E420 Manual - Benchmark PDM
Contents
1. Proof of purchase date should be confirmed and sent together with a copy of the origi nal purchase document Warranty is valid under normal usage described in the user s manual appended with the product The warranty comprises failure on Easy Laser product that could be related to material and or fabrication errors The warranty is valid only in the country of purchase The warranty is not valid in the following cases If the product is broken due to mishandling or incorrect operation e If the product has been exposed to extreme temperature calamity chock or high voltage e If the product has been modified repaired or disassembled by unauthorized per sonnel Compensation for possible damage due to failure on Easy Laser product is not in cluded in the warranty Freight cost to Damalini is not included in the warranty Note Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included in the warranty service and Dama lini is not responsible for data that may be lost or damaged during transit or repair Lithium Ion battery limited warranty Lithium ion batteries inevitably lose power during their lifetimes depending on usage temperatures and the number of charging cycles Therefore the internal rechargeable batteries used in the E series are not included in our general 2 year warranty There is a 1 year warranty for the battery capacity not to2. Status bar The Status bar contains additional information such as warning icon current time and Bluetooth connection Shaft alignment Measurement unit Change units via Settings The yellow arrow indicates that there are sub menus There are also text messages regarding The selected icon Hints on what information you are expected to fill in Status bar icons Warning Select the function button MMMM to get additional information regarding the warning Warning Displayed when the coordinates has been rotated in the detector Go to Control panel to rotate coordinates Display unit charging Indicating that a power adaptor is plugged in Hourglass The Display unit is in the middle of a task Measurement progress Time is depending on which filter you have selected Selected filter Peripheral Indicates that a peripheral device is plugged in such as a projector Not available for E420 Bluetooth Indicates that the Bluetooth functionality is activated The number beside indicates the number of Bluetooth units connected bd UP Ll i E2 Ed Printing report on thermal printer The thermal printer is optional eguipment Printing performed OK Printing problem Ld E1 LO ES Display unit Screen dump It is possible to take screen dumps of what is currently displayed on screen You can e mail the screen dump or use it for reports Take a screen dump 1 Press and hold the
3. Sr Leave program Ed See Control panel on page 14 Select to enter diameter of coupling P Forward to measure view 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between S unit and centre of coupling Mandatory 3 Number of bolts 4 6 or 8 bolts 4 Bolt circle diameter centre of the bolts 5 Coupling diameter Select to activate field 45 Vertical Measure The program Vertical uses the 9 12 3 method 1 Position the units at 9 o clock at bolt number one Make sure that it is possible to also position the units at 12 and 3 o clock Press 2 to register first position The first position is automatically set to zero Turn units to position 12 o clock Press 2 to register position Turn units to position 3 o clock N nA BW WN Press 2 to register position Measurement result is displayed 8 12 3 Regiter position 14 51 p4 i Circle indicates where to position the S unit Edge warning Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Offset The measuring units at 12 o clock Arrows indicates live values 46 Vertical Result The result is displayed as sideways offset in the coupling and angular error between shafts Thad ri Live values in the 6 12 direction Live values in the 9 3 direc
4. within tolerance Red not within tolerance 41 Horizontal Tolerance table The rotation speed of the shafts will decide the demands on the alignment The table on this side can be used as a guidance if no other tolerances is recommended by the manufacturer of the machines The tolerances is set to the maximum allowed deviation from accurate values with no consideration to if that value should be zero or compensated for thermal growth Offset misalignment Excellent Acceptable rpm mils mm mils mm 0000 1000 3 0 0 07 5 0 0 13 1000 2000 2 0 0 05 4 0 0 10 2000 3000 1 5 0 03 3 0 0 07 3000 4000 1 0 0 02 2 0 0 04 4000 5000 0 5 0 01 1 5 0 03 5000 6000 lt 0 5 lt 0 01 lt 1 5 lt 0 03 Angular misalignment Excellent Acceptable rpm mils mm 100mm mils mm 100mm 0000 1000 0 6 0 06 1 0 0 10 1000 2000 0 5 0 05 0 8 0 08 2000 3000 0 4 0 04 0 7 0 07 3000 4000 0 3 0 03 0 6 0 06 4000 5000 0 2 0 02 0 5 0 05 5000 6000 0 1 0 01 0 4 0 04 The higher the rpm of a machinery is the tighter the tolerance must be The acceptable tolerance is used for re alignments on non critical machinery New installations and critical machines should always be aligned within the excellent tolerance Nofe Consider these tables as guidelines Many machines must be aligned very accurately even if they have a lower rpm For example gearboxes 42 SOFTFOOT Perform a softfoot check to ensure that the machine is res
5. Horizontal Measure using Easy Turn Preparations Follow the preparations as described in the previous pages 1 Mount the measuring units 2 Enter distances confirm each distance with OK 3 If needed perform a rough alignment 4 If needed perform a Softfoot check Measure It is possible to measure with as little as 40 spread between the measurement points However for an even more accurate result try to spread the points as much as possi ble The colours indicates where the optimum positions to measure are 1 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs 2 Press ee to register first position The first position is automatically set to zero A red marking is displayed 3 Turn shafts outside of the red 20 marking 4 Press Es to register second position 5 Turn shafts outside of the red markings 6 Press 2 to register third position The Result and adjust view displayed EasyTurm Register position Red 20 marking Edge warning When the laser beam is close to the edge the edge e is lit up as a warning It is not possible to register Fn First position is auto matically set to zero Edge warning values when you see the edge warning Green indicates best measurement position Function buttons Back Measure previous position or back to Distance view E See Control panel on pa
