OWNER`S MANUAL Baja Comet 90cc Mini Bike
Contents
1. 28 Please read this manual and follow all instructions carefully To emphasize the special information the symbol A and the words WARNING or CAUTION have some special meanings Pay attention to the messages A WARNING Indicates a potential hazard that could result in death or injury CAUTION Indicates a potential hazard that could result in vehicle damage NOTE Indicating special information which is to make maintenance easier or instructions clearer WARNING and CAUTION are arranged like this A WARNING or CAUTION The first part will identify a POTENTIAL HAZARD The second part will describe WHAT COULD HAPPEN if you ignore the WARNING or CAUTION The third part will describe HOW TO AVOID THE HAZARD This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same o2. IUM M YDUMS 1 44617 ayerg eL So U21IMS 300 9 VOL asng M8L 2VACL ojeubew x1eds A d D a Y ee u iIMs uoniuf o MW uoniub 26 VIN AND SERIAL NUMBER LOCATION You need to know the frame VIN and engine serial numbers You need these numbers to help your authorized service center or BAJA INC order parts The Frame number is stamped on front of Mini bike frame The engine number is located on the left side of the engine housing Engine Serial number Frame VIN Write down the serial numbers here for your future reference Frame No Ls Engine No 27 BAJA INC EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer or the date it is first used as a demonstrator lease or company vehicle whichever comes first and continues for 60 months after that date or 5 000km whichever comes first provided there has been no abuse neglect or improper maintenance of your vehicle Where a warrantable condition exists the Distributor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the par
3. above Your emission control system warranty covers components whose failure would increase an engine s emission including electronic controls fuel injection system carburetor the ignition system catalytic converter or any other system utilized in this vehicle to control emission if it is originally equipped Also included may be hoses connectors and other emission related assem blies Replacing or repairing other components including parts labor and other costs not covered by this emission control system warranty or the standard warranty is the responsibility of the owner Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility The Distributor will not cover repairs performed outside of an authorized dealer or repair facility The use of replacement parts not equivalent to the original parts may impair the effectiveness of your vehicle s emission control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty 28 EXCLUSIONS AND LIMITATIONS This warranty does not cover the following Failures malfunctions of the emission control systems caused by abuse alteration accident misuse the use of le
4. into crankcase to check oil level Note There is no need to screw dipstick completely in hole to check level 2 Add lubricating oil up to edge of the fill hole 3 re install oil dipstick CAUTION Oil dip stick Never start the engine when there is insufficient lubricating oil Otherwise it will cause harm to the engine Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do not use any other type of oil other than what is recommended in the chart DO NOT MIX OIL WITH THE GASOLINE Lubricating oils of different viscosity shall be employed in different regions and at different temperatures MACHINE 20050 n B c 30 20 10 0 10 20 30 40 TEMP QE 22 4 14 32 50 68 86 104 CHANGING THE OIL Let engine warm up approximately 3 minutes to warm up oil Shut off engine remove Screw Plug located at bottom of the engine and let oil drain into an approved collection container DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL 3 Dispose of used oil properly For proper disposal procedures contact your local oil recycling center 4 Clean and re install the Screw Plug Torque to 18 ft Ib 5 Refill engin
5. oil from the fuel tank Fill tank with fresh gasoline 3 Prior to driving all the required check ups must be made After checking vehicle start engine and drive slowly at first in an open area to make sure vehicle operates correctly TABLE AND TORQUE OF FASTENERS Fastener Torque Newton m Foot Ib No Front wheel axle nut 35 45Nm 26 33 ft lb Rear wheel axle nut 50 60Nm 37 44 ft lb 23 MAINTENANCE SCHEDULE MAINTENANCE HRS HRS HRS HRS Emmeoktek x Engine oi change x x J j x 0 0 o Weeedem x e eere tT E 3 cup Clean x __ sparkpiugReplace x speodcheckadust Valve clearance Check X Adjust Fuel tank and X filter Clean Fueltube check oo Front shock bolts Tighten to spec All nuts and bolts Check for tightness Dess mwaae x means This item of maintenance should be carried out at a service center It may be also done by the user with reference to this manual provided special tools and authorized spare parts are used The user must also be capable of completing the procedure means This item can only be carried out by an authorized service center in order to ensure safety Notes 1 Maintenance should be conducted more frequently when Mini Bike is dri
