Twin Tank User`s Manual - Braswell Water Quality
Contents
1. RY i Connect the longer cable 1 to the control valve on the left Connect the short cable 2 to the control valve on the right Install the red and white cable to the top solenoid coil 1 brine draw Install the green and white cable to the middle solenoid 2 backwash Install the black and white cable to the bottom solenoid 3 brine tank refill and purge NOTE Use this same procedure for Genus Twin 12 Complete the installation of the mounting bracket Place the bracket over the top of both control valves and allow the studs in the top lids to come through the small holes in the bracket Secure the bracket with the black knobs Replace the hood on the Genus Twin 13 Replace the turbine sensor Replace the turbine O ring around the opening of the sensor cavity The proper position for the sensor is identified by a square projection on the clip and a corresponding female depression on the turbine housing Slip the sensor into the cavity Press gently until both sides of the clip have snapped into place Tan 14 Attach power cable to the two outside connections of the 12 volt transformer 14 5 Plug transformer into a continuously hot 120V electrical outlet Softener Start Up Remove the acrylic door from the front of the controller hood Program the twin tank controller STEP 1 SET TANK SIZE Press scroll The red2. 5 6 diameter check balls 0 2 9 1 Purgegate D 10 1BRRING 14580 Brass ring 11 1PURGECK0000 Purge check 12 IPURGECKSEAL Purge check seal 13 1VBSPRINGO00 Vacuum breaker spring 14 1VBBALLCKO00 Vacuum breaker split ball check 14B Felt pad 15 0000 Vacuum breaker cover 16 1SCR8716SToo Vacuum breaker mounting screw 8 X 7 16 17 15 14203455 Control module mounting screw 74 20 X 4 PL PAN HD MS 18 8 SS 18 138BRELBI8MP Brass elbow s OD X 3 MPT 19 1INSSTOPO000 Ball check stop insert outlet 20 138BRELBI8MP Brass elbow s OD X s MPT 21 LINSSEAT0000 Ball seat insert inlet 22 1SOEDIAPHRAG ______ Solenoid diaphragm high 22 5 Solenoid armature 24 JSOLSPRINGO0 Solenoid spring 25 ISOLGUIDE000 Solenoid guide 26 ISOLRETAINTER Solenoid retainer 27 1SCR8716ST00 Solenoid mounting screw 8 x 7 16 55 28 1SOL110B0000 Solenoid Specify tank size 14 Control Module Assembly p 27 Cp amp SA a 15 Limited Residential Warranty This warranty is extended to the original owner only and 15 not transferable so subsequent owners of this equipment To place the equipment under warranty THE WARRANTY REG ISTRATION CARD MUST BE COMPLETED IN ITS ENTIRETY AND RETURNED 415 WASHINGTON 57 Jackson Missouri 63755 within thirty 30 days of installation by a factory authorized dealer
3. Terms The manufacturer warrants its equipment to be free of defects of workmanship and materials for the following terms Defective parts will be repaired or replaced FOB Factory when received from the original owner along with the serial number 10 Years From date of manufacture of valve bodies 5 Years From date of manufacture of all electronic controls control valve solenoids gaskets springs and seals The brine tank and mineral tank 1f not exposed to direct sunlight Limitations Your equipment must be sold by an authorized dealer in order to receive benefits of this warranty This warranty does not cover damage due to abuse misuse or neglect excessive water pressure over 125 PSI excessive water temperature over 120 F freezing alterations application or installation not in accordance with published factory specifications or the instructions provided in the users manual or not conforming to local codes over chlorinated water over 1 5 ppm residual any other act of God not reasonably within the dealer s or manufacturer s power to prevent or control This warranty does not cover labor or service call costs incurred with respect to the removal or replace ment of any defective part or parts Bacterial iron algae sand or other unusual substances present in the water to be processed must be removed before entering this product There are no other w
