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NetSure 701 A30 – User Manual

1. 13 MEE 13 3 4 2 Starting Rectifiers aci ee te a a o dci 14 3 4 3 Connecting The Battery And Rectifiers ssssssssseeneen mener enne nns 14 Ee rs A 14 3 511 System Model tte oaa tad 14 3 5 2 Battery Number ertt once 14 3 5 3 Battery Capacity eee eem EU AS 14 3 9 4 Battery Utica E EH e ELA Re TU A ON te iii o 14 3 5 5 Temperature Compensation Coefficient enn enne nnnm 14 3 5 6 Current Eimit 5 tmr o tc 15 3 5 7 Floating And Boost Charge Voltages ooooonoccccnncoccnnnoncccnononcnnnonn cocoa nn nn nano emen nnne ren nennen nennen nns 15 Alarm CROCK QE E M 15 3 0 1 Rectifier Fa lt ER p me e e Vr reper vi re ep e eee ees 15 3 0 2 Battery MCB Fault nap ennaa e re tna irte Rr Le FED tura igus EE Ege Re DU ze cpu Rt Er iust epe vk Eie 15 3 6 3 DC Load Route Disconnection Fault ssesesseeee eene een enne nennen enne enne 15 3 0 4 Undersvoltage Alarm rinsi stil eng dor ns 15 3 0 5 Battery Protection Alai cta pepe e eT 15 3 6 6 gt SPD I II RT 15 3 7 System Operation Statue Check isiatt piae da ada Deve ics 16 3 521 AG Voltage O 16 SY MEM ero EE 16 SETA Battery Current eee eR ESI MEBA EIER RU e RACER UE PA NEP RET M ri AS 16 3 7 4 Rectifler Parameters dci Eee cree recess Aaa 16 371 0 Ambient Temperature 2 ene E HEAR
2. This alarm is raised when the output voltage of rectifier N is higher than the pre set value and therefore the rectifier is shutdown automatically The red LED on the rectifier will turn on 1 Reset the rectifier by powering it off and then on again 2 If the rectifier still causes this alarm replace it Rect N Protect Observation This alarm is raised when the rectifier stops operation due to the rectifier AC input voltage being outside the range of 80V 295V between the AC under voltage point and over voltage point Therefore if the power supply is constantly over under voltage the mains power network should be improved Rect Fan Fails Major Alarm This alarm is raised when the rectifier fan fails 1 Check whether the rectifier fan is still working 2 If the fan stands still pull out the rectifier to check whether the fan is blocked or not If yes clean it and push the rectifier back However if the fan still does not move after the rectifier is powered on replace it 3 If the fan still does not work after all the above measures replace the rectifier Rect Com Failure Major Alarm This alarm is raised when the communication between rectifier and monitoring module fails or when the rectifier fails 1 If the alarm rectifier is normal check the communication connection between the rectifier and monitoring module 2 Reset the rectifier by pulling it out and pushing back in 3 If the alarm persists replace t
3. does not require setting the battery shunt coefficient the second page of the basic battery settings is as follows Batt Shunt1 A Y Batt Shunt2 Y 3 If setting parameter System Type requires setting the battery shunt coefficient the second page of the basic battery settings is as follows Batt Shunt1 Yes A Batt Shunt2 Yes Shunt coeff 500A 75mV 4 The value description of the basic battery parameters is listed below Table 4 6 Basic battery parameters descriptions Parameter Range Defaults Value description In normal situation it should be in the Auto mode which enables the monitoring module manage the whole power system automatically including Mgmt Mode Automatic FC BC switchover LLVD and BLVC In the manual mode you can do Management Auto Manual Auto operations like BC FC test and battery on off as well as enabling automatic mode battery BC time protection and capacity calculation Upon the system DC under voltage alarm system can automatically switch to the Auto mode lest wrong manual operation should damage the system Batt String number a 4 You should set this parameter according to the actual battery configuration If of battery strings Batt Shunt is set as Y there should be batteries actually configured Relat rated 50 5000Ah 300Ah The capacity of a single battery string You should set this parameter according capacity to the ac
4. Factors such as temperature voltage change and mechanical strength should be taken into consideration when choosing the mains cable Cross Sectional Area CSA according to the related industry regulations With cable length ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 2 Installation Instruction shorter than 30 meters the CSA calculation should be based on the current density of 2 5A mm The suggested CSA value is no less than 25mm 2 Battery cables and DC power distribution cables The size depends on the current flowing through the cable and the allowable voltage drop To select the battery cable CSA see the following table with ambient temperature of 25 C Table 2 1 Battery cable CSA selection Battery MCB rated Max batter Max cable length allowable voltage i Min cable CSA gth current current drop 0 5V 400A 300A 150mm 14m 500A 400A 95mm 2 pcs or a 185mm 14m Note 1 The battery cable should reach at least 90 C heat durability 2 It is recommended to use double insulated copper core flame retardant cable as battery cable Select the DC load cable CSA according to the following table Table 2 2 DC load cable selection Load route rated Max output Min cable Max cable length volt Max cable Max cable length volt drop current current CSA drop 0 5V with min CSA CSA 0 5V with max CSA 250A 160A 50 mm 9m 95 mm
5. Make sure the AC input voltage is normal PFC internal under over voltage Replace the rectifier Serious current sharing imbalance Replace the rectifier Over temperature protection is triggered due to 1 Fan blocked 2 Ventilation path blocked at the inlet or vent 3 Ambient temperature too high or the inlet too close to a heat source 1 Remove the object that blocks the fan 2 Remove the object at the inlet or vent 3 Decrease the ambient temperature or remove the heat source Protection indicator blinks Rectifier communication interrupted Check whether the communication cable is in normal connection Fault indictor on Rectifier over voltage Reset the rectifier If the protection is triggered again replace the rectifier Output MCB blown Check whether it is due to output over voltage If not replace the rectifier Fault indicator on Fan does not work Replace the fan 5 3 2 Handling Current Sharing Imbalance This fault refers to the case when the current difference among parallel rectifiers is bigger than 1 5A Check whether the rectifier communication is normal If not check whether the communication cable is in normal connection If the communication is normal while the current sharing is unbalanced replace the rectifier that does not share the current ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 5 Alarm
6. m W28IW30IW32ANGA l 4 DC INES wis l was1was LOAD MCBs i gesto yy seso i W47 Battery MCBs Back View Of Rectifier Terminals w39 i Wes t A T 7 S w17 Multifunctional unit Multifunctional unit EM om x i E preg AI UE EA PUEUES J Battery string i sua ALS ALS ALA owe W28 W30 W32 W34 PME res mm T TT W29IW31 W33 W35 A BAT l i Battery Strings in Main Rack i Xp 231 fjs i w2siw3ow32 32821 c FED waoWa1 W33 i BAT2 t amp i w28 wW30 3 QB3 1 e cues o GE wzw BAT3 Battery Strings in Extended Rack 2lz wae 30844 GO GS Git wm BAT4 A ee ne ee ee EN Figure 2 ACTURA OPTIMA 48200 PS48165 3200 system wiring diagram ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 50 Appendix F Glossary Appendix 5 Glossary Abbreviation Full word Amb Temp Ambient Temperature Batt Battery BC Boost Charging BLVD Battery Lower Voltage Disconnection Cap Capacity CommMode Communication Mode CurrLimit Current Limit CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Historical alarm HVSD High Voltage Shutdown InitParam Initialize Parameters InitPWD Initialize Password LLVD Load Low Voltage Disconnection LVD Low Voltage Disconnection MCB Miniature Circuit Breaker Ph A Phase A PWD Password Rect Rectifier Shunt coef
7. lt or gt to select the parameter value Press ENT to confirm and save ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Over High Low Test End Time is reached BATT TEMP ALARMa 70 C 50 C 0C Battery Auto management Chapter 4 Use Of Monitoring Module 33 3 The value description of the parameters is listed below Table 4 10 Temperature compensation coefficient parameters description Parameter Range Default Value description Temperature The Ambient Temp and Battery Temp refer to the bici measurement of the ambient or battery temperature sensor at the local power system None means there is no measurement Temp None None s c Temperature2 Battery Tem input You should set this parameter according to the actual b E situation The temperature measurement data will be displayed in the system operation information screen Center Temp 10 C 40 C 25 C Batteries are sensitive to temperature To ensure battery s capacity and life its FC voltage should change together with the temperature lower FC voltage for higher temperature and vice versa 0 AFC BattTemp Center Temp x Temp Comp Temp Comp 72mV C Upon alarms such as Rect Com Failure DC Under volt and When 500mV C y nie UD DC Voltage High the monitoring module will not do Temperature1 de temperature compe
8. power of 3200W with input voltage of 176Vac Derate by input 290Vac With input voltage between 85V and 176V there will be a linear derating Rectifiers output 5096 power with input voltage of 120Vac or 18 7596 power with input voltage of 85Vac ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 46 Appendix 1 Technical Specifications a Parameter ACTURA OPTIMA 48200 PS48165 3200 category The rectifier provides over voltage hardware and software protection The hardware protection point is between 59 5V and 60V and it requires manual resetting to restore operation The software protection point is between 56V and 59V and can be set through the monitoring module There are two software protection modes which can be selected through the software at the host Rectifier 1 Lock out at the first over voltage Once the output voltage reaches protection point the rectifier will shut off and hold that state it requires manual resetting to restore the operation Over voltage protection 2 Lock out at the second over voltage When the output voltage reaches the software protection point and the current is bigger than 5A the rectifier will shutdown and restart automatically after 5 seconds If the over voltage happens again within a set time default 5min Configurable through monitoring module the rectifier will shut off and hold that state It requires
9. 16 3 8 Final Steps eee eec tipa 16 Chapter 4 Use Of Monitoring Module inisesin inn aaan anaa En Eaa en nennen nennen ennemi en nennen entren 17 4 1 Eront Panel od penu ue re MER e E eb ME RP E REM 17 42 Power On Order A A te edt E pe t d idee Tod A cose e dot 17 4 3 Querying System Status oi tm eR ie er RR Um IER 19 4 3 1 First Page Of System Information sssssssssssseene nennen ennemi nennen enne nennen 19 4 3 2 Other System Information Pages oooomcccincoccnonoccccnononcnnnonnnnnnn nn nc nano nn enn nn 19 4 4 Q rying Rectifier Status unica dc 21 4 5 Querying Alarms And Setting Alarm Plans ssseeseeseeeneen nennen enne en nn ener enr rennes 21 4 531 Querying Attive E pEm T 21 4 5 2 Querying Alarm History 1er edited rete a a 22 4 5 3 Alarm Type Table tom eite ee teal e vec de Ite pee ses 23 4 5 4 Changing Audible Visual Alarm And Alarm Call Back Plan seeeeeee 25 4 5 5 Changing Alarm Types Of Dry Contacts sss ene eene enne eren nennen 25 4 6 M intenahc EUN 25 4 7 Setting System Parameters i ie a e Here aE aeaa beg n iR deer tes 27 4 7 1 Parameter Setting Method nei etre i need a ehe eder NL Reve inr Een Ea Ree etes 27 4 7 2 Battery Selection etur HR inert eu Met TES 28 4 7 3 LVD Parameter Description cci cecinit eet edic ete deste rd ute bens nee ee dee iaa 29 4 7 4 Charging
10. 7 level 2 If there has been no keypad operation for 8 minutes the monitoring module will return to the first system information page The time of that return will be recorded automatically and can be queried through the host Other System Information Pages The system information is shown in many pages The default page of the monitoring module after the system power on is the system information first page You can press A or Y to scroll up or down to view more operation information as shown in the following page Battery information page Batt1 50A A Remain 60 Batt2 50A Remain 60 V 1 Battery 1 battery 2 They represent respectively the current of the battery that battery shunt 1 and shunt 2 is connected to If the Shunt Coeff of a certain battery group is set to No this situation will be reflected at the battery information page by Not connected and no actual capacity will be displayed 2 Actual battery capacity The monitoring module can approximately calculate the remaining battery capacity in real time Through configuration at the host the remaining battery capacity can be displayed in the mode of percentage remaining Ah or remaining time etc The default is the percentage During the normal BC FC management the monitoring module regards the rated capacity as the capacity that each battery group can reach When the battery discharges the monitoring module will calculate the
11. A BOOSTLIMIT A Interval 400 h Time 300min Duration 300min v Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save EY Note Generally you do not need to set the management value The defaults will do 2 The charging management parameter value description is listed below Table 4 8 Charging management parameter value description Parameter Range Default Value description Float 53 5V In the FC state all rectifiers output l 42V 58V voltage according to the set Float The Boost must be higher In the BC state all rectifiers output than the Float Boost 56 4V voltage according to the set Boost When the monitoring module detects that the battery charging current is higher than the Limit it will control the current of the rectifiers through Limit current limit 0 1 0 25C4 0 1C4o which it can limit the battery charging current C4o is the battery rated capacity generally set to 10 20 of of the rated capacity of one battery string Over over current point 0 3C4 1 0C4 0 300 When the monitoring mod le detects that the battery charging current is higher than the Over it will raise the battery charge over current alarm Automatic Boost Yes No Y Select Y and BC will be conducted when conditions allo
