User Manual 500A-BS-K
Contents
1. i Disposer outlet to be Motor IP55 connected to a water trap see table see 1 Slope of drain amp pipe 2 100 to 5 100 Air inlet in bottom plate d TAN RE QE T s supported by a spindle and a leg Motor cable outlet Adjustable legs 3 pcs for model and 2 m cable see 2 520 530 550 and 575 Optional for model 510 and 515 see 3 3 clamping screws All measurements in mm Technical specification 510A 515A 520A Normal capacity kg hr 300 400 500 Electrical power kW 0 75 1 1 1 5 Rated current A for 400V 3 ph 50 Hz 2 1 2 6 3 6 440V 3 ph 60 Hz 2 1 2 4 35 480V 3 ph 60 Hz 1 9 2 6 3 5 Other 3 ph voltages available Control voltage Fuse rating slow 10A 10A 10A Gross net weight kg 31 28 32 29 37 33 Measurement a 151 151 151 Measurement b 460 see 3 460 see 3 583 Measurement c See 3 See 3 583 763 Measurement d 40 40 40 Measurement e 2 BSP Female Measurement f 253 253 253 Measurement g legs See 3 See 3 204 The Disposer works in the temperature range 5 C 40 C 1 Installation material needed but not incl in standard delivery are e main electrical safety switch e flexible hose R for cold flush water e backflow preventer for flush water e water trap for connection to disperator outlet e torque protection bar for fixating the disposer Can be ordered from DISPERATOR 2 For connection to start stop unit including contactor and overload protector IP66 placed on wall bulk2. disposer and have read the manual and the safety instructions before commencing work Operation All persons who operate the disposer must be aware of the risks associated with the operation of the disposer which are described in this manual Service and Repair Personnel responsible for service and repair of the disposer must have training as or equivalent to industrial mechanics technicians They must also have knowledge of and be aware of the specific details of the disposer as described in this manual Unskilled personnel must be trained and any repair work undertaken must be checked by the owner Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 9 35 disperatof CE 2 Company Profile Disperator s business idea is to provide innovative and adaptable waste disposal equipment for kitchens on land as well as at sea and for the food industry Our disposers produce finely ground food waste which can be anaerobically digested and is also suitable for composting which is of use to society User manual in Original With over 60 years of experience in the field of production and development our dedication has resulted in the unique dependability which is needed within the marine industry Furthermore our innovativeness has provided commercial kitchens on land with an alternative approach t
3. installation it should be handled as follows e Store the disposer in a dry and clean area where the relative humidity does not exceed 60 e Storage temperature should be minimum 20 C and maximum 60 C 4 2 Transport The disposer must not be handled manually It is recommended to use a trolley when moving the disposer Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof 5 Included in Delivery User manual in Original 5 1 Documentation e This User Manual e Wiring diagram bill of material and component layout e Safety instructions laminated e Operating instructions laminated 5 2 Disposer and Assembly Disposer with motor size and voltage according to the delivery note BS flange and ATF assembly Noise reducing rubber seal for disposer inlet User protection including Protective lid with axle 1pc Bushings 2pcs Safety Interlock switch assembly 1pc Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 12 35 CE E mail info disperator se Web page www disperator se 13 35 disperato CE Start stop unit including contactor with motor overload protector Controll voltage according to the delivery note Complete solenoid valve BSP Femal
4. works propperly according to section 6 4 8 6 5 3 Final Mesures If the disposer fails to operate see section 9 3 Trouble shooting in this manual Instruct the personnel responsible for the disposer in the kitchen galley about the operation of the disposer before handing over the remaining documentation and the jam release wrench 7 Wiring diagram A wiring diagram and bill of material together with a component layout is delivered with the disposer Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 23 35 disperatof CE 8 Safety Instructions Read these Safety Instructions prior to using the disposer User manual in Original Rotating disc under disposer inlet Do not insert hands Disperator recommends usage of safety goggles when grinding bones and other types of hard food waste 3 Immediately press the red stop button if e g cutlery is found in the waste or if unfamiliar noices coming from the disposer is heard See section 9 3 Trouble shooting 4 Ifthe disposer is running even though the safety protective lid above the disposer inlet is open Press the red stop button switch off the main electrical safety switch and call for service 5 The main electrical safety switch must be locked in the Off position with a padlock or cable tie during all main
5. HE DISPOSER WHEN ORDERING SPARE PARTS NOTE All nuts and screws must have the correct quality and strength N Disperator can not guarantee the safety if other screws than those ordered from us are used Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof 10 3 26 35 CE User manual in Original Maintenance and Service of Assembly and Protective Lid For below designations within brackets see exploded view of the protective lid in section 6 1 4 and exploded view of the disposer in section 10 2 The following checks must be done in accordance to section 10 6 Service and Maintenance Intervalls 10 4 e make sure there is no leakage at the bushing 2 e make sure the torque protection bar 28 v is fixed securely on the disposer and wall bulkhead e make sure all screws and nuts 22 are properly tightend e make sure the protective lid 1 is locked in a closed position when the index bolt is in its lock position thighten lockscews 10 11 if needed e make sure the disposer stops when the protective lid 1 is opened Dismantling of Disposer For below designation within brackets see enclosed wiring diagram and exploded view of the disposer in section 10 2 di Use the main electrical safety switch to disconnect electrical supply and lock it wit
