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2009-3 Ross Electric - 09-002 Generator

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1. 1 Cut or core in place construction to provide for installation of other components or performance of other construction and subsequently patch as required to restore surfaces to their original condition Do not make cuts that require new supports or shoring Protection Protect in place construction during cutting and patching to prevent damage Provide protection from adverse weather conditions for portions of Project that might be exposed anng cutting and patching operations 5 6 Sealed Bid 09 002 Generator Page 19 Adjacent Occupied Areas Avoid interference with use of adjoining areas or interruption of free passage to adjoining areas Existing Utility Services and Mechanical Electrical Systems See Division 26 Cutting Cut in place construction by coring drilling and similar operations including excavation using methods least likely to damage elements retained or adjoining construction In general use hand digging to protect landscaping Finished Surfaces Cut or drill from the exposed or finished side into concealed surfaces Concrete and Masonry Cut using a coring machine with abrasive or a diamond core drill Excavating and Backfilling Comply with requirements in applicable Division 31 Sections where required by cutting and patching operations 5 Proceed with patching after construction operations requiring cutting are complete one Patching Patch construction by filling repairing refinishing closing
2. E complying with NEMA ICS 6 and UL 508 unless otherwise indicated AUTOMATIC TRANSFER SWITCHES Sealed Bid 09 002 Generator u Page 71 A Comply with Level 1 equipment according to NEPA 110 Switching Arrangement Double throw type incapable of pauses or intermediate position stops during normal functioning unless otherwise indicated A push button type test switch shall be provided to simulate a normal source failure A push button type switch to bypass the time delay on transfer to emergency the engine exerciser period on the retransfer ro normal time delay whichever delay is active at the time the push button is activated Signal Before Transfer Contacts A set of normally open normally closed dry contacts operates in advance of retransfer to normal source Interval is adjustable from 1 to 30 seconds Digital Communication Interface Ethernet output for monitoring of system condition via network resident workstations and manufacturers monitoring software In Phase Monitor Factory wired internal relay controls transfer so it occurs only when the two sources are synchronized in phase Relay compares phase relationship and frequency difference between normal and emergency sources and initiates transfer when both sources are within 15 electrical degrees and only if transfer can be completed within 60 electrical degrees Transfer is initiated only if both sources are within 2 Hz of nominal frequency and 70 percent or more
3. and or Seller s noncompliance with any laws or regulations of any governmental authority having _ jurisdiction over Contractor s and or Servicer s and or Seller s performance of this contract and Contractor s and or Seller s violation of any of the terms and conditions of this Agreement and from the Contractor s and or Servicer s and or Seller s negligence arising from in any manner and in any way connected with the terms and conditions of this Agreement and arising from the Contractor s and or Servicer s and or Seller s performance thereunder DEFAULT Time is of the essence of this contract and if delivery of acceptable items or rendering of services is not completed by the time promised the County reserves the right without liability in addition to its other rights and remedies to terminate the contract by notice effective when received by Seller as to stated items not yet shipped or services not yet rendered and to purchase substitute items or services elsewhere and charge the Seller with any or all losses incurred Page 7 18 19 20 21 22 Sealed Bid 09 002 Generator Page 8 INSPECTION Materials or Snipen purchased are subject to inspection and approval at the County s destination The County reserves the right to reject and refuse acceptance of items which are not in accordance with the instructions specifications drawings or data of Seller s warranty express or implied Rejected materials or equipment s
4. stranded 7x32 tinned copper drain wire 6 Flame Resistance Comply with UL 1581 RS 485 CABLE Standard Cable NFPA 70 Type CM or as indicated on the drawings 1 Paired two pairs twisted No 22 AWG stranded 7x30 tinned copper conductors 2 PVC insulation 3 Unshielded 4 PVC jacket 5 Flame Resistance Comply with UL 1581 Plenum Rated Cable NFPA 70 Type CMP Paired two pairs No 22 AWG stranded 7x30 tinned copper conductors Fluorinated ethylene propylene insulation Unshielded Fluorinated ethylene propylene jacket Flame Resistance NFPA 262 Flame Test a a LOW VOLTAGE CONTROL CABLE Paired Cable NFPA 70 Type CMG 1 As specified by the manufacturer 2 PVC insulation 3 Unshielded 4 PVC jacket 5 Flame Resistance Comply with UL 1581 Plenum Rated Paired Cable NFPA 70 Type CMP 1 As specified by the manufacturer 2 PVC insulation 3 Unshielded 4 PVC jacket f 5 Flame Resistance Comply with NFPA 262 CONTROL CIRCUIT CONDUCTORS Class 1 Control Circuits where indicated Stranded copper Type THHN THWN in raceway complying with UL 83 l Class 2 Control Circuits Stranded copper Type THHN THWN in raceway power limited cable concealed in building finishes complying with applicable UL standard Class 3 Remote Control and Signal Circuits Stranded copper Type THHN THWN or Type TFFN in raceway complying with UL 83 13 8 13 9 Seal
5. 1 4 3 cm nominal inside diameter A 1 1 4 atmospheric mushroom cap shall be furnished and shall be piped above the highest fill point as a minimum 10 Emergency Venting The emergency vent opening shall be sized to accommodate the toal capacity of both normal and emergency venting and shall be not less than that derived from NEPA 30 Table 2 8 and based on the wetted surface area of the tank The wetted area of the tank shall be calculated on the basis of 100 percent of the primary tank A zinc plated emergency pressure relief vent cap shall be furnished for the primary tank The vent shall be spring pressure operated opening at 0 5 psig and full open pressure at 2 5 psig Limits shall be stamp marked on the top of each vent 11 Low Fuel Level Switch CONTROL AND MONITORING Automatic Starting System Sequence of Operation When mode selectot switch on the control and monitoring panel is in the automatic position remote control contacts in one or more separate automatic transfer switches initiate starting and stopping of generator set When mode selector switch is switched to the on position generator set starts The off position of same switch initiates generator set shutdown When generator set is running specified system or equipment failures or derangements automatically shut down generator set and initiate alarms Operation of a remote emergency stop switch also shuts down generator set Configuration Operating and safety in
6. F 8am 4pm Non holidays 14 Days Notice to schedule Full KW NFPA 110 load bank test at startup includes load bank and cables Set Owner s Manual Install Manual and User s Manual for generator and ATS Freight cost included to site with open flatbed lowboy with NO UNLOAD by others Five Year parts amp labor generator only system warranty from startup date per Kohler terms Five Year parts amp labor ATS only system warranty from factory ship date per ASCO terms First Two Years PM agreement with quarterly inspections amp 2 changes oil amp filters changed Spares kit with set filters oil fuel air and set controller lamps amp fuses amp charger fuses itt teen Basic user training visit scheduled by owner M F 8am 4pm non holidays 7 days notice Software user training visit scheduled by owner M F 8am 4pm non holidays 7 days notice REQUIRED OPTIONAL HARDWARE Special CAT 5 cable no sub allowed Belden 9841 cable no sub no splice between RASP and generator 1 00 per foot OPTION THAT MAY BE REQUIRED BY STATE FIRE MARSHALL if needed Site pressure test of diesel tank State Fire Marshall may want to witness this 1 250 00 Steiner Electric Company 1275 Touhy Avenue e Elk Grove Village Illinois 60007 e Phone 847 956 3098 e Fax 847 956 5013 E Kohler Power 450REOZDD 450 kW 450REOZBB Diesel Generators Industrial Gene KOH d
7. Inline 511 kWm 685 BHP 122 6 Lph 32 4 gph 92 Lph 24 3 gph 62 1 Lph 16 4 gph 33 3 Lph 8 8 gph 131 Lph 34 6 gph 100 3 Lph 26 5 gph 68 9 Lph 18 2 gph 36 3 Lph 9 6 gph Page 2 of 3 12 10 2008 A MUTUAL INSURANCE COMPANY Bond Number 0935102 Labor and Material Payment Bond KNOW ALL MEN BY THESE PRESENTS That Ross Electric Inc of 25342 Harter Road Kaneville IL 60144 Name and address of the Contractor as Principal hereinafter called Principal and WEST BEND MUTUAL INSURANCE COMPANY as Surety hereinafter called Surety are held and firmiy bound unto Kane County 719 S Batavia Ave Geneva IL 60134 Name and address of the Owner as Obligee hereinafter called Owner for the use and benefit of claimants as hereinbelow defined in the amount of Two Hundred Twelve Thousand Dollars and Zero Cents Dollars 212 000 00 Insert a sum equal to at least one half of the contract price for the payment whereof Principal and Surety bind themselves their heirs executors administrators successors and assigns jointly and severally firmly by these presents WHEREAS Principal has by written agreement dated _92 10 2009 entered into a contract with Owner for the purchase and installation of 450 kilowatts generator for Building C and E at 719 S Batavia Ave Geneva IL 60134 in accordance with drawings and specifications prepared by Full name and address of Architect Engineer which contra
8. PRODUCTS BI 13 2 PATHWAYS Support of Open Cabling NRTL labeled for support of Category 5e cabling designed to prevent degradation of cable performance and pinch points that could damage cable 1 Support brackets with cable tie slots for fastening cable ties to brackets 2 Lacing bars spools J hooks and D rings i 3 Straps and other devices Conduit and Boxes Comply with requirements in Division 26 Section Raceway and Boxes for Electrical Systems 1 Outlet boxes where applicable shall be as specified by the manufacturer UTP CABLE Description Match existing owner s standard 100 ohm four pair UTP covered with a thermoplastic jacket with industry standard color 1 Comply with ICEA S 90 661 for mechanical properties 2 Comply with TIA EIA 568 B 1 for performance specifications 3 Comply with TIA EIA 568 B 2 Category 5e or higher verify owner s standard 4 Listed and labeled by an NRTL acceptable to authorities having jurisdiction UTP CABLE HARDWARE Manufacturers Match existing owner s standard RS 232 CABLE Standard Cable NFPA 70 Type CM or as indicated on the drawings 1 Paired two pairs No 22 AWG stranded 7x30 tinned copper conductors 2 Polypropylene insulation 3 Individual aluminum foil polyester tape shielded pairs with 100 percent shield coverage 13 5 13 7 Sealed Bid 09 002 Generator 4 PVC jacket 5 Pairs are cabled on common axis with No 24 AWG
9. SPECIFICATIONS FOR NEW GENERATOR FOR BUILDINGS C AND E FOR Kane County Government Center 179 S Batavia Ave Geneva IL 60134 Specification Divisions 1 through 31 DATED December 8 2008 PREPARED BY CORDOGAN CLARK amp ASSOCIATES 960 RIDGEWAY AVENUE AURORA ILLINOIS 60506 TABLE OF CONTENTS SECTION NO SECTION TITLE PROJECT DRAWING INDEX DATED December 8 2008 Project Drawing Index Dated September 5 2008 Structural 101 Electrical E1 0 E2 0 E3 0 DIVISION 1 GENERAL REQUIREMENTS 015000 TEMPORARY FACILITIES AND CONTROLS 017300 EXECUTION 017823 OPERATION AND MAINTENANCE DATA DIVISION 26 ELECTRICAL 260500 COMMON WORK RESULTS FOR ELECTRICAL 260523 CONTROL VOLTAGE ELECTRICAL POWER CABLES 260526 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 260529 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 260533 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS 260553 IDENTIFICATION FOR ELECTRICAL SYSTEMS 263213 ENGINE GENERATORS 263600 TRANSFER SWITCHES DIVISION 31 EARTHWORK 312000 EARTH MOVING TRENCHING Page 13 Sealed Bid 09 002 Generator Page 14 SECTION 015000 TEMPORARY CONTROLS PART 1 GENERAL 1 1 1 2 A SUMMARY Section includes quemen for temporary ale support facilities and security and proteoron facilities Related Sections 1 Division 26 for work restrictions and limitations on utility interruptions QUALITY ASSURANCE Provide OSHA approved temporary barri
10. SUPPORT ANCHORAGE AND ATTACHMENT COMPONENTS Steel Slotted Support Systems Comply with MFMA 4 factory fabricated components for field assembly i B C D Sealed Bid 09 002 Generator Page 38 1 Available Manufacturers Subject to compliance with requirements manufacturers offering products that may be incorporated into the Work include but are not limited to the following Allied Tube amp Conduit Cooper B Line Inc a division of Cooper Industries ERICO International Corporation GS Metals Corp Thomas amp Betts Corporation Unistrut Tyco International Ltd rho ao op 2 Metallic Coatings Exterior locations Hot dip galvanized after fabrication and applied according to MFMA 4 3 Painted Coatings Interior locations Manufacturer s standard painted coating applied according to MFMA 4 4 Channel Dimensions Selected for applicable load criteria Raceway and Cable Supports As described in NECA 1 and NECA 101 Conduit and Cable Support Devices Steel or malleable iron hangers clamps and associated fittings designed for types and sizes of raceway or cable to be supported Mounting Anchoring and Attachment Components Items for fastening electrical items or their supports to building surfaces include the following 1 Mechanieal Bxpanaion Anchors Insert wedge type zinc coated or stainless steel for use in hardened portland cement concrete with tension shear and pullout capacities appropria
11. Self ventilated and dripproof construction Superior voltage waveform from a two thirds pitch stator and skewed rotor Digital solid state volts per hertz voltage regulator with 0 25 no load to full load regulation Brushless alternator with brushless pilot exciter for excellent het Page 1 of 3 12 10 2008 Kohler Power 450REOZDD 450 kW 450REOZDD Diesel Generators Industrial Gene load response Other features e Controllers are available for all applications e The low coolant level shutdown prevents overheating standard on radiator models only e Integral vibration isolation eliminates the need for under unit vibration spring isolators e An electronic isochronous governor delivers precise frequency regulation e Electronic engine controls manage the engine Specifications Prime Ratings Standby Ratings Hertz Alternator Type EPA Tier Level Engine Manufacturer Engine Model Cylinder Arrangement Max Power at Rated RPM Prime Fuel Consumption at 100 load 75 load 50 load 25 load Standby Fuel Consumption at 100 load 75 load 50 load 25 load Options Generator Controls Decision Maker 3 Decision Maker 550 http www kohlerpower com industrial detail htm sectionNumber 13261 amp categoryNum 410 kW 513 kVa 450 kW 563 kVa 60 Hz Brushless Permanent Magnet Pilot Exciter 3 Detroit Diesel Series 60 6
12. between sleeve and raceway or cable 1 Sealing Elements EPDM interlocking links shaped to fit surface of cable or conduit Include type and number required for material and size of raceway or cable unless noted otherwise 2 Pressure Plates Plastic Include two for each sealing element 3 Connecting Bolts and Nuts Carbon steel with corrosion resistant coating of length required to secure pressure plates to sealing elements Include one for each sealing element GROUT Nonmetallic Shrinkage Resistant Grout ASTM C 1107 factory packaged nonmetallic aggregate grout noncorrosive nonstaining mixed with water to consistency suitable for application and a 30 minute working time PART 11 EXECUTION COMMON REQUIREMENTS FOR ELECTRICAL INSTALLATION Comply with NECA 1 Measure indicated mounting heights to bottom of unit for suspended items and to center of unit for wall mounting items unless noted otherwise a erh Page 27 1 To allow maximum possible headroom unless specific mounting heights that reduce headroom are indicated 2 To provide for ease of disconnecting the equipment with minimum interference to other installations 3 So connecting raceways and cables will be clear of obstructions and of the working and 11 2 Sealed Bid 09 002 Generator Page 28 Headroom Maintenance If mounting heights or other location criteria are not indicated arrange and install components and equipment to provide maximum possible
13. building exterior OPERATION TERMINATION AND REMOVAL Termination and Removal Remove each temporary protection when need for its service has ended no later than Substantial Completion Repair damaged Work clean exposed surfaces and replace construction that cannot be satisfactorily repaired 1 2 Materials and facilities that constitute temporary facilities are property of Contractor Remove materials contaminated with road oil asphalt and other petrochemical compounds and other substances that might impair growth of plant materials or lawns Repair or replace landscaping street paving curbs and sidewalks damaged by or during the work END OF SECTION 015000 Sealed Bid 09 002 Generator Page 16 SECTION 017300 EXECUTION PART 3 GENERAL 3 1 A 3 2 3 3 SUMMARY Section includes general administrative and procedural requirements governing execution of the Work including but not limited to the following Construction layout Field engineering and surveying Installation of the Work Cutting and patching Progress cleaning Starting and adjusting Protection of installed construction Correction of the Work PVN ek GN QUALITY ASSURANCE Cutting and Patching Comply with requirements for and limitations on cutting and patching of construction elements a Operational Elements Do not cut and patch operating elements and related components in a manner that results in reducing their capa
14. but not limited to all required certificates are fully incorporated herein as a material and necessary part of the contract A The Bidder shall also include with his bid any necessary literature samples etc as required within the Invitation to Bid and specification B For purposes of this offer the terms Offerer Bidder Contractor and Vendor are used interchangeably 2 In submitting this Offer Bidder acknowledges A All bid documents have been examined Instructions to Bidder Special Conditions Division 1 26 and 31 of the Specifications and Drawings dated September 5 2008 the following addenda No _ _ No _2Z No 3 No Bidder to acknowledge addenda here B The site and locality has been examined where the Work is to be performed the legal requirements federal state and local laws ordinances rules and regulations and the conditions affecting cost progress or performance of the Work and has made such independent investigations as Bidder deems necessary l C Work will be accomplished in accordance with the Contract documents and complete the Work within the stated Contract time as outlined in the Special Provision to Bidders D To be prepared to execute a contract with the Owner within ten 10 calendar days after acceptance of the bid by the Owner and furnish a Performance Bond and Labor Material Bond in accordance with the Instruction to Bidders 3 The bidder will complete this project for the furnis
15. diene terpolymer rubber FMC Flexible metal conduit IMC Intermediate metal conduit LFMC Liquidtight flexible metal conduit RNC Rigid nonmetallic conduit SUBMITTALS Product Data For surface fittings handholes hinged cover enclosures and cabinets Shop Drawings For the following raceway components Include plans elevations sections details and attachments to other work QUALITY ASSURANCE Electrical Components Devices and Accessories Listed and labeled as defined in NFPA 70 Article 100 by a testing agency acceptable to authorities having jurisdiction and marked for intended use Comply with NFPA 70 Sealed Bid 09 002 Generator Page 41 22 1 moo Oo mw gt 22 2 PART 22 PRODUCTS METAL CONDUIT AND TUBING Rigid Steel Conduit ANSI C80 1 IMC ANSIC80 6 EMT ANSI C80 3 FMC Zinc coated steel LFMC Flexible steel conduit with PVC jacket Fittings for Conduit Including all Types and Flexible and Liquidtight EMT and Cable NEMA FB 1 listed for type and size raceway with which used and for application and environment in which installed 1 Conduit Fittings for Hazardous Classified Locations Comply with UL 886 2 Fittings for EMT Steel or die cast set screw or compression type as acceptable to local AHJ NONMETALLIC CONDUIT RNC NEMA TC 2 Type EPC 40 PVC unless otherwise indicated Fittings for ENT and RNC NEMA TC 3 match to conduit or tubing type and mate
