998 A1 2001 A2 2003 level 10V m 10Vrms FCC Emission 47 CFR 15 class A PROFINET certification number 2710500 GSD filename GSDML V2 25 PROCENTEC ComBricks PND 001 20120831 xml GSD bitmap filename GSDML 4000 0001 PND001 bmp Manufacturer Product Ident Number 0x4000 hex 0x0001 hex Others Head Station firmware Version 1 264 or higher Operating temperature 0 60 C Weight 111g MTBF To be defined ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 182 217 35 Technical Data 6A Power Module T1 101 230010 Technical Data 6A Power Module Type 1 101 230010 Backplane Modules Current consumption from the backplane Compatible backplane units Backplane power Current Maximum combined backplane current Power supply Nominal supply voltage Current consumption Power Reverse polarity protection Redundant p
202. vices although most configuration tools do not allow address O 1 and 2 12 5 Physical layer 12 5 1 Connecting a PA segment The bottom of the PA module has two identical connections for the PA trunk These are connected 1 on 1 As stated above the integrated termination is ON when power is connected to the PA module which means that the PA module is always the start of a segment The automatic termination cannot be disabled Most installations will use only one connector In that case it does not matter which connector is chosen See Fig 86 for an example It is also possible to use the second connector as a stub line as shown in Fig 87 Do not terminate the end of a stub line otherwise the PA segment has too many terminations ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 130 217 Examples 700 ud 3 07 Ld E FOG JUE T AUTO ON Fig 86 PA segment using one connector Fig 87 PA segment with a stub line 12 5 2 Cable specifications Use the correct cable for your project Table 9 shows the cable specifications for PROFIBUS PA If a cable is not compliant with these specifications the reliability of the installation may become unstable Table 9 Cable specifications Characteristic Specification Cable design Twisted pair shielded Maximum conductor cross section nominal 0 8 mm AWG 18 Loop resistance direct current 44 Ohm km Impedance 31 25 kHz 100 Ohm 20 Attenuation 39 kHz 3 dB k
203. w bintz be 55 11 5561 7488 55 11 5093 2592 paolo wii com br www wii com br 1 403 225 1986 1 587 585 2828 admin streamlinepm com www streamlinepm com 56 0 41 2469350 56 0 41 2522592 rodrigopinto rpingenieria cl www rpingenieria cl 86 10 84766911 or 84787311 86 10 84766722 info procentec net www procentec net 420 484 845 555 420 484 845 556 foxon foxon cz www foxon cz 45 70 20 52 01 45 70 20 52 02 hfj prosaicon dk www prosaicon dk ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC EGYPT Mas Trading 37 105 Street Al Etihad Square Egypt ESTONIA Saksa Automaatika OU Peterburi Tee 49 Tailinn EE 11415 Estonia FINLAND Hantekno Oy Kalliotie 2 04360 Tuusula Finland FRANCE AGILiCOM Batiment B 1 rue de la Briaudi re Z A La Chataigneraie 37510 BALLAN MIRE France GERMANY PROCENTEC GmbH Benzstrasse 15 D 76185 Karlsruhe Germany INDIA UL Engineering Services amp Software Pvt Ltd Nirman Classic Katraj Kondhwa Road Katraj Pune 411046 India IRELAND PROFIBUS Ireland Automation Research Centre University of Limerick National Technology Park Plassey Limerick lreland ISRAEL Instrumetrics Industrial Control 8 Hamlacha St New Industrial Zone Netanya 42170 Israel ITALY C S M T Gestione S C A R L Via Branze n 43 45 25123 Brescia Italy Genoa FIELDBUS Competence Centre Srl Via Greto di Cornigliano 6R 38 16152 Geno
204. web browser But if you are used to the ProfiTrace 2 software you can stream data over Ethernet and keep working in your original software environment What is the difference between ProfiTrace OE and regular ProfiTrace OE stands for Over Ethernet It is the ProfiTrace core in ComBricks which visualizes all the information in a web server The biggest difference is that ProfiTrace OE is permanently monitoring the installation and it does not require a constant PC connection Where does it save monitoring data logs and settings The Head Station contains a uSD card on which all information is stored By means of the web server or FTP the user can inspect and download the information He can of course also take out the SD card and insert it in a PC What is live data streaming with ProfiTrace 2 Head Stations 1B and 1C have an integrated ProfiTrace that can be accessed with a web browser The integrated ProfiTrace has some graphical and functional limitations compared to the powerful ProfiTrace 2 software Live data streaming is a function within ProfiTrace that makes a connection with ComBricks over Ethernet and acts as if it works with a ProfiCore The user can now use all the functionality of ProfiTrace 2 with the protocol data of 2 or 4 networks that ComBricks is capturing Live List statistics message recording triggering searching etc We already have repeaters installed How can we take advantage of ComBricks without disturbing t