6. M5 mushroom head screws shims and locking nuts 4 8 Fitthe index bolt 8 onto the interlock assembly Make sure that the end fits into the lock mechanism 5 9 Make sure that the protective lid is in a closed position Thighten the lock screw 10 on the lock mechanism 5 Make sure that the safety intelock switch is in the ON position when the protective lid is closed Thighten the lock screw 11 on the safety interlock switch 10 Fix the cover plate 9 onto the interlock assembly 11 Ensure that the cable from the interlock switch is protected from influence It needs to be suspended and fixed all the way from the sink to the contactor in the start stop unit on the wall Attach the cable to for example the bench legs frame or wall Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 19 35 disperatof CE 6 2 Flushing Water Connection of the flushing cold water to the delivered disposer must be done by an authorized User manual in Original installer of water supply and in accordance to valid local regulations 6 2 1 Water Pipe In order to allow a free flow of water to the disposer the incoming water pipe incl accessories in the piping system such as vacuum valve cut off valve etc must have the same dimension as the connection to the disposer assembly i e at lea
7. age www disperator se 28 35 disperatof CE 14 Remove the carrier 18 carefully If it is stuck usethe supplied carrier removal screw on the top of the carrier and screw it down This will remove the carrier from the motor axle If needed use the rotary shredder 02 as a handle to prevent the motor axle from rotating 15 When changing the motor 14 make sure that the new motor has the same classification and quality as the original The motor must have holes to allow for ventilation and drainage of water condensation see picture below and original motor If drilling holes in the motor it is important to drill at the right angle so that there is no damage to the motor or any of its parts All replacement motors delivered by Disperator have premade drainage holes User manual in Original Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof 10 5 1 E 10 11 12 13 14 15 16 17 18 19 29 35 Ce User manual in Original Assembly of Disposer Clean all components carefully Wipe the surface of the motor 14 and the shaft Make sure that there is no dust or grease residue Make sure that the key 14 03 is in the correct possition Apply a thin layer of Disperator special grease 04 on the motor shaft Wipe the carrier 18 cl
8. and hit the bar with a hammer 6 Remove the jam release wrench 7 Remove any non grindable objects for example cutlery 8 Close the protective lid Make sure that the safety interlock switch connects 9 Check fuses breakers Change reset if needed 10 Use the main electrical safety switch to connect the electrical supply 11 Pressthe green button 1 to start and empty the disposer 9 3 2 The Disposer starts but there is no Flushing Water 1 Is the stop valve in the water supply pipe open If not open stop valve 2 Isa clicking sound heard when activating the solenoid valve If not change the coil 3 Isthe line strainer clogged Turn off water supply open strainer and clean Close strainer carefully without damageing the seal and make sure it is thight when disposer is restarted 9 3 3 The Disposer does not start and makes no Sound 1 Is the protection lid closed properly 2 Check the main electrical safety switch make sure that it is in an ON position 3 Check fuses breakers Change reset if needed If the fault cannot be remedied please contact authorized service personnel or Disperator AB local representative Always provide the disposer s serial number when contacting Disperator Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 25 35 CE disperatof 10 Se
9. any lock screws Fix the safety interlock switch on to the mounting plate 3 Use 2pcs of M4 screws shims and locking nuts 7 4 Fit the mounting plate assembly 3 on to the axle of the protective lid 1 Use the mounting plate as a template for the 2 mounting screws 4 The holes should be a square with the side 6 7mm If no square punsh is available drill holes with the diameter 9mm Remove the interlock assembly Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 18 35 disperatof CE 5 Make sure that the protective lid is centered above the disposer inlet Make a mark on the axle 25mm outside of the side of the sink on interlock assembly side and 7mm outside the sink on the other side Remove the outer side of the buskings 2 Remove the lid from the sink Cut the axle at the marks you just made Make sure that there are no sharp edges on the axle User manual in Original 6 Put the inner part of the bushings 2 and the O rings on the axle of the protective lid 1 one on each side of the lid Put the lid into the sink by slipping the axle through the holes made in step 1 of this instruction Put on the outside of the bushings and thighten them Make sure that the protective lid 1 is closed and in the the correct position 7 Fix the interlock assembly 3 on to the sink Use 2pcs of
10. crew on the BS flange to the AT nipple make sure that it is sealed Mount the disposer onto the BS flange If a 3 ball valve has been ordered as an optional accessory between the sink and disposer an extra nipple 3 BSP Male will be included in delivery The nipple is needed to connect the lower outlet of the ball valve to the BS flange and disposer 6 1 2 Mounting and Support against Floor Floor plate Mounting of models 510A and 515A delivered without legs as standard The weight of disposer models 510A and 515A allows them in most cases to be hung vertically under the mounting assembly e g under a sink The standard delivery of these models will therefore not include legs However if they are to be placed standing on the floor floor plate e g beside a peeling machine dishwasher these models must be fitted with legs If legs have been ordered it is specified on the delivery note To minimize the risk of injuries two persons shall always be present when the disposer is installed Below describes three different approaches depending on the availability of tools at the installation site Place the disposer tightly against the flange of the mounting assembly by using one of below mentioned hoist methods make sure that the rubber seal is correctly placed Tighten the six screws with nuts evenly the rubber seal should be compressed approximately 1mm Hoist alternative 1 Trolley see picture below Dok ref User manua
11. der 05 to verify that it is properly fixated 34 The disposer is now ready to be refitted use a trolley as support For alternative ways to hoist the disposer see section 6 1 2 35 Make sure that the seal for the hood 08 is placed correctly before you move the disposer into place Use 6pcs of screws and nuts 22 See section 6 1 2 for the correct procedure 36 Reconnect drain piping according to section 6 3 Make sure that the disposer is securely fixated so it can withstand the start torque and the tourqe which occurs if the disposer ever gets stuck see section 6 1 3 Connect the electricity according to section 6 4 37 Start up the disposer according to the startup procedure described in section 6 5 10 6 Service and Maintenance Intervalls Maintenance Interval Comments user manual then when needed user manual Check mounting assembly and protective lid then when needed user manual Preventive maintenance After approx 3000 hours Service pack 1 of use or latest after 5 years Replacement of parts due to wear Service pack 2 of use IE TEE MEE Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 32 35 disperatof CE 10 7 Spare Parts User manual in Original 10 7 1 Service Packs Always state the serial number of the disposer when ordering spare parts Below m
