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1. REFERENCE ya 2 a MENU REF 4 REF Mn an Displays the MONI C keypad reference ILI L IL value PAR PAR regardless of the selected FT Ha PUSH cur Hz control place FWD REV IO KEYPAD BUS FWD REV 10 KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a Ea MENDON od In this menu MON lt MON 4 you can FY fl browse the PAR PAR U monitoring PUSH values aT v v FLT y v FWD REV IO KEYPAD BUS FWD REV 1 0 KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT PARAMETER bad a MENU REF REF O 11 In this menu MON MON you can w I 1 I browse and PARIS PAR 1 S FLT PUSH parameters y r FLT FWD REV I O KEYPAD BUS FWD REV I O KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a FAULT HISTORY REF RE 2 MENU L y 8 Here you will MON MON l I f be able L lo browse PAR PAR L LI l through the FLIA PUSH Furla faults occurred IN y v v FWD REV IO KEYPAD BUS FWD REV IO KEYPAD BUS Figure 7 12 The main menu of Vacon 10 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 35 VACON CONTROL PANEL 7 4 2 Reference menu READY RUN STOP ALARM FAULT ee Cann PAR J L LILI Hz y y FWD REV I O KEYPAD BUS Push to enter Change Push to edit mode value confirm Figure 7 13 Reference menu display Move to the reference menu with the navigation wheel see Figure 7 12 The refe rence value can be
2. Preset Single Registers All ID numbers 9 12 1 Termination resistor The RS 485 bus is terminated with termination resistors of 120 ohms in both ends Vacon 10 has a built in termination resistor which is switched off as a default pre sented below The termination resistor can be switched on and off with the right hand dip switch located above 0 terminals in the front of the drive see below AI2GND GND DI4 DIS DIG AO DO 5 14 15 16 18 20 EFI o o fo Q L 9 10 o Q ee AM GND 24V GND D1 DIZ DI3 ON cul NE H 1209 f APIRS 485 E OFF dl M ar imren 9 12 2 Modbus address area The Modbus interface of Vacon 10 uses the ID numbers of the application parameters as addresses The ID numbers can be found in the parameter tables in chapter 8 When several parameters monitoring values are read at a time they must be con secutive 11 addresses can be read and the addresses can be parameters or moni toring values Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 80 9 12 3 Modbus process data Process data is an address area for fieldbus control Fieldbus control is active when the value of parameter 2 1 Control place is 3 fieldbus The contents of the proc ess data has been determined in the application The following tables present the process data contents in the General Purpose Application Table 9 3 Output process data TO Weabus resister Wane Tea T Pa
3. 17 VACON INSTALLATION Figure 3 8 Open the lid ontrol cable tightening torque 0 4 Nm Strip the plastic cable coating for 360 earthing Figure 3 9 Install the control cables See Chapter 6 3 Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 18 3 2 3 Cable and fuse specifications Use cables with heat resistance of at least 70 C The cables and the fuses must be dimensioned according to the tables below Installation of cables according to UL regulations is presented in Chapter 3 2 6 The fuses function also as cable overload protection These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor In any other case ask the factory for more in formation EMC category cat C2 Mains cable types Motor cable types Control cable types Table 3 4 Cable types required to meet standards EMC categories are described in Chapter 3 1 3 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required NKCABLES MCMK or similar recommended Power cable equipped with concentric protection wire and intended for the specific mains voltage NKCABLES MCMK or similar recommended Power cable equipped with compact low impedance shield and intended for the specific mains voltage NKCABLES MCCMK SAB OZCUY J or similar recommended 360 earthing of both motor and FC
4. VACON PARAMETER DESCRIPTIONS 9 11 Easy usage menu Control panel Menu PAR gt P9 13 2 DRIVE SETUP With this parameter you can easily set up your drive for four different applica tions Note This parameter is only visible when the Startup Wizard is active The startup wizard will start in first power up It can also be started as follows See the figures below NOTE Running the startup wizard will always return all parameter settings to their factory defaults READY RUN STOP ALARM FAULT 17 Alternates F LO in the display D READY RUN STOP ALARM FAULT RUN STOP ALARM AULT X a REF erl REF Ka mon MON p 3 oN IUO PAR j4 PAR a Ne PAR 1 LI FLT rR X FUT m z r pm FLT y Nr Jn Press STOP Push to enter edit mode Select motor for 5 seconds nominal speed in main menu and push to confirm PERFORM THE SAME PROCEDURE FOR PAR 1 4 MOTOR NOMINAL CURRENT PERFORM DRIVE SETUP PAR 13 2 SEE NEXT PAGE Figure 9 17 Startup wizard Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 78 READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT E a REF REP REP MON 1 J MON L 1 4 J ON n PAR E PAR IJE PAR U FLT FLT FLT X x y x O Startup wizard Push to enter Select between shows par 13
5. 2 10V Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 70 9 8 Motor thermal protection parameters 9 7 9 10 The motor thermal protection is to protect the motor from overheating The drive is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be thermally overloaded This is the case especially at low frequencies At low frequencies the cooling effect of the motor is reduced as wellas its capacity If the motor is equipped with an external fan the load reduction at low speeds is small The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor The motor thermal protection can be adjusted with parameters The thermal cur rent specifies the load current above which the motor is overloaded This current limit is a function of the output frequency CAUTION The calculated model does not pro tect the motor if the airflow to the motor is re duced by blocked air intake grill 9 4 STALL PROTECTION 0 No response 1 Alarm 2 Fault stop according to P2 3 The motor stall protection protects the motor from short time overload situa tions such as one caused by a stalled shaft The stall current is lnmotor 1 3 stall time 15 seconds and stall frequency limit 25Hz If the current is higher than the limit and output frequency is lower th
6. 3 4 3 11 PRESET SPEEDS O 7 These parameters can be used to determine frequency references that are applied when appropriate combinations of digital inputs are activated Preset speeds can be activated from digital inputs despite of the active control place Parameter values are automatically limited between the minimum and maxi mum frequencies par 3 1 3 2 Speed Preset Preset Preset speed B2 speed B1 speed BO If P3 3 0 Preset speed 0 Pess Pp Presetspeed po Presetspeeds_ MC xf MEE ACI AR ICI Preset apeeds_ 3 YA MIE x IRC ICI Table 9 1 Preset speeds 0 7 24 hour support 358 0 201 212 575 Email vaconldvacon com 63 VACON PARAMETER DESCRIPTIONS 9 4 Ramps amp brakes setup Control panel Menu PAR gt P4 4 1 RAMP SHAPE 4 10 RAMP SHAPE 2 The start and end of the acceleration and deceleration ramp can be smoothed with this parameter Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the refer ence signal Setting value 0 1 10 seconds for this parameter produces an S shaped accel eration deceleration The acceleration and deceleration times are determined with parameters 4 2 and 4 3 Hz t gt Figure 9 6 S shaped acceleration deceleration 4 2 ACCELERATION TIME 4 3 DECELERATION TIME 4 11 ACCELERATION TIME 2 4 12 DECELERATION TIME 2 These limits correspond to the time requi
7. 75 76 79 79 79 80 10 Technical data 10 1 Vacon 10 technical data 10 2 Power ratings 10 2 1 Vacon 10 Mains voltage 115 V 10 2 2 Vacon 10 Mains voltage 208 240 V 10 2 3 Vacon 10 Mains voltage 380 480 V 10 2 4 Vacon 10 Mains voltage 575 V 10 3 Brake resistors 82 82 84 84 84 85 86 86 SAFETY VACON 4 1 SAFETY ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or con nected appliances Please read the information included in cautions and warnings carefully Dangerous voltage Risk of death or severe injury General warning Risk of damage to the product or connected appliances 1 1 Warnings gt EE S S BP 24 hour support 358 10140 837 1150 e Email vaconldvacon com The components of the power unit of the frequency converter are live when Vacon 10 is connected to mains Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from the mains potential The motor terminals U V W T1 T2 T3 and the possible brake resistor terminals are live when Vacon 10 is connected to mains even if the motor is not running The control l O terminals are isolated from the mains poten tial However the relay
8. P12 4 1 Fieldbus 332 2 Al1 Only in API FULL amp LIMITED 3 Al2 Only in API FULL 0 Fieldbus LIMITED 2 Al2 Only in API FULL 6 0 No minimum scaling 100 0 e No maximum scal 0 No inversion Feed back lt Setpoint gt Increase Pl 340 Output 1 Inverted Feedback lt Set point gt Decrease PI Output Error value inversion Table 8 11 PI control parameters NOTE These parameters are shown when P13 1 0 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 51 VACON PARAMETERS 8 12 Easy usage menu Control panel Menu PAR gt PO EA S EA E A 0 All parameters visible Parameter 1 1 1 Only quick setup conceal parameter group visi ble 0 Basic 1 Pump drive E 2 Fan drive P132 Drive setup 3 3 Conveyor drive HP NOTE Visible only duri ing Startup wizard Table 8 12 Easy usage menu parameters 8 13 System parameters Code Parame Min a TRT Ne Software information MENU PAR gt 51 GURE TT H aw EAEE pep 7 y premi 2222 O RS485 information MENU PAR gt 52 Format xx yyy xx 0 64 Number of error messages yyy 0 999 Number of correct messages 0 813 0 None locked 0 Not used 1 1 second 2 2 seconds etc Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 52 ESTO A IE SOS ELA SS SA o eramos Total counters MENU PAR gt S3 me PPP MESA Poweron days i sas P
