L100/SJ100 Ethernet Interface User Manual
Contents
1. 1100 5 100 Ethernet Interface g H HA EDRV to Hitachi L100 S 100 Connection A serial connection cable 2 ft in length is provided with the HA EDRV2 to make a RS 422 connection with a Hitachi L100 SJ100 AC drive Setting the Hitachi L100 SJ100 Parameters The following parameters need to be set in the Hitachi 5 100 in order to operate properly with the HA EDRV interface card A01 02 Frequency source setting determined by Function 01 setting A02 02 Run command source is set by run key on keypad or remote operator Note The previous list of parameter settings are the minimum required to communicate e with a Hitachi 1100 5 100 through a HA EDRV interface card There may be other parameters that need to be set to meet the needs of your application 8 HA EDRV2 User Manual 1100 5 100 Ethernet Interface Connecting the HA EDRV to ERM Module The HA EDRV interface card can be added to 2 4 module using the ERM Workbench Utility For more details on selecting and configuring slaves for the ERM module see CHAPTER 4 of the H24 ERM M Reserved PLC Memory for the HA EDRV Once the HA EDRV is added the ERM module 8 DWORD inputs and 2 DWORD outputs are mapped back to the PLC The assigned PLC addresses are shown in the ERM Workbench Utility IDR s s g 510 2 Ethemet Remote Master H2 ERM Ethemet Address2. 00 06220 0F 192 168 26 101 ModulelD 101 1 Configure ERM CPU Slave Status 1 Corone ERM RAES PLC CPU 250 250 1 E 2 4 5 6 7 8 2 Select Slaves _ error PLC Mode Program Last ERM 3 EE Ss Error xd Z gt Pere ie Click on slave above Slave 1 no error Tiet to see its Last Error Bad ERM Sta Clear Last Error Slave 1 Slave 1 s Error List Detailed ERM Status 1 0 Module 1 0 Points PLC Start PLC End V May Notes reserved Slave Status Bits x300 X317 40414 ERM Status Word x320 X337 V40415 Disable Slave Command Bits Y300 Y317 40514 Slave 1 HA EDRV2 Ethernet Address 00 EO 62 00 DE 3B on IPX Slave 1 Slot 0 8 Double Word Input 2000 V2017 32 bit Binary ms Slave 1 Slot1 1 Double Word Output 92100 2101 32 bit Binary 8 put DWords Slave 1 Slot2 1 Double Word Output v2102 v2103 32 bit Binary aq9 2 Output DWords Ready ReadERMStatus AUTO MODIFIED 7 HA EDRV2 User Manual 9 1100 5 100 Ethernet Interface CUS Input Output Word Map The Input and Output DWORDS for the HA EDRV are mapped to specific parameters and functions in the Hitachi L100 SJ100 drives The following tables show the Input and Ouput DWORDS and their functions Input Word Map Parameter Reference D1 Output Frequency Monitor D2 Output Current Monitor D3 Rotation Direction Monitor D4 Process Variable PV PID
3. 1100 5 100 Ethernet Interface Network Connections DL 205 CPU w H2 ERM HA EDRV L100 AC SJ100 AC Drive Drive 10BaseT Connections The HA EDRV2 has an eight pin modular jack that accepts RJ45 connector plugs UTP Unshielded Twisted Pair cable is rated according to its data carrying ability bandwidth and is given a category number We strongly recommend using a category 5 cable for all Ethernet 10BaseT connections For convenient and reliable networking we recommend that you purchase commercially manufactured cables cables with connectors already attached To connect an HA EDRV2 to a hub switch or repeater use a patch cable sometimes called a straight through cable The cable used to connect an H2 4 ERM directly to an HA EDRV2 or to connect two hubs is referred to as a crossover cable Patch Straight through Cable Crossover Cable EDRV HUB EDRV PC TD 1 SET EN Tp 1 SELLE TD TD 2 2 RD TD 2 2 TD RD 3 ee es TD RD 3 3 RD amp BLUWHT BLUAWHT 5 BLUWHT 2 2 GRN GRN LGRN RD 6 BRNWHT _BRNWHT TP RD 6 BRNAVHT BRNWWHT PD 8 BRN 8 8 BRN BRN 8 RJ45 RJ45 RJ45 RJ45 This diagram illustrates the standard wire positions in the RJ45 connector We recommend all Ethernet 10BaseT cables to be Category 5 UTP cable HA EDRV2 User Manual 7
