MANUAL SHAFT
Contents
1. 5 Select OA to unlock 6 Press OK to save changes and return to the result view Easy Tum isu Live vertical shinning 14 01 Result view with locked feet Function buttons 9 12 3 program Toggle button Switch between showing horizontal or vertical live values Easy Turn M program Toggle button Switch between live values at position 9 12 3 and 6 o clock or live values at any angle L RefLock is available when using the program Horizontal Not available for pro grams Vertical or Cardan 42 Horizontal Thermal growth During normal operation machinery is influenced of different factors and forces The most common of these changes is the change in the temperature of the machine This will cause the height of the shaft to increase This s called thermal growth To com pensate for thermal growth you enter values for cold condition compensation Select we and wil A from the result view The Thermal compensation view is displayed You can enter compensation values for on the coupling or the feet values Coupling values for Coupling values for stationary machine movable machine Set thermal compensmion Cold state 14 01 T Vertical Fi Offset 0 00 0 50 Offset S Angle 0 00 i 0 58 Angle Indicates that the compensation values are set for cold condition Feet values for movable machine Feet values for stationary machine Function buttons Edit distances Toggle butto2. Function buttons Back Leave program More Select to display a sub menu see icons below P Open Control panel See also Display unit gt Control panel t Set tolerance See next page Zoom See next page Save file See also Display unit gt Measuring file handling Erg T 28 See also Automatic recording Delete registered values a Print report on thermal printer optional equipment SEE See also Streaming values Zero set Set current value to zero Half Half displayed value Absolute Return to absolute value Only available after zeroing or halv ng Views Choose how to display values Use left and right navigation button to switch between two or more detectors when only one target is dis played 25 Program Values Tolerance 1 Select ie and m a to set tolerance Select tolerance Press OK to save It is possible to set different tolerance in vertical and horizontal direction Tolerance mm 2 Use navigation buttons to move between the az nn al ay fields and to change the tolerance 3 Press OK Live values and marking displayed in Live values displayed in red when green when within tolerance outside tolerance Zoom 1 Select BEE and FM to zoom 2 Select a zoom factor between 1 5 Use navi gation buttons to increase or decrease zoom factor Zoom factor 3 Press OK Select 200m factor Press OK to save Default view Zoom fa
3. ABS plastics 95x95x36 mm 3 7x3 7x1 4 170 g 5 99 oz 64 Vibrometer Optional Part no 12 0654 Magnetic tip S QL Measuring tip Instrument Software Measurement range 0 50 mm s 0 2 inch s RMS Resolution 0 1 mm s 0 005 inch s Frequency range Total level 2 3200 Hz Lp 10 3200 Hz Hp Bearing condition 3200 20000 Hz Sensitivity 100 mV g 10 Dimensions Magnet L 20 mm 4 5 15 mm 19 32 Gauge tip L 65 mm 2 1 2 9 65 66 ADDITIONAL EQUIPMENT Battery pack with Bluetooth Part No 12 0618 Optional equipment The ELM and ELS detectors does not have a built in battery You need to connect them to the Display unit v a cable or use our chargeable battery pack Battery indicator On Off The Battery pack has Bluetooth functionality For more information on how to set up and search for Bluetooth units see chapter Control panel gt Bluetooth The Battery pack s serial number is placed on the back side This serial number is shown in the Bluetooth view in the Display unit Battery indicator Bluetooth Diode yellow when attached correctly Diode blue when Bluetooth con nection is established When the Battery pack run empty the lights for Battery indicator and On Off are switched hes pack full off Battery pack OK Battery pack low Approx 15 min left to empty Battery pack empty Charge battery pack Use our splitt
4. o clock Adjust the laser line to the centre of both targets Use the adjustment knobs and or move the detectors on the rods Turn the shafts 180 Make a mark on the rods or machine halfway between the laser line and centre of both targets Adjust the laser beams half way to the centre of targets Use the adjustment knobs and or move the detectors on the rods Adjust the movable machine until the laser beam hits the centre of both targets Turn the shafts 180 Check if both laser lines hit the targets If not repeat step 3 5 Turn shafts to 12 o clock Repeat all steps for vertical adjustment Place the Measuring units on the rods make sure they are at the approximately same rotational angle and radius Also make sure that the adjustment knob is adjustable in both directions amp oO oO i u m h h os os Zen Jun anc w 34 Horizontal Softfoot Perform a softfoot check to ensure that the machine is resting evenly on all its feet 1 Select A and fg to open Horizontal program 2 Enter distances Confirm each distance with OK To perform a Softfoot check you need to enter distances between the feet pairs The measure view is displayed 3 Select BEER Softfoot is only available before you have registered any measure ment points 4 Tighten all feet bolts 5 Turn the shaft with measuring units to 12 o clock 6 Adjust laser to the
5. Fiegarei holds marked wih Introduction Compatibility The E series is not compatible with previous analogue units from the D series You can however continue to use previous brackets Disclaimer Damalini AB and our authorized dealers will take no responsibility for damage to machines and plant as a result of the use of Easy Laser measurement and alignment systems Copyright Damalini 2011 We might change and correct the manual in later issues without further information Changes to the Easy Laser equipment may also affect the accuracy of the informa tion Sgpteunber 28 2044 Fredrik Eriksson Quality Manager Damal n AB Damalini AB PO Box 149 SE 431 22 M lndal Sweden Phone 46 31 708 63 00 E mail info damalini com Web www damalini com DISPLAY UNIT onmvod oo gt Battery compartment dh Not available on all systems LED signals OK buttons Navigation buttons Numeric buttons Function buttons Connection for external power Network connection Not available on all systems External connection Use for projector for example Not available on all systems USB A master Use for USB memory USB B slave Use for connecting to a PC Connection for Easy Laser equipment Protective cover Display Unit Navigation buttons To navigate on the screen use the navigation buttons The selected icon s marked with a yellow frame The navigation bu
6. Submenu 6 S unit 32 T Template 13 Thermal growth 43 Time and date 16 Tolerance Table 46 Tolerance area 25 User defined 45 U Uncoupled shafts 37 Unicode 19 Unit 16 Update system 19 Upgrade system 20 USB 5 13 User Add and remove 17 y Values Register automatically 28 Values program 25 Vibrometer 57 58 W Warning icon 7 Warranty 2 69
7. possible register values when you see the edge warning 37 Horizontal Result Offset angle and feet values are clearly displayed Both horizontal and vertical direc tion are shown live which makes it easy to adjust the machine Values within tolerance are green Vertical offset Vertical angle Adjustment arrows Vertical feet values Measuring unit in position 12 o clock Live values marked with yellow frame EasyTum result Live vertical shimming 12 25 ge Horizontal offset Horizontal angle Adjustment arrows 0 49 E Horizontal feet values Function buttons r a wi A META 1 100 Remeasure from measurement position one All entered distances are kept More Select to display a sub menu I Open Control panel See User interface gt Control panel mam Save file See User interface gt Measuring file handling Pat Set tolerance You can set the tolerance for the machine If the machine is within tolerance the numbers are green If the numbers turn red the machine needs adjustment See Tolerance Set thermal growth See Thermal growth On Set RefLock See RefLock Locked feet Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned ie Print report on thermal printer optional equipment Available when you open a saved measurement Generate report Available when you open a
