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PowerFlex 700 Adjustable Frequency AC Drive

1. MOV Input Filter Solid Ground 1 CM Cap jumper wire must be connected to ground with a metal screw Verify and if necessary Newer Drives Remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Nem 28 Ib in Older Drives Remove the 1 0 Cassette see page 53 The green yellow CM Cap jumper wire is on the back of chassis and must be connected to ground with a metal screw Remove the insulation from the wire terminal and connect to chassis with a metal M5 x 12 screw Torque to 3 2 Nem 28 2 MOV Input Filter Cap jumper wires must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert a metal M5 x 12 Screw Non Solid Ground 1 CM Cap jumper wire must be insulated from ground Verify and if necessary Newer Drives Remove the metal screw and insert a M5 x 15 nylon screw spacer Older Drives Remove the 1 0 Cassette see page 53 Insulate secure jumper wire to guard against unintentional contact with chassis or components 2 MOV Input Filter Cap jumper wires must be insulated from ground with a nylon screw Spacer Verify and if necessary remove the metal screw and insert a M5 x 20 nylon sc
2. O 0 26 3089 1216 gt gt 15 0 0 59 37 6 1 48 259 1 10 20 gt 6 225 0 8 86 lt 2540084 gt DEL J 0 o IIIIIIIIIIIIIIIIIIIIIIIIIII 689 6 27 15 6445 4 1 617 0 25 37 24 29 625 0 IIIIIVVVIIIIIIIIIIIIIIIIIIIII 24 61 D IIIIIIIIIIIIIIIIIIIIIIIIIIIIIII AS Inl h yd Y _ Junction Box Y Lifting Holes x 4 12 5 6 5 12 7 0 50 Dia 0 49 0 26 Dimensions are in millimeters and inches g Approx Weight V kg Ibs E Drive Drive amp Packaging 5 137 19 82 0 49 50 109 0 1 Weights include HIM and Standard 1 0 Add 2 70 kg 6 0 Ibs for the 208C140 drive 30 kW 208V 40 Hp 240V 37 kW 208V 50 Hp 240V 55 kW 400V 75 Hp 480V 75 kW 400V 100 Hp 480V 45 55 75 kW 690V 75 Hp 600V 90kW 690V 100 Hp 600V 34 9 1 37 Dia pa d Dia 42 6 1 68 lt gt 22 2 0 87 Dia 477 Dia i laces 31 9 1 26 lt gt 2 Places Removable Junction Box YJ t n o e as d 627 2 47 Dia A GJ a 2419 zs 7 TN 2 Places llo o 9 52 2419 AN 2295 FTN 9 52 i MT PF IY ND a o 1885 o 1840 7 42 9 o 724 1843 628 en be 96 0 5 I 6 04 3 78 96 0
3. OO m O 5 12V 5 12V 20B ENC 2 20B ENC 1 Series B 58 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Sample Encoder Wiring 1 0 Connection Example 1 0 Connection Example Encoder Power Encoder Power Internal Drive External Power 6 Power Source Internal drive tena 12V DC 250 7 Encoder Signal Encoder Signal to Power Supply toSHLD slo Single Ended 7 E Differential wl 6 Bi Dual slot Dual Channel 5 TT eo Channel opem n om 3 m 40 119 1 SHLD connection is on drive chassis see page 29 2 Example applies to 20B ENC 1 only Reference Control Auto Speed Sources The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select digital inputs Auto Manual digital inputs or reference select bits of a command word The default source for a command reference all speed select inputs are open the default setting is the selection programmed in Speed Ref A Sel
4. Dual Element Circuit Motor Hp PWM Temp Input Time Delay Non Time Delay Breaker Circuit 140M Motor Protector with Adjustable Current Drive Rating Freq Output Amps Fuse Fuse 6 Protector Range 56 Catalog Available Catalog Numbers Min Enclosure Number ND kHz Cont 1 Min 3 Sec Min 2 Min 2 Max Max 9 140 Vol in 3 1 20BB2P2 0 0 5 0 33 4 50 19 07 25 28 38 13 6 3 10 15 3 M C2E B25 M D8E B25 7269 2088472 0 1 0 75 4 50 37 13 48 56 7 6 10 6 175 15 7 M C2E B63 M D8E B63 7269 208868 1 2 15 4 50 68 24 78 104 138 10 15 10 30 30 15 M C2E C10 M D8E C10 M F8E C10 7269 2088996 1 3 2 4 50 9 5 34 11 121 117 12 20 12 40 40 15 M C2E C16 M D8E C16 M F8E C16 7269 2088015 1 5 3 4 50 157 57 175 193 263 20 35 20 70 70 30 M C2E C20 M D8E C20 M F8E C20 7269 2088022 1 75 5 4 50 23 83 253 278 38 30 50 30 100 100 30 M D8E C25 M F8E C25 7269 2088028 2 10 75 4 50 29 6 10 7 322 38 50 6 40 70 40 125 125 50 M F8E C32 7269 2088042 3 15 10 4 50 445 16 483 531 725 60 100 60 175 175 70 M F8E C45 13630 2088052 3 20 15 4 50 515 171 56 64 86 80 125 80 200 200 00 2088070 4 25 20 4 50 7 25 9 782 93 124 90 175 90 300 30
5. Junction Box supplied DC Input Drives 37 kW 208V 50 Hp 240V Only 75 kW 400V 100 Hp 480V 90kW 690V 100 Hp 600V For item number descriptions see page 28 Rockwell Automation Publication 20B INO19E EN P July 2013 29 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Terminal Block Details Frame Power Terminal Blocks 0 1 Notes Shaded amp BR2 Terminals are only present on drives ordered with the Brake Option OPrecharge Resistor Fuse DCT12 2 DC input drives w precharge only M8 Stud All Terminals Max Lug Width 25 4 mm 1 in M8 Stud All Terminals 2 Max Lug Width 31 8 mm 1 25 in 2 0 0 V W PER S T T1 T2 T3 L1 L2 L3 3 4 771414 EW 881 BR2 DC DC U V W R S T T1 T2 T3 L1 L
6. 7113 28 00 gt 24 1 0 90 2 lt 663 1 26 10 123 6 4 90 gt lt A ra e 0 y 1828 8 2 72 00 1795 2 70 70 e 12795 50 40 LI Ji 283 3 B e 11 20 Y Y Y m T Ln A X 16 8 0 66 13 5 0 53 Dia x 4 12 7 0 50 Dia Lifting Holes Mount with 0 50 in UNC Grade 5 or higher screws or M12 Material Class 5 6 or higher screws Y Use flat washer with each fastener hen Dimensions are in millimeters and inches Approx Weight kg Ibs Description Drive Sanne WAI 1 Weights include HIM and Standard 1 0 Drive amp Packaging 229 07 505 0 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 6 IP54 NEMA Type 12 Flange Mount 400 690V drives only 584 0 23 00 556 0 21 90 201 0 7 90 gt 14 0 0 60 gt 2 gt ks o o
7. 240V Single Phase AC Input 208V Single Phase AC Input Drive Three Phase Drive Three Phase Catalog 2 Hp Input Output Catalog 2 Hp Input Output Temp Number 2 Rating Amps Amps Number Rating Amps Amps 208822 0 025 1 5 0 230 11 20BB2P2 0 0 25 17 0 200 13 25 20BB4P2 0 05 28 0 230 21 20BB4P2 0 05 32 0 200 24 25 20BB6P8 1 1 5 1 0 230 34 20BB6P8 1 J1 59 0 200 39 25 20BB9P6 1 15 72 0 220 48 20BB9P6 1 15 83 0 200 5 5 25 208B015 1 25 11 9 0 220 77 2088015 1 25 13 6 0 200 8 8 25 2088022 1 1375 173 0 230 11 2088022 1 3 75 19 9 0 200 127 25 208B028 2 5 222 0 230 14 2088028 2 5 25 7 0 200 161 25 2088042 3 75 334 0 230 71 2088042 3 75 38 5 0 200 242 25 2088052 3 10 413 0 230 26 2088052 3 10 44 6 0 200 28 25 2088070 4 125 55 6 0 230 35 2088070 4 1125 62 3 0 200 39 1 25 2088080 4 15 63 6 0 230 40 2088080 4 15 733 0 200 46 25 2088104 5 20 84 6 02230 52 2088104 5 20 979 0 200 60 25 2088130 5 25 1057 0 230 65 2088130 5 25 106 1 0 200 65 25 2088154 6 30 1252 10 230 77 2088154 6 30 144 4 0 200 88 5 25 208B192 6 1375 156 1 0 230 2088192 6 375 180 3 0 200 1105 25 2088260 6 50 2114 0 230 130 2088260 6 50 212 1 0 200 130 25 Rockwell Automation Publication 20B INO19E EN P July 2013 Table 5 380 480 Volt Single Phase AC Input Ratings 480V Single Phase AC Input PowerFlex 700
8. No Description See Detail on 8 12 DC Power Internal power source 7 12V DC Return Common AOMA 6 Encoder Z NOT Pulse marker or registration input 2 5 Encoder Z 4 Encoder B NOT Quadrature B input 3 Encoder B 2 Encoder A NOT Single channel or quadrature A input 1 Encoder A 1 Jumper selectable 5 12V is available on 20B ENC 1 Encoder Boards 2 Z channel can be used as a pulse input while A amp B are used for encoder Encoder Specifications Type Incremental dual channel Supply 12V 250 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 degrees at 25 degrees C Duty Cycle 5096 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output 3 5 6V DC when jumpers are 5V position single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC square wave with a minimum high state voltage of 7 0V DC With the jumpers in the 5V position the encoder accept a 5V DC square wave with a minimum high state voltage of 3 1V DC In either jumper position the maximum low state voltage is 0 4V DC Encoder Board Jumper Settings
9. 3 78 Y Y Y Y b P 28 0 1 10 lt gt Y Y Y Y 450177 gt 28 0 1 10 je gt 85 0 3 35 x gt 44 0 173 lt 150 0 5 91 lt 664 2 61 215 0 8 46 lt gt 128 0 5 04 lt gt 255 0 10 04 lt gt 232 3 9 15 lt gt Rockwell Automation Publication 20B INO19E EN P July 2013 13 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 5 IP54 NEMA Type 12 Standalone 400 690V drives only lt 609 6 24 00 25 4 1 00 gt 558 8 22 00 105 5 4 15 gt x 5 6 5 1543 0 1 5 62 75 0 06 e Air 1574 8 des 42 1061 5 41 79 Y y 1400 i 0 5 51 Y Y mi 16 8 0 66 A us 13 5 0 53 Dia x 4 12 7 0 50 Dia Lifting Holes 4507 Mount with 0 50 in UNC Grade 5 or higher screws 08 O or Max 12 Material Class 5 6 or higher screws 2870 Use flat washer with each fastener 11 30 5 Description 10251 360 Approx Weight 1 Dimensions are in millimeters and inches Drive 1 Weights include HIM and Sta
10. 375 4 5909 401 48 M6 69 92 50 90 50 150 150 208060 12 5 55 4 509 57 7 68 9 160 66 90 80 125 80 225 225 45 4 509 46 9 56 1 52 78 104 60 110 60 175 175 208082 12 5 75 2 509 79 94 4 82 90 123 100 200 100 375 375 55 2 509 57 7 168 9 160 90 120 80 125 80 225 225 208098 12 5 190 2 49 947 113 98 108 127 125 200 125 375 375 75 2 400 79 94 4 82 123 140 100 200 100 375 375 208F119 9 6 110 2 509 1155 137 19 131 179 150 250 150 400 90 2 50 947 113 98 147 196 125 200 125 375 208F142 19 6 132 2 50 138 165 142 156 1213 175 300 175 450 1012 50 115 137 119 179 238 150 250 150 400 See page 38 for notes Rockwell Automation Publication 20B INO19E EN P July 2013 37 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Notes 1 10 11 12 13 14 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum Circuit Breaker inverse time breaker For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum Bulletin 140M w
11. 56 1 2 21 gt 70 0 2 76 72 7 2 86 lt 75 9 2 99 75909 106 0 4 17 96 0 3 78 gt 96 0 3 78 lt gt 139 4 5 49 lt gt 177 4 6 98 lt Frame 3 Frame 3 All except 50 Hp 480V 37 kW 400V 50 Hp 480V 37 kW 400V Normal Duty Drive lt 105 3 415 34 9 1 37 Dia 222 087 dia 9767351 das m pE 28 7 1 13 Dia 2 Jas 2 Places 28 7 1 13 Dia 2 Places 7 we l 7 00 165 1 7 26 1845 650 RA 726 151 1 160 1 165 1 5 95 II I 6 30 6 50 160 1 127 7 I l 6 30 5 03 127 7 521205020105056 ERRERA Y n 552152 nij Y Y 55559559 CIO D ONO Vent Plate y 221 0 89 gt H 2 29 0 114 lt 22 7 0 89 Le 66 0 2 60 29 0 1 14 lt gt 97 0 382 gt 66 0 2 60 1372 5 40 lt 130 0 512 gt 187 0 7 36 lt gt 186 0 7 32 lt gt Rockwell Automation Publication 20B INO19E EN P July 2013 11 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 4 IP20 NEMA UL Type 1 220 0 8 66 15 0 0 59 gt lt 7 0 0 28 dia 1920 07 560 gt lt 201 7 7 9
12. 102 509 199 138 205 308 410 250 450 250 600 600 400 See page 38 for notes Rockwell Automation Publication 20B INO19E EN P July 2013 35 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 480 Volt AC Input Protection Devices Motor Circuit Circuit Hp PWM Input Dual Element Non Time Delay Breaker Protector 140M Motor Protector with Adjustable Current Drive Rating Freq Temp Ratings Output Amps Time Delay Fuse Fuse 3 4 Range 5 6 Catalog E Available Catalog Numbers Min Enclosure Number S ND HD kHz Amps Cont 1 Min 3 Sec Min Max Min Max 2 9 Max 9 140 7 Vol in 3 19 20801 1 0 0 5 0 33 4 504 09 07 11 12 16 13 3 3 6 15 3 QE B16 7269 208D2P1 0 1 075 4 500 16 14 21 24 32 3 6 3 8 15 3 QE B25 7269 208D3P4 0 2 15 4 50 26 22 34 45 6 4 8 4 12 15 7 C2E B40 M D8E B40 7269 20805 0 0 3 2 4 50 39 32 5 55 75 6 10 6 20 20 7 C2E B63 M D8E B63 7269 2080870 0 5 3 4 5007 69 57 8 8 8 12 10 15 10 30 30 15 M C2E C10 M D8E C10 M F8E C10 7269 2080011 0 75 5 4 50 los 79 111 121 165 115 20 15 40 40 15 C2E C16 M D8E C16 M F8E C16 7269 2080014 1 10 75 4 5017 125 104 1
13. DC terminal of the Power Terminal Block and the chassis e DC terminal of the Power Terminal Block and the chassis The voltage must be zero for all three measurements ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result iftwo or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit can be required to remove the AC line to the drive An auxiliary braking method can be required ATTENTION Loss of control in suspended load applications can cause personal injury and or equipment damage Loads must always be controlled by the drive or a mechanical brake Parameters 600 611 are designed for lifting torque proving applications It is the responsibility of the engineer and or end user to configure drive parameters test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Product Safety A ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or a
14. 75Hp 480V DC 2 PE 1 0 AWG 12 AWG 100Hp 600V motor connections 5 Input power DC 70 0 mm 10 0 mm 100Hp DG and motor 2 0 AWG 8 AWG BR1 2 PEterminals 50 0 mm 40mm 1 0 AWG 12 AWG 6 Input power DC 150 0 mm 2 5 mm 6 0 N m 6 0 DC 2 PE 300 14AWG 52I 52Ib in motorconnections see Note 9 O SHLD 0 6 Terminating point 1 6 1 6 Terminal for wiring shields 14Ib in 14Ib in O AUX 0 4 Auxiliary Control 1 5 mm 0 2mm Terminal Voltage di 16 AWG 24 AWG Block PS PS gt 40mm 05mm 06Mm 06N m 12 AWG 22AWG 5 3Ib in 5 3 Fan 5 6 User Supplied Fan 4 0 mm 05mm 0 6N m 0 6 Nem Terminal Voltage 12 AWG 22AWG 5 3I I 5 3Ib in Block 1 External control power UL Installation 300V DC 10 Non UL Installation 270 600V DC 10 0 3 Frame 40 W 165 mA 5 Frame 80 W 90 mA Refer to the User Manual for further information 2 Maximum minimum wire sizes that the terminal block accepts these are not recommendations 3 If can be necessary to connect multiple wires in parallel to these terminals by using multiple lugs 4 Refertothe terminal block label inside the drive 28 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Typical Termina
15. Cause s Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control unless param 192 bit 1 1 Cause s No value is coming from the source of the command None Program Digital Inx Sel parameters 361 366 for correct inputs Start or Run programming can be missing Flashing yellow status light and Digln CflctB indication on LCD HIM Drive Status 2 shows type 2 alarm s Drive does not Start from Human Interface Module HIM Drive does not respond to changes in speed command Indication LCD HIM Status Line indicates At Speed and output is 0 Hz Program Digital Inx Sel to resolve conflicts Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Corrective Action If 2 wire control is required no action needed If 3 wire control is required program Digital Inx Sel for correct inputs Corrective Action 1 Ifthe source is an analog input check wiring and use a meter to check for presence of signal 2 Check Commanded Speed parameter 002 for correct source Incorrect reference source has been programmed None 3 Check parameter 213 Speed Ref Source for the source of the speed reference 4 Reprogram parameter 090 Speed Ref A Sel for correct source Incorrect Reference source is being selected via remote device or digital inputs None Rockwe
16. Anlg Current In 1 2 Isolated 9 4 20 mA 11 bit amp sign 124 ohm input 320 impedance 327 18 Anlg Current In 1 19 Anlg Current In 2 2 Isolated 4 4 20 mA 11 bit amp sign 124 ohm input impedance 20 Current In 2 21 10VDC Pot Ref 2k ohm minimum 22 10VDC Pot Ref 23 Reserved for Future Use 24 24 0 9 Drive supplied logic input power 65 25 Digital In Common 26 24V Common Common for internal power supply 27 DigitalIn 1 Stop CF 115V AC 50 60 Hz Control amp 1 0 Cat No optionB 361 gt Opto isolated 366 28 Digital In 2 Start Low State less than 30V AC 29 Digital In 3 Auto Man High State greater than 100V AC 5 0 mA 24V AC DC 50 60 Hz Control amp 1 0 Cat No option 30 Digital In 4 Speed Sel 1 Opto isolated 31 Digital In 5 Speed Sel 2 Low State less than 5V AC DC High State greater than 20V AC DC 32 Digital In 6 Speed Sel3 11 2 mA DC Digital Input Impedance 35k ohm Contacts in unpowered state Any relay programmed as Fault or Alarm energizes picks up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions energize only when that condition exists and deenergizes when condition is removed These inputs outputs are dependant on a number of parameters See Related Parameters Differential Isolation External source must be maintained
