MPH/UPPH/VPH - 5000 Series Manual
Contents
1. Parts List ITEM PART NUMBER QTY DESCRIPTION 1 5004 1 LOWER END CAP 5 POWER HEAD 2 2528 2 SPRING 3 2541 2 SPRING HOUSING PILOT VALVE 4 O B 012 6 O RING 5 2540 2 INLET ROD PILOT VALVE 6 O U 006 2 O RING 7 2526 2 SPRING 8 2533 2 COMPRESSION SPRING 9 2511 01 2 STEM SEAL ASSY PILOT VALVE 10 2513 2 VALVE STEM PILOT VALVE 11 008 4 O RING 12 MPH 2512 2 SEAL GUIDE PILOT VALVE 13 VPH 4254 1 7 8 DIA PISTON ROD 14 0 121 1 jO RING 15 MPH 3261 1 SNAP RING EXTERNAL 16 118 1 jO RING 17 0 159 2 O RING 18 VPH 5002 1 CYLINDER 5 POWER HEAD 4 STROKE 19 5006 _ PISTON 25 20 415 2 O RING 21 0 425 1 O RING 22 F HB 08F 20 GR5 1 IHEX BOLT 23 5003 4 ROD 24 F HN 06F 8 NUT 25 VPH 5001 1 UPPER VALVE BLOCK 27 0 011 2 O RING 28 0 014 4 O RING 29 5010 2 DIAPHRAGM 30 5009 2 EXHAUST PORT 31 jO B 026 2 O RING 32 F CS 04C 08 SS 4 SOCKET HEAD CAP SCREW 33 125 1 O RING 34 MPH 3262 2 PISTON STOP 35 MPH 2517 2 VALVE PISTON 36 O D 010 90 2 O RING 37 0 116 2 O RING 38 2521 2 VALVE END 39 O B 019 2 O RING 40 02 55 2 PIPE PLUG 41 VPH 5005 1 ROD 42 O U 206 90 2 O RING 43 5001 1 LOWER VALVE B2. 1 Set the Valve Rod assembly into the Lower Valve Block MPH 5001 NOTE The MPH 5000 has a long and short Valve Rod insert the short Valve Rod MPH 2519 into the Lower Valve Block Rotate the Valve Rod so the hole in the Valve Poppet aligns with the Pipe Plug PF AP 04 SS bore Insert 7 32 hex wrench through the pipe plug bore and into the hole in the Valve Poppet to hold Valve Rod assembly in place 2 Slide the Upper Valve Block refer to drawing into the Lower Valve Block MPH 5001 and align properly Screw the Button Head Cap Screw F BHCS 04C 16 SS into the Lower Valve Block 3 Use one to two drops of removable thread lock compound in the female threads of the Valve Pistons MPH 2517 See Figure 3 Shake off any excess thread lock compound and screw onto either Valve Rod end Repeat for process for the second Valve Piston and remove hex wrench from Valve Block 4 Use either Teflon tape or Pipe compound on the Pipe Plug PF AP 04 SS threads and screw into the Lower Valve Block Xm lt Figure 3 Use only one to two drops of thread lock compound in valve piston threads zo RE A 4 gt a 5 Insert the Diaphragms MPH 5010 into the Upper and Lower Valve Blocks with the outside leading edge of the Diaphragms facing out Push the Diaphragms all the way down into the Valve Block bore Quy MagnumVenusProducts Rev 09 2014 Page 18 MPH UPPH VPH 5000 Series Manual 6 Install
3. 4 REQUIRED gt USE REMOVABLE LOCTITE ON THESE THREADS AT ASSEMBLY Lu SHOWS ORIENTATION OF ITEM 11 MPH 2512 SEAL GUIDE MAGNUM VENUS PLASTECH Assembly 5 Power Head 5 5 8 Stroke MPH 5000 REV Q TEM 51 WAS 01417 11 09 07 BT2 R ITEM 38 WAS F HBF1 08C 20 GR5 05 08 09 BT2 S ADDED SUPER LUBE NOTE FOR PILOT VALVES 05 25 11 BT2 T 2 CORRECTED ITEMS 21 AND 24 ON ILLUSTRATION 07 29 12 BT2 D MagnumVenusProducts Rev 09 2014 Page 25 MPH UPPH VPH 5000 Series Manual Assembly 5 Power Head 5 5 8 Stroke 5000 PARTS LIST ITEM PARTNO QTY 1 MPH 5006 1 2 MPH 5005 1 3 MPH 3253 1 4 MPH 5011 01 1 5 VPH 4254 1 6 MPH 5004 1 7 MPH 5003 1 8 MPH 2541 2 9 MPH 2511 01 2 10 121 1 11 2512 2 12 2513 2 13 2540 2 14 5002 1 15 5001 1 16 2517 2 18 5012 1 19 2521 2 20 5009 2 21 019 2 22 5007 4 23 O U 206 90 2 24 116 2 25 026 2 26 O D 010 90 2 27 125 1 28 008 4 29 014 4 30 012 6 31 O U 006 2 32 O B 118 1 33 O B 425 1 34 O B 159 2 35 O B 415 2 36 F HBO4C56SS 2 37 F HN 06F 8 38 F HB 08F 20 GR5 1 39 5 04 40 55 4 40 F CS 04C 08 SS 4 41 F SW 04 SS 2 42 55 832 02 555 4 43 F BHCS 04C 16 SS 1 44 2526 2 45 2528 2 46 2533 2 47 MPH 5010 2 48 PF AP 04 SS 1 49 MPH 2539 1 50 MPH 2538 1 51 MS 2052 1 70ft 53 MPH 3256 1 5