4. partie de ce manuel ne doit tre copi e reproduite ou transmise de quelque fa on que ce soit sans le consentement pr alable crit de la soci t Automationdirect com Incorporated Automationdirect com conserve les droits exclusifs l gard de tous les renseignements contenus dans le pr sent document H tach SJ100 ETHERNET USER MANUAL Please include the Manual Number and the Manual Issue both shown below when communicating with Technical Support regarding this publication Manual Number HA EDRV M Issue First Edition Issue Date 02 05 03 Publication History Issue Date Description of Changes First Edition 02 05 03 Original TABLE OF CONTENTS In This Manual Manual Overview 2 HA EDRV2 Overview 3 HA EDRV2 Board Layout 4 Setting the HA EDRV2 Address 6 Network Connections 7 HA EDRV to Hitachi L100 SJ100 Connection 8 Setting the Hitachi L100 SJ100 Parameters 8 Connecting the HA EDRV to an ERM Module 9 Troubleshooting 10 1100 5 100 Ethernet Interface B Manual Overview Overview of this Publication The HA EDRV2 User Manual describes the installation configuration and operation of the HA EDRV2Ethernet Interface card Who Should Read This Manual This manual contains important information for t
5. sections applicables du Code national de pr vention des incendies du Code national de l lectricit et des codes de la National Electrical Manufacturer s Association NEMA Des organismes de r glementation ou des services gouvernementaux locaux peuvent galement vous aider d terminer les codes ainsi que les normes respecter pour assurer une installation et un fonctionnement s rs L omission de respecter la totalit des codes et des normes applicables peut entra ner des dommages l quipement ou causer de graves blessures au personnel Nous ne garantissons pas que les produits d crits dans cette publication conviennent votre application particuli re et nous n assumons aucune responsabilit l gard de la conception de l installation ou du fonctionnement de votre produit Nos produits ne sont pas insensibles aux d faillances et ne sont ni con us ni fabriqu s pour l utilisation ou la revente en tant qu quipement de commande en ligne dans des environnements dangereux n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de survie ou les syst mes d armes pour lesquels la d faillance du produit peut provoquer la mort des blessures corporelles ou de graves dommages mat riels ou environnementaux activit s risque lev La soci t Automationdirect comMC nie
6. the same network will cause unpredictable results and must be avoided Setting Module ID with DIP Switches You can use the DIP switch to set the ID to a number from one to sixty three Do not use ID 0 for communications If the DIP switch is set to a number greater than 0 the software tools are disabled from setting the ID Again the software tools will only allow changes to the ID if the DIP switch setting is 0 zero all switches OFP Note The DIP switch settings are read only at power up You must cycle power if you change the DIP switches The HA EDRV2 DIP switch contains eight individual switches but only six of these are active You will find that the printed circuit board is labeled 0 zero through 7 The numbers on the printed circuit board indicate the power of 2 represented by each individual switch For example switch 0 represents 2 or 1 switch 1 is 2 or 2 switch 2 is 22 or 4 and so on The ID equals the sum of the binary values of the slide switches set in the ON DIP Switches OFF Ao 765 43 2 1 0 L 25 24 23 22 21 20 Not usoq 32 16 8 4 2 1 Binary value position For example if you set slide switches 1 2 and 3 to the ON position the ID will be 14 This is found by adding 8 4 2 14 The maximum value you can set on the DIP switch is 32 16 8 4 2 1 63 This is achieved by setting switches 0 through 5 to the ON position 6 HA EDRV2 User Manual