17. July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Table of Contents Catalog Number Explanation I 4 Step 1 Read the Precautions and General Information 5 EMC Instr ctions 7 Step 2 Mount the Drive 9 Accessing 9 Environment ee cata O EE 9 Minimum Mounting Clearances oie a 10 Dimensions 11 Step 3 Wire the Drive 21 Special Considerations be ppp bb ok ded ka 21 Cable Types Acceptable for 200 600 Volt Installations 22 Single Phase THDUEPOWOE Sive P prr ROG 24 Selecting Verifying Fan Voltage Frames 5 6 26 Auxiliary Control Power pers 27 M 28 Power and Ground WADE p OA CR 31 Motor Overload Protection a lcd 32 Drive Fuse amp Circuit Breaker paa 33 Output Devices api 41 Using Input Output Contactors 42 Disconnecting MOVs and Common Mode 43 Step4 l 0 Wirlhg iia EE na RS 52 VO Terminals oed em A e Feo or REC eT eec eR iet 53 VO Wiring Examples osi ausge ew aa oni i GU DET Ro
18. 15 4 50 202 21 22 255 34 30 50 30 80 80 30 M F8E C25 7269 208027 2 25 20 4 50 248 25 27 33 44 35 60 35 100 100 50 M F8E C25 7269 20BE032 3 30 25 4 50 294 30 5 32 405 54 40 70 40 125 125 50 M F8E G2 13630 20BE041 3 40 30 4 50 37 6 391 41 48 64 50 90 50 150 150 100 20BE052 3 50 40 4 50 477 49 6 52 615 82 60 110 60 200 200 100 20BE062 4 60 50 2 50 58 2 60 5 162 78 104 80 125 80 225 225 100 2086077 575 2 5090 723 75177 85 116 90 150 90 300 300 100 60 2 509 582 60 5 63 94 126 90 125 90 250 250 100 208099 5 100 2 409 929 96 6 99 109 126 125 200 125 375 375 150 5 2 409 723 751 77 116 1138 100 175 100 300 300 100 208 125 6 125 2 50 117 122 125 138 188 150 250 150 375 375 250 100 2 509 93 96 6 99 149 198 1125 200 125 375 375 150 6 150 2 509 135 141 144 158 216 175 300 175 400 400 250 125 2 509 17 122 125 188 250 150 275 150 375 375 250 See page 38 for notes Table 8 690 Volt AC Input Protection Devices Motor Drive kW PWM Input Dual Element Non Time Delay Circuit Circuit Catalog Rating Freq Temp Ratings Output Amps Time Delay Fuse Fuse Breaker Protector Number ND HD kHz Amps kVA Cont 1 Min 3 Sec Min Max Min Max Max 9 Max 9 08 05207 5 45 4 197 69 156152 57 mo lo 75 vs
19. 208 022 1 11 75 4 500 206 143 22 242 333 30 45 30 80 80 30 M D8E C25 M F8E C25 7269 208C030 2 15 11 4 500 284 197 30 33 45 35 60 35 120 120 50 M F8E G32 7269 208C037 2 18 5 15 4 500 35 243 37 45 60 45 80 45 125 125 50 M F8E C45 7269 208C043 3 22 18 5 4 500 407 282 43 56 74 60 90 60 150 150 60 208056 3 30 2 4 500 53 367 56 64 86 70 125 70 200 200 100 2080072 3 7 30 4 5010179 1689 47 8 72 1112 foo 150 foo 250 250 100 208 085 4 145 14 454 814 564 85 94 128 10 200 110 300 300 150 137 4 45 689 478 72 108 144 90 175 90 275 300 100 208 105 5 155 14 509 100 5 69 6 105 116 158 125 225 125 400 300 150 45 4 509 814 1564 85 128 70 10 175 110 300 300 150 20825 5 155 14 500 121 1 183 9 125 138 163 150 275 150 500 375 250 45 4 500 91 9 163 7 96 144 68 125 200 125 375 375 150 20 140 5 175 4 4 136 93 140 154 190 200 300 200 400 400 250 155 4 409 101 69 6 105 157 190 150 225 150 300 300 150 208 170 6 90 4 509 164 126 170 187 255 250 375 250 600 500 250 175 4 509 136 103 140 210 280 200 300 200 550 400 250 20205 6 110 4 409 199 148 205 220 289 250 450 250 600 600 400 190 4 164 126 170 255 313 250 375 250 600 500 250 2080260 6 132 2 454 255 177 260 286 390 350 550 350 750 750 400
20. 2088200590 6 10 l 9 226 205 220 289 350 HSJ350 90 4 409 1923 170 255 333 350 HSJ350 208 260979 6 132 l 2 459 298 260 296 30 500 51500 2 509 12 205 305 410 500 51500 See page 41 for notes Rockwell Automation Publication 20B INO19E EN P July 2013 39 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 40 650 Volt DC Input Protection Devices PWM DCInput Drive Catalog HpRating 0 Ratings Output Amps Non Time Delay Number S ND HD kHz Amps Cont 1Min 350 Fuse Fuse 20 208D1P1 o 05 033 4 50 1 0 11 12 he bB 16 3 20BD2P1 o 075 4 50 19 21 32 6 JKS 6 20BD3P4 0 2 15 4 50 30 34 45 60 6 JKS 6 20805 0 o 3 2 4 50 45 50 55 75 10 JKS 10 20808 0 o 5 3 4 50 8 1 80 88 12 15 HSJ15 2080011 o 75 5 4 50 114 01 165 5 20 2080014 1 10 75 4 50 147 14 65 2 30 5 30 2080022 1 15 0 4 50 233 2 22 33 40 HSJ40 208D027 2 20 15 50 28 9 7 33 44 50 H5J50 2080034 2 25 0 50 364 34 405 54 60 HSJ60 2080040 3 30 5 4 50 429 4 51 68 80 HSJ80 208D052 3 40 0 50 55 7 52 60 80 90 H5J90 2080065 3 50 50 69 7 65 78 104 100 5 00 20800790 4 60 l 4 50 845 7 8 116 150 5 15
21. If any of the speed select inputs are closed other parameters are used as the speed command source Manual Speed Sources The manual source for speed command to the drive can be selected several ways e The HIM can provide the manual source when manualcontrol is requested from the HIM see ALT Functions on page 67 Or the I O terminal block requests manual control through a digital input programmed for Auto Manual TB Man Ref Sel is then set to one of the DPI ports with a HIM connected to it 1 The I O terminal block analog input can provide the manual source when a digital input is programmed for Auto Manual when active TB Man Ref Sel is set to Analog Input 1 Requires drive firmware v7 001 or greater and a Series HIM with firmware v5 004 or greater Rockwell Automation Publication 20B INO19E EN P July 2013 59 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Changing Speed Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or Auto Manual HIM operation Torque Reference Source The torque reference is normally supplied by an analog input or network reference Switching between available sources while the drive is running is not available Digital inputs programmed as Speed Sel 1 2 3 and the HIM Auto Manual function see above do not affect the active torque reference when the drive is in Vecto
22. gt Moom e 255008 E 1 oT e e 700 o 850 0 33 46 825 0 f _ 32 48 e S E E g 163 ass Old Style Junction Box Lifting Holes x 4 4 97 4 i ed lt 127 0 50 Dia Y 8 5 lac New Style Junction gt 0 33 Junction Box can be removed if drive is mounted in a cabinet Dimensions are in millimeters and inches g Approx Weight kg Ibs E Drive Drive Packaging 6 71 44 157 5 100 9 222 0 1 Weights include HIM and Standard 1 0 Add 13 60 kg 30 0 Ibs for 2088260 20BC260 and 2080248 562021 34890137 Dia _ 627 2 47 Dia 22 2 0 87 Dia 45 6 1 80 lt gt 3 Places 3 Places 4 Places Removable Junction Box tb as ANNA 242 0 1 7 2223 z _ 8 75 5 1854 wes 4 01090009000 e 730 585 SO 5 1518 166 C ceo 5 8 A59 OKO QOP 98899 0000 Y Y u E Y Y 47 1 1 85 lt gt 52 1 2 05 69 1 2 72 lt 130 1 5 12 230 1 9 06 lt gt 280 1 11 03 lt gt 3301 13 00 lt gt Rockwell Automation Publication 20B INO19E EN P July 2013 17 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 18 Frame 6 IP54 NEMA 12 Standalone 400 690V drives only
23. is to be used only B adjustable devices must be used to avoid nuisance tripping Unbalanced Ungrounded Resistive or B Phase Grounded Distribution Systems If phase to ground voltage exceeds 12596 of normal line to line voltage or the supply system is ungrounded refer to the Wiring and Grounding Guidelines for Pulse Width Modulated AC Drives publication DRIVES IN001 protective MOVs and common mode capacitors that are referenced to ground These devices must be disconnected if the drive is not installed on a solidly grounded system See page 43 for details ATTENTION To guard against drive damage PowerFlex 700 drives contain Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into 2 basic categories 1 All drives The power system has power factor correction capacitors switched and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 S Hpor Less Drives in addition to 1 above The nearest supply transformer is larger than 100 kVA or the available short circuit fault current is greater than 100 000A The impedance in front of the drive is
24. z 2 5 MOV Input DC Bus Common 25155 FilterCaps Mode Caps Power Source 6 1P20 NEMA UL Type 1 and Open Drives continued E All Two green yellow Green yellow wireto Solid Ground F wires connected CM Cap Board is 1 The green yellow CM Cap and MOV jumper to Power Terminal connected to Power wires must be connected to PE W Block PE and Terminal Block 2 The Input Filter Cap jumper wire top right chassis must be connected to chassis ground with a metal screw Verify and if necessary remove 6 the nylon screw spacer and insert a metal M5 10 screw Torque to 3 2 28 Ib in Un O 4 NM 1 ED B mem Non Solid Ground o B 65552 nput Filter Cap i 1 The green yellow CM Cap and MOV jumper wires must be insulated from ground Verify and if necessary remove them from PE and 1 b individually insulate secure each jumper wire to guard against unintentional contact with rey A chassis or components Important Do Not 9 Remove Disconnect the larger green o yellow wire 2 The Input Filter Cap jumper wire top right DO NOT must be insulated from ground with a nylon screw spacer Verify and if necessary remove REMOVE the metal screw and insert a M5 x 15 nylon B MOV screw spacer E 9II 9 5 j o fo L 1 o NE follo o jj o ji o I o CM Cap MOV ee al 6 54 N
25. 45 7 116 1138 150 HSJ150 20811447 6 150 2 50 158 144 158 716 250 HSJ250 125 12 50 1371 125 18 250 250 HSJ250 See page 41 for notes Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 932 Volt DC Input Protection Devices PWM Temp DCInput Drive Catalog kW Rating Freq 0 Ratings Output Amps Non Time Delay Number S ND HD kHz C Amps Cont 1Min 3Sec Fuse Fuse 2 11 208W0520 s 2 Tsm 922 17 8 ho woe 375 2 509 46 9 46 169 92 100 170M3691 208wo98 8 5 00 2 509 1107 98 08 7 160 170 3693 15 509 923 8 123 140 1160 170 3693 2084 142 9 6 132 h 509 1622 142 156 213 1250 17023695 qno 2 40 1349 19 19 238 315 17083696 Notes Frames0 4 temperature rating is for NEMA UL Type Open The adhesive top label must be removed to operate drive at this Q e temperature Frames 5 amp 6 do not have a top label The power source to common bus inverters must be derived from AC voltages 600V or less as defined in NFPA70 Art 430 18 NEC Battery supplies or MG sets are not included The following devices were validated to break current of the derived power DC Bus Disconnects Allen Bradley Bulletin 1494 30 400A 194 30 4004 or ABB OESA 600 amp 800A OESL all sizes Fuses Bussmann Type JKS all sizes Type 170M Case Sizes 1 2 and 3
26. 750 750 300 5 2 50 169 70 1 205 305 410 225 450 225 600 600 250 See page 38 for notes 34 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 400 Volt AC Input Protection Devices Motor Circuit Circuit kW PWM Input Dual Element Non Time Delay Breaker Protector 140M Motor Protector with Adjustable Current Diva Rating Freq Ratings Output Amps Time Delay Fuse Fuse 8 4 Range 5 6 Catalog 2 Available Catalog Numbers Min Enclosure Number 5 ND HD kHz Amps kVA Cont 1 Min 3 Sec Min Max 2 Min Max Max 9 Max 140 Vol in 3 19 20BC1P3 0 0 37 0 25 4 504 14 077 13 14 19 13 3 3 6 15 3 M C2E B16 7269 20BCP1 0 0 75 0 55 4 500 18 13 21 24 32 3 6 3 8 15 3 M QE B25 M D8E B25 7269 20BGP5 0 15 0 75 4 500 32 122 35 45 6 6 7 6 12 15 7 M C2E B40 M D8E B40 7269 20BCSPO 0 22 15 4 500 46 1 32 5 52 75 6 10 6 20 20 7 M C2E B63 M D8E B63 7269 20BC8P7 0 4 22 4 500 79 55 87 99 132 15 175 15 30 30 15 M C2E C10 M D8E C10 M F8E C10 7269 2080011 0 55 4 4 500 108 75 115 13 174 15 25 15 45 45 15 M C2E C16 M D8E C16 M F8E C16 7269 208C015 1 75 55 4 500 144 10 154 172 231 20 30 20 60 60 20 M C2E C20 M D8E C20 M F8E C20 7269
27. 76 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Manually Clearing Faults Step Key s 1 Press Esc to acknowledge the fault The fault information is removed so that you can use the Human Interface Module HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 Mfter corrective action has been taken clear the fault by one of these methods Press Stop Cycle drive power Set parameter 240 Fault Clear to 1 Clear Faults on the Human Interface Module HIM Diagnostic menu Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Notes Rockwell Automation Publication 20B INO19E EN P July 2013 77 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates For an additional level of technical phone support for installation configuration
28. Adjustable Frequency AC Drive Frames 0 6 380 400V Single Phase AC Input Drive Three Phase Drive Three Phase Catalog 2 Input Output Catalog 2 kW Input Output Temp Number 2 Rating Amps Amps Number Rating Amps Amps 20BD1P1 0 025 0 7 0 460 0 6 208C1P3 0 02 1 0 400 07 25 208D2P1 0 05 14 0 460 11 20B 2P1 0 04 1 6 0 400 11 25 208034 0 1 23 0 460 17 20BC3P5 0 0 75 2 7 0 400 18 25 208D5P0 0 15 34 0 460 25 20BC5P0 0 11 3 9 0 400 25 25 208D8P0 0 25 6 0 460 4 20BC8P7 0 2 6 9 0 400 44 25 208D011 0 3 75 8 2 0 460 55 20BC011 0 275 93 0 400 58 25 20BD014 1 15 10 9 0 460 7 20BC015 1 3 75 12 5 0 400 77 25 2080022 1 75 173 0 460 1 208022 1 55 17 8 0 400 11 25 2080027 2 10 214 0 460 13 5 208C030 2 75 24 6 0 400 15 25 2080034 2 125 27 0 460 17 208C037 2 925 30 3 0 400 18 5 25 2080040 3 15 318 0 460 20 20BC043 3 35 2 0 400 21 5 25 2080052 3 20 413 0 460 26 20BC056 3 15 45 9 0 400 28 25 20BD065 3 25 51 6 0 460 32 5 20 C072 3 18 5 59 7 0 400 36 25 2080077 4 130 62 6 0 460 38 5 20 C085 4 225 70 5 0 400 42 5 25 2080096 5 375 781 0 460 48 20BC105 5 275 87 0 400 52 5 25 2080125 5 50 101 6 0 460 62 5 20BC125 5 275 103 6 0 400 62 5 25 208C140 5 375 1174 0 400 70 25 2080156 6 625 1268 0 460 78 208C170 6 45 142 6 0 400 85 25 2080180 6 75 1464 0 460 90
29. Cassette and terminal block locations The cassette provides a mounting point for the various PowerFlex 700 I O options To remove the cassette follow the steps below Cassette removal is similar for all frames Frame 0 drive shown Step Description Disconnect the two cable connectors shown below Loosen the two screw latches shown below 9 Slide the cassette out Remove screws securing cassette cover to gain access to the boards PowerFlex 700 Typical Cassette 8 1 0 Terminal Blocks 1 0 Terminal Block Specifications Wire Size Range Torque No Name Description Maximum Minimum Maximum Recommended O 1 0 Cassette Removable 1 0 Cassette 1 0 Terminal Block Signal amp control 25mm 030mm 0 6Nem 0 6Nem connections 14AWG 22AWG 5 3 5 3 Encoder Terminal Encoder power amp signal 0 75 mm 0 196 mm 0 6N m 0 6 N m Block connections 18AWG 24AWG 5 31Ib in 5 3 Ib in 1 Maximum minimum that the terminal block accepts these are not recommendations Rockwell Automation Publication 20B INO19E EN P July 2013 53 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 54 Vector Control Option 1 0 Terminal Designations Factory Related No Signal Default Descripti
30. Digital input is not selected for reversing None Check Digital Inx Sel Choose correct control input and program for reversing mode Digital input is incorrectly wired None Check input wiring Direction mode parameter is incorrectly None Reprogram Direction Mode for analog programmed Bipolar or digital Unipolar control Motor wiring is improperly phased for reverse None Switch two motor leads A bipolar analog speed command input is None 1 Use meter to check that an analog incorrectly wired or signal is absent Stopping the drive results in a Decel Inhibit fault Cause s The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages Internal timer has halted drive operation Indication Decel Inhibit fault screen LCD Status Line indicates Faulted Rockwell Automation Publication 20B INO19E EN P July 2013 input voltage is present 2 Check wiring Positive voltage commands forward direction Negative voltage commands reverse direction Corrective Action 1 See Attention statement on page 6 2 Reprogram parameters 161 162 to eliminate any Adjust Freq selection 3 Disable bus regulation parameters 161 amp 162 and add a dynamic brake 4 Correct AC input line instability or add an isolation transformer 5 Reset drive 75