6. Note Measurements made with older versions of the Horizontal program are opened with the older version of the program For information regarding the previous program ver sion please see corresponding manual Work flow Preparations Measure Adjust Result EasyTurn Y Live9 12 30r6 1 Mount units 2 Enter distances 3 Rough alignment Live 9 o clock Live 3 o clock Live 12 o clock Live 6 o clock 31 Horizontal Mount the units 1 Mount the S unit on the stationary machine and the M unit on the movable machine 2 Mount the units facing each other Make sure they are at the approximately same rotational angle Rod Laser adjustment knob On Off button Connection for charging cable Locking knob Hook for the chain Chain tension knob You need to place the measuring units with an offset see image Bluetooth The Display unit and the measuring units are equipped with Bluetooth wireless technology which makes it possible for the Display unit to receive data without using cables For more information see Bluetooth set up on page 20 32 Horizontal Adjust measuring units Place the Measuring units on the rods make sure they are at the approximately same rotational angle You need to place the measuring units with an offset see image Also make sure that the adjustment knob is adjustable in both directions Image showing measuring units fo
7. 3 Bluetooth i i TH a JU 1 gt Fr English 05 0629 Revision 2 0 System version 6 0 CONTENT INTRODUCTION 1 Service and calibration 3 Travelling with your measurement system 4 DISPLAY UNIT 5 Navigation buttons 6 Function buttons 6 Status bar 7 Screen dump 8 LED lights 8 Battery 9 Charge the Display unit 9 Charge measuring units 9 Calculator 10 Measurement file handling 11 Save file 11 File manager 11 Open file as template 12 Copy file to USB memory 12 Barcode 12 Print file Optional 13 Control panel 14 Filter 14 Unit and resolution 15 Date and time 15 Language 16 User 16 Backlight 16 System update 18 License 19 Bluetooth set up 20 CHOOSE PROGRAM 23 Preparations 23 PROGRAM VALUES Tolerance Zoom Half or Zero set value Live values colours Automatic recording Calibration check HORIZONTAL Mount the units Bluetooth Enter distances Measure using Easy Turn Measure using 9 12 3 Result and adjust Live values Thermal compensation Tolerance SOFTFOOT VERTICAL Preparations Measure Result Adjust machine TECHNICAL DATA Display unit E53 Measuring units INDEX 25 26 26 27 27 28 29 31 32 32 34 35 36 37 38 40 41 43 45 45 46 47 48 49 50 51 53 INTRODUCTION Damalini AB Damalini AB develops manufactures and markets Easy Laser measurement and alignment equipment based on laser technology We have more than 25 years of experience fro
8. intentionally start it must be disabled before mounting the equipment for example by locking the switch in the off position or removing the fuses These safety precautions should remain in place until the measurement equipment has been removed from the machine Note The system should not be used in explosive risk areas Service and calibration Our Service centres will quickly assist you if your measurement system need to be repaired or when it is time for calibration Our main Service centre is located in Sweden There are several local Service centres that are certified to carry out limited service and repair Contact your local Service centre first before sending your equipment for service or repair All Service centres are listed on our web site under Service and Calibration Before sending your measuring system to our main Service centre please fill in the online Service and Repair report www easy laser service com mm eee a LL SHIP AT SP Tee SERVICE AND REPAIR REPORT Rwcgnred hekla rrnnibi d wih Manuals as PDF You can download our manuals in pdf format from our website The pdf s are also available on the USB memory stick that is delivered with most systems EasyLink The new version of our database program EasyLink is available on the USB memory stick that is delivered with most systems You can always download the latest version from damalini com gt download gt software Introduction Travelli
9. numeric button period for 5 seconds 2 An hour glass is displayed on the status bar 3 The screen dump is saved in the file system as a jpg file It is named with current date and time Select ll ll to open saved files See Measurement file handling on page ll LED lights Battery While the battery is charging the LED light will be flashing green Red flashing once Battery empty A Red flashing twice Battery needs charging Green flashing three times Good i Green fixed light Battery full Information light Blue flashing light Searching for Bluetooth connection Blue fixed light Bluetooth connection is established Green flashing light The Display unit is starting Yellow flashing light The Display unit is in sleep mode Red flashing light Warning Select and medu for information Display unit Battery Select to display the Battery view This view gives you a good overview of the battery status of all connected equipment Display unit Detector or Measuring unit Serial number Charging Battery symbols correspond to the LED signals on the Display unit The E series is not compatible with units from the D series Charge the Display unit The Display unit can be used from 10 C to 50 C Charge the Display unit within the temperature range of 0 C to 40 C Note If you shut the Display unit off while charging it will charge faster Pow
10. see Technical data for more information Set up This is only necessary when adding new Bluetooth units to the list 1 Select ll to open the Bluetooth view 2 Select AMM to search for Bluetooth units 3 The view is updated with the Easy Laser Bluetooth units you can connect to 1m Searching for Bluetooth units 4 Select the unit you want to connect to and select T The unit will automati cally be connected when you start a measurement program 5 Press E to save changes and to leave the Bluetooth view 6 Enter a measurement program The Display unit will connect to the selected units While connecting the left LED indicator is flashing with a blue light which will turn to a fixed blue light once connected 7 An icon on the status bar will indicate how many Bluetooth units are connected One Bluetooth unit connected Function buttons Back to Control panel Changes made in the table are saved Search for Bluetooth units Cancel search Use if your Bluetooth unit is already found Remove a Bluetooth unit from the list Connect the unit The unit will automatically be connected when you start a measurement program Disconnect the unit The unit will still be in the list BEEEED 20 Display unit Use only one Bluetooth unit Many of our systems are delivered with two Measuring units In some cases you might want to use only one unit together with a laser t
