Installation Guide - Red Lion Controls
Contents
1. Wall Mounting 439 4 t Brackets j i 7 ILO optional 2 2 O 1 75 1 U can be 44 5 mounted O O O O0 00 o O O dp in corners 17 50 f or centered 444 5 0 76 19 3 0 50 0 55 A 14 0 7 _ 7 A pen i cs aa Li 7 D CD il i OO J 8 65 7 50 2 25 0 45 Console port 219 7 a 190 5 57 2 11 4 8 15 7 00 3 25 l 207 0 177 8 82 5 b i 4 90 3 75 0 25 5 1 85 P 124 5 95 2 6 4 47 0 Sixnet 4 40 1 111 8 DARE EL228 Series ai 1 00 Industrial Ethernet t 25 4 12 00 25 4 Rack Switch age 304 8 0 25 7 50 219 7 7 190 5 6 4 F ef 815 y NS A ee Dimensions oe acu RER Inches mm pe ad 3 75 95 2 124 5 Console port 3 25 a 4 40 O 6 25 El dire i El Er i 7 1 t H i y L 050 n 0 50 12 7 typ for SFP fiber 12 7 F Mre paal 1 0 25 4 typ for SFP copper RJ45 Many Mounting With 19 Brackets 2 included Bracket Positions Universal EIA WECO ETSI moun2. EL228 Industrial Ethernet Managed Switch Installation Guide Revision 24 April 2015 www redlion net This page intentionally left blank EL228 Installation Guide Rev 24 Apr 15 Page 2 of 34 Installation Guide Industrial Ethernet Switch Layer 2 with 24 4G 24 100BASE BX SFP Ports 2 1000BASE T RJ45 Ports 2 Combination Gigabit RJ45 SFP Ports e Manuals e Drawings e And more SFP Plugs Quick Start Guide EL228 Installation Guide Rev 24 Apr 15 Page 3 of 34 About This Guide Purpose This guide gives specific information on how to properly install and maintain the switch Audience The guide is intended for use by network administrators who are responsible for installing and setting up network equipment consequently it assumes a basic working knowledge of electrical safety and any local regulatory or corporate rules for the installation of industrial electrical equipment Conventions The following conventions are used throughout this guide to show information Note or Notice Emphasizes important information or calls your attention to related features or instructions Caution risk of danger Alerts you to a potential hazard that could cause loss of data or damage the system or equipment Documentation must be consulted in all cases where this symbol is marked Typical caution symbol Warning risk of electrical shock Alerts you to a potential hazard that could cause personal i
3. 0 03 plastic such as ABS or polycarbonate The dimensions should be as shown in the diagram below EL228 Installation Guide Rev 24 Apr 15 Page 29 of 34 0 030 1030 Credit Card or 100 Hi Pot Card Laminated Business Card LUE 1 from Red Lion ry s EE 3 300 3 400 Recommended Hi Pot Card Dimensions Hi Pot Test Insert the card into the slot as shown in the images below You may need to angle the card up a little to get it started Once it is started then push the card into the slot perpendicular to Step 3 the face of the switch As you push the card in about half way you should feel some resistance this is normal Push the card in until it either stops or there is only about left sticking out See images below www sixnet com Card Fully Inserted Hi Pot T of tes With the card in place you can now perform the hi pot dielectric test Step 4 Caution Make sure to remove the card when you are done testing If you leave the card in place during normal operations then your switch will not be fully protected from surges EL228 Installation Guide Rev 24 Apr 15 Page 30 of 34 Section 9 Technical Specs ETHERNET PERFORMANCE 28 total Ethernet ports 24 100BASE X SFP ports 4 Gigabit with 2 10 100 1000 RJ45 ports and 2 RJ45 SFP combo ports RJ45 ports auto negotiation speed duplex and aut
4. mount switch EL228 Installation Guide Rev 24 Apr 15 Page 9 of 34 Contents Section 1__ General Information Page tt Section 2 _ installation and Mounting Pages Section3 _ Thermal Considerations Power and Output Wirinc Page 18 Communication Wirinc LED Indicators Page 27 __Section 9 Technical Specifications Pages Section 10_ Service Information Pagess EL228 Installation Guide Rev 24 Apr 15 Page 10 of 34 Section 1 General Information Overview The Red Lion EL228 is a 28 port 24 4G industrial Ethernet managed switch designed to meet the extreme requirements of power substations traffic control railway and other harsh environments It combines the high performance and security of an enterprise class switch with rugged packaging and protected circuitry to meet the needs of the most demanding applications 24 fast Ethernet fiber and copper SFP ports which can be mixed and matched on the fly provide the ultimate in port flexibility Red Lion s universal mounting features LEDs power ground connections console ports and bracket positions on both the front and back of the switch for quick and easy ordering and deployment By combining all of these features in one hardened package the EL228 provides users with the lowest total cost of ownership of any industrial Ethernet switch in its class This manual will help you install and maintain these industrial Ethernet switches Installation of these sw
5. plug removed before any wiring is done to the power plug Otherwise there is a risk of electrical shock if the rules and warnings in this manual are not properly adhered too The EL228 switches are offered with several power options including dual power supplies that can keep the switch running when there is a power input failure or internal power supply failure Standard Power Supply Options Option AO single 100 240 50 60 Hz VAC_ or 110 250 VDC power P1 accepts 85 264 VAC or 90 to 300 VDC min max Option AA dual 100 240 50 60 Hz VAC or 110 250 VDC power P1 amp P2 accept 85 264 VAC or 90 to 300 VDC min max Option DO single 24 48VDC power inputs P1 accepts 18 to 75 VDC min max Option DD dual 24 48VDC power inputs both P1 amp P2 accept 18 to 75 VDC min max Note With the dual options the two power supplies are completely isolated so each input supply can be connected to a different voltage as long as it is in the range for that supply The AA and DD power supply options offer dual redundant power supplies built into the switch This protects your system from both power input failures and internal power supply failures AA Operation The AA option provides dual high voltage power inputs These inputs are load shared so each input shares around 50 of the load under normal operating conditions If a power input or supply fails then the other one will handle 100 of the load DD Operation
