RTU-5000 Configurator
Contents
1. RTU Address This field displays the RTU address Version This field displays the version number of the RTU CodeChkSum This field displays the Code Flash Check Sum of the RTU Serial Num This field displays the Serial Number of the RTU RTU Clock Date and Time This is the date and time currently set in the RTU 5000 More RTU Information Press this button to open the RTU Information screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 22 RTU 5000 Configurator User Manual Structure Last Updated This field displays the date and time the structure was last updated As Indicated at RTU When this check box is Checked the Configurator program is showing that the RTU has the Request to perform a Factory Clear Request When this box is Checked The Configurator program is requesting that the RTU perform a Factory Clear operation Set Reset Pressing the button sets or clears the Request check box described above Perform RTU Action Get Address Press this button to get the RTU Address from the RTU Read Configuration Press this button to get the Version Number Serial Number CodeChkSum and the Last Update from the RTU This will update all of the setup fields in the Configurator program to match the current settings in the currently connected RTU Read Clock Pressing this button causes the program to request the clock time from the RTU 5000 and display in on2. Ferguson Beauregard 2913 Specialty Drive Tyler TX 75707 Phone 903 561 4851 Fax 903 561 6567 Email staff fergusonbeauregard com Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page ii RTU 5000 Configurator User Manual Table of Contents Chapter 1 Overview 1 2 System Summary 1 2 Who Will Use It 1 2 Document Organization 1 2 Chapter 2 Procedures 2 3 RTU 5000 Configurator Installation 2 4 Main Screen 2 5 Changing an RTU5000 RTC Battery 2 7 Connect to RTU 2 8 Program Code Flash 2 9 Change RTU Address or KDT Password 2 10 Chapter 3 Screen Reference 3 11 About RTU 5000 Config 3 12 Analog Information Block 3 13 Comm Port Parameters on the RTU 3 14 Configure SCI Ports 3 15 Configuring the Auxiliary Board 3 16 Default Parm Data File Name Selection 3 17 Digital Out DO Parameters 3 18 External Device Selection 3 19 RTU Application Communication Port Parameters 3 20 Main Screen 3 22 Menu Options 3 25 Program RTU Code Flash 3 28 RTU Configuration 3 29 RTU Information 3 30 SCI Comm Port Parameters on RTU 3 32 Set PC Communications 3 33 Triggered Digital Input DI Parameters 3 34 Chapter 4 Technical Reference 4 35 Reset Due to RTC Battery Power Interruption 4 36 RTU 5000 Baud Rates 4 37 Chapter 5 Index 5 38 Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 1 1 RTU 5000 Configurator User Manual Ch
3. FERGUSON BEAUREGARD RTU 5000 Configurator User Manual wy Ferguson Beauregard RTU 5000 Configurator ol x File Configure Perform RTU Action Help Set Configurator Comm Port Num 1 BaudRate 9600 N 8 1 Initial CRC 0 RTU Addr 434 Communications gt ATU Information q Factory Clea Version 427 Code Flash Checksum OF FF FF FE More RTU As Indicated At RTU Serial Num 0 Code Checksum Invalid Information Request Structure Last panes ATU Clock Date Updated 13 13 58 and Time Set Reset r Perform ATU Action Get Read Read Set LCD f Disconne Update Set Clock Program Address Configuration Clock Contras from ATU Configuration tlie Code Flash r Configure ATU Components Host n Configuration Data Checksum Conmuricabors Digital Outputs Digital Inputs Analog Inputs Valid SCI Port Auzsiliary Ports External Devices Miscellaneous Settings r Configuration Data Default File File Name and Description Set Defaults in All Structures Returned byte FB 83 00 02 80 00 I FF F AB 40 24 C2 00 00 2 count 0 00 00 00 00 00 00 00 00 00 00 86 49 00 00 00 1326 RTU 5000 Configurator User Manual FERGUSON BEAUREGARD RTU 5000 Configurator User Manual The Ferguson Beauregard RTU 5000 Configurator program and manuals are Copyright 1997 2004 by Ferguson Beauregard All rights reserved This program and manual are the property of Ferguson Beauregard and are not intended for public distribution
4. Analog Battery Input Analog On board Temp 2 TRS TRY TRG TRG Teg TRS Tea A Tey Siig ed edi ok ah Gh oh eh oh oh ay Set Factory f Default oF ae To access this screen from the Main Screen press the Analog Inputs button or on the Configure menu select Configure Analog IN You can also access a similar screen from the Configuring the Auxiliary Board screen by pressing the A D Converter Parm Set button Select Analog Information Block Select an Analog Information Block from the list Logical Mapped To Select the logical channel that the data will be mapped to This is the same channel the host computer expects the data to be in Physical Channel Select a physical channel whose data will be mapped to the logical channel This matches the connectors on the RTU board Set Factory Defaults Pressing this button returns all fields on this screen to their default values Once all settings have been changed you can create a new or update an existing default file with the Save Defaults As menu option under the file menu OK Press this button to save any changes you have made and close this screen Cancel Press this button to cancel any changes you have made and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 13 RTU 5000 Configurator User Manual Comm Port Parameters on the RTU x MATU BAUD RATE STOP BITS DATA BITS CTS Required Before Send 1200 Baud 1Bit 7B
5. If the application code checksum is invalid the Boot Loader restarts the timer Likewise a valid FB Net message restarts the timer The value for this timer can be set in the Set Configurator Communications dialog box Connecting to the RTU will also retrieve the current RTU configuration and enables all buttons This updates all the setup fields in the Configurator program to match the current settings in the connected RTU Disconnect from RTU Once you are connected to the RTU the Connect to RTU button becomes Disconnect from RTU Click on the Disconnect from RTU button or select the Disconnect menu entry from under the Perform RTU Action menu to disconnect from the RTU Disconnecting from an RTU will not explicitly start the RTU application The RTU starts the application assuming the application code checksum is verified when the configuration timer expires Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 8 RTU 5000 Configurator User Manual Program Code Flash z Program RTU Code Flash Select a program to send to the ATU tank_V 460_7971 s19 ACP 5000 Tank 4 60 tank_mm_ 460_ 3504 19 ACP 5000 Manual Mode Tank 4 60 in_ 460_bd00 s19 ACP 5000 Injection 4 60 in_mm_ 460_4519 s19 ACP 5000 Manual Mode Injection 4 60 pecl_V460_9b74 s19 ACP 5000 PECL V4 60 peclmm_ 460_30f6 s19 ACP 5000 Manual Mode PECL 4 60 This screen is used to erase and reload the RTU application cod
