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USER INSTRUCTION MANUAL

1. the machine manufacturer successfully certifies that all information relating to safety and in particular those relating to residual risks are understood and implemented Signatures Operator NAME cnn The teacher instructed by the manufacturer of the machine name The manager NAME i of the using Company name Date Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 28 46 01 23 07 13 23 07 13 4 3 GENERAL STANDARDS FOR PROTECTION OF MACHINES TEMPORARY REMOVAL OF PROTECTIONS AND SAFETY DEVICES The protections and safety devices of the machines should not be removed except for professional needs If they are to be removed measures need to be immediately taken to highlight and reduce to a minimum the possible danger that comes with it As soon as the reasons that necessitated their temporary removal exist no longer the protectionor safety device must be put into place again NO CLEANING OILING OR GREASING OF MOVING PARTS It is forbidden to clean oil or grease manually the organs and moving parts of the machine unless particular technical reasons require it in which case it must be made use of the appropriate means to avoid danger Workers must be made aware by clearly visible notices PROHIBITION OF REPAIRS OR ADJUSTMENT ON MOVING ORGANS It is forbidden to perform a
2. 1 Look behind you and then slowly lean back and feel the machine move backward Then stop leaning back and feel it slow down and stop Do this a few times 2 With your spotter standing close by practice going forward and backward a short distance in each direction Be careful not to run the Wheels into any wall or object This could cause you to fall Avoid rocking back and forth or shifting your weight abruptly as this could A result in a loss of traction and cause a fall You should not ride backward except to maneuver a few feet Instead turn and ride forward Do not turn or go fast when maneuvering backward Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 24 31 00 23 07 13 23 07 13 STEP 6 STOPPING Stop the machine by shifting your weight away from the direction you are moving To stop the machine 1 When you are moving forward gently push your back against the back rest to bring the machine to a stop 2 Once stopped center your weight over the seat to remain stationary If you continue to lean back you will move backward 3 Practice choosing a spot on the ground and coming to a smooth controlled stop at that spot Then remain stationary To stop shift your weight to the back Avoid abrupt stops and slippery surfaces stopping abruptly especially on A slippery surface the machine may loose grip and this may result in fall Always perform a contro
3. DESCRIPTION REF DESCRIPTION Back rest H Infokey Controller Seat module I Handlebar Lateral handles for the emergency deployment of parking legs L Haarguaro Controlling console M Rear Parking Leg LeanSteerframe Wheel tire and fender assembly Foot rest The electrical equipment of the machine consists of 1 a section contained within n 1 plastic space on the bottom of the machine in which are located the batteries which power the machine In the front area of the machine is the slot for charging the batteries At the front right next to the handle on the side are the control buttons and visual signals 2 a section with motors wired devices and components on the machine Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 14 46 01 23 07 13 23 07 13 2 2 2 TECHNICAL AND CONSTRUCTION SPECIFICATIONS Technical Data Genny 2 0 Urban Weight of the user Max weight 75 Kg Min weight 50 Kg Performance Max speed 6 Km h Rechargeable batteries Lithium lon batteries Li ion Range 26 39 Km Turning Radius Zero Wheels can rotate in opposite directions enabling the machine to turn in place Tireinflation pressure 1 03 bar Power Requirements Worldwide 100 240 V 50 o 60 Hz Dimensions Machine Weight Without Batteries 79 2 kg
4. nne 28 4 4 MOVING STRUCTURES ii 28 455 LIETING MEANS ira Mi a a eege 28 4 6 INDICATIONS ON RESIDUAL RISKS nn n cnn rn rra rr nn rra nrnnnnnnnss 29 4 DATAPLA TES ita RR IRA RI a ee 34 4 89 SAFETY FEATURE S ondaa dia Ma N 35 4 8 1 PROTECTIVE EQUIPMENT ON MACHINE ii 35 48 2 SAFETY SHUTDOWN EE 39 49 SAFET E RE 43 CAP 5 TRANSPORT INSTALLATION AND HANDUING nnet rn nennen nnne 1 51 INSTALLER REQUISTE Sna aa aaa ia ian a a id re iaia ei 1 5 2 INSTALLATION REGULATIONS nn rn naar r rn naar nr nn nan n rr nnnnn nn nn naar Ee 2 5 3 STORAGE TRANSPORT AND HANDLING ii 2 5 39 STORAGE lt lalla eee ae 2 Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 2 3 01 23 07 13 23 07 13 532 CHECKS ON ARRIVA loud a Maus ca eege Ze 4 5 3 3 TRANSPORT LIFTING AND HANDLING GENERAL RULES i 4 5 3 4 TRANSPORT AND SHIPPING OF BATTERIES snssssnensnnnnnesnnnseennnnrrrnnsernnnntrnnnsttrnnnttnnnnrtnnnnrrn nenene 6 5 3 5 SHIPPING LI ION BATTERIES nn nnnnnn nn rn naar nr nn nan nr rn naar aE 7 5 4 PRELIMINARY PREPARATION AND ADJUSTMENT OPERATIONS 7 BECH JPOSTTONING i oil alia LIE IA dada Ras as Esa 7 5 4 2 ASSEMBLY OF THE SEPARATELY SUPPLIED EQUIPMENTS nssissnssnnnnssnnnssnnnnnnnnnsernnnnrnnnnnrnnnnen 7 br CHARGING THE BATTERIES eege gece tee Rai RAT
5. Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 17 18 00 23 07 13 23 07 13 PITCH OR ROLL ANGLE EXCEEDED If the machine shuts down because a forward backward pitch or side roll tilt limit was exceeded or no Rider Detect sensors were depressed while the machine was moving at speed the icon shown in the tablewill appear on the InfoKey Controller The machine is programmed to shut down in these situations because the rider is not in control of the machine Follow instructions in the recommended action column of the table Display icon Description Recommended action TY fy T The machine shuts down because I IDN aforward backward pitch or side Check the machine for damage If there AlL tilt limitwas exceeded or no is no damage turn onpower by tapping ai Rider Detect sensorswere thePower Standby buttonon the InfoKey a depressed whilethe machine was Controller l 6 moving at speed SYSTEM FAULTS If the machine detects a hardware fault the icons shown in the tablewill appear on the InfoKey Controller The machine cannot be used until the fault is cleared To attempt clear system faults follow the instructions in the RecommendedAction column of the table Display Icon Description Recommended Action AA 1 Power on machine fl ZI 2 If the same icon appears AIN confirm that both Li ion I VA n ll V AN
6. Beginner icon 0 A A turtle indicates that the Beginner Setting is enabled top speed and turning sensitivity are set at lower rates When the Beginner icon is not displayed the Beginner Setting has been disabled InfoKey Controller Link Signal icon Indicatesthe InfoKey Controller has detected the Genny 2 0 The InfoKey Controller must be within 15 ft 5m in order to communicate with your machine Manualedelleistruzioni per l uso Document Code 03 09 12 UIMG2 Manual ENG Pag di Rev SAVE DATA PRINT DATA 8 31 00 23 07 13 23 07 13 p Rider Detect Error icons If synchronization of stabilizing parking legs and presence sensors should not function properly this icon is displayed AC Power icon d Indicates that Genny 2 0 is plugged in to AC power Infokey Controller low battery icon ess Indicates the InfoKey Controller battery must be replaced Dispose of the battery properly in accordance with regulations governing disposal of toxic materials CR2430 replacement batteries are available at electronics stores Genny 2 0 Battery Gauge Indicates the amount of power remaining in the Genny 2 0 Batteries Warning icon gt Hdi Indicates a warning condition caused by factors such as aggressive riding system operating outside of temperature range rider lifting off of seat etc Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DA
7. i 14 7 7 7 GENNY 2 0 WILL NOT POWER DOWN crore ann anen ETARE A EAE ESE E AAE EATA 14 78 FIRE EXTINGUISHING MEANS ruere desrr etaar e erann a ce ATA Aa TA AE T AE ei 18 Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 3 3 01 23 07 13 23 07 13 CAP 8 SCRAPPING and DISPOSAL nori 8 1 SCRAPPING 8 2 DISPOSAL CAP 9 APPENDICES ENCLOSURES 9 1 MAINTENANCE LOG 9 2 EVENTS LOG SHEETS a leeds ata CAP 10 IDENTIFICATION DATA tc 10 41 MANUFAGIURER s iii ea i ed a a ae ini ia 10 2 AUTHORIZED SERVICE CENTERS 10 3 MACHINE TYPE CRI Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 1 46 01 23 07 13 23 07 13 Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 2 46 01 23 07 13 23 07 13 CAP 1 CONTENTS AND METHOD OF CONSULTATION 1 1 FOREWORD Dear Customer Thank you for choosing the machine described in this manual We are confident that you will be fully satisfied with its features and performance This product has been designed and built in compliance with the most stringent European Union safety regulations and standards To guarantee the safety of the operators and personnel that use the machine described in this manual the machine must be handled installed used serviced and disass
8. Possible causes Recommended actions When moving your Genny 2 0 in Riderless Balance Mode you must move slowly and carefully Always keep the Genny in front of you Moving the machine too quickly with no rider on board while in Balance Mode EMPTY BATTERY CONDITIONOF THE SELF BALANCING UNIT Genny 2 0 notifies the rider of a pending empty Battery condition before starting a Safety Shutdown An unhappy face icon displays on the InfoKey Controller Genny s speed is limited Genny emits a warning tone Whenever there is a notification of a pending empty Battery condition come to a controlled stop before the Safety Shutdown begins The table shows the InfoKey Controller icon that displays when a pending empty Battery notification occurs and describes the recommended action you should take Description Recommended action Display Icon Come to a controlled stop before the i jf A V 144 The system has detected and Safety Shutdown begins Do not resume po A n ee a pending empty use of your Genny until you have charged LA III the Batteries ID m p ke o i EMPTY BATTERY CONDITION OF THE STABILIZING UNIT The Machine notifies the rider of a pending empty battery condition showing a led illuminated stripe near the command buttons that activates the stabilizing parking legs In some cases old cold heavily used or poorly maintained Batteries may develop a high resistance condition This can cause a p
9. The type and method of intervention depend exclusively on the information transmitted For the correct identification and interpretation refer to the etched wording or the symbol above the information device and the indications given in the electrical diagram supplied with the machine Before resuming normal productive functioning the maintenance service must check the good condition and operation of the mechanical and electrical and must always consult the machine manufacturer The machine is built using the most advanced technology and all components are carefully selected on the basis of their quality Despite this during normal use of the machine various problems may occur that are anyway easily rectified by following the procedures given below Instructions concerning replacement are not given in this manual and must therefore be explicitly requested from the machine manufacturer who reserves the responsibility for any replacement interventions Always power off and unplug the power cord form the grounded AC outlet prior to performing any maintenance intervention Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 13 18 00 23 07 13 23 07 13 7 7 1 GENNY 2 0 WILL NOT POWER ON Your machine will not power on when you press the Info Key Controller Power Standby button The procedure below will help you determine if you are standing in range for the Info Key Controller to
10. Battery Weight 10 3 kg Ground Clearance Unloaded 85 mm Dimensions 670 x 630 mm Height with closed back rest 690 mm Height with open back rest Hmm Height with leansteer 920 mm adjustable Height of seat from ground min 64 mm Tire diameter 483 mm Controller InfoKey Battery CR2430 replacement batteries are available at Electronics stores 2 2 3 TECHNICAL DATA BATTERIES Battery type 92 cells Li on Charging time Before first use 12 hours Recharge from empty 8 hours circa Temperature Ranges Operating 10 C 50 C Charging 10 C 50 C Storage and transport 20 C 50 C General Capacity Ah and voltage 5 8 Ah 73 6 V Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 15 46 01 23 07 13 23 07 13 Dimensions 35 7 x 19 x 8 2 cm Battery pack weight pair 10 3 kg Technical data batteries Gel Charging time Before first use 12 hours Recharge from empty 8 hours Temperature Ranges Operating 10 C 50 C Charging 10 C 50 C Storage and transport 20 C 50 C General Capacity Ah and tension 5 0 Ah 12 V Dimension 7x9x14 Weight 2 Kg If you use charge or store your batteries outside the limits specified you may invalidatethe limited E warranty damage your batteries and or experience reduced range and ineffec
11. The purchaser must instruct the driver on the rider of injury on safety devices and on the general rules regarding accident prevention required by EU directives and by the legislation of the country where the machine is used The purchaser has the responsibility to educate operators and maintenance operators activating a training course possibly in cooperation with the manufacturer of the machine so that they are properly educated about the risks in general and the residual risks mentioned in this Manual It is therefore necessary tha tthe use maintenance and cleaning carried out by the user are handled by trained and competent personnel The purchaser has the responsibility to ensure that the instructions have been properly implemented When necessary it is also the responsibility of the purchaser 1 to activate a training course training possibly in cooperation with the manufacturer of the machine so that operators and maintenance personnel are adequately educated about the risks in general and the residual risks indicated in this Manual 2 use personal protective equipment conforming to requirements of the Directive 2009 104 EC and its as amendmends and updates Sal de el E Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 30 46 01 23 07 13 23 07 13 USING THE MACHINE The machine must be used solely for the purpose of which it is expressly designed as
12. If you restart and continue riding you risk falling Also you risk damaging your Batteries resulting in reduced Battery life and capacity If the condition persists contact an Authorized Distributor the machine s ability to balance and or cause the machine to perform a Safety Shutdown Do not D Theft detection systems such as the type used in some libraries and retail stores can interfere with ride within 1 5 meters five feet of any theft detection system Instruction Manual Genny 2 0 Urban English Document code 03 09 12 _UIMG2 Manual ENG Pag of 42 46 Rev SAVE DATA PRINT DATA 01 23 07 13 23 07 13 The table shows the icon displayed on the Infokey Controller in case of a safety shutdown and describes the recommended action Display Icon Description The system has detected a fault and is slowing to zero speed before shutdown full Battery charge level shown Recommended Action If a Safety Shutdown occurs 1 Immediately come to a controlled stop 2 Stabilize the means by deploying Parking Stand You have approximately 10 seconds from the start of the Safety Shutdown to come to a controlled stop Do not resume use of your machine after a Safety Shutdown has occurred until you have identified and corrected the condition that caused it Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 43 46 01 23 07 13 23 07
13. Power standby button Allows you to power the machine on and off and switch from Balance Mode to Standby Mode e Beginner button Allows you to enable and disable the beginner setting and to illuminate the display backlight b Information Display button Allows you to scroll through information including time date speed average speed trip distance and odometer Allows you to set time speed distance format date and reset the average speed and trip distance I lt Security button Allows you to activate the security function alarm Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 7 31 00 23 07 13 23 07 13 6 3 2 DISPLAY Warning Icon Information Display time distance speed etc Wrench Icon Segway PT Battery Gauge InfoKey Controller Low Battery Icon AC Power Icon Rider Detect Error Icons Control InfoKey Controller Link Signal Icon Service Face Icons Security Icon Beginner Icon Description Information Display AM Wiig Displays time date speed average speed trip distance and odometer Wrench icon Indicates a system fault on the machine that requires service Face Icons IK A series of face icons display to indicate status For example you may see a happy face sad face or neutral face Security icon Indicates the security function is activated
14. and employ all the necessary personal protective equipment specified by the supplier of such substances The machine its components and the electrical equipment must never be washed with water jets Do not use a power washer or high pressure hose to clean your machine Do not allow water to get into the Charge Port Do not clean the Tires with any specialized cleaners Use of such products may reduce traction Manualedelleistruzioni per l uso Document code 03 09 12 UIMG2 Manual ENG Pag di Rev SAVE DATA PRINT DATA 6 18 00 23 07 13 23 07 13 FREQUENCY PERSONNEL AREA MODALITIES METHODS EVERY DAY Operator Make sure the machine is unplugged and powered off Always close the machine s charge port after charging and prior to cleaning Clean the seating module with a soft non abrasive humid cloth No soap Blow air in the mechanical joints using compressed air spray to keep them clean for example stabilizing legs release lever back rest hub etc EVERY DAY Operator Make sure the machine is unplugged and powered off Clean with a non abrasive brush and with plastic bristlethe tires to remove possible debris that can jeopardize traction during use of the machine EVERY WEEK Operator Make sure the machine is unplugged and powered off Clean backrest cushion and footrest with vacuum cleaner The cushion and the removable part of the backrest may be periodically wash
15. di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 9 18 00 23 07 13 23 07 13 7 6 2 REMOVING REATTACHING THE BATTERIES Your machine is powered by two rechargeable Li ion Batteries and one Lead gel battery With normal usage and proper maintenance Batteries should last the equivalent of 600 to 1000 full charges As your Batteries are near the end of their useful life they need more frequent charging and your machine s range will be reduced The battery located under the seat of the machine guarantees the activation of the stabilizing parking legs and of all the control electronics that synchronizes the self balancing unit with the mechanical parking This battery should be checked at least once a year To order replacement batteries contact your authorized service center REPLACING ION BATTERIES IN PAIRS Whenever you need to replace a Battery consider replacing both Batteries and always use pairs of Batteries with the same chemistry Replacing only one Battery will not necessarily increase the performance or range of your machine because the machine is designed to operate only at the level allowed by the lower energy Battery Redundancy is a critical safety feature built into the machine that also applies to the Batteries Therefore you should replace Batteries in pairs except for the unusual situation where a Battery is replaced because of damage or defect and the other Battery is relatively new This rule does not apply to t
16. does not in itself give the start command for the said hazardous function INTERLOCKED GUARD WITH GUARD LOCKING FACILITY Guard associated with an interlock device and a device for locking the guard so that Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 9 46 01 23 07 13 23 07 13 Hazardous machine functions controlled by the guard cannot be executed until the guard has been closed and locked The guard remains closed and locked until the risk of injury deriving from hazardousmachine function has not ceased The closing and locking the guard allow the execution of the dangerous machine functions controlled by the guard but do not in themselves give the start command for the said hazardous function PROTECTION DEVICE Device other than a guard which reduces the risk either alone or associated with a guard INTENDED USE Use of the machine in compliance with the information supplied in the User Instruction Manual REASONABLY FORESEEABLE INCORRECT USE Using the machine in a manner different from the one indicated in the User s Instructions but which canbe the immediate result of easily predictable human behaviour SAFETY DEVICES COMPONENTS Means a component used to ensure a safety function which if faulty or malfunctioning will jeopardise the safety and or health of the exposed individuals lifting equipment fixed or mobile or adjustable guard et
17. 13 4 9 SAFETY ALERTS This chapter describes the machine s safety alerts The safety alerts include gt Speed Limiter gt Handle Bar Vibration gt Safety shutdown Read and follow all the instructions in the User Manual and this Reference Manual and for important AN safety information about the Speed Limiter Handle Bar Vibration and Safety Shutdown safety alerts PUSHING OF THE HANDLEBAR SPEED LIMITER When you approach the maximum allowed speed the machine s Speed Limiter will push the Handlebar back to slow you down The machine s Speed Limiter is an alert that you are moving too fast When the Speed Limiter pushes the Handlebar back stop leaning forward and slow down Always leave a gap between yourself and the Handlebar Once you slow to a speed that the machine determines is safe it will resume normal operation and riding position The speed at which the Speed Limiter pushes the Handlebar back depends first of all on whether or not the Beginner Setting is enabled and secondly on a variety of factors including riding style terrain payload Battery condition foot positioning and other A Riding against the Handlebar can cause loss of control collisions falls and injury along with the Warning icon when you are traveling at less than the maximum speed allowed for your Conditions that may cause the Speed Limiter to activate and show the face icon with the straight mouth operating mode include Riding up a stee
18. 3 OPERATING LIMITS It is important that you familiarize yourself with the operating limits of the machine These limits are set to maximize rider safety while reducing the risk of damage to the machine The machine will perform better when you observe these limits DYNAMIC WEIGHT LIMITS To keep the machine and rider in balance the machine must always have enough power to be able to turn its Wheels forward and backward Exceeding the weight limits especially when combined with other variables that require more power will increase your risk of falling or damaging themachine The variables that require more energy and powere are Higher load weight of rider Steeper slopes Bumpier surface conditions Higher Speeds Abrupt maneuvres VV VV WM The machine monitors the amount of power being used and will activate safety alerts when it senses excessive power demands It is important that you learn to anticipate and recognize when the machine is reaching the limits of performance Learn to recognize and respond to Safety Alerts review Speed Limiter Stick Shake Warning and Safety Shutdown MINIMAL WEIGHT LIMITS The rider s weight must not be less than indicated in paragraph 2 2 It is important to comply with this weight limit as the rider may not be able to ride safely because he she cannot shift his her weight far enough back behind the centerline of the Wheels to safely slow down and stop This is especially true
19. Batteries are installed pj correctly bw j j g LN si PH 3 If the same icon appears WI D There is a fault in the Powerbase or EE Batteries Batteries see Removing the Batteries and Reattaching the Batteries 4 lf the same icon appears plug in your machine and verifythat both Battery Chargelndicator lights are green Plugin and charge the machine overnight Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 18 18 00 23 07 13 23 07 13 7 8 FIRE EXTINGUISHING MEANS The indications of fire extinguishers are of critical importance because any operations interventions not carried out in compliance with the following indications or not even envisaged may cause damage to the machine its internal parts the power supply system or the processed products production or even injury to workers causing warranty coverage to be invalidated Any fire extinguishing operations must be carried out by personnel adequately informed and trained with regards the risks and hazards that may arise during the execution of these tasks Said personnel must have read and understood the safety prescriptions given in this operating manual and must be in conditions of normal psychological and physical health In the event of fire on the electrical equipment machine parts or the worked product you are advised to use CO type C extinguishers A fire extinguisher of th
20. CONCERNING THE AIRBORNE NOISE EMISSIONS CHARACTERISTICS Level A weighted sound pressure levels Near the driver s seat DB A L dB A of uncertainty Level A weighted sound power level emitted by the machine ifthe A weighted sound pressure level in the workplace exceeds 80 dB A Near the driver s seat DB A L dB A of uncertainty The above mentionedvalues are those established by measurements on the machine in question As this is a machine of medium size the following are indicated gt the A weighted sound power levels gt the A weighted emission sound pressure levels at specified positions around the machine The acoustic data are measured using the methods defined in the standardized regulations and the most appropriate measurement code in relation to the machine The weighted sound pressure levels are measured at 1 meter from the machine surface and at a height of 1 60 meterfrom the ground or access platform 2 2 6 VIBRATIONS The operating conditions of the machinery during measurement and the methods used are described in the report included in Chapter 9 INFORMATION RELATING TO VIBRATION CHARACTERISTICS Level of vibration transmitted to the hand arm In the driver s seat M sec fO of uncertainty Level of vibration transmitted to the entire body In the drivers seat M sec L of uncertainty The above mentioned values are those established by measurements on the machine in question
