EF40i Operation Manual
Contents
1. lon StormPro EF40 Submersible Effluent Pump OPERATION MANUAL Dated 12 21 2011 Document Name lonStormPro_EF40_OM Page 1 of 8 IN StormPro SaFETY WARNINGS Thank you for purchasing your lon StormPro Pump To help ensure years of trouble free operation please read the following manual carefully CAUTION Read these safety warnings first before installing servicing or operating any pump This manual contains important information for the safe use of this product Read this manual completely and follow the instructions carefully Reasonable care and safe methods relating to the installation and operation of this product should be practiced Check local codes and requirements before installation WARNING Risk of electrical shock or electrocution May result in serious injury or death or fire hazard Installer must disconnect all electrical sources prior to installation handling or servicing Only qualified personnel may install this system NFPA 70 National Electric Code NEC or local codes must be followed System must be properly grounded according to NEC Do not lift pump by power cord WARNING Biohazard risk Once wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper personal protective equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewater source has2. solids do not install it with the discharge more than 45 above the horizontal Do not install the check valve in a vertical position as solids may settle in the valve and prevent it from opening on start up Drill a 3 mm hole in the discharge pipe about 1 2 25 51 mm above the pump discharge connection but below check valve to prevent air locking the pump Test the pump installation by filling the sump basin with enough water to activate the pump and repeat this cycle until satisfied with pump operation Note For best performance of check valve when handling solids do not install it with the discharge more than 45 above the horizontal Do not install the check valve in a vertical position as solids may settle in the valve and prevent it from opening on start up Drill a 3 mm hole in the discharge pipe about 1 2 25 51 mm above the pump discharge connection but below check valve to prevent air locking the pump Electrical WARNING Hazardous voltage Can shock burn or kill When installing operating or servicing this pump follow the safety instructions listed below 1 Do not splice the electrical power cord 2 Do not allow the plug on the end of the electrical cord to be submerged XON StormPro www ionstormpro com lon StormPro EF40 Submersible Effluent Pump OPERATION MANUAL Dated 12 21 2011 Document Name lonStormPro_EF40_OM Paae 3 of 8 OPERATION 3 Do n
3. system the pipe must be capable of handling semi solids of at least 34 19 mm in diameter The rate of flow in the discharge pipe must keep any solids present in suspension in the fluid To meet minimum flow requirements 2 feet per second in the discharge line size the pipe as follows Pipe Size Flow Rate 1 Y2 38mm 12 GPM 2 51mm 21 GPM In an effluent system use a 12 38 mm check valve in pump discharge to prevent back flow of liquid into sump basin The check valve should be a free flow valve that will easily pass solids Be sure check valve installation complies with local codes Make sure the sump pit is free of any debris that could obstruct the intake volute or switch Use plumbing materials that are approved by local building codes when connecting pipes between pump and sewer outlet Note For indoor installations where additional high water protection is desired install an audible alarm system in the sump pit For installations confer with your lon StormPro distributor Connect the power cord to a 3 prong grounded AC receptacle WARNING Hazardous voltage Can shock burn or kill Do not remove the grounding pin from the power cord Avoid using extension cords or 2 prong adapter plugs Test the pump installation by filling the sump basin with enough water to activate the pump and repeat this cycle until satisfied with pump operation Note For best performance of check valve when handling
4. the overload trips frequently check for the cause It could be a stuck impeller wrong low voltage or an electrical failure in the motor If an electrical failure in the motor is suspected have it serviced by a competent repairman The pump is permanently lubricated No oiling or greasing is required Cycle the pump at least once every month to be sure that the system is working satisfactorily Note Any of the following will void the pump warranty 1 Pumping materials other than those the pump was designed to pump or continuously pumping water hotter than 120 F 49 C 2 Cutting or splicing a power cord 3 Anyone other than an authorized lon StormPro service technician dismantling the pump SERVICE WARNING Hazardous voltage and risk of cord damage Can shock burn or kill Before removing the pump from the basin for service always disconnect electrical power to the pump and the control switch Do not lift the pump by the power cord CAUTION Biohazard Risk Once wastewater source has been connected to system Biohazard Risk exists Installer s and or service personnel must use proper Personal Protective Equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewater source has been connected to system Disinfect the Pump Place the pump in an area where it can be cleaned thoroughly Remove all scale and deposits on the pump Submerge the complete pum