12. Alarm Type Select those alarm events whose levels and relate relays should be reset events Alarms of Level Critical Major different types There are different audible visual alarm modes and callback modes for Observation None have different alarm events of different levels levels and Empty The corresponding dry contact will not output alarm information different Relate upon an alarm event Relate Relay Empty No 1 8 4 py Relays No 1 8 There will be a dry contact in the range of No 1 8 that outputs the alarm information upon an alarm event DI No Noes 4 The 8 corresponding connecting terminals queued up in the order that the hardware switches are put High alarm upon high level Alarm Mode High Low Low Low alarm upon low level Set according to the actual situation z Effective only Set DI Name 1 8 1 Serial No of the connecting terminal for DI input to self defined When there are DI alarms this parameter shows the DI alatis alarm name you have actually defined In the system with DI Name Figures or letters 10 SPD an AC sampling board you can define by yourself the DIs at most of routes No 7 and No 8 In the system without an AC sampling board you can define all Dis Clear Hi NR Y N N Y Delete historical alarms Alarm Block Alarm Y N N Y The active alarms will not be sent to the host valid in EEM protocol Note If the system is not equipped with SPD the above item
13. By holding the rectifier handle push the new rectifier into the slot just vacated and make sure the connection is good After a brief delay the rectifier RUN indicator will turn on and the fan will start running 4 Check whether the new rectifier works normally You should make sure that 1 The monitoring module recognizes the new rectifier 2 The new rectifier shares current with other rectifiers 3 When this new rectifier is pulled out there is a corresponding alarm and the monitoring module displays the alarm If the new rectifier passes all the above tests the replacement is a success 5 Push the handle back into the front panel to fix the rectifier with the positioning pin ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 44 5 4 Chapter 5 Alarm Handling Final Steps After the alarms are cleared do the following before you leave 1 Ensure all the alarms of the power system have been handled and there are no active alarms any more 2 Ensure that all the functional units of the system operate normally 3 Disconnect all the testing equipment from the power system Remove every object that does not belong to the power system 4 If dry contact output alarm device has been installed ensure that the alarm circuit is closed 5 Restore the power equipment to its original state and close the cabinet door 6 Note down all the operations conducted on the power system including operation time and operator
14. Discharge Battery being discharging No alarm None In a system with load shunt the detected load p D Not existent in this 49 Curr Imbalance current plus battery current differs sharply from No alarm None A power system series the rectifier output current 50 Batt Test Error Battery discharge time unexpectedly short Observation None During the short test the two batteries discharged 51 Short Test Fault Observation None more than the set value The maintenance FC voltage different from the 52 Outvolt Fault busbar voltage or the reported data The Observation None difference is more than 1V 53 System Maintain The pre set system maintenance time is due Observation None 54 Alarm Block Alarms sent to the host are blocked valid in ala None EEM M protocol Changing Audible Visual Alarm And Alarm Call Back Plan There are different audible visual alarms and call back modes for alarms of different levels For the products in China market the alarming mode for major alarms and critical alarms are the same Table 4 4 Different alarms and call back modes for different alarm levels Alarm level Red indicator Yellow indicator Call back N OFF N Observation O Neal oF or or w gt Therefore changing the alarm level of different alarms may change their audible visual alarm mode and call back plan too Pressing any key on the monitoring module can silence the alarm
15. Handling 43 5 3 3 Replacing Rectifier Fan If the rectifier fan is faulty and does not work it should be replaced See the following procedures 1 Use a cross screwdriver to remove the 3 screws from the fixing holes and pull out the front panel 2 Unplug the fan and remove it 3 Install a new fan 4 Plug the fan power cable 5 Put the front panel back and fasten it with the 3 screws Fan Front panel Right fixing hole Figure 5 1 Disassembling the front panel 5 3 4 Replacing Rectifier If no indicator on the rectifier is on check whether there is input output voltage If no switch off the AC input eliminate the fault with input output and switch on again If the rectifier has no output from time to time use an oscilloscope or a power network analyzer to check the input AC voltage If short term over voltage or peaks exist switch off the AC input eliminate the problem with the power network before switching on the AC input again Except replacing the fan it is recommended not to repair any other part of the module When faulty the module should be replaced not repaired See the following procedures to replace the rectifier 1 Take a new rectifier and check it for any damage from transport 2 Pull out the faulty rectifier from the rack by grabbing its handle Be careful with the rectifier just pulled out from the system as it could be very hot due to long term operation Do not let it slip away and get damaged 3
16. Rect Over Volt must be lower than Default Volt 48V 58V 53 5V the Rect Over Volt Walkin Enabled Y N N The output soft start function means the rectifier voltage will rise from OV to the Walkin Time 8s 128s 8s Default Volt after the Walkin Time Fan Speed Full Speed Half Half When set to Half Speed the rectifier will regulate the fan speed according to the Speed speed temperature When set to Full Speed the fan will operate at full speed The rectifier will shut off automatically upon over voltage and restart after a certain delay to see whether it is still over voltage then That delay is set through HVSD Time 50s 300s 300s the parameter HVSD Time If the rectifiers output voltage is normal within the delay the rectifier is regarded normal otherwise the rectifier will be locked out and auto restart function will be disabled ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 35 4 7 10 System Settings Users of different password levels have different authorities 1 For the user level password 1 by default there are 2 related pages as shown below Adress 1 Set Date A Text Chinese 2004 05 01 CommMode Modem Set Time Baud 9600 17 30 30 Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save When
17. be finished after an alarm is cleared Alarm Categories Based on the alarm s influence over the system and its level of urgency there are four levels of alarms Critical major observation and no alarm Critical major alarm Indicating a fault that seriously affects system operation When such alarms are triggered the system alarm indicator will turn on generating alarm sound Such alarms require immediate handling Observation alarm Indicating a fault that under whose influence system can sustain normal DC output for the time being Such alarms also require immediate handling unless it is in the non working hours When such alarm occurs the system alarm indicator turns on without any sound No alarm No alarms are alarms that have been invalidated by the user Upon such alarms system will operate normally generating no audible visual alarm ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 40 Chapter 5 Alarm Handling 5 2 2 AC Failure Major Alarm When the AC power fails the battery will power the load AC power failure is most common If the failure does not last long the battery will power the load If the cause is unknown or the failure lasts too long a diesel generator is needed Before using the generator s power it is suggested to run the generator 5 minutes to stabilize the power output 5 2 3 AC Over voltage Critical Alarm This alarm is raised when the AC input voltage is higher than the
18. below Table 4 14 System setting parameter description Parameter Range Default Value description Chinese English and Text j g Chinese Set according to your need Spanish Address 1 254 4 The addresses of power systems that are at the same monitored office should be different MODEM Through modem and based on the Telecom protocol CommMode modem EEM M RS 232 RS 232 EEM M Through modem and based on the EES protocol RS 232 Through a transparent serial port and based on the Telecom protocol 1200bps 2400bps Make sure the baud rates of both the sending and receivin BaudRate PS E 9600bps 6 Su gt ng Ning 4800bps 9600bps parties are the same Set Date 2 000 2 099 Set the time according to the current actual time regardless of Set Time Hour min sec whether it is a leap year or not Init PWD a Selecting Y can reset the user level and administrator level Initialize Y N N passwords to the defaults password When the system parameters cannot be set normally and the Init Param usual resetting methods do not work you can set the Init Initialize YN N Param to Y and all the system parameters will be restored to arameters i defaults Alarms may be raised for the defaults may fail to P meet the actual situation Set the parameters according to the Operator level T IAE Paba actual situation then This parameter has been set according to the actual situation upon deliv
19. data Battery test time 5 1440min 300min accessible only through the host The battery test has to be started manually then monitoring module will control the rectifier output voltage make it lower than the battery voltage and the battery discharge will begin Monitoring module will stop the test if the battery voltage reaches the Battery test voltage or the discharge time reaches Battery test time or the battery Test End Cap 0 010 capacity reaches Test End Cap Afterwards it will restore the rectifier output 0 7C4o voltage to the normal FC voltage begin the battery charge and switch the capacity 0 95C10 system to battery auto management Meanwhile the test start time voltage and end time voltage and battery remaining capacity will be recorded The records can be queried through the host During the battery test if abnormalities occur the monitoring module will stop the battery test automatically Scheduled Test Y N N Planned Test 1 00 00 Jan 1 When the parameter Scheduled Test is set to Y the monitoring module Planned Test 2 Month day 00 00 April 1 will test the battery according to the 4 sets of test time You can set at most Planned Test 3 hour 00 00 July 1 12 sets of test time through the host Planned Test 4 00 00 Oct 1 Alarm Current 1A 100A 10A If the battery have not discharged within the ShortTest Cycle the monitoring ShortTest Cycle 24h 8 760h 720h module will s
20. displays the BC prompts which will be different with different systems including 1 Prompt the time of next Cyclic Boost according to the battery state 2 If BC is going on the Charging will be prompted 3 If BC is disabled this row will be empty The 2 and 3 rows of the page are the temperature information detected by the temperature sensor The display will vary with different parameter settings see 4 7 for parameter setting If the temperature sensor is not connected or is faulty system will prompt invalid Meanwhile the 4 row will display Check Temp Sensor ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 4 4 4 5 4 5 1 Chapter 4 Use Of Monitoring Module 21 Querying Rectifier Status The rectifier information includes the rectifier serial No voltage current current limit mains situation rectifier power limit and temperature power limit 1 At any page of the system information press ENT to enter the main menu 2 Use A or Y keys to select the Status sub menu in the main menu and press ENT to confirm STATUS gt Rectifiers Active Alarm Alarm History 3 Use A or W to select the Rect Info submenu as shown in the above figure Press ENT to confirm Rect 1 01234567 Rect 1 01234567 54 1V 30 2A CurrLimit 34 AC On DC On AC Derated Y AC Volt 220V Temp Derated N The information of every rectifier is display
21. does not need to be set ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 5 1 5 1 1 5 2 5 2 1 Chapter 5 Alarm Handling 39 Chapter 5 Alarm Handling General This chapter describes the handling of alarms as well as the preventive maintenance of the system during system daily operation The maintenance personnel must have adequate knowledge about the power system Note 1 The maintenance must be conducted under the guidance of related safety regulations 2 Only the trained personnel with adequate knowledge about the power system can maintain the inner part of the cabinet Authorization Adequately trained users Only users that have been adequately trained shall overhaul the system including testing fault enquiry replacing functional units etc Ordinary users Ordinary users can operate the equipment during system normal operation They can also take necessary measures against alarms as described in the maintenance manual and on other occasions where there is no need to operate within the cabinet Handling Monitoring Module Alarms When the monitoring module raises alarms browse the alarm information to check the alarm type or whether there are external interferences such as lightning storm or mains failure etc Meanwhile check the date time voltage and load of the power system Note 1 Read through this chapter before the maintenance 2 The related follow up work must
22. module is M500D Eight blocks of batteries can be mounted in the battery rack The appearances of the components are shown in the following figures UN aston ee Es a T 4 TL v TEN S M500D R48 3200 M lE Figure 1 2 Module appearances Ll He ziii Figure 1 3 Battery rack appearance ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 2 Installation Instruction 3 2 1 2 1 1 Chapter 2 Installation Instruction General All the bolts and nuts in this power system are compliant with ISO standards Please follow this instruction to carry out the installation step by step Safety Regulations Certain components in this power system have hazardous voltage and current Always follow the instructions below 1 Only the adequately trained personnel with satisfactory knowledge of the power system can carry out the installation The most recent revision of these safety rules and local safety rules in force shall be adhered to during the installation 2 All external circuits that are below 48V and connected to the power system must comply with the requirements of SELV as defined in IEC 60950 3 Make sure that the power mains and battery to the system is cut off before any operations can be carried out within the system cabinet 4 The power cabinets shall be kept locked and placed in a locked room The key keeper should be the one responsible for the power system 5 The wiring of