4. Users Manual Twin Tank Water Quality System WATER QUALITY SYSTEMS Congratulations Your Twin Tank Water Quality Before calling for service 5 the unit protected from System was designed and please check excessive heat or dampness cb 4 pipes or performance with minima PO ee eaks maintenance We know you will 5 a transformer Is the trans Is the water pressure supply enjoy its many benefits for years 25 ormer plugged into 120 to the unit within the limits to come Thank you for choosing continuously hot electrical set by the manufacturer or our system outlet has the water source been ee changed Owner user responsibility spoe teori ianei Please read this User s Manual sufficient supply of approved carefully and familiarize yourself salt that has not become with your new Water Quality hard or bridged System With a little preventative maintenance you can reduce the Is the unit protected from need for service calls freezing including drain lines and lines to and from the brine tank Be sure your dealer fills in the information below when your Water Quality System is installed Model Water Analysis Controller Number Hardness GPG Valve Serial Number Date of Installation Other Address Service Phone Installation Checklist Water pressure should be at least 20 pounds per
5. 16 17 LORING127000 18 51 5 100000 19 LORINGO10000 20 IPISTONCUPSL 21 000 22 1PISTONGASTO 23 24 ISTEMCHECKO00 Specify tank size Specify brass or nory Description Control valve body brass or noryl Control module assy complete Upper distributor mounting screw 6 X 2 PL FH SM 18 8 SS Valve base O ring 235 Check stem guide Riser tube O ring 121 Braswell upper distributor Riser tube Braswell lower distributor Black knob Stud 1 3 X 1 18 8 SS mounting screw 19 32 X 1 2 PL RH MS 18 8 55 Top lid Top lid O ring 142 Piston return spring Piston cage Cage O ring 127 Aspirator Aspirator O ring 010 Piston cup seal Piston Piston gasket Stem check seal Stem check Units per Assy 1 e e pe Re nm pu Control Valve Assembly Control Module Assembly Units per Assy 1 1 N RAL BO hou wl Lo wl 55 Ref No Part Number Description 1 1CMBDY000000 Control module body 2 1 5 100000 Control module seal 3 IBWFC1000000 Backwash flow control 4 IBWFCSUP0000 Backwash flow control support 5 IBDRKEEPEROO Brine draw and refill keeper 6 1 Refill flow control 2207000 IRFCRETAINOO Refillflowcontrolretainer 8 1516
6. and bypass Add pre filter Remove and clean upper distributor Loss of resin through house lines Cause Defective lower distributor in conditioned water Cause Salt dosage too low No salt usage Oxidized or colloidal iron Solution Replace lower distributor Solution Reset controller or increase size of flow control Correct bridging Install post filter 1 or 2 micron Excessive water in brine tank Cause 3 solenoid valve leaking Purge check leaking Aspirator plugged 1 solenoid coil inoperative Blue dot elbow leaking back to B T when unit is not regenerating Solution Clean 3 solenoid valve and check for bent solenoid guide Check for trash Clean aspirator Replace 1 solenoid coil Replace elbow or rubber ball if worn Quick Service Guide Unit fails to draw brine Cause Drain line plugged frozen Aspirator plugged 1 solenoid coil inoperative Low water pressure Trash in the purge check Brine tube disconnected 2 solenoid coil inoperative Solution Clean drain line Clean aspirator Replace 1 solenoid coil Correct pressure Clean purge check Replace or ughten brine tube Clean or replace solenoid coil Water runs to drain continuously Cause Trash under 1 or 3 solenoid diaphragm Bent solenoid guide Broken solenoid spring Cage O ring broken missing Cracked top lid Piston return spring caught Brine tank does not refill Cau
7. light will move to Tank Size Press the up or down button to select tank size Tank size will appear on the display STEP 2 SET PULSE OR NON PULSE Press scroll The red light will move to Pulse Press up or down button to set yes for pulse or no for non pulse Yes or no will appear on the display STEP 3 SET TURBINE SIZE Press scroll The red light will move to Turbine Size Press up or down button to set turbine size 75 for Braswell or 1 0 for Autotrol 75 or 1 00 will appear on display STEP 4 SET COMPENSATED HARDNESS Press scroll The red light will move to Compensated Hardness Press up or down button to set the correct grains of hardness The speed increases with the length of time the button is depressed Refer to page 10 for instructions to calculate compensated hardness The number of grains of hardness will appear on the display STEP 5 RETURN TO SERVICE Press scroll to return the system to service The number of gallons before regeneration will appear on the display and will count down to zero as water 15 being used 2 Sanitize the softener Remove the brine tank cover Use a hose or pail to fill brine tank with 3 or 4 gallons of water Remove the brine well cover and pour about 1 3 cup of household bleach into the well Replace brine well cover Press the manual activate button on the TTC to start a regeneration The first regeneration does a number of things It draws t