6. Ports Press this button to open the Configuring the Auxiliary Board screen External Devices Press this button to open the External Device Selection screen Miscellaneous Settings Press the button to open the RTU Configuration screen Configuration Data Default File File Name and Description This field will display the file name and description of the currently selected default configuration file There will probably be one of these distributed for each distributed application and could also be others created for specific user requirements or installations Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 23 RTU 5000 Configurator User Manual Set Defaults in All Structures Pressing this button will set the default values in all of the configuration data structures in the Configurator program Returned Byte Count This field shows the number of bytes in the most recent message from the RTU Note To the left of this field on the top is the Hex message sent to the RTU and below is the Hex message received from the RTU Exit Press this button to close the RTU 5000 Configurator Program Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 24 RTU 5000 Configurator User Manual Menu Options AP Ferguson Beauregard RTU 5000 Configurator i aigi xi Fie Configure Perform RTU Action Help Load Defaults File tNum1 BaudRate 9600 N 8 1 Initial CRC 0 RTU Addr fi Save Default
7. User Manual Set Factory Defaults Pressing this button returns all fields on this screen to their default values OK Press this button to save any changes and close this screen Cancel Press this button to cancel any changes and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 32 RTU 5000 Configurator User Manual Set PC Communications z Port Number Baud Rate Port 1200 Baud C Port 2 2400 Baud C Port 3 4800 Baud one eee Port 4 9600 Baud Tine tecnd 19 2K Baud C 38 4K Baud eo The baud rate selected here controls the speed the Configurator uses to communicate with the ATU application and boot code Set Factory Defaults ok L To access this screen press the Set PC Communications button on the Main Screen This screen selects the communication parameters for the RTU 5000 Configurator PC program to communicate with the RTU to configure or changes it s application code Port Number Select the communications port number Baud Rate Select the baud rate The baud rate selected here controls the speed the Configurator uses to communicate with the RTU application and boot code Configuration Time Number of seconds the RTU will wait before automatically restarting the application Set Factory Defaults Pressing this button returns all fields on this screen to their default values OK Press this button to save your changes and close
8. changed you can create a new or update an existing default file with the Save Defaults As menu option under the file menu OK Press this button to save your changes and close the Configuring the Auxiliary Board screen Cancel Press this button to cancel any changes and close the Configuring the Auxiliary Board screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 16 RTU 5000 Configurator User Manual Default Parm Data File Name Selection Default Parm Data File Name Selection FILE NAME SELECTED DFT Sac Sy Documents and Settings 4 Administrator C Current copies G jenny C received 8 7 Cancel On the File menu select Load Defaults File to access this screen This screen is also opened when you press the Set Factory Default button on any page Ok Press this button to save your changes and close this screen Cancel Press this button to cancel your changes and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 17 RTU 5000 Configurator User Manual Digital Out DO Parameters Digital Out DO Parameters SELECT DIGITAL NOTE High Current Output REQUIRES OUT PORT pulsed output Low Current Output may be NUMBER non pulsed or pulsed Pulsed output limits are P from 1 times 100ms thru 655 times 100ms S io 65 5 sec DO Port 2 DO Port 3 x ae SELECT PORT SELECT PORT ort CURRENT PULSING DO Port 6 DO Port 7 High C
9. of the Task Bar and enter D SETUP EXE assuming your CD ROM drive is your D drive if not substitute the correct drive letter Uninstalling Ferguson Beauregard RTU 5000 Follow these steps to completely remove and uninstall Ferguson Beauregard RTU 5000 from your Windows system 1 From the Control panel double click Add Remove Programs 2 Click the Install Uninstall tab 3 Highlight Ferguson Beauregard RTU 5000 4 Click Add Remove This removes the RTU 5000 program files and database file from your computer In most cases the RTU 5000 installation directory will not be removed 5 Manually delete the RTU 5000 installation directory if it exists Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 4 RTU 5000 Configurator User Manual Main Screen AP Ferguson Beauregard RTU 5000 Configurator lol x Fie Configure Perform RTU Action Help Set Configurator Comm PortNum1 BaudRate 9600 N 9 1 Initial CRC 0 RTU Add Communications ATU Information r Factory Clear Version Code Flash Checksum More RTU As Indicated At RTU Serial Num Information Request Structure Last RTU Clock Date Updated and Time Set Reset Perform ATU Action Start Application Get Read Read Set LCD Connect to Update Cet Cloc Address Configuration Clock Contrast ATU Configuration PA mE r Configure ATU Components Host Communications Digital
10. press this button to send it to the RTU Cancel Programming While you are sending a program to the RTU you can press this button to cancel programming OK Press this button to close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 28 RTU 5000 Configurator User Manual RTU Configuration RTU CONFIGURATION Change The Enter KDT RATU Address Master Password V Enable Modem Init AT amp FYOSG2 N1ZBSO0 18 amp 4 String Displayed Edit Modem Init String ATRPYO G2 N1 BSO 18 4 Set Factory x To access this screen from the Main Screen press the Miscellaneous Settings button or on the Configure menu select Configure RTU Components Change the RTU Address This field is used to change the RTU address Enter the new RTU address in the text box Enter the KDT Master Password This field is used to change the KDT Master password Enter the new password in the text box Enable Modem Init If checked enables the RTU to transmit a Modem init string if defined at startup If Enable Modem Init is checked but the string field is blank the RTU transmits a string consisting of RTU XXXxx where xxxxx is the RTUs address The host cannot prevent the RTU boot loader code from sending this initialization string so this is the only way to completely prevent the RTU from broadcasting the modem initialization string and or the RTU address at startup String Displayed The modem init string a