9. REF ca MON mA MON orn i i IL PAR PAR L Fo FT SHWD REV TO KEYPAD Bus Push FWD REV W O KEYPAD BUS Browse la faults 1 9 READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT REF REF wn fof FW L WON L wy wal Pod OLI oar MILILI Pla Push FT s FWD REV 10 KEYPAD BUS FWD REV IO KEYPAD BUS Browse e for days D hours H and minutes M Figure 7 16 Fault history menu In Fault history menu you can browse through 9 latest faults see Figure 7 16 If a fault is active the relevant fault number e g F1 02 alternates in the display with main menu When you browse between the faults the fault codes of active faults are blinking The active faults can be reset by pressing the STOP button for 1 time If the fault cannot be reset the blinking continues It is possible to navigate in the menu structure also when there are active faults present but the display returns automat ically to the fault menu if buttons or navigation wheel are not pressed or navigation is not rotated The operating date hour and minute values at the fault instant are shown in the value menu operating hours displayed reading Note The whole fault history can be cleared by pressing STOP button for 5 sec time when the drive is stopped and Fault history menu is selected in the display See Chapter 5 for fault descriptions Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 40 8 STANDARD APPLICATION PAR
10. input process data This is the Reference 1 to the frequency converter Used normally as Speed refer ence The allowed scaling is 0 10000 The value is scaled in percentage of the fre quency area between the set minimum and maximum frequencies Tel 358 0 201 2121 e Fax 358 0 201 212205 TECHNICAL DATA VACON 82 10 TECHNICAL DATA 10 1 Vacon 10 technical data Mains Input voltage Uin 115V 15 10 1 metan 208 240V 15 10 1 208 240V 15 10 3 380 480V 15 10 3 575V 15 10 3 Input frequency 45 66 Hz Line current THD gt 120 Once per minute or less normal case Supply network Vacon 10 400V cannot be used with corner grounded net works Motor connection Output current Continuous rated current ly at ambient temperature max 50 C depends on the unit size overload 1 5 x ly max 1min 10min Starting current torque Current 2 x ly for 2 secs in every 20 sec period Torque depends on motor Output frequency 0 320 Hz Frequency resolution 0 01 Hz characteristics Open Loop Sensorless Vector Control Deceleration time 0 1 3000 sec Braking torque 100 Ty with brake option only in 3 drives sizes MI2 and MI3 30 Ty without brake option Table 10 1 Vacon 10 technical data 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 83 VACON TECHNICAL DATA Ambient Ambient operating tem 10 C no frost 40 50 C depends on the unit size
11. 12 1 GND 1 0 signal ground 24V output for Dl s 20 max load 50 mA Digital input 1 Start forward P 0 30 V Ri 12 kQmin Digital input 2 Start reverse P Digital input 3 Preset speed BO Pl RS485 signal A FB Communication Positive RS485 signal B FB Communication Negative Relay out 2 ACTIVE Relay Max switching load opened FAULT P 250Vac 2A or 250Vdc 0 44 Table 6 3 Vacon 10 General purpose application default I O configuration and connections for API LIMITED version P Programmable function parameter lists and descriptions chapters 8 and 9 API RS 485 Terminal Factory preset f Description GND e I O signal ground 24V output for Dl s 20 max load 50 mA L Digital input 1 1 Start forward Q 30VRi 12kQmin RS485 signal A FB Communication Positive RS485 signal B FB Communication Negative IS out 2 ACTIVE Relay Max switching load opened FAULT P 250Vac 2A or 250Vdc 0 4A Table 6 4 Vacon 10 General purpose application default I O configuration and connections for API RS 485 version P Programmable function parameter lists and descriptions chapters 8 and 9 Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 32 7 CONTROL PANEL 7 1 General The Vacon 10 API Full and API Limited versions have similar control panels The panel is integrated to the drive consisting of corresponding applic
12. 20 max load 50 mA O signal ground Digital input 1 Start forward P 0 30 V Ri 12 kQmin Digital input 2 Start reverse Pl x alow Digital input 3 Preset speed BO P RS485 signal A FB Communication Positive RS485 signal B FB Communication Negative Analog signal in 2 Pl actual value P 0 4 20 mA Ri 2009 0 signal ground O signal ground Digital input 4 Preset speed B1P Digita Fault reset P input 5 Digital input 6 Disable PI contr P 0 30VRi 12kQ min Output frequency P 0 4 20 mA RL 5009 Digital signal out Active READY P Open collector max load 48V 50mA Relay out 1 Active RUN P Max switching load 250Vac 2A or 250Vdc 0 4A out 2 Active FAULT P Max switching load 250Vac 2A or 250Vdc 0 4A Table 6 2 Vacon 10 General purpose application default I O configuration and connections for API FULL version P Programmable function see parameter lists and descriptions chapters 8 and 9 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 31 VACON VACON 10 API API LIMITED Terminal Saul Factory preset 10Vre Ref voltage out Maximum load 10 mA Analog signal in 1 Freq reference 0 10VRi 200kQ Can be changed to 0 4 mA 20mA current input with the dip switch see ch 9
13. 20mm Figure 3 10 Stripping of cables Note Strip also the plastic cover of the cables for 360 degree earthing See Figures 3 5 3 6 and 3 9 3 2 6 Cable installation and the UL standards To meet the UL Underwriters Laboratories regulations a UL approved copper ca ble with a minimum heat resistance of 60 75 C must be used 3 2 7 Cable and motor insulation checks These checks can be performed as follows if motor or cable insulations are suspect ed to be faulty 1 Motor cable insulation checks Disconnect the motor cable from terminals U T1 V T2 and W T3 of the frequency converter and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MOhm 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 N and L3 of the frequency con verter and from the mains Measure the insulation resistance of the mains cable be tween each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MOhm 3 Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The ins
14. 3 2004 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards In Vaasa 6th of May 2008 Vesa Laisi President 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 11 VACON INSTALLATION 3 INSTALLATION 3 1 Mechanical installation There are two possible ways to mount Vacon 10 in the wall either screw or DIN rail mounting The mounting dimensions are given on the back of the drive and on the fol lowing page MI1 MI2 3 1 2 Figure 3 3 DIN rail mounting Figure 3 2 Screw mounting Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 12 3 1 1 Vacon 10 dimensions Figure 3 4 Vacon 10 dimensions MI1 MI3 S e e e e EA A AA 3 MIZ Table 3 1 Vacon 10 dimensions in millimetres 24 hour support 0 201 212 575 e Email vacon dvacon com 13 VACON INSTALLATION 3 1 2 Cooling Forced air flow cooling is used in all Vacon 10 drives Enough free space shall be left above and below the frequency converter to ensure sufficient air circulation and cooling You will find the required dimensions for free space in the table below aa AT 5 Mn 50 Table 3 2 Dimensions required
15. 7 Motor stop signal i i Restart 1 Restart 2 Motor start signal Supervision _____ Trial time i Ii par 10 2 Fault active RESET Fault reset Autoreset function Trials 3 Figure 9 15 Automatic restart Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 76 9 10 Pl control parameters Control panel Menu PAR gt P12 12 1 PI ACTIVATION 0 Not used 1 PI for motor control 2 PI for external use Only in API Full 12 2 PI CONTROLLER GAIN This parameter defines the gain of the PI controller If the value of the param eter is set to 100 a change of 10 in the error value causes the controller output to change by 10 12 3 PI CONTROLLER I TIME This parameter defines the integration time of the Pl controller If this param eter is set to 1 00 second the controller output is changed by a value corre sponding to the output caused from the gain every second Gain Error s 12 7 FEEDBACK MINIMUM 12 8 FEEDBACK MAXIMUM This parameter sets the minimum and maximum scaling points for feedback value T Controller feedback par 12 8 i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i i par 12 7 4 k 1 Analoque input l jf f fi b with custom i y T min and max ov Custom min Custom max 10V scaling OmA par 6 3 6 7 par 6 4 6 8 20mA Figure 9 16 Feedback minimum and maximum 24 hour support 358 0 201 212 575 Email vaconldvacon com 77
16. A 2 4 5 9 0099 57 Table 10 6 Vacon 10 power ratings 575 V Note 1 The input currents are calculated values with 100 kVA line transformer supply Note 2 The mechanical dimensions of the units are given in Chapter 3 1 1 10 3 Brake resistors Vacon Wipe Minimum braking maw em S Note Only 3 phase MI2 and MI3 drives are equipped with brake chopper For further information on brake resistors please download Vacon NX Brake Resis tor Manual UD00971C on http www vacon com Support amp Downloads 24 hour support 358 0 40 837 1150 e Email vaconldvacon com VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at www vacon com
17. After the stop command the motor coasts to a stop without control from the frequency converter With the DC injection the motor can be electrically stopped in the shortest possible time without using an optional external braking resistor The braking time is scaled by the frequency when the DC braking starts If the frequency is greater or equal to the nominal frequency of the motor the set value of parameter 4 7 determines the braking time For example when the frequency is 10 of the nominal the braking time is 10 of the set value of parameter 4 7 fout fout fn fn ny Output frequency lt Ea Ne Motor speed Wy S Output frequency a N DC braking ON S 0 1 xfn a Yj YY f 4 DC braking ON t t gt gt Motor speed RUN STOP t 1x par 4 7 t 0 1 x par 4 7 P 47 ol pp RUN STOP Figure 9 8 DC braking time when Stop mode Coasting Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 66 Par 2 3 1 Stop function Ramp After the Stop command the speed of the motor is reduced according to the set deceleration parameters if the inertia of of the motor and load allows that to the speed defined with parameter 4 6 where the DC braking starts The braking time is defined with parameter 4 7 See Figure 9 9 Motor speed Output frequency DC braking Par 4 6 RUN STOP Figure 9 9 DC braking time when Stop m
