GPV18 User Manual 1-2014 V1
Contents
1. g l 0092 unyay 797 L 0 8 001 92 09 67 9L EL g l 0092 eunsseJg 6l vie SLL 0092 unjes 6l vie 8 0 dn Gz o dn 09 67 9L EL S L 0092 ensseJg 9 8 9 LISP IVS Aq yuo Jos se suonesyioeds Z Gil 0082 mes vor i p x Jo 3eeui Jsnw sou oine4p AU IV O 09 0 002 001 6r9 L OL SLL 00SZ eunssoJgd 6L vIe Bun s AJLA J l 1 W JS S oineJp u uunuu k S L 00Sz Winey 6L VIE ae ne rn Ixeuu y 0 jenbe eunsseJd Buom unuululuu Gil 0082 enssalg 9i gis pojeJ e sea Je eAeu JSNW esou oineJp u y m SLL 0097 uog 9I 8 8 GL 01 dn 090 dn e se eL 0L suoneol jdde 18410 Aue 104 pesn eq jou pjnous z Sn 0097 unes 6l ve pue s u uu uinb i BureJedo joo s oo Inep TT 06 0 00 001 Ov 6L FOLS H lue S uo peseq Ajuo suoneoijdde joo g l 0092 ainssald QL 8 5 DEN oi neJp U 10 pesn eq oj pepusjul SI yeyo siu GLL 0092 ujog QL 8 5 08 91 001 LG Or 6L GOL S d S L 0092 ujog I e GL oj dn OG o dn Or 6L GOL S ee PE ESS O ma e Em EET TET Se A ejqe deooe unuululuu e 0 eunssaeJd oeq O ze Ne J a nssald ul uunjeJ d y oj papusju ae suog n S L 0092 ujog OL 9 S o dn Gz 0 dn ETL 9 v epueuluioo8J eseu wdi ejnuiu Jed sJey nA SYOLONGNOD TVOI2119313 YVAN ISN LON OQ plejg Jeqi4 10 pesg 9JIM SOH SAHINPUOJ wid6 aynuiw sed suojje uo p seq syjBua SSL 0972 ujog OL 9 0j dn OL 0 dn ve SL 6 r sou SNOMEA JO Ssi uuelID sou uunuululuu LLI syon L 3exong Ay yN 4042. plesg Jaqi4 9SOH A 9npuoS uoN p y p pu uuuu0991 SMOUS 1uBu y 0 yeu sul O uva ISd uinjoy sseid WIN HONI SYILIN 1333 Wd1 Ido suonepueululo29M 2 eunssaJg Bury0M UIN asn J9jouuelq episu sy45u97 esoH MO IIO SOH PNI o1jneipAH 0 JOO STANLEY 8 GPV18B02 User Manual HTMA EHTMA REQUIREMENTS HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPEI TYPE II TYPERR TYPE III Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW t
3. TO TOOL FROM LEFT PRESSURE FITTING TO TOOL AND BACK TO THE RIGHT FITTING RETURN FLUID ALWAYS FLOWS FROM THE MALE TO FEMALE FITTINGS QUICK DISCONNECT FITTINGS DETACH FROM HOSE CONNECT SET DEFECTIVE TOGETHER AND CHECK FOR FREE FLOW HYDRAULIC FLUID LEVEL LOW CHECK FOR CORRECT FLUID LEVEL FILL USING THE RECOMMENDED FLUID PUMP COUPLING DEFECTIVE WITH THE ENGINE NOT RUNNING CHECK THE COUPLING BETWEEN THE PUMP AND ENGINE THAT IT IS ENGAGED AND IS NOT DAMAGED CAUTION KEEP HANDS CLEAR OF ROTATING OBJECTS OUTPUT CONTROL SWITCH NOT ON TURN OUTPUT CONTROL SWITCH ON RELIEF VALVE STUCK OPEN ADJUST OR REPLACE VALVE SUCTION HOSE KINKED MAKE SURE SUCTION HOSE FROM FLUID RESERVOIR TO PUMP INLET HAS A SMOOTH CURVE TOOL IS DEFECTIVE REFER TO TOOL MANUAL 14 GPV18B02 User Manual STANLEY SPECIFICATIONS Pe U M 18 hp Briggs Capacity ect etin One 20 Ipm 5 gpm Circuit or One 30 Ipm 8 gpm Circuit at 70 140 bar 1000 2000 psi Leong 90 cm 35 4 inch VU Iy ie rre Shrek en erate ki feen ted a edet 59 cm 23 inch uite een ae a el 74 cm 29 inch Ae ee ze GAGA 120 kg 264 5 Ibs Hydraulic Rosoryop Capacily uyu l aaa 11 Itr 3 gal GOUpINg u usun een ME HTMA male and female coupler HTMA ERTMA Category u i rt E certet y annie vee tad E n e t eed Type 1 and 2 GPV18B02 User Manual lt 15 STANLEY STANLEY Hefei INTAC
4. for debris Remove debris with air pres sure STORAGE Clean the unit thoroughly before storage Do not use water pressure Always store the unit in a clean and dry facility If the unit will be stored for a prolonged period over 30 days add a fuel additive to the fuel tank to prevent the fuel from gumming Run engine for a short period to circulate the additive Replace crankcase oil with new oil Remove spark plugs and pour approximately 1 ounce 30 ml of engine oil into each cylinder Replace spark plugs and crank the engine slowly to distribute the oil Check hy draulic reservoir for water If water is found change the oil and circulate it through the tool hose and tool see hydrau lic system maintenance section Disconnect tool hoses Install new hydraulic fluid filter if dirty GPV18B02 User Manual 4 13 TROUBLESHOOTONG PROBLEM CAUSE REMEDY ENGINE WILL NOT START START SWITCH IN THE OFF POSITION TURN START SWITCH TO START WHEN STARTING BATTERY NOT CONNECTED DEFECTIVE SPARK PLUGS REMOVE PLUGS CHECK GAP CLEAN OR REPLACE FLUID BLOWING OUT OF FLUID RESERVOIR VENT HYDRAULIC TANK OVERFILLED CORRECT THE FLUID LEVEL PUMP SUCTION LEAK CHECK SUCTION CONNECTIONS TIGHTEN IF NECESSARY HYDRAULIC TOOL WON T OPERATE FLOW CONTROL SWITCH NOT CHECK THAT THE FLOW CONTROL SWITCH SWITCHED TO 5 OR 8 GPM IS SET TO 5 OR 8 GPM INCORRECT HOSE CONNECTION MAKE SURE THE TOOL HOSE CIRCUIT GOES
5. resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYD
6. A Science Technology Development Co Ltd Add A 7 Building Gongtou Liheng Industry Square Western Section Fanhua Street the Cross Wenshan Road Hefei Anhui China Tel 0551 63498781 2 3 Fax 0551 63498780 P C 230601 http www intaca cn
7. B02 Only READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR ROCEDURES APPROVED BY PROCEDURES APPROVED STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE OPERATION MANUAL OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 15875 SEE OTHER SIDE 15875 The above tag is attached to the tool before it is shipped read carefully before operating If tag is damaged please replace it and keep clean Re attach tag to unit when not in use Serial No Location 6 GPV18B02 User Manual STANLEY HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather
8. GPV18 V SERIES HYDRAULIC POWER UNIT USER MANUAL Safety Operation and Maintenance 73418 1 2014 Ver 1 2 GPV18B02 User Manual STANLEY TABLE OF CONTENTS SAFETY SYMBOLS kusinen ei neni nin deer anit niin diet der i ette 4 SAFETY PRECAUTIONS LET 5 TOOL STICKERS amp TAGS ii iter Pe rete Ee DUREE IEEE idium CES REDE ERE EL LESE ERR Ta REY 6 FY DRAULIG HOSE VY PES HM 7 HOSE RECOMMENDATIONS oett nn nnd 8 FITMAIREQUIREMEN TS EET 9 OPERATION aayqa hasa hauehelighrieie aus ehehlnieetenrneie 10 12 ROUTINE MAINTENANCE ciiasan aana aa sabaha Drang einen anne aa a ksaq ankas 13 TROUBLESHOOTING 0 an e ei ere re t E eer a alien 14 SPECIFICATIONS irri TE 15 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tool
9. N DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC NEMO SEE OTHER SIDE aaa u d SEE OTHER SIDE Www ii SIDE 1 SIDE 2 Shown smaller than actual size Ovl SIHL HAOW3H LON OG o lt 9 X u gt o z ul x c o z o a GPV18B02 User Manual 4 7 STANLEY suonoeuuo esoH JESIdAL an4 lt lt lt MO14 G NYn13Y RETURN RETURN MO14 gt gt gt Er za JYNSSIYd HYDRAULIC CIRCUIT PRESSURE PRESSURE
10. RAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IE ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEA
11. any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel A DANGER 2 WARNING a CAUTION CAUTION NOTICE IMPORTANT 4 GPV18B02 User Manual STANLEY SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the equipment These safety precautions are given for your safety Review them carefully before operating the tool and before per forming general maintenance or repairs Supervising personnel should develop additional precau tions relating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 4 In addition to this manual read and understand safety and operating instructions in the Engine Operation Manual fur nished with the power unit The Hydraulic Power Unit will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the Power Unit Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to en sure
12. are installed to hydraulic hoses so that the direction of oil flow is always from the male to the female quick disconnect as shown in figure 2 Quick disconnect couplings and hose fittings are selected so that additional fittings such as reducer or adapt er fittings are not required If adapter fittings are used they must be approved steel hydraulic fittings meeting a minimum operating pressure rating of 2500 psi 172 bar Do not use galvanized pipe fit tings or black pipe fittings Use thread tape or pipe joint compound when installing quick disconnect couplings to hose or tool fittings Follow the instructions furnished with the selected thread sealant DO NOT OVERTIGHTEN THE FITTINGS 5 BATTERY The supplied 12 Volt DC battery has been partially dry charged Before using it must first be filled with battery electrolyte at a specific density of 1 240 to 1 260 Fill each cell to its upper level indicator and then charge at a 2 Amp rate for at least 12 to 15 hours After charging check the electrolyte level and fill as required Also make sure the battery cables are firmly fixed and charging circuit functions are operated properly Do not charge the battery with a standard automotive battery charger This type of charger produces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps will damage the battery If the engine runs out of gas or dies during operation and the ignition switch is left
