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PD45 User Manual - Stanley Hydraulic Tools

1. fr 0 NEW INLINE VALVE INDIVIDUAL PARTS FROM OLD INLINE NOTE IF YOUR INLINE VALVE DOES NOT CONTAIN THIS PART SEAL CAP ORDER 9 DPD BW Cea 9 STANLEY D PD45 User Manual lt 15 PART NO 1519 1158 0437 0029 1518 0749 2049 0747 04381 0437 11 04378 12 04571 13 0438 14 15 1 QTY DESCRIPTION 2 fruen __ E O RING OLD INLINE VALVE gt 0438 1213 0202 0438 0478 0438 370351 15191 1518 1517 1518 1519 0405 0748 07481 N 21 22 23 24 25 26 27 28 29 o 1214 1214 1518 A NM OQ ow o AJNOJ o yJoJojNnj ojvj a I A 3 37 38 39 40 41 42 0002 1519 0093 1356 0722 43 13567 2 N 16 gt PD45 User Manual AR ITEM NO 0762 0100 QTY DESCRIPTION 2 O RING NEW INLINE VALVE 2 ON OFF VALVE BUTTON OLD INLINE VALVE RETAINING RING VALVE SPOOL OLD INLINE VALVE VALVE SPOOL NEW INLINE VALVE VALVE BODY ASSY OLD INLINE VALVE VALVE BODY ASSY NEW INLINE VALVE ADAPTOR 1 2 INCH 8 SEAL WIPER O RING SEAL KIT oO 5674 1053 0397 0397 1607
2. 30 in 76 Width Across Handle 10 1 8 in 25 7 cm System eee ledernes SAE 8 O ring FOSS WIDS Yes Capacity 2 3 and 4 Ib ft U Channel Sign Post 3 and 4 Strong Back Heavy Duty U Channel Sign Post 1 Delineator Post 2 1 2 in 63 5 mm Square Post 2 5 8 in 67 mm Round Post ACCESSORIES SEE 18 Adapter 1 3 4 15184 Adapter 2 Round Pip s iedreen antie eaaa a casa e ap aa aa aa AEEA Saa aaa EE Ea 15185 Adapter 2 1 4 15186 Adapter 2 Square 3 15187 SERVICE TOOLS Sleeve dest a 01120 ee EE EEE 04337 Flow Sleeve Removal 04910 Flow Sleeve Removal Tool 04919 Accumulator Cylinder TE 05640 14 gt PD45 User Manual STAN LEY MW OLD INLINE VALVE
3. lt 1 RETURN RETURN gt gt gt Er El JYNSSIYd HYDRAULIC CIRCUIT PRESSURE PRESSURE 6 1 0092 792 08 8 001 95 09 67 9L EL 6 1 0092 ainssald 61 vIe 6 1 0092 61 vIe 8 dn 92 0 dn 09 67 9L EL 9 1 0092 9 8 9 LISP IVS Aq 195 se 4 Gi 0052 une voz JO 5 21 09 0 005 00 67 85 EL OL SLL 0052 ainssald 6L vIe Bunes W JS S SZL 0052 Winey 61 VIE ae A ee y GN 0052 55519 979 15291 SLL 0092 9 8 9 GL 0 dn 090 dn e se 510 Aue 104 jou SIL 0097 61 ve pue joo 1001 06 08 005 001 Ov 6L FOLS H AgjueyS joo GLL 0092 ainssald QL
4. 45 46 47 48 49 6700 w w gt D I For Post Adaptors See Page 18 Read Before Ordering Inline Valve Parts Inline Valve Assembly OC CC 72264 Includes Items 37 42 thur 45 thru 50 52 and 53 The inline valve changed around June 2011 To de termine if you have the old or new inline valve see parts illustration NOTE Individual parts are still available for the old er inline valve but if replacing the entire inline valve assy you must order the new inline valve assy P N 72264 STANLEY PD45 User Manual lt 17 STANLEY KET ITEM NO QTY fre 1 1 iso fr fam y DESCRIPTION 2 X 15194 5 8 _ SEAL KIT 6 osor 2 foes Here ADAPTORS 2 Round Post P N 15185 26 __ 1 3 4 SQ Post P N 15184 GN Per 1 3 4 Round P N 67784 5 5 07485 FLOW SLEEVE 04605 PUSH PIN 02900 ROLL PIN 04382 AUTOMATIC VALVE 41 104571 2 PUSH PIN at 0457 2 1 2 13 UNC x 1 250 Hex Head Capscrew GR 5 07480 1 AUTOMATIC VALVE BODY Minimum 11588 1 ACCUMULATOR VALVE BLOCK P N 04661 203
5. Orifice blocked Fluid too hot above 140 F 60 C Check power source for proper fluid or too cold below 60 F 16 C temperature Bypass cooler to warm fluid up or provide cooler to maintain proper temperature Relief valve set too low Adjust relief valve to 2100 2250 psi 145 155 bar The anvil is not sliding freely in the Remove clean lubricate and replace as post driver foot required Tool gets hot Hot fluid going through tool Check power unit Be sure flow rate is not too high causing part of the fluid to go through the relief valve Provide cooler to maintain proper fluid temperature 140 F 60 C max Check relief valve setting Eliminate flow control devices Oil leakage on post Lower piston seal failure Replace seal STAN LEY PD45 User Manual lt 13 Weight Standard au emasashkametkuemdetb ermene smelta 65 Ibs 29 5 kg Weight Extended anvil 71 Ibs 32 kg Pressure es 2000 psi 140 bar Fow R ng u nada hal eran aden dead ae 7 9 26 34 Imp 8 gpm 30 Ipm TMA Class rane 7 9 2000 psi 5 HTMA Flush Face T3 20 15 ISO 16028 Connect Size leien 3 8 female pipe
6. up to 2 5 8 inch diameter round post without requiring adapters If you are driving one of these types of post orient the post into the tightest fit in the post driver foot 2 If you are driving smaller square or round post in sert the adapter to the post driver foot using two head capscrews CONNECTING HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is a good practice to connect return hoses first and discon nect them last to minimize or avoid trapped pressure within the tool 3 If hose couplers are used observe the arrow on the coupler to ensure that the flow is in the proper direc tion The female coupler on the tool hose is the inlet pressure coupler 4 Move the hydraulic power source On Off control valve to the ON position to operate the tool NOTE uncoupled hoses are left in the sun pressure crease inside the hoses may make them difficult to connect When possible connect the free ends of the operating hoses together 10 PD45 User Manual TOOL OPERATION 1 Observe all safety precautions 2 Install the appropriate adapter as required 3 Place the post driver foot firmly on the surface to be driven 4 Press the lever assembly on handle to start the post driver NOTE On Remote ON OFF Valve Models Place the post driver on off control
