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31tm Fassi - Emerson Crane Hire

1. L212 F290A 26 L213 F290A 26 L214 F290A 26 Kg 4590 lbs 10118 Ko 4675 lbs 10306 lbs 10460 L21 9 PESO GRU CON SERBATOIO NON RIFORNITO STABILIZZAZIONE STANDARD ie ee Dati e dimensioni sono forniti a titolo indicativo e non impegnativo Unverbindliche angaben konstruktionsanderungen vorbehalten Dats and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies titre indicatif sans engagement Datos y descripciones todos a titulo indicativo y no imperativo 3 CAPACITY PLATES CAPACITY E F 290A 310AXP 26 3 1 Generality The represented plates refer to the nominal design capacities 1 WARNING If the capacities are downgraded or partially reduced e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures 3 2 Capacity plates with lifting moment limiting device F290A 26 eee zum i0 in ss 4000172850 2100 1650 11350 4 65 6 05 8 00 10 20 1245 14 65 ken 253m m 8500kg Pmax 900kg E gt Senn 1 8 max y oom 2 65 4 65 6 05 8 00 10 20 12 45 14 65 16 70 m R S T di R 72 S 44 T 34 CAPACITY PLATES F 290A 310AXP 26 ew F310AXP 26 sac ERNEST i R S T E 406512940 2255 465 6 50 8 45 1045 Mmax 275kNm g Pmax 9000kg Pmax 1000kg 9000 16025 4065 12940 12255 1815 11470 124
2. 16 4 4 Other functional characteristics Crane block by the attainment of the mechanical stroke end of the lifting ram The limiting device may intervene also during loadless crane operation fol lowing a pressure peak provoked by the attainment of the stroke end of the lifting ram at high speed In this condition the permitted manoeuvres can be activated but to reset the block it is necessary to perform the opposite manoe uvre to the one that caused the block Then the limiting device checks if the pressure goes down and therefore decides whether to remove the block or to maintain it Such type of reset works only one time Activation of the temporised exclusion device of the lifting moment limi ting device Such device has been added in order to solve the problem of the lifting of heavy and bulky loads with the extension boom sections almost completely re entered Once above the horizontal line with pressure reaching the activation level of the lifting moment limiting device during the load descent due to the dynamic overload caused by the descent the lifting moment limiting device is activated and therefore it becomes impossible to put down the load on the ground The temporised exclusion device sets remedy to what described above as fol lows With the crane in block condition maintain the command for the extensions boom re entry until stroke end until LMI is displayed at the top right corner of the radio remote and contempo
3. ATENC O ANTES DE UTILIZAR A GRUA OBRIGAT RIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES DE6723 fig 1 14 2 Radio remote control 14 2 1 Use of the radio remote control ATTENTION First read the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoid improper use The plates shown on the side of each push button panel lever of the radio remote control determine the operation of the levers in relation to the movement of the crane ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate corresponds to the control you selected ATTENTION Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more functions also related to pump flow and lever travel it is possible that on reaching the stro ke end of a particular function an increase in speed of the other functions will occur TELE RADIO REMOTE CONTROL The radio remote control in the case of a discharged battery or in the presence of interference in the radio transmission or use of the crane in situations where the transmission by radio is forbidden can be easily transformed into tele radio remote control Connect the push button panel and the socket indicated by the DE6998 plate fig 2 placed on the base with the serial cable Supplied with the radio remote contro
4. I SUPPLEMENTARY BEANS SUPPLEMENTARY gn 11 1 Generality Supplementary beams are used in conjunction with the crane outriggers to ensure the vehicle stability during load handling Code outrigger ram outrigger extension Weight stroke mm interaxis mm type kg 210801F 455 C 560 L 2137 Fixed H variable 116 123 210803ME CE 455 C 560 L 3103 manually H variable 153 160 210802ME CE 455 C 560 L 3563 manually H variable 162 169 290800HE 340 C 550 L 4142 Hydraulic H variable 320 340 541800HE _ 330 0 510 L 4984 Hydraulic H variable 550 575 11 2 Identification of the supplementary beams Identification data of the supplementary beam is stamped on the plate DE6839A fig 1 PLEMENTARE ELIFFLEMENTAHY OUTRIGGER MATRICOLA N SERIAL NUMBER ANNO Di COSTRUZIONE MANUF YEAR DE6839A 13 MANOEUVRES AND CONTROLSTO STABILIZE THE VEHICLE 13 1 Generality The outriggers rams prevent damaging stresses both to the frame and to the vehicle suspensions on which the crane is mounted to and assure the stability of the unit during load handling ATTENTION Be very careful when stabilizing the vehicle make sure that no one is or transits in close proximity of the working area of the outriggers ATTENTION The crane stability is maintained by the maximum extension of the outrigger supports by the solidity of the base underneath the plates of the outrigger rams and by the observance of the capacit
5. 20 Manual extensions optional OO eS a THE SAFETY AND li PROTECTION DEVICES PROTECTION DEVICES GR4 10 NOMENCLATURE OF THE SAFETY AND RE 10 1 Crane with distributor on the column Pos Description Check valves for outrigger rams Check valves for rotation control flow regulators Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly Control panels Rotation limiting device Main pressure valve outriggers 10 Main pressure valve crane 11 Auxiliary valves crane 12 Safety device for outriggers supports 13 Hook safety device 14 Safety device for extension booms only for the crane version C OE ea T Before crane use check that safety and protection devices are fitted and active Under no circumstances interfere with the safety and protection devices Interference with the check valves and removal of the lead seal remove the Manufacturer and invalidate the warranty Use the ladder for the access to the top seat 10 2 Pos O D KEE D A 10 3 Pos o D NO O1 B amp D A Before crane use check that safety and protection devices are fitted and active Under no circumstances interfere with the safety and pro tection devices Interference with the check valves and removal of the lead seal remove the Manufacturer and invalidate the warranty Use the ladder
6. 9 Switch on electrically the crane and after approx 15 seconds when the electronics is activated completely push and keep pushed the button ON on the radio remote control until the display shows the inscription Learnmode OK Please power off Switch off the radio remote control Switch off the crane 4 Remove the serial cable and switch the radio remote control on again Wait for approx ten 10 seconds Electrically feed the crane to put the electronic card under tension FX800 the radio remote control display will show updating Gui version 7 Wait approx three 3 minutes to allow loading of all the icons on the display When the display shows Icons updated please power off switch off and restart the radio remote control panel 8 The crane can now be operated D En CONFIGURATION OF SUPPLEMENTARY BUTTONS AND COMBINATION CONTROLS TO OF THE ICONS VIRTUAL BUTTONS er 14 2 3 1 Insert the battery in the radio remote control and switch on electrically the crane 2 Push and keep pushed two of the three buttons of supplementary activation and switch on the radio remote control with the button ON Appears the inscription FAVORITE CONFIGURATION that confirms the entry in the menu of buttons combination 3 Move with the rotary selector on the icon requested and push the physical button 1 2 or 3 according to the button that you want to combine to that icon 4 Repeat the operation to assign the
7. will be immediately activated Lifting moment limiting device A characteristic which permits the classification of cranes is their lifting capa city or maximum lifting moment The moment is defined by the value obtained from the weight of the load to be lifted kg by its distance meters from the centreline of the crane rotation The device called lifting moment limiting device preserves the crane structure from overloads as it prevents any movement which increases the value of the moment up to the maximum established value ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect what is indicated on capacity plates and lifting curves 16 2 Lifting moment limiting device EVOLUTION LMEV and automatic dynamic control ADC This device utilises an electro hydraulic system managed by an electronic logic that prevents any operation tending to cause an increase in the pressure induced by the load in the lifting rams inner outer rams of the crane and of the hydraulic extension if fitted up to the critical values These values which are not exceedable determine the intervention levels and provide the data for setting the device The pressure values detected in the lifting rams are turned into electric signals by the transducers and sent to the electronic logic of the device which deter mines the locking or unlocking of the controls concerned according to the
8. 1 Manoeuvres for re entry of the crane outriggers and supplementary outriggers within the overall vehicle width after crane use Position lever D of oil diverter 2 E S on E S Fig 1 How to lift the outrigger ram S Operate the corresponding lever CD towards S and keep it in position Operate the lever C to lift the outrigger ram Fig 2 How to re enter the outrigger support E Operate the corresponding lever CD towards E and keep it in position Operate the lever C to re enter the support Fig 2 ATTENTION Keep hands clear of automatic stop device of the outrigger supports Fig 7 8 Always check that the outrigger supports once in their rest position are loc ked in their seat by the safety devices so as to assure the impossibility of accidental movement Fig 7 8 SUPPLEMENTARY BEAMS GR4 EVOLUTION BKK 13 4 Manually tiltable outrigger rams SUPPLEMENTARY BEAMS GR4 EVOLUTION BKE Outrigger rams are allowed to be stored in an inclined position when obstructions on the vehicle chassis prevent their vertical stowability These hinged supports are pla ced between the outrigger supports and the rams the fixed part is screwed to the supports while the mobile part is screwed to the rams fig 13 13a To place the rams in a working condition fig 13 Supporting the ram remove the check pin and the locking pin from their positions Position carefully the ram in working cond
9. Onrakod Leng g m Radio t vir nyit Emel szerkezet Kitalpal Mechanikus daru rendszer g mtoldat Macara Extensie Telecomanda Troliu Stabilizator Extensie incarcator hidraulica brat manuala brat XUAPaBruyHo IlncraHuMoHHo VObmKeHNe ynpaBneHye Nakladaci 3 vyloznik Dia kov Navij k Stabiliz tor Manu lne eriav ovl danie predl enie v lo n ka KpaH Jle6enka HanpeuHa rpega PbYHO AONBAIHNTENIHN ygbNXKeEHNe CTaOUNU3ATOPH Y kleyici vinc nc bom Uzaktan kumanda kaldirma Dengeleyici Man el bom sistemi uzatma Loader krejn 3 boom Sistema Arblu Stabbilizzatur Estenzjoni tal Motorizzata boom Manwali Pepav c 3 TNAEOKOTTIK C ATTOUAKPLOUEVO Avuwwon 2TABEPOTTOINTAC TnAEOKOTTIKH Bpaxiovac OUOTNUA EAEYXOL TIPOEKTAON XEIPOKIVNTN Hle slukrani Fjarstyring Spil Krana lappir handutdrag Lastebilkran Hydraulisk Radio styring Vinsj Stotteben Teleskoparm rorlenger manuell INDEX GRU FASSI Carrucola Sheave Poulie Seilrolle Katrolschijf Roldana Polea Linhjul Taittopy r st Blok Bloks Skriemulys Vintsi plokk Kladka Kladka Zblocze Skripec G rg Scripete Llanba Kasnak Taljola Tpoxa al Svivill Skive TEELEEEELLIE 2 CLASSIFICATION OF THE CRANE MODEL 2 1 Generality The design of this crane has been carried out in respect of fatigue test classification H1B3 of the EN12999 norm The crane can operate intermittently with lifting de
10. THE PULLEY BLOCK 22 MAINTENANCE INSTRUCTIONS MAINTENANCE a EVOLUTION INSTRUCTIONS 22 1 Generality To assure a long life to the crane it is necessary to meticulously follow the maintenance instructions General lubrication and small repairs can be carried out by the user repairs of a more complicated nature must be carried out by authorized service person nel Spare parts must be original Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane At least once a year you must take the crane to a Fassi Service Center for a check ATTENTION SYSTEM IN PRESSURE AND TEMPERATURE Before disconnecting connecting any hydraulic pipe follow the next pre scriptions Disconnect the pump Discharge the pressure from the lines operating the control levers in both directions of working Only after making sure that there is no pressure in the system you can disconnect connect the pipes Countermark always the removed pipes and their references on the crane ATTENTION THE OIL IN THE PIPES COULD BURN DE4945 M DE4945A ATTENTION An error in connecting disconnecting the pipes can cause damage to the rams and the hydraulic system A bad screwing of the couplings may cause blow by of oil and thus a contamination of the environment Moreover the loss of pressure that could derive can compromise the good functioning of the machine Re
11. WARNING VB Buttons state on the radio remote control not corre sponding to the one of Fx800 STOP INNER BOOM Intervention of main descent block for the interference with truck cab 14 3 Emergency station from the column if accessible or CONTROLS TO 143 OPERATE THE CRANE MER control station version with load limiting device GRA EVOLUTION 1 ATTENTION The sequence of the plates placed on the crane controls may be diffe rent Make sure that the lever you are going to operate correspond to the control you selected CRANE CONTROLS Re Fr Fe Rotation Inner Outer Extension boom boom booms IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 1 Additional function 2 Additional functions Mie fe Jib Jib Bucket outer extension boom booms PO183 IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 3 Additional functions Mie je Jib Jib Rotator Bucket outer extension boom booms 1 ATTENTION Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more func tions also related to pump flow and lever travel it is possible that on reaching the stroke end of a particular function an increase in speed of the other functions will occur 1 ATTENTION While exiting and folding the crane you must operate from the distributor side it is forbidden to operate from the double control side because of the overall dimensions of the b
12. 4 SEI Operate as described to put the crane in working condition paragraph 14 2 By operating the corresponding levers open the outer boom of the jib extend the jib outer boom sliding sections position the hook on the centerline of the load 20 5 Manoeuvres to fold the jib in rest condition By operating the corresponding levers re enter the hydraulic sections of the jib and of the crane lift the inner boom to its stroke end re enter the outer boom of the jib and of the crane to its stroke end operate as described to fold the crane in rest position ATTENTION Always check and record the overall height of the crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention that the load and dimension limits are in conformity with the road regulations 20 6 Operations to remove the hydraulic jib from the crane By operating the corresponding levers re enter the jib outer booms sliding sections to their stroke end extend the crane outer ram to its stroke end extend of at least 1 1 5 m the crane outer booms sliding sections re enter the outer ram of the jib and the inner ram of the crane to obtain the two rest brackets of the jib either lay on the ground or on the truck body or if possible on a specific rest trestle remove screwing the locking pins re enter the outer booms sliding sections of the crane to free the f
13. 9 T uv 4 2590 8 6 Y3 er 2015 2320 6 7 7 11 2229 Y t Li 1 2105 1500 2420 6 10 4 11 8 3 2630 2080 8 7 6 9 2280 3280 2250 4105 5065 2265 4285 1350 1380 Fist ch KEELT 12 7 eS wie a raa ESA AS 2190 2525 3120 2330 4140 EIE 4365 1370 1060 e 72 8 7 Hi Y 138 14 2 4 6 3 518 1000 2000 2525 2690 4235 4725 1465 8 3 8 9 1311 15 6 4 9 A 2975 2410 4160 5125 2325 4445 1390 1195 2315 lotes 7 5 3 B 16 7 7 4 fe ME E NAA 2835 2490 4175 5180 2380 4525 1410 1300 9 11 7 9 13 9 agr 4 7 a 9 5 i d 5 3 2705 2570 4195 5185 2385 4605 g 5 8 0 is 10 16 8 7 6 15 0 4 8 A A 11 1500 4 11 4355 14 3 Dati e dimension sono forniti a titolo indicativo e non impegnativo Unverbindliche angaben konstruktionsanderungen vorbehalten Data and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies titre indicatif sans engagement Detos y descripciones todos a ti tulo indicativo y no imperativo CLASSIFICATION OF THE CRANE MODEL BOB F290A 310AXP 26 F290A F310AXP 26 GEWICHTE ABMESSUNG UND POSITION DES KRANSCHWERPUNKTES WEIGHT DIMENSIONS AND BARYCENTRE POSITION Ders POIDS DIMENSIONS ET POSITION DU BARYCENTRE Ecition 05 06 30 Edition PESO DIMENSIONES Y CENTRO GRAVEDAD Informazioni tecniche Technisc
14. Compact 10 daN cm Half solid 20 daN cm Hard solid 30 daN cm 4 Rock Eroded AZJ A 2J daN LLL LLL LLL emis WARNING AND INSTRUCTIONS GRU FASSI ATTENTION WARNING AND Carefully inspect the load rigging rn RU FASSI Hook up the load checking that it does not exceed the capacity indicated on the lifting diagram specific to each load configuration Make sure that the lifted load is balanced ATTENTION Avoid swinging the load above working and transit areas Any hidden dan ger situation must be audibly alarmed Avoid swinging the load above the control station In cases where the load is too close the crane must be operated from the opposite side or with the radio remote control if fitted During the loading and unloading operations it is prohibited to leave the control sta tion or the control at a distance Activate the controls with slow and progressive movements Move the load with the greatest caution and avoid swingings and collisions Avoid the rapid displace ments and the temporary stops since they can cause the load swinging Do not rotate the crane before the load is lifted Rotate slowly and with care paying attention to the stability of the vehicle With vertical lift on hydraulic and mechanical extension rotate slowly in order to avoid side skidding 1 ATTENTION Handle the wet or frozen load with the maximum attention it exists the skidding dan
15. Controls to operate the crane Refer to paragraph 16 of the Use and Maintenance manual for details on Lifting moment limiting device Activation of the XP CR device on cranes with free rotation or with rotation limiting device will produce the following an increase in the crane loading capacity a reduction in the rotation speed without increasing the torque a reduction in the lifting and lowering speed of the inner boom of the outer arm and of the jib boom if fitted allows normal speed of boom sections bucket and rotator allows normal speed and lifting capacity of the winch Activation of the device on cranes with lifting moment limiting device for two working sectors will produce the following in the stable zone working area the same effects as with crane with free rotation in the unstable zone working area a reduction in the speed without increase in the loading capacity Activation of the XP CR device when 90 of the rated capacity has been reached will produce the following the yellow light on the led band signalling that 90 of the rated capacity has been reached goes off allowing the manoeuvres that increase the lifting moment you then have the repeat of the yellow led band and red led band of the warning lights Activation of the XP CR device after the lifting moment limiting device block will produce the following A The block continues the crane must be reset B The r
16. allowed by the crane capacity plate Note We do not recommend to extend the extension booms of the crane and hydraulic jib if fitted when the load is lifted with the winch The couple limiter installed on the winch structure prevents that on the cable can be created a load major to the value of maximum line at the 4th layer quiescing all the crane controls ATTENTION Under no circumstances interfere with the limiter device adjustment USE OF IMPLEMENTS GRU FASSI 21 2 1 Winches equipped with a mechanical stroke end device ATTENTION The end stroke condition takes place when the block takes contact with the pulley struc ture The operator must stop the manoeuvre before the block rotates the pulley completely with consequent activation of the load cell on the winch Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter The mechanical stroke end device combined with the winch limiter prevents the hook bracket or pulley snatch block from hitting the fixed pulley when lifting or when extending the extension booms and thus from damaging the cable When the winch limiter is activated all the crane functions are disabled Manoeuvres allowed Rotation in both directions Re entry of the crane extension boom sections Re entry of the extension booms sections of the jib Winch rope descent Manoeuvres not allowed all other movements When un
