therMOstat 8.0 - LAUDA-Noah
Contents
1. 900 POU 8 0 therMOstat 8 0 Module System 900 MO8 0 D3 D 3 Source Bubbler Temp System 900 MO8 0 S4 5 S 4 5 Source Bubbler Temp System 900 MO8 0 S5 S 5 Source Bubbler Temp System 900 MO8 0 H4 Hyperquad Source Bubbler Temp System 900 PSCMO MO Power Supply Controller Analog DeviceNet 13 3675 6 ft 1 83 m AC Power cable 110 VAC 275 0012 12 ft 3 66 m Power Signal cable assembly 275 0024 24 ft 7 32 m Power Signal cable assembly 275 0030 30 ft 9 144 m Power Signal cable assembly 900 FILLCAN 3 3 gal Fill Canister for Water Glycol mixture only 901 MO8 0 S3 therMOstat Bubbler Size Single 3 901 MO8 0 S4 therMOstat Bubbler Size Single 4 901 MO8 0 D2 MO Universal Sizing Kit Dual 2 901 MO8 0 T2 therMOstat Bubbler Size Triple 2 900 RACK PSCMO Rack for PSCMO Components List POU therMOstat 8 0 Chapter 2 Facility Requirements GENERAL SPECIFICATIONS Table 2 1 General Specifications for the PSCMO Description Specification Maximum AC Power 550 Watts Power Line Frequency 50 60 Hz Line Voltage 90 250 VAC auto ranging Inlet Socket According to IEC EN 60320 1 C14 Power Cord 6 ft 1 83 m long with NEMA 5 15 plug Noah supplied Cooling Capacity 250 watts 20 C Heating Capacity 250 watts 20 C Temperature Range 10 C to 60 C Temperature Tolerance 0 1 C Comm Interface DeviceNet Chiller Dim2. NOAH PRECISION LLC Point of Use Temperature Control System Model therMOstat 8 0 November 2009 User Manual User Manual therMOstat 8 0 Temperature Control System NOAH PRECISION LLC A message to our customers Originally founded in 1985 our Company has grown into a recognized leader in providing temperature control systems to the global semiconductor industry Today Noah Precision LLC is a privately held employee owned and managed company We are guided in our belief that prosperity in this competitive industry stems from providing customers with highly engineered new products and world class customer service We know that great products are often the result of great customer feedback and the application of innovative technology We strive to create value for our customers through a process that lets the customer influence our goals objectives product developments and business practices We embrace personal accountability and accept responsibility for prudent risk taking We encourage personal values which guide us to consistently meet the commitments we make and we endeavor to treat those with whom we interact with respect as we wish to be treated ourselves Sincerely Peter Adams President Noah Precision LLC Noah Precision LLC COPYRIGHT This manual and the information contained herein is the proprietary property of Noah Precision LLC No part of this manual may be reproduced or copied wi
3. Operation POU therMOstat 8 0 To calibrate the RTD to a reference temperature record the difference between the RTD reading and a reference sensor s reading the reference temperature If the RTD reading is lower than the reference sensor s enter the difference as a positive value into the Calibration Offset parameter using the Up and Down keys Ifthe RTD reading is higher than the reference sensor s enter the difference as a negative value Range is 999 to 999 Heat Control Method This is used to set the control method for heating This is set to PID control mode Proportional Band Heat Sets proportional band for the heat output Range is 1 to 999 C Default is 2 2 C Reset Heat Set the PID reset in repeats per minute for the heat output Range is 0 00 to 99 99 repeats per minute Default is 0 2 Rate Heat Set the PID rate time in minutes for the heat output Range is 0 00 to 9 99 minutes Default is 0 71 Power Cool Displays the current cool control power This varies between 0 100 depending on the control parameters and the temperature relative to the setpoint Cool Control Method This is used to set the control method for cooling This is set to PID control mode Proportional Band Cool Sets proportional band for the cooling output Range is to 999 C Default is 1 2 C Reset Cool Set the PID reset in repeats per minute for the cool output Range is 0 00 to 99 99 repeats per minute Default is 0 13
4. Rate Cool Set the PID rate time in minutes for the cool output Range is 0 00 to 9 99 minutes Default is 1 11 Modbus Device Address Sets the controller address for DeviceNet communications Range is 1 to 247 Default is 63 Baud Rate Sets the baud rate for DeviceNet communications Default is 125 Operation 5 5 Noah Precision LLC MANUAL TUNING PROCEDURE FOR CONTROLLER If the default PID parameters do not effectively maintain setpoint the PIDs can be adjusted to compensate There are two sets of PID values one for both heating and cooling One or both sets may need to be adjusted The PID parameters are accessed through the Operations page described earlier in this chapter To manually tune the controller perform the following procedure 1 Enter a setpoint 2 Monitor the temperature response as setpoint is reached Note To adjust the heating PID response enter a setpoint higher than the current temperature To adjust the cooling PIDs enter a setpoint lower than the current temperature 3 Ifthe temperature oscillates around the setpoint increase the Proportional band setting until it stabilizes or the oscillations are minimized 4 When the temperature has stabilized it may be at a point other than the setpoint Decrease the Integral setting until the temperature reaches setpoint If the temperature becomes unstable around setpoint increase the Integral value until it becomes stable 5 Change the setp