16. fault conditions indicated based on testing according to UL 1008 1 Verify available fault current with the serving utility and advise engineer immediately of any conflicts with manufacturer s rating Solid State Controls Repetitive accuracy of all settings shall be plus or minus 2 percent or better over an operating temperature range of minus 20 to plus 70 deg C Resistance to Damage by Voltage Transients Components shall meet or exceed voltage surge withstand capability requirements when tested according to IEEE C62 41 Components shall meet or exceed voltage impulse withstand test of NEMA ICS 1 Electrical Operation Accomplish by a nonfused momentarily energized solenoid mechanism mechanically and electrically interlocked in both directions to assure only one of two possible positions normal or emergency Switch Characteristics Designed for continuous duty repetitive transfer of full rated current between active power sources 1 Limitation Switches using molded case switches or circuit breakers or insulated case circuit breaker components are not acceptable 2 Switch Action Double throw mechanically held in both directions 3 Contacts Silver composition main contacts segmented blow on construction and separate arcing contacts 4 Inspection of all contacts shall be possible from the front of the switch without disassembly of operating linkages and without disconnection of power conductors A manual operating handl
17. for Owner _ 7 Names and contact information for major consultants to the Architect that designed the systems contained in the manuals 8 Cross reference to related systems in other operation and maintenance manuals Table of Contents List each product included in manual identified by product name indexed to the content of the volume and cross referenced to Specification Section number in Project Manual Manual Contents Organize into sets of manageable size Arrange contents alphabetically by system subsystem and equipment If possible assemble instructions for subsystems equipment and components of one system into a single binder Manuals Electronic Files Submit manuals in the form of a multiple file composite electronic PDF file for each manual type required 1 Electronic Files Use electronic files prepared by manufacturer where available Where scanning of paper documents is required configure scanned file for minimum readable file size o 2 File Names and Bookmarks Enable bookmarking of individual documents based upon file names Name document files to correspond to system subsystem and equipment names used in manual directory and table of contents Group documents for each system and subsystem into individual composite bookmarked files then create composite manual so that resulting bookmarks reflect the system subsystem and equipment names in a readily navigated file tree Configure electronic manual to display
18. of nominal voltage Motor Disconnect and Timing Relay Controls designate starters so they disconnect motors before transfer and reconnect them selectively at an adjustable time interval after transfer Control connection to motor starters is through wiring external to automatic transfer switch Time delay for reconnecting individual motor loads is adjustable between 1 and 60 seconds and settings are as indicated Relay contacts handling motor control circuit inrush and seal currents are rated for actual currents to be encountered Automatic Transfer Switch Features 1 Undervoltage Sensing for Each Phase of Normal Source Sense low phase to ground voltage on each phase Pickup voltage shall be adjustable 95 percent of nominal and dropout voltage is adjustable from 70 to 90 percent of pickup value Factory set for pickup at 90 percent and dropout at 85 percent 2 Adjustable Time Delay For override of normal source voltage sensing to delay transfer and engine start signals Adjustable from zero to six seconds and factory set for one second 3 Voltage Frequency Lockout Relay Prevent premature transfer to generator Pickup voltage shall be adjustable from 85 to 100 percent of nominal Factory set for pickup at 90 percent Pickup frequency shall be adjustable from 90 to 100 percent of nominal Factory set for pickup at 95 percent 4 Time Delay for Retransfer to Normal Source Adjustable from 0 to 30 minutes and factory set for 10 min
19. office is regu larly maintained for the transaction of business or served in any manner in which legal process may be served in the state in which the aforesaid pro ject is located save that such service need not be made by a public officer Page 2 of 2 b After the expiration of one 1 year following the date on which Principal released work on said Contract it being understood however that if any limitation embodied in this bond is prohibited by any law controlling the construction hereof such limitation shall be deemed to be amended so as to be equal to the minimum period of limitation permitted by such law c Other than in a state court of competent jurisdic tion in and for the county or other political subdi vision of the state in which the project or any part thereof is situated or in the Untied States District Court for the district in which the project or any part thereof is situated and not elsewhere 4 The amount of this bond shall be reduced by and to the extent of any payment or payments made in good faith hereunder inclusive of the payment by Surety of mechanics liens which may be filed of record against said improvement whether or not claim for the amount of such lien be presented under and against this bond NB 0011 02 08 8401 Greenway Bivd Suite 1100 Middleton WI 53562 Phone 608 410 3410 Fax 877 674 2663 www wbmi com WEST BEND A MUTUAL INSURANCE COMP
20. or Class F Stator Winding Leads Brought out to terminal box to permit future reconnection for other voltages if required Construction shall prevent mechanical electrical and thermal damage due to vibration overspeed up to 125 percent of rating and heat during operation at 110 percent of rated capacity Enclosure Dripproof Instrument Transformers Mounted within generator enclosure Voltage Regulator Solid state type separate from exciter providing performance as specified 1 Provide individual adjustments for voltage range stability and volts per hertz operations Windings The alternator shall be salient pole brushless 12 lead reconnectable self ventilated of drip proof construction with amortisseur rotor windings and skewed stator for smooth voltage waveform The generator set shall meet the transient performance requirements of ISO 8528 5 level G 3 LOAD BANK Description Provide lugs for connection of portable load bank test equipment OUTDOOR GENERATOR SET ENCLOSURE Description Vandal resistant weatherproof steel housing wind resistant up to 100 mph 160 km h Multiple panels shall be lockable and provide adequate access to components requiring maintenance Panels shall be removable by one person without tools Instruments and control shall be mounted within enclosure 28 10 28 11 28 12 Sealed Bid 09 002 Generator Page 64 Description Prefabricated or preengineered enclosure with the foll
21. outdoor concrete bases extend steel conduit horizontally a minimum of 120 inches from edge of equipment pad or foundation Install insulated grounding bushings on terminations at equipment 23 4 23 5 23 6 Sealed Bid 09 002 Generator Page 44 5 Warning Tape Provide approved warning per NEC INSTALLATION OF UNDERGROUND HANDHOLES AND BOXES Install handholes and boxes level and plumb and with orientation and depth coordinated with connecting conduits to minimize bends and deflections required for proper entrances Unless otherwise indicated support units on a level bed of crushed stone or gravel graded from 1 2 inch 12 5 mm sieve to No 4 4 75 mm sieve and compacted to same density as adjacent undisturbed earth Install handholes and boxes flush with grade and with bottom below the frost line below grade FIRESTOPPING Apply firestopping to electrical penetrations of fire rated floor and wall assemblies to restore original fire resistance rating of assembly Firestopping materials and installation Pau are specified in Division 07 Section Penetration Firestopping PROTECTION Provide final protection and maintain conditions that ensure coatings finishes and cabinets are without damage or deterioration at time of Substantial Completion 1 Repair damage to galvanized finishes with zinc rich paint recommended by manufacturer Ze Repair damage to paint finishes with matching touchup coating recommended by manu
22. the Owner Whenever Contractor shall be and declared by Owner to be in default under the Contract the Owner having performed Owner s Obligations thereunder the Surety may promptly remedy the default or shall promptly 1 Complete the Contract in accordance with its terms and conditions or 2 Obtain a bid or bids for completing the Contract in accordance with its terms and conditions and upon determination by Surety of the lowest responsible bidder or if the Owner elects upon determination by the Owner and the Surety jointly of the lowest responsible bidder arrange for a contract between such bidder and Owner and make available as Work progresses even though there should be a default or a succession of defaults under the contract or contract of com pletion arranged under this paragraph sufficient funds to pay the cost of completion less the balance of the contract price but not exceeding including other costs and damages for which the surety may be liable hereunder the amount set forth in the first paragraph hereof The term balance of the contract price as used in this paragraph shall mean the total amount payable by Owner to Contractor under the Contract and any amendments thereto less the amount properly paid by Owner to Contractor Any suit under this bond must be instituted before the expiration of one 1 year from the date on which final payment under the contract falls due No right of action shall accrue on this bond to o
23. the total contract price FAILURE TO FURNISH BOND In the event that the Vendor fails to furnish the abovementioned bonds within ten 10 calendar days after acceptance of the bid by the County then the bid deposit of the bidder shall be retained by the County as liquidated damages it being now agreed that said sum is a fair estimate of the amount of damages that said County will sustain due to the Bidder s failure to furnish said bonds Sealed Bid 09 002 Generator Page 12 SPECIAL CONDITIONS Bid 09 002 Generator PERMITS The County will prior to the start of any work obtain necessary State County and City permits as required to perform the work outlined under this contract It shall be the Contractor s responsibility to conduct the operations in such a manner so as to comply with all provisions and conditions of the permits DOWNTIME The Contractor shall limit power outages to the County s building s during non business hours only Current business hours are Monday Friday 8 30 a m to 4 30 p m Also all outages shall be coordinated with the County s Representative with at least a twenty four 24 hour notice SITE PARKING The Contractor s employees shall park in the lower parking lot east of the project site SITE STORAGE AREAS The County will provide approximately six 6 parking spaces as a storage area for the Contactor behind building E on the south side only CLOSING OF ROADWAY AND PARKING LO
24. thereof or accept an alternate bid The County reserves the right to waive any immaterial defect in any bid Unless otherwise specified by the bidder or the County the County has ninety 90 days to accept as stated on page 14 under Bid Acceptance Period The County may seek clarification from any bidder at any time and failure to respond promptly is cause for rejection INCURRED COSTS The County will not be liable for any costs incurred by bidders in replying to this Invitation for Bids AWARD It is the intent of the County to award a contract to the lowest responsive responsible bidder meeting specifications The County reserves the right to determine the lowest responsive responsible bidder on the basis of an individual item groups of items or in any way determined to be in the best interests of the County Award will be based on the following factors where applicable a adherence to all conditions and requirements of the bid specifications b price c qualifications of the bidder including past performance financial responsibility general reputation experience service capabilities and facilities d delivery or completion date e product appearance workmanship finish taste feel overall quality and results of product testing f maintenance costs and warranty provisions and g repurchase or residual value 10 11 12 13 14 15 16 17 Sealed Bid 09 002 Generator PRICING The price qu
25. 3 Sub Total Price 4 Kohler 450REOZDD Outdoor Diesel Generator standby rated 1 561 Amps per phase at 208Y 120V 3ph 4w 450 kW 563 kVA at 0 8 lag pf 1800rpm 60Hz Agency Approvals UL 2200 NFPA 110 EPA Certified Tier 3 Provided with these all Kohler Co installed items no buyouts Steel box frame skid base Isolation mounted to the following 898gal UL Std 142 black diesel tank with 5gal spill fill contain and leak alarm gt 24hrs FL Sound housing light cr me belge locking enclosed critical silencer UL flame rated liner Sound level level 2 25dB reduction 75dB average free field FL 23 ft horizontal distance Enclosure interior 100A Main C B 208V 3ph 4w panel board pre wired to battery charger block heater 3 switched AC interior lights motorized inlet louvers 2 120V 20A outlets Gravity operated radiator hot air output louvers 14L DDC 6cyl Turbo Diesel is Tier 3 certified and has air cleaner restriction indicator Fuel accessories flexible fuel lines fuel water separator 2 fuel filters fuel primer pump Unit mounted radiator high ambient Factory Phil engine crankcase lubricating oil and antifreeze coolant pre mix Engine Driven Battery Charging Alternator with Voltage Regulator 24vdc 40A Alternator PMG 5M4027 with up to 1550kVA peak Digital Isochronous Governor for 0 25 Steady State Frequency Regulation Digital Voltage Regulator for 0 25 No Load to Full load Voltage Regulation Pre Al
26. ANY Bond Number 0935102 Performance Bond KNOW ALL MEN BY THESE PRESENTS That Ross Electric Inc of 28342 Harter Road Kaneville IL 60144 Name and address of the Contractor as Principal hereinafter called Principal and WEST BEND MUTUAL INSURANCE COMPANY as Surety hereinafter called Surety are held and fi firmly bound unto Kane County 719 S Batavia Ave Geneva IL 60134 Name and address of the Owner as Obligee hereinafter called Owner in the amount of Two Hundred Twelve Thousand Dollars and Zero Cents Dollars 212 000 00 for the payment whereof Contractor and Surety bind themselves their heirs executors administrators successors and assigns jointly and severally firmly by these presents WHEREAS Contractor has by written agreement dated 02 10 2009 entered into a contract with Owner for purchase amp installation of 450 kilowatts generator for Building C amp E at 719 S Batavia Ave Geneva IL 60134 in accordance with drawings and specifications prepared by Full name and address of Architect or Engineer which contract is by reference made a part hereof and is hereinafter referred to as the Contract NOW THEREFORE THE CONDITION OF THIS OBLIGATION is such that if Contractor shall promptly and faithfully perform said contract then this obligation shall be null and void otherwise it shall remain in full force and effect The Surety hereby waives notice of any alteration or extension of time made by
27. DOCUMENT VET SHEET for Karen McConnaughay Chairman Kane County Board Name of Document Com Hat 9 O0L Submitted by 1 WM AE VOM S ALC 2 tettes m 2 Dep Date Submitted ae 2b 07 Examined by Comments Chairman signed bo we Eeo Ed TA ae Document returned to Tan a Pr Rev 8 05 County of Kane PURCHASING DEPARTMENT KANE COUNTY GOVERNMENT CENTER CHRISTOPHER ROSSMAN Director of Purchasing 719 S Batavia Avenue Bldg A Geneva Illinois 60134 Telephone 630 232 5929 Fax 630 208 5107 February 25 2009 To Ken Shepro From Chris Rossman Re Contract for Bid 09 002 Generator This contract is for Bid 09 002 Generator that was approved by the County Board on February 10 2008 as Resolution 09 30 Work for this project is scheduled to start March 4 2009 Attached Contract 09 002 Sealed Bid 09 002 Generator Page 2 OFFER TO CONTRACT FORM KANE COUNTY BID 09 002 GENERATOR The following offer is hereby made to the County of Kane Illinois hereafter called the Owner Submitted By Koss ELECTRIC Tie 1 The undersigned Bidder proposes and agrees after having examined the specifications quantities and other contract documents to irrevocably offer to furnish the materials equipment and services in compliance with all terms conditions specifications and amendments contained in the bid solicitation documents The items in this Invitation to Bid including
28. E ER Industrial Power Diesel Generators 450REOZDD Return to Results Features Kohler Co provides one source responsibility for the generating system and accessories The generator set and its components are prototype tested factory built and production tested The 60 Hz generator set offers a UL 2200 listing The generator set complies with ISO 8528 5 Class G3 requirements for transient performance The generator set accepts rated load in one step The 60 Hz generator set meets NFPA 110 Level 1 when equipped with the necessary accessories and installed per NFPA standards The 60 Hz generator set engine is certified by the Environmental Protection Agency EPA to conform to Tier 3 nonroad emissions regulations A one year limited warranty covers all systems and components Two five and ten year extended warranties are also available Alternator features http www kohlerpower com industrial detail htm sectionNumber 13261 categoryNum The pilot excited permanent magnet PM alternator provides superior short circuit capability The brushless rotating field alternator has broad range reconnectability NEMA MG1 IEEE and ANSI standards compliance for temperature rise and motor starting Sustained short circuit current of up to 300 of the rated current for up to 10 seconds Sustained short circuit current enabling down stream circuit breakers to trip without collapsing the alternator field
29. EMS PART 15 GENERAL 15 1 A 15 2 15 3 15 4 RELATED DOCUMENTS Drawings and other Division 26 Specification Sections apply to this Section SUMMARY This Section includes methods and materials for grounding systems and equipment SUBMITTALS Product Data For each type of product indicated Field quality control test reports QUALITY ASSURANCE Electrical Components Devices and Accessories Listed and labeled as defined in NFPA 70 Article 100 by a testing agency acceptable to authorities having jurisdiction and marked for intended use i Comply with UL 467 for grounding and bonding materials and equipment PART 16 PRODUCTS 16 2 CONDUCTORS Insulated Conductors Copper wire or cable insulated for 600 V unless otherwise required by applicable Code or authorities having jurisdiction Bare Copper Conductors l Solid Conductors ASTM B 3 2 Stranded Conductors ASTM B 8 CONNECTORS Listed and labeled by a nationally recognized testing laboratory acceptable to authorities having jurisdiction for applications in which used and for specific types sizes and combinations of conductors and other items connected Bolted Connectors for Conductors and Pipes Copper or copper alloy bolted pressure type with at least two bolts _ 16 3 A PART 17 17 1 17 2 17 3 Sealed Bid 09 002 Generator 1 Pipe Connectors Clamp type sized for pipe Welded Connectors Exothermic w
30. END OF SECTION 260500 SECTION 260523 CONTROL VOLTAGE ELECTRICAL POWER CABLES PART 12 GENERAL 12 1 RELATED DOCUMENTS A Drawings and general provisions of the Contract including General and Supplementary Conditions and Division 01 Specification Sections apply to this Section 12 2 SUMMARY A Section Includes UTP cabling RS 232 cabling RS 485 cabling Low voltage control cabling Control circuit conductors Identification products ONG A e 12 3 DEFINITIONS A EMI Electromagnetic interference IDC Insulation displacement connector C Low Voltage As defined in NFPA 70 for circuits and equipment operating at less than 50 V or for remote control and signaling power limited circuits D Open Cabling Passing telecommunications cabling through open space e g between the studs of a wall cavity E RCDD Registered Communications Distribution Designer F UTP Unshielded twisted pair 12 4 SUBMITTALS A Product Data For each type of product indicated 12 5 12 6 Sealed Bid 09 002 Generator Page 30 QUALITY ASSURANCE Qualifications Equipment manufacturer s authorized representative Electrical Components Devices and Accessories Listed and labeled as defined in NFPA 70 specified by manufacturer and marked for intended location and application DELIVERY STORAGE AND HANDLING Test cables upon receipt at Project site 1 Test each pair of UTP cable for open and short circuits PART 13
