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SURE VAC Range technical training manual

1. THER M_RELAL ITCH TF LT 4_VOLT ITCH A EAL EAL FTAI E VOLT VOLT INPUT INPUT TACT LVE ALVE LVE TACT LVE LVE INPUT INPUT FUSE_F 4Y2 i FUSE F IMAIN CONNECTOR PC BOARD EE 1 U Le i L S IT T T T P PE TT E T T p H l iit i TFI I A bum A o IN K L ov A 0 2 A L i 7 i c y y 1 B tt t peers L L T 1 7 1 71 1 71 1 7 o awa TMT H uum Noam Bonami k A A o o ECTI LECH E n E i IGITAL_ PANEL E 1 p pan 24 Tekening nummer T gt Faser AGE_2 2 I HE Ka Ka E Ka E a ka Fred Hs ARIES RUE rae Sana A Tolerantie op vrije mater 2D 2 400 B isi rum Ini Iger l 68 Tr rvar T verval 29T Double chamber Main current diagram SV6216DS 400 Volt 3 MAIN_SUPPLY MAIN_SWITCH AUTOMATIC FUSE TACT TACTOR SEAL CONTROLE TRANSFORME ER SWITCH L FL K k T THERMICAL_OVERL EALTRANSFORVE EALTRANS FORME i ECT a T T m L KT 9 L LZ xg 4 Dd Dd i L o MA T 7 ET d tjs E 0 FLA x Judebe ekeke INA XX KM2 V hen ACA gt TRe ae T T T T F zb f E Rora v cir sd i 1 E i F F 17D g HEE pe FT 2 FT quo xem nu EL oe E T T i e m di J l ees B 12 14 EET anna N tid H itur iat namin etek JNNECTI IAGRA LE CHAMBE S TL AIN POWER L E Tw f pan 400 V Tekening numm Faser AGE 1 2 Freq Hz Artikel nummer Tolerartie op vrije mater E visi atum Ini iger l r rvar T rval
2. These filler plates are available for all stainless steel swing lids The material of the filler plates is in compliance with the European Directive for Food contact 90 128 EEC and its amendments This means it is allowed for utilization in the food processing equipment 17 Time Function Diagram Table models 10 program control Tabl lel ligital tir ntrol iir PES L activate Seal val E MW active rA i T ab TS T4 i bei Timer Ee sas S TAE THE Tir D e air Et Timer bcr m B Active cycle start the moment the lid is closed and the micro switch is activated C1 Pump start to run and the digital control is counting U1 No vacuum valve mounted the non return valve inside the vacuum pump is taking over this function If vacuum time is ended the pump stops T1 Now the gas function is active T2 U3 After ending the gas time the seal function is started T2 The seal function is divided into two separate actions The pneumatic part activating U4 moving of the seal bar U4 The electric part activating the seal contactor U5 heating up the seal bar U5 T3 is the seal time the setting is depending on the thickness and the quality of the vacuum bag T3 The time TA after activating the seal valve U4 but before activating U5 contactor sealing is called pre seal time This is the time necessary
3. DIGITAL CONTROL Single program control system CONTROL PANEL VERSION Digital time control The digital control is implemented with a function program that can be set with different function values per cycle to be able to pack different products A program cycle is the complete program of set functions vacuum and seal that the machine runs through to package a product The control panel is implemented standard with a conditioning program for the regular maintenance of the pump and two STOP keys for complete function interruption or for only active function interruption There are also a number of built in service programs Contact South Coast Systems for more information about these functions The value of the functions can be set for a certain time period The vacuum function can be set to whole seconds with a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds CONTROL PANEL LAY OUT AC 4 Yom a DiE E 4 4 ON D 1 Display Displays the status of the active function during the run of the program cycle or the set value of the selected function when machine is not running 58 1 um a EU C am BP 2 FUNCTION SELECTION Ke Select function vacuum or seal for viewing or changing function values The function is selected if the function light is on in front of the function description under the display 3 CONDITIONING PROGRAMME
4. Marc Dimmers Customer Support Manager IMPORTANT COMPONENTS IN THE MACHINE Seal bar Contra bar Silicone profile Lid seal Oil filling plug Oil sight glass Oil drainage plug Control panel Control switch Vacuum meter l Gas connection Main power supply optional Fuse holder Max 1 Bar IMPORTANT COMPONENTS IN THE MACHINE Seal bar Lid seal Suction opening Control panel Silicone Holder Vacuum meter Control switch Machine plate Main switch Oil filling plug Oil sight glass Oil drainage plug 1 0 Technical functions of a vacuum packaging machine Vacuum Sensor amp time control 10 program control system KN AN r 1 y N T AN x Li UNA DIGITAL TIME CONTROL All the machines are equipped with digital controls as standard These controls allow the separate programming of the time control of all sub processes in the packaging process vacuum seal decompression and possibly gas flush and soft air It is also possible to record the settings of frequently used packaging processes in one of the 9 programs The controls are extremely easy to comprehend and simple to operate SENSOR CONTROL With Sensor control the packaging process is controlled by means of an accurate pressure sensor This pressure sensor ensures that the process is finished accurately according to pressure values expressed in percentages programmed in advance Appli
5. Enter service program activation mode hours counter program 4 Push VACUUM STOP button for activation program ar Signal 6 appears now in display This indicates that the VACUUM program has been activated For de activation push STOP SIOP button Activate function 5 For storing the activation close the lid SET SERVICE HOURS COUNTER FUNCTION When function has been activated the service hours can nny I en be set as follows UL I ICU 1 Machine is ON Push SELECTION button for at least 5 seconds After 5 seconds the consumed hours per 10 hours appear for three seconds before displaying the set service hours standard setting is 12 which indicates 120 Enter program mode hours a 2 Push VACUUM STOP or STOP buttons to SIOP increase or decrease the set value per 10 hours Change value I 3 Storing the value will be done by pushing the Store value SELECTION button once again 26 SERVICE MODE ADDITIONAL SERVICE INDICATOR FUNCTION This additional service indicator is mend to help the customers to use the conditionings program After expiration of default time of 120 hours the control panel will provide the signal a flashing C Ge 4 This indicates preset time has expired and pump conditionings program should be used reed more about conditioning program on page 25 If the operator wishes to use the pump conditionings program he should press the special W
6. of a product The evaporation depends of several factors such as the surrounding pressure the viscosity and the product temperature Available from the 10 program control system this function is avoiding unnecessary boiling phases It permits among other quicker vacuum packing cycles J better protection of the product qualities prevention of desiccation food more juicy an appreciable better hygiene as the liquid is not flowing off anymore into the chamber J a better protection of the pump against humidity and corrosion The Quickstop H20 sensor is available as a new command system It is associated with our classical pressure sensor and works in percentage Vacuum Fresh Meat program A special option in the software of the control board ensures a conservation for fresh meats This special software diminishes air entrapments bubbles in the package and therefore significantly increases the self life of the product By allowing a certain amount of air inside the chamber directly at the beginning of the sealing phase degassing of the meat during the full time of the sealing phase is prevented Gas Sensor amp time control GAS FLUSH SYSTEM A gas flush system provides the option to fill the vacuum bag with a quantity of gas pee after the termination of the vacuum cycle This option is frequently used for vulnerable or fragile products or if the gas provides the product with added value
7. 1 Machine is OFF STOP 2 Push VACUUM STOP or STOP buttons at same time and turn on machine with ON OFF switch while pushing buttons 3 Keep pushing both buttons for at least 5 seconds First the starting codes appear and after 5 seconds 1 o appears in Enter SERVICE DETECTION function mode large display 1 0 indicates part 1 in OFF position VACUUM 4 Push VACUUM STOP button to activate the selected part Push STOP button to de activate the selected part When the part is physically activated and de activated you hear a click Activate detection part Pump relay Seal valve Seal relay No functi crite uiv 9 Push SELECTOR button to select part no which is required to be detected See list of part no in overview Please pay Selection parts attention that for part numbers 3 the maximum activation time is 3 seconds Longer activation time will result in burns on sealing bar or other relevant parts 6 Switch off and turn on machine again to return to operation mode Return to operation mode 28 SERVICE MODE FACTORY SETTINGS FUNCTION The factory settings function is used for returning all values and settings operation mode and service mode in the control panel to the original factory setting ACTIVATE AND SET FACTORY SETTINGS FUNCTION Machine is OFF Push SELECTOR button and turn on machine with ON OFF switch while pushing button 3 Keep pushing b