6. previous images The pin outs are defined below Use a standard null modem cable between your PC and Console Port the switch This cable is not supplied but is available from any computer store If your PC does not have a serial DB9 port then you can purchase an inexpensive USB to Serial converter from any computer store or use the USB port on the switch Typical PC Null modem DB9 Female Cable DB9F to DB9F EL228 Installation Guide Rev 24 Apr 15 Page 26 of 34 Section 6 LED Indicators The EL228 switches have 1 or 2 communication LEDs for each port dual power LEDs an OK output LED and an overall status LED OL 143 5492048 T ara T 8619 20 3 24 2 6 006066060660 oe o a H 1 use et Que a DEN sd all mssp i RE i ea AE t L ndustrial Ethernet Switch TEEN a 4 14 TEE 44 ec e 47 1A 0 a 4 55 97 T IE ap Ag l gt rat 4 Ld a4 J 0 r4 cs M K p l M L7 w AY gt w d Gigabit Ports LED Location on Other Side All 28 ports each have only 1 LED Regardless of the type of port RJ45 versus SFP or type of transceiver the LED behaves as follows Link Only Indicates that there is a proper Ethernet connection Link but no communications activity is detected Link amp Activity Indicates that there is a proper Ethernet connection Link and communications activity is detected No link Indicates
7. that there is not a proper Ethernet connection Link Make sure the cable has been properly connected at both ends Status LED The Status LED indicates the overall health of the switch It is normally ON solid indicating that no internal CPU or software problems are detected It will flash on power up or reset Otherwise if it is OFF or flashing for an extended period of time then a problem is detected In this case please contact Red Lion for support Power LEDs There are two Power LEDs labeled Pwr 1 for primary power and Pwr 2 for backup power that indicate if there is power applied to the respective input OK Alarm The OK LED indicates the status of the alarm relay output This LED will be normally ON when there is no alarm or error condition such as loss of a power input Otherwise when LED there is an alarm then it will be OFF EL228 Installation Guide Rev 24 Apr 15 Page 27 of 34 Section 7 Reset Button Reset Button A reset button has been provided in the event that a full hardware reset of the switch is required The reset button is accessed through a small hole in the front of the switch near the status LED See the image below Simply use a straightened paper clip to push in the reset button There is one mode of operation as described below LA wy Hardware To simply perform a hardware reset just push in the reset button momentarily The switch Reset will then immediately perform a hardware rese
8. to be free of ignitable concentrations Warning explosion hazard In hazardous or potentially hazardous locations do not separate any part of unit when energized Use the unit for internal connections only Warning explosion hazard No hot swapping of modules in Hazardous Locations EL228 Installation Guide Rev 24 Apr 15 Page 5 of 34 CAUTIONS POUR INSTALLATION S il vous plait lire attentivement les consignes de s curit suivantes avant d installer ou d effectuer un entretien sur l appareil Cet appareil est adapt pour utilisation de Classe Division 2 Groupes B C D endroits dangereux ou endroits non dangereux Note Seulement les EL228 DD 1 et EL228 D0 1 sont approuv s pour les endroits Zone 2 ATEX e Avertissement Ces produits ne doivent pas tre utilis s pour remplacer le verrouillage de s curit appropri Aucun dispositif bas sur un logiciel ou tout autre dispositif l tat solide devraient jamais tre con us pour tre responsable de l entretien de l quipement cons cutifs ou la s curit du personnel En particulier Red Lion d cline toute responsabilit pour les dommages directs ou indirects r sultant de l utilisation de cet quipement dans n importe quelle application Tout courant c blage entr e et sortie I O doit tre conforme aux m thodes de c blage la Classe Division 2 et conform ment l autorit comp tente R f rer la section 1 pour les autres avertissements d i
9. Dual firmware update system Configuration download and upload Software upgrade via TFTP Port mirroring Event Error System log o Local flash o Remote server via system log Syslog RFC 3164 o SMTP RFC 821 email alarming Network Time Protocol for time synchronization o SNTP RFC 2030 and NTP RFC 1305 DNS Domain Name Server client Universal Plug and Play UPnP IEEE 802 3ah OAM Operational Administration Maintenance Banner commands Page 31 of 34 POWER INPUT and ALARM OUTPUT Dual redundant internal power supplies 10 pole screw block can be positioned in front or back Power input options o 24 48 VDC D option absolute min and max 18 75 VDC o 110 250 VDC or 100 240 VAC 50 60 Hz A option absolute min and max 90 300 VDC or 85 264 VAC Power consumption o 60 Watts typ w all ports linked o 28 Watts with no transceivers o Add 1 25 Watts typical per transceiver Protection current overload and reverse polarity Alarm output form C relay NO and NC contacts o Max voltage 250 VAC 30 VDC o Max current 2A 30 VDC or 250 VAC MECHANICAL Universal mounting Sixnet exclusive feature Patent Pending o Front or rear reverse wiring with power in front or back o 1U rack mount 19 brackets included o Optional 23 24 EIA WECO ETSI and wall brackets available Ingress protection IP50 sealed from dust and contaminants Heavy gauge corrosion resistant m