7. toute garantie expresse implicite d aptitude l emploi en ce qui a trait aux activit s risque lev Pour des renseignements additionnels touchant la garantie et la s curit veuillez consulter la section Modalit s et conditions de notre documentation Si vous avez des questions au sujet de l installation ou du fonctionnement de cet quipement ou encore si vous avez besoin de renseignements suppl mentaires n h sitez pas nous t l phoner au 770 844 4200 Cette publication s appuie sur l information qui tait disponible au moment de l impression la soci t Automationdirect com nous nous effor ons constamment d am liorer nos produits et services C est pourquoi nous nous r servons le droit d apporter des modifications aux produits ou aux publications en tout temps sans pr avis ni quelque obligation que ce soit La pr sente publication peut aussi porter sur des caract ristiques susceptibles de ne pas tre offertes dans certaines versions r vis es du produit rques de commerce La pr sente publication peut contenir des r f rences des produits fabriqu s ou offerts par d autres entreprises Les d signations des produits et des entreprises peuvent tre des marques de commerce et appartiennent exclusivement leurs propri taires respectifs Automationdirect comMC nie tout int r t dans les autres marques et d signations Copyright 2002 Automationdirect com Incorporated Tous droits r serv s Nulle
8. 21 t 11810 Sing ce DIP Switches 1 1 1 I Relay Terminals Normally Open Terminal K NC Normally Closed Terminal COM Common Terminal Relay Specifications Form C Relay Resistive Load Inductive Load 2A NO 2A NC 277VAC 0 5A 250VAC cosf gt 0 4 5A NO 3A NC 125VAC 1A 250VAC cosf gt 0 8 5A NO 3A NC 30VDC 0 8A 250VAC cosf gt 0 9 Power Terminals Chassis or system Ground GNDC connection Negative connection or OVDC Positive connection or 24VDC 4 HA EDRV2 User Manual 1100 5 100 Ethernet Interface Power Terminals Power for the HA EDRV2 is connected directly to the card using a nominal 24VDC supply 24VDC OVDC The GNDC terminal is for a chassis or system Ground Input Voltage 18 33 VDC with a 24VDC nominal supply Input Current 90 135 mA Communication Ports Two comm ports are provided to make a connection from an Hitachi L100 SJ100 Serial port to an Ethernet device or network Ethernet port DIP Switches The DIP Switches are used to set the Module ID for the HA EDRV2 LED Indicators POWER Indicator The green POWER LED is steady on when the HA EDRV2 is correctly powered by a 24VDC supply ERROR Indicator If the HA EDRV s red Error ERROR indicator is flashing or steady on a fatal error has occurred The error may be in the card itself or a network problem may be causin
9. Feedback Monitor D5 Intelligent Input Terminal Status Input Word Function D6 Intelligent Output Terminal Status D7 Scaled Output Frequency Monitor Trip Indicator if bit O is set A Hy A w N Output Word Map Parameter Reference O1 Run Mode 0 Stop 1 Forward 2 Reverse F1 Output Frequency Setting Output Word Function When drive trip occurs Input DWORD 8 021 will go to 1 To reset the trip write Output DWORD 1 O1 to a zero to stop reset the drive Troubleshooting Troubleshooting help for the ERM module and its slaves is available in CHAPTER 6 of the Ethernet Remote Master User Manual H24 ERM M 10 HA EDRV2 User Manual aN 4 Automation HA EDRV2 M
10. L100 SJ100 H ITACHI Ethernet Interface User Manual m S 2 gt lt e gt 45 o 21 WARNING 7 Thank you for purchasing automation equipment from Automationdirect com We want your new automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular applicat
11. achi L100 SJ100 AC Drive The HA EDRV2 mounts on DIN rail and communicates through cable connections to the AC drive and Ethernet hub switch or H2 4 ERM module The function of the interface is to process input signals from the AC drive format signals to conform to the Ethernet standard transmit signals to the PLC controller receive and translate output signals from the PLC PC based Control software send the output signals to the AC drive The control function is not performed by the interface The control function is performed by PLC based control system The I O mapping function is performed by an H2 4 ERM module purchased separately and the ERM Workbench Utility which is part of the DirectSOFT32 PLC programming software Package Contents After receiving the HA EDRV2 please check for the following Make sure that the part number indicated on the package corresponds with the part number of your order Make sure that the package includes a HA EDRV2 card one piece of SNAPTRACK two DIN mounting clips and one serial connection cable Inspect the contents to insure they were not damaged during shipment HA EDRV2 User Manual 3 1100 5 100 Ethernet Interface g HA EDRV2 Board Layout Relay LED Indicators Communication Ports INDONESIA 253 ow res la riz gt z h z
