Conversion unit for SSCNET of MR-J2S-B MR
Contents
1. Cabinet Top Cabinet A t Z 40 mm 80 mm or longer or more for wiring 3 S EA 3 a 40 mm Servo amplifier Note bs S PA or more Z o N 40 mm Note For the MR J4 500B RJ020 servo amplifier the clearance between the left side and wall will be 25 mm or more 4 Electrical Installation and configuration diagram Turn off the molded case circuit breaker MCCB to avoid electrical shocks or damages to the product before starting the installation or wiring WARNING The following shows a representative configuration example For 3 phase 230 V AC input 3 phase Servo amplifier 230 V AC MC 14L2L3 EF D DE L11 MR J4 T20 N Power gt Lt From controller or supply MCCB previous servo amplifier 3 phase or fuse ANE To next servo amplifier or 400 V AC LPE terminal connector Transformer il Us V W PE star connected 7 O Cabinet side Machine side Servo motor Encoder 5 Maintenance and service This chapter explains servo amplifiers mounted MR J4 T20 To avoid an electric shock only qualified personnel should attempt inspections For repair and parts replacement contact your local sales office WARNING Do not perform insulation resistance test on the servo amplifier Otherwise it may cause a CAUTION malfunction Do not disassemble and or repair the equipment on customer side 5 1 Inspection items It is recommended that the following p2. announcement of the stop of production for each model can be seen in our Sales and Service etc Please note that the Product including its spare parts cannot be ordered after its stop of production Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages arisen from causes for which we are not responsible any losses of opportunity and or profit incurred by you due to a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any failure or malfunction occur
3. be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval iii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced v any replacement of consumable parts battery fan smoothing capacitor etc vi a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company viii any other failures which we are not responsible for or which you acknowledge we are not responsible for Term of warranty after the stop of production We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The
4. referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective unit are repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the date of manufacture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure 2 This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product 3 Even during the term of warranty the repair cost will
5. to 150 Hz with constant acceleration of 9 8 m s to IEC EN 61800 5 1 Test Fc of IEC 60068 2 6 Vibration load Operation 5 9 m s Transportation Note Class 2M3 IEC EN 60721 3 2 Class 1M2 IEC EN 60721 3 2 Pollution degree 2 PT IP ratin IP20 IEC EN 60529 IP00 for MR J4 T20 only 9 Open type UL 50 Altitude Operation storage 1000 m or less above sea level Transportation 10000 m or less above sea level Note In regular transport packaging 7 Technical data JAN CAUTION When MR J4 T20 is mounted the STO function cannot be used 7 1 MR J4 T20 Model MR J4 T20 Control circuit Voltage 5 V DC supplied from the servo amplifier power supply Rated current Al SSCNET interface CN10A connector CN10B connector are Connection to a personal computer oe RS 232C MR Configurator MRZJW3 SETUP161 compatible CN30 connector Structure Natural cooling open IP rating IP 00 Pollution degree 2 IEC EN 60664 1 Overvoltage category Depends on servo amplifiers to mount Protection class IEC EN 61800 5 1 Mass a 7 2 Dimensions Network interface Unit mm Soooosooooooo eelses 103 7 98 7 94 9 y 5 x 6 mounting hole for grounding 7 gua Pa rl ies Rating plate oO Warranty 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our FA equipment hereinafter
6. 5 Czech Republic Fax 420 251 551 471 Poland MITSUBISHI ELECTRIC EUROPE B V Polish Branch Tel 48 12 630 47 00 ul Krakowska 50 32 083 Balice Poland Fax 48 12 630 47 01 Russia MITSUBISHI ELECTRIC EUROPE B V Russian Branch St retersburg office Tel 7 812 633 3497 Piskarevsky pr 2 bld 2 lit Sch BC Benua office 720 195027 St Petersburg Russia Fax 7 812 633 3499 South Africa ADROIT TECHNOLOGIES Tel 27 11 658 8100 20 Waterford Office Park 189 Witkoppen Road ZA Fourways South Africa Fax 27 11 658 8101 China MITSUBISHI ELECTRIC AUTOMATION CHINA LTD Tel 86 21 2322 3030 nee Hongqiao Road Mitsubishi Electric Automation Center Changning District Shanghai Fax 86 21 2322 3000 ina Taiwan SETSUYO ENTERPRISE CO LTD Tel 886 2 2299 2499 6F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Fax 886 2 2299 2509 Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO LTD Tel 82 2 3660 9510 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Fax 82 2 3664 8372 8335 Singapore MITSUBISHI ELECTRIC ASIAPTE LTD Tel 65 6473 2308 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 Fax 65 6476 7439 Thailand MITSUBISHI ELECTRIC FACTORY AUTOMATION THAILAND CO LTD Tel 66 2682 6522 to 31 12th Floor SV City Building Office Tower 1 No 896 19 and 20 Fax 66 2682 6020 Rama 3 Road Kwaeng Bangpongpang Khet Yannawa Bangkok 10120 Thailand Indonesia PT MITSUBISHI ELECTRIC I