4. 16 F CS 04C 40 SS4 SOCKET HEAD CAP SCREW 17 F CS 04C 08 SS4 SOCKET HEAD CAP SCREW 18 F SS 832 02 SS 4 SET SCREW 19 F BHCS 04C 16 SS 1 BUTTON HEAD CAP SCREW 20 MPH 5010 2 DIAPHRAGM 21 PF AP 04 SS 1 PIPE PLUG 22 MPH 2539 1 PUSH POLY FITTING MALE ELBOW 23 MPH 2538 1 PUSH POLY FITTING MALE TEE 24 MS 2052 1 1 01 4 X 8 3 8 TUBING 25 011 2 O RING 26 PF AP 02 SS 2 PIPE PLUG 27 PF RB 08 06 1 PIPE BUSHING 28 PF HN 06 06S 1 HEX NIPPLE 29 MPH 3262 2 PISTON STOP 30 PF ST 02 BR 1 TEE FITTING 31 MPH 2546 01 1 VAVLE STEM ASSY 32 MPH 2545 1 SEAL OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PARTNO QTY DESCRIPTION 33 MPH 2542 1 RESET BUTTON ASSY MagnumVenusProducts Rev 09 2014 Page 30 MPH UPPH VPH 5000 Series Manual gt USE REMOVABLE LOCTITE ON THESE THREADS ASSEMBLY MAGNUM VENUS PRODUCTS Shift Block for VPH 5000 7000 10000 VPH SB XL REV 10 14 05 BI2 REV A ADDED REPAIR KIT 06 04 07 BT2 D MagnumVenusProducts Rev 09 2014 Page 31 MPH UPPH VPH 5000 Series Manual Shift Block fof VPH 5000 7000 10000 PARTS LIST ITEM PARTNO QTY DESCRIPTION REPAIR KITS 1 VPH 5001 1 UPPER VALVE BLOCK PART NO DESCRIPTION 2 MPH 5001 1 LOWER VALVE BLOCK 3 MPH 2517 2 5 MPH SB XL SK SEAL KIT 4 VPH 5005 1 VALVE POPPET 5 MPH 2521 2 VALVE END 6 MPH 5009 2 VALVE EXHAUST 7 019 2 O RING 8 O U 200 0 2 O RING 9 O B 116 2 ORING 10 O B 026 2 11 01050 2
5. 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or position Place a container under the ball valve to catch any resin that is ejected out of the valve Quy MagnumVenusProducts Rev 09 2014 Page 13 MPH UPPH VPH 5000 Series Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits a charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and th
6. If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant Quy MagnumVenusProducts Rev 09 2014 Page 11 MPH UPPH VPH 5000 Series Manual 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by tho
7. will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and
8. 02 SS F BHCS 04C 16 SS MPH 2526 MPH 2528 MPH 2533 5010 04 55 2539 2538 MS 2052 1 F SW 06 MPH 3261 O B 011 PF AP 02 SS F FW 04 PF RB 08 06 PF HN 06 06S DUO 3006 F HB 06C 24 GR8 MPH 3262 N FA gt gt gt t D ft NAA a NNN aA MagnumVenusProducts DESCRIPTION ITEM PISTON 5 PUMP 64 CYLINDER 5 x 4 STROKE PUMP 65 PISTON ROD 66 MUFFLER ASSY 4 STROKE PUMP PISTON ROD BUSHING LOWER ENDCAP 5 PUMP UPPER ENDCAP 5 PUMP INLET SPRING HOUSING PILOT VALVE ASSY STEM SEAL O RING SEAL GUIDE VALVE STEM PILOT VALVE INLET ROD PILOT VALVE UPPER VALVE BLOCK 4 STROKE PUMP LOWER VALVE BLOCK VALVE PISTON VALVE POPPET VALVE END CAP VALVE EXHAUST O RING TIE ROD 4 STROKE PUMP O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING HEX HEAD CAP SCREW HEX NUT HEX HEAD CAP SCREW SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW LOCK WASHER CUP POINT SET SCREW BUTTON HEAD CAP SCREW SPRING SPRING SPRING DIAPHRAGM PIPE PLUG PUSH POLY FITTING MALE ELBOW PUSH POLY FITTING MALE TEE 1 4 x 6 3 4 POLY TUBING LOCK WASHER SNAP RING O RING PIPE PLUG FLAT WASHER PIPE BUSHING ADAPTER TIE ROD GRADE 8 HEX CAP SCREW PISTON STOP IT
9. 56ft 01 4 x 6 3 4 POLY TUBING 52 F SW 06 4 LOCK WASHER 55 MPH 3261 1 SNAP RING 56 O B 011 2 O RING 57 PF AP02SS 2 PIPE PLUG 58 F FW 04 2 FLAT WASHER 59 PF RB 08 06 1 PIPE BUSHING 60 PF HN 06 06S 1 ADAPTER 61 2104 4 1 4 TIE ROD 62 F HB 06C 24 GR8 4 GRADE 8 HEX SCREW 63 MPH 3262 2 PISTON STOP MagnumVenusProducts Rev 09 2014 Page 36 MPH UPPH VPH 5000 Series Manual NOTE A LIGHT COAT OF SUPER O LUBE IS RECOMMENDED ON THE UPPER AND LOWER PILOT VALVES L USE REMOVABLE LOCTITE ON THESE THREADS AT ASSEMBLY LL SHOWS ORIENTATION OF ITEM 11 MPH 2512 SEAL GUIDE MAGNUM VENUS PLASTECH 5 Power Head 4 Stroke VPH 5000 DUO REV 05 29 07 BT2 REV ITEM 51 WAS 01417 11 09 07 BT2 REV B ADDED SUPER O LUBE NOTE FOR PILOT VALVES 05 25 41 BT2 D MagnumVenusProducts Rev 09 2014 Page 37 MPH UPPH VPH 5000 Series Manual 5 Power Head 4 Stroke VPH 5000 DUO ITEM 33 34 PARTS LIST PART NO QTY MPH 5006 VPH 5002 VPH 4259 VPH 5004 01 VPH 4254 MPH 5004 MPH 5003 MPH 2541 2511 01 121 2512 2513 2540 VPH 5001 MPH 5001 MPH 2517 VPH 5005 MPH 2521 MPH 5009 O B 019 VPH 5003 O U 206 90 O B 116 O B 026 O D 010 90 O B 125 O B 008 O B O14 O B 012 O U 006 O B 118 425 159 415 04 56 55 F HN O6F F HBFT 08C 20 GR5 F CS 04C 40 SS F CS 04C 08 SS F SW 04 SS F SS 832