8. e Correct vertical angular error by shimming the movable machine e Correct horizontal angular error by adjusting the movable machine with lateral jackscrews When you adjust the machine one way it often affects the machine s other alignment conditions Which means this process may have to be repeated several times Nofe If not using the system for a long period of time remove the batteries 55 BIA 56 VIBROMETER F Easy Laser Vibrometer is used in preventive as well as active mainte ae nance work on rotating machinery It measures the vibration level and s bearing condition of machinery When measuring vibration level Easy Laser Vibrometer is measuring the effective velocity mm s or inch s RMS in the frequency range between 2 and 3200 Hz This range covers most of the frequencies that will occur for the majority of mechanical malfunctions and imperfections for example unbalance and misalignment When used to measure bearing condition the Easy Laser Vibrometer is measuring the effective acceleration RMS in the frequency range between 3200 and 20000 Hz Trend analysis of the bearing condition value can be used to determine wear and tear of machine bearings E Magnetic tip Fj ng rm Measuring tip ww See also Technical data gt Vibrometer Mount directly on machine It is possible to remove the magnetic tip and mount the probe directly to the machine using the
9. radius Rod Laser adjustment knob Connectors for cables or Bluetooth unit Locking knob Laser adjustment knob Hook for the chain Chain tension knob Mounted measuring units image showing 2 axis measuring units Connect cables or Bluetooth units Cable The measuring units has two connectors that are used for cables or Bluetooth units 1 Connect a cable to the Display unit Connect the other end to any of the measuring units 2 Connect the second cable between the measuring units Bluetooth The Display unit is equipped with Bluetooth wireless technology which makes it possible for the Display unit to receive data without using cables For more informa tion see chapter Display unit gt Bluetooth Face the stationary machine S from the movable machine M 4 gt gt Then 9 o clock is to the left as in the measuring programs 32 Horizontal Enter distances l Select A and A to open Horizontal program 2 Enter distances Confirm each distance with OK The mandatory distances are needed for measuring the machine If you have a barcode reader simply scan the barcode and all machine data is read See also Display unit gt Measurement file handling 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between S unit and centre of coupling Mandatory 3 Distance between M unit and first feet pair 4 Distance between feet pair one and feet pair
10. two 5 Coupling diameter Optional select ec o activate field Function buttons Leave program Sa D Control panel pat as gu Diameter Select to enter coupling diameter This is necessary if you want the result based on the gap of the coupling instead of angle Contains a sub menu Mi Show three feet pairs Add a feet pair E Show two feet pairs Toggle button Show movable machine to the left or to the right Continue Available when you have entered the mandatory distances Accuracy of entered distances When you enter the distances between the machine bolts to make it possible for the measurement system to calculate the adjustment values for F1 and F2 the values will also be affected by the width of the shims If the foundation isn t straight and flat the machine might rest on the edge of the shims and not on the middle of it Conclusion 10 is acceptable when entering the distances because this will affect the angular deviation very little and because there are other factors that are hard to compensate exactly for Example If the distance between S M is 100 mm and you add an error of 10 mm this will affect the measurement result by 10 If the Display unit reads an angle of 0 10 mm 100 the reading will differ 0 01 mm 100 from correct value 33 Horizontal Rough alignment When making a new installation a rough alignment can be necessary l Place the Measuring units at 9
11. Display unit Firmware Update 2 Download the update file to your PC 3 Unzip the file 4 Copy the elu file to the root of a USB memory Install update file l Start the Display unit Make sure that the internal bat tery of the Display unit is charged The battery symbol should be at least yellow 2 Insert the USB memory in the Display unit Do not remove the USB memory until the update is finished 3 Select Ey and eo to display the System update view 4 Select the update file and press OK Select the elu file 5 Select WE The installation starts 6 The Display unit will automatically restart when igs the installation is finished and the Main menu is displayed Nofe During restart the screen turns black for up to one minute When the main menu is displayed it can freeze no response when you press buttons If this happens press the On Off button for at least 15 seconds to restart the Display unit Main menu is automatically displayed after restart Font package Some of the early E series systems was not installed with Unicode fonts To install the latest system updates you need to install the font package with Unicode fonts Check if you need to install 1 Select Ei and ae to display the Language view 2 Check if you have Chinese installed If Chinese is installed you already have the correct Font package Jensen If not please go to www damalini com gt Download gt Software gt Eseries Disp
12. M6 threaded stud Measuring tip For measuring points that are hard to reach use the measuring tip Simply unscrew the magnetic tip and replace with the measuring tip When measuring with the measuring tip place it firmly against the measurement point and hold it as vertical horizontal or axial as possible When the measuring tip is used the frequency range is reduced to about 800 to 1500Hz Nofe Vibrometer is not included in all Shaft systems 5 Vibrometer Measure 1 Use the standard red cable to connect the Vibrometer directly to the Display unit Wireless units cannot be used 2 Select ka to open the Vibrometer program e Enter rpm Optional e Use the navigation buttons if you want to register another point than is selected by default 3 Place the vibrometer against the measurement point Pressing more firmly should not change the reading If this happens adjust the measuring point 4 Wait a few seconds for the value to stabilize 5 Press OK to register value Vibrometer Fosition 1 Horizontal Vibration level Vibration Level HP Speed 0 0 mmis Enter rom Optional Bearing condition Selected Values for vibration level or measurement point bearing condition is shown Switch using function button Function buttons Leave program Contains a submenu I Open Control panel wei am Save See also Measurement file handling oe Print report on thermal printer optio
13. MANUAL SHAFT English 05 0560 Revision 1 0 System version 1 8 CONTENT INTRODUCTION Service and calibration DISPLAY UNIT Navigation buttons OK buttons Function buttons Status bar Screen dump LED signals Battery Charge the Display unit Charge the Detector Measuring units Charge the Bluetooth units Calculator Unit converter Measurement file handling Save file Save file with barcode Report Open file Open file with barcode Open file as template Copy file to USB memory Download file to PC Print file Optional Control panel Filter Unit and resolution Detector rotation Date and time Language User Backlight Automatic power off Information VGA System update License Bluetooth 00002020 Wi wo oO 11 SHAFT PROGRAMS Preparations Choose program PROGRAM VALUES Tolerance Zoom Half or Zero set value Live values colours Automatic recording Streaming values Data format HORIZONTAL Mount the units Connect cables or Bluetooth units Enter distances Softfoot EasyTurn method Measure Result Live values Adjustment 9 12 3 method Measure Result RefLock Locked feet Thermal growth Thermal compensation example Tolerance VERTICAL Preparations Measure Result Adjust machine 23 23 23 25 26 26 27 27 28 29 29 31 32 32 33 35 36 36 38 39 39 40 40 41 42 43 44 45 47 47 48 49 50 BIA Preparations Mount the units Enter d
14. an print a report 2 Connect the thermal printer and select and FE 3 The progress s displayed on the status bar 2 Printing report on thermal printer Printing performed OK e Printing problem You can also save a measurement download the pdf report to your PC and print the pdf report Report printed on thermal printer d hs wi A nr ey a ri ee 4 A I B f ii Van N x 14 Display Unit Control panel Select and BE to open the Control panel Some of the settings are personal and will be default next time you start the system Detector value filter Back 7 File manager Calculator Battery Filter Select Ku to open the Filter view If the laser beam passes through air with varying temperature this may influence the direction of the laser beam If measurement values fluctuate this could mean unstable readings Try to reduce air movements between laser and detector by for instance moving heat sources closing doors If the readings remain unstable increase the filter value more samples will become available to the statistical filter Filter values Use as short a time as possible that still produces acceptable stability during the mea surement Default is set to 1 Normally you will use a filter value of 1 3 If you set the filter type to 0 no filter will be used Filter view 15 Display Unit Unit and resolution Personal setting Select we to open the Uni