23. name 7 If the fault cannot be removed contact the professional maintenance personnel who have been trained for this system 8 If the faulty unit needs repairing write a fault report which should be handed over together with the faulty unit to the related personnel ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Appendix 1 Technical Specifications Appendix 1 Technical Specifications 45 Parameter category Environmental Parameter ACTURA OPTIMA 48200 PS48165 3200 Operating temperature 5 C 40 C Storage temperature 40 C 70 C Relative humidity 5 RH 95 RH 40 2 C Altitude lt 2 000m derating is necessary above 2 000m Others No conductive dust or erosive gases No danger of explosion AC input system 3 phase 5 wire system or 1 phase 3 wire system Rated input phase voltage 220Vac 380Vac Input voltage range 85Vac 290Vac AC input Input AC voltage frequency 45Hz 65Hz r lt 60A at 170V input single phase input Max input current lt 20A at 170V input three phase input Power factor gt 0 99 Rated output DC voltage 48Vdc Output DC voltage 42 4Vdc 57 6Vdc Output DC current OA 200A Voltage set point accuracy lt 1 Efficiency gt 90 Noise peak peak lt 200mv DC output Weighted noise lt 2mV Wide frequency noise 100mV 3 4kHz 150kHz 30mV 150 kHz 30MHz Discrete noise lt 5mV 3
24. nennen nnne enne nns 41 5 2 10 Rect N Failure Critical Alarm sesesseeeene enn emen nme enne eR tenen enne nns 41 5 2 11 RectN Protect Observation iii eines een iio eesti eles 41 5 2 12 Rect Fan Fails Major Alarm ooooononnnnnnccnnnocccnnoconnnonononcnnnnnnnnnncnnn no nn rn narran rra nene 41 5 2 13 Rect Com Failure Major Alarm ooooniionioncinmi ei 41 5 2 14 Battery Manual Mode No AlarWM ooooooccccnnnnncococccnccncconononcconcnncnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnn nn nn nns r e nnne trernenet nt 42 2 15 Batt Temp High Observation eese e is 42 5 3 Handling Rectifier Fault eterne tert ende tandas 42 5 3 1 Handling Indicator Fault iiio oor ert a peste Tre ed de Leo Ee ees 42 5 3 2 Handling Current Sharing Imbalance oononcccnnnnncnnnoccccnononcnnnonnnnnn non n nc nano enne nnne nen enne nns 42 5 3 3 Replacing Rectifier Fani uiuere a dales 43 5 3 4 Replacing Recto ter uir rr PR HERE NU Er ET tre ERR 43 54 Final Ste pS sists sect M 44 Appendix 1 Technical Specifications deiectis dato 45 Appendix 2 Specs Of AC Connection Devices cocooocccncoccccnnnoncnononancnnnono conan nnn nn nono ene enne enne nenne enne en nennen nennen 47 Appendix 3 System Schematic DiagraM ooooonoccccnonoccconononcnononcncnononnno non nnnn no nennen nennen enhn enne nenne entren nennen nennen 48 Appendix 4 System Wiring
25. rectifier uses the active Power Factor Compensation PFC technology raising the power factor to 0 99 Wide AC input voltage range 85V 290V for manual switching system e The rectifier uses soft switching technology raising the efficiency to 91 e Ultra low radiation With advanced EMC design the rectifier meets international standards such as CE and NEBS Both the conducted and radiated interference reach Class B The rectifier safety design complies with UL CE and NEBS standards High power density e Rectifiers are hot pluggable It takes less than 1min to replace a rectifier Two over voltage protection methods are optional hardware protection and software protection The latter one also has two optional modes lock out at the first over voltage and lock out at the second over voltage Perfect battery management The management functions include the LLVD BLVD temperature compensation auto voltage regulation stepless current limiting battery capacity calculation and on line battery test etc Up to 200 pieces of historical alarm records and 10 sets of battery test data records Network design Providing multiple communication ports such as RS232 modem and dry contacts which enables flexible networking and remote monitoring Complete fault protection and fault alarm functions Components The power distribution unit is on the upper side of the cabinet The rectifier model is R48 3200 and the model of monitoring
26. sound The sound will disappear and alarm indicator will be off when all alarms are cleared You can configure how long an alarm sound will last or choose to make no alarm sound For details see 4 7 11 Alarms Settings Changing Alarm Types Of Dry Contacts As one of the alarm type parameter Related Relay refers to the serial No of the dry contract corresponding to the alarm type whose value is either 1 8 or None None means there is no corresponding dry contact For details see 4 7 11 Alarm Settings Maintenance El Note 1 This operation can be conducted only when the battery management is set to Manual 2 Be careful BLVD operations may result in power interruption 1 At any information page press ENT to enter the main menu 2 Press W to select the Maintenance menu You cannot enter the system Maintenance menu if the Battery Management is set to Auto 3 Press ENT and input the correct operation password Press ENT again to enter the Maintenance menu ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 26 Chapter 4 Use Of Monitoring Module Enter Password gt 123456 To input the password use A or Y to modify numbers and use lt or B to move the cursor After the input press ENT to confirm If the password is incorrect system will prompt password incorrect If the password is less than 6 dig
27. the parameter value Press ENT to confirm and save LY Note Generally you do not need to set the LVD parameters value The defaults will do 3 The value description of the LVD parameters is listed below Table 4 7 LVD parameters description Parameter Range Default Value description LLVD Enable YN y Select Y to enable LLVD function BLVD Enable j Select Y to disable the BLVD function LLVD Mode Time voltage Voltage Select Voltage when the monitoring module detects that the battery voltage LLVD Volt 44 0V is lower than the prestet LLVD Volt the load will be disconnected and so is BLVD Volt 1 TISON 43 2V the battery when the battery voltage is lower than the preset BLVD Volt LLVD Time 300min Select Time when the discharge time reaches the preset LLVD Time the 3 1 000 min monitoring module will disconnect the load when the discharge time reaches BLVD Tite Soymin the preset BLVD Time it will disconnect the battery ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 30 Chapter 4 Use Of Monitoring Module 4 7 4 Charging Management Parameters 1 There are 6 related pages as shown below Float 535V A Automatic Boost A TO BOOST A CONSTANTBOOST A Boost 56 4V Y Current 80 Current 0 01010 Limit 0 100C10 Cyclic Boost Capacity 0 06C10 Duration 180min Over 0 300C10 v Y v v v CYCLIC BOOST
28. to modem through RS 232 interface Ethernet RS 232 interface m a S6415X2 position behind the panel Figure 2 11 S6415X2 position Connecting communication cables Modem is an optional accessory suitable for those who have purchased the modem remote monitoring system The following figure is an introduction to the specific modem installation position and connection taking e TEK TD 5648DC modem for example Power Figure 2 12 Input amp output interfaces of TD 5648DC modem The cable connection of the Modem is described below 1 Connect the phone line to the LINE interface of the Modem 2 Connect one end of the communication cable to the RS 232 DB25 female interface and the other end to J13 interface DB25 male of the S6415X2 board as shown in Figure 2 11 or in Figure 2 13 Modem configuration In modem mode Y should be selected for the communication parameter MODEM of the monitoring module If modem has the Automatic Answer indicator AA the indicator will turn on once modem and monitoring module are powered on In the modem mode the monitoring module will initialize modem upon power on reset or upon communication interruptions that last more than one hour Connecting temperature sensor cable The temperature sensor cable is an optional accessory Operating voltage 5V Measurement range 5 C 100 C Measurement precision 6 2 C Note The temperature probe ca
29. 00V 280V LowVolt 50V 300V 180V Set this parameter according to the actual situation In a system with an AC sampling board you can only select Single Phase or 3 phase in a system without an AC sampling board you can select only None 3 phase Single Dependat on AC Input Phase None system type ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 34 Chapter 4 Use Of Monitoring Module 4 7 8 DC Settings 1 There are three related pages as shown below DC VOLT ALARM Over 58 5V Low 45 0V Under 45 0V AMB TEMP ALARMA Load Shunt A High 50 C None Low 0 C Shunt Coeff 500A 75mV Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 2 The value description of the parameters is listed below Table 4 12 DC setting parameter description type Parameter Range Default Value description Over 58 5V The DC Over Voltage alarm will be raised when the system over voltage DC output voltage is higher than the value of Over The values of these Low 40V 60V 45 0V The DC low volt ge alarm will be raised when the system three parameters low voltage DC output voltage is lower than the value of Low should be Over gt Under A amp OV The DC under voltage alarm will be raised when t
30. 100 300 500 SET Rectifier rated output current 15A 30A 50A 75A 100A Rectifier rated output voltage 48V 24V LY Note Monitoring module M500D can monitor multiple power systems made by Emerson If the system type is not set correctly unpredictable faults may occur 4 7 11 Alarm Settings 1 The first page of the setting interface is show below ALARM SETTINGS Alarm Type Alarm Mode Alarm Control There are 3 submenus Use WV or A to select one and use ENT to confirm 2 The three submenus are shown below Alarm Type Alarm Mode Clear Hist Alarm Alarm Block DI No 1 N Level Major Mode HIGH Block Alarm Relate Relay 1 Set DI Name 2 N Use Y or A to select one page or one of the parameters and or gt to select the parameter value Press ENT to confirm and save 3 After setting the Set DI Name and confirming it the system will prompt you to name the DI DI Name SPD Use Y or A to change the number and lt or gt to move the cursor left or right Press ENT to confirm 4 The value description of the parameter is listed below ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 38 Chapter 4 Use Of Monitoring Module Table 4 15 Alarm setting parameter description Parameter Range Default Value description 56 names of alarm
31. 15 C 35 C and relative humidity not bigger than 90 RH Insulation resistance apply a test voltage of 500Vdc The insulation resistances between AC circuit and earth DC circuit and earth and AC and DC circuits are all not less than 10MQ Remove the SPD monitoring module and rectifiers from the system before the Others io ae EOD AC to DC circuits AC circuit to earth 50Hz 2 500Vac RMS Insulation strength DC circuit to earth 50Hz 1 000Vac RMS Assistant circuit not directly connected to the host circuit 50Hz 500Vac RMS For all the three tests above there should be no breakdown or flashover within 1min with leakage current not bigger than 10mA MTBF 250 000hr Size mm Powe supply system 600 W x 600 D x 1600 H Mechanical Battery rack 600 W x 600 D x 1600 H Weight lt 75kg excluding modules and batteries ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Appendix 2 Engineering Design Diagram 47 Appendix 2 Specs Of AC Connection Devices Table 2 Specs of AC connection devices AC distribution mode MCB type Connection type 1P N 220V SPD 3X32A 1P 2X UIK35 1P N 220V 3X32A 1P 2 Xx UIK35 3P N PE 380V SPD 3X32A 1P 4 Xx UIK35 3P N PE 380V 3X 32A 1P 4x UIK35 3P N PE 380V SPD without rectifier 4 X UIK35 MCBs 3P N PE 380V without rectifier MCBs MEME 4X UIK35 prema Eum pee p ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Appendix 3 System Schem
32. 17m 100A 50A 25 mm 14m 50 mm 25m 63 A 32 A 16 mm 7m 25 mm 11m 32 A 16A 16 mm 14m 25 mm 22m 10A 5A 6 mm 17m 25 mm 71m The MCB capacity should be strictly limited so that it can function properly upon load over current The recommended MCB capacity is 1 5 2 times the load peak capacity Cd Note Generally the maximum output current is calculated based on the maximum loads When the allowable voltage drop is not 0 5V the CSA of the DC load cables and battery cables should be calculated by the following formula AzXI 3 L KAU Where A is the CSA of the cable mm 21 the total current A flowing through the cable L the length m of the cable loop AU the allowable voltage drop in the cable K the conductivity factor Kcopper 57 It is suggested to use colored wires to distinguish the cable polarities Black for positive pole and blue for negative If the available cables are of one color use numbered or colored labels to distinguish them Earth cables The CSA of the system earth cable should be consistent with that of the maximum power distribution cable and no less than 16mm Purchasing materials according to the construction materials list and inspect the materials Check the heat durability moisture resistance flame resistance and voltage resistance of the cable Auxiliary materials for power equipment installation Including expansive bolts binding strips insulating tape etc ACT
33. 4 kHz 150kHz 3mV 150 kHz 200kHz 2mV 200 kHz 500kHz lt 1mV 0 5 MHz 30MHz AC input alarm and protection AC input over voltage alarm point Default 280 5Vac cofigurable through monitoring module AC input over voltage recovery point Default 270 5Vac 10Vac lower than the AC input over voltage alarm point AC input under voltage alarm point Default 180 5Vac configurable through monitoring module AC input under voltage recovery point Default 190 5Vac 10Vac higher than the AC input under voltage alarm point DC output over voltage protection point Default 59 0 0 2Vdc DC output over voltage alarm point Default 58 5 0 2Vdc configurable through monitoring module DC output DC output over voltage recovery point Default 58 0 2Vdc 0 5Vdc lower than the over voltage alarm point alarm and DC output under voltage alarm point Default 45 0 0 2Vdc configurable through monitoring module protection DC output under voltage recovery point Default 45 5 0 2Vdc 0 5Vdc higher than the under voltage alarm point LLVD Default 44 0 2Vdc configurable through monitoring module BLVD Default 43 2 0 2Vdc configurable through monitoring module The rectifiers can work in parallel and share the current The unbalanceness is Current sharing better than 5 rated output current Test current range 10 100 rated current Rectifier The rectifier can output max
34. ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Version V1 0 Revision date March 14 2006 BOM 31011249 Emerson Network Power provides customers with technical support Users may contact the nearest Emerson local sales office or service center Copyright 2006 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen China Homepage www emersonnetworkpower com cn E mail support emersonnetwork com cn Safety Precautions To reduce the chance of accident please read the safety precautions very carefully before operation The Caution Notice Warning Danger in this book do not represent all the safety points to be observed and are only supplement to various safety points Therefore the installation and operation personnel must be strictly trained and master the correct operations and all the safety points before actual operation When operating Emerson products the safety rules in the industry the general safety points and special safety instructions specified in this book must be strictly observed Electrical Safety Hazardous voltage A Danger Some components of the power system carry hazardous voltage in operation Direct contact or indirect contact through moist objects with these components will result in
35. Before touching any plug in board PCB or IC chip ESD wrist strap must be worn to prevent body static from damaging the sensitive components The other end of the ESD wrist strap must be well earthed V Short circuit A Danger During operation never short the positive and negative poles of the DC distribution unit of the system or the non grounding pole and the earth The power system is a constant voltage DC power equipment short circuit will result in equipment burning and endanger human safety Check carefully the polarity of the cable and connection terminal when performing DC live operations As the operation space in the DC distribution unit is very tight please carefully select the operation space Never wear a watch bracelet bangle ring or other conductive objects during operation Insulated tools must be used In live operation keep the arm muscle tense so that when tool connection is loosened the free movement of the human body and tool is reduced to a minimum Battery A Danger Before any operation on battery read carefully the safety precautions for battery transportation and the correct battery connection method Non standard operation on the battery will cause danger In operation precautions should be taken to prevent battery short circuit and overflow of electrolyte The overflow of electrolyte will erode the metal objects and PCBs thus causing equipment damage and short circuit of PCBs Bef
36. Diagram ssssssseseeseeeene enm ener en nenne nenne en nennen nenne nennen nennen nennen 49 Appendix 5 Glossary S A dedo HD eden tte e t oes 50 Chapter 1 Overview Chapter 1 Overview ACTURA OPTIMA 48200 PS48165 3200 power supply system supplies 48V DC powers to telecommunication equipment It can be widely used in base transmission stations BTSs medium small capacity exchange stations and satellite communication System Configuration PS486200 is composed of distribution unit rectifier subrack and cabinet The configuration table of the power system is shown in Table 1 1 The internal structures are shown in the figure 1 1 Table 1 1 ACTURA OPTIMA 48200 PS48165 3200 system configuration Components Number AC input terminals 2 4 Distribution unit DS SPD optional Load MCB 1 20 Rectifier MCB optional 2 3 M500D monitoring module 1 amp eclifisrabrack R48 3200 rectifier 1 3 Battery MCB 1 4 Load MCB 2 Battery rack optional 1 DC outpupt Load meg Positive busbar o input MCB Grounding busbar AC SPD AC input terminals Battery MCB i E Monitoring module d Rectifier Load MCB Reserved for mounting batteries e e e e Figure 1 1 ACTURA OPTIMA 48200 PS48165 3200 system structure ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 1 2 1 3 Chapter 1 Overview Features The
37. Management Parameters sssssssseseeeene emen rn nennen nnne nennen 30 4 7 5 Battery Test Parameters ueniet ete ente tegi De ise Den di nete i e EE eR onte td 31 4 7 6 Temperature Compensation Coefficient Parameters ssssssseeeeee eee 32 AT ORTI 33 APB DG Settlngs iur ttai t e irit eum 34 4 9 Rectifier Settings omic tocados 34 4 7 10 System Settings ee e b Re EE ERE AERE RUD RE ET eR SERRE MIR RE NRA EE REN 35 ATA Alarm Settings te e E RO A 37 Chapter 5 Alarm Handling 35 3 oH tee pe is 39 MEC E 39 DTI AUTMOPIZAT OM MT MM 39 5 2 Handling Monitoring Module Alarms sese enne nana rn eren nenne enne enne 39 5 2 1 Alarm Categorles n eg epe A tee detegere eds 39 2 2 AC Failure Major Alarm pe net it Eee V Eee Hp e ie ee ee 40 5 2 3 AC Over voltage Critical Alarm sss nennen nennen nennen ennemi enne nns 40 5 2 4 AC Under voltage Critical Alarm esses nennen nennen enne enne nns 40 5 2 5 SPD Fault Critical Alarm eoo Recette ade 40 5 2 6 DC Over voltage Critical Alarm eessseesseeeneeen nene nennen nne enne nns 40 5 2 7 DC Under voltage Critical Alarm emm eene enne nre enne nns 40 5 2 8 Load Battery N Failure Critical Alarm emm ener enne nns 41 5 2 9 Battery Protection Critical Alarm ene enne nnne
38. URA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 2 1 4 2 2 Chapter 2 Installation Instruction 5 Unpacking Inspection To ensure smooth installation the power equipment must be carefully inspected when it is unpacked The equipment should be unpacked and inspected after it arrives at the installation site The inspection shall be done by representatives of both the user and Emerson Network Power Co Ltd To inspect the equipment you should 1 Open the packing case in which the packing list is put 2 Take out the packing list 3 Check against the packing label including customer name customer address machine No total amount case No contract No etc Unpacking and inspection After opening the packing case check the goods one by one according to the goods list on the packing label The checking should include 1 The number of the packing cases and the serial number marked on them 2 The correctness of the equipment packing according to the packing list 3 The number and model of the accessories according to the accessory list 4 The completeness of the equipment set according to the system configuration 5 The condition of the goods through visual inspection For example check the cabinet for any damage and condensation Shake the rectifier module gently to see if any component or connection has loosened during transportation Fitting parts The following parts are for fitting the cabinet Re
39. age otherwise partial loads must be disconnected to ensure the safe operation of the whole system Add several rectifiers to make the total rectifier current bigger than 120 of the total load current In addition there must be at least 1 rectifier for redundancy standby Load Battery N Failure Critical Alarm This alarm is raised when the MCB of route No N is open blown at the power distribution unit This fault is generally caused by overload short circuit manual disconnection or the alarm circuit being faulty 1 If the route is connected to a MCB check it If the MCB is open it is a disconnection fault Find out the fault remove it and reset the MCB 2 Otherwise check the voltage at the alarm MCB If the voltage is almost OV the alarm loop is faulty Find out the cause Note Only an adequately trained personnel who has sufficient knowledge about the power system can carry out operations over cabinet s internal parts or a functional unit Battery Protection Critical Alarm This alarm is raised when the battery protection MCB is open and the battery is not connected to the power system 1 The battery protection MCB will be open automatically when the battery voltage is lower than the BLVD value or the battery discharge time is more than the BLVD Time The MCB will be reconnected automatically when mains recovers 2 The battery is disconnected from the system manually Rect N Failure Critical Alarm
40. atic Diagram 48 Appendix 3 System Schematic Diagram L1 L2 AC amp DC Distribution Unit X1 X2 x x x x X X X x X X X X x QA1 QA2 QA3 QA4 QA5 QA6 QA7 QA8 QA9 QA10QA11QA12QA13QA14 QA15 QA16 QA17 QA18 QA19 QA20 PE J d N N N N N N N Y 7 7 7 Y 7 7 7 y 7 7 to Connector Board NAO y P ru e a 2 3 be y V37 oo Oo Vi ssl gg E u 3 8 8 ENS el Signal transfer Em 5 board N to back board 8242 Rectifier sub rack 48V e e hg y m 0V J to back CAN board at KM2 Optional H1 n H2 H3 RB1 L 7 M E L pa L e aed 3 K e M y ack Boar QB21 QB22 QB28 NL em a ios Na CU S6415X1 does le ok Ut KM1 gt a QB1 QB2 QB3 QB4 200A to Back Board Connector Board S6415X2 to Back Board e e Extend Battery Cabinet to back board Figure 1 ACTURA OPTIMA 48200 PS48165 3200 system schematic diagram ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Appendix 4 System Wiring Diagram 49 Appendix 4 System Wiring Diagram DC distribution unit 0 Waowar w2owatwaawos AC input unit frNemesmAc input E AC1 AG2 gt 12 3 x 4 j for L N 220V SPD AC input a ma i Door DU DORA Wis P pe 1 was PE T w39 x
41. attery OK Comments Install the last inter cell connector Measure with a voltmeter across the connection points of each battery and make sure that the polarity Umin ___V is right For a lead acid battery with 24 cells the voltmeter should read 2 0 2 1V cell or 48 51V battery If the voltage of certain cell is lower than 2 0V that cell must be replaced ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 14 Chapter 3 Installation Testing 3 4 2 Starting Rectifiers OK Comments Check the voltage at the mains distribution unit U Vac Switch on the system AC input MCB the system operation indicator will turn on Insert the rectifiers one by one the green LED on the rectifier will be on and the fan will start running after a certain delay The monitoring module will show that the power supply voltage is 53 5V Check the system voltage and busbar polarity with a voltmeter The votage difference between the measured value and displayed value should be less than 0 2V Switch off the mains input MCB of a rectifier The LVD contactor will be closed Start and stop each rectifier of the system in the same way and check their output voltage 3 4 3 Connecting The Battery And Rectifiers 3 5 3 5 1 3 5 2 3 5 3 3 5 4 3 5 5 OK Comments Power all rectifiers by closing their input MCBs The monitoring module will display the voltage as 53 5V Close the batte
42. battery remaining capacity according to the discharge current discharge time and the preset battery discharge curve When the battery is being charged the monitoring module will calculate the real time battery capacity according to the detected charge current charge time and preset battery charge efficiency If the calculated battery remaining capacity is ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 20 Chapter 4 Use Of Monitoring Module higher than the rated capacity the monitoring module will automatically change the calculated battery remaining capacity to the rated capacity AC information page 1 If the power system is a 3 phase input system with manual switchover between 2 AC inputs the voltage of the three phases will be displayed AC A Phase A 221V Phase B 225V Phase C 223V V 2 If the power system is a 1 phase input system with manual switchover between 2 AC inputs the single phase voltage will be displayed AC Single 221V 3 If there is no AC sampling board in the power system the LCD will display the max and min AC input voltages of all rectifiers Rect AC Volt A Max 230V Min 220V BC prompt and temperature information page System Power A Bat Temp A 23 25 C Cyc BC After Amb Temp 55h Y 5 C v If the monitoring module bans BC and no temperature sensor is configured this page will not be displayed The first line of the information page
43. breviations used in LCD displayer see Appendix F Glossary ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 18 Chapter 4 Use Of Monitoring Module 1 The LCD will prompt you to select a language once the monitoring module is powered on English English m You can use 4 gt A or Y to select the language you want and press ENT to confirm 2 The monitoring module will prompt you to wait and start initialization Waiting 3 The first system information page appears 2004 5 12 A 53 5V 125A System No Alarm Auto BC v The system information is shown in many pages You can repeatedly press Y to view other system information pages in a cycle 4 At any system information page press ENT to enter the MAIN MENU page which contains 3 sub menus Status Maintenance and Settings MAINMENU gt Status Maintenance Settings You can press A or Y repeatedly to select a sub menu and press ENT to enter the sub menu Press ESC to return to the menu of higher level 1 Status Including rectifier information active alarm information and alarm history information 2 Maintenance The maintenance operation can be conducted only when the battery management mode is set to Manual The maintenance includes battery FC BC and test load power off on battery power off on and rectifier voltage trimming current limit switch contr
44. cabinet less than 5 degrees Screw the expansion bolt together with plain washer and spring washer down into the expansion pipe in the floor The cabinet battery rack is then fixed to the ground See Figure 2 5 Tap bolt Plain washer Spring washer E Cabinet base ZU r Z 7 A Ground 7 Expansion pipe Figure 2 5 Fixing the cabinet with expansion bolt After installation the cabinet battery rack should stand firmly no matter how it is shaken Installing Rectifiers And Monitoring Module Installing rectifiers Push the handle into the module panel and the positioning pin will pop out from the module bottom click the handle to pop it out and the positioning pin will retract into the module The use of handle is shown in Figure 2 6 ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 2 4 Chapter 2 Installation Instruction Pull out handle Figure 2 6 Pull out handle Put the rectifier onto the guide rail see figure 2 7 for installation positions Push the rectifier completely into the cabinet Push the handle into the front panel to pop out the positioning pin and lock the rectifier to the cabinet The mounted rectifiers are shown in the following figure il Je Monitoring module je ae eae eas ef i h Rectifier Figure 2 7 Mounted modules In the non full configuration insert the rectifiers i