8. For example for digital sensor control vacuum function is programmed at only 50 gas function in same sub cycle cannot be set at 60 When digital sensor control there is also VACUUM PLUS function available at each vacuum gas flush sub cycle Formulti cycle only manual programming is possible 48 The Busch vacuum pump Oil Exhaust filter house Inlet flange Oil sight glass Oil drain plug Oil filling plug Exhaust opening Oil filter Axial cooling fan pump side Axial cooling fan motor side 0 Type plate OIL TYPES Take note of the type of oil used for the pump Another type of oil may damage the pump The following types of oil can be used in the machines Machine type Pump type Oil quantity Cil type SV2804TE 004 0 06 litres Viscosity VG 22 SV2808TE 008 0 25 litres Viscosity VG 32 SV3716TE SV4216TE SV3516TP 016D 0 3 litres Viscosity VG 32 SV4221TP SV4221TX SV4221TB 0021 B 0 4 litres Viscosity VG VG 32 Examples of supplier s brands of these types of oil are Shell Vitrea 32 Aral Motanol GM 32 BP Energol CS 32 or Texaco Regal R 0 32 Machine type Pump type Oil quantity Oil type SV5263SP SV3263SP SV5263SA 063 122 1 litres Viscosity VG 100 SV8063SA SV4563DA SV526355 SV6263DS SV8010SA SV5510DA SV8010SS 100 132 2 litres Viscosity VG 100 SV6210DS SV6216DS 160 132 6 5 litres Viscosity VG 100 SV8430DS SV1130DS 302 132 6 5 litres Viscosity VG 100 Examples o
9. all power from the machine 34 DIPSWITCH SETTINGS STARTING CODES The dipswitches on the printed circuit board are to be used to activate several optional functions on the control rrr ON POSITION ACTIVATION MM a OND 014 G Multi cycle control Continuous pump running Pre seal factory setting 1 0 seconds After seal factory setting 2 5 seconds Pump conditioning program on separate conditioning program button Soft air ventilation 1 2 Cut off seal separate time settings for seal and cut Gas flush injection function Digital sensor control function Quick Stop H20 Sensor 35 SERVICE MODE PUMP CONDITIONING PROGRAM The conditioning program ensures that the pump is thoroughly rinsed During the program the pump and oil reaches operation temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperature enables any moisture in the pump to evaporate minimising the risk for rust spots The program lasts 15 minutes and it is advisable to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the large display will display moving lines The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advi
10. decompression Influence from using gas flush on seal pressure 1 3 Table Models using seal cylinders for seal pressure Pomp start and stops every cycle TW 2 C Seal cylinder UY T M1 Vacuum pump L P1 Vacuum gauge b H Y2 Gas valve Y3 Seal valve Y4 Soft air valve Y5 Decompresion valve E B Conclusion If using gas flush seal pressure decreases with Table Models Machines Influence from using gas flush on seal pressure 2 3 11 Single Chamber Models using seal cylinders for seal pressure pump running constantly C Seal cylinder MI Vacuum pump P1 Vacuum gauge Y vacuum valve Y2 Gas valve Y3 Seal valve Y4 Soft air valve Y5 z Decompr
11. equal Situation 6 The moment we decompress the volume of the vacuum bag will decrease The reduction of the volume will stop when the pressure inside the vacuum bag is equal to the surrounding atmosphere The amount of gas inside the vacuum bag is depending on several issues Gas pressure shape of the product proportion between size product and the size of the vacuum bag If you put a small product in a relative big size of vacuum bag there is a lot of free space so it is easy to reach a high volume of gas inside the package P SS SS NS f S NN SS NN NS ae P m Situa tior l LUO TIO AQAA KAQAQAARAL ALS KAS AS xr AS S HS f RASS f NN itua tiol Situation MAAN KA NO SS I gt AS AS I N x NN NN X SSSNNNINN QA SATIN ae bod 7 Gas Additional gas flush option With this additional gas flush adjustment we realized two major improvements Much better consistency of quality of gas in each package It is now possible to create balloon type of packages Y3 D DOUBLE SEAL The vacuum bag is sealed with two 3 5 mm concaved wires The wires used hav
12. second display to indicate that the machine needs service This program is used as memory to maintain a good and stable service program for the machine With help of this option we can prevent that if settled correctly the oil is polluted in a way that it affects the optimal condition of the vacuum pump Conditioningsprogramme C Special for table Models but also necessary in case the sleeper function is activated A conditioning program has been included to limit the contamination of the oil caused by the packaging of damp products this means products that contain moisture but also liquids and sauces Regular use of this option will prevent unnecessary oil changes and the possibility of pump corrosion caused by the excess water in the oil External vacuum function E for all Table Models External vacuum function is included to make it possible to use special food containers The function comes with a special adaptor which should be connected to the vacuum opening of the machine and suction opening of the food container The function should be activated and set through the control panel as well Sleeper Function al single and double chamber machines Both the standard digital and sensor controls have the possibility to activate a sleeper function The sleeper function ensures that the pump switches off after the period programmed into the sleeper function while the controls remain active if the machine is not in use for a
13. settings and check the end reached pressure inside the chamber with help of the digital hand held vacuum meter 52 5 Check the distance between seal bar and counter bar If the end vacuum of the pump and the end vacuum in the chambers are sufficient then you must check the position of the seal bars and the contra bars If the contra bars and the seal bars are in line with each other you measure the space between the seal bar and the contra bar This you can do with clay as follows from clay you make 3 small block of 15 x 15 x 15 mm and place these on both ends and in the middle of the contra bar or seal bar depending on the model Close the lid to the start the vacuum process and when the vacuum meter has reached 0 8 Bar you push the stop button When the lid has opened you take the clay blocks of the bars and You measure the height This height must be in between the 7 and 10 mm and equal over the total length of the seal bar If the space between seal bar and counter bar is to little then the air that needs to get out of the bag finds to much resistance to escape You will have a perfect vacuum in the chamber while there is still air in the bag Possible reasons why the space between the contra bar and the seal bar is to small Dirt in the hole s of the seal bar or contra bar so it does not stand in it s lowest position Position of the seal cylinders When the seal cylinders are adjusted to tight then the seal b
14. ACUUM STOP and STOP buttons at same time and turn on machine with ON OFF switch while pushing buttons 3 Keep pushing both buttons for at least 5 seconds First the starting codes appear and after 5 seconds 10 appears in large display 1 o indicates part 1 in OFF position 4 Push VACUUM STOP button to activate the selected part Push STOP button to de activate the selected part When the part is physically activated and de activated you hear a click Activate detection part Pump Vacuum valve Gas valve 5 Push SELECTOR button to select part no which is il bein required to be detected See list of part no in overview activelor Kala ars i Please pay attention that for part numbers 5 or 6 the l Magnetic switch seal 2 maximum activation time is 3 seconds Longer activation activation max 3 sec time will result in burns on sealing bar or other relevant Soft air valve parts Decompression valve Selection parts Return to operation mode 6 Push REPROG button to return to operation mode 39 SERVICE MODE FACTORY SETTINGS FUNCTION The factory settings function is used for returning all values and settings operation mode and service mode in the control panel to the original factory setting ACTIVATE FACTORY SETTINGS FUNCTION 1 Machine is OFF 2 Push SELECTOR button and turn on machine with ON OFF switch while pushing button 3 Keep pushing button for at least 3 seconds First the star
15. AN button By pressing the function key the control will return to the standard program mode But next time the machine is activated the flashing C will appear again as reminder Once one complete pump conditioning cycle is completed the counter will be reset Standard factory setting function is OFF position ACTIVATE ADDITIONAL SERVICE INDICATOR FUNCTION Se z VACUUM STOP STOP 1 Machine is OFF 2 Push VACUUM STOP STOP and SELECTION button and turn on machine while pushing these buttons 3 Keep pushing the buttons for at least 2 seconds until 7 o appears on screen Release buttons after appearance of 7 o which is the number for service hours counter Enter service program activation mode program 4 Push VACUUM STOP button for activation program zu Signal 7 appears now in display This indicates that the eM program has been activated For de activation push STOP button Activate function 5 For storing the activation close the lid 6 The default factory setting is 120 hours and is not changeable 27 SERVICE MODE SERVICE DETECTION GATE TEST FUNCTION The service detection function can detect whether certain selected parts will be activated during operation or not This is convenient when the machine has a problem and the technician has not idea yet where might be the cause of the problem ACTIVATE AND USE SERVICE DETECTION FUNCTION VACUUM STO