10. 7 Replace all O rings and coat with lithium grease 08465 Coat the inside of the Cylinder Piston Rod and Piston Rod Bushing with lithium grease 08465 Quy MagnumVenusProducts Rev 09 2014 Page 20 MPH UPPH VPH 5000 Series Manual Pilot Valve Rebuild NOTE The two Pilot Valves in the Upper and Lower End Caps are the same 1 Remove the Inlet Spring Housing MPH 2541 from the Upper End Cap refer to drawing Remove Spring MPH 2533 with Inlet Rod MPH 2540 Turn the End Cap over and a small Spring MPH 2526 will fall out See Figure 5 Replace O ring O B 012 on the Spring Housing MPH 2541 and the O ring O U 006 on the Inlet Rod MPH 2540 Coat O rings and Springs with a light coat of SUPERLUBE grease SUPERLUBE Set Spring MPH 2533 into the Spring Housing MPH 2541 with Inlet Rod MPH 2540 facing up T MPH 2526 Spring 5 MPH 2526 spring will be installed from the bottom of the end cap i NOTE Do not install the small Spring MPH 2526 at this time Screw the Inlet Spring Housing MPH 2541 into the Upper End Cap 3 Remove the Stem Seal MPH 2511 01 from the bottom of the Upper End Cap Remove the Seal Guide MPH 2512 with the Spring MPH 2528 Replace O ring O B 012 and lightly coat O ring and Stem with SUPERLUBE grease SUPERLUBE Drop the small Spring MPH 2526 into the stem seal bore the Spring should center itself onto the end o
11. End Cap O ring O B 415 CAUTION Use care not to scratch the inside of the Cylinder during installation 4 Set the Upper End Cap onto the Cylinder with the Valve Block flats facing the same direction Screw the Hex Nuts F HN O6F onto the Tie Rods and snug the Hex Nuts 5 Install the appropriate connector rod end and clips to the end of the Piston Rod 6 Position the O rings on the back of the Pilot Valve assembly 7 Mount the Pilot Valve assembly to the side of the Powerhead using the four Cap Screws F CS 04C 40 Be sure that the Pilot Valve is mounted with the correct end up 8 Install the Muffler to the Pilot Valve using the two Hex Bolts F HB 04C 56 9 Connect the pilot air hose and regulated air hose to air motor Quy MagnumVenusProducts Rev 09 2014 Page 23 MPH UPPH VPH 5000 Series Manual Parts Drawings MPH 5000 5 Powerhead Assembly 5 5 8 Stroke VPH 5000 5 Powerhead Assembly MPH SB XL Shift Block for MPH 5000 7000 VPH SB XL Shift Block for VPH 5000 7000 10000 MPH 5000 SK Seal Kit for 7 Power Head MPH SB XL SK Seal Kit for Shift Block VPH 5000 DHV 5 Powerhead Assembly Dual HV Unit VPH 5000 DUO 5 Powerhead Assembly DUO units UPPH 5000 5 Powerhead Assembly Ultra Proportioner Quy MagnumVenusProducts Rev 09 2014 Page 24 MPH UPPH VPH 5000 Series Manual NOTE A LIGHT COAT OF SUPER O LUBE IS RECOMMENDED ON THE UPPER AND LOWER PILOT VALVES
12. PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness Skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended Quy MagnumVenusProducts Rev 09 2014 Page 14 MPH UPPH VPH 5000 Series Manual Introduction This manual covers both the 4 and 5 5 8 stroke length Powerheads VPH 5000 amp MPH 5000 It also covers the VPH 5000 DUO 5 Powerhead Assembly for the DUO units and the VPH 5000 DHV for the Dual High
13. UPPH 5000 Powerhead Added reference and drawing for the VPH 5000 DHV Powerhead Included the note for the SUPERLUBE grease on the Upper and Lower Pilot Valves Updated the drawings in the manual Updated the Logo MVP Address and the manual format added the Terms and Conditions section Updated the manual format Address name and the Terms amp Conditions of Sale Removed references to Plastech Updated drawings as required Quy MagnumVenusProducts Rev 09 2014 Page 42 MPH UPPH VPH 5000 Series Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual MPH 5000 5 PowerSlide Powerhead 5 5 8 Stroke UPPH 5000 5 PowerSlide Powerhead 4 Stroke UP Unit VPH 5000 5 PowerSlide Powerhead 4 Stroke VPH 5000 DHV 5 PowerSlide Powerhead 4 Stroke Dual HV Unit VPH 5000 DUO 5 PowerSlide Powerhead 4 Stroke Duo Unit D MagnumVenusProducts Rev 09 2014 Page 43