11. shim from the M unit 6 Select MUH to zero set value 7 Make a mark to mark out the position of the detec tor Parallel lift to a Known distance 8 Place the shim under the magnet base of the S unit Shim exactly 1mm The S unit s reading shall correspond to the move ment within 1 1mil 1digit 0 01mm 1 digit Nofe The shim must be exactly I mm In this example it is only the M unit that is checked Make sure that the distance is kept Detector value f Taegell Zero set value Select to show both targets Precision check 1 Fasten one unit in a machine tool 2 Select AH to zero set value 3 Move the units a known distance is to use the move ment of a machine tool spindle 4 The fastened unit s reading shall correspond to the movement within 1 1mil 1digit 0 01mm 1 digit Nofe In this example it is only the unit fastened in the machine that is checked 29 30 HORIZONTAL ETS For horizontally mounted machines Select between two different measuring methods TM Easy Turn Start anywhere on the turn The three measuring positions can be reg istered with as little as 20 between positions By default the EasyTurn program is shown See Measure using Easy Turn on page 35 9 12 3 The measuring positions are registered at positions 9 12 3 o clock The inclinometers are not used Measure using 9 12 3 on page 36
12. we set 5mm as vertical compensation both offset and angle 1 Before thermal compensation TANEET rT wyghe drwy ahai man 2 Set thermal compensation 3 Thermal compensation set When you have set thermal compensation and return to the result view the values have changed When the machine becomes warm the thermal growth will make it perfectly aligned Indicates that the compensation values are set for cold offline condition Vertical offset and angle for movable machine Indicates that thermal compensation has been set 40 Horizontal Tolerance 1 Select and aiiis The tolerance window is displayed 2 Select a tolerance and press Sheer cinj inersnce baci Saher mil i Doe eric Current lence hlr FE _ DO7 y Coupling 5 M Offs Angular eror id stadt sie Curran tolerance a 0 03 40 4 a 03 f i Ue es 0 07 0 09 100 e 07 100 0 07100 0 05 100 0 03 100 0 01100 GAP values Add user defined tolerance Function buttons Close Tolerance view Ed See Control panel on page 14 nh Edit user defined tolerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new tolerance Press ff 2 Enter name and tolerance 3 Press oe The new tolerance is added to the list Tolerance in result views The tolerances are clearly displayed in the result views Green
13. 3 method e Switch to the Horizontal Multipoint method See SOFTFOOT on page 43 36 Horizontal Result and adjust Offset angle and feet values are clearly displayed Both horizontal and vertical direc tion are shown live which makes it easy to adjust the machine Values within tolerance are green Vertical offset and angle Horizontal offset and angle Shalt Allgnmsefi Adjustment Live 17 ocrck i Thermal compensation has been set Feet values Yellow frame indicates live values Add shims a i uj Remove shims Wn F Function buttons E Back to measure view z E See Control panel on page 14 Save see Measurement file handling on page 11 See Tolerance on page 41 See Thermal compensation on page 40 RefLock lock feet Note Not available for E420 Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned E N Print report on thermal printer optional eguipment Available when you open a saved measurement Edit distances Press OK to confirm changes The result is recalculated Toggle button Show hide Position indicator See Position indicator on page 39 See Live values on page 38 Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the coupling diameter 37 Horizontal Live val
14. Charger Wireless communication Class I Bluetooth wireless technology Internal memory gt 2000 measurements can be saved Help functions Calculator Converter Environmental protection IP Class 65 Housing material PC ABS TPE Dimensions WxHxD 250x175x63 mm 9 8x6 9x2 5 Weight without batteries 910 g 2 0 lbs Cables Charging cable splitter Length 1 m 39 4 Brackets etc Shaft brackets Type V fixture for chain width 18 mm 0 7 Shaft diameters 20 450 mm 0 8 17 7 Material anodised aluminium Rods Length 120 mm 60 mm 4 72 2 36 extendable Material Stainless steel EasyLink data base software for PC Minimum requirements Windows XP Vista 7 For the export functions Excel 2003 or newer must be installed on the PC Note See also Charge the Display unit on page 9 50 Technical Data Measuring units Part no 12 0746 Part no 12 0747 Laser aperture See LED lights on page 8 PSD 20 mm 0 78 1 Press On On Off Connector for charger cable gt The rods have a height of 120 180 mm They can be extended with accessory rods Made of stainless steel 2 Establish a Bluetooth connection see Bluetooth set up on page 20 The unit will search for a Bluetooth connection for 5 minutes before it will turn off If the connection is lost the units will keep searching for a connection during ten minutes be fore being switched off auto
15. asurement progress Time is depending on Selected filter which filter you have selected Easy lurmlfRegister position inr j i Select filter Use as short a time as possible that still produces acceptable stability during the measurement Default is set to 1 Normally you will use a filter value of 1 3 If you set the filter type to 0 no filter will be used Use the numerical buttons 3 6 and 9 to set the filter In the Filter view but also when you are using a measuring program Use numerical buttons to select filter Currently selected filter Noise level Ce te hs nrre ae Trfir Use numerical but td HYN tons to set filter a l Button 6 will restart Lm jisi the filter pe Graph shows filtered noise level over time Filter time press 6 to test 14 Display unit Unit and resolution Personal setting Select Ea to open the Units and resolution view Use the navigation buttons to move between the fields Set Metric or Imperial and which resolution you want to use Default is set to 0 01 mm 0 4 mil The selected unit is shown on the Status bar Nofe It is possible to select 0 0001mm only in the E940 system For E420 only 0 01mm is possible Date and time I to open the Date and Time view Set the date and time Default is set to Central European Time CET Date and time view 15 Display unit Language Personal setting Select Mi to open the Language view De