16. I CYCLE CONTROL Change dilswitch 2 to ON position Switch off and turn on machine and multi cycle control is activated PROGRAM amp SET MULTI CYCLE CONTROL FUNCTION VALUES ONLY MANUAL Machine is ON and multi cycle control is activated Push PROG 0 9 button for selection program to be programmed prog Push REPROG button to switch to program mode There are five sets of vacuum gas flush sub cycles before going to seal function The active set is indicated by the number of lines at the left side of the value for digital time control and at the right side of the value for digital sensor control 9 99 99 t Sub cycle no 1 Sub cycle no 2 Sub cycle no 3 Sub cycle no 4 Sub cycle no 5 vacuum gas vacuum gas vacuum gas vacuum gas vacuum gas So for example for digital time control when in program mode program number is blinking the light is on before VACUUM wt and there are two lines in front of value it indicates that the vacuum function value of the second sub cycle is displayed and ready to be changed 47 Push SELECTOR key for selecting the functions in the different sub cycles for rem ES MU When relevant function is selected use VACUUM STOP STOP STOP buttons to increase or decrease the function value When all functions have been programmed or set on OFF position push REPROG button for storing the new values Special notes PROGRAMMING MULTI CYCLE Values cannot be conflicting
17. Key Start the conditioning program for pump duration 15 minutes For instructions on the program see page 15 4 FUNCTION Lights A light in front of the function indicates that the function is active during the program cycle or that the function is selected for view or change 22 5 STOP VACUUM Key Function during cycle General function 6 STOP Key Function during cycle General function T Vacuum meter Interruption of the active function during the program cycle The cycle immediately continues with the next function Increment the value of the selected function Terminates the program cycle completely The cycle immediately switches into the ventilation function Decrement the value of the selected function Displays the pressure in the vacuum chamber 8 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation The switch tums on all units in the machine Caution the switch does not completely remove all power from the machine CONTROL PANEL USE When the machine is turned on then the it is ready for use once the two operating codes have displayed Description of the program cycle for digital time control 1 Functions vacuum and sealing are set with the correct values 2 Close the lid 3 Vacuum function 4 Sealing function 5 Ventilating function The machine starts to vacuum the chamber The light in front of VACUUM goes on Display de
18. ON button for at least 3 seconds m 3 After 3 seconds the already consumed time per 10 hours will appear on display for 2 seconds value between 0 and 99 After display switches to originally T T l l P T set service hours interval per 10 hours When function has not been activated there will be no appearance of Enter COUNTER function mode already consumed time and OFF will appear on display after 3 seconds 4 Push VACUUM STOP or STOP buttons to ne 2 activate and or reset the required service hours interval The number on the display reflects 10 hours of operation So minimum value 1 indicates 10 hours and Activate and or set COUNTER function maximum 99 means 990 hours When set to value 0 this means that the function will be de activated next time when function mode is entered OFF will appear on display fence 5 Push REPROG button to store new value in function 0l Consumed hours will also be reset by this procedure Store activation and or settings Control panel will return automatically to operation mode 38 SERVICE MODE SERVICE DETECTION GATE TEST FUNCTION The service detection function can detect whether certain selected parts will be activated during operation or not This is convenient when the machine has a problem and the technician has not idea yet where might be the cause of the problem ACTIVATE AND USE SERVICE DETECTION FUNCTION Machine is OFF 2 Push V
19. R Phd X X F 4 4 cn t 71 1 7 1 tL 71 m TENENTE o o tek M TABLE MODEL Fuse AT Fi 1 T EK mB LL Ld lad kad kad lad I 4 Tekening numrr Faser A ab ea EF PT See eS Freq Hz Artikel numi Fuse Dotnet T Tolerantie op vrije mater 2 250 isi Iger D Main current diagram SV4221TP 230 Volt 1 AIN D AIN FUSE ITACTOR SEAL ER ITCH LIL FIF AOT F El L L E Oe F1 F2 a L S iT j 7 A Ya Ja itur AM TABLE MODEL f Tyr T d par Tekening numr Faser AGE_1 2 Freq Hz Artikel numr Tolerantie op vrije mater i isi lger r il 20 ELECTRICAL DIAGRAMS We have divided the electrical diagrams into a main current and control current diagrams Control diagram SV6216DS model
20. acuum function setting the STOP VACUUM or STOP key is held down then the first 5 seconds will be incremented or decremented per second Then intervals of 10 seconds will appear If the key is released then the settings can be changed again per second Sealing function The seal function setting can be increased or decreased with a maximum of 6 0 sec and a minimum of 0 5 sec If while changing the vacuum function setting the STOP VACUUM or STOP key is held down then the first 0 5 seconds will be incremented or decremented per 0 1 second Then intervals of 1 0 second will appear If the key is released then the settings can be changed again per 0 1 second START CODES Service hours Additional service External vacuum Display code counter indicator 120 hours 00 X 02 X 08 X X 06 X X 10 X X X 14 24 SERVICE MODE PUMP CONDITIONING PROGRAM The conditioning program ensures that the pump is thoroughly rinsed During the program the pump and oil reaches operation temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperature enables any moisture in the pump to evaporate minimising the risk for rust spots The program lasts 15 minutes and it is advisable to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the large d
21. ar get s stucked so it can not come back in it s lowest position Pollution of the seal valve so it does not close totally Because of this the seal bars will move up during the vacuum process and will close the open end of the vacuum bag When you have a leakage on the bottom side of the seal cylinder s then the seal cylinders come up during the vacuum process and this will also close the open end of the vacuum bag 6 Check proper functioning of the vacuum valves Specially the membrane the seals and the spring 7 Check the vacuum bag on possible damages check if it is possible that the air was trapped inside the product and was released after some time 53 Gas Possible problems on me tuber ps There is no gas in the package at all There is not enough gas in the package The amount of gas in the different packages is not equal The level of gas supply not consisted happening after a few hours of use The machine is gas flushing on the left side of the machine but not on the right side only in case of a double chamber Possible causes l 2 no Disconnected or broken wires to the gas valve There is no gas supply to the machine Insufficient setting for gas The position of the bag and or the gas nozzle is improper There is a pollution in the connection hose a that gas nozzle The position of the one bag and or one gas nozzle is improper The gas reducing unit is freezing This is clearly showing b
22. button PROG 0 9 until E appears in small display 46 SPECIAL OPTION MULTI CYCLE CONTROL FUNCTION The multi cycle control option is used for packaging applications which require very low oxygen rests in package The operation mode cycle of the multi cycle control is automatically repeating vacuum and gas flush functions with a maximum of five times before proceeding to seal function The repetition of the vacuum and gas flush functions results in an optimum reduction of oxygen rests because during each repetition the oxygen rests mix with gas and being then vacuumed again So the oxygen percentage left in package is reduced to minimum Special note For normal industrial or retail applications the multi cycle control does not create any considerable benefits for the package or product shelf life The vacuum achieved with normal controls are more than sufficient Multi cycle control is only used for highly special laboratory or product applications MASTER CYCLE MULTI CYCLE CONTROL Vacuum function 1 Gas flush function 1 Vacuum function 2 Gas flush function 2 gt Vacuum function 3 Gas flush function 3 gt Vacuum function 4 Gas flush function 4 gt Vacuum function 5 Gas flush function 5 Sealfunction Soft air ventilation function Ventilation function For setting the suitable program functions can be set on OFF position so it is possible to have for example only 2 or 1 1 repeating cycles ACTIVATE MULT
