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LXC61X0

1. Rotes 6 4 Order information and modules 8 4 1 8 4 2 Modules COMP ANISOM ocu d tu rei teta MA Fees dox vucct tate d 10 SN eire M 11 Sendoa 2 m 11 Dr TREY TIC HONS NEN ENT 12 FLEGO ISA 13 5 4 Advanced Parameters setting 15 Start stop 9 eff 15 6 1 Starting sequence B8 O B e um LI 15 6 2 Stopping sequence 94 Sa P 15 6 3 Manual start st amp l operation W BI 16 6 4 Manual 7 22 22 4224 4 42 2 16 Ula T Lahr AE 16 6 6 LXC6120 Switch control 17 6 6 1 Manual transfer 2 2 17 6 6 2 Auto transfer rents nasse eene ein
2. 3 steer D T c NK yA proren NN 20 0 s 2 Choose 1 programmable Factory defaults to fuel relay output output function C A Co Ql Choose 2 programmable output function The factory default is electrical outages Choose 3 programmable output function The factory default is the idle speed control LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 34 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Choose four 4 programmable 0 30 Factory defaults to power switch output function 1 Tha me The controller factory information information information English Chin 2 Language selection ese Spanish English Russian Onchoosng 02 o Manual mode stop pattern 1 2 automatic mode 3 0 2 4 1 247 1 The controller address address 9 can ban Maintenance alarm can make setting options alarm make ban Maintenance time 9 1 5000 hours 1 5000 h Used to set the time of maintenance intervals Maintenance time 1 warning 2 stop tripping outage 7 1 3 1 nS P to action 1 warning 2 stop tripping
3. 24 RN VSM ED 24 PASCONIGAl Ala Gaal m 24 S POCION Tt 25 S MES Ea EEE 25 eZ WU ANSTO E e a EA m mro 26 LAN aNG 26 T i EENEN 28 11 Parameters 7 30 11 1 Advanced configuration 22 2 22 0 0 0 0 202 0 0 30 11 2 Defined contents of configurable input 35 11 3 Enable definition of programmable output ports sens 36 11 4 Sensor selection 37 11 5 Pressure unit conversion 1 2222222211 5 06 38 11 6 Conditions of crank disconnect 38 12 40 TDs MNS AO e 43 14 Common faults 45 Tto Product pakadig Pen E 45 LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD T
4. m oM 1 TU 1 ti i ax Gs iri m rF i i t 21 T igi tal Input CO JC Lad it It lt iy Hi kd gt licut LXC6120 LXC6110 Product User Manual T 86 769 23836636 F 86 769 23 166296 Dongguan Tuancheng Automation Equipment Co LTD H www lixise com Page 14 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 5 4 Advanced Parameters setting menu Long press the key enter the correct password to enter the advanced parameters configuration menu press to return to the previous menu 1 Timer 2 Engine 3 Generator 4 Mains 5 Analog Sensor 6 Digital Inputs 7 Digital Outputs 8 Module 6 Start stop operation Press its indicator lights and controller enters Auto mode 6 1 Starting sequence 1 LXC6120 When Mains is abnormal over and under voltage over and under frequency loss of phase phase sequence wrong it enters into and LCD display count down time When mains abnormal delay is over it enter into LXC6110 Generator enters into Start delay as soon as Remote Start on Load is active Start Delay timer is shown on Status page of LCD When start delay is over preheat relay outputs if this be configured preheat star delay 515
5. LXI680 Z 3 24 25 26 27 8 8 9 i GPRS dat gums DT T2T Ts Tes Taper 3 T s E Ww m Charger t amp EJ E E Ae a el E i S3 e 5 UN FARR BRBBREB Ble EE 25 x x DANCE IE B NX t i LOX 202 9 2 sia gt E 180 2507 QF2 s mihl E c 5 o Her 1 E 1 i o c 8802202 NOTELS A Us v Eod 1 of I n vo o i Siu 50 8 i d RIDE sigici xj ES d FE d Combined aural and 511 E zig 2 1215101 i i This label indicates 1 i anchor terminals For i The battery negative must be grounded example Tl indicates d the Mo l terminal X UM NOTE I re 6 THESE GROUND CONNECTIONS MUST BE ON THE ENGINE BLOCK AND MUST BE TO THE SENDER BODIES THE GROUND WIRE TO TERMINAL 47 MUST NOT USED TO PROVIDE GROUND CONNECTION TO ANY OTHER DEVICE 2 Tha bod solid Ina Indicates 2 5am copper corm wis Tha bold dotted Ine Indicates 1 5mmz cappe cora Wire 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 86 769 23166296 H www lixise com Page
6. s 517 2 NOTE B EIS 5 ni i i Bre a ere E EIE 8 o popu Ta 5 BS 1 figit Loig Combined aural and 21 aj pus visual alarm i Zi d P 525 E iE i 910 This label indicates E i d anchor terminals For The battery negative must be grounded example Tl indicates the 1 terminal 1 uU NOTE 1 T XTG XT THESE GROUND CONNECTIONS MUST BE OM THE ENGINE ELOCK AND MUST BE TO THE SENDER BODIES THE GROUND TO TERMINAL 47 MUST NOT USED TO PROMDE GROUND e CONNECTION TO AHY OTHER DEVICE NOTE 2 The bold solid line Indicates Z 5mm2 copper core wire The bold dotted line Indicates 1 6mm2 Ccopper core wire 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 86 769 23166296 H www lixise com Page 42 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 13 Installation LXC61X0 Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutout dimensions for panel please refers to as following Case Dimension SU This section contains a number of very important considerations Controller ins
7. Transfer Del Close Open Close Open 7 SMS Remote control wireless remote control function description This feature is limited to rental business version GSM Remote control SMS Code is described as follows the operation of the controller the controller internally set to fly letter phone number can not start with a 86 A Note Write text messages are not case sensitive but must be written in strict accordance with the instructions in the format the spaces between all the words are a bit of spaces all commands have to wait until the return code indicates that the operation is valid only NO SMS Command SMS return information GENSET ALARM When genset is stopping to alarm SYSTEM IN STOP MODE GENSET AT REST Atrest status in stop mode 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 18 of 46 LIXiSc SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD RUNNING SYSTEM IN TEST MODE GENSET IS RUNNING Running status in stop mode SYSTEM IN AUTO MODE GENSET AT RUNNING Running status in stop mode GENSET ALARM Generator is shutdown alarm or trip alarm GENSET IS RUNNING The generator is running SMS START SMS START INHIBIT SMS boot prohibited STOP MODE NOT START Cannot start in stop mode SMS START OK Start i
8. When controller detects sensor is open circuit and the action select 2 Level Sensor Open 4 shutdown it will send a stop signal When controller detects level is lower than the set value it will send a Low Level Shutdown stop signal 22 m When digital input port 1 7 is set as shutdown and the action is active it 23 Digital Input Port 1 7 will send a shutdown signal D Open shutdown Generator starting on the D connected to detect if an alarm when open 9 2 Trip and stop alarm 1 igh Temp Shutdown Pressure Sensor Open When controller detects shutdown alarm signal it will shutdown generator quickly and stop after high speed cooling Trip and stop alarm as following Trip and stop alarm e Te scription _______ When controller detects the value is higher than the set value and the Over Current e M ones action select trip and shutdown it will send and stop signal When count down time is 0 and the action select trip and shutdown it will send a trip and stop signal When a trip is generated when the fuel level is low and shut down 4 Digital Input Ports 1 5 When digital input port1 5 is set as trip and shutdown and the action is active it will send a trip and stop signal 1 2 Maintenance 9 3 Warnings When controller detects the warning signal alarm only and not stop genset Warnings as following _ _ LXC6120 LXC6110 Product Us
9. 86 769 23166296 H www lixise com Page 22 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 7 5 Connect the controller through the DTU remote As shown below Choice in the mode of connection Connected by a data center Can through the Internet remote monitoring state of generator Details see monitoring software manual LXC6120 Unidentified File F Help H Options 0 9 M slave Device ID 1 i Connect Type USB Connecti USB device New Open Save Print Logon Module Configuration nav Panel display Module password Module version Temperature Edit Config Application Alter Module Password 4 digits Timers Mains 7 6 DTU with the binding of the controller Controller and LXI680G after binding it is only through the password to unbundling if forced the controller and the DTU apart the controller will record the alarm and displayed on the LCD panel and the warning information or refuse the next start generator the user can set up the binding deal after failure this feature is especially suitable for generator leasing industry 7 7 Multilevel password management Users need to configure the parameters through different permissions password input the parameters of the controller will present different configuration interface Password Password Parameter Password Extend of competence uL Unb