13. art position after the engine starts let go of the key and the start switch will remain in the Run position allow the engine to warm up for 3 5 minutes until it runs smoothly with the choke pushed back in Then connect the hose turn the flow control switch into 20 Lpm 5 gpm or 30 Lpm 8 gpm depending on your tool and turn the output control switch into NO position and the tool can be operated SHUTDOWN Place the output control switch in the OFF position and turn the flow control switch to Idle position Then turn the startup switch to Stop or shutdown position 12 gt GPV18B02 User Manual COLD WEATHER STARTUP Hydraulic fluids are thicker in cold weather therefore it is recommended that the engine be run at low idle long enough to bring the fluid temperature up to a minimum of 50 F 10 C or until the top of the hydraulic filter feels warm If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool STANLEY ROUTINE MAINTENANCE ENGINE MAINTENANCE Follow the maintenance schedule and general mainte nance instructions in the engine maintenance and opera tion manual furnished with the power unit Service foam air pre cleaner every 25 hours of operation Service air paper cartridge every 100 hours of operation Replace in line fuel filter every 100 300 hours or sooner if required Replace s
14. cation page for tool specific requirements GPV18B02 User Manual lt 9 STANLEY OPERATION PREPARATION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with the unit 1 ENGINE CRANKCASE OIL LEVEL Always check the oil level before starting the engine Make sure the oil level is at the FULL MARK on the dipstick Do not overfill Use detergent oil classified For Service SE SF SG as specified in the engine operating and mainte nance manual See engine manual for oil viscosity grade 2 ENGINE FUEL LEVEL Check the fuel level If low fill with un leaded gasoline with a minimum of 85 octane A DANGER Shut the engine off before attempting to add fuel to the fuel tank Do not remove the fuel cap while the engine is running Do not add fuel to the engine while the engine is hot Do not fill the fuel tank to a point of overflowing 3 HYDRAULIC FLUID Check the sight pipe or hydraulic fluid level in the hydrau lic fluid reservoir as follows Proper fluid level is indicated when the center section of the sight pipe is dark If the cen ter section of the sight pipe is not dark add hydraulic fluid Use fluids meeting the following specifications Viscosity Fluid Thickness U S METRIC 50 F 450 SSU Maximum 100 F 130 200 SSU 140 F 85 SSU Minimum 10 C 95 G S 38 C 27 42 C S 60 C 16 5 C S Min Pour Point 10 F 23 C Minimum for c
15. emps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter P 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm n M amm m mim dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specifi
16. in the ON or RUN position this could drain the battery Make sure the ignition switch is returned to the OFF position STANLEY CONTROL PANEL Figure 2 PRESSURE RETURN H T M A 1 2 INCH FE MALE QUICK DISCON NECT COUPLER H T M A 1 2 INCH MALE QUICK DISCONNECT COUPLER 1 2 INCH MALE PIPE HOSE END 1 2 INCH I D HOSE 25 FT LONG WITH 2500 PSI 172 BAR RATING AND 4TO 1 SAFETY FACTOR PRESSURE RETURN 1 2 INCH MALE PIPE HOSE END H T M A 1 2 INCH FE MALE QUICK DISCON NECT COUPLER ess H T M A 1 2 INCH MALE QUICK DISCONNECT COUPLER ADAPTER 3 8 INCH MALE PIPE x 8 SAE O RING M TOOL PRESSURE RETURN GPV18B02 User Manual lt 11 OPERATION CONTROLS The GPV18 maximum pressure is 175 bar 2500 psi with a flow adjustment from 20 Lpm 5 gpm to 30 Lpm 8 gpm by rotating the flow control switch Figure 3 Control Panel One hydraulic tool can be connected to the tool circuit The circuit is activated by first selecting 5 or 8 gpm with the flow control switch then rotating the output control switch to the ON position STARTUP Assure the output control switch is in the OFF position before startup Pull out on the Choke control lever and turn the start switch to the St
17. ion by changing fluid flow direction Allow power unit engine to cool before storing in an enclosed space Always keep critical tool markings such as labels and warning stickers legible To avoid personal injury or equipment damage all tool repair maintenance and service must only be per formed by authorized and properly trained personnel Warning Use of this tool on certain materials during demolition could generate dust potentially containing a variety of hazardous substances such as asbestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person GPV18B02 User Manual 4 5 TOOL STICKERS amp TAGS Lwa ALLURE TO USE HYDRAUUC KOSE FIED AS NOW C ONOUCTIVIE VEN USI T U D AND CRATIFRD AS mi ICTIVE ON ON MiLAN ELECTRIC IURE THE HOSE At n STED TAKE CURRENT ACCORDANCE WITH YOUR SAFETY DEPARTMENT 2 AMYDAAULIC LEAK OR BURST MAY CAUSE OL INJECTION INTO THE BOOT OR CAUSE OTHER SEVERE PERSONAL W wer A vom ID SPEC PIED P E F TOOL EXCESS FLOW OR PRESS Y w SURE MOSE U Power Level Decal IMPORTANT GPV18