12. disperato eme ce USER MANUAL FOOD WASTE DISPOSER 500A ATF K EXCELLENT SERIES WITH PROTECTIVE LID FOR SINK AND DISHWASHING LINE Product Description Installation Safety Operation Service DISPERATOR AB M larv gen 9 SE 141 71 Segeltorp Sweden Tel 46 8 724 0160 Fax 46 8 724 6070 info disperator se www disperator se Dok ref User manual 500A ATF K Rev D 3 35 disperatof CE EC DECLARATION OF CONFORMITY User manual in Original We the manufacturer Disperator AB M larv gen 9 SE 141 71 SEGELTORP Sweden Phone 46 8 724 0160 Fax 46 8 724 6070 E mail info disperator se hereby declare under our sole responsibility that the machinery Description Disperator Food Waste Disposer Model type 510A ATF K 515A ATF K 520A ATF K 530A ATF K 550A ATF K amp 575A ATF K Place of origin Segeltorp Sweden to which this EC Declaration relates fulfills all the relevant provisions of the Machinery Directive 2006 42 EC Low voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC The following harmonized standards have been used SS EN ISO 12100 2010 SS EN ISO 13857 2008 SS EN 953 A1 2009 EN 60204 1 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 This declaration relates exclusively to the machinery in the state in which it was placed on the market and excludes components which are added and or operations carried out subsequently by the end user Authorized to compile the technical f
13. e Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 8 35 disperatof CE 1 2 Personnel Qualifications and Training All personnel operating performing maintenance inspecting or installing the disposer must be properly trained and qualified Areas of responsibility scope of authority and staff supervision must be defined by the owner If personnel do not have the necessary qualifications they must receive training and instructions Training can be provided by the supplier manufacturer It is the responsibility of the owner of the disposer to make sure that all users read and understand this User Manual User manual in Original Transportation Personnel responsible for transporting the disposer must be familiar with accident prevention regulations for any hoisting gear and lifting accessories to be used Handlers should be given appropriate instructions prior to undertaking transportation hoisting and lifting Installation Personnel responsible for installing the disposer must be trained as an industrial mechanic technician The electric connection must be performed by trained and certified electricians Start up and Maintenance Personnel responsible for start up and maintenance of the disposer must be familiar with its design and functions They must understand the operating principle of the
14. e including cable plug and coil with control voltage according to the delivery note Flushing nozzle with hose connection Line strainer BSP Female Jam release wrench for freeing rotary grinder if non grindable object gets jammed 3pcs of adjustable legs for disposer models having motor power of 1 5kW or more Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 14 35 disperatof CE 6 Installation Instructions User manual in Original 6 1 Assembly of Disposer 6 1 1 Mounting of the Disposer with a ATF K Assembly Dismount the ATF assembly by loosening the three clamping screws and prying off the locking ring carefully so that the thread is not damaged The drain opening must be 90 mm 3 543 in in diameter with an embossing Place the AT nipple including a gasket through the drain opening From under the sink slip the gasket and the upper clamping ring up and over the AT nipple Next while holding these two parts in place attach the lower clamping ring to the AT nipple Push the gasket and the two clamping rings further up the AT nipple Slide the locking ring onto the AT nipple until it falls into place in the groove just above the 3 BSP Male thread of the AT nipple Tighten the three clamping screws until the entire ATF assembly is seated evenly and tightly against the sink S
15. ead weld the feet directly to the floor plate Also torque protection clamps for floor plate mounting are available as option from Disperator which facilitates service work as no welds around the legs need to be cut loose User manual in Original P d Torque protection bar 6 1 4 Protective Lid Connected to a Safety Interlock Switch 4 Below mentioned numbers in brackets refer to the picture above 1 Mesure mark and drill two holes diameter 16 5mm for the spindle of the lid on opposite sides of the sink dishwashing line Make sure that the protective lid 1 is centered above the disposer inlet See picture below for measurements Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 17 35 disperatof CE User manual in Original Centerline grinder inlet Dimensions 180 87 5 147 553 e Si of rk ousde E 14 mm with the Index Bolt on the left hand side 55 3mm with the Index Bolt on the right hand side 2 Putthe inner part of the bushings 2 and the O rings on the axle of the protective lid 1 on each side of the lid Put the lid into the sink by slipping the axle through the holes made in step 1 of this instruction Put on the outside of the bushings and thighten them by hand 3 Fitthe lock mechanics 5 on to the safety interlock switch 6 do not thighten
16. ean of recidue on the inside and outside Mark the depth of the hole in the carrier 18 onto the motor axle The depth is 38mm for models 510A 515A 48mm for model 520A and 58mm for models 530A 575A Carefully press the carrier 18 onto the motor axle all the way down to the mark If hand power is not sufficient use the axle screw 07 as a mounting tool Use the rotary shredder 03 as a handle if needed Wipe the inside of the hole on the end shield 13 clean of residue Place the washer 03 00 in the end shield 13 with the flange facing towards the motor Grease the sealing face of end shield 13 with special grease 04 To avoid damageing the seals 03 02 2pcs press each seal one at the time into position useing a tool that has the same outer diameter as these seals The seals shall be placed with the groove and stainless spring upwards towards the washer 03 00 The seals are fixated by fitting the locking ring 03 03 into the groove in the end shield 13 Tap on this ring to ensure that it is seated properly in the groove in the end shield Grease the axle seals 03 02 and pack the space between the two seals with special grease 04 gt a soft brush Apply a thin layer of special grease 04 on the carrier 18 Use a soft brush Fit the end shield 13 with the outlet facing in the same direction as the connection box on the motor Care should be taken not to damage the lips of the axle seals Tighte