18. VACON 14 Category C3 Frequency converters of this class comply with the requirements of category C3 of the product standard EN 61800 3 2004 Category C3 includes con verters the rated voltage of which is less than 1000V and which are intended for use in the second environment only Category C4 The drives of this class do not provide EMC emission protection These kinds of drives are mounted in enclosures Category C4 for IT networks Frequency converters of this class fulfil the product standard EN 61800 3 2004 if intended to be used in IT systems In IT systems the networks are isolated from earth or connected to earth through high impedance to achieve a low leakage current NOTE if converters are used with other supplies no EMC requirements are complied with Environments in product standard EN 61800 3 2004 First environment Environment that includes domestic premises lt also includes establishments directly connected without intermediate transformers to a low volt age power supply network which supplies buildings used for domestic purposes NOTE houses apartments commercial premises or offices in a residential building are examples of first environment locations Second environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes NOTE industrial areas technical areas of any building fed f
19. for cooling Cooling air required m h Table 3 3 Required cooling air NOTE See the mounting dimensions on the back of the drive Leave free space for cooling above 100 mm below 50 mm and on the sides 10 mm of Vacon 10 Side to side installation allowed only if the ambient temperature is below 40 C 3 1 3 EMC levels EN61800 3 defines the division of frequency converters into five classes according to the level of electromagnetic disturbances emitted the requirements of a power sys tem network and the installation environment see below The EMC class of each product is defined in the type designation code Category C1 Frequency converters of this class comply with the requirements of category C1 of the product standard EN 61800 3 2004 Category C1 ensures the best EMC characteristics and it includes converters the rated voltage of which is less than 1000V and which are intended for use in the 1st environment NOTE The re quirements of class C are fulfilled only as far as the conducted emissions are con cerned Category C2 Frequency converters of this class comply with the requirements of category C2 of the product standard EN 61800 3 2004 Category C2 includes con verters in fixed installations and the rated voltage of which is less than 1000V The class C2 frequency converters can be used both in the 1st and the 2nd environment Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION
20. output terminals may have a danger ous control voltage present even when Vacon 10 is disconnected from mains The earth leakage current of Vacon 10 frequency converters exceeds 3 5mA AC According to standard EN61800 5 1 a reinforced protective ground connection must be ensured If the frequency converter is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 If Vacon 10 is disconnected from mains while running the motor it remains live if the motor is energized by the process In this case the motor functions as a generator feeding energy to the frequency converter 5 VACON SAFETY After disconnecting the frequency converter from the mains A wait until the fan stops and the indicators on the display go out Wait 5 more minutes before doing any work on Vacon 10 connections The motor can start automatically after a fault situation if the autoreset function has been activated Tel 358 0 201 2121 e Fax 358 0 201 212205 SAFETY VACON 6 1 2 Safety instructions bbbbb The Vacon 10 frequency converter has been designed for fixed installations only Do not perform any measurements when the frequency con verter is connected to the mains Do not perform any voltage withstand tests on any part of Vacon 10 The product safety is fully tested at factory Prior to measurements on the motor or the motor cable dis connect the
21. parameters are 0 Not used 1 DI1 2 DI2 API FULL 8 LIMITED 3 DI3 API FULL 8 LIMITED 4 DI4 API FULL 5 DI5 API FULL 6 Dia API FULL START SIGNAL 1 START SIGNAL 2 REVERSE EXTERNAL FAULT CLOSE EXTERNAL FAULT OPEN FAULT RESET RUN ENABLE PRESET SPEED BO PRESET SPEED B1 PRESET SPEED B2 DISABLE PI FORCE TO I O The control place is forced to 1 0 by activating the digital input that this func tion is programmed to The priority order of selecting control place is 1 Navigation wheel 2 Forced from I O 3 Parameter 2 1 RAMP TIME SELECTION Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Set Acceleration Deceleration times with parameters 4 2 and 4 3 and the al ternative ramp times with 4 11 and 4 12 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 68 9 6 Analogue inputs Control panel Menu PAR gt P6 6 2 AI1 SIGNAL FILTER TIME ONLY IN API FULL LIMITED 6 6 AI2 SIGNAL FILTER TIME ONLY IN API FULL This parameter given a value greater than 0 activates the function that filters out disturbances from the incoming analogue signal Long filtering time makes the regulation response slower See Figure 9 10 A Unfiltered signal 100 4 Filtered signal BIR E A AAA Figure 9 10 AI1 and Al2 signal filtering 6 3 AII CUSTOM SETTING MINIMUM 6 4 AI1 CUSTO
22. 2 edit mode 0 3 see below number Selections P1 1 P1 2 P1 7 P1 15 P3 1 P3 2 P43 E 0 a 4 50 60 0 Basic gt 50 60 Not Ai 3s 3s VE Hz Inmor E Hz Hz 110V 1 1x 0 0 1 20 0 1 Pump drive y 50 0 Not 1 0 Ramp Ram 50 60 ait 5s 5s V Hz InmoT used Ml cia He He Psov 1 1x O O 20 i 50 60 50 60 2 Fan drive ve Hz amor Not 1 0 Ramp coast Hz Hz L 20s 20s E 15x 12 0 0 0 3 Conveyor ys Boso lused VO Ramp coast pz P an 1s fis drive 0 10 Same as drive voltage except in 115V drives this value is 230V Parameters 61 7 Motor Un V P2 3 Stop function affected P1 2 Motor fn Hz P3 1 Min frequency P1 7 Current limit A P3 2 Max frequency P1 15 Torque boost P3 3 I O reference P2 1 Control place P4 2 Acc time s P2 2 Start function P4 3 Dec time s READY RUN STOP ALARM FAULT REF gt mon 1 PAR FLT x Push to confirm drive setup Figure 9 18 Drive setup 24 hour support 358 0 201 212 575 Email vaconldvacon com 79 VACON PARAMETER DESCRIPTIONS 9 12 Modbus RTU Vacon 10 has a built in Modbus RTU bus interface The signal level of the interface is in accordance with the RS 485 standard The built in Modbus connection of Vacon 10 supports the following function codes Function Function name Address Broadcast code messages Read Holding Registers All ID numbers Read Input Registers All ID numbers
23. AMETERS On the next pages you can find the lists of parameters within the respective param eter groups The parameter descriptions are given in Chapter 9 NOTE Parameters can only be changed when drive is in stop mode Explanations Code Location indication on the keypad Shows the operator the present Monitoring value number or Parameter number Parameter Name of monitoring value or parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value given if available Default Factory preset value ID ID number of the parameter used with fieldbus control O More information on this parameter available in chapter 9 Param eter descriptions click on the parameter name NOTE This manual is for Vacon 10 standard application only If you are using a spe cial application please download the appropriate user manual on http www va con com gt Support amp Downloads 24 hour support 358 10140 837 1150 e Email vaconldvacon com 41 VACON PARAMETERS 8 1 Quick setup parameters Virtual menu shows when par 13 1 1 de Parameter Win Waxy Unt Defeat TOT Wate Motor nominal 230 Check rating plate on the 400 110 voltage 575 motor 0 Not used E 1 1 0 terminal is 2 Fieldbus E one selection removed OR Ot II 08 ALE 0 12 ETICO a ate A o e sre E P32 Max frequency 50 00 KAN 0 Preset Speeds 0 7 1 Keypad Reference 2 Fieldbus Refe
24. API FULL amp LIMITED Output Stop function If Start and Stop pulses are frequency Par 2 3 simultaneous the Stop pulse coasting overrides the Start pulse Y PA REV DIT Start H E a DI2 Stop Figure 9 5 Start Stop logic selection 2 3 DI1 Start forward rising edge after fault DI2 Start reverse rising edge after fault API FULL amp LIMITED 24 hour support 358 0 201 212 575 Email vaconldvacon com 61 VACON PARAMETER DESCRIPTIONS 2 5 LOCAL REMOTE This parameter defines whether the control place of the drive is remote 1 0 or FieldBus or Keypad Keypad can also be selected as control place by pressing the navigation wheel for 5 seconds The priority order of selecting control place is 1 Navigation wheel 2 Forced from 1 0 3 Parameter 2 1 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 62 9 3 Frequency references Control panel Menu PAR gt P3 3 3 I O REFERENCE Defines the selected frequency reference source when the drive is controlled from the 1 0 terminal 0 Preset speed 0 7 1 Keypad reference 2 Reference from Fieldbus FBSpeedReference API FULL amp LIMITED 3 Al1 reference terminals 2 and 3 e g potentiometer API FULL 4 Al2 reference terminal 4 and 5 e g transducer
25. CRIPTIONS VACON 74 Motor temperature P l 105 l Motor Fault warning current activation point l if selected with IN i par 9 7 i JIN No Time constant T Motor temperature Q IIO x 1 0 tT Time gt Changes by motor size and adjusted with parameter 9 10 Figure 9 14 Motor temperature calculation 9 11 MOTOR PHASE SUPERVISION Motor phase supervision of the motor ensures that the motor phases have an approximately equalcurrent Settings for P9 11 range 0 2 En PR R L o o TT Naming O O E Fault stop mode after fault according to A A 3 Stop func tion 24 hour support 358 0 201 212 575 Email vaconldvacon com 75 VACON PARAMETER DESCRIPTIONS 9 9 Fault autoreset parameters Control panel Menu PAR gt P10 10 2 AUTO RESET TRIAL TIME The Automatic restart function restarts the frequency converter when the faults have disappeared and the waiting time has elapsed The time count starts from the first autoreset If the number of faults occur ring during the trial time exceeds three the fault state becomes active Oth erwise the fault is cleared after the trial time has elapsed and the next fault starts the trial time count again See Figure 9 15 If a single fault remains during the trial time a fault state is true Wait time Wait time par 10 1 par 10 1 Fault trigger p 7