45. coefficient must be configured OK Comments Configure the temperature coefficient according to the battery manufacturer s requirement Setting range 0 500mV C By default OmV C ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 3 3 5 6 Current Limit Set the charge current limit according to your needs Setting range 0 1 0 25C 19 By default 0 1C49 3 5 7 Floating And Boost Charge Voltages Set the monitoring module according to the voltage suggested by the battery supplier Floating Charge FC voltage range 42V Boost Charge BC voltage BC voltage range FC voltage 58V Default 53 5V For batteries that do not need BC set the BC voltage to FC voltage plus 0 1V By default 56 4V 3 6 Alarm Check 3 6 1 3 6 2 3 6 3 3 6 4 3 6 5 Rectifier Fault Pull out one rectifier The Rect N Com Failure alarm should be triggered Insert the rectifier in The alarm should be cleared Repeat the same on other rectifiers Battery MCB Fault Switch off the battery input MCB The Batt1 2 Failure alarm should be triggered Switch on the MCB The alarm should be cleared Repeat the same procedures to the other battery MCBs DC Load Route Disconnection Fault Open the MCB of a DC load route If that output is connected to a certain load the alarm Load N Failure should be triggered Close the MCB and the alarm should be cleared Repeat the same on the MCB of ot
46. ctifiers Monitoring module For the sake of safety the modules should not be unpacked until the installation Floor fixing parts Select the proper floor fixing parts there is a set of floor fixing parts as an accessory to the cabinet upon delivery Installation Procedure 1 Fixing the power cabinet 2 Mounting rectifiers and monitoring modules 3 Connecting AC DC cables 4 Connecting the temperature humidity sensor 5 Mounting the modem 6 Connecting the monitoring module dry contacts Fixing The Cabinet Battery Rack The installation procedures of the cabinet and the battery rack are the same Follow the steps below to install them 1 Mark the specific installation position of the cabinet battery rack The power cabinet battery rack must be installed directly onto the cement floor Determine the installation position of the power cabinet battery rack in the equipment room according to the installation chart By referring to the mechanical parameters see Figure 2 1 and Figure 2 2 of the installation holes determine the exact central points of the installation holes on the floor and mark them with a pencil or oil pen ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 6 Chapter 2 Installation Instruction 435 370 L 217 Figure 2 1 Installation size of the cabinet base unit mm 436 1 370 h 517 d Ii Figure 2 2 Installation size of the battery rack base unit mm Maint
47. d SOR decre ede doe 3 2 1 2 DOCUMBNIS epe RR ee e repe ee equ ge t e pee ede qp Ye eot ge e ee ee E YER IER 3 2 1 3 Tools amp Material Preparation nectit eene tein nda edet han beta eb 3 2 1 4 Unpacking Inspection 2 cinere ctetur ee tle teer tne denne Pede reor Lie vede Pe dede cde a i 5 2315 Installation Proceduren 25 022 nene ami uiti 5 Fixing The Cabinet Battery Rack cessisse nne nennen enn EE nire tna innen tr an innen ident denkt 5 Installing Rectifiers And Monitoring Module oooocccccncococococccononocononononnncnnnnnononnnnncnnnnnn nn nn cn nnnn cane nn ttnn nr sn nnne trn nnn sns n nnn 7 Connecting Cables siii 8 Connecting Signal Gables 2 2 cent ie it 9 Installation Testing Ste een ete tte ee uin Mte tn e te 12 E EE 12 A A te er RP ERE SE Re ERE RE DP NU NP Rer RR TME ERE RR ER 12 Installation CHECK c 12 3 2 1 Cabinet A O chet ie inet iim 12 3 2 2 Mains Connection cis dadas 12 3 23 DC Connection ns netia e eead a i e a a a a a a abi 12 SX Batte io AAA tias 13 startup Preparations A ainda 13 3 3 1 AC Distribution Unit amp Rectifiers onoooccnnnnnncnnnocnnnnoccccnonannnnnnnnnnnn non rc nnnonnn rn nn nn rra nn rra rana rra 13 3 3 2 DC Distribution Unit acces 13 3 3 3 Monitoring Module s 25 A ds 13 3 9 4 Battety Rep e p e HERE e WEE CC E ER re AER Ee Te ee ee 13 SX PIERDE 13 cl m
48. ed in two pages The information in the first page includes rectifier serial No output voltage and current AC DC on off state and AC input voltage The information in the second page includes rectifier serial No current limit the states of AC Derated and Temp Derated Press to scroll to the next page or lt to return to the last 4 Press W or A to query other rectifier s information At most 48 pieces of rectifier s information can be displayed If the rectifier does not exist there will be no information If the rectifier communication is interrupted the information will be displayed in high light 5 At any rectifier information page press ESC repeatedly and you can return to the higher level menus Querying Alarms And Setting Alarm Plans The monitoring module can locate and record the system fault according to the collected data as well as raise audible visual alarms and output through dry contact according to the preset alarm level Meanwhile it reports the alarms to the host You can query historical alarms and active alarms through the LCD of the monitoring module Querying Active Alarm When a new alarm is raised and there is no operation on monitoring module keypad within 2 minutes the LCD of the monitoring module will prompt automatically the active alarm If there are multiple alarms in the current system you can query alarms through the following steps 1 At any sys
49. enance access should be preserved between cabinets and be no less than 1 5m wide See Figure 2 3 A Between rack side and Rack face TO wall 2 0 8m Y III E o o gt aee AO 4 P NX o Between WA rack back Between E and wall gt rack back H 0 1m and rack S n Bare face 2 1 5m 600mm Figure 2 3 Equipment room layout 2 Drill holes The expansion bolt as a product accessory is of M10x55mm Use the electric drill aiguille amp 14 to dig holes depth 70mm at the marked points See Figure 2 4 3 Install the expansion bolt Clean the drilled hole of dust Put the expansion bolt into the hole and knock it with a hammer till it is totally in See Figure 2 4 ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 2 3 Chapter 2 Installation Instruction 7 Expansive Power pipe cabinet A Drill B Clean the C Knock it into D Tighten vertically dust place the bolt Figure 2 4 Installing expansion bolt on the floor 4 Place the cabinet battery rack Move the cabinet battery rack to the installation position Make the installation holes on the cabinet coincide with those dug on the floor 5 Fix the cabinet battery rack Make fine adjustment to the cabinet battery rack position by for example inserting some metal plates under the cabinet to make the vertical obliquity of the
50. erial INS Default Default Related parameter Alarm Description f No alarm level related relay configuration 1 SPD Fault The SPD circuit is faulty Critical 8 The alarm name is user defined not longer than ae you can name 8 2 Digit Input Fault 10 characters The high low level alarm can be No alarm None MK set in the alarm mode 3 DC DC Failure Including DC DC converter fault Critical None The system AC input voltage is higher than the 4 AC Over Volt T ls e M Critical None Over voltage alarm set value of parameter OverVolt The system AC input voltage is lower than the set 5 Ph X Volt Low 4 TM de n Critical None Under voltage alarm value of parameter LowVolt In single AC input system or double AC 6 Power Failure manual switchover system the AC voltage of all Major 1 rectifiers are lower than 80V System DC output voltage is higher than the set 7 DC Voltage High ji MAE i 99 19 19 Critical 2 Over voltage alarm value of parameter Temp Threshold Over System DC output voltage is lower than the set 8 DC Under volt E M ll PM y Critical 2 Under voltage alarm value of parameter Temp Threshold Under System DC output voltage is lower than the set 9 DC Voltage Low y mpu sadi h Observation 2 Low voltage alarm value of parameter Temp Threshold Low Battery temperature is higher than the set value Over temperature 10 Batt Overtemp gt p 7 ees A a Major None dl ui m of parameter Temp Threshold Over Temp alarm point Battery temperature i
51. erials irrelevant to the equipment have been all removed Restore the equipment to its original condition and close the cabinet door Check and handover the user documents to the agent Check and handover spare parts that the user has purchased Note down all the operations taken including time of the operation and name of the operator If any defect is found in this equipment inform the personnel responsible for the contract OK OK OK OK OK OK Comments Comments Comments Comments Comments Comments If repairing is needed please fill in the FAILURE REPORT and send the report together with the defective unit to the repairing center for fault analysis ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 4 1 4 2 Chapter 4 Use Of Monitoring Module 17 Chapter 4 Use Of Monitoring Module Front Panel There are backlit LCD display functional keypad indicators and positioning pin on the front panel of M500D monitoring module as shown in the following figure Run indicator Alarm indicator amp a A dee Poe EMERSON EA E E Critical alarm indicator LCD esc lt a v ENT Functional keys F M500D Handle Figure 4 1 Front panel of M500D monitoring module Description of the indicators on the front panel is in the following table Table 4 1 Monitoring
52. ery and needs not to be changed However when a new monitoring module is used its System Type should be set according to the actual situation System Type 48V 50A 300 NONE hab After this parameter is changed the monitoring module will restart automatically and other parameters of the monitoring module will be changed to the defaults of the corresponding system type You should change some parameters according to the actual situation Administrator Change User Operator Admin The password can be 6 digits long at most If it is shorte than 6 digits Password end it with a Con Alarm 3min 10min 1h 4h i Contstant The period that an alarm sound will last Voice constant Serial The production serial No of the monitoring module This parameter cannot be changed SW Ver The software version No of the monitoring module This parameter cannot be changed Reflecting the jumper status of a hardware switch within the monitoring module If this parameter is Set Enable set to N you are not allowed to use the jumper nor change any parameter except the battery management mode The maintenance over the monitoring module will not be affected 5 The model description is shown below ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 37 48V 30A 300 MAN CAC input switchover AUTO MAN NONE System shunt coefficient
53. f Shunt Coefficient SPD Surge Protection Device SW Version Software Version Sys System Temp Temperature Temp Comp Temperature Compensation Volt Voltage ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual
54. fatal injury Safety rules in the industry must be observed when installing the power system The installation personnel must be licensed to operate high voltage and AC power In operation the installation personnel are not allowed to wear conductive objects such as watches bracelets bangles rings etc When water or moisture is found on the cabinet turn off the power immediately In moist environment precautions must be taken to keep moisture out of the power system Prohibit warning label must be attached to the switches and buttons that are not permitted to operate during installation A Danger High voltage operation may cause fire and electric shock The connection and wiring of AC cables must be in compliance with the local rules and regulations Only those who are licensed to operate high voltage and AC power can perform high voltage operations 11 Tools A Warning In high voltage and AC operation special tools must be used No common or self carried tools should be used Ill Thunderstorm A Danger Never operate on high voltage AC iron tower or mast in the thunderstorm In thunderstorms a strong electromagnetic field will be generated in the air Therefore the equipment should be well earthed in time to avoid damage by lightning strikes IV ESD Notice The static electricity generated by the human body will damage the static sensitive elements on PCBs such as large scale ICs etc
55. generate an alarm of Aux Load Fails The interfaces of the board are described in Table 2 1 ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 2 Installation Instruction Table 2 3 B242HFX1 interface description Interface Pin No Application Pin No Application 1 Open closed status input of MCB 9 2 Open closed status input of MCB 10 J1 P101 8 3 Open closed status input of MCB 11 4 Open closed status input of MCB 12 5 Open closed status input of MCB 13 6 Open closed status input of MCB 14 7 Open closed status input of MCB 15 8 Open closed status input of MCB 16 1 Open closed status input of MCB 17 2 Open closed status input of MCB 18 J2 P101 8 3 Open closed status input of MCB 19 4 Open closed status input of MCB 20 5 Open closed status input of MCB 21 6 Open closed status input of MCB 22 7 Open closed status input of MCB 23 8 Open closed status input of MCB 24 J3 P101 4 1 Open closed status input of MCB 25 2 Open closed status input of MCB 26 3 Open closed status input of MCB 27 4 Open closed status input of MCB 28 J4 P101 2 1 Open closed status output of MCBs 9 18 2 Open closed status output of MCBs 19 28 The position of S6415X2 signal transfer board is shown in Figure 2 11 There are two communication interfaces in the panel Ethernet and RS 232 interface The power supply system can be connected to Ethernet through the Ethernet interface or connected