31. Enter Data questions The user is guided through the Start Up to reduce the amount of time necessary to get the drive up and running The following are included in startup Input Voltage Ratings Motor Data Motor Tests amp Auto tuning Speed Torque Control 8 Direction Limits Speed Reference Start amp Stop Modes Ramp Setup Digital and Analog I O Application Set up TorqProve Oil Well Pumps Positioning Speed Profiling See page 70 for details IMPORTANT Power must be applied to the drive when viewing or changing parameters Previous programming can affect the drive status and operation when power is applied If the 1 0 Cassette has been changed a Reset Defaults operation must be performed Torque Proving applications can use the Assisted Start Up to tune the motor However it is recommended that the motor be disconnected from the hoist crane equipment during the routine If this is not possible refer to the manual tuning procedure in the User Manual Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Start Up Menu Basic Exit Start Up Continue Intro Selection gt Motor Control Motor Data and Motor Tests Speed Limits Speed Torque Start Stop 1 0 Start Over x pun Select Ramp Times Control Detailed Basic A I Configures Enter Motor NP Optimize Torque Set Min Max Configure Configu
32. Frame 6 Loosen 2 screws at bottom of drive cover Carefully slide bottom cover down amp out Loosen the 2 screws at top of cover and remove Cable Entry Plate Removal If additional wiring access is needed the Cable Entry Plate on 0 3 Frame drives can be removed Simply loosen the screws securing the plate to the chassis The slotted mounting holes assure easy removal IMPORTANT Removing the Cable Entry Plate limits the maximum ambient temperature to 40 C 104 F Power Wiring Access Panel Removal Frame Removal Procedure Replace when wiring is complete 0 1 2 6 Part of front cover see above 3 Open front cover and gently tap slide cover down and out 4 Loosen the 4 screws and remove 5 Remove front cover see above gently tap slide panel up and out Environment Operating Temperatures PowerFlex 700 drives are designed to operate at 0 to 40 C ambient To operate the drive in installations between 41 and 50 106 122 F see Table 2 and refer to pages 34 through 41 for exceptions Rockwell Automation Publication 20B INO19E EN P July 2013 9 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Table 2 Acceptable Surrounding Air Temperature amp Required Actions Enclosure Rating Temperature Range Drive 1P20 NEMA UL 0 40 C 0 104 F Frames 0 4 All Ratings ith Top Label with Top Label 0 50 0 122 Frames 5 6 Most Ratings
33. M C2E B63 M D8E B63 7269 20BB6P8 1 2 15 4 50 59 24 68 9 12 10 15 10 25 25 15 M C2E C10 M D8E C10 M F8E C10 7269 20BB9P6 1 3 2 4 50 83 34 96 106 144 12 20 12 35 35 15 M C2E C10 M D8E C10 M F8E C10 7269 2088015 1 5 13 4 50 137 157 153 168 123 20 30 20 60 60 30 M C2E C16 M D8E C16 M F8E C16 7269 2088022 1 75 5 4 50 199 83 22 242 133 25 50 25 80 80 30 M D8E C25 M F8E C25 7269 2088028 2 10 75 4 50 257 107 28 33 44 35 60 35 100 100 50 M F8E G2 7269 2088042 3 15 10 4 50 385 16 42 462 63 50 90 50 150 150 50 M F8E C45 13630 2088052 3 20 15 4 50 477 198 52 6 80 60 100 60 200 200 100 2088070 4 25 20 4 50 642 267 70 78 105 90 150 90 275 275 100 2088080 4 30 25 4 50 732 305 80 105 1140 100 180 100 300 300 100 2088104 5 40 4 50 98 40 6 104 115 175 125 225 125 400 300 150 30 4 50 73 305 80 120 160 100 175 100 300 300 100 2088130 5 150 4 50 122 507 130 3 175 175 275 175 500 375 250 0 4 50 98 40 6 104 156 175 125 225 125 400 300 150 2068154 6 60 4 50 145 601 154 169 231 200 300 200 600 450 250 50 4 50 122 50 7 130 195 260 175 275 175 500 375 250 2088192 6 75 4 50 180 749 192 211 288 225 400 225 600 575 250 60 4 50 145 601 154 231 308 200 300 200 600 450 250 2088200 6 100 2 45 233 96 7 260 286 390 300 575 300
34. SIA B Drive Packaging 0 110 0 4 33 336 0 13 23 200 0 7 87 80 0 3 15 320 0 12 60 5 22 11 5 8 16 18 690CC 1 135 0 5 31 1336 0 13 23 200 0 7 87 105 0 4 13 3200 12 60 7 03 15 5 9 98 22 2 222 0 8 74 342 5 13 48 200 0 7 87 192 0 7 56 320 0 12 60 12 52 27 6 15 20 33 5 3 222 0 8 74 517 5 20 37 200 0 7 87 192 0 7 56 495 0 19 49 18 55 40 9 22 68 50 C gt 119 1 Weights include and Standard I 0 Me Es Ex b 50 l 80 Ik 5 5 0 22 x3 Frames 0 1 Dimensions are in millimeters and inches 7 0 0 28 x 3 Frames 2 3 0 31 Frame 0 Frame 1 Frame 2 96 0 3 78 gt 108 5 4 27 I 167 5 6 59 gt 75 0 2 95 87 5 3 44 lt 9 618 gt 28 7 1 13 D 55 0 217 lt 2221087 Di 67 5 2 66 zen H 3 Places 35 0 138 gt A Places 4508 lt gt 222 0 87 Dia gt Places uy 28 6 1 13 Dia T 3Places 188 1 Miro 0900 302 B as ES 1848 1 19 7 AN i 1 00 133 m E o e 728 187 5 EB 1 187 6 639 1509 7 38 bon 7 39 185 1 5 94 11 729 1329 fre ee 1333 II C 112 1 rec 920202 E eo 2 625 8 526202452202 652 505482125202 Y E HOM Y y y 393 1 55 lt 41 9 1 65 gt 43 0 1 69 gt 57 2 2 25
35. above Rockwell Automation Publication 20B INO19E EN P July 2013 65 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Human Interface Module HIM Overview LCD Display Elements Display Description Po Power E Direction Drive Status Alarm Auto Man Information 2 Main Meni Commanded or Output Frequency Diagnostics Parameter Device Sel ct Programming Monitoring Troubleshooting Human Interface Module HIM Key Functions lt Description Exit a menu cancel a change to a parameter value or acknowledge a fault alarm Select a digit select a bit or enter edit mode in a parameter screen Scroll through options increase a value or toggle a bit Scroll through options decrease a value or toggle a bit 65 65 5 Enter menu enter edit mode a parameter screen or save a change to a parameter value Access the function associated with a programming G gt numeric key Refer to the drive user manual for more information Start the drive Human Interface Module HIM Stop the drive or clear a fault Jog the drive Change direction These keys are active only when the HIM is granted Manual Control or Param 090 Speed Ref A Sel 093 Speed Ref B Sel is set to Increase speed Option 18 DPI Port 1 for a HIM installed in the drive cover o
36. chassis ground ground with a metal screw Verify and if R necessary Newer Drives Remove the nylon screw Mc Spacer and insert a metal M5 x 8 screw ap Torque to 3 2 Nem 28 Ib in Older Drives Older Drives Remove the 1 0 Cassette see page 53 The green yellow CM Cap jumper wire is on the back of chassis and must be connected to ground with a metal screw Remove the insulation from the wire terminal and connect to chassis with a metal M5 x 10 screw Torque screw to 3 2 Nem 28 Ib in 2 MOV Input Filter Cap jumper wires must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire must be insulated from ground Verify and if necessary Newer Drives Remove the metal screw and insert a M5 x 15 nylon screw spacer Older Drives Remove the 1 0 Cassette see page 53 Insulate secure jumper wire to guard against unintentional contact with chassis or components 2 MOV Input Filter Cap jumper wires must be insulated from ground with a nylon screw Spacer Verify and if necessary remove the metal screw and insert a M5 x 20 nylon screw spacer Frame 5 continued on next page 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOVs the input filter capacitor must also be removed Rockwell Automation Publication 20B INO19E EN P July 20
37. control of the Precharge Enable signal Consult the factory for additional guidance PowerFlex 700 Standard Control drive or 200 240 Volt Vector Control drive Using the power supply with these drives causes equipment component damage ATTENTION An Auxiliary Control Power Supply Must Not be used with any Refer to page 29 for terminal block locations Power supply must provide UL Installation 300V DC 10 Frames 0 3 40 W 165 mA Frame 5 80 W 90 mA Non UL Installation 270 600 DC 10 Rockwell Automation Publication 20B INO19E EN P July 2013 27 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Power Terminal Blocks Wire Size Range Torque No Name Frame Description Maximum Minimum Maximum Recommended O Power 0 1 Input power and 4 0 mm 0 5 mm 1 7 0 8 Terminal motor connections 12 AWG 22AWG 15 16 7 Ib in Block 2 Input power and 10 0mm 0 8 mm 1 7 Nem 1 4 motor connections 8 AWG 18AWG 15Ib in 12 1b in 3 Input power and 250mm 25mm 3 6Nem 1 8 motor connections 3 AWG 14AWG 321Ib in 161Ib in 2 terminals 100mm 0 8mm 1 7 14 8 AWG 18AWG 15 12 4 Input power and 350mm 10 0mm 40N m 4 0 N m motor connections 2 AWG 8 AWG 35Ib in 35 16 5 Input power DC 50 0 mm 40mm See Note
38. inches 19 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 6 Flange Mount Cutout 4 00 0 157 Dia x 44 minimum 14 GA 1 9 steel mounting surface Deburr pilot holes and drive cutout 12 0 5320 gt 20 90 1078 0 42 40 N 1043 0 41 10 971 0 38 20 899 0 35 40 827 0 32 60 1 755 0 29 70 m 65 i r 683 0 26 90 5 611 0 24 10 i 539 0 21 20 E 467 0 18 40 395 0 15 60 323 0 12 70 251 0 9 90 L i 179 0 7 00 107 0 4 20 mad Y YYvYYYYYYYYY Y n 3501 120 1 40 0 50 44 0 1 70 gt 122 0 4 80 200 0 7 90 278 0 10 90 356 0 14 00 434 0 17 10 512 0 20 20 Dimensions are in millimeters and inches 20 Rockwell Automation Publication 20B INO19E EN P July 2013 Step 3 Wire the Drive Power PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Special Considerations PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes ATTENTION To guard against personal injury and or equipment damage AN caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified on page 33 If a system ground fault monitor RCD
39. internal supply Rockwell Automation Publication 20B INO19E EN P July 2013 Disable Digital Input 1 Parameter 361 0 Unused Set Digital Input 2 Parameter 362 7 Run Set Direction Mode Parameter 190 0 Unipolar PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Input Output Connection Example Required Parameter Changes 2 Wire Control Sra 115VI Set Digital Input 1 Reversing SUSO common av Parameter 361 8 Run Forward 25 External supply Run Fud Set Digital Input 2 1 0 Board dependent Parameter 362 9 Run Reverse 3 Wire Control No Changes Required Internal supply Start 3 Wire Control 159 No Changes Required External supply 1 0 Board dependent Requires 3 wire functions only Digital In1 Sel Using 2 wire selections causes a type 2 alarm Digital Input Neutral No Changes Required LIC PLC Output Card Board SU 10k Ohm 2 Watt dependent SH E 27 Control from Onions 90 Prog Controller Digital Output Select Source to Activate Relays two at terminals Fault Parameters 380 384 LI 14 16 shown in powered gt NOT Fault state with drive faul
40. or Ferraz Shawmut Type HS all sizes For any other devices please contact the factory Drives have dual current ratings one for normal duty applications and one for heavy duty applications The drive can be operated at either rating UL Type 12 1P54 flange mount heatsink ambient temperature rating is 40 C ambient of unprotected drive portion inside enclosure is 55 The ambient temperature for the UL Type 12 1P54 stand alone drives is 40 Also applies to P voltage class Also applies to J voltage class Must remove top label and vent plate drive enclosure rating is IP00 NEMA UL Type Open Two 630A Bussmann 170M6608 can also be used Two 700A Bussmann 170M6611 can also be used Bussmann or equivalent See Fuse Certification and Test Data PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES AT002 for fuse self certification and test data for Bussmann 170 and JKS fuses recommended for the DC bus fusing Output Devices Common mode cores are internal to the drive For information on output contactors see page 42 Other devices such as cable terminators and output reactors are discussed in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Rockwell Automation Publication 20B INO19E EN P July 2013 41 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Using Input Output Contactors Input Contactor Prec
41. power 6 25 Digital In Common 26 24V Common for internal power supply 27 Digital In 19 Stop CF 115V AC 50 60 Hz Control amp 1 0 Cat No option D 361 Opto isolated 366 ii 3 28 Digital In 2 Start Low State less than 30V AC 29 Digital In 3 Auto Man High State greater than 100V AC 5 7 mA 24V DC Control amp 1 0 Cat No option 3 30 Digital In 4 Speed Sel 1 Opto isolated 31 Digital In 5 Speed Sel 2 Low State less than 5V DC High State greater than 20V DC 10 mA DC Digital 32 Digital n 6 Hardware Speed Sel 3 Input Impedance 21k ohm Enable see pg 57 Important 0 20 mA operation requires a jumper at terminals 17 amp 18 or 19 amp 20 Drive damage can occur if jumper is not installed Contacts in unpowered state Any relay programmed as Fault or Alarm energizes picks up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other condition is removed unctions energize only when that condition exists and deenergizes when A 10k ohm 2 watt burden resistor must be installed on each digital input when using a triac type device The resistor is installed between each digital input and neutral common These inputs outputs are dependant on a number of parameters see Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high
42. protection thermal memory retention and motor over temperature sensing according to NEC article 430 126 A 2 If such protection is needed in the end use product it must be provided by additional means Drives with Vector Control PowerFlex 700 drives with vector control identified by a C or D in position 15 of the catalog number provide class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File E59272 32 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Drive Fuse amp Circuit Breaker Ratings The PowerFlex 700 can be installed with input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes can determine additional requirements for these installations protection Specifications for the recommended fuse or circuit breaker to ATTENTION The PowerFlex 700 does not provide branch short circuit provide protection against short circuits are provided on pages 34 through 41 The tables on the following pages provide recommended AC line input fuse and circuit breaker information See Fusing and Circuit Breakers below for UL and IEC requirements Sizes listed the recommended sizes based on 40 104 F and the U S NEC Other country state or local codes can require different ratings Tables with DC
43. time Insulating Jumper Wires Some drives are designed to utilize nylon screws and spacers to insulate jumper wires from ground and secure them to the chassis The components must be installed as shown Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Drive Identification Refer to the drive nameplate and locate the Voltage Code Current Rating Frame and UL Frames 5 6 Use this information to locate the proper procedure in the following tables Voltage Code Series Es m Iber auten Bractey uy Frame Jumper Settings and Locations Factory Default Jumper Settings 5 MOV Input DC Bus Common 55 515 Filter Caps Mode Caps Power Source Type 0 1 All Drives B E Al PEB PE Solid Ground Installed Installed Remove the 1 0 Cassette see page 53 Verify that jumpers are installed at the PE A and PE B locations on the Power Board Non Solid Ground Remove the 1 0 Cassette see 53 Remove jumpers at the PE A and B locations on the Power Board 2 B E Al MOV PE CAP Solid Ground Installed Installed Verify that jumpers are installed at the PE CAP and MOV locations Non Solid Ground Remove jumpers at the PE CAP and PE MOV loc