10. Lorsque dans des endroits dangereux debranchez le cordon d alimentation avant de remplacer ou de brancher des modules e Avertissement risque d explosion Ne d branchez pas l quipement pendant que le circuit est direct ou moins que l environnement soit connu pour tre libre de concentrations inflammables e Avertissement risque d explosion Dans les endroits dangereux ou potentiellement dangereux ne pas s parer une partie de l unit sous tension Seulement utilisez l appareil pour les connexions internes e Avertissement risque d explosion Pas de remplacement chaud des modules dans les zones dangereuses EL228 Installation Guide Rev 24 Apr 15 Page 6 of 34 Fiber Optic Safety A Warning When using fiber optic ports never look at the transmit laser fiber TX port or fiber cable ends while the switch is powered on It is highly recommended to keep the rubber fiber plugs inserted when the fiber port is not being used Hi Pot Dielectric Testing A Caution This device is designed to withstand a high potential hi pot dielectric test up to 2000 VAC or 2800 VDC 1 minute or 2400 VAC or 3300 VDC 1 second according to IEEE 1613 However the surge circuitry must be bypassed before performing this test See section 8 for details Power Markings Direct Current DC TN Alternating Current Protective Conductor Terminal EL228 Installation Guide Rev 24 Apr 15 Page 7 of 34 FCC Statem
11. The DD option provides dual low voltage power inputs These inputs are load shared so each input shares around 50 of the load under normal operating conditions If a power input or supply fails then the other one will handle 100 of the load Caution Make sure that you know what type of power your switch accepts and make sure that your input power is within the ranges as defined above Otherwise you may damage your switch by applying the wrong power EL228 Installation Guide Rev 24 Apr 15 Page 18 of 34 Universal Mounting Safety Grounding Power Cover and Ground Plug Screws The EL228 features Universal Mounting Patent Pending that allows the power to be connected to either the front or the back of the switch The EL228 has power input headers on both sides and is supplied with one power plug typically pre installed on the port side and one power cover installed on the opposite side To move the power plug to the other side first make sure that all power to the switch is turned off Then simply unscrew the plug and the power cover Each is secured with two screws Then swap the positions of the plug and cover and reattach both with the aforementioned screws Warning There is a risk of electrical shock if the power plug and cover are not properly in place Make sure to reinstall the power plug and power cover on the side opposite the power plug before turning on any power to the switch Otherwise when you energize t
12. bles Fiber optic transceivers are available to make noise immune multimode and singlemode connections up to 120 km These general specifications apply to these industrial Ethernet switches Refer to Section 7 General veel ae for complete technical specifications Specifications Number of ports 8 Ethernet ports Ethernet Switch Type anaged Ethernet Switch Mode tore and forward wire speed non blocking Ethernet Protocols ll standard IEEE 802 3 protocols supported SFP for pluggable transceivers of type 10 100 Mbps copper RJ45 or 100 Mbps fiber optic Gigabit combination ports with both RJ45 10 100 1000 and SFP slots for 100 or 1000 Mbps fiber transceivers Gigabit RJ45 ports for 10 100 1000 Mbps connections Auto negotiation auto mdi mdix crossover and auto polarity Multimode singlemode long haul or special application Package style 1U 19 rack mount lt EL228 Installation Guide Rev 24 Apr 15 Page 11 of 34 Compliances CE Mus LISTED ioi GA R HS Compliant These industrial Ethernet Switches meet the following standards plus others Electrical safety These devices have been designed to meet the basic safety requirements of the following standards CE per Low Voltage Directive and EN IEC 61010 1 UL508 Industrial control equipment ANSI ISA12 12 01 Hazardous Locations CSA C22 2 142 213 per cUL Zone 2 ATEX Only EL228 DD 1 and EL228 D0 1 are approved for Zone 2 ATEX areas EMC
13. d the user s authority to operate the equipment Industry Canada Statement This device complies with the limits of Industry Canada per ICES 003 Operation is subject to the following two conditions This device may not cause harmful interference and e This device must accept any interference received including interference that may cause undesired operation e Ce dispositif peut ne pas causer l interference nocive et e Ce dispositif doit accepter n importe quelle interference re ue y compris l interf rence qui peut causer l op ration peu d sir e EL228 Installation Guide Rev 24 Apr 15 Page 8 of 34 Warranty Statement Red Lion manufacturer of Red Lion products warrants to Buyer that products except software manufactured by Red Lion will be free from defects in material and workmanship Red Lion s obligation under this warranty will be limited to repairing or replacing at Red Lion s option the defective parts within five 5 years of the date of installation or within 60 months of the date of shipment from the point of manufacture whichever is sooner Products may be returned by Buyer only after permission has been obtained from Red Lion Buyer will prepay all freight charges to return any products to the repair facility designated by Red Lion This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other tha
14. e above the brackets are mounted In the image above the brackets are mounted flush with the front of the switch flush with the back of the switch In the image above the brackets are mounted so In the image above the brackets are mounted in the middle the front of the switch is setback 1 2 inch of the switch to accommodate a centrally located rail 7E d a gt Si A q JPN e Ap For the most durable mounting you can use two brackets on each side as shown in the image above This is ideal for applications requiring the highest shock and vibration resistance EL228 Installation Guide Rev 24 Apr 15 Page 14 of 34 e on ie n i S F r 7 Ghee P f LORS SSI RETIEE EE Standard 19 bracket Optional ETSI bracket Part EK1 BRCKT 19 Part EK1 BRCKT ETSI set of 2 set of 2 LE PP PT M TT aa Optional 23 bracket Optional 23 24 bracket Part EK1 BRCKT 23 Part EK1 BRCKT 2324 set of 2 set of 2 Optional wall bracket Part EK1 BRCKT WALL set of 2 EL228 Installation Guide Rev 24 Apr 15 Page 15 of 34 17 30
