SUNSTAR MACHINERY CO., LTD.
Contents
1. 19 How to attach the spacer spring plate A Place the spacer spring to the button s center adjust it to be projected to 3 5 4mm from the button s center to the spring s edge and fix the spacer spring plate to the button clamp bracket B To adjust the height of spacer spring loosen the screw place the spring to the suitable position and fix the screw Fig 68 33 CAUSE OF BREAKDOWN AND TROUBLESHOOTING Error on operation or drive of machine Bad position of stopping position Loosing of belt tension and damage on belt Adjust the belt tension or exchange it Fuse shortage for main power or circuit Check the fuse shortage of main shaft drive motor in a controller box or exchange it Deviation from Y and Y limit of feed bracket Slackness of main drive belt Move the feed bracket to normal place inside limit switch Adjust the belt tension Due to improper synchro position Adjust setting position of synchro Needle bent Damage on needle Bending of needle cracks on needle hole or groove and abrasion or transformation of needle tip Exchange the needle Wrong installation of needle Install the needle properly Contact of needle with shuttle Adjust the distance properly between a needle and shuttle Thread is cut Wrong insertion of thread Insert the thread properly Wrong installation of needle2. Fig 35 8 Adjusting the parts of thread release A How to Set the Thread release Notch Place the notch so that the right side of the slot of the thread release notch D touches circumference of the notch screw Q and then fix with a screw 6 The remaining amount of thread l A may not be enough or not be Thread Trimmer i regular and the thread may be 1 6 unfastened from the needle if the S notch is not set in the right position Caution Fig 36 B How to Set the Thread Release Stopper Remove the thread release return spring Q After unfastening the thread release stopper screw adjust the trimming drive link and the thread release lever pin 0 3mm apart from each other Then attach the arm to the thread delay stopper completely When the thread release stopper is pushed to the right the space between the trimming drive link and the thread release lever pin is reduced And it is enlarged when the stopper is pushed to the left Hang on the thread release return spring T A For safety use a tool when removing or attaching the thread release return spring Caution Thread Return Spring Trimming Driving Link Thread Release Lever Pin Screw Thread Release Stopper Narrow Fig 37 23 av C How to adjust the opening capacity of the thread guide disk Unfasten the threa
3. 32 17 Checking the setting position of button clamp 32 18 How to set up the button clamp adjusting plate 33 19 How to attach the spacer spring plate 33 7 Cause of Breakdown and Troubleshooting 34 8 Pattern List 36 Ge Drawing of Table istne kaa od ba aa aa eee 37 TV Ta pL S E 37 D DENG APA Da abah a ek ko e alah coe as tal a kaki in A kk a aa Ka 38 10 Gauge EIST sais e te na Beet a ea f pa to den n deza e 39 11 Option List 39 1 MACHINE SAFETY REGULATIONS Safety instruction on this manual are defined as Danger Warning and Notice If you do not keep the instructoins physical injury on the human body and machine damage might be occurred Danger This indication should be observed definitely If not danger could be happen during the installation conveyance and maintenance of machines Warning When you keep this indication injury from the machine can be prevented Notice When you keep this indication error on the machine can be prevented 1 1 Machine Transportation Only trained and experienced people should treat the machine who are fully understand the safety rules For conveyance follow the below directions Mo
4. 9 af a at a USER S MANUAL SPS D B1202 SERIES SPS C B1202 SERIES Electronically Controlled Button Sewing Machine Mechanical Part 16 PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE 1 FOR AT MOST USE WITH EASINESS BREAKS DOWN MME 051130 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR MACHINERY CO LTD BUTTON S M MODEL SPS D B1202 01 Button Type 01 Smal Size Button Sunstar Mechanical Type Wiper Pattern 02 Large Size Button System Mechanical Type Wiper 03 Small 4 Large Size Button Series Solenoid wiper Type Wiper C Motor belt type D Motor direct drive t
5. Caution case B After setting the lower thread through the crack of the bobbin case insert the thread through thread hole Q C Adjust the lower thread to hang 25mm out of thread hole 7 How to take the bobbin case on and off Opening the hook cover hold the knob D of bobbin case and push into the shuttle until sounding A lf you start operating the machine when a bobbin case is not perfectly installed thread can be tangled of the bobbin case would be protruded Bobbin Case Fig 22 8 How to adjust the tension of the upper thread and the lower thread A Adjusting the Tension of the Upper Thread When the tension adjusting nuts and of thread tension adjusting unit and sub tension adjusting unit are turned clockwise the upper thread is tightened And loosens when turned the other way around B Adjusting the Tension of the Lower Thread The lower thread becomes tight when tension adjusting screw D is turned clockwise as shown in the picture When the screw is turned the other way the lower thread is loosened 18 Fig 24 SunStar 9 How to wind the lower thread A Press SELECT on operation box and select DE me B Insert the bobbin into the thread winder drive shaft Q on thread winder base D attched to the upper cap C Adhere the bobbin winder lever closely to a bobbin then let the