17. entioned reference numbers refer to the exploded view in section 10 2 All parts of Service Pack 1 are also included in Service Pack 2 Service pack 1 Name S i o8 SeaMorhoodfang lie o9 Rubber sealing compound ipe Service Pack 2 ee Qy En 05 Adewshr ipe 08 Sedfohodane ipe 098 Reberselingeompound ipe ewmeremoalsrew E Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 33 35 disperator CE 10 7 2 Identification Guide for 500A EXCELLENT SERIES Spare Parts Below mentioned reference numbers refer to the exploded view in section 10 2 02 Rotary shredder 1pc 03 00 Washer for V ring seal 1pc 03 02 Axle seal with stainless spring 2pcs 03 03 Locking ring 1pc User manual in Original 01 Stationary shredder 1pc 03 01 V ring seal 1pc 04 Special grease for seals and carrier 1pc 05 Seal for stationary shredder 1pc 06 Axle washer 1pc 08 Seal for hood flange 1pc 09 Rubber sealing compound 1pc Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 07 Axle screw 1pc 34 35 disperatof CE User manual in Original 10 Key for carrier 1pc 13 End s
18. for the delivered disposer is fused as specified in section 3 2 of this manual 6 4 3 Main Electrical Safety Switch A separate main electrical safety switch must be connected The electrical switch is not included in standard delivery but is available as an option from Disperator 6 4 4 Cable Dimension Use connection cable having 1 5mm wires for disposers having a rated current up to 14A For disposers having a current rated above 14A use 2 5mm wires The rated voltage and current is specified on the disposer s serial number plate which is placed on the disposer housing 6 4 5 Cable Protection All electrical cables must be protected against damage by being securely fastened for example to the wall bulkhead If there is a risk that the cables can be damaged for example by passing trolleys then the cables must be protected by a flexible sleeve or conduit The cables must never be kept on the floor floor plate 6 4 6 Earth Wire and Ground Fault Circuit Breaker The earth wire must be longer than the main voltage wires when connecting to the cable terminal block This gives earth protection in case the voltage wires become unfixed in the cable nipple allowing them to be pulled from their terminals Installation of a separate ground fault circuit breaker not included in the standard delivery from Disperator has to be done 6 4 7 Direction of Rotation for the Disposer The disposer operates correctly irrespective of t
19. h a padlock or a cable tie Disconnect the disposer cable from the star stop unit Disconnect the drain pipe from the end shield 13 outlet connection Put a trolley under the disposer Disconnect the disposer from the mounting assembly 6 screws and 6 nuts 22 and also from the torque protection bar 28 V Turn the disposer upside down to remove the housing 15 Unscrew the 2 screws 26 Loosen the cable gland and push the cable inside the housing Mark the position of the strap 17 on the end shield 13 and then remove it by loosening the 2 nuts 25 Turn the disposer back to an upright position Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof 7 Remove the hood 16 by loosening the remaining 2 nuts 25 These 4 nuts 25 must be changed before reassembly as they are lock nuts Remove the seal 05 from the stationary shredder This seal must allways be replaced before assembly 8 Pry the stationary shredder 01 loose from the end shield 13 using a crowbar that levers against the large tooth on the inside rim and is supported by the rotary shredder 02 close to one of the two shredder blades See foto below User manual in Original 9 Loosen the axle screw 07 If the rotating shredder 02 keeps turning and can not be held still manua
20. he Disperator Excellent Series have the Declaration of Compliance issued by DNV verifying compliance with applicable sections of MARPOL consolidated edition 2011 2012 ANNEX V for disposal of ground food waste into the open sea Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof 3 2 Technical Specification Side view Flush pipe with air gap to sink 12 BSP Male optional Flushing nozzle for clamp connection of hose 1 2 min 300 min 30 For detailed drawing of protection lid with safety interlock switch see drawing to the right AL A User manual in Original Back flow preventer ye vacuum valve 2 BSP Male see 1 Reinforced flexible hose 12 for flushing water see 1 n Line strainer 12 BSP Female Top view A A 4 ann 5 Solenoid valve IP65 12 BSP Female see 2 Screw joint assembly below sink outlet No welding required 10 35 Ce Disposer inlet diam 80mm To suit drain con nection disposer with outlet can be turned and positioned in any direction Safety interlock switch IP67 assembly for sink AT nipple 3 BSP Male Gasket 2 pcs in and under sink a Disposer housing eds acion stainless steel EN 1 4301 AISI304 b
21. he motor s rotational direction It is therefore irrelevant in which sequence the electrical phases are connected to the motor 6 4 1 Safety Interlock Switch Make sure that the safety interlock switch works properly The disposer must stop if the protection lid is removed opened Adjust the safety interlock switch if necessary Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 22 35 disperato CE 6 5 Start Up and Final Testing Before starting the disposer secure the laminated operation and safety instructions enclosed to the wall bulkhead in a position where they are easily seen by the operator 6 5 1 Grinder Check Switch off the current at the main electrical safety switch and lock it with a padlock or a cable tie if you need to leave the disposer before you have completed section 6 5 Check that the rotary shredder of the grinder in the inlet opening of the disposer turns freely in both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks before Start Up Start the disposer and determine that the rotary shredder revolves and that flushing water flows automatically Check assembly flushing water connections and plumbing connections for possible leaks Make sure that the safety interlock switch
22. head Start stop unit to be connected to main electrical safety switch see 1 Dok ref User manual 500A ATF K Rev D DISPERATOR AB Malarvagen 9 SE 141 71 Segeltorp Sweden 530A 550A 700 850 2 2 4 0 5 2 8 6 5 0 Z5 4 6 7 2 1 ph 220 240V 50 60Hz also available for models 510 and 515 For marine installation the same as motor voltage For land installation 230V 50Hz 16A 16A 50 47 53 50 176 176 560 see 4 560 see 4 560 740 see 4 560 740 see 4 75 75 25 BSP 310 310 236 236 Upper clamping ring Lower clamping ring Locking ring BS flange 3 BSP Female 575A 1000 5 5 11 5 10 0 9 6 16A 59 56 176 655 655 835 75 Female 310 236 3 3 ph unit without legs as standard Legs available as option and then with same measurement b c and g as for model 520 1 ph unit with legs as standard and with same measurement b c and g as for model 520 4 Short version b 525 mm and c 525 705 mm and long version b 655 mm and c 655 835 mm available as option 5 User manual with installation and service instructions wiring diagram laminated operating instructions and laminated safety instructions included in delivery Tel 46 8 724 0160 Fax 46 8 724 6070 E mail info disperator se Web page www disperator se 11 35 disperatof CE 4 Storage and Transport User manual in Original 4 1 Storage If the disposer is to be stored before the