26. M SETTING MAXIMUM 6 7 AI2 CUSTOM SETTING MINIMUM 6 8 AI2 CUSTOM SETTING MAXIMUM These parameters set the analogue input signal for any input signal span from 100 to 100 24 hour support 358 0 201 212 575 Email vacon avacon com 69 VACON PARAMETER DESCRIPTIONS 9 7 Digital and analoque outputs Control panel Menu PAR gt P7 7 1 RELAY OUTPUT 1 FUNCTION ONLY IN API FULL 7 2 RELAY OUTPUT 2 FUNCTION 7 3 DIGITAL OUTPUT 1 FUNCTION ONLY IN API FULL setting Signal content 0 Not used Not in operation 1 Ready The frequency converter is ready to operate The frequency converter operates motor is 2 Run N N running or DC braking 3 Fault A fault trip has occurred 4 Fault inverted A fault trip has not occurred An alarm has occured The reverse command has been selected 6 Reversed b B output frequency to the motor is negative 7 At speed The output frequency has reached the set reference 8 Motor regulator acti One of the limit regulators e g current vated limit voltage limit is activated 9 FBControlWord B13 Modbus control word bit 13 10 FBControlWord B14 Modbus control word bit 14 11 FBControlWord B15 Modbus control word bit 15 Table 9 2 Output signals via RO1 RO2 and DO1 7 4 ANALOGUE OUTPUT FUNCTION 0 Full scale 1 0 Max frequency 2 0 Nominal current 3 0 Nominal torque 4 PID controller output 0 100 7 5 ANALOGUE OUTPUT MINIMUM 0 0 20 mA 0 10V 1 4 20 mA
27. Speed control 0 Linear 108 1 Squared 2 Programmable point 5 Voltage at field 10 00 200 100 00 603 of Nominal voltage of the weakening point motor 604 z 100 00 SS of the 9 of Nominal voltage of the motor 0 Not used 1 Used O Disabled 1 Used in Run state 2 Used in Run and Stop state Table 8 2 Motor settings NOTE These parameters are shown when P13 1 0 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 44 8 3 Start stop setup Control panel Menu PAR gt P2 EA niin R A L 1 1 0 terminal Remote con 2 Fieldbus O trol place 2 keypad control is activated with par 2 5 O Siart function 0 5 2 Ramp 1 Flying start lt l O Coasting O P25 l 0 AE 3 Start signal 1 Start signal 2 Default DI1 Default DI2 0 Start Fwd Start reverse O 2 R DO 1 Start Reverse 9 2 Start Pulse Stop Pulse 3 Start Fwd Start Rv REAF REAF 0 Remote O reef tornos of TT fet HHS Table 8 3 Start stop setup 8 4 Frequency references Control panel Menu PAR gt P3 Codey Parameter Min Wax Unt eta 19 ote BRE ARRE T a e o 0 Preset Speeds 0 7 1 Keypad Reference 2 Fieldbus Reference 1 0 reference 3 Al API FULL amp LIMITED 4 Al2 API pul 0 a Activated by digtat inputs O0000000__ Table 8 4 Frequency references NOTE These parameters are shown when P13 1 0 24 hour support 358 0 40 837 1150 e Ema
28. Uv Par a Default Nominal E voltage of the motor Field weakening point Par 1 13 9 Def 50 1 Default Nominal Par 1 14 1 requency ol e Def 0 0 i Na ta Par 1 12 Par 1 10 Def 10 Figure 9 2 Programmable U f curve Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 56 1 10 FIELD WEAKENING POINT The field weakening point is the output frequency at which the output voltage reaches the value set with par 1 11 1 11 VOLTAGE AT FIELD WEAKENING POINT Above the frequency at the field weakening point the output voltage remains at the value set with this parameter Below the frequency at the field weaken ing point the output voltage depends on the setting of the U f curve parame ters See parameters 1 9 1 14 and Figures 9 1 and 9 2 When the parameters 1 1 and 1 2 nominal voltage and nominal frequency of the motor are set the parameters 1 10 and 1 11 are automatically given the corresponding values If you need different values for the field weakening point and the voltage change these parameters after setting the parameters 1 1 and 1 2 1 12 U F CURVE MIDDLE POINT FREQUENCY If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point frequency of the curve See Figure 9 2 1 13 U F CURVE MIDDLE POINT VOLTAGE If the programmable U f curve has been selected with the parameter 1 9 this parameter def
29. VACON 10 AC DRIVES COMPLETE USER MANUAL VACON DRIVEN BY DRIVES TABLE OF CONTENTS Document code DPD00288B3 Edited 20 01 2011 1 Safety 4 1 1 Warnings 4 1 2 Safety instructions 6 1 3 Earthing and earth fault protection 6 1 4 Before running the motor 7 2 Receipt of delivery 8 2 1 Type designation code 8 2 2 Storage 8 2 3 Maintenance 8 2 4 Warranty 9 2 5 Manufacturer s declaration of conformity 10 3 Installation 11 3 1 Mechanical installation 11 3 1 1 Vacon 10 dimensions 12 3 1 2 Cooling 13 3 1 3 EMC levels 13 3 1 4 Changing the EMC protection class from C2 or C3 to C4 for IT networks 14 3 2 Cabling and connections 15 3 2 1 Power cabling 15 3 2 2 Control cabling 16 3 2 3 Cable and fuse specifications 18 3 2 4 General cabling rules 21 3 2 5 Stripping lengths of motor and mains cables 22 3 2 6 Cable installation and the UL standards 22 3 2 7 Cable and motor insulation checks 22 4 Commissioning 23 4 1 Commissioning steps of Vacon 10 23 5 Fault tracing 25 6 Vacon 10 Application Interface 28 6 1 Introduction 28 6 2 Control 1 0 30 7 Control panel 7 1 General 7 2 Display 7 3 Keypad 7 4 Navigation on the Vacon 10 control panel 7 4 1 Main menu 7 4 2 Reference menu 7 4 3 Monitoring menu 7 4 4 Parameter menu 7 4 5 Fault history menu 8 STANDARD application parameters 8 1 Quick setup parameters Virtual menu shows when par 13 1 1 8 2 Motor settings Control panel Menu PAR gt P1 8 3 Start s
30. ability Motor Nominal Weight Fre shaft input cur kg quency wer rent converter T00 contin 150 overload P A YP current In A current A HP LS O URS RS 000487215185 m8 0577 Table 10 2 Vacon 10 power ratings 115 V 10 2 2 Vacon 10 Mains voltage 208 240 V Mains voltage 208 240 V 50 60 Hz 1 series Rated loadability Motor Nominal Mechani Frequency shaft put cur cal size converter power rent type 100 contin 150 overload P A careta ementa w 17 055 27 055 28222055 CL pos 37 070 75 0 70 73 070 Table 10 3 Vacon 10 power ratings 208 240 V 1 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 85 VACON TECHNICAL DATA Mains voltage 208 240 V 50 60 Hz 3 series Rated loadability Motor Nominal T Mechani Frequency shaft input cur cal size converter ower rent type 100 contin 150 overload crt E a B 27 18 M8 07 Table 10 4 Vacon 10 power ratings 208 240 V 3 10 2 3 Vacon 10 Mains voltage 380 480 V Mains voltage 380 480 V 50 60 Hz 3 series Mechani cal size Freguency converter 100 continu 150 over type ous current load current In A Table 10 5 Vacon 10 power ratings 380 480 V Tel 358 0 201 2121 e Fax 358 0 201 212205 TECHNICAL DATA VACON 86 10 2 4 Vacon 10 Mains voltage 575 V Frequency shaft input current cal size converter type 100 contin 150 overload current lv
31. an be done safely e Inform your co workers of the tests e Repeat test 7A or 7B 24 hour support 0 201 212 575 e Email vacon dvacon com 25 VACON FAULT TRACING 5 FAULT TRACING Note The fault codes listed in this chapter are visible if the Application Interface has a display like e g in API FULL or API LIMITED or if a personal computer has been connected to the drive When a fault is detected by the frequency converter control electronics the drive is stopped and the symbol F together with the ordinal number of the fault and the fault code appear on the display in the following format e g F1 02 att code 02 overvoltage ault ordinal number F1 latest fault The fault can be reset by pressing the Stop button on the control keypad or via the I O terminal or fieldbus The faults with time labels are stored in the Fault history menu which can be browsed The different fault codes their causes and correcting actions are presented in the table below sss brae Dia code Frequency converter has detected too high a current Check loading o gt 4 ly in the motor cable Check motor size porte ey e sudden heavy load increase Check cables short circuit in motor cables e unsuitable motor The DC link voltage has exceeded the internal safety limit x Overvoltage e too short a deceleration Inprease th deceleration A time P 4 3 time e high overvoltage spikes in mains Current measurement has de
32. an the limit the stall state is true and the drive reacts according to this parameter There is actually no real indication of the shaft rotation T Stall area Inmotor 1 3 25Hz Figure 9 11 Stall characteristics 24 hour support 358 0 201 212 575 Email vaconldvacon com 71 VACON PARAMETER DESCRIPTIONS 9 5 UNDERLOAD PROTECTION 0 No response 1 Alarm 2 Fault stop according to P2 3 The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running If the motor loses its load there might be a problem in the process e g a broken belt or a dry pump The underload protection time limit is 20 seconds which is the maximum time allowed for an underload state to exist before causing a trip according to this parameter A Torque Underload curve at nominal freq 50 Underload curve at 1 zero freq 10 Underload area 1 1 f gt T 5 Hz Field weakening point P1 11 Figure 9 12 Underload protection Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 72 9 7 THERMAL PROTECTION OF THE MOTOR 0 No response 1 Alarm 2 Fault stop mode after fault according to parameter If tripping is selected the drive will stop and activate the fault stage if the tem perature of the motor becomes too high Deactivating the protection i e set ting parameter to 0 will reset the thermal model of th
33. ation card and an overlay on the drive cover with status display and button clarifications The Control panel consists of an LCD display with backlight and a keypad including a navigation wheel a green START button and a red STOP button see Figure 7 11 7 2 Display The display includes 14 segment and 7 segment blocks arrowheads and clear text unit symbols The arrowheads when visible indicate some information about the drive which is printed in clear text on the overlay numbers 1 14 in the figure be low The arrowheads are grouped in 3 groups with the following meanings and Eng lish overlay texts see Figure 7 11 Group 1 5 Drive status 1 Drive is ready to start READY 2 Drive is running RUN 3 Drive has stopped STOP 4 Alarm condition is active ALARM 5 Drive has stopped due to a fault FAULT Group 6 10 Control selections 6 Motor is rotating forward FWD 7 Motor is rotating reverse REV 8 1 0 terminal block is the selected control place 1 0 9 Keypad is the selected control place KEYPAD 10 Fieldbus is the selected control place BUS Group 11 14 Navigation main menu 11 Reference main menu REF 12 Monitoring main menu MON 13 Parameter main menu PAR 14 Fault history main menu FLT 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 33 VACON CONTROL PANEL 1 2 3 4 5 READY RUN STOP ALARM FAULT 12 13 14 Navigation FWD REV gl 0 KEYPAD BUS wheel CS m