8. RAW Press the up button and the number 1 solenoid on the tank display will be activated Remove the brine line from the brine tank Place your finger over the end to determine if a vacuum is being formed Replace the brine line Press scroll again to de energize the solenoid The indicator light will disappear TEST FOR BACKWASH IMPORTANT Both the number one and the number two solenoid valves must be open for the system to backwash Press the up button to energize the number one solenoid Press the down button to energize the number two solenoid Both the number 1 and the number 2 indicator lights will appear Water will move up through the resin bed and can be heard running to the drain Press the up button to de energize the number one solenoid The indicator light will disappear WATT AT LEAST 10 SECONDS Press the down button again to de energize the number two solenoid The indicator light will disappear TEST FOR BRINE REFILL AND PURGE Press the manual activate button to energize the number three solenoid The number three indicator light will appear Water can be seen in the brine line running to the brine tank Press the manual activate button again to de energize the number three solenoid TEST THE OTHER TANK IN THE SYSTEM Connect the JP3 prongs and the second tank will appear on the display Repeat the procedure above Press scroll to return the TTC to its service mode A number will appear on th
9. arranties expressed or implied other than stated in this document to the extent permitted by local and state laws The manufacturer shall not be liable for indirect special or consequential damages in connection with the use of this equipment to the extent allowed by local state laws N Authorized Distributor 5 LU Braswell Water Quality Systems Inc 415 Washington WATER QUALITY Jackson Missouri 63755 Rae CAE Oe MEMBER 573 243 3660 573 243 5334 fax
10. ars and pan head screws Be sure the nuts are tight Attach clevises in the top holes above the connector bars 4 NOTE All Genus Twin cabinet models are shipped from the factory completely assembled with the exception of the turbine and transformer TBR RE 9 E 2 j 5 ZY 2 mal 4 JL aR th je m 2 ie a 212 RU ATT gt ee 7 4 PE Qt gt SSF 5 Connect the softener NUT For Genus Twin E if ml Move the softener into place for installation vi Remove the hood and controller For all twin tank models including the Genus Twin TURBINE TURBINE Remove the sensor cable from the turbine ac Spread the clips on each side on the turbine housing and pull sensor out Remove the small O ring from around the mouth of the sensor cavity Remove the impeller assembly from the turbine housing replace after lines have been flushed 5 Attach the turbine to the lower 1 outlet opening of the noryl adapter using 1 PVC coupling Leave the sensor cav
11. e display which represents the number of gallons left until one of the tanks regenerates As water 1s being used it will count down to zero 4 Manual activate MANUAL REGENERATION Press manual activate button The display will indicate which tank is to be regenerated next The tank number will switch from number 1 to 2 every four seconds Pick the number to be regenerated and press the manual activate button again This will complete a regeneration on the tank chosen When the regeneration on the first tank ends repeat the above process to regenerate the second tank A regeneration may be stopped at any point by continuing to press the manual activate button to step the system through all cycles to the end 5 TURBINE INDICATOR LIGHT A red light will flash when the turbine turns indicating water use IMPORTANT DO NOT REMOVE SOLENOID WIRES WHEN THE SOLENOID IS ENERGIZED Programming the Controller Compensated compensated hardness hardness factors 1 Enter grains per gallon qu 4 om step actor de 1 1 2 Enter PPMofironhere 1 2 1 3 2 Add lines 1 and 2 and TNO E EAE 1 4 IA E b3 enter result here 4 Enter the appropriate compensation factor from chart at right x 00 Grains PPM Iron 5 Multiply the sum from Total Hardness line 3 by the 11 Com