10. shown in LCD When preheat delay is over fuel relay outputs 1s and then start relay output if engine crank fails during ranking time the fuel relay and start relay deactivated and enter time to wait for next crank If engine crank fails within setting times the controller sends Fail to Start signal and Fail To Start message appears on LCD alarm page In case of successful crank attempt Safety starts During this period low oil pressure high water temperature under speed charge failure alarms are disabled As soon as this delay is over 15 initiated if configured During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over starts if configured When warming up delay is over if generator state is normal its indicator will be illuminated If voltage and frequency has reached on load requirements the closing relay will be energised generator will accept load generator power indicator will turn on and generator will enter Normal Running state if voltage and frequency are abnormal the controller will initiate alarm alarm type will be displayed on LCD alarm page 6 2 Stopping sequence 1 LXC6120 when mains return normal during genset running enters into mains voltage Normal delay When mains normal delay are over enter into Stopdelay 6120 1 66110 Product User Manual Dongguan
11. Maximum crank times of crank number When reach this number controller will send start failure signal 5 4 Loss of Speed 0 20 0 s 30 If the set value is 0 only warning and not to oignal shutdown the generator Loss of Speed Warning Sh Action utdown Under Speed 0 6000 RPM 5 4 Over Speed 0 6000 RPM When engine speed has fallen below the set value 1200 for 10s Under Speed is active It will initiate a shutdown alarm signal When engine speed has exceed the set value for 2s 1710 Over Speed is active It will initiate a shutdown alarm signal During generator is normal running when alternator D WL voltage has fallen below the set value and remains for 5s It will initiate a shutdown alarm signal Return value is 1V When battery voltage has exceeds the set value and remains for 20s It will initiate a warning alarm signal Only warning and not to shutdown the generator Return value is 1V Q gt gt Charge Alt Failure Warning Ql o A WwW NH Q l 0 30 V 19 euiDu43 Battery Over Voltage Warning 12 40V 33 When battery voltage has fallen below the set value and remains for 20s It will initiate a warning alarm Battery Under Voltage Warning dic signal Only warning and not to shutdown the generator Return value is 1V There are 3 conditions of disconnecting starter with 0 8
12. Tuancheng Automation Equipment LTD T T 86 769 23836636 F 86 769 23 166296 H www lixise com Page 15 of 46 iSe 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 2 LXC6110 When input remote boot failure began to stop delay 3 When stop delay is over close generator relay is un energized generator enters into cooling time delay After close mains relay is energized Generator indicator extinguish while mains indicator lights 4 Idle relay is energized as soon as entering Stop idle delay o If enter fiS hold delay ETS relay is energized Fuel relay is deactivated and decides whether generator is stopped or not automatically 6 Then enter genset stop timer auto decides whether generator is stopped or not 7 When the unit is completely stopped enter the power generation standby mode lf can t stop the alarm controller LCD screen displays downtime failure warning 6 3 Manual start stop operation LXC6120 LXC6110 Press controller enters into Manual starts mode and its indicator lights Press B then controller enters into Manual Test Mode and its indicator lights In the both mode press to start generator can automatically detect crank disconnected and generator accelerates to high speed running With high temperature low oil pressure and abnormal voltage during generator running
13. controller can protect genset to stop quickly please refer to No 4 9 of Auto start operation for detail procedures mode n Generator load based on judging the mains is normal mains is normal not conversion load switch mains is unusual load switch in the power generation side In Manual Test Mode amp generator runs well whether mains normal or not loading switch must be transferred to generator side 6 4 Manual start 6120 Press B controller enters into Manual starts mode and its indicator lights Then press Q to start generator can automatically detect crank disconnected and generator accelerates to high speed running With high temperature low oil pressure and abnormal voltage during generator running controller can protect genset to stop quickly please refer to No 4 9 of Auto start operation for detail procedures After generator runs well if remote start signal is active controller will send closing gens signal if the remote signal is inactive controller won t send closing signal 6 5 Manual stop Press can shutdown the running generator please refer to No 3 7 of Stopping Sequence for safety 14 delay J 1 mcam H 4 Second Start Idle h l start Delay Preheat l motor DE sS UNE S i T 6120 1 66110 Product User Manual Dongguan Tuancheng Auto
14. detects the frequency value is lower than the set value Under Frequency s it will send a stop signal LXC6120 LXC6110 Product User Manual 13 T 86 769 23836636 Dongguan Tuancheng Automation Equipment LTD 86 769 23166296 H www lixise com Page 25 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD When controller detects the voltage value is higher than the set value it Over Voltage will send a stop signal When controller detects the voltage value is lower than the set value Under Voltage oe it will send a stop signal m Fail To Start uM start fail within setting of start times controller will send a stop When controller detects the current value is higher than the set value it 10 Over Current will send a stop signal 11 Maintenance1Shutdown When count down time is 0 and the action select Shutdown it will send a stop alarm signal When controller detects sensor is open circuit and the action select 17 Temp Sensor Open n shutdown it will send a stop signal 8 When controller detects temperature is higher than the set value it will send a stop signal 19 When controller detects sensor is open circuit and the action select shutdown it will send a stop signal 20 Low OP Shutdown When controller detects oil pressure is lower than the set value it will send a stop signal 1
15. engine Each condition can be used alone and simultaneously to separating the start motor and enset as soon as possible When engine speed higher than the set value starter Will be disconnected When generator frequency higher than the set value starter will be disconnected Disconnect 10 0 30 0 Generator Freq Disconnect Oil Disconnect 0 3000 R Engine Speed M 2 When generator oil pressure higher than the set 200 value starter will be disconnected Pressure 0 JA When generator D higher than the set value starter will be disconnected Offer standards for detecting of gens over under voltage and loading volt 230 Offer standards for detecting of over under load frequency p 50 Gen Rated Volt 30 620V Gen Rated Freq 10 65Hz Rated Current 5 6000 500 Generators rated current standard of load current 6000 5A 500 The change of external connected CT 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 31 of 46 D e D 23 Q s o D 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Di REMCO O 7 1 Gen Volt Delay 0 20 0 s The alarm delay generator ove
16. long as there is cell phone signal can be transmitted through the mobile phone network innovation and independent R amp D dedicated communication module an infinite distance data security and reliability features 2 Ifthe engine starter battery voltage is 24V measuring starter output port output port and stop the fuel outlet based on user configuration dependent on the battery negative resistance should not be less than 2 ohms if less than 2 ohms in the corresponding current output port another extension greater than 30A relay If the engine starter battery voltage of 12V output measurement start fuel output port and output port shutdown on battery negative resistance should not be less than 1 ohm if less than 1 ohm in the corresponding output current is greater than another extension 30A relay Three phase three wire connection wiring diagram to LXC6120 example GENERATOR 40 41 42 GENERATOR GENERATOR z 7 MAINS 36 37 39 43 41 40 2 phase 3 wires 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 40 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD LXC6110 Typical application diagram CTs MUST BE 5 AMP SECONDARY TO LOAD SWITCHING DEMCE o 2 AMP FUSES AUK DUTPUTS T2