11. this screen Cancel Press this button to cancel you changes and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 33 RTU 5000 Configurator User Manual Triggered Digital Input Dl Parameters Triggered Digital Input DI Parameters Select Digital Input NOTE Input Normal means that the static Port Number level of the port pin is reported once a second Input Capture means that the co processor is interrupted to report a Rising DI Port 2 edge high or a Falling edge low and will not C DI Port 3 detect the next directed edge change until C Dl Port 4 the Hold Time of 1 times 100ms thru 655 times 100ms 65 5sec has expired SELECT PORT SELECT PORT INPUT EDGE CAPTURE Normal Rising Capture Falling 20 Input Level Hold Time s 100ms Set Factory Defaults OK Lancel To access this screen from the Main Screen press the Digital Inputs button or on the Configure menu select Configure Digital IN Select Digital In Port Number Select the digital in port number Select Port Input Select Normal or Capture input Normal means that the static level of the port pin is reported once a second Capture means that the processor is interrupted to report a Rising edge high or a Falling edge low and will not detect the next directed edge low and will not detect the next directed edge change until the Hold Time of 1 times 100ms thru 655
12. File As Exit Factory aA ode Flash Checksum Pee ae tes iloed ists The following options are available on the File menu Load Defaults File Select this option to open the Default Parm Data File Name Selection screen Save Default File As Select this option to open the Save Default File screen This allows you to save the current RTU configuration under a new name Exit Select this option to close the program A Ferguson Beauregard RTU 5000 Configurator File Metis Perform RTU Action Help Baud RTU Addr 4 S Set Configurator Communications Rate C Factor Clear Set Reset Configure Host Communications Configure Digital OUT Seri Configure Digital IN Configure Analog IN Pe Configure External Devices Configure RTU Components Display Additional RTU Info Set All Defaults Factory Clear Vers E A4 D6 74 Structure 01 14 2004 ast As Indicated At RTU More fipdated ee Request _Set Reset Update Program Code Start Configuration Set Clock Flash Application Configuration Data Digital Inputs Analog Inputs Checksum Valid The following options are available on the Configure menu Show FB Net Communication Hide FB Net Communication Exit Set Configurator Communications Press this button to open the Configuator Communications Details screen Factory Clear Set Reset Choosing this option sets or clears the Request check box on the Main Screen Configure
13. Gutput Digital Inputs Analog Inputs 2 Miscellaneous Aurilary Ports External Devices Miscelaneos z Settings Configuration Data Default File File Name and Description Set Defaults in Structures fs ent Returned byte P count The RTU 5000 Configurator is a tool used to edit the configurable parameters of the RTU 5000 series RTUs review the current configuration and program levels currently loaded in the RTU set and read the RTUs real time clock and finally to reload and execute an application code set When the RTU 5000 Configurator first starts the above screen is first presented if the serial port is available If the serial port is open by another application a screen will inform you of that fact Each button on the main screen has a corresponding menu option as an alternative method to activate that function Use the Set Configurator Communications button to change the serial port number If the RTU to communicate with uses a different baud rate than the default 9600 baud or the last used baud rate the next section Configurator Communication Details has further information The Configurator automatically determines the initial CRC needed to use in subsequent messages only when the Get Address or Read Clock buttons are used All other controls assume the initial CRC has previously been determined with one of these command buttons If the RTU address to review or config
14. Host Communication Press this button to open the Host Comm Port Parameters on RTU screen Configure Digital Out Press this button to open the Digital Out DO Parameters screen Configure Digital In Press this button to open the Triggered Digital Input DI Parameters screen Configure Analog In Press this button to open the Analog Information Block screen Configure External Devices Press this button to open the External Device Selection screen Configure RTU Components Press this button to open the RTU Configuration screen Display Additional RTU Info Press this button to open the RTU Information screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 25 RTU 5000 Configurator User Manual Set All Defaults Choosing this option will set the Default values in all of the configuration data structures in the Configurator program Show FB Net Communication Makes the Sent Reply and Returned Byte Count fields at the bottom of the screen visible This is the default Hide FB Net Communication Hides the Sent Reply and Returned Byte Count fields at the bottom of the screen Exit Press this button to exit the RTU 5000 Configurator Program AP Ferguson Beauregard RTU 5000 Configurator loj x File Configure Perform RTU Action Help Set Configural Get Address Communicatio Read Configuration Rate 9600 N 8 1 Initial CRC 65535 RTU Addr E MARTU Informatic Update Configuratio
15. apter 1 Overview This Ferguson Beauregard RTU 5000 Configurator User Manual is designed to document and explain the System Setup and Maintenance functions required for the proper operation of the RTU 5000 Configurator program System Summary Ferguson Beauregard s RTU 5000 Configurator provides the capability to Ferguson Beauregard is a major manufacturer of plunger lift products and wellhead automation and control systems For additional information on the RTU 5000 Configurator or other Ferguson Beauregard products contact Ferguson Beauregard 2913 Specialty Drive Tyler Texas 75707 Telephone 903 561 4851 Fax 561 6567 E Mail automation fergusonbeauregard com Web www fergusonbeauregard com Who Will Use It The RTU 5000 Configurator Manual is designed to be used by the following people e System Installer Person responsible for initially installing the RTU 5000 Configurator program on a PC and setting up the initial communications e System Manager Customer person or persons responsible for setting up new RTU s and making other configuration changes to the RTU 5000 Configurator Program e Trouble Shooter Ferguson Beauregard and or Customer persons involved in troubleshooting problems with the RTU 5000 Configurator Program Document Organization e Chapter 1 Overview Provides an overview of this manual and the RTU 5000 Configurator e Chapter 2 Procedures Provides step by step instruct