5. 5 4 5 6 PID 1 2 5 4 5 5 5 6 5 7 5 8 6 3 TherMOstat 8 0 3 ix xii xiii 1 1 1 2 1 4 1 5 2 3 2 4 3 1 4 1 4 2 4 3 power cool x 5 5 5 7 heat x 5 4 5 6 power LED 3 3 5 1 5 3 power supply controller communication ix 4 5 front panel switches x xii 5 3 5 6 5 7 5 7 5 5 8 Index LED descriptions xiii 5 1 operation ix x 5 1 5 4 operational states x 5 2 power supply controller ix xii 1 1 1 2 1 3 system startup x 5 3 troubleshooting x xiii 6 1 6 2 6 3 types of alarms x 6 1 power switch 3 3 5 1 5 3 6 3 process cooling water xiii 2 1 PCW ix xiii 2 1 proportional band cool x 5 5 5 7 heat x 5 4 5 7 PSCMO canister procedure ix 3 1 communication ix 4 5 front panel switches x xii 5 3 5 6 LED descriptions xiii 5 1 operation ix x 5 1 5 4 operational states x 5 2 o ring clamp xii 3 2 power supply controller ix xii 1 1 1 2 1 3 system startup x 5 3 therMOstat POU module 3 ix xii xiii 1 1 1 2 1 4 1 5 2 3 2 4 3 1 4 1 4 2 4 3 troubleshooting x xiii 6 1 6 2 6 3 types of alarms x 6 1 pump fluid 3 3 motor 1 2 pump 1 1 1 2 3 3 4 4 5 2 5 3 6 1 6 3 R rack 2 3 rear view of PSCMO xii 4 1 reset x 5 5 5 7 6 1 S safety warning vii 6 2 setpoint 5 3 5 4 5 6 5 7 5 8 6 3 setup ix 5 1 signal cable xii 4 5 sizing kits ix 3 1 3 2 soft alarm x 4 4 5 2 6 1 6 3 specifications process cooli
6. A E A E aa 5 2 Ee EE 5 2 Controller Setup Operation ccccceccececeeeceeeeeeeeeeeeceaeeeeeaeseeaeeeeeeeceaeeseaaesdeaeeseeeeesaeeeeaaeeseneeee 5 3 Parameter Descriptions 5 4 Power Heat 5 4 Autotune ee 5 4 Calibration Offset 5 4 Heat Control Method 5 5 Proportional Band Heat cccccceceeeeeeeeeeeeeeeeeneeecaeeeseaaeseeeeecaeeesaaeeseaeeseeeeeseaeeesaeeseaeees 5 5 vi POU therMOstat 8 0 Reset Heat eg eet edd Sege alate nin Al eae cia 5 5 Rate Heat TE 5 5 Powel Colette getesselt edd AER 5 5 Cool Control Methods sicssct s eset ts Steeg acing elated di aai dee dE 5 5 Proportional Band Cool isinisisi eriein dete aed ated aoe 5 5 Deet COO A A sted ncaataat E 5 5 Rate Cool cisssctiiiee eevee gege ggteede ee ill winded ee Stine ene ieee 5 5 Modbus Device Address riain a a 5 5 Baud Rate A T A E E E 5 5 Manual Tuning TEE 5 6 Chapter 6 Troubleshooting 6 1 Types of Alar EE 6 1 Soft Alar ippies he cadence cd neat Sege deiere ina riaa taa iiaiai iaiia aiaiai a deet 6 1 Hard Alarm ET 6 1 Beieneen e DE 6 1 Troubleshooting Guide 6 1 Noah Precision World Wide Web Site cccscceeeeeeeeeeeeneeeeeeeeeeaeeesaaeeeeeeeeseaeeeeaeeseneeeeaees 6 2 Noah Precision Customer Gupport nnt 6 2 Returning Units for Hepair nania iaaa aiia iaaa a i 6 4 VUE e EE 6 4 Warranty State me int xiaiiiiiececs cecases iann aa aa ai a a a AEE aa aE Sa 6 5 vii Noah Precision LLC Figure 1 1 Figure 1 2 Figure 1 3 F
7. Customer Support All warranty work will be performed at an authorized Noah Precision service center see list of contacts at the beginning of this chapter You are responsible for obtaining authorization to return any defective units prepaying the freight costs and ensuring that the units are returned to an authorized Noah Precision service center Troubleshooting POU therMOstat 8 0 Warranty Statement The seller makes no express or implied warranty that the goods are merchantable or fit for any particular purpose except as specifically stated in printed Noah Precision specifications The sole responsibility of the Seller shall be that it will manufacture the goods in accordance with its published specifications and that the goods will be free from defects in material and workmanship The seller s liability for breach of an expressed warranty shall exist only if the goods are installed started in operation and tested in conformity with the seller s published instructions The seller expressly excludes any warranty whatsoever concerning goods that have been subject to misuse negligence or accident or that have been altered or repaired by anyone other than the seller or the seller s duly authorized agent This warranty is expressly made in lieu of any and all other warranties express or implied unless otherwise agreed to in writing The warranty period is defined in the purchase order and begins on the date the goods are shipped from Noa