23. cation of the pressure sensor ensures consistent packaging results and an optimum cycle time Sensor control is normally used in combination with a gas flush system SENSOR CONTROL Vacuum Plus time Sensor control makes it possible to program an additional vacuum period vacuum plus time after reaching the programmed pressure Vacuum plus time is used to allow the air trapped in the packaging to escape thereby creating an optimum vacuum Vacuum plus time can only be used when the vacuum sensor pressure has been set to 99 SENSOR CONTROL Time control A sensor control can also be programmed for normal time control The sensor will then be deactivated and the packaging process will be carried out according to the programmed cycle times Cl Seal bag M1 Vacuumpump P Vacuumgauge Y Vacuum valve Y2 Gas valve optional Y2 Gas valve optional Y3 Seal valve YA Softair valve optional Y5 Devac valve H600 H675 H800 Vacuum phase Vacuum Quick Stop H20 sensor During the vacuum cycle the product can boil and evaporate despite a cold temperature The negative consequences for the shelf life the general hygiene and the maintenance of the machine are obvious We have invested a lot of effort to put together a sensor allowing the detection of the boiling point
24. close the gap between the top part and lower part the time necessary to close the gap we call pre seal So pre seal is only the movement of the seal bar If the gap is closed the seal bar is pushed onto the silicone holder we start the actual sealing time Now the seal wires are electrical activated and will heat up During the actual sealing time if the seal bar is resting on the silicone holder the seal wire can transmit the generated heat to the vacuum bag or the silicone profile For a proper seal It is essential that all the generated heat is transmitted to the bag After finishing the seal time we want to make sure that al remaining heat is also transmitted to the bag This time we call after seal time For a constant sealing time specially in case of short vacuum cycles it is very important that all generated heat can transfer to the vacuum bags otherwise the residual heat the amount of heat that was not able to transfer to the vacuum bags will heat up the seal bar itself And it is possible that the seal is to hot with the next cycle If this is happening we recommend to increase the after seal time Due to different circumstances it ma be necessary to change the default settings Situation Situa tior Situation 1 vacuum B 238 Situation 2 gas flush LSE Situation 3 pre seal l A Situation 4 electrical seal f oh up Situation 5 after seal f Ho Men m Situation 6 soft air l 2
25. crementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left Once the vacuum function is finished the sealing function starts to seal the vacuum bag s The light in front of SEAL goes on Display decrementing time per 0 1 second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same After ending the seal function the ventilating function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Display lines moving up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically 6 The product is packed and ready to remove 23 Set change function values The following steps must be followed to change the function values for vacuum and or seal Press the FUNCTION SELECT Key to select the required function The function light will light up when the function is selected Press the STOP VACUUM or STOP keys for incrementing or decrementing the function values respectively It takes 0 5 seconds before the value begins to change After changing the value s the machine must run through the cycle once see previous page to record the values Vacuum function The vacuum function value can be incremented or decremented per second with a maximum of 99 seconds and a minimum of 2 seconds If while changing the v
26. d or vulnerable products e g fish or products with hard protrusions e g spare ribs Cl Seal bag MI Vacuumpump P Vacuumgauge Yl Vacuum valve Y2 Gas valve optional Y2 Gas valve optional Y3 Seal valve Y4 Softair valve optional Y5 Devac valve H600 H675 H800 Soft air phase 14 De compression DECOMPRESSION Decompression is the system that permits the outside air to enter the chamber till the pressure inside the chamber is equal to the outside air and the lid is opens automatically Cl Seal bag M1 Vacuumpump P Vacuumgauge Yl Vacuum valve Y2 Gas valve optional Y2 Gas valve optional Y3 Seal valve Y4 Softair valve optional Y5 Devac valve H600 H675 H800 Decompression phase 15 Extra Functions Start codes When starting the machine first two codes appear on the large display in succession before control panel switches to operation mode The first code indicates the execution model of the machine The second code indicates the control software version Service Hours program The service hours program is a service program which is used for installing a number of hours after which the panel shows oil in the
27. e a rounded concaved shape This shape ensures that moisture and dirt on the seal seam is pushed to the side closing the packaging cleanly and completely Two seal wires provide extra security against rough handling of the packaging during transport and storage CUT OFF SEAL The vacuum bag is sealed with two wires The inner seal wire is 3 5 mm wide and has a rounded concaved shape and the outer seal wire has a diameter of 1 1 mm The outer wire has two functions this wire creates a narrow seal and the remaining flap can be torn off manually due to the fact that the wire almost completely burns through the bag This provides optimum product hygiene during transport and storage 8 mm SEAL The vacuum bag is sealed with a single flat seal wire 8 mm wide This seal system is used especially for packaging in which presentation is an important factor SEAL 1 2 The vacuum bag is sealed with two wires One wire is 3 5 mm wide with a rounded concaved shape and the other wire has a diameter of 1 1 mm The function of SEAL 1 2 is the same as the CUT OFF but provides the option to control the wires separately This makes it possible to activate the cut off wire for longer time than the seal wire This modification makes it possible to seal and cut off almost any type of bag e g shrink bags BI ACTIVE SEAL Bi active seal has a seal wire both on top and bottom This principle enables seals to be produced from the bottom and the top simultaneou
28. e functions are selected using the function selection keys then the indicator light in front of VACUUM comes on twice and the vacuum percentage and VACUUM PLUS time are shown consecutively If the machine has the gas flush function implemented and the function is activated within the selected program then a dot appears in the lower right hand corner of the small display when selecting the program no 8 STOP VACUUM Key Function during cycle Function in program mode 9 STOP Key Function during cycle Function in program mode 10 Vacuum meter Interruption of the active function during the program cycle The cycle immediately continues with the next function Raise the value of the selected function within the program selected in the program mode Terminates the program cycle completely The cycle immediately switches to the ventilation function Lower the value of the selected function within the program selected in the program mode Displays the pressure in the vacuum chamber See the following table for the relationship between the vacuum meter and the percentage vacuum Position Vacuum vacuum meter percentage 0 0 0 2 20 0 3 30 0 4 40 0 5 50 0 6 60 0 7 70 0 8 80 0 9 90 1 0 99 11 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation The switch turns on the control panel for operating the machine Caution the switch does not completely remove
29. e g product presentation or storage life ee Cl E x E f 1 a A J NE Vii LLL LLL LLL LLL I mE d 1 YES N E YZ Y2 Gas H gt ES ox iere 4 i 5 La m M1 Y4 Cl Seal bag H MI Vacuumpump P Vacuumgauge Y Y1 Vacuum valve E Y2 Gas valve optional 4a Y2 Gas valve optional IJI Y3 Seal valve Y4 Softair valve optional Y5 Devac valve Y3 Y5 H600 H675 H800 Gas flush phase Pressure and volume behavior during the normal vacuum gas flush cycle Situation 1 At the end of the vacuum phase the pressure inside the chamber and inside the vacuum bar are equal Situation 2 While gas flushing the volume of the vacuum bag will increase due to an increasing pressure The pressure inside the chamber will also rise but not as quickly as inside the bag Situation 3 At acertain point the volume of the vacuum bag will not increase anymore and extra gas will be pushed outside the vacuum bag and inside the chamber The pressure inside the chamber will increase Situation 4 If the pressure inside the chamber increases and reaches the point where the pressure is equal to the pressure inside the vacuum bag At that point the volume of the vacuum bag will decrease Situation 5 The moment we seal the pressure inside the chamber and the vacuum bag is