5. to it often for the continued safe operation of the product DESCRIPTION Units have built in thermal overload protection with automatic reset The mechanical seal and ball bearings on the motor shaft are permanently lubricated Stainless steel hardware and a heavy duty lift out handle for extended use FOn StormPro www ionstormpro com lon StormPro EF40 Submersible Effluent Pump OPERATION MANUAL Dated 12 21 2011 Document Name lonStormPro_EF40_OM Page 2 of 8 SPECIFICATIONS Power supply required 2 115V single phase 0 Ce se 5 ane Intermittent Motor AP sserioa nin rn eects TR 4 10 Maximum liquid temperature 05 120 F 49 C Discharge adapter cceeeceeeeseeeeeeeeenteeeeeeeneaes 1 NPT Motor Full Load Amp5 0 eeeeeeeeeees 12 0 INSTALLATION WARNING Hazardous voltage Can shock burn or kill Do not lift pump by the power cord See Cord Lift Warning on page 3 Note Install the pump on a hard level surface cement asphalt etc Never place the pump directly on earth clay or gravel surfaces Install the pump ina sump basin with a minimum diameter of 18 46 cm Piping Piping must not be smaller than pump discharge The pump is designed to operate partially or completely submerged in effluent liquids and pump semi solid fluids up to 34 51 mm in diameter When installed in an effluent
6. LARY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING LOST PROFITS REVENUE USE OR ECONOMIC ADVANTAGE S Express Waiver of Any Other Warranties THE EXPRESS WARRANTY SET FORTH IN THIS WRITTEN WARRANTYIS THE ONLY WARRANTY MADE BY METROPOLITAN ORANY OTHER PARTY IN CONNECTION WITH ANY PRODUCT PURCHASED FROM METROPOLITAN NEITHER METROPOLITAN NOR ANY OTHER PARTY MAKES ANY OTHER EXPRESS OR IMPLIED WARRANTY WHICH IS NOT SET FORTH HEREIN AND METROPOLITAN HEREBY DISCLAIMS AND BUYER HEREBY WAIVES ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE 6 Not Transferable The Warranty may not be transferred and shall be void on the sale or other transfer of the product le Products and Warranty Subject to Change Metropolitan reserves the right to make revisions to its products and their specifications and to revise this Warranty and related information without notice PMVIMISUANOUASAOLUOCLUCUL FOn StormPro www ionstormpro com
7. been connected to system WARNING Risk of asphyxiation Installer s and or service personnel must use proper personal protective equipment and follow OSHA 29 CFR 1910 146 or OSHA 29 CFR 1926 Pump may be installed in a location classified by as a confined space WARNING Risk of fire or explosion Do not smoke or use open flames in or around this system This system is not intended for use in hazardous locations per NFPA 70 National Electric Code Do not pump flammable liquids Consult factory for optional equipment rated for hazardous location use WARNING Cutting risk Risk of serious cutting or amputation exists Disconnect all power sources prior to servicing pump Pump may start without warning Do not modify the cord and plug Plug into a grounded outlet only When wiring to a system control connect the pump ground lead to the system ground Do not run the pump dry Dry running can overheat the pump causing burns to anyone handling it and will void the warranty The pump normally runs hot To avoid burns allow it to cool for 30 minutes after shutdown before handling it Submersible sump pumps are not approved for use in swimming pools recreational water installations decorative fountains or any installation where human contact with the pumped fluid is common This pump is designed to pump liquid forms of waste mixed with water Do not throw away or lose this manual Keep it in a safe place so that you may refer
8. conditions of any such contract will not cause the term of the Warranty to extend beyond the time period set forth above e No actions taken by Metropolitan to correct a defect in a product shall extend the Warranty beyond the period set forth above Metropolitan shall not be obligated to remedy any defect where otherwise required pursuant to the Warranty unless and until Buyer notifies Metropolitan in writing of the defect and then only if such notification is made prior to the expiration of the period set forth above 3 Process of Claims and Repairs Metropolitan agrees that if the product or any part or component thereof shall fail to conform to the terms of this Warranty Metropolitan shall replace such nonconforming product part or component at the original point of delivery and furnish instruction for its disposition Any transportation charges involved in such disposition and all costs of field labor or other charges incurred in the removal and or reinstallation of any product part or component thereof shall be the responsibility of Buyer 4 Limitation on Liability Notwithstanding any provision to the contrary Metropolitan s entire liability under this Warranty shall not in the aggregate exceed and Buyer s exclusive and sole remedies are to the extent permitted by law shall be to secure replacement of the defective product UNDER NO CIRCUMSTANCES SHALL METROPOLITAN BE LIABLE UNDER THE WARRANTY FOR ANY INDIRECT PUNITIVE SPECIAL EXEMP