14. Volume Unit This manual also covers the 5 Powerhead assembly for the Ultra Proportioner UPPH 5000 The process will be the same for rebuilding the UPPH 5000 Powerhead only few the parts will be different please note the correct numbers on the UPPH 5000 parts drawing NOTE It is important to have the correct parts drawing for the Powerhead you are working on This will assist in identifying the correct part numbers for the assembly being rebuilt The procedures will be the same between the different configurations but some parts will differ The reassembly will require the use of removable Loctite or equivalent thread lock compound Lithium grease 08465 and SUPERLUBE O ring lubricant NOTE Before starting any service work release fluid and air pressure from system Remove the two air lines from the air motor In some cases the Powerhead assembly does not have to be completely removed from the system for service work Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself During Disassembly As you disassemble the equipment lay out the components in the correct order and direction and have all component drawings available to refer to prior to disassembly This will help you to reassemble them Quy MagnumVenusProducts Rev 09 2014 Page 15 MPH UPPH VPH 5000 Series Manual Valve Block Disassembly 1 Remove the two Hex Head scr
15. are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point
16. other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels Quy MagnumVenusProducts Rev 09 2014 Page 8 MPH UPPH VPH 5000 Series Manual D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returne
17. regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards Quy MagnumVenusProducts Rev 09 2014 Page 7 MPH UPPH VPH 5000 Series Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards whi
18. 4 MPH 3257 1 55 MPH 3258 4 56 MPH 2536 1 57 F CS 06C 100 4 61 MPH 3261 1 62 011 2 63 PF AP 02SS 2 64 F FW 04 2 65 PF RB 08 06 1 66 PF HN 06 06S 1 67 MPH 3262 2 MagnumVenusProducts DESCRIPTION ITEM PISTON 5 PUMP 68 CYLINDER 5 PUMP 69 PISTON ROD MUFFLER ASSY 5 5 8 STROKE PUMP PISTON ROD BUSHING LOWER ENDCAP 5 PUMP UPPER ENDCAP 5 PUMP INLET SPRING HOUSING PILOT VALVE ASSY STEM SEAL O RING SEAL GUIDE VALVE STEM PILOT VALVE INLET ROD PILOT VALVE UPPER VALVE BLOCK 5 5 8 STROKE PUMP LOWER VALVE BLOCK VALVE PISTON VALVE POPPET VALVE END CAP VALVE EXHAUST O RING TIE ROD 5 5 8 STROKE PUMP O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING HEX BOLT HEX NUT HEX BOLT SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW LOCK WASHER CUP POINT SET SCREW BUTTON HEAD CAP SCREW SPRING SPRING SPRING DIAPHRAGM PIPE PLUG PUSH POLY FITTING MALE ELBOW PUSH POLY FITTING MALE TEE 21 4 x 8 3 8 POLY TUBING BUSHING MAGNUM BASE MODIFIED MP BASE INTERMEDIATE SPACER EXT SNAP RING SOCKET HEAD CAP SCREW SNAP RING O RING PIPE PLUG FLAT WASHER PIPE BUSHING ADAPTER PISTON STOP ITEM 72 Rev 09 2014 PARTS LIST 0 DESCRIPTION 00276 1 TEE FITTING MPH 2546 01 1 VALVE STEM ASSY MPH 2545 1 SEAL 70 71 DONOTOILAIRMOTOR 1 DO NOT OIL DECAL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES PAR
19. 5009 O B 019 VPH 5003 O U 206 90 O B 116 O B 026 O D 010 90 O B 125 O B 008 O B O14 O B 012 O U 006 O B 118 O B 425 O B 159 O B 415 F HB 04C 56 SS F HN 06F F HB 08F 20 GR5 5 04 40 55 5 04 08 55 F SW 04 SS F SS 832 02 SS 5 04 16 55 2526 2528 2533 5010 PF AP 04 SS MPH 2539 MPH 2538 MS 2052 1 F SW 06 MPH 3261 011 PF AP 02 SS F FW 04 PF RB 08 06 PF HN 06 06S 2104 4 1 F HB 06C 24 GR8 MPH 3262 ft S 3 a NNNN gt gt MagnumVenusProducts DESCRIPTION ITEM PISTON 5 PUMP 64 CYLINDER 5 x 4 STROKE PUMP 65 PISTON ROD 66 MUFFLER ASSY 4 STROKE PUMP PISTON ROD BUSHING LOWER ENDCAP 5 PUMP UPPER ENDCAP 5 PUMP INLET SPRING HOUSING PILOT VALVE ASSY STEM SEAL O RING SEAL GUIDE VALVE STEM PILOT VALVE INLET ROD PILOT VALVE UPPER VALVE BLOCK 4 STROKE PUMP LOWER VALVE BLOCK VALVE PISTON VALVE POPPET VALVE END CAP VALVE EXHAUST O RING TIE ROD 4 STROKE PUMP O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING HEX HEAD CAP SCREW HEX NUT HEX HEAD CAP SCREW SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW LOCK WASHER CUP POINT SET SCREW BUTTON HEAD CAP SCREW SPRING SPRING SPRING DIAPHRAGM PIPE PLUG PUSH POLY FITTING MALE ELBOW PUSH POLY FITTING MALE