8. and its setting or value will appear in the upper display Use the Up and Down arrow keys to change a parameter setting After changing a setting continue to scroll through the other parameters using the Advance button or press the Infinity button to return to the home page at any time The home page shows the actual temperature reading and the setpoint Table 5 2 Parameter Descriptors cat erano Joo sesse tim peronra em id Tet Ketti pl Seid in Jl Operation 5 3 Noah Precision LLC SD D NET CT 70 Actual Temperature Temperature Set Point NET MOD Up amp Down Buttons C Gei v m Infinity Button Advance Button Figure 5 2 Controller panel descriptions Parameter Descriptions 5 4 Power Heat Displays the current heat control power This varies between 0 100 depending on the control parameters and the temperature relative to the setpoint Autotune If activated this setting allows the controller to determine the PID control settings Use this only if the default settings or manually selected PID parameters cannot maintain setpoint Because autotuning is a time consuming process it is recommended that manual tuning be attempted first Refer to the manual tuning procedure in the next section of this chapter for instructions To initiate an autotune set Autotune to On Calibration Offset This is used to program in a temperature offset value to the therMOstat POU s RTD reading
9. of the PSCMO See Figure 4 4 Figure 4 4 DeviceNet cable connector from PSCMO to the host tool Cable Connections 4 3 POU therMOstat 8 0 Chapter 5 Operation FRONT PANEL INDICATORS Table 5 1 lists the front panel indicators as indicated by each LED color UTT III SD D NET Figure 5 1 Front panel of the PSCMO Table 5 1 LED Descriptors for PSCMO LED Status Color Description Active at all times when power switch is on anda Power LED Green power source is connected Active LED Green Active at all times when the pump and TE supply are enabled Idle LED Orange Active during Idle state Heat LED Orange Active when TE is enabled in heat polarity Cool LED Blue Active when TE is enabled in cool polarity Status LED Green Active when there is no hard alarm Alarm LED Red Active when there is a hard or soft alarm Operation 5 1 Noah Precision LLC OPERATIONAL STATES Upon power on the system operates in either the Idle or Active mode Idle mode Pump and TE supplies are disabled but the controller is active and monitors temperature and alarms The system is put into the Idle state manually through a switch or goes into it during a hard alarm condition Active mode Pump and TE supplies are enabled and the controller actively maintains temperature setpoint FRONT PANEL SWITCHES There are two switches on the front panel of the PSCMO see Figure 5 1 thes
10. E Error Bookmark not defined therMOstat gn Error Bookmark not defined SG RR an Ee EE 2 3 PSCMO Dimensions cece cece cece onie ea aaa e aa e aa aa idani aaia 2 3 TherMOstat 8 0 DIMENSIONS 0 0 cece cece cece cece cecceeeesueeeeeeseeuseauaeeeseeseeeueeaueneaseeeeeeuaeaaess 2 4 Chapter 3 Canister and Fill Procedure 3 1 Bubbler Installation and Removal brocedure 3 1 Bubbler INStallatio M EE 3 1 Bubbler REMOVAl iis tciccscssiccsuiessvecennusedveceswaccunssaavievs canctelenassvauieasiaelessavvuseeneitdsieaaszvesenseuedecneracde 3 2 IZING BCEE 3 2 SIZING Kit e 3 2 Sizing Kit Installation and Removal PDrocecdure 3 2 Fill and Drain Procedure cccccccccccccccecccccsceceeeececeseeuaeaeeeseceeeesuaeeuaesesessuaueuseseeeeseeaeaueeseeeeeeees 3 3 Fill Procedure o oo cceececcccceceeeececcecceceaeeeeeuuceeueuaeaueeueceeesueuauauseeeeusuaueasedseeeseuseaueaseeeeeseuananseeees 3 3 Drain mah 0101 10 0 taun tn tinn an uann A n Enn AA EAEE EE ERREA AEAEE AREE E EEEE annen Eneee 3 4 Chapter 4 Cable Connections 4 1 PSCMO to therMOstat 8 0 Connections cccccsesesesesseesessseeseeeeeseeeeceeeeeeeeeeeeeeeeeeeeeeeseeeeeeeees 4 1 CGommunication Deviceher natn rnnr annann tn nnnaannan naeran na nann nnnnnnn 4 3 Chapter 5 Operation 5 1 Front Panel INGIGALOMS aneen n a a a o a Ra aa 5 1 Wl Mel EE ira iaaa aian ae aaa e kaaa aE eiA AE ANAE E EEEE aa 5 2 el nei 5 2 EHM HOESER EES 5 2 Front Panel Switches saatini iein ea aa aaa a a aa a E
11. MENSIONS PSCMO Dimensions Below are the physical dimensions for the PSCMO see Figure 2 3 Maximum dimensions are 4 W x 5 19 Hx 17 D 5 19 Figure 2 3 Dimensions of the PSCMO Facility Requirements 2 3 Noah Precision LLC therMOstat 8 0 Dimensions Below are the physical dimensions for the therMOstat 8 0 with the handles folded down and folded up see Figure 2 4 Note The figure below shows the height dimension with the handles up The height dimension with the handles down is 16 inches The width dimension shows the handles down 17 5 e 10 25 _4 Figure 2 4 Dimensions of the therMOstat 8 0 2 4 Facility Requirements POU therMOstat 8 0 Chapter 3 Canister and Fill Procedure BUBBLER INSTALLATION AND REMOVAL PROCEDURE Bubbler Installation The therMOstat is configured from the factory to accommodate one 2 inch diameter bubbler Sizing kits are available to accommodate other sizes including 3 or 4 inch diameter or a dual 2 inch diameter bubblers Refer to the Sizing Kits section of this chapter for sizing kit installation instructions Contact Noah Precision for other sizing kit opportunities Follow the procedure below for basic bubbler installation l Loosen the 4 hex screws using a 3mm hex wrench from the o ring clamp to depress the o ring to allow for bubbler installation See Figure 3 1 Insert bubbler into the TherMOstat 8 0 chamber Adj