15. an the barcode The latest measurement that was made and saved with this barcode is automatically opened OR e Select EJ to open File view Scan the barcode on the machine All measure ments saved with th s barcode are shown Open file as template You can open a saved measurement and use it to make a new measurement This 1s very useful when you have many flanges or machines with the same dimensions for example This way you do not have to enter the same distances every time 1 Select fj found on the Start view and Control panel The File manager is displayed 2 Select a file in the list and select WE The Edit distance view is displayed 3 Change distances f needed and proceed to measuring view Copy file to USB memory You can easily copy a saved measurement or other files to a USB memory 1 Insert a USB memory 2 Select WE The File manager view is displayed 3 Select the file you want and select j 4 A folder is automatically created on 1 the USB memory The file is saved in the folder Damalini archive Download file to PC 1 Start the Display unit 2 Connect the USB cable between the Display unit and PC 3 While you have this connection the Display unit is blocked 4 View and or copy the files to the PC 13 Display Unit Print file Optional The thermal printer is optional equipment l Save the measurement To print from a Shaft program you need to open a saved measurement before you c
16. buttons to move between the fields Press OK to save changes When backlight is off the left LED signal will flash to indicate that the Display unit s still on Backlight level Adjust the backlight to make it easier to read in bright sunlight Remember however that a high contrast consume more battery Default is set to 50 Reduce after Set time before backlight reduction as a way to save energy The Display unit will be dimmed but is still on Default is set to Never Off after Set time before backlight off Default is set to Never Fle bist Fyri Perder alte CHT alter Backlight view 17 Display Unit Automatic power off Personal setting Select Ka to open the Automatic off view Select how much time before automatic power off Use the navigation buttons to select Press OK to save changes Automatic power off view Information Select p to display the information regarding serial number and version of the equipment cerie number 1i2 Vernon bs UL Earl ile MaE I uch tontioader Colibri 3 5 CALE Hig Information view VGA Not available on all systems Makes it possible to show display unit screen image with a projector for example in a training context Must be factory installed on order Select all to open the VGA view nja Make It Baty 18 Display Unit System update Download update file 1 Go to www damalini com gt Download gt Software gt E series
17. centre of targets If needed adjust the units on the rods then use laser adjustments knobs Turn the measuring units to 12 o clock Adjust laser line to centre of target 7 Press OK The first bolt 1s marked with yellow 8 Press fo to zero set 9 Loosen and then retighten the first bolt 10 Press OK to register value Loosen and retighten bolt before register value Nofe Use navigation button left to go to previous foot 11 Repeat step 8 and 10 on the following feet A result is displayed 12 Shim the foot with the largest movement 13 Do a Softfoot check again eee foul Shows the approx shim value Arrow indicating that the machine is tilting in this direction Remeasure from foot 1 Use navigation button Select to return to measuring with left to go to previous foot EasyTurn or 9 12 3 If the largest movement is opposite from the smallest it is not a conventional softfoot and you will be asked to check the foundation 35 Horizontal EasyTurn method Preparations Follow the preparations as described in the previous chapter l Mount the measuring units 2 Connect cables or Bluetooth units 3 Enter distances confirm each distance with OK 4 If needed perform a rough alignment 5 If needed perform a Softfoot check Measure By default the EasyTurn alignment method is displayed If you want to use the 9 12 3 method select Ey EasyTunw Register posi
18. ctor is set to 3 26 Program Values Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Half or Zero set value Half value Zero set value Absolute value Select AH to half Select Wi to zero set Select WE to return to displayed value displayed value the absolute value Zero line of the PSD Zero line of the PSD moves Zero line of the PSD moves halfway towards the to the laser line returns to the PSD centre laser line Note the change of the current range Live values colours Live values are normally yellow Green when within Red when outside Loss of signal laser beam tolerance tolerance interrupted for example 27 Program Values Automatic recording In Values it is possible to make automatic recording of values This is very useful when you want to register values during a longer time period for example 1 Select and ig to start automatic recording Settings for automatic recording of values 2 Set Interval 3 Press navigation button right Interval Duration 4 Set Duration De a 5 Press OK The recording will start and you can follow the progress on screen Automatic recording is off Icon indicates that values are being recorded Detector value Target Views You can decide how to display the current values As default a target and a table 1s d
19. delurnmni 17 ke anal flange Aal Oo lees JOEL Aal Law KEE dobre it kek pamp 00 33 17 11 58 055 65 RL 3060 03 17 11 55 XML d buriard 5 hi pamp 1 2010 09 17 11 57 1753 i LANS TEI TON T ML AD 12 57 AhaL dokument 3 ki Filename Date and time User arcode number Barcode reader Measurement file handling Save file 1 Select and By to save your measurement 2 Enter a file name The date and time will automatically be added to the file name The measurements that you save will be available to other users as well 3 Press OK to save the file Save file with barcode The barcode scanner is not included in all systems The first time you measure a machine you paste a barcode on the machine and save the measurement together with the scanned barcode Next time you check the same machine all you need to do is scan the barcode and all machine data is read 1 Scan the barcode on the machine 2 Enter a file name 3 Press OK to save the file All measure File name ment data is saved together with the barcode Barcode number The barcode number is added to the file name When you connect the Display unit to a PC the whole file name is shown Himin 2 Gendt Ana ha Sole Report A report is generated and saved in the filing system You can not open an old measure ment and save it again You can however generate a new report from an opened file This means you can for example change the language and make a new report from th
20. direction Live values The values can be displayed live in two directions e Live in the 9 3 direction Select BEJ and position the measuring units at 3 o clock e Live in the 6 12 direction Select Ey and position the measuring units at 12 o clock Function buttons WEEE d 4 100 Back More Select to display a sub menu 4 Open Control panel var hana Save file eal hes Set tolerance Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned Print report on thermal printer optional equipment Adjust distances Press OK to confirm changes The result is recalculated Toggle button Switch between showing live values in the direction 9 3 or 6 12 See Shim result on next page Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the coupling diameter 49 Vertical Shim result view To view this you need to enter number of bolts and diameter of bolt circle 1 Select fg to open Shim value view The values are not live 2 Read values The highest bolt is calculated as 0 00 Values below zero indicates that the bolt is low and need shimming 3 Select to return to Result view Nofe If you shim the machine remeasure from position 9 to update all measurement values Adjust machine 1 Compare the offset and angular error to the tolerance demands 2 If the an
21. e opened measurement You can download the report to a PC and print it Company logo You can replace the logo on the report with your own jpg file 1 Name your logo logo jpg The default logo has the proportions of 230x51 pixels 2 Connect the Display unit to your PC using the USB cable 3 Place your image in the Display unit s folder Damalini custom reports logo File extensions for example jpg are often hidden in the Explorer window To dis play file extensions do the following Open an Explorer window and press Alt to show menu Select Tools gt Folder options Click the View tab gt Advanced settings gt Clear the Hide extensions for known file types check box Date format By default the date and time format is set to Central European Time CET You can change the date and time format used in your PDF reports See also Control panel gt Date and time 12 Display Unit Open file Select fj found on the start view and Control panel to open saved measurements The File manager s displayed Here you can eas ly see who has saved the file when and from which program it was saved You see files saved by all users xml A measurement file Select a ype Modified ro file and press OK to open AI ae gt A 18 03 ta are Daran jpg Wie 18 08 249 Alene j A screen dump PDF A report The PDF report can not be opened in the Display unit Open file with barcode e Start the Display unit and sc