23. hield 1pc 14 Motor with drainage holes 1pc 14 01 Axle seal motor 14 02 Motor bearing 14 03 Key for motor shaft 1pc 15 Housing 1pc 16 Hood 1pc 17 Strap for housing 1pc 18 Carrier 1pc 22 Screw and nut for mounting the 23 End shield mounting screw 4pcs disposer 6pcs Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof e o 25 Nut and washer for hood assembly 4pcs 31 Jam release wrench for rotary shredder 1pc 38 Start stop unit including contactor with motor overload protector 1pc 38 3 Motor protector 1pc User manual in Original 26 Screw and washer housing assembly 2pcs 35 Complete solenoid valve with coil cable plug and fixating washer 1pc 36 Coil for solenoid valve 1pc 38 1 Contactor with coil 1pc 39 Safety interlock switch 1pc Dok ref User manual 500A ATF K Rev D DISPERATOR AB M larv gen 9 SE 141 71 Segeltorp Sweden Tel 46 8 724 0160 Fax 46 8 724 6070 35 35 29 Adjustable legs 3pcs 37 Line strainer 1pc 38 2 Auxiliary contact 1pc E mail info disperator se Web page www disperator se
24. ile is Tomas Martinsson Disperator AB Segeltorp 2014 08 26 Disperator AB f P d a Lars Holmqvist Managing Director Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se SKM 13 0060 DNY DET NORSKE VERITAS DECLARATION OF COMPLIANCE This is to declare that the food waste disposer equipment for installation as garbage handling equipment on ships and floating platforms DISPERATOR models 510 515 520 530 550 amp 575 manufactured by Disperator AB are in compliance with applicable sections of MARPOL consolidated edition 2011 2012 ANNEX V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS Regulation 4 Discharge of garbage outside special areas 1 Subject to the provisions of regulations 5 6 and 7 of this Annex discharge of the following garbage into the sea outside special areas shall only be permitted while the ship is en route and as far as practicable from the nearest land but in any case not less than A 3 nautical miles from the nearest land for food wastes which have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 5 Special requirements for discharge of garbage from fixed or floating platforms 2 Food wastes may be discharged into the
25. its legs Move the disposer carefully into position under the flange of the mounting assembly e Using the six screws with nuts fixate the disposer onto the flange with the 3mm rubber seal in between Tighten the screws alternately and evenly until the rubber seal is compressed approximately 1mm e Use a jack or a leaver to push the disposer towards the flange of the mounting assembly e While this upward pressure is maintained untighten each leg and pull it downwards Make sure that all legs are firmly pressed against the floor Tighten the clamps using a torque of 17Nm As this is a critical matter a torque wrench should be used If no torque wrench is available use a leaver of approxematly 30cm and a force of 6kg Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 16 35 disperatof CE 6 1 3 Fixating of Disposer The disposer must be fixed with a torque protection bar fitted to the wall or bulkhead as per the figure below When starting or stopping quickly e g if cutlery jams the grinding unit the torque of the motor will cause the disposer to turn This may move the drain pipe water trap from its position causing water leakage The torque protection bar is not included in standard delivery but is available as an option If a torque protection bar is not suitable because of the distance to the bulkh
26. ity and low maintenance cost The disposer s life span is extended further by the outer housing of stainless steel EN 1 4301 AISI 304 and protection class IP55 for electrical components as standard The wide range of disposer sizes makes it easy to adjust any installation to fit any workplace in a galley or kitchen With an ATF assembly installation is simplified as no welding is required when mounting on site The unit is installed in the sink s existing drain outlet with diameter 90mm using a screw joint reinforcement The BS flange is mounted onto the ATF assembly and the grinder is then bolted onto the BS flange To prevent accidental access to the grinding chamber during operation the disposer inlet is covered by a protective lid If the lid is opened during operation the safety interlock switch activates and shuts down the disposer The lid also serves as a splash back and reduces the risk of cutlery falling into the disposer by mistake Standard delivery includes a complete start stop unit with contactor and motor overload protector a flushing nozzle for installation in sink wall or flush pipe tower and a complete solenoid valve with line strainer These items as well as the protection lid with safety interlock switch are to be installed on site Cold water will automatically flow when the disposer starts flushing the food waste into the grounding chamber and then into the sewer system or a storage tank Food waste disposers within t
27. ix it in the end shield 13 and make sure that the stationaty shredder is in the correct place Secure the stationary shredder to the end shield by hammering 6 punch marks around the joint between these two articles Wipe the surface of the hood 16 that faces the rubber seal clean Carefully fit the hood 16 so that its outside arrow mark is positioned centrally to the waste outlet on the end shield 13 Secure the hood with 2 nuts 25 and 2 washers 25 1 on the two non hilighted positions see section 10 4 step 6 The torque should be 9 5Nm for models 510A 520A and 21Nm for models 530A 575A Outside arrow mark on hood 28 Turn the disposer upside down 29 Secure the strap 17 using the two remaining hexagonal nuts 25 and washers 25 1 The torque should be 9 5Nm for models 510A 520A and 21Nm for models 530A 575A ry mU Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 31 35 disperatof CE 30 Pull the motor cable trough the cable gland of the housing 15 31 Make sure that the folded lugs on the upper rim of the housing are placed correctly inside the hood User manual in Original 32 Secure the housing with two screws and washers 26 on the bottom 33 Turn the disposer to an upright position Using plier pull the seal for stationary shred