15. emissions and immunity CE per the EMC directive IEC 61000 6 2 Immunity in industrial environments IEC 61000 6 4 Emissions in industrial environments FCC part 15 and ICES 003 Class B See FCC statement on a previous page EN 55022 CISPR22 Class B IEC 61850 EMC immunity mechanical and climatic conditions in power substations IEC TS 61000 6 5 EMC immunity in power substation environments IEEE 1613 EMC and climatic conditions in power substations WEEE compliance These devices comply with the WEEE directive Do not throw away these devices in the standard trash Contact Red Lion regarding proper disposal RoHS compliance These devices comply with the RoHS directive and are considered lead and other hazardous substance free EL228 Installation Guide Rev 24 Apr 15 Page 12 of 34 Section 2 Installation and Mounting Overview These industrial Ethernet switches are designed to be mounted in an industry standard rack or directly to any flat surface Each switch is supplied with a standard set of 19 EIA rack mounting brackets Optionally other mounting brackets are available See the next page for details on utilizing the mounting brackets Make sure to read Section 3 regarding thermal considerations before installing your switch net Sate EL 226 mais me The above image shows an EL228 in front style arrangement ports in front and power in the back mounted in a typical 19 rack prior to wiring T JAN T
16. ent This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions e This device may not cause harmful interference e This device must accept any interference received including interference that may cause undesired operation Warning This equipment has been tested and found to comply with the limits for digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Notice Shielded interface cable must be used in order to comply with emission limits Notice Changes or modification not expressly approved by the party responsible for compliance could voi
17. ered by this manual to make your connections The corresponding LED will be ON solid or flashing when you have made a proper connection The RJ45 ports will auto sense for Full or Half duplex operation while the fiber ports default to full duplex operation or can be configured for Full or Half duplex Refer to the software user manual for details on the software configuration options Verifvin After all Ethernet and or fiber connections are made check the LED s corresponding to the ying ports that each of the devices are connected to Ensure that for each port that is in use the Duplex Operation Connectivity LED is on or blinking If a port LED is off go back and check for connectivity problems between that port and the network device connected to that particular port The switch can be software configured via the DB9M DB9 male RS232 console ports There is one of these ports located on each of the front and back of the switch See the images below This manual only details on how to connect to this port Refer to the software manual for details on how to configure the switch via this port Console Port Management RS232 DBOM Console Pin 6 y eN 2 2 0 o L 6 a4 a lt Vos ee Nad gs os ow O Pin 1 EL22 6 Industria Ethernet S Witch RS232 DB9M Port Closeup EL228 Installation Guide Rev 24 Apr 15 Page 25 of 34 Serial DB9 The switch has a standard RS232 male DB9 serial port as shown in the
18. etal enclosure Dimensions HxWxD 1 75 1U x17 3x12 45x439x305mm Weight typical 5 5 lbs 2 5 kg EL228 Installation Guide Rev 24 Apr 15 ENVIRONMENTAL Operating storage temperature Designed and tested to 40 to 85 C per IEC 60068 2 1 2 Humidity 5 to 95 RH non condensing per IEC 60068 2 78 Vibration 20mm s from 1 to 150 Hz per IEEE 1613 Class V S 3 Vibration Amp 3mm from 2 9 Hz 1g from 9 200Hz 1 5g from 200 500 Hz per IEC 61850 3 Shock 30g 11ms per IEC 61850 3 Shock Free Fall 250mm distance EMC and STANDARDS COMPLIANCE Substation IEC 61850 3 IEC 60870 2 2 IEEE 1613 EMC immunity IEEE C37 90 and c37 90 1 2 3 IEC TS 61000 6 5 IEC 60870 2 1 IEC 61000 4 2 3 4 5 6 8 10 11 12 16 1 7 18 29 IEC 60255 5 CE EMC emissions FCC Part 15 EN 55022 CISPR22 CE Safety UL508 ANSI ISA12 12 01 CSA C22 2 142 213 EL228 DD 1 and the EL228 D0 1 T4 60C Ambient EL228 AA 1 and the EL228 A0 1 T3C 60C Ambient EN61010 1 Zone 2 ATEX Only the EL228 DD 1 and the EL228 D0 1 are approved for Zone 2 ATEX areas RoHS WEEE and CE compliant Warranty 5 years on design and manufacturing defects MTBF A0 D0 models 208 166 Hours GB 40 C per MIL HNDBK 217F2 MTBF AA DD models 204 345 Hours GB 40 C per MIL HNDBK 217F2 Page 32 of 34 Section 10 Service Information Service Information Product Support We sincerely hope that you never experience a problem with any Red Li
19. ethods and or in accordance with the authority having jurisdiction Refer to section 1 for other important installation warnings Warning Installation maintenance and removal of the switch must be carried out by qualified personnel only Warning Install the Managed Switches in accordance with local and national electrical codes Warning The unit must be properly grounded to comply with international standards Warning Do not connect to an AC power supply without an earth ground Warning This product does not contain any user serviceable parts Warning Do not work on equipment during periods of lightning activity Warning Do not connect a telephone line into one of the Ethernet RJ45 connectors Warning Exposure to some chemicals may degrade the sealing properties of the materials used in the Sealed Relay Device Warning explosion hazard Substitution of any component may impair suitability for Class Division 2 and Zone 2 areas Warning ATEX These products are to be used within locking control panels or rack enclosures in hazardous locations The enclosure shall be suitable for this location A minimum IP54 rated enclosure is needed for Zone 2 ATEX unless an equivalent degree of protection is supplied by the location Warning explosion hazard When in hazardous locations disconnect power before servicing units Warning explosion hazard Do not disconnect equipment while the circuit is live or unless the area is known