16. audRate 9600 N 8 1 Initial CRC 0 RTU Addr fi Communications MATU Information Factory Clear Version Code Flash Checksum More RTU As Indicated At RTU Serial Num Information Request Structure Last RTU Clock Date Updated and Time Set Reset m Perform ATU Action Start Application Get Read Read Set LCD Connect to Update Address Configuration Clock Contrast RTU Configuration Configure ATU Components ATU Application i 2 ra i Digital Outputs Digital Inputs Analog Inputs Communications z P z z gnp r Configuration Data Default File File Name and Description ults im TUGIUTES All St ent Returned byte Reply count This is the initial program screen When you close any other screen it will bring you back to this screen Set PC Communications Press this button to open the Set PC Communications screen This screen selects the communication parameters for the RTU 5000 Configurator PC program to communicate with the RTU to configure or changes its application code Comm Port Number This field displays the communications port number Baud Rate This field displays the baud rate parity data bits and stop bits Initial CRC This is display only and is the initial value used by the RTU s Application CRC calculation Currently Auto Cycle Plus uses 0 and CBM uses 1 Note The boot code always uses 0 but the Configurator must try both to the application in case it is CBM
17. e The following sequence is used to perform this function 1 Press the Erase Program button on the Program RTU Code Flash screen to erase the current program The current program must be erased before sending a new program 2 Select a program from the list to send to the RTU 3 Once the program is selected press the Send Program button to send the program to the RTU Note While the program is loading the Cancel Programming button becomes enabled and can be used to cancel the programming While sending a new program to the RTU there are several errors that can occur If a communication error occurs you are given the option to retry sending the block of data or to cancel programming If you cancel programming you will have to re erase the code flash before attempting to reprogram the RTU Once the new program has been sent to the RTU a message is displayed You need to wait for approximately ten seconds and then press the Read Configuration button to confirm the RTU code flash checksum is valid If so the Start Application button is enabled Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 9 RTU 5000 Configurator User Manual Change RTU Address or KDT Password 1 Press the Miscellaneous Settings button on the Main Screen This will open the RTU Configuration screen w RTU CONFIGURATION Change The Enter KDT RATU Address Master Password V Enable Modem Init AT amp PYO G2 N1 BS0 18W4 String Di
18. e Baud Rate so that when swapping back and forth between them you don t have to quickly change the baud rate of the PC comm port Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 4 37 Chapter 5 Index Analog Information Block 3 12 3 16 3 24 CodeChkSum 3 21 3 22 3 25 Comm Port Parameters 3 13 3 15 3 16 3 20 3 22 3 24 3 30 Communications Details 3 14 3 21 3 24 Configure SCI Ports 3 15 Configuring the Auxiliary Board 3 12 3 13 3 16 3 22 Connect to RTU 2 5 2 7 3 22 Digital Inputs 3 22 3 31 Digital Outputs 3 18 3 22 External Device Selection 3 19 3 22 3 24 Installation 2 4 KDT Password 2 9 Printed 8 12 2005 9 27 AM RTU 5000 Configurator User Manual Main Screen 2 9 3 12 3 14 3 15 3 16 3 18 3 19 3 20 3 21 3 24 3 26 3 27 3 28 3 31 Manual i ii 1 2 Menu Options 3 24 Overview 1 2 2 4 Procedures 1 2 2 3 Program Code Flash 2 8 3 22 3 25 3 26 RTU Address 2 9 3 21 3 22 3 25 3 27 RTU Configuration 2 9 3 22 3 24 3 27 RTU Information 3 21 3 24 3 28 3 29 System Installer 1 2 System Manager i 1 2 Technical Reference 1 2 4 32 Trouble Shooter 1 2 Version 1 24 August 12 2005 Page 5 38
19. ero To Resolve this Conflict To resolve this conflict simply change the address in the RTU Configurator address edit box to 1 ATU Addr i W Ferguson Beauregard RTU 5000 Configurator File Configure Perform RTU Action Help Set Configurator Comm Port Num 1 BaudRate 9600 N 8 1 Initial CAC 0 RTU Addr f1 Communications RTU Information Factory Clear Version Code Flash Checksum As Indicated At RTU Serial Num Request Structure Last RATU Clock Date Updated and Time Perform RTU Action Get Read Read Set LCD Connect to Address Configuration Clock Contrast RATU Configure ATU Components E aes ee E ee a ee Configuration Data Default File File Name and Description era Returned byte count This will allow you to connect and communicate with the RTU normally Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 4 36 RTU 5000 Configurator User Manual RTU 5000 Baud Rates The RTU 5000 has a Boot Code Baud Rate and an Application Baud Rate Boot Code Baud Rate This is a feature that is burned into the board at the factory and can t be changed except by returning to manufacturing facility in Tyler TX The Boot Code always talks at this baud rate This means that in the RTU 5000 Configurator program after you have performed the Connect to RTU operation to stop the application in the RTU you must be set to this baud rate to talk to the Boot Code to
20. gram from the RTU The current program must be erased before sending a new program Start Application Choose this option to start the RTU application w Ferguson Beauregard FB 8 Configurator File Edit Configure fsc Communications Rate The following options are available on the Help menu Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 26 RTU 5000 Configurator User Manual About Select this option to open the About RTU 5000 Config screen This screen shows the version of the currently running copy of RTU 5000 Configurator Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 27 RTU 5000 Configurator User Manual Program RTU Code Flash Program RTU Code Flash Erase Program Send Program Select a program to send to the ATU tank 460 7971 519 ACP 5000 Tank 4 60 tank_mm_ 460_3504 319 ACP 5000 Manual Mode Tank V4 60 in_ 460_bd00 s19 ACP 5000 Injection 4 60 in_mm_V 460_4519 s19 ACP 5000 Manual Mode Injection 4 60 pecl_V460_9b74 s19 ACP 5000 PECL V4 60 pecl_mm_ 460_30f6 s19 ACP 5000 Manual Mode PECL V4 60 To access this screen from the Main Screen press the Program Code Flash button or on the Perform RTU Action menu select Program Code Flash Erase Program Press this button to erase the current RTU program The current program must be erased before sending a new one Send Program Once you have selected a program from the list