28. l 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof CE Use a firm and well balanced jack with a support disk to hoist the disposer into position under the mounting flange User manual in Original Hoist alternative 3 If no hoisting tools are available place the disposer on a solid object of the proper height for example a wooden crate and push it in under the mounting flance To get the proper height of this object measure the space between the floor and the mounting flance and then subtract the height of the disposer and the rubber seal 3mm Mounting of models 520A 530A 550A and 575A delivered with legs as standard The weights of models 520A 575A require legs for support At installation site the speratly delivered 3 legs must be fixed to the 3 clamps in the disposer bottom t j 4 Proceed as follows when mounting legs e Measure the height X mm between the flange of the mounting assembly and the floor e Measure the height Y mm of the disposer without legs including the 3mm rubber seal e Lay down the disposer carefully on its side Slide the three legs into respective clamp Each leg should protrude X Y 2mm e Tighten the clamps Make sure that the legs are fixated and that their position not have changed during the tightening of the screw e Place the disposer so that it stands on
29. lder 21 6 4 2 Mist cm ssc 21 6 4 3 Main Electrical Safety SWITCH en nee ee ee ee epis 21 6 4 4 SII ee ee 21 6 4 5 POLS COW ae ee nee ee 21 6 4 6 Earth Wire and Ground Fault Circuit Breaker sees 21 6 4 7 Direction of Rotation for the Disposer cccccccsssececeseccecescceeeesecessusecesseueceeseuseeesauaeses 21 65 Start V Dand Final Testine ERN 22 6 5 1 CNUE F CREC orara E TO D OE E 22 6 5 2 Checks DBTOTO TI eea E E re 22 5 5 3 SUC cM E E 22 Tx ANNE SE ee ee ee ee 22 8 Sale TS UICC ONS ee ee re een 23 9 cODSIQUHE MSEC TIONS een een eek 23 le Starte DUO Dis m 23 2e DAN CEANN m ee ee 23 23 M 0 16 10 ol 9 6015 9 dmm 24 9 3 1 Disposer Reduces Speed stops or does not start cceccceeeccsecccseseeeeceenseeenceeeeseeeeeeeeens 24 9 3 2 The Disposer starts but there is no Flushing Water eee 24 9 3 3 The Disposer does not start and makes no SOUNA ccceeeccceseccceeesccensseeececeececeneeeeeness 24 10 SERVICE MS R CEIO NS Mr n 25 10 1 AOT RR TK ETC 25 10 2 Exploded VIEW ol DISDOSBE nee een Uber ito S Nu ORUNUE 25 10 3 Maintenance and Service of Assembly and Protective Lid eeeeeeeeeeees 26 10 4 Dismantling OF DISPOSE iot tds EE d PES III Vd ud EUR CUI UK rERUE 26 10 5 Assemb de Pic e ecc ME EE TER 29 10 6 Se
30. ll never exceed USD 2 million In this provision Det Norske Veritas shall mean the Foundation Det Norske Veritas as well as all its subsidiaries directors officers employees agents and any other acting on behalf of Det Norske Veritas DET NORSKE VERITAS AS Veritasveien 1 NO 1322 H vik Norway Telephone 47 67 57 99 00 Telefax 47 67 57 99 11 Org No NO 945 748 931 MVA Form No 40 91a Issue Januarv 2008 5 35 disperatof User manual in Original Index le PORE EY MOC AU OS ee ee ee ee ee een 7 MEE A Up mem 7 1 2 Personnel Qualifications and Training sccccsscscscssesecsoussecconssscnessscsecussestouesscneuesseneoussense 8 Ze COD AY die Mtm m 9 3 Product Description and Technical Specification cccssccccssseccccseccceeseceeeesececeeseceseeeeceeseeseeeeas 9 3 1 Food Waste Disposer 500A ATF K EXCELLENT SERIES with Protective Lid for Installation in SIak and DIShwashllipLiliB os cases cu macie buo dera er Hmilctid dn maid dvd 9 3 2 Technical 5 C1 CeO E ee ee TE 10 de Storgee and Trin Bellen een een een nee 11 n MM 8 073 1 lt n NEN NENNEN EUER EEEE E PS eee rr a eee EEE eee E E eer 11 2 VASO aeea ee eos een ee 11 5 AACN IN DeO RETE 12 Deli IO CUPS ON ee ee eine ee 12 S PME ee Edere yess 12 D nstallaul n Imstruchons ee ee 14 Dl Assembly OF DIG DOSER scannen ee ee 14 6 1 1 Mounting of the Disposer with a ATF K Assembly ccccesecccces
31. lly use a pipe whench to hold one of its shredder blades 10 Remove the rotary shredder 02 by placing two crowbars opposite one another under the rim of the shredder supported by the side of the end shield 13 f 11 Remove the V ring seal 03 01 and loosen the 4 fixing screws 23 of the end shield 13 Remove the end shield 13 Inspect the washer 03 00 for possible wear caused by the V ring seal and replace the washer if necessary 5 oS a a DU Sr ee 12 Turn the end shield 13 upside down and remove the locking ring 03 03 by means of a circlip pliers With some adequate protection in between apply pressure to the washer 03 00 in order to get the two axle seals 03 02 out Make sure that the surface of the washer is in good condition Examine the contact surface of the carrier 18 for wear caused by the axle seals There should only be two small symmetrical tracks on the carrier if it has been running correctly Replace the carrier if necessary 13 Terminate dismantling here when only replacing the stationary and rotary shredders Start the reassembling from section 10 5 5 The V ring seal 03 01 and the two axle seals 03 02 with special grease 04 together with stationary seals 05 and 08 must be replaced with every overhaul Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web p
32. must have the same dimensions as the outlet flange of the disposer i e 2 for models 510A 520A and 2 for models 530A 575A in order to allow free waste water flow from the disposer No throttling in the water trap and drain pipe may exsist Larger dimensions must also be avoided as this will reduce the speed of the waste water flowing from the disposer 6 3 2 Depth and Threshold of Water Trap The depth of the water trap measurement d in figure below must be as small as possible in order to obtain the best possible flow with the largest amounts of food waste The water trap must also be deep enough so that the water threshold d1 is approximately 80mm for models 510A 520A and 160mm for models 530A 575A 6 3 3 Curves and Bends The water trap and all bends in the drain pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120mm for models 510A 520A and 130 150mm for models 530A 575A 6 3 4 Level Difference The level difference measurement n in figure below must be at least equal to the inner drain pipe diameter i e 2 for disposer models 510A 520A and 2 for models 530A 575A 6 3 5 Slope of Drain Pipe The slope of the drain pipe measurement f in figure below must not be less than 2 100 When the rate of flow of food waste is large and or where the distance from the disposer to the floor drain is great a slope of but n
33. n all four screws 23 The torque should be 50Nm for models 510A 520A and 81Nm for models 530A 575A Grease the V ring seal 03 01 and washer 03 00 using special grease 04 Fit the V ring seal over the carrier 18 with the seal lip against the washer 03 00 Fix the carrier key 10 with grease Wipe the axle hole in the rotay shredder 02 clean Also make sure that the mateing surfaces on the end shield 13 and the stationary shredder 01 are clean Fit the rotary shredder 02 on the carrier 18 Wipe the carrier 18 clean from excess grease Apply a layer of rubber sealing compound 09 over the joint between shredder and carrier axle Make sure that the thread is free from sealing compound Fit the washer 06 and tighten the axle screw 07 The torque should be 9 3Nm for models 510A 515A 22Nm for model 520A and 44Nm for models 530A 575A Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperatof 20 21 22 23 24 25 26 21 30 35 CE Apply a thin continuous string of rubber sealing compound 09 in the seat of the end shield 13 User manual in Original Carefully position the stationary shredder 01 with the large tooth at the outlet of the end shield 13 Tap the stationary shredder 01 with a plastic hammer to f