21. During the working cycle it is essential to respect the safety measures and prescriptions to protect against residual risks see chapter 4 i All the functions operations relating to the operating modes must always respect For details of the functions of each command and information device refer to the Layout and the description of the command and signaling devices given in the electrical diagram enclosed with this manual It is also emphasized that the user s personnel should attend a training course if necessary Contact the manufacturer to define the contents methods and times of the proposed course All adjustment and recording interventions must be carried out by the operator of the A machine refer to paragraph 4 2 2 to guarantee a correct and safe use of the machine these include all the periodical checks verifications periodical adjustment and recording interventions electrical components and electrometricalor magnetic H position registration before every start up and in any case periodically You can find these interventions listed in Chapter 7 Interventions to be carried out by Operators In those parts of the Manual dedicated to starting up the machine Only after the designated operator has made sure that all safety regulations in this Manual are observed he can proceed to starting up the machine for its normal productive use LEANSTEER FRAME HANDLEBAR ASSEMBLY Ensure the following gt The Handleba
22. ES a n 8 5 5 1 CHARGE INDICATOR LIGHT S ieri nn nnnnnn rn EART RE 10 5 5 2 CHARGE INDICATOR LIGHTS ON STABILIZING UNITA 10 5 5 3 CHARGING FAILURES OF THE SELF BALANCING UNIT ii 10 5 5 4 CHARGING FAILURES OF STABILIZING UNITA 11 55 9 REGENERATIVE BRAKING coissi nanaii Sdeausaetieavscttveussdeatectends 11 5 5 6 READING THE BATTERY CHARGE LEVEL DISPLAY i 11 5 5 7 RECALIBRATING THE DISPLAY OF THE INFOKEY CONTROULER 12 5 5 8 HOT OR COLDTEMPERATURES nn nnnnn ne EAEN 13 55 95 PARTIAL CHARGE iii ie Els as Ada a aida aiar 13 GAP 6 OPERATING le EE 1 6 1 WORKSTATIONS AND DUTIES OF THE DRIVER nn nnnnnnnnnnos 2 6 2 RECORDING SERIAL NUMBERS nr rn ARAE AEE a naar nn rn naar E 3 6 2 1 MACHINE AND INFOKEY CONTROLLER 3 6 2 2 INFOKEY CONTROLLER crearea gi a I i 4 6 232 OPERATING OMITS eessen EELER A A A AAA RR tives sa EES 5 6 3 USE OF THE INFOKEY CONTROLLER nn rnnnnn a nn rn naar nr ENE 6 Bt BUTTON Si A E A A caves a SR 6 6 92 DISPLAY EE 7 6 4 BUTTON FUNG TIONS noora iiias aha EA IERI EINE ERA ERIN a RIA ERI I SEN 9 6 4 1 POWERING ON STANDBY ii 9 6 4 2 BEGINNER BUTTON FUNCTIONS aiiiiti enr Iie ENE A OEA TE A EEE TAEA 9 6 4 3 INFORMATION DISPLAY BUTTON i 10 6 4 4 SECURITY BUTTON FUNCTIONS i 12 6 4 5 BUTTON COMBINATION EUNCTIONS ii 12 6 5 SWITCH ON CONTROLS CHECKS ADJUSTMENTS START UP iii 14 6 6 HOWTHE MACHIN
23. InfoKey Controller now shows a happy face car At his point the spotter can loosen his grip on the handles so that you can start experiencing and understanding your position to stay in place and which are the movements that control the machine Be prepared Some people slightly rock back and forth involuntarily when they first use Genny Keep your hands firmly on the HandleBar and go to the next phase The machine is equipped with a system that allows the rider to deploy the stabilizing legs mechanically This system is only to be used for emergencies and only when the machine is NOT moving To activate it pullupward one of the smaller inner handles and at the same time deploy the large handle outwards As soon as possible after this procedure it is necessary to carry out the sequence for re entering the stabilizing legs in order to allow the system to reconnect the mechanical part to the electric actuators Never activate the mechanical deployment of the parking legs while the machine A is moving This would almost certainly result in a loss of traction and cause a fall STEP 5 MOVING FORWARD AND BACKWARD The machine moves forward and backward in response to changes in your position With your spotter available to assist you slowly lean forward and feel the machine move forward Then stop leaning forward and feel it slow down and stop Do this a few times I l l l lo GS d E x yA Pi a
24. Iz ki E The data are measured using the methods defined in the standardised regulations and the most appropriate measurement code in relation to the machine 2 3 SERVICE CONDITIONS SERVICE CONDITION USER LIMITS Conditions of use Inside or outdoors Minimum required illumination 300 lux Floor conditions Horizontal and smooth flatness and slope errors in the content gradient Characteristics supporting surface Pavement or concrete pavement in accordance with the provisions of health and sa on the workplace under the applicable legislation Load Bearing capacity of the floor Kg m Maximum ambient air temperature 40 C Minimum ambient air temperature 5 C if the device has at least degree of protection IP54 O C if the device has a lower degree of protection IP54 Ambient working Temperature 5 C lt T lt 45 C Between 25 C to 55 C for periods of less than 24 h it is possible to have Transport and storagetemperature temperatures up to 70 C Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 17 46 01 23 07 13 23 07 13 Relative humidity of 100 at a temperature of 25 C if the device has at least IP54 protection degree Relative humidity must not exceed 50 at 40 C or 90 at 20 C if the device has a lower degree of protection IP54 Equipment for machine installed indoors Machine is unsuitable for operation in environ
25. VA We Description The machine is operating at reduced performance levels with the speed limit lowered due to a temporary condition Recommended Action The machine s Speed Limiter is an alert that you are moving too fast When the Speed Limiter pushes the Handlebar back stop leaning forward and slow down Always leave a gap between yourself and the Handlebar Once you slow to a speed that the machine determinesis safe it will resume normal functioning CRITICAL FAULTS WHILE RIDING During normal riding if the machine detects a fault in any of its redundant subsystems the icon shown in the tablewill appear on the InfoKey Controller When such a fault is detected machine performs a Safety Shutdown When a Safety Shutdown occurs the machine automatically reduces its speed gives the Stick Shake Warning shakes the Handlebar and makes a growling sound and the InfoKey displays a Safety Shutdown icon Asthe machine slows it emits an audio alert Follow the instructions in the Recommended Action column Display Icon Description The system has detected a critical error in its redundant subsystems and performs a Safety Shutdown Recommended action The rider has approximately 10seconds from the start of a Safety Shutdown to come to a controlled stop and deploythestabilizing parking legs After 10 seconds the machine will immediately shut downwhen the Wheels reach zero speed
26. You should review the following service procedure prior to troubleshooting this problem for important instructions Checking Tire Inflation Pressure Recommended Action 1 Checkto make sure tire inflation pressure is equal and set to recommended specifications in both Tires See Tire Inflation Pressure 2 If either Tire is not set at the proper tire inflation pressure inflate the Tire or Tires until both are at equal and correct pressure 3 Distribute your weight evenly on the seat 7 7 5 TIRE IS FLAT OR WILL NOT HOLD AIR One of the Tires on your machine is flat or will not hold air You should review the following service procedure prior to troubleshooting this problem for important instructions Checking Tire Inflation Pressure Recommended Action 1 Check for Tire damage If the Tire is damaged contact an Authorized Service Center to order a replacement Tire Wheel Assembly 2 If there is not visible Tire damage check to make sure the Tire valve stem core is tight Tighten the valve stem if necessary 3 Inflate the Tire and check for leaks If the Tire goes flat or will not maintain inflation pressure contact an Authorized Segway Dealer or Distributor to order a replacement Tire Wheel Assembly 7 7 6 SAFETY SHUTDOWN AT BUILDING ENTRANCE Theft detection systems such as the type used in some libraries andretail stores can interfere with the machine s ability to balance and or cause the machine to perform a Safety S
27. and Safety Shutdown alert depending on your riding situation RIDER ON If the Stick Shake Warning occurs while riding slow down If the Stick Shake Warning persists come to a stop and safely step off Do not attempt to ride again until the condition that caused the persistent Stick Shake Warning has been identified and corrected If the Stick Shake Warning occurs while you are stopped or stuck step off immediately and do not attempt to ride again until gt you are clear of all obstacles and slopes gt You are certain that you did not experience a Safety Shutdown When riding the Stick Shake Warning occurs to notify improper use for example if you ride backward too fast or if you demand too much power from the Genny 2 0 riding on a steep slope rough terrain or against an obstacle or when accelerating or decelerating abruptly The Stick Shake Warning is more likely to occur when your Batteries are low cold heavily used or poorly maintained because there is less energy available to keep you balanced The Table lists possible causes of the Stick Shake Warning and recommended actions to take when the Stick Shake Warning occurs with a Rider Detection sensor depressed and Parking stand legs reentered Possible Causes Recommended Action Ride more smoothly and slowly Riding against the Handlebar causing you to Leave a gap between you and the Handlebar demand too much power Riding on rough terrain or steep slopes R
28. button Select the MI H or KM H format by tapping the Security button until the desired format is displayed Tap the Information Display button to confirm and advance to the date format setting Set Date Format MO DA or DA MO Select the MO DA Month Day or DA MO Day Month format by tapping the Security button until the desired format is displayed Tap the Information Display button to confirm and advance to the year setting Set Year Select the year by tapping the Security button until the desired year is displayed Press and hold the button to fast advance years Tap the Information Display button to confirm and advance to the month setting Set Month Select the month by tapping the Security button until the desired month is displayed Press and hold the Security button to fast advance months Tap the Information Display button to confirm and advance to the day setting Set Day Select the day by tapping the Security button until the desired day is displayed Press and hold the Security button to fast advance days Tap the Information Display button to confirm speed distance format date format year month and day These are now set Resetting Average Speed Tap the Information Display button until you see the average speed MI h or KM h does not flash Press and hold the Information Display button until average speed resets to 0 0 Resetting Trip Distance Tap the Information Display button until you s
29. caused during transport and handling operations All the above checks must be performed immediately in presence of the shipping agent s delivery person If damage is noted or the supply is incomplete or incorrect inform the manufacturer s sales department immediately In relation to the above prescriptions the manufacturer informs the user that in compliance with current international and national rulings goods are always shipped at the risk and responsibility of the purchaser and unless otherwise stated in writing at the time of the order confirmation freight travels without insurance cover 5 3 3 TRANSPORT LIFTING AND HANDLING GENERAL RULES REQUISITES FOR PERSONNEL Transport lifting and handling activities are of critical importance because any A operations interventions not envisaged or not carried out in compliance with the following indications may cause damage to the machine its internal parts the supply system the processed products production or even injury to workers causing warranty coverage to be invalidated All transport lifting and handling operations must be carried out by personnel who are adequately informed and trained concerning the risks and hazards that may arise during the execution of these activities Such personnel must have read and understood the safety prescriptions in this operating manual and must also be trained and competent i e must be in possession of the professional skills and compe
30. communicate with the machine whether the Info Key Controller Battery needs replacement whether your machine needs to be reset by removing and reattaching the Batteries or if you are experiencing a startup error You should review the following service procedures prior to troubleshooting this problem for important instructions and torque values Removing the Batteries Reattaching the Batteries Replacing the Info Key Controller Battery Recommended Action 1 Make sure your machine s Batteries are charged 2 Make sure you are standing with the Info Key Controller no further than 15 ft 5m from your machine 3 Tap the InfoKey Controller Power Standby button and verify that the Link Signal icon appears in the InfoKey display 4 For more information see InfoKey Controller 5 If no Link Signal icon is displayed or the display is blank no information displayed remove and reseat the InfoKey Battery 6 Tap the InfoKey Controller Power Standby button If the InfoKey display is blank replace the InfoKey Controller Battery 7 If the Warning icon appears see InfoKey Controller in the InfoKey Display when attempting to power on see Startup Error Conditions 8 If your machine will still not power on remove both Batteries and then reattach them 7 7 2 THE MACHINE WILL NOT ENTER IN BALANCE MODE Recommended action 1 Ensure that you have properly followed all instructions in Balance Mode 2 Confirm po
31. contact the authorized service centre or check the website www gennymobility com to learn what accessories are available Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 5 18 00 23 07 13 23 07 13 7 4 CLEANING Pel Bel PD 6 Workers must be informed by means of clearly visible warning notices The following section describes cleaning operations that can be performed by maintenance technicians Normally certain cleaning operations can be performed by the machine operator i e normal operations on the outside of the machine calling for the use of simple personal protective equipment Cleaning operations of the internal machine parts must be performed by the maintenance service To avoid the inadvertent and dangerous activation of the machine or inappropriate modifications of any nature also involuntary or accidental cleaning should ideally be carried out by the same person that operates on the machine rather than by cleaning contractors who are unable to provide guarantees in relation to compliance with these prescriptions Cleaning operations must only be performedafter disconnecting Genny from its external energy AC supply Never use petrol solvents or other flammable and or corrosive fluids to clean the machine its components and the electrical equipment Use only type approved non flammable and non toxic trade solvents Comply with the methods of use
32. gt Wi VVVV SLIPS E Be alert Scan both far ahead and in front of the Wheels your eyes are your best tool for safely avoiding obstacles and slippery surfaces Keep a firm grip on the Handlebar knees and elbows bent This helps you maintain your balance over rough terrain Leave a gap between yourself and the Handlebar Do not lean over or into the Handlebar Leaning over or into the Handlebar dramatically increases the risk of loss of control collisions and falls Remain seated keeping the back against Backrest Practice controlled stopping Keep your body aligned with the LeanSteer Frame and lean into turns Point the LeanSteer Frame in the direction you want to travel 6 7 2 HAZARDOUS SITUATIONS The machine is highly maneuverable and allows you to easily navigate around obstacles However to prevent the loss of traction you must always be careful when riding and learn to identify and avoid slippery icy or wet surfaces loose materials sand gravel steep slopes and obstacles Stop and go around the obstacle taking a different way The machine s Tires must be able to grip the ground for the machine to stay upright Slips occur when the machine loses traction potentially causing loss of control and a fall Abrupt maneuvers and riding over slippery surfaces loose objects and materials or steep slopes can cause the machine to lose traction VVVVVVV Avoid abrupt maneuvers such as fast stopping or star
33. guard during work or remove a fixed guard With the guards open there remains a residual risk during the setup maintenance and cleaning and during all othermanual operations that take place by putting the hands or other parts of the body in dangerous areas of the machine mainly due to sliding and or abrasion crushing etc These operations require a considerable degree of attention from professionals the operations manager must adequately inform the staff of these residual risks be de oi gt The workers should not wear rings watches jewelry torn clothes scarves ties or any other garment or accessory that hangs loose and can be dangerous tighten the sleeves around the wrists and keep hair well together The operator and maintenance operator as well as being adequately informed and trained each time they carry out the above operations must use head protection devices for the head if there is any danger of elements falling down for hands for feet clothing appropriate to the workplace and to protect respiratory ways such as the safety helmet safety gloves slip resistant shoes suitable to the particular nature of the risk with iron tip and dust masks or other suitable devices Additionally operators and maintenance staff must be trained for interventions related to manual operations in with open guards or with safety devices temporarily excluded must be educated on the connected consequential risks and nee
34. in or coupled to anjothermachine s and or to an other partly completed machine s and or equipment governed by the applicable directives MACHINE STATUS The machine status includes the mode of functioning for example in automatic mode jog mode stop mode etc and the condition of safety devices installed on the machine such as active guards excluded guards emergency button pressed tpe of isolation from energy sources etc FIXED GUARD Guard held in position e closed or permanently by welding etc or by means of fixing elements screws nuts etc that make it impossible to remove open without the use of tools MOBILE GUARD Guard generally mechanically connected for example by means of hinges or guides to the frame of the machine or to a close by fixed element and which can be opened without the use of tools ADJUSTABLE GUARD Fixed or mobile guards that can be adjusted as a single part or that incorporate one or more adjustable components The adjustment setting remains fixed throughout a specific operation INTERLOCKED GUARD Guard associated with an interlock device in such a way that The hazardous functions of the machine controlled by the guardcannot be carried out until the guardhas been closed If the guard is opened during the execution of a hazardous machine function a stop command is given Closing the guard allows the execution of a hazardous machine function controlled by the guard but he
35. machine danger zone key for unlocking mounted alongside them in order to avoid the risk of becoming trapped in the machine The revision and printing dates of the manual and the current revision level are shown at the foot of each page ORIGINAL INSTRUCTIONS PLEASE KEEP FOR FUTURE REFERENCES CAP 2 GENERAL INFORMATION AND FEATURES 2 1 PRE DELIVERY TESTS Prior to delivery all the installed components are subjected to careful visual inspections and instrumental checks in orderto guaranteecompliance with normative provisions and contractual specifications Meticulous observance of our instructions will ensure that in normal operating conditions and when used correctly your machine will provide lasting and reliable operation 2 2 TECHNICAL FEATURES 2 2 1 AIM PURPOSE MANUFACTURING PARTS The electric wheelchair hereinafter called the machine is an electrically powered wheelchair destined for use by a person of age The machine is a self balancing personal mobility device with n 2 wheels and a self balancing system which incorporates a support for a seat forn 1user of age propelled by 2 electric motors controlled by the user who electronically or manually commands speed and direction The machine moves by detecting the movements of the body and so the correct position on the bodyallows full control The automatic functions programming and operating sequence of the machine are managed by the electromechanical componen
36. machines in question The personnel must also be trained in safety matters and informed of the residual risks as described in chapter 4 of this manual The personnel must also be skilled rather than simply aware i e must be a high school or university graduate with specific know how concerning the machine and its equipment and the relative standards and legislation and must also have specific technical knowledge and training In addition to performing all installation tasks 1 he may access the electrical panel while the equipment is live 2 he may access the dangerous areas of the machine with the mobile guards open but with the guarantee of no movements The personnel responsible for carrying out the operations described in this chapter must not only have the characteristics set down in chapter 4 but must also have read and understood the safety prescriptions given in chapter 4 If the user does not have suitably trained expert knowledgeable personnel an installation contract must be drawn up with a specialized firm such as the machine manufacturer Document code User instruction Manual 5 2 INSTALLATION REGULATIONS bel Ze E All the installation operations must be carried out with both this machine and all the previously and subsequently connected equipment absolutely idle and only after disconnecting all external power supplies the machinery must not be merely stopped The external power circuits must be fully d
37. reassemble a guard in the wrong position so as to leave dangerous openings in the fairing are not fastened in their place with the appropriate special screws they can not remain closed and backed into that place in the absence of fasteners When measuring and selecting safety devices and guards the accessibility of people aged 14 years or morewas taken into account Access to areas protected by a guard is allowed to both the operator and the maintenance technician Under no circumstances the operator must tryto willfully evade a guard Access to areas protected by a fixed guard is allowed only to the maintenance technician Under no circumstances the operator musttry to willfully evade a guard Prior to putting in service all guards and safety devices must be properly installed adjusted tuned and made operational scrupulously and carefully following the instructions in the manuals for installation use and maintenance of these safety devices all delivered together with equipment and the user instructionmanual The manufacturer strictly forbidstampering with some of the safety devices even if partially or only temporarily as they were installed on purpose for the physical safety of both operators and staff present Violation of this precept causes risk and is inconsistent with existing legal provisions on work safety Pel Bel PB Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 0
38. released the machine on the marketaccompanied by the following gt CE Marking gt EC Declaration of Conformity gt User Instructions User Manual Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 22 46 01 23 07 13 23 07 13 3 3 TECHNICAL REFERENCE STANDARDS The conformity of the machine have been assessed in relation to European standards drafts of European or national standards included and mentioned in the technical file for this machine in our offices 3 4 FACSIMILE OF THE DECLARATION OF CONFORMITY 2006 42 EC Annex Il Part A The undersigned representing the following manufacturer Manufacturer Instructed the person authorized to compile and maintain a technical file First Name Last Name tribut The manufacturer herewith declares that the machine Model GENNY2 0URBAN Complies with all relevant prescriptions contained in the following EC directives including all applicable amendments 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility Directive MILAN Administrator Name in block letters and Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 23 46 01 23 07 13 23 07 13 signature FACSIMILE OF THE ORIGINAL CAP 4 SAFETY INSTRUCTIONS 4 1 INTRODUCTION Always observe the safety regulations The failure to observe rule
39. replacement part The technician responsible for the replacement declares that the perfect efficiency of the replacement part and the restoration of pre existing safety conditions have been checked following installation of the replacement part The technician responsible for the replacement declares that the perfect efficiency of the replacement part and the restoration of pre existing safety conditions have been checked following installation of the replacement part Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 6 6 00 23 07 13 23 07 13 MAJOR FAILURES AND THEIR REPAIR Technician responsible for repair neo User iran fiati Manualedelleistruzioni per l uso Codicedocumento Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 1 1 00 23 07 13 23 07 13 CAP 10 IDENTIFICATION DATA 10 1 MANUFACTURER GM Distribution S r l Piazza Velasca 5 20122 Milano MI ITALIA 10 2 AUTHORIZED SERVICE CENTERS For assistance contact the authorized distributor where you have purchased a GM Distribution S r l product You can find a list of authorized distributors on the website www gennymobility com 10 3 MACHINE TYPE Function Model Type Serial numbers Construction year 10 4 DOCUMENT USER INSTRUCTION MANUAL No of volumes 1 Data 23 07 2013 Revision 00 Copyright 2012 GM Distributi
40. signature signature Description of the intervention Tick the box corresponding to the intervention carried out Describe any residual risks and or predictable improper use A Installation E Start up iz Adjustments Maintenance Repairs Modifications Date Technician s Customer s signature signature Description of the intervention Tick the box corresponding to the intervention carried out Describe any residual risks and or predictable improper use GI Installation E Start up Ki Adjustments Maintenance Repairs Modifications Date Technician s Customer s signature signature Description of the intervention Tick the box corresponding to the intervention carried out Describe any residual risks and or predictable improper use p Installation a Start up W Adjustments Maintenance Repairs Modifications Date Technician s Customer s signature signature Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 3 6 00 23 07 13 23 07 13 eS Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 4 6 00 23 07 13 23 07 13 9 2 EVENTS LOG SHEETS REPLACEMENT OF STRUCTURAL PARTS Replacement of part AT Codina EN 0 cccccceeeeeeeeeeecceeeeeeeeeeeetees Serial Number Replaced with Pati era Meet vee Roa ee A ieee ENS Serial Number Reason iforieplacementi a A ee ade a C