7. 8 9 JR JO SI yeyo siy 6 1 0092 QL 8 9 06 6 001 15 Or 6L GOL S 6 1 0092 EL ZIL GL dn OG 0 dn 07 6 GOL S ee PE ESS 0 yoeq 6 1 0092 ZIL 08 9 001 95 85 91 9 ainssaid daay suon 6 1 0092 OL 8 5 92 0 dn Gz 0 dn 85 91 9 95941 Jed sJey SYOLONGNOD 1V9INLOATS YVAN SSN LON OQ plejg SOH SAHINPUOJ uo 5 SSL 0922 OL 8 0 dn 0 dn ve SL 6 SSOY SNOMEA JO 2504 20 plesg 5 146u y 0 eyd 941 avg ISd uinjoy sseid WIN HONI SYILIN 1333 Wd9 5 3 MO 0 00 STANLEY 8 gt PD45 User Manual HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPE TYPE Il Flow Range 4 6 gpm 7 9 gpm 9 10 5 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi Nominal Operating Pressure at the power suppl
8. 96 1 VALVE TOP PLATE Clean ID OD of threads 20392 1 _ TRIGGER ASSY apply 242 Loctite or equivalent torque to 50 ft lb 18 gt PD45 User Manual STAN LEY STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
9. DUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO COUPEINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHO
10. ESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy dr
11. OUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 gt PD45 User Manual 19693 Danger Sticker DANGER ae 2 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE 15 MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH ALEAK MAY RESULT IN SEVERE PERSONAL INJURY DANGER IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND D
12. PD45 Hydraulic Post Driver USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 17472 8 2014 Ver 9 SAFETY SYMBOLS ur je 4 SAFETY PRECAUTIONS vandt redekasse 5 TOOL STICKERS amp E E etui 6 HOSE TYPES ente ee aske 7 HOSERECOMMENDATIONS uekte 8 FIGURE 1 TYPICAL HOSE CONNECTIONS beste bitende teas ce 8 REQUIREMENTS 9 OPERATION vast aire assists sine ca 10 CHARGING THE ACCUMULATOR 11 FIGURE 2 CHARGING THE ACCUMULATOR 11 TOOL PROTECTION amp GARE aner 12 TROUBLESHOOTING is need 13 SPECIFICATIONS i sss O 14 ACCESSORIES 14 SERVICE TOOLS 14 PD45131 PARTS ILLUSTRATION 15 PP45131 PARTS LIST Luse 16 PP45132 PARTS ILLUS TRATION a dd 17 PD45132 PARTS LIST akkar 18 IMPORTANT To fill out a Product Warranty Validation form
13. WN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE INA CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG Ovl SIHL SAOWSY LON OG Ce _ SEE OTHER SIDE OTHER SIDE M SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY PD45 User Manual lt 7 4 lt lt lt
14. and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY PD45 User Manual lt 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal wor
15. aulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CON
16. bstances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person PD45 User Manual lt 5 PD45 POST DRIVER FLOW 26 34 LPM 7 9 GPM PRESS 105 140 BAR 1500 2000 PSI ACCUMULATOR CHG 42 BAR 600 PSI NITROGEN DANGER LOCATE UNDERGROUND SERVICES BEFORE USING THIS TOOL OR DEATH MAY RESULT FROM CONTACT WITH OR DAMAGE TO UNDERGROUND SERVICES SUCH AS ELECTRICAL GAS OR FLAMMABLE LIQUID LINES BE AWARE OF OVERHEAD HAZARDS CONTACT WITH ENERGIZED LINES MAY CAUSE CONTACT WITH OBSTRUCTIONS MAY MAKE HANDLING OF THE TOOL DIFFICULT AND LOSS OF CONTROL MAY CAUSE INJURY SEVERE PERSONAL INJURY OR DEATH PERSONAL INJURY 3810 S E NAEF ROAD Milwaukie Oregon 97267 U S A gt lt N Division of the Stanley Works Stanley Hydraulic Tools 15197 PD45 Name Tag NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM Y
17. d indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel A DANGER a WARNING CAUTION CAUTION NOTICE IMPORTANT 4 gt PD45 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions i
18. n the space provided in this manual The PD45 Hydraulic Post Driver will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operations Do not operate the tool unless thoroughly trained or under the supervision of an instructor e Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Op eration section of this manual Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Never operate the tool if you cannot be sure that underground utilities are not present Underground electrical utilities present an electrocution hazard Underground gas utilities present an explosion haz ard Other undergrou
19. nd utilities may present other hazards Donot wear loose fitting clothing when operating the STANLEY tool Loose fitting clothing can get entangled with the tool and cause serious injury Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause dam age to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous su
20. performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the cor rect hydraulic flow and pressure as listed in the table Use a flowmeter know to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Tool does not run Power unit not functioning Check power source for proper flow and pressure 7 9 gpm 26 34 Ipm 2000 psi 140 bar Pressure and return line hoses Be sure hoses are connected to their proper reversed at ports ports Mechanical failure of piston or Disassemble post driver and inspect for automatic valve damaged parts Tool does not hit Low accumulator charge pressure Recharge accumulator Replace diaphragm if effectively hose will pulse more than normal charge loss continues Power unit not functioning Check power unit for proper flow and pressure 7 9 26 34 lpm 2000 psi 140 bar Fluid too hot above 140 F 60 C Provide cooler to maintain proper oil temperature 130 F 55 C maximum The anvil is not sliding freely in the Remove clean lubricate and replace anvil as post driver foot required Tool operates slowly Low gpm supply from power unit Check power source for proper flow 7 9 gpm 26 64 Ipm High back pressure Check hydraulic system for excessive back pressure over 250 psi 17 bar
21. rve the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result 12 gt PD45 User Manual Always keep critical tool markings such as warning stickers and tags legible Do not use the tool for applications it was not de signed for Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY If symptoms of poor
22. sity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM A A A A Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 lpm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STAN LEY PD45 User Manual lt 9 PRE OPERATION PROCEDURES CHECK THE POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 7 9 26 34 lpm at 2000 psi 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 140 bar INSTALLING ADAPTERS 1 The post hammer is designed to drive No 1 through No 4 sign post 2 1 2 inch square and
23. the gauge end from the chuck to retract the stem then unscrew the entire tester assembly from the tool accumulator charging valve If pressure is low charge the accumulator as described in the following section Install the charging valve cap or plug Charging Valve Accumulator Tester P N 02835 ACCUMULATOR CHARGING PROCEDURE 1 Perform Steps 1 through 4 of the Accumulator Test ing Procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if preferred remove the tester from the tool charging valve and connect the charging assembly chuck di rectly to the tool charging valve 3 Adjust the regulator to the charging pressure of 600 psi 42 bar NOTE It may be necessary to set the regulator at 650 700 psi 45 48 bar to overcome any pressure drop through the charging system 4 Open the valve on the charging assembly hose 5 When the accumulator is fully charged close the valve on the charging assembly hose and remove the charging assembly chuck from the accumulator tester of tool charging valve 6 If the accumulator tester has been used be sure to turn the gauge end fully counterclockwise before re moving the tester from the charging valve of the tool 7 Replace the O ring plug Location Of Charging Valve Figure 2 Charging the Accumulator STANLEY PD45 User Manual lt 11 In addition to the Safety Precautions found in this manual obse
24. valve in The ON position to start the post driver NOTE Adequate down pressure is very important 5 When the post is fully set in the ground release the lever assembly on handle COLD WEATHER OPERATION If the post hammer is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluid fluid tempera ture should be at or above 50 F 10 C 400 ssu 82 cen tistrokes before use Damage to the hydraulic system or post driver can result from use with fluid that is too viscous or thick STANLEY ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equip ment is required Accumulator Tester Part Number 02835 Charging Kit Assembly P N 31254 includes a regulator hose and fittings NITROGEN bottle with an 800 psi 56 bar minimum charge Remove the charging valve plug from the post driv er Holding the chuck end of Stanley tester P N 02835 turn the gauge fully counter clockwise to ensure the stem inside the chuck is completely retracted Thread the tester onto the charging valve of the tool accumulator do not advance the gauge end into the chuck end turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only Advance the valve stem by turning the gauge end clockwise until pressure is read on the gauge charg ing pressure should be 500 700 psi 34 38 If pressure is OK unscrew
25. y outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 140 140 capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 40 F 40 40 NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter a 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 Ipm 114 Ipm 114 Ipm 114 Ipm For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Visco

PD45 User Manual - Stanley Hydraulic Tools

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