34. ncluded in standard delivery but is available as an option from Disperator 6 2 5 Vacuum Valve back flow preventer When a flushing nozzle is fitted in a sink washing line or other type of assembly a vacuum valve must be installed at the top of a lyre shaped incoming water pipe as shown in figure below This protects the water pipe from re suction during a possible overflow in the sink The vacuum valve is not included in standard delivery but is available as an option When a flush pipe tower with air gap to sink washing line or other type of assembly is fitted no vacuum valve is needed if not stated for other reasons and or specified in national local regulations m Vacuum valve Incoming cold water pipe with solenoid valve and strainer Reinforced flexible hose The picture above shows the positioning of a vacuum valve above a standard disposer sink assembly Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 20 35 disperatof CE 6 3 Water Trap and Drain Pipe The drain connection of the delivered disposer must be done by an authorized installer of sewer supply and in accordance to valid local regulations The water trap is not included in standard delivery but is available as an option User manual in Original 6 3 1 Dimensions The water trap and the drain pipe
35. o handle food waste separation at source complying with modern demands and being economically reasonable Our assortment is unique Disperator is the only manufacturer that offers all types of installation possibilities in a kitchen Our basic range consists of six different sizes of waste disposers which may be combined with 12 different mounting assemblies Further the advantage of the basic model s design is that the waste disposers may easily be integrated into other manufacturer s mounting assembly or furnishings without difficulty Thereby designing each workplace in a kithen or galley to its specific requirements regarding function ergonomics and economy 3 Product Description and Technical Specification 3 1 Food Waste Disposer 500A ATF K EXCELLENT SERIES with Protective Lid for Installation in Sink and Dishwashing Line Disperator food waste disposers are used in kitchens and galleys around the world providing an efficient and immediate removal of food waste whenever the need arises and thereby improving hygiene in the working environment eliminating bad odors and bacteria formation and minimizing manual handling Our product range is designed with the user s needs in focus and meets today s requirements for handling of food waste The high quality grinder of specially alloyed steel together with the unique and well proven sealing design between the grinder and motor provides the user with many years of operational reliabil
36. ot exceeding 5 100 should be maintained Installation of horizontal drain pipes must be avoided at all times dlg 6 3 6 Vacuum Evacuation For installations where the disposer is evacuated by means of a vacuum a water trap must not be connected to the outlet of the disposer Instead the disposer is connected directly to the collection tank of the vacuum system It is important that the drain pipe between the disposer and the collection tank has a ventilation pipe that is always open as shown in the figure below A ventilation pipe must be fitted even if the collecting tank has automatic airing Ventilation pipe which must alwavs be open Collection tank Pt Vacuum exhaust valve Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 21 35 disperatof CE 6 4 Electrical Connection The electrical connection of the delivered disposer must be done by an authorized electrician and in accordance to local regulations The wiring made from factory and the electrical connection to be done at installation is shown in the enclosed wiring diagram User manual in Original 6 4 1 Supply Voltage Check that the supply voltage corresponds to the specified voltage on the disposer s serial number plate which is placed on the disposer housing 6 4 2 Mains Fuses Check that the supply voltage
37. r a cable tie if you need to leave the disposer temporarily before step 7 is completed Use protective gloves Open the protective lid Flush the sink and the protective lid with water until clean Close the protective lid Make sure that the safety interlock switch connects Use the main electrical safety switch to connect the electrical supply Press the green button 1 to start and empty the disposer Press the red button 0 the disposer and the flushing water will stop within 5 seconds oe s SS es Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 24 35 disperatof CE 9 3 Trouble Shooting User manual in Original 9 3 1 Disposer Reduces Speed stops or does not start A humming sound might be heard from motor 1 Press the red button 0 i oc 92 2 Use the main electrical safety switch to disconnect electrical supply Lock the switch with a padlock or a cable tie if you need to leave the disposer temporarily before step 10 is completed 3 Use protective gloves Open the protective lid and check if something is jammed in the disposer 4 If so place the jam release wrench on the center washer See picture below 5 Release the grinder by rotating the wrench backwards and forwards until the shredder rotates freely in both directions If needed extend the bar on the wrench
38. rvice Instructions User manual in Original 10 1 Authority Dismantling and assembly of the disposer to flushing water drain pipe and electrical services must be done by authorized personnel and in accordance to local regulations 10 2 Exploded View of Disposer Stationary shredder Rotary shredder Washer for V ring seal V ring seal Axle seal with stainless spring 2 pcs Locking ring SgH Seal for stationary shredder Axle washer Axle screw Seal for hood flange Key for carrier End shield Motor with drainage holes Axle seal 1 pcs motor drive side 1 pcs motor fan side Bearing 1 pcs motor drive side 1 pcs motor fan side Key for motor shaft Housing Hood Strap for housing Carrier Screw and nut for mounting the disposer 6 pcs Endshield mounting screw 4 pcs Nut and washer for hood assembly 4 pcs Screw and washer housing assembly 2 pcs Adjustable leg 3 pcs 520A 575A only 29 01 Screw for leg clamp 3 pcs 520A 575A only Spare parts not shown in drawing Special grease for seals and carrier Rubber sealing compound Torque protection bar for fixing disperator to the wal bulkhead Jam release wrench for rotary shredder Solenoid valve BSP Female incl coil cable plug and fixating washer Coil for solenoid valve Line strainer BSP Female Start stop unit including contactor with motor overload protector Safety Interlock Switch ALWAYS STATE THE SERIAL NUMBER OF T