41. the problem is resolved o Manualedelleistruzioni per l uso Document code 03 09 12 UIMG2 Manual ENG Pag di 15 18 DIAGNOSING ERRORS WITH INFOKEY CONTROLLER ICONS Rev SAVE DATA PRINT DATA 00 23 07 13 23 07 13 This section describes the icons and the recommended actions to resolve a problem InfoKey Controller icons assist you in diagnosing certain errors Match the icon shown in your InfoKey Controller display to those inthe tables in this section to identify and attempt to correct the fault If the information on the Infokey controller does not resolve the problem contact an authorized GM or Client service You can find a list of authorized distributors on the website www gennymobility com Do not use Genny 2 0 until you have cleared all error conditions START UP ERROR CONDITIONS If you attempt to power on the machine and an error condition occurs that prevents the machine from powering on and entering Standby Mode the icons shown in the table will appear on the InfoKey Controller To clear these conditions follow the instructions in the Recommended Action column Display Icon PER a H LAVA HA o Description The machine is plugged in Recommended Action Unplug the Power Cord If the machine has powered off power on again The charge in the machine Batteries istoo low to allow safeoperation of themachine Charge the Batteries and then attempt topower on A Rider Detect sensoris
42. they contain no parts that are repairable or replaceable by the user but only by authorized service center 30 itis forbidden to rock back and forth or make sudden weight shifts that can lead to loss of traction on the ground and cause a fall 31 itis forbidden to move in reverse if not just to move slightly backwards or to maneuver 32 Itis forbidden to bend while maneuver backwards or slowing downand 33 itis forbidden to ride over obstacles loose objects or on uneven terrain slippery surfaces or steep slopes it is very easy to lose control of the vehicle with serious consequences fights falls and injuries As all means of transport the machine may endanger the personal safety 34 itis forbidden to let the machine be used by people who have not read this Instruction manual 35 it is forbidden letting the machine be used by beginners that do not use the setting for beginners Assume the task of instructing the inexperienced 36 it is forbidden to board the machine for the first time without an assistant holding the vehicle firmly 37 itis forbidden to wear loose clothing that could get caught in the wheels and prevent steering 38 itis forbidden to offer rides the machine is intended for one person only Do not carry passengers a board especially children in a backpack or babies in a baby carrier 39 it is forbidden to climb the stairs or go through revolving doors It is extremely dangerous to climb stairs on board the machine even
43. travel some distance on its own before transitioning to Standby Mode The machine will not travel very far if you let go of it when it is stopped But if you let go of it when it is moving at any speed it could travel much farther risking injury to others and damage to the machine Riding on the road The machine is not intended or recommended for primary use on roads If you must ride on the road or must cross the road be extremely careful Ride as far away from traffic as possible Allow plenty of time for crossing roads Remember the Speed Limiter or an unexpected obstacle could slow your crossing Check to make sure that riding on the road is allowed by law Leave a gap Leave a gap between yourself and the Handlebar Do not lean over or into the Handlebar Leaning over or into the Handlebar dramatically increases the risk of loss of control collisions and falls Do not exceed the maximum weight limit rider specified in the Reference Manual If you exceed the maximum weight limit you are at greater risk of falling and injury and damage to the machine could result Also the rider s weight must not be less than the minimum rider weight limit specified in the Reference Manual If you are below the minimum rider weight limit you may not be able to ride safely because you cannot shift your weight far enough back behind the center line of the Wheels to safely slow down and stop especially when riding downhill Riders below the minimum weight l
44. when riding downhill Also riders below the minimum weight limit might fail to properly interact with the self balancing system In the same way exceeding maximum weight limits could jeopardize the dynamic stability and cause the machine to accelerate forward involuntarily risking injury and damage STRUCTURAL WEIGHT LIMITS Exceeding the maximum weight limit increases the risk of damage to the machine Heavier payloads place greater stress on the machine It is important not to exceed the structural weight limit placing or attaching certain unforeseen accessories to the machine Several factors affect the loads transmitted to the machine gt Skill level of the rider gt Payload weight of the rider and all cargo gt Surface condition obstacle height etc Exceeding the rider or cargo weight limits especially when riding on uneven terrain could damage the machine Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 6 31 00 23 07 13 23 07 13 6 3 USE OF THE INFOKEY CONTROLLER You use the InfoKey Controller to operate and monitor your machine The InfoKey Controller has four buttons around the outer edge and a display in the center The InfoKey Controller must be within 15 ft 6m in order to communicate with the machine 6 3 1 BUTTONS Beginner Information button Display button Display Area Power Standby button Security button Type Description
45. 3 09 12 _UIMG2 Manual ENG 36 46 01 23 07 13 23 07 13 PRESENCE SENSORS The machine is equipped with a sensor under the cushion which detects the presence or absence of a rider when switched on The person sitting properly on the cushion pressesthe presence sensor and thisin combination with stabilizing legsdeployed allows the machine to function normally in Balance Mode If the activation sensors do not work properly the machine reduces the maximum speed regardless of the setting beginner or not Once the sensors are repositioned the machine regains its maximum performance If you move the machine extremely quickly and suddenly for at least 2 meters in the ls Balance Mode and the presence sensor is not pressed the means will produce the vibration of the handlebar before going into Standby Mode FAILURECONTROLLER BOARDS The figure shows the location of the Controller Boards The two Controller Boards receive input from the various components of the machine batteries motors Rider Detect Sensors Lean Steer Sensors and tilt sensors Based on this input the Controller Board sends the appropriate commands to the Motors that turn the wheels When the system senses a malfunction in a critical componentor a battery that is depleted beyond its safe limit the machine performs a safety shutdown FAILURE MOTORS The figure shows the location of the motors Each wheel is independently driven byredundant high speed electr
46. Avoid turning on slopes or ramps gt Never let go of the Handlebar when riding across a slope The Machine will turn downhill and you could lose your balance gt Stay centered on narrow sidewalks or elevated paths gt Avoid turning when maneuvering backward gt Make sure that one Wheel does not drop off a curb Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 20 31 00 23 07 13 23 07 13 6 7 3 RIDING GENNY 2 0 This section describes how to ride the machine It discusses riding for the first time and helpful hints for all rides Follow these steps to learn to ride your machine It is important that you practice riding in a controlled familiar environment until you are comfortable using your machine and InfoKey Controller Before riding make sure your machine is assembled correctly and charged Inspect your machine before each use Do not ride if any part is loose damaged or if Tires are not properly inflated Do not wear loose clothing or jewelry that could get caught in the machine STEP 1 PREPARING FOR YOUR RIDE To prepare for your first ride 1 Co NO ara Select an appropriate area for your first ride This area may be indoors or outdoors and should measure at least 12 feet by 12 feet 4 meters by 4 meters It must have a level smooth riding surface with good traction and should be free of obstructions and away from vehicles bicycles pet
47. E SINE a a coa dd Year of Construction ccccccccccnnnconononanananana nana na canon Teacher mame G aaa is A appointed DY eee re organizer of the course 1 Topics The training course has the following topics Ki description of the composition and the functionality of the machine Ki description of the programming mode Ka description of control devices and safety devices adopted Ki using the machine in all its modes Ka detailed information about risks and dangers deriving from it while using the machine To take the course is used the Users Instructions Manual supplied by nc manufacturer of the machine and in the language of the user 2 Assessments one per student Operators intended for machine Result of final Number and name of each interview and assessment Positive Negative Note when classes are in the final interview successfully were ascertained knowledge on security 3 Certificates one for each student The operator shall Name tratar having attended a course Organized DY ENEE the machine manufacturer successfully certifies that all information on safety and in particular those relating to residual risks are understood and implemented Signatures Operator NAME i ernnnnnannann cnn The teacher assigned by the manufacturer of the machine NAME eee eeeeeeeeeeeneeteee serrr The manager of the Company name User NAME EE e
48. E WORKS cuiii Aar ena RARA 17 6 72 RIDING GUIDELINE S uge RARO 18 6 71 RIDING FORM is casas AN 18 Gres HAZARDOUS SITUATIONS win fetid IO ORTI 18 6 7 8 RIDING GENNY AOC eia ee dee ENEE TARRA 20 Grae PRACHEE RIDING ege Ai ee Nee EEE i EE E EE SEENEN ed e 28 6 8 RIDER PRESCRIPTIONS eieiei a ETN ENEA EE E EENAA AE EERE AE chance a NSE ER ASEA 29 6 9 START UP PROCEDURE WHEN STATIONARY nn nnrannnrnnncnnnss 30 6 10 STOPPING PROCEDURE notinte oenar dns ia 31 CAP 7 MAINTENANCE TROUBLESHOOTING AND CLEANING i 1 7 1 MAINTENANCE TECHNICIAN REQUISITES i 1 7 2 MAINTENANCE PRESCRIPTIONS i irneiuciniins ieni e a ai arie jaa e eE E AAE N 2 73 ROUTINE MAINTENANCE 3 TAs AN lia a i 5 78s LUBRIGATION ii Ti A A dE i 7 7 6 REPLACING PART Siva ita Ah A dd EE A I Ri 8 7 6 1 REMOVING ATTACHING THE HANDLEBAR iii 8 7 6 2 REMOVING REATTACHING THE BATTERIES 9 7 6 3 REPLACING THE INFOKEY CONTROLLER BATTERY i 10 7 6 4 REMOVING THE TIRE WHEEL ASSEMBLY i 11 7 7 TROUBLESHOOTING FAILURE Sreser ea E A ERE E E EER E 12 7 7 1 GENNY 2 0 WILL NOT POWER ON 13 7 7 2 THE MACHINE WILL NOT ENTER IN BALANCE MODE 13 7 7 3 TIRE WHEEL ASSEMBLY IS LOOSE AND WOBBLES trnns tnnnnrnr rnnr tn rnnr rn nner en nnne nn 13 7 7 4 GENNY 2 0 PULLS TO ONE SIDE WHEN RIDING 14 7 7 5 TIRE IS FLAT OR WILL NOT HOLD AIR 14 7 7 6 SAFETY SHUTDOWN AT BUILDING ENTRANCE
49. EN STATIONARY Es In normal use the machine has to be used within the limits described in paragraph 2 2 During use all safety regulations warnings and prescriptions in case of residual risks Dm refer to chapter 4 need to be observed The initial state is when both Segway and the wheelchair kit are powered off and the parking legs are deployed Phase Operations 1 Get on the wheelchair and install the Handlebar as described in this Manual 2 Power on the wheelchair as described in the start up procedure Power on the wheelchair pressing button P1 button next to the battery charge indicator SC Wait for the Battery charge indicator to have reached 13 Volt If the battery does not reach 13 Volt red 4 led lights near number 11 the battery needs to undergo a recharging cycle Connect the kit s charge port front side next to the handle bar blockage 5 Press button P1 and P2 in successively The interval between pressing the buttons should not exceed 3 seconds Otherwise the sequence needs to be repeated 6 The parking legs re enter until they are completely up and the machine starts to function stabilizing the load 7 It is very important to maintain a steady and in balance position during re entering cycle of the parking legs Do not move in any way back and forth or push the handlebar until the cycle is completed Manualedelleistruzioni per l uso Document Code Pag di Rev SA
50. G PARTS 11 2 2 2 TECHNICAL AND CONSTRUCTION SPECIFICATIONS nennen nnne 14 2 2 3 TECHNICAL DATA BATTERIES 14 2 2 4 ESA CNN O sin e e i eaa o Ea a aa r a aAA E a RE e ie 15 Maximum range distances are provided in the previous table The range of your Genny 2 0 is affected by many variables INCIUDINO a aira aa aa R AA AEE REAR a AEI RESE E AAR AEA TAANE 15 2 2 5 AIRBORNE NOISE EMISSIONS ences ie ii 15 226 VIBRATIONS TEE 16 23 SERVICE CONDITIONS TTT 16 2 4 NORMAL USE IMPROPER USE INCORRECT PROBIHITED REASONABLY FORESEEABLE A AE A ETE NN 17 24 1 NORMAL EE 17 24 22 MPROPERZUSE EE 18 2 4 3 INCORRECT USE AND PROHIBITED USE ssssinsssnnssssnnnsesnnnnetrnnstrntnsttnnnsttnnnnttn rnnt tnnnnr nann nn nnmnnn ennan 18 CAP A CONSISTENCY OF SUPPLY coi A aA a a a ee a RR 21 3 1 MACHINE IDENTIFICATION aa Eaa aA eana REE 21 3 2 MACHINE CERTIFICATION marreta ae a ara eaa a a a 21 3 3 TECHNICAL REFERENCE STANDARDS ii 22 3 4 FACSIMILE OF THE DECLARATION OF CONFORMITY nenten nn ne 22 CAP 4 SAFETY INSTRUCTIONS pira RR RR 23 E INTRODUCTION ici dai dd RR RT 23 4 2 DUTIES AND RESPONSIBILITIES ii 24 421 BUYER S OBLIGATIONS cios iii ita e 24 4 2 2 GENERAL REQUIREMENTS OF THE PERSONNEL 24 4 2 3 TRAINING COURSE FOR OPERATORS 26 4 2 4 TRAINING FOR SET UP AND MAINTENANCE TECHNICIANS i 27 4 3 GENERAL STANDARDS FOR PROTECTION OF MACHINES
51. Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 1 1 01 23 07 13 23 07 13 Gemmi ees MOBILITY USER INSTRUCTION MANUAL MACHINE Denomination Function TRANSPORT F D TED F OSITION Model Type Serial numbers Year of construction Number 04_12_XXX_GENNY 2 0 doc Revision number 00 Creation date 23 07 13 Revision date 23 07 13 Written by GM Distribution S r l Approved by GM Distribution S r l Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 1 3 01 23 07 13 23 07 13 Index CAP 1 CONTENTS AND METHOD OF CONSULTATION nn nrnnnnennnnnnnss 2 WE FOREWORD iia dE ENEE ee EE Ee i 2 IS PURPOSE OF THIS MANUAL xi geen EEN EE R E 2 It IMPORTANCE OF THIS MANUAL ai add iia 2 1 2 2 PURPOSE AIMS OF THIS MANUAL i 2 1 2 3 UPDATES INTEGRATIONS AND DEPLACEMENT 4 1 2 4 GENERAL INFORMATION ie 4 EC e el DEN Kl WEE bia dea 5 1 4 UNITS OF MEASUREMENT cinco nica cc dba a aaa 6 TT E dl H 16 DEFINITION S sarta ea Rateale 7 UL WARRANT GETT 9 K NOT COVERED cunda titan a dde leave ani 10 1 9 HOW TO CONSULT THE MANUAL ie 10 CAP 2 GENERAL INFORMATION AND FEATURES ii 11 SL PRE DELIVERY TESTS RR ETRE 11 22 TECHNICAL FEATURES oroma aa a ai ir a 11 2 2 1 AIM PURPOSE MANUFACTURIN
52. M Distribution S r l is not responsible for damage caused by improper or incorrect use of the machine and documentation gt GM Distribution S r l is not responsible for damages caused by violation of compulsory regulations negligence inexperience recklessness and failure to comply with regulatory standards by the employer machine operator or maintenance technician Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 5 46 01 23 07 13 23 07 13 gt GM Distribution S r l declines all liability for the consequences caused by the use of non original spare parts gt GM Distribution reserves the right to make changes to this manual and the machine without prior notice gt GM Distribution S r l is available with all its acquired experience and assistance to resolve any problems which may arise gt GM Distribution S r l assumes responsibility solely and exclusively for the information givenin the original Italian version of the manual gt Failure to observe the requirements contained in this manual will automatically result in immediate invalidation of the warranty 1 3 CONSULTATION During the consultation of this manual you will find the symbol on the side It is associated with the words DANGER CAUTION This means that you are inthe presence of a potentially hazardous situation which if disregarded can cause damage to the equipment or injury to the o
53. Pel Pel gt It must also be skilled rather than simply aware or must have knowledge about the machine and related equipment and related legislation and have a particular technical expertise or training He not only carries out all maintenance work in some cases he is also of support to the operator to setup some activities Themaintenance technician can also access the electrical panel with the equipment live For safety reasons during the working operations in the area surrounding the machine the presence of persons other than the operator is not allowed As an exception to this requirement the presence of maintenance personnel specifically authorized by the production manager is permitted The staff member in charge of the adjustment tuning use and servicing the machine must immediately suspend activities and inform the employer or the person in charge of the department when he or shedetects any anomalies or defects In case the user does not have experienced or informed staff he must authorize the activities in question to a company responsible for this purpose such as for example the supplier of the machine Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 26 46 01 23 07 13 23 07 13 4 2 3 TRAININGCOURSE FOR OPERATORS The machine is identified by the following features Type of Machine nncccnnncancccninanano A cnn rancia Model co ta e seni E
54. TA PRINT DATA 03 09 12 _UIMG2 Manual ENG 9 31 00 23 07 13 23 07 13 6 4 BUTTON FUNCTIONS 6 4 1 POWERING ON STANDBY The following functions can be performed using the Power Standby button Powering On and Off To power on the machine 1 Stand no more than 15 ft 5m from your machine 2 To power on tap the Power Standby button on the controller InfoKey 3 To power off press the Power Standby button for 2 seconds The machine will only power off when no Rider Detect Sensors are depressed or when the parking stand legs are deployed Switching to Standby Mode from Balance Mode 1 Ensure the machine is powered on and in Balance Mode 2 To switch to Standby Mode tap the Power Standby button after having deployed the parking stand 3 Confirm that there is no face in the Display and that no Balance Indicator Lights are flashing The machine will only accept this command when no Rider Detect Sensors are depressed or when the parking stand legs are deployed 6 4 2 BEGINNER BUTTON FUNCTIONS The following functions can be performed using the Beginner button Enabling and disabling the beginner setting 1 To disable the Beginner Setting confirm that the Beginner icon turtle is displayed then tap the Beginner button The Beginner icon will no longer show in the Display 2 To enable the Beginner Setting confirm that the Beginner icon is not displayed then tap the Beginner button The Beginner icon will show in the Displa
55. VE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 31 31 00 23 07 13 23 07 13 6 10 STOPPING PROCEDURE In normal use the machine has to be used within the limits described in paragraph 2 2 E During use all safety regulations warnings and prescriptions in case of residual risks refer to chapter 4 El need to be observed Phase Operations 1 Find a stable and in balance position with the wheelchair stationary Press button P1 and immediately after button P2 The interval between the pressing of the buttons should not exceed 3 seconds WARNING the difference in level between the wheel and the parking legs should not exceed 5 cm The mechanism could break and jeopardize normal functioning 2 5 cm MAX The procedure of deployment of the parking legs is complete 5 seconds after having touched he 3 ground At the end of the procedure the wheelchair emits a beeping signal WARNING do not attempt to move the wheelchair in any way back and forth or pushing the handle Bar while the procedure is still on going 4 Now you can get off the wheelchair s seat The wheelchair automatically powers off after 15 min of non activity Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 1 18 00 23 07 13 23 07 13 CAP 7 MAINTENANCE TROUBLESHOOTING AND CLEANING 7 1 MAINTENANCE TECHNICIAN REQUISITES A Maintenance does not merely
56. a predictable controlled environment with a spotter Read all the following steps prior to activating the Training Safety Shutdown 1 2 Make sure the machine is in Balance Mode Ask the spotter to hold firmly the machine ready to keep it steady and stationary when the safety shutdown begins A spotter should hold the InfoKey Controller and confirm that both the rider and the spotter are ready The third person may then press and hold both the Information Display button and the Power Standby button simultaneously until the Safety Shutdown initiates The figureshows the InfoKey Controller display during a training Safety Shutdown Information Display button E E Power Standby button The spotter must continue holding the machine so it does not move The rider must stabilize the machine before 10 seconds elapse The rider has approximately 10 seconds from the start of a Safety Shutdown to come to a controlled stop and stabilize the machine After 10 seconds the machine will immediately shut down when the Wheels reach zero speed Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 14 31 00 23 07 13 23 07 13 6 5 SWITCH ON CONTROLS CHECKS ADJUSTMENTS START UP the safety measures and the prescriptions to protect against residual risks see chapter 4 The machine must always be used exclusively for the product workings indicated in di paragraph 2 2
57. aching or crossing intersections driveways corners doorways and other areas where you may need to slow down or stop to avoid motor vehicles bicyclists or pedestrians Be alert As with any other transportation device you must be mentally alert to safely ride the machine Do not attempt to ride if you are ill or if you cannot comply fully with the instructions and warnings in this Manual Do not ride under the influence of alcohol or drugs Avoid distractions Do not use a cell phone listen to headphones or engage in any other activity that might distract you or interfere with your ability to monitor your surroundings while riding Do not ride backward You should not ride backward except to maneuver a few feet Instead turn and ride forward There is a difference between maneuvering backward and riding backward similar to the difference between stepping back and walking backward Maneuver backward only when necessary to open a door or back away from an obstacle Never restart and ride your machine after it has indicated an empty Battery condition or performed a low Battery Safety Shutdown The machine may not have enough power to keep you balanced especially if you demand a lot of power at once If you restart and continue riding you risk falling Also you may damage your Batteries resulting in reduced Battery life and capacity Never let go of a balancing machine Never let go of your machine when in Balance Mode because the machine will
58. act patch the place where the tire contacts the ground causing the machine to tilt The machine s systems sense this change powering the Wheels to keep them underneath the center of gravity of the person seated on the machine i I I P Gi _5 es E When you pivot the LeanSteer Frame left the machine turns left When you pivot the LeanSteer Frame right the machine turns right To turn point the LeanSteer Frame in the direction you want to go keeping the Handlebar in line with your body When the LeanSteer Frame is centered the machine travels straight ahead The machine s dynamic stabilization technology balances forward and backward but not side to side If you tip the machine onto one Wheel it will not dynamically bring itself underneath you and it could fall over The rider is responsible for maintaining side to side stability while riding the machine To do this keep your body aligned with the LeanSteer Frame Lean into turns and lean uphill when riding across a slope to maintain side to side balance When riding across a slope with one Wheel higher than the other keep the LeanSteer Frame vertical to keep from turning E Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 18 31 00 23 07 13 23 07 13 6 7 RIDING GUIDELINES 6 7 1 RIDING FORM Your posture and stance affect your ability to ride safely gt
59. ain toxic substances Do not attempt to open Batteries Do not insert any object into the Batteries or use any device to pry at the Batteries casing If you insert an object into any of the Batteries ports or openings you could suffer electric shock injury burns or cause a fire Attempting to open the Batteries casing will damage the casing and could release toxic and harmful substances Only charge the Batteries using charging devices approved by the Manufacturer Comply with all country laws when disposing of and transporting the machine s Batteries Failure to charge the Batteries could result in permanent damage to them Left unplugged the Batteries could fully discharge over time causing permanent damage Use only charging devices approved by the Manufacturer Always charge Batteries in a clean dry location free of debris User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 9 13 00 23 07 13 23 07 13 To charge the Batteries 1 Open the Charge Port 2 Verify that the Charge Port is dry 3 Plug one end of the Power Cord into a grounded AC outlet 100 V to 240 V 50 Hz or 60 Hz The Power Cord should be properly grounded 4 Plug the other end of the Power Cord provided with your machine into the Charge Port on the front side 5 Verify that the Charge Indicator lights located under the cushion near the command buttons are green When you are r
60. al ENG 31 46 01 23 07 13 23 07 13 RESIDUAL RISK DUE TO THE IMFLAMMABLE NATURE OF THE SUBSTANCES USED IN THE MACHINE AND OF THE TREATED PRODUCTS To avoid danger of fire the purchaser in addition to adequately train and inform the operator and maintenance operator must provide near the control post of the machine a suitable fire protection system adapted to the types of materials that can catch fire A Protective Body gloves Protection RESIDUAL RISK DUE TO FAULTS IN THE LIGHTING SYSTEM As indicated in Chapter n 2 in the areas of use the lighting must not be less than 300 lux the cleaning and in general during adjustment setup and maintenance operations generates i If the lamps for the illumination of the site of use break down during normal opertions or during a residual risk for the operator and the maintenance operator who would be forced to work with insufficient lighting In such a case the useshould be immediately discontinued Any intervention by the operator or maintenance operator can take place only after the restoration of adequate lighting RESIDUAL RISK CAUSED BY THE NATURE OF CLEANING PRODUCTS there is a residual risk for both the operator and the maintenance operator due to the nature A and chemical composition of the products used in cleaning because of their use during the cleaning H Please refer to safety data sheets for these materials in Chapter n 9 on which are also listed the specific