6. ANDLEBAR SWITCH essent then ttnns 12 GEAR SHIFTING essent tenta trenta trente tentata 13 CHECK UPS ADJUSTMENT AND 14 CHANGING THE OIL eese tentent then trente tentata 14 CHECK UP OF SPARK 15 VALVE CLEARANTCE essent 16 CHECKING amp CLEANING THE AIR FILTER nen 17 ADJUSTING THE THROTTLE CABLE eene 18 ADJUSTING THE CARBURETOR esent then ttes 18 ADJUSTMENT OF REAR AND FRONT 19 ADJUSTMENT OF CHAIN eene then trente trente tentes 20 GREASING PROCEDURES TO THE DRIVING CHAIN 20 VEHICLE WASHING eese tenente tnnt tnnt tente naaa 21 INSTRUCTIONS FOR STORAGE essent tnnt 22 RESUMPTION OF SERVICE AFTER STORAGE 23 TABLE AND TORQUE OF FASTENERS 23 MAINTENANCE ROUTINE DIAGRAM nennen 24 TROUBLE SHOOTING sees tente tenta sees 25 WIRE DIAGRAM eene tentent tnnt tente tnnt ttnttn tnnt 26 VIN AND SERIAL NUMBER LOCATION ener tentes 27 EMISSION CONTROL SYSTEM
7. Motorsports Baja Comet 90cc Mini Bike Read this manual carefully It contains important safety information No one under the age of 16 should operate this Mini Bike OWNER S MANUAL Model Number BC90 Minimum Age Requirement 16 Rev A US 012709 Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating an off road vehicle Motorsports Congratulations on your purchase of the BAJA INC Mini Bike Your Mini bike is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days from the date of purchase During the warranty period BAJA INC will at its option repair provide replacement parts or replace your BAJA INC Mini Bike at no charge This warranty does not cover normal wear items or damage caused by neglect or misuse of the product Engine Warranty 90 days Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem with your vehicle please call Baja Inc customer s
8. PEN AREAS TO REDUCE THE LIKELIHOOD OF THE BUILD UP OF GASOLINE FUMES Filler neck Fuel level Unlock seat cushion Fuel tank cap located with ignition key under seat cushion ENGINE STARTING A WARNING Never start the engine in a closed place as the exhausted gas from the vehicle contains toxic carbon monoxide 1 Set ignition key switch to ey ON position 2 Place mini bike in neutral gear 3 Ensure there is fuel in fuel tank Choke lever To start a cold engine 1 Place choke lever in UP ON position 2 Start engine with kick lever 3 engine has started allow engine to warm up approximately 3 5 minutes Do not rev the engine Revving a cold engine could cause damage 4 Place carburetor choke lever in the DOWN OFF position when engine has sufficiently warmed up CAUTION Unnecessarily increasing RPM s to a high level while Mini Bike is warming up is harmful to engine Procedures for stopping the engine 1 Release throttle twist grip to slow engine RPM s to idle 2 Shift mini bike transmission to neutral position 3 Set ignition switch key to X OFF position 11 LEFT HANDLEBAR SWITCH Engine stop switch The engine stop switch is provided on the left handlebar When the switch is turned to P off position the engine will not start or will stop engine if running When the switch is turned to on position the engine can start and the veh
9. aded gasoline Replacement of expendable maintenance items unless they are original equipment defective in material or workmanship under normal use and the first required replacement inter val for the item has not been reached Expendable maintenance items include but not limited to spark plugs filters coolant lubricants gaskets hoses and belts Replacements of parts and other services and adjustments for required maintenance Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot be readily determined Repairs or replacements as a result of 0 Accident 0 Misuse 0 Use of replacement parts accessories not conforming to the original specifications which adversely affect performance Physical damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of busi ness during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the author
10. ckwise to increase braking or counterclockwise to decrease braking 2 Brake shoes should be replaced by a qualified service technician once brake shoes are worn Rear brake Brake cable adjusting nut Rear brake arm ADJUSTMENT OF FRONT BRAKE 1 The front hand brake lever should have free operating movement of 5 7 mm 0 2 0 3 in 2 Tomake adjustment on brake lever loosen jam nut then turn adjusting nut counter clockwise to reduce and clockwise to increase the free operating movement of the front hand brake lever 3 Tomake adjustment on brake cable tension turn adjusting nut located on the front hub assembly Clockwise to increase braking and counter clockwise to decrease braking 4 Brake shoes should be replaced by a qualified service technician once brake shoes are worn 5 7 mm free play 0 2 0 3 in Adjusting nut Adjusting nut P Jam nut Front brake hub 19 ADJUSTMENT OF CHAIN 1 When chain adjustment is needed loosen rear axle nut 2 Turn chain adjusting nuts on the left and right sides to adjust the tension of the chain Align the marking of the chain adjuster with the engraved lines in the frame on both sides 3 After adjustment has been made torque rear axle nut to 50 60Nm 37 44 ft Ib 4 Checkchain tension before each ride Chain adjustment marks Rear axle nut 15 20mm Chain adjusting nut 1 2 3 47 Both Sides Chain tension GREASING PROCEDURES TO DRIVE CHAIN 1 S