39. rvice and Maintenance Intervalls cccccccccccssssseeeccccccssaeeseecccecesseeesseeececeessuaeaseeeeeess 31 10 7 SPIEE cip MM TU m Em 32 TOC EE uu o 1D io CNRC 32 10 7 2 Identification Guide for 500A EXCELLENT SERIES Spare Parts ccscccccssseceeeeseeeeeeneees 33 Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 7 35 disperatof CE 1 Safety Precautions This manual contains basic instructions which must be observed when installing operating and servicing the disposer It is therefore essential for the installer user or responsible technician to read the manual thoroughly prior to installation and operation User manual in Original A copy of the manual must always be at hand where the disposer is being used In addition to the general safety instructions listed in this main section it is necessary to observe the special safety rules included in other sections of the manual 1 1 Safety Signs The following safety signs are used in this manual and on the disposer Faliure to comply with safety precautions may cause personal injury or damage the disposer Read the User Manual before use Risk of electric shock Danger to general public Risk of mutilation rotating parts Warning plates located on or close to the disposer must always be observed and kept legibl
40. sea from fixed or floating platforms located more than 12 nautical miles from the nearest land and from all other ships when alongside or within 500 m of such platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 6 Discharge of garbage within special areas 1 Discharge of the following garbage into the sea within special areas shall only be permitted while the ship is en route and as follows Ad Discharge into the sea of food wastes as far as practicable from the nearest land but not less than 12 nautical miles from the nearest land or the nearest ice shelf Food wastes shall be comminuted or ground and shall be capable of passing through a screen with openings no greater than 25 mm Food wastes shall not be contaminated by any other garbage type For Det Norske Verirtas AB AnnaBerglund i P Digitally Signed By Berglund Anna Senior Surveyor ar Location DNV Stockholm Signing Date 2013 06 11 If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas then Det Norske Veritas shall pay compensation to such person for his proved direct loss or damage However the compensation shall not exceed an amount equal to ten times the fee charged for the service in question provided that the maximum compensation sha
41. sececeesececeeesceeseeseeeseeneces 14 6 1 2 Mounting and Support against Floor Floor plate essseee 14 6 1 3 FXaung Ol OS OSC nee ee nee 16 6 1 4 Protective Lid Connected to a Safety Interlock Switch es222cues2sssseesnesseesnnnsnennennnenenenn 16 6 2 FORNE Wale een ee re 19 6 2 1 WATER PIDe ee ee ee ee ee 19 6 2 2 Line Strainer and Solenoid Valve 7 cccccccccssssssseeecccccseaeessececcceessaeeseeeseceessauasseeeseeeesaaas 19 6 2 3 Flushing Nozzle in Sink or Flush Pipe Tower with Air Gap to Sink sees 19 6 2 4 Reinforced Flexible Hose 77 for Flushing Wate r ccccccesseccecesseccceesececeeeeceeseesecesseneess 19 6 2 5 Vacuum Valve back flow preventer cccccccccsssseccccceesecccceeeeeecceceeeeeceeeseeeeeceeesaenseeess 19 63 Water Trap and Drain Pipe essensie i ERES THE Uere un In SUME qUN Rond espe EE Ud Le theo cic E UN dpi sans 20 6 3 1 DIES ION ee ee OT 20 6 3 2 Depthand Threshold or Water Trap einen 20 6 3 3 UV SC Belts are ee 20 6 3 4 Level DINE ONCE Eee 20 6 3 5 SIO OE OF Di AP NOS coa T 20 6 3 6 vacuum EVA C WACO E Loo oom 20 Dok ref User manual 500A ATF K Rev D DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 6 35 disperatof User manual in Original Bd FCCC ONNE ON ee er ne ren 21 6 4 1 SUDDIV VOLLOBOL S pereat a een endete ee o
42. st through out No throttling may exist up to the solenoid valve 6 2 2 Line Strainer and Solenoid Valve The line strainer must be mounted before the solenoid valve in the flow direction on the cold flushing water feed Make also sure that the line strainer and the valve are mounted in the correct flow direction see arrow on these components and that the nut on the strainer to be opened when cleaning the strainer is directed downwards 6 2 3 Flushing Nozzle in Sink or Flush Pipe Tower with Air Gap to Sink When a flushing nozzle is fitted in a sink washing line position the nozzle as high up as possible and above the spillway Place the flushing nozzle as far from the inlet to the disposer as possible This will allow for a larger flushing area in the bottom of the sink basin For further information see section 6 2 5 Vacuum Valve If required by local regulation a flush pipe or flush tower with air gap to the sink can be ordered fom Disperator as an optional extra 6 2 4 Reinforced Flexible Hose for Flushing Water As shown in figure below a reinforced flexible hose must be fitted between the incoming water pipe mounted on the wall bulkhead and the connection for flushing water on the disposer assembly The hose absorbs the compressive push in the pipe when the flushing water is turned on and absorbs any small vibrations which may occur during the grinding process of the disposer The hose is not i
43. tenance and service work 6 Depending on how the disposer is mounted and assembled to the suronding kitchen furniture it may emit a noise level of more than 70 dB A Disperator recommends that hearing protection is used when grinding bones and other types of hard food waste 9 Operating Instructions The disposer is intended for disposal of food waste only e Food waste that is difficult to grind such as vegetables with long fibers fish skins and sinewy meat should be divided into pieces of 3 5cm 1 2 inch and mixed with other food waste before being ground e Dry and sticky waste such as steamed rice pasta mashed potatoes and bread should soak in water before being ground e Disposers having a motor power of 2 2kW or more have the capacity to grind larger meat bones as well Ec oc 92 A 9 1 Start and Stop 1 Press the green button 1 the disposer and flushing water starts 2 Feed food waste into the disposer in an even and continuous manner 3 When the grinding is completed the motor s idle sound is heard 4 Wait 15 seconds Press the red button 0 the disposer and the flushing water will stop within 5 seconds 9 2 Daily Cleaning 1 Press the green button 1 the disposer and flushing water starts Flush clean 2 Press the red button 0 the disposer and flushing water will stop within 5 seconds 3 Use the main electrical safety switch to disconnect electrical supply Lock the switch with a padlock o
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