User manual Interroll
Contents
1. DEI E Schematic diagram three zones controlled by ZoneControl O Zone 1 Zone sensor Q Zone2 O RollerDrive G Zone3 Power supply E Direction of travel Peer to peer connection ZoneControl Package The sensor in zone 1 has detected a package The ZoneControl in zone 1 sends a request to zone 2 to ask whether the package can continue to be conveyed Since zone 2 also contains a package its ZoneControl denies permission until this package has been transferred to zone 3 singulated release mode or at the very least its onward transport has been started In singulated release mode the package is only conveyed on if the package in the downstream zone has fully left this zone In train release mode the packages are virtually transported simultaneously with a time delay of approx 125 ms to reduce peak current when starting up The ZoneControl in zone 1 only activates the RollerDrive in this zone after it receives the corresponding signal from the ZoneControl in zone 2 Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Functions Speed settings Feedback of energy Overvoltage protection Version 1 0 12 2010 en Translation of the original instructions Product information The speed and direction of rotation of a RollerDrive EC310 or EC300 with adapter cable can be controlled The signals from two sensors start and z2. RollerDrive connection 8 mm snap in 5 pin pin location in accordance with DIN EN 61076 2 O 24V DC O Fault input Output for direction of rotation Speed output Ground Start sensor connector WAGO 733 103 mating plug WAGO 733 363 105 604 Q 24V DC Ground E START SENS IN input for start sensor signal N J uui luu 4 E J Zone sensor connector WAGO 733 103 mating plug WAGO 733 363 105 604 O 24 V DC Ground ZONE SENS lN input for zone sensor signal Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Assembly Upstream peer to peer connection RJ45 socket 8 pin Molex 43860 Mating plug pre manufactured patch cable 7 Power supply connector WAGO 734 102 mating plug WAGO 734 162 105 604 GND Ground 24 VDC E Inputs outputs connector WAGO 733 108 mating plug WAGO 733 368 105 604 O
3. Nominal value 24 V DC Voltage range 18 to 26 V DC Residual ripple max 600 mV pp Rated current 0to2 3A Peak current max 5A max 250 ms gt 2 3 A time dependent current flow triangular duty factor lt 19 Return electric strength max 35 V DC absence of harmonic waves max 500 ms after 500 ms the reserve voltage must be x 30 V duty factor max 27 96 Direction of rotation output pin 2 Properties not electrically isolated short circuit proof infeed of external voltage not permitted Overvoltage protection max 30 V DC Clockwise direction of max 4 V logical O rotation Output current low max 1 mA load resistance 57 kQ Anticlockwise direction min 7 V logical 1 of rotation Output current high max 0 2 mA with short circuit Input error pin 4 Properties not electrically isolated Reverse polarity max 30 V DC protection Max voltage 30 V DC Logic level low max 8 5 V DC at 1 5 mA logical O 7 inactive 7 no error Fault current low 1 5 mA max 5 mA Logic level high 12 to 30 V DC logical 1 active error Fault current high max 0 01 mA 35 ZoneControl INTERROLL 36 Appendix Speed output pin 5 Properties not electrically isolated Speed operating range 2 3 to 10 V DC of motor control voltage RollerDrive rotates Stop range 0 to 2 V DC RollerDrive does not rotate Precision of motor 5 96 control voltage Motor control vol
4. Only qualified and authorized persons should transport the product gt Follow the instructions below Do not stack more than four cardboard boxes on top of each other Check that the ZoneControls are correctly fixed prior to transport Avoid serious impacts during transport Check every ZoneControl for visible damage and completeness mating plugs and spare tools following transport see Scope of delivery page 11 In the event of damage take photos of the damaged parts Report any damage caused by transport immediately to the transport company and Interroll to retain the right to claim for compensation gt Do not expose the ZoneControls to serious fluctuations in temperature as this could lead to condensation VNVNN VV Storage N CAUTION Risk of injury due to improper storage Do not stack more than four cardboard boxes on top of each other Check each ZoneControl for damage after storage 15 ZoneControl INTERROLL Assembly Warning notices concerning assembly NOTICE Risk of damage leading to failure or shortened life expectancy of the DriveControl Follow the instructions below Do not drop or mishandle the ZoneControl to avoid internal damage gt Check each ZoneControl visually for damage before assembly Warning information relating to the electrical installation NOTICE Risk of damage to the ZoneControl gt Observe the following safety information Elec
5. Package is conveyed to the zone sensor in the affected zone When in active immediate transition to normal ZPA conveyor operation The signal does not stop the RollerDrive immediately ZONE START The ZONE START signal is the input signal of the handshake function of the ZoneControl The associated signal output is ZONE STATUS see ZONE STATUS page 14 Connected to the first zone of the conveyor The start signal leads to the RollerDrive in the first zone starting providing that the zone sensor is not occupied If the zone sensor is occupied the RollerDrive will not be started If the signal is active while a package is conveyed into the first zone the RollerDrive will continue running until the package reaches the sensor resulting in no Time Out If the ZONE START remains active after the package has left the first zone the RollerDrive in the first zone will continue runing without a time out Connected to a middle zone The RollerDrive in the zone starts running immediately and under compulsion disregarding any ZPA or sensor status Caution Risk of collision If the signal gets inactive the zone again follows the rules of zero pressure accumulation conveying No initialisation takes place Connected to the last zone If the last zone is occupied by a package it is conveyed out of this zone If no further package follows the RollerDrive stops after 4 seconds run on If a further package is following
6. Translation of the original instructions ZoneControl With PNP logic Ug Operating voltage Rs Internal overload protection GND Ground INTERROLL Assembly Schematics of all outputs T 7 ZoneControl i Rs ZoneControl E GND GND With NPN logic Sensors The following types of sensors can be connected the sensor must be active if the package is in the detection area Light scanner light switching Light barrier dark switching Version 1 0 12 2010 en Translation of the original instructions Type of Light or Opener Logical Light beam Switch Electrical output sensor dark Closer output symbol switching Package Switched Voltage detected on PNP Light barrier Dark Closer No Not o No with switching normally interrupted reflector open t24 V Yes Interrupted mu Yes 24V H24V Light scanner Light Closer No Interrupted o No switching normally Yes Not Yes 24 V interrupted 424V NPN Light barrier Dark Closer No Not o No with switching normally interrupted dL reflector open ep Yes Interrupted 9 9 Yes OV Reflective Light Closer No Interrupted o o No light scanner switching normally open Yes Not 9 9 Yes OV interrupted 19 ZoneControl INTERROLL Assembly Inputs and outputs O O O