17. outage After the date of module the user can set the power Date of the module D A down time is automatically updated Module users can set the time when the power is The module of time automatically updated 0 9999 0000 Can view and modify configuration password 11 The operator 0 9999 1111 only view the configuration without permission password to modify 11 2 Defined contents of configurable input ports Description Including following functions Warning warn only not shutdown Shutdown alarm and shutdown immediately Trip and stop alarm generator unloads and shutdown after hi speed cooling Users Configured Trip alarm generator unloads but not shutdown Indication indicate only not warning or shutdown From safety on detecting after safety on run delay From crank detecting as soon as start Always input is active all the time Never input inactive Alarm Mute Can prohibit Audible Alarm output when input is active Reset Alarm Can reset shutdown alarm and trip alarm when input is active 4 High Temp Shutdown When the generator is running in safe delay closing the digital input delay 5 seconds after shutdown alarm 5 Low Oil Shutdown When the generator is running in safe delay closing the digital input delay 3 seconds after shutdown alarm Auxiliary Warning When the generator is running any safe closing the digital input delay LXC6120 LXC6110 Prod
18. p 000 0 000 Reactive PowerikVar Power Factor L1 L2 L3 L1 L2 L3 0 000 0 000 0 000 12 258 12 285 12 288 Digital Input Status Helay Oulpul Status Engine and Sensor Informaton i Digital Input 1 1 Not Used 772 Coolant Temperature Oil Pressure Digital Input 2 f 2 Wot Used Engine Speed O ORPM Fuel Level Digital Input 3 3 Wot Used Battery Voltage on Fel m Digital Input 4 4 Not Used Cun eee am Hat Used Accumulations and Module Info Active Energy OKW h Reactive Energy D OKW h Run Hours 0 Fuel relay output Number Of Start Emergency Stop us Start relay output Module Datetime 1970 1 1 00 2 Saturday 9 Protection 9 1 Shutdown alarm When controller detects shutdown alarm it will send signal to stop the generator Shutdown alarms as following No Te Emergency Stop When controller detects emergency stop signal it will send a stop signal When controller detects the speed value is higher than the set value 2 Over Speed TR it will send a stop signal When controller detects the speed value is lower than the set value 3 Under Speed 42 it will send stop signal When controller detects speed value equals to 0 and the action select 4 Loss Of Speed Signal Shutdown it will send a stop alarm signal When controller detects the frequency value is higher than the set value 5 Over Frequency fe ate it will send a stop signal When controller
19. when input active genset will start automatically when Manual Start input inactive genset will stop automatically 17 Panel Lock In Auto mode during generator normal running when input is active inhibit generator shutdown automatically In Auto mode during generator normal running when input is active inhibit generator shutdown automatically All outputs are prohibited in this mode Simulate Test Key An external button can be connected and pressed as simulate panel 11 3 Enable definition of programmable output ports Noj X Tp 2 0 Not Used 1 Fuel Rela Action the starter motor open the fuel system in advance y Usually controls the governor s power and fuel solenoid valve Crank Relay When starting the motor action often connected to the starter relay 3 Air Fla Action in over speed alarm stop and emergence stop It also can close the air inflow the engine Action in warning shutdown trips Can be connected outside 4 Audible Alarm alarm When programmable input port is active of alarm mute can prohibit its output 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 36 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 5 Louver Control Action in genset startin
20. 1 Event log In the control panel buttons to view controller before abnormal downtime record including the time of the outage warning content display and the state the controller can record 142 abnormal downtime record recently 8 2 Historical alarm data query Generator controller will fail instantly record all monitoring parameters users can remotely view or download user analyze the cause because a single record of data is very large the controller can see the main part of the parameters other parameters need to access via PC connection If you need remote access monitoring software through GPRS wireless remote access to data 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 H www lixise com Page 24 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD History data display window Event Log Details Shut down L3 Temp Open Shutdown Senior Open Circa C lt Fusi Open That dows 0 0 uv Samnzori Open Shutdown Open Shotdewn L2 3 3 1 2 13 1 ov 00 U Ln 0 0V D OV av Frequency L12 Phase L13 Phase Dt Frequency 112 Phase DiN L13 Phase Diff D Ddeg 0 0deg 0 0320 Load Current A Active P ower kW Apparent Power kVA L1 L2 L3 L1 L2 L3 0 000 0 000 0000 0 000
21. 41 of 46 T T 86 769 23836636 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD LXC6120 Typical application diagram MECHANICAL INTERLOCK idi CTs MUST BE 5 FROM SECONDARY L MAINS Pis 2 7 S O ag 11 B o 1 J NEM NEM 4 LL sinis lt cb 12 ix x NS Qf FUSES m SAA 5 ME 5 2 AMP Poe ub o FUSES e 4444 E 3 Pee IP 998 842406 S M e 885560956 e Sess S N SESS q7 36 36 53 jes 26 40 41 42143 jtz 8 CTZ CT3 COM L3 Wj i 2 13 a GEN CURRENT GEN VOLTS p E MAINS VOLTS USE MODULE LXC8120 ENS a t PLANT VE AUX QUTPUTS dii z AUX INPUTS o D TE LXI880 5 22 z a a so Ta osos ps Ee T T7 To Lo rr aeo Charger ol la S i ES 1 9 OS by QU A A mY S NS AQ CU QS Oy a PIE FERR ee gt 55 2 5 1 1 1 1 1 i e dg a x iu d Ex ES NEP AC 5018 a fey Se BENE 2 2 180 250 QF2 5 yt gii Tie
22. 5 communication is abnormal 15 Product packaging This product should be following sets 1 1 piece of controller model 61 0 2 4 pieces of fixed cards 3 1 piece of product certificate 4 1 piece of product manual 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD T T 86 769 23836636 F 86 769 23 166296 www lixise com Page 45 of 46 LIXiSc SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD LXC6120 LX6110 Generator remote monitoring program Date forward to User Internet DTU Data center server eR ter b Dr m Satellite Can control generator by wireless terminal Mobile base station 4 j 1 Lu JE NE NI LXI680G DTU LXC6120 LIAISC SMART GENSET Dongguan Tuancheng Automation Equipment Co LTD Tel 86 769 23836636 Fax 86 769 23166296 http www lixise com http www lixise net E mail sales lixise com Add Wentang Road Chashang industrial zone 18 Dongcheng Dongguan Guangdong China LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 2 T 86 769 23836636 5 F 86 769 23 166296 www lixise com Page 46 of 46
23. 6 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 2 Please contact with our qualified personnel for more information about the postfix descriptions 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 5 86 769 23166296 H www lixise com Page 9 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 4 2 Modules comparison os or GSM SMS control po Event log NOTE Two of the outputs are fixed start output and fuel output 2 LXC6120 6110 controller analog sensors are composed by 3fixed sensors temperature pressure fuel level 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 10 of 46 LIXiSc SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD m 5 Operation 5 1 Indicator light Warning f Fault Running Gen Norma Mains Normal Stop Mode Test Mode Mains Glosed pen Closed Open Manual Mode Auto Mode Mute Reset Alarm Warning Fault Running Gen Normal Mains Closed pen Mute Reset Alarm LXC6120 LXC6110 Product User Man
24. 9 23836636 F 86 769 23 166296 www lixise com Page 38 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 4 If genset without speed sensor please don t select corresponding items otherwise start failor loss speed signal maybe caused 5 If genset without oil pressure sensor please don t select corresponding items If not select generator in crank disconnect setting controller will not collect and display the relative power quantity can be used in water pump set if not select speed sensor in crank disconnect setting the rotating speed displayed in controller is calculated by generator frequency and number of poles 7 Ifthe generator without magnetoelectric sensor and Oil pressure sensor the Charger 0 optional as a starter motor separation conditions It is recommended to select Oil Pressure Charger D for safety 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 39 of 46 LIXISE SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 12 Typical application 1 Three kinds of remote controllers recommended Dongguan Feirui Electronics Co Ltd wireless data transmission equipment DTU680G The product has a wireless data transmission GPS location data as
25. GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 2 Product overview LXC61xOseries of power plant automation controller for the automation and monitoring system of a single diesel generator sets use 32 bit microprocessor technology achieve generator sets automatic boot shutdown the precision measurement of various parameters alarm protection and three remote function The controller uses a large screen LCD 240 128L CD graphics display all the important parameters can be displayed in page save the page At the same time can be displayed Chinese English and other languages all parameters can be adjusted from the controller panel can also be a PC through a USB interface tweaks and 5485 or GPRS remote adjustment and monitoring Its structure is compact simple wiring high reliability automation control systems are widely used in all types of generator sets and fire pumps 3 Performance and characteristics LXC6110 Auto Stare Module controls genset to start or stop automatically by remote start signal LXC6120 Auto Main Failure updates based on LXC6110 especially for automatic system composed by generator and mains Main characteristics With ARM based 32 bit CPU highly integrated hardware new reliability level 240x128 LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for fact
