15Hp-20Hp Tsunami Deluxe Compressor
Contents
1. TSUNA MI COMPRESSED AIR SOLUTIONS 15Hp 20Hp Deluxe Compressor Dryer System User Manual Installation Instructions Take your air system into the future with molecular sieve technology used in the Tsunami Regenerative Dryer compressed air drying system 764 2058 01 YOUR SAFETY IS IMPORTANT Read ALL instructions before you begin the installation of your Tsunami Deluxe Compressor Dryer System Observe and follow all caution and warning instructions NCAUTION Only experienced and certified electricians should wire the Tsunami Deluxe Compressor Dryer System into electrical panel Always wear eye protection when working on Tsunami regenerative dryer or Saylor Beall compressor Use only proper tools and follow all precautions which pertain to the use of those tools Make sure all JIC fittings are securely fastened WARNING Follow all warning and maintenance guidelines detailed from compressor manufacturer Failure to follow these guidelines could result in injury damage or void the warranty of the equipment IMPORTANT There is a MANDATORY 6 month maintenance schedule for the regenerative dryer oil coalescing pre filter P N 21999 0202 Z SP Failure to follow all maintenance schedules will void all warranties use appropriate thread sealant on all fittings unless otherwise specified Safety Precautions amp Table of Contents ccc cece cece eee eee ence eee eeeaee eee eeateeaeeeeaeenanees Page 22. N LIEU OF ALL OTHER WARRANTIES OR CONDITIONS INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE THIS REMEDY OF REPAIR OR REPLACEMENT UNDER THIS WARRANTY IS EXCLUSIVE AND NEITHER THE MANUFACTURER NOR ITS AGENTS AUTHORIZE ANYONE TO ASSUME FOR THEM ANY OTHER OBLICATION OF ANY FORM OTHER THAN THE OBLICATION TO REPAIR OR REPLACE WHICH IS SET FORTH IN THIS WRITTEN WARRANTY THIS WRITTEN WARRANTY COMPLETELY EXCLUDES THE MANUFACTURERS RESPONSIBILITY FOR BUSINESS INTERRUPTIONS LOSS OF PROFITS PERSONAL INJURY COSTS OR DELAY OR ANY OTHER DIRECT OR INDIRECT INCIDENTAL OR CONSEQUENTIAL LOSSES COSTS OR DAMAGES THE CUSTOMER ACCEPTS THIS WARRANTY AS AN EXPRESS CONDITION OF PURCHASE OF THIS UNIT Suburban Manufacturing Inc 301 Chelsea Road Monticello MN 55362 USA 800 782 5752 fax 763 295 6601 Manufactured By Suburban Manufacturing Inc Monticello MN 55362 1 800 782 5752
3. eads Step 2 Plug in PLC z E Thread in locking EES plug on controller Plug in wall pack into outlet on box Step 3 Route drain lines for automatic drains Cut and attach the supplied drain lines and run from each drain to condensate collection container Programmable Logic Controller e The PLC used on the Tsunami Regenerative Dryer is pre programmed and should automatically jump into the run mode once the unit is plugged in to your power supply e There are 3 basic display screens Run Mode Stop Mode and Warning mode The warning mode tells you that it is time to perform your mandatory RUN MODE STOP MODE j WARNING MODE NORMAL OPERATING Mandatory maintenance is PLC needs to be manually f i Conn shifted to run mode see be i fF ad a due on the oil coalescing ii a TAPTE low i element RUN is displayed on the screen iti displayed on the gt 2 is amp 2 To reset press and the bottom of the The little icons on the and right arrow but display move in a bottom of the display tons for approx 10 rotating manner have stopped rotating seconds Step 1 How to get your PLC into the RUN Mode _ Step 4 Step 2 Step 3 Wa Pe PLC should Press the Menu Press the down arrow Hit the down button until you now display OK button to to highlight Run Stop highlight NO NONVOLAT the RUN bring up the e Press the Menu OK INI MOLE menu screen button to enter selec Press Men
4. operation The red arrow shows the direction the air travels when using a 3 way ball valve when the handle is positioned as shown Air from compressor after cooler os Air to Tsunami dryer system Bypass Operating Position for Compressor Dryer Bypass Ball Valves The 3 way ball valve and the dryer outlet ball valve will be in the positions show when bypassing the regenerative dryer The red arrow shows the direction the air travels when using the 3 way ball valve as shown below Air from compressor after cooler b A to tank P 1 Po Air directly amp Pelt a ES af How to use the Built in Bypass System Warning You MUST follow the correct sequence when using the bypass system in order to prevent possible injury to others as well as to prevent damage to the compressor dryer system Go Into Bypass Mode Step 1 Step 2 Turn 3 way ball valve into the Close the dryer outlet ball valve bypass position as shown as shown Warning You MUST depressurize the dryer system by opening the ball valve on the oil coalescing filter and by inserting a quick connect plug into the test port once in bypass mode Once the unit is depressurized close the ball valve on the oil coalescing filter SAFLOP P Go Back Into Drying Mode Step 1 Step 2 Open the dryer outlet ball valve as Turn 3 way ball valve into the shown drying position as shown TSUNAMI COMPRESSED AIR SOLUTIONS e a Suburban Man