17. ap unabuvyay sJaBuouoxa 102 vanag 340703 ID 34010 QU02S E 02 4333 uopo4euaDau aq anbi445aja aA o4aua63y 24443aj8 AAO 4aua0py I3uaABuvDya g says ayy o gt M443 j8 VAa y 2 04UalsU O Duda o sopuow ofnjj ap JOSJAIT a as Jo jhos unod xnjj ap unasi ag 1044002 4028s doy JO punouG JOY JosiAlp MO y Gunana4sziisu ou pun punur 199 4nuy 4a4 ou sur oujjojbBas o vua op ossmj IP a40S A T D Informazioni tecniche Technische informationen Technical information Informations techniques Informacion tecnica Hydraulic schematic for crane Variants 1 REGENERATIVE VALVE WITH ELECTRIC BLOCK VALVE WITH FAUCET DEACTIVATION DESCRIPTION BLOCK VALVE WITH FAUCET SELECTOR VALVE SC012 14 OIL COOLER HEAT EXCHANGER CODE VA175 VA185 VA187 VA286 Hydraulic schematic for crane Variants 2 HYDRAULIC SCHEMATICS GR4 240B 290A 2a0pb nemi cii un SCH IDR 310e 4 4 VAR rev00 BEEN Pagina A 4 4 Selte Informazioni tecniche Varianti 2 Page 4 Technische informationen Varianten 2 Hed Technical information Variants e Data Informations techniques Options d Kan 11 05 2007 Editi Informacion tecnica Variantes d Fecha Vale dalla matr Ab serinnummer From serial number Du n de serle Desde matr n Di 23 a S E e ei gt gt pem e xb Ka 33 o d 2 E aa CL a electrischer Verteler Electric devia tor Deviateur lec
18. control Hoist Stabilizer Boom extension crane system manual Grue de 3 me fl che Systeme Palan Traverse Rallonge de fleche chargement telecommande supplementaire manuelle Ladekran Hydraulische Funkfernsteuerung Winde Zusatzabst tzungen Manuelle Knickverl ngerung Armverl ngerung H el Laadkraan 3e mast Afstandsbedienings Hijsinrichting Stabilisator Mastverlenging systeem handmatig Grua industrial 3 braco Sistema controlo Guincho Estabilizador Braco extens vel de carga remoto manual Grua Prolonga Mando a distancia Cabrestante Estabilizadores Prolonga hidr ulica por radio suplementarios manual Kran Jib Radiostyrning Vinsch Extra Manuell st dbensbrygga f rl ngningsarm Kuormausnosturi Jibipuomi Radio ohjaus Vinssi Tukijalka Mekaaninen puominjatke Lastekran 3 udskud Radiostyring Loft Stotteben Manuelt udskud Stabilizators Izlices pagarinajums manuals Kroviniu Papildoma Nuotolinio Gerve Atrama Mechaniskai k limo kranas strele valdymo sistema iSilginama str l idromanipulators 3 izlice Distances Vin a vad bas sist ma H drot stuk 3 poom Ditants juhimine Vints Tugijalad Mehaaniline pikendus Nakl dac Treti hydraulick D lkov Zdvihadlo Podp ra Vysuv ramene jerab rameno ovladani manualni Zuraw Bocian Sterowanie Weiagarka Podpory Ramie wysuwane przetadunkowy radiowe recznie Manipulativno Zglobna roka Sistem daljinskega Vitel Stabilizator Teleskopski dvigalo upravljanja podaljsek rocni
19. etc before dismantling the com ponents of the electric circuits MAINTENANCE INSTRUCTIONS EVOLUTION 23 TABLE OF HYDRAULIC OIL AND LUBRICANTS DM Eos CHARACTERISTICS CHARACTERISTICS EVOLUTION HYDRAULIC OIL WITH HIGH VISCOSITY ISO L HV Minimal external maximal oil Gradation temperature temperature 35 C 45 C ISO VG 32 20 C 75 C ISO VG 46 HYDRAULIC OIL WEAR RESISTANT ISO L HM Minimal external maximal oil Gradation temperature temperature 10 C 60 C ISO VG 32 0 C 75 C ISO VG 46 5 C 85 C ISO VG 68 10 C 90 C ISO VG 100 GREASE for centralized system Use only GREASE NILEX EP1 of the firm NILS NOTE Do not ABSOLUTELY mix different types of grease GREASE for slew ring extension booms outrigger supports gears 30 C up to 130 C EP1 Gradation cold climate EP2 Gradation warm climate For slew ring extension booms outrigger supports use GREASE NILEX of the firm NILS For gears use GREASE NILEX or CETAL of the firm NILS Alternatively you can use greases free from acid and resin not hygroscopic and long life with the characteristics described below For NILEX for slew ring extension booms outrigger supports gears Soap thickener aluminium complex Base oil viscosity at 40 C DIN 51562 min 800 mm s 4 balls Shell test welding load DIN 51350 T4 min 3000 N Corrosion protection DIN 51802 degree 0 0 Designation according to DIN 51502 KP 2P 20
20. for the access to the top seat Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables on request fig 1 NOMENCLATURE OF THE SAFETY AND Rief PROTECTION DEVICES GR4 Description f Giese Check valves for outrigger rams IS up eee Check valves for rotation control flow regulators Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly Control panels Rotation limiting device Main pressure valve outriggers Main pressure valve crane Auxiliary valves crane Levers guard Safety device for outriggers supports Hook safety device Safety device for extension booms only for the crane version C Crane with top seat controls and with ground controls for outriggers fig 2 Description Check valves for outrigger rams Check valve for rotation control Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly Control panel Rotation limiting device Main pressure valve outriggers Main pressure valve crane Auxiliary valves crane Levers guard Safety device for outriggers supports Hook safety device Safety device for extension booms only for the crane version C ANS V AN NS UE L Ea J GATOS 4 gt gt Y LJ da S SE
21. manual exten scions weight control are in the paragraph Setting Menu USE OF IMPLEMENTS GRA 5 EVOLUTION Be 19 CONTROLS TO OPERATE THE HYDRAULIC USE OF ono 19 IMPLEMENTS OF THE CRANE GR4_5 EVOLUTION E IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 1 Additional function 2 Additional functions Au Pe Dk Jib Jib Bucket outer extension boom booms IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 3 Additional functions ee ee Jib Jib Rotator Bucket outer extension boom booms The plates placed over each lever define their function in relation to their movement ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected 20 HYDRAULIC JIBS 20 1 Generality The hydraulic jibs foldable behind the cab are additional booms with articula tion and with one or more extension booms to be fitted to the last extension boom of the crane on request the manual extensions can be installed on the extension booms of the jib NOTE The weights reported in the table are indicative and can vary in relation to the fittings The jibs are fitted by means of the insertion of the extension connecting boom into the crane extension boom the fixing to the crane is obtained through locking pins The hydraulic connection to the supplementary functions of the crane is throug
22. moment limiting device ELECTRONIC for the manual extensions see Chapter 16 7 This procedure aims to calculate the weight applied on the manual extensions It is necessary to apply the same procedure EVERY TIME you use the manual extensions For its correct execution follow meticulously the instructions reported HERE The extension limiting device IS NOT ALWAYS ACTIVE on the contrary of the crane limiting device it responds about lifting a load only if QUESTIONED therefore only if you enable the procedure Remember that the procedure is manual In any case always refer to the capacity plates of the crane The limiting device for manual extensions when interrogated compares the real weight applied on the lifting hook inclusive of all the accessories attached with the value reported on the capacity plates Such evaluation is effective only during the execution of the procedure therefore it is prohibited to add weight or replace loads after the procedure is completed in such case the procedure shall be executed again from the start In the case one or more manual extensions are added or removed with respect to the initial installation it is COMPULSORY to have the crane initial configura tion file modified accordingly See Authorised Shops Before activating the procedure extend and lock by a pin not only the manual extension you intend to use but also the preceding ones The instructions for the correct execution of the procedure of
23. n 1 Ew l max i iue E di ML 44 NL 29 PL 21 v20 190 DE7415B LL lo mm L213 F290A 26 m 9 Pmax 1760kg Tmax 2000 dan Ls viet di NL 29 PL 21 Y v20 190 DE7021B CAPACITY PLATES F 2502 SI0AXP 26 ENG CAPACITY PLATES F 290A 310AXP 26 ew 0 2 4 6 8 10 12 14 16 18 20 L214 F290A 26 e Pmax 1700kg Tmax 2000 dan RE i 28 OY v20 190 4 HYDRAULIC SCHEMATICS an ul version with lifting moment limiting device EVOLUTION Hydraulic schematic for crane Danfoss distributor D850 electronic lifting moment limiting device CE XF Pagina A 1 Selte Informazloni tecniche Schema idraulico distributore Danfoss D850 limitatore dl momento elettronico CE Page 1 Technische informationen Hydraulis schalt Danfoss D850 vert Elektronisce uberlastobscholtellricht typ CE Hed Technical information Hydroulic schemotic Danfoss D850 distributor electronic LMLD CE Dota Ausgabe Informations techniques Schema hydraulique distributeur Danfoss D850 limiteur de moment lectronique CE Edition 11 05 2007 Informacion tecnica Esquema hidraullco distribudor Danfoss D830 limitador de momento electr nico CE E Vale dalla matr Ab serinnummer From serial number Du n de serle Desde matr n CE JJ i IR SA Ep ug LE Gi t eter E Fe ic DO De e dimension sono forniti a titolo indicativo e non inpegnativo Unve
24. number Du n de serle Desde matr n DONE en co Qu B 0J 7 CU in ES EI E deer z n La DIO De e dimension sono forniti a Htoo indicative non inpegnativo Unverbindliche Data and rep engagement Datos y descripciones todos a tttulo indicativo y no inparativo CODE DESCRIPTION DI860 DISTRIBUTOR VA227 SEQUENCE VALVE DV020 DEVIATOR VA232 UNIDIRECTIONAL VALVE IG503 INTEGRATED ASSEMBLY OF LIMITING DEVICE VA239 SIMPLE EFFECT BLOCK VALVE FI782 OIL FILTER HIGH PRESSURE VA257 SEQUENCE VALVE FI880 OIL FILTER RETURN VA264 SIMPLE EFFECT BLOCK VALVE M1 M2 M3 GAUGE QUICK CONNECTION VA265 DOUBLE EFFECT BLOCK VALVE RU976 FAUCET VA266 REGENERATIVE VALVE TR003 PRESSURE TRANSDUCER VA215 OIL FLOW CHECK VALVE HYDRAULIC SCHEMATICS GR4 240B 290A 3300 EVOLUTION EVOLUTION GR4 240B 290A 330D HYDRAULIC SCHEMATICS 3 4 11 05 2007 gt ty wel lt T gt i m eu gi m D a La I o Vale dalla matr Ab serinnummer From serial number Du n de serle Desde matr n Pagina Selte Page Page Ho Ja Doto Ausgabe Edition Edition Fecha Varianti 1 Varianten 1 Variants 1 Options 1 Variantes 1 UPIY uopo104 9 5340p0Z 015 NdAP Y sayqo a a4 sunajospiqo1s Jazniqo4s UOH OLO INNOAP H UdUOLOSHIGVIS aJoqua4p usnnoJp H VIND auo zo304 V 4O109ZZNJdU3S p JOOD ap Jopuolquo24a1u Jna ou3
25. or short high noise emission levels can damage the health of operators and other people in the working area The risk due to noise is mainly caused by truck engine and or auxiliary hydraulic supply system The installer must provide for the phonometric assessment after assemblage according to the reference standard ATTENTION In case of danger due to noise pollution use the necessary protection devices WARNING AND INSTRUCTIONS k GRU FASSI DE4945A In places of command of loading cranes which are mounted on Diesel motor vehicles the noise emission level depends on vehicle model and working conditions so the fol lowing values can be reached 72 to 84 dbA with low or high idling speed of the truck motor 79 to 86 dbA in crane work the maximum noise level is between 92 and 100 dbA ATTENTION It is recommended to maintain a low idling speed to reduce noise pollution If you use the radio remote control it is recommended to maintain a distance from the vehicle motor greater than 1 m USE TEMPERATURE AND CRANE STORING The crane is designed for the utilization at ambient temperature included in the below table If the ambient temperature of utilization is not included in the indicated limits the crane functionality can be compromised Temperatures too high or too low can damage the components of the oleody namic and electric circuit and compromise the crane functioning If the crane is used in
26. or use the crane or any maintenance ATTENTION It exist a series of residual risks not predictable completely which can create danger for the employed in the crane handling See Chapter 7 5 Residual risks SAFETY NORMS GR2 3 4 5 7 WARNING AND INSTRUCTIONS 7 1 Generality The use of the crane is reserved to authorized personnel instructed in advance who has to conform to the safety norms and instructions contained in the Use and maintenance manual supplied with the crane See norms ISO 9926 1 It is prohibited to walk or stop under a suspended load It is prohibited for unauthorized persons to be within the working area Under no circumstances interfere with the safety and protection devices Warning plates as well as instruction and operation plates must be replaced when no longer readable or missing See Paragraph 25 Instruction and warning plates Do not use the outriggers to raise the vehicle To avoid hitting bridges or tunnels check and record the overall height of your crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention to road signs placed in proximity of such obstacles Do not run the engine in a indoor area without first making sure there is adequa te ventilation Take the vehicle fumes away from the working area by fitting an extension tube of a suitable diameter and a right length to the exhaust system When using the ladder to rea
27. selector identi i HHH mil it CONTROLS TO GR4 EVOLUTION OPERATE THE CRANE tm Ld ri d d gt gt Y EN e y a ae E j LJ 4 H D d Se SE A d Lj Lui El La im r n e Fial Hi m If you operate from the crane dual controls maximum rotation arc allowed take extreme care when lowering the inner boom or while rotating the crane near the stand up control station in order to prevent the crane booms from clashing against the structure of the stand up control station The column is fitted with a device that informs the driver through a sound light signal in the cab that the inner boom max position allowed during lifting has been exceeded fig 16b DE5643 CONTROLS TO GR4 EVOLUTION OPERATE THE CRANE 16 MANOEUVRES OF THE CRANE LOADS 16 1 Generality ATTENTION Before manoeuvring the load verify that the working area is suitable for your crane The lifting curves of the capacity plate indicate the maximum load that the crane can lift ata certain radius and at a certain height To utilize the maximum capacity of the crane it is necessary to position the inner boom as indicated on the capacity plate During load handling do not exceed the reach limits given or the load indicated on the above mentioned charts If the limits are exceeded the limiting device allowing all manoeuvres which reduce the lifted load within the permitted reach limits and forbid all other manoeuvres
28. stroke end ATTENTION The heat exchanger openings must be kept clear and clean At no time should it be covered USE OF IMPLEMENTS GRU FASSI 18 MANUAL EXTENSIONS 18 1 Generality These are additional extensions which are placed in the hydraulic extensions of the crane and of the hydraulic jib and secured by locking pins Manual extensions have a maximum capacity independent from the crane confi guration as shown on the capacity plates ATTENTION Manual extensions can be extracted from the rest position and be opera tive once the security pins have been removed with the outer boom in sliding position 1 ATTENTION Do not stand in front of stabilisers during operation Operate from a lateral position in respect of the extension movement of the manual extensions operation from the frontal position is dangerous Verify that the area is suitable for this operation and there are no unautho rized persons in the working area Do not permit the extension to slide out at speed as this will damage the stroke end stops Do not try to align the holes slots for the locking pins with your fin gers always use a suitable tool When manual extensions are in place fit the locking pins and secure them with the check pins to prevent accidental escape ATTENTION Always remember that when operating with implements their tare weight must be deducted from the capacity of the crane 18 2 Lifting
29. symbolism 1 14 39 12 They indicate the position of the operator in e Q relation to the vehicle and the crane m ol 43 al 4 Y Lever CD for selecting 4 Levers D g outrigger ram Deviator E S i S2 E2 ES outrigger support DEA488 Lever C to control outrigger support Or outrigger ram Lever function D CD C fig 2a 2b LeversD Control for deviator crane outriggers ENS fig 2a Levers CD Control for selecting the supports or the outrigger rams fig 2b Levers C Control for the support or the outrigger ram selected fig 2b The multifunction control group adopted allows to select and manoeuvre the outrigger support or the ram through simultaneous operation of the selecting lever CD and the control lever C Exemple To select the support E2 or the outrigger ram S2 Position the lever CD corresponding to outrigger support E2 and to outrigger ram S2 on E2 or S2 and keep it in position To carry out the operation Operate lever C to activate the exit re entry of outrigger support EZ or the descent lift of outrigger ram S2 SUPPLEMENTARY BEAMS WEIEN GR4 EVOLUTION S BEAMS radio remote control GRA EVOLUTION The controls to stabilize the vehicle with radio remote control are activated only from the push button panel of the transmitting console 13 2 2 Functions of control levers for stabilization with ace ed 1329 AT
30. take off is disengaged and the load is on the ground 9 Before driving the vehicle ensure that the outnggers are fully retracted and re entered the safety taps closed and the crane is in the folded position Instruction plate and safety norms ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR DER INBETRIEBNAHME DES KRANS MUSSEN DIE ABSTUTZUN GEN AUSGEFAHREN WERDEN ATENCION ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEHICULO ATENC O ANTES DE UTILIZAR A GRUA OBRIGAT RIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES DE 6723 DE 6400 DE 6400 Warning plate to stabilize the vehicle before using the crane Do not operate from the double control side to unfold or fold the crane DE 4452A Instruction plate to fold the crane into the rest condition Functions of control levers for stabilization with horizontal distributor INSTRUCTION AND GR4 EVOLUTION WARNING PLATES _ Oil diverter E S E S control plates DE4496 DE4489 DE 4496 DE 4489 Instruction plates to stabilize the vehicle DE 6252 Functions of control levers for stabilization with vertical distributor INSTRUCTION AND GR4 EVOLUTION WARNING PLATES Instruction pl
31. the crane during thunderstorms and when wind speed excee ding 13 8 mis 50 km h maximum value of the Beaufort scale degree 6 Force of the wind Wind speed Classification Characteristics Beaufort scale m s 0 0 02 Calm Calm wind smoke goes up quite vertically 1 0 3 1 5 2 1 6 3 3 Light breeze Smoke reveals the direction of the wind one can feel the wind blowing leaves start fluttering Moderate breeze Leaves and branches are in constant motion small branches start fluttering Dust and papers dance on the ground 8 0 10 7 Fresh breeze Small green branches bend the surface of waterways and lakes are wavy 10 8 13 8 Near gale Big branches bend wind whistles through high tension cables it s difficult to walk keeping the umbrella open 13 9 17 1 Moderate gale Trees sway it s hard to walk 17 2 20 7 Branches get broken its hard to walk 20 8 24 4 Storm It damages houses antennas and roof tiles fall down ATTENTION The non conformity with the use instructions provided in the current manual implies dangers for the safety of people and things and also the loss of every form of responsibility and warranty BURN DANGER During the oil flow in the hydraulic circuit the oil and all the components of the circuit reach high temperatures Its necessary to verify the temperature of every hydraulic component before to touch it for to avoid burns NOISE EMISSION ATTENTION Permanent low
32. the position of the fig 7 to the one of the fig 8 Controls workable from the distributor side of the crane fig 9 and fig 9a horizontal distributor ig vertical distributor ORE sa so 2 Position lever D of oil diverter E S on EIS How to exit the outrigger support E2 crane Operate the corresponding lever CD towards E2 and keep it in position Operate the lever C to exit the outrigger support How to descent the outrigger ram S2 crane Operate the corresponding lever CD towards S2 and keep it in position Operate the lever C to descent the outrigger ram How to exit the outrigger support E3 supplementary outriggers Operate the corresponding lever CD towards E3 and keep it in position Operate the lever C to exit the outrigger support How to descent the outrigger ram S3 supplementary outriggers Operate the corresponding lever CD towards S3 and keep it in position Operate the lever C to descent the outrigger ram ATTENTION Operation of the crane outrigger supports must be from the control station on that side it is not allowed to operate outriggers on the opposite side of the vehicle due to unseen dangers DE4491 fig 11 Controls workable from the double control side of the crane fig 10 e fig 10a horizontal distributor vertical distributor How to exit the outrigger support E1 crane Operate the correspo
33. them to the limiting system that controls the manoeuvres The significant values are the first and the second angle limit alfa1 and alfa2 respectively about 70 and 80 degrees from the horizontal line Function of the safety device controlling the articulation Prolink When the first angle limit alfa1 is reached the safety device temporarily stops all movements and activates the flashing red light Warning angle is displayed on the screen In order to reactivate all the crane functions except for the lifting of the inner boom that in this case is definitely disabled just put the all the levers in neutral position Press the LMI button to remove the message Warning angle it will disappear when the temporary block angle alfa1 is no longer exceeded When the second angle limit alfa2 is reached the safety device definitively stops all lifting movements and activates the fixed red light Max angle crane or Max Angle jib are displayed according to which boom has reached the limit USE OF IMPLEMENTS GR3 4 5 EVOLUTION The outer booms of the crane and of the hydraulic jib can reach both the alfa1 tem porary block and alfa2 definitive block limits independently from the position of the other booms But if one of these two booms reaches the second limit alfa2 this condition evidently stops any other lifting Only if neither the crane outer boom nor the hydraulic jib reach the first angle limit alfa1 the