6. B Press Ready key to ascend the button clamp that the machine can return to the origin C Adjust the feeding plate that its center can place to the center of presser bar cover Fig 65 17 Checking the setting position of button clamp A Select Pattern No 0 at the operation box B Press Ready key to ascend the button clamp that the machine can return to the origin C Insert the button into the button clamp D Press the button clam of Step 1 to descend its holder At this time turn the pulley for the error message Er 037 to display on the LCD E Remove your foot from the pedal and turn D the pulley to check if the needle point conforms to the button s center F If the needle point does not insert into the button s center loosen the fixed screw of the button clamp bracket and fix it that the needle point can be inserted into the button s center sachs bolhit LA G After adjusting check the pattern form that the danse O Puron needle is exactly inserted into the button hole Fig 66 32 SunStar 18 How to set up the button clamp adjusting plate A Insert the button into its clamp while the machine stops and check that it is exactly inserted B Loosen the button clamp adjusting screw and adjust that the space between the button clamp adjusting plate and its adjusting screw can be 0 5 1mm
7. Y 99 HSn BANOS HEA F Ha 19 SHAE TANG al A CAUTION A aia A Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord 1 AZA os 299 4 clone AKE Se Belg Yala Bel Zee E1 4 b WF TICE OHAL N Caution mark is attached on the machine for safety When you operate the machine observe the directions on the mark Position of Warning Mark 7 Contents of Marks Caution 1 il CAUTION IN an Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch At SSHOt SISSY 840 55H Ot SAI2 4 SI Hann SAME sel L FMA AAAS JH FAI j 2 n N CAUTION A a n Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord ae ASO Woh AMS yeng AH S aas lela AS 418 5 7 UA 3602472 JIC HAAS SunStar MACHINE SPECIFICATIONS Name of Model SPS D C B1202 01 SPS D C B1202 02 SPS D C B1202 03 Speed Max 2 500spm Standard 2 200spm Button Size 8 20mm 8 32mm 8 32mm Wiper Specification Mechanical Type Wiper Solenoid Type Wiper Needle DPX17 14 Hook Semi Rotary Standard Shuttle Hook Button Clamp Lif
8. Height of needle or direction of needle Reinstall the needle Damage on needle Bending of needle cracks on needle hole or groove and abrasion or transformation of needle tip Exchange the needle Excessive tension of upper thread and under thread Adjust the tension Excessive tension and stroke of take up lever spring Adjust the tension and stroke of take up lever spring Crack on the controlling hole of shuttle surface spring Exchange the shuttle surface spring Stitch skipping Use of bending needle Exchange the needle Use of improper sized needle compared with using thread Wrong installation of needle Exchange the needle Reinstall the needle Improper timing for needle and shuttle Readjust the timing for needle and shuttle Improper gap between groove and shuttle point Readjust the timing for needle and shuttle Excessive tension of take up lever spring and stroke Adjust the tension of take up lever spring and stroke 34 SunStar Weak tension of upper thread Readjust the tension of upper thread Errorin thread tightening Weak tension of lower thread Readjust the tension of lower thread Improper timing for needle and shuttle Laxity of exchanging tension between movable mes and fixed mes Readjust the timing for needle and shuttle Readjust the tension of fixed mes Error in trimming Abrasion and crack on blad
9. As shown in the Figure29 go up the needle Fig 28 yA Needle Bar Lower Bushing bar from its lowest point and conform the lower left punched mark of the needle bar to the lower bushing of the needle bar Lower punched mark Fig 29 After unfastening the shuttle drive screw open the inner hook pressure bar left to right and remove the shuttle Race ring from the large shuttle Make the shuttle hook point accord with the center of the needle And make the needle and the front face of the shuttle drive connect each other to prevent the needle from curving Then tighten the drive screw D firmly After unfastening the large shuttle screw turn the large hook adjustment shaft to the left to right and adjust the large shuttle so that the needle and the shuttle hook point is 0 05 0 1mm apart from each other After adjusting the large shuttle in place adjust the rotary direction of the large shuttle 4 so the needle and the large shuttle is 7 5mm apart from each other Then tighten the large shuttle screw D A For safety make sure all the screws are tightened firmly after adjusting the large shuttle Caution 20 SunStar 3 How to adjust the eccentricity of thread take up crank axis A Disassemble the face plate from an embroidery machine then remove a clamp screw in the t
