Concave Machine Manual
Contents
1. Note that wo Reedzee have been providsd ha RC ger for Concava ma te the one hat wl be ued when adding te concave faces and Ihe RF his one ie used or seho OF the Hame gestion The RC ta for use in Concave cuting alows easy Inspecton ofthe adi concave laca A Tuncated rats alowa he raised Quito Sing toward ne user Wie ine wok being perormed the Yoke pressed agains the fear am a the Ruer The RF whic completety eiminates Yoke swings used for seting the Hom posit I zanramai m place 1or the concave facetng bul unl he RC doos not alow any seing cf he Qui and so nspecton a abt ro icu Nota at nspeclon can ba dona by oatng ha Cu and then e ndesing the Gul poston to connue wr Bot isgder mount in ha same way Ne roo upper plus show the RF being mounted and he Jones picture show We RC Approach tom under the Riser Block The U cut lars the otascrew Push p Push talthe way up and pus forward trmly against te rear tac ofthe Yoke Hold it tomy tohton the set screws Fe iyo 9 Tha tei cor n Pa rm epu oe the Yoke conn tati The Home position Aligning the Mast to the units working mechanisms Alignment ot the Mastin ts new posto s quc and easiy dene Aignment and repeated asprment hat becomes needed usualy takes about a mie Hee Li stp by sl The Algnnent Pate Sette Alignment Plate in place Sera aro two fas on he motor Spine that ine up wih he cutaut ithe Pata sat nose2. fats many vto a verte poston Restag ha boim edge of Al nment Pte againet the Motor ouing pat surface push the Alanment Pte over be fats and fush agate tace cle olor Housing let gail st imas oia postion oft Qui so at as me Mast vanced forward etch what vl happen nex ha Qud wi pass over ne tp igo athe Plat Using the X adustment kb advanco ho Mast ward the Algmmewt Plate unt he fon ond of he Quis a smal amount ghar han tho top edge an parhps a quar oc past he back face of the Aliment Bock ae shown Loosen the Base ck on the Mas sion so that he Mast can be ated on he Nounting plat and rotate he Mast so atthe Gull st over e Top edge ofthe Alignment Pate s o e stde of the eti y porhaps a a ich Now lower ha uil postion so Wiat omes to estan the op adj of the Algnment Plt and continue blower unti ie ange roadou s atout 4 degrees no prion needed my b ls OK Dsengage he Ange Stop on e Mast enm Nov ae te Qui rests on pe top edge of he Atgament Pate and he Base lack o he Mast elghiy loose hang down he Base cine Mast against tne op suce ofthe Mounting Blok folate X Ina drscton t drag he Qui along te top of he Plo foward e natn Aisoma pot ine Qui pops tote noth has you can agus the ang ta 90 bd you dont have nt ust gwes a feeog of having concleted tne ask hst has ready oon conzteted lte on zen robck the Mast Baao ook Thats oma tsng he X postoneg Knob move a Mas back oa working p
3. Ura pe CONCAVE FACETING MACHINE USER S MANUAL ne Cetcave oactee stn in resi at Maurtad The Mat nct pa of Cone Fact ain om TABLE OF CONTENTS NTRODUCTION 40 UNPACKAGING THE UNIT 20 ANOVERVIEW 30 SETTING UP 34 The Machine 32 Install Dial Indicator 33 Install onp Tank 34 Install Splashguard 35 Insta Lamp 40 OPERATION 44 The Control Panel 444 Contr f Toodrive Motor 442 Contolof Reciprocation Motor 42 Tookdiwe Motor position 424 Moving motor poston 43 Temas 434 The Mounting Block 432 Mounting the Mast 43 24 Affixing the Rigdizer to the Mast 44 The Home position Aligning the Mast tothe unite working mechanisms 45 Horlzontal Positioning X Y 454 x Postioning 452 YPositoning 453 Postioning soTooLs 51 Mounting Tools int the Toot dive Motor 534 Cyindical too 542 Sitting Tots 52 CUTTING AND POLISHING TOOLS so CUTTING INFORMATION MrRopucnoN Te tra Tec Faceting Machina hasbeen manufactured snca 196 idapays la Tacs approach oaqupment dasn drect simpl arough and non compromise proving the user wi he recon and tepeatabity Pat tne lpidary work teque The Concave Faceing machine has been developed she uring of professional gem cuir rs based on her ah eta machine tha is cas to sat up io tome posion accuat aed Papaataba and feweg he eabliy has ypeal of Uta Tec equpment The Concave Facetng Machine has gone through a p