21. hanged you can create a new or update an existing default file with the Save Defaults As menu option under the file menu OK Press this button to save your changes and close this screen Cancel Press this button to cancel you changes and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 15 RTU 5000 Configurator User Manual Configuring the Auxiliary Board Configuring The Auxiliary Board Select Port Number Select a Peripheral i Interface Card C AUX Port Number 2 C None Comm Card C AUX Port Number 3 ve Communication Parm Set C AUX Port Number 4 Card ea Set Factory Default OK Cancel To access this screen from the Main Screen press the Auxiliary Ports button Select a Port Number Select the auxiliary port number Select a Peripheral Interface Card Select a peripheral interface card Select either communications card A to D Converter or none Comm Card Parm Set Press this button to open the Comm Port Parameters on the RTU screen This button is only available if Communications Card is selected as the peripheral interface card A D Converter Parm Set Press this button to open the Analog Information Block screen This button is only available if A to D Converter is selected as the peripheral interface card Set Factory Defaults Pressing this button returns all fields on this screen to their default values Once all settings have been
22. ions for performing a number of specific tasks These may be initial setup normal operation or ongoing maintenance tasks e Chapter 3 Screen Reference Provides alphabetical list of every screen a sample copy of each screen instructions for accessing each screen and a detailed list of all information and options available on that screen This chapter would be used to find out information about any screen or any field on a screen e Chapter 5 Technical Reference Provides technical details on a number of specific topics This chapter would be used during initial setup and later troubleshooting Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 1 2 RTU 5000 Configurator User Manual Chapter 2 Procedures The following are example procedures intended to help get a new user started on each of the described operations For more details please refer to the detailed description of each form and report Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 3 RTU 5000 Configurator User Manual RTU 5000 Configurator Installation This section provides information you need before during and after installing Ferguson Beauregard RTU 5000 Resource Requirements To run the Ferguson Beauregard RTU 5000 software you need a PC or laptop running the Windows operating system Microsoft Windows 9X or Microsoft Windows NT or Windows 2000 Professional operating system The PC or laptop should meet the minimum s
23. its l 2400 Baud 2Bits 8Bits 2 RTS TX Delay C 4800 Baud 9600 Baud eine C 19 2K Baud Pos c 38 4K Baud E Even 0 Prefix Byte Count Joo Prefix Byte HEX 0 Postfix Byte Count foo Postfix Byte HEX 00 1st Hdr Byte HEX 00 2nd Hdr Byte HEX to Fac Gk Cancel To access this screen press the Comm Card Parm Set button on the Configuring the Auxiliary Board screen RTU Baud Rate Select the baud rate the RTU uses to communicate with the external device Stop Bits Select number of stop bits Parity Select odd even or no parity Data Bits Select between 7 data bits or 8 data bits CTS Required Before Send Check this box if the RTU requires the CTS Clear To Send control line before transmitting data In this case the CTS TO Delay time in 0 1 second units is used to prevent the RTU from waiting for CTS forever If that time expires without receiving CTS the RTU aborts the communication to the external device If unchecked the RTU raises RTS Request To Send and waits until either CTS is present of the RTS TX Delay time in 0 1 second units RTS TX Delay This is the time in 0 1 second units the RTU waits for CTS before beginning transmission of the message If during this time CTS is received the RTU immediately begins transmission Prefix Byte Count Number of prefix bytes to send Prefix Byte HEX The prefix byte in hexadecimal Postfix Byte Count Number of suffix
24. led or updated Host PIC Version This field displays the Host PIC Version PIC Code Date This field displays the date the Host PIC Code was last compiled or updated Aux Port 1 PIC Version This field displays the Auxiliary Port 1 PIC Version PIC Code Date This field displays the date the Auxiliary Port 1 PIC Code was last compiled or updated Aux Port 2 PIC Version This field displays the Auxiliary Port 2 PIC Version PIC Code Date This field displays the date the Auxiliary Port 2 PIC Code was last compiled or updated Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 30 RTU 5000 Configurator User Manual RTC Battery OK This field tells if the internal Real Time clock battery is good Close Press this button to close the RTU Information screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 31 SCI Comm Port Parameters on RTU r SCI Comm Port Parameters on RTU Baud Rate r 5 A A F F 1200 Baud 2400 Baud 4800 Baud 9600 Baud 19 2K Baud 38 4K Baud Stop Bits Data Bits 1 Bit 7 Bits C 2Bits 8 Bits Parity f None C Odd C Even Set Factory f To access this screen press the Comm Card Parm Set button on the Configure SCI Port screen RTU Baud Rate Select the baud rate of the RTU Stop Bits Select number of stop bits Parity Select odd even or no parity Data Bits Select between 7 data bits or 8 data bits RTU 5000 Configurator
25. n m Factory Clear Version 42 Dieconned cee FF FF FE More RTU As Indicated At RTU Serial Num 0 Set LGD Gontrast nknown Information Get Time Request Structure Last Set Clock U Clock Date Updated Program Code Flash Time Set Reset o Start Application m Perform ATU Sa pes eos soio FBmeammc toese sacele ce The following options are available on the Perform RTU Action menu Get Address Choose this option to get the RTU Address from the RTU Read Configuration Choose this option to get the Version Number Serial Number CodeChkSum and the Last Update from the RTU This will update all of the setup fields in the Configurator program to match the current settings in the currently connected RTU Update Configuration Choosing this option will cause the Configurator program to send the current Configuration to the RTU Connect Choose this option to connect to the RTU While it is connecting you can choose this option again to cancel the connection Once you are connected to the RTU this option becomes Disconnect and can be used to disconnect from the RTU Set LCD Conirast Choose this option to display the Set LCD Contrast screen Get Time Choose this option to read and display the RTUs real time clock Set Clock Choose this option to set the current time in the RTU Program Code Flash Choose this option to open the Program RTU Code Flash screen This screen is used to send a program to the RTU or erase to pro