10. Fig 12 A For safety motor cover and safety plate should be attached to the machine B Install the thread stand on the table C Fix the button case base in the bottom of flat table to the easy working position using a screw And insert the button case into the button case based then fix it with a fixed screw Fig 13 SunStar 5 Change of parameters according to setting of thread wiper specifications Parameters are changed according to mechanical thread wiper specifications upon initialization For change of parameters according to setting of thread wiper specifications refer to the following table Function No A14 A31 Wiper Specification Mechanical Type 0 1 Electronic Type 1 0 For more information refer to Memory Switch Function Tabl 15 9 eocoooo ecocooooooo PREPARATIONS BEFORE OPERATING THE MACHINE 1 How to supply oil A Check the remaining oil in the oil tank in the arm and bed and supply the oil sufficiently on the arrowed parts on the Figure 16 with a lubricator A Caution Be sure to supply oil when operating the machine for the first time and when the machine has not been used for a long time Fig 16 B Open the hook cover and supply oil till the shuttle race ring is surrounded by oil Put the hook cover closed after finish
11. installation 1 3 Machine Repair If you have any problems on the machine troubleshooting should be handled by the designated A S engineers Before cleaning and repairing machine cut off the main power and wait for 4 minutes until the machine comes to be completely discharged Q You should not change the specification of machine and any part of machine Danger without consulting with our company Those changes can threaten the safety of machine during the operation You should exchange from the used one into SWF guaranteed devices After finishing troubleshooting cover the all covers that are uncovered during repairing SunStar 1 4 Machine Operation SPS D C 1202 Series are made for industrial use to perform button sewing to fabrics or its similar materials Please observe the following principles Read the manual to understand on the operation of machine perfectly Wear suitable clothes and cap for safe operation During operation don t make you body close to operating part of machine such as needle hook take up lever or pulley Do not remove a safety plate and covers during operation Be sure the grounding lines in connected Before opening electricity box such as control box cut off the supply of electricity and confirm if the switch is off When inserting thread into a needle or before inspecting after sewing be sure the machine is stopped Do not turn on the
12. 066A 120B C Left 23 047A 120B 1 23 060A 120B 2 23 073A 120B 3 Needle Plate Cover 10 042A 120B 10 043A 120B 10 044A 120B Feed Plate 23 043A 120B 23 058A 120B 23 071A 120B x L Special Option NAME Code No Button Spacer Ass y 23 182A 120B Feed Guide Bracket 20 149A 120B Small Button 23 094A 120B Feed Plate Midium Button 23 095A 120B Large Button 23 096A 120B 39
13. 8 9 ZZ 7 a K ov Gi 69 057 59 OF 558 ov 085 iv 077 508 ST oF 5061 FEY 0071 c0219 0 SdSs 41991 JO 9NIWY 90 Gecoeooooeococococcoccocoocoe 16115 Un see e 2 1 S 8 8 yonoas Ur d Z 1 8 v v uon2as lt N kee wet Mo ra STER 7 SRR DRA gt Q H Soro lve i kk Ak mae Lou SESE a R t a a tozz eto 4 6 90H genet peg Ses W 09e i RRt vog joNUOD J sa DEIR A RW as a gp rner we nl L IRRIS76 Cid 97289 SIE OPIT ST Z0FUGT ORE ED S0F6SI 07017 P 081 p Pt kB RS RD RIR 6 S en C0219 90 SdS 2 38 SunStar eocococoocooocooooo GAUGE LIST MODEL SPS D C B1202 Button Size Small Button Midium Button Large Button External diameter of Button 8 15 10 20 15 32 mm Y 0 3 5 0 4 5 0 6 5 Stitch Size mm X 0 3 5 0 4 5 0 6 5 Thickness 1 3 2 2 2 2 7 2 7 3 2 Punched mark Punched mark Punched mark Button Clamp pees 23 033A 120B A 23 056A 120B B 23 063A 120B C ig Ass y E 23 050A 120B 1 23 063A 120B 2 23 076A 120B 3 0 23 026A 120B A 23 053A 120B B 23
14. ched on the thread wiper base has the function to hold upper thread after thread trimming and its proper tension is about 20 30g A little stronger than the tension of lower thread in the bobbin case If the tension of the thread wiper spring is strong the thread may come upward the button 1 A To use the thread wiper solenoid the sewing related function number A 18 should be set up to 100 In addition to check if A 14 is set up to 1 and A 31 to 0 Caution 26 SunStar 10 Adjusting the parts for trimming A Setting the position of the trimming Cam Set the upper shaft collar and the trimming cam 1 7mm apart from each other and place the trimming cam where the trimming cam carving line accords with the upper shaft carving point Then tighten screw be made correctly or the machine may be lock A If the trimming cam is not placed in the right position the trimming operation may not Caution Thread Trimmer Cam Carving Line Carving Point Upper Shaft Upper Shaft Collar Fig 49 B How to adjust the link stopper With the needle bar in its lowest position check if there is enough clearance between thetrimming cam roller and both ends of the trimming cam when the trimming drive link is pushed in the direction of the arrow within the trimming cam moving part A Caution If there is not enough cleara