61. and for those nearby The activity in question must be carried out in compliance with safety regulations and the prescriptions contained in this manual gt CAUTION Indicates a warning of important information and or additional tips and or measures concerning the operation in question WARNING Indicates an operation to be carried out with caution to avoid damaging the machine OPERATOR Person qualified and authorized responsible for operting the machine with protection activated and to cargo and or unload the material in use MECHANICAL MAINTENANCE OPERATOR A qualified and authorized technician capable of installing and performing routine and or supplementary maintenance of mechanical nature only ELECTRICAL MAINTENANCE TECHNICIAN Person qualified and authorized to install and perform routine and or extraordinary maintenance of electric nature only Pel al Pl 8 1 6 DEFINITIONS DANGER ZONE Any zone within and or around machinery in which an exposed person is subject to health or safety risk Annex I art 1 1 1 Directive 2006 42 EC EXPOSED PERSON Any person who is wholly or partially present inside a danger zone Annex I art 1 1 1 Directive 2006 42 EC OPERATOR Person in charge of running the machine in accordance with its designated use informed of the residual risksand performing thefunctionsrequired forits use cleaning adjustment etc using only his her hands or the special tools provided by
62. anualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 12 18 00 23 07 13 23 07 13 7 7 TROUBLESHOOTING FAILURES Pel Zei Bel e E If any of the moving parts become jammed in order to release them in conditions of safety the machine operator must first stop the machine by pressing one of the emergency stop buttons if necessary and then if he was not authorized to perform this task inform the persons in charge of maintenance The following section describes operations for troubleshooting and releasing jammed moving parts that can be performed by maintenance technicians Before performing any work or inspection _ Before restarting the machine make sure no personnel are still performing cleaning and or maintenance operations on it For mechanical repairs always seek the assistance of the authorized service center Always consult the piece manufacturer as specified in of this manual Do not zero set or reset the safety devices automatically by means of an external sequence without first checking and identifying the cause of the stoppage Pon All information devices visual audible aimed at avoiding potential ergonomic hazards are shown in along with the relative explanations and the type of information to be passed on to the operator s Depending on the type of information action must be taken to eliminate the cause that generated the visual audible warning signal
63. any The evaluation and management of the packaging material for purposes of biological compatibility are the duty and responsibility of the user 5 3 4 TRANSPORT AND SHIPPING OF BATTERIES If you are transporting your machine protect the Batteries to avoid damage during shipment Do not expose the Batteries to direct heat or moisture and avoid heavy vibration during transportation hot or if you detect an unusual odor Do not handle a damaged or leaking Battery unless you are wearing disposable rubber gloves eye protection and are in a well ventilated area Dispose of the rubber gloves and damaged Battery properly in accordance with regulations governing disposal of toxic materials D Do not use or transport a Battery if the casing breaks open leaks any substance becomes excessively User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 7 13 00 23 07 13 23 07 13 5 3 5 SHIPPING LI ION BATTERIES The table lists the shipping methods allowed for Li ion Batteries Not Allowed Hazardous Materials Batteriesinstalled Allowed Allowed Batteries Not installed Not allowed Hazardous Materials regulations apply Li ion Batteries are considered Hazardous Materials under shipping regulations Comply with all local and country laws when transporting them If you need to arrange air shipment of your machine with Li ion Batteries installed or if you need to arrange ship
64. ation and testing must be SE Xx performed by trained and competent maintenance personnel refer Chapter n 7 All maintenance and control must be performed by trained and skilledmaintenance personnel refer Chapter n Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 3 31 00 23 07 13 23 07 13 6 2 RECORDING SERIAL NUMBERS Record the unique serial numbers for both the machine and the InfoKey Controller Store this information in a secure location The serial numbers are unique and provide helpful information in the future for asset and warranty tracking InfoKey Controller replacement insurance claims or to report loss or theft at the insurance company of the machine 6 2 1 MACHINE AND INFOKEY CONTROLLER 1 In the lower part of the machine after removing the battery in the front you find the serial number engraved in the chassis 2 On the right side of the seating module is located the CMP code 6 figures Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA 03 09 12 _UIMG2 Manual ENG 4 31 00 23 07 13 6 2 2 INFOKEY CONTROLLER 1 Locate the number beginning with S N on the back of your Infokey Controller located under the trim ring Serial Number Location PRINT DATA 23 07 13 Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 5 31 00 23 07 13 23 07 13 6 2
65. be stored taking into consideration the relative precautions concerning the location and storage times store the machine in an enclosed place protect the machine from impact and strain do not allow corrosive substances to come into contact with the machine check that the packaging has not been damaged and that it is perfectly dry STAN protect the machine from humidity and excessive temperature swings refer to the table below in particular if the machine is inside a shipping container the storage area are must be covered and protected from direct adverse weather conditions including rain snow and hail and it must be accessible to authorized personnel only The machine is designed to withstand the temperatures humidity and vibration levels typically associated with transport and storage Ambient 25 40 C if the electrical equipment has at least a IP54 protection degree Temperature 0 40 C if the electrical equipment has aprotection degree less than IP54 Do not store in Storage 25 55 C if the electrical equipment has at least a IP54 protection degree places Sg to Temperature 0 55 C if the electrical equipment has aprotection degree less than IP54 ii 100 at a temperature of 25 C if the electrical equipment has at least a IP54 changes that may protection degree cause Relative humidity Less than 50 at a temperature of 40 C condensation or Less than 90 at a temperature
66. c electrical electronic optical pneumatic hydraulic or interlocking or protective device etc RESIDUAL RISK A danger that has not been possible to eliminate or reduce sufficientlyby means of design solutions against which the protections are not or are not completely effective The user is given the information of the existence of said dangers and the associated instructions and warnings to overcome them See respectively 5 4 and 6 5 1 of the European standards EN ISO 12100 1 and EN ISO 121000 2 MANUFACTURER The company GM Distribution S r l Piazza Velasca 5 20122 Milano MI ITALY PURCHASER EMPLOYER USER The company including its CEO that uses the machine object of this instruction manual 1 7 WARRANTY The GM Distribution S r l guarantees that the machine has been tested and verified at their factory The warranty of the machine and its accessories the mechanical and the pneumatic part is valid for a period of 24 months as from the date of delivery for specific options remains valid what has been established by contract for a maximum of 7500 working hours This guarantee consists in the repair or replacement of components that after careful inspection by the Technical Service of the Manufacturer prove to be defective The warranty covers the parts of the machine produced byGM DistributionS r I any other parts installed such as groups or special devices are covered by the warranties provided by the manufact
67. d authorizion by a manager Whenever during routine maintenance or special maintenance the safety devices must be temporarily suspended measures to highlight and reduce to a minimum the possible danger that comes with it must be taken immediately As soon as the reasons that necessitated their temporary removal exist no longer the protection or safety device must be put into place again IPM Protective Safety shoes Body Safety gloves Protection helmets Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 34 46 01 23 07 13 23 07 13 4 7 DATAPLATES The data plates and signs must always be clearly visible and should never be removed Re The plates and signs are a safety tool and should not be considered lightly The purchaser is required to immediately replace any safety and or warning plates that become defaced and illegible due to wear and tear LIST AND EXPLANATION OF THE PLATES ON THE MACHINE Wear safety helmets Do not remove guards and protective devices AC 100 240 V 50 Hz or 60 15 psi or 1 3 bar Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 35 46 01 23 07 13 23 07 13 4 8 SAFETY FEATURES 4 8 1 PROTECTIVE EQUIPMENT ON MACHINE Since the electrical equipment malfunctions or disturbances may lead to a dangerous condition or cause damage to the
68. d to Manufactureror to be EVERY WEEK integrity of all data replaced by user with other plates containing identical information as plates indicated in chapter 4 Visual check of The machine is unplugged and powered off Shake the wheel tire EVERY WEEK integrity of wheel Tire assembly to check if the wheel is loose The assembly should not be assembly able to move laterally If loose check the nuts and tighten them Manualedelleistruzioni per l uso Document code 03 09 12 UIMG2 Manual ENG Pag di Rev SAVE DATA PRINT DATA 4 18 00 23 07 13 23 07 13 EVERY WEEK Check e Tire inflation pressure The Tires on the machine provide suspension and traction The tire inflation pressure affects both functions Be sure to 1 Make sure the machine is unplugged and powered off 2 Maintain the tire inflation pressure at the level indicated on the Tires Improperly inflated Tires will result in less than optimal range 3 Check that both Tires are inflated equally The tire pressure stated on any affixed Wheel label near the inflation valve supersedes any recommended pressure stated on the Tires Higher pressure reduces suspension performance and tractionand increases risk of loss of control collisions and falls Lower pressure reduces range and increases risk of damage to the Tire Wheel Assembly Unequal pressure causes the machine to turn in the direction of the lower pressure tire Tools required Low pressure Ti
69. dy installed on the customer s premises that lead to the need to amend of one or more chapters of the Manual the Manufacturer must provide the new customer holder of the Instruction Manual the chapters affected by the changes plus the new overall revision of the Manual gt Itis theresponsibility of the user in accordance with the indications supplied with the updated documentation to replace thesuperseded chapters with the new ones and the frontispiece and table of contents with the new pages indicating of the new revised level in all the copies held gt The manufacturer assumes responsiblilityfor the descriptions in Italian language any translations may not be fully exhaustively checked so if an inconsistencyor discrepancy is detected the Italian version will always prevail If necessary call our sales office which will make the amendments it considers necessary 1 2 4 GENERAL INFORMATION gt Use the machine properly gt Observe and apply safety requirements outlined in the manual gt Pay particular attention to the content of chapter n 4 in which the residual risks present on the machine are highlighted and the presescroptionsthat theoperators need to follow gt GM Distribution S r l considers herself responsible for the machine in its original configuration Any intervention that changes the structure of the machine and its duty cycle must be approved and registered in the office of the GM Technical Distribution S r l gt G
70. e icon shows on the InfoKey Controller display For your first ride the machine is set to operate exclusively with the Beginner Setting enabled If the Turtle icon does not display do NOT ride the machine until you enable the Beginner Setting See InfoKey Controller Buttons and Display Beginner button ei PM III Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 22 31 00 23 07 13 23 07 13 STEP 4 BEFORE RIDING Your machine is on and you are seated correctly with the handlebar properly put in place Make sure your correctly installed InfoKey Controller displays the Battery Gauge icon and the Link Signal icon prior to sitting on the machine The first time have your spotter stand next to you to keep the machine steady by holding the handles on the sides Then with you right hand press the frontal button once The led bar display illuminates Only then it is possible to command the re entering of the parking legs by pressing the two buttons consecutively with sequence 1 2 The sequence needs to be completed within 3 seconds activates the Balance Mode Do not move until the parking legs are completely re O In this position the machine re enters the stabilizing legs and at the same time entered Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 23 31 00 23 07 13 23 07 13 The
71. e stabilizing parking stand have Lead Gel technology If one Battery fails or is depleted beyond its safe limit the machine will perform a Safety Shutdown Instruction Manual Genny 2 0 Urban English Pag of Rev SAVE DATA PRINT DATA Document code 03 09 12 UIMG2 Manual ENG 38 46 01 23 07 13 23 07 13 SPEED LIMITER When you approach the maximum allowed speed the machine s Speed Limiter will push the Handlebar back to slow you down This safety procedure is called Speed Limiter O o e The Speed Limiter is an alert that you are moving too fast When the Speed Limiter pushes the Handlebar back stop leaning forward and slow down Always leave a gap between yourself and the Handlebar The speed at which the Speed Limiter pushes the Handlebar back depends first of all whether or not the Beginner Setting is enabled on the controller Info Key and secondly on a variety of other factors including riding style terrain payload Battery condition foot positioning and other Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 39 46 01 23 07 13 23 07 13 4 8 2 SAFETY SHUTDOWN If the machine detects a fault in any of its redundant systems or a Battery is depleted beyond its safe limit it performs a Safety Shutdown When a Safety Shutdown occurs machine automatically reduces its speed gives the shakes the Handlebar and makes growling
72. e wrists and always keep long hair well tied back be physically and mentally fit to carry out the work of particular technical difficulty be instructed about the use and maintenance of the machine be able to understand and interpret the operator s manual and safety regulations be aware of emergency procedures and their implementation be able to operate the specific type of equipment l have read and understood the operating procedures defined by the Manufacturer of the machine AT se Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 25 46 01 23 07 13 23 07 13 Unless otherwise specified the personnel performing maintenance re use and reinstallation interventions does troubleshooting cleaning and sanitization scrapping and disposal must be expert personnel trained in relation to safety and informed on the residual risks with the same skillsas maintenance technicians Saidexpert personnelmust be able to assess the tasks assigned to him her recognizing the possible hazards on the basis of their training knowledge and professional experience and his knowledge of the machine the related equipment and applicable standards and regulations Hemust also be in possession of an adequate professional qualification concerning the machines in question The personnel must be trained in safety matters and be informed about the residual risks as described in Chapter n 4
73. eady to use the machine remove the Power Cord then close the Charge Port Cover as follows 1 Disconnect the Power Cord from the Charge Port 2 Disconnect the Power Cord from the grounded AC outlet 3 Store the Power Cord in a safe place 4 Close the Charge Port Cover CS The charging system is automatically controlled to prevent overcharging Plug your machine into a grounded AC power outlet when it is not in use even if you do not plan to use it for an extended period of time The batteries are usually warmer than the ambient temperature because of the energy that is generated during electricity release while riding and electricity absorption while recharging CS It is best to keep your batteries at the charging temperature before or during recharging e Batteries charge most efficiently when they are close to the center of the recommended charging temperature range Batteries that are too hot or too cold may not charge or may take much longer to charge humid A Do not insert the plug if the Charge Port Power Cord or AC Power outlet is wet or The electrical installation used for charging the batteries must comply with all the A relevant legislation of the country where the machine is used The system of the user upstream from the battery charging must be entirely designed installed and serviced in compliance with the relevant prescriptions of the safety rules for low voltage user systems in accordance wi
74. ed manually using neutral soap Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 7 18 00 23 07 13 23 07 13 7 5 LUBRICATION During lubrication operations 1 avoid bringing oils and or greases into contact with the skin 2 during oil and or grease changes use protective gloves Both spent and fresh lubricants are highly polluting for disposal of lubricants consult your lubricant dealer or contact a specific toxic waste disposal company All lubrication operations must be performed in strict compliance with the indications given in chapter 4 scrupulously observing the safety indications given in the safety datasheets of each lubricating product Pel Ze E Power off Genny and disconnect the power cord from the AC power outlet prior to any maintenance intervention The following section describes the lubrication operations that must be performed by maintenance technicians in compliance with the contents of paragraph 6 1 To obtain high performance and faultless operation it is important to lubricate mobile machine parts periodically Bel Bel Fixed guards must be removed in order to gain access to some of the parts requiring lubrication FREQUENCY LUBRICATION METHODS AND RESPONSE EVERY Articulated After thoroughly cleaning the joints lubricated with Teflon spray or other dry WEEK elements lubricants to prevent the accumulation of impurit
75. ee Date Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 27 46 01 23 07 13 23 07 13 4 2 4 TRAININGFOR SET UP AND MAINTENANCE TECHNICIANS The machine is identified by the following features Type of machine nano nnnnnncnnnnnn nn Model iii iii zia SINE ER iosa ica Year of Construction caca na nananans Teacher Name iii aiar appointed Byroni organizer of the course 1 Developed topics The training course has the following topics Ki description of the composition and the functionality of the machine Ki description of the programming mode Ki description of control devices and used safety devices Ki using the machine in all its modes Ka information on routine and special maintenance Ka detailed information about risks and dangers deriving for it when using the machine To take the course please use Users Instructions Manual supplied DY ceeeeeeeeeeeeees manufacturer of the machine and in the language of the user 2 Assessments one per student Set up maintenance operators for the machine Result of Number and name of each final interview and assessment Positive Negative Note when classes are in the final interview successfully were ascertained knowledge on security 3 Certificates one for each student The set up maintenance operator name having attended a course organized DY
76. ee your trip distance MI or KM flashes Press and hold the Information Display button until the trip odometer resets to 0 0 Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 12 31 00 23 07 13 23 07 13 6 4 4 SECURITY BUTTON FUNCTIONS The following functions can be performed using the Security Button Enabling and Disabling the Security Function 1 To enable the Security Function tap the Security button The Security icon lock will show in the Display 2 To disable the Security Function tap the Security button The Security icon lock will no longer show in the Display The machine will only accept these commands when no Rider Detect Sensors are depressed when the stabilizing parking legs are deployed The Security Function includes an alarm and a mechanism that makes it difficult to move your machine and discourages tampering The best way to deter theft of your machine is to keep it in a secure indoor location with the InfoKey Controller stored separately If you must leave your machine unattended in a location that is not secure enable the Security Function and remain within audible range so you can respond should the alarm sound 6 4 5 BUTTON COMBINATION FUNCTIONS The following functions require you to simultaneously push a combination of InfoKey Controller buttons Configuring and locking the beginner settin CS For your first ride the machi
77. embled eliminated by scrupulously following the prescriptions given in this manual and in compliance with the legal regulations 1 2 PURPOSEOF THIS MANUAL 1 2 1 IMPORTANCE OF THIS MANUAL This Manual needs to be considered as an integral part of the machine a Ithas to be safely kept during the entire lifetime of this machine b It has to stay with the machine when the machine is passed on to others c Not only it contains all useful information for the users but also the electrical layouts in specific chapters that you will need for possible interventions of maintenance or repair 1 2 2 PURPOSE AIMSOF THIS MANUAL This manual is an integral part of the machine and has been written entirely by the constructor to Es provide the necessary information to who is authorized to interact with it This Manual refers to the state of the product at the time of publication It cannot in any way reflect future or non standard products The contents of the manual have been checked to ensure they are correct and in compliance with the equipment described However the possibility of discrepancies cannot be entirely discounted GM Distribution S r l is constantly involved in technological research and therefore reserves the right to make modifications or improvements to their products at any time No part of this Manual can be reproduced copied or transmitted to third parties in any form including electronicmedia or mechanical formats for any p
78. en to place any object on the seat cushion because they might interfere with the presence sensor allowing the machine to move on its own hitting a pedestrian or an object and causing injury or damage 24 itis forbidden to try to start or move the machine with empty batteries and even moreso after a safety shutdown due to this condition since the machine may not be able to maintain dynamic stability especially if this requires a lot of power block Restart and resume to circulate in these conditions means taking the risk of falling Moreover this may damage the batteries and affect longevity and payload capacity If the condition persists contact your authorized service center 25 it is forbidden to use the machine if the batteries are not sufficiently charged condition indicated on the Controller display with the sad face and the absence of horizontal lines on the display of battery charge level Carefully check the charge level of the battery to be prepared to stabilize the means deploying the the parking stand legs 26 Itis forbidden immerge the machine the batteries or the platform in water 27 itis forbidden to expose the machine to rain or water for extended periods both during use transport or storage 28 itis forbidden to try to open the platform or seat module as they contain no parts that are repairable or replaceable by the user but only by authorized service center 29 it is forbidden to open the Gearboxes and seat module as
79. ending empty Battery condition to occur even if the Batteries were recently charged User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 1 13 00 23 07 13 23 07 13 CAP 5 TRANSPORT INSTALLATION AND HANDLING 5 1 INSTALLER REQUISITES A Sai Zei gt The installation involves a range of important issues of a mechanical and electric nature so the installer must have a thorough knowledge both theoretical and practical of the machine Specifically the person responsible for installing the machine will be a maintenance technician who should work in compliance with the following aims limit the deterioration of parts subject to wear reduce accidents to the absolute minimum reduce costs arising from faults limit the number and duration of interventions work in collaboration with the line operators to improve the efficiency of the plant O ONS It is essential that for installation activities performed by the user this task be assigned to expert personnel who are competent and authorized by the employer These expert personnel must be capable of assessing the work assigned to them and recognizing any possible hazards on the basis of their training knowledge and professional experience and their knowledge of the machines in question the relative equipment and the applicable standards and legislation they must also possess an adequate professional qualification concerning the
80. ent Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 2 2 00 23 07 13 23 07 13 8 2 DISPOSAL A A Before disposing of the components that make up the machine and the electrical equipment always consult the machine manufacturer who will specify the correct methods to comply with safety principles and environmental protection The machine can be disposed of without having to dismantle it into small pieces Simply separate the main units and load them onto a lorry for transfer to a waste disposal facility To do this use the necessary type approved and certified lifting and moving devicesthat are in compliance with statutory legislation in force in your country Dispose of the materials in compliance with the applicable regulations seeking advice from the delegated authorities and or the assistance of specialist companies authorized for the disposal of waste and ensuring that plastic and metal materials are properly separated for the subsequent obligatory differentiated collection The employer must be aware of the statutory legislation in force in the country of use and must comply with such provisions The act of abandoning the machine in the environment is forbidden and may be subject to penalties Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 1 6 00 23 07 13 23 07 13 CAP 9 APPENDICES ENCLOSURES 9 1 MAINTENANCE LOG This maintenance log i