16. atically opened OR Select ZT to open File view Scan the barcode on the machine All measure ments saved with this barcode are shown 12 Display unit Print file Optional Part no 03 1004 The thermal printer is optional equipment 1 Save the measurement To print from a Shaft program you need to open a saved measurement before you can print a report 2 Connect the thermal printer and select and au 3 The progress is displayed on the status bar Printing report on thermal printer er Printing performed OK Printing problem i 13 Display unit Current noise level in the system before and after filtering Press function button 6 to test how long the mea surement progress is Untitered Fitered Control panel Select and Eel to open the Control panel Some of the settings are personal and will be default next time you start the system Erbocter vere filter Nofe All settings are not available for all systems Filter Select ua to open the Filter view If the laser beam passes through air with varying temperature this may influence the direction of the laser beam If measurement values fluctuate this could mean unstable readings Try to reduce air movements between laser and detector by for instance moving heat sources closing doors If the readings remain unstable increase the filter value more samples will become available to the statistical filter Me
17. ch between two or more detectors when only one target is displayed 25 Program values Tolerance 1 Select mam and Pom to set tolerance SAE ilinca Prais DIC il aava It is possible to set different tolerance in vertical and horizontal direction Tolerance mm Vertical Horizontal 2 Use navigation buttons to move between the fields and to change the tolerance 3 Press OK Live values and marking displayed in Live values displayed in red when green when within tolerance outside tolerance Zoom 1 Select En and Ml 2 Select a zoom factor between 1 5 Use navi gation buttons to increase or decrease zoom factor Znem factor 3 Press OK Default view Zoom factor is set to 3 26 Program values Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Half or Zero set value Half value Zero set value Absolute value Select VAM to half Select MOM to zero set Select BE to return to displayed value displayed value the absolute value Zero line of the PSD Zero line of the PSD moves Zero line of the PSD moves halfway towards the to the laser line returns to the PSD centre laser line Note the change of the current range Live values colours Live values are yellow Green when within Red when outside Loss of signal laser beam tolerance tolerance interrupt
18. clearance in the bearing Values Shows live readings from S and M units Horizontal For alignment of horizontal machines o MA Measuring positions are registered at positions 9 12 3 o clock tw EasyTurn Measuring positions are registered within 40 Vertical For alignment of vertically mounted machines Softfoot Check to ensure that the machine is resting evenly on all its feet 23 24 Detector or Measuring unit Unit one out of two connected PROGRAM VALUES AX With the program Values you can see live readings from the detectors sM Ae As default a target and a table is displayed Press OK to register values Live vertical values Detector value Target Cy ie Uu Registered values Serial number 9 Use the navigation buttons to scroll Target the list Tolerance area Laser line Current range Function buttons dimh Back leave program AO See Control panel on page 14 Mu gt a See Tolerance on page 26 See Zoom on page 20 Bt Save file See Measurement file handling on page 11 Ca See Automatic recording on page 28 it Delete registered values E N Print report on thermal printer optional eguipment Set current value to zero fe BA Half displayed value a Return to absolute value Only available after zeroing or halving Choose how to display values Use left and right navigation button to swit
19. e centre 3 Settings 15 Sleep mode 5 Softfoot 43 Status bar 7 Submenu 6 S unit 32 T Template 13 Time and date 16 Tolerance 41 25 U Unicode 19 Unit 16 Update system 19 Upgrade system 20 USB 13 User 17 y Values 25 28 W Warning icon 7 Warranty 2
20. e name The date and time will automatically be added to the file name The measurements that you save will be available to other users as well 3 Press E to save the file to save your measurement File manager Select found on the start view and Control panel to open saved measurements The File manager is displayed Here you can easily when and from which program the file was saved Press B to open a measurement file File manager ad ag i xml A measurement file Type Modified Program EAN aa 19025 Hizon jpg aasa sofa L 2013402 14 13 18 Horizontal Screen dump on page 8 softbada 2013 02 14 11 18 30 Horizontal ib 2013 12 0241 58 Twist PDF A report The PDF report can not be opened in the Display unit PDF is not available for E420 A 2013 05 07 12 41 48 atness RE xM 203S 00 Flamesa 27 i lata 08202 Flames 20190531141 150 2013 05 31 02 11 58 2013053114 1615 f WASA OF E 14 2013 3 02 1648 Function buttons K Back to previous view T Open file as template on page 12 ag Print file Optional on page 13 Sort files alphabetically A I Sort files by measurement program Sort by time pm ki par Pa Show all files xml Show only xml files Show only pdf files Show only jpg files Copy file to USB memory on page 12 i Delete files Delete all displayed files or only selected file 11 Display unit Open f
21. easurement values Adjust machine 1 Compare the offset and angular error to the tolerance demands 2 If the angular error need to be adjusted please shim the machine first then adjust the offset 3 Tighten the bolts and remeasure 48 TECHNICAL DATA System Easy Laser E420 Shaft Part No 12 0745 A complete system contains ppm eee N bm m Measuring unit M Measuring unit S Display unit Shaft brackets with chains Set of rods 4x60 mm 4x120 mm 4 72 2 36 Measuring tape 3 m Power adapter 100 240 V AC DC split cable for charging DC to USB adapter for charging Quick reference manual USB memory with manuals and EasyLink PC software CD with documentation Carrying case Relative humidity 10 95 Weight complete system 6 3 kg 13 9 lbs Carrying case WxHxD 500x415x170 mm 19 7 x16 3 x6 7 49 Technical Data Display unit E53 Part no 12 0748 In the Display unit you are guided through the measurement procedure and can save and analyze the results Battery info see LED lights on page 8 On Off Escape OK button Navigation buttons Numeric buttons Function buttons Display unit ee Type of display size VGA 5 7 colour backlit LED Displayed resolution 0 001 mm 0 05 thou Internal battery stationary Heavy duty Li Ion chargeable Operating time Appro 30 hours Normal operating cycle Temperature range 10 50 C Connections USB A