11. e will suck in dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter when washing the vehicle The filter element shall be cleaned gently Replace the air filter element with a new one if it is broken or cracked ADJUSTING THROTTLE CABLE Make sure throttle cable is adjusted properly To adjust throttle cable rotate adjustment nut located at the hand throttle Check if throttle twist grip has the required free operating movement The required free operating movement 2 6 mm 0 078 0 24in If the grip cannot be moved freely turn the adjusting nut to ensure proper operating movement After adjustment start engine and check for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained 2 6mm 0 078 0 24 in Throttle cable adjust nut Throttle twist grip ADJUSTING CARBURETOR Idle speed adjustment 1 place vehicle in neutral and start engine 2 Adjust idle speed by turning the throttle stop screw to 1500 100rpm Throttle stop screw CAUTION Do not try to correct a malfunctioning carburetor by adjusting the idling speed If the carburetor is not functioning properly it should be repaired by a service center Adjust idle speed only when engine has been warmed up or 10 minutes after operation ADJUSTMENT OF REAR BRAKE 1 make adjustment turn rear adjusting nut clo
12. e with 0 25 qt 0 24L of recommended oil recheck the amount of oil in the engine by using the oil dip stick Screw plug for oil draining CHECK UP OF SPARK PLUG 1 Remove the spark plug cap Remove spark plug by using the spark plug wrench A provided 2 Clean spark plug all around or replace plug if it is corroded or there is too much deposit sel on it 3 Regulate gap of spark plug to 0 6 0 7mm 024 028 0 6 0 7mm 024 028 3 The spark plug of the designated type should be used The applicable type of spark plug MEIYA A7TC NGK C7HSA DENSO U22FS U CHAMPION Z10YC 15 VALVE INSPECTION REFER TO MAINTENANCE SCHEDULE IN THIS OWNER S MANUAL FOR VALVE ADJUSTMENT INSPECTION INTERVALS Valve clearance should be Intake 0 002 inch 0 05 mm Exhaust 0 003 inch 0 0762 mm Excessive clearance will cause noise Insufficient clearance will cause loss of power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting the valve clearance are given in the service manual If assistance is needed please contact Baja Inc to find your local service center CHECKING amp CLEANING THE AIR FILTER TAP AIR FILTER ON A FIRM SURFACE TO DISLODGE AS MUCH DIRT AND debris as possible NOTE If tapping air filter does not remove the dirt and debris replace air filter Air filter CAUTION The air filter element must be intact or the engin
13. ervice line toll free at 1 888 863 2252 between the hours of 7am and 5pm Monday through Friday MST Mountain Standard Time MDT Mountain Daylight Time during the daylight saving time You will be instructed how to proceed ACOPY OF THE SALES RECEIPT IS REQUIRED A WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA PROPOSITION 65 Table of Contents NOTICE TO USERS esse sie esee enean tette testen testas tents tta tts ees 2 SAFE OPERATION sissssssnsscsccscscescctisnansucsanasssiarssasnsnssaaesdedtonsedquajosteansnerintiusustosnan 3 SAFETY GEAR de 4 MODIFICATION OF VEHICLE eene tnnt tnnt ttnntn tnn 4 PRE RIDE CHECKLIST eese nennen tette tente tnnttn ttn ttn ttes 5 MAIN DATA E 6 PARTS amp SUBASSEMBLIES sesenta ttes 7 LOCATION OF WARNING LABELS eeeeeeenenttentntes 9 edm 10 FUEL FILEING 226 10 ENGINE STARTING AND STOPPING seen 11 LEFT H
14. hut off engine 2 Adda light amount of chain lube to drive chain Too much oil or chain grease may cause splattering to occur Attention The chain should be replaced when the adjusting limit has reached it s maximum 20 VEHICLE WASHING Cleaning the vehicle regularly can slow down color fading and make it easier to check for damage and or oil leakage 1 2 3 CAUTION Washing the Mini Bike with over pressurized water may cause damage to some of its components Therefore do not use a pressure washer to clean the vehicle The following parts should be cleaned using low pressure water Wheel hub Exhaust pipe Fuel tank and lower portion of cushion Carburetor Head lock and ignition switch After pre wiping the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion Plastic subassemblies should be cleaned by wiping with a cloth or foam soaked in neutral detergent solution followed by rinsing with clean water After vehicle has air dried lube drive chain then run engine at idle speed for a few minutes Prior to driving carefully check brake system repair or adjust if necessary 21 INSTRUCTIONS FOR STORAGE If the vehicle is not going to be used for a long period of time for example in winter time some steps should be taken to prevent malfunction of and damage to components 1 2 Change engine oil Drain fuel from the fuel tank a