81. event dangerous overloads due to acceleration deceleration or impact forces Before lifting a load to make sure it is properly fastened and properly balanced in the lifting device DO NOT LIFT LOADS OVER PEOPLE IN THESE CASES REDUCE THE LOAD OR FREE THE MOVING AREA FROM PEOPLE Make sure that the slings used for lifting are in good condition and suitable for the type of work to be done Make sure that the workload of safety of the crane is greater than the weight to be lifted Be Bel Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 29 46 01 23 07 13 23 07 13 4 6 INDICATIONS ON RESIDUAL RISKS Q ENERAL INFORMATION This manual lists and describes the residual risks that could not be eliminated at the planning stage and which remain on the machine For each riskare given instructions or requirements that the user must follow to avoid danger to the operator and maintenance managers For safety reasons during work on the machine in the area surrounding the machine the presence of persons other than the operator is not allowed After considering the possible risks related to the use and maintenance of machinery all the necessary measures to eliminate dangers and reduce the potential danger to exposed persons have been taken However on the machine remain the following possible residual risks be eliminated or reduced with the indicated precautions bel e gt
82. g from the residual risks reported in this User Instructions Manual e have or acquire through appropriate training the requirements listed below e 1 general technical education sufficient to understand the contents of this User Instruction Manual and to correctly interpret the electric diagram and all technical drawings enclosed e 2 knowledge of the primary rules of hygiene safety and technology e 3 have overall familiarityof the machine and of any installed electrical equipment e 4 know how to react in case of emergencies e 5 know where to find the individual protective equipment and how to use it correctly if the manufacturer s instructions prescribe it or if the collective protection is insufficient f In addition f 1 immediately report to the buyer the deficiencies of the devices and means of security and protection and other dangerous conditions if any of which they know and in case of urgency make every effort within their competence and ability to eliminate or reduce these deficiencies or dangers f 2 not remove or modify the devicesand other means of security and protection without prior authorization f 3 Dot carry out operations or maneuvers on his own initiative that are outside their assigned duties and that can jeopardize their own safety or that of others f 4 not wear rings wristwatches jewelry torn clothing scarves ties or any loose garment or accessory that could cause risk tighten the sleeves around th
83. he Lead gel Battery D It is not safe to perform this procedure while the machine is powered on or charging The cells within the Batteries contain toxic substances Do not attempt to open Batteries Do not use the Batteries if the casing is broken or if it emits an unusual odor or excessive heat or leaks any substance Do not handle a damaged or leaking Batteries unless you are wearing disposable rubber gloves eye protection and are in a well ventilated area Dispose of rubber gloves and damaged Batteries properly in accordance with regulations governing disposal of toxic materials To avoid risk of damage do not use a power tool to install or tighten fasteners Manualedelleistruzioni per l uso Document code Pag di 03 09 12 UIMG2 Manual ENG 10 18 Tool Required 3mm hex wrench To remove the batteries Lithium only 1 2 Remove Lean steer Frame Tip the machine onto its side so that the Wheel lays flat against a smooth clean surface making sure to put a pad or something thick cloth between wheel and floor in order to avoid the edge of the Fender to scrape against the floor Using the 3mm hex wrench remove the fasteners which hold the Batteries in place 4 per Battery Pull Batteries straight off chassis Tool Required Torque wrench with 3mm bit To reseat the batteries Lithium only 1 2 Reseat one of the Batteries on the Powerbase with curved edge facing out Ensure the Battery is aligned straight agai
84. hutdown Do not ride within 5 feet 1 5 meters of any theft detection system Thesesystems may not always be visible Recommended action ask a responsibleif you can use an alternative entrance without theft system or ask for temporary deactivation of the system 7 7 7 GENNY 2 0 WILL NOT POWER DOWN Genny 2 0 will not power down when you press and hold the Power Standby button on the InfoKey Controller You should review the following service procedure prior to troubleshooting this problem for important instructions Replacing the InfoKey Controller Battery Recommended Action 1 Check that the stabilizing parking legs are steadily on the ground 2 If necessary re enter them and lower them again 3 Press and hold the Power Standby button on the InfoKey Controller for two seconds to confirm the problem is resolved 4 If your machine still will not power down check that your InfoKey Controller Battery is not fully depleted and that the InfoKey Controller is not damaged If necessary replace or reseat the InfoKey Controller Battery 5 Ifreseating the InfoKey Controller Battery did not resolve theproblem and you do not have a replacement InfoKey Controller Battery e Leave your machine in a secure location for 15 minutes until it automatically powers down e Install a new InfoKey Controller Battery Press the Power Standby button on the Infokey Controller to power on the machine then press and hold the button for two seconds to confirm
85. ic motors that are quiet and efficient The two engines are electronically controlled to precisely regulate the motion Each motor is wound by two separate circuits capable of independent operation acting as one mechanical entity If either winding in a Motor fails the machine performs a safety shutdown Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 37 46 01 23 07 13 23 07 13 _BALANCE SENSOR ASSEMBLY The figure shows the location of the Balance Sensor Assembly The Balance Sensor Assembly contains five angular rate sensors solid state gyroscopes and two tilt sensors The Balance Sensor Assembly sends information about the machine s orientation to the Controller Boards All sensors are constantly monitored by the machine to ensure each is operating correctly If one of these sensors fails the machine will perform a Safety Shutdown BATTERIES The figure shows the location of the Batteries The two Batteries are sealed units when properly installed that require no maintenance other than proper charging and storage The Batteries are interchangeable and can each be installed in either the front or rear of the Powerbase For the machine to operate both Batteries must be installed and both must be Li ion Batteries The battery which governs the security control that activates th
86. ide of the Info Key Controller display indicate the levels of the charge The figure shows how the Battery Gauge on the Info Key Controller changes as the Battery is depleted fer md NWE e ED Sr J H SI ER Piena carica Carica bassa DI The more charge the Batteries contain the more horizontal bars are shown If the battery charge level is very low the machine will notify you of a pending empty Battery condition prior to initiating safety shutdown Do not ride the machine if there is inadequate charge in the Batteries indicated by the unhappy face icon on the Info Key Controller and no dark horizontal lines on the Battery Charge display Carefully monitor your battery gauge and be prepared to stabilize your machine lowering the parking stand legs if your battery charge becomes completely depleted User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 12 13 00 23 07 13 23 07 13 5 5 7 RECALIBRATING THE DISPLAY OF THE INFOKEY CONTROLLER The machine indicates the Battery charge level in the InfoKey Controller The display may be inaccurate after long periods of storage or during initial use To recalibrate the display 1 Fully charge the Batteries for 12 hours 2 Discharge the Batteries until the bottom bar in the Display is blinking approximately 10 percent Battery charge remaining The InfoKey Controller will display the following Leave your machine in a safe secure location po
87. ide on smoother flatter less demanding terrain If on causing you to demand too much power a slope turn perpendicular to the slope step off and walk your Machine in Riderless Balance Mode Riding against an obstruction such as a Stop pushing against the obstruction Stop and go doorframe or curb that stops the Wheel while around the obstruction you continue to demand power Instruction Manual Genny 2 0 Urban English Document code 03 09 12 _UIMG2 Manual ENG Pag of Rev SAVE DATA PRINT DATA 45 46 01 23 07 13 23 07 13 Riding backwards too quickly Stop turn in place and proceed forward Safety Shutdown has begun Come to a controlled stop and deploy the Parking Stand within 10 seconds Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 46 46 01 23 07 13 23 07 13 RIDER OFF You do not have to be riding Genny 2 0 for the Stick Shake Warning to occur The Stick Shake Warning occurs if the Genny 2 0 is moved too quickly while in Balance Mode without a rider on board or with Genny 2 0 in Balance Mode after the rider has come off the machine The Stick Shake Warning also occurs if the Wheels spin as you pull Genny 2 0 along with you The table lists possible causes of the Stick Shake Warning and recommended actions to take when the Stick Shake Warning occurs with no Rider on Board the rider detect sensor is not activated
88. ide side by side unless there is plenty of room left for pedestrians gt Cross roads at designated crosswalks or signaled intersections Do not jaywalk ride gt Only travel on a road when a pedestrian way is not available or when sidewalk use is not allowed gt Do not ride your machine on private property inside or outside unless you have obtained permission to do so gt Learn about and obey applicable laws and regulations Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 29 31 00 23 07 13 23 07 13 6 8 RIDER PRESCRIPTIONS Use caution on slopes Use caution when ascending descending or crossing slopes Do not attempt to ride across any slopes with loose material or slippery surfaces When riding across any slope lean uphill to maintain balance Watch those turns Always turn slowly and with caution Fast turns can lead to loss of control and falls Lean into turns gt Do not take risks When you encounter a slope uneven terrain or other terrain feature with which you are not experienced or that makes you at all concerned about your safety do not risk riding over it Instead choose an alternative route Always keep your hands firmly on the Handlebar and your feet on the footrest when riding Do not hold any object in your hands Be relaxed Ride in a relaxed position with your elbows slightly bent and head up Be prepared to stop Be especially careful when appro
89. ies Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 8 18 00 23 07 13 23 07 13 7 6 REPLACING PARTS Power off Genny 2 0 and disconnect the power cord from the AC power outlet prior to any maintenance intervention Sal Be gt 7 6 1 REMOVING ATTACHING THE HANDLEBAR Tool Required 3mm hex wrench To remove the Handlebar from the LeanSteer Frame 1 Make sure the machine is unplugged and powered off 2 Using the 3mm hex wrench remove the 3 fasteners that secure the Handlebar Clamp to the LeanSteer Frame 3 When you remove these fasteners and the Handlebar Clamp the Handlebar is released from the LeanSteer Frame Tool Required Torque wrench with 3mm bit To attach the Handlebar to the LeanSteer Frame 1 Make sure the machine is unplugged and powered off 2 Align the Handlebar in place against the LeanSteer Frame using the alignment guides 3 Position the Handlebar Clamp against the Handlebar 4 Insert the 3 fasteners through the Handlebar Clamp into the LeanSteer Frame 5 Using the 3mm hex wrench alternate between the 3 fasteners evenly tightening in small increments until the full torque setting of 6 0 N m 4 4 ft Ibf is achieved Check to ensure that the gap between the Handlebar Clamp and the LeanSteer Frame is even and the same between the top and bottom Manualedelleistruzioni per l uso Document code Pag
90. imit might also fail to properly activate the machine s Rider Detect Sensors Maintain Tire inflation pressure at the level stated in the Technical Specifications Table in the Reference Manual If you exceed the Tire inflation pressure stated on the Wheel label you increase the risk of loss of control collisions and falls Lower pressure reduces range and risks Tire and Wheel damage Pre ride inspection Inspect your machine before each use Do not use if any part is loose or damaged Do not place any objects on seat This could cause the machine to move on its own when in Balance Mode with the parking legs deployed The machine could be damaged or become unsafe to use Do not open the Powerbase There are no user serviceable parts inside the Powerbase By opening the Powerbase you risk electric shock injury Also you could void your limited warranty damage your machine and render it unsafe to use Do not open the Gearboxes There are no user serviceable parts inside the Gearboxes You could damage your machine and render it unsafe to use Do not use in hazardous atmospheres The machine has not been certified for use in hazardous atmospheres Hazardous atmospheres are locations where fire or explosion hazards may exist due to flammable gases vapors liquids dust or fibers Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 30 31 00 23 07 13 23 07 13 6 9 START UP PROCEDURE WH
91. ing the stabilizing procedure lowering the legs ensure you are on a terrain that is as flat as possible and completely stationary The difference in height between terrain and entered parking legs is 5 cm E Press again button 1 front to power on the Led bar and then carry out the sequence button 1 button 2 within 3 seconds You find the buttons near the right handle The lowering of the stabilizing legs is accompanied by a gentle ticking sound The procedure that lowers the stabilizing legs is completed 5 seconds after both have touched ground A beep notifies you the procedure is completed Do not attempt to move while procedure is ongoing AN This could have serious consequences The lowering of the stabilizing legs is activated only when the machine is stationary To come off 1 Power off the machine keeping the power on standby button on the InfoKey Controller pressed for 2 seconds Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 26 31 00 23 07 13 23 07 13 STEP 9 SECURING The machine provides a Security function in case you need to leave it unattended The Security function includes an alarm and uses the motors to make it difficult to move your machine The best way to discourage tampering with your machine is to keep it in a secure indoor location with the InfoKey Controller stored separately The Security function is intended for use when you re
92. is type must be permanently available near the machine s main workstation Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 1 2 00 23 07 13 23 07 13 CAP 8 SCRAPPING AND DISPOSAL If the machine described in this manual is no longer to be used because it is obsolete and or has suffered an irreparable breakdown or is worn to the point at which its repair would not be cost effective it must be decommissioned to make it inoperative and remove all potential hazards Decommissioning must be carried out by specialized and suitably equipped personnel with at least the professional skills of maintenance technicians If the customer does not have suitable personnel or equipment to scrap the machine in conditions of absolute safety and in such a way as to ensure the safety of operators he must enlist the assistance of K the technical personnel of the manufacturer see chapter 10 Before starting the scrapping procedures display signs informing persons in the area that work is in progress bel Se E 8 1 S O RAPPING In order to carry out the work in 100 safe conditions the areas around the machine within a radius LS of 360 and for a distance of at least 2000mm must be free of partitions walls other machines equipment or any other obstructions such as pillars At The main sequential stages for dismantling and scrapping include the list is just a guideline and is no
93. ischarged Refer directly to the manuals of the relevant machinery for information on how to disconnect and discharge the systems safely In order to carry out the interventions described in this chapter in conditions of the maximum safety the area around the machine for a radius of 360 and for a distance of at least 1000mm must be free of partitions walls other machines equipment or any other obstructions such as pillars It is forbidden to perform any maintenance work on parts in motion In specific cases certain maintenance operations cannot be performed with the machine stationary due to the technical requirements of the processes involved or because their execution is necessary in order to avoid greater damage or hazards replacement of belts In such cases all the supplementary measures and precautions Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 2 13 00 23 07 13 23 07 13 must be adopted to guarantee the safety of all persons 5 3 STORAGE TRANSPORT AND HANDLING 5 3 1 STORAGE The machinemust be stored if necessary in well ventilated storage facilities and protected from dust The delivered elements must remain in their original packaging until the time of installation All machine parts subject to the risk of oxidation are protected with grease and protective sprays at the time of dispatch to prevent oxidation caused by weather conditions In the case of prolonged inactivity the machine must
94. kaging can be disposed of without having to AN shred it into small pieces Just separate out the main parts according to the chemical physical nature of the materials and load them onto the transport vehicle for scrapping respecting the general principles of differentiated waste collection Dispose of the materials in compliance with the applicable regulations seeking advice from the delegated authorities and or the assistance of specialist companies authorized for waste sorting waste disposal Make sure that plastic metals and electric components are properly separated for subsequent obligatory waste sorting The employer must be aware of the statutory legislation in force in the country of use and must comply with such provisions The act of abandoning the machine and electrical equipment in the environment is forbidden and may be subject to penalties Only at this point should you remove any packaging from the machine bearing in mind that the various materials components which cannot be reused for future repacking in the case of transfer to another worksite must be disposed of in compliance with statutory legislation seeking advice from the delegated authorities and or the assistance of specialist companies authorized for the disposal of pollutant or recyclable waste Warning pollution hazard do not dispose of the packaging materials in the environment retain them for any future transport needs or consign them to a recycling comp
95. l uso Document code Pag di Rev 03 09 12 _UIMG2 Manual ENG 3 18 00 SAVE DATA 23 07 13 PRINT DATA 23 07 13 7 3 ROUTINE MAINTENANCE the characteristics set down in paragraph4 2 2 but must also have read and understood and must observe the safety prescriptions given in chapter 4 Note that the greater the care taken with adjustments set ups and routine scheduled maintenance the longer the machine will retain its original characteristics unaltered and the less likely the need for supplementary maintenance repairs Always perform all checks inspections and cleaning operations described in this paragraph in accordance with the specified frequency In any event the general rules must be observed in order to keep the machine in perfect working order 1 keep the machine clean and tidy avoid any unnecessary damage A The personnel responsible for carrying out the operations described in this chapter must not only have 2 3 avoid a situation where makeshift or urgent repairs become commonplace 4 do not use the machine to perform any work processes that produce chips if you need to drill holes for example carefully check that no residues remain on the machine parts For the disposal of worn or replaced materials refer to the prescriptions given in paragraph 8 2 During all work both the machine operator and the maintenance technician must scrupulously adhere to the prescriptions given for each type of task Mai
96. l are manual operations which involve a residual risk mainly due to impact crushing dragging sliding or abrasion These operations require a considerable degree of attention from professionals the operations manager must adequately inform the staff of these residual risks There is also a residual risk for the operator or manintenance operator of impact abrasion cut puncture and sliding during the setup themaintenance cleaning and other manual operations that may involve the fallingof parts or components from above also due to the necessity of performing a manual intervention on the machine Therefore both the operator and maintenance operator as besides being adequately informed and trained whenever performing manual tasks in addition to respecting the normal user modalities must use protection devices for the head if there is any danger of elements falling down the hands feet and clothing suitable for the workplace such as the safety helmet safety gloves slip resistant shoes suitable for the particular nature of the risk with an iron tip Sal de o gt IPM Protective Safety shoes Body Safety gloves Protection helmets Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 33 46 01 23 07 13 23 07 13 RESIDUAL RISK POSED BY REMOVAL OF THE FIXED GUARDS INTERVENTIONS OF BROKEN WORN PARTS The operator under no circumstances must try to open a
97. l Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 24 46 01 23 07 13 23 07 13 4 2 DUTIES AND RESPONSIBILITIES 4 2 1 BUYER SOBLIGATIONS The purchaser must within their respective competence and responsibility a implement security measures b inform the driver of the specific risks they face and make them aware of the essential rules of prevention C arrange for and demandthat the driver observes safety rules and uses the means of protection made available to him 4 2 2 GENERALPERSONNEL REQUISITES The staff that interacts with uses the machine must a have read and understood all safety instructions in the user instruction manual b be of age and possess a driving license and in any case have all the specific information about the vehicle concerning b 1 trafficregulation in the country of employment b 2 the meaningof signs and road markings C have no disability or have normal physical and mental condition d have been informed and trained about d 1 the dangers of injury or other damages that may result from direct or indirect contacts d 2 the dangers associated with overheating electrical arcingor radiation produced and or emitted by electrical equipment that may be present d 3 the dangers of non electric kind that as experience shows can be derived from the electrical equipment that may be present d 4 the dangers of injury or other damages resultin
98. lity of the load itself and improved visibility All parts assemblies or subassemblies that may shift while the machine is being handled parts inside the crate must be securely fixed with suitable restraining systems to avoid hazardous movements that may impair the stability and balance of the load causing it to overturn causing parts to fall or even causing the total or partial overturning of the handling vehicle itself To aid stability and avoid undue mechanical stress during lifting handling and transport the electric panels and various separately shipped items irrespective of their geometrical characteristics must remain upright Furthermore the safety measures and prescriptions provided in chapter 4 must be observed LIFTING OF THE MACHINE Use proper techniques to safely lift the machine the operation should be performed with two people To lift 1 Re enter the stabilizing parking legs 2 Make sure the machine is unplugged and powered off 3 Select firm non moving lifting points such as the handles 4 Bend yourknees while lifting do not force your back A Do not ever lift the machine by its tires its fenders or its wheels Hands or fingers could become caught between wheel and fender resulting in severe injury User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 6 13 00 23 07 13 23 07 13 HOW TO DISPOSE OF PACKING MATERIALS The polyethylene and cardboard pac
99. lled stop Avoid abrupt stops Come to a conirolled stop by gently shifting your weight away from the direction of movement Avoid slippery surfaces The machine s tires could lose traction causing you to fall STEP 7 TURNING The machine turns in the direction that you lean the Handlebar You turn the machine by leaning the Handlebar left or right Turning in Place First practice turning in place To turn in place slowly pivot the Handlebar to the side in the direction that you want to turn The machine will rotate so that you turn in place Practice turning to the right and to the left using this technique Left Right Turning while moving After you are comfortable going forward and backward and turning in place try slowly riding forward and turning at the same time Keep your knees slightly bent and lean in the direction of the turn in coordination with the angle of the LeanSteer Frame Keep your body aligned with the LeanSteer Frame while turning Because abrupt turns can be dangerous always lean into turns slowly and smoothly Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 25 31 00 23 07 13 23 07 13 STEP 8 COMING OFF When you are ready to come off the machine for the first time your spotter should hold the handle Remain stationary by keeping your weight centered over the Wheels and seat and keep the Handlebar vertical Before activat