20. he switch there could be exposed power pins with potentially high voltage a Power Plug and Grounding Screws For the highest electrical safety the EL228 switches are provided with several grounding points First there are two green ground n see Me that pene a to Two 10 32 Screws the switch case They are supplied pre installed on one side of the switch but they for NEBS Compliant These screws can be used to provide a NEBS compliant safety ground Please follow os all the NEBS grounding rules and your own local requirements which are not documented in this manual to ensure the can be moved to the other side as desired Safety Grounding safe operation of the switch Alternatively the es power plug has a chassis ground terminal 0 63 ae 4 that can be used to safety ground the switch This terminal is internally tied to the 15 88mm switch case In addition there is a ground Ground lug not included terminal for each power input Use these to terminate the ground wire for each of your power inputs Note The 2 Safety Guard Screws are designed to be used with Ring Lug Terminals Do not wrap ground wire around either of the safety ground screws Warning It is recommended that you make your safety ground connections first before connecting any power to the switch Make sure that all power is off before making any power or ground connections to the swi
21. i alive oo Use standard rack fasteners not supplied with the switch D PEL The above image shows an EL228 in reverse rear style arrangement ports and power in the back Mounted in a typical 19 rack prior to wiring When you are choosing your mounting option make sure to allow enough room to route your Ethernet copper or fiber optic cables Also please consult the specifications for your fiber optic cable to make sure you allow for the proper bend radius EL228 Installation Guide Rev 24 Apr 15 Page 13 of 34 Mounting There are many options for mounting these industrial Ethernet switches Each switch is supplied with a standard set of 19 rack mounting brackets Optionally mounting brackets for Brackets 23 24 and ETSI width racks are available These mounting brackets universally support the mounting hole spacing per the EIA 1 25 ETSI 25mm and WECO 1 00 standards Refer to the mechanical diagram on the next page for details There are eight threaded inserts See red arrows above on each side of the switch that allow the brackets to be mounted in numerous positions for the best fit in your rack The brackets also have extra holes see blue arrows above allowing them to be shifted right or left 1 2 inch Use the supplied screws to mount the bracket in the desired position Plastic screws are also provided to plug the unused holes See below for possible mounting positions In the imag
22. imum current 2 A 30 VDC 250 VAC Minimum load 10 mVDC 10 WA The relay will operate as follows NO Contact NC Contact Closed Closed Switch powered with no alarms Ro o Closed Switch powered with an alarm horned Ganon Pluggable Screw Block 123 45 67 8 9 10 Accepts Alarm Wiring for 14 24 AWG EL228 Switches ns Wire Alarm Relay Wire Gauge amp The screw terminals are removable and secured by two screws They will accept wire in the S T range of 24 to 14 AWG When tightening the screws be careful to tighten to a maximum Crew TOTJUS torque of 4 5 in lb 0 51 Nm We recommend a minimum of 18 AWG for the input power wires EL228 Installation Guide Rev 24 Apr 15 Page 21 of 34 Section 5 Communication Ports Wiring Overview The EL228 switches provide connections to standard Ethernet devices such as PLCs Ethernet I O industrial computers and much more Three types of communication ports may be found on these switches RJ45 copper Ethernet ports SFP pluggable Ethernet ports and console serial RS232 ports Gig RJ45 The EL228 has four Gigabit RJ45 copper ports 25 28 that accept 10 100 1000 Mbps twisted pair cabling Use data quality not voice quality twisted pair cable rated category 5E or better Ports 25 28 with standard RJ45 connectors Straight through or crossover RJ45 cable can be used regardless of the device the switch i
23. itches is very easy and they will begin to operate as soon as they are powered up Though these are fully managed switches they will act as unmanaged until they are configured otherwise Refer to the separate software manual or management guide for configuration of the advanced networking functionality and security Note This manual only covers the installation and wiring of these switches Refer to the separate Management Guide for details on configuring and using any of the management functions such as SNMP RSTP IGMP VLANs security port mirroring and much more Unlike an Ethernet hub that broadcasts all messages out all ports these industrial Ethernet Basic ea switches will intelligently route Ethernet messages only out the appropriate port The major Operation benefits of this are increased bandwidth and speed reduction or elimination of message collisions and deterministic performance when tied with real time systems These industrial Ethernet switches support 10BaseT 10 Mbps 100BaseT 100 Mbps and 100BaseF 100 Mbps fiber connections on the first 24 ports This is accomplished by way of pluggable SFP transceivers The 4 Gigabit ports supports 10 100 1000BaseT 10 100 1000 Mbps on their RJ45 ports plus 100 1000BaseF 100 1000 mbps fiber via the two available SFP cages All of the copper RJ45 ports will independently auto sense the speed duplex and mdi mdix crossover allowing you to use straight or crossed wired ca