12. g this symptom The ERROR indication can be caused by a faulty ground an electrical spike or other types of electrical disturbances Cycle power to the system to attempt clearing the error LINK GOOD Indicator The green LINK GOOD LED is steady on when the HA EDRV2 is correctly connected to an active device on the network The LINK LED verifies that the proper cables are connected and the card is functioning correctly If a mismatch with the 10BaseT connections occurs this LED will not be illuminated LINK ACTIVE Indicator The red LINK ACTIVE LED flashes to indicate that the card sees data travelling on the network If any network device is sending or receiving data the ACTIVE LED will be illuminated In idle mode no network traffic this LED is OFF During heavy communication loads this LED will be steady on TXD The green TXD LED flashes to indicate that the card sees data travelling to the AC drive During heavy communication loads this LED will be steady on RXD The green RXD LED flashes to indicate that the card sees data traveling from the AC drive During heavy communication loads this LED will be steady on HA EDRV2 User Manual 5 1100 5 100 Ethernet Interface Setting the HA EDRV2 Address Each HA EDRV2 must have an identification ID or address in order to be recognized on the network and each ID must be unique Duplicate IDs on the same network will cause unpredictable results and must be avoided WARNING Duplicate IDs on
13. hose who will install maintain and or operate any HA EDRV2 card Supplemental Publications The Ethernet Remote Master Module Manual H24 ERM M is available from AutomationDirect and may be useful for your application Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our Web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Special Symbols L When you see the notepad icon in the left hand margin the paragraph to its immediate right will special note When you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be a WARNING This information could prevent injury loss of property or even death in extreme cases 2 HA EDRV2 User Manual 1100 5 100 Ethernet Interface HA EDRV2 Overview The Ethernet Interface for the Hitachi L100 SJ100 HA EDRV2 provides a low cost high performance 10BaseT Ethernet link between a PLC based Control system and a Hit
14. ion nor do we assume any responsibility for your product design installation or operation Our products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities Automationdirect com specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and Conditions section of our catalog If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product This publication may contain references to products produced and or offered by other com
15. panies The product and company names may be trademarked and are the sole property of their respective owners Automationdirect com disclaims any proprietary interest in the marks and names of others Copyright 2002 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated Automationdirect com retains the exclusive rights to all information included in this document AVERTISSE Nous vous remercions d avoir achet l quipement d automatisation de Automationdirect comMC Nous tenons ce que votre nouvel quipement d automatisation fonctionne en toute s curit Toute personne qui installe ou utilise cet quipement doit lire la pr sente publication et toutes les autres publications pertinentes avant de l installer ou de l utiliser Afin de r duire au minimum le risque d ventuels probl mes de s curit vous devez respecter tous les codes locaux et nationaux applicables r gissant l installation et le fonctionnement de votre quipement Ces codes diff rent d une r gion l autre et habituellement voluent au fil du temps 11 vous incombe de d terminer les codes respecter et de vous assurer que l quipement l installation et le fonctionnement sont conformes aux exigences de la version la plus r cente de ces codes Vous devez tout le moins respecter toutes les
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