34. working day EVOLUTION BN Check that all safety devices are efficient Check the level of the hydraulic oil in the tank Check all the components of the hydraulic circuit for possible leaks Check that the control and the oil diverter levers can easily be positioned they must show no signs of forcing Check the condition of shackles hooks wire ropes and any other lifting equipment 22 3 After every 40 working hours or atfter every working week Check the tightening torque of the fixing rods of the crane fig 2 See table at paragraph 22 5 Clean the oil filter placed in the oil tank of the crane and if any on the pump sec tion and pressure hoses NOTE The filters of fibre or paper can not be cleaned they must be replaced Cleaning of the wire mesh filter on the tank oil return to the oil tank fig 3 Unscrew the security bolts of the filter cover 1 and remove it Extract the cartridge clean by flushing with a non flammable non corrosive and non toxic solvent gas oil or other Thoroughly dry the filter inside and out do not use compressed air Check if the cartridge has collapsed if so replace it Remove the filter body 3 and clean it Re assemble the filter body and the cartridge check the sealing of the O ring 4 5 6 in case replace it NOTE Take care that no contaminated material passes into the tank Heplacement of the filter on the delivery line before the distributor fig
35. 0 2 70 4 65 6 50 8 45 10 45 112 45 14 65 116 70 m R S T Y R 72 S 44 T 34 CAPACITY PLATES F 290A 310AXP 26 Kew L212 F290A 26 Pmax 2600kg re di ML 44 NL 29 PL 17 CAPACITY PLATES F 290A 310AXP 26 Kew oso sw eu E RSSU L212 F310AXP 26 4 Mmax 227kNm 9 Pmax 2750kg i ML 44 NL 29 PL 17 ex co CAPACITY PLATES F290A 310AXP 26 O N 00 DE c em TT e y c ye 00 6 4 2 0 L213 F290A 26 CAPACITY PLATES F 290A 310AXP 26 ew pe se ew pws FASSI L213 F310AXP 26 4 Mmax 219kNm l Pmax 2500kg d i E j d kg NL 29 PL 17 ex co CAPACITY PLATES F290A 310AXP 26 D L214 F290A 26 A N O CN co v eo T St CN m Lem 00 co St CN e CAPACITY PLATES F 2502 SI0AXP 26 ENG 6 8 10 12 14 16 18 20 IER SST FASSI 4H SHE L214 F310AXP 26 le Pmax Es D 800 ag i Ve I uw 28 75 m Sx co CAPACITY PLATES F290A 310AXP 26 R 72 S 44 T 34 Sx co CAPACITY PLATES F290A 310AXP 26 14 12 d 26 6000kg 8 Tmax 2000daN F290A 11900 2 Pmax Q 23 85 m v30 310 DE7944A 800 650 48 M R 72 S 44 T 34 CAPACITY PLATES F 2502 SI0AXP 26 ENG LLLA L212 F290A 26 N 9 Pmax 1830kg Tmax 2000 dan 4
36. 4 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner the filter body 1 from the head 2 Remove the cartridge 3 and clean inside the holder 1 Insert a new cartridge and re assemble the filter body into the head checking the seal 4 Check the oil level in the tank with the crane in the folded position and with the outriggers crane and supplementary fully re entered The oil level must not exceed the maximum or be lower than the minimum fig 5 Top up using hydraulic oil with the same characteristics as those indicated in the table at paragraph 23 The following lubricators have been centralized and gathered in a case fig 6 positioned on the base crane distributor side rack guide shoe rotation upper and lower bush of the column column support rack group column gear column support group pendulum beam ATTENTION At low temperatures the grease shall not crystallize or to be more precise shall not change its characteristics At the effective operative temperature the grease we recommend shall have a fluidity at least equal to rating NLGI 0 or max 1 ATTENTION Centralized lubrication shall not be used when room temperature is below P a_i 10 C 20 C fig 6 All the lubricators mounted on the crane are protected by a plastic cap so to avoid the oil contamination 22 4 After every 100 working hours or more frequently in
37. ATING DISPLAY SELECTOR LEVERS CD LEVER C PUSH BUTTON PANEL WITH JOYSTICK fig 3a The three control joy sticks on the push button panel have two plates because they can control the functions of the crane or the functions for stabilization pe T gt ROTATING Hereunder are reported the plates indicating the stabilization A SELECTO functions for the joystick LEVERS CD LEVER C Rotating selector Selector of the icons on the display Leve CD Controls for the selection of the outrigger supports and of the outrigger rams Leva C Control of the selected outrigger support or ram SUPPLEMENTARY SCANRECO PUSH BUTTON PANEL BEAMS EPI You can select whether to control the outrigger functions using the buttons pla GR4 EVOLUTION ced on the remote control as follows Position the rotating selector on the icon Es outriggers appears on ee ATTENTION e NSP ay SINCE THE RADIO REMOTE CONTROL IS MOBILE Confirm the operation pressing contemporarily the buttons INDEX and BEFORE STARTING MANOEUVRING OF THE IGNITION outriggers appears on the display STABILISERS WITH THE RADIO REMOTE CONTROL THE OPERATOR SHALL MAKE SURE THAT THEIR MOVEMENTS ARE FULLY VISIBLE You can select whether to control the crane functions using the buttons placed e on the remote control as follows Position the rotating selector on the icon 8 crane appears on the display Confirm the operation pr
38. ER to visualize for about 5 seconds the total work time expressed in hours and minutes CONTROLS TO OPERATE GR4 EVOLUTION THE CRANE VERSION how to control the software release Select the icon ENTER FX800 will be displayed select again press the icon repeatedly and then select icon Select the menu VERSION by using the icon then select the icon The software release i e 02 00 09 06 05 will be displayed by selec ting the icon you ll read the graphic version GUI ofa fot isisi mimi ja a HOW TO CONTROL THE LOAD HOOKED ON MANUAL EXTENSIONS When to use the procedure The procedure allows to calculate if a load can be moved when using manual extensions on crane and or hydraulic jibs This procedure give us back the following information YES NO response about lifting a load YES if the load weight is smaller or equal to the maximum applicable load NO in the opposite case Approximate calculation of the load weight The procedure can be activated only if The procedure for the use of the manual extensions has been activated through password The password has been typed in and accepted Procedure Start from the main menu and press contemporarily the ENTER and 96 buttons ri Heli ehi syst IT At this point if the crane can install manual extensions both on crane and on hydraulic jibs the following message will be displayed Note the bold characters represent non flashing
39. FASSI CRANE F290A FSIOAXP 26 use and maintenance FROM SERIAL NUMBER 5001 INDEX 1 INTRODUCTION 2 CLASSIFICATION OF THE CRANE MODEL 2 1 Generality 2 2 Hydraulic jibs 2 3 Technical data 3 CAPACITY PLATES 3 1 Generality 3 2 Capacity plates with lifting moment limiting device 4 HYDRAULIC SCHEMATICS version with lifting moment limiting device c 5 ELECTRIC SCHEMATICS version with lifting moment limiting device ce 6 SAFETY NORMS 7 WARNING AND INSTRUCTIONS 7 1 Generality 1 2 Before operating 1 3 During operation 1 4 At the end of the operation Prior to driving the vehicle 1 5 Residual risks 8 IDENTIFICATION OF THE CRANE MODEL 8 1 Generality 8 2 Crane mark 9 CRANE NOMENCLATURE 9 1 Crane with distributor on the column 9 2 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables 9 3 Crane with top seat controls and with ground controls for outriggers 10 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES 10 1 Crane with distributor on the column 11 SUPPLEMENTARY BEAMS 11 1 Generality 11 2 Identification of the supplementary beams 12 TILTABLE OUTRIGGER RAMS not available 13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE 13 1 Generality 192 Functions of control levers for stabilization with horizontal distributor 13 2 1 Functions of control levers for stabilization with vertical distributor 13 2 2 Functions of control levers for stabilizatio
40. IMITY MICROSWITCH FOR ROTATION CONTROL LCV WINCH LOAD LIMITING DEVICE LG YELLOW LIGHT 90 LP LUMINOUS TOWER LR RED LIGHT 100 MV2 RUN END WINCH OPTION OPTIONS PLE CONTACT FOR PLATFORM RC RECEIVER OF THE RADIO MAN SELECTOR REMOTE MANUAL FOR CRANE USE WITH RADIO OR MANUAL FX002 1 2 WINCH LOAD LIMITING DEVICE 93 CONNECTION SENSOR HYDRAULIC JIB CONNECTING DEVICE TEMP1 SC N NS TEMP1 SC SENSOR ACTIVATION WARMTH EXCHANGING DEVICE Th SENSOR OF CORNER ON SECUNDARY ARM TI2 SENSOR OF CORNER ON HYDRAULIC JIBS TPO PRESSURE TRANSDUCER FOR DISTRIBUTOR TP1 PRESSURE TRANSDUCER FOR INNER RAM TP2 PRESSURE TRANSDUCER FOR SECONDARY RAM TP3 PRESSURE TRANSDUCER FOR THE JIB RAM IP4 SENSOR OF PROXIMITY CONTROL STATION PROTECTION FTC PHOTOCELL OPERATOR PRESENCE ON CONTROL STATION DF FLOW DEVIATOR FOR VERSIONS FROM GROUND AND FROM SEAT FX804 CONTROL UNITY EXTENSIONS STABIL IZERS ALIM FX804 FEEDING FX804 EVE1 EVE4 ELECTROVALVE FOR CONTROL EXTENSION 1 EXTENSION 4 EVS1 EVS4 ELECTROVALVE FOR CONTROL STABILIZER 1 STABILIZER 4 EVR EVU ELECTROVALVE FOR CONTROL EXIT RETURN EXTENSIONS STABILIZERS EVDEV ELECTROVALVE FOR CONTROL ELECTRICIAL DEVIATING DEVICE CRANE STABILIZERS EVOLUTION 020284 UO DOWIO4UT SanbiuyIaz SUO DUO FU VOD DUO FUE 102 0428 1 8uDiu284 JUOIZDMAO HAT uauoneu4oju Aysu 3IQUIOUOW 0244323j8 vuanbs auoudiu
41. MAINTENANCE INSTRUCTIONS case of more intensive utilisation EH WITH RACK WITH RACK Periodically grease the points indicated on the crane WAN 10 fig 7 9 and on the hydraulic jib when fitted fig 8 10 paying particular attention to the points not easi ly detected For the sliding sections of the outrigger supports and of the extension booms guide shoes made from a special material have been fitted to ease their movement it is recommended to smear a light film of grease on them taking care that the sur faces of the extension booms are free from impuri ties such as sand etc Top up using hydraulic oil with the same characteristics as those indicated in the table at paragraph 23 WITH SLEW RING Grease the slew gear to prevent friction during rota tion and to ensure that it is sta ble by preventing water corrosion protection and contaminants from WITH SLEW RING entering the bearings For a better internal distribution of the grease it is advisable to rotate the crane and grease it in such a way as to see grease at the seals Top up using hydraulic oil with the same characteristics as those indica ted in the table at paragraph 23 Grease the winch cable if fitted after having first cleaned the cable of any encrustation grease mixed with sand dust dirt etc The lubri cant used must guarantee a good level of penetration in order to lubricate both the inside and the outside of the cable Top up using hydraulic oil
42. N Respect the safety distances from electric lines the minimum distance is according to CEN norms five 5 meters except for otherwise prescribed by national norms Failure to respect the minimum safe distances may result in electrical hazards for the operator and his assistants If the crane comes into contact with an electric line it s necessary to follow the next procedure f the crane hits an overhead power line do not touch the crane the truck or the load Carefully evaluate the danger before moving If you are closer than 10 meters from the crane the truck the load or the electric line move at least 10 meters away by shuffling away with small steps in order to minimize the chance of getting a too high voltage diffe rence between the feet Warn others to stay away Call for help and contact the power company to de energize the line Do not attempt to assist someone in direct or indirect contact with the power line before the power has been disabled you run the risk of being electricuted yourself WARNING AND INSTRUCTIONS le GRU FASSI N DE6409A If you are in the truck cabin stay inside without touching the bodywork it is more dange rous if you go out before the line is de energized Help the electricuted person if you know the first aid procedures otherwise wait for the paramedics to arrive ATTENTION A wind gust can cause the swinging of an electric line Do not utilize
43. NEL GRAPHIC REGULATION Upon activation the setting menu of the graphic panel is displayed lightness contrast etc Access to the setting menu Keyboard blockage Contrast regulation Lighting retrolighting Visualisation of the software release Modification of load values from 96 to Bar on crane layout Visualization state of the lever the control and the position of the electric modules CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION 14 2 4 ICONS VALID ONLY FOR MENU OF THE RADIO REMOTE CONTROL CONTROLS TO REGULATION OPERATE THE CRANE BEP UU Entry of the diagnostics levers buttons and radio remote control menu MISES EFL ied Lighting retrolighting Contrast regulation FLAG WARNING ICONS NOT SELECTABLE WITH SELECTOR RX Y Warning icon indicating the activation condition of the general speed reduction Icon signalling 90 load capacity Icon signalling that load capacity exceeds 100 activation of the moment limiting device Li Downgrade to level 1 L2 Downgrade to level 2 D con signalling the activation of the procedure for the temporary exclusion of the lifting moment limiting device Icon signalling the activation of the photocell located on the control station on the top seat operator is present or the regenerative activation on crane with slew ring IF Icon signalling oil temperature in the tank only on graphic panel and on cranes fitted with heat exchanger U Icon indicating th
44. RIAL NUMBER kg and or the lifting moment superior to 40KMm is supplied with ANNO DI COSTRUZIONE Pr Nom MANUF YEAR a lifting moment limiting device that preserves the structure from possible overloads T Vis Roma 110 24021 Albino BG ITALY Identification data are marked on the plate DE5891A used for the CE mark fig 2 and rivetted on the base with personalized rivets FASSI 1 Crane model 2 Serial Number 3 Year of manufacturing The crane must not be put into service within the European Community unless the machine on which it is mounted also conforms with the prescribed Directive Ever change of use modification or addition of accessories not specified by this manual must be affixed with a new CE mark in accordance with the Machinery Directive A further metallic plate fig 3 fixed to the crane by the installer quotes the identifying data of the equipment and the final CE mark 1 Name of the installer who applied the final CE mark 2 Crane mark model and serial number 3 Vehicle mark model and chassis number 4 Year of mounting O YEAR OF MOUNTING figs ATTENTION It is forbidden to alter the data marked on the plates CRANE NOMENCLATURE CRANE GR4 an NOMENCLATURE 9 1 Crane with distributor on the column b Ss Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane o
45. Solid additives free Avoid use of spray products and or solvent based products For CETAL for gears Soap thickener aluminium complex Base oil viscosity at 40 C DIN 51562 min 500 mm s 4 balls Shell test weldingload DIN 51350 T4 min 5000 N Corrosion protection DIN 51802 degree 0 0 Designation according to DIN 51502 OGF 08 30 Solid additive Graphite TABLE OF HYDRAULIC HYDRAULIC OIL FOR MOTOREDUCER OIL AND LUBRICANTS CHARACTERISTICS Classification ISO L CC GRU FASSI Gradation EP ISO VG 150 LUBRICATING OIL for winch cable The most suitable here is a general purpose lubricating oil with about SAE 30 viscosity A lubricating oil containing non stick additives is recommended if the cables are expected to move quickly through the pulleys BRILUBE 50 BRITISH ROPES BRINDON ATTENTION Don t use greases with solid particles as Bisulphide of Molybdenum not compatible with eventual teflon bushes 24 POSSIBLE FAULTS 24 1 Generality Many years experience of our product has allowed us to identify and classify the most common faults which occur In most cases it requires accurate hydraulic and electric troubleshooting and simple rectification In the following table we report the most fre quent inconveniences and our suggested remedies ATTENTION Checking and adjustment of oil pressures of valve settings must be carried out by an authorized service agent under pena
46. TENTION SINCE THE RADIO REMOTE CONTROL IS MOBILE ATTENTION BEFORE STARTING MANOEUVRING OF THE sys e STABILISERS WITH THE RADIO REMOTE CONTROL Before starting manoeuvring of the stabilisers with the radio remote control the THE OPERATOR SHALL MAKE SURETHAT PR THEIR MOVEMENTS ARE FULLY VISIBLE operator shall make sure that their movements are fully visible ATTENTION WERE RCH PUSH BUTTON PANEL You can select whether to control the outrigger functions using the buttons pla ced on the remote control as follows Position the rotating selector on the icon ES 2outriggers appears on the display Confirm the operation pressing contemporarily the left buttons CLACSON and INDEX outriggers appears on the display You can select whether to control the crane functions using the buttons placed on the remote control as follows Position the rotating selector on the icon 2 2crane appears on the display Confirm the operation pressing contemporarily the left buttons CLACSON and INDEX The indications of the crane load appear on the display LINEAR PUSH BUTTON PANEL fig 3 The first 5 control levers on the push button panel beginning on the _ right have two plates because they can control 5 functions of the crane or the functions for stabilization Hereunder are reported the plates indicating the stabilization fun ctions for every lever LINEAR PUSH BUTTON PANEL fig 3 ROT
47. able decrease in movement speed The rotation limiting device is activated Shortage of oil Obstructed filters Obstructed filters See 16 6 Check the level and top up if necessary Clean or replace the filter cartridge Clean or replace the filter cartridge POSSIBLE FAULTS EVOLUTION P 24 3 Operations to be carried out only by an authorized service center The crane does not lift the loads indicated on the capacity plate A boom of the crane does not hold up the load and visually lowers The crane does not rotate properly WITH RACK WITH SLEW RING The extension booms do not completely extend or work jerkily Vibrations in crane operations Noteable decrease in movement speed Non efficiency of the pump main pressure or auxiliary valves not properly adjusted or worn Ham seals are not properly fitted The safety check valve the ram is open Oil leaks inside the ram Valves controlling the rotation not adjusted Wear of rotation guide shoe Wear of the seals of the rotation cylinder Wear of the slew ring Wear of the motoreducer group Wear of guide shoes POSSIBLE FAULTS Replace the pump Check the pressure adjust the valves or replace them Replace the seals Replace the valve Defective seals replace them Adjust the valves Replace the guide shoe Replace the seals Check the slew ring wear replace if necessary Check the motore ducer group we
48. ally re entered and jib extensions totally extended K3 Outer booms of the crane totally extended and jib extensions totally re entered K4 Outer booms of the crane and jib extensions totally extended Press ENTER to confirm the selected configuration The following screen will be displayed i i telel tela TI Bring the hydraulic jib to its stroke end If it is already in this position lift the ram to be able to pass to the following screen Jejnitfjeje tlo Isirlafeltl Press ENTER to continue The following screen will be displayed CONTROLS TO BE 167 THE CRANE GR4 EVOLUTION lll eee y ehi gt Activate the lifting of the inner ram to eliminate possible overpressures the manoeuvre does not determine the crane movement When the lever is in the neutral position the system calculates the pressure in the inner ram Errors in the pressure will display the following message er ejejsisjujeje jefe rol ry In this case repeat the procedure press ENTER to go back to the main screen If the system does not found errors in the pressure of the inner ram the procedure will continue with the request to lift the load LL LLL O O O O O dL d dL Ld iSs T R T jtjojafo eil Lift the load from the ground If the load is accepted the following mes sage is displayed LLL LLL LLL LE dL Ld EL dL dL Ld i tfojajo loei II By pressing the button you can read
49. an estimation of the load LL O O O O O LLL LLL LE LL ojal o folk sole If the load exceeds the limit of the selected manual extension the fol lowing message will be displayed i inje s jejefjejo If during the load calculation the lifting has been too quick the system CONTROLS TO OPERATE will display the following error message THE CRANE Biome GR4 EVOLUTION into sfrlelelo l I Finally if the load exceeds the crane limit i e inner ram overload the following message will be displayed __ nlol tjojajoj cl rf aln el When one of the above mentioned messages is displayed the proce dure is over Press ENTER to go back to the main menu ram pressures 16 8 Diagnostic alarms and warnings It is possible to install on the machine some operation improvements of the limiting device The crane software has a reference code that can be read on the display when switching on or by following the VERSION procedure see par 16 7 For further explanations refer to Fassi service network All eventual problems of the electronic system are detected and shown as codes on the display of the push button panel of the radio remote control or displayed on the operator panels and determine the interruption of EV outputs towards the electrovalves and the immediate halt of the machine The alarms can be divided in two groups Alarm non resettable alarm this means th