24. marked L and the return or ground lead on the terminal marked N If there is a DC Power chassis earth or safety ground lead then put it on the associated terminal marked with the Systems chassis ground symbol Both the power option A and D support negative power systems If your power is negative such as 48 VDC then you must put the most positive lead on the L terminal Negative DC Power Always use a voltmeter to verify which lead is more positive Then put the more negative Systems lead on the N terminal If there is a chassis earth or safety ground lead then put it on the associated terminal marked with the chassis ground symbol when wired this way Reverse Polarit The D option power inputs are reverse polarity protected This means that if you swap the Protection y and leads then the switch will not be damaged However the switch will not operate EL228 Installation Guide Rev 24 Apr 15 Page 20 of 34 OK Alarm The switches have an OK alarm output that can be tied to a PLC input an alarm indicator visible or audible or other device to indicate when there is an alarm condition such as the Output loss of a power input The alarm output is a Form C relay with a normally open NO normally closed NC and common C screw terminal Apply an appropriate power source to the common C terminal Alarm Output Ratings Maximum voltage 250 VAC or 30 VDC Max
25. n ordinary commercial or industrial applications In particular Red Lion makes no warranties whatsoever with respect to implied warranties of merchantability or fitness for any particular purpose All such warranties are hereby expressly disclaimed No oral or written information or advice given by Red Lion or Red Lion s representative shall create a warranty or in any way increase the scope of this warranty This limited warranty is in lieu of all other warranties whether oral or written expressed or implied Red Lion s liability shall not exceed the price of the individual units which are the basis of the claim In no event shall Red Lion be liable for any loss of profits loss of use of facilities or equipment or other indirect incidental or consequential damages Note The EL228 switches have no user serviceable parts Any unauthorized service will void all warranties In the unfortunate event that service is required please contact Red Lion for further instructions Getting Support For local support please contact your regional Red Lion office Otherwise to get product information or contact Red Lion directly e Latest product info htip www redlion net e E mail support redlion net e Phone 1 877 432 9908 e Fax 1 518 877 8346 e Mailing address Red Lion Controls 20 Willow Springs Circle York PA 17406 USA Products Covered This manual applies to the following products e EL228 28 port managed industrial Ethernet rack
26. ng allows the heat to radiate to the air Any moving air in your rack will improve on the cooling of the switch Note An air gap is not absolutely necessary but highly recommended when you know that the switch will experience high heat gt 60 C for extended periods of time other device O L 0 75 19 1mm above switch E D f p ee e nn ne ER RER RER LR RC RE rl rl R A 200000000 I E 0 75 19 1mm below switch other device EL228 Rack Mounting Recommendation Suggestion If your space is limited and you must choose between an air gap on the bottom versus an air gap on the top it is better to have the air gap on the top BTU Hour The power consumption of the switch can be as much as 60 Watts with all ports linked and active Based on this the heat dissipation can be as much as 204 BTU per hour Please plan your system accordingly EL228 Installation Guide Rev 24 Apr 15 Page 17 of 34 Section 4 Power Overview Redundancy Operation Power and Output Wiring Warning Please read this section fully before connecting your power input or alarm output The unit must be powered down and the power
27. njury Typical warning symbol Related Publications The following publication details the software features of the switch including the Web interface CLI and much more EL228 Management Guide Also as part of the switch s software there is an online web based help that describes all management related features Revision History First release Copyright amp Trademarks Copyright 2013 Sixnet Inc All Rights Reserved Note All information in this document is subject to change without notice EL228 Installation Guide Rev 24 Apr 15 Page 4 of 34 Compliance and Safety Information Installation Warnings Please read the following safety information carefully before installing or performing any maintenance on the switch These products are suitable for use in Class Division 2 Groups B C and D hazardous locations or nonhazardous locations only Note Only the EL228 DD 1 and the EL228 D0 1 are approved for Zone 2 ATEX areas Warning These products should not be used to replace proper safety interlocking No software based device or any other solid state device should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety In particular disclaims any responsibility for damages either direct or consequential that result from the use of this equipment in any application All power input and output I O wiring must be in accordance with Class I Division 2 wiring m
28. nstallation importante e Avertissement Installation entretien et l enl vement de l interrupteur doivent tre effectu s par du personnel qualifi e Avertissement Installez les Commutateurs G r s conform ment aux codes lectriques locaux et nationaux e Avertissement L appareil doit tre correctement mis la terre afin de se conformer aux normes internationales e Avertissement Ne pas se connecter une source d alimentation CA sans une prise de terre e Avertissement Ce produit ne contient pas de pi ces r parables par l utilisateur e Avertissement Ne pas travailler sur le mat riel pendant les p riodes d activit s de la foudre e Avertissement Ne branchez pas une ligne t l phonique dans l un des connecteurs RJ45 Ethernet e Avertissement L exposition certains produits chimiques peut d grader les propri t s d tanch it des mat riaux utilis s dans les relais tanche p riph rique e Avertissement risque d explosion La substitution de tout composant peut nuire la conformit de Classe l Division 2 Zone 2 e Avertissement ATEX Dans les endroits dangereux ces produits doivent tre utilis s dans des panneaux de commande verrouill s ou dans des tag res clos L enclos doit tre adapte cet endroit Un enclos class IP54 minimum est n cessaire pour la Zone 2 ATEX sauf si un degre de protection quivalent est fourni par l emplacement e Avertissement risque d explosion