15. d release adjusting plate screw Q Open the thread guide disk by operating the trimming devices Adjust the opening capacity to 0 6 0 8mm for normal material and 0 8 1mm for heavy material To increase the opening capacity widen the angle between the thread release plate and narrow the angle to reduce the opening capacity Tighten the screw after the adjustment If the disk is not opened appropriately the amount of remaining thread may be not enough or not regular and the disk may not be closed completely A Caution Widen Floating Amount Upper Shaft To Thread Tension Adjusting Ass y a To Tension Release Link Fig 38 9 Adjusting the parts of wiper A A Adjusting method of kinematic type wiper SPS D C B1202 01 02 Unfasten the wiper base plate bolt When the thread wiper and the needle center are in a straight line adjust the thread wiper base up and down that the interval between the needled and the thread wiper can be 2 5mm then tighten the clamp Unfasten the wiper rod bolt Adjust the thread connecting rod6 up and down that the thread wiper under sewing standby can have the interval of 15 17mm from the needle center then tighten the thread wiper rod clamp The thread wiper spring attached on the thread wiper base has the function to hold upper thread after thread trimming and its proper tension is about 20 30g A little stronger than the tension of l
16. ding capacity and turn in direction B for small winding capacity Fig 55 Place the winding drive wheel 4mm away from the upper shaft bushing F and tighten the screw Sey E 0 Adjusting Plate Bobbin Winder Driving Wheel Upper Shaft Bushing F Fig 56 Fig 57 29 av 13 Setting up the synchro position C Series A Installing the synchronizer Fix the synchoronizer on the back side of arm Q Adjust the gap between pulley and synchronizer to be 2 5mm then fasten the fixing screw for pulley Upper Shaft Magnetic Bushing R Holder Sychronizer Fig 58 B Adjusting the position of position detector Adjust the position of take up lever to be same as Fig 61 by turning the pulley At this time the white carving sign of pulley should be straight line with the carving sign of arm Adjust the clamp screw in the pulley s punched point and tighten the clamp screwD where the pulley s punched point conforms to its inscribed point Unfasten the screw on the N D carving sign and move to the right and left then let it suspen on the place where the needle bar just start ascending from the bottom Direct ion of Rotati on Fig 59 Fig 60 Fig 61 30 14 Mounting the Direct Motor and Adjsuting Method D Series A B After mounting both couplings check th
17. e of movable mes 4 Exchange the movable mes and fixed mes and fixed mes Wrong position of trimming cam Readjust the position of trimming cam 35 oesosoeoccocccooccocoocoon PATTERN LIST Pattern Bere No of Range of Sewing Pattem Ven No of Range of Sewing No Threads X mn Y mm No Threads Y mm Y mm 1 6 6 3 4 3 4 18 6 3 4 0 2 8 8 3 4 3 4 19 8 3 4 0 3 10 10 3 4 3 4 20 10 3 4 0 4 12 12 3 4 3 4 21 12 3 4 0 5 6 6 3 4 3 4 22 16 3 4 0 DX 8 8 3 4 3 4 23 6 0 3 4 TK 10 10 3 4 3 4 24 10 0 3 4 N 12 12 3 4 3 4 25 12 0 3 4 9 6 6 3 4 3 4 26 6 6 3 4 3 4 10 8 8 3 4 3 4 27 10 10 3 4 3 4 11 10 10 3 4 3 4 28k 6 6 3 4 3 4 12 6 6 3 4 3 4 2e 10 10 3 4 3 4 13 8 8 3 4 3 4 30 5 5 5 2 9 2 5 14 10 10 3 4 3 4 31 8 8 8 2 9 2 5 158 6 6 3 4 3 4 32 5 5 5 2 9 2 5 16 8 8 3 4 3 4 33 8 8 8 2 9 2 5 17 10 10 3 4 3 4 X The magnifying and reduction range X and Y of standard sewing shown above is 100 66 patterns including 33 patterns can be additionally provided In case of the pattern of mark of Sewing Pattern No a thread is trimmed after finish of first sewing to remove a line through sewing patterns In case of SPS C B1202 01 and 02 press the pedal once more after finish of first sewing or continuously press and release the pedal until second sewing begins In case of SPS C B1202 03 just one time pressing of the pedal