12. MOstat module if not within specifications 4 Replace PSCMO System won t power up when Power switch is toggled to ON PSCMO won t communicate with host system via DeviceNet 1 Power source does not meet specifications 2 PSCMO power line fuse is blown 1 Incorrect device address 2 Faulty DeviceNet host card or drivers 1 Check that power meets requirements Page 2 1 2 Check PSCMO power line fuse 3 Replace PSCMO fuse 1 Set correct address from host controller 2 Replace DeviceNet host card or update install drivers Noah Precision World Wide Web Site For additional product information consult Noah Precision s World Wide Web site at http www noahprecision com NOAH PRECISION CUSTOMER SUPPORT Please contact one of the following offices in Table 6 2 for technical support Note When calling Noah Precision Customer Support make sure to have the unit serial number and part number These numbers are available on the individual unit labels Troubleshooting POU therMOstat 8 0 Table 6 2 Customer Support locations Office Contact Noah Precision LLC Phone 1 360 993 1395 2501 SE Columbia Way Fax 1 360993 1399 Suite 140 Email sales noahprecision com Vancouver WA 98661 service noahprecision com Web www noahprecision com Teltec SA Phone 33 1 60 88 73 00 224 Boulevard John Kennedy Fax 33 1 64 96 44 03 Batiment B1 Room 401 403 91105 Corbeil E
13. Net Connector Fuse and Input Power Connector Figure 4 1 Rear view of PSCMO There are three connectors on the rear panel of the PSCMO as seen in Figure 4 1 The PSCMO is connected to the therMOstat 8 0 through a 12 ft 3 66 m long power signal cable assembly Figure 4 2 19 pin therMOstat 8 0 electrical connector Cable Connections 4 1 Noah Precision LLC Table 4 1 Pin out of Power Signal Connector on PSCMO Pin Description Pin Description 1 RTD A 20 RTD 2 RTD B 21 GROUND 3 HEAT LED 22 IDLE LED 4 COOL LED 23 ACTIVE LED 5 HARD ALARM INPUT 24 ALARM LED 6 GROUND 25 STATUS LED 7 SOFT ALARM IN 26 POWER LED 8 GROUND 27 12 9 OPEN 28 EARTH GROUND 10 EARTH GROUND 29 PUMP 11 PUMP 30 OPEN 12 OPEN 31 PUMP 13 PUMP 32 OPEN 14 OPEN 33 TE2 15 TE2 34 TE2 16 TE2 35 OPEN 17 OPEN 36 TE 18 TEl 37 TE 19 TE Table 4 2 Pin out of 19 pin electrical connector on therMOstat 8 0 Pin Description Pin Description l TE 11 Common 2 TE 12 Hard Alarm 3 TE 13 Common 4 TE 14 RTD 5 Common 15 RTD 6 12V DC Pump 16 RTD 7 12V DC Pump 17 N A 8 N A 18 N A 9 N A 19 N A 10 Soft Alarm 4 2 Cable Connections POU therMOstat 8 0 Figure 4 3 Power Signal cable connector from PSCMO to therMOstat COMMUNICATION DEVICENET A DeviceNet connector is located on the rear panel
14. e two switches include e Power toggles the system on off e Active Idle toggles the system between Idle and Active modes Ay WARNING Before turning power ON make sure the ACTIVE IDLE switch is in IDLE mode SYSTEM START UP Below are the step by step instructions for normal operation 1 Turn the Power switch on The green Power LED should turn on Program the temperature setpoint by using the Up and Down arrow keys on the controller to set the value This is shown on the lower display 3 Ifusing DeviceNet set the appropriate address and program the setpoint through the host controller 4 Toggle the Active Idle switch to the Active position to enable temperature control The process fluid temperature is shown in the upper display 5 Ifthere are no alarm conditions the green Status LED is lit 6 Ifthere is an alarm condition the red Alarm LED will be lit The corresponding alarm LEDs on the PSCMO will indicate the type of alarm Refer to Chapter 6 for alarm definitions such as liquid level and how to clear them 5 2 Operation POU therMOstat 8 0 CONTROLLER SETUP OPERATION The controller is set up from the factory with the parameter values listed in Table 5 2 It may become necessary to change some of these values in order to optimize temperature control Press the Advance button to enter the Operations page and scroll through the parameters A parameter name will appear on the lower display
15. ensions 10 dia x 15 H PSC Dimensions 4 Wx5 Hx15 D Fluid Type EG H 0 MTBF Target gt 30 000 hrs PCW PROCESS COOLING WATER Table 2 2 PCW Process Cooling Water Specifications Description Specification Flow Rate 0 5 gpm 1 9 Ipm minimum Temperature 25 C or less Water Pressure Filtering 50 to 80 psi 30 psi min delta 344 7 to 551 6 kPa 206 8 kPa min delta 5 micron particle filtered water recommended Fittings L Brass Hose Barb See Figure 2 1 Facility Requirements 2 1 Noah Precision LLC Figure 2 1 Rear of the therMOstat 8 0 with La Brass Hose Barb MOUNTING PSCMO Install the PSCMO in an electrical rack or other appropriate location Orient the PSCMO so that the electrical connections and front panel are accessible and the display is visible The power signal cable assembly connecting the PSCMO to the therMOstat module is 12 ft 3 66 m long Note The connectors on the therMOstat module end are different from the ones on the PSCMO end Route the cables accordingly Refer to Figure 2 2 Figure 2 2 Connectors for the PSCMO left and TherMOstat 8 0 right 2 2 Facility Requirements POU therMOstat 8 0 therMOstat 8 0 Orientation Module must be upright Location Install in a location where the fittings and electrical connections are accessible Clearance Minimum 4 surrounding module for water and electrical connections PHYSICAL DI