22. ed for example 27 Program values Automatic recording In Values it is possible to make automatic recording of values This is very useful when you want to register values during a longer time period for example 1 Select ES and MAU to start automatic recording Settings for automatic recording of values 2 Set Interval 3 Press navigation button right Interval Duration 4 Set Duration EczccHRe aA 5 Press OK The recording will start and you can follow the progress on screen Automatic recording is off Icon indicates that values are being recorded Detector value f Target Views You can decide how to display the current values As default a target and a table 1s displayed but you can choose to show only target for example Select IE to display the different layout options see image below Nofe Use left and right navigation button to switch between two or more detectors when only one target is displayed 28 Program values Calibration check Use the program Values to check if the detector readings are within specified tolerances Quick check 1 Set the tolerance to 0 01 mm 0 5mil 2 Select and show targets for both M and S unit 3 Select AUN to zero set value 4 Place a shim under the magnet base to lift the M unit 1mm 100mils The M unit s reading shall ll correspond to the movement within 1 Imil Idigit 0 01mm 1 digit 5 Remove the
23. er adaptor With the power adaptor plugged in you can keep on working Charge measuring units Use the splitter charge cable to charge the units You can plug in the detectors via the splitter cable to the Display unit or to the standard power adaptor Charge system Charge system Power the detectors ai USB connection i Standard power adaptor 12 0750 12 0751 Display unit Calculator The calculator is found on the Start view and Control panel Eel 1 Select and Pai to open the calculator 2 Use the numerical buttons and function buttons to enter values 3 Use the A button to compute Calculation Select to display sub menu Use OK button as equal sign Unit converter The unit converter is found on the Start view and Control panel Eel 1 Select and KUY to open Unit converter 2 Select a category Move using the navigation buttons up and down 3 Press navigation button right The result column is activated 4 Select a unit to convert from 5 Enter an amount The other units are recalculated In the example below one inch is selected joo IE Select category 234 8 Y ora mi 25 4 EE rm Laie Me rru CLOTS Yard yd Select unit and amount DIITH Foot Tt iggy M5 mil LHE Kc km DOH Meter mi CL eel Lam irr r 2 Cirine cm 2 4 Him mm 10 Display unit Measurement file handling Save file 1 Select and llc 2 Enter a fil
24. est system updates you need to install the font package with Unicode fonts Check if you need to install 1 Select ld and EJ to display the Language view go 2 Check if you have Chinese installed If Chinese is z installed you already have the correct Font package If not please go to www damalini com gt Download gt Software gt Eseries Display unit Font package update and follow the instructions above to install Chinese installed No need to update with Font package 18 Display unit License It is easy to upgrade your Display unit 1 Contact your Easy Laser distributor if you wish to upgrade your Display unit 2 An e mail will be sent to you with information on how to download the update file 3 Save the file to the root of the file system to a USB memory stick or directly to the Display unit Save file on USB 1 Save the downloaded license file to a USB memory stick 2 Insert the USB memory stick in the Display unit 3 Select FA and Ea to display the License view i D ays eft Demo Group Group Not Ecense Group Group 4 Select BN to search for licenses 5 Press E to import license 19 Display unit Bluetooth set up Bluetooth wireless technology makes it possible for Display unit and Detector to exchange data without using cables Some detectors have built in Bluetooth others have a separate Bluetooth unit that you attach to the detector Please
25. fall below 70 9o a normal change means that the battery must have more than 70 9o capacity after more than 300 charg ing cycles A 2 year warranty applies 1f the battery becomes unusable because of a manufacturing fault or factors that Damalini AB could be expected to have control of or if the battery displays abnormal loss of capacity in relation to use Extended warranty Easy Laser Measurement and Alignment Systems meet the highest quality standards For this reason we have extended the warranty to you to a total of 3 years free of charge The prereguisite for a warranty extension is that you register your system parts on the Internet within 6 months of purchase The warranty period begins on the date of purchase The warranty extension applies to all products in accordance with the Easy Laser Warranty requirements Introduction Safety precautions Easy Laser is a laser instrument in laser class II with an output power less than 1 mW which requires the following safety precautions CAUTION LASER RADIATION DO NOT STARE INTO BEAM DIODE LASER 1 mW MAX OUTPUT AT 635 670 nm CLASS II LASER PRODUCT E e Never stare directly into the laser beam e Never aim the laser beam at anyone else s eyes Note Opening the laser units can result in hazardous radiation and will invalidate the manufacturer warranty If starting the machine to be measured would result in injuries the possibility to un
26. fault is set to English Use the navigation buttons to select a language Press E to save changes Language view User Select EN to open the Users view A user account is used for storing your personal settings Use the function buttons Pate a s to add or remove users To switch user sim ply select the user you would like to switch to and press eo User view Backlight Personal setting Select EJ to open the Backlight view Use the navigation buttons to move between the fields Press o to save changes When backlight is off the left LED signal will flash to indicate that the Display unit is still on Backlight level Adjust the backlight to make it easier to read in bright sunlight Remember however that a high contrast consume more battery power Default is set to 50 Reduce after Set time before backlight reduction as a way to save energy The Display unit will be dimmed but is still on Default is set to Never Off after Set time before backlight off Default is set to Never Backlight view 16 Display unit Automatic sleep mode Personal setting Select pu to open the Automatic sleep mode view Select how much time before automatic sleep mode Use the navigation buttons to select Press OK to save changes See also On Off on page 5 Information Select EA to display the information regarding serial number and version of the equipment THET Syse 10 Sahat ue Make fF Ba