20. EM 68 PARTS LIST PARTNO QTY DESCRIPTION 00276 1 TEE FITTING MPH 2546 01 1 VALVE STEM ASSY MPH 2545 1 SEAL 67 DONOTOILAIRMOTOR 1 DO NOT OIL DECAL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES PARTS LIST PARTNO QTY DESCRIPTION MPH 2542 1 RESET BUTTON ASSY VPH SB XL 1 SHIFT BLOCK ASSY REPAIR KITS PART NO DESCRIPTION MPH 5000 SK SEAL KIT FIGURE 1 1 COMPONENTS INCLUDED WITH SEAL KIT Rev 09 2014 Page 38 MPH UPPH VPH 5000 Series Manual A NOTE A LIGHT COAT OF SUPER O LUBE IS D RECOMMENDED ON THE UPPER 2 3 LOWER SIGNAL VALVES lt v d 4 P d s7 p d gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 22 7 gt INSTALL ITEM 19 WITH COUNTERBORE DOWN Pd gt INSTALL ITEM 12 WITH FLANGE UP d gt INSTALL ITEM 12 WITH FLANGE DOWN MAGNUM VENUS PLASTECH 5 POWER HEAD UPPH 5000 REV B 06 03 11 SHEET 1 3 3 3 2010 D MagnumVenusProducts Rev 09 2014 Page 39 MPH UPPH VPH 5000 Series Manual E gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 41 MAGNUM VENUS PLASTECH 5 POWER HEAD UPPH 5000 3 3 2010 SHEET 2 3 REV B 06 03 11 Page 40 Rev 09 2014 Ee 5 gt 5 o MPH UPPH VPH 5000 Series Manual
21. If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusProducts Rev 09 2014 Page 5 MPH UPPH VPH 5000 Series Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum V
22. LOCK 44 PF ST 02 BR 1 FITTING 45 2546 01 1 RESET STEM ASSEMBLY 46 2545 1 SEAL 47 5004 01 1 MUFFLER ASSEMBLY 48 F FW 04 2 WASHER 49 F SW 04 SS 2 WASHER 50 2539 1 MALE ELBOW 51 MPH 2538 1 MALE POLY TEE FITTING 52 5 2052 1 56 POLY TUBE 55 04 56 55 2 HEX BOLT 56 UPPH 5012 1 END CAP 5 57 UPPH 7009 1 ROD 58 B BJRE 750 2 HS 1 IFEMALE BALL ROD END 59 F JN 12F 1 JAM NUT 60 7039 1 POWERHEAD CLEVIS 61 F HB 08C 20 2 BOLT 62 5 04 40 55 4 SOCKET HEAD SCREW 63 55 832 02 55 4 55 SET SCREW 64 08 085 1 ADAPTER 65 5 04 16 55 1 BUTTON HEAD CAP SCREW 66 04 55 1 ALLEN PLUG OPTIONAL PARTS AND ASSEMBLIES PARTS LIST PART No QTY DESCRIPTION MPH 2542 1 RESET BUTTON ASSY VPH SB XL 1 SHIFT BLOCK ASSY REPAIR KITS PART No DESCRIPTION MPH 5000 SK SEAL KIT KASTERISKS DENOTE PARTS IN SEAL KIT MAGNUM VENUS PLASTECH 5 POWER HEAD UPPH 5000 REV B 06 03 11 SHEET 3 3 3 3 2010 MagnumVenusProducts Rev 09 2014 Page 41 MPH UPPH VPH 5000 Series Manual Revision Information Rev Rev Rev Rev Rev Rev 03 2010 04 2010 05 2010 07 2011 05 2012 09 2014 Converted to Word updated drawings added revision page and other general corrections Added reference for the
23. MPH UPPH VPH 5000 Series Powerhead Manual 5 00 Diameter vr MagnumVenusProducts Rev 09 2014 MPH UPPH VPH 5000 Series Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumvVenusProducts Rev 09 2014 Page 2 MPH UPPH VPH 5000 Series Manual TABLE OF CONTENTS SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNING INFORMATION 6 INTRODUCTION 15 VALVE BLOCK DISASSEMBLY 16 VALVE BLOCK REASSEMBLY 18 AIR CYLINDER DISASSEMBLY 20 PILOT VALVE REBUILD 21 AIR CYLINDER REASSEMBLY 23 PARTS DRAWINGS 24 REVISION INFORMATION 42 Quy MagnumVenusProducts Rev 09 2014 Page 3 MPH UPPH VPH 5000 Series Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactor
24. O RING 12 125 1 O RING 13 008 2 O RING 14 014 4 ORING 15 012 2 16 F CS 04C 40 SS 4 SOCKET HEAD SCREW 17 F CS 04C 08 SS 4 SOCKET HEAD CAP SCREW 18 F SS 832 02 SS 4 SETSCREW 19 F BHCS 04C 16 SS 1 BUTTON HEAD CAP SCREW 20 MPH 5010 2 DIAPHRAGM 21 PF AP 04 SS 1 PIPE PLUG 22 MPH 2539 1 PUSH POLY FITTING MALE ELBOW 23 MPH 2538 1 PUSH POLY FITTING MALE TEE 24 MS 2052 1 56 01 4 x 6 3 4 TUBING 25 011 2 26 PF AP 02 SS 2 27 PF RB 08 06 1 PIPE BUSHING 28 PF HN 06 06S 1 HEX NUT 29 MPH 3262 2 5 5 30 PF ST 02 BR 1 TEE FITTING 31 MPH 2546 01 1 VALVE STEM ASSY 32 MPH 2545 1 SEAL OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PARTNO QTY DESCRIPTION 33 MPH 2542 1 RESET BUTTON ASSY MagnumVenusProducts Rev 09 2014 Page 32 MPH UPPH VPH 5000 Series Manual 5000 5 SEAL KIT 5 AIR MOTOR 2 PCS 0 0 006 O RING 4 PCS 0 008 O RING 6 PCS 0 012 O RING 4 PCS 0 014 O RING 2 PCS 0 019 O RING 2 PCS 0 415 O RING 2 PCS 0 159 O RING 2 PCS 0 116 O RING 2 PCS 5010 1 2 DIAPHRAM 1 PC O B 118 O RING 2 PCS 0 011 O RING 2 PCS O D 010 90 O RING 1 0 425 O RING MagnumVenusProducts Rev 09 2014 Page 33 MPH UPPH VPH 5000 Series Manual 5 5 SE KIT 5 AIR MOTOR 2 po