44. unintentional contact with chassis or 58558 components Important Do Not Remove Disconnect the larger green yellow wire 2 MOV Input Filter Cap jumper wires must be 9 L insulated from ground Verify and ifnecessary V 9 remove the jumper wires from PE and individually insulate secure each jumper wire ES to guard against unintentional contact with 5 chassis or components DO NOT REMOVE 8 M0V e Er a 7 e SO EAS MC Input Filter OOG my J o EE I 9 9 Frame 6 continued on next page 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing the input filter capacitor must also be removed Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Factory Default Jumper Settings
45. when in Auto mode and requires manual control from the HIM during set up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain Manual Control Press ALT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys Release to Auto Control Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC 1 To access Preset Speed 1 set parameter 090 or 093 to Preset Speed 1 60 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 PLC Auto Terminal Block Manual process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since the Manual speed reference is issued by an analog input Analog In 1 or 2 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital In3 Sel is set
46. x 8 screw Non Solid Ground 1 M Cap jumper wire must be insulated from ground with a nylon screw spacer Verify and if necessary remove the metal screw and insert a M5 x 15 nylon screw spacer 2 MOV jumper wire must be insulated from ground with a nylon screw spacer Verify and if necessary remove the metal screws and insert a M5 x 20 nylon screw spacer 3 Input Filter Cap jumper wire must be insulated from ground with a nylon screw spacer Verify and if necessary remove the metal screws and insert a M5 x 15 nylon screw spacer Frame 5 continued on next page 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing the input filter capacitor must also be removed Rockwell Automation Publication 20B INO19E EN P July 2013 47 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 48 CM Cap Newer Drives MOV Input Filter Cap Factory Default Jumper Settings 3 5 MOV Input DC Bus Common 25155 FilterCaps Mode Caps Power Source Type 5 1P54 NEMA Type 12 Drives C All Two green yellow Green yellow wireis Solid Ground D wires connected connected to ground 1 CV Cap jumper wire must be connected to P to
47. 0 50 4 50 697 6 9 130 150 HSJ150 20880965910 5 4 509 105 3 96 106 14 175 5 75 60 14 50 34 5 7 16 54 us HSJ175 208812590 5 0 4 50 1371 125 138 13 20 HSJ200 15 14 509 1053 96 14 168 200 5 200 2088156900 6 15 14 504 1712 156 72 234 300 HSJ300 4 50 1371 125 188 250 300 HSJ300 20881809706 6 150 4 50 204 180 198 70 400 5 400 Q5 4 500 1712 156 24 32 400 HSJ400 20862480 6 200 459 272 28 273 372 400 HSJ400 s 2 500 204 180 270 360 400 HSJ400 See page 41 for notes 810 Volt DC Input Protection Devices PWM DC Input Drive Catalog 8 HpRating 0 Ratings Output Amps Non Time Delay Number SIND HD kHz Amps Cont 1Min 3Sec Fuse 2 07 20BE1P7 0 1 075 4 50 15 17 2 26 3 JKS 3 20BE2P7 02 15 50 24 27 36 48 6 JKS 6 20BE3P9 2 50 35 39 43 59 6 JKS 6 20BEGP1 05 3 4 50 62 61 67 92 0 JKS 10 20BE9P0 0 75 5 J4 50 91 9 99 135 15 HSJ15 208011 o 10 75 J4 50 15 1 55 18 20 HSJ20 20BE017 115 10 50 18 17 187 255 30 HSJ30 20BF022 2 20 15 4 50 236 2 255 4 1 0 HSJ40 20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50 20BE032 30 25 4 50 343 32 405 54 60 HSJ60 20BE041 3 30 4 50 439 4 48 64 70 HSJ70 20BE052 3 50 M40 4 50 557 52 65 182 90 HSJ90 20BE062 4 60 5 2 50 6 62 78 104 125 HSJ125 208099 9 5 0 bh 40 108 6 99 1190 126 150 HSJ150 15 2 40
48. 0 100 2088080 4 30 25 4 50 847 30 5 92 117 156 110 200 10 350 350 150 5 40 M 50 13 407 120 132 175 150 250 150 475 350 50 130 14 50 847 305 92 138 175 125 200 125 350 300 150 UBI 5 50 4 50 141 441 130 143 175 175 275 175 500 375 250 40 4 50 13 353 104 156 175 125 225 125 400 300 50 58154 6 60 4 50 167 601 177 195 266 225 350 225 500 500 250 50 4 50 141 509 150 225 300 200 300 200 500 450 250 2068192 6 75 4 50 208 75 221 243 308 300 450 300 600 600 400 60 4 50 167 601 177 266 308 225 350 225 500 500 250 oe 6 100 2 45 255 91 9 260 286 390 300 575 300 750 750 400 75 2 50 199 717 205 305 410 225 450 225 600 600 400 See page 38 for notes 240 Volt AC Input Protection Devices Circuit Motor PWM Input Dual Element Delay Breaker Circuit 140M Motor Protector with Adjustable Current Drive Hp Rating Freq Ratings Output Amps Time Delay Fuse 6 Protector Range 9 Catalog C Available Catalog Numbers Min Enclosure Number 2 ND kHz kVA Cont 1 Min 3 Sec Min Max Min 2 Max 9 140 Vol in 3 19 20BB2P2 0 05 0 33 4 50 17 07 22 24 33 3 6 3 10 15 3 M C2E B25 M D8E B25 7269 20BB4P2 0 1 0 75 4 50 33 14 42 48 64 5 8 5 15 15 7
49. 13 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Factory Default Jumper Settings E F T to chassis ground connected to ground W MOV gt LL MOV Input Filter 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOV s the input filter capacitor must also be removed Rockwell Automation Publication 20B INO19E EN P July 2013 5 E M0V Input DC Bus Common 53 5 5 Filtercaps 2 Mode Caps Power Source 5 1P54 NEMA Type 12 Drives continued MI Two green yellow Green yellow wireto Solid Ground wires connected CM Cap Board is 1 CM Cap jumper wire must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Torque to 3 2 28 Ib in MOV Input Filter Cap jumper wires must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire must be insulated from ground with a nylon screw spacer Verify and if necessary remove the metal screw and insert a M5 x
50. 2 20 NEMA UL Type Open 0 50 C 0 122 F Frames 0 6 Most Ratings 2 Top Label Removed 1 0 45 C 0 113 F 20BC072 Only 00 NEMA UL Type Open 0 50 0 122 208C072 9 Top Label 8 Vent Plate Removed Flange Mount Front IP00 NEMA UL Type Open 0 55 0 131 Front Inside Encl Frames 5 6 Back Heat Sink IP54 NEMA UL Type 12 0 40 C 0 104 F Back External Stand alone Wall Mount 0 40 C 0 104 F Frames 5 6 IP54 NEMA UL Type 12 1 Removing the adhesive top label from the drive changes the NEMA UL enclosure rating from Type 1 to Open Frames 5 and 6 do not have a top label 2 Refer to pages 34 through 41 for exceptions 3 To remove vent plate see page 11 for location lift top edge of plate from the chassis Rotate the plate out from the back plate Minimum Mounting Clearances gt P gt 101 6 mm 101 6 mm 101 6 mm 101 6 mm 4 0 in 4 0 in No Adhesive Label v _ Y see Table 2 29528 With Adhesive Label 88888 88888 see Table 2 O Allen Bradley Allen Bradley Allen Bradley Allen Bradley t 50 8 mm E lt 2 0 D RS PowerFlex PowerFlex Air flow through the drive owerFiex owerFiex must not be impeded Refer to pages 11 ta a through 20 for detailed dimension information 101 6 mm 101 6 mm 101 6 mm 101 6 mm 4 0 in 4 0
51. 2 13 AC Input Ratings are Normal Duty DC Input Ratings are Normal Duty 5 240V 40Hp 480 75 690V 45 90kW 240 40 480 75 690V 45 90 kW 4001 55 kW 600 75 Hp 400 55 kW 600 75 Hp CCCCCCCC olojo O dlolololololoro ololo Adoro 8 PS PS e 240V 50Hp 480 100 Hp 240V 50Hp 480 100 Hp 400V 75 kW 600 100 Hp 400V 75 kW 600 100 Hp BR1 BRI 0 240 BR DC 00 DC UTI V2 Ri SA2 BR DC DC DC um WT3 er PS CCCIC CI0CICICC CI 0 C C 5566 6 Em e O O JO O 9FH9 O O O o PS PS i 9 6 125 200 Hp 125 200 Hp o foo 9 II 9 ESI o Wo To 5 o o o o o o e Af o o ff o o o o o lo To 30 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Terminal Description Notes BRI DC Brake 4 DB Resistor Connection Important Only one DB resistor can be used with Frames BR2 DC Brake 0 3 Connecting an internal amp external resistor could cause damage Twisted pair wiring must be used from these terminals to the resistor Wiring must be routed separately from other cabling DC DC Bus DC Input Brake Connections chop
52. 20 nylon screw spacer MOV Input Filter Cap jumper wires must be insulated from ground with a nylon screw spacer Verify and if necessary remove the metal screw and insert a M5 x 20 nylon screw spacer 49 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 50 Frame Factory Default Jumper Settings g 5 MOV Input DC Bus Common S 8 5 5 Filter Caps Mode Caps Power Source Type IP20 NEMA UL Type 1 and Open Drives B All Two green yellow Green yellow wireto Solid Ground C wires connected CM Cap Board is 1 The green yellow CM Cap jumper wire must be D to Power Terminal connected to Power connected to PE H Block PE Terminal Block 2 The MOV Input Filter Cap jumper wires must be connected to PE Non Solid Ground 1 The green yellow CM Cap jumper wire must be 6 6 insulated from ground Verify and if necessary a remove the jumper wire from PE and PA insulate secure it to guard against 09
53. 208205 6 55 171 9 0 400 1025 25 2080248 6 100 201 6 0 460 124 208260 6 66 220 6 0 400 130 25 Table 6 600 690 Volt Single Phase AC Input Rating 600V Single Phase AC Input 690V Single Phase AC Input Drive Three Phase Drive Three Phase Catalog Hp Input Output Catalog E kW Input Output Number 2 Rating Amps VM Amps Number Rating VM 20BE1P7 0 0 5 14 0 575 0 9 20BE2P7 0 1 18 0 575 14 20 9 0 15 26 0 575 2 20BE6P1 0 25 46 0 575 31 20 9 0 1375 6 7 0 575 45 20BE011 1 5 8 5 0 575 5 5 20BE017 1 175 13 3 0 575 8 5 20BE022 2 M0 17 5 0 575 11 20BE027 2 125 214 0 575 13 5 20BE032 3 15 254 0 575 16 20BE041 3 20 32 6 0 575 20 5 20BE052 3 25 413 0 575 26 20BF052 5 225 43 1 0 690 26 20BE062 4 130 50 4 0 575 31 20BF060 5 275 49 9 0 690 30 20BE077 5 375 62 6 0 575 38 5 20BF082 5 1375 68 4 0 690 41 20BE099 5 50 80 5 0 575 49 5 20BF098 5 45 82 0 690 49 20BE125 6 1625 1016 0 575 62 2087119 6 5 100 0 690 59 5 20BE144 6 75 117 1 0 575 72 208F142 6 66 120 2 10 690 71 Rockwell Automation Publication 20B INO19E EN P July 2013 25 PowerFlex 700 Adjustable Frequency AC Drive Fra
54. 4 gt A a a T ol 85858 CL N Dimensions are in millimeters H 0 and inches Powerfiex 277 758 8 29 87 H E 738 2 o 29 06 rta 9 9 nj I N gt 7 0 0 28 x3 031 Lifting Holes x 4 Approx Weight kg Ibs Drive Drive amp Packaging 4 2449 54 0 29 03 64 0 1 Weights include HIM and Standard 1 0 8 76 0 2 99 65 3 2 57 22 2 0 87 Dia 28 7 1 13 Dia _ 47 0 1 85 2 Places 2 Places lt 54 1 2 13 Dia 2 Places 141 9 5 59 105 1 4 14 Y Y Y 26 8 1 06 36 8 1 45 50 7 2 00 63 8 2 51 112 0 4 41 180 0 7 09 lt gt 1579 6 21 12 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 5 20 NEMA UL Type 1
55. 4 165 122 175 30 175 50 50 20 C2E C16 M D8E C16 M F8E C16 7269 2080022 1 15 10 4 5009 199 166 22 242 133 25 50 25 80 80 30 M D8E C25 M F8E C25 7269 2080027 2 120 15 4 5017 43 20 6 27 133 44 35 60 35 100 100 50 M F8E 32 7269 2080034 2 25 20 4 5009 312 259 34 405 54 40 70 40 125 125 50 M F8E C45 7269 2080040 3 30 25 4 5007 367 305 40 51 68 50 90 50 150 150 50 M F8E C45 13630 2080052 3 40 30 4 5007 477 397 52 60 80 60 110 60 200 200 70 2080065 3 50 40 4 50 596 496 65 78 104 80 125 80 250 250 100 2080077 4 160 4 5009 723 601 77 85 116 100 170 100 300 300 100 50 4 5007 596 149 6 65 98 130 80 125 80 250 250 100 2080096 5 75 4 509 901 74 9 96 06 144 125 200 125 350 350 125 60 4 509 72 3 60 1 77 16 154 100 170 100 300 300 100 _ _ 2080125 5 100 4 509 17 976 125 138 163 150 250 150 500 375 150 75 4 509 901 749 96 44 168 125 200 125 350 350 125 2080156 6 125 4 509 47 122 156 172 234 200 350 200 600 450 250 100 4 50 31 109 1125 1188 250 175 250 175 500 375 250 2080180 6 150 4 50 69 141 180 198 2770 25 400 225 600 500 250 1125 4 50 47 122 156 1234 312 200 350 200 600 450 250 2080248 6 200 2 450 233 194 248 1273 372 300 550 300 700 700 400 150 2 50 69 141 180 70 1360 225 400 22
56. 400 HSJ400 See page 41 for notes 38 Rockwell Automation Publication 20B INO19E EN P July 2013 540 Volt DC Input Protection Devices PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 DC PWM Temp Input 1 5 Drive Catalog kW Rating Freq Ratings Output Amps Non Time Delay Number S ND HD Amps Cont 1Min 3Sec Fuse Fuse 217 208C1P3 0 037 025 4 50 13 13 114 19 3 16 3 208C2P1 0 075 055 4 50 24 21 24 32 6 JKS 6 20BC3P5 o 15 075 4 50 37 35 145 6 8 158 208C5P0 22 15 14 50 53 5 55 75 10 15 10 208C8P7 o 4 3 4 50 93 87 99 32 5 HSJ15 208C011 0 55 4 4 50 126 11 5 13 174 2 5120 208C015 1 75 55 4 50 168 154 72 31 125 HSJ25 208C022 1 nu 175 14 50 24 2 242 33 40 HSJ40 208C030 2 15 n 50 32 30 133 45 50 HSJ50 208C037 2 185 15 4 50 409 3 65 60 70 H5J70 208043 2 185 4 50 45 56 74 90 5190 208056 ho 2 14 50 619 56 64 86 100 HSJ100 208072 y bo 14 5070 805 2 12 125 H5J125 20800859000 4 45 l 4 45 951 85 94 128 150 HSJ150 4 45 805 2 108 144 15 HSJ175 20810590 5 55 4 50 202 05 16 158 15 HSJ175 45 509 951 68 08 70 200 HSJ200 208814000 5 5 l 4 409 fiso 140 t54 1190 225 HSJ225 55 4 40 02 105 18 1190 225 5 225 20881709 6 o9 l 4 509 1923 170 187 255 300 5 300 75 14 509 159 140 20 280 300 HSJ300
57. 5 6 J 650V DC N 5 6 325V DC Y 5 6 540V DC Y 5 6 R 650V DC Y 5 6 T 810V DC Y 5 6 w 932V DC Y 5 6 ND Output Rating Example Code kW Hp 2P2 2 2 0 37 0 5 022 22 5 5 7 5 d Enclosure Code Enclosure A IP20 NEMA UL Type 1 Open Flange Mount Fa Front IPOO NEMA UL Type Open Back Heatsink IP54 NEMA 12 GA Stand Alone Wall Mount IP54 NEMA UL Type 12 a Only available for Frame 5 amp Frame 6 drives 400 690V e f g h i I k I n e I LIIM Comm Slot Code Operator Interface Code Network Type 0 Blank Cover C ControINet Coax 3 LCD Display Full Numeric Keypad D DeviceNet Ta Remote Panel Mount IP66 NEMA UL E EtherNet IP Type 12 Full Numeric LCD HIM N None Remote Panel Mount 66 NEMA UL Type 12 Prog Only LCD HIM Available with Frames 5 6 Stand Alone 54 k drives Enclosure Code G Control amp I O Code Control 1 0 Volts f A Standard 24V DC AC Documentation B Standard 115V AC Code Type Vector A 24V DC A Manual D Vector A 115V AC N No Manual N Standard None No Shipping Package A Vector Control Option utilizes DPI Only Internal Use Only 9 Feedback Brake Code Type Code w Brake IGBT g None Y Yes 1 Encoder 12V 5V N No t Brake IGBT is standard on Frames 0 3 optional on Frames 4 6 h Internal Braking Resistor Code w Resistor Y Yes N No Not available for Frame 3 driv
58. 5 600 500 250 See page 38 for notes 36 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 600 Volt AC Input Protection Devices 13 Dual Element Circuit Motor Hp PWM Temp Input Time Delay Non Time Delay Breaker Circuit 140M Motor Protector with Adjustable Current Rating Ratings Output Amps Fuse Fuse 6 Protector Range 5 6 Catalog 2 Available Catalog Numbers Min Enclosure Number IND HD kHz Cont 1 Min 3 Sec Min Min Max Max Max 140 Vol in 3 04 20BE1P7 0 1 05 4 50 13 14 17 2 26 2 4 2 6 15 3 M C2E B16 7269 20BE2P7 0 2 1 4 50 21 21 27 36 48 13 6 3 10 15 3 M QE B25 7269 20BE3P9 0 3 2 4 50 3 31 39 43 59 6 9 6 15 15 7 M C2E B40 M D8E B40 7269 20BE6P1 0 5 3 4 50 53 55 61 6 7 92 19 12 9 20 20 15 M D8E B63 7269 20 9 0 7 5 5 4 50 78 81 19 9 9 135 10 20 10 35 30 15 M D8E C10 M F8E C10 7269 20 011 1 10 75 4 50 99 110 2 11 135 18 15 25 15 40 40 15 M D8E C10 M F8E C10 7269 20BE017 1 15 10 4 50 154 16 17 187 255 20 40 20 60 50 20 M D8E C16 M F8E C16 7269 20BE022 2 20
59. 9E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Common 1 0 Programming Changes Your application needs may require changing parameters from their factory default settings Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer 1 Set Param 090 Speed Ref A Sel to option 1 Analog In 1 This sets the speed reference input to I O terminals 1 amp 2 For 4 20 mA operation a jumper must be placed between terminals 17 amp 18 2 Set Param 096 TB Man Ref Sel to option 9 MOP Level This eliminates a potential Conflict alarm condition Analog In 2 is not a valid Speed Reference source if selected for any of the following 117 Trim In Select 126 PI Reference Sel 128 PI Feedback Sel 147 Current Lmt Sel 179 Sleep Wake Ref 3 Set Param 091 Speed Ref A Hi to the upper value of the desired speed reference range in Hz 4 Set Param 092 Speed Ref A Lo to the lower value of the desired speed reference range in Hz Control Scheme Change from 3 Wire Start Stop to 2 Wire Run Not Run at Digital In 1 amp Digital In 2 IMPORTANT This disables the Start button on the HIM 1 Set Param 361 Digital In1 Sel to option 7 Run or 9 Run Reverse 2 Set Param 362 Digital In2 Sel to another option such as 8 Run Forward or 10 Jog See I O Wiring Examples beginning on page 56 Restoring