26. LIXISeE SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD LXC61X0 Generator controller user manual Ver1 0 Date 2013 10 22 6120 series Version History Dis Ver 2013 10 22 1 0 Start publishing LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 amp 86 769 23166296 H www lixise com Page 1 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Clarification of notation used within this publication Highlights an essential element of a procedure to ensure correctness Indicates a procedure or practice which if not strictly observed could result in damage or destruction of equipment Indicates a procedure or practice which could result in injury to personnel or loss of life if not followed correctly 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 2 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 2 of 46 5 SMART GENSET T T 86 769 23836636 rr LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD Contents TOA AY cic 5 LN POUC OVENI 6 3
27. T 86 769 23836636 F 86 769 23 166296 H www lixise com Page 4 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 1 Technical parameter Operating Voltage DC8 0V to DC35 0V Continuous Power Supply Power Consumption Alternator Input Range 3 Phase4 Wire 3 Phase3 Wire Single phase2 wire 2 Phase3 Wire Alternator Frequency Speed Sensor voltage VPP Speed Sensor Frequency Start Relay Output Fuel Relay Output 3W standby x2W 15V 360 V AC 26V 620 V AC 15V 360 V AC 15V 360 V AC 50 60 2 2 2 100Vpp Peak to peak 10000Hz max 16Amp Controller Power Voltage Output 16Amp Controller Power Voltage Output Conta _ Working Conditions Temperature 25 4 70 C Humidity 20 90 96 Storage Condition Temperature 40 4 85 C Protection Level Insulating Intensity LXC6120 LXC6110 Product User Manual F 86 769 23 166296 H www lixise com Page 5 of 46 Mja T T 86 769 23836636 IP55 When waterproof rubber seal installed between the controller and panel fascia IP42 When waterproof rubber seal is not installed between the controller and panel fascia Object input output power Quote standard 688 1992 Test way AC1 5kV 1min leakage current 3mA Weight 0 68kg Dongguan Tuancheng Automation Equipment Co LTD 5 SMART
28. X INPUT4 AUX INPUTS AUX INPUTS AUX INPUT Through control panel is as follows DC input B ee DC Power Supply negative input external starter battery s negative DC Power Supply positive input of the the external starter battery positive it is recommended to use 20A fuse DC voltage through the emergency stop button 3 Emergency stop 2 5mm connected equipment supplied to the fuel and starter relay output recommended maximum 30A fuse Fuel relay output By the 3 terminal DC voltage supply rated current 16A Start relay output By the 3 terminal DC voltage supply rated current 16A Aux Output 1 By the B supply output Rated current 7 Normally closed Rated current 7A Aux Output 2 1 5mm Common point Normally closed Rated current 7A 10 13 Aux Output 3 4 Normally open passive contacts of relay rated 16A passive contact Charge generator Connected to charging starter 0 WL terminals If D port input there 1 no this terminal and be hung up Connected to Magnetic Pickup shielding line is NISI pickup mE recommended Magnetic pickup input 18 and controller inner be Common ground which can be accessed chassis or connected to battery starter battery negative negative 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 28 of 46 5 SMART GENSET LXC61X0 Serie
29. d total reactive power Each phase and total apparent power kVA Each phase and average power factor Accumulate total gens power kWh kVarh kVAh Sensor Temperature WT C F Choose to display Oil pressure OP kPa Psi Bar Choose to display Fuel level FL unit opeed SPD RPM unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate Max 65535hours otart times can accumulate Max 65535times Mains and generator abnormal conditions Voltage is too high Voltage is too low Phase loss Reverse phase Loss of power The fault display and protection function project High water temperature warn High water temperature shutdown alarm Low oil pressure warning Over speed shutdown alarm Box high temperature warn Low fuel level warn Battery voltage is too high warn Battery voltage is too low warn Load over current shutdown alarm Failed to stop alarm Emergency stop alarm Oil pressure sensor open circuit shutdown alarm 4 Order information and modules comparison 4 1 Order information LAO 06 Suet Controller Gp 61 6100 series 10 ASM 20 1 It is basic model if without postfix LXC6120 LXC6110 Product User Manual 13 T 86 769 23836636 amp F 86 769 23 166296 Function ostfix Base on LXC61X0 Add RS485 port Dongguan Tuancheng Automation Equipment LTD H www lixise com Page 8 of 4
30. e set 1 When the screen displays other parameters press this key to return to Quit the main screen 2 Set the parameters press this key can cancel parameter settings 3 Enter the parameter setting long press this button to return to the main screen lt Tips In the main interface press Q and from view different interface press to return to the main interface lt o over 3 seconds go into basic parameters setting menu lt Tips default password is 0000 user can change it in event of others change the senior parameters setting Please closely remember it after changing If you forget your password please contact our customer service long press the o T the information back to the service personnel Example under the figure information 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 12 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD y E TI MEL t gaS c 1000 1 Module LACI Pea 2 Hardware Wersion 00073 3 Software Version 00043 Serial Number 8303005070 E Request Code 3085 5 3 LCD Display In the main interface llb rom the different menaces pres MG return to the initial page Main Interface Commonly used parameter i
31. e to return circuit controller or others equipment port must be connected to negative pole Current input of controller must be connected to outside of battery controller power current transformer And the current transformer s secondary AC Input wren there is load 5 current must be 5A At the same time the phases of current transformer and input voltage must correct Otherwise current transformers the current of collecting and active power maybe not correct secondary side prohibit from open circuit Please add freewheel All outputs of controller are relay contact output type If need to LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 A F 86 769 23 166296 www lixise com Page 43 of 46 LIXISE SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Withstand Voltage Test controller s all terminal connections in order to prevent high voltage into controller and damage it When controller had been installed in control panel if need the high voltage test please disconnect 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 5 86 769 23166296 H www lixise com Page 44 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 14 Co
32. ected to output N wire of mains LXC6110 without EM SCIEN Impedance 1200 shielding wire is recommended its RS485 single end earthed controllers without RS485 don t have this terminal iene It is recommended to use shielded wire shielding layer 0 5mm of single end grounding no SMS function controller is RS232 TX the terminal 1 0mm 1 0mm 51 52 0 5 Back panel terminal block wiring description 5 gt NOTE Back USB interface for programming interface parameters can be directly using a computer programming of the USB cable to the controller the controller without external power supply Prohibited during operation of the engine starter batteries removed otherwise it will cause the control system due to excessive DC input voltage and burned 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 29 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 11 Parameters setting 11 1 Advanced configuration parameters In the controller main interface under long press button for 3 seconds enter the password input interface press Q key to enter the corresponding bit password 0 9 press shift after the completion of the input proofreading passwo
33. en controller detects the sensor is open circuit and the action Level Sensor Open B Er select warn it will send warn signal When controller detects the oil lever is lower than the set value it will Low Level Warn send warn signal Digital Input 1 5Warn When digit input port 1 5 Is set as warning and active controller sends corresponding warning signal When Set DTU binding the controller and the DTU communication failure display instructions N O Gen load Close Fail NO N N N N Main Load Close Fail Gen Load Open Fail Main Load Open Fail 25 26 28 29 30 31 38 5 4 DTU Bonding Fail 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 27 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 10 Wiring connection LXC6120 LXC6110 controller s rear as following EQJEAEJEJ FUEL I6A EA GENS AC VOLTAGE MAINS BUS AC VOLTAGE CRANK 16 AUX OUTPUTS 7A AUX OUTPUTE6 E 2 gt o x lt Remote start module AMF module communication MAGNETIC CANBUS RS485 CURRENT AVR ISOLATION ISOLATION RATED 5A 1CONFIGURABLE1 AUX INPUT1 INPUT2 AUX INPUTS AU