7. analog signal Version 1 0 12 2010 en Translation of the original instructions Above a voltage of 1 V the SPEED signal has higher priority than the speed setting by the internal DIP switches The speed of the RollerDrive is controlled by the external signal irrespective of the position of the DIP switches Setthe speed of the RollerDrives by changing the external signal within a range of 1 to 10 V Changes to the signal will only be applied if they differ by at least 0 1 V from the previous value gt Set the external signal to 0 V to enable the internal speed setting by the DIP Switch The specified analog speed applies to all zones of the ZoneControl conveyor External influence on zero pressure accumulation conveying The ZoneControl has two control signals to specifically influence the otherwise automatic conveyor process ZONE START ZONE STOPP These signals enable the current conveyor logic of a zone to be interfered with to the extent that locally generated START STOP processes can be integrated easily and simply into the parallel running global ZPA conveyor process N CAUTION Accidental start up of the RollerDrive Danger of crushing of limbs and damage to goods Before enabling the ZONE START and ZONE STOPP signals ensure that no unauthorised persons are in the conveyor s hazard zones 27 ZoneControl INTERROLL Initial startup and operation ZONE STOPP Can be used at every zone
8. ell 9 4 Es pa a E WE MAKE THE WORLD MOVE User manual Interroll ZoneControl Version 1 0 12 2010 en Translation of the original instructions Manufacturer s address Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full transmitted by any means utilized without permission for competitive purposes or disclosed to third parties Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Table of contents Introduction Information about the operating instructions 3 Warnings in this manual illl 3 Further symbols innu e o ar doa eee Rec Rom RR iR Ron us 4 Safety General safety instructions liliis 5 Intended use is misini den le 5 Unintended use s sarr io iiae eua eA 5 Qualified persons n nunnana 6 Danes es cie p gidere ei iea e a areal aaa eee eee eee 7 Interfaces to other devices T Operating modes oo 7 Product information Product description ese sterren seint aa aia ee 8 Components eega a E e aa cece eee ls 11 Scope of delivery ooooooooo eee 11 Label PHP 11 Technical data cs RR ER rcx OUR ERRORES EE FE 12 Meaning ofthe LEDs o
9. 24 V PNP Zone sensor Button External signal at the ZONE_START input 24 Connection of the external speed control When the package has reached the sensor in the last zone it is stopped by default An external signal must be given at the ZONE_START input of the last zone to discharge This can be a switch refer to the example in the diagram above or an external control PLC The signal can be switched in NPN or PNP mode The status of the last zone is given by the ZONE_STATUS output If there is no package in the relevant zone sensor s detection range and the ZONE_START signal is active the RollerDrive does not rotate Depending on signal length and discharge mode single or train release either one or more packages will be released O 24 V GND O ZoneControl GO SPEED input Pin 3 E RollerDrive amp External speed setting e g by Peer to peer connection potentiometer An external SPEED signal can be connected to control the speed of the whole conveyor externally The signal should only be connected to one ZoneControl as it is transmitted via the PTP connection to all other ZoneControl The position of the ZoneControl within the conveyor and the cable length of the PTP connection is immaterial The voltage range for the SPEED signal is between 0 and 10 V DC witha maximum current of 2 mA DC voltage must be kept stable to maintain a constant conveyor speed Version 1 0 12 2010 en Translatio
10. EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applied harmonized standards ENISO 12100 Parts 1 and 2 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology Part 2 Technical principles Wermelskirchen 31st March 2010 Armin Lindholm Managing Director This declaration can be obtained at www interroll com if needed 37 Northern Europe Denmark Interroll Nordic A S Hammerholmen 2 6 DK 2650 Hvidovre Denmark Tel 45 36 88 33 33 Fax 45 36 88 33 72 dk sales interroll com Interroll Service Tel 45 36 88 33 88 Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 354 562 6858 Fax 354 562 6862 is sales interroll com Finland Tel 358 9 54 94 94 00 Fax 358 9 54 94 94 16 fi sales interroll com Norway Tel 47 32 88 26 00 Fax 47 32 88 26 10 no sales interroll com Sweden Tel 46 35 227077 Fax 46 35 227078 se sales interroll com Western Southern Europe France Interroll S A S ZI de Kerannou B P 34 F 29250 Saint Pol de L on Tel 33 298 24 41 00 Fax 33 298 24 41 02 fr sales interroll com Italy Rulli Rulmeca S p A Via A Toscanini 1 1 24011 Alm Bg Tel 39 035 4300111 Fax 39 035 545523 vendita rulmeca it Portugal Rulmeca Interroll de Portugal Lda Apartado 69 Centro Civico P 6201 909 Covilha Tel 351 275 330 780 Fax 351 275 990 789 rulmeca rulmeca interroll pt Spain In
11. are connected directly to a ZoneControl The RollerDrive that is connected to a DriveControl 20 do not experience any change of speed from the signal 25 ZoneControl INTERROLL Pre commissioning checks Pre commissioning checks Initial startup and operation Commissioning gt Ensure that the ZoneControl has been correctly fastened to the profile and that all screws have been correctly tightened Ensure that there are no additional areas of danger caused by interfaces to other components Ensure that the wiring is in accordance with the specification and legal directives Check all protection devices Ensure that no personnel stand in hazardous areas near the conveyor gt Check the ZoneControl for visible damage gt Check the DIP switch settings see D P switches page 13 Check all protection devices Clearly specify and monitor the way goods are placed on the conveyor Ensure that the RollerDrive is not blocked gt Ensure that no personnel stand in hazardous areas near the conveyor Operation N CAUTION Accidental start up of the RollerDrive Danger of crushing of limbs and damage to goods Ensure that no unauthorised persons are near the conveyor before switching on the operating voltage Ambient conditions during operation see Technical data page 12 The ZoneControl is initialised after the operating voltage has been applied The ZoneControl is then brought into a de