31. NCE SERVICE Initial Maintenance Service Beginning at Substantial Completion provide 24 months full maintenance by skilled employees of manufacturer s designated service organization Include quarterly exercising to check for proper starting load transfer and running under load Include routine preventive maintenance as recommended by manufacturer and adjusting as required for proper operation Provide parts and supplies same as those used in the manufacture and installation of original equipment EXTRA MATERIALS Furnish extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents l Fuses One for every 10 of each type and rating but no fewer than one of each 2 Indicator Lamps Two for every six of each type used but no fewer than two of each 3 Filters One set each of lubricating oil fuel and combustion air filters PART 28 PRODUCTS 28 1 MANUFACTURERS Basis of Design Product Subject to compliance with requirements provide the product indicated on Drawings Kohler 450REOZDD or a comparable product by one of the following providing it meets the site space limitations indicated on the drawings 28 2 28 3 Sealed Bid 09 002 Generator 1 Caterpillar Engine Div 2 Onan Cummins Power Generation Industrial Business Group 3 Generac ENGINE GENERATOR SET Factory assembled and tested engine gener
32. NTIFICATION LABELS Adhesive Film Label Machine printed in black by thermal transfer or equivalent process Minimum letter height shall be 3 8 inch 10 mm Adhesive Film Label with Clear Protective Overlay Machine printed in black by thermal transfer or equivalent process Minimum letter height shall be 3 8 inch 10 mm Overlay shall provide a weatherproof and UV resistant seal for label _ Self Adhesive Engraved Laminated Acrylic or Melamine Label Adhesive backed with white letters on a dark gray background Minimum letter height shall be 3 8 inch 10 mm Engraved Laminated Acrylic or Melamine Label Punched or drilled for screw mounting White letters on a dark gray background Minimum letter height shall be 3 8 inch 10 mm Stenciled Legend In nonfading waterproof black ink or paint Minimum letter height shall be 1 inch 25 mm CABLE TIES General Purpose Cable Ties Fungus inert self extinguishing one piece self locking Type 6 6 nylon 1 Minimum Width 3 16 inch 5 mm 2 Tensile Strength at 73 deg F 23 degC According to ASTM D 638 12 000 psi 82 7 MPa 3 Temperature Range Minus 40 to plus 185 deg F Minus 40 to plus 85 deg C 4 Color Black except where used for color coding UV Stabilized Cable Ties Fungus inert designed for continuous exposure to exterior sunlight self extinguishing one piece self locking Type 6 6 nylon 1 Minimum Width 3 16 inch 5 mm 2 Tensile Strength at 73 d
33. Owner for the visual and functional performance of in place materials PART 5 EXECUTION 5 1 EXAMINATION A Existing Conditions The existence and location of underground and other utilities and construction indicated as existing are not guaranteed Before beginning sitework investigate and verify the existence and location of underground utilities mechanical and electrical systems and other construction affecting the Work Examination and Acceptance of Conditions Before proceeding with each component of the Work examine substrates areas and conditions for compliance with requirements for installation tolerances and other conditions affecting performance Record observations 1 Verify compatibility with and suitability of substrates including compatibility with existing finishes or primers 2 Examine roughing in for mechanical and electrical systems to verify actual locations of connections before equipment and fixture installation 3 Examine walls floors and ceilings for suitable conditions where products and systems are to be installed 4 Proceed with installation only after unsatisfactory conditions have been corrected Proceeding with the Work indicates acceptance of surfaces and conditions S22 PREPARATION Existing Utility Information Verify utility information as specified elsewhere that is necessary to purchase equipment and route new underground feeders Coordinate with authorities having jurisdiction Fie
34. T The Contractor shall not close off any area unless he has all equipment and materials on hand so as to expedite his operations and having any closer for a minimum amount of time The Contractor will provide a twenty four 24 hour notice to the appropriate County Representative prior to closing off any area on County property BARRICADES AND FENCING The Contractor shall use the appropriate devices to protect the safety of County employees and the public that will be entering and leaving the County buildings and using parking areas near the project site EQUIPMENT DATA SHEETS The Contractor shall provide dimensional drawings and Specification sheets of the generator they are including with their bid so that it is of an appropriate size to fit in the location it is to be placed Should the Contractor desire to use material or equipment other than what specified he shall clearly indicate in his bid on the Offer to Contract form Full particulars on alternate equipment shall be submitted with the bid CLEAN UP The clean up shall consist of removing all debris from under the jobsite to include removal of all excess dirt pipe pieces lumber scraps paper cups etc left by the Contractor s crews Roadways bike paths and sidewalks shall be swept daily or frequently ifnecessary Clean up shall be perform as the work progresses and a final clean up shall be done after all operations are completed Sealed Bid 09 002 Generator
35. al insert typewritten pages indicating drawing titles descriptions of contents and drawing locations 7 3 EMERGENCY MANUALS gt Sealed Bid 09 002 Generator Content Organize manual into a separate section for each of the following 1 Type of emergency 2 Emergency instructions 3 Emergency procedures Type of Emergency Where applicable for each type of emergency indicated below include instructions and procedures for each system subsystem piece of equipment and component 1 Power failure 2 System subsystem or equipment failure Emergency Instructions Describe and explain warnings trouble indications error messages and similar codes and signals Include responsibilities of Owner s operating personnel for notification of Installer supplier and manufacturer to maintain warranties Emergency Procedures Include the following as applicable 1 Instructions on stopping 2 Shutdown instructions for each type of emergency 3 Operating instructions for conditions outside normal operating limits 4 Required sequences for electric or electronic systems l 5 Special operating instructions and procedures OPERATION MANUALS Content In addition to requirements in this Section include operation data required in individual Specification Sections and the following information 1 System subsystem and equipment descriptions Use designations for systems and equipment indicated on Contract Docume
36. als that are not hazardous to health or property and that will not damage exposed surfaces Concealed Spaces Remove debris from concealed spaces before enclosing the space Exposed Surfaces in Finished Areas Clean exposed surfaces and protect as necessary to ensure freedom from damage and deterioration at time of Substantial Completion Waste Disposal Do not bury or burn waste materials on site Do not wash waste materials down sewers or into waterways 5 7 5 8 59 Sealed Bid 09 002 Generator Page 20 During handling and installation clean and protect construction in progress and adjoining materials already in place Apply protective covering where required to ensure protection from damage or deterioration at Substantial Completion Clean and provide maintenance on completed construction as frequently as necessary through the remainder of the construction period Adjust and lubricate operable components to ensure operability without damaging effects Limiting Exposures Supervise construction operations to assure that no part of the construction completed or in progress is subject to harmful dangerous damaging or otherwise deleterious exposure during the construction period STARTING AND ADJUSTING Start equipment and operating components to confirm proper operation Remove malfunctioning units replace with new units and retest Adjust equipment for proper operation Adjust operating components for proper operation
37. and Floors Seal annular space between sleeve and raceway or cable with acoustical sealant Fire Rated Assembly Penetrations Maintain indicated fire rating of walls partitions ceilings and floors at raceway and cable penetrations Install listed sleeves and seals Aboveground Exterior Wall Penetrations Seal penetrations using steel pipe sleeves except for cored openings in concrete and mechanical sleeve seals Select sleeve size to allow for 1 inch 25 mm annular clear space between pipe and sleeve for installing mechanical sleeve seals Underground Exterior Wall Penetrations Install cast iron pipe sleeves except for cored openings in concrete Size sleeves to allow for 1 inch 25 mm annular clear space between raceway or cable and sleeve for installing mechanical sleeve seals SLEEVE SEAL INSTALLATION Install to seal exterior wall penetrations l i j Use type and number of sealing elements recommended by manufacturer for raceway or cable material and size Position raceway or cable in center of sleeve Assemble mechanical sleeve seals and install in annular space between raceway or cable and sleeve Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal Sealed Bid 09 002 Generator Page29 _ 114 FIRESTOPPING A Apply firestopping to penetrations of fire rated floor and wall assemblies for electrical installations to restore original fire resistance rating of assembly
38. any oss Lecmie Tye Address Z 342 Aaerer eek Li Gal Phone 63 0 557 Fo S Fx _ 30 557 90 7 Federal I D Social Security _3 406 31 to Date Z os ACCEPTANCE The Offer is hereby accepted for the complete project The Vendor is bound to sell the materials and services listed by the attached contract and based upon the Invitation to Bid including all terms conditions specification amendments and the Vendor s offer is accepted by the County of Kane This contract shall henceforth be referred to as Contract Number 09 002 The Vendor _ has been cautioned not to commence any billable work or to provide any materials or services until this Vendor receives a purchase order and or notice to proceed Karen McConnaughay Date Chairman County Board Kane County Illinois John A Cunningham Date Clerk County Board Kane County Illinois peas ae Generator Sales Service amp Rental Division of Steiner Electric Company Quote CG081222 14A 450kW Sound Housed Diesel Generator amp 2 ATS KANE COUNTY GOVT CENTER GENEVA December 30 2008 INTERESTED BIDDER Steiner Electric Co sole distributor of Kohler generators in Northern IL is pleased to quote the following equipment per plans amp specifications by Cordogan Clark 4 Associates this quoted equipment is basis for design by engineer QTY UL Listed NFPA 110 system per Kohler Q 2548855
39. arm senders to controller NFPA 110 DEC 550 NFPA 110 all digital controller with Electric amp Engine Meters amp Mod Bus port Block Heater 2500W 208V 1ph pre wired to enclosure interior panel board Battery Charger NFPA 110 24VDC 10A pre wired to enclosure interior panel board Two 2 Output Circuit Breakers 1 1200 Amp and 1 400 Amp Common Fault amp Run Relays 10 Relay Board and Low Fuel dry contact for owner monitoring Above Items ship built as one unit 132 H x 93 W x 294 L 9 tons excludes diesel fuel LOOSE ITEMS installed by others SERVICES AND WARRANTY 1 Asco 1200A 208V 3ph 4w 4 pole switched neutral open transition in phase monitor Nema 1 ATS H 300 B3 1200 C1XC 11BG 14AA 14BA 72E 87 H x 38 W x 24 D 700 Ibs 1 Asco 400A Service Entrance with integral 400A utility input C B rated 35kAIC 208V 3ph 4w 4 pole switched neutral Nema 3R E 3AUS C3 400 C1XM 11BG 14A4A 14BA 72E 49 H x 36 W x 16 D 550 Ibs 1 Kohler Monitor Ill software and 2 user keys 2 MODBUS Ethemet Converters each require fused 24VDC from generator 1 RASP NFPA 110 16 light needs Belden 9841 cable no sub amp 24vdc from generator 2 Remote Emergency Stop Switch locate amp label per Inspector requirements 1 Battery rack and cables 2 12V Starting Batteries Provided amp Installed hy Powertron at startup Certified Factory Test Report at 0 25 50 75 and 100 load and 0 8 lag PF test Site Startup Normal Hours M
40. ate butyrate signs with 0 0396 inch 1 mm galvanized steel backing and with colors legend and size required for application 2 1 4 inch 6 4 mm grommets in corners for mounting 3 Nominal size 10 by 14 inches 250 by 360 mm Warning label and sign shall include but are not limited to the following legends 1 Multiple Power Source Warning DANGER ELECTRICAL SHOCK HAZARD EQUIPMENT HAS MULTIPLE POWER SOURCES 2 Workspace Clearance Warning WARNING OSHA REGULATION AREA IN FRONT OF ELECTRICAL AQ MUST BE KEPT CLEAR FOR 36 INCHES 915 MM 3 Placarding as required by NFPA 70 701 and 702 INSTRUCTION SIGNS Engraved laminated acrylic or melamine plastic minimum 1 16 inch 1 6 mm thick for signs up to 20 sq inches 129 sq cm and 1 8 inch 3 2 mm thick for larger sizes 1 Engraved legend with black letters on white face 2 Punched or drilled for mechanical fasteners 3 Framed with mitered acrylic molding and arranged for attachment at applicable equipment Adhesive Film Label Machine printed in black by thermal transfer or equivalent process Minimum letter height shall be 3 8 inch 10 mm Adhesive Film Label with Clear Protective Overlay Machine printed in black by thermal transfer or equivalent process Minimum letter height shall be 3 8 inch 10 mm Overlay shall provide a weatherproof and UV resistant seal for label 25 6 25 7 25 8 Sealed Bid 09 002 Generator Page 48 EQUIPMENT IDE
41. ator set Mounting Frame Maintain alignment of mounted components without depending on concrete foundation and have lifting attachments 1 Rigging Diagram Inscribed on metal plate permanently attached to mounting frame to indicate location and lifting capacity of each lifting attachment and generator set center of gravity Capacities and Characteristics 1 Power Output Ratings Nominal ratings as indicated 2 Output Connections Three phase four wire 3 Nameplates For each major system component to identify manufacturer s name and address and model and serial number of component Generator Set Performance 1 Steady State Voltage Operational Bandwidth 3 percent of rated output voltage from no load to full load 2 Transient Voltage Performance Not more than 20 percent variation for 50 percent step load increase or decrease Voltage shall recover and remain within the steady state operating band within three seconds l 3 Steady State Frequency Operational Bandwidth 0 25 percent of rated frequency from n load to full load 4 Steady State Frequency Stability When system is operating at any constant load within the rated load there shall be no random speed variations outside the steady state operational band and no hunting or surging of speed 5 Transient Frequency Performance Less than 5 percent variation for 50 percent step load increase or decrease Frequency shall recover and remain within the steady state operat
42. bookmark panel upon opening file Manuals Paper Copy Submit manuals in the form of hard copy bound and labeled volumes 1 Binders Heavy duty three ring vinyl covered loose leaf or post type binders in thickness necessary to accommodate contents sized to hold 8 1 2 by 11 inch 215 by 280 mm paper with clear plastic sleeve on spine to hold label describing contents and with pockets inside covers to hold folded oversize sheets a Identify each binder on front and spine with printed title OPERATION AND MAINTENANCE MANUAL Project title or name and subject matter of contents Indicate volume number for multiple volume sets 2 Dividers Heavy paper dividers with plastic covered tabs for each section of the manual Mark each tab to indicate contents Include typed list of products and major components of equipment included in the section on each divider cross referenced to Specification Section number and title of Project Manual 3 Protective Plastic Sleeves Transparent plastic sleeves designed to enclose diagnostic software storage media for computerized electronic equipment 4 Drawings Attach reinforced punched binder tabs on drawings and bind with text 2 If oversize drawings are necessary fold drawings to same size as text pages and use as foldouts b If drawings are too large to be used as foldouts fold and place drawings in labeled envelopes and bind envelopes in rear of manual At appropriate locations in manu
43. cades and barriers for the safety and protection of workers and passers by PART 2 PRODUCTS 2 1 A SECURITY AND PROTECTION FACILITIES INSTALLATION Environmental Protection Provide protection operate temporary facilities and conduct construction as required to comply with environmental regulations and that minimize possible air waterway and subsoil contamination or pollution or other undesirable effects Temporary Erosion and Sedimentation Control Comply withrequirements of 2003 EPA Construction General Permit or authorities having jurisdiction whichever is more stringent Temporary Erosion and Sedimentation Control Provide measures to prevent soil erosion and discharge of soil bearing water runoff and airborne dust to undisturbed areas and to adjacent properties and walkways 1 Verify that flows of water redirected from construction areas or generated by construction activity do not enter or cross tree or plant protection zones 2 Inspect repair and maintain erosion and sedimentation control measures during construction until permanent vegetation has been established 3 Clean repair and restore adjoining properties and roads affected by erosion and sedimentation from the project site during the course of the project 4 Remove erosion and sedimentation controls and restore and stabilize areas disturbed during removal Stormwater Control Comply with requirements of authorities having jurisdiction Provide barrier
44. ces and material lists for each switch specified Qualification Data For manufacturer Field quality control test reports Operation and Maintenance Data For each type of product to include in emergency operation and maintenance manuals In addition to items specified in Division 01 Section Operation and Maintenance Data include the following 1 Features and operating sequences both automatic and manual 2 List of all factory settings of relays provide relay setting and calibration instructions including software where applicable QUALITY ASSURANCE Manufacturer Qualifications Maintain a service center capable of providing training parts and emergency maintenance repairs within a response period of less than eight hours from time of notification Source Limitations Obtain automatic transfer switches through same vendor supplying the generator m g nt 29 5 29 6 29 7 A Electrical Components Devices and Accessories Listed and labeled as defined in NFPA 70 Sealed Bid 09 002 Generator Page 69 Article 100 by a testing agency acceptable to authorities having jurisdiction and marked for intended use Comply with NEMA ICS 10 AC Automatic Transfer Switches Comply with NFPA 70 Comply with NFPA 99 Comply with NFPA 110 Comply with UL 1008 unless requirements of these Specifications are stricter IEEE Standard 446 IEEE Recommended Practice for Emergency and Standby Power Sy
45. ch element of engine generator system before and during system operation Check for air exhaust and fluid leaks 6 Voltage and Frequency Transient Stability Tests Confirm voltage and frequency transients match production tests 7 Harmonic Content Tests Verify that harmonic content is within specified limits 8 Noise Level Tests Measure A weighted level of noise emanating from generator set installation including engine exhaust and cooling air intake and discharge at four locations on the property and compare measured levels with required values Coordinate tests with tests for transfer switches and run them concurrently Test instruments shall have been calibrated within the last 12 months traceable to standards of NIST and adequate for making positive observation of test results Make calibration records available for examination on request Leak Test After installation charge system and test for leaks Repair leaks and retest until no leaks exist Operational Test After electrical circuitry has been energized start units to confirm proper motor rotation and unit operation at each building 28 18 END OF SECTION 263213 Retest Correct deficiencies identified by tests and observations and retest until specified Engage a factory authorized service representative to train Owner s maintenance personnel to Sealed Bid 09 002 Generator Test and adjust controls and safeties Replace damaged and malfunctionin