4. ace pres ton aver ne Omg ain D iure 4 Note at Pare la presnstated dran and drame mat wiende tmt bot of ha clear Splashguard lead tto an appropriate dan container 35 install Lamp ala sn pl pu Ra teria TheLamo mounts ont the pre assembled stud tocated nthe ight es cero the Baseciate The lamp mounting lock has a shap on design Pu back the njon ng pace the amo ant ne sud and Bush down ha reg You wa fel fe eg snap to the down pasion where told he sp secur AD OPERATION 44 The Control Panel Te electron conti conve AC curent ta DG whieh he motors reque It eontains cons for ot metas that ao gart of the ui ne Teal dnve Motor and he Recprocaon Motor Noe at he molt corals are dependant moatyag ha runing charactors of one of e motos doas not Sect he oer one g 413 Contot of Teotaeve Motor Tho ight ide Such is a tvoway ON GFF ogge for tne Too ave Motor Re a choice for mote direzon UP for ookwe CW rotation of na poL and DOWN or counter coche COW rotation of e tol Tha conrl postion a n suh s OFF The cena knob s a spes selector fr the Toodrve Motor most frequently the tot dive matris opertd at tul or cse ul speed 442 Control of Recirocation Motor The lat Knob combines boh power and rate coto for te Reerocaton Neto Tha extreme CCW position of Pa Knob s power OFF Rolaon starts and nersee rat a he Knob 1 rotated Ci 4323 Set ng the Amplitude ofthe Reciprocation Motor The ampltude to nine sto
5. asion E cn ea tn Geeta mat took many words to say We much quicker do an to read soToots 53 Mounting Tools into the TooLdrve Motor 54 4 Cyindical tools Cline ide commonly rele to as mand are usd for placing ha concave tacets The Peciprocaten scten line wi he as of ha oo The Basle Adapters atached to the Motor Sha and shipped wih the machine ii not inended for Temoval thst a hole of 525 S S25 ie a slandard shank ameter fr soma aualale ameter tois and fone of osa pgl sued total ears decl no e Base Aspe andis Peli hte by gnenig We set cro 5 1 3 Tool Bushings For pe many cher aralabee os ih he varus shank dametr a set of oci uanvgs t provida wth damstre of i 4 VG and 32 These Tool Bushings ava outside amete of 2d and ft nto ne Base Adapter This pure shows insering a Too Bushing inb tne 625 ameter Pola ofthe Basie Adaper as you can ace te Tol Bushing seeciad forthe photo has a1 note alacted to accepti pasar ol Banned fer use push it Teal Bushing n gn the fat on the Tool Bushing wah the st screw ne Basle Adapter Tighten he set screw to hold thee You se that near the leading edge of the To Bushing theres a set tren aval to hod me ey a he cindrcal toli inserted and tm lacked in place wh the etas nthe Adapter Mountihe Spashquar and you are ready to proceed 52 CUTTING AND POLISHING TOOLS Concave tacetng is song ratatad to at faceting amounts
6. eriod of extensive tengo assure at the dosi gol have bean met succestuy ABOUT YOUR CONCAVE FACETING MACHINE Iie apracsion davoe bu nota gescate device For maintenance tony eeriness and reasonable care normal wipes dows Pay anton to safety he are tools multe moton a generat those are nat sharp cting tools bu somelimes ar and are necessary exposed So Wea them wih respec Aa wth any electro mechanical device nere can be occasional problams and you experince one rea he Ouners manua Trina fun moived o aesure Dat you are perm ie operation precty you std expenence a probem commuzicae wi jour la Tee representative or win he factory ABOUT THIS MANUAL Most Manassa out by saying Read ma cre beioe proceeding ur ade isto do what you il pobaby do anynow har browse tvough tus Manual quei and then siar yng Page au Go back toe Manual someting puzzes you s e a vy logical machine As a facster you iuret cut most of y stocking at For many Clone takes longer logo trough a verbal scription han oes to ust look at and ry t Obvious f something feets too hr oris mming oo bac to the Manual and read the ecton you aed 1 UNPACKAGING THE UNIT The machine conos in raecve packaging which you may wantto save along with ts box n he ven hat future shipment or storage ls necessary Those are the ned las Pease nate that he Concave Faestng Machine ls heavy so you may want someone o help you ith ing tout of ts shipping bor Have a tr