15. icle can be driven ON button OFF button GEAR SHIFTING Reduce throttle before shifting Never increase the throttle while shifting gears Depress Shift lever to place gear 1st 2nd 3rd or 4th Lift up on shift lever to down shift or place gear in neutral Do not rest foot on gear shift lever while operating mini bike Resting foot on shift lever could damage the transmission or cause transmission to shift unexpectedly Shifting sequence N Neutral Shifting to higher gears 1 1st gear 2 2nd gear 3 3rd gear 4 4th gear Down shifting to lower gears or neutral 2 Points of Attention during Drive 1 Avoid unnecessary idling of engine at high speeds Idling engine at high speeds can damage engine 2 Down shift to lower gears when there is insufficient power to climb hills or continue forward 3 As a general rule the front brake provides approximately 70 of stopping power Always use both the rear brake pedal and front brake lever simultaneously when stopping Using both front and rear brakes simultaneously will stop mini bike with greater stability 4 Decrease the throttle while braking CHECK UPS ADJUSTMENT AND MAINTENANCE Checking the Oil Check engine oil each time prior to operating mini bike The oil level should be between the upper and lower lines on oil dipstick 1 Set Mini Bike on level ground remove oil plug dipstick wipe dipstick clean insert dipstick
16. igation to make the same or similar changes to the vehicle previously built or sold Always avoid operating this mini bike on paved surfaces including sidewalks paths parking lots driveways streets roads and highways Never operated this or any Off Road Vehicle on a public street road or highway where motor vehicles are in operation SAFETY GEAR 1 Never operate this mini bike without wearing a DOT approved motorcycle helmet which fits properly Operators should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants 2 Loose clothes are not suitable for motorcycle driving or riding as they may get caught on footrest or in moving parts MODIFICATION OF THE VEHICLE CAUTION Never perform any unauthorized modifications to this vehicle Only use original replacement part which can be obtained through BAJA INC 888 863 2252 Pre Ride Checklist Before Starting the Engine 1 Engine oil level a Check for leaks b Tighten filler cap securely c Add oil if required 2 Fuel level a Add fuel as necessary b Do not overfill no fuel in the filler neck c Do not mix oil with gas d Replace cap tightly e Do not refuel a hot engine Allow engine to cool before adding fuel 3 Warning decals a Make sure all warning decals are legible and securely attached b Replace as necessary 4 Tires a Ensure that both tires are in safe riding condition b Both tire
17. ized dealer The Distributor is not liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system warranty implied by law including any warranty of merchantability or fitness for a particular purpose is limited to the express emission con trol system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any ques tions regarding your warranty rights and responsibilities you should contact BAJA INC 888 863 2252 29 Motorsports Baja INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 1 888 863 2252
18. nd carburetor Spray atomized anti rust oil to the inside walls of the tank Dispose of any drained fuel properly so as not to adversely affect the environment Carburetor drain screw Attention If storage will last for more than one month fuel in the carburetor must be fully drained This will help ensure that the carburetor maintains its normal performance after storage A WARNING Gasoline is flammable and may cause fire and even an explosion under certain conditions Therefore do not smoke make a fire or have any fire around while draining fuel Remove spark plug pour about 15 20ml 5 68 oz of clean engine oil into t cylinder step down on kick lever repetitively several times to have the oil distributed evenly inside the engine cylinder Re install spark plug Wash vehicle clean wipe dry and apply an even coat of wax to painted surfaces Apply a light coat of anti rust oil to all metal parts Inflate tires as required and place vehicle up on wooden blocks with the wheels above the ground Store vehicle in a shady cool place free from humidity and direct sunlight Cover vehicle with tarp not with plastic painted materials If a garage is available store within 22 RESUMPTION SERVICE AFTER STORAGE 1 Remove covering and remove wooden blocks used in storing the vehicle Change engine oil if the vehicle has been out of service for over 4 months 2 Drain off any remaining atomized anti rust