34. bles e Avoid placing the motor cables in long parallel lines with other cables e If the motor cable runs in parallel with other cables the mini mum distance between the motor cable and other cables is 0 3 m e The given distance also applies between the motor cables and signal cables of other systems e The maximum length of the motor cables is 30 m The motor cables should cross other cables at an angle of 90 degrees If cable insulation checks are needed see Chapter 3 2 7 Connecting the cables Strip the motor and mains cables as advised in Figure 3 10 e Connect the mains motor and control cables into their respective terminals see Figures 3 5 3 9 e Note the tightening torques of power cables and control cables given in page 15 and page 17 e For information on cable installation according to UL regulations see Chapter 3 2 6 Make sure that the control cable wires do not come in contact with the electronic components of the unit If an external brake resistor option is used connect its cable to the appropriate terminal Check the connection of the earth cable to the motor and the fre quency converter terminals marked with e Connect the separate shield of the motor cable to the earth plate of the frequency converter motor and the supply centre Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 22 3 2 5 Stripping lengths of motor and mains cables Earth conductor 35mm
35. changed with the navigation wheel as shown in Figure 7 13 The reference value follows the rotation continuously without separate new value acceptance Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 36 7 4 3 Monitoring menu WA 1 Alternates ae li 1 I 1 in the display l READY NRUN_STOP ALARM FAULT A REF _ a SS MON lt PARTI FLT pe v Y FWD REV lO KEYPAD BUS Browse M1 1 M1 20 Figure 7 14 Monitoring menu display Monitoring values mean actual values of measured signals as well as statuses of some control settings They are visible in API Full and Limited display but they can not be edited The monitoring values are listed in Table 7 15 Pushing the navigation wheel once in this menu takes the user to the next level where the monitoring value e g M1 11 and value are visible see Figure 7 12 The monitoring values can be browsed by rolling the navigation wheel clockwise as shown in Figure 7 14 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 37 VACON CONTROL PANEL a Unt 10 7 S Wotorcurrent A M M Siria LALALE Unit temperature Motor temperature G G Analogue output D11 DI2 DI3 M1 15 DIA DIS Di RO1 also RO2 DO in API FULL Calculated motor speed Measured motor current Calculated actual nominal torque of the motor Calculated actual nominal power of the motor Motor voltage Mea
36. conditions perature rated loadability ly Storage temperature 40 C 70 C Relative humidity 0 95 RH non condensing non corrosive no dripping water Air qual hemical vapours IEC 721 3 3 unit in operation class 3C2 ech particles IEC 721 3 3 unit in operation class 352 Altitude 100 load capacity no derating up to 1000m 1 derating for each 100m above 1000m max 2000m Vibration 3 150 Hz EN60068 Displacement amplitude 1 peak mm at 3 15 8 Hz Max acceleration amplitude 1 G at 15 8 150 Hz Shock UPS Drop Test for applicable UPS weights IEC 68 2 27 Storage and shipping max 15 G 11 ms in package PA Pollution degree D2 Complies with EN50082 1 2 EN61800 3 Emissions 115V Complies with EMC category C4 230V Complies with EMC category C2 With an internal RFI filter 400V Complies with EMC category C2 With an internal RFI filter 575V Complies with EMC category C4 All No EMC emission protection Vacon level N Without RFI filter For EMC EN61800 3 For safety UL508C EN61800 5 Certificates and manufac For safety CB CE UL cUL turer s decla For EMC CE CB c tick rations of see unit nameplate for more detailed approvals conformity Table 10 1 Vacon 10 technical data Standards Tel 358 0 201 2121 e Fax 358 0 201 212205 TECHNICAL DATA VACON 84 10 2 Power ratings 10 2 1 Vacon 10 Mains voltage 115 V Mains voltage 115 V 50 60 Hz 1 series Rated load
37. connection required to meet the standard Screened cable equipped with compact low impedance shield NKCABLES Jamak SAB OZCuY 0 or similar Table 3 5 Cable type descriptions 24 hour support 0 201 212 575 e Email vacon dvacon com 19 VACON INSTALLATION Terminal cable size min max Frame Type Main Earth Control Relay terminal terminal terminal l terminal Imm2 mm mm mm3 mz ooro zo mesas sos 157 21 terminal Cu mm Cu mm mm 208 240V 1 mp 0 70 39505 157 1537 208 240V 3 a LES 7 TEO AE E Frame Type Cu mm Cu mm2 terminal mm on ooro Ta ETT Table 3 8 Cable and fuse sizes for Vacon 10 380 480V 3 Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 20 E Terminal cable size min max Frame Type Main Earth terminal terminal i i mm mm nR ooon 5 Table 3 9 Cable and fuse sizes for Vacon 10 575V Note To fulfil standard EN61800 5 1 the protective conductor should be at least 10mm Cu or 16mm AL Another possibility is to use an additional protective con ductor of at least the same size as the original one 24 hour support 0 201 212 575 e Email vacon dvacon com 21 VACON INSTALLATION 3 2 4 General cabling rules Before starting the installation check that none of the components of the frequency converter is live Place the motor cables sufficiently far from other ca
38. decelerate the motor in accepta ble time 2 4 START STOP LOGIC With this parameter the user can select the start stop logic 0 DI 1 Start forward DI 2 Start reverse API FULL amp LIMITED FWD Output Stop function frequency par 2 3 coasting f A All REV DM aae e Gi _ 1 ___ _ meat tee oe Li Figure 9 3 Start Stop logic selection O When the DIN1 contact opens the direction of rotation starts the change If Start forward DI1 and Start reverse DI2 signals are active simultaneously the Om first selected direction has the highest priority Start forward signal D11 has priority Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 60 1 DI1 Start DI2 Reverse API FULL amp LIMITED FWD Output Stop function frequency par 2 3 coasting l T i i 1 1 1 1 1 1 REV U 1 1 1 1 U 1 1 DM hes e es OEE dos 2222350 1 1 l C U ae ee ee ee Figure 9 4 Start Stop logic selection 1 2 DI1 Start pulse DI2 Stop pulse
39. e motor to 0 9 8 MOTOR AMBIENT TEMPERATURE When the motor ambient temperature must be taken into consideration it is recommended to set a value for this parameter The value can be set between 20 and 100 degrees Celsius 24 hour support 358 0 201 212 575 Email vacon avacon com 73 VACON PARAMETER DESCRIPTIONS 9 9 MOTOR COOLING FACTOR AT ZERO SPEED The cooling power can be set between 0 150 0 x cooling power at nominal frequency See Figure 9 13 Pooling Overload area 100 par 9 9 40 Figure 9 13 Motor cooling power 9 10 MOTOR THERMAL TIME CONSTANT This time can be set between 1 and 200 minutes This is the thermal time constant of the motor The bigger the motor the big ger the time constant The time constant is the time within which the calculat ed thermal model has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers If the motor s t time t is the time in seconds the motor can safely operate at six times the rated current is known given by the motor manufacturer the time constant parameter can be set basing onit As a rule ofthumb the motor thermal time constant in minutes equals to 2xt6 If the drive is in stop state the time constant is internally increased to three times the set parameter value See also Figure 9 9 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DES
40. eldbus The priority order of selecting the control place is 1 Navigation wheel 2 Forced from 1 0 terminal 3 Par 2 1 Note Local Remote control mode can be toggled by pressing the navigation wheel for 5 seconds P2 1 will have no effect in local mode Local Keypad is the control place Remote P2 1 defines the control place START FUNCTION The user can select two start functions for Vacon 10 with this parameter 0 Ramp start The frequency converter starts from 0 Hz and accelerates to the set frequency reference within the set acceleration time See detailed de scription 1D103 Load inertia torque or starting friction may cause prolonged acceleration times 1 Flying start With this function the drive identifies the speed of the motor and starts to the corresponding frequency immediately Use this mode if the motor is rotating when the start command is giv en With the flying start it is possible to ride through short mains volt age interruptions 59 VACON PARAMETER DESCRIPTIONS 2 3 STOP FUNCTION Two stop functions can be selected in this application 0 Coasting The motor coasts to a halt without control from the frequency convert er after the Stop command 1 Ramp stop After the Stop command the speed of the motor is decelerated ac cording to the set deceleration parameters If the regenerated energy is high it may be necessary to use an exter nal braking resistor for to be able to
41. il vaconldvacon com O 45 VACON PARAMETERS 8 5 Ramps and brakes setup Control panel Menu PAR gt P4 K ae ET raan Linear Acceleration time time 00 7 f ps KA CCOO a Nunit unit Start Frequency to start DC braking during ramp stop Off 2 Chopper On 3 Full mode 0 Linear Acceleration time 2 0 1 3000 300 s 10 P4 12 Deceleration time 2 3000 5 Table 8 5 Motor control parameters 8 6 Digital inputs Control panel Menu PAR gt P5 R ON A AS ESO LA Noe Yep Not used Yep DM 2 DI2 Only in API FULL 8 LIMITED P5 1 Start signal 1 3 DI3 4 DI4 Only in API FULL 5 DI5 6 DI6 RO RECETA IRIS e FR IRA O EN O O Table 8 6 Digital inputs Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 46 Cade Parameter Min Max Unt RST TOT Note 7 pss ex turomen 0 e a a e e I ST Runnable 0 2 Preset speed B 0 As parameter 5 1 P5 11 Disable PI p 0 1020 As parameter 5 1 1 FULL amp P5 12 Force to 1 0 LIMITED 409 As parameter 5 1 6 RS485 Mic CO O CE select Table 8 6 Digital inputs RS gt RS RS IN 8 7 Analogue inputs Control panel Menu PAR gt P6 EAS OL ee ee Panty APIFULL amp LIMITED in API FULL amp LIMITED ee ee FULL and LIMITED 0 Voltage 0 10 V 1 Voltage 2 10 V API LIMITED ONLY 2 Current 0 20 mA Al Signal range 3 Current 4 20 mA NOTE Whe