27. ge 14 ma Switch to the EasyTurn method Switch to the 9 12 3 method EN Switch to the Horizontal Multipoint method See SOFTFOOT on page 43 35 Horizontal Measure using 9 12 3 Preparations Follow the preparations as described in the previous pages 1 Mount the measuring units 2 Enter distances confirm each distance with OK 3 If needed perform a rough alignment 4 If needed perform a Softfoot check Measure Select and EM to switch to 9 12 3 2 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs Turn shafts to 9 o clock Press 2 to register first position The first position is automatically set to zero Turn shafts to 12 o clock Press 2 to register second position Turn shafts to 3 o clock Press 2 to register third position The Result and adjust view is displayed See Result and adjust on page 37 p o NaN DAAA o Register position at 12 o clock Edge warning y Y When the laser beam is gt Fume Vi Moto close to the edge the edge is lit up as a warning It is not possible to register iti ee flies ee values when you see the i TT edge warning Edge warning ME Fan ae a Function buttons Back Measure previous position or back to Distance view Ed See Control panel on page 14 WN Switch to the EasyTurn method Switch to the 9 12
28. ile as template You can open a saved measurement and use it to make a new measurement This 1s very useful when you have many flanges or machines with the same dimensions for example This way you do not have to enter the same distances every time 1 Select ML Ml found on the Start view and Control panel The File manager is displayed 2 Select a file in the list and select lll l The Edit distance view is displayed 3 Change distances if needed and proceed to measuring view Copy file to USB memory You can easily copy a saved measurement or other files to a USB memory 1 Insert a USB memory 2 Select the file you want and select Ea 3 A folder is automatically created on the USB memory The file is saved in the folder Damalini archive Barcode Save file with barcode The barcode scanner is not included in all systems The first time you measure a machine you stick a barcode on the machine and save the measurement together with the scanned barcode Next time you align the same machine all you need to do is scan the barcode and all machine data is read 1 Scan the barcode on the machine 2 Enter a file name 3 Press 2 to save the file All measurement Filename data is saved together with the barcode TOIL 0013206 Barcode number The barcode number is added to the file name Open file with barcode Start the Display unit and scan the barcode The latest measurement that was made and saved with this barcode is autom
29. m measurement tasks in the field and product development We also provide measurement service which means that we ourselves use the eguipment we develop and continuously improve it Because of this we dare to call ourselves measurement specialists Do not hesitate to contact us about your measurement problems Our expertise will help you solve 1t in an easy way Declaration of conformity Equipment Easy Laser product range Damalini AB declares that the Easy Laser product range is manufactured in conformity with national and international regulations The system complies with and has been tested according to the following requirements EMC Directive 2004 108 EG Low Voltage Directive 2006 95 EC Laser Classification EN 60825 1 and complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated June 24 2007 RoHs Directive 2002 95 EG WEEE Directive 2002 96 EG For Bluetooth devices This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference 2 this device must accept any interference received including interference that may cause undesired operation Disposal of old electrical and electronic eguipment Applicable through out the European Union and other European countries with separate col lection programs This symbol found on product or on its packing indica
30. matically Measuring units Type of detector Wireless communication Operating time Resolution Measuring errors Measurement range Type of laser Laser wavelength Laser safety class Laser output power Electronic Inclinometers Thermal sensors Environmental protection Temperature range Housing material Dimensions Weight Nofe True PSD 20 mm 0 78 Class I Bluetooth wireless technology gt 4 h 0 001 mm 0 05 mils 1 1 digit Up to 3 m 10 feet Diode laser 635 670 nm Class 2 lt 1 mW 0 1 resolution 20 60 C IP Class 65 10 50 C Anodized aluminium ABS plastics WxHxD 69 0x61 5x41 5 mm 2 72 x2 42 x1 63 176 g 6 2 oz See also Charge measuring units on page 9 51 Technical Data 52 A Angular misalignment 38 B Bar code 13 Barcode 8 Battery view 9 Bluetooth 7 21 Buttons 5 5 C Calibration 3 Calibration check 29 Convert units 11 D Display unit 50 E EasyLink 3 elu file 19 Escape 5 F File handling 12 Filter 15 Font package 19 G Gap 34 37 I Icons 6 Imperial unit 16 Inclinometer 51 L Language 17 LED signal 5 8 5 51 License 20 M Manuals as PDF 3 Measuring unit 51 Metric unit 16 M unit 32 O On Off 5 P PDF 12 Personal settings 15 Position indicator 37 39 Print 14 Projector 7 R Resolution 16 Rotate coordinates 7 Rough alignment 33 S Screen dump 8 Servic
31. needed 1 Shim the machine according to the vertical feet values 2 Adjust the machine sideways according to the live horizontal values 3 Tighten the feet 4 Select to remeasure Position indicator To adjust you need to place the measuring units in live position 9 12 3 or 6 o clock Select to show the Position indicator Shalt Alignment Adjustment Live 12 o clock 9 09 MIA nosed Position indicator m r Fm j Function buttons Toggle button Show hide position indicator manually a E Toggle button Select to display the position indicator automati cally when you move the measuring units Save You can save a measurement and open it later to continue to measure When you save the measurement again it will not overwrite the earlier version See Measurement file handling on page 11 39 Horizontal Thermal compensation During normal operation machinery is influenced of different factors and forces The most common of these changes is the change in the temperature of the machine This will cause the height of the shaft to increase This is called thermal growth To com pensate for thermal growth you enter values for cold condition compensation Select and from the result and ynon Adjustment distance view The Thermal compensation view J 3 2 O 28 is displayed Example It can be necessary to place the cold machine a bit lower to allow thermal growth In this exam ple