18. e positions of each screws to the aligned If the positions of each screws are not aligned the needle does not stop normal position SunStar When you mount the coupling on the servo motor fit the screw No 1 of coupling to the flat surface of the servo motor shaft and make the clearance between the coupling and servo motor 0 7mm When you mount the coupling on the upper shaft fit the screw No l of coupling to the flat surface of the upper shaft and make the clearance between the coupling and upper shaft bushing R 2mm Screw NO 1 O ring Upper Shaft Upper Shaf Rear Bushing 2 Coupling Servo Motor 15 Setting up the X Y Origin A How to set up X axis Origin Separate a bed cover left Q Move the button inserted into the button clamp to the center of X axis As seen in the figure unfasten the bolts of X sensor plate and let the end of X sensor plate locate on the center of sensor then fasten the bolts with screw driver Fig 62 Fig 63 31 a B How to set up Y axis Origin Separate a bed cover right Move the center of work clamp foot to be placed on the center of Y axis As seen in the figure unfasten the bolts of Y sensor plate and let the end of X sensor plate locate on the center of sensor then fasten the bolts with screw driver 16 How to adjust the feeding plate A Select Pattern No 0 at the operation box
19. er spring After removing the lower feed plate and the needle plate from the machine unfasten the screw of the shuttle upper spring Then adjust the shuttle upper spring so that the backside of the needle and comes to point in the vertical direction and the center of the needle will come to the middle of interval horizontally After the adjustment is done tighten the screw back on firmly The thread may be disconnected or the thread strand may be unfastened if there are scratches or if the surface is rough around the Shuttle upper spring Always check the surface of the spring before operating the machine A Caution Fig 33 6 How to adjust the ascending range of button clamp To adjust the ascending range of button clamp take out its tension adjusting screw loosen the fixed screw adjust the holder bar of button clamp up and down to place it to the suitable position then tighten the fixed screw And attach the tension adjusting screw on the original position again Fig 34 x The maximum rising height of button clamp is 13mm from the presser foot The rising height of button clamp upon delivery is adjusted to 10 11mm 22 Fig 30 SunStar 7 How to adjust the button clamp holder tension Adjust it smoothly to the extent that sewing cloth does not move during sewing and fix it with the tension adjusting nuts D and Q
20. hread take up crank axis B Loosen a fixed screw of the thread take up crank axis in the left of arm C Rotate the thread take up crankshaft to place its eccentric part to the upper direction And adjust the driver s groove horizontally D Tighten the fixed screw of the thread take up crank axis then reassemble the clamp screw of the thread take up crank axis Fig 31 4 Adjusting the lower shaft gear and the rocking shaft gear A Unfasten screws D and B While having the upper shaft turning move the rocking shaft gear in the direction of the arrow to the position where it will move easily without load Caution A The machine may not operate when the rocking shaft gear in not in the right position C Have the oscillator shaft collar right stick to the bed surface and then tighten the collar screw D Turn the oscillator shaft collar right still sticking to the bed surface in the direction of the arrow and make adjustments so the end of the shuttle drive will rotate smoothly with the backlash of under 0 1mm A If there is too much backlash the machine may make more noise than usual during operation And if there is not enough backlash the machine may not operate Caution E Tighten screw and back on firmly Oscillator Shaft Collar R below 0 1mm Fig 32 21 5 Adjusting the position of shuttle upp
21. ing For safety keep the hook cover closed during operating A Caution Hook Cover 2 How to grease Supply a little grease on the arrowed parts in the Figurel6 Too much grease prevents the clamp from moving up and down therefore an error message Er 057 is displayed Fig 18 16 SunStar 3 How to attach needle Loosen the needle fixing screw in the needle bar place the long groove of needle toward to user and push it until the needle upper point gets to the needle insert hole then fix it with R the needle fixing serewiD Fig 19 4 Checking needle and thread Refer to the right table when selecting the Needle Upper Thread Lower Thread needle and thread to use according to working conditions 60 80 Cotton thread or span thread is available 50 60 Dp gt 17 14 40 60 60 60 5 How to pass upper thread Place the thread take up lever on the top position and hang the upper thread as shown in the Figure20 About 40mm of the upper thread should come out from the needle eye Fig 20 6 Threading the lower thread A Insert bobbin into bobbin case as shown in the Figure21 Insert the bobbin to turn clockwise when seen from behind the bobbin