56. harge current of battery group 1 is bigger os None than the set value of parameter Over The ch t of batt 2 is bi 36 Batt2 Over curr E n cd NE DAL Dota A Observation None than the set value of parameter Over All AC voltages are lower than the AC low volt 37 Rect Vac Err dx T i Major 3 point 38 RectOver Temp Rectifier internal temperature higher than 90 C Observation None 39 RectFailure Rectifier over voltage higher than rectifier high Critical 3 threshold 40 Rect Protect AC over voltage 2295V or under voltage lt 80V Observation 3 41 Rect Fan Fails Fan faulty Major 3 AC voltage lower than 176V with rectifier internal 42 Rect PowerLimit higher than 85 C or temperature at inlet higher Observation 3 than 45 C Rectifier and monitoring module communication 43 Rect Com Failure 7 EM 3 i Major 3 interrupted 44 Multi Rect Fail More than 2 rectifiers raised alarms Critical None 45 Self detect error Error is detected through hardware self detection No alarm None 46 Manual Mode Battery management in the manual state No alarm None ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 4 5 4 4 5 5 4 6 Chapter 4 Use Of Monitoring Module 25 Serial m Default Default Related parameter Alarm Description No alarm level related relay configuration Including auto BC Cyclic Boost constant current 47 Non FC Status No alarm 7 test and short test 48 Batt
57. he rectifier ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 42 Chapter 5 Alarm Handling 5 2 14 Battery Manual Mode No Alarm This alarm is raised when the battery management mode is switched to manual The automatic functions disabled include Battery BC FC control current limiting control temperature compensation control BLVD and LLVD 1 Check why the battery management mode is set to manual 2 If no specific reason is found set the management mode to auto 5 2 15 Batt Temp High Observation This alarm is raised when the battery chamber temperature is higher than the set value of parameter Over Temp Possible causes include 1 Battery over heat due to battery internal fault 2 Battery voltage too high 3 Battery room temperature too high High temperature is harmful to the battery for it can cause leakage of the corrosive and explosive gas battery explosion or capacity loss Find out the cause and remove it 5 3 5 3 1 Handling Rectifier Fault Handling Indicator Fault The symptoms of usual rectifier faults include Run indicator green off Protection indicator yellow on Protection indicator blink Fault indicator red on and Fault indicator blink Table 5 1 Indicator fault description Symptom Cause Suggestion Run indicator off No input output voltage Make sure there is input output voltage Protection indicator on AC input voltage abnormal
58. he system Low gt Under under voltage DC output voltage is lower than the value of Under High high 40 C 100 C 140 C The high temperature alarm will be raised when the detected The value of temperature ambient temperature is higher than the value of High parameter High Low low The low temperature alarm will be raised when the detected ne higher than 40 C 10 C 5 C t that of parameter temperature ambient temperature is lower than the value of Low Low Load shunt Y None None Set according to the system actual situation Shunt Coeff Dependent on system In the system with a load shunt this parameter can be set only when the parameter Shunt as a system type is set to Set 4 7 9 Rectifier Settings 1 There are three related pages as shown below Rect Over Volt 59 0V Default Volt 42 0V v Walk in Enabled A Fan Speed A N Full Speed Walk in Time HVSD Time 10s v 300s v Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 2 The value description of the parameters is listed below Table 4 13 DC rectifier parameter description Parameter Range Default Value description The rectifier over voltage alarm will be raised when the The Default Volt Rect overvol JON Ao 32V rectifier output voltage is higher than the
59. her load routes Under voltage Alarm Switch off all the battery input MCBs Keep only one rectifier in operation Through the monitoring module adjust the rectifier FC voltage to make it lower than the alarm point The alarm DC Voltage Low should be triggered Battery Protection Alarm Keep the rectifiers in operation Set through the monitoring module the battery management parameter to Manual Enter the maintenance menu at the monitoring module Select Disconnect and confirm it The battery protection contactor should be open and the BLVD alarm should be displayed at the monitoring module 3 6 6 SPD Fault Alarm Pull out the varistor of the AC SPD The SPD fault alarm should be triggered Installation Testing 15 OK Comments OK Comments Check that all functional units can trigger alarms that can be displayed on the monitoring module OK OK OK OK OK OK ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Comments Comments Comments Comments Comments Comments 16 3 7 3 7 1 3 7 2 3 7 3 3 7 4 3 7 5 3 8 Chapter 3 Installation Testing Put the varistor back to the SPD the alarm should be cleared System Operation Statue Check There should be no alarms during normal system operatio
60. in the above figure the monitoring module divides the parameters to be set into 6 kinds alarms parameter battery parameter AC parameter DC parameter rectifier parameter and system parameter Among which the battery parameters are divided into 5 kinds basic BLVD charging management battery test temperature coefficient and they are displayed in two pages as shown below BATTERY SETTING BATTERY SETTING A Batt Selection Batt Test LVD Setting Temp Comp Charge V What follows is the description of the parameter functions and values by dividing them into 5 small categories and 5 big categories ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 28 Chapter 4 Use Of Monitoring Module 4 7 2 Battery Selection 1 The first page of the Battery Selection is shown below Mode Manual Batt String 2 Capacity 300Ah Batt Name 1 V Use Y or A to select the page and the parameter to be set and lt or gt to select the proper value for the parameter Press ENT to confirm After setting the Battery Type the following prompt will appear asking you to name a certain type of battery for the sake of identifying them Battery Name Batt1 To name a rectifier you can use A or Y to change the number and lt or gt to move the cursor left or right Press ENT to confirm afterwards 2 If setting parameter System Type
61. ion page press ESC repeatedly and you can return to the higher level menus Querying Alarm History 1 At any system information page press ENT to enter the main menu 2 Press A or W to select the Status submenu and press ENT to confirm STATUS Rectifiers Active Alarm Alarm History 3 Use A or Y to select the Alarm History as shown in the above figure and press ENT to confirm If there is no historical alarm the prompt will be Alarm History None ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 4 5 3 Chapter 4 Use Of Monitoring Module ALARM HISTORY None 23 The historical alarms of the monitoring module are stored in cyclic order Up to 200 alarms will be recorded Above that the earliest alarm will be cleared automatically 1 Alarm SPD Fault 040411 20 08 30 040411 22 08 30 At the monitoring module the displayed historical alarm information includes alarm serial No alarm name and alarm start end time year month day hour minute second If it is a rectifier that raised the alarm the ID of that rectifier will be displayed 4 At any Alarm History information page press ESC repeatedly to return to the higher level menus Alarm Type Table The alarm type table of the system is as follows Table 4 3 Alarm type table S
62. its end it with a E Note You can choose to enter the Maintenance menu by using either the user operator or administrator password for in this menu all users have the same authority 4 Press A or Y to scroll to the operation page you need There are two pages MAINTENANCE RectTrim 53 5V Start BC RectLimit 11096 Batt Reconnect Rect1 DC On Load Disconnect V 1D01234567 5 Press 4 and gt to select the needed action Start The options include FC BC and Test If system is not configured with any battery the control would be invalid If there is AC power off alarm or the busbar voltage is too low the BC and battery test control will not be executed by the system No battery test control can be conducted when the rectifier communication is interrupted Finally after the battery test the battery management mode will be changed from Manual to Auto automatically Battery The options include Reconnect and Disconnect If there is no battery or there is a battery alarm the battery operations will be invalid Load The options include Reconnect and Disconnect The following maintenance over the rectifier can be conducted only when the power system is in the FC state RectTrim Range 42V 58V It can be used to improve the current sharing among rectifiers Note that the value of this parameter cannot exceed the over v
63. l ensure that the batteries can operate normally Then switch off the AC input of all rectifiers Power on the rectifiers one by one If the over voltage protection is triggered when a certain rectifier is powered on that rectifier is the faulty one Power on other rectifiers and the system will operate normally 5 2 7 DC Under voltage Critical Alarm This alarm is raised when the system DC output voltage is lower than the parameter Under Generally this alarm is raised due to the battery over discharge upon mains failure 1 If the alarm is caused by mains failure you can contact the personnel in charge of the load to see if certain loads can be disconnected to prolong the operation of the whole system 2 If the alarm is not caused by mains failure a possible cause is that the battery has powered the load because of rectifier failure or the load being too big for the rectifiers 3 If the alarm is due to rectifier fault find out the faulty rectifier and take corresponding measures 4 If all rectifiers are operating with full load the cause of the alarm could be that the rectifier capacity cannot meet the load s need which leads to the discharge of the battery ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 5 2 8 5 2 9 5 2 10 5 2 11 5 2 12 5 2 13 Chapter 5 Alarm Handling 41 Compare the total load current with the rectifier current and the former should not be bigger than the later at FC volt
64. les the corresponding battery input MCBs or the battery cell connector must be disconnected to avoid live state of the power system after installation 2 Be careful not to reverse connect the battery Otherwise both the battery and the power system will be damaged The battery cables are connected before delivery The user should connect the battery cables to the batteries according to the battery user manual Load MCB DC outpupt positive busbar AC input terminals Battery MCB 23 1 Load MCB Figure 2 8 Cable connection positions Connecting Signal Cables The signal cables need to be connected to the signal transfer board There are two signal transfer board in the system B242HFX1 and S6415X2 The position of B242HFX1 signal transfer board is shown in Figure 2 9 06000600 B242HFX1 position 4e O la 50909 Figure 2 9 B242HFX1 position The interfaces of B242HFX1 are shown in Figure 2 10 o0 06 9 9 9 XN o o o og o m J2 JH B242HFXI J3 J4 DO qQ K e Figure 2 10 B242HFX1 interface The signal transfer board B242HFX1 is a logical signal transfer board It defines every 10 outputs as 1 alarm branch and the branch will raise alarms when any output s in the branch is are faulty If one of the 9 18 load MCBs is disconnected the system will generate an alarm of Load 9 failure If one of the 19 28 load MCBs is disconnected the system will
65. ls face the right way by measuring their polarity with a voltmeter Check that the battery cables are connected to the MCB with correct polarity Initial charging OK Comments Refer to the instructions provided by the battery supplier upon the initial charging 3 3 Startup Preparations 3 3 1 AC Distribution Unit amp Rectifiers OK Comments Make sure that the mains input MCB is set to OFF The rectifier has been installed Open the mains input MCB 3 3 2 DC Distribution Unit OK Comments Make sure that the MCBs and MCBs of all loads have been opened or removed 3 3 3 Monitoring Module OK Comments Check that the communication and alarm cables are connected to the signal transfer board Check that the monitoring module is correctly installed 3 3 4 Battery OK Comments Check that the temperature sensor if any has been installed Check that the battery group circuit is not closed Check that all the battery MCBs are removed 3 3 5 BLVD OK Comments Check with an ohmmeter that there is no short circuit between the positive amp negative distribution bus bars or between the positive amp negative battery poles Note Pull out all modules before the check and restore them after the check 3 4 Startup Remove metal objects that may cause short circuit such as rings and wristwatches etc 3 4 1 B
66. manual resetting to restore the operation If the rectifier output current is smaller than 5A the rectifier will not shut down no matter whether the software protection point is reached or not Manual resetting Resetting can be done manually through the monitoring module or by removing the rectifier from system Output delay Output voltage can rise slowly upon rectifier start up The rise time is configurable Fan speed adjustable Rectifier fan speed can be set to half or full speed At the ambient temperature of Below 45 C outputs full power 3 200W Temperature derating Above 45 C there will be linear derating that is At 55 C output power gt 80 At 60 C output power gt 50 At 65 C output power OW eo Class A EN55022 RS EMC Immunity to EFT Level 3 EN61000 4 4 Immunity to ESD Level 3 EN61000 4 2 Immunity to Surges Level 4 EN61000 4 5 The AC input side can withstand five times of simulated lightning voltage of 5kV at 10 700us for the positive and negative polarities respectively It can withstand five Lightning At AC side times of simulated lightning surge current of ZOKA at 8 20us for the positive and protection negative polarities respectively The test interval is not smaller than 1 minute It fcdiues can also withstand one event of simulated lightning surge current of 40kA at 8 20us At DC side The DC side can withstand one event of simulated lightning current of 10kA at 8 20us Acoustic noise lt 60dB A At temperature of