32. ng with your measurement system When travelling by airplane with your measurement system we strongly recommend that you check which rules apply for each airline company Some companies countries have limitations for checked baggage when it comes to items including batteries For information about Easy Laser batteries please see system unit details in the end of this manual It is also good practice to remove the batteries from the eguipment when possible e g D22 D23 and D75 Compatibility The E series is not compatible with previous analogue units from the D series You can however continue to use previous brackets Disclaimer Damalini AB and our authorized dealers will take no responsibility for damage to machines and plant as a result of the use of Easy Laser measurement and alignment systems Copyright Damalini 2013 We might change and correct the manual in later issues without further information Changes to the Easy Laser eguipment may also affect the accuracy of the informa tion Sgoteuber 3 2043 Fredrik Eriksson Ouality Manager Damalini AB Damalini AB PO Box 149 SE 431 22 M lndal Sweden Phone 46 31 708 63 00 E mail info damalini com Web www damalini com DISPLAY UNIT Press and hold the On Off button to reset the Display unit Battery info See LED lights on page 8 On Off Escape OK button Navigation buttons Numeric buttons Function buttons External powe
33. r E530 system 12 p Place the Measuring units at 9 o clock Adjust the laser line to the centre of both targets Use the adjustment knob and or move the detectors on the rods 2 Turn the shafts 180 Make a mark on the rods or machine halfway between the laser line and centre of both targets 3 Adjust the laser beams half way to the centre of targets Use the adjustment knobs and or move the detectors on the rods 4 Adjust the movable machine un til the laser beam hits the centre of both targets 5 Turn the shafts 180 Check if both laser lines hit the targets If not repeat step 3 5 Turn shafts to 12 o clock Repeat all steps for vertical adjustment d i f co _ md gt Go 33 Horizontal Enter distances Confirm each distance with r Enter diameter of coupling mm Distance between S unit and M unit Measure between the rods Distance between S unit and centre of coupling Distance between M unit and feetpair one 4 Distance between feetpair one and feetpair two Coupling diameter Optional select Ba to activate field Function buttons seo Leave program EE See Control panel on page 14 See Thermal compensation on page 40 Diameter Select to enter coupling diameter This is necessary if you want the result based on the gap of the coupling instead of angle WW Add a feet pair ms Continue to Measure view 34
34. r USB A master Escape Escape will either return to start view or close active window for example file man ager and return to previous view On Off When you select sleep mode the Display unit goes into a low power mode When in sleep mode the Display unit restores itself quickly In sleep mode the yellow LED light is flashing r 7 OF Sleep mode Shut down Cancel Note Shut down the system completely when not using it for a long time The system con sumes power also in sleep mode Display unit Navigation buttons To navigate on the screen use the navigation buttons The selected icon is marked with a yellow frame The navigation buttons are also used to move between the icons in a submenu and to change the values in the fields i Escape Navigation buttons OK button Numerical buttons Function buttons Function buttons The icons above the function buttons change depending on which view is currently displayed on screen Below is a list of the most common 1cons Back to previous view Press and hold to leave current program Back There is no previous view Leave the current program More Contains a submenu with general functions such as EU Control panel and SI Save file Submenus The icons formed as an arrow contain a submenu Use the navigation buttons to navi gate in a submenu Press ES to select Function button with arrow contains submenu Display unit
35. ransmitter By default both units are set to Connect W If the unused unit is set to Connect the system will keep on trying to connect to it even if it is not plugged in 1 Attach the Bluetooth unit to the detector 2 Select HE to open the Bluetooth view 3 Set the Bluetooth unit you want to use to A 4 Make sure that the other units are set to xX 5 Enter a measuring program The Display unit will connect to the selected unit This may take a couple of minutes Note Remove Bluetooth unit from the Measuring unit before putting the equipment in the carrying case If attached it will discharge the Measuring unit Bluetooth information This device contains FCC ID PVH0925 IC 5325A 0925 This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 21 22 CHOOSE PROGRAM Preparations Before starting a measurement there are several things that are good to check to ensure a good and accurate measurement e Ensure a good measurement environment Strong sunlight warning lights vibra tions and temperature gradients can affect the readings e Make sure the surfaces are clean e Ensure that the foundation of the machine is stable Check for play and
36. ry Information view 17 Display unit System update Download update file WE kc PEETA 1 Go to www damalini com gt Download gt Software gt E series Display unit Firmware Update 2 Download the update file to your PC 3 Unzip the file 4 Copy the elu file to the root of a USB memory Save elu file on a USB memory Install update file 1 Start the Display unit Make sure that the internal bat tery of the Display unit is charged The battery symbol should be at least yellow trae Diti CatyLaser Jodee 5 0 C1 5 0 RC Le FORCAS Easy Laser Update SORES 2 Insert the USB memory in the Display unit Do not nA gry tee YY 5 0 ACS a Eai Laro Unda 5 0 RCS remove the USB memory until the update is finished 3 Select ld and to display the System update view 4 Select the update file and press e Select the elu file 5 Select MAM The installation starts 6 The Display unit will automatically restart when Ag the installation is finished and the Main menu is displayed Note During restart the screen turns black for up to one minute When the main menu is displayed it can freeze no response when you press buttons If this happens press the On Off button for at least 15 seconds to restart the Display unit Main menu is automatically displayed after restart Font package Some of the early E series systems was not installed with Unicode fonts To install the lat