22. eed normally above 600 rpm e Group 3 Pumps with multivane impeller and with separate driver with rated power e Group 4 Pumps with multivane impeller and with integrated driver with rated power Another standard you can use is ISO 2372 class 4 for large machines on flexible above 15kW above 15kW Guideline foundations 0 3 mm s 0 0 12inch s 3 7 mm s 0 12 0 27 inch s 7 18 mm s 0 27 0 71 inch s gt 18 mm s gt 0 71 inch s Small vibrations None or very small bearing wear Low noise level Noticeable vibration levels often concentrated to some specific part as well as direction of the machine Noticeable bearing wear Seal problems occur in pumps etc Increased noise level Plan action during next regular stop Keep the machine under observation and measure at smaller time intervals than before to detect a deteriora tion trend if any Compare vibrations to other operating variables Large vibrations Bearings running hot Bearing wear out cause frequent replacements Seals wear out leakage of all kinds evident Cracks in weldings and concrete foundations Screws and bolts are loosening High noise level Plan action soonest Very large vibrations and high noise levels This 1s detrimental to the safe operation of the machine Stop operation if technically or economically possible considering the plant stop cost 59 Vibrometer Bearing condition value Bearing condition value is used for
23. er box to charge the battery pack Part No 12 0597 1 Plug in the power adaptor to the splitter box Use the standard power adaptor deliv Charge batterypacks ered with your system All lights are lit up on the splitter box Battery pack Splitter box 2 Plug in the battery pack s to the splitter Battery pack box Corresponding light 1s switched off 3 When the battery pack is fully charged the light is switched on again Adaptor Splitter box Connector for power adaptor 67 68 Symbols 9 12 3 method 40 A Angle warn ng 36 Angular misalignment 39 B Bar code 12 13 Battery 5 9 Battery pack 67 Bearing 58 Bearing condition 60 Belt 51 Bluetooth 7 9 21 67 Buttons 5 Function buttons 5 Navigation buttons 5 Numeric buttons 5 C Calibration 3 Charge Charge Bluetooth 9 Charge Detector 9 Charge Display unit 9 Convert units 11 E EasyTurn 36 elu file 19 F Feet pairs 33 File handling 12 Filter 15 Font package 19 G Gap 33 38 45 I Icons 6 Imperial unit 16 ISO standard 59 L Language 17 LED signal 5 8 License 20 Locked feet 42 Logo 12 M Metric unit 16 M unit 32 O Offset 39 51 P PDF 13 16 Personal settings 15 Power adaptor 9 Print 12 14 Projector 7 R Report 12 Resolution 16 Rotate coordinates 7 16 Rough alignment Horizontal 34 rpm 58 S Save 12 Service centre 3 Settings 15 Personal settings 15 Sheave 53 Softfoot 35 36
24. es Display unit charging Indicating that a power adaptor is plugged in Hourglass The Display unit is in the middle of a task Peripheral Indicates that a peripheral device is plugged in such as a projector Bluetooth Indicates that the Bluetooth functionality is activated The number beside indicates the number of Bluetooth units connected Printing report on thermal printer The thermal printer is optional equipment Printing performed OK Printing problem BHO Display Unit Screen dump It is possible to take screen dumps of what is currently displayed on screen You can e mail the screen dump or use it for reports Take a screen dump l Press and hold the numeric button period for 5 seconds 2 An hour glass is displayed on the status bar 3 The screen dump is saved in the file system as a jpg file It is named with current date and time Select NLM to open saved files See also Measurement file han dling LED signals Right indicator Yellow Flashing The internal battery in the Display unit is charging Left indicator Left indicator has several functions and colours Red Blue Quick flashing Reprogramming the system Red Flashing Warning for example low battery Blue Flashing Searching for detectors equipped with Bluetooth Fixed light Connected to detectors equipped with Bluetooth Green Flashing Display unit is starting Fixed light The internal battery in the Display u
25. es Operation is subject to the following two conditions 1 this device may not cause harmful interference 2 this device must accept any interference received including interference that may cause undesired operation Disposal of old electrical and electronic equipment Applicable through out the European Union and other European countries with separate col lection programs This symbol found on product or on its packing indicates that this prod uct should not be treated as household waste when disposed of BE should be handed over to an applicable collection point for the re cycling of electrical and electronic equipment By ensuring this product is disposed correctly you will help to prevent potential negative consequences to the environment and human health For more detailed information about the recycling of this product please contact your local city office household waste disposal service or the retail store where you purchased this product Quality certificate Damalini AB is ISO 9001 2008 certified Certificate number 900958 Damalini AB confirm that our products are produced according to applicable national and international regulations and standards All components are checked before assem bly and final products are tested in functionality and visually checked before delivery The calibration of the equipment fully complies with ISO9001 2008 7 6 Introduction Limited warranty Th
26. ew battery You need to connect them to the Display unit via cable or use our chargeable battery pack The Battery The ELM and ELS detectors does not have a built in pack has Bluetooth functionality gt i 4 Bluetooth Diode yellow when attached correctly Diode blue when Bluetooth connection is established Set up This is only necessary when adding new Bluetooth units to the list 1 Attach the Bluetooth unit to the detector 2 Select EB to open the Bluetooth view 3 Select EES to search for Bluetooth units 4 The view is updated with the Easy Laser Bluetooth units you can connect to Searching for Bluetooth units Found Bluetooth units Use navigation buttons to toggle between Yes and No 5 Select the unit you want to connect to and set Auto connect to Yes using the navigation buttons The unit will automatically be connected when you start a measurement program 6 Press OK to save changes and to leave the Bluetooth view 7 Enter a measurement program The Display unit will connect to the selected units While connecting the left LED indicator is blinking with a blue light which will turn to a fixed blue light once connected 8 An icon on the status bar will indicate how many Bluetooth units are connected One Bluetooth unit connected Function buttons Bn Remove a Bluetooth unit from the list mrm Search for Bluetooth units EA Cancel search Use
27. format The data is sent as lines w th semi colon separated values Each line begins with a detector dentification S M V b or BTA followed by the detector serial number The unit and resolution depends on the settings in the user profile Data from Vib Vib serial LP HP G Data from BTA BTAsserial PSD1X PDF2X PDF3X X axis angle Y axis angle Z axis angle Data from S S serial PSD X PSD Y X axis angle Y axis angle Z axis angle Data from M M serial PSD X PSD Y X axis angle Y axis angle Z axis angle 29 30 HORIZONTAL You can choose to measure with the 9 12 3 method where measuring positions are registered at positions 9 12 3 o clock or w th EasyTurn where you can start anywhere on the turn and measuring positions can be registered with as little as 20 between positions Preparations 1 Mount units 2 Enter distances 3 Rough alignment Softfoot s Va Measure Show M unit Hide M unit Va Result Adjustment I Live at 12 or 6 o clock F ive at 9 or 3 o clock Live anywhere Live at 9 12 3 or 6 o clock Save wie Set tolerance RefLock P Set thermal growth E25 Set gap or angle 31 Horizontal Mount the units l Mount the S unit on the stationary machine and the M unit on the movable machine 2 Mount the units facing each other Make sure they are at the approximately same rotational angle and