60. Dia x 40 minimum 14 GA 1 9 steel mounting surface Deburr Pilot Holes and Drive Cutout 10 0 458 0 18 03 gt 039 gt 18 03 1039 0 lt 8 _ ancal 0 91 1026 5 40 41 948 5 37 34 870 5 34 27 792 5 31 20 Cutout 714 5 28 13 1019 0 40 12 636 5 25 06 558 5 21 99 480 5 18 92 402 5 15 85 4 324 5 12 78 4 246 5 9 71 5 i m Dimensions are in millimeters and inches 168 5 6 63 A I 90 5 356 y Y YYYYYYYYYYY Y T T T 12 5 0 49 59 0 2 32 lt gt 0 39 131 0 5 16 gt 203 0 7 99 4 275 0 10 83 lt 347 0 13 66 lt gt 419 0 16 50 lt gt 478 0 18 82 lt gt Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 6 IP20 NEMA UL Type 1 403 9 15 90 _ gt gt lt 8 5 0 33 H 360 6 14 20 gt 496 1959 gt lt 300 0 11 81
61. EMA 12 Drives C All Two green yellow Green yellow wireto Solid Ground D wires connected CM Cap Board is 1 The green yellow CM Cap jumper wire must be E to Power Terminal connected to Power connected to PE F Block PE Terminal Block PE 2 The MOV Input Filter Cap jumper wires must be connected to PE Non Solid Ground 1 The green yellow CM Cap jumper wire must be DO NOT insulated from ground Verify and if necessary REMOVE remove the jumper wire from PE and Input Filter Cap CM Cap 4 o o o o L3 insulate secure it to guard against unintentional contact with chassis or components Important Do Not Remove Disconnect the larger green yellow wire 2 MOV Input Filter Cap jumper wires must be insulated from ground Verify and if necessary remove the jumper wires from PE and individually insulate secure them to guard against unintentional contact with chassis or components 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOV s the input filter capacitor must also be removed Rockwell Automation Publication 20B INO19E EN P July 2013 51 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Step 4 1 0 Wiring Important points to remember about I O wiring Use Copper wire only Wire gauge requirements and recommendations are based on 75 degrees C Do not reduce wire g
62. Factory Defaults From the Human Interface Module HIM Main Menu select Memory Storage Reset To Defaults Rockwell Automation Publication 20B INO19E EN P July 2013 71 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Troubleshooting For a complete listing of Faults and Alarms refer to the PowerFlex 700 User Manual publication 20B UMO002 Table 10 Abbreviated Fault Listing Fault 2 gt Description Action Auxiliary 2 Auxiliary input interlock is open Check remote wiring Input Decel Inhibit 24 3 The drive is not following a commanded 1 Verify input voltage is within drive deceleration because it is attempting to specified limits limit bus voltage 2 Verify system ground impedance follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Refer to page 6 for further info 4 Disable with parameter 238 FluxAmpsRef 78 The value for flux amps determined by the 1 Reprogram Motor NP FLA with the Rang Autotune procedure exceeds the correct motor nameplate value programmed Motor NP FLA parameter 2 Repeat Autotune 042 HW 12 Q The drive output current has exceeded the Check programming Check for excess load OverCurrent hardware current limit improper DC boost setting DC brake volts set too high or other causes of excess current IR Volts 7 Calculate is the autotune default and the R
63. G Combined Belden 9892 6 0 330 mm 22 AWG or 0 500 mm 20 AWG Encoder Pulse 1 0 Signal Belden 9730 9728 4 0 196 mm 24 AWG individually shielded 152 to 259 m 500 to 850 ft Power Belden 8790 9 0 750 mm 18AWG Combined Belden 9773 9774 0 750 mm 18AWG individually shielded Digital 1 0 Shielded Multi conductor shielded cable such as Belden 8770 0 750 mm 18AWG 3 conductor shielded 300V 190003 or equivalent 60 C 140 F Unshielded Per US NEC or applicable national or local code Separate control and signal wires from power wires by at least 0 3 meters 1 foot Ifthe wires are short and contained within a cabinet that has no sensitive circuits the use of shielded wire can not be necessary but is always recommended 1 0 terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise 9730 is 3 individually shielded pairs 2 channel power If 3 channel is required use 9728 8790 is 1 shielded pair 9892 is 3 individually shielded pairs 3 channel 1 shielded pair for power wn a 9773 is 3 individually shielded pairs 2 channel power If 3 channel is required use 9774 52 Rockwell Automation Publication 20B INO19E EN P July 2013 1 0 Terminals PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 The figure below shows the I O Control
64. Installation Instructions Allen Bradley PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 0 37 132 KW 0 5 200 Hp Additional Resources This document explains the 5 BASIC STEPS needed to install and perform a Basic Start Up of the PowerFlex 700 Series A or B AC drive A Human Interface Module HIM is required to perform the Basic Start Up routine covered in this manual The information provided is intended for qualified installers only These documents contain additional information concerning related products from Rockwell Automation Resource PowerFlex 700 Standard Control User Manual publication 20B UM001 PowerFlex 700 Vector Control User Manual v4 001 amp up publication 20B UM002 Description Provides detailed information on Parameters and programming Faults alarms and troubleshooting PowerFlex 700 AC Drive Technical Data publication 20B TD001 This publication provides detailed drive specifications option specifications and input protection device ratings PowerFlex Comm Adapter Manuals publication 20COMM UM These publications provide information on configuring using and troubleshooting PowerFlex communication adapters PowerFlex 70 and PowerFlex 700 Reference Manual publication PFLEX RM001 PowerFlex 70 Enhanced Control and PowerFlex 700 Vector Control Reference Manual publication PFLEX RM004 These publications provide detailed applic
65. an result in personal injury and or equipment damage ATTENTION Only qualified personnel familiar with adjustable frequency bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the following points refer to pages 29 through 30 for locations ATTENTION To avoid an electric shock hazard verify that the voltage on the DCand DC terminals of the Power Terminal Block e DCterminal of the Power Block and the chassis e DC terminal of the Power Terminal Block and the chassis The voltage must be zero for all three measurements installation Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for proper Rockwell Automation Publication 20B INO19E EN P July 2013 43 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Table 9 Recommended Power Jumper Configurations DC Bus MOV Input Common Benefits Of Correct Configuration Power Source Type q Filter Caps 2 Mode Caps on Power Source Type Solid Ground Connected Connected Reduced electrical noise ACfed solidly grounded Most stable operation DC fed from passive rectifier that EMCcompliance
66. and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www r
67. at less than 160V with respect to PE Input provides high common mode immunity Differential Isolation External source must be less than 10V with respect to PE 150 mA maximum load designed to power digital inputs only Not present on 115V versions Rockwell Automation Publication 20B INO19E EN P July 2013 55 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 56 1 0 Wiring Examples Input Output Potentiometer Unipolar Speed Reference 10k Ohm Pot Recommended 2k Ohm Minimum Connection Example Required Parameter Changes Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Joystick Bipolar Speed Reference 1 Set Direction Mode Parameter 190 1 Bipolar 10V Input 47 Adjust Scaling E Parameters 91 92 and 325 326 4 View Results Parameter 002 Analog Input Bipolar o Set Direction Mode Speed Reference Parameter 190 1 Bipolar 10V Input 0 Adjust Scaling i Parameters 91 92 and 325 326 View Results Parameter 002 Analog Voltage Input Configure Input with parameter 320 Unipolar Speed Reference 0 to 10V Input Common Adjust Scaling Param
68. ation specific information for programming and configuring the PowerFlex 700 drive Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOO1 Provides basic information needed to properly wire and ground PWM AC drives Safety Guidelines for the Application Installation and Maintenance of Solid State Control publication SGI 1 1 Provides general guidelines for the application installation and maintenance of solid state control Guarding Against Electrostatic Damage publication 8000 4 5 2 Provides practices for guarding against Electrostatic damage ESD Product Certifications website http ab com You can view or download publications at Provides declarations of conformity certificates and other certification details http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Allen Bradley Rockwell Software Rockwell Automation PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Installation Instructions in Other Languages Allen Bradley Drives Technical Support Use the contacts below for PowerFlex 700 technical support including spare parts information Online at By Email at By Telephone at www ab com support abdrives support drives ra rockwell com 262 512 8176 English This instruction sheet is a
69. ations nun PESAS eesosa 2200002000000 G la Rockwell Automation Publication 20B IN019E EN P July 2013 45 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 46 Frame Factory Default Jumper Settings Em ooo 22 22 2 e PE i 2 5 MOV Input DC Bus Common SS 38 1 2 Mode Caps Power Source Type All Drives continued B E Al PE_MOV PE CAP Solid Ground Installed Installed e Verify that jumpers are installed at the PE CAP and PE MOV locations Non Solid Ground Remove jumpers at CAP and PE MOV locations IP20 NEMA UL Type 1 and Open Drives 2 IIA Green yellow wire is connected to ground All Two green except yellow wires C140 connected to the Power Terminal Block rail CM Cap 9 Older Drives Newer Drives L J E 20000 B CCCC
70. auge when using higher temperature wire e Wire with an insulation rating of 600V or greater is recommended Separate control and signal wires from power wires by at least 0 3 meters 1 foot IMPORTANT 1 Oterminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity Wire Recommendations Min Insulation Type Wire Type s Description Rating 2 pal Standard Analog 1 0 Belden 8760 9460 or equivalent 0 750 mm2 18 AWG twisted pair 100 shield with drain 300V 75 90 Belden 8770 or equivalent 0 750 mm 18 AWG 3 conductor shielded for remote pot only 167 194 F Encoder Pulse 1 0 Combined Belden 9730 0 196 mm 24 AWG individually shielded 30 m 100 ft Encoder Pulse 1 0 Signal Belden 9730 9728 4 0 196 mm 24 AWG individually shielded 30to 152m 100 to 500 ft Power Belden 8790 5 0 750 mm 18AW
71. autions reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage occurs ATTENTION A contactor or other device that routinely disconnects and components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit can be required to remove the AC line to the drive An auxiliary braking method can be required ATTENTION drive start stop enable control circuitry includes solid state Output Contactor Precaution following information must be read and understood One or more output contactors can be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power is removed from the respective motor but the drive continues to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that can cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor must be wired to a drive digital input that is programmed as Enable This causes the drive to execute a coa
72. bbe ds 56 Hardware Enable Circuitry Vector Control Only 57 Encoder Interface Option Vector Control 58 Reference Control as cidade ebd 59 Step 5 Start Up Check List 62 Prepare For Drive Start Up sees 62 Supplemental 65 Using PowerFlex Drives w Regen 65 DC Input Common Bus and Precharge 65 Human Interface Module HIM 66 Start Up Route os coo opes nds 67 Drive Status Indicators o as Do oes Eee DEREN TUR add 70 Common I O Programming Changes 71 Troubleshooting 72 Common Symptoms and Corrective 74 Manually Clearing 76 Rockwell Automation Publication 20B INO19E EN P July 2013 3 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Catalog Number Explanation 208 D a b Drive Code Type 20B PowerFlex 700 b Voltage Rating Code Voltage Ph Prechg Frames B 240V AC 3 0 6 400V 3 0 6 D 480V 3 0 6 600V 3 0 6 690V 3 5 6 H 540V DC N
73. common mode immunity 150 mA maximum load designed to power digital inputs only Not present on 115V versions Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Standard Control 0ption 1 0 Terminal Designations Factory Related No Signal Default Description Param 1 Anlg Volts In 1 2 Isolated 9 bipolar differential 10V 11 bit amp sign 320 88k ohm input impedance 327 2 Anlg Volts int ohm input impedance 3 Anlg Volts In 2 2 Isolated 4 bipolar differential 10V 11 bit amp sign 88k ohm input impedance 4 AnlgVoltsin 2 9 ohm input impedance 5 Pot Common For and 10V pot references 6 Anlg Volts Out 1 2 Bipolar 10V 11 bit amp sign 2k ohm minimum load 340 344 7 Anlg Volts Out 1 8 Anlg Current Out 1 2 4 20mA 11 bit amp sign 400 ohm maximum load 9 Anlg Current Out 1 10 Reserved for Future Use 11 Digital Out 1 N C Fault Max Resistive Load 380 rr 240V AC 30V DC 1200VA 150W 387 1 igital Qut 1 Common Max Current 5A Min Load 10mA 13 Digital Out 1 N 0 1 NOT Fault Max Inductive Load 240V AC 30V DC 840VA 105W 1 14 Digital Out 2 N C NOT Run Max Current 3 5A Min Load 10mA 15 Digital Out 2 Common 16 Digital Out2 N 0 Run 17
74. ctive 73 23 EEC EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC EN61800 3 Adjustable speed electrical power drive systems Part 3 product standard including specific test methods General Notes Some drives are equipped with an adhesive label on the top of the drive If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable must be kept as short as possible to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungrounded systems is not recommended PowerFlex drives can cause radio frequency interference if used in residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary Conformity of the drive with EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system When operated a public supply system it is the responsibility of the installer or user to ensure by cons
75. e enter motor nameplate data Range value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values Motor 7 0 Internal electronic overload trip An excessive motor load exists Reduce Overload Enable Disable with Fault Config 1 load so drive output current does not O exceed the current set by Motor NP FLA OverSpeed 25 D Functions such as Slip Compensation or Bus Remove excessive load or overhauling Limit Regulation have attempted to add an conditions or increase Overspeed Limit output frequency adjustment greater than that programmed in Overspeed Limit parameter 083 OverVoltage 5 CD DC bus voltage exceeded maximum value Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option SW 36 Drive output current has exceeded the 1ms Check for excess load improper DC boost OverCurrent current rating This rating is greaterthanthe setting DC brake volts set too high 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating 1 See the User Manual for a description of fault types 72 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Table 11 Abbreviated Alarm Listing Alarm Desc