42. in Run state 2 Used in Run and Stop state When the frequency converter is decelerating the motor the energy stored to the inertia of the motor and the load are fed into an external brake resistor if the brake chopper has been activated This enables the frequency converter to decelerate the load with a torque equal to that of acceleration provided that the correct brake resistor has been selected See separate Brake resistor in stallation manual 1 18 MOTOR IDENTIFICATION 0 No action 1 1D no run When ID no run is selected the drive will perform an ID run when it is started from selected control place Drive has to be started within 20 seconds other wise identification is aborted The drive does not rotate the motor during ID no run When ID run is ready the drive is stopped Drive will start normally when the next start command is giv en The ID run improves the torque calculations and the automatic torque boost function It will also result in a better slip compensation in speed control more accurate RPM Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 58 9 2 Start Stop setup Control panel Menu PAR gt P2 2 1 2 2 24 hour support 358 0 201 212 575 Email vacon avacon com REMOTE CONTROL PLACE With this parameter the user can select the active control place The selec tions are 1 1 0 terminal frequency reference can be selected with P3 3 2 Fi
43. ines the middle point voltage of the curve See Figure 9 2 1 14 OUTPUT VOLTAGE AT ZERO FREQUENCY This parameter defines the zero frequency voltage of the curve See Figures 9 1 and 9 2 1 15 TORQUE BOOST When this parameter has been activated the voltage to the motor changes au tomatically with high load torque which makes the motor produce sufficient torque to start and run at low frequencies The voltage increase depends on the motor type and power Automatic torque boost can be used in applications with high load torque e g in conveyors 0 Disabled 1 Enabled Note In high torque low speed applications it is likely that the motor will overheat If the motor has to run a prolonged time under these conditions special attention must be paid to cooling the motor Use external cooling for the motor if the temperature tends to rise too high Note The best performance can be reached by running motor identification see par 1 18 24 hour support 358 0 201 212 575 Email vacon avacon com 57 VACON PARAMETER DESCRIPTIONS 1 16 SWITCHING FREQUENCY Motor noise can be minimised using a high switching frequency Increasing the switching frequency reduces the capacity of the frequency converter unit Switching frequency for Vacon 10 1 5 16 kHz 1 17 BRAKE CHOPPER Note An internal brake chopper is installed in three phase supply MI2 and MI3 size drives 0 No brake chopper used 1 Brake chopper used
44. interference or defec nication tive hardware IGBT Overtempera ture Current at the analogue input is Analogue input lin lt lt 4mA Check the current loop 4mA selected signal e control cable is broken or circuitry range 4 to 20 mA loose e signal source has failed Digital input fault Digital input has been programmed as exter nal fault input and this input is active External fault Check installation If installation is correct contact the nearest Vacon distributor The data connection between the Fieldbus fault fieldbus Master and the fieldbus of the drive broken Run command was removed before comple tion of identification run Idenfication fault Identification run has failed Motor is not connected to frequency converter There is load on motor shaft Table 5 10 Fault codes b Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON 10 API VACON 28 6 VACON 10 APPLICATION INTERFACE 6 1 Introduction There are three versions of Application Interfaces API available for the Vacon 10 drive e API RS 485 Modbus 6 Digital inputs 3 Digital inputs 1 Digital input 2 Analogue inputs 1 Analogue input 1 Relay output U e mero E Table 6 1 Available Application Interfaces This section provides you with a description of the I O signals for these versions and instructions for using the Vacon 10 general purpose application The frequency reference can be selected from the analogue inp
45. k is overheated Motor stall protection has Check that the motor is Motor stalled tripped able to rotate freely Motor overtempera ture 17 Motor underload Table 5 10 Fault codes 24 hour support 358 0 40 837 1150 e Email vaconldvacon com Motor overheating has been Decrease the motor load detected by frequency converter If no motor overload motor temperature model Motor exists check the temper is overloaded ature model parameters Motor underload protection has tripped Check motor and load e g for broken belts or dry pumps 27 VACON FAULT TRACING Possible cause Correcting actions EEPROM checksum porameten save fault Contact the distributor e faulty operation EE component failure y Reset the fault and restart Should the fault re occur contact the distributor near to you Microcontroller e faulty operation watchdog fault e component failure Drive has detected that the mag Make sure that there is no netized motor is running in start rotating PM motor when situation the start command is e A rotating PM motor given Back EMF protection Should the fault re occur contact the distributor near to you Application fault Application is not working prop Contact the distributor erly near to you Overtemperature alarm is issued Check loading when the IGBT switch tempera Check motor size ture exceeds 110 C Make identification run Internal bus commu Ambient
46. m 9 10 P En Stop art button Figure 7 11 Vacon 10 Control panel 7 3 Keypad The keypad section of the control panel consists of a navigation wheel and START and STOP buttons see Figure 7 11 The navigation wheel is used for navigating on the panel display but it also works as a reference potentiometer when KEYPAD has been selected as the control place of the drive The wheel has two separate func tions rotating the wheel e g for changing parameter value 12 steps round pressing the wheel e g for accepting the new value The drive stops always regardless of the selected control place by pressing the key pad STOP button The drive starts by pressing the keypad START button but only if the selected control place is KEYPAD NOTE You can quickly change the active control place from remote 1 0 or fieldbus to local keypad by pressing the navigation wheel for about 5 seconds Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 34 7 4 Navigation on the Vacon 10 control panel This chapter provides you with information on navigating the menus on Vacon 10 and editing the values of the parameters 7 4 1 Main menu The menu structure of Vacon 10 control software consists of a main menu and several submenus Navigation in the main menu is shown below READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT
47. motor cable from the frequency converter Do not open the cover of Vacon 10 Static voltage discharge from your fingers may damage the components Opening the cover may also damage the device If the cover of Vacon 10 is opened warranty becomes void 1 3 Earthing and earth fault protection The Vacon 10 frequency converter must always be earthed with an earthing conduc tor connected to the earthing terminal See figure below e The earth fault protection inside the frequency converter protects U T1 V T2 WIT3 only the converter itself against earth faults e If fault current protective switches are used they must be tested with the drive with earth fault currents that are possible to arise in fault situations 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 7 VACON SAFETY 1 4 Before running the motor Checklist Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor shaft rotation direction make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable PP S Tel 358 0 201 2121 e Fax 358 0 201 212205 RECEIPT OF DELIVERY VACON 8 2 RECEIPT OF DELIVERY After unpacking the product check that no
48. n using API LIMITED select the volt age current range also with the aap switch Pez ar Aertine 00 100 07 EG CES a 2m Al2 signal range P6 6 Al2 filter time 00 Al2 Custom min 0 Table 8 7 Analoque inputs 24 hour support 358 0 40 837 1150 e Email vaconldvacon com gt 47 VACON PARAMETERS 8 8 Digital and analogue outputs Control panel Menu PAR gt P7 EO iL hE ae ee Only in API FULL 0 Not used 1 Ready 2 Run 3 Fault 4 Fault Inverted 5 Alarm O p nds 1 6 Reversed 7 At Speed 8 Motor Regulator Active 9 FBControlWord B13 10 FBControlWord B14 11 FBControlWord B15 In all API versions T ED Cc content Only in API FULL m e o ppe content 0 Not in use 1 Output freq 0 fmax O Analogue output g i w 2 aie current 0 function nMotor 2 3 Torque 0 Nominal torque 4 Pl controller output O P7 5 Analogue output 1 1 310 0 0mA minimum 1 4 mA Only in API Limited raza TO Relay Zivered Table 8 8 Digital and analogue outputs Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 48 8 9 Protections Control panel Menu PAR gt P9 ASA LULL E a E 0 No response Response to 4mA 1 Alarm reference fault 2 Fault stop acc to P2 3 1 Alarm 2 Fault stop acc P2 3 1 Alarm 2 Fault stop acc P2 3 0 No response 1 Alarm 2 Fault stop acc P2 3 0 No response Underload pr