50. and to exploit the variation in the lifting moment limiting device adjust ment parameters to exit from a critical situation when moving the load overcoming of the 9096 or intervention of the lifting moment limiting device 1 WARNING When the XP device is enabled respect what is indicated on capacity plates marked with F XP 16 9 1 Activation and instructions for use of the XP CR device This device can be activated only through the push button panel of the radio remote control by using the appropriate rotary selector shown in fig 8 The activation of the XP device is indicated with the mark XP displayed on the radio remote control and on the graphic panel if fitted furthermore the war ning light over the XP button of the alphanumeric panel if fitted fig 9 and of the panel if fitted fig 10 comes on NOTE the XP buttons on the control panels are ineffective NOTE when the XP is activated the distributor can be enabled only through radio remote control therefore do not operate manually on the distribu tor levers lever stop DESI fig 10 XP DEVICE GR4 EVOLUTION RE SX WARNING It is recommend to release the crane controls levers of the control console in neutral position before activating or deactivating the XP CR device since the variation of speed is considerable and immediate carefully operate the controls Refer to paragraph 14 of the Use and Maintenance manual for details on
51. ar replace if necessary Check the guide shoes wear replace if necessary Non efficient pump Check the pump Non efficient pump Check the pump EVOLUTION 25 FASS 3l GAL ape Lie Iu L Only authorized persons are permitted to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked Before operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded the outriggers safety taps if present are closed DE 1771B INSTRUCTION AND WARNING PLATES INSTRUCTION AND WARNING PLATES LS GR4 EVOLUTION INSTRUCTIONS FOR SAFE USE OF THE CRANE CH ar Pa DE Ap 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating Z When using implements protect the working area with a barrier 8 The vehicle crane are nat left unless the power
52. ar and Control levers forks joints any deformation actions fixing screws lead seals Lifting moment limiting device Checking of the pressure oil leaks Valves pressure switches electrovalves Power take off pump oil tank Pump capacity checking of the pressure oil change Filters hoses replacement of filters inspection of hoses Oil pressure system Checking of the pressure oil leaks inspection of Hoses hose protection devices hoses Me rubber hoses verify due date Verify that the sink rate measured at the boom system tip caused by leakage in hydraulic com Pe does not exceed 0 5 of outreach per minute For cranes with more than 12 m outreach the sink rate shall not exceed 0 2 of outreach per minute sink rate shall be tested at maximum rated capacity and at maximum hydraulic outreach i e without manual extensions Implements for lifting Safety check wear and any deformation actions Hooks chains cables slings Implements Oil leaks wear and any deformation Wallboard forks buckets rotators actions inspection of hoses Seat third control station Access inspection Frame fixing screws wear and any deformation strains Tele radio remote control Test 22 7 Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached i e When one of the limits indicated hereunder is reached 10 000 working hours i e 10 years 50 weeks a year 20 hours a week o
53. at the alarm can be reset by pressing on the LMI button only if the problem has been solved The alarm is signalled not only on the display but also by the fixed red light on the push button panel by the red tower light and by the acoustic alarm Warning resettable alarm this means that the alarm can be reset by pressing on the LMI button which brings the display back to its main menu and restores the crane operation even if the problem has not been solved The malfunctioning is signalled not only on the display but also by the red flashing light on the push button panel the red tower light and by the intermittent audible alarm Notes In case of crane block due to overload conditions the resettable alarms warning become non resettable and determine the appearance of the signal Alarm On the alphanumeric panel the red light corresponds to the last led on the led band signalling the load percentage while on the graphical panel and the push button panel of the remote control the warning con dition is signalled by the flashing of the 100 icon 16 9 XP DEVICE The XP device works on the principle of an increase in the lifting capacity of the crane with a reduction in the dynamic effect achieved with a reduction in the speed of certain movements Furthermore the XP device can be used not just to increase the capacity crane but to exploit the reduction in the speed when moving a load that must be positioned with precision
54. ates to stabilize the vehicle DE 4497 Oil diverter E S control plate DE4488 DE 4488 DE 5263 DE 5264 DE 1686 INSTRUCTION AND GR4 EVOLUTION WARNING PLATES DE 1681 Greasing points with brush DE 1682 Greasing points at pressure DE 1686 Do not walk or stop under a suspended load DE 1683 DE 2361 Do not operate in proximity of electric high tension lines DE 4491 Do not operate from the frontal position to extend the outrigger supports DE 2100 Danger plate for crushing of lower limbs DE6409A DE4945A INSTRUCTION AND GR4 EVOLUTION WARNING PLATES DE 1679 Do not walk on DE 1680 Do not use water to estinguish fire DE 6409A Warning of shearing danger DE 4945A Warning of burn danger TIRANTI NON SALDARE FIXING ROD DO NOT WELD TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEn DE 1574 Do not weld the fixing rods DE 1067 Do not walk or stay under a suspended load and for unauthorized persons to be within the working area
55. catif sans engagement Datos y descripciones todos a titulo indicativo y no imperativo CLASSIFICATION OF THE CRANE MODEL Pe F290A 310AXP 26 Informazioni tecniche PESI DIMENSIONI E POSIZIONE BARICENTRO ST2907E3 03 00 Technische informationen GEW CHTE ABMESSUNG UND POSITION DES KRANSCHWERPUNKTES Technical information WEIGHT DIMENSIONS AND BARYCENTRE POSITION d Ausgabe Informations techniques POIDS DIMENSIONS ET POSITION DU BARYCENTRE Edition 05 06 30 Informacion tecnica PESO DIMENSIONES Y CENTRO GRAVEDAD a i ptas Y i Lr um Tor Y Y 460 1 6 Par zZ CON TUBAZIONI SUPPLEMENTARI f3 E n MIT ZUSAETZLICHEN LEITUNGEN afi 3 P9 WITH SUPPLEMENTARY HOSES GUS loose Cen tee kg AVEC TOUYAUTERIE SUPPLEMENTA RE pi x 4 CON TUBERIAS SUPLEMENTARIAS l 26690 87 7 24800 81 4 mI e2790 74 9 7395 24 a L214 P v Ten SES L214 yr 1 i n C vas 1515 20 E Nee 1235 23 9 EXTENSION MIN MAX e6 L212 M 2275 76 P MIN 1215 pu 2355 7 9 F N tera M 9435 Di L212 5800 19 E mw a ne ____ E MS 9700 31110 E 2995 9 10 2810
56. ch Remove the plug 2 using an 8 mm Allen wrench and the O ring Top up if necessary with the same type of oil as indicated in the table at Paragraph 23 via the mouth bleed plug The correct level is reached when oil starts to escape from the threaded hole in plug 2 Checkthe state of wear of the O rings replace if necessary and then return the plugs The lubrication oil can be drained completely by removing plug 3 using an 8 mm fig 11 Allen wrench Check the guide shoe wear as it affects the sliding section tolerances if the clearances are considerable damage to the rams and the structure may occur Clean the air filter placed in the top of the oil tank filter cap Completely replace the hydraulic oil and the filter cartridges ATTENTION The waste oil and the filter cartridges MUST be disposed of by authorized per sons 22 6 After every 1000 working hours or after every MAINTENANCE INSTRUCTIONS PYAS working year EVOLUTION Perform Washing Function Testing Testing according to the capacity plates Check Identification plates Capacity plates Checklist in accordance with ISO 9927 1 Subframe Tightening torque of the fixing rods wear Structure and fixing rods and any deformation actions For crane with rack Base Lubrication tightening torque of the rods Rack group compensator wear and any deformation actions For crane with slew ring Base Lubrication tightening torque of the screws Sl
57. ch the control station on the top seat avoid knocking into the controls while going up or down the ladder The control station on the top seat is provided with side safety guards stay within these guards The crane must be activated only in the stability conditions Park the vehicle cor rectly and insert the parking brake 7 2 Before operating ATTENTION Make sure that the protections are in their place and that all the safety devi ces are fitted and active See norms ISO 9927 1 Keep the ladder and the control station on the top seat clean if present Normally the seat can be tilt forward Make sure that control stations the instruction plates and the loading charts are properly lit and visible so as to ensure safety while operating Pay attention to not crash against the control station on the top seat if fitted during manoeuvres Check that the working area is adequate and properly lighted for your crane Make sure that the hook is always free to rotate on its pin and that nothing obstructs its vertical positioning Check the efficiency of the hook safety catch Carefully inspect the condition of ropes or chains if present Make sure that the pallet fork if present is connected to the crane hook by means of a chain having at least three 3 rings WARNING AND INSTRUCTIONS If GRU FASSI DE 1686 7 3 During operation Locate and delimit the working area Make sure that no one is within th
58. characters LL LLL LL LL LH LU DE KR EEE i j eiRi ivnjeji ofiisi e Select JIB if the manual extensions are mounted on hydraulic jib or CRANE if they are mounted on crane by using the button To confirm the selec tion press the ENTER key The following screen will be displayed iM ttt jmja mes I CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION Select the correct number of manual extensions installed by using the CONTROLS TO OPERATE button If the crane version doesn t allow the installation of all the three THE CRANE manual extensions select only the manual extensions allowed though the GRA EVOLUTION button The selection is valid both for extensions installed on crane CRANE and on hydraulic jib JIB Press ENTER to confirm and pass to the following screen dete terje IT If no load is applied to the hook bring the outer ram to its stroke end while lifting If the ram is already in this condition perform anyway the procedure of lifting the ram to be able to pass to the following screen LL LLL AL LE dL Ld dL dd Ll Ee N T E R tlo Is rlalalr If the manual extensions are mounted on the hydraulic jib by pressing the ENTER button you can get the following screen kx fklea Ikla k of Select the outer boom configuration by using the button K1 Outer booms of the crane totally re entered K2 Outer booms of the crane tot
59. e activation of the manoeuvre with EV1 forced at rest open or the regenerative activation on F240B 12 Icon indicating the activation of the 9 and 10 function ue Icon signalling the activation of the procedure of the manual jibs INFORMATION MESSAGES STOP ROTATION The ROTATION STOP is activated MAX ANGLE CRANE The LIFTING STOP is activated by the crane angle sensor MAX ANGLE JIB The LIFTING STOP is activated by the hydraulic jib angle sensor STOP BOOM OUT The WINCH STOP is activated by the boom out Stop NOT ALLOWED The manoeuvre is not allowed WARNING ANGLE Warning upon reaching the lifting block activation angle only on graphic display CRANE FOLDED The crane is folded SIOP The emergency stop button is pressed JIB OFF The hydraulic jib is not electrically connected it s not possible to maneuvre it BATTERY LOW The FX800 battery is getting low WINCH CAL ERROR The winch limiting device is not correctly calibrated repeat the calibration as soon as possible WINCH OFF Intervention of the WINCH OFF caused by the rope being completely unwound START ENGINE Starting the truck engine STOP ENGINE Turning off the truck engine WARNING ROTATION IP4 cuts out without the operator presence on third control station El NEW PVED Noticed an exchange module to plan on the Can Bus line DANGEROUS Noticed a pressure on TPO with manoeuvre blocked and EV1 de energized UPDATING Updating GUI version in progress
60. e scope of not harm each other with control commands LOAD RIGGING Carefully inspect the load rigging The operator shall make sure that the load is properly attached and balanced and that all unexpected movements are not allowed Be careful not to hit any potential impediments during the crane movements If the load sticks out of the maximum volumes of the vehicle the operator must make sure of the new maximum dimensions of volume to avoid collisions with the tunnels the subways the bridges and the electric lines JOBSITE CONDITIONS Enclose the working zone Prior to use make sure that the working area is free and clear of potential obstacles to crane operations people building walls balconies eaves scaffoldings tree branches other lifting means or machines electric lines This may hurt people damage both the impediments and the crane and provoke also the crane overturn Make sure that there is no risk of elements falling on the operator or on the crane and take the right precautions to prevent it WARNING AND INSTRUCTIONS K GRU FASSI Co um OVERLOAD AND OR FATIGUE The crane can break down due to fatigue or overload If itis misused with cycles loads or pump oil flow not pertinent to the crane class If it is used for improper tasks side oblique or reversal pull Ifitis used in poor jobsites corrosive environment too high or too low temperature foundry see conditions of use I
61. e working area of the crane Do not stop and do not pass in the delimited area Choose the correct control position making sure to have the complete visibility of the working area Stabilize the vehicle on a horizontal plane with a maximum tolerance of 1 5 degrees Check the vehicle inclination on the levelness indicator The bubble must be contained in the internal circle and in any case it doesn t must to come out from the external circle Make sure that the outrigger rams rest on a solid base If necessary use larger outrigger base plates available on request to avoid sinking If you adopt other means make sure that they are suitably sized for the load they must bear ATTENTION The stability of the unit crane vehicle is only guaranteed by the complete lateral extension of the outriggers and by the observance of the capacity plates The value of the pressure exercised on the ground by the stabilizers is indicated in the table at paragraph 2 3 Technical Data and it has to be compared with the below table ADMITTED PRESSURE ON THE GROUND Load capacity of the ground Rif DIN 1054 Made ground not compacted artificially 0 10 daN cm Asphalt 20 daN cm Compact ground not removed Mud peat marshy ground 0 daN cm Not compacted ground adequately solid From fine to middle sand 15 daN cm From thick sand to gravel 20 daN cm Shattered and compacted stones 25 daN cm Compact ground Wet 0 daN cm Soft 4 daN cm
62. ed led band of the warning light switches off and the yellow led band of the warning light usually comes on the crane controls are enabled Allowing the manoeuvres that increase the lifting moment you get the yellow and red warning lights again XP DEVICE GR4 EVOLUTION 17 USE OF IMPLEMENTS USE OF IMPLEMENTS GRU FASSI R 17 1 Generality The crane in function of model in load condition H1B3 can be provided with implements such as Manual extensions Winches Hydraulic extensions Personnel baskets Clam shell buckets Augers ATTENTION When using an implement it is always necessary to check that its weight dimension and capacity is matched to the crane performances For further information please refer to FASSI GRU Warning and norms for crane use also apply for hydraulic implement use Before using a personnel basket it is necessary to provide the crane with the safety devices requested by the local norms in force EN280 in Europe and prior to use of the crane it has to be tested and inspected in accordance with the local legal requi remenis ATTENTION When the crane is fitted with implements or laid on the truck body it is neces sary to check they are locked to assure the impossibility of accidental move ments and that the led signalling maximum obstruction in height if fitted con firms the correct positioning of the crane ATTENTION The crane can operate inter
63. enance is particularly important the lack of it may damage things or hurt people In the chapter 22 Maintenance instructions are described all the operations for to maintain efficient your crane and to avoid serious damages to things and persons caused by the crane malfunction for the scarce or null maintenance ATTENTION The FASSI GRU declines every responsability for the spoilts the breakin gs or the damages caused by the maintenance failing PARTICULAR OPERATIONS If you are required to operate under particular conditions not illustrated in the manual of use and maintenance analyse carefully the situation and always refer to an authorised Fassi shop or to the Fassi technical support service or to experienced operators before starting working WARNING AND INSTRUCTIONS GRU FASSI THE CRANE MODEL 8 IDENTIFICATION OF THE CRANE MODEL IDENTIFICATION OF a GRU FASSI 8 1 Generality The exact crane model serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response 8 2 Crane mark The CE indicates that the crane complies with the Machines Directive D M 2006 42 for cranes registered from 2010 or e C e 98 37 for cranes registered until 2009 included it can be con GRU MODELLO CRANE MODEL sidered effective only with a written declaration of conformity enclosed MATRICOLA N The cranes with the CE mark and the capacity superior to 1000 SE
64. essing contemporarily the buttons INDEX and IGNITION The indications of the crane load appear on the display DE5842 LINEAR PUSH BUTTON PANEL fig 4 The first 5 control levers on the push button panel beginning on the LINEAR PUSH BUTTON PANEL fig 4 right have two plates because they can control 5 functions of the crane or the functions for stabilization Hereunder are reported the plates indicating the stabilization func tions for every lever E en TT LEVERS CD LEVER C ee TE Rotating selector Selector of the icons on the display Leve CD Controls for the selection of the outrigger supports and of the outrigger rams Leva C Control of the selected outrigger support or ram SUPPLEMENTARY MANOEUVRES OF THE OUTRIGGER RAMS IN CASE OF AN ELE BEAMS NK CTRICAL FAILURE GR4 EVOLUTION In case of an electrical failure electrical malfunctions you cannot use the selectors on the push button panel and so it is necessa ry to operate directly the outrigger distributor bank fig 5 In such an emergency condition the operator shall make sure that no one is within or passing in close proximity to the working area of the outriggers neither from the operator side nor from the opposite side The operator shall be able to visually see the whole working area at all times If it is not possible he shall team up with a co worker i e located on the opposite side of the crane ina way not to harm each other while ma
65. ew ring group compensator wear and any deformation actions Outriggers Greasing of extension supports oil leaks Supports rams base plates wear actions inspection of hoses safety catches hoses Rotation cylinders Oil leaks chromium plating Cylinders pistons seals any deformation inspection of hoses Column Lubrication wear and any deformation actions Inner boom connection outrigger connection pins bushes Inner boom Lubrication wear and any deformation Pins outrigger connections actions Inner ram Oil leaks chromium plating Cylinder rod piston seals hoses any deformation inspection of hoses Outer boom Lubrication wear and any deformation actions Pins outrigger connections Outer ram Oil leaks chromium plating strains Cylinder rod piston seals hoses inspection of hoses Extension booms Lubrication wear and any deformation actions Guide shoes pins outrigger connections Extension rams Oil leaks chromium plating Cylinder rod piston seals hoses any deformation inspection of hoses Hydraulic jib Lubrication wear and any deformation actions Booms pins outrigger connections Rams hydraulic jib Oil leaks chromium plating any deformation Cylinder rod piston seals hoses inspection of hoses Winch Lubrication wear and any deformation actions Torque limiter brake rope slide guide cable stroke end pulleis Distributors deviators valves Checking of the pressure oil leaks we