12. 34 93 586 4895 es sales interroll com Asia China Interroll Suzhou Co Ltd Unit 10B Modern Industrial Square No 333 Xing Pu Road Suzhou Industrial Park Suzhou Jiangsu Province People s Republic of China Postal Code 215126 Tel 86 512 6256 0383 Fax 86 512 6256 0385 cn sales interroll com Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Sagamihara shi Kanagawa 229 1134 Japan Tel 81 42 764 2677 Fax 81 42 764 2678 jp sales interroll com Korea Interroll Korea Corporation Room 301 Dongsan Bldg 333 60 Shindang Dong Choong ku Seoul Korea Tel 822 2 231 1900 Fax 822 2 254 36 83 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ibrahim 629156 Singapore Republic of Singapore Tel 65 6266 6322 Fax 65 6266 6849 sg sales interroll com Thailand Interroll Thailand Co Ltd 41 6 Moo 6 Bangchalong Bangplee Samutprakarn 10540 Thailand Tel 66 2 337 0188 91 Fax 66 2 337 01 92 th sales interroll com India Interroll Drives and Rollers India Pvt Ltd SF 12 KSSIDC Building 10 Main IIl Stage Peenya Indl Estate Bangalore 560058 India Tel 91 80 2836 4996 Fax 91 80 4117 0559 in sales interroll com Australia amp New Zealand Australia Conveyor Solutions Australia Pty Ltd 70 Keon Parade Thomastown VIC 3073 Australia Tel 61 3 9460 2155 Fax 61 3 9460 2029 au sales2 interroll com New Zealand Automation Equipment NZ Ltd 45 Colom
13. able to be conveyed at a slow speed The error can be reset by pushing the package manually into the detection area of the zone sensor in the downstream zone By doing this a zone sensor that did not become free should no longer be occupied After elimination of the fault the affected zone runs a local initialisation As soon as a package has left the detection area of a zone sensor the package has 5 seconds time to occupy the zone sensor in the subsequent zone This means that the RollerDrive in the following zone runs for at least 5 seconds providing its zone sensor is not previously occupied At the end of the 5 seconds the ZoneControl assumes that the package has been removed and stops the RollerDrive No error is active A further package that is occupying the zone sensor in the upstream zone is only transported into this zone on expiry of the 5 seconds as this zone only transmits a free signal after 5 seconds Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Version 1 0 12 2010 en Translation of the original instructions Abandonment and disposal Abandonment N CAUTION Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons Only abandon the ZoneControl after switching off the power Ensure that the ZoneControl cannot be turned on accidentally Disconnect all cables from the ZoneControl Unscrew t
14. er Makina San Ve Tic Ltd Sti Pembegul Sok Dostlar Apt No 12 D 10 Suadiye 347 40 Istanbul Turkiye Tel 90 216 386 37 75 Fax 90 216 386 38 22 tr sales interroll com Middle East Israel ComTrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4 27 27 47 Fax 972 3 7 44 08 64 il sales interroll com Africa South Africa Interroll SA Pty Ltd P O Box 327 Isando 1600 37 Director Road Spartan Ext 2 1619 South Africa Tel 27 11 281 9900 Fax 27 11 252 9083 za sales interroll com North amp South America USA Interroll Corporation 3000 Corporate Drive USA Wilmington NC 28405 Tel 1 910 799 11 00 Fax 1 910 392 38 22 us sales interroll com Canada Interroll Components Canada Ltd 8900 Keele Street Unit 2 amp 3 Concord Ontario L4K 2N2 Canada Tel 1 905 660 4426 Fax 1 905 660 4159 ca sales interroll com Interroll Canada Ltd Drives amp Rollers Canada 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 3399 Fax 1 905 727 3299 ca sales interroll com Brasil Interroll Logistica Ltda Rua Dom Joao VI 555 Parque Industrial S A Pindamonhangaba SP CEP 12412 805 Brasil Tel 55 12 3648 8021 br sales interroll com For other countries in South America please contact Interroll Espafia S A Parc Teconoldgic del Vall s C Dels Argenters 5 Edificio 1 m dulos Bp y Cp E 08290 Cerdanyola del Vall s Tel 34 90 211 0860 Fax
15. gears used the conveying speed the moment of inertia of connected conveyor rollers the selected torque transmission and the goods transported If the RollerDrive is stopped by the ZoneControl or if the speed is reduced abruptly the kinetic energy of the package is regeneratively converted into electrical energy in the motor This energy is then fed back into the ZoneControl resulting in increased voltage in the DC net This is limited to a non critical level 28 V by the integral brake chopper However if there are enough other consumers attached to the DC net the voltage rise will be low and the energy will be fed back in resulting in the energy being available to other consumers in the DC net and energy savings being made if conditions are favourable ZoneControl INTERROLL Temperature protection Lock period for signal modifications Debouncing After run time 10 Product information If operational conditions mean that the brake chopper is switched on so often that the upper temperature limit of approx 90 C measured internally is reached then the ZoneControl switches off If temperature protection is active this is shown on the LED display When the ZoneControl has cooled down the RollerDrive restarts automatically when a signal is pending N CAUTION Unintended start up of the RollerDrive following the ZoneControl cooling down Danger of crushing of limbs and damage to goods Ensure that no start signa
16. physical injury to the user or bystanders Adverse effects of the ZoneControl and other material Disregarding the warnings in this manual may lead to serious injury Always read the entire operating and safety instructions before starting to work with the ZoneControl and follow the information contained herein in full gt Only instructed and qualified persons may work with the ZoneControl Always keep this user manual at hand when working on the ZoneControl so that you can consult it quickly if required gt Always comply with relevant national safety regulations gt f you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The ZoneControl should only be used for industrial applications and in an industrial environment to control one of the following RollerDrives RollerDrive EC310 RollerDrive EC300 with adapter cable It must be integrated into a conveyor module or conveyor system Any other use is not permitted and is deemed to be improper Any modifications that affect the safety of the product are not permitted The ZoneControl may only be operated within the defined operating limits The ZoneControl must be supplied by a regulated power supply unit with a nominal DC voltage of 24 V minimum 19 V maximum 26 V Unintended use Applications not according to the intended use of the ZoneControl require approval fr