26. nu option selecting the Clear trend data option Restore the data for the RTU by selecting the Maintenance Restore RTU Settings menu option Send the restored data to the RTU by pressing the Send button When three minutes has elapsed since reading the trend data from the RTU in step 3 read the trend from the RTU again After another three minute period has elapsed read the trend data from the same RTU Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 7 RTU 5000 Configurator User Manual Connect to RTU Use the Connect to RTU button to Connect to the RTU or use the Connect menu entry under the Perform RTU Action menu While it is connecting you can press this button again to cancel the connection When you click this button a message will be displayed telling you that connecting to the RTU stops the RTU application without changing modes Press Yes if you would like to connect anyway Press No if you would like to use the host to set the RTU in a required mode before continuing RTU Connect Connecting stops RTU application without changing modes Use the host to set the RTU in a required mode before continuing Connect anyway Connecting to the RTU also starts a timer in the RTU The number of seconds in this timer is used by the RTU as an escape timer If the timer expires without receiving any valid FB Net message from the computer the Boot Loader code attempts to restart the RTU application
27. perform any operation like setting the Application Baud Rate Note The RTU 5000 module should be ordered with a Boot Code Baud Rate that matches the rate that will be used for remote communications to this RTU If this RTU will be connected to a cell phone at 1200 baud then the board should have a Boot Code Baud Rate of 1200 baud If you lose communications while trying to upload a new program remotely you will only be able to talk to the Boot Code at the Boot Code Baud Rate Application Baud Rate This is the baud rate that the RTU Application Code uses to communicate to the Radio and to the direct connection This baud rate is set with the RTU 5000 Configurator program After connecting to the RTU press the Host Communications button to get the following screen Host Comm Port Parameters on RTU RTU BAUD RATE CTS Required Before Send 1200 Baud RTS TX Delay 2400 Baud 0 1 seconds 4800 Baud 9600 Baud Aerea Wes 19 2K Baud Piezo Type x C 38 4K Baud Host Header Timeout Seconds 255 3 Prefix Byte Count 00 Prefix Byte HEX 3 Postfix Byte Count 100 Postfix Byte HEX 1st Hdr Byte HEX 145 2nd Hdr Byte HEX Cancel Select the desired baud rate and any other communication parameters and select OK Then use the Upgrade Configuration button to cause this new configuration setting to be sent to the RTU Note The Application Code Baud Rate should be set the same as the Boot Cod
28. postfix bytes to send Postfix Byte HEX The postfix byte in hexadecimal 1 Hdr Byte HEX The first of optionally two header bytes that may be used by the RTU application 2 Hdr Byte HEX The second of two header bytes that may be used by the RTU application Set Factory Defaults Pressing this button returns all fields on this screen to their default values Once all settings have been changed you can create a new or update an existing default file with the Save Defaults As menu option under the file menu Ok Press this button to save any changes you have made and close this screen Cancel Press this button to cancel any changes you have made and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 14 RTU 5000 Configurator User Manual Configure SCI Ports Configure SCI Port Select Port Use Not used r AS 485 Communications Set Factory Default OK Cancel To access this screen from the Main Screen press the SCI Port button SCI RS 485 Communication SCI RS 485 Communication Port Select the communications port Select Port Use Select either Not Used or RS 485 Communications Comm Card Parm Set If RS 485 Communications is selected this button becomes enabled Press this button to open the SCI Comm Port Parameters on RTU screen Set Factory Defaults Pressing this button returns all fields on this screen to their default values Once all settings have been c
29. s displayed Edit Modem Init String The current modem init string The f symbol represents an Enter key press and is translated to a carriage return in the string sent to the RTU and subsequently to the modem Set Factory Defaults Pressing this button returns all fields on this screen to their default values Ok Press this button to save any changes and close this screen Cancel Press this button to cancel any changes and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 29 RTU 5000 Configurator User Manual RTU Information RTU INFORMATION Code Flash AUX Port 1 Checksum 0E A4 D6 74 PIC Version 03 44 00 02 Code Date 01 06 2004 PIC Code Date 12 13 1971 Boot Flash AUX Part 2 Checksum 00 2E 98 C7 PIC Version 03 44 00 02 Code Date 01 06 2004 PIC Code Date 12 13 1971 Host PIC Version 00 01 00 07 PIC Code Date 03 20 2003 All information except Boot Flash data is not valid until the ATU application code has been run RTC battery OK To access this screen from the Main Screen press the More RTU Information button or on the Configure menu select Display Additional RTU Info Code Flash Checksum This field displays the Code Flash Checksum Code Date This field displays the date the Code Flash was last compiled or updated Boot Flash Checksum This field displays the Boot Flash Checksum Code Date This field displays the date the Boot Flash was last compi