7. hury at aie times you may not want to use the Splashquar The cear lati pars easy to Tomovs and satio aside Leave the black part piace function to proc he Designs edet Some Concave cu ar avaiabie to view on tha Web Concave Conversion and Comparison balan Hargrave Angles for RLL 1 540 THU 1 z oid mirror mage symmetry n 96 index Note The 60 degree angle on IS Fore EE ier 1 Ss 4 PAVILION euer e 51 57 6369 75 81 87 93 flat facet Stnderd Round Brent vnm 2 60 00 03 09 15 21 27 33 39 45 pode messe unda Sepe rites i er iren B fold mirror image symmetry 57 63 69 75 81 87 93 use a 13mm Seiten ty og ME AME PAVILION 4 4100 06 18 30 42 54 66 78 90 it Serres o NT x A200 00 00 15 21 27 89 98 46 1 4200 03 09 15 21 27 33 39 45 51 57 63 69 75 81 87 93 3 4100 06 1830 425466 78 90 51 57 53 69 75 81 87 93 cut with 7mm mandrel E 2 300 05 1820 42 54 66 78 90 1 42000249 1521 27 33 3945 Sul wih Tm mandrel 51 57 63 69 75 81 87 93 3 1000 96 12 24 35 48 80 72 84 2 35 00 08 18 30 42 54 66 78 90 ul wih 17mm mardrel 3 1800 96 12243648 60 72 94 NM 4 000 Table
8. ke he Racprocaton Norris vataby adusta fom the mama stoke o 30 mm ver an ech ioa minimal stoke aporcaching 0 Conmonb afl stoke ts used and he tis shcped hat va buf oe because of the sngh of the partclr tool that being Jed les Pan ul suchst approprate The setng is peromed by engaging a screw atl vibe in the sido wndow as shown Te adusing crow rotes ib he rotaton ofthe mer and to perom ne adjustment viously We head at th screw must be iie ana so Teachabe im the wow Asin ogyag ofthe maar can rng We haad wnto View or Itean bo postione by pushing or puing the Tode Motor Plate s Oto jp e Motor housing t do a as shown This method nt work he head located by chance na sagit na wt ta ecprocaton acon at an exter fine reciprocation fiat happens jog the motor so thatthe recprccalon Stroke moves oan about haf way poit andy aga In making the adustment CW rotation decreases the amplitude COW rotaton increases ne amplitude The Recerocalon molor s dependent om th Too Die Motor an none of hase adlstmeets have an efecton o tot div and ba Reciprocaton molor can be latin a power OFF onan atis ib 0 recorocaon 43 Thelast Most ohn preparation o te workplace i dane onthe standard at Facetng Machine and aftr he preparaton ls compat t do ha concave faceis a Mast ling the Sona s moved othe Mounting Blok sce next paragraph 434 The Mounting Block The Mounting Block lnod and poston ne Mast te Y drectan The machi
9. ne e seeped wn the Mounting Bock atached othe Base The Mounting Block can be removed and reset rio te ack do har oven be Lever ILI CC side ne Block over ne ound lae i te Track and it ooking atthe boton of th block jou we see Do gas tharkeep e Sack ine wth he Track Wis not necessary to do tis This leto Block n poston replace you have removed Ko ook tthe mechanism Tha Block has wo moroadustments that operate Inthe hortont plane for ne aignmeat ofa Bolshing tool relatve to a concave taal jeeded_ tis analogous fo he fne adustag heater device on he acting Mast Radial ne adustment is by ring the numbered nab numbered so that yu can rotam to tiga lent Tause icosenime rper black ci atthe dil rehten he black kao Linear gs_trece fne adustment can be done by rolaeg t amas black ab 432 Mounting the Mast P tie tne Mast nto tne stot in he top pte oe Mounting Beck Te Lever on the Base of the Mast alows you to lower the pontn ofthe grppg mecranam so ate Meet sides on Foalon Tao ar aces toward he Too Wotor ressonatiy central o the Mounting Block and reasonably ine hie Tol ot ral aliment by eye i no Verity hat he Mounting Block s cheater Gar s sel oo 0 orderto felain an e880 member home Hg pant Tighten the Mast n that poston ever CW 433 Afising the Rigidier to the Mast ts nocossary to elminate talarai swing ofthe Yoke To Se a Reger ar proved tbe Rae nowt ot e Mas Here ae De nro Spa