17. 04 F operation Air humidity 5 to 95 condensation not permissible Installation height max 1 000 m max 3 300 ft above sea level DA single ZoneControl is protected against reverse polarity connection of the operation voltage Polarity protection is gone as soon as assemblies are connected via PTP Meaning of the LEDs The LEDs indicate the operating condition ofthe ZoneControl and the RollerDrive and provide information about the operating voltage LED green LED red Meaning Behaviour of RollerDrive Flashing 2 Flashing 2 Initialisation of Depending on ZoneControl sensor assignment On steady Off ZoneControl ready for Stop operation Flashing 4 Off RollerDrive receives start Rotates signal On steady Flashes RollerDrive faulty or not Stop once 2 connected On steady Flashes Fault in conveyor process Stop twice 2 for instance jammed package On steady Flashes three Shutdown due to excessive Stop times 2 temperature in chopper resistance Off Flashes four System error for instance Stop times 2 PTP cable disconnected Off On steady Fuse triggered Stop 2 Depending on the error the LED flashes in different sequences 0 5 s on 0 5 s off within a period of 4 seconds Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Version 1 0 12 2010 en Translation of the original instructions Product information DIP switches The DIP switches can be used to
18. EXT_ON Output for additional ERROR Output for error signal start signal ZONE_STATUS Output for zone CLEAR Input for clear signal status signal SPEED Input for speed setting O ZONE START Input for start eoo DIR RET Input for change of signal transport direction and only ZONE STOP Input for stop signal effective when there is an active signal at CLEAR Version 1 0 12 2010 en 21 Translation of the original instructions ZoneControl INTERROLL Assembly rs Downstream peer to peer connector RJ45 socket 8 pin Molex 43860 Mating plug pre manufactured patch cable i The electrical data for each connection is specified in the appendix see Electrical data of connectors page 34 Wiring diagrams Abbreviations used 24V Operating voltage GND Ground earth PTP Peer to peer connection ZoneControl within the oc GND 24V conveyor section Oy a Oa O z N INTERROLL z E E 3 PTP o l PTP O Zone sensor This ZoneControl can be located at any position between the start and end zone This switch enables zero pressure accumulation conveying without additional functions The ZoneControl is connected to the adjacent ZoneControls via the Peer to Peer cable The zone sensor is
19. P connector 1 O Inputs outputs connectors Q Zone sensor connector Downstream PTP connector 1 Start sensor connector GO Cover for DIP switches RollerDrive connector Marker changeable Mounting link with hole for Red and green LED countersunk screw Power supply connector 1 PTP Peer to Peer connection Scope of delivery The ZoneControl contains the following components ZoneControl Mating plug for power supply WAGO 734 102 xxx xxx Mating plug for inputs outputs WAGO 733 108 xxx xxx Spare tool for power supply mating plug black Spare tool for inputs outputs mating plug yellow Label The information on the label is used to identify the ZoneControl 2 INTERROLE ju A 2 ZoneControl 123456789 123456789 6 for RollerDrive 06 10 Interroll Enineering GmbH 42929 Wermelskirchen Germany www interroll com ZoneControl Manufacturer Manufacturer s address Product name O Article number Week and year of production Serial number Version 1 0 12 2010 en 11 Translation of the original instructions ZoneControl INTERROLL 12 Product information Technical data Rated voltage 24 V DC Voltage range 19 to 26 V DC no polarity protection Current consumption with RollerDrive 3 to 5 A without RollerDrive 0 08 A to 0 5 A Protection classification 1P20 Cooling Convection Ambient temperature in 0 C to 40 C 32 F to 1
20. bo Street Frankton Hamilton New Zealand Tel 64 7847 2082 Fax 64 7847 7160 nz sales interroll com For other countries please see contacts at www interroll com
21. cable gt Strip the strand ends as per the contact manufacturer s recommendations and possibly fit end sleeves gt Insert the input output and sensor wires into the mating plug using the yellow tool see Inputs and outputs page 20 gt Insert the power supply wires into the mating plug with the black spare tool gt Insert the mating plug into the ZoneControl Ensure that all of the ZoneControl are connected to a common ground Adjust the SPEED A SPEED B SPEED C EPA BA and DIR DIP switches according to requirements see Operation page 26 Adjust the PNP NPN DIP switch according to the signal level being used applies to sensors and inputs and outputs Insert the plug of the RollerDrive so that the RD labelling of the ZoneControl can be read and the EC310 labelling is to the rear i e cannot be read Insert the plug of the PTP connection When the ZoneControl is in the start zone and end zone one PTP connection remains free There is no need for an end resistor Signal status of inputs PNP NPN Status ZONE STOP ZONE START CLEAR DIR RET START ZONE SENS IN PNP active 24 V 24 V 24 V 24 V 24 V DIP OFF in active NPN active GND GND GND GND GND DIP ON in active Signal status of outputs PNP NPN Status ZONE_STATUS ERROR EXT_ON PNP active 24 V 24 V 24 V DIP OFF in active NPN active GND GND GND DIP ON in active 18 Version 1 0 12 2010 en
22. en leaving the zone sensor Time out when reaching the 32 zone sensor Troubleshooting Deviations in the conveying process The zone sensor is freed by manual intervention withdrawal or removal of a package that has already stopped or by sliding back The ZoneControl detects this state and let the RollerDrive run for 2 seconds in the zone in order to move the package back into the detection area of the zone sensor Within the 2 seconds there is no signal sent via the PTP link to the upstream zone that the zone is free This is to prevent an other package from moving in the zone If the sensor is not occupied by a package within 2 seconds a free signal is sent to the upstream zone the ZONE STATUS signal becomes in active A package does not leave the current detection zone of the zone sensor or does not reach the target area of the downstream zone e g by temporary removal of the package This can be caused by a blockage on the conveyor track for instance by the package becoming snagged or a barrier on the conveyor track Once the RollerDrive has started the occupied zone sensor must become free after 5 seconds If the sensor is still occupied at the end of this time period the RollerDrive stops The ERROR output becomes active and the next ZoneControl displays an error by means of the error LED An assumption is made that the package is blocking the conveyor The time period of 5 seconds can result in long packages not being