76. er and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire must be insulated from ground with a nylon screw spacer Verify and if necessary remove the metal screw and insert a M5 x 15 nylon screw spacer 2 MOV Input Filter Cap jumper wires must be insulated from ground with a nylon screw spacer Verify and if necessary remove the metal screw and insert a M5 x 20 nylon screw spacer 077 082 099 098 Two green yellow wires connected to chassis ground Green yellow wire to CM Cap Board is connected to ground CM Cap Input Filter MOV Cap Solid Ground 1 CM Cap jumper wire must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 N m 28 Ib in 2 MOV jumper wire must be connected to ground with metal screws Verify and if necessary remove the nylon screw spacers and insert a metal M5 x 12 screws 3 Input Filter Cap jumper wire must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert metal M5
77. es or larger i Emission Code CE Filter CM Choke A Yes Yes Bi Yes No N No No 8 Note 600V class drives below 77 Amps Frames 0 4 are declared to meet the Low Voltage Directive It is the responsibility of the user to determine compliance to the EMC directive Only available for 208 240V Frame 0 3 drives Rockwell Automation Publication 20B INO19E EN P July 2013 m Future Use n Special Firmware Frames 0 6 Only Code Type 60 Hz Maximum AE Cascading Fan Pump Control 82 Hz Maximum BA Pump Off for pump jack Must be used with Vector Control option C or D Position k Positions m n are only required when custom firmware is supplied PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Step 1 Read the Precautions Qualified Personnel and General Information A ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery must plan or implement the installation start up and subsequent maintenance of the system Failure to comply can result in personal injury and or equipment damage Personal Safety A gt P ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the following points refer to pages 28 through 30 for locations DCand DC terminals of the Power Terminal Block
78. eters 91 92 and 325 326 View results Parameter 002 Analog Current Input Unipolar Speed Reference 0 20 mA Input Configure Input for Current Parameter 320 and add jumper at appropriate terminals Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Input PTC Ferrite 5 Set Fault Config 1 PTC OT set gt 5V Bead Parameter 238 bit 7 Enabled PTC OT cleared lt 4V Set Alarm Config 1 PTCShort 0 2V Parameter 259 bit 11 Enabled View Status Drive Alarm 1 Parameter 211 bit 11 True HW PTC Input Ferrite Set Fault Config 1 PTC OT set gt 5V Bead Parameter 238 bit 13 Enabled Sul 23 OT cleared lt 4V 18 Set Alarm Config 1 PTCShort 0 2V Parameter 259 bit 18 Enabled View Status Drive Alarm 1 Parameter 211 bit 18 True Analog Output Configure with Parameter 340 10 0 20 mA Bipolar Select Source Value 10V Unipolar shown Parameter 380 Digital Out1 Sel Adjust Scaling Parameters 343 344 2 Wire Control Non Reversing 24V DC
79. f at least 7596 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 10096 coverage foil and an 8596 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types can limit the allowable cable length Particularly some of the newer cables bundle 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known See Table 3 Table 3 Recommended Shielded Wire Location Rating Type Description Standard 600V 90 X 194 F e Four tinned copper conductors with XLPE insulation Option 1 XHHW2 RHW 2 Anixter Copper braid aluminum foil combination shield and tinned B209500 B209507 Belden copper drain wire 29501 29507 or equivalent T PVC jacket Standard Tray rated 600V 90 Three tinned copper conductors with XLPE insulation Option 2 194 F RHH RHW 2 Anixter 5 mil single helical copper tape 25 overlap min with three OLF 7xxxxx or equivalent bare copper grounds in contact with shie
80. former is behind the Power Terminal Block Access is gained by releasing the terminal block from the rail and 54 NEMA UL 138 V removing the transformer cover plate Type 12 Frame 6 1 Locate the small metal tab at the bottom ofthe end terminal block 2 Press the tab in and pull the top ofthe block out Repeat for the next block if desired 3 Remove the transformer cover plate 4 Select the appropriate transformer tap 5 Replace cover and terminal block D o o o O O O o O FSS SSS SS a Se D 1 2 Secondary Fuse 115 y P 3 5A 250V le I I _ Primary Terminal Voltage 400 480V P2 400 600 600 690V P2 480 690 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Auxiliary Control Power Supply If desired an auxiliary control power supply can be used with certain drives to keep the control logic up when the main AC power is removed An auxiliary control power supply can only be used with e 400 480 and 600 690 Volt drives with Vector Control 15H position of the catalog number string equals C or D Using an auxiliary control power supply requires the use of some type of AC line monitoring as well as
81. ge any time 62 Auto Man Switches between Auto and Manual Modes If the Human Interface Module HIM requests Manual Mode the Speed Reference source is transferred to the Human Interface Module HIM Remove Allows Human Interface Module HIM removal without causing a fault if the Human Interface Module HIM is not the last controlling device and does not have Manual control of the drive ES Allows entry of a parameter number for viewing editing Start Up Routines The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately If you have an LCD HIM two methods are provided S M A R T Start This routine is accessible by using the ALT function key on the LCD HIM This keystroke brings up a list of parameters needed to program the eight most commonly adjusted drive functions These include Start Stop Minimum Speed Maximum Speed Acceleration Time Deceleration Time Reference source speed command and Electronic Overload setting for the motor No knowledge of parameter organization or access is required S M A R T Start can commission the drive in just a few minutes See page 69 Rockwell Automation Publication 20B INO19E EN P July 2013 67 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 68 Assisted Start Up Three levels of Assisted Start Up Basic Detailed and Application aid the user in commissioning the drive asking simple Yes No or
82. ges to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 e Actual deceleration times can be longer than commanded deceleration times However Decel Inhibit fault F24 is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor provides equal or better performance in most cases Important These faults are not instantaneous Test results have shown that they take between 2 12 seconds to occur 6 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated by using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives 1 comply with the EN standards listed below when installed according to the information supplied in this publication and the Wiring amp Grounding Guidelines Manual CE Declarations of Conformity are available online at http www rockwellautomation com rockwellautomation certification Low Voltage Dire
83. has an AC source and solid ground Reduced voltage stress on components and motor bearings Non Solid Ground Disconnected Disconnected Helps avoid severe equipment ACfedungrounded damage when ground fault occurs Impedance grounded High resistive ground phase ground e Regenerative unit such as common DC bus supply amp brake DCfed from an active converter 1 Itis highly recommended to accurately determine the power source type and then configure appropriately 2 When are disconnected the power system must have its own transient protection to ensure known and controlled voltages To connect or disconnect these devices refer to pages 45 through 51 IMPORTANT mode capacitors are used to conform with the EMC directives Removing these devices can withdraw the associated directive In addition on an ungrounded distribution system where the line to ground voltages on any phase could exceed 12596 of the nominal line to line voltage an isolation transformer must be installed See Wiring and Grounding Guidelines for AC Drives publication DRIVES IN001 for more information on impedance grounded and ungrounded systems Jumper Installation Removal and Storage PowerFlex 700 drives utilize plug in style jumpers and jumper wires Most drives havea jumper storage area inside the front cover Store extra jumpers or jumpers that have been removed in this location for use at a later
84. ify that Digital Inx Sel is not configured to Stop CF or Enable If this is not done the drive does not start Refer to Abbreviated Fault Listing on page 72 for a list of potential digital input conflicts Ifthe STS LED is not flashing green at this point refer to Drive Status Indicators on page 70 6 When prompted select a display language The PowerFlex 700 Start Up Screen displays 7 Press the Enter key to display the Start Up Menu 8 Use the Arrow keys to highlight 2 Basic 9 Press the Enter key Follow the menu by using the Enter key to step you through the Start Up routine The Basic Start Up routine asks simple questions and prompts you to input required information See also Common I O Programming Changes on page 71 Information About Start Up Motor Tests Control schemes vary based on the Start Jog Source selected in Step 3 Motor Tests Start Jog Source Control Source Description Digital Inputs Digital In 1 Stop Digital In 2 Start Digital In 3 Jog Local Human Interface Module HIM Port 1 Human Interface Module HIM connected to DPI Port 1 controls Stop Start Jog Digital In 1 6 are temporarily disabled during motor tests Remote HIM Human Interface Module HIM connected to DPI Port 2 controls Stop Start Jog Digital In 1 6 are temporarily disabled during motor tests During motor tests and tuning procedures the drive can modify certa
85. in 4 0 in 4 0 in Y Y Specified vertical clearance requirements indicated above are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface Do not use standoffs or spacers In addition inlet air temperature must not exceed the product specification 10 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Dimensions Frames 0 3 IP20 NEMA UL Type 1 15 0 0 59 D Frame 0 Shown 5 8 0 23 dia gt C gt Weight kg Ibs y Drive amp
86. in parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters can not reset to their original value If this situation occurs reset the drive to factory defaults see page 71 and repeat the Start Up procedure Rockwell Automation Publication 20B INO19E EN P July 2013 63 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 64 First Powerup Menu Structure English Francais Espa ol Italiano Deutsch Portugu s Nederlands Not Selected Main Menu Diagnostics Parameter Device Select Memory Storage Preferences 700 Start Up Startup consists of several steps to configure a drive for basic applications 700 Start Up Make a selection 1 SMART 2 Basic 3 Detailed 4 More info Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Start Up Complete these Steps in order 2 Motr Data Ramp 3 Motor Tests 4 Speed Limits 5 Speed Trq Cntl 6 Start Stop 1 0 7 Done Exit PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Supplemental Information Using PowerFlex Drives w Regen Units If a Regenerative unit f
87. information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up Step Key s Example LCD Displays 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up 2 Press Enter IMPORTANT Drive Status Indicators O e Main Menu Memory Storage Preferences Done Exit must be selected upon completion of the Start Up routine in order for any Start Up Autotune data to be saved Name Color State Description Green Steady Illuminates when power is applied to the drive Green Flashing Drive ready but not running and no faults are present Steady Drive running no faults are present Yellow Flashing Drive An inhibit condition exists the drive cannot be started Check Stopped parameter 214 Start Inhibits Flashing Drive An intermittent type 1 alarm condition is occurring Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred Steady A non resettable fault has occurred Refer to the Communication Adapter User Manual Status of DPI port internal communications if present Status of communications module when installed Status of network if connected Status of secondary network if connected 70 Rockwell Automation Publication 20B INO1
88. is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters can not be reset to their original value If this situation occurs reset the drive to factory defaults and repeat the Start Up procedure Running S M A R T Start During Start Up the majority of applications require changes to a few parameters The LCD HIM on a PowerFlex 700 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 Reference Source T Thermal Motor Overload To run a S M A R T start routine Step Key s Example LCD Displays 1 Press ALT and then Esc S M A R T The F gt Stopped Auto S M A R T start screen appears 2 View and change parameter values as desired For HIM information see Appendix B in the User Manual 3 Press Esc to exit the S M A R T start Rockwell Automation Publication 20B IN019E EN P July 2013 SMART List Digital In2 Sel Stop Mode A Minimum Speed 69 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Running an Assisted Start Up IMPORTANT This start up routine requires an LCD HIM The Assisted start up routine prompts you to input required
89. ith adjustable current range must have the current trip set to the minimum range that the device will not trip Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems The AlC ratings of the Bulletin 140M Motor Protector Circuit Breakers can vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings Maximum allowable rating by US NEC Exact size must be chosen for each installation UL Type 12 IP54 flange mount heat sink ambient temperature rating is 40 C ambient of unprotected drive portion inside enclosure is 55 C The ambient temperature for the UL Type 12 1P54 stand alone drives is 40 C Must remove top label and vent plate drive enclosure rating is 00 NEMA UL Type Open Drive frames 0 4 temperature rating is for NEMA UL Type Open The adhesive top label must be removed to operate drive at this temperature Frames 5 amp 6 do not have a top label Drives have dual current ratings one for normal duty applications and one for heavy duty applications The drive can be operated at either rating ote 600V class drives below 77 Amps Frames 0 4 are declared to meet the Low Voltage Directive It is the responsibility of the user to determine compliance to the EMC directive When using a Manual Self Protected Type E Combinati
90. l based on Save HIM Ref bit 1 Manual Mode If TB Man Ref Sel is set to one of the DPI Ports HIM must be connected on the DPI Port selected IMPORTANT does not enter Manual mode it is only the reference source for the terminal block Rockwell Automation Publication 20B INO19E EN P July 2013 61 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Attain Manual Control Close the digital input With the input closed the speed command comes from the HIM Release to Auto Control Open the digital input With the input open the speed command returns to the PLC Auto Manual Notes 1 Manual control is exclusive Ifa HIM or terminal block takes manual control no other device can take manual control until the controlling device releases manual control 2 Ifa HIM has manual control and power is removed from the drive the drive returns to Auto mode when power is reapplied 3 Parameter 192 Save HIM Ref bit 1 can enable Manual mode to allow starts and jogs from the HIM in 2 wire mode Step 5 Start Up Check List This check list supports the Basic Start Up menu option See page 67 for information on other start up routines Human Interface Module HIM is required to run the Basic Start Up routine The Basic Start Up routine can modify parameter values for Analog and Digital I O Refer to Common I O Programming Changes on page 71 start up procedure Some ofthe voltage