29. o crossover Non blocking store and forward wire speed Switching capacity and forwarding rate 12 8 Gbps 9 5 Mpps MAC address table size 16K Jumbo frame 10K on Gigabit ports Ethernet isolation 1500 Vrms 1 minute SWITCHING FEATURES EL228 Installation Guide Flow control IEEE 802 3x Full Duplex amp Back Pressure Half Duplex Spanning Tree Protocol STP per IEEE 802 1D plus o IEEE 802 1w Rapid Spanning Tree Protocol RSTP o IEEE 802 1s Multiple Spanning Tree Protocol MSTP o BPDU forwarding and filtering Real Time Ring for high speed fault tolerant rings o Link loss recovery 50 ms hop o Switches in ring lt 50 for best performance o Multiple rings are supported up to 4 Virtual Local Area Networks VLANs o 802 1Q tag based with 256 VLANs and 4K VLAN ID o 802 1v protocol and port based VLAN o Voice and Private VLAN o QVRP and Q in Q double tagging Link Aggregation Control Protcol LACP per IEEE 802 3ad o Static trunk 8 trunks and up to 8 ports per trunk o Traffic load balancing Internet Group Management Protocol IGMP o IGMP v1 v2 and v3 with up to 255 multicast groups o IGMP snooping and querying o Immediate leave and leave proxy o Throttling and filtering Multicast VLAN Registration MVR IEEE 802 1ab Link layer Discovery Protocol LLDP Quality of Service QoS with 4 priority queues o Scheduling schemes WRR and Strict priority o CoS per IEEE 802 1p and IP DSCP based o DiffSer
30. on product If you do need service call Red Lion at 1 877 432 9908 for Technical Support A trained specialist will help you to quickly determine the source of the problem Many problems are easily resolved with a single phone call If it is necessary to return a unit to us an RO Repair Order can be obtained on the Red Lion website Red Lion tracks the flow of returned material with our RO system to ensure speedy service You must include this RO number on the outside of the box so that your return can be processed immediately Be sure to have your original purchase order number and date purchased available We suggest that you give us a repair purchase order number in case the repair is not covered under our warranty You will not be billed if the repair is covered under warranty Please supply us with as many details about the problem as you can The information you supply will be written on the RO form and supplied to the repair department before your unit arrives This helps us to provide you with the best service in the fastest manner Repairs are completed as soon as possible If you need a quicker turnaround ship the unit to us by air freight We give priority service to equipment that arrives by overnight delivery We apologize for any inconvenience that the need for repair may cause you We hope that our rapid service meets your needs If you have any suggestions to help us improve our service please give us a call We appreciate y
31. our ideas and will respond to them For Your Convenience Please fill in the following and keep this manual with your Red Lion system for future reference P O Date Purchased Purchased From To obtain support for Red Lion products Latest product info www redlion net Phone 1 877 432 9908 Fax 1 518 877 8346 E mail support redlion net Address Red Lion 20 Willow Springs Circle York PA 17406 EL228 Installation Guide Rev 24 Apr 15 Page 33 of 34 This page intentionally left blank EL228 Installation Guide Rev 24 Apr 15 Page 34 of 34
32. s to be connected to as all the ports are capable of auto mdi mdix crossover detection The RJ45 Ethernet port connector bodies on these products are metallic and are connected to the Chassis GND terminal Therefore shielded cables should be used to provide further protection from electrical noise and interference Ideally to prevent ground loops the cable shield should be tied to the metal connector body at one end of the cable only Electrical isolation is also provided on the Ethernet ports for increased reliability Note The use of shielded cables is required to fully meet the requirements of IEC 61850 and IEEE 1613 standards Straight thru Cable Wiring Cross over Cable Wiring For Reference Only Pin 1 Pin 1 Pin 1 Pin 3 Either cable Pin 2 Pin 2 Pin 2 Pin 6 u Pin 3 Pin 3 ting will work 1 Pns wiring WIH W Pin 6 Pin 6 EL228 Installation Guide Rev 24 Apr 15 Page 22 of 34 RJ45 Cable Distance Gig SFP Ports 25 26 Fast SFP Ports 1 14 Ethernet Plug amp Connector Pin Positions The maximum cable length for 10 100 1000BaseT is typically 100 meters 328 ft Ports 25 and 26 are combination gigabit ports that provide both RJ45 and SFP Small Form factor Pluggable connectors This allows you to use the RJ45 connectors for twisted pair copper connections or use the SFP connectors for fiber optic connections The SFP connectors support 100 Mbps and 1000 Mbps fiber optic transceivers for links up
33. t which takes around 2 minutes The switch will not function or be accessible during this period EL228 Installation Guide Rev 24 Apr 15 Page 28 of 34 Section 8 Hi Pot Testing Hi Pot This device is designed to withstand a high potential hi pot dielectric test up to 2000 Vrms according to IEEE 1613 However the surge protection circuitry must Overview be bypassed before performing this test See section 8 for details Caution The switch s surge protection circuitry may be damaged if you do not disconnect it while performing a hi pot test The switch features a unique method for temporarily disconnecting the surge protection circuitry An opening in the switch case called the Hi Pot Slot provides for this capability To perform a Hi pot test please follow the directions below ILINO C NC L rh IN Sst OK OutPut Power 1 Hi Pot Test Locate and expose the hi pot slot It is found on the side opposite the Ethernet ports You Step 1 may need to remove the power plug or power cover Hi Pot Test Acquire or make a hi pot slot card You can do this in several ways as follows Step 2 A Contact Red Lion and ask to be sent a complimentary hi pot slot card B Use a credit card sized plastic card without raised lettering so not an actual credit card laminated business card or other similar plastic card The dimensions should be as shown in the diagram below C Cut out a card from 0 02 to