46. changes in direction at penetrations of walls and floors at 50 foot 15 m maximum intervals in straight runs and at 25 foot 7 6 m maximum intervals in congested areas Cable Ties For attaching tags Use general purpose type except as listed below L Outdoors UV stabilized nylon 2 In Spaces Handling Environmental Air Plenum rated Underground Line Warning Tape During backfilling of trenches install continuous underground line warning tape directly above line at 6 to 8 inches 150 to 200 mm below finished grade Use multiple tapes where width of multiple lines installed in a common trench or concrete envelope exceeds 16 inches 400 mm overall IDENTIFICATION SCHEDULE Accessible Raceways and Cables within Buildings Identify the covers of each junction and pull box of the following systems with self adhesive vinyl labels with the wiring system legend and system voltage System legends shall be as follows 1 Emergency Power 2 Power 3 UPS 4 Control Wiring Power Circuit Conductor Identification 600 V or Less For conductors in vaults pull and junction boxes manholes and handholes use color coding conductor tape to identify the phase 1 Color Coding for Phase and Voltage Level Identification 600 V or Less Use colors listed below for ungrounded all conductors a Color shall be factory applied or field applied for sizes larger than No 8 AWG or as otherwise required by local codes and standards Sealed Bi
47. city to perform as intended or that results in increased maintenance or decreased operational life or safety b Other Construction Elements Do not cut and patch other construction elements or components in a manner that could change their load carrying capacity that results in reducing their capacity to perform as intended or that results in increased maintenance or decreased operational life or safety 2 Visual Elements Do not cut and patch construction in a manner that results in visual evidence of cutting and patching Do not cut and patch exposed construction in a manner that would in Architect s opinion reduce the building s aesthetic qualities Remove and replace construction that has been cut and patched in a visually unsatisfactory manner WARRANTY Existing Warranties Remove replace patch and repair materials and surfaces cut or damaged during installation or cutting and patching operations by methods and with a so as not to void existing warranties PART 4 PRODUCTS 4 1 A MATERIALS General Comply with requirements specified in other Sections Sealed Bid 09 002 Generator In Place Materials Use materials for patching identical to in place materials For exposed surfaces use materials that visually match in place adjacent surfaces to the fullest extent possible 1 If identical materials are unavailable or cannot be used use materials that when installed will provide a match acceptable to the
48. ct is by reference made a part hereof and is hereinafter referred to as the Contract NOW THEREFORE THE CONDITION OF THIS OBLIGATION is such that if the Principal shall promptly make payment to all claimants as hereinafter defined for all labor and material used or reasonably required for use in the performance of the Contract then this obligation shall be void otherwise it shall remain in full force and effect subject however to the conditions outlined on the reverse side of this bond Signed and Sealed this 16th day of February 20 09 Principal Ross Elecisic Inc By 4 SEAL Witness Name Typed Paul Ross Owner Title Surety West Bend Mutual insuranc ompany _ a By gt nee SEAL Name Typed Melissa Padilla Attorney in fact Witness fi is MICHIGAN ONLY This policy is exempt from the filing requirements of Section 2236 of the Insurance Code of 1956 1956 PA 218 and MCL 500 2236 NB 0011 02 08 Page 1 of 2 8401 Greenway Blvd Suite 1100 Middleton WI 53562 Phone 608 410 3410 Fax 877 674 2663 www wbmi com Title CONDITIONS 1 A claimant is defined as one having a direct contract with the Principal or with a Subcontractor of the Prin cipal for labor material or both used or reasonably required for use in the performance of the Contract labor and material being construed to include that part of water gas power light heat oil gasoline
49. ctric Solenoid or Motor Driven Equipment FMC except use LFMC in damp or wet locations Damp or Wet Locations Rigid steel conduit or IMC Boxes and Enclosures NEMA 250 Type 1 except use NEMA 250 Type 4 in damp or wet locations Minimum Raceway Size 1 2 inch 16 mm trade size Raceway Fittings Compatible with raceways and suitable for use and location 1 Rigid and Intermediate Steel Conduit Use threaded rigid steel conduit fittings unless otherwise indicated 23 2 23 3 2N Sealed Bid 09 002 Generator ER ee N i PDS _ _ Page 43 2 EMT steel or die cast set screw or compression listed for the application and acceptable to local AHJ i INSTALLATION Comply with NECA 1 for installation requirements applicable to products specified in Part 2 except where requirements on Drawings or in this Article are stricter Keep raceways at least 6 inches 150 mm away from parallel runs of flues and steam or hot water pipes Install horizontal raceway runs above water and steam piping Complete raceway installation before starting conductor installation Support raceways as specified in Division 26 Section Hangers and Supports for Electrical Systems Arrange stub ups so curved portions of bends are not visible above the finished slab Raceway Terminations at Locations Subject to Moisture or Vibration Use insulating bushings to protect conductors including conductors smaller than No 4 AWG Install raceway sea
50. d 09 002 Generator Page 50 b Colors for 208 120 V Circuits 1 Phase A Black 2 Phase B Red 3 Phase C Blue c Field Applied Color Coding Conductor Tape Apply in half lapped turns for a minimum distance of 6 inches 150 mm from terminal points and in boxes where splices or taps are made Apply last two turns of tape with no tension to prevent possible unwinding Locate bands to avoid obscuring factory cable markings Conductors to Be Extended in the Future Attach write on tags to conductors and list source Auxiliary Electrical Systems Conductor Identification Identify field installed alarm control and signal connections 1 Identify conductors cables and terminals in enclosures and at junctions terminals and pull points Identify by system and circuit designation 2 Use system of marker tape designations that is uniform and consistent with system used by manufacturer for factory installed connections 3 Coordinate identification with Project Drawings manufacturer s wiring diagrams and the Operation and Maintenance Manual Locations of Underground Lines Identify with underground line warning tape for power lighting communication and control wiring Warning Labels for Indoor Cabinets Boxes and Enclosures for Power and Lighting Self adhesive vinyl warning labels or Baked enamel metallic warning signs Comply with 29 CFR 1910 145 Identify system voltage with black letters on an orange background App
51. dications protective devices basic system controls and engine gages shall be grouped in a common control and monitoring panel mounted on the generator set Mounting method shall isolate the control panel from generator set vibration Indicating and Protective Devices and Controls As required by NFPA 110 for Level 1 system NFPA 99 and NPFA 70 and listed under UL 508 1 Hardware requirements a Run off reset auto three position selector switch b Alternator output voltage adjustment c Indicating lights system ready green not in auto yellow programming mode yellow system warning yellow system shutdown red Lighted display with two lines of 20 alphanumeric characters for messages Panel lights Sixteen position sealed membrane keypad for menu selection and data entry Faceplate operating guide Audible Alarm Ba mp pa Control Functions a b c d e f tio pte Monitoring Requirements viewable on the digital display a Engine parameters monitored Boro poe me ae op is Bro AoTP Om mo Ao Sp mga rho Bo oF Sealed Bid 09 002 Generator Field programmable engine start dealy Field programmable engine cooldown delay Provisions for generator set to run at idle speed during warm up and cooldown Real time clock and calendar for time stamping events Output for load shedding if generator reaches a user programmable percentage of its kW rating Programmable cyclic cranking allowi
52. ds as described below Source Information List each product included in manual identified by product name and arranged to match manual s table of contents For each product list name address and telephone number of Installer or supplier and maintenance service agent and cross reference Specification Section number and title in Project Manual l Product Information Include the following as applicable Product name and model number Manufacturer s name Color pattern and texture Material and chemical composition Reordering information for specially manufactured products Beh ers Maintenance Procedures Include manufacturer s written recommendations and the following Inspection procedures Types of cleaning agents to be used and methods of cleaning List of cleaning agents and methods of cleaning detrimental to product Schedule for routine cleaning and maintenance Repair instructions NPD Repair Materials and Sources Include lists of materials and local sources of materials and related services Warranties and Bonds Include copies of warranties and lists of circumstances and conditions that would affect validity of warranties SYSTEMS AND EQUIPMENT MAINTENANCE MANUALS Manufacturers Maintenance Documentation Manufacturers maintenance documentation including the following information for each component part or piece of equipment Sealed Bid 09 002 Generator das es nenn Page 25 1 Standard mai
53. e 0 72 hours exercise b Load shed c Engine start d Engine cooldown e Overvoltage and udnervoltage f Starting aid g Crank on and crank pause time h Idle time 2 Trip point settings a High battery voltage b Low battery voltage c Overspeed d Underfrequency e Overfrequency f Overvoltage g Undervoltage h Load shed Communications a Controller must communicate to the engine control module for control monitoring and diagnostics b Industry standard Modbus communication shall be provided C The controller shall communicate to a personal computer running a Windows platform i d Shall be provided with a variety of output connections including RS 232 connection and RS 485 e Provide a Modbus Ethernet converter at the annunciator panel for connection to the owner s LAN f A single software package equal to Kohler Monitor II with the following capabilities is required Sealed Bid 09 002 Generator Page 62 1 Shall monitor any combination of transfer switches and generator set controls 2 Up to 128 devices at a single site must be supported 3 The same software package must support communications over a variety of formats 4 Access to individual devices by the software shall be protected by a password USB port riser keys shall enable access to the generator software from the network Provide five keys 5 It must be possible to add devices ATS and generator set controllers up to 128 and up t
54. e a single line of text with 1 2 inch 13 mm high letters on 1 1 2 inch 38 mm high label where two lines of text are required use labels 2 inches 50 mm high Outdoor Equipment Engraved laminated acrylic or melamine label or Stenciled legend 4 inches 100 mm high Unless provided with self adhesive means of attachment fasten labels with appropriate mechanical fasteners that do not change the NEMA or NRTL rating of the enclosure Equipment to Be Labeled a ro ho ao S Panelboards Typewritten directory of circuits in the location provided by panelboard manufacturer Panelboard identification shall be engraved laminated acrylic or melamine label Enclosures and electrical cabinets Emergency system boxes and enclosures Control stations Power transfer equipment Contactors Power generating units Monitoring and control equipment END OF SECTION 260553 SECTION 263213 ENGINE GENERATORS PART 27 GENERAL 27 1 27 2 RELATED DOCUMENTS Drawings and general provisions of the Contract including General and Supplementary Conditions and Division 01 Specification Sections apply to this Section SUMMARY This Section includes packaged engine generator sets for emergency standby power supply with the following features 1 Diesel engine 2 Unit mounted cooling system 3 Unit mounted and Remote control and monitoring 4 Performance requirements for sensitive loads 5 Loadbanks 6 Outdoor e
55. e of 10 A shall be initiated automatically after battery has lost charge until an adjustable equalizing voltage is achieved at battery terminals Unit shall then be automatically switched to a lower float charging mode and shall continue to operate in that mode until battery is discharged again b Automatic Temperature Compensation Adjust float and equalize voltages for variations in ambient temperature from minus 40 deg C to plus 60 deg C to prevent overcharging at high temperatures and undercharging at low temperatures c Automatic Voltage Regulation Maintain constant output voltage regardless of input voltage variations up to plus or minus 10 percent d Ammeter and Voltmeter Flush mounted in door Meters shall indicate charging rates e Safety Functions Sense abnormally low battery voltage and close contacts providing low battery voltage indication on control and monitoring panel Sense high battery voltage and loss of ac input or dc output of battery charger Either condition shall close contacts that provide a battery charger malfunction indication at system control and monitoring panel f Enclosure and Mounting NEMA 250 Type 1 wall mounted cabinet FUEL OIL STORAGE Comply with NFPA 30 Double Wall Secondary Containment Base Mounted Fuel Oil Tank Factory installed and piped with features include the following 1 Listed under UL 142 subsection entitled Special Purpose Tanks EFVT category and bearing their mark of UL Ap
56. e shall be provided for maintenance purposes The handle shall permit the operator to manually stop the contacts at any point throughout their entire travel to inspect and service the contacts when required _ Neutral Switching Provide neutral pole switched simultaneously with phase poles Heater Equip switches exposed to outdoor temperatures and humidity Building E with an internal heater Provide thermostat within enclosure to control heater Additional contacts for monitoring and paging by others Annunciation Control and Programming Interface Components Devices at transfer switches for communicating with remote monitoring devices annunciators or annunciator and control panels shall have communication capability matched with remote device Factory Wiring Train and bundle factory wiring and label consistent with Shop Drawings either by color code or by numbered or lettered wire and cable tape markers at terminations Color coding and wire and cable tape markers are specified in Division 26 Section Identification for Electrical Systems 1 Designated Terminals Pressure type suitable for types and sizes of field wiring indicated Power Terminal Arrangement and Field Wiring Space Suitable for top side or bottom entrance of feeder conductors as indicated 3 Control Wiring Equipped with lugs suitable for connection to terminal strips Enclosures General purpose NEMA 250 Type 1 Building C or 3R Building
57. ect components assemblies and equipment installation including connections and to assist in testing 2 After installing equipment and after electrical circuitry has been energized test for compliance with requirements 3 Perform each visual and mechanical inspection and electrical test stated in NETA Acceptance Testing Specification Certify compliance with test parameters 4 Measure insulation resistance phase to phase and phase to ground with insulation resistance tester Include external annunciation and control circuits Use test voltages and procedure recommended by manufacturer Comply with manufacturer s specified minimum resistance a Check for electrical continuity of circuits and for short circuits b Inspect for physical damage proper installation and connection and integrity of barriers covers and safety features c Verify that manual transfer warnings are properly placed d Perform manual transfer operation 5 After energizing circuits demonstrate interlocking sequence and operational function for each switch at least three times a Simulate power failures of normal source to automatic transfer switches and of emergency source with normal source available b Verify time delay settings Verify pickup and dropout voltages by data readout or inspection of control settings Verify proper sequence and correct timing of automatic engine starting transfer time delay retransfer time delay on restoration of no
58. ed Bid 09 002 Generator Page 32 IDENTIFICATION PRODUCTS Comply with requirements in Division 26 Section Identification for Electrical Systems SOURCE QUALITY CONTROL Field test to manufacturer s specifications Cable will be considered defective if it does not pass tests and inspections PART 14 EXECUTION 14 1 14 2 INSTALLATION OF PATHWAYS Comply with TIA EIA 569 A for pull box sizing and length of conduit and number of bends between pull points Comply with requirements in Division 26 Section Raceway and Boxes for Electrical Systems for installation of conduits and wireways Install manufactured conduit sweeps and long radius elbows if possible INSTALLATION OF CONDUCTORS AND CABLES Comply with NECA 1 General Requirements for Cabling L Comply with TIA EIA 568 B 1 2 Terminate all conductors no cable shall contain unterminated elements Make terminations only at indicated outlets terminals and cross connect and patch panels 3 Cables may not be spliced Secure and support cables at intervals not exceeding 30 inches 760 mm and not more than 6 inches 150 mm from cabinets boxes fittings outlets _ racks frames and terminals 4 Bundle lace and train cond ctors to terminal points without exceeding manufacturer s limitations on bending radii but not less than radii specified in BICSIITSIM Cabling Termination Practices Chapter Install lacing bars and distribution spools 5 Do n
59. ed with a nonslip pattern and galvanized steel baseplates of sufficient stiffness for uniform loading over pad area and factory cut to sizes that match requirements of supported equipment Ale Material Standard neoprene Durometer Rating As recommended by the manufacturer for the application as coordinated with the foundation design 3 Number of Layers As recommended by the manufacturer for the application as coordinated with the foundation design FINISHES Indoor and Outdoor Enclosures and Components Manufacturer s standard finish over corrosion resistant pretreatment and compatible primer SOURCE QUALITY CONTROL Prototype Testing Factory test engine generator set using same engine model constructed of identical or equivalent components and equipped with identical or equivalent accessories 1 Tests Comply with NFPA 110 Level 1 Energy Converters and with IEEE 115 28 13 28 14 28 15 28 16 Sealed Bid 09 002 Generator F Page 65 Production Tests Each generator set shall be tested under varying loads with guards and exhaust system in place Tests shall include 1 Maximum power 2 Voltage regulation 3 Transient and steady state governing 4 Single step load pickup and full load run 5 Safety shutdown EXAMINATION Examine areas equipment bases and conditions with Installer present for compliance with requirements for installation and other conditions affecting packaged engine generator per
60. eg F 23 degC According to ASTM D 638 12 000 psi 82 7 MPa 3 Temperature Range Minus 40 to plus 185 deg F Minus 40 to plus 85 deg C 4 Color Black l MISCELLANEOUS IDENTIFICATION PRODUCTS Paint Comply with requirements in Division 09 painting Sections for paint materials and application requirements Select paint system applicable for surface material and location exterior or interior Fasteners for Labels and Signs Self tapping stainless steel screws or stainless steel machine screws with nuts and flat and lock washers PART26 EXECUTON 26 1 26 2 Sealed Bid 09 002 Generator _ Page 49 INSTALLATION Verify identity of each item before installing identification products Location Install identification materials and devices at locations for most convenient viewing without interference with operation and maintenance of equipment Apply identification devices to surfaces that require finish after completing finish work Self Adhesive Identification Products Clean surfaces before application using materials and methods recommended by manufacturer of identification device Attach signs and plastic labels that are not self adhesive type with mechanical fasteners appropriate to the location and substrate System Identification Color Coding Bands for Cables Each color coding band shall completely encircle cable Place adjacent bands of two color markings in contact side by side Locate bands at
61. elding kits of types recommended by kit manufacturer for materials being joined and installation conditions GROUNDING ELECTRODES Ground Rods Copper clad 3 4 inch by10 feet 19 mm by 3 m in diameter EXECUTION APPLICATIONS Conductors Install solid conductor for No 12 AWG and smaller and stranded conductors for No 10 AWG and larger unless otherwise indicated Underground Grounding Conductors Install bare copper conductor size as indicated on the drawings buried at least 24 inches 600 mm below grade Conductor Terminations and Connections 1 Pipe and Equipment Grounding Conductor Terminations Bolted connectors 2 Underground Connections Welded connectors except as otherwise indicated GROUNDING UNDERGROUND DISTRIBUTION SYSTEM COMPONENTS Comply with IEEE C2 grounding requirements Grounding Handholes with metallic elements Install a driven ground rod through handhole floor close to wall and set rod depth so 4 inches 100 mm will extend above finished floor If necessary install ground rod before manhole is placed Provide No 6 AWG bare copper conductor from ground rod to all handhole metallic elements Install insulated equipment grounding conductors with all feeders and branch circuits INSTALLATION Grounding Conductors Route along shortest and straightest paths possible unless otherwise indicated or required by Code Avoid obstructing access or placing conductors where they may be subjected to strain im