25. OT VALVE 9 MPH 2511 01 2 ASSY STEM SEAL PARTS LIST 10 O B 121 1 O RING ITEM PARTNO QTY DESCRIPTION 11 MPH 2512 2 SEAL GUIDE 68 MPH 2542 1 RESET BUTTON ASSY 12 MPH 2513 2 VALVE STEM PILOT VALVE VPH SB XL 1 SHIFT BLOCK ASSY 13 MPH 2540 2 INLET ROD PILOT VALVE 14 VPH 5001 1 UPPER VALVE BLOCK 4 STROKE PUMP 15 MPH 5001 1 LOWER VALVE BLOCK REPAIR KITS 16 MPH 2517 2 VALVE PISTON PART NO DESCRIPTION 18 VPH 5005 1 VALVE POPPET 19 MPH 2521 2 VALVE END CAP 20 5009 2 VALVE EXHAUST 21 O B 019 2 O RING COMPONENTS INCLUDED WITH SEAL KIT 22 VPH 5003 4 TIE ROD 4 STROKE PUMP 23 O U 206 90 2 O RING 24 O B 116 2 O RING 25 O B 026 2 O RING 26 O D 010 90 2 O RING 27 125 1 O RING 28 008 4 O RING 29 O B O14 4 O RING 30 O B 012 6 O RING 31 O U 006 2 O RING 32 O B 118 1 O RING 33 425 1 O RING 34 O B 159 2 O RING 35 415 2 O RING 36 F HB O4C 56 SS 2 HEX HEAD SCREW 37 F HN 06F 8 HEX NUT 38 08 20 685 1 HEAD SCREW 39 F CS04C40 SS 4 SOCKET HEAD CAP SCREW 40 F CS04C 08 SS 4 SOCKET HEAD CAP SCREW 41 F SW 04 SS 2 LOCK WASHER 42 F SS83202SS 4 CUP POINT SET SCREW FIGURE 1 1 43 5 04 16 55 1 BUTTON HEAD SCREW 44 MPH 2526 2 SPRING 45 MPH 2528 2 SPRING 46 MPH 2533 2 SPRING 47 5010 2 DIAPHRAGM 48 PF AP 04 SS 1 PIPE PLUG 49 MPH 2539 1 PUSH POLY FITTING MALE ELBOW 50 MPH 2538 1 PUSH POLY FITTING MALE TEE 51 MS 2052 1
26. SS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR A
27. SSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated i
28. TEE 21 4 x 6 3 4 POLY TUBING LOCK WASHER SNAP RING O RING PIPE PLUG FLAT WASHER PIPE BUSHING ADAPTER TIE ROD GRADE 8 HEX CAP SCREW PISTON STOP ITEM 68 MPH 5000 SK PARTS LIST PARTNO QTY DESCRIPTION 00276 1 TEE FITTING MPH 2546 01 1 VALVE STEM ASSY MPH 2545 1 SEAL 67 DONOTOILAIRMOTOR 1 NOT OIL DECAL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES PARTS LIST PARTNO QTY DESCRIPTION MPH 2542 1 RESET BUTTON ASSY VPH SB XL 1 SHIFT BLOCK ASSY REPAIR KITS PART NO DESCRIPTION SEAL KIT FIGURE 1 1 COMPONENTS INCLUDED WITH SEAL KIT Rev 09 2014 Page 28 MPH UPPH VPH 5000 Series Manual USE REMOVABLE LOCTITE ON THESE THREADS AT ASSEMBLY MAGNUM VENUS PRODUCTS Shift Block for MPH 5000 7000 MPH SB XL REV 10 14 05 BT2 REV A ADDED REPAIR KIT 06 04 07 BT2 D MagnumVenusProducts Rev 09 2014 Page 29 MPH UPPH VPH 5000 Series Manual Shift Block for MPH 5000 7000 PARTS LIST ITEM PARTNO QTY DESCRIPTION REPAIR KITS 1 MPH 5002 1 UPPER VALVE BLOCK PART NO DESCRIPTION 2 MPH 5001 1 LOWER VALVE BLOCK 3 MPH 2517 2 VALVE PISTON MPH SB XL SK SEAL KIT 4 MPH 5012 1 VALVE 5 2521 2 VALVE END CAP 6 MPH 5009 2 VALVE EXHAUST 7 019 2 O RING 8 O U 206 90 2 O RING 9 O B 116 2 O RING 10 O B 026 2 O RING 11 O D 010 00 2 O RING 12 O B 125 1 O RING 13 O B 008 2 O RING 14 O B 014 4 O RING 15 O B 012 2 O RING
29. TS LIST 0 QTY 2542 1 MPH SB XL 1 DESCRIPTION RESET BUTTON ASSY SHIFT BLOCK ASSY REPAIR KITS PART NO DESCRIPTION 5000 5 SEAL KIT FIGURE 1 1 COMPONENTS INCLUDED WITH SEAL KIT Page 26 MPH UPPH VPH 5000 Series Manual NOTE A LIGHT COAT OF SUPER O LUBE 15 RECOMMENDED ON THE UPPER y o LOWER PILOT VALVES 46 9 L USE REMOVABLE LOCTITE ON THESE THREADS AT ASSEMBLY LL SHOWS ORIENTATION OF ITEM 11 MPH 2512 SEAL GUIDE MAGNUM VENUS PLASTECH Assembly 5 Power Head 4 Stroke VPH 5000 REV PLACED ITEM 11 INTO THE PROPER POSITION 01 24 06 BT2 P ITEM 51 WAS 01417 11 09 07 2 Q ITEM 38 WAS F HBFT 08C 20 GR5 05 08 09 BT2 R ADDED SUPER LUBE NOTE FOR PILOT VALVES 05 25 11 2 D MagnumVenusProducts Rev 09 2014 Page 27 MPH UPPH VPH 5000 Series Manual Assembly 5 Power Head 4 Stroke VPH 5000 ITEM Q N 10 11 12 13 14 15 16 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 45 46 47 48 49 50 51 52 55 56 58 59 60 61 62 63 PARTS LIST PART NO QTY MPH 5006 VPH 5002 VPH 4259 VPH 5004 01 VPH 4254 MPH 5004 MPH 5003 MPH 2541 MPH 2511 01 O B 121 MPH 2512 MPH 2513 MPH 2540 VPH 5001 MPH 5001 MPH 2517 VPH 5005 MPH 2521 MPH
30. ch require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Contamination with promoters or materials containing promoters such as laminate Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT
31. d to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could gen