100. machine appropriate measures to reduce the likelihood of such failures or disturbances were taken Below you find the degree of adoption of any measure the level of application depends on the risk level related to the particular application The guards and safety devices of the machine must not be removed except for the need to work on the part of the maintenance technician If they need to be removed measures to highlight and reduce to a minimum the possible A danger that comes with it shall be taken immediately As soon as the reasons that necessitated their temporary removal exist no longer the protective or safety device must be put into place again FIXED GUARDS The movement transmission organs of the machine are completely segregated by means of appropriate fixed guards locked with screws For the removal of a fixed guard the use of a tool is required Concerningfixed guards is also states that 1 the dimensions of the fixed guards are such as to leave no openings in the protected danger work zone when they are set in place 2 guards not fixed permanently welded to the machine are secured with screws that require the use of special keys Allen keys and can be removed with the appropriate key only those who are responsible for maintenance 3 access to areas protected by a fixed guard is allowed only to the maintenance technician Not under any circumstances the operator must try to open a fixed guard 4 it is not possible to
101. machine Any alteration made without the prior written permission of the manufacturer may affect the functioning of the machine result in serious injury and or damage and invalidate your warranty 4 It is forbidden to pull the power cord to disconnect the power plug while charging the batteries 5 use by unauthorized personnel and with clothing other than indicated for use is forbidden 6 it is forbidden to smoke or use open flame devices and handling glowing hot materials during use 7 itis forbidden to activate or adjust the control or blocking devices such as handles and similar during functioning of the machine 8 it is forbidden to hang objects or weights to the machine 9 it is forbidden to use the machine with protective guards open incorrectly fastened or removed 10 it is forbidden to partially or totally neutralize remove modify or even ineffective the protections and warning information 11 it is forbidden to use the machine without having taken all the measures and precautions by the user regarding the elimination of the residual risks indicated in this Instruction Manual Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 19 46 01 23 07 13 23 07 13 12 it is forbidden to use the machine in operations other than those explicitly specified in this instruction manual see Chapter n 6 13 use is forbidden in areas for which the operation is not expected o
102. main in the general area of the machine and are able to respond to an alarm If you must leave your machine unattended in a location that is not secure activate the Security function with your InfoKey Controller and use a lock To set the Security function 1 Before coming off the machine press the Security button on the InfoKey Controller 2 The machine provides an audio indication that the Security function is activated and a lock icon displays on the InfoKey Controller 3 Be sure to take your InfoKey Controller with you do not leave it with the machine 4 To deactivate the Security function press the Security button on the InfoKey Controller The Lock icon on the InfoKey Controller disappears and the Security function is no longer activated Manualedelleistruzioni per l uso Document Code Pag di Rev SAVEDATA PRINT DATA 03 09 12_UIMG2 Manual ENG 27 31 00 23 07 13 23 07 13 STEP 10 POWERING OFF 1 Power off the machine by pressing and holding the Power Standby button on the InfoKey Controller for two seconds PM Tasto di accensione standby 2 The display on the InfoKey Controller will show a sleepy face and the Machine will emit a tone as the Machine powers off Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 28 31 00 23 07 13 23 07 13 6 7 4 PRACTICE RIDING You will need to become very familiar with your machine before you attempt to ride out
103. ment is required by an ordinary Court of Law only the Court of Pesaro Italy will be of territorial jurisdiction 1 8 NOT COVERED Upon delivery you must ensure that the machine was not damaged during transport All claims must be submitted within 8 days after delivery of the product The purchaser may enforce his warranty rights only when he has fulfilled the conditions regarding the application of warranty listed in the supply contract In addition to the cases described in the supply contract the warrantyis invalidated ewhenever you verify an error attributable to the operator in not in compliance with or contrary to the instructions in this user guide ewhenever the damage to the machine is caused by insufficient maintenance ewhenever the machine is used for purposes other than those specified in this user guide ewhenever the damage to the machine is caused by the environmental conditions in which it operates or by phenomena not depending from its normal functioning such as irregularities in the voltage or frequency of the power supply of the electrical distribution in the plant whenever following repairs performed by the user without the consent of the GM Distribution S r l or because of installation of not original spare parts the machine has undergone changes and the damage is caused by these changes ewheneverthe instructions described in this manual are not observed 1 9 HOW TO CONSULT THE MANUAL The Manual is subdi
104. ment of your Li ion Batteries separate from the machine by any means of transport contact an Authorized Service Center for detailed information on shipping of hazardous materials 5 4 PRELIMINARY PREPARATION AND ADJUSTMENT OPERATIONS 5 4 1 POSITIONING SUITABILITY OF GROUND POSITIONING SURFACE The machine needs to be used on sites with characteristics and errors in terms of flatness and slope as indicated in paragraph 2 2 The foundation needs to be designed and set up by the employer 5 4 2 ASSEMBLY OF THE SEPARATELY SUPPLIED EQUIPMENTS DOCKING THE INFOKEY CONTROLLER Tool required none Install the Infokey controller Dock and dock the InfoKey Controller prior to every ride To dock the Infokey Controller no tools are required 1 Make sure the Adapter is installed in the Infokey Controller Dock 2 Slide the Infokey Controller up into the Infokey Controller Dock To Undock the InfoKey Controller 1 Press the Release Tab at the bottom of the InfoKey Controller Dock 2 Slide the InfoKey Controller out of the InfoKey Controller Dock User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 8 13 00 23 07 13 23 07 13 5 5 CHARGING THE BATTERIES On your machine are pre installed two Li ion Batteries located on the underside of the Powerbase and one battery with lead gel technology located under the seat E va Charge the Batteries of your new machi
105. ments where contaminants are present for example powders acids corros gases salt and similar Machine is unsuitable for operation in environments where there are dangerous areas classified as Zone 0 or Zone 1 or Z 2 Machine is unsuitable for operation in environments where ionizing and non ionizing radiation are present for example microwaves UV radiation laser X rays and similar Electrical equipment unsuitable for use on machines or in environments subjected to vibrations and jolts otherwise assemli the equipment far from the device and install anti vibration supports May be used in residential commercial and light industry sector as it complies with EN 61000 6 1 gt the treatment of potentially explosive material gt use in potentially explosive and or flammable atmospheres gt use with specific risks during processing of certain materials gt use in mine Special and additional unforeseen i Sa ed prosonpionsimay apply SE gt the use in strong magnetic fields machine used for Si ici use in conditions of radioactivity gt The use for loads that may lead to a risk situation for example molter metal acids alkalis particularly fragile loads explosives use on ships and in seismic areas contact in use with foodstuffs VV 2 4 NORMALUSE IMPROPER USE INCORRECT PROBIHITED REASONABLY FORESEEABLE USE The machine described in this manual is expected to be conducted by n 1 operatorsuitablytrained and instructed
106. move the Tire Wheel assembly 1 Extract the LeanSteer frame 2 Tip the machine onto its side so the Wheel you want to remove is facing up and the other Wheel rests against a clean smooth surface 3 Remove the Wheel Cap by pressing down on the outside edge and lifting the opposite outside edge with your fingers or a plastic wedge 4 Remove the 3 Wheel Nuts with a 13mm socket wrench Hold the Wheel to keep it from rotating 5 Lift off the Wheel Clean all debris from the Wheel s mounting surfaces 7 Put the machine back in its original vertical position D Tools Required 13mm socket torque wrench To install the Tire Wheel assembly 1 Extractthe LeanSteer frame 2 Tip the machine onto its side so the Wheel you want to remove is facing up and the other Wheel rests against a clean smooth surface making sure to put a pad or something thick between wheel and floor to avoid scraping of the fairing against to floor 3 Clean all debris from the Wheel s mounting surfaces 4 Place the Tire Wheel assembly over the 3 threaded posts 5 Hold the Wheel to prevent it from rotating 6 Thread on the 3 Wheel Nuts and tighten to 35 N m 26 ft Ibf with a 13mm socket 7 Replace the Wheel Cap by aligning the three plastic fittings on the underside of the Wheel Cap with the 3 holes in the Wheel 8 Press down until the Wheel Cap snaps into place 9 Put the machine back in its original vertical position M
107. ne for at least 12 hours as soon as possible after you receive it To maximize the performance of your Batteries fully charge your Batteries for at least 12 hours once a month or after every 12 hours of operation Charging times vary depending on the following gt gt Amount of charge already stored in the Batteries The lower the Battery Charge Level is the longer it will take to complete the charging process Temperature of the Batteries Batteries that are too hot or too cold may not charge or may take much longer to charge Batteries charge most efficiently when they are close to the center of the recommended charging temperature range Before charging the batteries please verify recommended charging temperature range refer to technical specifications of the battery E Do not use the battery if the casing gt Seems to be broken or damaged gt Emits an unusual odour or excessive heat gt leaks any substance Avoid contact with any substance seeping from the batteries Keep the batteries away from children and pets Exposure Battery voltage could result in death or serious injury Unplug and disconnect your machine from AC power before removing or installing Batteries or performing any service It is hazardous to work on any part of your machine when it is plugged into AC power You risk serious bodily injury from electric shock as well as damage to your Machine The cells within the Batteries cont
108. ne is set to operate exclusively with the Beginner Setting a enabled If the Beginner icon turtle does not display do NOT ride the machine until you enable the Beginner Setting The machine ships from the factory with the Beginner Setting locked to encourage new riders to learn using the Beginner Setting To unlock the Beginner Setting 1 Power on the machine 2 Press and hold the Beginner Button and the Information Display Button simultaneously for more than 10 seconds The Information Display button will flash 3 Confirm that the Beginner icon turtle toggles when the Beginner button is tapped Once the Beginner Setting is unlocked you can toggle the Beginner Setting on or off by tapping the Beginner button To lock the Beginner Setting 1 Repeat Steps 1 and 2 above 2 Confirm that the Beginner icon turtle is showing on the InfoKey Display 3 Test the lock by tapping the Beginner button and confirming that the Beginner icon remains showing in the InfoKey Display Manualedelleistruzioni per l uso Document Code 03 09 12 UIMG2 Manual ENG Pag di Rev SAVE DATA PRINT DATA 13 31 00 23 07 13 23 07 13 Activating the Training Safety Shutdown Before you demonstrate a Safety Shutdown for training purposes you must read about Safety Shutdown in the Getting Started Manual and watch the Safety Video The purpose of demonstrating Safety Shutdown for training purposes is to introduce the rider to the experience while in
109. ng trip distance Setting Time Format Hour and Minute 1 Set Time Format 12 or 24 hour Clock Tap the Information Display button until the time displays Press and hold the Information Display button until the time for mat segment flashes either 12 or 24 Select the 12 or 24 hour format by tapping the Security button until the desired format is displayed Release the Information Display button Tap the Information Display button to confirm and advance to the hour setting 2 Set Hour Select the hour by tapping the Security button until the desired hour is displayed Press and hold the Security button to fast advance hours Tap the Information Display button to confirm and advance to the minute setting 3 Set Minutes Select the minute by tapping the Security button until the desired minute is displayed Press and hold the Security button to fast advance minutes Tap the Information Display button to confirm the time setting The time is now set Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 11 31 00 23 07 13 23 07 13 Setting Speed Distance Format Date Format Year Month and Day 1 Set Speed Distance Format MI or KM Tap the Information Display button until you see the month day or day month alternating with the year Press and hold the Information Display button until the MI H or KM H shows in the display Release the Information Display
110. noises and the InfoKey Controller displays an unhappy face You have approximately 10 seconds from the start of a Safety Shutdown to come to a controlled stop and deploy the stabilizing parking legs After 10 seconds the machine will immediately shut down when the Wheels reach zero speed If a Safety Shutdown occurs Immediately come to a controlled stop in a suitable place e Press in sequence buttons 1 2 maximum wait 3 seconds which are placed near the right handle e A slight ticking will be heard during the descent of the stabilizing feet e The procedure of lowering the stabilizing feet ends after 5 seconds they both have touched the ground e Atthe end of the procedure the MOTORIZED WHEELCHAIR will beep Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 40 46 01 23 07 13 23 07 13 Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 41 46 01 23 07 13 23 07 13 It is extremely important to remember never to unfold the lateral handles during motion This would immediately trigger the deployment of the parking stand with very dangerous consequences Never restart and ride your machine after it has indicated an empty Battery condition or performed Safety Shutdown due to low Battery The machine may not have enough power to keep you balanced especially if you demand a lot of power at once
111. nst the edge of the Powerbase trim and there are no uneven gaps Install and tighten the 2 center fasteners with the 3mm hex wrench to 1 0 N m 9 in Ibf Install and tighten the 2 outer fasteners with the 3mm hex wrench to 1 0 N m 9 in lb Ensure the Battery is aligned straight against the edge of the Powerbase trim and there are no uneven gaps Repeat these Steps for the second Battery Put the machine back in vertical position Rev 00 SAVE DATA 23 07 13 PRINT DATA 23 07 13 7 6 3 REPLACING THE INFOKEY CONTROLLER BATTERY Tool Required Flathead Screwdriver To remove the Info Key Controller battery only lithium 1 2 3 Remove the Info Key Controller from the Dock and unscrew the Info Key Controller Dock Adapter Using a coin or a flathead screwdriver unscrew the back cover of the Info Key Controller Remove the Info Key Controller battery If you are replacing the battery verify that the new battery is type CR2430 CR2430 replacement batteries are available at Electronics stores Insert the Info Key Controller battery with the positive side showing Screw on the Info Key Controller s back cover Screw on the Info Key Controller Dock Adapter Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 11 18 00 23 07 13 23 07 13 7 6 4 REMOVING THE TIRE WHEEL ASSEMBLY Tools Required 13mm socket wrench To re
112. ntenance interventions must only be performedafter powering off and disconnecting Genny from its external energy AC supply inside the Powerbase Only authorized service center can repair or replace parts D Do not attempt to open the Powerbase o the seating module There are no user serviceable parts By opening them you risk electric shock injury Also you could void your limited warranty damage your machine and render it unsafe to use Do not open the Gearboxes There are no user serviceable parts inside the Gearboxes You could damage your machine and render it unsafe to use FREQUENCY CHECK METHODS AND RESPONSE Check the proper All these devices and circuits must carry out their function correctly functioning of Directly command the devices so they produce the intended e the emergency stop result e g stopping etc device EVERY DAY e the parts of the As soon as any problem is noted initiate the necessary checks to command control verify the perfect electrical and mechanical functioning of the system relating to devices safety The actuators and all parts must in any case be replaced at the first sign of erosion or breakage Visual check of All the fixed guard need to be functioning properly EVERY DAY integrity of Check integrity on outside surface and inside and check if there are fixed guards no signs of erosion or breakage Visual check of In case of illegibility they are to be requeste
113. ny repair or adjustment on moving organs If you need to perform them in motion you should use appropriate precautions to ensure the safety of the worker Workers must be made aware by clearly visible notices BLOCK OF THE STOP POSITION OF THE MACHINE The machines involved in loading adjustment replacement of parts cleaning repair and maintenance that require that the employee is introduced in them leaning with parts of the body in or between the organs that can get in motion must be equipped with devices that assure the stop position of the machine and its organs during the execution of such operations They have to have taken the necessary measures and precautions to ensure that the machine or its parts are not put in motion by others da A MOVING STRUCTURES Before moving structures always make sure that the area of movement is not occupied by personnel or by objects that cot represent danger If the lighting and or visibility is poor do not move any structure until a manager has established that there is the necess freedom of movement within the work area do not assume that the work area is free but always visually make sure Electrically and mechanically lock all moving parts of a structure or equipment to be transported bel Pel da 5 LIFTING MEANS When using a lifting device for handling a machine make sure that the pins for fastening and lifting are put in place correctly Take the necessary precautions to pr
114. of 20 C if the electrical equipment has freezing aprotection degree less than IP54 Vibration 5 9 m s 0 6G o higher Atmospheric 900 mbar o higher pressure These storage temperatures are intended as short term values e g during transportation Condensation or freezing normally occurs in sites subject to significant temperature excursions Even if relative humidity in such conditions falls within the values shown in the table these locations should be avoided User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 3 13 00 23 07 13 23 07 13 User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 4 13 00 23 07 13 23 07 13 5 3 2 CHECKS ON ARRIVAL It is essential to check all packs carefully at the time of arrival The check is performed in two stages for each pack received this will avoid misunderstandings with the shipping agent Administrative check 1 crate number and number of packs 2 weight and size 3 the correspondence between the information on the shipping document and the material effectively delivered description serial number etc The technical data on the machine identification data plate must correspond with that in the technical data supplied 4 the correspondence between the shipping document data and the actual order Technical check 1 condition of the packaging 2 no visible damage on the packaging
115. of time because the machine has no traction when airborne and you could lose control upon landing Wi VVVVV TERRAIN COMPENSATION Genny is designed to compensate for uneven terrain When riding straight on uneven terrain keep the LeanSteer Frame vertical Point the LeanSteer Frame in the direction you want to move and allow the Powerbase to follow the contour of the ground STAIRS ANS CURBS Take a differentway Stairs and curbs cannot be taken Never attempt to ride the machine up or down stairs or curbs Never activate the manual deployment mechanism for lowering the stabilizing legs while the machine is still moving RIDING ETIQUETTE Use proper etiquette when riding your machine gt Be careful and considerate of others gt Always ride under control at a speed that is safe for you and those around you gt Always be prepared to stop gt Respect pedestrians by always yielding the right of way gt Avoid startling pedestrians When approaching from behind announce yourself and slow down to walking speed when passing Pass on the left whenever possible When approaching a pedestrian from the front stay to the right and slow down gt In heavy pedestrian traffic slow down and proceed at the pace of pedestrian traffic Pass only if there is ample space to do so safely Do not weave in and out of pedestrian traffic gt When riding with other Genny riders maintain a safe distance identify hazards and obstacles and do not r
116. ompany responsible for replacement ii Maintenance Techniclan nc CUSTOM a is Preteen aia Replacement Of parti ocn a a Dalias Cole ini is EN 0 ccccccceeeeeeeeeeecceeeeeeeeeeeeeeeees Serial Number Replaced with paltitxcwatak oiiah isa areali ai nth ied ie ea ee aes A tii etait Manufacturer i a Serial Number Reason for replace Ea A Ada Company responsible for replacement A Maintenance Techniclan Ee TTT Replacement Of parti ea eaan ArAnA EANAN AAE A ERRANS a RE Klee A aa EN 0 ccccccceceeeeeeeeeceeeeeeeeeeeeeeees Serial Number Replaced with TEEN Code iniciarte Manufacturer Serial Numberi Reason for replace iii e dd Company responsible for replacement non nnnnn cnn nnnn rc cane nana Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 5 6 00 23 07 13 23 07 13 REPLACEMENT OF COMPONENTS Replaced component nono Electrical diagram code Date aaa CORE iara een Manufactureri ii Serial Number Replaced with palt cia A cdi aaa iaia OOO ratas Manufacturer ii Serial NUMDET eee ee ceeeeeeeeeeeeeeeees Reason for replace A A Dede iaia The technician responsible for the replacement declares that the perfect efficiency of the replacement part and the restoration of pre existing safety conditions have been checked following installation of the
117. on S r l Without the prior written permission of GM Distribution S r l this manual or any part thereof may not be reproduced in any form edited transcribed translated into any language made available to third parties or otherwise used in a way that could prejudice the interests of GM Distribution S r l All violations of the foregoing prescriptions will attract penalties in compliance with the law and the rules of copyright
118. on at startup Thecorresponding icon in the display will blink Reposition yourself on the seat making sure to correctly press the Rider Detect sensor and repeat the procedure of re entering and then lowering the stabilizing parking legs Manualedelleistruzioni per l uso Document code 03 09 12 UIMG2 Manual ENG Pag di 16 18 BALANCE MODE ERROR CONDITIONS If you unsuccessfully attempt to enter Balance Mode the icon shown in the table will appear on the InfoKey Controller Rev SAVE DATA 00 23 07 13 PRINT DATA 23 07 13 To clear this condition follow the instructions in the Recommended Action column Displayed Icon Description During the Re entering of the stabilizing parking legs the sensors are not depressed correctly and the Rider detect sensor is not depressed contemporarily The LeanSteer Frame is tilted when attempting to enter Balance Mode Recommended Action Repeat the procedure for re entering stabilizing parking legs while keeping the LeanSteer frame in front of you REDUCED PERFORMANCE LEVELS When the machine is operating at reduced performance levels dueto an error condition the icon shown in the table will appear on thelnfoKey Controller See Speed Limiter for a list of theconditions that cause reduced performance To clear this condition follow the instructions in the RecommendedAction column Display Icon Ta 4 P am S D
119. operations described in this chapter must not only have the characteristics set down in Chapter4 but must also have read and understood the safety prescriptions given in chapter 4 If the user does not have suitably trained expert knowledgeable personnel a maintenance contract must be drawn up with a specialized firm such as the electrical equipment supplier Certain scheduled maintenance operations forming part of the routine maintenance procedures the execution of which does not call for special professional skills can be carried out by trained although non expert personnel or by machine operators or the user s general maintenance technicians who are always informed or if necessary supervised by an expert maintenance technician to avoid or prevent hazards relating to the overall machine gt pa Gel gt The trained operator must be instructed in relation to the duties assigned to him and the possible hazards caused by negligent conduct and also if necessary must be trained to an appropriate level of skill Thereafter said person must be either qualified by the user s internal training service or must attend a specific training course held by the manufacturer in compliance with the indications on the next page 7 2 MAINTENANCE PRESCRIPTIONS In order to carry out the interventions described in this chapter in conditions of the maximum safety the area around the machine for a radius of 360 and for a distance of at leas
120. or both Charge Indicator lights are red or off check the following 1 If the Charge Indicator lights are off no illumination check that AC power is present and ensure the Power Cord is full seated in the Charge Port 2 If AC power is present and the Charge Indicator lights are either red or off unplug the power cord then remove and reseat the Battery Pack s User instruction Manual Document code 03 09 12 UIMG2 Manual ENG 11 13 00 5 5 4 CHARGING FAILURES OF STABILIZING UNIT If a failure is detected during charging all charging will stop In this case the lights of the Indicator Led Bar are off Pag di Rev SAVE DATA PRINT DATA 23 07 13 23 07 13 You need to 1 Check that AC power is present and ensure the Power Cord is full seated in the Charge Port 2 If AC power is present and the Indicator Led Bar is off unplug the power cord then remove and reseat the Battery Pack s 3 If the problem persists contact an authorized service Centre 5 5 5 REGENERATIVE BRAKING The machine has a regenerative braking system that charges the Batteries when descending a hill or slowing down When you ride down a hill you may notice an increase in the Battery charge level If your Batteries are already completely full at the top of a hill when you descend you may feel the Speed Limiter engage to keep the machine from overcharging its Batteries 5 5 6 READING THE BATTERY CHARGE LEVEL DISPLAY The horizontal bars on the left s