7. MITSUBISHI ELECTRIC General Purpose AC Servo MELSERV O 4 Conversion unit for SSCNET of MR J2S B MR J4 T20 Installation Guide Country Region Sales office Tel Fax USA MITSUBISHI ELECTRIC AUTOMATION INC Tel 1 847 478 2100 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Fax 1 847 478 2253 Brasil MITSUBISHI ELECTRIC DO BRASIL COM RCIO E SERVI OS LTDA Tel 55 11 4689 3000 Rua Jussara 1750 Bloco B Anexo Jardim Santa Cecilia CEP 06465 070 Barueri SP Brasil Fax 55 11 4689 3016 Germany MITSUBISHI ELECTRIC EUROPE B V German Branch Tel 49 2102 486 0 Gothaer Strasse 8 D 40880 Ratingen Germany Fax 49 2102 486 1120 UK MITSUBISHI ELECTRIC EUROPE B V UK Branch Tel 44 1707 28 8780 Travellers Lane Hatfield Hertfordshire AL10 8XB U K Fax 44 1707 27 8695 Italy MITSUBISHI ELECTRIC EUROPE B V Italian Branch i Tel 39 039 60531 Centro Direzionale Colleoni Palazzo Sirio Viale Colleoni 7 20864 Agrate Brianza Milano Italy Fax 39 039 6053 312 Spain MITSUBISHI ELECTRIC EUROPE B V Spanish Branch Tel 34 935 65 3131 Carretera de Rub 76 80 Apdo 420 08173 Sant Cugat del Vall s Barcelona Spain Fax 34 935 89 1579 France MITSUBISHI ELECTRIC EUROPE B V French Branch Tel 33 1 55 68 55 68 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Fax 33 1 55 68 57 57 Czech Republic MITSUBISHI ELECTRIC EUROPE B V Czech Branch Tel 420 251 551 470 Avenir Business Park Radicka 751 113e 158 00 Praha
8. NDONESIA Tel 62 21 3192 6461 Gedung Jaya 11th Floor JL MH Thamrin No 12 Jakarta Pusat 10340 Indonesia Fax 62 21 3192 3942 India MITSUBISHI ELECTRIC INDIA PVT LTD Tel 91 20 2710 2000 Emerald House EL 3 J Block M I D C Bhosari Pune 411026 Maharashtra State India Fax 91 20 2710 2100 Australia MITSUBISHI ELECTRIC AUSTRALIA PTY LTD Tel 61 2 9684 7777 348 Victoria Road P O Box 11 Rydalmere N S W 2116 Australia Fax 61 2 9684 7245 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 This guide uses recycled paper IB NA 0300204 C 1312 MEE Printed in Japan Specifications are subject to change without notice Copyright 2013 Mitsubishi Electric Corporation All Right Reserved Rating plate The following shows an example of rating plate for explanation of each item s a MITSUBISHI SER A33001001 Serial number MODEL MR J4 T20 4 Model IP00 MAN IB NA 0300204 lt IP rating Manual number KCC REI MEK TC350A153G51 4 KC certification number MITSUBISHI ELECTRIC CORPORATION DATE 2013 03 Year and month of manufacture TOKYO 100 8310 JAPAN MADE IN JAPAN Country of origin 1 About the installation guide 1 1 MELSERVO MR J4 relevant manuals This installation guide explains how to mount MR J4 T20 If you have any questions about the operation of the equipment described in this guide contact your local sales office In addit
9. TRIC EUROPE B V declares that the servo amplifiers are in compliance with the necessary requirements and standards 2004 108 EC and 2006 95 EC For the copy of Declaration of Conformity contact your local sales office 2 2 3 South Korea compliance This product complies with the Radio Wave Law KC mark However some applications are being processed For the situation of compliance contact your local sales office Please note the following to use the product o JIZIE ASS AB VALE 772A E OWA SE ASAE ol HS SOSA HeH 73e zol ASse 27S SHO z Select The product is for business use Class A and meets the electromagnetic compatibility requirements The seller and the user must note the above point and use the product in a place except for home In addition use an EMC filter surge protector ferrite core and line noise filter on the primary side for inputs Use a line noise filter for outputs of 200 V class and 100 V class servo amplifiers Use a ferrite core and line noise filter for outputs of 400 V class servo amplifiers Use a distance greater than 30 m between the product and third party sensitive radio communications for an MR J4 22KB_ 2 2 4 Compliance with global standards MR J4 T20 complies with the following global standards Mua oi od 2 3 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the servo amplifiers on which MR J4 T20 is mounted 1 Only qualified pe