30. splayed Edit Modem Init String AT amp FYO GQ2 N1 BSO0 18W4 Set Factory H Defaults i 2 To change to RTU Address enter the new address in the Change the RTU Address field 3 To change the Master Password enter the new password in the Enter KDT Master Password field 4 Press OK Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 10 RTU 5000 Configurator User Manual Chapter 3 Screen Reference Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 11 RTU 5000 Configurator User Manual About RTU 5000 Config RTU5000Config Ferguson Beauregard RTU 5000 Configurator Version 1 1 4 Copyright c 2004 Ferguson Beauregard To access this screen on the Help menu select About This screen shows the version of the currently running copy of RTU 5000 Configurator OK Press this button to close the About RTU 5000 Configurator screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 12 RTU 5000 Configurator User Manual Analog Information Block w ANALOG INFORMATION BLOCK SELECT ANALOG SELECT A PHYSICAL CHANNEL WHOSE DATA INFORMATION BLOCK WILL BE MAPPED TO THE LOGICAL CHANNEL Logical Mapped To gt Host Channel Analog Information Block 1 Analog Information Block 2 Analog Information Block 3 Analog Information Block 4 Analog Information Block 5 Analog Information Block 6 Analog Information Block 7 Analog Information Block 8
31. st button displays a screen allowing adjustment of the LCD screen contrast on the RTU See the following section for details The previous buttons can be used with affecting the operation of the RTU The Connect to RTU button stops the RTUs application program and put it in the Boot Loader mode of operation See the next section for details Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 6 RTU 5000 Configurator User Manual Changing an RTU5000 RTC Battery The RTU5000 Real Time Clock RTC battery will occasionally need to be replaced Changing the battery will destroy the trend data stored in the RTU However following this procedure preserves the trend data contents in the RTU when changing the battery This procedure should be followed whenever the battery is changed The procedure requires reading trend and schematic information from the Event Client computer that scans the RTUs and generates the system reports A Mobile Client laptop cannot be used for this procedure Read the schematic information from the RTU by pressing the Receive button 1 Backup up the RTU information by using the Maintenance Backup RTU Settings menu option Read the most current trend data from the RTU by displaying the RTUs latest trend data and pressing the Receive button Power the RTU off replace the battery and turn the RTU power back on Reset the RTU with the host Maintenance Reset RTU me
32. the screen in the field labeled RTU Clock Date and Time Set LCD Contrast Pressing this button displays a screen allowing you to adjust the RTU LCD contrast Connect to RTU Press this button to connect to the RTU While it is connecting you can press this button again to cancel the connection Once you are connected to the RTU this button becomes Disconnect from RTU Update Configuration Pressing this button will cause the Configurator program to send the current Configuration to the RTU Set Clock Press this button to set the current time in the RTU Program Code Flash Press this button to open the Program RTU Code Flash screen This screen is used to send a program to the RTU or erase to program from the RTU The current program must be erased before sending a new program Start Applications Press this button to start the RTU application Configure RTU Components RTU Application Communications Press this button to open the RTU Application Communication Port Parameters screen This screen selects the communication parameters used by the RTU ACP or CBM application program to communicate wit the host computer Digital Outputs Press this button to open the Digital Out DO Parameters screen Digital Inputs Press this button to open the Digital In DI Parameters screen Analog Inputs Press this button to open the Analog Information Block screen SCI Port Press this button to open the Configure SCI Port screen Auxiliary
33. times 100ms 65 5sec has expired Select Port Edge Capture Select whether you would like the processor to be interrupted to report a Rising edge high or a Falling edge low Input Level Hold Time When Capture is selected the RTU will report a Rising edge high or a Falling edge low and will not detect the next edge change until the Hold Time has expired This value can be between 1 and 655 This represents times of 100 ms to 65 5 seconds Set Factory Defaults Pressing this button returns all fields on this screen to their default values OK Press this button to save any changes you have made and close this screen Cancel Press this button to cancel any changes you have made and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 34 RTU 5000 Configurator User Manual Chapter 4 Technical Reference This section will provide technical details to be used to help trouble shoot problems in the setup or operation of the RTU 5000 Configurator Program Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 4 35 RTU 5000 Configurator User Manual Reset Due to RTC Battery Power Interruption In the event the battery power on the FB8 board is interrupted the board may reset In some cases the board will change its address to zero If this happens the configurator cannot communicate with the RTU except the Get Address command which will return z
34. transmission of the message If during this time CTS is received the RTU immediately begins transmission Host Header Timeout The time in 20ms units the host PIC waits to get a complete FB Net message header before timing it out and restarting Prefix Byte Count Number of prefix bytes to send Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 20 RTU 5000 Configurator User Manual Prefix Byte HEX The prefix byte in hexadecimal Postfix Byte Count Number of suffix postfix bytes to send Postfix Byte HEX The postfix byte in hexadecimal 1 Hdr Byte HEX The first of optionally two header bytes that may be used by the RTU application gna Hdr Byte HEX The second of two header bytes that may be used by the RTU application Set Factory Defaults Pressing this button returns all fields on this screen to their default values Once all settings have been changed you can create a new or update an existing default file with the Save Defaults As menu option under the file menu OK Press this button to save any changes you have made and close this screen Cancel Press this button to cancel any changes you have made and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 21 RTU 5000 Configurator User Manual Main Screen wy Ferguson Beauregard RTU 5000 Configurator Oo x File Configure Perform RTU Action Help Set PC Comm Port Num 1 B