28. gular error need to be adjusted please shim the machine first then adjust the offset 3 Tighten the bolts and remeasure 50 BIA F T Easy Laser BTA system consists of a laser transmitter and a detector Magnetic mountings on laser and detector make it easy to mount the z equipment Non magnetic sheave pulleys can be aligned as the units are very light and can be mounted using double sided tape Note BTA is not included in all Shaft systems See also Technical data gt BTA Laser transmitter Battery compartment Laser aperture Detector Connector Detector aperture All types of sheave pulleys can be aligned regardless of belt type You can compen sate for sheaves of varying widths ae ee els V belt Flat belt Timing belt Chain drives The misalignment can be offset or angular It can also be a combination of both m Offset misalignment Angular misalignment Offset and angular misalignment 51 BIA Preparations e Check the sheaves for radial runout Bent shafts will make it impossible to per form an accurate alignment e Check the sheaves for axial runout If possible adjust with the mounting screws of the bushings e Make sure that the sheaves are clean from grease and oil Mount the units The units are mounted on a flat machined surface with magnets The magnets are very strong try to soften the touch to the by putting just one magnet to sheave first then turni
29. if your Bluetooth unit is already found 21 Display Unit Use only one Bluetooth unit Many of our systems are delivered with two Measuring units In some cases you might want to use only one unit together with a laser transmitter By default both units are set to Auto connect Yes If the unused unit is set to Auto connect Yes the system will keep on trying to connect to it even if it is not plugged in 1 Attach the Bluetooth unit to the detector 2 Select i to open the Bluetooth view 3 Set the Bluetooth unit you want to use to Auto connect Yes 4 Make sure that the other units are set to Auto connect No 5 Enter a measuring program The Display unit will connect to the selected unit This may take a couple of minutes wal Yow Uni senal Auto connect Connected Nofe Remove Bluetooth unit from the Measuring unit before putting the equipment in the carrying case If attached it will discharge the Measuring unit Bluetooth information This device contains FCC ID PVH0925 IC 5325A 0925 This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 22 SHAFT PROGRAMS This chapter describes functions that are general for all shaf
30. is product is manufactured under Damalini s strict quality control system Should the product fail within two 2 years from the date of purchase under normal usage conditions Damalini will repair or replace the product free of charge 1 Using new or refurbished replacement parts 2 Exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product Proof of purchase date should be confirmed and sent together with a copy of the origi nal purchase document Warranty is valid under normal usage described n the user s manual appended with the product The warranty comprises failure on Easy Laser product that could be related to material and or fabrication errors The warranty is valid only in the country of purchase The warranty is not valid in the following cases e If the product is broken due to mishandling or incorrect operation e If the product has been exposed to extreme temperature calamity chock or high voltage e If the product has been modified repaired or disassembled by unauthorized per sonnel Compensation for possible damage due to failure on Easy Laser product is not in cluded n the warranty Freight cost to Damalini s not included in the warranty Note Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included i
31. isplayed but you can choose to show only target for example Select gez to display the different layout options see image below Nofe Use left and right navigation button to switch between two or more detectors when only one target is displayed 28 Program Values Streaming values With the Streaming value functionality you can transfer data from the Display unit l Connect the Display unit to the PC using the USB to USB cable For the most recent drivers browse to http www ftdichip com look for USB to USB cable and choose the appropriate VCP drivers for your operating system E a oraaa Category Session Options controlling local serial lines Logging Sree rae The USB to USB cable shows Terminal Serial line to connect to COMI up as a Virtual Serial Port with e the following properties OPMIQUIE TNE senal Ine i Window Speed iad 19200 bps 8n1 without flow Appearance en a control Behaviour Translation Stop bits Selection i Colours Connection How control None Party None The port number can for example be found using the Device Manager See USB Se rial Port under Ports COM and LPT 2 Click Open 3 Start the program Values in the Display unit 4 Select and WE to start streaming values 5 To stop select Ey a Cee Patty n In this example PuTTY is used to show the streamed data Data
32. istances Measure VIBROMETER Measure Vibration level Bearing condition value TECHNICAL DATA Display unit Measuring units BTA E170 Optional Vibrometer Optional ADDITIONAL EQUIPMENT Battery pack with Bluetooth INDEX 51 52 52 53 54 57 58 59 60 61 62 63 64 65 67 67 69 INTRODUCTION Damalini AB Damalini AB develops manufactures and markets Easy Laser measurement and alignment equipment based on laser technology We have more than 25 years of experience from measurement tasks in the field and product development We also provide measurement service which means that we ourselves use the equipment we develop and continuously improve it Because of this we dare to call ourselves measurement specialists Do not hesitate to contact us about your measurement problems Our expertise will help you solve it in an easy way Declaration of conformity Equipment Easy Laser product range Damalini AB declares that the Easy Laser product range is manufactured in conformity with national and international regulations The system complies with and has been tested according to the following requirements EMC Directive 2004 108 EG Low Voltage Directive 2006 95 EC Laser Classification Europe SS EN 608 25 1 2007 SS EN 60825 1 2007 USA CFR 1040 10 11 1993 RoHs Directive 2002 95 EG WEEE Directive 2002 96 EG For Bluetooth devices This device complies with Part 15 of the FCC Rul
33. lay unit Font package update and follow the instructions above to install Chinese installed No need to update with Font package 19 Display Unit License It is easy to upgrade your Display unit with additional programs or updates on the programs you already have 1 Contact your Easy Laser distributor if you wish to upgrade your Display unit 2 An e mail will be sent to you with information on how to download the update file 3 Save the file to the root of the file system to a USB memory stick or directly to the Display unit Save file on USB 1 Save the downloaded license file to a USB memory stick 2 Insert the USB memory stick in the Display unit 3 Select and to display the License view Appbaaion Hormontal shaft 4 Select mAN to search for licenses 5 Press OK to import license Save file to Display unit 1 Connect the Display unit to a PC 2 Save the license file to the root of the Display unit s storage 3 Select and to display the License view 4 Select MEH to search for the new license file A window is displayed 5 Disregard the text and select et The license file is installed and full function ality is achieved 20 Display Unit Bluetooth The Display unit is equipped with Bluetooth wireless technology which makes it pos sible for Display unit and Detector to exchange data without using cables Select gen to display the Bluetooth vi
34. n Enter horizontal or vertical values ie ae Select to go back to the result view Coupling values 1 Enter a value for offset and or angle Use navigation buttons to move between fields 2 Press OK The feet values are recalculated 3 Select E if you want to enter horizontal values 4 Select Ka to save changes and return to the result view See next page Feet values 1 Use the navigation buttons to move between fields 2 Enter a feet value The values for offset and angle are recalculated 3 Select if you want to enter horizontal values 4 Select Ku to save changes and return to the result view See next page Nofe Thermal growth is available when using the program Horizontal Not available for programs Vertical or Cardan 43 Horizontal Thermal compensation example Some machine manufacturers can inform you how much their machines need to be com Eey TEN recta Cho Merc at EANA 1 OF pensated for thermal growth For example it a can be necessary to place the cold machine a bit lower to allow thermal growth When the machine becomes warm the thermal growth will make it perfectly aligned 1 Make a measurement using EasyTurn or 9 12 3 method The result view is displayed Set thermal compensation Cold state Vertical Fi 0 00 2 Select En ple we set 0 a as vertical compensa tion both offset and angle In this exam S 00 i 3 Select al to save changes and re