22. ller or Motor 3 How to install the table A Fix the oil tub holder oil holder B control box and main switch on the table Use low voltage when supplements or accessories are being adhered Be careful not to have water or coffee be spilled into the Controller and Motor bed cushion rubber to the table In case of SPS C B1202 series attach the Cushion Rubber Fig 1 Fig 2 C In case of SPS D B1202 series attach the bed cushion rubber and safety switch supporting rubber to the table a 12 Add the hinge metal and hinge rubber to the bed Then insert the fixing bolt into the hinge metal hole of point and fix the table as shown in the picture The machine should be carried by more 2 people for safety A In case of SPS D B1202 series assemble the safety switch bracket D on the bed as in the figure Move the safety switch bracket up and down to make sure that the safety switch supporting rubber is tightly pressed by the safety switch and then fasten the screw Stand the machine as shown in the picture and then fix the machine on the table after inserting the fixing bolts into the hinge metal holes of point Fig 5 Since the machine is not perfectly installed on the table extreme care is needed when you make the machine stand up no
23. machine run by pressing pedal D After the bobbin winder lever takes off from a bobbin cut the thread of bobbin by using bobbin winder knife Fig 25 10 How to operate a pedal A Install a pedal switch in the proper position for the convenience of work B If you step on pedal one step the button clamp descends and if take off your feet from the pedal it ascends C If you step on two step the pedal switch after stepping on it one step the sewing starts and after finishing it the button clamp ascends a em Fig 26 11 Disposing the waste oil 3 8 When the oil receiving oiler at the bottom of the table is full take it off to empty Spread out some fabrics or papers on the floor when you attach or I remove the oil receiving container Oiler Fig 27 19 6 oeseocoooecococoocooo HOW TO REPAIR THE MACHINE se adjustments on the machine and replace genuine paris approved by the company only A The machine is set to be the best condition at the factory Do not make any discrete Caution 1 Adjusting the height of the needle bar Loosen the needle bar clamp screw at its tae a lowest point adjust the upper punched mark of the needle bar to conform to the bottom of the needle bar bushing as shown in the Figure28 then tighten the needle bar clamp screw 2 Adjusting the needle and the shuttle A
24. nce between the trimming cam roller and both ends of the trimming cam trimming may not be operated correctly or the machine may be lock when beginning to sew or trimming Q Make the end of the link stopper screw touch part of the trimming link stick when the trimming cam roller is inserted into the trimming cam moving part Then tighten the nut delayed and the first stitch may not be tight enough A lf the position is not set appropriately the return to the previous point after trimming may be Caution Thread Trimming Driving Link Thread Trimmer Cam Roller Link Stopper Screw Thread Trimmer Thread Trimmer Connecting Rod a Connecting Rod Nut Fig 50 27 C Setting the trimming shaft in place Unfasten the trimming drive link screw and the trimming shaft collar screw Make the trimming shaft step accord with part of the arm Tighten the screws A Caution If the position is not adjusted appropriately trimming may not be operated correctly or the machine may be lock Thread Trimmer Cam Thread Trimmer Shaft Screw Thread Trimming Collar for Driving Link Thread Trimmer Shaft Fig 51 D Setting the Link Stopper in Place Unfasten the trimming drive link stopper screw while trimming is not operated and have the trimming drive link and
25. ower thread in the bobbin case or needle during the operation and the wiper may not move properly A If the wiper is not placed in the right position the wiper may collide with the presser foot Caution Needle 2 9mm Fig 39 Fig 40 24 SunStar B Installation and adjusting method of solenoid wiper SPS D C B1202 03 Fix the wiper base plate with screw as shown in the figure4l Fig 41 Fix the wiper base at the opposite direction with two screws as shown in the figure42 Fig 42 Connect the connector located at solenoid with the connector came out from arm Fig 43 25 Loosen the base clampQ adjust the thread base up and down that the interval between the thread wiper and the needle center can be 2 5mm when the thread wiper and the needle center are in a straight line then tighten the clamp Loosen the thread crank clamp adjust the thread wiper crank that the thread wiper under sewing standby can have the interval of 15 17mm from the needle center then tighten the wiper crank clamp Finally after arranging the connector as shown in the figure48 attach the wiper cover by using wiper cover joint screw Fig 44 Fig 45 Fig 47 Fig 48 The thread wiper spring atta