66. f the values displayed pressure in Bar load in 96 pressure in dapsi crane angle in degrees jib angle in degrees oil temperature Clock activation and access to the timer menu Activation disactivation XP device Activation of the load check procedure on manual extensions only on the graphic display To increase truck s engine r p m To decrease truck s engine r p m Starting the truck engine Turning off the truck engine Decrease in crane general speed each selection reduces speed by the percentage set in the parameter visualised on Lnn St Selection of the 9 10 function on the radio remote control Visualization of active flag icons in addition to the one selected Lighting working lights Activation of the supplementary exit O Activation of the supplementary exit 1 Activation of the supplementary exit 2 Activation of the supplementary exit 3 Activation of the supplementary exit 4 Activation of the supplementary exit 5 Activation of the supplementary exit 6 Activation of the supplementary exit 7 Activation of the supplementary exit 8 Activation of the supplementary exit 9 Activation of electric regeneration Activation of the electric deviator of flow Activation of JDP Jib Dual Power De energizing of the EV1 electrovalve without hinding the levers move ment to unload the pipes pressure Passage from crane control to stabilizers and vice versa ICONS VALID ONLY FOR MENU OF THE PA
67. fthe load exceeds the rated capacity indicated on the relevant plates Utilize the crane only for the provided aims by the Use and Maintenance manual It is prohibited the crane utilization for differents aims to those indicated in the Use and Maintenance manual WRONG MANOEUVRING The directives in force impose a suitable training of the personnel before using these types of machines and require an adequate psychophysical condition to operate safely a lifting device that always implies the intrinsic danger of a lifted load The crane can fall break or overturn if the operator performs a wrong manoeu vre due to the lack of familiarity with the operation procedures or due to inade quate psychophysical conditions WEATHER CONDITIONS Too high or too low temperatures may damage the components of the oleody namic and electric circuits It is forbidden to operate the crane during a storm with lightning hazards so we recommend to fold it and put it to rest Furthermore when the wind is too strong the crane can overturn or break down In the chapter 7 3 During operation are indicated the utilization limits for the temperature the wind loads and the annexed danger electrocution collisions etc OVERTURN The crane can overturn thus hurting people and damaging things specially in following conditions if itis not correctly stabilized if the moment limiting device is disabled if the ground conditions at the jobsite are not stab
68. functions of the other two buttons 5 To confirm the assignment of the buttons functions it s necessary to switch off and relight the radio remote control The combination physical button virtual button can be modified at any time simply repeating all the procedure previously indicated RE START OF THE RADIO REMOTE CONTROL If when switching on the radio remote control after its first activation problems con cerning icon representation on the display appear proceed in the following way 1 Switch on the radio remote control panel 2 Push at the same time the E and H buttons fig 9 9 The radio remote control display will show updating 4 Wait approx three 3 minutes to allow loading of all the icons on the display When the display shows Icons updated please power off switch off and restart the radio remote control panel 9 The crane can now be operated 14 2 4 Icon legend RADIO REMOTE CONTROL DISPLAY AND GRAPHIC PANEL Hit I sl N m y ae 22 afal z 8 8 by Job An r3 CS Si IE ef ENTER to increase values when modifying the parameters or to navigate the menus in progression to decrease values when modifying the parameters or to navigate the menus in regression Activation of the procedure for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning Modification o
69. ger It s obligatory to clean the load from the ice or the snow before lifting When operating through a winch lift the load vertically using the cable and not the booms in order to avoid swinging the load This machine is suitable for lifting things Don t use it for lifting people Exception it is possible to use the basket for lifting people only after eva luation of conformity by a notified body EN 280 The possible combinations with basket are available by all FASSI dealers and are listed in the detailed technical documentation available in every FASSI authorised assistance centre It is prohibited to unblock hit pull or drag the loads It is prohibited the lateral traction or the vehicles drawing It is prohibited the use for wood or scrap iron It is prohibited to fix loads where not foreseen It is prohibited the excavation with grabs ATTENTION Do not utilize the crane for pushpull F lateral F or sideways F operations Crushing F or push F manoeuvres are not permitted Never operate the outriggers when the crane is loaded ATTENTION The vehicle crane must not be left unless the load is on the ground the booms of the crane and of the hydraulic jib are folded and laid on a solid base and the power take off is disenga ged Do not move the vehicle when the crane is not in transport position Do not move the vehicle with a load suspended on the crane ATTENTION Avoid work
70. h quick couplings ATTENTION Warnings and norms for crane utilisation apply also for hydraulic jibs use ATTENTION The loads shown on the capacity plates which concern the configuration of the crane with hydraulic jib refer to the hydraulic jib and consequently they are the same whether the crane has its extension booms retracted or extended ATTENTION Warnings and norms for manual extensions are indicated at Paragraph 18 ATTENTION It is recommended to employ lifting means adequate to the weight of the load and radius of the extensions during this operation the operator is responsible for the machine safety The slings or the cables used for han dling the load should have the adequate capacity and length try to avoid the load overturning by having one length passed through itself and the other one through the hook 20 2 Identification of the hydraulic jib The model the version of the crane the year of construction and the serial number are stamped on the hydraulic jib fig 1 in the following sequence a A model B year of construction A B C C serial number 20 3 Nomenclature of the hydraulic jib Pos Description Connecting boom Locking pins Jib outer ram Jib outer boom Boom extension rams Extension booms Manual extension on request Lifting hook um LE DR En de USE OF IMPLEMENTS GR3 A 5 20 4 Manoeuvres to unfold the jib in working condition USE OF IMPLEMENTS GR3
71. hat the crane exceeds 100 of its capacity and the activation of the lifting moment limiting device It can signal too alarms warnings or particular conditions of the crane K Battery L Connection point to the cable that serves to connect the radio remote con CONTROLS TO trol to the electronic unit installed on the crane The radio remote control is OPERATE THE CRANE MEAN supplied with a 10 m length serial cable to connect the radio remote con Chas ENE Le trol to the electronics present on the crane fig 12 fig 13 M Angular position of the crane read by the angular sensor applied on the outer boom N Angular position of the hydraulic extension If the hydraulic extension isn t present no value will be visualized If the hydraulic jib is present but not attached it will be visualized P Load percentage on the winch Q The oil temperature read by the temperature sensor applied on the heat exchanger R Load indication on the inner ram the outer ram the hydraulic extension if fitted S Working pressure in the distributor bank T Virtual Button VB FIRST ACTIVATION OF THE RADIO REMOTE CONTROL AND PROCEDURE OF AUTOLEARNING When the radio remote control is installed and in case it is required to be replaced the following procedure is required before it is operated 1 Insert the battery in the radio remote control 2 Connect the radio remote control to the crane through the serial cable
72. he crane version C pre venting the exit of the extension boom sections when the crane is in rest position 14 6 Manoeuvres to unfold the crane C into a working condition only for the crane version C ATTENTION It is forbidden to operate near the booms in mouvement Operate from ground control distributor side By operating the corresponding levers Lift the inner boom over the horizontal line Open the outer boom to the horizontal position Extend the extension boom sections the hook of the safety device is free Position the hook on the vertical line above the load 14 7 Manoeuvres to fold the crane C into the rest condition only for the crane version C ATTENTION It is forbidden to operate near the booms in mouvement Operate from ground control distributor side By operating the corresponding levers completely reenter the extension boom sections lift the inner boom close to its stroke end fold the outer boom to its stroke end lower the inner boom until the hook of the safety device rests on the extension boom sections reenter the extension boom sections and suitions and suitably lock them in place by means of the hook do not insist on the control rotate the crane until the reference arrows coincide on the column and on the base fold the inner boom to its stroke end the rest locating pin locates into its seat re position the outriggers to
73. he informationen Technical information Informations techniques Informacion tecnica 1110 5 8 e 2460 8 1 A 1395 4 7 efes 2330 7 8 44 1395 4 7 B 5120 16 9 N Gees R 625 21 R 525 1 9 ms 475 1 7 A lo UE 1285 4 3 M S arm ar NE rn 160 6 FE VARIANTE STABILIZZATORI ROTANT VARIANTE HOCHSCHWENKBARE ABSTUETZUNGEN TILTABLE OUTRIGGERS OPTION OPTION STABILISATEURS RELEVABLES VARIANTE ESTABILIZADORES ORIENTABLES 16830 85 e 4645 15 3 CON TUBAZIONI SUPPLEMENTARI MIT ZUSAETZLICHEN LEITUNCEN WITH SUPPLEMENTARY HOSES AVEC TOUYAUTERIE SUPPLEMENTAIRE CON TUBERIAS SUPLEMENTARIAS 2995 10 2810 cu Sais 4130 kg 9105 lbs PESO GRU CON SERBATOIO NON RIFORNITO STABILIZZAZIONE STANDARD KRANGEW CHT MIT LEEREM TANK UND STANDARD ABSTUETZUNGEN WEIGHT OF THE CRANE WITH EMPTY TANK STANDARD STABILIZATION POIDS DE LA GRUE AVEC RESERVOIR VIDE STABILISATION STANDARD PESO GRUA CON DEPOSITO DE ACEITE VACIO Y ESTABILIZADORES STANDAR CS gt eP 1425 4 8 3505 11 5 e amp Dati e dimensioni sono forniti a titolo indicativo e non impegnativo Unverbindliche angaben konstruktionsanderungen vorbehalten Dats and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies titre indi
74. he load in position when the winch control lever is in neutral position Nomenclature of winch unit fig 1 Pos Description Winch Cable Fixed pulley Balance weight Hook Transmission pulley Block double triple line ATTENTION Check the condition of wire rope On winches not equipped with cable layer check the rewinding of the cable on winch drum proceeds regularly and without overlapping It is suggested to rewind the cable only if it is sufficiently taut AA qs Do not rotate the crane before the load is lifted Lift the load vertically using the cable and not the boom in order to avoid swinging the load With the suspen ded load rotate slowly and with care checking the stability of the vehicle 21 2 Winch for crane version with lifting moment limiting device The identification data and the essential characteristics are marked on a plate fixed by the manufacturer and used for the CE mark which testifies its confor mity to the Machine Directive D M Manufacturer mark Winch type Serial number Maximum line in N at the 4th layer Maximum speed in m min or Maximum capacity pump l min ATTENTION See operator winch manual supplied by the winches manufacturer The winch has a maximum capacity which cannot be exceeded indicated by a plate not related to the crane capacities which can also be lower Consequently avoid to lift with the winch heavier loads than those
75. he vehicle and the crane Lever CD for selecting Levers D outrigger ram KA Deviator E S or outrigger support Lever C to control outrigger support or outrigger ram Lever function D CD C LeversD Control for deviator crane outriggers 2 ENS fig 1a Levers CD Control for selecting the supports or the outrigger rams fig 1b Levers C Control for the support or the outrigger ram selected fig 1b Gripping the levers the multifunction control group adopted allows to select and manoe uvre the outrigger support or the ram The function happens through simultaneous ope ration of the selecting lever CD and the con trol lever C Exemple To select the support E2 or the outrigger ram S2 Position the lever CD corresponding to outrigger support E2 and to outrigger ram S2 on E2 or S2 and keep it in position To carry out the operation Operate lever C to activate the exit re entry of outrigger support EZ or the descent lift of outrigger ram S2 13 2 1 Functions of control levers for stabilization with vertical distributor The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base GRAPHIC SYMBOLS See Paragraph 25 Instruction and warning plates The graphic symbols illustrated hereunder are marked on the plates DE4486 DE4487 DE4488 affixed next to the control stations and indicate with the fol lowing
76. hori zontal position of the crane outer boom only the controls allowing a reduction of the overload are enabled while those increasing it are disabled The device features an electro hydraulic control that does not allow the set value to be exceeded by deactivating the controls commanded by the limi ting device When the controls are released levers in neutral position it s this electronic logic that handles which manoeuvres are disabled according to the position of the crane outer boom and in overload condition by sending electric signals to special micro switches placed on the elements of the distributor The ADC device if fitted can be activated only through the radio remote control It controls the dynamics of the movements by limiting the distributor control levers run according to the pressure of the hinged rams in movement thus providing the maximum speed available subject to the applied load When using manual controls therefore the ADC system is not enabled the oil capa city is automatically reduced in order to avoid excessive dynamic solicitations ATTENTION The ADC device is not active on winch controls and on accessories other than the hydraulic jibs Practically the speed of the load movement decreases as the interven tion limit of the lifting moment limiting device approaches CONTROLS TO OPERATE GR4 EVOLUTION THE CRANE Any movement ram including the rotation acts on all the movements exclus
77. in force in the country of use for to can operate in safety MANUAL EXTENSION OVERLOAD Manual extensions are controlled by the moment limiting device only under the conditions described in the relative chapter The control system of the manual extension overload must be activated by the operator as described Its prohibited to overload the extensions over the indicated limits in the capaci ty plates In the chapter 3 Capacity plates are indicated the maximum capacity of the manual extensions ACCESSORIES Be careful when assembling and disassembling the accessories extensions buckets baskets verify the weight the securing systems and the instruc tions for assembly and dismantlement then appraise their barycentre and provide for adequate provisional blocking systems in order to avoid sudden movements BREAKDOWN OF SOME SENSORS The system moment limiting device intelligent type is always monitored during ignition the system after having activated the various circuits checks the presence of all the inputs for around 4 seconds and then continuously monitors the operation and the efficiency of the limiting device approx every 25 milliseconds For most of the components the system checks also the congruence of the incoming signal with the one the system expects Its obligatory to replace the damaged or spoilt components for to work with safety and for to obtain the best performances of the crane MAINTENANCE Maint
78. ing conditions which present danger for the operator and the per sons present in the action area of the crane the outriggers or the load CRUSHING DANGER SHEARING DANGER Avoid all those situations which may result in crushing during vehicle stabiliza tion crane movement and load handling The table indicates the minimum safety working distances concerning the various parts of the body The figures illustrate circumstances which may turn out to be dangerous if you fail to respect the minimum safe distances and if it is impossible to introduce larger parts of the body In conformity with EN 349 standard the minimum safe working distances to avoid crushing parts of the body Parts Minimum safe Figure Parts Minimum safe Figure of the working of the working Body distance mm Body distance mm c lt Body 500 Head 300 Foot 120 Leg 180 Toes 50 Arm 120 Hand Wrist 100 Finger 25 Fist ATTENTION Failure to respect the minimum safe distances may result in a safety hazard and a deadly risk ATTENTION For designated areas as outrigger running towards rest position leaning and folding points of the booms in rest position control platform and swinnig column top seat and running inner boom where no carter is pos sible to be placed please observe the shear and trapping hazard stickers nearly placed ELECTROCUTION DANGER General safety precautions for the operator and potential co workers ATTENTIO
79. inner boom can attain its max limit alfa2 that is its mechanic stroke end Folding the crane When you fold the crane the outer boom is positioned with an angle that gene rally exceeds the second limit alfa2 this is because the safety device Pro link never disables the descent of the inner and outer booms At this point the inner boom lifting is not permitted To unfold the crane just turn off the system when you turn it on the message Crane Folded is displayed At this point the only manoeuvre allowed is the folding of the outer boom we recommend to perform this manoeuvre on all the cranes in order to ensure a cor rect and safe crane unfolding if you activate it for some seconds the message Crane Folded will disappear and all the manoeuvres will be reactivated PER I CARICHI UTILIZZARE TARGA PORTATE FOR THE LOADS USE THE CAPACITY PLATE POUR LES CHARGES UTILISER L ABAQUE DE CHARGE PARA LAS CARGAS UTILIZAR LA TARGETA DE CAPACIDADES F R DIE LASTEN SIND DIE TRAGLASTDIAGRAMME ZU BENUTZEN USE OF IMPLEMENTS GR3_4_5 EVOLUTION 21 WINCH if fitted 21 1 Generality version with lifting moment limiting device The winch is made of a drum that can rotate by means of a hydraulic motor on a structure fixed on the crane The rotation of the drum on which the cable winds is achieved by a hydraulic motor controlled by a safety check valve connected to the crane circuit A parking brake integrated to the motoreducer group hold t
80. irst boom of the crane jib disconnect the jib from the hydraulic circuit of the crane operating on the quick couplings disconnect the electric cable of the pressure transducer and put on the specific cap ATTENTION Assure that the hydraulic jib is adequately stripped to avoid side turnover 20 7 Operations to mount the hydraulic jib on the crane By operating the corresponding levers place the extension on the vehicle or on the ground in the direction of the movement of the extension booms extend the crane outer ram to its stroke end and position the extension booms of the crane not too close to the first boom of the jib in order to allow the lining up manoeuvres and the connection of the hoses connect the jib hoses to the hydraulic plant through coupling unions following indications of Paragraph 17 2 Hydraulic connections for implements supple mentary hoses disconnect the cap and connect the electric cable for the pressure transducer reset the FX system which now shows Alarm 6 by pressing the LMI button If the correct connection has been made then the normal screen should appear with no Alarm operate the outer ram of the jib and the inner ram of the crane in order to align the extension booms of the crane and the first boom of the jib thus allowing their connection eventually repeat the previous operation until the fixing holes are aligned working on the extension booms of the crane inser
81. ition insert the locking pin in its new position and secure it with the check pin fig 13a To re position the rams to the folded position Remove the check pin and the locking pin Position the ram in a upward direction and supporting the ram insert the locking pin in its new position and secure it with the check pin fig 13 fig 13a ATTENTION The locking pin is constructed fromspecial material Do not replace it with a non original part your security depends on it 13 5 Crane with hydraulic tiltable supports with hydraulic motor for outrigger rams ATTENTION Be very careful during vehicle stabilization operation make sure that there fig 16 are no obstacles preventing the rotation of the rams and that no one is or transits in close proximity of the working area of the outrigger rams Disengage the locking devices of the outrigger supports by putting the horizontal distributor levers A from the position of the fig 14 to the one of the fig 15 Position lever D of oil diverter 2 E S on E S fig 14 Controls workable from the distributor side of the crane fig 17 DE6340 fig 17a DE5263 Controls workable from the double control side of the crane fig 18 DE6341 fig 18a DE5264 By using the levers CD the lever C and the valve taps fig 16 extend the outrigger supports rotate the outrigger rams putting in a working condition and lower them til