9. ot use extension cords They are a fire hazard and can reduce voltage sufficiently to prevent pumping and or damage motor 4 Do not handle or service the pump while it is connected to the power supply The pump will run continuously if plugged directly into an electrical outlet Connect or wire pump to its own individual branch circuit with no other outlets or equipment in the circuit Size fuses or circuit breakers accordingly WARNING Risk of electrical shock and fire Can burn kill or cause property damage Be sure that power supply information voltage hertz phase on pump motor name plate matches incoming power supply exactly Install pump according to all electrical codes that apply Cord Lift Warning WARNING Risk of electrical shock Can burn or kill Do not lift pump by cord 1 Attempting to lift or support pump by power cord can damage cord and cord connections 2 Cord may pull apart exposing bare wires with possibility of fire or electrical shock 3 Lifting or supporting pump by power cord will void warranty 4 Use lifting ring or handle on top of pump for all lifting lowering of pump Disconnect power to pump before doing any work on pump or attempting to remove pump from sump An automatic overload protector in the motor will protect the motor from burning out due to overheating overloading When the motor cools down the overload protector will automatically reset and start the motor If
10. p in a disinfectant solution chlorine bleach for at least one hour before servicing the pump The pump motor housing contains a special lubricating oil which should be kept clean and free of water at all times FOn StormPro www ionstormpro com lon StormPro EF40 Submersible Effluent Pump OPERATION MANUAL Dated 12 21 2011 Document Name lonStormPro_EF40_OM Page 4 of 8 TROUBLESHOOTING WARNING Sudden starts If the power is on to the pump when thermal overload resets the pump may start without warning If you are working on the pump you may get an electrical shock or the impeller may catch fingers or tools Disconnect the power before servicing the pump Pump fails to operate 1 Check to be sure that power cord is securely plugged into outlet or securely wired into controller or switch box Check to be sure you have electrical power Check that liquid fluid level is high enough to activate switch or controller Check to be sure that 3 mm vent hole in discharge pipe is not plugged Check for blockage in pump inlet impeller check valve or discharge pipe Disconnect the pump from the power source for a minimum of 30 minutes to allow the motor to cool and to protect yourself from sudden starts See Warning above Check for the cause of overheating Inlet pipe is plugged Outlet pipe is plugged Motor windings may be open Take unit to authorized service cen
11. ter Pump fails to empty sump 1 Be sure all valves in discharge pipe are fully open Clean out discharge pipe and check valve Check for blockage in pump inlet or impeller Pump not sized properly A higher capacity pump may be required XON StormPro www ionstormpro com lon StormPro EF40 Submersible Effluent Pump OPERATION MANUAL Dated 12 21 2011 Document Name lonStormPro_EF40 OM Page 5 of 8 Notes o NStormPro www ionstormpro com lon StormPro EF40 Submersible Effluent Pump OPERATION MANUAL Dated 12 21 2011 Document Name lonStormPro_EF40 OM Page 6 of 8 Notes 46 Nn StormPro www ionstormpro com lon StormPro EF40 Submersible Effluent Pump OPERATION MANUAL Dated 12 21 2011 Document Name lonStormPro_EF40 OM Page 7 of 8 Notes o NStormPro www ionstormpro com lon StormPro EF40 OPERATION MANUAL Submersible Effluent Pump Dated 12 21 2011 Document Name lonStormPro_EF40_OM Page 8 of 8 OOO KONO Ion StormPro 3 Year Residential Warranty i Coverage and Term Metropolitan Industries Inc Metropolitan warrants to the original purchaser the Buyer of each Ion StormPro product the product that any part thereof which proves to be defective in material or workmanship within three 3 years from date of manufact
12. ure will be replaced at no charge with a new or remanufactured part F O B factory Buyer shall be responsible for all freight charges and all costs of field labor or other charges incurred in the removal and or reinstallation of any product part or component thereof 2 Exclusions THE WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND EXCLUSIONS a The Warranty excludes products or workmanship which becomes defective as a result of i earthquake fire storms the elements or any other acts of God ii normal wear and tear from use iii accident misuse abuse or neglect iv modifications made by Buyer or any third party other than Metropolitan and v Buyer s failure to properly install maintain service and or operate the product under normal conditions and according to manufacturer s instructions b Metropolitan shall not be responsible for and the Warranty shall not cover extended damage which occurs because of Buyer s failure to notify Metropolitan promptly in writing of apparent defects c Any part or component designated as manufactured by anyone other than Metropolitan shall be covered only by the express warranty of the manufacturer thereof d The Warranty shall lapse upon Buyer s failure to fully comply with the terms and conditions of its contract with Metropolitan including Buyer s failure to pay the purchase price for the product or any portion thereof Buyer s subsequent compliance with the terms and
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