16. h Precision In all cases the seller has sole responsibility for determining the cause and nature of the failure and the seller s determination with regard thereto shall be final The Noah Precision Warranty Statement may be superseded by a service agreement entered into between Noah Precision and the buyer Troubleshooting 6 5 1 19 pin connector cable assembly xii xiii 4 2 4 3 electrical connector xii xiii 4 2 4 3 PSC connection xii xiii 4 2 4 3 A active LED 5 2 active mode x 5 2 5 3 6 3 advance key 5 4 alarm LED 5 2 5 3 alarms active mode x 5 2 5 3 6 3 hard alarm x 4 3 5 2 6 1 6 3 idle mode x 3 3 5 2 6 3 soft alarm x 4 4 5 2 6 1 6 3 autotune x 5 4 5 6 baud rate x 5 5 5 8 bubbler installation 3 1 removal 3 2 sizing kits ix 3 1 3 2 C cable assembly 19 pin connector xii xiii 4 2 4 3 cable assembly ix 1 4 DeviceNet connector 4 5 signal cable connector xii 4 5 calibration offset x 5 4 5 7 canister procedure ix 3 1 communication ix 4 5 DeviceNet xii 1 3 2 1 4 5 5 3 5 8 6 1 6 3 components list ix 1 1 control method cool x 5 5 5 7 heat x 5 4 5 7 controller panel descriptions xii 5 6 controller setup operation x 5 4 cool control method x 5 5 5 7 Index POU therMOstat 8 0 Index cool LED 5 2 customer support support locations xiii 6 5 D DeviceNet connector 4 5 display xiii 5 4 control panel descriptio
17. h the controller in Idle mode or powered off see Chapter 5 l 2 Verify that the PSCMO is connected to the therMOstat Toggle the Active Idle switch on the PSCMO front panel to the Idle position Turn the PSCMO Power switch on The Power LED should turn on Fill the fill canister to the 10 liter mark with 50 50 distilled water glycol mixture Close the vent valve Do not overfill Connect fill hose to the fill drain coupling on the therMOstat See Figure 1 1 Pressurize canister with hand pump Press the canister trigger to pump the mixture into the therMOstat module Continue to slowly pump fluid into the therMOstat until the PSCMO Green Fill LED lights up See Figure 1 2 A cauTION To prevent overflow therMOstat must be filled slowly When the Green Fill LED lights up STOP PUMPING and release fill canister trigger locking mechanism Canister and Fill Procedure 3 3 Noah Precision LLC Figure 1 1 Fill Drain coupling Figure 1 2 Illuminated Green Fill LED Drain Procedure 1 Turn the PSCMO off Depressurize the fill canister first by opening the vent valve turn clockwise until it latches open then connecting the fill tube to the drain coupling on the therMOstat See Figure 1 1 3 Press the canister trigger to drain the fluid into the canister 3 4 Canister and Fill Procedure POU therMOstat 8 0 Chapter 4 Cable Connections PSCMO TO THERMOSTAT 8 0 CONNECTIONS Power Signal Connector Device
18. hen operating either unit A troubleshooting guide is provided in Table 6 1 If following these procedures does not solve the problem do not hesitate to call Noah Precision Customer Support displayed later on in this chapter Troubleshooting Guide DANGER High voltage is active in the system Safety covers provide protection for the user and the machine If bypassed only authorized and qualified personnel should repair or test the system Troubleshooting 6 1 Noah Precision LLC Table 6 1 Troubleshooting Guide Problem Probable Cause Corrective Action Soft Alarm Liquid Level 1 fluid level is Add fluid until bubbler s Fill low LED goes out Page 3 3 EE EE 1 Add fluid until bubbler s Fill too low for proper operation PED gees out Paseo Hard Alarm 2 Over temperature the PCW ee eee flowrate is too low or its temperature too high temperature is within specifications Page 2 1 Cannot maintain temperature setpoint 1 PID parameters are not properly tuned for the process 2 Pump is inoperative 1 Manually tune PID parameters Page 5 6 2 Replace therMOstat module System won t reach temperature setpoint 1 System is in Idle mode 2 PID parameters are not optimized for the process 3 TE array is inoperative 4 TE power supply controller is inoperative 1 Switch to Active mode 2 Manually tune PID parameters Page 5 6 3 Check TE impedance and replace ther