34. er Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 26 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 1 Over Speed Warn When controller detects the speed is higher than the set value it will send warn signal 2 Under Speed Warn When controller detects the speed is lower than the set value it will send warn signal 3 Loss of Speed Signal Warn When controller detects the speed is 0 and the action select Warn it will send warn signal When controller detects the current is higher than the set value Over Current Warn die it will send warn signal Fail to Stop When generator not stops after the stop delay is over 11 Charge Alt Fail When controller detects the charger voltage is lower than the set value it will send warn signal 12 Battery Over Voltage When controller detects the battery voltage is higher than the set value it will send warn signal 13 Battery Under Voltage When controller detects the battery voltage is lower than the set value it will send warn signal When count down time is 0 and the action select Warn it will send 14 Maintenance1 warn warn signal Gen Loss of Phase When controller detects the generator loss phase it will send warn signal Gen Phase Sequence Wrong When controller detects the reverse phase it will send
35. from 0 3600 s normal to abnormal suitable for ATS automatic Delay sy switch Mains Abnormal 0 3600 s Delay 4 Mains Under Volt 4 Enable Alarm Option ble Mains Under When mains voltage has fallen below the set value Voltage iid Mains Under Voltage is active delay of 1 second Mains Over Volt Enable Disa Enable Alarm Option ble Mains Over When mains voltage has exceed the set value Voltage Mains Over 0S is active delay of 1 second Curve 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 32 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Temperature No warning Indication location is displayed on LCD screen liquid 1 2 Warning i Sensor Open downtime level sensor is shown as When the temperature value of the external temperature sensor exceeds the set value high 80 140 C temperature signal is sent Detecting only after safety on delay is over this only concerns external temperature sensor not high temperature signal via configuration input port Factory defaults to when the temperature is too n A high alarm shutdown function as shown in the note a Cil Pressure None Warni 22 Oil Pressure ng Shutdow Warning 0 Never temperature sensor
36. g and disconnect when genset stopped completely Fuel Pump Control It is controlled by fuel pump of level sensor s limited threshold Ahead Fuel Output It is controlled by heating of temperature sensor s setting bound 8 Excite Generator It is controlled by cooler of temperature sensor s setting bound 9 Pre lubricate Action from crank on to safety on 10 Preheat Before Crank From the preheat to open the fuel are activated the output end of the period 11 Preheat Until End Of From the preheat to until end of crank are activated the output Crank end of the period From the warm up delay to cool delay are activated the output end of the period Used for engine which has idles Pull in before starting and pull out 12 High Speed Control 13 Idle Control after into hi speed warming Pull in during stopping idle mode and pull out after shutdown completed Raise Speed Action in hi speed warming run Drop Speed Action in period of stop idle mode to time of wait for stopping completely Used for engines with ETS electromagnet Pull in when stop idle is ETS Control xi over pull out when set ETS delay is over Generator load conditions are ripe for action control power closing switch with load It is a continuous output The same role but is not a continuous output but only the output Close Generator Pulse 4 pulses of a preset time This time set in the timer configuration Gens whether or mains
37. is opened will be output It is a common Open Breaker sub gate output Close Mains Control switch of mains is load 4 6 Close Generator N cO NININI N JIN c1 amp Co 0 Close Mains pulse y Generator Available Action in period of gens normal to hi speed cooling n Stop Mode n Manual Mode Y 0 0 0 0 0p o0 In Manual Test Mode In Auto Mode D S S M 9252 5 o0 DO ZZ1ALOIO Action in gens common warning common shutdown common trips alarm Battery Hight Volts An action in battery s over voltage warning alarm 29 Battery Low Volts Action in battery s low voltage warning alarm 30 Charge Alt Failure Action in charge alt fail warning alarm 11 4 Sensor selection list N N Temperature Sensor Oil Pressure Sensor Level Sensor Not used O Not used 0 Not used 1 VDO 120 C 1 VDOO 10BAR 1 VDO 0 1800hm LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 37 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 10 Custom 4 20mA curve 10 Reserved 10 Reserved 11 Reserved 11 Reserved 11 Reserved 12 Reserved 12 Reserved 12 Reserved 11 5 Pressure unit conversion table 1Psi 6 89 x10 7 03 x102 6 89 10 2 b Is there a difference if s
38. ission network remote control operation of the generator on the Internet and through the increase in the generator controller LXI680G Room communication protocol so that the controller can the use of LXI680G SMS via SMS to control the generator run and generators receive alarm SMS Remark LXI680G is Dongguan Feirui Electronics Co Ltd designed tailor made for the generator controller wireless data transmission module in particular to optimize the data exchange between the controller and the DTU truly a fast and reliable data transmission Brief introduction L XI680G is an industrial grade with GPS global satellite positioning function GPRS DTU product The product integrates a high performance low power industrial grade GPS module and GPRS module GPS global positioning technology and GPRS wireless communication technology the perfect combination of a product LXI680G platform based on ARM and embedded operating system built in industrial grade module it can be used in harsh environments working temperature range can be up to 40 C 85 C LXI680G provide standard RS232 serial interface can be quickly and PLC industrial control instruments meters RTU equipment is linked together through the GPRS network will be linked to LXI680G equipment data transmission to a host on the Internet realize the data remote transparent transmission at the same time to the front end equipment of GPS location information reported to host realize positio
39. ltage of starting motor moment continue to work for 3 seconds Fault history with 200 and can record the fault instant oil pressure water temperature voltage current and other important parameters Equipped with real time clock regular maintenance functions Can be used on pumping units and as an indicating instrument indicate and alarm are enable only relay is inhibited 3 set of maintenance functions can be set for the machine maintenance cycle Maintenance time to action can be set up only warning or alarm stop Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia Improved LCD wear resistance and scratch resistance due to hard screen acrylic Silicon panel and push buttons for better operation in high temperature environment and has a good waterproof performance Modular design anti flaming ABS plastic enclosure plug gable connection terminals and embedded installation way compact structure with easy mounting Special industry application characteristics Leasing industry applications management provides the perfect solution leased out via PC remote Management of the unit you can monitor all operating parameters oil pressure water temperature voltage current power etc you can always change the configuration to protect the unit is not proper application can record 200 detailed fault information including time to failure because when the voltage curre
40. mation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 16 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 6 6 LXC6120 Switch control procedures 6 6 1 Manual transfer procedures When controller is in Manual mode the switch control procedures will start through manual transfer Users Can control the loading transfer of ATS via pressing button to switch on or off But according to the ATS Switch configuration is different the specific process have some distinction Open breaker detect is SELECTD is able After the press power close break brake key according to the current load casein 2processes 1 generator is opened when the generator is load If the load is closed the generator is open 2 Mains is opened when the mains is load When the end of the sub gate delay generator closing Press mains close or open key if mains have taken load will output unload open If the load is opened the mains close If the generator is load the generator to open when the end of the open delay then mains to close 6 6 2 Auto transfer procedures When controller is in Manual Test Auto or Stop mode switch control procedures will start through Automatic transfer 1 Gens to a the mains load the same principle Open breaker detect is SELECT Disable 1 Mains load is transferred into generat