10. e made to the device even in the context of mounting and installation 2 2 1 Selection of peripheral equipment and wire For selection example of MCCB fuse and wires for servo amplifiers on which MR J4 T20 is mounted refer to MR J4 _B_ RJ020 MR J4 T20 Servo Amplifier Instruction Manual MR J4 T20 has a part for grounding on the frame FG Fix the metal part FG of MR J4 T20 with a screw to ground 2 2 2 EU compliance Servo amplifiers on which MR J4 T20 is mounted are designed to comply with the following directions to meet requirements for mounting using and periodic technical inspections EMC directive 2004 108 EC and Low voltage directive 2006 95 EC 1 EMC requirement Servo amplifiers on which MR J4 T20 is mounted comply with category C3 in accordance with IEC EN 61800 3 As for I O wires max length 10 m and encoder cables max length 50 m use shielded wires and ground the shields Use an EMC filter and surge protector on the primary side The following shows recommended products EMC filter Soshin Electric HF3000A UN series Surge protector Okaya Electric Industries RSPD 250 U4 series MR J4 Series are not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if used on such a network The installer shall provide a guide for Installation and use including recommended mitigation devices 2 For Declaration of Conformity DoC Hereby MITSUBISHI ELEC
11. ion when you mount a protective device specific technical skills which are not detailed in the guide will be required 1 2 Purpose of this guide This installation guide explains for engineers of machinery manufacturers and machine operators For detailed information of the products refer to MR J4 _B_ RJO020 MR J4 T20 Servo Amplifier Instruction Manual 2 About safety This chapter explains safety of users and machine operators Please read the chapter carefully before mounting the equipment In this installation guide the specific warnings and cautions levels are classified as follows N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage 2 1 Professional engineer Only professional engineers should mount MR J4 T20 Here professional engineers are persons who have taken proper engineering training Please note if you can take proper engineering training at your local Mitsubishi Electric office Contact your local sales office for schedules and locations 2 2 Correct use Always use MR J4 T20 within specifications voltage temperature etc Refer to chapter 7 of this installation guide for details Mitsubishi Electric Co accepts no claims for liability if the equipment is used in any other way or if modifications ar
12. oints periodically be checked 1 Check for loose terminal screws of the servo amplifier Retighten any loose screws 2 Check servo motor bearings brake section etc for unusual noise 3 Check the cables and the like for scratches or cracks Perform periodic inspection according to operating conditions 4 Check that the connectors are securely connected to the servo motor 5 Check that the wires are not coming out from the connector 6 Check for dust accumulation on the servo amplifier 7 Check for unusual noise generated from the servo amplifier 8 Check the servo motor shaft and coupling for connection 5 2 Parts having service lives MR J4 T20 has no parts for replacement 6 Transportation and storage Transport the products correctly according to their mass Stacking in excess of the limited number of product packages is not allowed CAUTION lnstall the equipment in a load bearing place in accordance with MR J4 _B_ RJ020 MR J4 T20 Servo Amplifier Instruction Manual Do not get on or put heavy load on the equipment When you keep or use it please fulfill the following environment Ambient Operation 0 to 55 Class 3K3 IEC EN 60721 3 3 mbien temperature Transportation Note C 20 to 65 Class 2K4 IEC EN 60721 3 2 Storage Note C 20 to 65 Class 1K4 IEC EN 60721 3 1 Ambient humidity a transportation 5 to 90 RH 10 Hz to 57 Hz with constant deviation of 0 075 mm Test values 57 Hz
13. rsonnel and professional engineers should perform system installation 2 When mounting installing and using the servo amplifiers always observe standards and directives applicable in the country 3 The servo amplifiers fulfill the requirements to conducted emissions at the main connections in the frequency range from 150 kHz to 30 MHz Bases for the evaluation Product standard IEC EN 61800 adjustable speed electrical power drive systems Part 3 EMC 2 4 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations Example European Waste 16 02 14 3 Mounting dismounting The devices must be installed in the specified direction Not doing so may cause a malfunction CAUTION Mount the servo amplifier on a cabinet which meets IP54 in the correct vertical direction to maintain pollution degree 2 The following shows an example of MR J4 350B RJ020 or less MR J4 200B4 RJ020 or less and MR J4 40B1 RJ020 For others refer to MR J4 _B_ RJO20 MR J4 T20 Servo Amplifier Instruction Manual 1 Remove the cap of CN7 and CN9 connectors of the servo amplifier and push the four corners of the side of MR J4 T20 simultaneously to the servo amplifier until the four knobs click so that CN7 and CN9 connectors are connected straight 2 Tighten the metal part FG with the enclosed installing screw M4 x 6
14. s in General Purpose AC Servo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs 2 Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation
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