205. words with anyone e Always use strong passwords Avoid test 123456 your company name your first name ComBricks procentec etc e Change passwords immediately if they may have been compromised e f passwords must be written down store it in a secure place and destroy it when it is no longer needed e Becareful about where passwords are saved on computers Some dialog boxes such as those for remote access present an option to save or remember passwords Selecting this option poses a potential security threat ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 4 8 3 External protocols The following login information is required for external protocols for example for FTP and TELNET User user or admin Administrator lt your password gt Any FTP client can be used to setup the FTP connection ComBricks uses port 21 If you have not set a password ComBricks will accept any password during the connection phase Some FTP clients require a password so you can provide any password 4 8 4 Clearing password s There are 3 ways to restore the password s to their default setting e Change the passwords with no text written in the text field Administrator login required e Restore to factory default settings in the Device management page Administrator login required e Restore to factory default settings with the switch on the front of the Head Station see Paragraph 6 5 ComBricks User Manual v6
206. y 5 75 V Ps3W Um 250 V As ie shear luc pur Gear as CN2 in type of protection intrinsic safety Ex ia NC with following maximum values Uo 2 42 V NE Are ride Po 115 mW Co 6 8 pF Lo 1 7 mH U 4 2V C OpF L 0 The intrinsically safe RS 485 Profibus Interface complies with the specifications of clause 22 2 4 of EN 61158 2 2010 For a safe use of the Profibus RS 485 IS Bus Coupler a reliable connection to the potential equalizing system shall be assured Installation instructions The instructions provided with the equipment shall be followed in detail to assure safe operation Test Report No 215498200 Special conditions for safo use None Essential Health and Safety Requirements Covered by the standards listed at 9 Test documentation As listed in Test Report No 215498200 92 217 8 2 Channel structure Every Channel is electrically isolated and internally connected to the transparent PROFIBUS networks on the backplane see Fig 51 The shielding of the PROFIBUS cable is grounded 1 on 1 to the DIN rail Network Selector 1112113 NWO NW1 4 PROFIBUS Networks Backplane Isolation Circuit To Ground Clamp on bottom of module To grounding of other Channels and DIN rail 8 3 Connecting the cable Connect the cable to the module with a DB9 connector on the front of the module The DB9 connector must be suitable for use in Intrinsically safe networks and the internal termination s
207. ystem time 31 Mar 2011 22 01 15 Company Oil and Gas Company COl6ncks Status IE IP configuration ProfiTrace OE liz Live List Enable DHCP Statistics IP address 192168123 8 8 Netmask 255 255 2550 Default gateway 9216811 DNS server 10867222222 Device management IP contia K m CC Password co Notification link Network config E mail account co Please provide a hyperlink starting with http which directly leads to this COMbricks website It will be sent along with notifications to the user such as E mails and allows easy access to this device Message recording Network event Log Configuration User message Event co Update license Fig 12 Customizing the IP address in the web server The Notification link name is included in the event emails so that the user can directly jump to the specific ComBricks unit without knowing its local IP number An example is www boiler5 oag com The router of the network or the internet server has to reroute this name to an IP number ComBricks User Manual v6 0 0 23 March 2015 PROCENTEC 23 217 2 8 Customizing the IP number through the Discovery Tool The ComBricks Discovery Tool can be downloaded from www ComBricks com After start up all the available ComBricks units can be discovered and directly customized with the required IP address see Fig 13 The Discovery Tool works on a

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