41. mmon faults and exclusion Following in my controller process more common failure and troubleshooting if there is a failure of the other can not be solved please contact my company Check starting batteries Controller no response with power Check controller connection wirings Check DC fuse Check the bottom of the main interface warning Genset shutdown Check the genset AC voltage Check DC fuse Check emergence stop button is correct or not Check whether the starting battery positive be connected with the emergency stop input Check whether the circuit is open oe Check the oil pressure sensor and its connections disconnect High Check the temperature sensor and its connections disconnect Check related switch and its connections according to the Shutdown Alarm in running information on LCD Check programmable inputs Controller emergency stop Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Starter no response Check starter connections Check starting batteries Genset running while ATS not Check ATS transfer Check the connections between ATS and controllers Check connections Check setting of COM port is correct or not Check RS485 s connections of A and B is reverse connect or not Check whether damage RS485transfer model Check whether damage communication port of PC Crank not disconnect RS48
42. n manual or auto mode AUTO MODE START OK Can start in auto mode SMS STOP IN In automatic mode 4 SMS STOP MODE SMS STOP OK Set as stop mode 5 SMS MANUAL MODE OK Set as manual mode 6 SMSTESTMODE SMSTESTMODEOK Setastraltestmode 8 SMSINHIBITSTART INHIBIT STARTOK 7 9 SMS PERMIT START PERMIT STARTOK Setas start permit Users check settin Users can query through SMS DETAIL 9 text message multiple As shown below generators 7 1 LXI680 connection diagram Generator controller GPRS wireless data transmitter ocOocoococnogbooos ES3EJEJEAIEJERE3EJ TENTE Lida is RU m cr OEMS AL VOLT WANE TSG VOLTAGE GSM antenna GPS antenna al EEEEEZESES 7 2 GSM alarm setting As show below need to the SMS automatically notify the alarm When the user check the condition occurs the DUT module will automatically send SMS to the user set the cell phone number 1 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 1 3 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 19 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD GSM Enable Activate Phone No Description Phone N O Phone N O EDS Phone N O E ss PhneNO fo Phone N O Choose Item For Message Inf
43. ning of the equipment LXI680G with positioning wireless data communications and data processing capabilities in a compact rugged reliable easy to install can be widely used in construction transportation and other industries 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 2 86 769 23836636 86 769 23166296 www lixise com Page 20 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD Particularly suitable for tower crane monitoring heavy machinery management but also can be used in the field of taxi operations management transport vehicles special vehicles vehicle rental management and leasing 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 5 86 769 23166296 H www lixise com Page 21 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 7 4 Wireless connection schematic diagram m Pup SEE Homo dh o P gm atium tates arua mus p m mara E satellite mobile phone conirolle generator 1 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 amp
44. nt power oil pressure water temperature and other key parameters and ready to upload to the monitoring machine Another multi level password management options to facilitate the lease management Fire pump industry applications Close electrical parameter measurement function use powerful Programmable input and output ports and internal programmable logic to achieve automated pump control system Instead of the conventional engine controller PLC simple manner making the system more stable and reliable Air compressor industry applications Close voltage measurements protection according to the need to configure programmable analog input overload protection with programmable digital inputs complete startup control temperature and pressure control protection parameter settings 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD T 86 769 23836636 a F 86 769 23 166296 www lixise com Page 7 of 46 5 SMART GENSET 61 0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Fully functional and can detect almost all the generating units of electrical parameters and non electrical parameters Mains Line voltage Uab Ubc Uca Phase voltage Ua Ub Uc Frequency Hz Gens Line voltage Uab Ubc Uca Phase voltage Ua Ub Uc Frequency Hz Load current IA IB IC Each phase and total active power KW Each phase an
45. nterface main interface contains engine generator and status display SP RPM L N 0 0 00 000 OP 1 0 0 0 0 0 0 U EM 0 0 0 0 0 0 A DL P 0 0 00 0 0 0U Y FF 0 0001 F 0 00 Hz d On Main Engine parameters mrima e oe iE rar ali Speen B RFM FuelLevel 5 0 01 Lhargenlt 0 00 51 tt t Bar a ie d CME Hun Time 0 00 00 2 Ls 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 1 3 T 86 769 23836636 F 86 769 23 166296 A www lixise com Page 13 of 46 LIXiSt SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD Generator lenerator Freg 21 2 3 2 12 N 0 0 0 0 uU 0 0 0 0 0 0 i iTi E 0 0 0 0 Relay Output Status OUT HUTS OUT 4 L d Mains Interface Mainz F req 0 00 723 202 3 3113 1 0 0 0 0 0 0 Uu 1 0 Fhase 0 0 0 0 0 0 Input Password Password input interface into the Advanced Configuration Input Password 11000 kogule LCA 2C 2 Hardware Version 00013 3 Software Version 00043 Serial Number 0303006020 E Request Code 3095 Advanced configuration parameters Advance Contigs
46. or load after the delay of switch off and transfer interval generator switch on Detecting transfer fail while generator switch on After detecting time up if switch on fail then wait for generator switch on If transfer fail and warning SEL Enable there is alarming signal 2 Gens to a the mains load the same principle 6 7 LXC6110 Switch control procedures 6 7 1 Manual transfer procedures When controller is in Manual mode manual transfer will be executive Users can control switch on or off by pressing key Press generator switch on or off key if generator have taken load will output unload signal if taken no load generator will output load signal 6 7 2 Auto control procedures When controller is in manual test auto or stop mode switch control procedures will start auto transfer If input is configured as Close Mains Auxiliary 1 breaker detect is SELECT Disable Gens load is transferred into generator un load after the delay of switch off detecting transfer failure while switch off output When detecting time up if switch off failed to wait for switch off Otherwise switch off is completed Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outputting When detecting time up if switch on failed to wait for switch on Otherwise switch on is completed If transfer failed and warning SEL Enable there is alarming signal wha
47. orming When Warning Over Speed Varn Maintenance Due Warn Low OP Warn Input2 Warn Under Speed Warn Reverse Power Warn Fuel Open Shutdown Input3 Warn Loss Of Speed Over Power Warn Fuel High Warn Input4 Warn Gens Over Freq Warn ECU Warn Fuel Low Warn Input5 Warn Gens Low Freq Warn Gens Freq Loss Warn Sensor 1 Open Circuit M Input6 Warn Gens Over Voltage Warn Gens Reverse Phase Varn Sensor 1 High Warn M Input Warn Gens Low Voltage Yarn ATS Convert Fail Sensor 1 Low Warn Main Normal Over Current Temp Open Shutdown 2 Open Circuit Main Fail Failed To Stop High Temp Warn Sensor2 High Warn Generator Start Charge alternator failure Low Temp Warn Sensor2 Low Warn Generator Stop Bat High Warn Oil Sensor Open Circuit GSM Communicate Fail Mains Onload Bat Low Warn High OP Warn Input Warn Gens Onload Not At Auto Mode In Auto Mode Select Default Cancel All Choose Item For User s Message Query Works Mode Mains freq goad Oil Press CP Total Run Hour Mains Volt Gens Freq Battery Volt Fuel Level Engine Status Gens Volt Load Charge Volt D Speed Alarm Status Load Current Load kVA Water Temperature VVT Select All Default Cancel All 7 3 Based on the GPRS DTU remote online monitoring The scheme is based on LXI680G provide wireless data transm