19. ot pegs Shift lever Side Stand Brake Drum Oil drain bolt Drive Chain Vehicle Identification Seat Cushion Number Oil fill plug dipstick Brake drum Kick start lever Spark plug LOCATION OF WARNING LABELS Read and follow all of the warnings labels on your Mini bike Make sure you understand all the labels Keep the labels on the Mini bike Do not remove them for any reason If a label comes off or becomes difficult to read you should get a replacement by contacting Baja Inc THIS VEHICLE IS AN OFF ROAD VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS OR HIGHWAYS No one under the age of 16 should operate this vehicle without adult supervision e Study the owners manual carefully e Always wear a helmet eye protection and protective riding gear e Do not drive while drinking alcohol or while on medication OPERATION Fuel filling The capacity of the fuel tank is 3L 79 gal Use only 87 octane or higher unleaded gasoline Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening DO NOT MIX GAS AND OIL TOGETHER THIS IS A 4 STROKE ENGINE Replace the gas cap by carefully aligning the threads on the cap and the tank and turning the cap clock wise Wipe any spilled fuel from the mini bike using a cloth and dispose of the cloth properly DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN O
20. r similar changes to the vehicle previously built or sold SAFE OPERATION Rules for Safe Operation Apre operation check must be conducted before starting engine to insure safety prevent mishaps and prevent damage to components It is strongly suggested that all operators take a certified motorcycle rider s course prior to operating the vehicle Full attention is required during driving paying close attention to the following points to avoid any injury to you by other motorized vehicles Do not drive too close to other vehicles Never operate this mini bike at night Night is defined as the period of time 30 minutes before sunset to 30 minutes after sunrise Driving at high speeds is the cause of many accidents do not drive at a speed that the actual situation does not permit This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obl
21. s must be inflated to the pressure indicated on the tire sidewalls 5 Drive chain a Check condition and tension b Lubricate and adjust tension as necessary 6 Throttle a Check for smooth operation Make sure the throttle snaps back to idle b Check for frayed cable or damaged cable housing Replace damaged cable c Check for mud debris and ice in the throttle cable mechanism Clean out any contamination MAIN DATA Description Data Description Data Overall length 4539 mm Brake Type Drum 60 61 in Overall width 669 8 mm Capacity of 3L 79 gal 87 octane or higher 26 37 in gasoline tank unleaded gasoline Overall height 959 6 mm Capacity of oil tank 241 25 qt 37 78 in Wheelbase 1070 mm Displacement of 86cc 42 11 in cylinder Ground 189 7 mm Ignition means Magneto clearance 7 47 in Vehicle weight 67 59 kg Idling speed 1500 100rpm 149 Ibs Weight capacity 69 4 kg Spark plug MEIYA A7TC NGK C7HSA 153 Ibs DENSO U22FS U CHAMPION Z10YC Front wheel 3 50 10 Spark plug gap 0 6 0 7mm 36psi 024 028 Rear wheel 3 50 10 Valve Clearance Intake 0 002 inch 0 05 mm 36psi Exhaust 0 003 inch 0 0762 mm PARTS amp SUBASSEMBLIES Brake lever Engine stop switch Throttle twist grip PARTS amp SUBASSEMBLIES Fuel tank located under seat Headlight Front Shock Absorber Taillight Front Wheel Rear Wheel Fo
22. t will be repaired or replaced by the Distributor This is your emission control defects warranty OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should be aware that you may be denied your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifica tions WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified
23. ven in dusty areas 2 When Mini bike has exceeded the maximum figures specified in the table maintenance should be still cycled according to the intervals of time or hours stated herein 24 TROUBLESHOOTING Engine will not Start SYMPTOM POSSIBLE FIX 1 Choke OPEN Move Choke Lever to CLOSED 2 Out of fue Rhe O 3 Bad fuel engine stored without Drain fuel from fuel tank and treating or draining gasoline or carburetor Refuel with fresh refueled with bad gasoline gasoline 4 Spark plug faulty fouled or Remove and inspect spark improperly gapped plug Clean gap or replace 5 Spark plug wet with fuel flooded Remove and inspect spark engine plug Dry and reinstall spark plug 6 Carburetor malfunction ignition Take vehicle to a qualified malfunction valves stuck etc mechanic Replace or repair faulty components as necessary Engine Lacks Power SYMPTOM POSSIBLE FIX 1 Filter element s clogged Check air filter Clean or replace 2 Bad fuel engine stored without Drain fuel tank and carburetor treating or draining gasoline or Refuel with fresh gasoline refueled with bad gasoline 3 Carburetor malfunction ignition Take engine to a qualified malfunction valves stuck etc mechanic Replace or repair faulty components as necessary 25 WIRE DIAGRAM MO SADDe SUYMPPela M8 MOISES AID USD S g A a gd euuMwWen 8 Wig
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