19. ifications for the PDGCHMO 2 1 PCW Process Cooling Water Specifications cccccccceeeeeeeeeeeceeeeeteeeeeeeeteeneees 2 1 Sizing Kit Options for POU herM etat 3 2 Pin out of Power Signal Connector ON PSCMO ceecceeeeeeeeeeeeeeeeteeeeeeeaeeeeeeteeeees 4 2 Pin out of 19 pin electrical connector on therMOstat 8 0 4 2 LED Descriptors for PSGMO senkise iaaiiai aa aada Naiada 5 1 Parameter Descripiors A 5 3 Tro bleshooting Guides adada aeaea eagai 6 2 Customer Support locations eeeccececcesseeeeeeeeceeeeeeaeeeeeeeceaeeesaaeeeeeeeeseaeeesaeeseaeeeeaees 6 3 POU therMOstat 8 0 Chapter 1 Components List THERMOSTAT 8 0 The therMOstat 8 0 module houses a thermoelectric TE chip array that provides temperature control for a bubbler that is installed within the module See Figure 1 1 The module is space efficient water cooled and is connected to a Power Supply Controller PSCMO through a power signal cable assembly An internal pump circulates a 50 50 mixture of distilled water and glycol within the housing for optimum heat transfer and temperature control The temperature range is 10 C to 60 C E voan precision ic POU therMOstat POU evolution wwrainsahgrecmon cem Figure 1 1 Front view of the therMOstat 8 0 module Components List 1 1 Noah Precision LLC POWER SUPPLY CONTROLLER PSCMO The PSCMO is comprised of a PID microprocessor based temperature controller and a power supply See F
20. igure 1 2 The power supply sources current to a thermoelectric chip array and sources voltage to a pump motor in the therMOstat POU module The PSCMO is connected to the therMOstat module through a power signal control cable assembly The controller is also configured for DeviceNet communications and a connector is provided on the rear panel of the PSCMO for this purpose Figure 1 2 Power Supply Controller PSCMO Ay CAUTION This equipment is intended to be used in an Industrial environment such as a semiconductor fabrication facility that has power distribution transformers dedicated to the facility This equipment should not be directly connected to the low voltage public distribution system outlets in a home or small office 1 2 Components List POU therMOstat 8 0 CABLE ASSEMBLY The default power signal cable assembly connecting the PSCMO to the therMOstat module is 12 ft 3 66 m long See Figure 1 3 Figure 1 3 Power Signal cable assembly FILL CANISTER A manually pressurized fill canister is available for filling the therMOstat module with a 50 50 mixture of distilled water and glycol See Figure 1 4 Figure 1 4 Fill Canister for the therMOstat 8 0 module Components List 1 3 Noah Precision LLC PART NUMBERS Below is listed in Table 1 1 Part Numbers with Descriptions of the various components for the therMOstat system Table 1 1 Part Numbers and Descriptions Part Number Description
21. igure 1 4 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 3 1 Figure 3 2 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 5 1 Figure 5 2 viii List of Figures Front view of the therMOstat 8 0 module cece cece cesee sees eeceeeeseeaeaaeeeeeneeaeas 1 1 Power Supply Controller PDGCMO 1 2 Power Signal cable assembly ceecceeeeeceeeceeeeeeeeneeeeeeeecaeeeeeaaeseeeeeseaeeesaeeneneeseaees 1 3 Fill Canister for the therMOstat 8 0 module ssessseesseesseeeseeenssesiesnesesrrrnrsennnerrennne 1 3 Rear of the therMOstat 8 0 with LG Brass Hose Barbe 2 2 Connectors for the PSCMO left and therMOstat 8 0 rot 2 2 Dimensions of the PSCMO A 2 3 Dimensions of the therMOstat 80 2 4 O ring clamp along with hex sCrews s ssssssssssssssssssssssssrnssnnstnnstnnesnnstnnntnnnnnnnnnsen nenn 3 1 Fill Drain COUPLING scai Error Bookmark not defined Rear View of PSGMO DEE 4 1 19 pin therMOstat 8 0 electrical connector essseesseesseeseeseisesieseirrriereinerinnreenenee 4 1 Power Signal cable connector from PSCMO to therMOstat cccceeeeeeeeeeees 4 3 DeviceNet cable connector from PSCMO to the host oo 4 3 Front panel of the PDGSCMO A 5 1 Controller panel descpitons nenn nenn nenn 5 4 Table 1 1 Table 2 1 Table 2 2 Table 3 1 Table 4 1 Table 4 2 Table 5 1 Table 5 2 Table 6 1 Table 6 2 POU therMOstat 8 0 List of Tables Part Numbers and Descripiions 1 4 General Spec
22. ng water ix xiii 2 1 specifications ix xiii 2 1 6 3 6 7 status LED 5 2 5 3 support support locations xiii 6 5 system start up x 5 3 T technical support support locations xiii 6 5 thermoelectric 1 1 1 2 troubleshooting x xiii 6 1 6 2 6 3 troubleshooting guide x xiii 6 2 6 3 Index POU therMOstat 8 0 types of alarms x 6 1 hard alarm x 4 3 5 2 6 1 6 3 soft alarm x 4 4 5 2 6 1 6 3 U up and down keys 5 3 5 4 5 7 W warranty warranty statement xi 6 7 website for Noah Precision LLC x 6 4
23. ns xii 5 6 parameter descriptions x 5 6 F facicilty requirements ix 2 1 fill canister ix xii 1 4 1 5 fill hose 3 3 fill procedure ix 3 1 flow rate 2 2 6 3 fluid 3 3 3 4 5 3 6 3 front panel indicators ix xii 5 1 front panel switches x 5 3 H hard alarm x 4 3 5 2 6 1 heat control method x 5 4 heat LED 5 2 idle LED 5 2 idle mode x 3 3 5 2 6 3 infinity button 5 4 information only alarms x 4 4 5 2 6 1 6 3 installation canister ix 3 1 safety warning vii 6 2 L LED active 5 2 alarm 5 2 5 3 cool 5 2 descriptors xiii 5 1 heat 5 2 idle 5 2 6 3 5 7 Noah Precision LLC power 3 3 5 1 5 3 status 5 2 5 3 LED descriptors xiii 5 1 liquid level liquid level 5 3 6 1 liquid level 1 6 3 liquid level 2 6 3 manual tuning x 5 8 menu parameter descriptions x xiii 5 4 5 6 parameter values 5 4 modbus device address x 5 5 5 8 mounting ix 2 3 O operation ix 5 1 operational states x 5 2 o ring clamp xii 3 2 P parameter autotune x 5 4 5 6 baud rate x 5 5 5 8 calibration offset x 5 4 5 7 cool control method x 5 5 heat control method x 5 modbus device address x 5 parameter x xiii 5 4 5 6 5 7 parameter descriptions x 5 6 parameter values xiii 5 4 power cool x 5 5 5 7 power heat x 5 4 5 6 proportional band cool x 5 5 5 7 proportional band heat x 5 4 5 7 parameter descriptions x xiii