35. n the warranty service and Dama lini is not responsible for data that may be lost or damaged during transit or repair Lithium Ion battery limited warranty Lithium ion batteries inevitably lose power during their lifetimes depending on usage temperatures and the number of charging cycles Therefore the internal rechargeable batteries used in the E series are not included in our general 2 year warranty There is a 1 year warranty for the battery capacity not to fall below 70 a normal change means that the battery must have more than 70 capacity after more than 300 charg ing cycles A 2 year warranty applies if the battery becomes unusable because of a manufacturing fault or factors that Damalini AB could be expected to have control of or if the battery displays abnormal loss of capacity in relation to use Extended warranty Easy Laser Measurement and Alignment Systems meet the highest quality standards For this reason we have extended the warranty to you to a total of 3 years free of charge The prerequisite for a warranty extension is that you register your system parts on the Internet within 6 months of purchase The warranty period begins on the date of purchase The warranty extension applies to all products in accordance with the Easy Laser Warranty requirements Introduction Safety precautions Easy Laser is a laser instrument in laser class II with an output power less than 1 mW which require
36. nal equipment u Generate report Available when you open a saved measurement Toggle button Show values for bearing condition or vibration level Toggle button Show high frequency 10 3200 Hz or low frequency 2 3200 Hz Contains a submenu Clear selected measurement point Clear all measurement points Tolerance Show tolerance table for vibration level and bearing condition value 58 Vibrometer Vibration level In the Display unit a table from ISO 10816 3 standard is shown This standard is used for machines with power above 15kW and nominal speeds between 120 15000 rpm 1 Use navigation buttons to select a measurement point 2 Select oat Thies to open the tolerance table It displays the values for the selected point Selected EESE Poskion 1 Horizontal measurement point High frequency Vibration level displayed in mm s or inch s Rigid or flexible Bearing condition table The ISO standard is classifying the machines differently if the machines have flexible or rigid foundations Usually this is determined from drawings and calculations of the machine Groups e Group 1 Large machines with rated power above 300kW Electrical machines with shaft height H gt 315mm Operating speed ranges from 120 to 15000 rpm e Group 2 Medium sized machines with a rated power above 15kW up to and including 300kW Electrical machines with shaft height between 160 lt H lt 315 mm Operating sp
37. nce from the belt to the axial face of the sheave 2 Select to activate fields and enter distances 53 BIA Measure Make sure that the laser line hits the detector aperture The Display unit shows the offset and angular misalignment Vertical angular error Horizontal angular error Offset Shim value Adjustment Function buttons i Back Return to enter distances ae Contains a sub menu Open Control panel mam Save See also Display unit gt Measurement file handling egyi Set tolerance See also Tolerance on next page A Print on thermal printer Optional equipment Available when you have saved the measurement Edit distance Values colours White No tolerance set Green Value within tolerance Red Value outside tolerance Loss of signal laser beam interrupted for example Nofe The laser transmitter flashes when the battery is low Change the batteries before you continue to measure 54 BIA Tolerance Recommended maximum tolerances from manufacturers of belt transmissions depends on type of belt usually between 0 25 0 5 1 Select siiin The tolerance view is displayed Set tolerance 14 52 Angular error 2 Select EEE to set user defined tolerance Adjust Start by adjusting the sheave and then the machine e Correct offset by moving the movable machine with axial jackscrews or by repo sitioning one of the sheaves on its shaft
38. nce if no other tolerances is recommended by the manufacturer of the machines The tolerances is set to the maximum allowed deviation from accurate values with no consideration to if that value should be zero or compensated for thermal growth Offset misalignment Excellent Acceptable rpm mils mm mils mm 0000 1000 3 0 0 07 5 0 0 13 1000 2000 2 0 0 05 4 0 0 10 2000 3000 1 5 0 03 3 0 0 07 3000 4000 1 0 0 02 2 0 0 04 4000 5000 0 5 0 01 1 5 0 03 5000 6000 lt 0 5 lt 0 01 lt 1 5 lt 0 03 Angular misalignment Excellent Acceptable rpm mils mm 100mm mils mm 100mm 0000 1000 0 6 0 06 1 0 0 10 1000 2000 0 5 0 05 0 8 0 08 2000 3000 0 4 0 04 0 7 0 07 3000 4000 0 3 0 03 0 6 0 06 4000 5000 0 2 0 02 0 5 0 05 5000 6000 0 1 0 01 0 4 0 04 The higher the rpm of a machinery is the tighter the tolerance must be The acceptable tolerance is used for re alignments on non critical machinery New installations and critical machines should always be aligned within the excellent tolerance 46 VERTICAL cu The program Vertical is used for vertical and or flange mounted machines ke Preparations 1 Mount the M unit on the movable machine and the S unit on the stationary machine 2 Select RA and fk to open Vertical program 3 Enter distances Confirm each distance with OK If you have a barcode reader simply scan the barcode and all machine data is read See also Display unit gt Measurement file ha
39. ndling Enter distance 5 M 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between S unit and centre of coupling Mandatory 3 Number of bolts 4 6 or 8 bolts 4 Bolt circle diameter centre of the bolts 5 Coupling diameter Select meds to activate field Function buttons Leave program Open Control panel o Select to enter diameter of coupling 47 Vertical Measure The program Vertical uses the 9 12 3 method 1 Position the units at 9 o clock at bolt number one Make sure that it is possible to also position the units at 12 and 3 o clock Press OK to register first position The first position 1s automatically set to zero Turn units to position 12 o clock Press OK to register position Turn units to position 3 o clock N nA BW WN Press OK to register position Measurement result is displayed 9 17 2 Register position Circle indicates where to position the S unit Edge warning Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible register values when you see the edge warning Offset Fa The measuring units at 12 o clock Arrows indicates live values 48 Vertical Result The result is displayed as sideways offset in the coupling and angular error between shafts Live values in the 9 3 direction Live values in the 6 12
40. ng the other ones in 1 Mount the laser transmitter on the stationary machine 2 Mount the detector on the movable machine 3 Make sure all magnetic surfaces are in contact with the sheave Movable Stationary Stationary Movable All of the magnetic surfaces must be in contact with the object On non magnetic object 52 BIA Enter distances 1 Connect to the Display unit via cable or use Battery pack with Bluetooth 2 Press the ON button on the laser transmitter 3 Select ee to open the BTA program 4 Select Lagi if you want to enter sheave face width Press OK 5 Enter distance between feet pairs Press OK Order leise FI 1 2 me he Under leise F dd peel ital a Distance between feet pairs Mandatory Sheave face width Optional Movable machine is to the left Movable machine is to the right Function buttons Leave program Open Control panel Sheave face width Select to activate fields if the sheaves have different face widths Contains a sub menu The Display unit automatically recognize where the units are placed However you can do this manually as well Leton Set M unit to the left Set M unit to the right Tr Return to Automatic configuration Sheave face width The distance from the belt to the axial face of the sheave can be different on the two sheaves To calculate a possible offset the system requires both sheave face widths 1 Measure the dista
41. nit is fully charged Light Flashing Backlight is off but the Display unit is still on Press any blue button to activate the Display unit Display Unit Battery Select W7y to display the Battery view This view gives you a good overview of the battery status of all connected equipment Display unit Dry cell batteries Ja 81622 on F T gt Battery charging Measuring unit iF 66035 i Battery pack Serial number Note When finished working for the day charge the whole system Plug in the power adap tor to the Display unit and connect the measuring units by using cable Charge the Display unit The Display unit can be used from 10 C to 50 C Charge the Display unit within the temperature range of 0 C to 40 C You can charge the Display unit via CO Power adaptor GJ oO With the power adaptor plugged n you can keep on working A PC via USB cable While you have this connection the Display unit is blocked Dry cell batteries Not available on all systems When you get a battery warning insert four R14 dry cell batteries in the battery com partment This will prolong the power of the Display unit so that you can finish your measurement However if the internal battery is completely empty the dry cell batter ies are not strong enough to start up the Display unit Nofe If you shut the Display unit off while charging it will charge faster Charge the Detector Measuring units The Detec