23. fed with operating voltage via the sensor connector 22 Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Assembly ZoneControl at the start of the cc GND 24V conveyor section Hy 25 1 lt gt INTERROLL E 1 i 6 O PTP Oo 4 GND NPN 424 V PNP O Start sensor Zone sensor Switch A External signal at the ZONE START input Version 1 0 12 2010 en Translation of the original instructions Handshake to the upstream conveyor section Der Zonenstatus belegt oder frei kann ber das Signal ZONE STATUS abgefragt werden see ZONE STATUS page 14 The first zone of the ZoneControl conveyor can be started in the following ways Start sensor button A is not needed External signal at the ZONE START input symbolised by switch A start sensor not needed The function of the switch can be provided using any switching element e g PLC The signal can be switched in NPN or PNP mode 23 ZoneControl INTERROLL Assembly ZoneControl at the end of the cc GND 24 V conveyor section Wy dz Oc LO A lt gt INTERROLL E E PTP e O O o _ GND NPN
24. fined basic state and packages that are not within the detection range of a sensor are transported onto the next zone sensor The RollerDrives in unoccupied zones rotate and RollerDrives in occupied zones do not rotate The start and end zones are automatically detected if they are wired correctly Initialisation mode takes 4 seconds During the initialisation mode the zone sensor can be assigned as often as required Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Internal speed setting on the ZoneControl i Setting of the SPEED DIP switches on the ZoneControl Initial startup and operation Speed setting Requirement The external SPEED input is not connected or in active gt Set the required speed using the DIP switches see table It is not possible to stop the RollerDrive by connecting ground to the external SPEED input Speed at gear ratio m s A B C 4 1 9 1 12 1 16 1 24 1 36 1 48 1 64 1 96 1 on on on 3 93 1 75 1 31 0 98 0 65 0 44 0 33 0 25 0 16 on on off 3 39 1 51 1 13 0 85 0 57 0 38 0 28 0 21 0 14 on off on 2 86 1 27 0 95 0 72 0 48 0 32 0 24 0 18 0 12 on off off 2 33 1 03 0 78 0 58 0 39 0 26 0 19 0 15 0 10 off on on 1 80 0 80 0 60 0 45 0 30 0 20 0 15 0 11 0 07 off on off 1 26 0 56 0 42 0 32 0 21 0 14 0 11 0 08 0 05 off off on 0 73 0 32 0 24 0 18 0 12 0 08 0 06 0 05 0 03 off off off 0 20 0 09 0 07 0 05 0 03 0 02 0 02 0 01 0 01 Speed setting via external
25. he screws attaching the ZoneControl to the conveyor frame Extract the ZoneControl from the conveyor frame Disposal The operator is responsible for the proper disposal of the ZoneControl In doing so industry specific and local provisions must be observed for the disposal of the ZoneControl and its packaging 33 ZoneControl INTERROLL 34 Inputs outputs connectors Appendix Electrical data of connectors ZONE START ZONE STOP DIR RET CLEAR START SENS IN and ZONE SENS IN inputs Properties 24 V logic bounced GND reference potential Reverse polarity max 30 V DC protection Overvoltage protection max 30 V DC permanent absence of harmonic waves Logic level low 0to 5V DC npn active Input current low max 3 mA Logic level high 15 to 28 V DC pnp active Input current high max 4 5 mA Response time for repeated signal change min 20 ms Outputs ZONE STATUS ERROR RD EXT ON Properties not short circuit proof Output current 50 to 100 mA at an operating voltage of 30 V max 500 ms Logic level low 0 to 5 5 V DC open collector 50 mA Reference GND Logic level high 12 5 to 30 V DC open collector 50 mA Reference GND Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL RollerDrive connector Version 1 0 12 2010 en Translation of the original instructions Appendix Power supply pin 1 3
26. is damaged it has to be replaced Install a new ZoneControl see Abandonment page 33 and see Installing the ZoneControl in a conveyor system page 17 Cleaning Dust and dirt in combination with humidity may bridge the electric circuit Therefore in a dirty environment periodic cleaning will help to avoid short circuits which could damage the ZoneControl N CAUTION Risk of damage to the ZoneControl due to incorrect cleaning gt Do not immerse the ZoneControl in liquids gt Do not use cleaning agents Clean away dust and soiling if necessary gt For more thorough cleaning disconnect the ZoneControl from the power supply remove see Abandonment page 33 and wipe over with a damp cloth Version 1 0 12 2010 en Translation of the original instructions ZoneControl Symptom ZoneControl is not working or is working incorrectly Troubleshooting Troubleshooting Possible cause No power supply Help Check whether the output voltage of the power supply is within the specified voltage range gt Check the connections and correct if necessary Wrong position of the DIP switches Check and if necessary correct the position of the DIP switches see DIP switches page 13 ZoneControl faulty or damaged Internal fuse triggered or faulty Replace the ZoneControl RollerDrive is not working RollerDrive is faulty or no power supply Check whether the outpu
27. l is pending during the cooling down process The external signal inputs the sensor connections and the DIP switches are protected by the firmware to guarantee operation in the event of edge unstable and bouncing input levels This means that after a signal status change there is a time gap of 20 ms in which no additional status change is accepted The sample applies to the sensor inputs where signal status changes are only processed 50 ms after a signal modification tx O Signal with effect and start of the lock time tx Signals with no effect as they lie within the lock time t The first signal that has an effect after the lock time t Once a package has left the sensor of a zone then the RollerDrive in this zone continues to run for additional 4 seconds At the end of 4 seconds the RollerDrive stops providing no new package is transferred from the upstream zone This feature provides the following benefits Energy savings by switching off the RollerDrive if no further packages have to be transported Avoidance of unnecessary start stop operation if there are no gaps between the packages Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Product information Components i 3 6 ot zi o E o E 1 9 OS ZoneControl O Upstream PT
28. ment refer to risks which may arise while using the ZoneControl For relevant warnings see Safety page 5 and the warnings at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury Nature and source of the hazard Possible consequence of non observance Information about how to avoid the hazard ZoneControl INTERROLL eie Introduction Further symbols NOTICE This symbol identifies possible material damage Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Version 1 0 12 2010 en Translation of the original instructions Safety General safety instructions The ZoneControl is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise Risks of