24. oint by 15 C and monitor the temperature approach to setpoint If the temperature overshoots the setpoint and the overshoot value is undesirable increase the Derivative value Go back to the original setpoint and try the new value if necessary If this value is increased too much the approach to setpoint may be too sluggish Repeat the adjustment as necessary until the temperature approaches setpoint without sluggishness or excessive overshoot 5 6 Operation POU therMOstat 8 0 Chapter 6 Troubleshooting TYPES OF ALARMS Soft Alarm A soft alarm is informative only and does not affect the temperature control capability of the system However it can flag the user to problems such as low liquid level that can potentially lead to a system failure condition if not taken care of promptly A soft alarm is not latching and will clear itself once the alarm condition is taken care of Hard Alarm A hard alarm will put the system into the Idle state by disabling the pump and TE voltage outputs Additionally this type of alarm will cause the controller to signal the host tool if DeviceNet communications are active that this condition is active A hard alarm is latching After taking care of the alarm condition the Idle Active switch will need to be toggled between Idle and Active in order to reset and restart the system TROUBLESHOOTING This section discusses the following topics to help troubleshoot any problems that might occur w
25. s equipment produces or uses potentially lethal high voltage high current electrical power NEVER DEFEAT INTERLOCKS OR GROUNDS POU therMOstat 8 0 TRADEMARKS amp PATENTS logo is a registered trademark of Noah Precision LLC Noah Precision is a registered trademark of Noah Precision LLC Point of Use is a trademark of Noah Precision LLC therMOstat 8 0 is Patent Pending CUSTOMER FEEDBACK Noah Precision s technical writing staff has carefully developed this manual using research based document design principles However improvement is ongoing and the writing staff welcomes and appreciates customer feedback Please send any comments on the content organization or format of this user manual to e tech writing noahprecision com To order a manual please contact Noah Precision see Customer Support Locations on page 6 3 for contact information Noah Precision LLC Table of Contents Chapter 1 Components List 1 1 therMOstat gn Error Bookmark not defined Power Supply Controller D GCMO 1 2 Gable Assembly siririn cesses cies ceudace tact ueperdeccivedaceay itatacnesnebecnsesteeusvandaa shsetasdontiivencessatedaeceanate cede 1 3 Fill CANiSter oo cece c cece ce eeeeceeecce cece ee ceceseeeceaeeeseeuseesseaueaseseeeseuauauasseeseeuaeaueesaseeeeeeeaueaeeeseeeeeesees 1 3 Part Number 1 4 Chapter 2 Facility Requirements 2 1 ENEE Ee te EE 2 1 PCW Process Cooling Water 2 1 Mounting EE 2 2 BSG E
26. s well as the reason for the proposed return This consultation call allows Noah Precision Customer Support to determine whether the problem can be corrected in the field or if the unit must be returned Such technical consultation is always free of charge If a unit is returned without first getting authorization from Noah Precision Customer Support and that unit is found to be functional there is a re test and calibration fee plus shipping charges To ensure years of dependable service Noah Precision products are thoroughly tested and designed to be among the most reliable and highest quality systems available worldwide WARRANTY Noah Precision LLC products are warranted to be free from failures due to defects in material and workmanship after they are shipped from the factory please see warranty statement below for details for the period of time defined in the purchase order To claim shipping or handling damage inspect the delivered goods and report such damage to Noah Precision within 30 days of receipt of the goods Please note that failing to report any damage within this period is the same as acknowledging that the goods were received undamaged For a warranty claim to be valid it must e Be made within the applicable warranty period e Include the product serial number and a full description of the circumstances giving rise to the claim e Have been assigned return material authorization number see below by Noah Precision
