model csmstrzr – enhanced modular controller
Contents
1. RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS i NO i 130K 17 E TB i gt 7 l ON l Ea I een 130K 12 Vv TxEN OC 5 TxEN OC _ 6 GND l l We ee SNTE l l 4 RxB l l L RxA l 130K l i i 6 GND l l Note All Red Lion devices connect A to A and B to B Refer to www redlion net for additional information DH485 COMMUNICATIONS The CS Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion LEDS STS STATUS LED The green Status LED provides information regarding the state of the CS Master as well as the rest of the system This includes indication of the various stages of the start up routine power up and any errors that may occur Startup Routine fio i oenn O OS Rapidly Flashin CS Master is currently running the boot loader and or picy 9 being flash upgraded by Crimson Steady CS Master is operating properly Error States INDICATION One or more slave modules are missing from the system CS Master and installed modules will perform normally in this state Missing configuration or configuration being 2 blinks pause repeat updated by Crimson 1 blink2. XCENETOO XCGSM GSM Cellular option card for ProducTVity Station Modular Controller or Data Station Plus XCGSMO000 XCPB PROFIBUS option card for ProducTVity Station Modular Controller or Data Station Plus XCPBDPOO Accessories XCRS RS232 485 option card for ProducTVity Station Modular Controller or Data Station Plus XCRSO0000 G3CF CompactFlash Card 3 G3CFxxxx Rail Stops Qty 2 RSRSTPOO Replacement Base CSBASE00 Replacement Termination Plug CSTERMO0O Replacement Rubber End Cap CSBUNGOO Notes 1 For a complete list of PID modules amp data acquisition modules go to www redlion net link wp asp ID 6162 2 For a complete list of communications drivers and cables go to www redlion net link wp asp ID 6163 3 Industrial grade two million write cycles SMART Modular Technologies model SG9CF UL Listed Directory Category NWGQ Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation
3. with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Europe Softwareweg 9 NL 3821 BN Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls India 201 B 2nd Floor Park Centra Opp 32 Mile Stone Sector 30 Gurgaon 122002 Haryana India Tel 91 984 487 0503 Red Lion Controls China Unit 1102 XinMao Plaza Building 9 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683
4. B RS485 ai TxA TxB CBLxxxxx GREEN AMBER LED j Ei YELLOW LED Standard Ethernet cable E E 3 CHASSIS GND 2 24V 10 1 COMMON VSBPG CONNECTOR z E r n 5888 e TROUBLESHOOTING Beene If for any reason you have trouble operating connecting or simply have questions concerning your new master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers RTS PIN 6 Tx EXPANSION PORT CTS PIN 1 Tx RTS PIN 6 d ZEZSY EMAIL techsupport redlion net Web Site http www redlion net TxB PIN 1 S8vSu ii LSOH 8SN ied qm ceeSy COMMS PORT 4LANYSHLS GREEN AMBER LED YELLOW LED q ETHERNET NIC COMMUNICATING WITH THE CS MASTER CONFIGURING A MASTER The CSMSTRZR is configured using Crimson software Crimson is available as a free download from Red Lion s website Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the master using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the CSMSTRZR through the RS232 PG port USB PG p
5. Master s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with an NEC Class 2 or Limited Power Source LPS and SELV rating is to be used This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of NEC Class 2 power supplies EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful in
6. ODULES THROUGH BACKPLANE CONNECTOR STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES 250 COMMUNICATIONS DRIVERS FOR COMMUNICATING DIRECTLY WITH PLCs DRIVES ETC SUPPORTS UP TO 16 CS SERIES MODULES TO ACCEPT DIGITAL AND ANALOG SIGNALS BUILT IN WEBSERVER ALLOWS REMOTE VIEW OR CONTROL FROM ANY INTERNET CONNECTED PC PROVIDES EMAIL AND SMS TEXT MESSAGE ALERTS SYNCS DATA LOGS TO FTP SERVERS AND MICROSOFT SQL SERVER USB HOST CAPABILITY ALLOWS PROGRAMMING AND LOG FILE STORAGE USING THUMB DRIVES AND ALLOWS CONNECTION TO OTHER USB DEVICES 10 BASE T 100 BASE TX ETHERNET CONNECTION CAN CONNECT TO AN UNLIMITED NUMBER OF DEVICES VIA TEN PROTOCOLS SIMULTANEOUSLY The CSMSTRZR built in data logger will log tags at user programmable rates and automatically time date stamp them The information is stored in open CSV file format allowing you to access them with virtually any application The Master can synchronize the log files with any FTP server and or Microsoft s SQL Server for further analysis An onboard CompactFlash slot provides storage for the Master s built in data logger The Master extends production monitoring to remote personnel by providing email and text alerts and its built in webserver allows information to be monitored via any networked PC or smart phone If enabled remote personnel can take partial or full control of the system remotely allowing a maintenance per
7. Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSMSTRZR C Drawing No LP0912 Released 04 15 MODEL CSMSTRZR ENHANCED MODULAR CONTROLLER SERIES MASTER c UL US LISTED IND CONT EQ 22SV sping ops ops Au EXPANSION ALM PORT redijn red ign Ali AL2 ALM red ign rediijn O US LISTED FOR USE IN HAZARDOUS LOCATIONS PROGRAMMABLE Class I Division 2 Groups A B C and D CONTROLLERS GENERAL DESCRIPTION The Model CSMSTRZR is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTRZR uses a proprietary high speed serial protocol to communicate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTRZR automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTRZR is able to automatically configure modules if they are replaced The CSMSTRZR leverages over 250 communications drivers via three independent serial ports and an Ethernet port to connect and collect data from virtually any PLC drive bar code scanner etc DIMENSIONS In inches mm 3 35 85 2 4 18 106 1 red ign PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES PROVIDES POWER AND COMMUNICATIONS TO M
8. e The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 Line Filters for input power cables Schaffner FN2010 1 07 Red Lion Controls LFIL0000 U nn nN To protect relay contacts that control inductive loads and to minimize radiated WI RI N G and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective POWER CONNECTION location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing all He EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the 5 D00000 500 z transistor when the load is switched One of the most effective ways is to OO000000000 place a diode across the inductive load Most RLC products with solid state OOO0000000 outputs have internal zener diode protection However external diode 5 Beco protection at the load is always a good design practice to limit EMI COCOCO0C0C0O0O Although the use of a snubber or varistor could be used 2900000000 io OO00000 RLC part numbers Snubber SNUB0000 O O000000 Varistor ILS11500 or ILS23000 oOo0oo0o0000 Care should be taken when connecting input and output devices to
9. er to Mounting the CompactFlash in the Crimson User Manual CompactFlash Insert Top Side Towards Left USER COMMUNICATION PORTS TX RX LEDS GREEN Transmitting the CompactFlash card while Note LEDs are not available on the Programming Port RS232 PG power is applied ETHERNET LEDS NOTE For reliable operation of this and other Red Lion products one of the following brands of CompactFlash card must be used SimpleTech SMART Modular swissbit SanDisk Silicon Systems Not all of the above manufacturers offer CompactFlash cards recognized to UL standards which may be required for your application Although RLC products limit use of CompactFlash card memory to 2 GB cards with a larger capacity can be used They MUST be formatted to 2 GB and use the FAT 16 file system It is recommended to format the CF card using the format utility from within Crimson ORDERING INFORMATION CSMSTRZR Enhanced Modular Controller Master CSMSTRZR RS232 Programming Cable CBLPROGO CBL USB Cable CBLUSBOO Communications Cables CBLXxxxx Power Supply PSDR DIN Rail Mounted Power Supply PSDRxxxx Communications Cables 10 feet XCCN CANopen option card for ProducTVity Station Modular Controller or Data Station Plus XCCNO000 XCDN DeviceNet option card for ProducTVity Station Modular Controller or Data Station Plus XCDNO000 XCENET Ethernet option card for ProducTVity Station Modular Controller or Data Station Plus
10. es condition of master USB HOST HOST LED indicates port status activity TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 128 Mbytes of non volatile Flash memory On board RAM 64 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards 5 REAL TIME CLOCK Typical accuracy is less than one minute per month drift Crimson s SNTP facility allows synchronization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage This unit is NOT field serviceable All work must be done by a qualified technician 6 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 45 C Storage Temperature Range 30 to 70 C Vibration to IEC 68 2 6 Operational 5 150 Hz 1 g Shock to IEC 68 2 27 Operational 25 g Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters 7 CONSTRUCTION Case body is burgundy high impact plastic and stainless steel For indoor use only Installation Category II Pollution Degree 2 8 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 t
11. is may have already been accomplished if your CS Master was configured using the USB PG port Once the driver is installed connect the master to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson user manual Note that using the USB PG port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson manual for details Note The USB PG port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The CS Master s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson manual contains additional information on Ethernet communications RS232 PORTS The CS Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The CS Master has one RS422 485 port This port can be configured to act as either RS422 or RS485