62. facturer END OF SECTION 260533 Sealed Bid 09 002 Generator SECTION 260553 IDENTIFICATION FOR ELECTRICAL SYSTEMS PART 24 GENERAL 24 1 A 24 2 24 3 24 4 Ho Oo wD gt 24 5 RELATED DOCUMENTS Drawings and general provisions of the Contract including General and Supplementary Conditions and Division 01 Specification Sections apply to this Section SUMMARY Section Includes 1 Identification for raceways 2 Identification of power and control cables 3 Identification for conductors 4 Underground line warning tape 5 Warning labels and signs 6 Instruction signs 7 Equipment identification labels 8 Miscellaneous identification products SUBMITTALS Product Data For each electrical identification product indicated QUALITY ASSURANCE Comply with ANSI A13 1 and IEEE C2 Comply with NFPA 70 Comply with 29 CFR 1910 144 and 29 CFR 1910 145 Comply with ANSI Z535 4 for safety signs and labels Adhesive attached labeling materials including label stocks laminating adhesives and inks used by label printers shall comply with UL 969 COORDINATION Coordinate identification names abbreviations colors and other features with requirements in other Sections requiring identification applications Drawings Shop Drawings manufacturer s wiring diagrams and the Operation and Maintenance Manual and with those required by codes standards and 29 CFR 1910 145 Use consistent desig
63. formance Examine roughing in of electrical connections Verify actual locations of connections before packaged engine generator installation Proceed with installation only after unsatisfactory conditions have been corrected INSTALLATION Comply with packaged engine generator manufacturers written installation and alignment instructions and with NFPA 110 Install packaged engine generator to provide access without removing connections or accessories for periodic maintenance Install packaged engine generator with elastomeric isolator pads on concrete foundation as prescribed by the drawings Install all factory supplied equipment shipped loose for field installation and or not otherwise specified as factory wired or installed CONNECTIONS Ground equipment according to Division 26 Section Grounding and Bonding for Electrical Systems and as indicated on the drawings Connect wiring according to Division 26 Section Low Voltage Electrical Power Conductors and Cables IDENTIFICATION Identify system components according to Division 26 Section Identification for Electrical Systems 28 17 Sealed Bid 09 002 Generator Page 66 FIELD QUALITY CONTROL Manufacturer s Field Service Engage a factory authorized service representative to inspect test and adjust components assemblies and equipment installations including connections Report results in writing Perform tests and inspections and prepare test repor
64. g Wage Act shall provide that any contractor will employ apprentices who are properly indentured into a Joint Apprenticeship Training Program which is registered and certified with the United States Department of Labor Bureau of Apprenticeship and Training Failure to comply with the request for information or documentation will be construed as a material breach of the contract enabling the County to terminate the contract seek forfeiture of any performance bond and proceed with any other remedy against the contractor at law or inequity ROYALTIES AND PATENTS Seller shall pay all royalties and license fees Seller shall defend all suits or claims for infringement of any patent or trademark rights and shall hold the County harmless from loss on account thereof LAW GOVERNING This contract shall be governed by and construed according to the laws of the State of Illinois ELIGIBILITY By signing this bid the bidder hereby certifies that they are not barred from bidding on this contract as a result of a violation of Article 33E Public Contracts of the Illinois Criminal Code of 1961 as amended Illinois Compiled Statutes 720 ILCS 5 33E 1 CERTIFICATE OF INSURANCE REQUIRED BY KANE COUNTY Contractor to furnish and deliver prior to commencement of work a completed Certificate of Insurance satisfactory to the requirements of County of Kane containing a The Contractor and all subcontractors shall provide a Certificate of Insurance naming the Ow
65. g controls and equipment Remove and replace malfunctioning units and retest or reinspect as applicable as specified above requirements are met Report results of tests and inspections in writing Record adjustable relay settings and measured insulation resistances time delays and other values and observations Attach a label or tag to each tested component indicating satisfactory completion of tests DEMONSTRATION adjust operate and maintain packaged engine generators Assume a minimum of one four hour training session for each of two shifts total of eight hours for generator and transfer switch maintenance and one six hour session for software training Sealed Bid 09 002 Generator Page 68 SECTION 263600 TRANSFER SWITCHES PART 29 GENERAL 29 1 A 29 2 29 3 29 4 RELATED DOCUMENTS Drawings also apply to this Section SUMMARY This Section includes transfer switches rated 600 V and less including the following 1 Automatic transfer switches 2 Remote monitoring Related Sections include the following 1 Division 26 Section Engine Generators SUBMITTALS Product Data For each type of product indicated Include rated capacities weights operating characteristics furnished specialties and accessories Shop Drawings Dimensioned plans elevations sections and details showing physical dimensions minimum clearances conductor entry provisions gutter space installed features and devi
66. hall be removed by or at the expense of the Seller promptly after rejection WARRANTY Seller warrants that all goods and services furnished hereunder will conform in all respects to the terms of the solicitation including any drawings specifications or standards incorporated herein and that they will be free from latent and patent defects in materials workmanship and title and will be free from such defects in design In addition Seller warrants that said goods and services are suitable for and will perform in accordance with the purposes for which they are purchased fabricated manufactured and designed or for such other purposes as are expressly specified in this solicitation The County may return any nonconforming or defective items to the Seller or require correction or replacement of the item at the time the defect is discovered all at the Seller s risk and expense Acceptance shall not relieve the Seller of its responsibility Contractor and or Seller as case may be expressly warrants that all goods and services real property and all structures thereon will conform to the drawings materials performance and any other specifications samples or other description furnished by the County and will be fit and sufficient for the purpose intended merchantable of good material and workmanship Contractor and or Seller as case may be agrees that these warranties shall run to Kane County its successor assigns customers and user
67. headroom consistent with these requirements Equipment Install to facilitate service maintenance and repair or replacement of components of both electrical equipment and other nearby installations Connect in such a way as to facilitate future disconnecting with minimum interference with other items in the vicinity Where surface mounted devices on equipment doors conflict with adjoining equipment preventing the door from opening at least 90 degrees relocate that device to a suitable non conflicting wall space SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS Electrical penetrations occur when raceways and cables penetrate concrete slabs concrete or masonry walls or fire rated floor and wall assemblies Concrete Slabs and Walls Install sleeves for penetrations unless core drilled holes or formed openings are used Install sleeves during erection of slabs and walls Fire Rated Assemblies Install UL listed sleeves seals for penetrations of fire rated floor and wall assemblies l Cut ieis to length for mounting flush with both surfaces of walls Size pipe sleeves to provide 1 4 inch 6 4 mm annular clear space between sleeve and raceway or cable unless indicated otherwise Seal space outside of sleeves with grout for penetrations of concrete and masonry 1 Promptly pack grout solidly between sleeve and wall so no voids remain Tool exposed surfaces smooth protect grout while curing Interior Penetrations of Non Fire Rated Walls
68. hing and installing the 450 kilowatt generator for total lump sum cost of A Total Bid Amount 7 0 AvIDRED TELVE THOIS AO Aan rd Words Dollars 2 12 co0 _ j Sealed Bid 09 002 Generator Page 3 4 The Contractor guarantees completion of all the work within ZO Days after receipt of notice of award or purchase order and understands work must be 100 completed by May 10 2009 i By signing this Bid the Offeror hereby certifies that they are not barred from bidding on this contract as a result of a violation of either Section 33E 3 or 33E 4 of the Illinois Criminal Code of 1961 as amended The awarding of any contract resulting from this Bid will be based upon the funding available to Kane County which may award all or part of this project The terms of the Bid and the response shall be incorporated by this reference as though fully set forth into the Contract not withstanding any language in the contract to the contrary In the event of any conflict between the terms of the Contract and the terms of the Bid and the response the terms of the Bid and the response shall govern Every element or item of the Bid and the response shall be deemed a material and severable item or element of the contract THIS SECTION MUST BE SIGNED BY AN AUTHORIZED REPRESENTATIVE OF THE COMPANY OR ENTITY RESPONDING TO THE BID AND THE RESPONSE Signature EA Lok Typed Signature Pave Ass Comp
69. ies or bonds PART 8 EXECUTION 8 1 A MANUAL PREPARATION Emergency Manual Assemble a complete set of emergency information indicating procedures for use by emergency personnel and by Owner s operating personnel for types of emergencies indicated Product Maintenance Manual Assemble a complete set of maintenance data indicating care and maintenance of each product material and finish incorporated into the Work Operation and Maintenance Manuals Assemble a complete set of operation and maintenance data indicating operation and maintenance of each system subsystem and piece of equipment not part ofa system Manufacturers Data Where manuals contain manufacturers standard printed data include only sheets pertinent to product or component installed Mark each sheet to identify each product or component incorporated into the Work If data include more than one item in a tabular format identify each item using appropriate references from the Contract Documents Identify data applicable to the Work and delete references to information not applicable Sealed Bid 09 002 Generator Page 26 E Drawings Prepare drawings supplementing manufacturers printed data to illustrate the relationship of component parts of equipment and systems and to illustrate control sequence and flow diagrams Coordinate these drawings with information contained in record Drawings to ensure correct illustration of completed installation 1 Do not u
70. in which work is performed shall be paid to all laborers workmen and mechanics employed by and on behalf of any and all pumi body engaged in public works exclusive of maintenance work PREVAILING WAGE ACT AMENDMENT HB 1855 PA 095 0635 amends the Prevailing Wage Act and requires Public Works contractors before work commences to file with the Public Body certification that they have a substance abuse program and provide drug testing This Act applies to a contract to perform work on a public works project for which bids are opened on or after January 1 2008 or if bids are not solicited for the contract to perform such work entered into on or after January 1 2008 The provisions of this Act apply only to the extent there is no collective bargaining agreement in effect dealing with the subject matter of this Act 23 24 25 26 Sealed Bid 09 002 Generator Page 9 Responsive Bidders must include with their bid a separate sheet showing trades to be employed and wage rates to be paid The current Illinois Department of Labor Prevailing Wage Rates for the County of Kane are available at their website http www state il us agency idol Prevailing wage rates are subject to revision monthly Copies of the current prevailing wage rages are also available at the Kane County Purchasing Department 719 Batavia Avenue Geneva Illinois Any contact within the purview of this resolution or of the Illinois Prevailin
71. ine backpressure requirements 1 Minimum sound attenuation of 25 dB at 500 Hz 2 Sound level measured at a distance of 10 feet 3m from exhaust Ginch rge after installation is complete shall be 85 dBA or less Air Intake Filter Standard duty engine mounted air cleaner with replaceable dry filter element and blocked filter indicator L 28 4 Sealed Bid 09 002 Generator Starting System 24 V electric with negative ground I Components Sized so they will not be damaged during a full engine cranking cycle with ambient temperature at maximum specified in Part 1 Project Conditions Article 2 Cranking Motor Heavy duty unit that automatically engages and releases from engine flywheel without binding 3 Cranking Cycle As required by NFPA 110 for system level specified 4 Battery Adequate capacity within ambient temperature range specified in Part 1 Project Conditions Article to provide specified cranking cycle at least twice without recharging 5 Battery Cable Size as recommended by engine manufacturer for cable length indicated Include required interconnecting conductors and connection accessories 6 Battery Charging Alternator Factory mounted on engine with solid state voltage regulation and 35 A minimum continuous rating 7 Battery Charger Current limiting automatic equalizing and float charging type Unit shall comply with UL 1236 and include the following features a Operation Equalizing charging rat
72. ing band within five seconds 6 Output Waveform At no load harmonic content measured line to line or line to neutral shall not exceed 5 percent total and 3 percent for single harmonics Telephone influence factor determined according to NEMA MG 1 shall not exceed 50 percent 7 Sustained Short Circuit Current For a 3 phase bolted short circuit at system output terminals system shall supply a minimum of 250 percent of rated full load current for not less than 10 seconds and then clear the fault automatically without damage to generator system components 8 Start Time Comply with NFPA 110 Type 10 system requirements ENGINE A Fuel Fuel oil Grade DF 2 BD a Y Sealed Bid 09 002 Generator Page 56 Rated Engine Speed 1800 rpm EPA certified Maximum Piston Speed for Four Cycle Engines 2250 fpm 11 4 m s Lubrication System The following items are mounted on engine or skid 1 Filter and Strainer Rated to remove 90 percent of particles 5 micrometers and smaller _ while passing full flow 2 Thermostatic Control Valve Control flow in system to maintain optimum oil temperature Unit shall be capable of full flow and is designed to be fail safe _ 3 Crankcase Drain Arranged for complete gravity drainage to an easily removable container with no disassembly and without use of pumps siphons special tools or appliances Engine Fuel System 1 Main Fuel Pump Mounted on engine Pump ensures adequate primary fuel flow
73. labeled with proper alarm conditions shall identify each alarm event and a common audible signal shall sound for each alarm condition Silencing switch in face of panel shall silence signal without altering visual indication Connect so that after an alarm is silenced clearing of initiating condition will reactivate alarm until silencing switch is reset Cabinet and faceplate are surface or flush mounting type to suit mounting conditions indicated Monitors the condition of a generator set equipped with the specified controller Meets NFPA 110 standard for critical facilities Surface enclosure Uses Modbus RTU open communication protocol Provide with Modbus Ethernet converter for network connection DTO E 28 6 28 7 28 8 28 9 Sealed Bid 09 002 Generator Mi Page 63 Remote Emergency Stop Switch Surface wall mounted unless otherwise indicated and labeled Push button shall be protected from accidental operation GENERATOR OVERCURRENT AND FAULT PROTECTION Generator Circuit Breaker s Molded case thermal magnetic type 80 percent rated complying with NEMA AB 1 and UL 489 1 Tripping Characteristics Designed specifically for generator protection 2 Trip Rating s As indicated on the plan GENERATOR EXCITER AND VOLTAGE REGULATOR Comply with NEMA MG 1 Drive Generator shaft shall be directly connected to engine shaft Exciter shall be rotated integrally with generator rotor Electrical Insulation Class H
74. ld Measurements Take field measurements as required to fit the Work properly Recheck measurements before installing each product Where portions of the Work are indicated to fit to other construction verify dimensions of other construction by field measurements before fabrication Coordinate fabrication schedule with construction progress to avoid delaying the Work Space Requirements Verify space requirements and dimensions of items shown diagrammatically on Drawings Review of Contract Documents and Field Conditions Immediately on discovery of the need for clarification of the Contract Documents caused by differing field conditions outside the control of the Contractor submit a request for information to Owner according to specified requirements 5 3 5 4 5 5 Sealed Bid 09 002 Generator Page 18 CONSTRUCTION LAYOUT Verification Before proceeding to lay out the Work verify layout information shown on Drawings If discrepancies are discovered notify Owner promptly INSTALLATION General Locate the Work and components of the Work accurately in correct alignment and elevation as indicated 1 Make vertical work plumb and make horizontal work level 2 Where space is limited install components to maximize space available for maintenance and ease of removal for replacement 3 Conceal pipes ducts and wiring unless otherwise indisstal Comply with manufacturer s written instructions and recommendations for instal
75. ling fittings where conduits pass from exterior to interior locations and where otherwise required by NFPA 70 Flexible Conduit Connections Use maximum of 72 inches 1830 mm of flexible conduit for equipment subject to vibration noise transmission or movement and for transformers and motors INSTALLATION OF UNDERGROUND CONDUIT Direct Buried Conduit 1 Excavate trench bottom to provide firm and uniform support for conduit Prepare trench bottom as specified in Division 31 Section Earth Moving for pipe less than 6 inches 150 mm in nominal diameter Install backfill as specified in Division 31 Section Earth Moving After installing conduit backfill and compact Start at tie in point and work toward end of conduit run leaving conduit at end of run free to move with expansion and contraction as temperature changes during this process Firmly hand tamp backfill around conduit to provide maximum supporting strength After placing controlled backfill to within 12 inches 300 mm of finished grade make final conduit connection at end of run and complete backfilling with normal compaction as specified in Division 31 Section Earth Moving 4 Install manufactured rigid steel conduit elbows for stub ups at poles and equipment and at building entrances through the floor a Couple steel conduits to ducts with adapters designed for this purpose and encase coupling with 3 inches 75 mm of concrete b For stub ups at equipment mounted on