29. n of the original instructions ZoneControl INTERROLL Connection of a second RollerDrive Version 1 0 12 2010 en Translation of the original instructions Assembly There is an option with a conveyor to drive zones with other RollerDrive that are Switched on and off synchronously to the RollerDrive of the ZoneControl This can for instance be necessary with heavy packages or long zones Connectthe EXT ON output of the ZoneControl to the SPEED A input of a DriveControl 20 th wW iz or cra i DriveControl x 7 u ES ED GND 24V o On O o cra 24V GND INTERROLL ZoneControl LES Connect the ground wire of the ZoneControl GND to the signal ground Common GND of the DriveControl 20 If possible use the same power supply for the ZoneControl and DriveControl 20 Preselect a speed that is comparable to that of the ZoneControl on the DriveControl 20 using DIP switches SPEED A to D gt Ifthe function DIR RET is to be used in the application connect the DIR input of the DriveControl 20 to the DIR RET signal of the ZoneControl and on the DriveControl 20 set the DIP switch DIR in such a way that the RollerDrive is rotating in the correct direction y U Oh mae v Changes to the speed via an external SPEED signal only affect RollerDrive that
30. o o oococooocooo 12 DIP SWIEClIBS cid ta once Se Ree Re en Hes Re E S RAUS Re Rte 13 Meaning of SIgNalS o o ooo coco 14 Bn Jon 14 Transport and storage Ambient conditions for transport and storage oooocooooooo 15 Transport ccs2elwce Sede Shee Ge eee A dE eS 15 Storage oco eb cuc A Re T Ede Sees oy 15 Assembly Warning notices concerning assembly o o ooocoocooooo oo 16 Warning information relating to the electrical installation 16 Installing the ZoneControl in a conveyor system Ln 17 Electrical installation llle 17 Nip ira aa dolia a a rd aaa as 19 Inputs and outputs o 20 Wiring diagrams llle 22 Initial startup and operation Commissioning llle 26 Operation zm kw Rx uox cw Rer p D mob dud ce Qus 26 Speed setting scissa er ue eed wed be d e ROGER YE Y es 27 External influence on zero pressure accumulation conveying 27 Complete clearing of a conveyor ooo 29 Maintenance and cleaning Warnings concerning maintenance and cleaning 30 Maintenance me T Ec CETTE 30 Cleaning tte a aa dro eee da 30 Troubleshooting Troubleshooting des hos ad a c Rr lata A B n 31 Deviations in the conveying process ooococococcoo eee eee eee 32 Abandonment and disposal Abandonment l l eee 33 Disposal lide e ma rd e RR RYE edd 33 Version 1 0 12 2010 en 1 Translation of the original instructions ZoneCont
31. om Interroll ZoneControl INTERROLL Safety Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the ZoneControl taking the following into account the relevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL A Persons Electricity Working environment Malfunctioning during operation Maintenance Normal mode Special mode Special operating mode Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the ZoneControl gt Maintenance or repair work must only be executed by authorized and qualified persons in accordance with the applicable regulations gt Before using the ZoneControl ensure that no unauthorized persons are near the conveyor gt Only operate the ZoneControl with control voltage complying with the requirements of EN 60401 1 PELV Only perform installation and maintenance work after you have switched off the power Ensure that the power cannot be turned on accidentally Do no
32. on tasks When de energized Troubleshooting Troubleshooting in the event of a fault When de energized Fault elimination Eliminating the fault When de energized Shut down Dismantling from the conveyor When de energized Disposal Version 1 0 12 2010 en Translation of the original instructions Disposal of ZoneControl and packaging ZoneControl INTERROLL Product information Product description The ZoneControl is used to facilitate zero pressure accumulation conveying meaning that goods are transported without coming into contact with each other To achieve this the conveyor is sub divided into zones One zone consists of a RollerDrive several idler rollers a ZoneControl and corresponding sensors Zero pressure accumulation conveying is achieved by there being only one product in every zone and by the zones retaining the package until the downstream zone is detected as being free by the corresponding sensor When accumulation occurs a signal is transmitted upstream to retain the next package A gap is always left between the goods being transported so that no accumulation pressure occurs 1 1 am
33. one sensors can be evaluated The feeding of packages into the start zone can be controlled by a sensor or by an external signal Transport logic can be influenced by external control signals ZONE START ZONE STOP ZONE STATUS CLEAR DIR RET enabling different functions Automatic stop at personal gates Individual zone stops within the conveyor line Clearing the entire system in or against the set direction of rotation Feed in removal of packages outside of the start and end zone for instance in conjunction with an external handling system The control signals can either be processed in PNP mode or in NPN mode Regenerative braking When the RollerDrive motor brakes it acts as a generator and feeds energy back into the power supply The DriveControl is fitted with a brake chopper The speed of the RollerDrive can be adjusted in two different ways by ZoneControl Internally at eight levels by means of three DIP switches Externally continuously via the analog input SPEED is handled with priority and enables more fine tuned adjustment The speed setting is converted to an analog control voltage by the ZoneControl and output by the RollerDrive as a reference setting This reference setting is independent of the RollerDrive gears and their diameter Speed setting of the see Speed setting page 27 The acceleration and braking behaviour of the RollerDrive is defined by its own moment of inertia the
34. ot reverse connected The ZoneControl will be damaged beyond repair when power is applied if the ZoneControl is reverse connected and there is a peer to peer connection Only apply operating voltage when all of the cables have been connected Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Assembly Installing the ZoneControl in a conveyor system Locate a flat surface for mounting the ZoneControl gt Use the ZoneControl as a template and mark the centre of both mounting holes For the distance between the holes see Dimensions page 14 Drill two 5 6 6 mm 0 22 0 24 in mounting holes at the marked spots Fasten the ZoneControl Ensure that the housing is not distorted VV V Electrical installation i The ZoneControl is fitted with an internal non replaceable fuse to protect the DC net and all of the coupled users against a short circuit in the RollerDrive or generate current of more than 10 A The user must protect all other lines The ZoneControl should be fixed to the side of the conveyor on which the RollerDrive cable is located All of the connections should be routed to one side of the conveyor to simplify cabling The cabling of the PTP connection must always following the direction of the conveyor that is to say that the PTP downstream connection of the upstream zone must be connected to the PTP upstream connection of the downstream zone etc This also ap