48. ory personnel All parameters can use the computer via USB 5232 RS485 interface to connect and adjust while the internal FLASH memory within the controller in the system when power is not lost 99 of the parameters can be set directly from the front panel for easy on site commissioning RS485 communication port enabling remote control remote measuring remote communication via Mod Bus protocol controller with RS485 port only Equipped with SMS Short Message Service function When genset is alarming controller can send short messages via SMS automatically to max 5 telephone numbers besides generator status can be controlled and checked using SMS With advanced networking capabilities via GPRS mobile network and Internet connectivity in any place where the network can be remotely monitor Need to install the GPRS module LX1I680 Suitable for 3 phase 4 wire 3 phase 3wire single phase 2 wire and 2 phase 3 wire 120 240V power and 50 60Hz Systems Collects and shows 3 phase voltage current power parameter and frequency of generator or mains For Mains controller has over and under voltage over and under frequency loss of phase and phase sequence wrong detection functions For generator controller has over and under voltage over and under frequency loss of phase phase sequence wrong over current functions analog sensors temperature oil pressure and liquid level more kinds of curves of tempe
49. ound Deadline type modification configuration Managers All change permissions dynamic password Based on the manager password And the application code For calculating income Only have the parameter Configure permissions not can unbound Leasing companies Leasing Companies Client technician Dynamic calculations Dynamic Certain code time Provided by effectively the customer Disposable only has a one time password Dynamic Parameter configure password permissions and unbound can t change password 1 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 1 3 T 86 769 23836636 amp F 86 769 23 166296 Xy www lixise com Page 23 of 46 SMART GENSET 61 0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Alter Module Password 4 digits New Engineer Pwd Alter Engineer Pwd New Technician Pwd Alter Technician Pwd New Operator Pwd Alter Operator Pwd Generate Dynamic Password Technician password 4 digits Dynamic password Possess the operator pris Request code Generate gt Enable DTU If bound DTU was removed Alertion Gens rejects to boot next time Unbinding Binding If DTU enabled look to the left navigate to tree node Edit Configuration gt GSM to set SMS options 8 History query This feature is limited to rental business version 8
50. r voltage and IM 72 Gen Over Volt Enable Disa Option ble GenOverVolade When generator voltage has exceed the set value 7 3 Tri 9 30 620 V 264 the Gen abnormal delay has expired Gen Over Voltage is active 74 Gen Under Volt Enable Disa Enable Option ble Gen Under When generator voltage has fallen below the set 7 5 30 620 V 196 value and the Gen abnormal delay has expired Voltage Trip Gen Under Voltage is active 76 Gen Under Enable Disa Enable Frequency Option ble When generator frequency has fallen below the set 7 7 0 75 0 Hz 45 value but Not equal to for 10s Under Frequency is Frequency Trip active It will initiate a shutdown alarm ee 78 Gen Over enable o Frequency Option ble Sander When generator frequency has exceed the set value 7 9 0 75 0 for 2s Over Frequency is active It will initiate Frequency Trip shutdown alarm signal Over Current ner the load current has exceed the set value 8 1 50 130 es Trip over current delay is initiated When load current has exceed the set value and the 8 2 Over Current Delay 0 3600 s 1296 over current delay has expired over current is initiated Warning Sh 8 3 Over Current Action utdown ELE Warning E Mains Rated Volt 80 620 620 Offer standards for detecting of mains over under voltage and loading volt Wans Normal The time from mains abnormal to normal or
51. rature oil pressure fuel level can be used directly and users can define the sensor curves by themselves Protection Automatic start stop of the genset ATS Auto Transfer Switch control with perfect fault indication and protection function When multiple warnings occur the warning bar will rotate to display them so that we can analyze the reasons output ports are relay out And the main output 16A relay outputs and three passive relay output more user friendly 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 6 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Parameter setting parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage most of them can be adjusted using front panel of the controller and all of them can be modified using PC via USB or RS485 ports With advanced networking capabilities via GPRS mobile network and Internet connectivity in any place where the network can be remotely monitor A variety of starting conditions for success speed sensor oil pressure power generation to select to facilitate the needs of special occasions Wide power supply range 8 35 VDC can adapt to different environment starting battery voltage can under the low vo
52. rd the password is correct according to the different permissions password to enter the main interface of the parameters of the different permissions the password error exit The factory default password is 0000 The factory default password the user can modify Press Q keys can flip up and down the parameters configuration screen operation under the currently selected configuration parameter press the key to the current configuration mode parameters the current value of the first black display press Q keys for the bit value adjustment press key to shift press the keys to confirm the Settings This value is permanently saved to the internal FLASH controller Configuration process press to return to the previous menu or long press to exit the configuration menu to return to the main screen Sequence P Number Range Defaut Description 000 1 Start Delay 0 3600 s 1 Time from mains abnormal or remote start signal is active to start genset Time from mains normal or remote start signal is a Wi deactivated to genset stop Preheat Delay 0 300 s Power on time of heater plug before starter is powered up Cranking Time 1 60 s N 8 Power on time of starter 5 Crank Rest Time 3 60 s 10 The waiting time before second power up when engine start fail Alarms for low oil pressure high temperature under Safety On Delay 1 60 s 10 speed under frequency voltage charge alt failure are inacti
53. s 17 6 7 LXC6110 Switch control 17 6 7 5 Manual trarisrePprecedllfeSs Lees uas 17 6 7 2 Auto control DIOCSQI BS ora etes oan PER Opt eR EPUM OPE 17 7 SMS Remote control wireless remote control function description This feature is limited to rental ege e 18 7 1 LXI680 connection 19 m 19 7 3 Based on the GPRS DTU remote online 200 0 00 0000 00 00 20 LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD F 86 769 23 166296 H www lixise com Page 3 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 7 4 Wireless connection schematic eene 22 7 5 Connect the controller through the DTU 2202002 2 00000000000000000000000000020 23 7 6 DTU with the binding of the 2 2400200210 0 00 0 00 000000000000 nnne 23 7 7 Multilevel password 0 01 1 2 2022 2 6 6 eene eee nnn n ness 23 8 History query This feature is limited to rental business version
54. s Gen set Controller Dongguan Tuancheng Automation Equipment LTD Temperature 19 Connected to temp Sensor sensor input 20 Oil pressure sensor input DEN Connected to oil pressure sensor ES Oil level sensor input Connected to oil level sensor to Connected to oil level sensor eve sensor oan S Public terminals of Public n of sensor controller inner are connected sensor to battery negative 32 CT A phase sensing input A CT A phase sensing input _ sensing input Outside connected to secondary coil of current ES transformer rated CT sensing input Public terminals of Tm current transformer Public terminals of current transformer Genset A phase Voltage Connected to A phase output of genset 2A fuse is sensing input recommended ES Genset B phase Voltage 1 0mm Connected to B phase output of genset 2A fuse is sensing input recommended Genset C phase Voltage Connected to C phase output of genset 2A fuse is sensing input recommended E Genset N wire input Connected to output N wire of genset Mains A phase voltage Connected to A phase of mains 2A fuse is sensing input recommended LXC61 10without 41 Mains B phase voltage b omi Connected to B phase of mains 2A fuse is sensing input recommended LXC611 Owithout Mains C phase voltage Connected to C phase of mains 2A fuse is sensing input recommended LXC61 1 Owithout EE Mains N wire input Conn
55. tallation instructions notes D Note Warning Caution Description 8 35 0 Negative of battery must be connected with the shell of starter stable Connect The diameter of wire which from power supply to battery must controller A Wire 22 5mm 2 be over 2 5mm Ch Please firstly connect output wires of charger to battery s positive Batter A arger nd negative directly then connect wires from battery s positive y a ega y ys p Charger connected directly to negative to controller s positive and negative input ports in the battery order to prevent charge disturbing the controller s normal working Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect with No 18 terminal in controller while another side is hanging shielding line in air The else two signal wires are connected with No 17 and No 18 terminals in controller The output voltage of speed sensor should be within 1 24 effective value during the full speed 2 cores dode to both ends of expand the relays please add freewheel diode to both ends of expand relay s coils expand relay s coils when coils of relay has DC current or or increase increase resistance capacitance return circuit when coils of resistance capacitance relay has AC current in order to prevent disturbanc