76. ling products in applications indicated Install products at the time and under conditions that will ensure the best possible results Maintain conditions required for product performance until Substantial Completion Conduct construction operations so no part of the Work is subjected to damaging operations or loading in excess of that expected during normal conditions of occupancy Tools and Equipment Do not use tools or equipment that produce harmful noise levels Templates Obtain and distribute to the parties involved templ tes for work specified to be factory prepared and field installed Check Shop Drawings of other work to confirm that adequate provisions are made for locating and installing products to comply with indicated requirements Attachment Provide anchors and fasteners of adequate size and number to securely anchor each component in place accurately located and aligned with other portions of the Work Where size and type of attachments are not indicated verify size and type required for load conditions A Mounting Heights Where mounting heights are not indicated mount components at heights directed by Owner Hazardous Materials Use products cleaners and installation materials that are not considered hazardous CUTTING AND PATCHING Cutting and Patching General Employ skilled workers to perform cutting and patching Proceed with cutting and patching at the earliest feasible time and complete without delay
77. lled for must be furnished free of expense and if not destroyed in the evaluation process will upon request be returned at the bidder s expense Request for the return of samples must accompany the sample and include UPS Pickup Slip postage or other acceptable mode of return Individual samples must be labeled with bidder s name invitation number item reference manufacturer s brand name and number INTERPRETATION OR CORRECTION OF BIDDING DOCUMENTS Bidders shall promptly notify the County of any ambiguity inconsistency of error which they may discover upon examination of the bidding documents Interpretations corrections and changes will be made by addendum Each bidder shall ascertain prior to submitting a bid that all addenda have been received and acknowledged in the bid VARIANCES State or list by reference on the reverse side of this form any variations to specifications terms and or conditions INDEMNIFICATION The Seller shall indemnify and hold harmless the County its agents officials and employees from and against all injuries losses claims suits costs and expenses which may accrue against the County as a consequence of granting the Contract Contractor and or Servicer s and or Seller as case may be agrees to save hold harmless defend and indemnify the County of Kane and its Officers Agents and Employees from any and all liability or loss incurred by the County of Kane resulting from Contractor s and or Servicer s
78. ly to exterior of door cover or other access For equipment with multiple power or control sources apply to door or cover of equipment including but not limited to the following ES IS a Power transfer switches b Controls with external control power connections Operating Instruction Signs Install instruction signs to facilitate proper operation and maintenance of electrical systems and items to which they connect Install instruction signs with approved legend where instructions are needed for system or equipment operation Emergency Operating Instruction Signs Install instruction signs with white legend on a red background with minimum 3 8 inch 10 mm high letters for emergency instructions at equipment used for power transfer Equipment Identification Labels On each unit of equipment install unique designation label that is consistent with wiring diagrams schedules and the Operation and Maintenance Manual Apply labels to disconnect switches and protection equipment central or master units control panels control stations terminal cabinets and racks of each system Systems include power lighting control communication signal monitoring and alarm systems unless equipment is provided with its own identification Sealed Bid 09 002 Generator _Pagesi Labeling Instructions a Indoor Equipment Adhesive film label or Engraved laminated acrylic or melamine label Unless otherwise indicated provid
79. me switch starts engine generator and transfers load to it from normal source for a preset time then retransfers and shuts down engine after a preset cool down period Initiates exercise cycle at preset intervals adjustable from 7 to 30 days Running periods are adjustable from 10 to 30 minutes Factory settings are for 7 day exercise cycle 20 minute running period and 5 minute cool down period Exerciser features include the following a Exerciser Transfer Selector Switch Permits selection of exercise with and without load transfer b Push button programming control with digital display of settings c Integral battery operation of time switch when normal control power is not available d Coordinate with owner for selection of exercise day and time NETWORK MONITORING Functional Description A microprocessor controller shall direct the operation of the transfer switch Communications Interface Provide a connectivity module to allow several different serial devices to communicate at different baud rates and with different protocols to a common Ethernet media The module shall be used to connect the controller to a standard Ethernet TCP IP network with standard RJ 45 connector The module shall contain built in program applications for each monitored device that can load automatically to a standard web browser 1 Monitors and power transfer switch 2 Monitors normal and emergency voltages and frequency 3 Indicates transfer
80. n anchors in concrete at locations and to aes that avoid reinforcing bars CONCRETE BASES Construct concrete bases of dimensions indicated Use 3000 psi 20 7 MPa 28 day compressive strength concrete unless otherwise indicated Concrete materials reinforcement and placement requirements are specified on the drawings Anchor equipment to concrete base 1 Place and secure anchorage devices Use supported equipment manufacturer s setting drawings templates diagrams instructions and directions furnished with items to be embedded 2 Install anchor bolts to elevations required for proper attachment to supported equipment 3 Install anchor bolts according to anchor bolt manufacturer s written instructions PAINTING Touchup Repair factory finishes marred by field welds bolted connections and abrasion Sealed Bid 09 002 Generator Page 40 B Galvanized Surfaces Clean welds bolted connections and abraded areas and apply galvanizing repair paint to comply with ASTM A 780 END OF SECTION 260529 SECTION 260533 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS PART 21 GENERAL 21 1 A 21 2 A 21 3 Som 9 e Ku gt 21 4 21 5 RELATED DOCUMENTS Drawings and other Division 26 Specification Sections apply to this Section SUMMARY This Section includes raceways fittings boxes enclosures and cabinets for electrical wiring DEFINITIONS EMT Electrical metallic tubing EPDM Ethylene propylene
81. nations throughout Project Sealed Bid 09 002 Generator Page 46 Coordinate installation of identifying devices with completion of covering and painting of surfaces where devices are to be applied Coordinate installation of identifying devices with location of access panels and doors Install identifying devices before installing acoustical ceilings and similar concealment PART 25 PRODUCTS 25 1 25 2 25 3 POWER AND CONTROL CABLE IDENTIFICATION MATERIALS Comply with ANSI A13 1 for minimum size of letters for legend and for minimum length of color field for each raceway and cable size Self Adhesive Vinyl Labels Preprinted flexible label laminated with a clear weather and chemical resistant coating and matching wraparound adhesive tape for securing ends of legend label CONDUCTOR IDENTIFICATION MATERIALS Color Coding Conductor Tape Colored self adhesive vinyl tape not less than 3 mils 0 08 mm thick by 1 to 2 inches 25 to 50 mm wide Self Adhesive Vinyl Labels Preprinted flexible label laminated with a clear weather and chemical resistant coating and matching wraparound adhesive tape for securing ends of legend label Snap Around Labels Slit pretensioned flexible preprinted color coded acrylic sleeve with diameter sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action Marker Tapes Vinyl or vinyl cloth self adhesive wraparound type with circuit iden
82. nclosure 27 3 27 4 Sealed Bid 09 002 Generator Page 52 Related Sections include the following 1 Division 26 Section Transfer Switches for transfer switches including sensors and relays to initiate automatic starting and stopping signals for engine generator sets DEFINITIONS Operational Bandwidth The total variation from the lowest to highest value of a parameter over the range of conditions indicated expressed as a percentage of the nominal value of the parameter SUBMITTALS Product Data For each type of packaged engine generator indicated Include rated capacities operating characteristics and furnished specialties and accessories In addition include the following 1 Thermal damage curve for generator 2 Time current characteristic curves for generator protective device Shop Drawings Detail equipment assemblies and indicate dimensions weights loads required clearances method of field assembly components and location and size of each field connection 1 Dimensioned outline plan and elevation drawings of engine generator set and other components specified 2 Design Calculations Signed and sealed by a qualified professional engineer Calculate requirements for selecting vibration isolators l 3 Wiring Diagrams Power signal and control wiring Qualification Data For installer and manufacturer Source quality control test reports 1 Certified summary of prototype unit test report Ce
83. ner Kane County as certificate holders and as additional insured The certificate shall contain a 30 day notification provision to the owner Kane County prior to cancellation or modification of the policy b Commercial General Liability insurance including Products Completed Operations Owners and Contractors Protective Liability and Broad Form Contractual Liability with the exclusion pertaining to explosion collapse and underground Property Damage hazards eliminated The limit of liability shall not be less than the following General Aggregate 2 000 000 Products and Completed Operations 2 000 000 Personal and Advertising Injury 1 000 000 Each Occurrence 1 000 000 or Combined Single Limit 1 000 000 c Business Automotive Liability Insurance including owned hired and non owned automobiles with limits of not less than the following Each Person for Bodily Injury 1 000 000 Each Occurrence for Bodily Injury 1 000 000 Each Occurrence for Property Damage 1 000 000 or Combined Single Limit 1 000 000 27 28 Sealed Bid 09 002 Generator Page 10 d Statutory Worker s Compensation Insurance including occupational disease with Employer s Liability limit not less than the following l Employers Liability Each Accident 1 000 000 Disease Policy Limit 1 000 000 Disease Each Employee 1 000 000 e Umbrella Liability Excess Limits 2 000 000 Contractor to furnish a copy of the Endorsement showing Kane Coun
84. ng up to six crank cycles and up to 45 seconds of crank time per cycle Provision for sleep mode where no continuous battery charging is available Alternator overload and short circuit protection Integral voltage regulator Software enabled excerciser All output voltage single phase three phase line to line line to neutral at 0 25 accuracy All single phase and three phase currents to 0 25 accuracy Output frequency to 0 25 accuracy Power factor by phase with leading lagging indication Total instantaneous kilowatt loading and klowatts per phase kVars total and per phase kVA total and per phase kW hours Percent generator set duty level actual kW loading kW rating Coolant temperature Oil pressure Battery Voltage RPM Lube oil temperature Lube oil level Crankcase pressure Coolant level Coolant pressure Fuel pressure Fuel rate Fuel used during last run Ambient temperature perations records since system start up stored on controller Run time hours Run time loaded Run time unloaded Nmber of starts Factory test date Last run data including date duration loaded or unloaded kW hours peration records available in resettable form Run time hours Run time loaded Run time unloaded kW hours Days of operation Number of starts Start date after reset Sealed Bid 09 002 Generator Page 60 7 Storage for the last 100 generator set system evetns with date and time even
85. ntenance instructions and bulletins 8 8 2 23 pi 2 Drawings diagrams and instructions required for maintenance including disassembly and component removal replacement and assembly 3 Identification and nomenclature of parts and components 4 List of items recommended to be stocked as spare parts Maintenance Procedures Include the following information and items that detail essential maintenance procedures Test and inspection instructions Troubleshooting guide Precautions against improper maintenance l Disassembly component removal repair and replacement and reassembly instructions Aligning adjusting and checking instructions Demonstration and training video recording if available DAN Maintenance and Service Schedules Include service and lubrication requirements list of required lubricants for equipment and separate schedules for preventive and routine maintenance and service with standard time allotment Spare Parts List and Source Information Include lists of replacement and repair parts with parts identified and cross referenced to manufacturers maintenance documentation and local sources of maintenance materials and related services Maintenance Service Contracts Include copies of maintenance agreements with name and telephone number of service agent Warranties and Bonds Include copies of warranties and bonds and lists of circumstances and conditions that would affect validity of warrant
86. nts Operating standards Operating procedures Operating logs Wiring diagrams Control diagrams Precautions against improper use License requirements including inspection and renewal dates 2 AN OVER a Descriptions Include the following 1 Product name and model number Use designations for products indicated on Contract Documents Manufacturer s name Equipment identification with serial number of each component Equipment function Operating characteristics Limiting conditions Performance curves _ Engineering data and tests Complete nomenclature and number of replacement parts D P FUO ADN 7 4 7 5 IN Reh Sealed Bid 09 002 Generator Page 24 Operating Procedures Include the following as applicable Startup procedures Equipment or system break in procedures Routine and normal operating instructions Regulation and control procedures Instructions on stopping Normal shutdown instructions Seasonal and weekend operating instructions Required sequences for electric or electronic systems Special operating instructions and procedures Systems and Equipment Controls Describe the sequence of operation and diagram controls as installed PRODUCT MAINTENANCE MANUALS Content Organize manual into a separate section for each product material and finish Include source information product information maintenance procedures repair materials and sources and warranties and bon
87. o 128 sites without changing the software package 6 A single software screen must be capable of displaying data from multiple devices simultaneously l 7 It shall be possible to reset shutdown faults and restart the generator using the software Supporting Items Include sensors transducers terminals relays and other devices and include wiring required to support specified items Locate sensors and other supporting items on engine or generator unless otherwise indicated Connection to Data Link A separate terminal block factory wired to Form C dry contacts for each alarm and status indication is reserved for connections for data link transmission of indications to remote data terminals Data system connections to terminals are covered in Division 26 Section Electrical Power Monitoring and Control Common Remote Audible Alarm Comply with NFPA 110 requirements for Level 1 systems Include necessary contacts and terminals in control and monitoring panel Overcrank shutdown Coolant low temperature alarm High coolant temperature warning High coolant temperature shutdown Low oil pressure shutdown Low oil pressure warning Overspeed Low coolant level EPS supplying load 10 Control switch not in auto position 11 Battery charger malfunction alarm 12 Battery low voltage alarm 13 Air damper indicator 14 Lamp test 15 Remote emergency stop NAPA ANA Remote Alarm Annunciator Comply with NFPA 99 An LED
88. olymer Concrete Handholes and Boxes with Polymer Concrete Cover Molded of sand and aggregate bound together with polymer resin and reinforced with steel or fiberglass or a combination of the two PART 23 EXECUTION 23 1 RACEWAY APPLICATION Outdoors Apply raceway products as specified below unless otherwise indicated 1 A 3 4 Exposed Conduit Rigid steel conduit or IMC Concealed Conduit Aboveground Rigid steel conduit or IMC EMT where allowed by code with listed fittings Underground Conduit Rigid steel conduit or RNC Type EPC 40 PVC direct buried _ Connection to Vibrating Equipment Including Transformers and Hydraulic Pneumatic Electric Solenoid or Motor Driven Equipment LFMC Boxes and Enclosures Aboveground NEMA 250 Type 3R or 4 as dictated by mounting location and position Application of Handholes and Boxes for Underground Wiring a Handholes and Pull Boxes Subject to Light Duty Pedestrian Traffic Only Fiberglass reinforced polyester resin structurally tested according to SCTE 77 with 3000 Ibf 13 345 N vertical loading Comply with the following indoor applications unless otherwise indicated Es WN A Exposed Not Subject to Physical Damage EMT l a Exposed and Subject to Severe Physical Damage Rigid steel conduit or IMC Concealed in Ceilings and Interior Walls and Partitions EMT Connection to Vibrating Equipment Including Transformers and Hydraulic Pneumatic Ele
89. ons for separating unshielded copper voice and data communication cable from potential EMI sources including electrical power lines and equipment 2 Separation between Cables and Electrical Motors and Transformers 5 KVA or HP and Larger A minimum of 48 inches 1200 mm 3 Separation between Cables and Fluorescent Fixtures A minimum of 5 inches 127 mm GROUNDING For data communication wiring comply with ANSI J STD 607 A and with BICSITDMM Grounding Bonding and Electrical Protection Chapter For low voltage wiring and cabling comply with requirements in Division 26 Section Grounding and Bonding for Electrical Systems IDENTIFICATION Identify system components wiring and cabling according to TIA EIA 606 A Comply with requirements for identification specified in Division 26 Section Identification for Electrical Systems FIELD QUALITY CONTROL Perform manufacturer specified and industry standard tests and inspections UTP cabling Document data for each measurement Print data for submittals in a summary report that is formatted using Table 10 1 in BICSITDMM as a guide or transfer the data from the instrument to the computer save as text files print and submit End to end cabling will be considered defective if it does not pass tests and inspections Prepare test and inspection reports END OF SECTION 260523 Sealed Bid 09 002 Generator Page 34 SECTION 260526 GROUNDING AND BONDING FOR ELECTRICAL SYST
90. or seepage and without chemical treatment or other artificial means of reducing natural ground resistance b Perform tests by fall of potential method according to IEEE 81 B Report measured ground resistances that exceed the following values 1 Power and Lighting Equipment or System with Capacity 500 kVA and Less 10 ohms C Excessive Ground Resistance If resistance to ground exceeds specified values notify Engineer promptly and include recommendations to reduce ground resistance END OF SECTION 260526 Sealed Bid 09 002 Generator Page 37 SECTION 260529 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS PART 18 GENERAL 18 1 A 18 2 18 4 18 5 18 6 A RELATED DOCUMENTS Drawings also apply to this Section SUMMARY This Section includes the following l Hangers and supports for electrical equipment and systems 2 Construction requirements for concrete bases DEFINITIONS EMT Electrical metallic tubing IMC Intermediate metal conduit RMC Rigid metal conduit PERFORMANCE REQUIREMENTS Design supports for multiple raceways capable of supporting combined weight of supported systems and its contents Design equipment supports capable of supporting combined operating weight of supported equipment and connected systems and components QUALITY ASSURANCE Comply with NFPA 70 COORDINATION See plans for design size and location of concrete bases PART 19 PRODUCTS 19 1 A
91. or pressure 13 Low Oil pressure 14 NFPA common alarms 15 Overcurrent 16 Speed sensor fault 17 Weak battery 18 Alternator protection activated 10 Inputs and Outputs a Twenty one dry contact inputs user configurable for shutdown or alarm Sealed Bid 09 002 Generator ___Page 61 11 12 13 Seven analog inputs user programmable for monitoring and control each accepting 0 5 volt analog signals u Resolution 1 part in 10 000 Each input programmable to provide up to 4 trip values 2 warnings 2 shutdowns Analog values viewable on the display User configured inputs definable using words or phrases viewable on the display External ground fault detector input Reset of system faults Remote 2 wire start Remote emergency stop Idle mode enable utputs All NFPA Level 1 outputs Thirty available outputs available for interface to other equipment 1 User configurable from a list of at least 25 functions and faults 2 Shall drive optional dry contacts C Programmable user define common fault with minimum 40 selections System Programming a Must be possible to disable programming so the system can only be monitored SPORT ro mo ao b It shall be possible to program the control with the controller keypad a local personal computer or a network resident computer c Programming access must be password protected d Programmable functions 1 Time Delay settings a Generator run tim