30. eck up pollution rate condition of the exhaust filters inside the vacuum pump it is not necessary to take the filters out The different connection plugs are for the different capacity pumps in the pump range 61 SEAL WIRE TENSION UNIT 30930310 Seal bar placed up side down in base fork m w Cross head screw Locking shaft Tension shaft handle By turning the handle the seal wire can be mount under tension and locked with the crosshead screw 62
31. esion valve Conclusion Seal pressure is not dropping if using gas flush with Single chamber Models Where the pump is running constantly Influence from using gas flush on seal pressure 3 3 Single Double chamber Models acuum phas using seal bags for seal pressure Pump running constantly C1 Seal bag M1 Vacuum pump P1 Vacuum gauge Y vacuum valve Y2 Gas valve Y3 Seal valve Y4 Soft air valve Y5 Decompresion valve Conclusion If using gas flush seal pressure decreases with Single Double chamber Models if equipped with seal bags 12 Extra seal pressure In a certain amount of situations it is possible that the seal pressure is insufficient This will show itself by a very irregular and sometimes burned seal In this case it is possible to have a special connection for compressed air see photo One situation where it can occur is if you use only partial vacuum This means if you only pack with 50 of vacuum This also can happen with machines that are equipped with a gas flush option By using gas flush the press force for the seal system will drop accordantly the setting for gas So if the setting for gas is 40 the actual seal pressure on the seal bars is also down to 40 Therefore we mount on the different chamber machine which are equipped with gas an extra hose coupling on the backside of the machine On this hose coupling it is possible to connect compressed air
32. etting new function value s within a selected program in program mode this key must always be used to store the new values for the program in memory 5 FUNCTION SELECT Key Selects function within selected program in operation and program mode The function is selected if the function light is on in front of the function description under the large display 33 6 CONDITIONING PROGRAM Key Start the conditioning program for pump duration 15 minutes For instructions on the program see page 36 7 FUNCTION Lights A light in front of the function indicates that the function is active during the program cycle or that the function is selected during the operation or program modes Special Remark Special Remark There is an additional time operated vacuum function available at digital sensor control the VACUUM PLUS function This function is not displayed on the panel The VACUUM PLUS function can only be activated if the standard vacuum function is set to 99 VACUUM PLUS function display during the cycle if activated The vacuum indicator light remains on after 99 is reached and during the time set for VACUUM PLUS During the VACUUM PLUS vacuum cycle a dot appears in the right lower corner of the large display Display during operation and program mode If the VACUUM PLUS time is activated during the selected program then a dot appears in the lower right hand corner of the large display during the operation and program mode If th
33. f supplier s brands of these types of oil are Shell Vitrea 100 Aral Motanol GM 100 BP Energol CS 100 or Texaco Regal R O 100 The quantities of oil in the table are appropriate for the relevant pumps The quantities of other types may differ If the machine is used beyond normal ambient temperature specifications consult your supplier for the correct type of oil 49 Busch oil lubricated vane pump MLE TIU LIE AU E 1 Exhaust air 11 Rotor 2 Air inlet 12 Oil inlet 3 Gas ballast valve 13 Lower compartment 4 Inlet screen 14 Oillevel lower compartment 5 Non return valve 15 Air inlet from gas ballast 6 Exhaust filter 16 Vanes 7 Top compartment 17 Oil filter 8 Oil return bolt 9 Oil level top compartment 10 Exhaust valve 50 Problem recognition Vacuum Possible problems nop t pes 9 The vacuum process will not start It takes to long to reach a proper level of vacuum It is impossible to reach a proper end vacuum The bag is not tight around the product immediately after packaging process During the vacuum process the vacuum bag is expanding enormously During the vacuum process the bag is starting to move The level of vacuum is not consisted The bag is not tight around the product after a few days of storage Possible causes DAE pou pr Mal functioning from the micro switch or mal functioning from the vacuum valve The capacity from the pump is reduced The machine is leaking I
34. he VACUUM PLUS function is a time operated additional vacuum function for setting extra time after reaching the 99 value of the vacuum function only applicable if 99 is set for the vacuum function This function provides additional vacuum time for vacuuming any trapped air out of the package Digital Multi cycle Option The digital multi cycle control is a special option on the digital time control for running more vacuum and gas flush or rest sub cycles continuous before going to seal function The control is useful for packaging applications which require a very low rest oxygen in the package or which requires rest times between vacuum to let the air out of the package or product The maximum number of vacuum gas flush or rest sub cycles before proceeding to seal function is five The value specifications of the option is the same to the digital time control For activating and setting the multi cycle option please review on page 47 CONTROL PANEL LAY OUT or Gi a PROG CETTE CHET E ch Ok G ora ar 1 Small Display Displays active program in operating and program modes 2 Large Display Displays the current value of the active function during the program cycle or the set value of the selected function in operation or program mode 3 PROG 0 9 Key Selects program number in operation or program mode 4 REPROG Key Switch from operation mode to program mode for setting function values and vice versa After s
35. hin the programs The control panels are implemented standard with an automatic conditioning program for the regular maintenance of the pump and two STOP keys for complete cycle interruption or for only active function interruption There are also a number of built in service programs Contact South Coast Systems for more information about these programs The value of all active functions can be set for a certain time period The vacuum function gas flush function if installed and soft air function can be set in whole seconds up to a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds 32 Digital Sensor Control The value of the vacuum function and the gas flush function if installed can be set as a percentage of the vacuum This is the percentage of the under pressure in the vacuum chamber related to the outside pressure 1 atmosphere ATO 0 The maximum vacuum percentage setting of the vacuum function is 99 The minimum vacuum percentage setting of the gas flush function is 30 This means that the chamber is flushed with gas to 30 under pressure in relation to 1 atmosphere It is often expressed as 70 is flushed with gas 99 30 70 The time for the soft air function can be set on whole seconds max 99 seconds The time for the seal function can be set on 0 1 seconds max 6 0 seconds The digital sensor control comes standard with the VACUUM PLUS function T
36. in the system 45 SPECIAL OPTION EXTERNAL VACUUM FUNCTION only available for Table Models External vacuum function is used for vacuuming special food containers The function comes with a special adaptor which should be connected to the vacuum opening of the machine and suction opening of the food container The function should be activated and set through the control panel as well See operation procedures in user manual See for setting and activation procedures below ACTIVATE AND SET EXTERNAL VACUUM FUNCTION 1 Machine is off E 2 Push FUNCTION SELECTION button and VACUUM VACUUM STOP button at same time and turn on machine with STOP ON OFF switch while pushing buttons 3 Keep pushing both buttons for at least 5 seconds First the starting codes appear and after 5 seconds SL o appears in PROG n large display This is the SLEEPER TIME function mode o 4 Release buttons 5 Push PROG 0 9 button once and mode changes to Select EXTERNAL VACUUM function mode EXTERNAL VACUUM function mode SL o changes to E o 6 Push VACUUM STOP button once and and Eo te C changes to E 1 This means EXTERNAL VACUUM function VACUUM E l is activated Activate EXTERNAL VACUUM function 7 Push REPROG button for storing the activation of function 8 Control panel returns automatically to operation mode Store activation EXTERNAL VACUUM function can be selected in operation mode through