56. tandard curve of sensor with the use of sensors can be change by itself in the custom curve when the sensor selection is no the curve of sensor doesn t work 2 Ifthe corresponding sensors only alarm switch is the sensor must be set to no otherwise likely stop alarm or warning 11 6 Conditions of crank disconnect selection Crank Disconnect Conditions Number of start attempts Ed 1 10times Gens Freq 120 Hz 4 24 056 0 200 Speed Ese Rem 4 m 240 0 200 Oil Pressure t200 KFa 4 2 200 0 1000KPa D Elio w gt 30V 3 0 32 0V As shown above check the desired options multiple choice or do not choose 1 There are 4 conditions to make starter disconnected with engine that is speed sensor generator frequency Charge D and engine oil pressure They all can be used separately We recommend that engine oil pressure should be using with speed sensor and generator frequency together in order to make the starter motor is separated with engine immediately and can check crank disconnect exactly 2 Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as speed sensor must ensure that the number of flywheel teeth is as same as setting otherwise over speed stop or under speed stop may be caused 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 76
57. tever switch on or off failure 2 f Open breaker detect is SELECT Enable Gens load is transferred into gens unload after the delay of switch off switch off is completed Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outputting When detecting time up if switch on failed to wait for switch on Otherwise switch on is completed If transfer failure warning is SEL 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 17 of 46 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD Enable there is warning signal that switch on fail If input port is not configured as Close Mains Auxiliary Gens un load is transferred into gens load gens switch on and output Gens load is transferred into gens un load gens switch off and output A NOTE When using ATS of no interposition switch off detecting is SELECT Disable When using ATS of having interposition switch off SELECT Disable or SELECT Enable both are OK If choose SELECT Enable switch off output should be configured When using AC contactor switch off SELECT Disable recommended MCB MCB Close Open Close Open MCB MCB Feedback Feedback el MCB Opening GCB
58. ual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 amp 86 769 23166296 H www lixise com Page 11 of 46 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 5 2 Key functions Stop running generator Auto Manual mode Stop Reset Reset alarm in stop mode During stopping process press this button again to stop generator immediately otart genset in Manual mode or Manual Testing mode Manual Mode Press this key and controller enters in Manual mode Auto Mode Press this key and controller enters in Auto mode Running With Load an key and controller enters in Manual Testing mode LXC6110 Alarming sound off If there is trip alarm pressing the button can reset this Mute Reset Alarm alarm But you can t reset other alarm types Gen Closed Open Can control generator to switch on or off in manual mode D Mains Closed Open Can control mains to switch on or off in manual mode LXC6110 without 1 Set parameters press Key can set the parameters e Confirm 2 Set parameters press the Kin can set parameters to confirm 3 Long press the confirm key can enter the parameter Settings Up Increase Up cursor and increase value in setting menu 9 Down Decrease Down cursor and decrease value setting menu M left 1 Screen scroll 2 Move the cursor to the left in the set Move right 1 Screen scroll 9 2 Move the cursor to the right in th
59. uct User Manual Dongguan Tuancheng Automation Equipment LTD T T 86 769 23836636 F 86 769 23 166296 www lixise com Page 35 of 46 5 SMART GENSET 61 0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 2 seconds after shutdown alarm 7 Auxiliary Shutdown When the generator is running any safe closing the digital input delay 2seconds after shutdown alarm Fuel Level Warning When the generator is running any safe closing the digital input delay 15 seconds after shutdown alarm Enel Level Shutdown When the generator is running any safe closing the digital input delay 15 seconds after shutdown alarm 10 Cool Level Warning When the generator is running any safe closing the digital input delay 15 seconds after shutdown alarm When the generator is running in safe delay closing the digital input delay 15 seconds after shutdown alarm 12 Inhibit High Temp When the closed digital input generator is running with load temperature Stop input is higher than the shutdown threshold no shutdown alarm 13 Inhibit Low Oil Stop When the closed digital input generator is running with load oil pressure input is lower than the shutdown threshold no shutdown alarm ImibitAlaamStop In Auto mode when input is active genset can be started and without 15 Remote Start On Load load after genset is OK when input is inactive genset will stop automatically In Auto mode
60. ve Start Idle Time 0 3600 6 Idle running time of genset when starting E Warming Up Time 0 3600 s Warming time between genset switch on and high speed running 9 Cooling Time coy 3600 s ENIT Cr NR time before genset stop after it unloads Stop Idle 0 3600 s 3600 5 O0 running time when 19 running time when genset stop eme mmm ener Hold stopping Time between ending of genset idle delay and 0 120 s stopped when ETS time is set as 0 Time between ending of ETS hold delay and stopped when ETS time is not O n 09898 10 Interval time from mains switch off to generator 13 Transfer Time 0 99 9 s 1 0 switch on or from generator switch off to mains switch on LXC6120 LXC6110 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 2 T 86 769 23836636 F 86 769 23 166296 Xy www lixise com Page 30 of 46 eu 12 Fail to Stop Delay 5 SMART GENSET LXC61X0 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD M Close Time 0 100 0 s Pulse width of mains generator switch on Rated Speed 0 6000RPM 0 6000RPM 1500 Offer standard to judge over under loading speed Tooth number of the engine for judging of starter Flywheel Teeth 5 300 crank disconnect conditions and inspecting of 3 118 engine speed See the installation instructions 4 Start number 1 10 3
61. warn signal When the controller gen start closing state input is detected the default close delay is not detected the issue of closing failure warning This warning does not automatically eliminated You can press the mute button to eliminate When the controller main start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatically eliminated You can press the mute button to eliminate When the controller gen start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatically eliminated You can press the mute button to eliminate When the controller main start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatically eliminated You can press the mute button to eliminate When controller detects the sensor is open circuit and the action Temp Sensor Open 4 ip Ke select warn it will send warn signal When controller detects the temperature is higher than the set value High Temp Warn dp it will send warn signal When controller detects the sensor is open circuit and the action Oil Pressure Sensor Open ER select warn it will send warn signal When controller detects the oil pressure is lower than the set value it Low OP Warn will send warn signal Wh
62. will show Sensor Open 1 Warning 2 Shutdown low When the external pressure sensor value falls below 2 4 Tr 0 400 KPa 103 this set value low oil pressure signal is sent Detecting only after safety on delay is over Low Oil Pressure Warning None Warni we TE 32 Fuel Sensor Open ng Shutdow Warning Indication location 5 displayed on LCD screen liquid a level sensor is shown as Warning Fuel Low Action IShutdown 0 Warning 1 Shutdown 1 Digital Input 1 Type 0 29 Factory default High Temperature Input 1 4 High Temperature Digital Input 1 Active 0 1 Digital Input 1 Action 0 3 Never Warning Shutdown el 0 3 m Never From safety on From Crank Away I Factory default Close to active E gt C P 2 D U zx Ql A Digital Input 1 2 1 Digital Input 2 Type 0 29 6120 1 66110 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23836636 F 86 769 23 166296 www lixise com Page 33 of 46 Factory default Low Oil Pressure Warning Input 5 SMART GENSET LXC61X0 Series Gen set Controller mon O rm 2 D ct 5 Q o Dongguan Tuancheng Automation Equipment LTD es e um ooa reuzo foamommen remus e pm

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