121. ormances and dangers inherent to the use of the machine 7 to make sure there are no people exposed in the machine s working area before starting any operation 8 to check if all safety devices are in perfect conditions and in good working order before you start operating the machine 9 to check before use to check the conditions of ambient lighting and ensure there are no areas of shadow or glare or potentially hazardous strobe effects 10 todisconnect the electrical power sources before performing any maintenance on the machine 2 4 2 IMPROPER USE The machine must not be used IMPROPERLY in particular 1 it can not be used with parameters different from those reported in the technical specifications table see paragraph no 2 2 2 any use of the machine with modes different from those indicated in this manual is considered improper and therefore the manufacturer declines any responsibility 3 the user is responsible for damages resulting from failure to observe operating conditions agreed at the time of technical specification and order confirmation 2 4 3 INCORRECTUSE AND PROHIBITED USE The machine must not be used in an INCORRECT PROHIBITED REASONABLY FORESEEABLE INCORRECT MANNER In particular 1 it is forbidden to manually deploy the emergency parking legs while the machine is moving 2 it is forbidden to step on the machinewhen the stabilizing parking legs are not firmly on the ground 3 you may not alter in any way the
122. p hill Riding on bumpy terrain Rider detect sensors not correctly depressed The first few seconds after you power on after reentering the stabilizing Parking Legs Low Battery charge Batteries that are too hot or too cold Riding down a hill with fully charged Batteries Because of regenerative charging if the Batteries are fully charged the machine will activate the Speed Limiter to avoid overcharging VVVVVV WM The Table shows the icons that display on the InfoKey Controller when the Speed Limiter is engaged at a speed lower than the top speed set by the InfoKey Controller This table also describes the error that has occurred and the recommended action you should take Display Icon Description Recommended Action Instruction Manual Genny 2 0 Urban English Document code 03 09 12 _UIMG2 Manual ENG Pag of Rev SAVE DATA PRINT DATA 44 46 01 23 07 13 23 07 13 The machine is operating at reduced performance levels due to a temporary condition The speed limit has been lowered until the condition clears When the Speed Limiter pushes the Handlebar back stop leaning forward and slow down Always leave a gap between yourself and the Handlebar HANDLEBAR VIBRATION One of the ways that the machine notifies you when you are at risk is by shaking the Handlebar and making growling noises This is called Stick Shake Warning The Stick Shake Warning can occur in conjunction with or independent of the Speed Limiter
123. perator The entire machinesupplied representsno inherent risk to the operator whenit is used in compliance with the contents of this User Instruction Manual providing the safety devices are constantly kept in good working order Before intervening on the machine pay close attention to the labels on the machines itself and onanyelectric equipment which may be installed During allactivitiesnever deactivate or tamper with safety devices for any reason either to createbypasses or to use them for purposes other than those prescribed by the manufacturer After any work carried out it is necessary to resetand reactivate all the safety devices Do not tamper with or deliberately damagethe protective screensor remove conceal warning labels In case of deterioration or illegibility immediately request replacement to the supplier of the machine Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 6 46 01 23 07 13 23 07 13 1 4 UNITS OF MEASUREMENT The units of measurement are those of the present international system IS Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 7 46 01 23 07 13 23 07 13 1 5 MEANING OF SYMBOLS Below the meaning of symbols and definitions that are used in this document is clearly specified DANGER Indicates the presence of danger for those who operate the machine
124. pert personnel who are competent and authorized by the employer Said expert personnel must be capable of assessing the work assigned to them and recognizing any possible hazards on the basis of their training knowledge and professional experience and their knowledge of the machines in question the relative equipment and the applicable standards and legislation they must also be in possession of an adequate professional qualification concerning the machines in question The personnel must also be trained in relation to safety and informed of the residual risks as described in chapter 4 of this manual The personnel must also be skilled rather than simply aware i e they must be a high school or university graduate with specific know how concerning the machine and its equipment and the relative standards and legislation and must also have specific technical knowledge and training The maintenance technician in addition to performing all maintenance tasks must 1 in certain cases work to support the operator for specific tooling procedures The maintenance technician can also gain access to the mains panel while the equipment is live 2 he may access the dangerous areas of the machine with the mobile guards open but with the guarantee of no movements Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 2 18 00 23 07 13 23 07 13 The personnel responsible for carrying out the
125. r foreseen without prior appropriate safety measures cf paragraph 2 2 14 it is forbidden to put the machine in contact with foodstuff 15 it is forbidden to operate the control command to move the unit without first having checked and verified that no person is present in the in the dangerous zones of movement 16 itis forbidden to enter the working area danger zone of the machine while the machine s moving parts are being commanded see Chapter n 4 17 itis forbidden to enter the working area of the machine with any part of the body including hands and arms before the dangerous mobile parts have come to a complete stop see Chapter n 4 18 it is forbidden to access the dangerous areas for cleaning lubrication maintenance etc without first disconnecting the machine from the batteries or the power source 19 it is forbidden to use of the machine in critical conditions of stability outside of the set limits 20 It is forbidden to unlock the handles to enable an immediate complete stop while moving with the machine 21 it is forbidden after a complete stop and having commanded the deployment of the parking legs to resume movement of the machine 22 it is forbidden to let go of the machinewhen in Balance Mode with no person on board because the machine will travel independently for some distance before stopping and this could be a danger of injury to bystanders Moreover the machine itself may be damaged 23 Itis forbidd
126. r is attached to the LeanSteer Frame gt The LeanSteer Frame is attached to the Powerbase gt The Handlebar is adjusted to the appropriate height The LeanSteer Frame pivots at the base to control left right direction of the machine If you lean to the left while holding the Handlebar the LeanSteer Frame pivots and the machine turns left If you lean to the right while holding the handlebar the LeanSteer Frame pivots and the machine turns right Always lean left or right in coordination with the LeanSteer Frame E TIRE WHEEL ASSEMBLY AND FENDERS Ensure that Tires are inflated to the proper tire inflation pressure as specified in chapter 2 on technical specifications Tires and Wheels are shipped as an assembly Do not remove the Tire from the Wheel The Fenders on the machine are designed to protect the rider from debris and to safeguard the rider while leaning into turns Ensure that they are in perfect condition no cracks or deformations Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 15 31 00 23 07 13 23 07 13 SEAT MODULE The machine is shipped with a cushion and a special adjustable Backrest to sit on and lean against in order to assume the correct riding position Underneath the cushion a Rider Detect Sensor is located that needs to be depressed correctly by the user during the ride Ensure the sensors are depressed correctly otherwise reposition you
127. r weight BACKREST To guarantee comfortable seating and full control of the machine The Backrest needs to be completely unfolded while riding Open it completely making it rotate on the joint until it is practically perpendicular to the seat Rest your back keeping it in contact with the Back Rest and remember the machine moves reacting to your movements Therefore a correct posture allows you to fully control the machine Manualedelleistruzioni per l uso Document Code 03 09 12 UIMG2 Manual ENG Pag di Rev SAVE DATA PRINT DATA 16 31 00 23 07 13 23 07 13 FOOTREST The Footrest is located at the front of the machine and allows you to place your feet safely and keep the lower limbs together thanks to the lateral support Place your feet with the heels as close to the machine s structure as possible and with sufficient space between them to freely move the Handlebar support Make sure the lower limbs are kept together correctly Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 17 31 00 23 07 13 23 07 13 6 6 HOW THE MACHINE WORKS On board the machinethe movement of leaning your body forward activates the wheels that make the machine head in that direction The machine uses technology called dynamic stabilization to maintain its balance and move forward or backward When you lean your center of gravity moves beyond the cont
128. re Gauge To check the Tire inflation pressure 1 Tip the machine onto its side making sure the Tire to be checked is on the ground 2 Rotate the Powerbase until the valve stem on the inside of the Wheel becomes visible 3 Check the inflation pressure 4 Reposition the machine in its original upright position EVERY YEAR Authorized Service Centre Contact an authorized service centre to carry out a check if no connection components have worn loose and to tighten them to the right degree to check the good condition of all the module s mechanical parts subject to wear Replacement is to be considered in case of excessive wear During an annual check the authorized service centre will eliminate possible wobbling and abnormalities on the parts en will lubricate the components subject to mechanical arthritis Also will be carried out a check of the reliability and functioning of all the safety devices in normal use conditions and in emergencies For all interventions and parts replacement contact the authorized service centre Parts replacements must always be carried out using the manufacturer s genuine original parts or at least parts of equivalent quality and safety levels Replacement instructions are not given in this manual and must therefore be explicitly requested from the machine manufacturer who reserves the responsibility for any replacement interventions To equip the machine with accessories
129. rective 2006 42 EC sets out the minimum conditions in which a machine can be released on the EU market The Directive requires that all machines can be sold and commissioned only if they do not jeopardize the safety and health of humans pets or property The machine with manualloading and unloading of pieces does not fall into any of the machines categories listed in the list provided in Annex IV of the Directive To certify the conformity of the machine with the prescriptions indicated in the Machinery Directive prior to commissioning GM Distribution S r l has carried out all tests and inspections required by the reference standards including risks analysis in order to evaluate punctual compliance with the essential health and safety requirements specified in the Directive The technical file of the construction which contains the fundamental project data and all the characteristics correlated to the safety of the machine was developed in accordance with Annex VII to Directive 2006 42 EC and has been deposited in our offices and available to inspection by supervising organs at motivated request as required under current regulations GM Distribution S r l having checked by means of the above mentioned analysis that the machine was designed and built in compliance with the provisions contained in Directive 2006 42 EC andthat it therefore meets the relevant prescriptions and that it can be safely used in service conditions listed in this manual has
130. refer to the periodic checking of correct machine operation it also involves the analysis and consequent solution of any situation that puts the machine out of action Maintenance therefore covers a range of important issues of a mechanical pneumatic hydraulic and electric nature so the technician must have a thorough knowledge both theoretical and practical of the machine Specifically personnel assigned to the responsibility of servicing cleaning parts replacement and troubleshooting should set themselves the following aims limit the deterioration of parts subject to wear minimize accidents reduce costs arising from faults limit the number and duration of interventions work in collaboration with the line operators to improve plant efficiency aaron Personnel responsible for servicing cleaning parts replacement and troubleshooting are obliged to comply with a series of basic rules in order to achieve these objectives More specifically they must fill out the maintenance sheets relative to the various machines with the type and frequency of operations performed or to be performed 2 promptly carry out scheduled lubrication if required 3 co operate in defining and managing spare parts and soliciting repeat orders as soon as the minimum agreed stocks have been reached It is essential that for activities of servicing cleaning parts replacement and troubleshooting performed by the user this task be assigned to ex
131. residual risks that these products represent together with the precautions to be taken 200 Eye Protective Body Protection gloves Protection Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 32 46 01 23 07 13 23 07 13 RESIDUAL RISK DUE TO ELECTRIC SHOCK There isis a residual risk for the maintenance operator working on the electrical equipment in A the intermediate circuitsin DC of the drives when the fixed guards which guarantee a degree of protection IP 2X are open due to the presence of a voltage higher than 60V for a period greater than 5 seconds after the power failure opening the general sectioning device on the power supply H Therefore the maintenance operators must operate with caution observe the instructions on the labels put near the mentioned components and wait 5 minutes after power failure opening the general sectioning device on the power supply before making changes in DC intermediate circuits DC of the activations These people must also follow the specific safety standards of maintenance operators 00 Eye Protective Safety Body Face Protection gloves shoes Protection protection RESIDUAL RISK DUE TO LIFTING OPERATIONS AND TO INTERVENTIONS THAT REQUIRE MANUAL OPERATIONS The lifting and transportation of the machine or its parts the set up or handling even if performed in accordance with the guidelines of this manua
132. rpose it was specificlydesigned programmed and sold for Any use of the machine that differs from the indications in paragraph 2 6 is to be considered unproper and therefore the Manufacturer declines any reposibility for it The Manufacturercan not be held responsible for every possible defect caused by an unreasonable unproper and or incorrect use For any clarification please contact the technical department of GM Distribution S r l The User needs to very carefully read and fully understand the informations in this User Manual as a correct preparation installation use and maintenance of the machine are the basis the user Manufacturer relationship In case of doubts concerning the correct interpretation of the instructions consult the Manufacturer of the machine for necessary explanations Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 4 46 01 23 07 13 23 07 13 1 2 3 UPDATES INTEGRATIONS AND REPLACEMENT gt This Manual must be kept in the immediate proximity of the machine inside a special container lua and most importantly protected from fluids humidity excessive heat and any other factor or condition which could affect the legibility of the document Consult the Manual making sure that the contents are non PRESERVATIONcompletely or partiallly damaged gt When consulting the manual make sure not to deface the pages Do not remove pages from
133. rried out is safe conditions and as clearly described in the User Instructions 3 normal riding of the machine starting and stopping the machine in normal conditions and stopping in emergency conditions 4 general surveillance on the condition of the machine which for example control of the state of cleanliness of the machine etc in case of necessity must not carry out interventions but must activate the maintenance service 5 cleaning the exterior and interior of the machine and any other parts that need to be cleaned such as the inside of the liquid containers with fixed and movable guards in locked and closed position cleaning the internal parts that require a removal of fixed guards are assigned to the maintenance technician In addition to the normal operation of the machine the operator has the task to start and stop the machine in normal condizioniand to stop it in emergency conditions The Operator also has the responsibility to monitor and surveil the general condtitionof the machine In case of necessity he must not carry out interventions but activate the maintenance service or contact the authorized service center All operations are carried out by the operator in charge must be conducted with all protective devices enabled including fixed guards if any and all safety equipment active otherwise there is danger of injury to the limbs or other body parts All handling preparation adjustment recording install
134. s small children and other distractions You will need a spotter who has studied all the instructions and warnings in this manual to help you and assist you with the instructions Put on your helmet and fasten and adjust the chinstrap in accordance with the manufacturer s instructions Move the machine to the center of the riding area you chose for your first ride Extract the handlebar and place it on the supports handles Acquaint yourself with the icons that may be displayed on thelnfoKey Controller Ensure that the stabilizing parking legs are steadily on the ground then sit on the machine You can take place on the machine from any side left or right provided there are no obstacles to do so Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 21 31 00 23 07 13 23 07 13 STEP 2 POWERING ON GENNY 2 0 Using the InfoKey Controller power on your machine by pressing the Power Standby button The Power Standby button is Power Standby button located on the bottom left hand side of the InfoKey Controller Make sure that you are seated correctly with back against the back rest the Rider Detection Sensor correctly depressed and your feet rested on the foot rest You will hear a tone from the machine and the InfoKey Controller is activated STEP 3 CONFIRMING THE BEGINNER SETTING Ensure that the Beginner Setting is enabled by confirming that the Turtl
135. s and safety procedures can be a source of danger and harm to personnel and the machine The safety instructions given in general in these User Instructions Manual are of general nature and though based on experience do not extend to all situations that may occur These instructions complement and do not replace a constant application by the purchaser of the machine of the basic security rules known to those working in the specific field It is therefore recommended to observe the rules for safety and prevention already set and applied in the location where the machine will be used This chapter highlights the residual risk on the machine despite the correct application of design and safety Es standards and safety it also shows the modalities to be followed by the purchaser in order to reduce and or eliminate the highlighted residual risks The use operation and maintenance of the machineis constrained in respect of 1 all rules concerning integration in the environment and behavior of people established by law and or applicable standards 2 all warnings and instructions for use that are part of the technical documentation graphics that accompany the machine itself The machine must be handled protected used maintained and eventually dismantled after it is no longer used so as to avoid danger as far as is reasonably possible to persons animals or objects and one must ensure the necessary maintenance Instruction Manua
136. s energy is available at low battery temperatures You may not be able to travel the same distance when the batteries are cold as when the batteries are nearer to ambient temperature 5 5 9 PARTIAL CHARGE Whenever you do not fully charge the machine s Batteries surface charge or partial charge may affect the accuracy of the Battery charge level display causing it to show a higher charge level than actually exists After you power on check the Battery charge level display and then ride for at leastthree or four minutes and check the Battery charge level display again If the Battery charge level display shows rapid charge depletion during this time the Batteries havereceived only a surface charge If necessary plug the machine back in and recharge Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 1 31 00 23 07 13 23 07 13 CAP 6 OPERATING MODE A D The machine must only be managed by authorized and duly trained personnel with adequate technical experience The personnel assigned to operate the machine must be aware of the fact that the knowledge and application of safety rules is an integral part of their work Before switching on the machine gt gt VW WW carefully read the technical documentation know which protective equipment and emergency devices are available on the machine where they are located and how they work fully know the position f
137. s used to record the installation maintenance repair and modification tasks carried out and must be made available for any inspections performed by authorized bodies Description of the intervention Tick the box corresponding to the intervention carried out Describe any residual risks and or predictable improper use a Installation P Start up E Adjustments Maintenance Repairs _ Modifications Date Technician s Customer s signature signature Description of the intervention Tick the box corresponding to the intervention carried out Describe any residual risks and or predictable improper use a Installation i Start up fa Adjustments Maintenance Repair Modifications Date Technician s Customer s signature signature Description of the intervention Tick the box corresponding to the intervention carried out Describe any residual risks and or predictable improper use A Installation H Start up E Adjustments Maintenance Repairs Modifications Date Technician s Customer s signature signature Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 2 6 00 23 07 13 23 07 13 Description of the intervention Tick the box corresponding to the intervention carried out Describe any residual risks and or predictable improper use ei Installation M Start up m Adjustments Maintenance Repairs Modifications Date Technician s Customer s
138. side of your controlled practice environment The more you practice the safer you will be when you move into new places Remember the following as you practice gt Use the Beginner Setting and ride in areas free of obstacles and distractions until you are comfortable on your machine Practice at the Beginner level until you can step on ride forward and backward turn stop and step off with precision and confidence gt With practice you should be able to ride in narrow areas You should also be able to ride turn and stop on a narrow curving paved walkway gt Until you can ride with this precision do not attempt to ride in any area where you might encounter children pedestrians pets vehicles bicycles or other obstacles and potential hazards Your first rides without the Beginner Setting should be in the same secure areas where you learned to ride with the Beginner Setting Use caution when riding in new environments Be careful when riding through a doorway Make sure you leave enough Wheel clearance Watch out for terrain transitions such as pavement and grass Keep you feet always placed ON the footrest not in front of it DIFFERENT TERRAIN DIFFERENT TECHNIQUES With practice you can learn to ride over many different types of terrain provided you avoid slippery surfaces loose materials steep slopes and obstacles Always proceed slowly over unfamiliar terrain Never allow the machine to become airborne even for short periods
139. specified in Chapter n 2 The use of the machine is reserved only to personnel who have followed a specific Users and safety course and must have carefully read and understood the contents of this manual The operator not only needs to be adequately informed and trained act with caution and pay attention to warnings marked on the machine but he must also always pay attention during normal use and respect the modalities of the intended use IPM Safety helmets RESIDUAL RISK DUE TO NOISE The machine produces as proven in experimental tests a level of equivalent continuous A weighted sound pressure of see Chapter 2 To avoid risk of injury to the ear by piercing and insistent noises the operator and maintenance personnel not only needs to be as well as adequately informed and trained during the machine operation and maintenance he also must always wear appropriate ear protection devices such as headphones or protective earplugs or similar personal ear protection IPM Gelz Hearing Protection RESIDUAL RISK DUE TO VIBRATION The machine produces vibrations as proven by tests see Chapter 2 To prevent risk of injury of the limbs or the muscular system the driver in addition to being adequately informed and trained should not use the machine for a continuous time of more than 4 hours gt Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manu