32. drawing from the Lower Valve Block MPH 5001 Remove the Valve Rod assembly from the Valve Block D MagnumVenusProducts Rev 09 2014 Page 16 MPH UPPH VPH 5000 Series Manual 7 Remove the two Cap Screws F CS 04C 08 SS from each of the two Valve Exhausts MPH 5009 Pull both of the Valve Exhausts from the Valve Blocks Remove the Diaphragm MPH 5010 from the Lower Valve Block 5001 See Figure 2 Figure 2 Lift the inner edge of the diaphragm up and remove from block Coat the diaphragm bore with lithium grease Ye e NOTE Avoid putting scratches the Valve Blocks To remove the Diaphragm use a small screwdriver and push the center riser on the Diaphragm to one side and slide out Repeat the removal of the Diaphragm from the Upper Valve Block refer to drawing 8 Remove each O ring and replace with new Coat every new O ring with lithium grease Coat the diaphragm bore and both valve piston bores with lithium grease before assembling Use a wire brush to clean the valve rod threads of any dry thread lock compound D MagnumVenusProducts Rev 09 2014 Page 17 MPH UPPH VPH 5000 Series Manual Valve Block Reassembly NOTE Removable thread lock compound will be required for reassembly If either one of the two Valve Rods unscrewed from the Valve Poppet MPH 5008 during disassembly put one to two drops of removable thread lock compound on threads and assemble
33. e larger wire be used where possible NFPA Bulletin 77 states that the electrical resistance of such leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR
34. ent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent s
35. enus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and rec
36. erate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much Quy MagnumVenusProducts Rev 09 2014 Page 9 MPH UPPH VPH 5000 Series Manual A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prev
37. es and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided
38. ews F HB 04C 56 SS from the front of the Muffler refer to drawing and remove the Muffler 2 Remove the four Socket Head Cap Screws F CS 04C 40 SS from the Valve Block NOTE While removing the Valve Block from the End Cap do not lose the O rings 3 Unscrew the Poly Fitting nut from the Male Elbow 2539 located on the side of the Valve Block Remove the two End Caps MPH 2521 from the Valve Block 4 Remove the Pipe Plug PF AP 04 SS from the Lower Valve Block MPH 5001 Use a 7 16 Socket or Nut driver on either of the two Valve Pistons MPH 2517 and rotate until the hole in the Valve Poppet MPH 5008 aligns with the pipe plug port in the lower Valve Block 5 Insert a 7 32 Hex wrench through the pipe plug port and into the hole in the Valve Poppet MPH 5008 See Figure 1 Unscrew either of the two Valve Pistons MPH 2517 and remove Repeat removal of the second Valve Piston Figure 1 Use a 7 16 Socket or Nut driver on the top of the valve piston and rotate to align the round hole in the poppet with the tapped hole in the block Insert hex wrench into the poppet and unscrew the valve piston from the valve rod Repeat process for second valve piston NOTE The hole diameter in the Valve Poppet is 2685 6 81 if a 7 32 hex wrench is not available 6 Remove the Button Head Cap Screw F BHCS 04C 16 SS from the front of the Lower Valve Block MPH 5001 Twist and pull the Upper Valve Block refer to
39. f the Inlet Rod MPH 2540 See Figure 6 Quy MagnumVenusProducts Rev 09 2014 Page 21 MPH UPPH VPH 5000 Series Manual Figure 6 Install the MPH 2526 after the spring housing MPH 2541 spring MPH 2533 and inlet rod MPH 2540 has been installed in the top of the end cap 4 Insert the Spring MPH 2528 with the Seal Guide MPH 2512 into the end cap Set the small end of the Seal Guide MPH 2512 onto the Spring MPH 2528 Set a new O ring O B 008 on top of the Seal Guide Screw the Stem Seal MPH 2511 01 with Valve Stem MPH 2513 into the Upper End Cap See Figure 7 5 Repeat the Pilot Valve rebuild on the Lower End Cap i MPH 2513 VALVE STEM Figure 7 lt 2511 01 STEM SEAL ASSY O B 012 O RING Q O B 008 O RING 4 MPH 2512 SEAL GUIDE 4 2528 SPRING D MagnumVenusProducts Rev 09 2014 Page 22 MPH UPPH VPH 5000 Series Manual Air Cylinder Reassembly 1 Install the Piston Rod Bushing into the Lower End Cap and secure with Snap Ring refer to drawing for part numbers NOTE The following procedures assume that the Powerhead is oriented so that the Piston Rod is pointing down Powerheads that have been removed from their units they can be disassembled from either orientation Piston Rod pointing up or down 2 Insert the Piston Rod through the Piston Rod Bushing 3 Slide the Cylinder over the Piston MPH 5006 down onto the Lower