12. e the center valve Open the outlet valve Open the inlet valve slowly to provide time for the air to escape from the resin tank Then the tank has been thoroughly flushed place the system back on bypass Loosen the quest nut on the turbine and reinstall the turbine assembly Retighten the quest nut Place the bypass back in service again Close the water faucet FOR A BRASS BYPASS Place the system into bypass Pull the bypass rod up until it stops Turn the knob 1 4 turn to lock it into position Open a nearby cold water faucet Open the main water shut off valve to flush the lines Close the main water shut off valve Place bypass valve into the service position Turn the knob to realign it with the screw at the top of the valve and push it all the way down Reopen the main water shut off valve slowly to provide time for the air to escape from the resin tank When the tank has been thoroughly flushed place the system back on bypass Loosen the quest nut on the turbine and reinstall the turbine assembly Retighten the quest nut Place the bypass back in service again Close the water faucet 9 Check the system for leaks 10 Install the twin tank mounting bracket Remove studs from plastic bags attached to the control valves and screw them into the tapped holes in the center of the top lid of the control valves 11 Attach the solenoid harness to the control valves 1
13. e water faucets to conserve soft water and salt a Place softener where it will not freeze A 120V electrical outlet must be nearby If softener 15 to be placed outside care must be taken to protect all electrical wires transformer and electronics Protect softener from direct sunlight Floor surface must be smooth and level 2 Open boxes to verify that there is no damage from shipping and that all parts are included Mounting bracket with wiring twin tank board and turbine with quest nut 12V black transformer Black knobs and studs in plastic bag attached to control valve Three way plastic adapter or optional brass bypass valve Four connector bars pan head screws and nuts two clevises 3 Provide an in house bypass valve 3a or TS optional brass bypass valve 3b Soft 4 Connect the two resin tanks Service Grease all openings and O rings with silicone grease Insert the 1 and 1 2 black or gray nipples into both sides of the three way adapter or optional ORY three way brass bypass valve Place one resin tank in its proper place for installation Press the nipples into the openings of the resin tank control valve Move the second tank into position near the first tank and press them together in order to insert the nipples on the other side of the adapter into the control valve of the second tank Secure both sides using the connector b
14. he bleach into and through the system to sanitize it It refills the brine tank to the water level needed for the next regeneration Jt purges any remaining air from the resin tank It settles the bed for service 3 Fill the brine tank with salt Use a good brand of solar or pellet salt Be sure the brine well cover is in place Place salt in the brine tank Replace brine tank cover Twin Tank Controller TTC DISPLAY lt KEYPAD NUAL TANK SIZE MANUA SCROLL CHANGE VALUE ACTIVATE PULSE TURBINE SIZE 62 COMPENSATED HARDNESS GALLON COUNT CHANGE TANKS TEST CHIP CI 0 SOLENOID INDICATOR LIGHTS POWER TURBINE TANK 1 TANK 2 Additional Features For Service lechnicians 1 JP Prong TURBINE COUNTER Important Disconnect the turbine cable before using this feature Connect the prongs and maintain the connection The system will count down to 0 to determine if the controller will count gallons and initiate a regeneration automatically 2 JP3 Prong SWITCH TANKS Connect the prongs 1 or 2 will appear on the display Connect the prongs a second time and the other tank will appear on the display After a few seconds the number of gallons remaining will reappear on the display 3 JP 1 Prong TEST FEATURE Connect the prongs to activate the test feature TST 1 or TST 2 will appear on the display TEST FOR BRINE D
15. ity in a horizontal position for easy access and to prevent water from collecting in the cavity Connect the other end of the turbine to the soft water line of the three way bypass Use the quest nut or optional 1 nut with 4 copper tail pipe to provide a union for access to the impeller assembly Plumb the main hard water line into the top 1 inlet opening on the adapter or optional brass bypass 6 Install Drain Line Install a 5 8 flexible tube for drain using 1 2 barb fitting not included in the 1 2 opening on the adapter or optional brass bypass Increase the size of the drain line if it is to run overhead or for a long distance 7 Install Brine Tank Remove the safety float from the brine well Check the valve fittings Remove the rubberband from the bottom of the float and return the float to the brine well NOTE This is not necessary on Genus Twin models Attach the 3 8 clear brine harness to both control valves Connect the long tube to the upper elbow that protrudes from the side of the brine tank Connect a 1 2 I D plastic tube to the overflow elbow and run it to a floor drain 8 Flush cuttings and other debris from the lines A FOR A THREE VALVE BYPASS Bypass the system by closing the inlet and outlet valves Open the center bypass valve Open a nearby cold water faucet Open the main water shut off valve to flush lines Place the bypass valve into service Clos