35. ts Pressing this button returns all fields on this screen to their default values Once all settings have been changed you can create a new or update an existing default file with the Save Defaults As menu option under the file menu OK Press this button to save any changes you have made and close this screen Cancel Press this button to cancel any changes you have made and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 19 RTU 5000 Configurator User Manual RTU Application Communication Port Parameters i RTU Application Communication Port Parameters xj RTU BAUD RATE J CTS Required Before Send C 1200 Baud ATS TX Delay C 2400 Baud 2 0 1 seconds KeyPad Type C 4800 Baud Piezo Type Host Header Timeout Seconds 255 i d 19 2K Baud 38 4K Baud The baud rate selected here controls the speed the RTU appication uses to communicate through the radio modem or laptop port to the host computer 3 Prefix Byte Count foo Prefix Byte HEX 3 Postfix Byte Count foo Postfix Byte HEX aa __1st Hdr Byte HEX HEX j fas __ 2nd Hdr Byte HEX To access this screen from the Main Screen press the RTU Application Communications button This screen selects the communication parameters used by the RTU ACP or CBM application program to communicate with the host computer It is strongly suggested that the RTU Application s baud rate be set to the same val
36. ue as the RTU 5000 Configurator s baud rate If the baud rates are set differently the ease of switching between the RTU application and the RTU boot code is hampered This makes updating the RTU configuration and application code somewhat involved and subject to problems RTU Baud Rate Select the baud rate for the RTU to use RTU Application Baud Rate The selected application baud rate is different from the baud rate currently used by the Configurator 9600 baud Accept anyway ma This warning message is displayed when the operator selects a different baud rate for the RTU application than what is used by the RTU 5000 Configurator If OK is selected the baud rate change is saved If Cancel is pressed the operator is given another chance to set the desired RTU application baud rate Key Pad Type Select the type of keypad off membrane or piezo CTS Required Before Send Check this box if the RTU requires the CTS Clear To Send control line before transmitting data In this case the CTS TO Delay time in 0 1 second units is used to prevent the RTU from waiting for CTS forever If that time expires without receiving CTS the RTU aborts the communication to the external device If unchecked the RTU raises RTS Request To Send and waits until either CTS is present of the RTS TX Delay time in 0 1 second units RTS TX Delay This is the time in 0 1 second units the RTU waits for CTS before beginning
37. ure is known enter its address in the RTU Addr edit box located in the upper right corner Otherwise use the Get Address to read the address from the RTU Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 2 5 RTU 5000 Configurator User Manual The Get Address button should only be used while directly connected to the RTU If the computer is connected to a radio more than one RTU may reply corrupting the response or providing the address of an RTU other than the desired one Once the Configurator has the correct initial CRC value and the RTU address the other buttons can be used to retrieve the RTU Configuration data read the RTUs clock and set the RTUs LCD contrast These functions can be used without affecting the RTUs application program The Read Configuration button retrieves the current RTU configuration and enables the buttons in the RTU Information and Configure RTU Components blocks Since the Configurator is not connected to the RTU the program allows viewing the configuration but will not allow changing it The More RTU Information button displays a list of software components loaded on the RTU Note that unless the application code has executed at least once since the last code load was performed the Code flash and Host Aux1 and Aux2 code information may be invalid The Read Clock button retrieves the current real time clock value and displays it in the RTU Clock Date and Time fields The Set LCD Conira
38. urrent Pulsed DO Port 8 C Low Curent C 2 High Current Pulse 1 thru 655 times 100ms Set Factory Defaults OK Cancel To access this screen from the Main Screen press the Digital Outputs button or on the Configure menu select Configure Digital OUT Select Digital Out Port Number Select the digital out port number Select Port Current Select high or low port current Select Port Pulsing Select Pulsed or non Pulsed output High current requires pulsed output Set Factory Defaults Pressing this button returns all fields on this screen to their default values Once all settings have been changed you can create a new or update an existing default file with the Save Defaults As menu option under the file menu OK Press this button to save any changes you have made and close this screen Cancel Press this button to cancel any changes you have made and close this screen Printed 8 12 2005 9 27 AM Version 1 24 August 12 2005 Page 3 18 RTU 5000 Configurator User Manual External Device Selection External Device Selection aAA MotherBoard SCI r Aux Port 1 To access this screen from the Main Screen press the External Devices button or on the Configure menu select Configure External Devices MotherBoard SCI Select the MotherBoard from the list to the left Aux Port 1 Select Aux Port 1 from the list to the left Aux Port 2 Select Aux Port 2 from the list to the left Set Factory Defaul
39. ystem requirements CPU clock speed RAM hard disk space video etc as outlined by the Windows operating system selected Go to http Awww micrsoft com for a list of system requirements for each of the targeted Windows operating systems Note If a PC or laptop system is used that only has USB ports a USB to serial port adapter will need to be used to allow the USB port to support standard serial communications port operations and functions The USB to serial Port Adapter will come with its own set of Windows drivers that will need to be installed for the operating system used Expected Ferguson Beauregard Install Program Behavior The Ferguson Beauregard Install program uses Microsoft components to run Setup If these files are not on your computer and Windows 98 installation for example does not include these files as part of a typical install and thus will not be installed on a clean computer Setup copies them and then restarts the computer After this restart the user must re run Setup to complete the installation of the Ferguson Beauregard RTU 5000 system Installation Overview The SETUP EXE program supplied on the Ferguson Beauregard RTU 5000 CD ROM installs Ferguson Beauregard RTU 5000 Installation Procedure To install Ferguson Beauregard RTU 5000 follow these steps 1 Insert the Ferguson Beauregard RTU 5000 CD ROM into the appropriate drive on your computer 2 Select Run from the Start menu
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