37. isplay will display moving lines The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advisable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil 25 SERVICE MODE SERVICE HOURS COUNTER FUNCTION The service hours counter function is used for setting time intervals per 10 hours for regular maintenance purposes on machine and or pump After expiration of set time interval the control panel will provide the signal OIL that the interval QO I f has expired and maintenance can be done Signal disappears after 3 seconds and machine can be used However signal is coming back each time when machine is started up Pay attention that the function only counts the hours that the pump is running so only cycle times Standard factory setting function is OFF position ACTIVATE SERVICE HOURS COUNTER FUNCTION 1 Machine is OFF zn 2 Push VACUUM STOP STOP and VACUUM STOP SELECTION button and turn on machine while STOP Z pushing these buttons 3 Keep pushing the buttons for at least 2 seconds ba until 6 o appears on screen Release buttons after appearance of 6 o which is the number for service
38. lems 1 2 3 4 The Display doesn t light up The first display lights up and shows the program number the second display is counting but nothing works Display is showing tree little stripes which are jumping up and down Lid is open and the control is running though the program numbers Possible causes a RS No powersypply Fuses burned Lid is closed and machine is decompressing Micro switch is still closed Possible solutions 1 Check the main power supply Check the main switch at the back side of the machine Table Models Single double chamber models Check the fuse on the control transformer 250 mA 9 Volt connection Check the fuse on the printed circuit board 250 mA Check the connections on the cables Check the 15 pins connector on the PCB All items checked but still no solution Replace the PCB board Try the different functions if everything seems to work put back the previous PCB board If the actual problem was caused by the PCB board the machine should malfunction again If the machine function well with the old board that was malfunction before the actual cause of the problem is probably coming from bad connection from connector and PCB board or a breakage in the cable itself 57 Maintenance Weekly done by the customer Check condition seal bar Teflon tape seal wires and position Check condition of seals Counter profile f
39. ly to standard operation Machine cycles mode per 100 Cycles Conditioning program The values cannot be deleted When the values reach 99 it returns cycles automatically to 0 and starts again Display counters 4l SERVICE MODE REPEATING PROGRAM FUNCTION The repeating program function is used for continuously repeating a program for testing whether problems would arise when machine is running for longer time ACTIVATE REPEATING PROGRAM FUNCTION ar E VACUUM STOP STOP Only for Henkelman purpose STOP continuous repeating program og Return to operation mode Machine is OFF Push VACUUM STOP STOP and SELECTOR buttons at same time and turn on machine with ON OFF switch while pushing buttons Keep pushing button for at least 5 seconds First the starting codes appear and after 5 seconds tPO appears in large display This function is only for Henkelman internal purposes Push PROG 0 9 button once and mode changes to REPEATING PROGRAM function mode tPO changes to rPt Close the lid and the program which has been selected in operation mode will start running continuously Push STOP button to interrupt the function and push REPROG button to return to operation mode Push REPROG button for returning to operation mode 42 SERVICE MODE PRE SEAL AND AFTER SEAL FUNCTION The pre seal and after seal function enables to change the time settings for pre
40. max 1 bar With this extra compressed air connection you re establish the full press force for the seal system A higher pressure will result in a permanent deformation from the seal system Seal pressure behavior form the various machines Table top models Pump starts and stops with every cycle seal pressure is depending on pressure inside the chamber SV2804TE SV2808TE SV3716TE SV4216TE SV3516TP SV4221TP SV4221TX and SV4221TB Single chambers machines Equipped with seal cylinders Pump Is running continuously seal pressure is not depending on pressure inside the chamber SV4663SP SV5263SP and SV3263SP Single chambers machines Equipped with seal bags Pump Is running continuously seal pressure is depending on pressure inside the chamber SV5263SA SV8010SA SV8063SA SV5263SS and SV801055 Double chambers machines Equipped with seal bags Pump Is running continuously seal pressure is depending on pressure inside the chamber SV4563DA SV5510DA SV6263DS SV6210DS SV6216DS SV8430DS and SV1130DS 13 Soft air SOFT AIR slow decompression 7 Soft air is a system that the chamber can be slowly decompressed for a programmable p Z period following to vacuuming and sealing The vacuum chamber is decompressed so Zr 5 slowly that the vacuum bag can shape itself around the product without damaging the product or the vacuum bag Soft air is used primarily for the packaging of soft an
41. mproper setting from the vacuum level Distance between seal bar and counter bar is to small Proper functioning of the valves should be checked Possible damages from the vacuum bag Possible released air that was trapped inside the core of the product 51 Possible solutions 1 Check the proper functioning from the micro switch Check the proper functioning from the vacuum valve electrical and pneumatically membrane Check the quality and quantity of the oil filters Change oil check the condition of the oil If very dirty decrease service indicator Change oil filter Check oil exhaust filter If this filter is polluted you have to change A polluted filter will result in oil mist inside the packaging area A reduction of the pump capacity it will take more time to reach the proper vacuum level We check the pollution of the exhaust filter with help of a pressure gauge If the gauge is indicating a pressure 0 6 Bar or higher replace filter Check inlet screen of the vacuum pump If this filter is polluted you can clean it A polluted inlet screen will result in a reduction of the pump capacity it will take more time to reach the proper vacuum level Let the machine run to high vacuum and activate the main switch so the electrical connection is deactivated Check for leakage With help of the digital hand held vacuum meter it is possible to visualise the leakage very clearly Check the
42. or sealing lid seal Check condition of pump Oil level oil quality Use Program C specific with Table models and single chambers where sleeper function is active Every 4 till 6 month done by service technician Check the vacuum level Change oil check the condition of the oil If very dirty decrease service indicator If clean increase service indicator Change oil filter Check oil exhaust filter If this filter is polluted you have to change A polluted filter will result in oil mist inside the packaging area A reduction of the pump capacity it will take more time to reach the proper vacuum level We check the pollution of the exhaust filter with help of a pressure gauge If the gauge is indicating a pressure 0 6 Bar or higher replace filter Check inlet screen of the vacuum pump If this filter is polluted you can clean it A polluted inlet screen will result in a reduction of the pump capacity it will take more time to reach the proper vacuum level 58 Check condition seal bars For the correct maintenance on the seal bar check the instruction seal bar Teflon tape seal wires and position Check the position of the seal with help of thermic labels Check the gap between seal bar and counter bar Specially if the vacuum level from the pump and inside the chamber is correct but the vacuum bag is not tight around the product Check hinge parts And lubricate if po
43. ppears now in display This indicates that the STOP program has been activated For de activation push STOP button Activate function 6 For storing the activation close the lid USE EXTERNAL VACUUM FUNCTION EXTERNAL VACUUM function can be selected in operation mode through pushing button CONDITIONING PROGRAM d 3 appears in display Subsequently push button SELECTION ES E appears in display E stands for external vacuum External vacuum is now ready for use es VACUUM To active the function push SZZ and the pump start to run max for 15 min To de activate push the button and the pump stops STOP 30 SERVICE MODE MACHINE COUNTER FUNCTION The machine counter function registers the use of machine and certain functions for a solid reference on the state and use of the machine Total hours which the pump has run total number of cycles which the machine has run and total number of cycles which the pump conditioning program has run will be displayed in the function ACTIVATE MACHINE COUNTER FUNCTION 1 Machine is OFF Push SELECTOR and CONDITIONING PROGRAM buttons at same time and turn on machine with ON OFF switch while pushing buttons 3 Keep pushing for at least 5 seconds First the starting codes appear and Enter MACHINE COUNTER function mode after 5 seconds CO appears in large display 4 Release buttons after 5 seconds the Pump operation control panel displays subse