49. ncy in the constant flux area from 0 Hz to the field weakening point where the field weakening point voltage is supplied to the motor Linear U f ratio should be used in constant torque applications See Figure 9 1 This default setting should be used if there is no special need for an other setting Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 54 1 Squared The voltage of the motor changes following a squared curve form with the frequency in the area from 0 Hz to the field weakening point where the field weakening point voltage is also supplied to the motor The motor runs under magnetised below the field weakening point and produces less torque power losses and electromechaniqal noise Squared U f ratio can be used in applications where torque demand of the load is proportional to the square of the speed e g in centrifugal fans and pumps A UV Un R seb wt dE es ee A 6 par 1 11 Default Nominal Field weakening voltage of the motor tpoint 1 Default Nominal frequency of the 1 motor Hz Y gt par 1 144 part 10 Figure 9 1 Linear and squared change of motor voltage 2 Programmable U f curve The U f curve can be programmed with three different points Pro grammable U f curve can be used if the other settings do not satisfy the needs of the application 24 hour support 358 0 201 212 575 Email vaconldvacon com 55 VACON PARAMETER DESCRIPTIONS A
50. o aria or EC E Binary coded EE Fw Genera statis Ward Binary coded h 2108 32108 42108 Motor power 2009 301210 2110 32110 42110 DC voltage ama era Falcone Table 9 4 Input process data RR IAEA IIS Seale R eid Par sm RH E LR E E I Binary ended 2008 37008 ame E O E CA EES EIR ER 2 24 hour support 358 0 201 212 575 Email vaconldvacon com 81 VACON PARAMETER DESCRIPTIONS Status word output process data Information about the status of the device and messages is indicated in the Status word The Status word is composed of 16 bits the meanings of which are described in the table below Description value BORO Drive ready BT FON Fan B2 DIR Counter clockwise B3 FLT Fault active SCN G B5 AREF Speed reference reached B6 Z Drive is running at zero speed B7 F Flux ready B8 B15 Actual speed output process data This is actual speed of the frequency converter The scaling is 10000 10000 The value is scaled in percentage of the frequency area between set minimum and max imum frequency Control word input process data The three first bits of the control word are used to control the frequency converter By using control word it is possible to control the operation of the drive The meaning of the bits of control word are explained in the table below Description value B0 FUN Fun Rising edge of this bit will reset active fault Speed reference
51. ode Ramp 4 8 FLUX BRAKE Instead of DC braking flux braking is a useful form of braking with motors of max 15kW When braking is needed the frequency is reduced and the flux in the motor is increased which in turn increases the motor s capability to brake Unlike DC braking the motor speed remains controlled during braking 0 Off Notused 000 O used 1 0n Normal mode Activates flux a during deceleration regardless of load 2 Chopper Emulates the behavior of a braking chopper by activating flux bracking based on DC link voltage Minimizes the heating up of the motor in applications with frequent speed changes 3 Full mode Activates flux bracking both during deceleration and on generative shock loads at constant speed Offers the highest performance in demanding applications Note Flux braking converts the energy into heat at the motor and should be used intermittently to avoid motor damage 24 hour support 358 0 201 212 575 Email vaconldvacon com 67 VACON PARAMETER DESCRIPTIONS 9 5 Digital inputs Control panel Menu PAR gt P5 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 These parameters are programmed using the FTT method Function To Ter minal where you have a fixed input or output that you define a certain func tion for You can also define more than one function to a digital input e g Start signal 1 and Preset Speed B1 to DIT The selections for these
52. otec 1 Alarm tion 2 Fault stop acc P2 3 0 No response Thermal protec 1 Alarm tion of the motor 2 Fault stop acc P2 3 Response to und ervoltage fault Earth fault pro tection Stall protection otor cooling fa tor at zero speed Table 8 9 Protections NOTE These parameters are shown when P13 1 0 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 49 VACON PARAMETERS 8 10 Fault autoreset parameters Control panel Menu PAR gt P10 cael Parameter win Max Unt E TOT Note 90 00 FULL amp P10 2 Trial time LIMITED s 30 00 60 00 RS485 Start function re ee polos oa Table 8 10 Fault autoreset parameters NOTE These parameters are shown when P13 1 0 Delay before automatic restart after a fault has dis appeared Defines the time before the frequency converter tries to automatically restart the motor after the fault has disappeared 0 Ramp 1 Flying start 2 According to P4 2 Affects only to start after autoreset 0 Disabled 1 Enabled Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 50 8 11 Pl control parameters Control panel Menu PAR gt P12 Code Parameter 0 Not used ie 1 PI for motor control P12 1 Pl activation 2 163 2 Pl for external use Only in API FULL P12 2 PI controller gain 9 0 100 PI controller l time Keypad PI refer ence 0 Keypad PI reference
53. oweronhours User settings MENU PAR gt S4 Defines which monitoring page 1 1 1 20 is shown Default page 20 2318 after startup 0 Not used Restore factory defaults 1 831 17 Restores factory defaults for all parameters Table 8 13 System parameters 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 53 VACON PARAMETER DESCRIPTIONS 9 PARAMETER DESCRIPTIONS On the next pages you can find the descriptions of certain parameters The descrip tions have been arranged according to parameter group and number 9 1 Motor settings Control panel Menu PAR gt P1 1 7 CURRENT LIMIT This parameter determines the maximum motor current from the frequency converter To avoid motor overload set this parameter according to the rated current of the motor The current limit is equal to the rated converter current In by default 1 8 MOTOR CONTROL MODE With this parameter the user can select the motor control mode The selec tions are 0 Frequency control Drive frequency reference is set to output frequency without slip com pensation Motor actual speed is finally defined by motor load 1 Speed control Drive frequency reference is set to motor speed reference The motor speed remains the same regardless of motor load Slip is compensat ed 1 9 U F RATIO SELECTION There are three selections for this parameter 0 Linear The voltage of the motor changes linearly with the freque
54. ponsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first General Conditions NL92 Orgalime 92 The local distributor may grant a warranty time different from the above This war ranty time shall be specified in the distributor s sales and warranty terms Vacon as sumes no responsibility for any other warranties than that granted by Vacon itself In all matters concerning the warranty please contact first your distributor Tel 358 0 201 2121 e Fax 358 0 201 212205 RECEIPT OF DELIVERY VACON 10 2 5 Manufacturer s declaration of conformity VACON DRIVEN BY DRIVES EU DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address P O Box 25 Runsorintie 7 FIN 65381 Vaasa Finland hereby declare that the product Product name Vacon 10 Frequency Converter Model designation Vacon 10 1L 0001 1 to 1L 0005 1 Vacon 10 1L 0001 2 to 1L 0009 2 Vacon 10 3L 0001 2 to 3L 0011 2 Vacon 10 3L 0001 4 to 3L 0012 4 Vacon 10 3L 0002 6 to 1L 0011 6 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2003 EMC EN 61800
55. red for the output frequency to ac celerate from the zero frequency to the set maximum frequency or to decel erate from the set maximum frequency to zero frequency The user can set two different acceleration deceleration time sets for one ap plication The active set can be selected with the selected digital input par 5 13 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 64 4 5 DC BRAKING TIME AT START DC brake is activated when the start command is given This parameter de fines the time of the DC braking After the brake is released the output fre quency increases according to the set start function by par 2 2 A DC brakin g Output current frequency Par4 4 t Par 4 5 l RUN STOP Figure 9 7 DC braking time at start 24 hour support 358 0 201 212 575 Email vacon avacon com 65 VACON PARAMETER DESCRIPTIONS 4 6 4 7 FREQUENCY TO START DC BRAKING DURING RAMP STOP The output frequency at which the DC braking is applied See Figure 9 9 DC BRAKING TIME AT STOP Determines if braking is ON or OFF and the braking time of the DC brake when the motor is stopping The function of the DC brake depends on the stop function par 2 3 0 DC brake is not in use gt 0 DC brake is in use and its function depends on the Stop function par 2 3 The DC braking time is determined with this parameter Par 2 3 0 Stop function Coasting
56. rence VO reference 3 All API FULL amp LIMITED 4 Al2 API FULL Preset Preset speed 0 0 P32 2 Activated by digital inputs Activated by digital inputs Activated by digital inputs Preset speed 3 L Activated by digital inputs Acceleration time from 0 3000 103 Hz to maximum fre quency Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 42 ESO AO e A L TUET Ne EE Deceleration time from Deceleration time 0 1 3000 s 1 0 104 maximum frequency to 0 Hz API FULL and LIMITED 0 Voltage 0 10 V 1 Voltage 2 10 V API LIMITED ONLY A 2 Current 0 20 mA All Signal range 3 Current 4 20 mA NOTE When using API LIMITED select the volt age current range also with the dip switch pa Al2 Signal range 2 Current 0 20 mA API Full only 3 Current 4 20 mA Fault autoreset 0 Not used 1 Used 0 All parameters visi ble Parameter 1 Only quick setup conceal A parameter group vis ible Table 8 1 Quick setup parameters 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 43 VACON PARAMETERS 8 2 Motor settings Control panel Menu PAR gt P1 Motor nominal 230 400 110 Check rating plate on the motor voltage 575 Motor nominal fre Check rating plate on the motor quency Default applies for a 4 pole 112 motor Check rating plate on the motor Check rating plate on the motor 1 5 Rela o ooo Nunit 0 Frequency control 1