67. module indicator description RUN Gren No operation power supply Alarm Yellow There are observation alarms Critical alarm Red There are major or critical alarm M500D monitoring module uses a 128 x 64 LCD a keypad with 6 keys The interface language is Chinese English optional The front panel is easy to remove and replace Table 4 2 Description of monitoring module keypad Return to the upper level menu Enter the main menu or confirm the menu operation A and Shift among parallel menus For a character string these 2 keys can be used to shift among different options 4 and p Change values at a value setting interface For a character string these 2 keys can move the cursor left or right Power On Order After the system is powered on for the first time you should set the system type according to the actual configuration The monitoring module will restart after the system type is changed In that case you should re configure those parameters whose default values are inconsistent with the actual situation Only after that can the monitoring module operate normally After configuring the system parameters you can carry out various operations directly without resetting the parameter values As for those important parameters related to battery management such as BLVD you should be fully aware of their influence upon the system before you change their values LY Note For the exact meanings of the ab
68. n The system operation status check can be conducted through the monitoring module For the parameter query method refer to Chapter 4 Monitoring Module AC Voltage The monitoring module should be able to display the AC voltage DC Voltage The monitoring module should be able to display the DC voltage The difference between the displayed voltage and that measured at the bus bar with should be less than 1 Battery Current The monitoring module should display the battery current while a new battery is being connected to the system or a battery is in BC mode Calculate the battery current by measuring the voltage at the shunt In ACTURA OPTIMA 48200 PS48165 3200 500A 75mV The difference between the displayed and measured battery current should be less than 1 Rectifier Parameters Check the number of the rectifier through the monitoring module The number should be consistent with the actual number Check the voltage current current limiting point of rectifiers through the monitoring module They should agree with those specified in the parameter card Ambient Temperature For the system configured with temperature sensor the monitoring module should be able to display the battery ambient temperature Hold the probe of the temperature sensor with hand and watch the monitoring module which should diplay the change of temperature Final Steps Disconnect all test equipment from the system and make sure that mat
69. nnot be placed inside the cabinet if the battery is installed outside the cabinet ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 2 Installation Instruction 11 Connecting Procedures 1 Connect the three pin plug of the temperature sensor cable to the J10 or J11 socket of the S6415X2 signal transfer board as shown in Figure 2 13 Ethernet bases LL SEAS by by RS 232 interface Interface of temperature sensor cable Figure 2 13 S6415X2 interfaces 2 Place the temperature probe at the location where the temperature can be best measured The location should be away from heating devices If the batteries are placed outside the cabinet the temperature probe should not be placed inside the cabinet ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 12 Chapter 3 Installation Testing 3 1 3 1 1 3 2 3 2 1 Chapter 3 Installation Testing General The power system must be tested in either of the following cases As the acceptance test of a new power system As the acceptance test after the system capacity expansion The corresponding safety rules shall be adhered to in the test Read through this book before starting the test Preliminaries Before the test inform the chief manufacturer representative There may be alarms and corresponding control operations during the process Test equipment multimeter During operation parts
70. nsation to the battery FC voltage Set this parameter according to the actual battery technical Temperature Biss to parameters Battery 40 C When the detected battery temperature is Over 50 C higher than the Over the monitorin Temp de 100 C 9 e eut T The High must module will raise an alarm j When the detected BANAT um not be higher than l 10 C i en the detec eo attery epera ureis he Over High 100 C 50 C higher than the High the monitoring module will raise an alarm TM 400 10 C O C The monitoring module will raise an alarm when the detected battery temperature is lower than the Low 4 7 7 AC Settings 1 The configuration interface is shown below OverVolt 240V LowVolt 210V UnderVolt 200V AC Input None Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 2 The value description of the parameters is listed below Table 4 11 AC Setting parameter description Parameter Range Default Value description The monitoring module will raise an alarm when The OverVolt must be higher the AC input voltage is higher than the OverVolt than the LowVolt To avoid alrm The monitoring module will raise an alarm when disorder it is suggested to use the AC input voltage is lower than the LowVolt the default values OverVolt 50V 3
71. nterval Battery charge current bigger than To BC Current as L Battery capacity smaller than To BC Capacity AH FC E BC ea Charge current Constant BC smaller than Y time up Constant Constant BC BC Curr l BC time longer than BC LVD Time f x Abnormal situation such as AC failure battery route faulty and rectifier communication failure etc BC time longer than Cyclic BC time S Figure 4 2 BC FC switchover diagram 4 7 5 Battery Test Parameters 1 There are seven related pages as shown below BATTERY TEST Test End Cap A Voltage 45 2V 0 700 C10 Time 300 min Planed Test v N Planed Test Planed Test3 01 02 12Hr 07 02 12Hr Planed Test 2 Planed Test4 04 02 12Hr 07 02 12Hr SHORTTEST A SHORT TEST STABLE TEST Enable Y Cycle 300h Enable Y Alarm Current Duration Current 10A v 5 min 9999 A Use Y or A to select one page or one of the parameters and lt or gt to select the parameter value Press ENT to confirm and save 2 The value description of the parameters is listed below ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 32 Chapter 4 Use Of Monitoring Module Table 4 9 Battery test parameters description Parameter Range Default Value description Battery test voltage 43 1V 57 9V 45 2V The monitoring module can do battery test and record 10 sets of test
72. nto the slots from left to right To pull out the rectifier you should release the handle to retract the positioning pin and pull the rectifier out directly To push the rectifier into the installation slot you should hold the rectifier handle and be gentle or the positioning pin might be damaged When the rectifier is working the radiator could be very hot Do not touch the radiator directly to avoid scald Installing monitoring module Repeat the above installation procedures to install the monitoring module to the position shown in Figure 2 7 Connecting Cables LM cance 1 Switch off all MCBs before the electrical connection 2 Only the qualified personnel can do the mains cable connection Connecting power cables Connect the power cable to the AC terminals as shown in Figure 2 8 The cables can be led in through the top of the cabinet Connecting load cables Connect the negative pole to the load MCB terminal with a cable and connect the positive pole to the DC output positive busbar as shown in Figure 2 8 When connecting cables of the MCBs at the back of the panel of MFU200 you need to remove the fixing screws and take off the panel first and then connect the cables ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 2 5 Chapter 2 Installation Instruction Connecting battery cables 9 Note 1 The batteries may have dangerous current Before connecting the battery cab
73. of this equipment carry hazardous voltage Misoperation can result in severe or fatal injuries and property damage e Only trained electrical engineer can maintain and operate this equipment Before the test check the equipment to ensure the proper earthing Only spare parts approved by the manufacturer can be used Installation Check Cabinet OK Comments Inspect the cabinet and accessories for compliance with the offer and delivery note Check the fixing of the cabinet on the floor Check the bus bar connections if possible Check the connection between the power system and the system grounding Does the grounding of the cabinet s conform to the installation instructions and local regulations 3 2 2 Mains Connection OK Comments Check the electrical connections at the mains side for compliance with connection drawings and local regulations 3 2 3 DC Connection OK Comments Check the battery MCB and cables Are their models correct Check the MCBs and cables at the power distribution part Are their models correct Check that all cables connected to the cabinet s are fixed and tie wraps are properly cut no sharp edges ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 3 Installation Testing 13 3 2 4 Battery Inspection oK Comments Check that the correct number of cells are installed Check that the battery cel
74. ol and resetting 3 Settings Including the setting of alarm parameter battery parameter AC DC parameter rectifier parameter and system parameter ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 4 3 4 3 1 4 3 2 Chapter 4 Use Of Monitoring Module 19 Querying System Status First Page Of System Information 1 At the main menu page press ESC to return to the first system information page 2 If no operation is conducted on the monitoring module keypad for 8 minutes the LCD will return to the first system information page and shut down the back light to protect the screen Pressing any key will turn on the back light The first system information page contains the major system operation information including date time busbar voltage total load current system operation state normal or alarm battery management mode AUTO or MANUAL and battery state Among which the battery state include FC temperature compensation BC Cyclic Boost test short test and scheduled test The current time are displayed in two pages shifting at the interval of 2s One page shows year month and date the other shows hour minute and second The year is displayed with four digits other time units are in two digits 2004 5 12 A 53 5V 125A 12 20 30 A 53 5V 125A System No Alarm Auto BC v System No Alarm Auto BC v Or Note 1 At this page you may use 4 and P to adjust the LCD contrast
75. oltage alarm point or the parameter will be invalid RectLimit Range 10 121 The maintenance operations over a single rectifier include DC ON OFF AC ON OFF and Reset The operation method is 1 Use A or V to select the rectifier parameter and lt 4 or gt to change the rectifier serial No Then press ENT to confirm The bottom line of the page displays the rectifier ID 2 Use A or Y to move the cursor to the maintenance operation area and lt or gt to select the value If the rectifier voltage is too high you can select Reset to restore the output voltage of that rectifier to normal 6 There will be prompts as the confirmation of control commands If the maintenance operation is valid system will prompt you press ENT to confirm and execute the operation or ESC to abort the operation Otherwise system will prompt you the operation is invalid and press ESC to quit Press ENT to run No Maintain Other Key Quit ESC Quit Press ESC to return to the menu of higher level ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 4 7 4 7 1 Chapter 4 Use Of Monitoring Module 27 Setting System Parameters Battery parameters are very important for they are related to the life of battery Before delivery the battery parameters have been initialized Without any special needs you only need to reset the ba
76. or Critical 4 BLVD enabled will be open automatically 2 BLVD through manual operation 21 Load 1 Faiure ver oad shot circuit manual disconnection or Critical 6 alarm circuit faulty 22 Load 2 Faiure Over lgad Sneon circuit manual disconnection or Critical 6 alarm circuit faulty 23 Load 3 Faiure Overload anon circuit manual disconnection or Critical 6 alarm circuit faulty 24 Load 4 Faiure Overload shon circuit manual disconnection or Critical 6 alarm circuit faulty 25 Load 5 Faiure Over logad shor circuit manual disconnection or Critical 6 alarm circuit faulty 28 liste Faiure Ovet lgad snor circuit manual disconnection or Critical 6 alarm circuit faulty 27 Load 7 Faiure Overload shor circuit manual disconnection or Critical 6 alarm circuit faulty 28 Load 8 Faiure Overload short circuit manual disconnection or Critical 6 alarm circuit faulty 29 Load 9 Faiure Overload short circuit manual disconnection or Critical 6 alarm circuit faulty 30 Aux Load Fails The last route faulty Critical 6 31 Batt Failure overload short circuit manual disconnection or Critical None alarm circuit faulty 32 Batt2 Failure Overload shor circuit manual disconnection or Critical None alarm circuit faulty 33 Batt3 Failure Overload short circuit manual disconnection or Critical None alarm circuit faulty 34 Batt4 Failure Over l ad short circuit manual disconnection or Critical NBRE alarm circuit faulty Se Batt Oyere rt The c
77. ore any operation on battery pay attention to the following points Remove the watch bracelet bangle ring and other metal objects on the wrist Use special insulated tools Use eye protection device and take preventive measures Wear rubber gloves and apron to guard against electrolyte overflow In battery transportation the electrode of the battery should always be kept facing upward Never put the battery upside down or slanted Others Sharp object A Warning When moving equipment by hand protective gloves should be worn to avoid injury by sharp object Il Cable connection A Notice Please verify the compliance of the cable and cable label with the actual installation prior to cable connection Ill Binding the signal lines A Notice The signal lines should be bound separately from heavy current and high voltage lines with binding interval of at least 150mm Chapter 1 1 1 1 2 1 3 Chapter 2 2 1 2 2 2 3 2 4 2 5 Chapter 3 3 1 3 2 3 3 3 4 3 5 3 6 Contents uu 1 System ConflguratlOr tuo 1 dau cm LL G 2 Gre nero RISE D atada fs pati 2 Installation Instructioni us iii oue cire li las tolera 3 c 3 2 144 Safety Regulatlons x i ea rt Re atii etre ce die ah ao