27. ssonnes FRANCE Teltec SA Phone 33 4 42 53 23 82 Le Hameau du Parc Batiment D Fax 33 442 53 26 89 Rousset Pare Club 13790 Rousset FRANCE Teltec Gmbh Phone 49 7903 91 44 0 Am Moosbach 6 Fax 49 7903 91 44 11 74535 Mainhardt GERMANY MCU Phone 39 039 322351 Via Borgazzi 13 Fax 39 039 322351 Monza MI ITALY Muramatsu Integrated Technology Phone 81 48 259 1203 102 3 14 9 Aoki Fax 81 48 259 1203 Kawaguchi shi Saitamaken 332 0031 JAPAN Challentech Phone 886 3 5614211 No 1 Lane 9 Pateh Road Fax 8863 5614210 Hsin Chu TAIWAN 300 APP Systems Services PTE LTD Phone 65 6425 6611 11 Toh Guan Road East 03 01 Fax 65 6560 6616 APP Enterprise Building Singapore 608603 Troubleshooting 6 3 Noah Precision LLC RETURNING UNITS FOR REPAIR Detailed information regarding returns repairs and warranty can be found at http www noahprecision com support RMA_info shtml An RMA Request Form can be completed at http www noahprecision com support form_ RMA php BEFORE returning any product for repair or adjustment follow all troubleshooting procedures If after following these procedures the problem still exists or if the procedure instruction advises contacting Noah Precision Customer Support call and discuss the problem with a representative or visit the links listed above Be prepared to give the model number and serial number of the unit a
28. stom 3 inch dual 900 MO8 0 D3 4 5 inch single 900 MO8 0 S4 52 5 inch single 900 MO8 0 S5 Hyperquad 900 MO8 0 H4 Sizing Kit Installation and Removal Procedure 3 2 Perform this procedure if a sizing kit different from the factory installed 2 inch model is required 1 Turn the PSCMO off 2 Remove the bubbler from the therMOstat refer to procedure listed above 3 Drain the therMOstat Refer to Drain Procedure later in this chapter 4 Remove the 4 screws using a 3 32 hex wrench that attaches the flange assembly to Cnet ON Oy the unit and set them aside Remove the flange and the sizing tube separator Install the required sizing tube inserting it into the unit bottom end first Install the corresponding flange assembly for the tube taking note of the orientation Hand tighten the 4 screws removed earlier to attach the flange to the unit Canister and Fill Procedure POU therMOstat 8 0 The therMOstat is now ready to have a bubbler installed Refer to the next section for the fill procedure FILL AND DRAIN PROCEDURE Fill Procedure The required amount of fluid 50 50 distilled water glycol mixture needed to fill the therMOstat will vary depending on the size of the bubbler and sizing kit installed See the following steps for fill capacity notification via the therMOstat Noah sells a fill canister with a capacity just over 3 gallons 11 liters Note Only perform the following procedure wit
29. thout the express written permission of Noah Precision LLC Any unauthorized use of this manual or its contents is strictly prohibited Copyright 2004 2007 Noah Precision LLC All Rights Reserved DISCLAIMER AND LIMITATION OF LIABILITY The information contained in this manual is subject to change by Noah Precision LLC without prior notice Noah Precision LLC makes no warranty of any kind whatsoever either expressed or implied with respect to the information contained herein Noah Precision LLC shall not be liable in damages of whatever kind as a result of the reliance on or use of the information contained herein PRODUCT USAGE STATEMENT A DANGER Read this entire manual and all other publications pertaining to the work to be performed before installing operating or maintaining this equipment Practice all plant and product safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired All personnel who work with or who are exposed to this equipment must take precautions to protect themselves against serious or possibly fatal bodily injury Noah Precision LLC provides information on its products and associated hazards but it assumes no responsibility for the after sale operation of the equipment or the safety practices of the owner or user Thi
30. ust bubbler for proper height location The o ring may temporarily hold it in place Tighten the 4 hex screws evenly to secure the bubbler into its final place Connect gas lines to bubbler s couplings Refer to page 3 3 for Fill Procedure A caution Always use proper precaution when working with gases This should be done by a trained and qualified technician O ring underneath Figure 3 1 O ring clamp along with hex screws Canister and Fill Procedure 3 1 Noah Precision LLC Bubbler Removal Follow the procedure below for basic bubbler removal Note If moving to a larger sizing kit or decommissioning follow Drain Procedure vie on page 3 3 before continuing Toggle the Active Idle switch on the PSCMO front panel to the Idle position Disconnect the gas lines from the bubbler Loosen the 4 hex screws using a 3mm hex wrench from the o ring clamp to depress the o ring to allow for bubbler removal See Figure 3 1 Remove the bubbler SIZING KITS Sizing kits are available to accommodate other sizes including 3 or 4 inch diameter or dual 2 inch diameter bubblers Below you will find Sizing Kit Options and Sizing Kit Installation Removal Procedure Sizing Kit Options Table 3 1 Sizing Kit Options for POU therMOstat Option Part Number Standard 2 inch dual 901 MO8 0 D2 2 inch triple 901 MO8 0 T2 3 inch single 901 MO8 0 S3 4 inch single 901 MO8 0 S4 Cu
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