57. rom a dedicated trans former are examples of second environment locations 3 1 4 Changing the EMC protection class from C2 or C3 to C4 for IT net works The EMC protection class of Vacon 10 frequency converters can be changed from class C2 or C3 to class C4 for IT networks by removing the EMC capacitor discon necting screw see figure below Note Do not attempt to change the EMC level back to class C2 or C3 Even if the pro cedure above is reversed the frequency converter will no longer fulfil the EMC re quirements of class C2 C3 24 hour support 0 201 212 575 e Email vaconfavacon com 15 VACON INSTALLATION 3 2 Cabling and connections 3 2 1 Power cabling Note Tightening torque for power cables is 0 5 0 6 Nm 3 230V 400V 1 230V Motor out RIO UT ViT2 WITS r e plastic cable coating for 360 earthing MAINS MOTOR Figure 3 5 Vacon 10 power connections MI1 3 2304 400V External brake resistor 230 400V 41 230V 4 115V Motor out L1L2 N L3 R R UTI V T2 W T3 AIBN RESISTOR CER Figure 3 6 Vacon 10 power connections MI2 MI3 Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 16 3 2 2 Control cabling Attach the support AFTER installing the power cables Attach this plate BEFORE installing the power cables Figure 3 7 Mount the PE plate and API cable support 24 hour support 0 201 212 575 e Email vacon dvacon com
58. signs of transport damages are to be found on the product and that the delivery is complete compare the type designation of the product to the code below Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately 2 1 Type designation code Vacon 0010 1L 0001 4 Machinery SMO1 EMC2 Changes to default setup SM01 APIRS 485 gt API Full EMC2 EMC C4 gt EMC C2 Version Voltage rating 1 115 Vac 08 240Vac 80 480Vac 6 575 Vac Current rating Input phase Product range Figure 2 1 Vacon 10 type designation code 2 2 Storage If the frequency converter is to be kept in store before use make sure that the ambi ent conditions are acceptable Storing temperature 40 70 C Relative humidity lt 95 no condensation 2 3 Maintenance In normal operating conditions Vacon 10 frequency converters are maintenance free 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 9 VACON RECEIPT OF DELIVERY 2 4 Warranty Only manufacturing defects are covered by the warranty The manufacturer as sumes no responsibility for damages caused during or resulting from transport re ceipt of the delivery installation commissioning or use The manufacturer shall in no event and under no circumstances be held res
59. sured DC link voltage I eat sink temperature O alculated motor temperature All value Al2 value ONLY IN API FULL A01 ONLY IN API FULL Digital input statuses Digital input statuses ONLY IN API FULL Relay digital output statuses M1 17 PI setpoint In percent of the maximum process reference M1 18 PI feedback 21 In percent of the maximum actual value value PI Output In percent of the maximum out put value Table 7 15 Vacon 10 monitoring signals Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 38 7 4 4 Parameter menu In Parameter menu only the Quick setup parameter list is shown by default By giv ing the value 0 to the parameter 13 1 it is possible to open other advanced parame ter groups The parameter lists and descriptions can be found in chapters 8 and 9 The following figure shows the parameter menu view p q lt Alternates __ cn Ww f in the display Li Li LI READY RUN STOP ALAM FAULT A da REF MON b dae n as PARja gt a FUT v v FWD REV I O KEYPAD BUS a gt Hz gt gt gt Browse Push to enter Change Push to P1 1 gt edit mode value confirm Figure 7 15 Parameter menu 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 39 VACON CONTROL PANEL 7 4 5 Fault history menu READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT REF
60. tected extra leakage current at Chedlemotorcables ad Earth fault start x A P A motor insulation failure in cables or motor Table 5 10 Fault codes b Tel 358 0 201 2121 e Fax 358 0 201 212205 FAULT TRACING VACON 26 Fault code System fault Undervoltage Output phase supervision Possible cause Correcting actions Reset the fault and restart Should the fault re occur contact the distributor near to you NOTE If fault F8 occurs find out the subcode of the fault from the Fault History menu under M minutes component failure e faulty operation The DC link voltage has gone below the internal safety limit e most probable cause too low a supply voltage e frequency converter internal fault e Power outages In case of temporary sup ply voltage break reset the fault and restart the frequency converter Check the supply voltage If it is adequate an inter nal failure has occurred Contact the distributor near to you Check motor cable and motor Current measurement has detected that there is no current in one motor phase Frequency converter Heat sink temperature is under Check the ambient tem undertemperature 10 C perature Frequency converter overtemperature Check that the cooling air flow is not blocked Check the ambient tem perature Make sure that the switching frequency is not too high in relation to ambient temperature and motor load Heat sin
61. thout motor Perform either Test A or Test B A Control from the 1 0 terminals Turn the Start Stop switch to ON position Change the frequency reference potentiometer e Check in the Monitoring Menu that the value of Output frequency changes according to the change of frequency reference Turn the Start Stop switch to OFF position B Control from the keypad Select the keypad as the control place with par 2 5 You can also move to keypad control by pressing the navigation wheel for 5 seconds Push the Start button on the keypad Check in the Monitoring Menu that the value of Output frequency changes according to the change of frequency reference Push the Stop button on the keypad Run the no load tests without the motor being connected to the process if possible If this is not possible secure the safety of each test prior to running it Inform your co workers of the tests Switch off the supply voltage and wait up until the drive has stopped Connect the motor cable to the motor and to the motor cable ter minals of the frequency converter See to that all Start Stop switches are in Stop positions Switch the mains ON Repeat test 7A or 7B Perform an identification run see par 1 18 especially if the application requires a high startup torque or a high torque with low speed Connect the motor to the process if the no load test was run without the motor being connected Before running the tests make sure that this c
62. top setup Control panel Menu PAR gt P2 8 4 Frequency references Control panel Menu PAR gt P3 8 5 Ramps and brakes setup Control panel Menu PAR gt P4 8 6 Digital inputs Control panel Menu PAR gt P5 8 7 Analogue inputs Control panel Menu PAR gt P 8 8 Digital and analogue outputs Panel Menu PAR gt P7 8 9 Protections Control panel Menu PAR gt P9 8 10 Fault autoreset parameters Panel Menu PAR gt P10 8 11 Pl control parameters Control panel Menu PAR gt P12 8 12 Easy usage menu Control panel Menu PAR gt PO 8 13 System parameters 9 Parameter descriptions 9 1 Motor settings Control panel Menu PAR gt P1 9 2 Start Stop setup Control panel Menu PAR gt P2 9 3 Frequency references Control panel Menu PAR gt P3 9 4 Ramps brakes setup Control panel Menu PAR gt P4 9 5 Digital inputs Control panel Menu PAR gt P5 9 6 Analoque inputs Control panel Menu PAR gt P 9 7 Digital and analoque outputs Panel Menu PAR gt P7 9 8 Motor thermal protection parameters 9 7 9 10 9 9 Fault autoreset parameters Panel Menu PAR gt P10 9 10 PI control parameters Control panel Menu PAR gt P12 9 11 Easy usage menu Control panel Menu PAR gt P9 9 11 1 Termination resistor 9 11 2 Modbus address area 9 11 3 Modbus process data 32 32 32 33 34 34 35 36 38 39 40 41 43 44 44 45 45 46 47 48 49 50 51 51 53 53 58 62 63 67 68 69 70
63. ulation resistance must be gt 1MOhm 24 hour support 0 201 212 575 e Email vacon avacon com 23 VACON COMMISSIONING 4 COMMISSIONING Before commissioning note the warnings and instructions listed in Chapter 1 4 1 Commissioning steps of Vacon 10 ae Read carefully the safety instructions in Chapter 1 and follow them After the installation make sure that both the frequency converter and the motor are grounded e the mains and motor cables comply with the requirements given in Chapter 3 2 3 e the control cables are located as far as possible from the power cables see Chapter step 2 and the shields of the shielded cables are connected to fa earth 2 Check the quality and quantity of cooling air Chapter 3 1 2 4 Check that all Start Stop switches connected to the 1 0 terminals are in Stop position 5 Connect the frequency converter to mains Note The following steps are valid if you have API Full or API Limited Applica tion Interface in your Vacon 10 Set the parameters of group 1 according to the requirements of your application At least the following parameters should be set e motor nominal voltage par 1 1 e motor nominal frequency par 1 2 e motor nominal speed par 1 3 e motor nominal current par 1 4 You will find the values needed for the parameters on the motor rating plate Ey Tel 358 0 201 2121 e Fax 358 0 201 212205 COMMISSIONING VACON 24 Perform test run wi
64. uts fieldbus preset speeds or keypad Basic properties e Digital inputs DI1 DI6 are freely programmable The user can assign a single input to many functions e Digital relay and analogue outputs are freely programmable e Analogue input 1 can be programmed as current or voltage in put in API Limited version Special features in all API versions e Programmable Start Stop and Reverse signal logic e Reference scaling Programmable start and stop functions DC brake at start and stop e Programmable U f curve Adjustable switching frequency Autoreset function after fault e Protections and supervisions all fully programmable off alarm fault 24 hour support 358 0 40 837 1150 e Email vaconldvacon com 29 VACON VACON 10 API Current signal input fault External fault Undervoltage fault Earth fault Motor thermal stall and underload protection Fieldbus communication Special features in API Full and API Limited 8 preset speeds Analogue input range selection signal scaling and filtering e Pl controller Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON 10 API VACON 30 6 2 Control 1 0 Reference Potentiometer 1 10K 5 API FULL Termina Signa Factory preset 10Vre Ref voltage out Maximum load 10 mA All Analog signal in 1 Freq reference P 0 10VRi 200kQ min GND e 1 0 signal ground 24Vout 24V output for Dl s

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