5. ry OTOOTO siri Sudan suens EEN Page 3 4 Te cistrecpiec crete tn cenecwntocaiavicentieiee EETA ETR EE T E AREE Page 4 CEEE e LE e PEEN E E E E A E E E T Page 5 TO N N EEE EEEE A EE ENAA Page 6 7 WP a T A T E E ATAS Page 8 Congratulations on your purchase of the 15Hp 20Hp Tsunami Deluxe Compressor Dryer System We are very pleased that you have decided to use the latest technology to improve your compressed air system Your air system using patented drying technology will provide years of service with little maintenance required Thank You 2 INSTALLATION INSTRUCTIONS SYSTEM PRESSURE MUST BE RELEASED PRIOR TO INSTALLING COMPRESSOR DRYER Position the compressor in the desired location Follow compressor installation instructions for distances from walls and doors The system is designed to be moisture less however if run g in bypass for prolong periods JEOIISE xo SSN of time water will collect in cS tank To optimize tank drainage elevate compressor 1 to 1 on end opposite the aa 4 N If outlet is desired here compressor tank drain as replace tee with cross shown i ze mal mace Compressor tank drain is located here step 1 Mounting the Regulator Tighten in regulator using thread sealant Tighten with wrench to orientate as shown Regulator should be set to 100 120 psi to maximize efficiency Install gauge with thread sealant be careful to avoid the first two thr
6. u OK button to on tion enter selection screen 4 Maintenance Schedule for All Tsunami Regenerative Dryer Systems 6 month Maintenance Mandatory e Replace the oil coalescing element P N 21999 0202 Z SP Oil Coalescing Replacement Element 3 5 year Maintenance Program Strongly Recommended Replace piston spool valve one per tower P N 21999 0707 Replace molecular sieve canisters towers P N 21999 0349 P N 21999 0707 Piston Rebuild Kit P N 21999 0349 Tower Replacement SYSTEM PRESSURE MUST BE RELEASED PRIOR TO PERFORMING MAINTENANCE PROCEDURES see pages 6 7 on how to go into bypass mode Replacing the oil coalescing pre filter element Step 1 Open ball valve on bottom filter housing to release any system pressure Note Detailed video avail able on line at our website www gosuburban com Step 3 Remove the bottom nut and replace element Step 2 Remove drain line and unscrew the filter housi ter housing Step 4 Screw housing onto filter head and attach a drain line Be sure to close fg ball valve on the bottom of the filter The Tsunami Deluxe Compressor Dryer System has a bypass system already installed Normal Operating Position for Compressor Dryer Bypass Ball Valves I Ball valves should be in this position for compressor start up The 3 way ball valve and the dryer outlet ball valve MUST be in the positions shown during normal compressor
7. ufacturing Inc warrants this unit to be free from manufacturing defects for a period of one year from the date the unit is shipped from factory according to the following terms This unit must be installed and maintained in accordance with the manufacturers written recommendations and requirements as they exist from time to time This unit must be used for appropriate applications This unit must not have been altered from its original state Any portion of this unit found defective in material or workmanship will be repaired or replaced at the manufacturers option without charge for parts or labor providing the unaltered product is returned to the manufacturer shipped prepaid within the two year time period set forth in this warranty and provided further that the customer establishes that the product is defective in its material or workmanship This warranty specifically does not apply to Any unit which has been altered from its original state by the customer or anyone acting on behalf of the customer other than the manufacturer Repairs necessitated by accident abuse or failure to use the product in a manner for which it was designed Failure by the customer to follow the normal installation application and maintenance requirements of the manufacturer Loss of use of any system of which this unit is a part loss of time inconvenience or any other incidental or consequential damages sustained by the customer THIS WARRANTY IS I
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