26. power during pedaling Do not use several motor per a electric outlet Install the machine apart from noise occurrence area such as high frequency welding machines as far as possible Be careful When the upper feed plate comes down to press Otherwise the finger or hand hight be hurt at smacking Warning 606 S before operating turn off power before inspecting or adjusting Warning i 1 A Belt will crush or amputate finger or hand keep cover in place 1 1 LI 1 1 1 5 Devices for safety Safety label It describes cautions during operating the machine Thread take up cover It prevents from any contact between body and take up lever Motor Cover D Series It prevents from insertion of hands feet or clothes by Motor Belt Cover C Series It prevents from insertion of hands feet or clothes by V belt Motor Label for specification of power It describes cautions for safety to protect against electric shock during rotating the motors Notice Finger guard It prevent from contacts between a finger and needle 00 Of Safety plate It protects eyes against needle breaks q 1 6 Caution Mark Position CAUTION au Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch A Ao AFA RO BENI OAS
27. re than two people to a minimum should convey the machine For a protection of safety accident wipe away the oil stained on machine Danger 1 2 Machine Installation Owing to the improper environment for machine installation physical damages on the human body and machine can be occurred Please follow below conditions When you unwrap the packing of the machine try from above in order Especially careful of nails put into edges of wood box packing Q Since dust and humidity can cause pollution and abrasion you should install Notice airconditioner with regular cleaning Put in a place of no direct ray of light If the machine is exposed in direct ray of light for a long time transformation of color and shape can be happened To get enough space in case of repair make the machine 50cm apart from the right and left and back side of wall to a minimum EXPLOSION HAZARDS Do not operate in explosive atmospheres To avoid explosion do not operate this machine in an explosive atomosphere including a place where large quantities of aerosot spray product are being used or where oxygen is being administered unless it has been specifically certified for such operation The machines where not provided with a local lighting due to the feature of machine Therefore the illumination of the working area must be fuifilled by end user Refer Details for installation of machine is described in T4TMaehine
28. rr rrr K 19 10 How to operatea pedal 44 ae nunn es ore ee A eee seco 19 11 Disposing the waste oil aaa rrr cr rcs ccc 19 How to repair the machine 20 1 Adjusting the height of the needle bar 20 2 Adjusting the needle and the shuttle 2 lt 25 2 222222242 A Er E PAK 20 3 How to adjust the eccentricity of thread take up crank axis 21 4 Adjusting the lower shaft gear and the rocking shaft gear 21 5 Adjusting the position of shuttle upper spring 22 6 How to adjust the ascending range of button clamp 22 7 How to adjust the button clamp holder tension 23 SunStar 8 Adjusting the parts of thread release 23 9 Adjusting the lt parts of wiper sosog a ei a KA esaa 24 10 Adjusting the parts for trimming _ _ ____ 27 11 Adjusting the devices for main thread adjustment 29 12 Adjusting the winder devices 29 13 Setting up the synchro position C Series 30 14 Mounting the Direct Motor and Adjusting Method D Series 31 15 Setting up the KEY ofgin seectes222 ee aa a ete ten eae 31 16 How to adjust the feeding plate
29. t Max 13mm No of Patterns Max 99 Patterns Standard 33 Patterns No of Stitches Max 10 000 Stitches Enlargement Reduction 20 200 Memory P ROM Proper Temperatare of machine running 5 C 40 C 41 F 104 F Proper Humidity of machine running 20 80 T D Series Direct Drive AC Servo Motor Main Motor C Series AC Servo Motor Power 1 100 240V 3 200V 440V 50 60Hz Consumption Power 600VA MACHINE STRUCTURE 1 Names of each part of the machine Mortor Cover j B Thread Stand Power Switch Control Box Pedal Switch MACHINE INSTALLATION 1 Machine installation conditions A Do not use the machine where the voltage is over regular voltage 10 to prevent accidents B For safe operation of the machine use the machine under the following conditions C Humidity Between 20 80 Relative humidity 2 Electric installation conditions A Power Voltage D Surrounding Temperature During Operation 5C 40 C D Surrounding Temperature During Maintenance 10C 60C The power voltage must be between regular voltage 410 The frequency of the power should be regular frequency 50 60HZ 1 B Electromagnetic Wave Noise SunStar Use separate power with strong magnetics or high frequency products and do not leave the machine near them H G a Do not drop the Contro
30. t to have any accident occurred A Danger G Put the V Belt in between the pulley and the motor while the machine is standing as in the picture C Series Fig 7 SunStar H After connecting the V Belt if the fixing nutsd and D are vertically unfastened sufficiently tension occurs in belt D due to the weight of motor C At this point first screw in fixing nut A then nut in fixing screw B tightly And finish the cable connection between the embroidery machine and the control box then fix the cable wiring under the table as shown in the Figure The length of cable should be set up considering when the machine is put aside C Series I Be sure to connect the earthing conductor green between the sewing machine and the motor And also connect the earthing conduct or between the control box and the motor C Series Conductor J In case of D series connect the conduct of sewing machine and control box as in the picture Fig 10 13 14 4 The assembly of peripheral paris A Attach the motor cover to the back side of machine and sides by using fixing bolts In case of C series attach the belt cover by using fixing screws for the rear 3EA and the side 2EA Fixing Screw Motor Cover Screw Velt Cover D series C series Fig 11