82. ive of the re entry exit of the boom sections provided that this speed is too low ATTENTION This control of the dynamics and therefore of speed engenders a varia tion of the movement speed of the crane also without varying the posi tion of the control levers For instance when putting down on the ground the load hanged on the winch the crane movement gradually accelerates even if the control lever of the radio remote control is kept unchanged 16 3 Control panels of the lifting moment limiting device if fitted There are three types of control panels Graphic Alphanumeric or Basic GRAPHIC PANEL Refer to fig 1 to identify the various components of the panel 1 Green yellow and red led band signalling the load percentage as com pared to the capacity plate Green light load between 0 and 90 Yellow light load between 90 and 100 Red light load higher than 100 acti vation of the lifting moment limiting device Graphic Display visualizing the pressure on the lifting rams alarms various information and icons for the selection of the different menus Mushroom shaped emergency button always active INDEX push button to program or select menus Audible alarm push button see instructions and warnings Control button for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning Function selector with rotary movement RX to select the icons of the program me
83. king area of the outrig gers insert the pin 1 in its new seat and lock it with a clockwise rotation the safety device DE 5734 F sets off automatically ATTENTION The locking pin 1 is constructed from special material do not replace it with a non original part Your security depends on it descent of the outrigger ram n 1 open the tap R1 of the valve of the outrigger ram S1 activate the corresponding lever CD towards S1 R1 and keep it in position fig 20 activate the lever C in the opposite direction till the requested extension of the outrigger ram S1 close the tap R1 of the valve of the outrigger ram S1 ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the sup port if it s supplied with extra double extension beams Fig 12 The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions ATTENTION During the stabilising operations for each outrigger ram it is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the stabilisation manoeu vres Position lever D of oil diverter 2 E S on Position selector 2 E S of the push button panel on Manoeuvres for re entry of the crane outriggers and sup
84. l The battery of the push button panel may be left even if it will not be charged Turn push button panel on using the ignition key fig 5 If the remote radio control does not work you can use the emergency distributor to put down the load on the ground Read attentively paragraph 16 8 1 before using it CONTROLS TO GR4 EVOLUTION OPERATE THE CRANE DE6998 14 2 2 Push button panel of the radio remote control RCH CONTROLS TO OPERATE THE CRANE MER GR4 EVOLUTION The push button panel of the radio remote control RCH in its standard configu ration features 6 linear levers but it can allocate up to 8 and a display where it is possible to visualize information about the use of the crane Optionally the push button panel can be supplied with joystick controls with 6 or 8 functions The 8 function version features two side joysticks with 3 functions the third function is available through the rotation of the joystick head LINEAR PUSH BUTTON PANEL fig 3 PUSH BUTTON PANEL WITH JOYSTICK fig 4 Each push button panel element is identified with letters of the alphabet as shown in figures 3 4 5 6 7 check the list down below to get the meaning of each element A Graphic Display visualizing the pressure on the lifting rams alarms various information and icons for the selection of the different menus For transla tions see graphic panel B Function selector with rotary movement RX t
85. l the complete stabilisation of the vehicle Fig 19 20 fig 18a E Example of using the levers CD the lever C and the valve tap on the outrigger SUPPLEMENTARY BEAMS extension of the outrigger support n 1 GR4 EVOLUTION activate the corresponding lever CD towards E1 and keep it in position activate the lever C towards right to obtain the extension of the support rotation of the outrigger ram n 1 from the rest position fig 13 to the working condition fig 13a make sure that the tap R1 of the valve of DISTRIBUTOR SIDE DISTRIBUTOR SIDE the outrigger ram S1 is closed for the closed or opened position see fig 16 before removing the pin 1 proceed as follows activate the corresponding lever CD towards S1 R1 and keep it in position activate the lever C in the opposite direction to control the rotation and take the ram S1 to its rest position so that the pin 1 is extractable to remove the pin 1 rotate its handle B in the anticlockwise rotation after disengaging the safety device F DE 5733 to rotate the outrigger ram S1 proceed as follows activate the corresponding lever CD towards S1 R1 and keep it in position activate the lever C in the opposite direction to control the rotation and take the ram S1 to its working condition DOUBLE CONTROL SIDE fig 19 DOUBLE CONTROL SIDE ATTENTION Make sure that no one is or transits in close proximity of the wor
86. le enough with respect to the dimensions of the outrigger base and or of the additional base plate if you increase the design dynamic increasing the pump oil flow In the chapter 7 3 During operation are indicated the utilization limits for the ground consistency and the load capacity of the ground SHEARING ENTRAPMENT The crane has a lot of parts in movement that it is impossible to cover The operator shall always be aware of this residual risk and keep clear from the parts in movement particularly from the load The operator is held responsible for himself and also for those working people in proximity of the crane and for those who may draw closer even if not authorized WARNING AND INSTRUCTIONS GRU FASSI ELECTRICUTION The crane is not insulated from electric contacts and therefore it is not equipped to work under tension even if the contact is accidental Therefore be compliant with the min clearance prescribed by the national directives in force Generally speaking the clearance from electric lines with a max tension of 38 000 volts should be at least 5 meters higher tensions require higher clearance to be verified case by case together with competent technicians The operator must consider the ambiental conditions a wind gust can cause the crane swinging and so a contact with the electric lines The minimum distance of safety can differ according to typ of the electric line Its obligatory to respect the regulation
87. ling Block due to overload condition Winch off when fitted Lifting block Prolink Other functional characteristics Visual indicator yellow red light Lifting moment limiting device for two working sectors Rotation limiting device Setting menu Diagnostic alarms and warnings Emergency control station on the column and exclusion tap lever XP device Activation and instructions for use of the XP CR device USE OF IMPLEMENTS Generality Hydraulic connections for implements supplementary hoses Oil cooler heat exchanger MANUAL EXTENSIONS Generality Lifting moment limiting device ELECTRONIC for the manual extensions see Setting Men CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE HYDRAULIC JIBS Generality Identification of the hydraulic jib Nomenclature of the hydraulic jib Manoeuvres to unfold the jib in working condition Manoeuvres to fold the jib in rest condition Operations to remove the hydraulic jib from the crane Operations to mount the hydraulic jib on the crane Crane with lifting moment limiting device and Prolink if fitted WINCH if fitted Generality version with lifting moment limiting device Winch for crane version with lifting moment limiting device Winches equipped with a mechanical stroke end device version with lifting moment limiting device MAINTENANCE INSTRUCTIONS Generality After every 8 working hours or at the end of every working day After every 40
88. low red light The crane is fitted with visual indicator of the following signals yellow light upon reaching 9096 and red light upon activation of the lifting moment limiting device The visual indicator fig 4 is in full view on the structure of the crane or of the vehicle NOTE Ifthe radio remote control is off or however one cannot comunicate with the crane receiver the yellow and red warning lights alternately flash 16 5 Lifting moment limiting device for two working sectors In case of one sector of the working area with reduced stability of the vehicle e g sector in front of vehicle cab the limiting device can be provided with a special function which allows to operate with a reduction of the intervention level The reduction of the intervention level reduces the crane capacity values and this reduction value is defined in the vehicle stability calculation Consequently the working area is divided in one sector e g body side where the crane works according to the capacity plate values and another sector e g cab side where it works with reduced capacity values The device has conse quently two intervention levels which are activated in relation to the sector of the crane working area always securing the vehicle stability ATTENTION If the rotation stops by going through the working zone where the crane can operate according to the capacity plate values to the one where it can operate according to the reduced val
89. lty of warranty forfeiture ATTENTION In the event that the crane ceases to operate and the code alarm with a number appears on the Display B Call your FASSI authorised service centre reporting the Alarm number with the crane model and serial numbers If the fault cannot be clea red follow the procedure in the chapter Controls to operate the crane and overide the dump valve EVI THIS IS ONLY A TEMPORARY ACTION FOR EMERGENCIES the crane should be taken to a FASSI service centre for repair as soon as possible TO OPERATE THE CRANE FOR TOO LONGER PERIOD WITH THE OVERIDE ACTIVATED MAY INVALIDATE THE CRANE WARRANTY 24 2 Only operations which can be carried out by the user Note Any operation other than those indicated hereunder must be performed only and exclusively by specialized personnel from an authorized support centre considering the potential residual risks The crane does not Vehicle non Stabilize the vehicle rotate properly in level position Lack of lubrication WITH RACK Grease the bushes and the rotation guide shoe WITH SLEW RING Grease the slew ring and the pinion gear slew ring group Lack of lubrication Grease of the guide shoes the guide shoes The extension booms do not completely extend or work jerkily Crane controls are Lack of not active electric energy Check the fuse the battery and electric circuit Winch stroke end See 21 2 active if fitted Vibrations in crane operations Note
90. mittently and not continuously with lifting devices other than the hook only on loose and light materials not on scrap iron ATTENTION In case of using the crane with lifting devices other than the hook the access to the working area at the persons must be prevented The dimensions and the capacity of the implements must be proportio ned with crane performances ATTENTION Crushing F or push F manoeuvres are not permitted 17 2 Hydraulic connections for implements supple mentary hoses ATTENTION To ensure that the control corresponds to the implement movement hydraulic connections are symmetrically fitted with coupling unions Never invert such positions movements inversion as well as operating difficulties or unusual overload with implement itself could occur NOTE When using coupling unions it is necessary to verify that there is no trace of soil curt etc on the unions and inside the seats so as to avoid the oil contami nation and consequently wear the tightening surface of unions or ram seals 17 3 Oil cooler heat exchanger if fitted The crane is equipped with an oil cooler air oil heat exchanger to prevent damage caused by an excessive increase of the oil temperature NOTE When working in a low temperature climate we recommend to bring the hydraulic oil up to working temperature prior to starting work This is best done by operating the crane thru all its functions ram
91. n anba Dau DD DWIYIS 214428 8 ADUN IADPHUN DUSUDS Sum uayrsiupyaia Gunjaqo48A 02a op vog vusnbs3 10 C0 E0 08 DM HS RIEDER DIE aquisny Ud yg BWaYIS 6 SAFETY NORMS SAFETY NORMS GR2_3_4 5 Strictly conform to the norms reported by the plates DE2499B fig 1 or DE1771B fig 1a placed next to the controls in order to avoid possible acci dents while operating the crane Only authorized persons are allowed to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked Before every operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked VERTICAL VERSION fig 1 PASS GAL Sp A F A 5 5 Via Roma 110 24021 ALBINO EG ITALIA Tel 035 77 54 00 www tagsl com INSTRUCTIONS FOR SAFE USE CRANE 09900 L I er s A ze Ke Only authorized persons are permitted to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked Before operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correc
92. n light in the different control panels near the plate DE5775 fig 16b ATTENTION Before accessing the stand up control station make sure that the photo cell L pilot light is turned on and green Then check its correct functio ning putting your hand in front of the photocell the pilot light shall turn yellow thus enabling the limitation of the rotation path Besides when entering the stand up control station before starting the crane operation check that the limitation of the rotation path is active see the flashing of the green light Always use the ladder fitted by the installer to gain access to the control station The side of the access to the platform is protected by chain link Always replace the chain onto the structure of the platform after climbing up fies the intervention sectors of the device fig 16 The operator s presence in the stand up control station allows only a reduced rotation of the crane since it is not enabled to pass on the station When the operator is not present in the stand up control sta tion the crane is allowed to operate at its max rotation arc which may differ from 180 indicated on plate DE5643 In case the operator is not in the stand up control station and the rotation arc at the beginning reaches the position above the station a red light starts flashing and a buzzer starts ringing until the aforesaid rotation arc is maintained The instruction plate DE5643 reported on the
93. n still operate Hydraulic jib descent if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Note In case of alarm to be reset on sensors Tli and Tl2 inclinometers on outer boom and extension boom not knowing the crane configuration the block is activated on manoeuvres both above and under the horizontal line ATTENTION During load handling with the crane and with the crane and hydraulic jib in vertical configuration or close the operator must strictly refer to the loads indicated on the capacity plates since the limiting device shows to be not particularly sensitive with vertical lifts CONTROLS TO OPERATE 16 4 1 GR4 EVOLUTION THE CRANE 16 4 2 Winch off when fitted Crane in overload condition by the intervention of the load limiter of the winch Manoeuvres not allowed Clockwise anticlockwise rotation Inner boom lift descent Outer boom lift descent Exit of the crane extension boom sections Hydraulic jib lift descent if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch rope lift Crane in overload condition for winch rope totally unwound Manoeuvres not allowed Winch rope descent 16 4 3 Lifting block Prolink Function of the safety device controlling the articulation Prolink When the first angle limit alfa1 is reached the safety device temporaril
94. n still operate Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom under the horizontal line and hydraulic jib over the horizontal line Manoeuvres not allowed nner boom lift Outer boom lift Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib descent if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom horizontal and hydraulic jib under the horizontal line Manoeuvres not allowed Inner boom lift only if the overload is created by the hydraulic jib Outer boom lift only if the overload is created by the hydraulic jib Exit of the crane extension boom sections if the overload is created by the jib ram it can still operate Hydraulic jib lift if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with CONTROLS TO OPERATE GR4 EVOLUTION THE CRANE Crane in overload condition with outer boom and hydraulic jib horizontal Manoeuvres not allowed Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Exit of the jib extension boom sections if crane is equipped with Wi
95. n with radio remote control 13 3 Controls to stabilize the vehicle 13 4 Manualy tiltable outrigger rams 135 Crane with hydraulic tiltable supports with hydraulic motor for outrigger rams 14 CONTROLS TO OPERATE THE CRANE b bob LL ILI ILI le lll PPPPPPP gt 5 o ho ho Ro oo Po 173 18 1 18 2 19 20 20 1 20 2 20 3 20 4 20 5 20 6 20 7 20 8 21 21 1 21 2 21 2 1 22 221 22 2 22 3 22 4 22 9 22 6 22 1 22 0 23 24 24 1 24 2 24 3 29 Generality Radio remote control Use of the radio remote control Push button panel of the radio remote control RCH Push button panel of the radio remote control SCANRECO Icon legend Emergency station from the column if accessible Manoeuvres to unfold the crane into a working condition Manoeuvres to fold the crane into the rest condition Manoeuvres to unfold the crane C into a working condition only for the crane version C Manoeuvres to fold the crane C into the rest condition only for the crane version C Indicator of inner boom horizontal position on request otand up control station if fitted MANOEUVRES OF THE CRANE LOADS version with load limiting device not available MANOEUVRES OF THE CRANE LOADS version with lifting moment limiting device c Generality Lifting moment limiting device EVOLUTION LMEV and automatic dynamic control ADC Control panels of the lifting moment limiting device if fitted Load hand
96. nch lift if crane is equipped with Crane in overload condition with outer boom horizontal and hydraulic jib over the horizontal line Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib descent Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom over the horizontal line and hydraulic jib under the horizontal line Inner boom lift only if the overload is created by the hydraulic jib Inner boom descent Outer boom lift only if the overload is created by the hydraulic jib Outer boom descent Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib lift if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom over the horizontal line and hydraulic jib horizontal Inner boom descent Outer boom descent Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Inner boom descent Outer boom descent Exit of the crane extension boom sections if the overload is created by the hydraulic jib it ca
97. nd a display where it is possible to visualize information about the use of the crane LINEAR PUSH BUTTON PANEL fig 9 Each push button panel element is identified with letters of the alphabet as shown in figures 9 10 11 12 13 check the list down below to get the meaning of each element A Display B Linear levers to control the crane functions C Short cut buttons 1 2 and 3 These can be paired with any of the virtual buttons VB D Rotary selector Using this selector icons in the program menu can be selected Clockwise rotation selects icons to the right anti clockwise rota tion selects icons to the left E Button INDEX used a To start again to Initial Menu getting out from the under menus b To do the scroll of the alarms At every pressure it will be visualized the following alarm if fitted C To move with the cursor towards right if you are inserting a PIN d To activate the retrolighting on the display the retrolighting will switch off automatically The extinction time is planed out in the SW FX800 F Emergency push button G Light showing the battery status Green permanent light means that the battery is working correctly charged Red flashing light means that the battery is discharged and needs to be replaced H Activation button Press once to start up the radio remote control Yellow light indicating that the crane exceeds 90 of its capacity J Red light indicating t
98. nding lever CD towards E1 and keep it in position Operate the lever C to exit the outrigger support How to descent the outrigger ram 1 crane Operate the corresponding lever CD towards S1 and keep it in position Operate the lever C to descent the outrigger ram fig 10a SUPPLEMENTARY BEAMS GR4 EVOLUTION fig 7 fig 11 How to exit the outrigger support E4 supplementary outriggers Operate the corresponding lever CD towards E4 and keep it in position Operate the lever C to exit the outrigger support How to descent the outrigger ram S4 supplementary outriggers Operate the corresponding lever CD towards S4 and keep it in position Operate the lever C to descent the outrigger ram ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 12 The stabilization has to be carried out with care and gradually keeping the vehi cle in horizontal levelled condition to prevent springs overloads and chassis tor sions ATTENTION During the stabilising operations for each outrigger ram it is recommen ded to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the descent and stabilisa tion manoeuvres Position lever D of oil diverter Y E S on Fig