91. l Block Location aielo ca 8 gt CCCCC 90000 al o e 2 Ese ele ee e e e e Frames 0 1 Frame 2 i ee e sa In I Frames3 4 Frame 5 Frame 6 6 6 Jl a 9 L 6 ES 6 1 m lt e
92. ld Class 8 11 Tray rated 600V 90 Three bare copper conductors with XLPE insulation and Division amp 194 F RHH RHW 2 Anixter impervious corrugated continuously welded aluminum armor I 7V 7X000 36 or equivalent Black sunlight resistant PVC jacket overall Three copper grounds 10 AWG and smaller Rockwell Automation Publication 20B INO19E EN P July 2013 23 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 24 Single Phase Input Power The PowerFlex 700 drive is typically used with a three phase input supply Single phase operation is possible with output current derated by 50 at maximum ambient temperature of 25 C of the three phase ratings Refer to tables 4 through 6 AC Input Phase Selection Frames 5 6 Only ATTENTION To avoid a shock hazard ensure that all power to the drive has been removed before performing the following Moving the Line Type jumper on the Precharge Board see below allows single or three phase operation IMPORTANT When selecting single phase operation input power must be applied to the R L1 and S L2 terminals This ensures that the fan is properly powered Typical Location Phase Select Jumper o T ACInput Precharge I Board SPARE 1 SPARE 2 Table 4 208 240 Volt Single Phase AC Input Ratings
93. less than 0 5 If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance can be calculated by using the information supplied in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Rockwell Automation Publication 20B INO19E EN P July 2013 21 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so can result in personal injury and or equipment damage ATTENTION National Codes and standards NEC VDE BSI etc and local codes EMC Compliance Refer to page 7 for details Cable Trays and Conduit If cable trays or large conduits are to be used refer to the guidelines presented in the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO001 unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit must be disabled This helps minimize the possible shock hazard from cros
94. link fuse recommendations for DC input drives are also provided Fusing The recommended fuse types are listed below If available current ratings do not match those listed in the tables provided choose the next higher fuse rating e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 type gG or equivalent must be used UL UL Class CC or J must be used Circuit Breakers The non fuse listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M self protected combination motor controllers If one of these is chosen as the desired protection method the following requirements apply IEC Both types of circuit breakers and 140M self protected combination motor controllers are acceptable for IEC installations UL Only inverse time circuit breakers and the specified 140M self protected combination motor controllers are acceptable for UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Rockwell Automation Publication 20B INO19E EN P July 2013 33 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 208 Volt AC Input Protection Devices
95. ll Automation Publication 20B INO19E EN P July 2013 5 Check parameter 209 Drive Status 1 bits 12 amp 13 for unexpected source selections 6 Check parameter 216 Dig In Status to see if inputs are selecting an alternate source 7 Reprogram digital inputs to correct Speed Sel x option PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Motor and or drive do not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x Excess load or short acceleration times force None Check Drive Status 2 bit 10 to see if the the drive into current limit slowing or drive is in Current Limit stopping acceleration Remove excess load or reprogram Accel Time x Speed command source or value is not as None Check for the proper Speed Command by expected using Steps 1 through 7 above Programming is preventing the drive output None Check Maximum Speed and Maximum from exceeding limiting values Motor operation is unstable Cause s Motor data was incorrectly entered or Autotune was not performed Drive does not reverse motor direction Freq parameters 082 and 055 to assure that speed is not limited by programming Indication Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Cause s Indication Corrective Action
96. mes 0 6 Selecting Verifying Fan Voltage Frames 5 6 Only A IMPORTANT ATTENTION To avoid a shock hazard ensure that all power to the drive has been removed before performing the following Frames 5 amp 6 utilize a fan transformer to power the internal fan s This transformer is sized specifically for the internal fan s and must not be used to power other circuitry If your line voltage is different than the voltage class specified on the drive nameplate it can be necessary to change transformer taps as described DC input drives require user supplied 120 or 240V AC to power the cooling fans The power source is connected between 0 and the terminal corresponding to your source voltage Table 7 Frames 5 6 Fan Connections Drive Rating No of Type Enclosure 120VAC Fans Connect at DC 00 NEMA UL 100 VA 1 Power Terminal Block Input Type Open Frame 5 Requires user supplied 120 or 240V AC See page 29 for TB 138 VA locations and terminal designations Frame 6 1P20 NEMA UL 100 VA 1 Type 1 Frame 5 1P54 NEMA UL 138 VA Type 12 Frame 6 AC 00 NEMA UL 100 VA 1 N A Connected internally Input Type Open Frame 5 A transformer matches the input line voltage to the internal 138 VA fan voltage If line voltage is different than the voltage class Frame 6 specified on the drive nameplate the transformer taps may IP20 NEMA UL 100VA 1 Type 1 Frame 5 The trans
97. n 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit ofa copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable must be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that can be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable can also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable can help extend the distance that the motor is from the drive without the addition of motor protective devices such as terminator networks Refer to the Reflected Wave topic in the Wiringand Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI Consideration must be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield must be included and be specified by the cable manufacturer as having coverage o
98. ndard 1 0 14 Drive amp Packaging 154 68 341 0 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Frame 5 IP54 NEMA Type 12 Flange Mount 400 690V drives only 500 0 19 69 219 5 8 64 gt 196 5 7 74 gt 12 7 0 50 Dia Lifting Holes x 4 11 0 0 43 gt 478 18 82 ky at s s s m n m m UC 919 5 60 e Air lo Outlet L 1061 0 41 77 1 lige 127 6 5 02 eles E 1039 0 40 91 449 6 17 74 Y A 532 194 0 209 7 60 y Y I Ground 11 0 0 43 M5 Nut 5 5 0 22 Dia x 40 303 6 11 95 2 3 0 09 Compressed 185 0 Gasket 7 30 Dimensions are in millimeters Y y and inches 97 0 3 82 s Approx Weight 7 kg Ibs Description Drive amp Packaging Flange Mount 61 69 136 0 81 65 180 0 1 Weightsinclude HIM and Standard 1 0 Rockwell Automation Publication 20B IN019E EN P July 2013 15 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 16 Frame 5 Flange Mount Cutout 4 00 0 157
99. nstallations and increasing motor cable lengths in Second Environment installations are available Roxburgh models KMFA RF3 for UL installations and MIF or Schaffner FN3258 and FN258 models are recommended Refer to Table 1 and http www dem uk com and http www mtecorp com USA or http www schaffner com respectively Table 1 PowerFlex 700 Recommended Filters Manufacturer Part ClassA Class B Manufacturer Frame No Meters Meters Deltron 0 MIF316 150 KMF318A 100 1 KMF325A 150 2 KMF350A 200 150 2 without DC Common Mode Capacitor KMF350A 176 150 3 KMF370A 150 100 3 without DC Common Mode Capacitor KMF370A 150 100 Schaffner 0 FN358 16 45 1 FN358 30 47 2 FN358 42 47 50 2 without DC Common Mode Capacitor FN358 42 47 150 3 FN358 75 52 100 3 without DC Common Mode Capacitor FN358 75 52 150 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Step 2 Mount the Drive Accessing the Terminals Opening the Cover Frames 0 4 Locate the slot in the upper left corner Slide the locking tab up and swing the cover open Special hinges allow cover to move away from drive and lay on top of adjacent drive if present See below for frame 4 access panel removal Frame 5 Slide the locking tab up loosen the right hand cover screw and remove See below for access panel removal
100. o elo EEEE e PORRAS 05 OPIS i IERIE 4 17 e ON O Y e OUR 99999909900 e NL E ollo amp 95555000500 1100 0 Suv 330 zum Sea usss s O so WB elo O Jj 124 EN 42 40 Ex E 9 7633 QE 30 0 050505000 595059595 88 ud 8050500000 Er 2000000060 LI e 9 9909090909 4 92000282029 4 SSR ble O4 c 28 2 UL O n 2 s blo il e o e e 9 16 1 1 Us 1372 1273 4 CS ram 64 5 00 m y Khe EA 11 0 0 43 1 Ground M5 PEM Stud N 043 5 5 0 22 Dia x44 a 2947 IT m 11 60 171677911 8 2 4 0 10 5 gt a I Compressed 9 193 7 Gasket 7 60 ic g 131 6 5 20 Y 57 9 2 30 gt lt 468 2 18 40 Approx Weight kg Ibs Drive amp Packaging 119 75 264 0 Description Drive Flange Mount 99 79 220 0 1 Weights include HIM and Standard 1 0 Rockwell Automation Publication 20B INO19E EN P July 2013 Dimensions are in millimeters and
101. ockwellautomation com literature U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 E mail support drives ra rockwell com PN 211781 Allen Bradley Rockwell Software Rockwell Automation PowerFlex RSLinx DriveExplorer DriveExecutive ControlFLASH and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20B INO19E EN P July 2013 PN 211781 Supersedes Publication 20B INO19D EN P June 2013 Copyright O 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
102. on Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations can require a arger enclosure 325 Volt DC Input Protection Devices PWM DCInput Drive Catalog HpRating Ratings Output Amps Non Time Delay Number SIND kz C Amps Cont 1Min 3Sec Fuse Fuse2 7 20BB2P2 0 05 033 4 50 2 22 24 33 5 JKS 5 20BB4P2 0 1 075 4 50 38 42 48 64 10 JKS 10 20BB6P8 1 2 1 5 4 50 6 9 6 8 9 12 15 HSJ15 20BB9P6 1 3 2 4 50 9 7 9 6 10 6 144 20 HSJ20 20BB015 1 5 3 4 50 16 15 3 16 8 23 30 HSJ30 20BB022 1 75 5 4 50 233 22 242 33 45 HSJ45 20BB028 2 10 75 4 50 30 28 33 44 60 HSJ60 20BB042 3 15 10 4 50 45 42 46 2 63 90 HSJ90 208B052 3 20 15 4 50 55 52 63 80 100 HSJ100 208B070 4 15 20 4 50 753 70 78 105 150 HSJ150 20BB080 4 30 25 4 50 86 8 80 105 140 175 HSJ175 20841043 5 40 4 50 14 1 104 115 175 200 5 200 30 4 50 85 8 80 120 160 200 5 200 208N1304 5 50 4 50 42 6 130 143 175 200 HSJ200 40 4 50 114 1 104 156 175 200 HSJ200 208N1544 6 60 4 50 69 154 169 231 300 HSJ300 50 4 50 142 6 130 195 260 300 HSJ300 208N1924 6 75 4 50 210 6 192 211 288 350 HSJ350 60 4 50 69 154 231 308 350 HSJ350 208N260 4 6 100 2 45 285 3 260 286 390 400 HSJ400 75 2 50 210 6 205 305 410
103. on Param 1 Analog In 1 30 4 Isolated bipolar differential 10V 0 20 11 320 ree bit amp sign For 0 20 mA a jumper must be installed at 327 nalog In 1 terminals 17 amp 18 or 19 amp 20 88k ohm input 3 AnalogIn2 1 impedance when configured for volt amp 95 3 ohm for 1 current 4 Analog In 2 5 Pot Common For and 10V pot references 6 Analog Out 1 4 Single ended bipolar current output is not bipolar 340 Analad 110V 0 20 mA 11 bit amp sign Voltage mode limit 347 nalog Out 1 current to 5 mA Current mode max load is 400 8 Analog Out 2 ohms 9 Analog Out 2 10 HW PTC Input 1 1 8k ohm PTC Internal 3 32k ohm pull up resistor 238 259 11 Digital Out 1 N C 2 Fault Max Resistive Load 380 2 Tota Out 240V AC 30V DC 1200VA 150W 391 igital Out 1 Common Max Current 5A Min Load 10 mA 13 Digital Out 1 N O 2 NOTFault Max Inductive Load 240V AC 30V DC 840VA 105W 4 um 2 4 Digital Out 2 N C NOT Run Max Current 3 5A Min Load 10 mA 15 Digital Out 2 3 Com 16 Digital Out 3 N 0 Run 17 Current In Jumper Placing a jumper across terminals 17 amp 18 or 19 8 320 T Analog In 1 20 configures that analog input for current 327 19 Current In Jumper 20 Analog In 2 21 10VDC Pot Ref 2k ohm minimum load 22 10VDC Pot Ref 23 HWPTCInput2 See above 24 24v0c Drive supplied logic input
104. or example 1336 REGEN is used as a bus supply or brake the common mode capacitors must be disconnected as described on page 43 Connections to the 1336 REGEN Regen Brake Mode Terminals Frame s 1336 REGEN PowerFlex 700 0 4 DC DC DC 5 6 DC DC DC DC Regenerative Bus Supply Mode Terminals Frame s 1336 REGEN PowerFlex 700 0 4 DC DC DC DC 5 6 DC DC of Common Bus Drives DE DC of Common Bus Drives DC Input Common Bus and Precharge Notes The following notes must be read and understood Also refer to pages 26 through 30 for additional DC input information Important Application Notes 1 If drives without internal precharge are used Frames 5 amp 6 only then a precharge capability must be provided in the system to guard against possible damage and b disconnect switches Must Not be used between the input of the drive and a common DC bus without the use ofan external precharge device 2 If drives with internal precharge Frames 0 6 are used with a disconnect switch to the common bus then a an auxiliary contact on the disconnect must be connected to a digital input of the drive The corresponding input parameter 361 366 must be set to 30 Precharge Enable This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus b the drive must have firmware version 2 002 or
105. per and resistor DE DC Bus PE PE Ground Refer to page 29 for location on Frame 3 drives PS AUX Auxiliary Control Voltage PS AUX L Motor Ground Refer to page 29 for location on Frame 3 drives U I1 To Motor Load 12 W W T3 R R L1 AC Line Input Power S S L2 Three Phase R S amp T T T L3 Single Phase R amp S Only refer to User Manual for details Power and Ground Wiring The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes Periodically check the integrity of all ground connections For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel must be used All circuits including the AC input ground conductor must be grounded independently and directly to this point bar Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes IMPORTANT Not discard or replace grounding hardware Rockwell Automation Publication 20B IN019E EN P July 2013 31 Po
106. pplication errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures can result in malfunction of the system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage can result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD protection handbook ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the bus voltage is increasing toward a level that causes a fault However it can also cause either of the following two conditions to occur e Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes However an OverSpeed Limit fault F25 occurs if the speed reaches Maximum Speed Overspeed Limit parameters 82 and 83 If this condition is unacceptable action must be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage chan