16. pensation Factor for 13 gr 2 Compensated Hardness on line 4 Enter result here Quick Service Guide Unit fails to regenerate Cause Electrical service to unit has been interrupted TTC is defective Solenoid coils burned out Drain is frozen or plugged Solution Assure constant power source Replace TTC Replace solenoid couls Thaw out replace or clean drain Unit delivers hard water Cause Bypass open Bypass O ring damaged No salt or salt is hard or bridged Aspirator plugged Insufficient water refilling brine tank Cracked riser tube Back pressure on drain Broken vacuum breaker spring 2 solenoid inoperative Unit uses too much salt Cause Improper tank size setting Excessive water in the brine tank 10 Solution Close bypass Replace O ring s Add salt or break up bridging Clean aspirator Check 3 solenoid coil refill flow control and tank size setting Replace riser tube Correct drain Replace spring Clean solenoid valve Replace solenoid coil Solution Reset tank size Defective 1 solenoid Trash in the brine suction line or under the brine elbow Trash under the 3 solenoid diaphragm Loss of water pressure Cause Iron buildup in the lines to the unit Iron buildup in the unit Trash in the system Clogged upper distributor Solution Clean or replace lines Clean unit with acid or salt additive Clean complete control valve
17. se 3 solenoid coil inoperative Refill flow control plugged Driver on TTC inoperative 1 solenoid valve not seating out Solution Clean or replace solenoid diaphragms Replace solenoid guide Replace solenoid spring Replace cage O ring Replace top lid Replace or realign piston return spring Solution Replace solenoid coil Clean or replace flow control Replace TTC Remove trash from under diaphragm Check for swelling replace continued Vacuum breaker leaks Cause Foreign matter in lip of vacuum breaker split ball check Odor Cause Anode rod Sulfur of methane Other organics water conditions changed Solution Clean or replace Solution Remove rod Consult dealer Other equipment may be needed Salty water after regeneration Cause Low water pressure 2 solenoid coil inoperative Too much water in brine tank Test water for chlorides or nitrates Air leak in brine tubing harness Solution Increase water pressure Check power or replace Check brine refill for continuous flow Add R O for drinking or find a new source of supply Replace or tighten fittings that leak Control Valve Assembly Ref No Part Number 1 1CV41820000 2 AICMBY110850 3 1SCR612SS000 4 LORING235000 5 ICKSTEMGUIDE 6 1ORING121000 7 1UD20SEG0130 8 5RT1050ABSO 9 5LD10SEG0000 10 2 11 1571101032155 12 15 103212 13 1TOPLID00000 14 LORING142000 15 1IPISTONSPG00
18. square inch If pressure is over 80 PSI install a pressure reducer Most hot water heaters are rated at 75 PSI working pressure Flow rate should be at least 4 5 gallons per minute at 20 PS Drain availability tfloor drain washer drain etc Run overhead no more than 5 feet above the water softener Increase the size of the drain for long runs All plumbing codes require a 3 inch air gap at the end of the drain line Electricity continuously hot receptacle of 120 volts 60 cycles Water quality lf the water supply contains sulphur iron bacteria tannins algae oils acids salt or other unusual substances your system may require pretreatment Do Install the system after the pressure tank Ask for advice on any special plumbing arrangement Comply with all local plumbing and electrical codes Examine inlet piping If it is clogged replace or clean it Minimum size should be 3 4 inch nominal Install gravity drain on the brine tank Don t Don t install if inlet water temperature exceeds 120 Don t allow heat from torches to be transferred to plastic or valve parts Softener Installation Twin Tank System 1 Select location for water softener Place as close as possible to pressure tank well water or water meter city water Place close to floor drain laundry drain or sump Attach softener to the main water line before the water heater Bypass outsid
Download Pdf Manuals
Related Search