99. ng When using implements protect the working area with a barrier D The vehicleicrane are not left unless the power take off is disengaged and the load is on the ground Before driving the vehicle ensure that the outriggers are fully retracted and re entered the safety taps closed and the crane is in the folded position HORIZONTAL VERSION fig 1a FASSI GRU S p A E S c Via Roma 110 24021 ALBINO BG ITALIA Tel 035 77 44 00 ww Tassi com i INSTRUCTIONS FOR SAFE USE OF THE CRANE Bey GA ar PY A bed A 6 Usethe crane in accordance with the use and maintenance AN making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements winging or dragging of the load is avoided the load is lifted before rotating 7 Whenusing implements protect the working area with a barrier 8 Thevehicle crane are not left unless the power take off is disengaged and the load is 1 Only authorized persons are permitted to operate the crane The crane must be used on firm level ground 3 Check that the vehicle hand brake is on and that the wheels are chocked 4 Before operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked on the ground 5 Stabilize the
100. nly if the overall dimensions are respected They must be suitably blocked to prevent possible sideways movements If an accessory fork is mounted it must be tied down at all times during transport Disengage the power take off Fix the load adequately to avoid the fall of the load from the vehicle during march ATTENTION After having closed the crane and having do the re enter of the outriggers it s necessary to fix all the crane organs to avoid the booms or outriggers exit during the vehicle march Hook all the fixing devices correctly ATTENTION Annotate the maximum dimensions of the vehicle included the pos sible transported load Respect the greatest height of volume for the transit below the tunnels bridges subways tension lines and the maximum axial loads consented from the vehicle WARNING AND INSTRUCTIONS GRU FASSI 7 5 Residual risks Utilize the crane only for the provided aims by the Use and Maintenance manual It is prohibited the crane utilization for differents aims to those indicated in the Use and Maintenance manual ATTENTION It is prohibited the crane utilization not by qualified staff The operator is responsible for the machinery its movements the load movement and all the working area of the crane Therefore it s necessary the maximun attention in all the phases of the crane ope ning and closing of stabilization and of the load handling it exist a series
101. noeuvring the outriggers i e disengage of the locking devices of the outrigger supports see fig 6 6a To operate with the distributor bank use the two levers without thread in equipment PICTURE LIST fig 5 Levers CD Controls to select the outrigger supports and rams Levers C Control of the selected outrigger support or ram T Electric deviator of the crane outriggers fig 5a Example re entry of the outrigger ram S1 tighten the T screw fig 5a activate the corresponding lever CD towards S1 and keep it in position activate the lever C to control the descent of the ram to reactivate the crane functions loosen the T screw to the previous position see fig 5a After such emergency operations and prior to re use of the crane you must immediately go to a FASSI authorised Center for the fig 5 repair of the fault and re sealing of the device ATTENTION Interferences with the valves or removal of the lead seal release the FASSI GRU from any responsibility and invalidate the warranty 13 3 Controls to stabilize the vehicle The controls conform with the safety directives and enable the operator to acti vate the lateral extension of the outrigger supports and rams only from the side where he can visually check the operation Controls for positioning the outriggers of the crane and the supplementary beam Disengage the locking devices of the outrigger supports by putting the levers A from
102. nus see the icon legend par 14 2 3 Press on the selec tor to confirm the choice 8 Red led light flashing for warning or fixed for alarm Led lights 4 6 If led lights 4 and 6 are flashing the panel is not enabled emergency excluded contemporarily press on push buttons 4 and 6 to activate it O O1 Y no N CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION ALPHANUMERIC PANEL CONTROLS TO OPERATE THE CRANE Refer to fig 2 to identify the various components of the panel GRA EVOLUTION 1 Green yellow and red led band signalling the load percentage as com pared to the capacity plate Green light load between 0 and 90 Yellow light load between 90 and 100 Red light load higher than 100 activation of the lifting moment limiting device 2 Alphanumeric Display visualizing the pressure on the lifting rams alarms various information and icons for the selection of the different menus 3 Mushroom shaped emergency button always active 4 Push button to select the use of buttons 5 6 7 8 9 in configuration A or B If the light is on the A mode is enabled if the light is off the B mode is enabled 5A Control button for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning 6A XP device push button TA Audible alarm push button see instructions and warnings 8A Push button to modify the values displayed pressure in Bar l
103. o select the icons of the program menus see the icon legend par 14 2 4 Press on the selector to confirm the choice C Yellow light indicating that the crane exceeds 90 of its capacity D Red light indicating that the crane exceeds 100 of its capacity and the activation of the lifting moment limiting device It can signal too alarms warnings or particular conditions of the crane E Battery condition visual indicator Correct functioning charged battery CONTROLS TO is indicated by a green flashing Red flashing with audible bleep indicates OPERATE THE CRANE MAN that the battery is almost discharged and needs to be replaced GR4 EVOLUTION F Activation push button for acoustic alarm G Button INDEX used a To start again to Initial Menu getting out from the under menus b To do the scroll of the alarms At every pressure it will be visualized the following alarm if fitted C To move with the cursor towards right if you are inserting a PIN d To activate the retrolighting on the display the retrolighting will switch off automatically The extinction time is planed out in the SW FX800 H Levers joystick for crane control Socket for radio remote control serial cable Standard radio remote control is supplied with 10mt long serial cable connecting the push button panel with the socket on the base L Push button panel ignition key When the key is in 0 position the push button panel is off when in 1 posi
104. oad in 96 pressure in dapsi crane angle in degrees jib angle in degrees oil tem perature 9A Button for the clock activation and to access the timer menu see timer 16 7 5B button to increase values when modifying the parameters or to navi gate the menus in progression 6B button to decrease values when modifying the parameters or to navi gate the menus in regression 7B INDEX push button to program or to select menus 8B ENTER button used to program or to select menus 9B F2 button actually not in use 10 Hed light flashing for warning or fixed for alarm Led lights 4 6 If led lights 4 and 6 are flashing the panel is not enabled emergency excluded contemporarily press on push buttons 4 and 6 to activate it fig 2 BASIC PANEL CONTROLS TO OPERATE THE CRANE IS Refer to fig 3 to identify the various components of the panel GR4 EVOLUTION 1 Green yellow and red led band signalling the load percentage as com pared to the capacity plate Green light load between 0 and 90 Yellow light load between 90 and 100 Red light load higher than 100 activation of the lifting moment limiting device The red light can also signal warning if flashing or alarm if fixed Orange light signalling that the XP device is enabled Mushroom shaped emergency button always active Green light signalling tension in he panel if flashing it indicates the presence of the operator in the third control
105. of resi dual risks not predictable completely which can create danger for the employed in the crane handling In the below list are indicated some residual risks that have as danger a relie ved and in movement load which request particular attention during the working period MOMENT LIMITING DEVICE Never try to bypass nor tamper with the moment limiting device and the various safety systems installed on the crane In such case the operator shall be held responsible for the subsequent crane performance It is also important to understand the alarm messages generated by the moment limiting device and act consequently CONTROL SEAT Before operating from the control seat the operator shall make sure that he is safe from hazards i e stand clear of the load make sure that there is a way of escape Otherwise he shall manoeuvre from a different control seat if there is none available the crane should be equipped with a radio control or remote control in order to allow the operator to operate the crane in absolute safety From the control seat the operator shall be able to visually inspect the whole working area at all times If it is not possible must team up with a co worker able to control the whole area otherwise the crane shall be equipped with a radio control in order to ensure the operator with the perfect position to see all potential hazards clearly at all times The operator shall also teach this even tually co worker with th
106. ooms DE6400 fig 14 DE 6400 N DE6409A DE 6409A VERSION WITH HORIZONTAL CONTROLS ground controls or top CONTROLS TO Seat controls OPERATE THE CRANE 14 3 GR4 EVOLUTION 1 ATTENTION The sequence of the plates placed on the crane controls may be diffe rent Make sure that the lever you are going to operate correspond to the control you selected CRANE CONTROLS IMPLEMENTS CONTROLS 1 Additional function eu EE AO MR Rotation Inner Outer Extension boom boom booms Winch Bucket IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 2 Additional functions 3 Additional functions SI les ia RZERZEERZER ZZ Jib Jib Rotator Bucket Jib Jib Winch outer extension outer extension boom booms boom booms ATTENTION Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more func tions also related to pump flow and lever travel it is possible that on reaching the stroke end of a particular function an increase in speed of the other functions will occur ATTENTION While exiting and folding the crane you must operate from the distributor side it is forbidden to operate from the double control side because of the overall dimensions of the booms DE16844A fig 15 14 4 Manoeuvres to unfold the crane into a working condition CONTROLS TO OPERATE THE CRANE P i GR4 EVOLUTION The plate DE4452A indicates the se
107. plementary outrig gers within the overall vehicle width after crane use Repeat by inverting the sequence of the operations effected for the stabiliza tion of the vehicle ATTENTION Keep hands clear of automatic stop device of the outrigger supports Fig 7 8 Always check that the outrigger supports once in their rest position are locked in their seat by the safety devices so as to assure the impossibility of accidental movement Fig 7 SUPPLEMENTARY BEAMS GR4 EVOLUTION 14 CONTROLS TO OPERATE THE CRANE CONTROLS TO 14 OPERATE THE CRANE D GR4 EVOLUTION 14 1 Generality WARNING Before operating the crane it is compulsory to set the outriggers Plate DE6723 fig 1 The crane and hydraulic implements can be manually operated with with the radio remote control with controls from the emergency station from the column if accessible ground controls on both sides The plates reported over each lever define their function in relation to their movement ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR DER INBETRIEBNAHME DES KRANS MUSSEN DIE ABSTUTZUN GEN AUSGEFAHREN WERDEN ATENCION ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEHICULO
108. quence of the manoeuvres to be carried out to unfold and to fold the crane Engage the power take off Stabilize the vehicle see details on Paragraph 13 Manoeuvres and controls to stabilize the vehicle ATTENTION It is forbidden to operate near the booms in mouvement Operate from ground control distributor side By operating the corresponding levers make sure that the extension booms and the outer ram are closed lift the inner boom over the horizontal line open the outer boom to the horizontal position position the hook on the vertical line above the load 14 5 Manoeuvres to fold the crane into the rest condition see Plate DE445 2A ATTENTION It is forbidden to operate near the booms in mouvement Operate from ground control distributor side By operating the corresponding levers fold the extension booms to their stroke end lift the inner boom to its stroke end fold the outer boom to its stroke end rotate the crane until the reference arrows coincide on the column and on the base fold the inner boom to its stroke end the rest locating pin locates into its seat re position the outriggers to within the overall vehicle width as described on Paragraph 13 ATTENTION If the hook goes out of size with the crane folded it must be taken of before starting the truck ATTENTION A safety device is installed on the outer boom of t
109. r 5 years 50 weeks a year 40 hours a week Or 10 years life of the crane a complete overhaul with in depth structural inspection of the crane must be carried out by an authorised service centre 22 8 Instructions for the dismantlement and the demolition of a FASSI crane INSTRUCTIONS FOR THE DISMANTLEMENT AND THE DEMOLITION OF A FASSI CRANE In case of demolition it is necessary to dismantle the whole machine and separate the different types of materials according to the respective waste disposals requirements The materials involved are the following Ferrous materials fabrications and mechanical components Plastic materials gaskets belts covers Electric materials windings controls electrovalves and similar Oils and lubricants hydraulic oil lubricants for reducers lubricating greases For the truck follow the indications of the manufacturer Different material Mercury level sensor Take extreme care when slinging the components to be disassembled especially with respect to their weight Completely release the residual pressure in the hydraulic circuits and then fully drain the oil present in the circuits before starting the dismantlement of the relevant components Be careful not to let the oil drop on the ground therefore collect it in special containers since exhausted oil must be eliminated in compliance with the waste disposal rules in force Disable all the electric power supplies batteries
110. rarily the icon flag is displayed at the right end corner Release the lever commanding the extensions booms and then press the exclusion device button of the lifting moment limiting device if the procedure has been correctly executed ELMI will be displayed at the top right corner of the radio remote controller From this moment on you have at your disposal five b seconds to carry out the descent of the outer boom in order to bring the load under the horizontal line and therefore put it down on the ground As soon as the crane exits the block ELMI is no more displayed After the execution of such manoeuvre 5 seconds wait at least one 1 minu te in order to be allowed to carry out the manoeuvre once again 1 ATTENTION Activation of the exclusion device of the lifting moment limiting device Only the outer boom descent is allowed When the operator uses this device it means that he wishes to override the lifting moment lifting device in order to make some manoeuvres which would be impossible with the device active that bring the moment to within the maximum level but involve an overload condition In such an emergency condition where the lifting moment limiting devi ce has been disabled the operator who is the main responsible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions it is however compulsory to effect the re entry of the extension booms at fi
111. rbindliche vorbehalten Data and ore approximate and not binding descriptions Toutes les orm es et descriptions sont foules thre indicotif sons engagement Datos y descripciones todos a tttulo indicativo y no Imperativo CODE DESCRIPTION DI860 DISTRIBUTOR VA227 SEQUENCE VALVE DV020 DEVIATOR VA239 SIMPLE EFFECT BLOCK VALVE 16402 INTEGRATED ASSEMBLY OF LIMITING DEVICE VA257 SEQUENCE VALVE FI782 OIL FILTER HIGH PRESSURE VA264 SIMPLE EFFECT BLOCK VALVE FI880 OIL FILTER RETURN VA265 DOUBLE EFFECT BLOCK VALVE M1 M2 M3 GAUGE QUICK CONNECTION VA266 REGENERATIVE VALVE RU976 FAUCET TR003 PRESSURE TRANSDUCER VA215 OIL FLOW CHECK VALVE Hydraulic schematic for crane Danfoss D900 distributor electronic lifting moment limiting device CE X F SCH_IDR_3102_2 4_D900_rev00 Pagina Selte Informazioni tecniche Schema idraullco distr Danfoss D900 limitatore dl momento elettronico CE Page d Technische informationen Hydroulis schalt Danfoss D900 vert Elektronisce uberlastabschalteilricht typ CE Hed Technical information Hydraulic schematic Danfoss D900 distributor electronic LMLD CE Dota Ausgabe Informations techniques Schema hydraulique distributeur Danfoss D900 limiteur de moment lectronique CE Edttion 11 05 2007 Informacion tecnica Esquema hidraulico distribudor Danfoss D900 limitador de momento electr nico CE ELM Vale dalla matr Ab serinnummer From serial
112. rectives The Manufacturer declines all responsibility and guarantee if the fitting is entrusted to workshops without sufficient technical capability to carry out the work in conformity Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements As well as the principal safety norms this manual contains a description of the crane and the instructions for use and maintenance The following instructions refer to mobile cranes in general and must be inte grated with the manual for use supplied by the centre responsible for the crane fitting on truck vehicle or other type of structure Some of the options described in the use and maintenance manual are availa ble only on request therefore they may not be on your crane READ THIS MANUAL CAREFULLY prior to use or any maintenance A few minutes spent now could save time and labour later Always conform to the safety norms and the instructions for use and mainte nance contained in the present manual in order to guarantee a long life to the crane NOTE The original version of the present manual is in italian The spare parts catalogue for the crane can be viewed in the Internet site www fassicat com 9 20 06 O EI JULI LE HL LL ICONS LEGEND CE Declaration of conformity I i Gru Prolunga Radiocomando Verricello Traversa stabilizza Prolunga idraulica tori supplementari manuale Loader 3rd boom Remote
113. rst calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic over load to the minimum CONTROLS TO OPERATE 16 4 4 GR4 EVOLUTION THE CRANE Crane folded into the rest position We introduced the handling of the crane in the rest condition When you fold the crane to its rest position the angle sensor detects a value around 90 thus disabling the lifting manoeuvres In order to obviate to this condition when turning on the crane if it exceeds the limit values the message CRANE FOLDED will be displayed on the main unit At this point the only manoeuvre allowed is the folding of the outer ram according to the manual for Use and Maintenance this is the first manoeuvre to be executed when unfolding the crane If during this manoeuvre the pressure in the outer ram goes down for at least two seconds then the crane is considered in rest condition the mes sages CRANE FOLDED disappears and all the manoeuvres are allowed NOTE the message CRANE FOLDED is displayed also when the crane is turned off with the booms in LIFTING BLOCK condition and then the crane is turned back on descend the outer boom below the horizontal line in order to remove the message 16 4 5 Visual indicator yel
114. spect the information supplied for maintenance and technical assistance Any maintenance operation must be carried out with the crane power source turned off in case of fixed mounting with hydraulic power pack the electric motor has to be turned off Do not place limbs fingers or any other parts of anatomy into areas of the crane which present possibilities of shearing without having blocked such parts of the crane Do not weld drill or grind any part of the crane without the Manufacturer s authorisation Do not weld the fixing rods of the crane see plate DE1574 fig 1 TIRANTI NON SALDARE FIXING ROD DO NOT WELD TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEN fig 1 When repairs to or checks of the hydraulic circuit and of the rams are carried out it is very important not to use or be in the proximity of materials which can damage the circuit or contaminate the hydraulic oil eg metal shavings sand or dust Do not use the high pressure washing on the controls deviators distributors double controls hand cable controls on the electronic components boxes control panels on the tanks Never use detergents petrolsol or inflammable liquids always use non flam mable or non toxic liquids To avoid down time it is recommended to periodically carry out the following checks MAINTENANCE INSTRUCTIONS EVOLUTION 22 2 After every 8 working hours or at the end of every NSTRUCTIONS 22 2