107. r D d Option 19 DPI Port 2 for a HIM connected by cable for handheld or remote installation option 2200258 00009800 Human Interface Module HIM Main Menu Main Menu Screen Menu Selections Main Menu gt Power Loss E n Diagnostics Hz Parameter Hain Menus Device Select Diagnostics C P rameter Memory Storage Device Select Start Up Preferences 66 Rockwell Automation Publication 20B INO19E EN P July 2013 ALT Functions PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key associated with one of the following functions ALT Key then Function Function Description S M A R T Displays the S M A R T screen This function allows the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions Refer to the User Manual for more information Log I 0 L Log in to change parameter settings Log out to protect parameter settings Change a password O View Allows the selection of how parameters are viewed or detailed information about a parameter or component qu Device Select a connected adapter for editing Lang Displays the language selection screen The LCD Human Interface Module HIM on an architecture class drive allows you to change the display langua
108. r Control Mode Speed Reference Selection Chart 1 Default Digital Inx Select Exclusive Mode Trim SpeedSel 3 2 1 PI Configuration REPE Pure Reference j gt Drive Ref Rs Auto Speed Ref Options 80 Excl Mode 0 to follower drive for Speed Ref A Sel Parameter 090 000 Frequency Reference Speed Ref B Sel Parameter 093 001 TI 04 Functions Preset Speed 2 Parameter 102 010 gt Skip Clamp Preset Speed 3 Parameter 103 nani Direction etc Preset Speed 4 Parameter 104 gt 100 V Preset Speed 5 Parameter 105 101 5 Preset Speed 6 Parameter 106 1 10 Preset Speed 7 Parameter 107 yWVHT Vha l 11 Commanded Frequency DPI Port Ref 1 6 See Parameter 209 DPI Command y Manual Speed Ref Options Al m HIM Requesting Auto Manual Man Sume TB Man Ref Sel Parameter 096 gt Digital Input Post Ramp Jog Speed Parameter 100 gt Jog Command gt to follower drive for Speed Adders Speed Mode Frequency Reference Output 2 Process _ Y Slip Compensation gt 1 Slip Comp 4 None gt 0 Open Loop y Output Frequency Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC
109. re Application Pd Motor Control Data Stop Mode and Speedand Source Value Control Method Method Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire Ramp Times Speed References 1 0 Digital 1 0 Configure fora amp Analog Outputs Specific Application such as Auto Restart Flying Start etc Selection 1 Torq Prove Fos spd Profile Done L 2 Pos Spd Profile 3 Oil Well Pumps y Pos Spd Profile gt Motor Control H Motor Data and gt Motor Tests gt Speed Limits Select Ramp Times Torg Proving Configures Enter Motor NP Optimize Torque Set Min Max Speed Torque Torq Proving 20 e Motor Control Data Stop Mode and Speed and Control Method Accel Decel Verify Direction Direction Control Ramp Times Configure Source Value and Scale for Speed References gt Well Pump gt Motor Data and gt Pump Data gt Start Stop 1 0 gt Motor Tests gt Speed Torque Torque Alarm gt Process Display gt Done Type Ramp Times Control Exit Enter Motor NP Enter Pump Configure Optimize Torque Configure Data Stop Mode Data Control Method and Source Value Accel Decel 2 Wire 3 Wire Verify Direction and Scale for Ramp Times 1 0 Digital 1 0 Speed References amp Analog Outputs During Motor Tests and tuning procedures the drive can modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up
110. rew spacer Frame 5 continued on next page Rockwell Automation Publication 20B INO19E EN P July 2013 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing the input filter capacitor must also be removed u Frame urrent ating we PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Factory Default Jumper Settings MOV Input Filter 2 DC Bus Common Mode Caps 20 NEMA UL Type 1 and Open Drives continued Power Source Type 140 052 060 Two green yellow wires connected to the Power Terminal Block rail Green yellow wire to CM Cap Board is connected to ground CM Cap 0 Input Filter Solid Ground 1 CM Cap jumper wire must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 N m 28 Ib in 2 MOV Input Filter Cap jumper wires must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spac
111. ription No O Type Dig In 1 Digital input functions are in conflict Combinations marked with a g cause an alarm ConflictA Acc2 Dec2 Accel2 Decel2 Jog 1 2 JogFwd JogRev Fwd Rev Acc2 Dec2 El Accel 2 Decel 2 Jog 1 2 Jog Fwd Jog Rev Fwd Rev it Dig In 18 Adigital Start input has been configured without a Stop input or other functions are in conflict ConflictB Combinations that conflict are marked with a a and cause an alarm Start Stop CF Run RunFwd Run Rev Jog 1 2 Jog Fwd Rev Fwd Rev Start Stop CF Run Run Fwd Run Rev Jog 1 2 ES Jog Fwd Jog Rev i Fwd Rev 3 Dig In 19 2 More than one physical input has been configured to the same input function Multiple ConflictC configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Ac Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B TB Man 30 Occurs when Ref Cflct e Auto Manual is selected default for Digital In3 Sel parameter 363 and TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input can be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 2 all of the factory default
112. s coupled motor leads ATTENTION To avoid a possible shock hazard caused by induced voltages Motor Cable Lengths Typically motor lead lengths less than 30 meters 100 feet acceptable However if your application dictates longer lengths refer to the Wiring and Grounding Guidelines for Pulse Width Modulated AC Drives publication DRIVES INO001 or the PowerFlex 700 Technical Data publication 20B TD001 Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in Use Copper wire only Wire gauge requirements and recommendations are based on 75 C Do not reduce wire gauge when using higher temperature wire Unshielded Cable THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and must not have large variations in insulation concentricity 22 Rockwell Automation Publicatio
113. s present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel must perform the following procedure Thoroughly read and understand the procedure before beginning ATTENTION Power must be applied to the drive to perform the following Prepare For Drive Start Up DPI Ports and O 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that control power voltage is correct 4 The remainder of this procedure requires that a HIM be installed Connect a Human Interface Module HIM to Drive Peripheral Interface DPI Port 1 or 2 Use remote devices to start up the drive if an operator interface is not available 62 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 IMPORTANT When power is first applied the HIM can require approximately 5 seconds until commands are recognized including the Stop key An explanation of the LED indicators can be found on page 75 5 Apply AC power and control voltages to the drive of the six digital inputs are configured to Stop CF Clear Fault or Enable verify that signals are present or reconfigure Digital Inx Sel parameters 361 366 If an I O option is not installed i e no I O terminal block ver
114. st to stop cease output whenever an output contactor is opened ATTENTION To guard against drive damage when using output contactors the Bypass Contactor Precaution ATTENTION An incorrectly applied or installed bypass system can result in N component damage or reduction in product life The most common causes are e Wiring AC line to drive output or control terminals Improper bypass or output circuits not approved by Allen Bradley e Output circuits that do not connect directly to the motor Contact Allen Bradley for assistance with application or wiring 42 Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Disconnecting MOVs and Common Mode Capacitors The Powerflex 700 drive contains protective MOVs and Common Mode Capacitors referenced to ground see below To guard against unstable operation and or damage the drive must be properly configured as shown in Table 9 on page 44 MOV and AC EMI Capacitor Phase to Ground Common Mode Capacitor to Ground L1 5 12 5 iii iit Jumper Wire T 4 EE Jumper Wire pv IMPORTANT AllPowerFlex 700 drives are shipped with the DC bus common mode capacitors referenced to ground Before proceeding ensure that all power to the drive has been removed drives and associated machinery must perform maintenance repair of the System Failure to comply c
115. ted See DEH nor Run page 54 and page 55 ABL Run Enable Input Configure with parameter 366 For dedicated hardware Enable O Remove Jumper J10 see below OB3La o 1 Refer to the Attention statement page 52 for important bipolar wiring information 2 Manual Mode 1 This allows the HIM to control Start and Jog Important Programming inputs for 2 wire control deactivates all HIM Start buttons unless parameter 192 Save HIM Ref bit 1 Hardware Enable Circuitry Vector Control Only By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a dedicated hardware enable configuration can be utilized This is done by removing a jumper and wiring the enable input to Digital In 6 1 Remove the I O Control Cassette amp cover as described on page 53 2 Control Board see diagram 3 Re assemble cassette 4 Wire Enable to Digital In 6 see page 54 S Verify that Digital In6 Sel parameter 366 is set to 1 Enable Locate amp remove Jumper J10 on the Main Rockwell Automation Publication 20B INO19E EN P July 2013 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Encoder Interface Option Vector Control Only Encoder Terminal Designations
116. to Auto Manual Attain Manual Control Close the digital input With the input closed the speed command comes from the pot Release to Auto Control Open the digital input With the input open the speed command returns to the PLC PLC Auto Terminal Block Manual with speed reference from HIM IMPORTANT Requires drive firmware v7 001 or greater and a Series B HIM with firmware v5 004 or greater process is run by a PLC when in Auto mode and requires manual control from the terminal block with the speed reference provided by the HIM The auto speed reference is produced by the PLC and transmitted to the drive through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source When Manual mode is requested through the terminal block digital input che drive evaluates if Manual mode can be granted If TB Man Ref Sel parameter 96 is set to a DPI Port and Man Ref Preload parameter 193 is enabled the drive transfers the last value of the automatic speed reference to the HIM The HIM is now the speed reference source The terminal block has exclusive control based on Save HIM Ref I parameter 192 bit 1 Manual Mode If TB Man Ref Sel is set to a DPI Port and Man Ref Preload is disabled the HIM is now the speed reference source The terminal block has exclusive contro
117. ultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met 1 600 class drives below 77 Frames 0 4 are declared to meet the essential requirements of the Low Voltage Directive It is the responsibility of the user to determine compliance to the EMC directive Rockwell Automation Publication 20B INO19E EN P July 2013 7 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 Standard PowerFlex 700 CE compatible Drive 2 Review important precautions attention statements throughout this publication and the User Manual before installing the drive 3 Grounding as described in this publication and the User Manual 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 Allshielded cables must terminate with the proper shielded connector 6 The following conditions First Environment Restricted Distribution For any drive and option a filter is required for motor cable lengths greater than 150 m 492 ft Second Environment Industrial Motor cable is limited to 30 m 98 ft for installations without additional external line filters External filters for First Environment i
118. uses for Analog In 2 must be reprogrammed such as parameters 90 117 128 and 179 Refer to the Auto Manual Examples section of the PowerFlex 700 User Manual To correct Verify reprogram the parameters that reference an analog input or Reprogram Digital In3 to another function or Unused 1 See the User Manual for a description of alarm types Rockwell Automation Publication 20B INO19E EN P July 2013 73 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 74 Cause s Drive is Faulted Common Symptoms and Corrective Actions Indication Flashing red status light Drive does not Start from Start or Run Inputs wired to the terminal block Corrective Action Clear fault Press Stop Cycle power Set Fault Clear to 1 Clear Faults on the HIM Diagnostic menu Incorrect input wiring Refer to the wiring examples starting on page 56 2wire control requires Run Run Forward Run Reverse or Jog input 3wire control requires Start and Stop inputs Jumper from terminal 25 to 26 is required None Wire inputs correctly and or install jumper Incorrect digital input programming Mutually exclusive choices have been made i e Jog and Jog Forward 2wireand3 wire programming can be conflicting Exclusive functions i e direction control can have multiple inputs configured Stop is factory default and is not wired
119. vailable in multiple languages at http www rockwellautomation com literature Select publication language and type 20B IN019 in the search field Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unter http www rockwellautomation com literature gelesen werden Bitte Ihre Sprache anw hlen und 20B IN019 im Suchfeld eintippen Francais Ces instructions sont disponibles dans diff rentes langues a l adresse suivante http www rockwellautomation com literature S lectionner la langue puis taper lt lt 208 11019 gt gt dans le champ de recherche Italiano La presente scheda d istruzione disponibile in varie lingue sul sito http www rockwellautomation com literature Selezionare la lingua desiderata e digitare 20B IN019 nel campo di ricerca Puede encontrar esta hoja de instrucciones en varios idiomas http www rockwellautomation com literature Seleccione el idioma de publicaci n y escriba 20B IN019 en el campo de b squeda Portugu s Estafolha de instruc es est dispon vel em v rias l nguas em http www rockwellautomation com literature Seleccione a lingua de publica o e entre com 20B IN019 no espa o de busca Chinese MI Pd GUT AS IO Z hi simplified http www rockwellautomation com literature 20 019 EJ Rockwell Automation Publication 20B INO19E EN P
120. werFlex 700 Adjustable Frequency AC Drive Frames 0 6 Shield Termination Shield termination at SHLD provides a grounding point for the motor cable shield The motor cable shield must be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland can also be used When shielded cable is used for control and signal wiring the shield must be grounded at the source end only not at the drive end RFI Filter Grounding Using an optional RFI filter can result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and must not include any form of plug or socket that permits inadvertent disconnection Some local codes can require redundant ground connections Periodically check the integrity of all connections Refer to the instructions supplied with the filter Motor Overload Protection Drives with Standard Control PowerFlex 700 drives with standard control identified by an N A or B in position 15 ofthe catalog number only provide Class 10 motor overload protection according to NEC article 430 They do not provide speed sensitive overload

PowerFlex 700 Adjustable Frequency AC Drive

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