40. hould be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Quy MagnumVenusProducts Rev 09 2014 Page 10 MPH UPPH VPH 5000 Series Manual 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluent being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents
41. licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 7 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fe
42. ment costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRE
43. mercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusProducts Rev 09 2014 4 lt MPH UPPH VPH 5000 Series Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replace
44. noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure
45. nstallation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction
46. of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party
47. ognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Quy MagnumVenusProducts Rev 09 2014 6 MPH UPPH VPH 5000 Series Manual Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local
48. s 0 008 O RING 0 9 206 90 O RING 2 PCS 0 011 O RING 2 PCS 0 010 90 O RING 2 POS 012 O RING 2 POS MPH 5010 1 2 DIAPHRAM 4 PCS 0 014 O RING 2 PCS O B 116 O RING 2 PCS 019 O RING 2 PCS 026 O RING 1 PCS 0 8 125 O RING Quy MagnumVenusProducts Rev 09 2014 Page 34 MPH UPPH VPH 5000 Series Manual NOTE A LIGHT COAT OF SUPER O LUBE 15 RECOMMENDED ON THE UPPER AND LOWER PILOT L USE REMOVABLE LOCTITE ON THESE THREADS AT ASSEMBLY LL SHOWS ORIENTATION OF ITEM 11 MPH 2512 SEAL GUIDE MAGNUM VENUS PLASTECH Assembly 5 Power Head 4 Stroke VPH 5000 DHV REV 05 19 10 BT2 A ADDED SUPER O LUBE NOTE FOR PILOT VALVES 05 25 41 BT2 D MagnumVenusProducts Rev 09 2014 Page 35 MPH UPPH VPH 5000 Series Manual Assembly 5 Power Head 4 Stroke VPH 5000 DHV PARTS LIST PARTS LIST ITEM PARTNO QTY DESCRIPTION ITEM PARTNO QTY DESCRIPTION 1 MPH 5006 1 PISTON 5 PUMP 64 00276 1 TEE FITTING 2 VPH 5002 1 CYLINDER 5 x 4 STROKE PUMP 65 MPH 2546 01 1 VALVE STEM ASSY 3 VPH 4259 1 PISTON ROD 66 MPH 2545 1 SEAL 4 VPH 5004 01 1 MUFFLER ASSY 4 STROKE PUMP 67 DONOTOILAIRMOTOR 1 DO NOT OIL DECAL NOT SHOWN 5 VPH 4254 1 PISTON ROD BUSHING 6 MPH 5004 DHV 1 LOWER ENDCAP 5 PUMP 7 MPH 5003 1 UPPER ENDCAP 5 PUMP OPTIONAL PARTS AND ASSEMBLIES 8 MPH 2541 2 INLET SPRING HOUSING PIL
49. se administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information Quy MagnumVenusProducts Rev 09 2014 Page 12 MPH UPPH VPH 5000 Series Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since
50. that such Goods must be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 10096 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of
51. the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Sellers Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other com
52. the Valve Exhausts MPH 5009 onto the Upper and Lower Valve Blocks One side of the Valve Exhausts has three holes one of the holes must line up with the machined holes in the Upper and Lower Valve Block See Figure 4 Figure 4 Do not block the hole in the valve block when installing the valve exhaust 1 i Do not block hole k o 7 Install the two Socket Head Cap Screws FCS 04C 08 SS into each of the two Valve Exhausts and snug tight 8 Install Valve End Caps MPH 2521 into the Upper and Lower Valve Blocks and lightly snug tight D MagnumvVenusProducts Rev 09 2014 Page 19 MPH UPPH VPH 5000 Series Manual Air Cylinder Disassembly NOTE Refer to the drawing for part numbers 1 Remove all items couplings connectors and rod ends from the Piston Rod end NOTE The following procedures assume that the Powerhead is oriented so that the Piston Rod is pointing down Powerheads that have been removed from their units they can be disassembled from either orientation Piston Rod pointing up or down 2 Remove the five 5 Hex Nuts F HN O6F from the Tie Rods 3 Pull the Upper End Cap off the Cylinder CAUTION Use care not to scratch the inside of the Cylinder when removing the Piston 4 Slide the Piston Rod from the Lower End Cap 5 Using a pair of snap ring pliers remove the Snap Ring from the Piston Rod Bushing 6 Remove the Piston Rod Bushing from the Lower End Cap
53. y or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export
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