44. quently hours per 10 hours machine hours per 10 hours which the machine has run number of cycles per 100 cycles which the machine has run and last the number of cycles which the conditioning program has run The three indications appear each Conditioning program for 2 seconds in display cycles 5 After that the control panel automatically returns to the standard operation mode Machine cycles per 100 Cycles Display counters The values cannot be deleted When the values reach 99 it returns automatically to 0 and starts again 3l DIGITAL CONTROL 10 program control system Co fi PROG 0 9 REPROG wom a 7 VACUUM WO GS STOP gt SEAL B CENE LT y CONTROL PANEL VERSIONS General Digital Time Control The digital control panels are implemented with 9 pre select programs that can be individually set with different function values to be able to pack different products Program 0 can not be set and is used for servicing and testing A program cycle is the complete program of set functions that the machine runs through to package a product The control panels are designed with a operation mode and a program mode The operation mode is used during operational activities for selecting the program number with the required program cycle The set values of the function program can also be seen in the operation mode but not changed The program mode is used to change the function values wit
45. s used try a new cycle without gas properly the seal pressure is decreased due to the use of gas If gas was not used check the proper functioning of seal cylinders or bags depending on the type of machine A damaged membrane or seal bag will result is a insufficient seal pressure Clean the seal area or try with an empty bag Check the distance between seal bar and silicone holder it should be between 6 and 8 mm If this distance would be to big check position of the seal bar seal cylinders or seal bags Fasten the seal cylinders Check the setting for gas Decrease it and test again 55 Soft air Possible problems 1 The soft air function is not working Possible causes 1 The soft air function is not activated 2 Disconnected or broken wires to the soft air valve Possible solutions 1 Check the setting 2 Check the electrical connection from the valve Decompression Possible problems 1 The decompression function is not working 2 The machine is decompression only partial Possible causes 1 Disconnected or broken wires to the decompression valve 2 The membrane of the decompression valve is damaged The vacuum valve is not closed completely Possible solutions 1 Check the wires and the voltage to the decompression valve 2 Check if the membrane of the decompression valve is damaged Check if the vacuum valve is working properly 56 Digital control Possible prob
46. sable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil 36 SERVICE MODE SLEEPER TIME FUNCTION Sleeper time function is used for automatic stop of vacuum pump running after set time in sleeper time function when machines has not been used during the set time When machine is used again by closing the lid the vacuum pump starts automatically running again Sleeper time function is only useful when dilswitch continuous pump running is ON Standard factory setting function is OFF position ACTIVATE AND SET SLEEPER TIME FUNCTION 1 Machine is off ap 2 Push FUNCTION SELECTION button and VACUUM VACUUM STOP buttons at same time and turn on machine with Jy ON OFF switch while pushing buttons 3 Keep pushing both buttons for at least 5 seconds First the starting codes appear and after 5 seconds SL o appears in large display SL o indicates sleeper function in OFF position 4 Release buttons VACUUM L I 5 Push VACUUM STOP button once and SL o Zo changes to SL I This means sleeper function is activated Enter SLEEPER TIME function mode nn 6 Push FUNCTION SELECTION button and 001 appears LJ LI U in screen This indicates the time interval for the sleeper Activate SLEEPER TIME function function The
47. seal and after seal ACTIVATE PRE SEAL AND AFTER SEAL FUNCTION 1 Machine is OFF mna eum 2 Push VACUUM STOP STOP and SELECTOR E buttons at same time and turn on machine with ON OFF switch while pushing buttons 3 Keep pushing button for at least 5 seconds First the starting Oniy tor Henkelman codes appear and after 5 seconds tPO appears in large mu purpose display This function is only for Henkelman internal purposes 4 Push PROG 0 9 button twice and mode changes to PRE SEAL function mode 1 1 0 The first value 1 indicates pre seal mode The second value 1 0 indicates the pre seal time j P 5 Push PROG 0 9 button once more and mode changes to AFTER SEAL function mode 2 3 0 The first value 2 indicates after seal mode The second value 3 0 indicates the after seal time PROG 0 9 Enter pre seal function mode Enter after seal function mode 6 Change time settings by using VACUUM STOP and STOP buttons when selected either mode Change time values pre seal or after seal 7 When settings have been changed upon required time push REPROG button to store new values and return to operation Store values and return to mode operation mode 43 SERVICE MODE SENSOR CALIBRATION FUNCTION The sensor calibration function sets the right pressure values to the corresponding vacuum percentage values For this calibrating the sensor function a digital vacuum meter is req
48. significant period of time The pump will automatically reactivate when the machine is used This function eliminates unnecessary noise pollution caused by the pump The sleeper function will only activate after the first cycle has been completed It is necessary for the pump to heat up for a minimum of 15 minutes prior to the packaging in order to allow it to reach its operating temperature Machine counter function The machine counter function registers the use of machine and certain functions for a solid reference on the state and use of the machine Pump operation hours Total hours which the pump has run Machine cycles Total number of cycles which the machine has run Conditioning program cycles Total number of cycles which the pump conditioning program has run Service detection gate test function The service detection function can help you to check whether a certain selected function will working properly This is convenient when the machine has a problem and the technician has not idea yet where might be the cause of the problem With the help of this mode all function of the machine can be tested not only electrically But on there full function 16 Special option for Stainless steel swing lids Volume reduction by Lid filler plates Due to the volume reduction the cycle time shortens with 15 20 and saving a gas consumption of 10 12 99 Calculation the savings on gas the gas consumption the pay back time is approx 2 month
49. sly with the aim being to produce the optimum amount of heat in the vacuum bag This seal system is applied to bags with a thickness of 200 mu or for example laminated aluminium bags Ci D iL E L J f gp A LLL ALLL LLL LLL LLL LLL LLL LLL LLL n d E BS E AA VA Y2 P1 y Hb 2 gt Y4 Hj Cl Seal bag lt H M1 Vacuumpump g P1 Vacuumgauge al Y1 Vacuum valve H4 H Y2 Gas valve optional Y2 Gas valve optional Y3 Seal valve Y4 Softair valve optional Y5 Devac valve Y5 H600 H675 H800 Sealing phase Sealing cycle step by step The complete seal activity step by step 1 pre seal pneumatic action Default settings for table models 1 second and double chambers 2 5 seconds situation 3 2 actual seal time electrical action settings depending on the thickness and quality of the vacuum bag situation 4 3 After seal cooling time Default settings for double chambers 3 seconds situation 5 During the vacuum process there is a gap opening between the top part seal bar and lower part silicone holder Through this gap the air inside the vacuum bag can escape If the vacuum cycle is finished the seal action will start It will start with pre seal The explanation of pre seal To start with the electrical sealing we have to
50. ssible use Molycote Foodslip EP 2 Grease USDA classification H1 59 Seal bar options materials Seal wires Teflon tape 3 5 x 0 3 Single seal 0305000 0305515 2 x 3 5 x 0 3 Double seal 0305000 0305515 3 5 x0 3 1 1 mm Cut off seal 0305000 0305010 0305515 3 5 x0 3 1 1 mm Seal 1 2 0305000 0305010 0305515 8 x 0 2 mm 5 x 0 2 mm Bi active seal 0305025 0305020 0305515 Double chamber 2 x 5 x 0 2 mm Biactief 0305020 0305515 Single chamber 8 x 0 2 mm 8 mm seal 0305025 0305515 TETELE 60 SERVICE KIT FOR PUMP TESTING PORTABLE DIGITAL VACUUM METER Type GMH 3160 12 0 1300 MBAR ABSOLUTE The vacuum meter is applicable for the following services e Check up on the achieved and or required final pressure in the vacuum chamber The vacuum meter must either be placed into the chamber or the meter must be connected to the machine vacuum level display by the hose coupling on the top of the meter e Check up final pressure vacuum pumps The results of services with the vacuum meter can be used for e Check the machine system for leakages e Comparative measurements with machine display results Pay attention that the results must be seen as an indication as the precision has limitations The meter in the service kit comes with 0 5 meter connection hose and T shape EXHAUST FILTER CONTROL METER Connection plug 1 The exhaust filter control meter is applicable for the following services e Ch