115. station 5 Control button for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning XP device push button Audible alarm push button see instructions and warnings 4 Lights 2 4 are flashing during the exclusion procedure of the lifting moment limiting device Con D Y O fig 3 16 4 Load handling Any block condition requiring the distributor unloading does not allow the use of hydraulic accessories bucket rotator these could however be activated when coupled with permitted manoeuvres 16 4 1 Block due to overload condition According to the type of block and to the crane configuration the only manoeuvres permitted are the ones allowing a reduction of the overload as follows Crane in overload condition with outer boom and hydraulic jib under the hori zontal line Manoeuvres not allowed Inner boom lift Outer boom lift Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib lift if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom under the horizontal line and hydraulic jib horizontal Manoeuvres not allowed nner boom lift Outer boom lift Exit of the crane extension boom sections if the overload is created by the hydraulic jib it ca
116. t the lock pin into the fixing holes and secure it with the check pin 20 8 Crane with lifting moment limiting device and Prolink if fitted The cranes fitted with Prolink can operate the outer boom and or the hydraulic jib with an increased angle towards the top The value of the inclination angle of the outer boom and jib is indicate on the capacity plates In order to prevent the booms from exceeding the maximum angle over the hori zontal line the crane is fitted with a suitable safety device If during the utilization the verticalising limit value of the hydraulic jib has been rea ched the safety device intervenes preventing every further verticalising Manoeuvres not allowed with the intervention of the safety device Lift of the inner boom Lift of the outer boom Lift of the jib mouvement boom Manoeuvres allowed All other movements Safety device for Prolink The device is continously monitored therefore an eventual fault causes an alarm signal on the control panels and stop the three prevented movements see above leaving all other movements free At this point it is necessary to read the alarm message and the paragraph which concerns the alarms in the use and maintenance manual and follow the written instructions please see paragraph 16 4 3 for the working of the safety system The safety device receives the signals about the inclination of the outer boom of the crane and of the hydraulic jib and transmits
117. the presence of ice or snow its necessary to start the hydraulic system at the minimum speed of the motor It s necessary to do circulate the oil for some minutes until to its heating ATTENTION Its obligatory to clean the load from the ice or the snow before lifting USE TEMPERATURE AND CRANE STORING Temperature of the working ambient of the crane 30 C to 50 C Temperature of the storage ambient of the crane 40 C to 70 C ATTENTION If you work at ambient temperature different from that prescribed in the table it s obligatory to request the specific authorization to the FASSI GRU WARNING AND INSTRUCTIONS GRU FASSI 7 4 Atthe end of the operation Prior to driving the vehicle Unhook the load and make re enter the crane booms Fold the crane Make the re enter of the outrigger cylinders one at a time checking every single organ in motion The operator must have a full visibility during every operation of re entry of the stabilization organs Make sure that the outrigger supports and rams are re entered within the overall width of the truck and locked by the safety devices If the booms of the crane or of the hydraulic jib are to be laid on the body or on the load they must be suitably blocked to prevent possible sideways movemen ts Make sure that the indications about the overall dimensions are respected Implements can be left mounted on the booms of the crane or of the hydraulic jib o
118. tion the push button panel is on the emergency button must be released M Mushroom shaped emergency button N Battery fig 5 fig 6 Check the list down below to get the meaning of the elements identified with letters of the alphabet as they are displayed when turning on the push button panel as shown in figure 8 Load on the crane lifting rams expressed in percentage Pressure in the crane lifting rams expressed in bars Pressure in the crane lifting rams expressed in daPsi Crane angle monitored by the angle sensor placed on the outer boom Hydraulic extension angle monitored by the angle sensor placed on extension arm the extension is not present in this case Space for messages Load on the winch if fitted expressed in percentage Oil temperature monitored by the temperature sensor Pressure in the hydraulic distributor Icons Flags oC nm CRE EIN LEES The second line of the display can indicate too particular conditions of the crane through messages like WARNING ALARM STOP ROTATION etc In this case all the data on the second line disappear at the moment and will reap pear automatically when the crane control is taken again 14 2 3 Push button panel of the radio remote control CONTROLS TO OPERATE THE CRANE Mk SCANRECO GR4 EVOLUTION The push button panel of the radio remote control SCANRECO in its standard configuration features 6 linear levers but it can allocate up to 8 a
119. tly slung and hooked Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension 5 not completely unloaded the outriggers safety taps if present are closed The vehicle crane are not left unless the power take off Use the crane in accordance with the use and maintenance manual is disengaged and the load is on the ground making sure that EH the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements Stabilize the vehicle by the outrigger rams making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded DE2498H Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating When using implements protect the crane working area with a barrier Before driving the vehicle make sure that the outrig gers are fully retracted and re entered the safety taps closed and the crane is in folded position swinging or dragging of the load is avoided the load is lifted before rotati
120. trique Desviodor el ctrico a 2 23 42 zu S ui d sS E Ww X T SE s E gt S T 3 E o a c 3 a o a amm i LS 6 Deviatore elettrico CODE DESCRIPTION DV016 FLOW REGULATOR VALVE diam 4 mm VA185 SELECTOR VALVE DV018 ELECTRIC DEVIATOR 5 ELECTRIC SCHEMATICS Electric schematic for crane ELECTRIC SCHEMATICS 5040 IP4 FTC IP3 P2 IP L KARA ED Wee CAN 9 V gt 1E2018 CN3 F X800 EN2 n LI CN3 MAN peli PTEN ALIM FX804 CNS E2003 PLE FARI End _ j CAR nary Qu K ONGUN ON D SOROL FauEhkisep A quawadeiua Sut HUM dy D S it puos Sud O Deg Dem jou pun mipmapenuddo age mund pub tur o Uappeuaquoa atium Japon HM PUR ubada uou Ong TIE oa D pago Oude prxsusup a Dot SYMBOL DESCRIPTION ALIM FX800 GENERAL FEEDING FARI ACTIVATION WORK LIGHTS EV1 ELECTROVALVE FOR CRANE BLOCK EV2 ELECTROVALVE DOUBLE LIMITING DEVICE EV3 XP ELECTROVALVE EVA ELECTROVALVE FOR PRESSURE REDUCTION OF REGENERATIVE EXTENSION EXIT EV5 REGENERATIVE ELECTROVALVE FX800 CENTRAL PROCESSING UNITY FX801 A G__ USER PANEL IP1 2 3 PROX
121. ues it means that one of the fol lowing conditions is reached rotation of a load bigger than the one admitted in the reduced sector defined in the vehicle stability calculation rotation without load applied but with at least one of the inner outer rams of the crane or the jib if fitted extended and pressuri sed at the stroke end The following manoeuvres are allowed the opposite rotation the manoeuvres allowed by the limiting device If a reduction of capacity is necessary because of insufficient stability of the complete unit new capacity plates must be fixed giving the derated capacity in accordance with the final stability test ATTENTION Always check carefully that the vehicle is perfectly stable paying special attentino to the area immediately in front of the driver s cabin as this is usually less stable CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION 16 6 Rotation limiting device When a sector of the working area exists in which the stability is insufficient for example in the area in front of the cab the permitted arc of rotation is limi ted by means of an adjustable electro hydraulic device which only allows ope ration within the safe area When exceeding the safe area the rotation limiting device only allowing the opposite rotation the manoeuvres allowed by the limiting device 16 7 Setting menu How to visualise the data Press the clock button to have the current date
122. utriggers Outrigger distributor Outrigger double control Distributor bank 10 Column 11 Inner ram 12 Inner boom 13 Outer ram 14 Outer boom 15 Booms extension rams 16 Extension boom sections 17 Lifting hook 18 Oil tank 19 Manual extensions optional GOOD CO C d eo D een 9 2 Crane with ground controls on both sides due Crane with ground controls on both Gra RS sides and with top seat controls by hand cables on request fig 1 Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane outriggers Outrigger distributor Outrigger double control Distributor bank Double control Column 12 Inner ram 13 Inner boom 14 Outer ram 15 Outer boom 16 Booms extension rams 17 Extension boom sections 18 Lifting hook 19 Oil tank 20 Manual extensions optional 21 Seat optional 22 Hand cables for crane optional 9 NO O1 W ND 9 3 Crane with top seat controls and with ground controls for outriggers fig 2 Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane outriggers Outrigger distributor Outrigger double control Column 10 Seat 11 Distributor bank 12 Inner ram 13 Inner boom 14 Outer ram 15 Outer boom 16 Booms extension rams 17 Extension boom sections 18 Lifting hook 19 Oil tank
123. vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded the outriggers safety taps if present are closed 9 Before driving the vehicle ensure that the outnggers are fully retracted and re entered the safety taps closed and the crane is in the folded posibon INSTRUCTION PLATE AND SAFETY NORMS LEGEND 0000 DE1771B DE2499B It is obligatory to use the necessary individual protection devices Make sure that the load and radius are within the maximum limits shown on the crane capacity plate The stability of the unit crane vehicle is only guaranteed by the complete lateral extension of the outriggers It is prohibited to walk or stop under a suspended load Be very careful when stabilizing the vehicle make sure that no one is or transits in close proximity of the working area of the outriggers During positioning of the crane into a working rest condition you must operate from the opposite side of the crane opening closing it is forbidden to operate from the side of the crane opening closing because of the overall dimensions of the booms Hespect the safety distances from electric lines The minimum distance is five 5 meters except for otherwise prescribed by national norms Avoid the direct water jets Read the USE and MAINTENANCE manual carefully prior to start up
124. vices other than the hook The dimensions and the capacity of the implements must be proportioned with crane performances 2 2 Hydraulic jibs Hydraulic jibs Extension type Weight kg Manual Weight kg Manual Weight kg Manual Weight kg L212 500 ML21 44 NL21 29 PL21 17 1213 580 NL21 29 PL21 17 L214 650 m PL21 17 2 3 Technical data F 290A 310AXP 26 Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacity weight pressure on the outrigger b 200 CLASSIFICATION OF THE CRANE mo F 290A 310AXP 26 25 79tm 16 70m 12 05 m 400 4 18tm 31 0 MPa 60 80I min 1951 4130kg 49 6daN cm2 F290A 26 293 kNm 41 0 kNm 28 03tm 16 70m 12 05 m 400 4 18 tm 32 5 MPa 60 80 l min 1951 4130 kg 49 6 daN cm2 F310AXP 26 275 kNm 41 0 kNm F290A F310AXP Informazioni tecniche MASSIMA ALTEZZA SOTTOGANCI Technische informationen MAX IMALHOEHE BIS KRANHAKEN Technical information MAXIMUM HEIGHT UNDER HOOK Informations techniques HAUTEUR MAXIMUM SOUS CROCHET Informacion tecnica MAXIMA ALTURA BAJO GANCHO 470 1 7 X Data Ausgabe Edition Edition Fecha CLASSIFICATION OF THE CRANE MODEL ES F290A 310AXP 26 04 06 30 GANC 10 HAKENHOHE HOOK CROCHET GANCHO AA 1 Lol re BGC BGA TTE P 2740
125. visualized on display How to activate the timer lt lt Partial timer gt gt Start from the main screen showing pressures in the lifting rams and select the CLOCK icon until TIME is displayed select the icon Partial Time is displayed select the icon ENTER to read the value on the timer To reset the partial time do as follows keep the icon pressed until you read TIME on the display select the icon to read Partial Time on the display select again the icon Total Time is displayed select again the icon Work Time s displayed select again the icon Reset Partial is displayed select the icon to read Enter to Confirm on the display select again the timer is reset and it will start recording again lt lt Total Time total activation time of the electric panel gt gt Start from the main screen and select the CLOCK icon until TIME is displayed select the icon Partial Time is displayed select again the icon Total Time is displayed select the icon ENTER to visualize for about 5 seconds the total time expressed in hours and minutes lt lt Work Time total crane work time linked to the activation of the levers gt gt Start from the main screen and select the CLOCK icon until TIME is displayed select the icon Partial Time is displayed select again the icon Total Time is displayed select again the icon Work Time is displayed select the icon ENT
126. winding an electric device maintains at least three 3 turns of the lifting cable wound around the winch drum on activation the following controls are desactivated Manoeuvres not allowed Winch rope descent Manoeuvres allowed all other movements ATTENTION Limit the exit speed of the extension rams when during the lifting the hook bracket or pulley snatch block is next to the fixed pulley in order to avoid unnecessary stress to the cable ATTENTION When the hook bracket or pulley snatch block in case of double or triple line and the fixed pulley are very close and the operator needs to manoeuvre in their proxi mity i e operations like load hook up arms folding etc we recommend to always stand side on with respect to the pulley plan never in front or at the back and to operate the crane at a low speed since the contact especially without load can result in rapid and violent rotations of the hook group from the fig 2 to the fig 3 ATTENTION The end stroke condition takes place when the block takes contact with the pulley struc ture The operator must stop the manoeuvre before the block rotates the pulley completely with consequent activation of the load cell on the winch Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter SINGLE LINE DOUBLE LINE USE OF IMPLEMENTS GRU FASSIPAFA CORRECT POSITION FOR THE PULLEY AND
127. with the same cha racteristics as those indicated in the table at paragraph 23 ATTENTION Use consumables such as oil and grease according to the instructions of the cards of the manufacturers of materials 22 5 After every 500 working hours or atfte every 6 working months Check the tightening torque ofthe fixing rods of the crane consult the following table in order to find it s value according to the bolt diameter Table of the tightening torques of the fixing rods of the crane on the vehicle From CO404 Kit for crane fixing Tightening rods torque Nm 300 400 M27x2 0 M30x2 0 471 M33x2 0 1200 M39x3 0 1800 WITH SLEW RING MAINTENANCE WITH RACK EVOLUTION of the slew gear screws bolts M20 Class 12 9 Thightening torque 620 Nm INSTRUCTIONS of the securing bolts for the ram pins and of all the other bolts and screws where the tightening torque is not expressly indicated consult the following table in order to find its value according to the bolt diameter and class Table of the bolts tightening torque in general with average friction value 0 15 and average good tightening accuracy C From ELEMENTS DE FIXATION ASSEMBLAGES VISSES AFNOR E 25 030 1984 Diameter Class 8 8 Class 10 9 Class 12 9 Bolt D Torque Nm Torque Nm Torque Nm WITH SLEW RING Check the rotation control motoreducer oil level Fig 11 Remove the bleed plug 1 using a 22 mm Allen wren
128. within the overall vehicle width as described on Paragraph 13 ATTENTION If the hook goes out of size with the crane folded it must be taken of before starting the truck 14 8 Indicator of inner boom horizontal position on request The column is fitted with a device that informs the driver through a sound light signal in the cab that the inner boom max position allowed during transport on road has been exceeded CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION 14 9 Stand up control station if fitted This special fitting allows the operator to use the crane controls whilst standing in a higher position in order to have good vision of the working area The stand up control station is constructed with a platform fixed on to the base of the crane and with a control panel The control point allows the manual ope ration of the crane controls through remote control cables or rigid rods On the control panel further to the control levers and to the plates we can find the supplementary electric control panel Controls to operate the crane See paragraph 14 of the USE AND MAINTENANCE MANUAL for details of Controls to operate the crane See paragraphes 16 of the USE AND MAINTENANCE MANUAL for details of Lifting moment limiting device The operator s presence in the stand up control station activates photo cell L that automatically prevents the crane from rotating above the sta tion and activates the flashing of the gree
129. working hours or after every working week After every 100 working hours or more frequently in case of more intensive utilisation After every 500 working hours or after every 6 working months After every 1000 working hours or after every working year Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached Instructions for the dismantlement and the demolition of a FASSI crane TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS POSSIBLE FAULTS Generality Only operations which can be carried out by the user Operations to be carried out only by a service center INSTRUCTION AND WARNING PLATES INDEX GRU FASSI FASSI CRANE Use and maintenance TRANSLATION OF THE ORIGINAL INSTRUCTIONS THANK YOU FOR SELECTING ONE OF FASSI CRANES This crane is the result of FASSI philosophy ongoing research rigorous testing data verification and analysis of performances Many years of experience has allowed us to grant you the maximum safety of ope ration together with the optimization of machine performances All this represents the core of FASSI quality system FASSI quality system is in conformity with UNI EN ISO 9001 2008 ISO 9001 2008 FASSI cranes conform with the European Norm EN12999 The fitment of the crane on the vehicle must be carried out in accordance with the instructions given by FASSI in the manual for hydraulic crane fitting and the relevant chassis manufacturers di
130. y plates To check the maximum working pressure see Paragraph 2 3 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the wheels of the vehicle must still be in contact with the ground and the suspensions must not be fully unloaded Stabilize the crane so as to operate on a horizontal plane with a maximum tole rance of 1 5 degrees While loading it may be necessary to vertically adjust the outrigger rams to prevent an overload on the outriggers then stabilize again While unloading the outrigger rams may not be perfectly in contact with the ground because of a rise in the suspension it is therefore recommended to stabilize the vehicle during operation to avoid an overturn SUPPLEMENTARY BEAMS EE GRU FASSI Ni DE 6409A DE6409A DE 4491 BEAMS 13 2 Functions of control levers for stabilization with SUPPLEMENTARY m horizontal distributor GRA EVOLUTION ES The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base GRAPHIC SYMBOLS See Paragraph 25 Instruction and warning plates The graphic symbols illustrated hereunder are marked on the plates DE6251 DE6252 DE4496 DE4489 affixed next to the control stations and indicate with the following sym bolism They indicate the position of the operator in relation to t
131. y stops all movements and activates the flashing red light Warning angle is displayed on the screen In order to reactivate all the crane functions except for the lifting of the inner boom that in this case is definitely disabled just put the all the levers in neu tral position Press the LMI button to remove the message Warning angle it will disappear when the temporary block angle alfa1 is no longer exceeded When the second angle limit alfa2 is reached the safety device definitively stops all lifting movements and activates the fixed red light Max angle crane or Max Angle jib are displayed according to which boom has reached the limit The outer booms of the crane and of the hydraulic jib can reach both the alfa1 temporary block and alfa2 definitive block limits independently from the position of the other booms But if one of these two booms reaches the second limit alfa2 this condition evidently stops any other lifting Only if neither the crane outer boom nor the hydraulic jib reach the first angle limit alfa1 the inner boom can attain its max limit alfa2 that is its mechanic stroke end Lift stop by the activation of crane angle sensor Manoeuvres not allowed inner boom lift outer boom lift Lift stop by the activation of hydraulic jib angle sensor Manoeuvres not allowed inner boom lift outer boom lift hydraulic jib lift winch lift CONTROLS TO OPERATE 16 4 2 GR4 EVOLUTION THE CRANE

31tm Fassi - Emerson Crane Hire

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