42. orizontal values are live with the units in position 9 or 3 o clock Live values at any angle Select to show live values no matter where the units are positioned Adjustment Adjust the machine if needed 1 Shim the machine according to the vertical feet values 2 Adjust the machine sideways according to the live horizontal values 3 Tighten the feet 4 Select Ey to remeasure 39 Horizontal 9 12 3 method Preparations Follow the preparations as described in the previous chapter l Mount the measuring units 2 Connect cables or Bluetooth units 3 Enter distances confirm each distance with OK 4 If needed perform a rough alignment 5 If needed perform a Softfoot check Measure 1 Select EEE to switch to 9 12 3 Turn shafts to 9 o clock Use laser adjustments knob to adjust the laser to the centre of the targets If needed adjust the units on the rods Ww N Press OK to register first position The first position 1s automatically set to zero Turn shafts to 12 o clock Press OK to register second position Turn shafts to 3 o clock Press OK to register third position O ON HD Nn RA The result is displayed Register position at 12 o clock First position is auto matically set to zero and the zero line is moved Function buttons Back Return to enter distances Open Control panel Toggle button Select to show hide M unit Show M unit if you ha
43. s the following safety precautions CAUTION LASER RADIATION DO NOT STARE INTO BEAM DIODE LASER 1 mW MAX OUTPUT AT 635 670 nm CLASS IlI LASER PRODUCT y e Never stare directly into the laser beam e Never aim the laser beam at anyone else s eyes Note Opening the laser units can result in hazardous radiation and will invalidate the manufacturer warranty If starting the machine to be measured would result in injuries the possibility to un intentionally start it must be disabled before mounting the equipment for example by locking the switch in the off position or removing the fuses These safety precautions should remain in place until the measurement equipment has been removed from the machine Nofe The system should not be used in explosive risk areas Service and calibration Our Service centres will quickly assist you if your measurement system need to be repaired or when it is time for calibration Our main Service centre is located in Sweden There are several local Service centres that are certified to carry out limited service and repair Contact your local Service centre first before sending your equipment for service or repair All Service centres are listed on our web site under Service and Calibration Before sending your measuring system to our main Service centre please fill in the online Service and Repair report www easy laser service com GAGS ENT LAENEN TTE E SERVICE AND REPAIR REPORT
44. saved measurement Edit distances Press OK to confirm changes The result is recalculated Toggle button Switch between showing live values at position 9 12 3 and 6 o clock or live values at any angle See Live values on next page Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the coupling diameter 38 Horizontal Offset and angle values The offset and angle value indicate how well the machine is aligned at the coupling They appear in both horizontal and vertical direction Offset The centre lines of two axis are not concentric but parallel This is measured at the coupling centres Angular misalignment The centre lines of two axis are not parallel Offset and angular misalignment Misalignment is often a combination of both offset and angular misalignment Feet values The feet values show the position of the machine where the adjustment is made Live values When reading the values face the stationary machine from the movable machine Positions for measuring units as seen from the movable machine Live values are marked with yellow frame Face the stationary machine S from the movable machine M Then 9 o clock is to the left as in the measuring programs Live values at positions 9 12 3 and 6 Select pm e Vertical values are live with the units in position 12 or 6 o clock to show vertical or horizontal values e H
45. t programs Preparations Before starting a measurement there are several things that are good to check to ensure a good and accurate measurement e Ensure a good measurement environment Strong sunlight warning lights vibra tions and temperature gradients can affect the readings e Make sure the surfaces are clean e Ensure that the foundation of the machine is stable e Check for play and clearance in the bearing Choose program There are several shaft alignment programs Choose the one suitable for your align ment needs E Horizontal For alignment of horizontal machines 9 123 Measuring positions are registered at positions 9 12 3 o clock m result with units placed at 12 or 6 o clock F Live result with units placed at 9 or 3 o clock EasyTurn Measuring positions are registered within 40 Peer result with units placed anywhere IE Live result with units placed at 9 12 3 or 6 o clock 23 PROGRAM VALUES l vV 0 00 0 00 As default a target and a table is displayed With the program Values you can see live readings from the detectors Press OK to register values Detector or Measuring unit Serial number Unit one out of two connected Detector area PSD Tolerance area Laser line Current range Live vertical values Detector value Target r4 wel Registered values Use the navigation buttons to scroll the list
46. tector resolution 0 001 mm 0 05 mils Measuring errors 1 1 digit Measurement range Up to 10 m 33 feet Type of laser Diode laser Laser wavelength 635 670 nm Laser safety class Class 2 Laser output power lt l mW Inclinometers 0 1 resolution Thermal sensors 20 60 C Environmental protection IP Class 65 Temperature range 10 50 C Housing material Anodized aluminium ABS plastics Dimensions BxHxD 60x67x42 mm 2 36x2 63x1 65 Weight 164 g 5 8 oz BTA E170 Optional Part no 12 0659 Clean the units and the windows at the apertures with a dry cotton cloth If not using the system for a long period of time remove the batteries Detector aperture Targets Connector Laser transmitter Sheave diameter Laser class Output power Laser wavelength Beam angle Accuracy Battery type Battery operation Material Dimensions BxHxD Weight Detector unit gt 60 mm 2 5 2 lt mW 635 670 nm 60 Parallelity lt 0 05 Offset lt 0 2 mm 0 008 1xR6 AA 1 5 V 8 hours cont ABS plastics Hard anodized aluminium 145x86x30 mm 5 7x3 4x1 2 270 g 9 52 oz Displayed resolution Measurement distance Measurement range Housing material Dimensions BxHxD Weight Changeable between mm inch Axial offset 0 1 mm 0 005 Angular value 0 1 Up to 3 m 9 8 between transmitter and detector Axial offset 3 mm 0 127 Angular value 8
47. tion Angle warning Shown if the angle between M and S is greater than 2 degrees S unit Detector values Softfoot and 9 12 3 method only available at measurement position one Return to enter distances Switch to 9 12 3 method Softfoot Select to show hide M unit Function buttons Back Return to enter distances Open Control panel Toggle button Select to show hide M unit Show M unit if you have uncoupled shafts Switch to 9 12 3 method Open Softfoot view Perform a softfoot check Only available at mea surement position 1 See chapter Softfoot 36 Horizontal p Adjust laser to the centre of the PSD targets If needed adjust the units on the rods then use laser adjustments knobs 2 Press OK to register first position The first position is automatically set to zero A red marking is displayed 3 Turn shafts outside of the red 20 marking 4 Press OK to register second position 5 Turn shafts outside of the red markings 6 Press OK to register third position 7 The result is displayed Red 20 marking Uncoupled shafts 1 Select MH to show M unit 2 Position the M unit so it faces the S unit For best result make sure the difference between the inclinometer values is no more than 0 1 For large shafts this accu racy is even more important Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not