10. t i bounce around iu tbs com Use em wt sum 8 24 THE KT Included are Cylindrea Tools of Copper Phenate and Maple in dametars of mm 13 mm and 17 so CUTTING INFORMATION Attached to this Instruction is a design a very nice concave cut stone in itself and valuable as a guide to concave faceting Theresa scarcty of publaned signs something that we expect to be remeded soon Dalan Horgrave hs publshed he attached design and mare wi be sued in he re ure You ean fnd nother very good begnving design by googing Mete Surprise Ca s a good slap y te Instruction Vou wil cach on quii an defining your own concave versions of standard desine The various toos would be aed wih Diamond Powder snes coarse diamond for cute an Pole n addHon to ia diamond 14K common used by many prolasona SOK used by batectonis Alumna Oxide sary or Catum Oxide suy can be used Varous ols aro ed a camors very common olive cl a caver ofthe use of oive ot in damond Pr Macelanecus Mnce nates When using abl end cator sratght forvard pungeg esds to sui mara ha dead entra move much fs a dead cenar alight Approaching mne stone om me de at some ang roher provides tne same cating pole ul much swiping acto 0 Seting a rap recprocaon is genarl advantageous The side sulpig action acts against the radial coving natdevecea n ho sma contained areas 0 Through mach of tne process you wi probably not be using watar or a thin s
11. to eng t anomersep Addng the Concave surface resus in amate mereese i ilanoe and comoiety of appesancs A Somparatuely sat number cya cartis manes ampla t ask Ys can get pray ane and naro s room ty crat bue dona wit facet design edpine specie Poste conroled amensions Asean or concave tol on temet stes raveats the avatabaty of numberof ametar sizes 6onebmes i inches sometimes mee seveal matre Out plan has Become iat we il Sipply coran materie in cota sces and ude hem wa ciaters kf The standard nales are copper mane penc Fight now the ies are tad but you eeed certain se Contact us matis best jules cst or we wi ty fo accommodate your need and i ota comieely oadtlr a we may add oth latof standard avalehl ses There are various f he har tals that you may wish to uso is best for you the user to purchase rac Pom ms tot suppl nd fous NOT to be sa made man Find hem on he amat Google tnam Here are a fen suggestions Speci matris tat have boon veny success at aceteg Lightning Laps and BATT Laps have made mandrels avalabe 0 LASCOfer and lane armay shapes and sizes of caring os The feat damond meeh that avalabe i G0 bu we found that to ake a s pi on asta ata to oee Max ww lascodiamand com Hara Fen Babe The emphasis on he hart ba rg ya ae nee an clear o har ana so oo sot ttbi jo eck anen you oar Inxpansive aie rncur wont at at hs pa pe stre has been famed le
12. y stetace to st olo and a deared pace to pu There aro not many paces The Base the basi machin tsett 1 ae a Pliers Alignment Block ET And Tool Box tat oues Cylindica Tools CopperttapaPhenosc dame mn 17 mn Teo Bushings 352 8 c 20 SETTING UP 2 4 The Machine The machine shou be placed on a workbanch or desk uae rs ay fheavy about SO pounda ao be sure the wirkoench ie su and you may need sssistance in ng ote suce The machine wl Teeda pg clocica suppl anda contar far draning a gallon Sontamer s adequate 2 natal rg Tank Te Dip Tek ost spn ae Bue ear fb Facpcatng al ae epe ong Pace nna Te aate aM ND PN Rant sente erac an ti ad Te tow EET a e tm ub Nut Kisco coy pose coven eee sapi ris oie io et ep 34 Instat Splashguard The Spashquad puts apart tha clear paste pus away rom he back mounting aec Dota Sip ho tack piece over the Spnde and se t nio the hole Is a alp bu aity anuo Nol hat be hote bvcuch which he mote spindle pasos is of center om neouege ameter of he Hack poco can be set th the hola downward as in 1g 2 ar wih ihe ole upward as n 69 3 orat Poshidns In belveew hoa vanus postions aie you to set the amount of exposure of the Mandel vgng mare e less spas prtecton Fs a udgmont stig at you wil make based on Experience ig hou sting Up hoa upward ie ood staring po Lo Forel Fre foe J Set the dear Spiashguard in pl
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