140. t comprehensive the disassembly of all the components and their delivery to an authority or company for differentiated waste collection in compliance with statutory legislation All disconnection operations must be performed using adequate tools and equipment of suitable size e g slotted screwdriver or crosshead screwdriver hex wrenches Allen wrenches etc depending on the type of screws During the disassembly procedures do not go under or climb onto the machine under any circumstances always stand alongside the machine be Bel gt bel Gel Before disassembling parts and or disconnecting and or loosening any joining elements take steps to ensure that the connected parts cannot subsequently fall onto you To do this use the necessary supports restraints or type approved and certified lifting devices in compliance with statutory legislation in force in your country Never attempt to disassemble the machine unaided always enlist the assistance of someone to help with the operations and or provide assistance in the event of accidents This person must possess at least the minimum professional skills of a maintenance technician as defined in paragraph 6 1 Take particular care over any labels affixed directly on the components to be disconnected and near clamps When the machine has been fully dismantled all the identification plates and documents referring to the machine must be destroyed Manualedelleistruzioni per l uso Docum
141. t 1000mm must be free of partitions walls other machines equipment or any other obstructions such as pillars It is forbidden to perform any maintenance work on parts that are in motion In specific cases certain maintenance operations cannot be performed with the machine stopped due to the technical requirements of the processes involved or because their execution is necessary in order to avoid greater damage or hazards replacement of belts In such cases all the supplementary measures and precautions must be adopted to guarantee the safety of all persons Pel Ze E GENERAL WARNINGS Before any servicing cleaning parts replacement and troubleshooting operation pay close attention to the labels in the machine or on the electrical equipment During these activities do not tamper with or deactivate any of the safety devices for any reason do not create bypasses and do not use them for purposes other than their intended use as prescribed by the manufacturer After every intervention reset and reactivate all the safety devices Do not tamper with or deliberately damage the protective screens or remove or conceal the warning decals In the event of deterioration or illegibility immediately order replacement ones from the supplier of the electrical equipment Before performing any maintenance work ensure that the machine is powered off and disconnected form the AC power outlet Pel Bel ai gt Manualedelleistruzioni per
142. t code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 18 46 01 23 07 13 23 07 13 When making NORMAL USE of the machine it is mandatory E 1 to use the machine within the limits of and following the logic of its functioning defined in Chapter n 2 and n 5 The use of the machine for operations other than those described in this manual is considered improper and therefore strictly forbidden 2 to always wear the helmet on board the vehicle A bicycle or skateboard helmet of the correct size and with a strap under the chin provides adequateprotection in case of a fall to the back According to the environmental conditions and the experience of each individual we recommend the use of other protective accessories such as gloves elbow and eye protection 3 to avoid obstacles and slippery surfaces that can lead to loss of balance or grip to the ground and cause fall 4 to pay attention to all warning signs that the machine generates as they are symptomatic of unsafe operating conditions To learn to interpret warnings of the machine as described in the user documentation and respond as indicated by the instructions 5 that all components are properly installed The use of the machine with missing parts or improperly installed can cause damage to the vehicle and cause serious injury due to loss of control collisions and falls 6 that the use of the machine is operated by a single operator informed of all the functions perf
143. tences outlined in chapters 4 and 6 of this manual User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 5 13 00 23 07 13 23 07 13 GENERAL LIFTING AND HANDLING RULES A 1 2 10 11 12 The handling of the unpacked machine must be carried out exclusively in covered areas worksites Ensure that the safe working load of the lifting equipment is greater than the weight of the machine to be lifted and suitable for its dimensions The lifting equipment employed must be type approved and subjected to regular maintenance in compliance with the statutory legislation and applicable regulations Adopt all the necessary measures to ensure the maximum stability of the loads in relation to their weight and center of mass in compliance with the indications provided by the machine manufacturer Before lifting a load make sure it is well restrained and correctly balanced on the lifting means Take the necessary precautions to avoid hazardous overloads caused by acceleration deceleration or impact If the size of the load is such as to impede visibility of the ground enlist the assistance of a second person on the ground The machine must be handled with smooth movements without any abrupt acceleration or repeated stops and starts When handling the machine keep the load at the minimum possible height from the ground to pass over any obstacles this ensures greater stabi
144. th IEC3644 HD384 CEI 64 8 most recent editions User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 10 13 00 23 07 13 23 07 13 5 5 1 CHARGE INDICATOR LIGHTS Two Charge Indicator lights on the Console visible inside the setting module lifting the cushion indicate the charge status of the Batteries when the machine is plugged in The front Charge Indicator light corresponds to the front Battery and the rear Charge Indicator light corresponds to the rear Battery When the machine is plugged in and charging both Charge Indicator lights will be flashing or solid green If one or both Charge Indicator lights is red or fails to illuminate there is a charging problem with the corresponding Battery The status of the Charge Indicator lights on the Console are e Solid green indicates the Batteries are charging e Flashing green indicates charge is complete e Red indicates a fault condition 5 5 2 CHARGE INDICATOR LIGHTS ON STABILIZING UNIT A led indicator bar near 2 command buttons that activate the extraction of the parking legs indicates the status of the charging status when the machine is plugged in and AC powered 5 5 3 CHARGING FAILURES OF THE SELF BALANCING UNIT If a failure is detected during charging all charging will stop Depending on the nature of the failure a solid red Charge Indicator light displays or the Charge Indicator light is off If either
145. the current heath and safety regulations are fully observed The instructions the designs and the documentation in this Manual are of confidential and technical nature remain exclusive property of the Manufacturer and cannot be reproduced in any way either entirely or partially irrespective of the system utilized The customer has the responsabilityto make sure that if this document is modified by the Manufacturer only the updated versions of the Manual are available for consultation in the locations where the machine is used Moreover this manual has been drawn up in order to provide indications and warnings to know the supplied machine to fully understand its operating principals and its limits This User Instruction Manual has been created exclusively for the customers of the Company GM Distribution S r l and contains information retaining intellectual property rights The text designs and diagrams that are in this User Instruction Manual are of confidential and technical nature remain the property of GM Distribution S r l and cannot be reproduced or copied in any way either entirely or partially Before performing any operations on the machine the user has to carefully read this Manual D This part is an essential and integral part of the machine It containts important information and knowing this information is fundamental to be able to act correctly and in completely safe conditions The machine needs to be used only for the pu
146. the manual gt Do not write notes in the Manual A blank space for notes is provided in the specially designated tables Wi gt Incase of damage or loss of this Manual a copy can be requested to the Manufacterer GM Es Distribution S r l gt This Manual reflects the technical state of the machine at the time of manufacturing The Manufacterer preserves the right to update its production and therefore issue other editions of the manual without any obligation to update previous productions or manuals except for specific cases related to health or safety of individuals The user can however ask GM Distribution S r l for any amendments or updates if required which will subsequently be considered an integral part of the manual gt If the user should want to receive further information he is invited to contact the Manufacturer GM Distribution S r l directly gt Ifthe machine is sold the user is kindly asked to inform GM Distribution S r l the details of the new owner in order to facilitate the handing over of any integrations of the Manual that as already stated before needs to stay with the machinealso in case of a transfer to new owner CS gt GM Distribution reserves the right to modify the design and make improvements onthe machine Si without notifying the Customer and without updating the manual already given to the user gt Moreover in case of modifications made in agreement with the manufacturer on the machine alrea
147. the manufacturer MAINTENANCE TECHNICIAN Person responsible for servicing the machine in accordance with its designated use informed of the residual risks and authorised to perform transport handling installation adjustment maintenance cleaning repair Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 8 46 01 23 07 13 23 07 13 dismantling scrappingoperations etc with the use of tools normally made available to maintenance personnel or found in the toolbox at his her disposal OPERATOR QUALIFICATION Minimum skill level that the operator must possessto perform the described operation NUMBER OF OPERATORS Adequate number of operators required to perform the described operation in the best possible wayas calculated by careful analysis carried out by the manufacturer This means that the use of a different number of operatorsmight jeopardise the required result or endanger the safety of the persons involved MAN MACHINE INTERACTION Any situation in which an operator interacts with the machine in any of itsoperating phases at any moment during the machine s lifetime MACHINE MACHINERY The machine described in this users instruction manual ALMOST MACHINE An assembly which together constitutes a partly completed machine but which on its own is not able to guarantee a specific application The almost machine is exclusively intended to be incorporated
148. ting Avoid riding on slippery surfaces such as snow ice wet floors Wet grass or any other surface that might cause slipping Avoid riding over loose objects or materials such as small branches litter or small stones Use caution when riding over any terrain change such as pavement to grass or over a threshold or speed bump Avoid riding on steep slopes Maintain Tire contact with the ground Manualedelleistruzioni per l uso Document Code Pag di Rev SAVEDATA PRINT DATA 03 09 12_UIMG2 Manual ENG 19 31 00 23 07 13 23 07 13 TRIPS Trips occur when the machine s Wheel or Powerbase encounters an obstacle or terrain change that prevents the machine from moving bringing it to an abrupt stop and potentially causing a fall gt Avoid holes curbs steps and other obstacles gt Avoid riding over too irregular or bumpy surfaces where the bottom of the machine may strike the bumps or any object gt Use caution when riding over any terrain change such as pavement to grass or over a threshold or speed bump TIPS The machine balances front to back but not side to side You are responsible for maintaining side to side balance by leaning into turns If you fail to actively maintain this side to side balance the machine can tip sideways and fall gt Avoid riding across steep slopes gt Lean into turns and lean uphill when riding across gentle slopes gt Keep the LeanSteer Frame vertical when riding across a slope gt
149. tive Battery charging 2 2 4 MAXIMIZING RANGE Maximum range distances are provided in the previous table The range of your Genny 2 0 is affected by many variables including e Terrain Riding on smooth flat terrain improves range and riding on hilly terrain and unpaved surfaces reduces range e Speed and Riding Style Riding at a consistent moderate speed will increase range while frequent starting stopping acceleration and deceleration reduces range e Tire Inflation Pressure Riding with tire pressures below the specified limit reduces range e Rider Weight and Cargo Lighter riders with less cargo experience have better range than heavier riders with more cargo e Temperature Storing charging and riding in temperatures close to the median of the recommended temperature range improves range Riding in colder temperatures reduces range significantly e Battery Condition Properly charged and maintained Batteries provide greater range Old cold heavily used or poorly maintained Batteries provide less range e Wind Riding with a tailwind increases range Riding against a headwind reduces range 2 2 5 AIRBORNE NOISE EMISSIONS The operating conditions of the machinery during measurement and the methods used are described in the report included in Chapter 9 Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 16 46 01 23 07 13 23 07 13 INFORMATION
150. ts in hard wired logic and by a PLC It is possible to equip the machine with authorized accessories contact your authorized service centre or visit www gennymobility com for available accessories Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 12 46 01 23 07 13 23 07 13 OBSERVE LOCAL LAWS AND REGULATIONS The relevant authorities shall govern the use of the device on public streets and sidewalks In addition to other requirements current legislation may impose limitations such as maximum speed or the minimum age for driving the machine Check with local authorities to receive information about laws and regulations BALANCE MODE You ride your Genny in Balance Mode In this mode Genny detects when you lean forward or backward when youtilt the LeanSteer Frame left or right and moves its Wheels in response to your movements The machine also offers the Balance Mode with no person on board with which it is possible to accompany the machine slowly by hand When the machine is in Balance Mode with no person on board it is important to always hold the handlebar to prevent it from moving independently When the machine is in balance mode the Controller displaysa happy face Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 13 46 01 23 07 13 23 07 13 MAIN GROUPS
151. unction and use of all commands fully know the position function and use of all safety devices fully know the characteristics of the machine be entirely familiar with this manual and know how to consult it The operator must also have been duly trained The partial removal of the guards and warning signs is forbidden Unauthorized use of commercial parts and accessories belonging to the guards and safety devices can result in malfunctions and the occurrence of dangerous situations for operators Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 2 31 00 23 07 13 23 07 13 6 1 WORKSTATIONS AND DUTIES OF THE DRIVER Moving around with the machine can be dangerous and loss of control collisions or a fall can result in serious injury In order to reduce risks and dangers the user must take note of the instructions for safe use This manual provides all the necessary information on techniques for proper circulation and made aware of the residual risks but with the skills safety drivers of vehicles on the road M The machine described in this manual is designed to be conducted by n 1 operator trained and having professionals as described in Chapter n 4 The driver operator is responsible for 1 operating the machine in the service conditions specified in this manual 2 verifiy the reading of data from the control panel or tools such maneuvers are easy when ca
152. urer of those products The warranty is limited to defects of materials and ceases to have effect whenever the damaged parts of the machine prove to be tampered with or otherwise disassembled by unauthorized personnel to do so Warranty repairs are carried out exclusively at theGM Distribution S r l and freight costs will be charged entirely to thepurchaser The warranty does not include the sendingof technical personnel The warranty excludes The liability for direct and indirect injury to people animals or property caused by failure or malfunction of the machine Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 10 46 01 23 07 13 23 07 13 The costs for the replacement of lubricants transportation costs meals and lodging based on current rates of GM Distribution S r l for work performed at the users premises any customs fees for machines shipped abroad Taxes VAT and anything else not written in the supply contract are in any case charged to purchaser The replacement or repair of materials under warranty do not extend in any case the terms of the warranty The purchaser may enforce his warranty rights only if he has fulfilled the requirements for application of the warranty listed in the supply contract If it appears that the parties choose to submit the disputes arising from the supply contract to arbitration or in any other case in which the pronounce
153. urpose without prior written permission of GM Distribution s r l All the products or registered brands appearing in this file belong to their rightful owners The User Instruction Manualis designed to provide the purchaser with all the necessary information so he can use the supplied machine properly and manage it in the most independent and safest of ways The correct operator awareness on safety aspects The safe handling of the machine both when packed and unpacked The correct installation of the machine The detailed knowledge of operating principles of the machine and its limitations The correct machine use in safe conditions Correct and safe execution of maintenance operations Dismantle the machine in a safe way respecting regulations in force to protect the health of workers and the environment VVVVVV WV Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 3 46 01 23 07 13 23 07 13 Persons in charge of the company departments in which the machineis to be used are obliged in IS compliance with statutory legislation to read this manual carefully and ensure that it is read by operators and maintenance technicians in relation to their relative duties The time taken for this task will be greatly rewarded by the ability to use the machine in a safe correct manner This document assumes that in the plant e the place where the machine will be used
154. vided into independent chapters each aimed at specific personnel operator maintenance electrician installer maintenance mechanic installer for whom the necessary skills for safe machine use are defined The sequence of chapters complies with the temporal logicof the machine s lifecycle To facilitate the immediateunderstanding of the text a series of terms abbreviations and pictograms are used whose meaning has been specified in the previous and following paragraphs Sect Section Ch chapter Par paragraph Pag page Fig figure Tab table UIMM User Instruction and Maintenance Manual CE Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 11 46 01 23 07 13 23 07 13 h A Risk Analysis I PPE Personal Protective Equipment j RR Residual Risk k EP Electrical Cabinet BM on board machine m NC non conformity N FG fixed guard s O MG mobile guard s with micro switch without Yale key mounted on hinges or on a profiled cam to prevent tampering reclosing with additional keys Ideally the micro switches should be installed in the area inside the guards and or covered with metal panels P MG B mobile guard s mechanical lock and release with electric impulse micro switch with electric lock Do not use safety micro switches with lock and or release with Yale type key Such guards must be installed inside the
155. wer has been turned on 3 Confirm the LeanSteer Frame Handlebar Assembly is centered and the seat is level If you are positioned across a gentle slope the LeanSteer Frame Handlebar Assembly must be vertical side to side 4 Make sure there are no objects underneath the rider presence sensor and the stabilizing parking legs are up 5 If the machine still will not enter Balance Mode identify the error icon on the InfoKey Controller and attempt to clear the fault following the recommended actions in Startup Error Conditions 7 7 3 TIRE WHEEL ASSEMBLY IS LOOSE AND WOBBLES The Tire Wheel assembly is not secure lt appears to be loose and wobbles You should review the following service procedures prior to troubleshooting this problem for important instructions and torque values Removing the Tire Wheel Assembly Installing the Tire Wheel Assembly Recommended action 1 Remove the Wheel Cap by pressing down on the outside edge and lifting the opposite outside edge with your fingers or a plastic wedge 2 Tighten the Wheel Nuts 3 If the Tire Wheel Assembly is still loose or wobbles remove clean and reseat the Tire Wheel Assembly and the flange on which the Tire Wheel Assembly mounts Manualedelleistruzioni per l uso Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 14 18 00 23 07 13 23 07 13 7 7 4 GENNY 2 0 PULLS TO ONE SIDE WHEN RIDING Your machine pulls to one side when you are riding
156. wered on until the Battery charge is fully depleted and your machine powers down Fully recharge the Batteries for a minimum of 12 hours after which the Battery Charge Level Display will be recalibrated Depleting your Genny 2 0 Batteries from the bottom bar to empty could take several hours depending R3 on Battery condition and the amount of charge remaining To avoid injury damage and to deter theft be sure your machine discharges in a safe secure location powered on in Riderless Balance Mode User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 13 13 00 23 07 13 23 07 13 5 5 8 HOT OR COLD TEMPERATURES The Batteries will run at the highest efficiency when you operate them nearest the center of the recommended operating temperature range If the Batteries on your Machine become too hot or too cold while riding the machine may activate a safety alert The table shows the InfoKey Controller icon that displays when the machine s batteries become too hot or too cold Display Icon Description Recommended action KS e NN IEA NE E Dp Speed Limiter or Stick Shake Warning Respond as instructed in Chapter 4 Allow your Batteries to warm or cool to within the recommended operating A KM temperature range prior to riding SAS a E 200 AN e Ss Safety shutdown VA A e NS SCH As with all batteries les
157. when they are escalators 40 it is forbidden to ride in the dark Do not use the machine in conditions of poor visibility For safe driving it is necessary that the visibility is good to see what is in front and also to be seen by others 41 itis forbidden to use the phone while riding the machine Instruction Manual Genny 2 0 Urban English Document code Pag of Rev 03 09 12 _UIMG2 Manual ENG 20 46 01 23 07 13 23 07 13 SAVE DATA PRINT DATA 42 itis forbidden to transport objects The manufacturer can not be held responsible for any failure caused by unreasonable improper and or Es incorrect use The customer is in any case responsible for damages resulting from failure to comply with the specified terms of use If you have any questions please contact our Technical Support Center The User is always reponsible for providing suitable personal protective equipment to machine operators and for informing them of the permissible uses of the machine Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12 UIMG2 Manual ENG 21 46 01 23 07 13 23 07 13 CAP 3 CONSISTENCY OF SUPPLY 3 1 MACHINE IDENTIFICATION The identification plate of the machine is on the frame and mentions the following data Facsimile EN genn mamm MOBILITY Via Frasca 3 6900 Lugano SWITZERLAND DESIGNATION MODEL SERIAL NUMB Uoooooo0001 Uoooooo9999 3 2 MACHINE CERTIFICATION Di
158. with regards to the residual risks with the same safety skillsas drivers of vehicles on the road and with the professional skills as described in Chapter n 4 This manual contains a list and description of the residual risks that could not be eliminated in the design stage and that therefore remain present on the machine For each risk suitable instructions or prescriptions are given that the customer must observe in order to avoid hazards affecting the machine operator and the maintenance technicians For reasons of safety during the processing operations the presence of other persons apart from the operator in the area surrounding the machine is strictly forbidden 2 4 1 NORMALUSE The Rider of the machine must have at heart its own safety and that of people he may cross during training for the use of the machine one must remember how one learned to use other mobility vehicles Probably a spotter assisted the Rider he chose a place without obstacles or dangers etc these techniques are equally applicable to the machine of this manual If you comply with and respect all instructions and warnings in the User Manual you will learn to use and drive the machine For the first experience on board it is important to have read and understood all the instructions contained in this Ra manual and in any case be to get help from a qualified person who already knows how to operate the machine Instruction Manual Genny 2 0 Urban English Documen
159. y The machine will only accept these commands when no Rider Detect Sensors are depressed or when the parking stand legs are deployed Illuminating the backlight 1 Press and hold the Beginner button to illuminate the Backlight 2 Release the Beginner button to turn off the Backlight Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12 _UIMG2 Manual ENG 10 31 00 23 07 13 23 07 13 6 4 3 INFORMATION DISPLAY BUTTON The following functions can be performed using the Information Display Button Scrolling Through Information Tap the Information Display button to scroll through the following information e Time e Date The speed distance format flashes e Average speed The speed distance format does not flash all trips are averaged until you reset the average speed function e Trip distance The speed distance format flashes and shows distance traveled with no leading Oe e Odometer The speed distance format does not flash and shows total distance traveled on board the machine EC When you replace or reseat the InfoKey Battery all information will revert to the default setting Trip Si distance and average speed will reset to 0 The odometer will not reset Setting and Resetting Information The following procedures are covered in this section e Setting time format hour and minute e Setting speed distance format date format year month and day e Resetting average speed e Resetti

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