18. old startup Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A amp B Pass 10 GPV18B02 User Manual Oxidation ASTM D 943 1000 Hours Minimum Pump Wear Test ASTM D 2882 60 mg Maximum The following fluids work well over a wide temperature range allow moisture to settle out and resist biological growth that may occur in cool operating hydraulic circuits These fluids are recommended by Stanley Hydraulic Tools Other fluids that meet or exceed the specifications of these fluids may also be used Chevron AW MV 32 Exxon Univis J 26 Mobil D T E 13 Gulf Harmony AW HVI 150 32 Shell Tellus T 32 Texaco Rando HD AZ Union Unax AW WR 32 Terresolve EnviroLogic 132 4 HYDRAULIC CONNECTIONS The recommended hose length is 8 m 25 ft with a 12 7 mm 1 2 inch inside diameter The hoses must have a work ing pressure rating of at least 175 bar 2500 psi Each hose end must have male thread ends compatible with H T M A HYDRAULIC TOOL MANUFACTURERS ASSOCIATION quick disconnect fittings Figure 1 Control Panel Facing the control panel the left hand male quick discon nect fitting is the PRESSURE FLUID OUT fitting The right hand female quick disconnect fitting is the RETURN FLUID IN fitting See Figure 1 STANLEY OPERATION QUICK DISCONNECT COUPLERS H T M A approved quick disconnect couplings
19. park plugs every 100 hours of operation Change engine oil after first 5 hours of operation then after every 50 hours of operation If engine has been op erating under heavy load or in high ambient temperature change the oil every 25 hours of operation Change oil filter when engine oil is changed Check oil level daily Remove dirt and debris from engine with a cloth or brush daily Do not use water spray Clean air cooling system every 100 hours of operation STANLEY HYDRAULIC SYSTEM MAINTENANCE Check hydraulic fluid level daily Add fluid per specifica tions in this manual See HYDRAULIC FLUID under the section titled OPERATING INSTRUCTIONS KEEP HYDRAULIC FLUID CLEAN Remove condensed moisture from the hydraulic fluid by pumping the hydraulic fluid into a 5 gal 20 con tainer through the pressure hose Make sure the engine is at idle when performing this procedure When the hydraulic reservoir is empty turn the engine off immediately Allow the fluid to sit long enough for the water to settle to the bottom of the container Slowly pour the fluid back into the hydraulic tank avoiding the water at the bottom of the container Each day check hydraulic lines and fittings for leaks kinks etc Do not use your hand to perform this check Change the hydraulic filter element per Engine Mainte nance on this page Change more often if cold moist or dusty conditions exist Check oil cooler
20. s at 503 659 5660 and ask for a Cus tomer Service Representative GPV18B02 User Manual lt 3 STANLEY SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter
21. safe operation Do not operate the power unit unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serious injury Always use hoses and fittings rated at 2500 psi 172 bar with a 4 to 1 safety factor Be sure all hose connec tions are tight Be sure all hoses are connected for correct flow direction to and from the tool being used Do not inspect hoses and fittings for leaks by using bare hands Pin hole leaks can penetrate the skin STANLEY NEVER OPERATE THE POWER UNIT INA CLOSED SPACE Inhalation of engine exhaust can be fatal Do not operate a damaged improperly adjusted power unit Never wear loose clothing that can get entangled in the working parts of the power unit Keep all parts of your body away from the working parts of the power unit Keep clear of hot engine exhaust Do not add fuel to the power unit while the power unit is running or is still hot Do not operate the power unit if gasoline odor is present Do not use flammable solvents around the power unit engine Do not operate the power unit within 3 3 ft 1 m of buildings obstructions or flammable objects Do not reverse tool rotation direct
Download Pdf Manuals
Related Search