78. parameter Over Volt in AC Settings whose default value is listed below Parameter Default Remark AC input over voltage alarm point 280Vac Configurable through monitoring module A mild over voltage does not affect the system operation However the rectifier will stop operation when the mains voltage is more than 295V Therefore if the power supply is constantly over voltage the mains power network should be improved 5 2 4 AC Under voltage Critical Alarm This alarm is raised when the system AC input voltage is lower than the parameter LowVolt You can check the value of LowVolt and modify it if it is set too high See the following table for the defaults Parameter Remark Low Volt 170Vac Configurable through the monitoring module When the mains voltage is lower than 176V the rectifiers will output only half power and when lower than 80V 0 power Therefore if the power supply is constantly under voltage the main power network should be improved 5 2 5 SPD Fault Critical Alarm Check the SPD If the SPD has been damaged replace it 5 2 6 DC Over voltage Critical Alarm This alarm is raised when the system DC output voltage is higher than the parameter Over Emergency handling is required 1 Check the system DC output voltage and value of Over set through the monitoring module If the set value is improper correct it 2 Find out the rectifier that has caused the alarm First of al
79. ry input MCB to connect the battery to the circuit Basic Settings When the system is put into service for the first time the monitoring module must be set based on the actual system configuration battery number capacity user s charge current limit and other functional requirements Only after that can the monitoring module display system operation information and control the output For monitoring module parameter setting method see Section 4 7 Setting System Parameters System Model OK Comments The system model has been set correctly in factory before delivery check that the setting agrees with the actual system Set the newly replaced monitoring module according to the actual system model Battery Number OK Comments The battery number set at the monitoring module should be the same as the number actually connected By default 2 Battery Capacity OK Comments Set the battery capacity according to the actual capacity of the battery connected to the system Default 300Ah Battery Shunt OK Comments Configure this parameter according to the actual situation If there is a shunt set this parameter to Y otherwise N The monitoring module manages only the batteries that are connected to a shunt By default Y Temperature Compensation Coefficient When the system is configured with a temperature sensor the temperature compensation
80. s higher than the set value High temperature 11 Batt Temp High I ji oe f H S Observation None 9 i z of parameter Temp Threshold High Temp alarm point 12 Bait Temp Low Battery be ina is lower than the d value of T TE Low temperature parameter Temp Threshold Low Temp alarm point Ambient temperature is higher than the set alarm 13 Amb Temp High s DM Observation None 14 Amb Temp Low Ambient temperature is lower than the alarm point Observation None Temperature sensor 1 has been set but no 15 No TempSensor1 P 7 xs Critical None sensor is actually connected Temperature sensor 2 has been set but no 16 No TempSensor2 P y Critical None sensor is actually connected ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 24 Chapter 4 Use Of Monitoring Module Serial e Default Default Related parameter Alarm Description i No alarm level related relay configuration 17 TempSensor1 Temperature sensor 1 detected unreasonable Critical None Err temperature Temperature sensor 2 detected unreasonable 18 TempSensor2 Err setae Critical None temperature 1 Load di ti 19 LLVD eae LR Critical 5 LLVD enabled 2 Manual load disconnection 1 When battery discharges till its voltage is lower than the BLVD Volt or the discharge time is 20 BLVD longer than the BLVD Time the BLVD contact
81. t X2 l wi P o jowe Input aL we i j gt i o s ETT y E wi pa x4 W47 W44 W44 W45 wa A o ET TAA 7 m Tae SA ni unir A w2 de dm Yao NS T y FPE of wa 7 wa E l TJTAM d X x ux IR VI y Aj PE E vis s Verses El lae s we RA w y x adi a l 3333 i m B242HF Rack DU Low Rirgs Load Bus PL Piror Load Bus as Was wie MT w39 w3 NN w7 i W37 W38 W3y w38 a A acr eei EN eoi a eS e A dide gee te elt ee des T i mao AC3 AC4 des J for 3P N PE 380V SPD AC input l E pe M 12 13 N for 3P N PE 380VAC input i s w39 b x2 bx px Lt 12 13 N wa7 li A we li wa wa X X l ws l F QA1 QA2 QA3 X4 DC sgp ae z z i TJTAR N T a jj k x d a Lo 67 20 D 4 pce fet gt QA1 QA2 QA3 N fn TY va y vary war Shunt pra l wl w wf i 1 A A gt w13 war War NT Control Back Board n w39 PE CAU L E i REC3 REC2 REC1 sens S WI im S w10 Fee DC Output Rec DC Output tec DC Output m IL BLVD Contabtor Black white 5 Black White Pra A E a ones UE m SEM RES SRE Bg aS Re BES SRA Ae ee wa7 4 008 I ACS AC6 W43 W43 W43 LLVD Contactor BATES for 3P N PE 380V SPD AC input without MCBs E gt gjet renee T Vi EX us N for 3P N PE 380VAC input without MCBs i Rack DU i Cog hs oor E i 08 1 w39 x p li 2 B N we PRA Ree AC inp GAS ik T we i e wat dx 1 2 x D ae Il wih I 3 toa DA 2 F d y i w14 wis xt pe ps x4 F W27 2 m W27 w27 WAT wid p s D Vy U rra SS N 2 u y al
82. tart a short test whose operation time is set by the parameter ShortTest Duration By the end of the test if the difference in the discharge ShortTest Duration 1 60min Smin currents of batteries is bigger than the Alarm Current the battery discharge imbalance alarm will be raised This alarm will automatically end after 5min of delay Also you can end it by confirming it StableTest Enable Y N N The stable test is conducted with constant battery current whose value is set through the parameter StableTest Current If the parameter StableTest StableTest Current 0 9999A 9999A Enable is set to Y and the test will be started once the battery satisfies the test condition 3 The schematic diagram of the test function is shown below Rectifier output Manually voltage lower than Battery Scheduled start attery voltage discharges battery test Rectifier hot NUR standby Test End Voltage is reached Test End Cap is reached Figure 4 3 Schematic diagram of the test function 4 7 6 Temperature Compensation Coefficient Parameters 1 The first page of the setting interface is shown below Temp 1 Ambient Temp 2 Battery 2 If the Temperature or Temperature2 is set to Battery Temp you need to set the following parameters Center Temp A 25 C Temp Comp 70mV C Str Y Use Y or A to select one page or one of the parameters and
83. tem information page press ENT to enter the main menu 2 Use A or W to select the Status submenu in the main menu and press ENT to confirm STATUS Rectifiers Active Alarm Alarm History 3 Press A or W to select the Active Alarm as shown in the above figure and press ENT to confirm 1 If there is no active alarm Active Alarm None will be displayed ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 22 4 5 2 Chapter 4 Use Of Monitoring Module ACTIVE ALARM None 2 If there is any alarm the display will be like the following 1 Major Alarm ACTIVE ALARM AC1 Ph A Failure 3 040412 12 30 23 The information in the active alarm information pages includes alarm serial No alarm level alarm name and time year month day hour minute and second The alarm raising time determines the sequence it is displayed with the latest alarm displayed first Use A or W to view all active alarms While querying rectifier alarms press 9 and the rectifier ID will be displayed and the Run indicator of the corresponding rectifier will blink Rect ID gt 02030405 In the case of battery test alarm or maintenance time alarm press Pb to display the prompt information Notice Press ENT Clear ESC Key Quit In the prompt page press ENT to confirm the alarm 4 At any active alarm informat
84. the CommMode is modem or EEM M the CallBack Number and CallBack Num how many times should callback be made should be set CallBack Num A CallBack Number 5 gt 01234567901234 CallBack Set 56789 Code1 Use Y or A to change the number and lt or gt to move the cursor left or right Press ENT to confirm 2 For the operator level password by default 2 or administrator level password by default 640275 you can see the following pages besides the pages above as shown below Init PWD N Init Param N System Type 48V 50A 300 NONE There will be a prompt when resetting the system Notice All Param lost ENT Continue ESC Quit 3 For administrator level password by default 640275 you can see the following pages besides all those above as shown below Change Password Serial Code1 12345689101112 Con Alarm Voice SW Ver 1 0 1Hour Set Enable Y You can change the value of the parameter Change Password and press ENT to confirm Enter New PWD 000000 Input Again ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual 36 Chapter 4 Use Of Monitoring Module Use Y or A to change the number and lt or B to move the cursor left or right Press ENT to confirm You should input the same number twice to complete the setting 4 The value description of the parameters is listed
85. the power distribution cables should be arranged carefully so that the cables are kept away from the maintenance personnel Documents The following are the documents necessary for the installation e This book Power system related documents such as floor plan room allocation drawing and shipping specifications Battery related documents from the battery supplier Tools amp Material Preparation Tools needed for system installation Electric drill wire cutter pliers various wrenches screwdriver electrician knife tin and steel saw The tools must be insulated and have antistatic handles Power cables for electrical connection AC cables DC load cables battery cables and earth cables The cable design should meet relevant industry standards and be purchased according to the design material list Note Different countries have different regulations on the cable color Select cables according to your local regulations In this book the cables are selected in compliance with IEC standard 1 AC input cables It is recommended to use the RVVZ cables such as the Polyvinyl Chloride Insulated Copper cored Fire resistant Wire The cable should reach at least 70 C temperature durability The AC phase line A phase line B phase line C neutral line and earth line should be distinguished with 5 colors yellow green red light blue and yellow green If the cables are of the same color they should be identified with labels
86. ttery group number and battery capacity and accept the defaults for other parameters Parameter Setting Method 1 At any system information page press ENT to enter the main menu MAINMENU Status Maintenance Settings 2 Use A or W to select the submenu Settings and press ENT to confirm System will then prompt you to input the password Enter Password 123456 3 Press lt or gt to select the number of password digits Enter the password digit by digit using A or Y Press ENT to confirm and enter the parameter setting submenu SETTINGS Parameter Set A Alarms Settings DC Settings Battery Settings Rect Settings AC Settings v Sys Settings Users with different password levels have different authorities See the following table Table 4 5 Different password levels and relevant different authorities Level Authority Default password User Configuration of general parameters 1 Operator User s authority plus resetting system resetting password and modifying system type 2 Operator s authority plus modifying password of all levels controling alarm sound Administrator volume browsing system parameters that can be set only through the host 640275 4 There are two pages of Settings Shift page by using Y or A and select the parameter by using Y or A Press ENT to confirm As shown
87. tual battery configuration BTT Name 1 112 1 Battery Name 10 characters Name different battery types to identify them ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 29 Parameter Range Defaults Value description Batt Shunt1 Yes No Yes Select Y when a corresponding shunt is configured otherwise select N Batt Shunt2 i No Battery management aims at only the batteries connected to the shunt In the system type setting if the parameter Shunt is set to Y this parameter Shunt Coeff shunt Ab ie de Ar laica coefficient Dependent on system type will be displayed Otherwise this parameter will take the default value and is the same for both battery strings 4 7 3 LVD Parameter Description 1 Function description LLVD means the monitoring module opens the LLVD contactor so that the non priority load will be powered off In this way the battery remaining capacity can sustain the priority load longer BLVD means the monitoring module opens the BLVD contactor In this way the battery will stop powering the load preventing over discharge 2 There are 3 related pages as shown below LLVD Enable Y LVD VOLTAGE A LVD TIME A BLVD Enable Y LLVD 44 0V LLVD 300min LVD Mode BLVD 43 2V BLVD 600min Voltage V v Use Y or A to select one page or one of the parameters and lt or gt to select
88. w Cyclic Boost Select Y and the monitoring module will control the system to enter Cyclic Boost Interval 48 8760h 2400h the Cyclic Boost when the FC time reaches the Cyclic Boost Interval j The battery charging voltage is the preset Boost and the time is the Cyclic Boost Time 30 2880min 720min y a preset Cyclic Boost Time To Boost Current 0 050 0 080C 0 06C4 The monitoring module will control the system enter the BC state when the battery capacity decreases to the value of To Boost Capacity or To Boost Capacity 10 99 80 when the charge current reaches the To Boost Current The charge voltage will be the Boost Constant BC Current 0 002 0 02 Cio 0 01C10 The system in the BC state will enter the FC state when the charge i 180min current decreases to the Constant BC Curr and after the Duration Duration Of constant Be sac aon The battery charge voltage then will be the Float To ensure safety the monitoring module will forcefully control the Boost Limit 60 2880min 1080min system to enter the FC state j during the BC state the Be time reaches the Boost Limit or abnormalities occur such as AC failure battery route faulty and rectifier communication failure etc ACTURA OPTIMA 48200 PS48165 3200 Power Supply System User Manual Chapter 4 Use Of Monitoring Module 31 3 The BC FC switchover diagram is shown below FC time longer than Scheduled BC I

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NetSure 701 A30 – User Manual