48. tors and Measuring units are charged by the Display unit when connected by cable If you are using Bluetooth units switch to cable when the battery in the Detec tor Measuring unit is low Charge the Bluetooth units The Bluetooth units are powered by the Detector Measuring units To save energy the Bluetooth units will only connect when you are using a measurement program There is no power switch on the unit To switch off simply unplug the unit See also chapter Bluetooth Display Unit Calculator 1 Select and to open the calculator 2 Use the numerical buttons and function buttons to calculate 3 Use the OK button as equal sign Saskulston Select to display sub menu Use OK button as equal sign 10 Display Unit Unit converter The unit converter is found on the Start view and Control panel Ey 1 Select GG and Fy to open Unit converter 2 Select a category Move using the navigation buttons up and down 3 Press navigation button right The result column is activated 4 Select a unit to convert from 5 Enter an amount The other units are recalculated In the example below one inch is selected Select category Select unit and amount Inch cin iggy bul endl 2 00 kiome om DOZA Kurier eri 02 Lee orn 2 Leet ceri 25 4 Pliner mer 11 Display Unit Caper 2 LOS AL A LOS Let Ch dokume fi We sand 2009 10 13 03 56 beh 2010 13 15s KEN e
49. trend analysis If the bearing condition value increases over time it can be a sign of that the bearing is poorly lubricated overloaded due to misalignment or has a damaged surface A high bearing condition value can however appear in gearboxes converting machines with cutters and similar machines without any bearing fault This is because this type of machinery naturally produces high frequency vibrations that are similar to the vibrations produced by a machine with a bearing fault The bearing condition value is the quadratic mean RMS value of all high frequency vibrations between 3200 Hz to 20000 Hz This value is an acceleration average mea sured in multiples of the standard gravity constant g The diagram below is only a guide to interpret the bearing condition value A high bearing condition value should always be used as a request to make detailed frequency analysis Do not change bearings before this 1s done Open tolerance table for bearing condition 1 Select a measurement point 2 Select N to open the tolerance table Selected measurement point Vibrometer 10 28 Position I Horizontal Vibratan Level HP Bearing Candian A Replace Failing Fair Acceptable Good 405 Fei Line showing rpm Shown only if you have entered rpm 60 TECHNICAL DATA System Easy Laser E530 Shaft Part No 12 0695 A complete system contains Measuring unit M Measuring unit S Display
50. ts and resolution view Use the navigation buttons to move between the fields Set Metric or Imperial and which resolution you want to use Default is set to 0 01 mm 0 4 mil The selected unit is shown on the Status bar pym Lt spiten Wiet and resolution Imperial Unit and resolution view Detector rotation Personal setting The coordinate system can be rotated 90 Select mE to open the Detector rotation view When you have rotated the coordinates a warning is displayed on the Status bar Detector rotation will only affect detectors with two axis A Warning displayed on H5 Status bar Detector rotation view Date and time Select Ki to open the Date and Time view Set the date and time Default is set to Central European Time CET Date and time view Select to set the date format used in your PDF reports Date and time used in PDF reports 16 Display Unit Language Personal setting Select an to open the Language view Default is set to English Use the navigation buttons to select a language Press OK to save changes Language view User Select Bia to open the Users view A user account is used for storing your personal settings Use the function buttons A k to add or remove users To switch user sim ply select the user you would like to switch to and press OK User view Backlight Personal setting Select un to open the Backlight view Use the navigation
51. ttons are also used to move between the icons in a submenu and to change the values n the fields Navigation buttons OK button Numerical buttons OK buttons There are two green OK buttons and they both work n the same way Press OK to select the currently selected icon for example Function buttons The icons above the function buttons change depending on which view is currently displayed on screen Function buttons Below is a list of the most common icons Back to previous view Press and hold to leave current program Back There is no previous view Leave the current program More Contains a submenu with general functions such as Control panel and i J Save file Submenus The icons formed as an arrow contain a submenu Use the navigation buttons to navi gate in a submenu Press OK to select Function button with arrow contains submenu Display Unit Status bar The Status bar contains additional information such as warning icon current time and Bluetooth connection Shaft alignment Measurement unit Change units via Settings There are also text messages regarding e The selected icon e Hints on what information you are expected to fill in Status bar icons Warning Select the function button E 0 get additional information regarding the warning Warning Displayed when the coordinates has been rotated in the detector Go to Control panel to rotate coordinat
52. turn to the result view When you have set thermal compensation and return to the result view the values have changed In this example you need to lower the machine ate o 0 ool 0 50 af o73 ae Indicates that thermal oes compensation has been set Result view vertical thermal compensation set 44 Horizontal Tolerance The measurement result can be checked against predefined tolerance tables or values that you determine yourself This way you can quickly see if the alignment is within tolerance Values not within tolerance are marked in red Easy Turn result Live wertical shimming 10 47 1 Select and Ey to open tolerance table 2 Use navigation buttons to navigate in the table 3 Press OK to confirm Set tolerance DEE at Unit and ree olution Dri mm RPH aat Angular eror 100 mm Gap or angular error Select EEG to switch between showing gap or angular error per 100 mm To show gap you need to set the coupling diameter when you enter distances User defined tolerance 1 Select Pl to define your own tolerance 2 Enter your tolerance for offset and angular error 3 Press OK Your user defined tolerance is added to the list Enter tolerance Offset p Enter tolerance Angular displacement 100 o 45 Horizontal Tolerance table The rotation speed of the shafts will decide the demands on the alignment The table on this side can be used as a guida
53. unit Barcode reader incl stickers Cables 2 m 78 7 Shaft brackets with chains Extension chains Set of rods 4x60 mm 4x120 mm 4 72 2 36 Measuring tape 3 m 9 8 ft USB cable Charger 100 240 V AC CD with documentation Carrying case Relative humidity 10 95 Weight complete system 7 3 kg 16 lbs Carrying case WxHxD 500x415x170 mm 19 7 x16 3 x6 7 61 Display unit Part no 12 0700 In the Display unit you are guided through the measurement procedure and can save and analyze the results A Connection for charger B USBA C USBB D Easy Laser measurement equipment Display unit Type of display size VGA 5 7 colour Displayed resolution 0 001 mm 0 05 thou Internal battery stationary LiIon Operating time Appro 30 hours Normal operating cycle Connections USB A USB B Easy Laser units Storage memory gt 100 000 measurements Help functions Calculator Converter Environmental protection IP Class 65 Housing material PC ABS TPE Dimensions WxHxD 250x175x63 mm 9 8x6 9x2 5 Weight 1020 g 2 3 lbs Type With Push Pull connectors System cable Length 2 m 78 7 USB cable Length 1 8 m 70 8 Minimum requirements Windows 95 or later 256 Mb RAM 5 Mb free hard drive space 62 Measuring units Part no 12 0697 Part no 12 0698 Connectors Laser aperture Adjustment knob PSD 1 axis Measuring units BE Type of display size PSD 30 mm 1 18 De
54. ve uncoupled shafts Switch to EasyTurn method Open Softfoot view Perform a softfoot check Only available at mea surement position 1 PERENE 40 Horizontal Uncoupled shafts 1 Select MH to show M unit 2 Place M unit so it faces the S unit If the laser from the S unit hits the edge on the M unit adjust the M unit s position Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible register values when you see the edge warning Result Measuring unit in position 3 o clock Live values marked with yellow frame Vertical offset Horizontal offset Vertical angle Horizontal angle Adjustment arrows Adjustment arrows Vertical feet values Horizontal feet values Function buttons P Toggle button Switch between showing horizontal or vertical live values For more information regarding function buttons and result see EasyTurn gt Result 41 Horizontal RefLock Locked feet From the result view you can select the function RefLock Here you can choose any two feet pairs as locked and choose which machine is to be used as stationary and which as adjustable 1 Select and On from the result view The Edit distance is displayed 2 Enter distances for the S machine The RefLock view is displayed RefLock view 3 Navigate using the left and right navigation button 4 Select a to lock the selected feet pair
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