31. the 0 3mm Screw trimming drive link stopper notch 0 3mm apart from each other Thread D Tighten the screw Trimmer T a 7 Driving If the link stopper is not set in the Link H e tee A right position trimming may not be 0 3mm Thread Trimmer Driving Operated correctly and the machine Link Stopper Caution may be lock Fig 52 E Setting the Thread Trimming Solenoid in Place Q After unfastening the thread trimming solenoid bracket screw have the trimming shaft and the thread trimming solenoid rotary link 0 5mm apart from each other and tighten the screw back on Q Unfasten the thread trimming solenoid rotary link screw and drive the thread trimming solenoid rotary link manually to move the trimming shaft collar 6 8mm in the direction of the arrow Then tighten the screw back on Check if the trimming shaft collar returns to its place when the thread trimming solenoid rotary link returns A Caution lf the position is not set right the trimming return or the thread delay may be delayed to bring poor sewing auality Screw Lel fel t Thread Trimmer Solenoid Bracket Solenoid ae Thread Trimming Rotation Link 6 8mm Thread ming Rotation Link Thread Trimmer Shatt Fig 53 F Adjusting the Moving Knife and the Fixed Knife When the needle bar stops at the upper position use the trimming lever adjustment screw to adj
32. ust space A between the thread separation point of the moving knife and the needle plate hole as indicated in the table 4 5mm Q Use the fixed knife screw to adjust space B between the fixed knife and the needle plate cover as indicated in the table 0 5mm after the adjustment check the position of the mes by manual trimming operation SunStar Trimming may not be operated or there may not be enough remaining thread if the knife is not set inappropriately A Caution A When the tension control nut of the thread 0 A B Fixed knife 4 5mm 0 5mm Needle Plate Cover C Moving Knife Fig 54 11 Adjusting the devices for main thread adjustment control device is turned clockwise the upper thread is tightened and becomes loose as the nut is turned counterclockwise Adjust the tension according to the sewing conditions such as material thread number of stitches etc To tighten the take up lever spring use a driver to turn the groove on the edge face of the thread tension control device shaft clockwise And to make the spring relax turn it counerclockwise Standard operating quantity is 6 8mm and tension is about 30g 50g 12 Adjusting the winder devices A To adjust the winding capacity of the bobbin use the beginning position of the winding control plate and after unfastening the screw turn the plate in direction A for large win
33. will do A If the central distance between use buttonholes does not conform for the standard sewing range of Sewing Pattern No magnify or reduce the sewing range to adjust it B After the Sewing Pattern Number and the sewing range X Y are changed don t forget to check if the needlepoint conforms to the buttonhole with regard to Checking Pattern Shape C Rate of magnifying and reduction according to the sewing range MN 24 26 28 30 32 H 36 40 43 45 47 52 56 60 62 X Y mm Expansion 8 Reduction m 76 82 88 94 100 106 118 126 132 138 153 165 176 182 36 ap V V UOS k kan 8 SBS PE ST seve pesu segany uolusno 104 TE 010079 566 l gt So Sic SKS lig z 403 Bununo apu 404 Sages maar L T 6 da 9108 9 68 GELU log abuh peg Eroi io o 1 S N D is S en a sp S oe bi L S T L g g Wi LO jon B 8 S rc Q en Zr lenp rk sai lo Si asu regany uois 4 S ao b kwe len SoB uonisog Bununow Ben aide z Gam 3 b A A STT SHER amp LIHER NRT kog onuoo L I A z WR siog Bununow xog JoNUOD 104 159 CoN SIO OId G 910
34. ype Button S M Model Name Contents Machine safety regulations 6 Machine Specifications 9 Machine Structure 10 1 Names of each part of the machine 10 Machine Installation 11 1 Machine installation conditions 11 2 Electric installation conditions lt eo Kaa e a aa a a a ea K 11 3 How to install the table 11 4 The assembly of peripheral parts 14 5 Change of parameters according to setting of thread wiper specifications 15 Preparations before operating the machine 16 1 How to supply oil a ros sssssone 16 2 How to grease 16 3 How to attach needle 17 4 Checking needle and thread 17 5 How to pass upper thread 17 6 Threading the lower thread 17 7 How to take the bobbin case on and off 18 8 How to adjust the tension of the upper thread and the lower thread 18 9 How to wind the lower thread a aaaea r
Download Pdf Manuals
Related Search