35. plies if one several ZoneControl s have to be fitted on the other side of the conveyor Os 6 6 a 3 a IER T L9 NN O Direction of travel Power supply E ZoneControl Peer to peer connection RollerDrive Package Version 1 0 12 2010 en 17 Translation of the original instructions ZoneControl Required cables INTERROLL Assembly Connection Conductor cross section Information Inputs fine strand 0 08 to 0 5 mm Outputs fine strand with end splice 0 25 to 0 34 mm AWG 28 to 20 Stripped length 5 to 6 mm Power supply fine strand H05 07 V K 1 5 mm optionally with end splice according to DIN 46228 1 AWG 16 Stripped length 6 to 7 mm Peer to peer Commercially available Cat 5 cable network or Ethernet connection
36. preset direction without taking the zone sensors into consideration Any CLEAR signal connected to an intermediate zone is ineffective CLEAR cannot be active while the ERROR signal is activated As soon as the CLEAR signal is inactive again the conveyor goes through an initialisation cycle If the DIR RET signal is active parallel to the CLEAR signal all of the connected RollerDrive rotate in the opposite direction than set by the DIP switch DIR RET and CLEAR must be connected to the same ZoneControl The DIR RET signal is only effective during CLEAR 29 ZoneControl INTERROLL 30 Inspecting the ZoneControl Replacing the ZoneControl Maintenance and cleaning Warnings concerning maintenance and cleaning N CAUTION Risk of injury due to improper handling or accidental motor starts Maintenance work and cleaning may only be executed by qualified and authorized persons Only perform maintenance work after switching off the power Ensure that the ZoneControl cannot be turned on accidentally Set up signs indicating maintenance work Maintenance The ZoneControl itself is maintenance free For avoidance of faults however regular inspection of the connections and fixings is required As part of the regular control and maintenance work on the conveyor ensure that the screws of the ZoneControl are still tight and that the cables are still laid properly and connected to the terminals If a ZoneControl
37. rol INTERROLL Table of contents Appendix Electrical data of connectors lille 34 Installation Declaration ooo 37 Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Contents Validity of the manual The manual is part of the product Structure of warnings Version 1 0 12 2010 en Translation of the original instructions Introduction Information about the operating instructions This manual contains important advice notes and information about the ZoneControl in all phases of its lifecycle Transport assembly and start up Safe operation maintenance and troubleshooting disposal Accessories The manual describes the ZoneControl as it is delivered by Interroll In addition to this manual special contractual agreements and technical documents apply to special versions Fortrouble free safe operation and warranty claims read the manual and follow the instructions before handling the ZoneControl gt Keep the manual near to the ZoneControl Pass the manual on to any subsequent operator or occupant of the ZoneControl gt Interroll does not accept any liability for malfunctions or defects due to non observance of this manual gt f you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Warnings in this manual The warnings in this docu
38. select the speed direction of transportation operating mode and logic conversion PNP NPN Factory default of the DIP switches 1 to 3 is ON and that of DIP switches 4 to 8 is OFF DIP switches ON OFF DIP SPEED Speed setting see Speed setting page 27 A B C DIP EPA BA Train release mode BA 1 Singulated release EPA 1 DIP DIR RollerDrive rotates in an anti RollerDrive rotates in a clockwise direction 2 clockwise direction 2 DIP PNP NPN Signals are emitted in accordance with NPN logic Signals are emitted in accordance with PNP logic see Product description page 8 2 The direction of rotation is seen from the connecting cable side if the external input DIR RET is not switched Combined with a signal at the CLEAR signal input the direction of rotation is reversed if the DIR RET input is switched DIP switches on the ZoneControl SPEED A SPEED B SPEED C EPA BA DIR PNP NPN ee6eeoo000 13 ZoneControl INTERROLL 14 ZONE STATUS Product information Meaning of signals The ZONE STATUS signal is the output signal of the handshake function of the ZoneControl The assigned signal input is ZONE START The ZONE STATUS signal is active when The ZONE START signal is active The start or zone sensor is occupied by regular in feed of a package or by placing a package on a previousl
39. t use the ZoneControl in explosive environments Always remove materials and objects which are not required from the work area VON gt Regularly check the ZoneControl for visible damage gt n case of fumes turn off the power at once and ensure that it cannot be turned on accidentally Contact qualified personnel immediately to find the source the malfunction As the product is maintenance free you only need to check the ZoneControl regularly for visible damage and that all leads and screws are still tightened Interfaces to other devices By assembling the ZoneControl in a conveyor module further hazards may occur These hazards are not part of this manual and have to be analyzed during the design installation and startup of the conveyor module gt After assembling the ZoneControl in a conveyor module check the whole system for a new potential dangerous spot before switching on the conveyor Operating modes Operation of the installed device at the end customer s as a component in a conveyor in a complete system All operating modes which are required to guarantee and maintain safe and normal operation Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer s and performing the test run When de energized Cleaning External cleaning When de energized Maintenance Repairs Maintenance and inspecti
40. t voltage of the power supply is within the specified voltage range gt Check the connections and correct if necessary The ERROR signal is automatically reset after elimination of the fault and the ZoneControl immediately performs a local reinitialisation of the affected zone Conveyor process interrupted Packages jammed Remove jammed packages The ERROR signal is automatically reset after elimination of the fault and the ZoneControl immediately performs a local reinitialisation of the affected zone Overheating of chopper resistor to gt 90 C Allow to cool down The ERROR signal is automatically reset after cooling and the ZoneControl continues the conveyor process PTP cable disconnection Check all of the PTP cable connections System error Version 1 0 12 2010 en Translation of the original instructions PTP cable disconnection Switch operating voltage off and on to reinitialise the conveyor system The error signal is active in the event of the following faults e RollerDrive fault RollerDrive not connected Fuse faulty Upper and lower levels of permitted operating voltage transgressed Operating voltage has reverse polarity e Chopper resistor overheating e System error e Time Out zone sensor does not become free within 5 seconds 31 INTERROLL ZoneControl INTERROLL Removing a package from the detection area of the zone sensor Time out wh