12. o 5 34 in Ib 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES CE Approved EN 61326 1 Immunity to Industrial Locations Emission CISPR 11 Class A Safety requirements for electrical equipment for measurement control and laboratory use EN 61010 1 General Requirements EN 61010 2 030 Particular Requirements for Testing and Measuring Circuits EN 61010 2 201 Particular Requirements for Control Equipment RoHS Compliant UL Listed File E302106 UL Hazardous File E317425 ABS Certificate 09 HS426719 B 4 PDA Refer to EMC Installation Guidelines section of the bulletin for additional information 11 WEIGHT 1 30 lb 590 g HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation A minimum top clearance of 3 00 inch is needed when using the USB PG port The unit shall be installed inside a UL Listed Industrial Control Panel or similar type of enclosure A minimum 3 2 mm distance shall be maintained between the hazardous live parts of the equipment and accessible parts of the fire electrical enclosure a D REMOVE Figure 1 Attach Master To DIN Rail and Remove R
13. operation of the unit SPECIFICATIONS 1 POWER 24 VDC 10 450 mA min 1 module 3 4 Amps max 16 modules Expansion Card Must use NEC Class 2 or Limited Power Source LPS rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB 2 0 specification full speed only via Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION USB Host Port Complies with Universal Serial Bus Specification Rev 2 0 Support data transfers at full speed Hardware over current protected 0 5 A max Serial Ports Format and Baud Rates for each port are individually software programmable Serial ports are individually isolated Communication port to port 1500 VAC Communication ports to power 1000 VDC Communication ports to earth 1000 VDC Note Units dielectric withstand test per 1 minute Communication ports RS232 PG RS232 port RS485 port Ethernet port and option cards RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card The jack shield is electrically connected to Earth ground but the port is isolated 3 LEDs STS Status LED indicat
14. ort Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the CS Master Port Pin Outs for wiring information The CompactFlash can be used to program a CS Master by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target master and powered Refer to the Crimson literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the CS Master Port Pin Outs for wiring information USB PG DATA TRANSFERS FROM THE COMPACTFLASH CARD f WARNING USB PG PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB PG port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson x x Device after Crimson is installed Th
15. pause repeat Quantity of module bases does not match 3 blinks pause repeat configuration file CS Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning CS Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat CF LED COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or H cards Use cards with a minimum of 4 Mbytes and formatted to a maximum of 2 Gbytes see Note box below with the Master s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers data logging and trending pem Unit is writing to the CompactFlash either because Information stored on a CompactFlash card can be read by a card reader Flickering it is storing data or because the PC connected via attached to a PC This information is stored in IBM Windows PC compatible the USB port has locked the drive 1 FAT16 file format Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Ref
16. son to effect changes without a site visit The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail SOFTWARE The CSMSTRZR is programmed with Crimson 3 0 software for Windows XP Service Pack 2 or later platforms The software is an easy to use graphical interface which allows the configuration of communications logging and stunning visual displays through simple drag and drop steps CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power Rubber End Cap CompactFlash is a registered trademark of CompactFlash Association SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and
17. stallation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth 2 Use shielded cables for all Signal and Control inputs The shield connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effectiv
18. the 0000000 instrument When a separate input and output common is provided they ser a Ess CHASSIS GND should not be mixed Therefore a sensor common should NOT be connected j vav O 24 V to an output common This would cause EMI on the sensitive input common Ct COMMON which could affect the instrument s operation at Visit RLC s web site at http www redlion net emi for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products PROGRAMMING PORTS RS232 PG _ CBLUSBOO lt x D OMM OR RTS A USB PG CBLPROGO E i D OR SEN E E ETHERNET Ethernet Crossover GREEN AMBER LED YELLOW LED COMMUNICATION PORTS RS232 PG CTS COMM COMM T CBLPROGO Tx RTS opoe V CBLxxxxx 1z RS232 RTS COMM COMM Rx CTS CBLxxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment RS485 TxA TxB COMM TXEN Rx
19. ubber End Cap TOP YW DEPRESS T 1 00 min clearance 3 00 when using USB PG port DIN RAIL 1 00 min clearance BOTTOM Figure 2 Attach Slave Bases To DIN Rail n DIN RAIL el I J a 5 red Ign U Figure 3 Attach Termination Plug Supplied with Master m ti it al DIN RAIL a red lign OWL Pr see ee Figure 4 Installation Complete PROTOCOL CONVERSION Mount the Master as shown under Hardware Installation Figure 1 Install the rubber end cap The end cap protects the pins from damage Configure the Master for zero modules POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the
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