92. ot install bruised kinked scored deformed or abraded cable Do not splice cable between termination tap or junction points Remove and discard cable if damaged during installation and replace it with new cable 6 Cold Weather Installation Bring cable to room temperature before dereeling Heat lamps shall not be used for heating 7 Pulling Cable Comply with BICSIITSIM Ch 4 Pulling Cable Monitor cable pull tensions l UTP Cable Installation E Comply with TIA EIA 568 B 2 Install 110 style IDC termination hardware unless otherwise indicated 3 Do not untwist UTP cables more than 1 2 inch 12 mm from the point of termination to maintain cable geometry 14 3 14 4 14 5 D Sealed Bid 09 002 Generator Er u EUREN PR Page 33 Installation of Control Circuit Conductors 1 Install wiring in raceways Comply with requirements specified in Division 26 Section Raceway and Boxes for Electrical Systems Open Cable Installation 1 Install cabling with horizontal and vertical cable guides in telecommunications spaces with terminating hardware and interconnection equipment 2 Suspend copper cable not in a wireway or pathway a minimum of 8 inches 200 mm above ceilings by cable supports not more than 60 inches 1525 mm apart 3 Cable shall not be run in contact with pipes ducts or other potentially damaging items Separation from EMI Sources 1 Comply with BICSITDMM and TIA EIA 569 A recommendati
93. oted for each item is the full purchase price including delivery to destination and includes all transportation and handling charges premiums on bonds material or service costs patent royalties and all other overhead charges of every kind and nature Unless otherwise specified prices shall remain firm for the contract period DISCOUNTS Prices quoted must be net after deducting all trade and quantity discounts Where cash discounts for prompt payment are offered the discount period shall begin with the date of receipt of a correct invoice or receipt or final acceptance of goods whichever is later TAXES Kane County is not subject to Federal Excise Tax Per Illinois Revised Statutes Chapter 120 Paragraph 441 Kane County is exempt from state and local taxes SPECIFICATIONS Reference to brand names and numbers is descriptive but not restrictive unless otherwise specified Bids on equivalent items will be considered provided the bidder clearly states exactly what is proposed to be furnished including complete specifications Unless the bidder specified otherwise it is understood the bidder is offering a referenced brand item as specified or is bidding as specified when no brand is referenced and does not propose to furnish an equal The County reserves the right to determine whether a substitute offer is equivalent to and meets the standard of quality indicated by the brand name and number referenced SAMPLES Samples of items when ca
94. owing features 1 Structural Design and Anchorage Comply with ASCE 7 for wind loads 2 Louvers Equipped with bird screen and filter arranged to permit air circulation when engine is not running while excluding exterior dust birds and rodents 3 Locking Hinged Doors 4 Muffler Location Within enclosure Engine Cooling Airflow through Enclosure Maintain temperature rise of system components within required limits when unit operates at 110 percent of rated load for 2 hours with ambient temperature at top ofrange specified in system service conditions l Louvers Fixed engine cooling air inlet and discharge Storm proof and drainable louvers prevent entry of rain and snow 2 Automatic Dampers At engine cooling air inlet and discharge Dampers shall be closed to reduce enclosure heat loss in cold weather when unit is not operating Factory installed distribution panel serving factory wired lighting receptacles block heater and battery charger Arrange for external electrical connection per the drawings 1 Interior Lights with Switch Factory wired vaporproof type fixtures within housing arranged to illuminate controls and accessible interior a AC lighting system and connection point for operation when remote source is available 2 Convenience Outlets Factory wired GFCL VIBRATION ISOLATION DEVICES Elastomeric Isolator Pads Oil and water resistant elastomer or natural rubber arranged in single or multiple layers mold
95. pact or damage Ground Rods Drive rods quantity per plans until tops a are 2 inches 0 mm below finished floor or final grade unless otherwise indicated 1 Interconnect ground rods with grounding electrode conductor below grade and as otherwise indicated on the drawings 2 For grounding electrode system install at least four rods spaced per plan and connect to the generator grounding electrode conductor terminal Sealed Bid 09 002 Generator Page 36 C Bonding Straps and Jumpers Install in locations accessible for inspection and maintenance except where routed through short lengths of conduit 1 Bonding to Equipment Mounted on Vibration Isolation Hangers and Supports Install so vibration is not transmitted to rigidly mounted equipment de Use exothermic welded connectors for outdoor locations 17 4 FIELD QUALITY CONTROL A Perform the following tests and inspections and prepare test reports 1 After installing grounding system but before permanent electrical circuits have been energized test for compliance with requirements 2 Test completed grounding system at each location where a maximum ground resistance level is specified at generator enclosure grounding terminal and at individual ground rods Make tests at ground rods before any conductors are connected a Measure ground resistance not less than two full days after last trace of precipitation and without soil being moistened by any means other than natural drainage
96. pment Product maintenance manuals Systems and equipment maintenance manuals NEED Related Sections a Divisions 26 Sections for Engine Generator and Automatic Transfer Switches 6 2 PART 7 7 1 CLOSEOUT SUBMITTALS Format Submit operations and maintenance manuals in the following format l PDF electronic file Assemble each manual into a composite electronically indexed file Submit on digital media acceptable to Architect 2 Three paper copies Include a complete operation and maintenance directory Enclose title pages and directories in clear plastic sleeves Manual Submittal Submit each manual in final form prior to requesting inspection for Substantial Completion and at least 15 days before commencing demonstration and training PRODUCTS REQUIREMENTS FOR EMERGENCY OPERATION AND MAINTENANCE MANUALS Organization Unless otherwise indicated organize each manual into a separate section for each system and subsystem and a separate section for each piece of equipment not part of a system Each manual shall contain the following materials in the order listed 1 Title page 2 Table of contents 3 Manual contents Title Page Include the following information Subject matter included in manual Name and address of Project Name and address of Owner Date of submittal A to Sealed Bid 09 002 Generator Page 22 5 Name and contact information for Contractor 6 Name and contact information
97. proval according to their particular classification 2 Approved by the Illinois State Fire Marshal as a Non Dispensing Aboveground Bulk Storage Tank 3 The above ground steel secondary containment rectangular tank for use as a sub base for diesel generators shall be manufactured and intended to be installed in accordance with NFPA 30 Flammable and Combustible Liquids Code NFPA 37 Use of Stationary Combustible Engine and Gas Turbines and NFPA 110 Emergency and Standby Power Systems 28 5 Sealed Bid 09 002 Generator Page 58 4 Tank level indicator 5 Capacity Fuel for 24 hours continuous operation at 100 percent rated power output 6 Vandal resistant fill cap 7 Minimum 3 gallon fill spill containment reservoir 8 Construction Primary Tank a Rectangular in shape constructed n clam shell fashion to ensure maximum structural integrity and allow the use of a full throat fillet weld b Reinforced steel box channel for generator support with a load rating of 5000 lbs per mounting hole Full height gussets at either end of the channel and at mounting holes c Exterior Finish Exterior coating to be tested to withstand harsh environments including continuous salt spray and 100 humidity according to The American Standard Testing Methods Society 9 Venting Normal venting shall be sized in accordance with the American Petroleum Institute Standard No 2000 Venting Atmospheric and Low Pressure Storage Tanks not less than 1
98. qualified applicants will receive consideration for employment without regard to race creed age disability religion sex national origin ancestry sexual orientation marital status veteran status political affiliation or any other legally protected status Res No 82 90 6 10 80 Res No 81 79 6 9 81 Res No 82 90 6 8 82 05 303 09 23 05 State law references Fair Employment Practices Act Ill Rev Stat Ch 48 Sec 851 et seq requirements for public contracts Ill Rev Stat Ch 48 Sec 854 BID DEPOSIT All bids must be accompanied by a Bank Cashier s Check Bank Draft Certified Check or Bid Bond for not less than five 5 percent of the amount of the Bid or according to the schedule as provided Accompanying this Bid is a Bank Cashiers Check Bank Draft Certified Check or Bid Bond complying with the requirements of the specifications made payable to the KANE COUNTY TREASURER In the event that one check draft or bond is intended to cover two or more bids the amount must be equal to the sum of the bid guarantees of the individual sections covered Sealed Bid 09 002 Generator __Page11 30 When noted in the specifications the County reserves the right to require the successful bidder to supply a Performance Bond and a Labor and Materials Bond within ten 10 calendar days of acceptance of the Vendor s bid by the County The bonds unless otherwise specified by the Director of Purchasing shall be 100 of
99. r for the use of any person or corporation other than the Owner named herein of the heirs executors administrators or successors of the Owner Signed and Sealed this 16th day of February 20 09 Principal Ross Electric Jc By Lan SEAL Witness aM Ff ST szel Name Typed Paul Ross Owner Title Surety West Bend Mutual Insurance Company i By v MN MA SEAL Witness gt Name Typed Melissa Padilla Attorney in fact Title MICHIGAN ONLY This policy is exempt from the fi filing requirements of Section 2236 of the Insurance Code of 1956 1956 PA 218 and MCL 500 2236 NB 0012 02 08 Page 1 of 1 8401 Greenway Blvd Suite 1100 Middleton WI 53562 Phone 608 410 3410 Fax 877 674 2663 www wbmi com i Sealed Bid 09 002 Generator Page 6 INSTRUCTIONS TO BIDDERS COUNTY OF KANE COMPETITIVE SELECTION PROCEDURE BID TERMS AND CONDITIONS AUTHORITY This Invitation for Bid is issued pursuant to applicable provisions of the Kane County Purchasing Ordinance BID OPENING Sealed bids will be received at the Kane County Purchasing Department until the date and time specified at which time they shall be opened in public Late bids shall be rejected and returned unopened to the sender Kane County does not prescribe the method by which bids are to be transmitted therefore it cannot be held responsible for any delay regardless of the reason in t
100. ransmission of the bids BID PREPARATION Bids must be submitted on this form and all information and certifications called for must be furnished Bids submitted in any other manner or which fail to furnish all information or certificates required may be summarily rejected Bids may be modified or withdrawn prior to the time specified for the opening of bids Bids shall be filled out legibly in ink or type written with all erasures strike overs and corrections initialed in ink by the person signing the bid The bid shall include the legal name of the bidder the complete mailing address and be signed in ink by a person or persons legally authorized to bind the bidder to a contract Name of person signing should be typed or printed below the signature BID ENVELOPES Envelopes containing bids must be sealed and addressed to the County of Kane Purchasing Department The name and address of the bidder and the Invitation pe must be shown in the upper left corner of the envelope ERRORS IN BIDS Bidders are cautioned to verify their bids before submission Negligence on the part of the bidder in preparing the bid confers no right for withdrawal or modification of the bid after it has been opened In case or error in the extension of prices in the bid the unit prices will govern RESERVED RIGHTS The County of Kane reserves the right at any time and for any reason to cancel this Invitation for Bids accept or reject any or all bids or any portion
101. rial BOXES ENCLOSURES AND CABINETS Sheet Metal Outlet and Device Boxes NEMA OS 1 Cast Metal Outlet and Device Boxes NEMA FB 1 ferrous alloy or aluminum Type FD with gasketed cover Small Sheet Metal Pull and Junction Boxes NEMA OS 1 Cast Metal conduit bodies NEMA FB 1 cast aluminum or galvanized cast iron with gasketed cover Hinged Cover Enclosures NEMA 250 Type 1 with continuous hinge cover with flush latch unless otherwise indicated 1 Metal Enclosures Steel finished inside and out with manufacturer s standard enamel Cabinets 1 NEMA 250 Type 1 galvanized steel box with removable interior panel and removable front finished inside and out with manufacturer s standard enamel Hinged door in front cover with flush latch and concealed hinge Key latch to match panelboards Metal barriers to separate wiring of different systems and voltage Accessory feet where required for freestanding equipment Ao 22 4 HANDHOLES AND BOXES FOR EXTERIOR UNDERGROUND WIRING Sealed Bid 09 002 Generator Page 42 Description Comply with SCTE 77 1 3 4 5 Color of Frame and Cover Gray Configuration Units shall be designed for flush burial and have open bottom unless otherwise indicated Cover Having structural load rating consistent with enclosure Cover Finish Nonskid finish shall have a minimum coefficient of friction of 0 50 Cover Legend Molded lettering as required for each service P
102. rical service without Owner s written permission 2147 27 8 27 9 Sealed Bid 09 002 Generator Page 54 Environmental Conditions Engine generator system shall withstand the following environmental conditions without mechanical or electrical damage or degradation of performance capability 1 Operating Temperature Minus 40 to plus 70 deg C 2 Altitude Sea level to 1000 feet 300 m Provide concrete base for package engine generator as indicated on the drawings Cast anchor f bolt inserts into bases Concrete reinforcement and formwork requirements are specified on the drawings WARRANTY A five year comprehensive warranty for the generator set shall be included to guarantee against defective material and workmanship in accordance with the manufacturer s published warranty from date of start up Optional warranties shall be available upon request The generator set manufacturer and its distributor shall maintain a 24 hour parts and service organization This organization shall be regularly engaged in a maintenance contract program to perform preventive maintenance and service on equipment similar to that specified A service agreement a specified below shall be provided that includes system operation under simulated operating conditions adjustment to the generator set transfer switch and controls as required and certification in the owner s maintenance log of repairs made and proper functioning of equipment MAINTENA
103. rmal power and engine cool down and shutdown m Sealed Bid 09 002 Generator Page 74 B Coordinate tests with tests of generator and run them concurrently C Report results of tests and inspections in writing Record adjustable relay settings and measured insulation and contact resistances and time delays Attach a label or tag to each tested component indicating satisfactory completion of tests D Remove and replace malfunctioning units and retest as specified above 31 4 DEMONSTRATION A Engage a factory authorized service representative to train Owner s maintenance personnel to adjust operate and maintain transfer switches and related equipment as specified below Refer to Division 26 Section Engine Generators END OF SECTION 263600 ALL QUESTIONS PERTAINING TO THIS BID MUST BE SUBMITTED IN WRITING TO THE PURCHASING DEPARTMENT NO LATER THAN 4 00 PM MONDAY DECEMBER 29 2008 FAXED AND EMAILED ACCEPTED FAX to 630 208 5107 or EMAIL keovongsaktimothy co kane il us j i i i
104. rtified Test Reports For components and accessories that are equivalent but not identical to those tested on prototype unit 3 Report of factory test on units to be shipped for this Braoa showing evidence of compliance with specified requirements 4 Report of sound generation 5 Report of exhaust emissions showing compliance with applicable regulations 6 Certified Torsional Vibration Compatibility Comply with NFPA 110 Field quality control test reports Operation and Maintenance Data For packaged engine generators to include in emergency operation and maintenance manuals In addition to items specified in Division 01 Section Operation and Maintenance Data include the following 1 List of tools and replacement items recommended to be stored at Project for ready access Include part and drawing numbers current unit prices and source of supply 27 5 q OQ m of pa 27 6 Sealed Bid 09 002 Generator _ Page 53 Warranty Special warranty specified in this Section QUALITY ASSURANCE Installer Qualifications Manufacturer s authorized representative who is trained and approved for installation of units required for this Project or operating under the direct AD of such a representative for the purpose of the work 1 Maintenance Proximity Not more than four hours normal travel time from Installer s place of business to Project site Manufacturer Qualifications A qualified manufacturer Maintain wi
105. s in and around excavations and subgrade construction to prevent flooding by runoff of stormwater from heavy rains Tree and Plant Protection Install temporary fencing located as indicated or outside the drip line of trees to protect vegetation from damage from construction operations Protect tree root systems from damage flooding and erosion 2 2 Sealed Bid 09 002 Generator Site Protection Prior to commencing earthwork furnish and install approved fencing barricades or barriers in a manner that will prevent people and animals from easily entering site except by designated entrances 1 Security Enclosure and Lockup Install temporary enclosure around partially completed areas of construction that prevent unauthorized entrance vandalism theft and similar violations that create hazards for owner s staff and the general public Lock entrances at end of each work day Barricades Warning Signs and Lights Comply with requirements of authorities having jurisdiction for erecting structurally adequate barricades including warning signs and lighting Temporary Egress Maintain temporary egress from existing occupied facilities as indicated and as required by authorities having jurisdiction Temporary Enclosures Provide temporary enclosures for protection of construction in progress and completed from exposure foul weather other construction operations and similar activities Provide temporary weathertight enclosure for
106. s of the products or services and that these warranties shall survive acceptance of the goods or performance of the services REGULATORY COMPLIANCE Seller represents and warrants that the goods or services furnished hereunder including all labels packages and container for said good comply with all applicable standards rules and regulations in effect under the requirements of all Federal State and local laws rules and regulations as applicable including the Occupational Safety and Health Act as amended with respect to design construction manufacture or use for their intended purpose of said goods or services Seller shall furnish Material Safety Data Sheet in compliance with the Illinois Toxic Substances Disclosure to Employees Act EQUAL EMPLOYMENT OPPORTUNITY Res No 82 90 6 10 80 Res No 81 79 6 9 81 Res No 82 90 6 8 82 05 303 09 23 05 State law references Fair Employment Practices Act Ill Rev Stat Ch 48 Sec 851 et seq requirements for public contracts Ill Rev Stat Ch 48 Sec 854 PREVAILING WAGE RATES WHEREAS it is the policy of the State of Illinois as declared in An ACT regulating wages of laborers mechanics and other workman employed in any public works by the State County City or any political subdivision or by any work under construction for public works approved June 26 1941 that a wage of no less that the general prevailing hurly rate as paid for work of a similar character in a locality