34. tch EL228 Installation Guide Rev 24 Apr 15 Page 19 of 34 Power The power headers and plugs will be labeled to guide you in properly connecting your power Make sure to reference this labeling when wiring your switch to make sure you are Labeling connecting the appropriate power to the correct terminals If your switch does not have dual power inputs then do not connect anything to the terminals labeled Power 2 D Power Header and Plug Labeling Power Plug Installed Pluggable Screw Block 123 45 6 7 8 9 10 NAT NI KA FRA NAT N Sa wr See ON N Z Nc L Z L N a lt X X x x lt o X X lt X ye ol x pS fx AN f oN NV HN AN ANSE vs Pan Accepts OD OY CD CO CO OS CD CO OD OS N 4 N n K Sy A NY N ki A N X Power Wiring for Ire 4 witcnes f 4 L rH N N rh 4 IL Power Chassis Power Input 1 GND Input 2 AC Power For AC powered systems the terminals will be labeled as L for Line aka Hot N for Neutral and the chassis ground symbol for ground Connect your AC power input as Systems correspondingly Typically the Line Hot lead is colored black or brown the Neutral lead is colored white or blue and the ground is green or green yellow Positive For positive power systems such as 24 VDC put the positive lead on the terminal
35. ting holes 18 90 480 1 t PA of O0 O O O 0000000000O0OO0OOOODOOOOOOOOOOOoOoO ri ri GH 1 25 i 00 eo eee La C 31 8 mo nn amp 25 4 18 32 465 3 21 00 533 4 ni mo cl s ETSI 1 25 i nominal Brackets optional ii EIA With ETSI 21 nominal Bracke p or 31 8 Universal ETSI EIA WECO mounting holes WECO a 20 27 514 9 22 90 aur 581 7 or D With 23 Brackets optional j EIA ETSI La Universal EiA WECO ETSI mounting holes a 31 8 Ji 22 32 566 9 23 90 ju 607 1 t or i DO With 23 24 Brackets optional Ge EIA ETSI A B Universal EiA WECO ETSI mounting holes PA 31 8 22 32 566 9 23 32 592 3 Mechanical Dimensions for the EL228 and Brackets EL228 Installation Guide Rev 24 Apr 15 Page 16 of 34 Section 3 Thermal Considerations The EL228 switches are designed to operate from 40 to 85 C when they are installed properly The switch is cooled via conduction and radiation There are no fans Instead there are various heat sinks inside the switch to conduct the heat from the components to the heavy gauge aluminum case The heat is then dissipated from the case via radiation to the surrounding air Overview Rack When the switch is rack mounted for best heat dissipation it is recommended that there be around 1 2U or more of free air space above and below the switch as shown below This Mounti
36. to 120 Km Note For each of these ports 25 and 26 you can only use one of the connectors RJ45 or SFP at a time If you connect to both at the same time then neither connector may work Ports 1 through 24 offer flexible SFP Small Form factor Pluggable connectors that support 10 100 Mbps RJ45 copper or 100 Mbps fiber optic SFP transceivers On these 24 ports you can mix and match copper and fiber as desired Typical SFP Transceivers The SFP transceivers just plug into the SFP cages To lock them in place lift the locking arm as shown in the image above To remove a transceiver first pull down on the locking release arm and then pull the transceiver out The transceivers are hot swappable meaning they can be plugged in or removed when the switch is powered EL228 Installation Guide Rev 24 Apr 15 Page 23 of 34 Mix and Match SFP Transceivers as Desired use supplied plugs to cap unused ports Fiber Wiring The SFP ports accept fiber optic SFP transceivers These transceivers are sold separately and Re are available as multimode singlemode long haul up to 120 Km or more BiDi bidirectional Guidelines WDM and other special types They typically are offered with an LC style fiber connector Refer to the datasheets for these transceivers for more details Typical Fiber SFP Transceiver and Dual LC Cable EL228 Installation Guide Rev 24 Apr 15 Page 24 of 34 Use standard fiber optic wiring techniques not cov
37. v DS ingress egress and remarking Rate limiting ingress and egress o 64Kbps to 100 1000Mbps o Per port CoS Rev 24 Apr 15 Technical Specifications These specifications are subject to change Contact Red Lion for the latest details Refer to the software user manual or datasheet for complete software specifications SECURITY Enable disable ports Port security MAC based static and dynamic DHCP Snooping and Option 82 IP Source Guard IEEE 802 1x Network Access Control o Port based with single or multiple host mode o Authentication EAP MD5 PEAP TLS TTLS o MAC and web authentication o Guest VLAN and Auto VLAN assignment RADIUS and TACACS AAA o Authentication Accounting and Authorization o 5 servers for RADIUS 1 server for TACACS o Encryption MD5 TLS TTLS TACACS AAA 3 0 Access Control List ACL o IP and MAC based o VLAN and TCP UDP port Storm Control for broadcast and multicast messages HTTPS SSL for secure Web access SSH v1 5 2 0 for secure Telnet access SNMPv3 authentication and encryption Username and password authentication Management access filtering MANAGEMENT AND MONITORING IP Address assignment Static DHCP and BOOTP CLI Command Line Interface via console or Telnet Web interface HT TP HTTPS SSL SNMP v1 v2 v3 Simple Network Management Protocol SNMP Traps for event notification RMON Remote Monitoring Groups 1 2 3 and 9 sFlow network wide traffic monitoring
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