41. tage between 2 3 and 10 V DC at 21 C Motor control voltage 250 MVpp ripple 500 Max load of motor 0 16 to 2 mA Input resistance of RollerDrive control current 66 kQ Modification speed 4 5 to 5 V ms 0 100 motor control voltage Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Version 1 0 12 2010 en Translation of the original instructions Appendix Installation Declaration in accordance with the EC Machinery Directive 2006 42 EC Appendix II B The manufacturer Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Germany hereby declares with sole responsibility that the product range ZoneControl is not a ready to use machine as defined by the EC Machinery Directive and therefore does not fully comply with the requirements of this directive The commissioning of these conveyor modules is not permitted until conformity of the entire machine system in which they are installed has been declared in compliance with the EC Machinery Directive The health and safety requirements as stated in Appendix have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Person authorized to compile the technical documents Georg Malina Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Applied EC directives Machinery Directive 2006 42 EC
42. terroll Espafia S A Parc Teconol gic del Vall s C Dels Argenters 5 Edificio 1 m dulos Bp y Cp E 08290 Cerdanyola del Vall s Tel 34 90 211 0860 Fax 34 93 586 4895 es sales interroll com United Kingdom Interroll Ltd Brunel Road Earlstrees Industrial Estate GB Corby Northants NN17 4UX Tel 44 1536 200 322 Fax 44 1536 748 515 gb sales interroll com Version 1 0 12 2010 en Translation of the original instructions Central Europe Germany Interroll Fordertechnik GmbH H ferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2193 20 22 de sales interroll com Austria Tel 49 2193 23 187 Fax 49 2193 23 164 Belgium Tel 49 2193 23 131 Fax 49 2193 23 164 be sales interroll com Luxembourg Tel 49 2193 23 190 Fax 49 2193 23 164 Netherlands Tel 49 2193 23 151 Fax 49 2193 23 164 Switzerland Tel 49 2193 23 190 Fax 49 2193 23 164 ch sales interroll com Eastern Europe Czech Republic Interroll CZ s r o Na Radku 7 3172 CZ 69002 Breclav Tel 420 519 330 210 Fax 420 519 330 211 cz sales interroll com Hungary Tel 36 23 337 891 Fax 36 23 337 892 hu sales interroll com Poland Interroll Polska Sp z 0 0 ul Plochocifska 85 PL 03 044 Warszawa Tel 48 22 741 7410 Fax 48 22 741 741 1 pl sales interroll com Slovakia Tel 421 2 4363 8102 Fax 421 2 4342 7294 sk sales interroll com Slovenia Tel 386 1 56 56 370 Fax 386 1 56 56 372 Turkey Rol
43. then it is also conveyed out of the zone depending on the type of discharge set providing ZONE START continues to be active If the signal is only given as a pulse a package is conveyed out of the zone a further package would be conveyed to the zone sensor and stop there If the start signal is given and the last zone is not occupied the RollerDrive does not run If the signal remains active and a package is conveyed to the last zone the RollerDrive does not stop but the package is transported directly out of the zone i The ZONE START and ZONE STOPP signals should be given as pulses to guarantee functional assignment to the ZPA conveyor process The duration of the pulse should be shorter than the time the longest package takes to go through the shortest zone 28 Version 1 0 12 2010 en Translation of the original instructions ZoneControl INTERROLL Version 1 0 12 2010 en Translation of the original instructions Initial startup and operation Complete clearing of a conveyor A conveyor can be completely cleared by the CLEAR signal if required gt Activate the CLEAR signal in the first or last zone of the conveyor The CLEAR signal is transmitted via the PTP cable to all other zones It immediately overrides the running conveyor logic and it must kept active as long as the clearing of the conveyor takes It causes forced conveyance All RollerDrive rotate simultaneously at the respectively preset speed and in the
44. trical work should only be performed by qualified and authorised persons Disconnect the power supply before installing removing or rewiring the ZoneControl Ensure that no hazardous voltage can come into contact with the connections or the housing not even in the event of a malfunction or fault gt Do not connect AC current to the RollerDrive or the ZoneControl at any time as this will cause irreparable damage to the device gt Do not use earth connections or earth wires as a protective conductor PE gt Do not apply too much tension or load to the motor connector The cable insulation can become damaged if the cable is bent at the plug and the ZoneControl or the RollerDrive could fail Only use cables that are dimensioned sufficiently for the application Ensure that current load at each terminal or terminal block does not exceed 10 A Ensure that the switching power supply unit supplying the DriveControl supplies a nominal DC voltage of 24 V with a maximum deviation of 8 96 Ensure that the RollerDrive the ZoneControl and the voltage source are connected to the conveyor frame or supporting structure in such a way that they are properly earthed Incorrect earthing can result in the build up of static charge causing the motor or ZoneControl to malfunction or fail prematurely Only use the specified mating plug see Inputs and outputs page 20 and the spare tool supplied Ensure that the ZoneControl is n
45. y empty zone The ZONE STATUS signal gets in active when A package initially standing is conveyed into the following zone When the zone sensor becomes free the ZONE STATUS gets in active providing no further package is following fa package does not reach the zone sensor the system assumes after 5 seconds that the package has been manually removed and the ZONE STATUS signal gets in active e Ifa standing package is removed manually and the zone sensor gets thereby freed the RollerDrive continues rotating for 2 seconds If the sensor is not occupied again during this time and no other package follows the ZONE STATUS signal gets in active Dimensions 130 118 Oo 42 py 6 5 oonon0000 MEME Sg SZ iim muri lol Gio L 108 al 2 5 ZoneControl Version 1 0 12 2010 en Translation of the original instructions ZoneControl Version 1 0 12 2010 en Translation of the original instructions INTERROLL Transport and storage Ambient conditions for transport and storage Permissible ambient temperature 20 C to 70 C 4 F to 158 F Permissible relative humidity 5 to 95 Condensation not permissible Transport Every ZoneControl is packaged in its own cardboard box N CAUTION There is a risk of injury if transported incorrectly
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