107. se original project record documents as part of operation and maintenance manuals F Comply with Owner s close out procedures for schedule for submitting operation and maintenance documentation l END OF SECTION 017823 SECTION 260500 COMMON WORK RESULTS FOR ELECTRICAL PART 9 GENERAL 9 1 RELATED DOCUMENTS A Drawings and general provisions of Division 26 Specification Sections apply to this Section 9 2 SUMMARY A Section Includes Electrical equipment coordination and installation Sleeve seals Grout Common electrical installation requirements AS 9 3 DEFINITIONS A EPDM Ethylene propylene diene terpolymer rubber NBR Acrylonitrile butadiene rubber 9 4 SUBMITTALS A Product Data For sleeve seals 9 5 COORDINATION A Coordinate arrangement mounting and support of electrical equipment Sealed Bid 09 002 Generator access space of other equipment Eoordinate installation of required supporting devices and set sleeves in cast in place concrete masonry walls and other structural components as they are constructed Coordinate sleeve and seal selection and application of firestopping where required PART 10 PRODUCTS 10 1 10 2 10 3 SLEEVES FOR RACEWAYS AND CABLES Steel Pipe Sleeves ASTM A 53 A 53M Type E Grade B Schedule 40 galvanized steel plain ends SLEEVE SEALS Description Modular sealing device designed for field assembly to fill annular space
108. sed for 1 1 2 inch 38 mm and smaller raceways serving branch circuits and communication systems above suspended ceilings and for fastening raceways to trapeze supports SUPPORT INSTALLATION Comply with NECA 1 and NECA 101 for installation requirements except as specified in this Article Raceway Support Methods In addition to methods described in NECA 1 EMT IMC and RMC may be supported by openings through structure members as permitted in NFPA 70 Strength of Support Assemblies Where not indicated select sizes of components so strength will be adequate to carry present static loads within product loading limits Mounting and Anchorage of Surface Mounted Equipment and Components Anchor and fasten electrical items and their supports to building structural elements by the following methods unless otherwise indicated by code 1 To Masonry Approved toggle type bolts on hollow masonry units and expansion anchor fasteners on solid masonry units 2 To Existing Concrete Expansion anchor fasteners 3 To Steel Beam clamps MSS Type 19 21 23 25 or 27 complying with MSS SP 69 or Spring tension clamps within specified limits 4 To Light Steel Sheet metal screws 5 Items Mounted on Hollow Walls and Nonstructural Building Surfaces Mount cabinets panelboards disconnect switches control enclosures pull and junction boxes transformers and other devices on slotted channel racks attached to substrate Drill holes for expansio
109. stems for Commercial and Industrial Applications NEC Article 701 Building C 702 Building E WARRANTY Manufacturer s standard 5 year extended parts amp labor PROJECT CONDITIONS Interruption of Existing Electrical Service Do not interrupt electrical service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary electrical service 1 Notify Owner no fewer than ten days in advance of proposed interruption of electrica service l 2 Do not proceed with interruption of electrical service without Owner s written permission COORDINATION Coordinate final size and location of wall anchors Meet manufacturer s recommendations PART 30 PRODUCTS 30 1 30 2 MANUFACTURERS Manufacturers Subject to compliance with requirements provide as follows 1 Building C shall be as stipulated on the plan Asco 300 series no substitution allowed due to space limitations 2 Building E service entrance rated Contactor Transfer Switch as indicated on the drawings Asco 300SE series or a competitive equal from generator vendor GENERAL TRANSFER SWITCH PRODUCT REQUIREMENTS Indicated Current Ratings as indicated on the drawings Sealed Bid 09 002 Generator Page 70 Tested Fault Current Closing and Withstand Ratings Adequate for duty imposed by protective devices at installation locations in Project under the
110. switch position and source availability 4 View normal and emergency voltage and frequency settings 5 View transfer switch time delay settings SOURCE QUALITY CONTROL Factory test and inspect components assembled switches and associated equipment Ensure proper operation Check transfer time and voltage frequency and time delay settings for compliance with specified requirements Perform dielectric strength test complying with NEMA ICS 1 Sealed Bid 09 002 Generator Page 73 PART 31 EXECUTION 31 1 INSTALLATION A Identify components according to Division 26 Section Identification for Electrical Systems B Set field adjustable intervals and delays relays and engine exerciser clock to Owner defined settings Meet with owner prior to installation to ascertain preferences 31 2 CONNECTIONS A Wiring to Remote Components Match type and number of cables and conductors to control and communication requirements of transfer switches as recommended by manufacturer Increase raceway sizes at no additional cost to Owner if necessary to accommodate required wiring B Ground equipment according to Division 26 Section Grounding and Bonding for Electrical Systems C Connect wiring according to Division 26 Section Low Voltage Electrical Power Conductors and Cables 31 3 FIELD QUALITY CONTROL A Perform tests and inspections and prepare test reports 1 Engage a factory authorized service representative to insp
111. t 8 Stored on the controller and displayed on demand a Manufacturer s model and serial number b Battery voltage c kW rating d Rated current e System voltage f System frequency g Number of phases 9 Detect the following conditions indicate if the condition will shut down the unit and or provide a warning and annunciate the condition on the alphanumeric display a Causing a system shut down 1 Air damper tripped if used 2 Customer programmed digital aux input ON 3 Customer programmed analog aux input out of oda 4 Emergency stop 5 High coolant temperature 6 High oil temperature 7 Controller nternal fault 8 Locked Rotor 9 Low coolant level 10 Low oil pressure 11 Master switch error 12 NFPA common alarm 13 Overcrank 14 Overspeed with user adjustable level 15 Overvoltage with user adjustable level 16 Overfrequency with user adjustable level 17 Underfrequency with user adjustable level 18 Undervoltage with user adjustable level 19 Coolant temperature signal loss 20 Oil pressure gauge signal loss b Causing a warning but leaving the generator running 1 Battery charger failure _ 2 Customer programmed digital aux input ON 3 Customer programmed analo input ON 4 Power system supply load 5 High battery voltage 6 High coolant temperature 7 Load shed 8 Loss of AC sensing 9 Underfrequency 10 Low battery voltage with user aciustable level 11 Low coolant temperature 12 Low fuel level
112. te for supported loads and building materials in which used a Available Manufacturers Subject to compliance with requirements manufacturers offering products that may be incorporated into the Work include but are not limited to the following 1 Cooper B Line Inc a division of Cooper Industries 2 Empire Tool and Manufacturing Co Inc 3 Hilti Inc 4 ITW Ramset Red Head a division of Illinois Tool Works Inc 5 MKT Fastening LLC 2 Clamps for Attachment to Steel Structural Elements MSS SP 58 type suitable for attached structural element Through Bolts Structural type hex head and high strength Comply with ASTM A 325 Toggle Bolts All steel springhead type Hanger Rods Threaded steel UP PART 20 EXECUTION 20 1 A B APPLICATION Comply with NECA 1 and NECA 101 for application of hangers and supports for electrical equipment and systems except if requirements in this Section are stricter Maximum Support Spacing and Minimum Hanger Rod Size for Raceway Space supports for EMT IMC and RMC as required by NEPA 70 Minimum rod size shall be 1 4 inch 6 mm in diameter 20 2 20 3 20 4 Sealed Bid 09 002 Generator En RR VRR A RE SER Page 39 Multiple Raceways or Cables Install trapeze type supports fabricated with steel slotted or other support system sized to meet specified design load limits Spring steel clamps designed for supporting single conduits without bolts may be u
113. telephone service or rental of equipment directly ap plicable to the Contract The above named Principal and Surety hereby jointly and severally agree with the Owner that every claim ant as herein defined who has not been paid in full before the expiration of a period of ninety 90 days after the date on which the last of such claimant s work or labor was done or performed materials were furnished by such claimant may sue on this bond for the use of such claimant prosecute the suit to final judgement for such sum or sums as may be justly due claimant and have execution thereon The Owner shall not be liable for the payment of any costs or expenses of any such suit No suit or action shall be commenced hereunder by any claimant a Unless claimant other than one having a direct contract with the Principal shall have given writ ten notice to any two of the following The Princi pal the Owner or the Surety above named within ninety 90 days after such claimant did or performed the last of the work or labor or fur nished the last of the materials for which said claim is made stating with substantial accuracy the amount claimed and the name of the party to whom the materials were furnished or for whom the work or labor was done or performed Such notice shall be served by mailing the same by registered mail or certified mail postage prepaid in an envelope addressed to the Principal Owner or Surety at any place where an
114. thin 100 miles 161 km of Project site a 24 hour service center capable of providing training parts and a maintenance repairs Source Limitations Obtain packaged generator sets and auxiliary components through one source from a single supplier Electrical Components Devices and Accessories Listed and labeled as defined in NFPA 70 Article 100 by a testing agency acceptable to authorities having jurisdiction and marked for intended use Comply with ASME B15 1 Comply with NFPA 37 Comply with NFPA 70 Comply with NFPA 99 as applicable to start up time Comply with NFPA 110 requirements for Level 1 emergency power supply system Comply with UL 2200 Engine Exhaust Emissions Comply with applicable state and local government requirements Noise Emission Provide 25dB reduction for 75dB average free field for maximum noise level at 23 feet due to sound emitted by generator set including engine engine exhaust engine cooling air intake and discharge and other components of installation PROJECT CONDITIONS Interruption of Existing Electrical Service Do not interrupt electrical service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary electrical service according to requirements indicated i 1 Notify Owner no fewer than ten days in advance of proposed interruption of electrical service 2 Do not proceed with interruption of elect
115. tification legend machine printed by thermal transfer or equivalent process UNDERGROUND LINE WARNING TAPE Tape 1 Recommended by manufacturer for the method of installation and suitable to identify and locate underground electrical and communications lines 2 Printing on tape shall be permanent and shall not be damaged by burial operations 3 Tape material and ink shall be chemically inert and not subject to degrading when exposed to acids alkalis and other destructive substances commonly found in soils Color and Printing 1 Comply with ANSI Z535 1 through ANSI Z535 5 2 Inscriptions for Red Colored Tapes ELECTRIC LINE HIGH VOLTAGE 25 4 25 5 Sealed Bid 09 002 Generator _ Page 47 3 Inscriptions for Orange Colored Tapes TELEPHONE CABLE CATV CABLE COMMUNICATIONS CABLE OPTICAL FIBER CABLE WARNING LABELS AND SIGNS Comply with NFPA 70 and 29 CFR 1910 145 Self Adhesive Warning Labels Factory printed multicolor pressure sensitive adhesive labels configured for display on front cover door or other access to equipment unless otherwise indicated Baked Enamel Warning Signs 1 Preprinted aluminum signs punched or drilled for fasteners with colors legend and size required for application 2 1 4 inch 6 4 1nm grommets in corners for mounting 3 Nominal size 7 by 10 inches 180 by 250 mm Metal Backed Butyrate Warning Signs 1 Weather resistant nonfading preprinted cellulose acet
116. ts 1 Manufacturer s Field Service Engage a factory authorized service representative to inspect components assemblies and equipment installations including connections and to assist in testing Tests and Inspections 1 Perform tests recommended by manufacturer and each electrical test and visual and mechanical inspection for AC Generators and for Emergency Systems specified in NETA Acceptance Testing Specification Certify compliance with test parameters 2 NFPA110 Acceptance Tests Perform tests required by NFPA 110 that are additional to those specified here including but not limited to single step full load pickup test _ 3 Battery Tests Equalize charging of battery cells according to manufacturer s written instructions Record individual cell voltages a Measure charging voltage and voltages between available battery terminals for full charging and float charging conditions Check electrolyte level and specific gravity under both conditions b Test for contact integrity of all connectors Perform an integrity load test and a capacity load test for the battery c Verify acceptance of charge for each element of the battery after discharge d Verify that measurements are within manufacturer s specifications 4 Battery Charger Tests Verify specified rates of charge for both equalizing and float charging conditions 5 System Integrity Tests Methodically verify proper installation connection and integrity of ea
117. ty as an additional named insured on the General Liability policy or provide separate le in the amounts enumerated above with an Owner s Protective policy The Contractor shall cease operations on the project if the insurance is cancelled or reduced below the required amount of coverage EQUAL EMPLOYMENT OPPORTUNITY The equal employment opportunity clause required by the Illinois Fair Employment Practices Commission is hereby incorporated by reference in all contract made by the county of and in all bid specifications therefore furnished by the county to all bidders contractors and subcontractors The County of Kane State of Illinois represents that it and the employing agencies responsible to it conform to the following We do not discriminate against any employee or applicant for employment because of race creed color age disability religion sex national origin ancestry sexual orientation marital status veteran status political affiliation or any other legally protected status We will take whatever action is necessary to ensure that applicants and employees are treated appropriately regarding all terms and conditions of employment We will post in conspicuous places available to employees and applicants for empleymiens notices setting forth the provisions of this nondiscrimination clause We will in all solicitations or advertisements for employees placed by or on behalf of the employing agencies state that all
118. under starting and load conditions 2 Relief Bypass Valve Automatically regulates pressure in fuel line and returns excess fuel to source Coolant Jacket Heater Electric immersion type factory installed in coolant jacket system Governor Adjustable electronic isochronous with speed sensing Cooling System Closed loop liquid cooled with radiator factory mounted on engine generator set mounting frame and integral engine driven coolant pump 1 Coolant Solution of 50 percent ethylene glycol based antifreeze and 50 percent water with anticorrosion additives as recommended by engine manufacturer 2 Size of Radiator Adequate to contain expansion of total system coolant from cold start to 110 percent load condition 3 Temperature Control Self contained thermostatic control valve modulates coolant flow automatically to maintain optimum constant coolant temperature as recommended by engine manufacturer 4 Coolant Hose Flexible assembly with inside surface of nonporous rubber and outer covering of aging ultraviolet and abrasion resistant fabric a Rating 50 psig 345 kPa maximum working pressure with coolant at 180 deg F 82 deg C and noncollapsible under vacuum b End Fittings Flanges or steel pipe nipples with clamps to suit piping and equipment connections Muffler Silencer Critical type sized as recommended by engine manufacturer and selected with exhaust piping system to not exceed engine manufacturer s eng
119. up and similar operations following performance of other work Patch with durable seams that are as invisible as practicable Provide materials and comply with installation requirements specified in other Sections where applicable 1 Inspection Where feasible test and inspect patched areas after completion to demonstrate physical integrity of installation 2 Exposed Finishes Restore exposed finishes of patched areas and extend finish restoration into retained adjoining construction in a manner that will minimize evidence of patching and refinishing 3 Exterior Building Enclosure Patch components in a manner that restores enclosure to a weathertight condition Cleaning Clean areas and spaces where cutting and patching are performed Remove paint mortar oils putty and similar materials from adjacent finished surfaces PROGRESS CLEANING General Clean Project site and work areas daily including common areas Enforce requirements strictly Dispose of materials lawfully Site Maintain Project site free of waste materials and debris Work Areas Clean areas where work is in progress to the level of cleanliness necessary for proper execution of the Work Installed Work Keep installed work clean Clean installed surfaces according to written instructions of manufacturer or fabricator of product installed using only cleaning materials specifically recommended If specific cleaning materials are not recommended use cleaning materi
120. utes to automatically defeat delay on loss of voltage or sustained undervoltage of emergency source provided normal supply has been restored Test Switch Simulate normal source failure Switch Position Pilot Lights Indicate source to which load is connected may emergency source sensing circuits Source Available Indicating Lights Supervise sources via transfer switch normal and 30 4 30 5 10 11 12 Sealed Bid 09 002 Generator Page 72 a Normal Power Supervision Green light with nameplate engraved Normal Source Available b Emergency Power Supervision Red light with nameplate engraved Emergency Source Available Unassigned Auxiliary Contacts Two normally open single pole double throw contacts _ for each switch position rated 10 A at 240 V ac Transfer Override Switch Overrides automatic retransfer control so automatic transfer switch will remain connected to emergency power source regardless of condition of normal source Pilot light indicates override status Engine Starting Contacts One isolated and normally closed and one isolated and normally open rated 10 A at 32 V de minimum Engine Shutdown Contacts Time delay adjustable from zero to five minutes and factory set for five minutes Contacts shall initiate shutdown at remote engine generator controls after retransfer of load to normal source Engine Generator Exerciser Building E unit only Solid state programmable ti
121. without binding Test each piece of equipment to verify proper operation Test and adjust controls and safeties Replace damaged and malfunctioning controls and equipment Manufacturer s Field Service Comply with Division 26 requirements PROTECTION OF INSTALLED CONSTRUCTION Provide final protection and maintain conditions that ensure installed Work is without damage or deterioration at time of Substantial Completion CORRECTION OF THE WORK Repair or remove and replace defective construction Restore damaged substrates and finishes 1 Repairing includes replacing defective parts refinishing damaged surfaces touching up with matching materials and properly adjusting operating equipment Restore permanent facilities used during construction to their original condition Remove and replace damaged surfaces that are exposed to view if surfaces cannot be repaired without visible evidence of repair Repair components that do not operate properly Remove and replace operating components that cannot be repaired END OF SECTION 017300 Sealed Bid 09 002 Generator SECTION 017823 OPERATION AND MAINTENANCE DATA PART 6 6 1 A GENERAL SUMMARY Section includes administrative and procedural requirements for preparing operation and maintenance manuals including the following Operation and maintenance documentation directory Emergency manuals Operation manuals for systems subsystems and equi

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