51. time interval is 6 seconds so 001 means that after 6 seconds not using the machine the pump stops running E d JOR 7 Push VACUUM STOP or STOP buttons to Go to SLEEPER TIME value increase or decrease the number of time intervals with a minimum of 001 which is 6 seconds and a maximum of 099 which is 5 994 seconds appr 10 minutes Set required SLEEPER TIME 8 After setting the desired time interval push REPROG button to store activation and setting Control panel returns automatically to standard operation mode 37 SERVICE MODE SERVICE HOURS COUNTER FUNCTION The service hours counter function is used for setting time intervals per 10 hours for regular maintenance purposes on machine and or pump After expiration of set time interval the control panel will provide the signal OIL that the interval has expired and maintenance can be done Machine can still be used for normal operation after appearance but the signal keeps coming back Moreover the function also displays the already consumed hours within the set time interval Pay attention that the function only counts the hours that the pump is running So when the pump is not running continuously BOXER series the counter only counts the time that the pump is running vacuum function Standard factory setting function is OFF position ACTIVATE AND SET SERVICE HOURS COUNTER FUNCTION 1 Machine is ON 2 Push FUNCTION SELECTI
52. time necessary to move the seal system against the counter bar The time TB after ending the seal time T3 but before activating U6 soft air valve is called cool time This is the time necessary to transmit the generated heat to the vacuum bags Now the soft air function U6 is activated 4 1s the soft air time the setting is depending on the product And finally the decompression valve U7 is activated till the lid is open and the micro switch is de activated 19 U6 T4 U7 ELECTRICAL DIAGRAMS We have divided the electrical diagrams into a main current and a control diagrams Control diagram SV4221TP model 4 T 1 IT IC ITCH EAL EAL T l T VOLT 4 VOLT TO LVE ITACT LT VOLT FUSE_F K FUSE_F TEILE Rn ee arate ge ete ete A ee AGRO NAG T 0 MM WM ONG EAT TEE E Mp S E DMs TIP Ia ye ue 2 Te T DESEAN we Ye ENS Me GSE SEG CIS 1 me ern eed a wp so ee 1 MAIN CONNECTO POARI wt l n i lees EAN coniun e en ee ed et Canal nina ao hn cen n A o 13 3 ER lO ERR eR ce plume bs E ER EO 93 PTT ee Ecke eec de aed gd opa ad agen ccs ade 3e dad Apes ong e PE inar coe ACE
53. ting codes appear and after 3 seconds rP appears in large display 4 Release SELECTOR button and control panel returns automatically all values and setting to original factory settings Only machine counter values see next page remain on present value Enter FACTORY SETTINGS function mode 40 SERVICE MODE MACHINE COUNTER FUNCTION The machine counter function registers the use of machine and certain functions for a solid reference on the state and use of the machine Total hours which the pump has run total number of cycles which the machine has run and total number of cycles which the pump conditioning program has run will be displayed in the function ACTIVATE MACHINE COUNTER FUNCTION Hu 1 Machine is OFF 2 Push SELECTOR and CONDITIONING PROGRAM buttons at Gy same time and turn on machine with ON OFF switch while qeu pushing buttons 3 Keep pushing button for at least 5 seconds First the starting ONE codes appear and after 5 seconds co appears in large L U display 4 Release buttons and after 5 seconds control panel displays Enter MACHINE COUNTER function mode subsequently machine hours per 10 hours which the machine has run number of cycles per 100 cycles which the machine has run and last the number of cycles which the conditioning program has run The three indications appear each for 2 Pump operation in Hi hours per 10 hours seconds in display 5 After control panel return automatical
54. to move the seal system against the counter bar The time TB after ending the seal time T3 but before activating U6 soft air valve is called cool time This is the time necessary to transmit the generated heat to the vacuum bags Now the soft air function U6 is activated U6 T4 is the soft air time the setting is depending on the product T4 And finally the decompression valve U7 is activated till the lid is open and the micro switch is de activated U7 18 Time Function Diagram The moment the machine is activated the pump start to run Active cycle start the moment the lid is closed and the micro switch is activated The vacuum valve is activated and the digital control is counting If vacuum time is ended the vacuum valve is de activated The pump is still running Now the gas function is active T2 After ending the gas time the seal function is started The seal function is divided into two separate actions The pneumatic part activating U4 moving of the seal bar The electric part activating the seal contactor U5 heating up the seal bar T3 is the seal time the setting is depending on the thickness and the quality of the vacuum bag The time TA after activating the seal valve U4 but before activating U5 contactor sealing is called pre seal time This is the
55. uired ACTIVATE SENSOR CALIBRATION FUNCTION ub 1 Machine is OFF VACUUM K 2 Push VACUUM STOP STOP and SELECTOR STOP buttons at same time and turn on machine with ON OFF switch while pushing buttons 3 Keep pushing button for at least 5 seconds First the starting Only for Henkelman codes appear and after 5 seconds tPO appears in large CFP U purpose display This function is only for Henkelman internal purposes 4 Push PROG 0 9 button 4 times for entering the CALIBRATION function CAL 5 Place digital vacuum meter in chamber Enter calibration function mode 6 Push VACUUM STOP button for setting the 0 vacuum Set 0 value which is value which is 1 Bar 1 Bar 7 Close the lid and keep it closed while pushing STOP button The pump starts to run now Keep pushing the STOP button until the digital vacuum meter shows appr 8 10 mBar Set 99 value which is 8 10 mBar 8 Release STOP button This is the setting for 99 vacuum value Push REPROG button to store new values and return to operation mode Store values and return to 9 operation mode 44 ERROR CODES F1 De activation of micros witch during cycle run For example when gas flush function is set at a too high value and lid opens F2 Eor sensor control panel Starting pressure is not equal to set start pressure of sensor For example when there is a tube bended and still vacuum low pressure
56. utton for at least 5 seconds First the starting codes appear and after control panel is returned to factory settings 3 seconds rP appears in large display 4 Release SELECTOR button and control panel returns automatically all values and setting to original factory settings N ERROR CODES F1 De activation of micro switch during cycle run 29 SPECIAL OPTION EXTERNAL VACUUM FUNCTION only available for Table Models External vacuum function is used for vacuuming special food containers The function comes with a special adaptor which should be connected to the vacuum opening of the machine and suction opening of the food container The function should be activated and set through the control panel as well See operation procedures in user manual See for setting and activation procedures below ACTIVATE EXTERNAL VACUUM FUNCTION 1 Machine is OFF 2 2 Push VACUUM STOP STOP and er mes SELECTION button and turn on machine while m e pushing these buttons 3 Keep pushing the buttons for at least 2 seconds EB until 6 0 appears on screen Release buttons after appearance of 6 o which is the number for Enter service program activation mode service hours counter program 4 Push SELECTION button twice for appearance of 80 E on screen which is the number for external vacuum option Activate function m B 5 Push VACUUM STOP button for activation program VACUUM Signal 7 a
57. y ice forming on the gas regulator The micro switch for gas is mal functioning or needs to be adjusted Possible solutions l 2 au E Check the electrical connection to the gas valve Check the setting for gas check the gas supply from the bottle Increase the setting try to use a lower pressure or increase the size of the vacuum bag Check the position from gas nozzle Check the hoses Check the position from gas nozzle Use a gas regulator with a bigger capacity or a heating element Check the adjustment and or the proper functioning from the micro switch 54 Sealing Possible problems SON to The seal is burning The bags are sticking to the seal bar The seal is not equal The seal image is perfect but it has no strength The seal area is full of wrinkles During sealing the vacuum level drops If the cycle is finished there is no seal Possible causes DI n esr The setting for seal time is to high The Teflon layer on the seal bar is damaged There is insufficient seal pressure Due to a pollution on the seal area the warmth could not transmitted to both film sides The distance between seal bar and counter bar is to big the used bag is to big in relation to the product The seal cylinders are not fastened properly The setting for gas is far to high Possible solutions e Decrease the setting and try again Change the Teflon layer on the seal bar If gas i

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