37. s OK to register value 7 Register values on all four feet The result is displayed 8 Shim the foot with the largest movement 9 Do a Softfoot check again Measure Result Loosen and retighten bolt before register value Arrow indicating that the machine is tilting in this direction Airein Bred eer Ge initio bei Llw Nofe If the largest movement is opposite from the smallest it is not a conventional softfoot and you will be asked to check the foundation Function buttons Leave Softfoot EE See Control panel on page 14 y Save Only available when you have started Softfoot from the main menu Zero value of selected foot Toggle button to switch machine To check Softfoot distances between feet pairs are necessary If needed the Enter distance view is displayed Not available for E420 Remeasure Softfoot Continue to Measure view only available when you have started Softfoot from the program Horizontal 44 VERTICAL Preparations ES The program Vertical is used for vertical and or flange mounted machines 1 Mount the M unit on the movable machine and the S unit on the stationary machine 2 Select EIA and EN to open Vertical program 3 Enter distances Confirm each distance with oe If you have a barcode reader simply scan the barcode and all machine data is read See Measurement file handling on page 11 Enter distance z M iian Function buttons
38. tes that this prod MEU ct should not be treated as household waste when disposed of It should be handed over to an applicable collection point for the re cycling of electrical and electronic eguipment By ensuring this product is disposed correctly you will help to prevent potential negative conseguences to the environment and human health For more detailed information about the recycling of this product please contact your local city office household waste disposal service or the retail store where you purchased this product Guality certificate Damalini AB is ISO 9001 2008 certified Certificate number 900958 Damalini AB confirm that our products are produced according to applicable national and international regulations and standards All components are checked before assem bly and final products are tested in functionality and visually checked before delivery The calibration of the equipment fully complies with ISO9001 2008 7 6 Introduction Limited warranty This product is manufactured under Damalini s strict quality control system Should the product fail within two 2 years from the date of purchase under normal usage conditions Damalini will repair or replace the product free of charge 1 Using new or refurbished replacement parts 2 Exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product
39. ting evenly on all its feet A softfoot can be angular and or parallel see image Softfoot can be caused by e Twisted machinery foundations e Twisted or damaged machinery feet e Improper amount of shims under machine feet Dirt or other unwanted materials under machine feet Start Softfoot from main shaft menu 1 Select EIA and EJ 2 Enter distances Angular softfoot Parallel softfoot 3 Select re to continue Start Softfoot from Horizontal program 1 Select EIA and EQS to open Horizontal program 2 Enter distances Confirm each distance with OK To perform a Softfoot check you need to enter distances between the feet pairs The measure view is displayed 3 Select MEM Softfoot is only available before you have registered any measure ment points Enter distances mm Function buttons min Leave program See Control panel on page 14 Gar Add a feet pair ma Continue to Measure view Available when you have entered the distances 43 Softfoot Measure softfoot 1 Tighten all feet bolts 2 Turn the measuring units to 12 o clock 3 Adjust laser to the centre of targets If needed adjust the units on the rods then use laser adjustments knobs Turn the measuring units to 12 o clock Adjust laser line to centre of target 4 Press OK The Softfoot measure view is displayed The first bolt is marked with yellow 5 Loosen and then retighten the first bolt 6 Pres
40. tion Live values The values can be displayed live in two directions e Live in the 9 3 direction Select and position the measuring units at 3 o clock Live in the 6 12 direction Select and position the measuring units at 12 o clock Function buttons Back remeasure from first position See Control panel on page 14 Save see Measurement file handling on page 11 r Set tolerance Show target This is a guick way to see where the laser beam hits the target and how the measuring units are positioned E N Print report on thermal printer optional eguipment Only avail able when you open a saved measurement Adjust distances Press 2 to confirm changes The result is recalculated Toggle button Switch between showing live values in the direction 9 3 or 6 12 i See Shim result view on page 48 Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the coupling diameter BEE BE 47 Vertical Shim result view To view this you need to enter number of bolts and diameter of bolt circle Raul shimming 1 Select to open Shim value view The values are not live 2 Read values The highest bolt is calculated as 0 00 Values below zero indicates that the bolt is low and need shimming 3 Select to return to Result view Nofe If you shim the machine remeasure from position 9 o clock to update all m
41. ues When reading the values face the stationary machine from the movable machine Positions for measuring units as seen from the movable machine Live values are marked with yellow frame r Face the stationary machine S from the movable machine M Then 9 o clock is to the left as in the measuring programs Offset and angle values The offset and angle value indicate how well the machine is aligned at the coupling They appear in both horizontal and vertical direction These values are important to get within tolerance Offset The centre lines of two axis are not concentric but parallel This is measured at the coupling centres In this example a positive offset is shown Show live values for EasyTurn The inclinometer can be used to show live values at all angles Angular misalignment The centre lines of two axis are not parallel In this example a negative angle is shown Offset and angular misalignment Misalignment is often a combination of both offset and angular misalignment Show live values at any angle Inclinometer controls when to show live values Show live values for 9 12 3 The inclinometer is not used You can manually show in which position your measure ment units are Select to show the live options Force live to 6 o clock Force live to 12 o clock Force live to 3 o clock Force live to 9 o clock 38 Horizontal Adjust Adjust the machine if
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